Structural Analysis and Design Sessional-I (CE312) manual contains the analysis and design of an
industrial roof truss and a plate girder. For providing a complete guideline to the students, basic
design concepts of roof truss and plate girder are elaborated with examples and detailed drawings
in this manual. Design of support and anchorage system is also discussed for a complete
understanding of the students. The roof truss design part of the lab manual was prepared with the
help of "Design Manual of CE 312" by Md. Ruhul Amin, Department of Civil Engineering,
Bangladesh University of Engineering and Technology.
Design of 1. Introduction 1
Industrial Roof Truss 2. Design of Purlin for Dead Load 7
3. Design of Purlin for Live load 11
4. Analysis of Truss 16
5. Design of Truss member 22
6. Design of Bracing System 31
7. Welded Joints Design 33
8. Design of Support and Anchorage 47
Design of 1. Introduction 50
Steel Plate Girder 2. Selection of Web plate 56
3. Selection of Flange plate 58
4. Selection of Intermediate Stiffener 60
5. Selection of Bearing Stiffener 66
6. Welding Design 67
7. Girder weight 70
Appendix
Design of Steel Roof Truss
1. Introduction
A truss is a structure composed of slender members joined together at their end points. Planar trusses lie in
a single plane. Typically, the joint connections are formed by bolting or welding the end members together
to a common plate, called a gusset plate.
The basic building block of a truss is a triangle. Large truss are constructed by attaching several triangles
together. A new triangle can be added truss by adding two members and a joint. A truss constructed in this
fashion is known as a simple truss.
1.1 Assumptions:
The main assumptions made in the analysis of truss are:
The primary advantage of a truss is that it can be installed quickly and cost-effectively, even without heavy
equipment to lift it into place. Most trusses are factory-built, and delivered to the job site as a complete set
for the structure to be built. A truss is traditionally leveraged to the top of the wall, and then slid into
position and pivoted upright before being fastened in place.
Increased Span
The unique properties of a triangular object allow trusses to span across longer distances. Where a square-
sided roof would tend to shift or twist, a triangular one maintains its shape, preventing shift and sag. As a
further advantage, the entire set of trusses combined becomes stable and able to support many times the
weight of a non-reinforced straight roof.
Load Distribution
The shape of a triangle allows all of the weight applied to the sides (or legs) to be redistributed down and
away from the center. In trusses, this transfers the entire weight of the roof to the outer walls, and has the
advantage of allowing the interior walls to be built arbitrarily, or even moved or omitted.
Accessibility
-1-
Since the bottom rail of a truss is typically the ceiling of the rooms below, the triangular spaces of the
trusses themselves form accessible paths for the installation of electric and other utility applications. The
central void of a truss system is generally the attic of a home, with the slope of the roof forming the legs of
the triangle.
Pratt Truss
Pratt Truss
Saw-Tooth Truss
-2-
Truss with monitor
Modified Link Truss
Fink or French
Howe Truss
Fan Fink
-3-
Howe Truss Warren Truss
Design Data:
Span = 40 feet
Rise = 10 feet
(2) Wind load = according to BNBC 1993 (Bangladesh National Building Code 1993).
-5-
Figure 4: Pratt type Roof Truss
-6-
2.3.1 Analysis and Design of Purlin for Dead Load:
Purlins are nothing but beams. They span between the adjacent trusses, i.e. the spacing of the
trusses is the span of purlins. Purlins are placed at top chord joint.
Since the principal axes of the purlin are inclined, the dead load causes bi-axial bending in the
purlins. A component of dead load acts in the negative Y direction and the other component acts
in the X direction. For the loads acting along Y axis, the purlin acts as a simply supported beam
(see figure 7) of span 25 feet (bay distance). Due to the presence of sagrods, the midspan
deflection is restrained in the X direction. As a result the purlin act as a continuous beam (see
figure 8) for bending in the plane of the roof surface (X direction).
The dead load coming on the purlin is from the roofing material and the self-weight of the purlin
itself. Weights of the sagrods are so small compared to the other loads that we can safely neglect
it.
Uniformly distributed load (UDL) on purlin, WDL= 3.50 psf purlin spacing
= 26.0855 sin26.5650
= 26.0855 cos26.5650
Purlin span = 25 feet for loading in Y direction (loading perpendicular to the plane of roof
surface).
Purlin span = 12.5 feet + 12.5 feet for loading X direction (loading in the plane of roof
surface)
-7-
Figure 6: Bi-axial loading on the purlin
Figure 7: Bending moment diagram for loading in Y direction (loading perpendicular to the
roof surface, bending parallel to the roof)
-8-
Figure 8: Bending moment diagram for loading in X direction (loading parallel to the roof
surface, bending perpendicular to the roof)
w L2
DLy 23.332 25 2
M 1822.8125 ft lb 1.8228 kip - ft
xx 8 8
w L2 11.666 25 2
M DLx 227.852 ft lb 0.22785 kip - ft
yy 32 32
M = moment about X axis (moment in plane of roof surface)
xx
M = moment about Y axis (moment perpendicular to the plane of roof surface)
yy
In the design of purlin, we assume that the purlin has adequate lateral bracing due to the presence
of roofing and sagrod so that pure bending will govern the design. As our first trial, we select the
smallest available American Standard Channel C 34.1. From AISC manual
M (c ) M (c )
xx y yy x
Bending stress developed on purlin section, f
I I
xx yy
M (c ) M (c )
xx y yy x
Maximum bending stress developed on purlin section, f
I I
xx yy
-9-
M M
xx yy
f
(I /c ) (I /c )
xx y yy x
M M
xx yy
f
S S
xx yy
1.8228 12 0.22785 12
f 33.421 ksi
1.10 0.202
Actual bending stress (f = 33.421 ksi) > allowable bending stress (Fb = 23.76 ksi)
Thus, section is not OK. Select a higher section.
Table 1: Criteria for adequacy of the section
Criteria Comments
If , f F Section is OK
b
If , f F Section is not OK; select a higher
b section
If , f F Section is OK but not economical;
b select a lower section
Actual Allowable
3
Section S 3
(inch ) S (inch ) bending stress bending stress Comments
xx yy
(f) in ksi (F ) in ksi
b
C 34.1 1.10 0.202 33.421 23.76 not OK
C 35 1.24 0.233 29.374 23.76 not OK
C 36 1.38 0.268 26.053 23.76 not OK
C 45.4 1.93 0.283 20.995 23.76 OK
OK but not
C 47.25 2.29 0.343 17.523 23.76
economical
OK but not
C 56.7 3.00 0.378 14.525 23.76
economical
OK but not
C 59 3.56 0.450 12.220 23.76
economical
- 10 -
5.4 lb/ft
For C 45.4 channel, self-weight is 5.4 lb/ft which is equivalent to = 0.7245 psf
7.4535 ft
(distributed load over the roof surface) which is smaller than previously/initially assumed
purlin self-weight 1.50 psf. So, the purlin C 45.4 is adequate for resisting bending moment
(i.e. bending stress) & its self-weight is well-below the previously/initially assumed value.
Select a C 45.4 section for purlin (mind it, this selection is done only for dead load).
2.3.2 Analysis and Design of Purlin for Dead Load plus Wind Load:
- 11 -
B = Horizontal dimension of the building, in meters measured normal to wind direction = bay
distance (truss-to-truss spacing) = 25 feet = 7.6219 meter.
L = Horizontal dimension of the building, in meters measured parallel to wind direction = span
of truss = 40 feet = 12.1951 meter.
H = average/mean height of the roof in meters = 17 feet = 5.1829 meter.
z = Height above the ground in meters
= Angle of the plane of roof from horizontal, degrees = 26.5651 0 (degree)
Cc= Velocity-to-pressure conversion co-efficient = 47.2 10
6
CI = Structure importance co-efficient (a factor that accounts for the degree of hazard to hazard
to human life and damage to property) = 1.00 for standard occupancy structures (see table 3)
CZ = Combined height and exposure co-efficient = 0.3897 for exposure A (see table 4)
*For exposure category A, you can use the table 4 or alternatively you can use the following
equation of combined height and exposure co-efficient CZ.
C = External pressure co-efficient = -0.14345 for windward side, wind direction normal to
pe
ridge (see table 6)
C = External pressure co-efficient = -0.70 for leeward side, wind direction normal to ridge (see
pe
table 6)
q C C C V2
z c I z b
-3.9477 psf
-19.2642 psf
Figure 10: Wind direction and pressure distribution on windward side &leeward side
UDL on purlin on windward side = (design wind pressure on the windward side purlin spacing)
= -3.947747 psf 7.4535 feet = - 29.4247 lb/ft
UDL on purlin on leeward side = (design wind pressure on the leeward side purlin spacing)
- 13 -
Since wind load acts perpendicular to the roof surface, these loads will be combined with the Y
component of the dead load (WDLy) to get the resultant load. It is clear from the above that the
leeward side will govern since its magnitude is higher.
(i.e. resultant load perpendicular to roof surface) = +23.332 lb/ft 143.5856 lb/ft
w = 120.2536 lb/ft
y
w (L) 2
y 120.2536 25 2
M ft lb 9394.8125 ft lb
xx 8 8
M = -9.3948 kip-ft
xx
Load (w ) in X direction (in plane of roof) remains the same, so moment about Y axis
DLx
remains the same
M = 0.22785 kip-ft
yy
M (c ) M (c )
xx y yy x
Bending stress developed on purlin section, f
I I
xx yy
M (c ) M (c )
xx y yy x
Maximum bending stress developed on purlin section, f
I I
xx yy
M M
xx yy
f
(I /c ) (I /c )
xx y yy x
- 14 -
M M
xx yy
f
S S
xx yy
For previously selected channel section (for dead load) C 45.4 ( S = 1.10 inch3 & S =
xx yy
0.202 inch3)
9.3948 12 0.22785 12
f 68.075 ksi > 23.76 ksi (not OK)
1.10 0.202
9.3948 12 0.22785 12
f 23.696 ksi < 23.76 ksi (OK)
5.80 0.642
9.3948 12 0.22785 12
f 22.917 ksi < 23.76 ksi (OK)
6.08 0.625
5 5
Sagrod force, F w L 11.667 plf 25 feet
8 DLx 8
F = 182.28125 lb. = 0.18228125 kip. (tensile)
A round bar of 3/8 inch diameter will be adequate (this is the minimum size). Assuming that the
bolts threads will reduce the effective diameter by 1/16 inch, the net cross-sectional area will be
/4 3/8 1/162 0.076699039 inch 2 . If allowable stress in tension is Ft 0.6F
y
For A 36 steel, F 0.6F 0.6 36 ksi 21.60 ksi , then this rod will be able to carry a
t y
load of 21.60 ksi 0.076699039 inch2 = 1.656699 kip, which is well above the actual load
(=0.18228125 kip).
2.5 Analysis of the Truss: (Dead load calculation & wind load calculation)
= 838.5255 lb.
The self-weight of the truss will be equally divided among the top chord and bottom chord.
Point loads at the top chord joint due to self-weight = (self-weight distributed in top chord)
(panel spacing along top chord)
= 30 lb/ft 6.667 ft
= 200.01 lb.
Load in top chord joint (at ridge & internal top chord joint) = 838.5255 lb + 200.01 lb =
1038.5355 lb = 1.0385355 kip.
Load in top chord joint (at support top chord joint) = (838.5255 lb)/2 + (200.01 lb)/2 =
519.26775 lb = 0.51926775 kip.
Point loads at the bottom chord joint due to self-weight = (self-weight distributed in bottom
chord) (panel spacing along bottom chord)
= 30 lb/ft 6.667 ft
Load in bottom chord joint (at internal bottom chord joint) = 0.20001 kip
Load in bottom chord joint (at support bottom chord joint) = (0.20001 kip)/2 = 0.100005 kip
- 17 -
Figure 12(a): Dead loads on the truss (self-weight distribution)
Figure 12(b): Dead loads on the truss (sagrod, bracing, purlin self-weight, roof weight
distribution)
Summing figure 12(a) & 12(b), gives dead load on the truss (see figure 13)
- 18 -
Figure13: Dead loads on the truss
Wind load on interior top chord joint windward side = (design wind pressure on windward side)
(purlin spacing) (bay)
Wind load on exterior & ridge top chord joint windward side = (design wind pressure on
windward side) (purlin spacing/2) (bay)
Wind load on interior top chord joint leeward side = (design wind pressure on leeward side)
(purlin spacing) (bay)
Wind load on exterior & ridge top chord joint leeward side = (design wind pressure on leeward
side) (purlin spacing/2) (bay)
- 19 -
= (-19.26419306 psf) (7.4535/2 feet) (25 feet)
See figure 14 for wind loading on the truss (for wind blowing from left to right)
Figure 14: Wind loads on the truss for wind blowing from left to right
Mirror image of figure 14 because wind direction is change (previously left-to-right, now right-to-
left) (previous windward side is now leeward side & previous leeward side is now windward
side).
Figure 15: Wind loads on the truss for wind blowing from right to left
Note:
- 20 -
2.5 Truss Analysis:
Truss analysis means determination axial force (which may be either compression or tension) of
every of its member/bar. Now, the truss is analyzed for dead load, wind load (left-to-right) & wind
load (right-to-left) (this can be done manually or by using computer software)
Manual analysis for truss: by using method of joint and/or method of section.
Computer software for truss analysis: GRASP (Graphical Rapid Analysis of Structural
Programme)
Both manual & computer analysis will have to done & check the bar force value obtained by
manual analysis with computer.
- 21 -
Chart: Design Force for truss members
L0U1 7.4535 -15.73 15.995 33.829 -15.73 0.265 18.099 18.099 -15.73
U1U2 7.4535 -12.587 17.635 24.742 -12.587 5.048 12.155 12.155 -12.587
Top Chord U2U3 7.4535 -9.438 19.255 15.631 -9.438 9.817 6.193 9.817 -9.438
U3U4 7.4535 -9.438 15.674 19.217 -9.438 6.236 9.779 9.779 -9.438
U4U5 7.4535 -12.587 24.704 17.597 -12.587 12.117 5.01 12.117 -12.587
U5L6 7.4535 -15.73 33.791 15.957 -15.73 18.061 0.227 18.061 -15.73
L0L1 6.6667 14.07 4.4 -46.737 14.07 18.47 -32.667 18.47 -32.667
L1L2 6.6667 14.07 4.4 -46.737 14.07 18.47 -32.667 18.47 -32.667
Bottom Chord L2L3 6.6667 11.255 1.979 -33.185 11.255 13.234 -21.93 13.234 -21.93
L3L4 6.6667 11.255 -13.958 -17.189 11.255 -2.703 -5.934 11.255 -5.934
L4L5 6.6667 14.07 -27.511 -14.758 14.07 -13.441 -0.688 14.07 -13.441
L5L6 6.6667 14.07 -27.511 -14.758 14.07 -13.441 -0.688 14.07 -13.441
U1L1 3.3333 0.275 0 0 0.275 0.275 0.275 0.275 0
U2L2 6.6667 1.683 1.21 -6.776 1.683 2.893 -5.093 2.893 -5.093
Verticals U3L3 10 5.902 -11.072 -11.132 5.902 -5.17 -5.23 5.902 -5.23
U4L4 6.6667 1.683 -6.777 1.216 1.683 -5.094 2.899 2.899 -5.094
U5L5 3.3333 0.275 0 0 0.275 0.275 0.275 0.275 0
U1L2 7.4537 -3.149 -2.707 15.152 -3.149 -5.856 12.003 12.003 -5.858
Diagonals/Web
U2L3 9.4286 -3.979 -3.436 19.179 -3.979 -7.415 15.2 15.2 -7.415
members U4L3 9.4286 -3.979 19.094 -3.436 -3.979 15.115 -7.415 15.115 -7.415
U5L4 7.4535 -3.149 15.153 -2.718 -3.149 12.004 -5.867 12.004 -5.867
22
2.5.1 Design of Top Chord:
2E 2 29 103
C = = 126.0992836
c F 36
y
2
1 KL/r
F 1
y 2 C
c
F KL
if C
a 3 r c
5 3 KL/r 1 KL/r
3 8 C 8 C
c c
1 101.6386364 2
36 1
2 126.0992836 KL
F if C
a 5 3 101.6386364 1 101.6386364 3 r c
3 8 126.0992836 8 126.0992836
F = 12.769265 ksi
a
23
Allowable force in compression, P = F A = 12.769265 ksi 1.31 inch2 = 16.72773715
a a
1 1
kip. (which is greater than design compressive force 15.73 kip). The L 3 2 section is
2 4
OK for compressive force.
KL 0.6 7.4535 12
Check for Compression: Slenderness ratio, = 101.6386364
r 0.528
(which is less than 300).
Allowable force in tension, P = F A = 21.6 ksi 1.31 inch2 = 28.296 kip. (which is
t t
1 1
greater than design tensile force 18.099 kip). The L 3 2 section is OK for tensile
2 4
force.
1 1
Top chord L 3 3
2 4
For bottom chord (length, L = 6.6667 feet), maximum compressive force = 32.667 kip &
maximum tensile force = + 18.47 kip.
5
Select an angle section L 43 ; (cross sectional area, A = 2.09 inch2 & minimum radius
16
of gyration, r = 0.647 inch).
z
KL 0.6 6.6667 12
Check for Compression: Slenderness ratio, = 74.1885626
r 0.528
24
2E 2 29 103
C = = 126.0992836
c F 36
y
2
1 KL/r
F 1
y 2 C
c
F KL
if C
a 3 r c
5 3 KL/r 1 KL/r
3 8 C 8 C
c c
1 74.1885626 2
36 1
2 126.0992836 KL
F if C
a 5 3 74.1885626 3 r c
1 74.1885626
3 8 126.0992836 8 126.0992836
F = 15.988919 ksi
a
KL 0.6 6.6667 12
Check for Compression: Slenderness ratio, = 74.1885626 (which
r 0.528
is less than 300).
25
Allowable force in tension, P = F A = 21.6 ksi 2.09 inch2 = 45.144 kip. (which is
t t
5
greater than design tensile force 18.47 kip). The L 4 3 section is OK for tensile
16
force.
5
Bottom chord L 4 3
16
For verticals U L (length, L = 10 feet), maximum compressive force = 5.23 kip &
3 3
maximum tensile force = + 5.902 kip.
1 1 3
Select an angle section L 2 2 ; (cross sectional area, A = 0.902 inch2 & minimum
2 2 16
radius of gyration, r = 0.495 inch).
z
KL 0.6 10 12
Check for Compression: Slenderness ratio, = 145.4545455
r 0.495
2E 2 29 103
C = = 126.0992836
c F 36
y
12 2 E 149000 KL
F if C
a 2 2 r c
KL KL
23
r r
26
12 2 E 149000 KL
F if C
a
KL
2 145.45454552 r c
23
r
F = 7.042578121 ksi
a
Allowable force in tension, P = F A = 21.6 ksi 0.905 inch2 = 19.548 kip. (which is
t t
1 3
greater than design tensile force 5.902 kip). The L 3 2 section is OK for tensile
2 16
force.
1 1 3
Verticals L 2 2
2 2 16
27
1 3
Select an angle section L 3 2 ; (cross sectional area, A = 0.996 inch2 & minimum
2 16
radius of gyration, r = 0.533 inch).
z
KL 0.6 9.4286 12
Check for Compression: Slenderness ratio, = 127.3657036
r 0.533
2E 2 29 103
C = = 126.0992836
c F 36
y
12 2 E 149000 KL
F if C
a 2 2 r c
KL KL
23
r r
12 2 E 149000 KL
F if C
a
KL
2 127.36570362 r c
23
r
F = 9.185044616 ksi
a
28
KL 0.6 9.4286 12
Check for Compression: Slenderness ratio, = 127.3657036
r 0.533
(which is less than 300).
Allowable force in tension, P = F A = 21.6 ksi 0.996 inch2 = 21.5136 kip. (which is
t t
1 3
greater than design tensile force 15.2 kip). The L 3 2 section is OK for tensile force.
2 16
1 3
Check whether the selected L 3 2 section for diagonal member U L & U L is
2 16 2 3 4 3
OK or not for the other diagonal members U L & U L
1 2 5 4
1 3
Select an angle section L 3 2 ; (cross sectional area, A = 0.996 inch2 & minimum
2 16
radius of gyration, r = 0.533 inch).
z
KL 0.6 7.4537 12
Check for Compression: Slenderness ratio, = 100.6878799
r 0.533
2E 2 29 103
C = = 126.0992836
c F 36
y
29
2
F 1
1 KL/r
y 2 C
c
F KL
if C
a 3 r c
5 3 KL/r 1 KL/r
3 8 C 8 C
c c
1 127.3657036 2
36 1
2 126.0992836 KL
F if C
a 5 3 127.3657036 1 127.3657036 3 r c
3 8 126.0992836 8 126.0992836
F = 9.2018618 ksi
a
KL 0.6 9.4286 12
Check for Compression: Slenderness ratio, = 127.3657036
r 0.533
(which is less than 300).
Allowable force in tension, P = F A = 21.6 ksi 0.996 inch2 = 21.5136 kip. (which is
t t
1 3
greater than design tensile force 12.004 kip). The L 3 2 section is OK for tensile
2 16
force.
1 3
Diagonals L 3 2
2 16
30
Table: Design summary for truss members
1 1
Top chord L 3 3
2 4
5
Bottom chord L 4 3
16
1 1 3
Verticals L 2 2
2 2 16
1 3
Web member / Diagonals L 3 2
2 16
The members of the vertical bracing will be tied to each other at their crossing point.
KL
Therefore, half of their length will be considered in determining slenderness ratio .
r
We will assume that, effective length factor, K = 0.70. The length of member of the vertical
10 2 252
bracing (L) = feet = 13.46291202 feet = 13.46291202 12 inch.
2
KL
400
r
minimum
0.7 13.46291202 12
400
r
minimum
0.7 13.46291202 12
r
minimum 400
31
1 1 1
From AISC chart for angles we select L 1 1 for which r = r = r =
2 2 4 z minimum
0.292 inch.
Similar to the vertical bracing, the members of the top chord bracing will also be tied to each
other at their crossing point. Therefore, half of their length will be considered in determining
KL
slenderness ratio . We will assume that, effective length factor, K = 0.70. The length
r
(2 7.453) 2 252
of member of the top chord bracing (L) = feet = 14.55325424 feet =
2
14.55325424 12 inch.
KL
400
r
minimum
0.7 14.55325424 12
400
r
minimum
0.7 14.55325424 12
r
minimum 400
3 3 1
From AISC chart for angles we select L 1 1 for which r = r = r =
4 4 4 z minimum
0.341 inch.
KL
If we consider the length of the struts equal to the bay distance, the ratio criterion will
r
result too large section. To economize our design, we will use a lateral tie at the midspan of
the struts very similar to the sagrods used for purlins (see figure below). For these lateral ties,
we use steel rods same as the rods. The presence of the ties at the midspan will reduce the
unsupported length of the struts by 50%. We will assume that, effective length factor, K =
32
25
0.70. The length of member of the bottom chord bracing (L) = feet = 12.5 feet = 12.5
2
12 inch.
KL
300
r
minimum
0.7 12.5 12
300
r
minimum
0.7 12.5 12
r
minimum 300
5
From AISC chart for angles we select L 2 2 for which r = r = r = 0.390
16 z minimum
inch.
1
Ties for the bottom chord struts are arbitrarily chosen to be round steel bars of inch
2
1
diameter. These will connected to the bottom chord struts using standard inch nuts in a
2
manner similar to the sagrods.
Table: Design summary for bracing systems
There are two types of joints in the truss joints where all members ends (such as L0, U3 &
L6) and joints where there are one continuous members (such as L1, L2, L3, L4, L5, U1, U2,
U4 & U5).
33
Gusset plate thickness (for a joint) = maximum thickness of the angle sections meeting at that
joint + 1/8 inch.
1 1 5
Here, two members L0U1 ( L 3 3 ) & L0L1 ( L 4 3 ) meets.
2 4 16
5
Gusset plate thickness (for joint L0) = maximum thickness of the angle sections ( inch)
16
1 7
meeting at that joint + inch = inch.
8 16
5 7
L 4 3
Consider, L0L1 ( 16 ) & gusset plate ( 16 inch)
7 5
t inch and t inch
max 16 min 16
34
7
Maximum thickness of the part being connected, t inch . So, Minimum fillet
max 16
3
weld size, s inch (from table 1, chapter: welded connections)
min 16
5
Minimum thickness of the part being connected, t inch . So, Maximum fillet weld
min 16
5 1 4
size, s inch inch (from table 2, chapter: welded connections)
max 16 16 16
3 4 3
You can choose either inch or inch. Choose inch fillet weld.
16 16 16
3
Fillet weld size chosen, s = inch
16
3
Effective throat size, ( t ) = s cos 450 = cos 450 inch.
e 16
Weld length required for member L0U1,
P
maximum tensile or compressive 32.667 kip
L = =
L U
1 0 F t 3
18 ksi cos450 inch
v e
16
35
L = 13.68833 inch
L U
1 0
L +L =L = 13.68833 inch
1 2 L U
1 0
Taking moment about L ,
2
( L t F ) (4//) = (32.667 kip) (2.74//)
1 e v
3
(L cos 450 inch 18 ksi) (4//) = (32.667 kip) (2.74//)
1 16
3
(L cos 450 inch 18 ksi) (4//) = (32.667 kip) (1.26//)
2 16
L 2.74 inch
Alternatively, L + L = 13.68833 inch & 1 = ; from which, L = 9.376506
1 2 L 1.26 inch 1
2
inch & L = 4.311824 inch.
2
1 1 7
Consider, L0U1 ( L 3 3 ) & gusset plate ( inch)
2 4 16
36
7 1
t inch and t inch
max 16 min 4
7
Maximum thickness of the part being connected, t inch . So, Minimum fillet
max 16
3
weld size, s inch (from table 1, chapter: welded connections)
min 16
1
Minimum thickness of the part being connected, t inch . So, Maximum fillet weld
min 4
1 1 3
size, s inch inch (from table 2, chapter: welded connections)
max 4 16 16
3
Use inch fillet weld.
16
3
Fillet weld size chosen, s = inch
16
3
Effective throat size, ( t ) = s cos 450 = cos 450 inch.
e 16
37
Weld length required for member L0U1,
P
maximum tensile or compressive 18.099 kip
L = =
L U
0 1 F t 3
18 ksi cos450 inch
v e
16
L = 7.583955 inch
L U
0 1
L +L =L = 7.583955 inch
1 2 L U
0 1
Taking moment about L ,
2
( L t F ) (3.5//) = (18.099 kip) (2.46//)
1 e v
3
(L cos 450 inch 18 ksi) (3.5//) = (18.099 kip) (2.46//)
1 16
3
(L cos 450 inch 18 ksi) (3.5//) = (18.099 kip) (1.04//)
2 16
3
Minimum weld length, L =4s=4 = 0.75 inch
minimum 16
Both L & L >L ; OK
1 2 minimum
L
Alternatively, L + L = 7.583955 inch & 1 = 2.46 inch ; from which, L = 5.330437
1 2 L 1.04 inch 1
2
inch & L = 2.253518 inch.
2
38
Figure 19: Weld design of joint L0
1
Gusset plate thickness (for joint L0) = maximum thickness of the angle sections ( inch)
4
1 6
meeting at that joint + inch = inch.
8 16
39
Figure 19: Weld design of joint U1
1 1 6
Consider, L0U1U2 ( L 3 3 ) & gusset plate ( inch)
2 4 16
6 1
t inch and t inch
max 16 min 4
6
Maximum thickness of the part being connected, t inch . So, Minimum fillet
max 16
3
weld size, s inch (from table 1, chapter: welded connections)
min 16
1
Minimum thickness of the part being connected, t inch . So, Maximum fillet weld
min 4
1 1 3
size, s inch inch (from table 2, chapter: welded connections)
max 4 16 16
3
Use inch fillet weld.
16
We are designing top chord as a continuous member. The length of weld required to hold the
bottom chord with the gusset plate at joint L1 depends on the resultant (absolute value) of the
axial forces in members L0U1 and U1U2. We have to consider three possible equilibrium
conditions to determine the resultant force for design. These three equilibrium conditions are
40
(1) Dead load only, (2) DL + Wind (LR) and (3) DL + Wind (RL). The process of
finding the resultant for design is shown in tabular form below
Observing the last column, we find that the design force is 5.984 kip. This force will be used
to determine the weld length required to hold the top chord member with the gusset plate at
joint U1.
41
P
maximum tensile or compressive 5.984 kip
L = =
L U U
0 1 2 F t 3
18 ksi cos450 inch
v e
16
L = 2.507453 inch
L U U
0 1 2
L +L =L = 2.507453 inch
1 2 L U U
0 1 2
1 1 3 6
2 ) & gusset plate (
Consider, L1U1 ( L 2 inch)
2 2 16 16
6 3
t inch and t inch
max 16 min 16
42
6
Maximum thickness of the part being connected, t inch . So, Minimum fillet
max 16
3
weld size, s inch (from table 1, chapter: welded connections)
min 16
3
Minimum thickness of the part being connected, t inch . So, Maximum fillet weld
min 16
3
size, s inch (from table 2, chapter: welded connections)
max 16
3
Use inch fillet weld.
16
43
P
maximum tensile or compressive 0.275 kip
L = =
L U
1 1 F t 3
18 ksi cos450 inch
v e
16
L = 0.1152322 inch
L U
1 1
L +L =L = 0.1152322 inch
1 2 L U
1 1
1 3 6
Consider, U1L2 ( L 3 2
) & gusset plate ( inch)
2 16 16
6 3
t inch and t inch
max 16 min 16
44
6
Maximum thickness of the part being connected, t inch . So, Minimum fillet
max 16
3
weld size, s inch (from table 1, chapter: welded connections)
min 16
3
Minimum thickness of the part being connected, t inch . So, Maximum fillet weld
min 16
3
size, s inch (from table 2, chapter: welded connections)
max 16
3
Use inch fillet weld.
16
P
maximum tensile or compressive 12.003 kip
L = =
L U
1 1 F t 3
18 ksi cos450 inch
v e
16
45
L = 5.029571 inch
L U
1 1
L +L =L = 5.029571 inch
1 2 L U
1 1
46
Figure 23: Weld design of joint U1
The truss is supported by reinforced concrete columns and footings, their reactions having
been calculated earlier for point dead load and wind loads. The connections between the truss
and support are designed in this section for the combined design loads.
Combination of Support Reactions from Dead Load and Wind Load:
The calculation for the design support reactions is carried out in the following tabular form.
47
1.05Ap = 14.73
Ap = 14.73/1.05
Ap = 14.03 in2
Provide 7X14 base plate (since the bottom cord members are 4 + 4 wide)
Since the free portion of the base plate is nominal, a thickness of 0.5 is more than adequate.
L0U1(3.5"X3"X1/4")
Gusset Plate(0.75"
thickness)
L0L1(4"X3"X5/16")
Bolt
Masonry Column
Hinge Support L0
Figure 24: Design of anchorage at hinge support L0
The base plate is supported on a 10x20 concrete pedestal and connected to the column by
four reinforcements to resist the entire tensile and shear force.
Allowable tensile stress = 0.5 fy = 20 ksi and allowable shear stress = 0.3 fy = 12 ksi
Required area (based on tensile force) = 29.29/(4*20) = 0.366 in2
Required area (based on shear force) = 3.34/(4*12) = 0.07 in2
Provide 4 #6 (i.e., diameter) anchor bolts (Area = 0.44 in2 each).
Allowable tensile force per anchor = 0.44*20 = 8.8 kips
Allowable bond force per unit length = 35fc = 353000 lb/in = 1.92 k/in
Development length = 8.8/1.92 = 4.59
48
Provide anchorage of 6 for each bolt.
The base plate will be connected to the gusset plate by the section similar to the bottom cord
(i.e., a 4X3X5/16 double angle section), also with diameter bolts to transfer the maximum
support reaction (= 29.29 kips) by shear.
Required area = 29.29/12 = 2.44 in2, i.e., provide 3-3/4 diameter bolts in double shear.
L6U5(3.5"X3"X1/4")
Gusset Plate(0.75"
thickness)
L5L6(4"X3"X5/16")
6" Roller
8"
Roller Support L6
49
Design of Steel Plate Girder
3. Introduction
When a member is required that is larger than that is available in rolled beams, it is necessary
to build up a section which for the sake of economy has a general shape of an I-beam. This
built up I-beam is called plate girder in which Section modulus is greater than any available
rolled beam. The moment-resisting capacities of plate girders lie somewhere between those
of deep standard rolled wide-flange shapes and those of trusses. Plate girders can be welded
(figs. 27(a) to 27(d)), riveted, or bolted (Fig. 27(e)). Riveted plate girders are practically
obsolete. Very few bolted plate girders are designed nowadays. Therefore, in this manual
design of welded plate girders has been covered.
Fig.27(a): Welded plate girder Fig. 27(b): Plate girder with Fig. 27(c): Built-up girder with T
cover plate sections
50
Fig. 27(d): Welded box girder Fig. 27(e): Riveted or bolted
plate girder
In contrast, plate girders in general are heavier than trusses, especially for very long spans.
Box Girder: Providing improved torsional stiffness for long span bridges.
Hybrid Girder: Providing variable material strength in accordance with stresses. In
order to reduce the girder weight and possibly achieve maximum economy, hybrid
plate girders are sometimes used. In a hybrid girder, flange plates are made of higher
strength steel than that of the web. Or, in a tee-built-up plate girder, as shown in Fig.
27(c), the two T sections are made of higher-strength steel than the connecting web
plate. Allowable bending stress for hybrid girders is limited to 0.60Fy (ASD F1).
51
Delta girder: Providing improved lateral rigidity for long length of lateral unsupport.
High strength flange
(a)
Top and bottom flange plate: Plate girders basically carry the loads by bending. The
bending moment is mostly carried by flange plates.
Web: A web plate is needed to unify the two flange plates and to carry the shear.
Intermediate Stiffener: In addition to flange plates and a web plate, a plate girder often
consists of stiffeners. Thin web plates are susceptible to unstable behavior. Thick web plates
make the girder unnecessarily heavy. A relatively thin web plate strengthened by stiffeners
often yields the lightest plate girder. Therefore, intermediate stiffeners are provided to stiffen
the web plate against buckling and to resist compressive forces transmitted from the web
during tension-field action.
52
Bearing Stiffener: Bearing stiffeners should always be provided in pairs at the ends of plate
girders and if required at points of application of concentrated loads. These bearing stiffeners
should extend roughly to the edges of the flange plates.
C
B
C
B
(b)
LS LS LS LS LS LS
D
(c)
LS
4tw
4tw
Section A-A Section B-B Section C-C Section D-
D
Figure
Fig.29: Forms
1Forms of plate
of plate girder
girder
53
stiffeners buckle due to diagonal compression resulting from shear. If the plate girder has
properly designed stiffeners, the instability of the web plate panels, bounded on all sides by
the transverse stiffeners of flanges, will not result in its failure. In fact, after the web panels
buckle in shear, the plate girder behaves like the Pratt truss shown in Fig. 30(a). It will then
be able to carry additional loads. A stiffened plate girder has considerable post-buckling
strength.
The Pratt truss of Fig. 30(a) is subjected to a concentrated load applied at its midspan. In this
truss, the vertical members are in compression and the diagonals are in tension. The post-
buckling behavior of the plate girder is analogous to the behavior of this truss. As shown in
Fig. 30(b), after the shear instability of the web takes place, a redistribution of stresses
occurs; the stiffeners behave like axially compressed members, and shaded portions of the
web behave like tension diagonals in the truss of Fig. 30(a). This truss-like behavior is called
tension-field action in the literature. The post-buckling strength of the web plate may be three
or four times its initial buckling strength. Consequently, designs on the basis of tension-field
action can yield better economy.
54
8. Design of a Simple Homogeneous Plate Girder:
8.1 Problem Description:
In a simply supported plate girder,
Concentrated load, P = 500 kips applied at a distance of 100 ft from the left support
Lateral support is provided at supports, at the point of application of concentrated load, and at
point D located at a distance of 50 ft from the left support A. Since the compression flange
carries a uniform load, assume that it is restrained against rotation.
8.2 Shear force diagram (SFD) and Bending moment diagram (BMD):
Reactions at support A and B (Fig. 31) are:
55
There is no maximum between A and C.
For 100 ft < x < 150 ft:
There is no maximum between C and B. Therefore, the maximum bending moment over
the girder is at point C under the concentrated load.
The shear force and bending moment diagrams are shown in figs 32 and 33.
56
In calculating the shear strength of the web, it is assumed that the shear stress distribution is
uniform throughout the web depth.
During the post-buckling behavior of the web plate, the bending curvature of the plate girder
produces compressive forces in the web plate, as shown in Fig. 34. This figure shows a
portion of the plate girder located between two neighboring sections. Due to the deflected
shape of the girder, the compressive force F1, acting on the top compression flange and the
tension force F2 acting in the bottom tension flange create compressive forces F3 on the web
plate. This plate should have sufficient buckling strength to resist the compressive forces F3.
To satisfy this requirement, according to ASD G1, the web depth-thickness ratio should not
be greater than 1, which is a decreasing function of the yield stress of the compression
flange Fyf.
Figure 34: Squeezing of the web due to bending of the girder during tension-field action
57
The variation of 1 with Fyf is shown in Fig. 35. This equation is derived from a stability
analysis of the web plate, taking into account the effect of residual stresses but without
including the transverse stiffeners. For closely spaced stiffeners that is, when spacing of the
transverse stiffeners a is not greater than 1.5 times the distance between flanges the limiting
ratio 1 is increased to 2.
Therefore,
Try tw = 0.5 in. or PL150 in.x0.5 in. for the web plate.
PL150in.0.5 in.
58
Try PL38in.2.5in. for each flange, Af = 95 in2
Where, rT = radius of gyration of the flange plus one-sixth of the web area about the y-axis
For region AD and CB of the girder the ratio of the smaller to larger end moments, M1/M2, is
zero (Figs. 31 and 33). This ratio for region DC is equal to
Region DC is the critical region, so we find the allowable bending stress for this region.
59
Reduction of allowable bending stress:
Check if reduction of the allowable bending stress is required.
60
Tentatively, place the first intermediate stiffener at a distance of 50in. from the left end A.
Tentatively, place the first intermediate stiffener at a distance of 40in. from the left end B.
We choose to use uniform spacing between point E (at the location of the first stiffener away
from the left end) and point C (at the location of the concentrated load) and also between
point C and F (at the location of the first stiffener away from the right end) (Fig. 38).
61
(a) Spacing of the stiffeners between points E and C (Fig. 38):
Try a = 105 in. and change the spacing of the first stiffener away from end A from 50 in. to
45 in.(Fig.38).
Try a = 110 in. and change the spacing of the first stiffener away from end B from 40 in. to
50 in. (Fig. 38).
63
Check of Allowable Shear stress:
The maximum bending tensile stress in the web (at the junction of web and flange):
Note that if this condition is not satisfied, the spacing of the intermediate stiffeners is
normally reduced. Also, because fb/Fb =0.90 is considerably less than one, we do not need to
check the other locations to the right of point C. Whenever fb/Fb is close to one, such a check
may be necessary.
Spacing of the stiffeners between E and C is a = 105 in. and between C and F is a = 110 in.
(Fig. 38). The cross-sectional area of a pair of stiffeners,
(a) For region EC
64
Again,
Substituting for bs = 15.8ts will yield the minimum thickness required for the intermediate
stiffeners.
Try 2PL6 in. x 7/16 in. for intermediate stiffeners from E to C (excluding C).
Use 2PL6 in. x 7/16 in. for intermediate stiffeners from E to C (excluding C).
Intermediate stiffeners need not be extended to the tension flange (Fig. 38) and their length h1
can be four times the web thickness shorter than the depth of the web.
Minimum thickness,
Use 2PL7 in. x 9/16 in. for intermediate stiffeners from C to F (excluding C). Moment of
inertia check is not needed, because these plates are larger than those used in region EC.
Length of stiffeners:
65
8.6 Selection of Bearing Stiffener:
Bearing stiffeners should extend roughly to the edges of the flange plates. Noting that the
width of the flange plates is 38 in. and the thickness of the web is 0.5 in., we choose a width
of bbs = 18 in. for the three pairs of bearing stiffeners (Fig. 38).
Try 2PL18 in. x 13/16 in. for the left support. Abs = 21.375 in.2
66
Allowable axial stress:
Use 2PL18 in. x 13/16 in. x 12 ft 6 in. for the bearing stiffeners at the left support.
Sometimes the height of the bearing stiffeners is chosen slightly, say in., less than the
depth of the web plate. The bearing stiffener, however, should be in contact with the flange
receiving the concentrated load.
Try 2PL18 in. x 13/16 in. the same as for the left support.
Use 2PL18 in. x 13/16 in. x 12 ft 6 in. for the bearing stiffeners at the right support.
Because the axial load for these stiffeners, P = 500 Kips, is less than RB, and the effective
area (Fig. 37) is larger than that of the end bearing stiffeners, we can use the same 2PL18 in.
x 13/16 in. x 12 ft 6in. for bearing stiffeners at the location of the concentrated load.
We use intermittent SMAW welds. The relation between the width of the fillet weld ww, the
length of weld segment L1, and the spacing a1 is given by
67
Minimum weld size for a 2.5-in. flange plate is 5/16 in. (ASD Table J2.4).
Try ww = 5/16 in. Substituting this value into the previous equation, we obtain
a1 = 2.51 L1
The minimum length of a segment of intermittent weld is larger of four times the weld size
(4ww = 1.25 in.) and 1.5 in. (ASD J2b).
The maximum longitudinal spacing of the intermittent weld is the smaller of 24 times the
thickness of the thinner plate and 12 in. (ASD D2).
a1 = 10.04 in.
The minimum weld size for a -in.-thick plate is 3/16 in. The maximum weld spacing is
68
Try a 3/16-in. fillet weld with a spacing of 10 in. Hence we obtain L1 = 2.90 in.
Minimum length of the weld segment = 4ww or 1.5 in. = 1.5 in.
Try a -in. intermittent fillet weld with a spacing of a1 = 12 in. and L1 = 3.63 in.
We use 2PL18 in. x 13/16 in. x 12 ft 6 in. for each pair of bearing stiffeners.
Try ww = 5/16 in. Use continuous welds on both sides of each stiffener plate.
69
8.8 Girder Weight
Note that the weight of the stiffeners is 6.7 percent of the total weight of the plate girder.
70