Ballari Institute of Technology & Record Formats

Management, Bellary ISO 9001:2008

Doc. No.: R/PP 03/06 Title: COURSE PLAN

COURSE PLANNING

Department: MECHANICAL

Academic Year: 2014-15

Semester : VIII A SEC

Branch : MECHANICAL

Subject : AUTOMOTIVE ENGINEERING

Subject Code : 06ME844

Faculty Name : SHEKAR.K

Designation: ASSISTENT PROFESSOR

Staf HOD Principal

Signature Signature Signature

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 1 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN
COURSE OUTLINE

Pre Requisites:

Basic Mechanical Engineering ,

Basic knowledge of Internal Combustion Engines
Automotive emission

Brief Note on Course Description (in terms of Bullet Points):

Engine components, Types of cooling Lubrication System

Types of Fuel injection system and diferent types of Carburettors
Types of Super chargers and Turbochargers
Types of Ignition system like Battery, Magnetic, Electronic
Clutches and Gear boxes
Types of drives and Steering Mechanism
Types of Suspension and Braking System
Automotive emission control system

Course Learning Objectives:

The student will be able to:

CLO1: Diferentiate between SI and CI Engine

CLO2: Explain diferent Engine components with Sketches
CLO3: compare diferent valve actuating mechanism
CLO4: compare diferent combustion chambers for IC Engines
CLO5: Explain methods of cooling and lubrication system
CLO6: Diferentiate Normal and Abnormal combustion
CLO7: Distinguish diferent types of carburettors
CLO8: Describe Fuel Injection System
CL09: Distinguish between Supercharger and Turbocharger with construction and operation
CL010: Describe Battery, Magneto, Electronic and Automatic Ignition system
CLO11: Diferentiate Single, Multi plate and centrifugal clutch
CLO12: Describe diferent types of gear mechanism
CLO13: Calculate Gear ratio and Torque transmission for clutches
CLO14: Describe Propeller shaft, Universal Joint, Hotch Kiss and Torque Tube drives
CLO15: Define King pin Inclination, Toe in Toe out, Caster Camber and included angle
CLO16: Analyze condition for exact steering
CLO17: Classify suspension system
CLO18: Distinguish between Mechanical, Vacuum and Hydraulic braking system
CLO19: Analyze Automotive Emission control system
CLO20: Define Emission standards

Course Learning Outcomes (in terms of Bullet Points):

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 2 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN

At the End of the Course the Students will be able to:

Demonstrate engine components, cooling and lubrication system
Explain diferent types of fuels and fuel supply system
Incorporate super charger and Turbocharger in engines
Explain diferent types of ignition system used in automobiles
Demonstrate diferent Gear selection mechanism used in diferent types of Gear Boxes
Explain how the power is transmitted from engine to wheels through mechanism
Demonstrate steering Gear mechanism
Explain diferent types of suspension system and breaking system in Automobiles
Express the various ways to control emission system

Course Outcome Assessment Matrix:

Course Program Outcomes

Learnin
g
Objectiv a b c d e F g h i j k
es
CLO 1 L L L
CLO 2 L L M L L
CLO 3 M L L L L L M
CLO 4 M L L M L L M
CLO 5 L L M L L M
CLO 6 M L L L L M
CLO 7 M L M M M
CLO 8 M L L L L M M
CLO 9 M L M L M M
CLO 10 M L M L M M
CLO 11 M M M L L M
CLO 12 M M M M L M H
CLO 13 M H M M L M M
CLO 14 M L M L M H
CLO 15 M M L M M L M M
CLO 16 M M M M M M M
CLO 17 M L L M M H
CLO 18 M L M M H H
CLO 19 M L M M M H
CLO20 M L M M M H

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 3 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN
COURSE PLAN
Dev
Assessm iati
Teaching/ Time
ent on
Topic Topic Learning Objectives Learning (in
Strategy (in
Strategies hrs)
& Tools hou
rs)
Basic Recall basic concepts of Lecture, Oral 03
mechanical mechanical engineering presentati
engineering. relating to prime movers ons and
Basics of IC Recapitulate basics of assignmen
engines Internal Combustion ts
Engines.

Efects of Describe the environmental Power point Oral 01

Automotive efects of the emission presentation presentati
Emission caused by automobiles. ons

Diferentiate between SI and

CI engine
Explain diferent types of Lecture, Oral
Engine cylinder arrangements, Cut section presentati
components, merits and engine demonstration ons and 07
cooling systems components of an IC assignmen
and lubrication Explain diferent types of engine, ts
systems. valve actuating mechanism, animated
Combustion chambers video
Explain diferent types of presentation
cooling lubrication system
Explain diferent types of
fuels used
What do you mean by
Fuels used in IC
normal and abnormal Lecture, Assignme
Engines ,
combustion visuals nts and 03
internal
assessme
nt tests.
Explain diferent types of Lecture,
Carburettors visuals , Assignme 04
Fuel supply
Explain diferent types of Line diagram nts and
systems for SI
fuel injection system through OHP internal
and CI engines
assessme
nt tests.
Define supercharger and Lecture,
types visuals ,
Explain the construction and Line diagram
Superchargers
operation of Turbocharger through OHP Oral
and
What do you mean by presentati
Turbochargers
turbocharger lag ons and 06
assignmen
ts
Ignition System Explain diferent types of
Lecture,

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 4 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN
ignition systems used in visuals ,
automobiles Line diagram Assignme
Describe battery Ignition through OHP, nts and
system, magneto Ignition Animated internal 06
system, video assessme
electronic Ignition system, presentation nt tests
and automatic Ignition
system
Explain the principle of Lecture,
friction plate visuals ,
Explain with a neat sketch Line diagram
diferent types of clutch through OHP, Oral
Power Trains plates Animated presentati
video ons, home 04
presentation work and
Types Numerical assignmen
of clutch plates analysis ts
through
problems

What is the necessity of gear through OHP, Oral 04

box with a neat sketches Animated presentati
Diferent types explain diferent types of video ons, home
of gear and gear gear selection mechanism presentation work and
selection Numerical on torque Numerical assignmen
mechanism transmission by clutches analysis ts
through
problems
With a neat sketch
explain Propeller shaft, Lecture, Line
Universal joint, Hotchkiss diagram Assignme
Drive to Wheels and torque tube drive, through OHP, nts, home
Steering diferential rear axle supplementary work and
geometry reading and oral 03
questioning. presentati
ons

Explain steering
geometry and steering
gear mechanism Lecture, Line Assignme
With a neat sketch diagram nts, home
Steering gear
explain types of chassis through OHP, work and
mechanism.
supplementary oral 03
reading and presentati
questioning. ons

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 5 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN
With a neat sketch
explain diferent types
suspension system Lecture, Line
diagram Home
through OHP, work, oral 03
Suspension, presentati
Springs ons and
assignmen
ts

With a neat sketch

explain diferent types of Lecture, Line
breaking system diagram Home
Numerical on braking through OHP, work, oral 03
system Numerical presentati
Brakes analysis ons and
through assignmen
problems ts

Explain diferent ways to

control the emission from
Automobiles Lecture,
Automotive Explain the Emission questioning, Assignme
emission control standards like Euro I, II, and nts and 06
systems III, and IV Norms supplementary internal
Explain Bharat stage II, reading assessme
III norms nt tests

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 6 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN
COURSE PLAN (Hour wise)

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 7 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN
% Of
Syllabu
Day and
S Unit / Chapter s
Date of Topic Coverage Details In Brief
N Name Planned
Handling
to
Cover

Basic mechanical
1. MONDAY
engineering. Basic concepts of mechanical engineering
1 6.02.2017
relating to prime movers

Basics of IC
2. TUESDAY
engines
Basics of Internal Combustion Engines
2 7.2.2017

0
Basics of IC Applications & Developments in Automobile
3. THURSDAY
engines industries
3 9.02.2017

FRIDAY Environmental efects of the emission caused by

4. 10.02.201
Automotive
automobiles.
4 Emission
7

Unit 1
Engine
MONDAY
5. 13.02.201
components,
SI and CI engine & their diferences
5 cooling systems
7
and lubrication
systems.
Engine
components,
6. TUESDAY
cooling systems Types of cylinder arrangements & its merits
6 14.2.2017
and lubrication
systems. 08
Engine
Types of combustion chambers in SI and CI
THURSDAY components,
7. 16.02.201 cooling systems
engines.
7 7 and lubrication
systems.
Engine
FRIDAY components,
8.
17.02.201 cooling systems Engine components
7 and lubrication
systems.
Engine
Diferent types of valve actuating mechanism,
MONDAY components,
9.
20.02.201 cooling systems
7 and lubrication
systems.
04
Engine
components, cooling requirements & cooling method
10. TUESDAY
cooling systems
21.2.2017
and lubrication
systems.
Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal
Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 8 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 9 of 15
 % Of
Syllabu
Day and Ballari
UnitInstitute
/ of Technology & Record Formats
S s
Date of Management,
Chapter Bellary
Topic ISO 9001:2008
Coverage Details In Brief
N Planned
Handling Doc.
Name
No.: R/PP 03/06 Title: COURSE PLAN to
Cover

Engine
THURSDA components,
Y cooling
11. Combustion chambers
23.02.201 systems and
7 lubrication
systems.
04
Engine
components,
MONDAY
cooling
12. 27.02.201 Lubrication system and arrangements
systems and
7
lubrication
systems.

Unit 2.
Fuels, Fuels
TUESDAY
13. supply Conventional fuels used in SI, CI Engines
28.2.2017
systems for SI
& CI Engines

Fuels, Fuels
THURSDA
supply
14. Y Alternative fuels used in SI, CI Engines
systems for SI
2.03.2017
& CI Engines
08
Fuels, Fuels
FRIDAY supply
15. Normal and Abnormal combustion
3.03.2017 systems for SI
& CI Engines

Fuels, Fuels
MONDAY supply
16. Octane ,Cetane numbers.
6.03.2017 systems for SI
& CI Engines

Fuels, Fuels
TUESDAY supply Fuel mixture requirements,
17. 02
7.3.2017 systems for SI Diferent types of Carburettors
& CI Engines

Fuels, Fuels
THURSDA
supply
18. Y Fuel injection system,. Fuel pumps, fuel injectors
systems for SI
9.03.2017
& CI Engines

FRIDAY 06
19. 10.03.201 Revision Revision of previous units important concepts.
7
Prepared by: UNIT 3
Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal
MONDAY
Signature: Supercharger Signature:
20. 13.03.201 Naturally aspired engines , Forced induction
s and
Designation: Management Designation: Director
7
Turbochargers
Representative
Issue: 03 Rev. No: 00
Supercharger Section No: PP 03
TUESDAY Explain the construction and operation of
Date:21.
01/09/2010 Date: 01/09/2010
s and Page 10 of 15
14.3.2017 Turbocharger lag
Turbochargers
THURSDA
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 11 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN
% Of
Syllabu
Day and Unit /
S s
Date of Chapter Topic Coverage Details In Brief
N Planned
Handling Name
to
Cover

General arrangements of clutch, principle of friction

PART B
2 THURSDAY clutches,
Unit 5
8 30.03.2017 Torque transmitted
Power Trains

Constructional details of fluid fly wheel, single and

2 FRIDAY
Power Trains multi plate clutches.
9 31.03.2017

08
Necessity of gear ratio in transmission ,
synchromesh gear box,
3 MONDAY
Power Trains 3,4,and 5 speed gear boxes ,
0 3.04.2017

Planetary gears systems, over drives, fluid coupling

and torque converters,
3 TUESDAY
Power Trains
1 4.4.2017

epicyclical gear box , principle of automatic

transmission,
3 THURSDAY
Power Trains
2 6.04.2017

calculation of gear ratio, numerical calculations for

3 FRIDAY
Power Trains torque transmission by clutches
3 7.04.2017

08
numerical calculations for torque transmission by
3 MONDAY clutches
Power Trains
4 10.04.2017

3 TUESDAY Unit 6 propeller shaft and universal joints , Hotchkiss and

5 11.4.2017 Drive to wheels torque tube drives,
3 THURSDAY
6 13.04.2017 Drive to wheels diferential , rear axle .
3 monday
7 17.04.2017 Drive to wheels diferent arrangements of fixing the wheel to rear 06
axle , steering geometry
camber , king pin inclusion , included angle , castor
Prepared
3 by: Dr. T. Machappa
TUESDAY Approved by: Dr. Yashvanth Bhupal
8 18.4.2017 Drive to wheels
Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 12 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN

% Of
Syllabu
Day and Unit /
S s
Date of Chapter Topic Coverage Details In Brief
N Planned
Handling Name
to
Cover
3 THURSDAY Drive to Toe in and Toe out ,condition for exact steering,
02
9 27.04.2017 wheels steering gears,

4 FRIDAY Drive to power steering ,general arrangements of links and

0 28.04.2017 wheels sub axle , over steer , under steer and neutral steer

4 MONDAY Drive to numerical problems, types of chassis frame

1 10.04.2017 wheels
Unit7
Requirements, torsion bar suspension systems, 08
4 TUESDAY Suspension,
2 11.4.2017 Springs And
Brakes
leaf spring , coil spring ,independent suspension for
Day 4 Suspension,
4 front wheel and rear wheel , air suspension system.
27.04.2015 Springs And
3
Brakes
Types of brakes ,mechanical compressed air
,vacuum
Suspension, and hydraulic braking systems,
4 Day 6
Springs And
4 29.04.2015
Brakes

06
Suspension, construction and working of master and wheel
4 Day 1
Springs And cylinder ,brake shoe arrangements , disc brakes,
5 30.04.2015
Brakes drum brakes,
Suspension, Antilock braking systems , purpose and operation
4 Day 3
Springs And of antilock-braking systems
6 03.05.2015
Brakes

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 13 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN

% Of
Syllabu
Day and Unit /
S s
Date of Chapter Topic Coverage Details In Brief
N Planned
Handling Name
to
Cover
Suspension,
4 Day 4
Springs And
7 05.05.2015 ABS hydraulic unit, Rear-wheel antilock .
Brakes
Suspension,
4 Day 6
Springs And Numerical problems.
8 07.05.2015
Brakes
Unit 8
Automotive 08
4 Day 1
Emission Automotive emission controls, controlling crankcase
9 08.05.2015
Control emission ,
Systems
Automotive
5 Day 3 Emission
0 10.05.2015 Control controlling evaporative emissions, cleaning the
Systems exhaust gas , controlling the air-fuel mixture,
Automotive
5 Day 4 Emission controlling the combustion process , exhaust gas
1 12.05.2015 Control recirculation ,
Systems
Automotive
5 Day 6 Emission
treating the exhaust gas , air- injection system,
2 14.05.2015 Control
Systems
Automotive
5 Day 1 Emission Air-aspirator system, catalytic converter
3 15.05.2015 Control
10
Systems
Emission standards Euro I,II,III and IV norms
Automotive
5 Day 3 Emission
4 17.05.2015 Control
Systems

Automotive
Bharat Stage II, III norms.
5 Day 4 Emission
5 22.05.2015 Control
Systems

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 14 of 15
 Ballari Institute of Technology & Record Formats
Management, Bellary ISO 9001:2008
Doc. No.: R/PP 03/06 Title: COURSE PLAN

Prepared by: Dr. T. Machappa Approved by: Dr. Yashvanth Bhupal

Signature: Signature:
Designation: Management Designation: Director
Representative
Issue: 03 Rev. No: 00 Section No: PP 03
Date: 01/09/2010 Date: 01/09/2010 Page 15 of 15