DAFTAR ISI

COVER .............................................................................. i
LEMBAR PERSETUJUAN ............................................... ii
LEMBAR PENGESAHAN................................................ iii
KATA PENGANTAR ....................................................... iv
DAFTAR ISI ...................................................................... v
DAFTAR GAMBAR ......................................................... viii
DAFTAR TABEL .............................................................. x
BAB I PENDAHULUAN ................................................. 1
1.1 Latar Belakang .................................................. 1
1.2 Perumusan Masalah ........................................... 6
1.3 Tujuan................................................................ 9
1.4 Manfaat .............................................................. 9
1.5 Batasan Masalah dan Asumsi ............................ 11
BAB II TINJAUAN PUSTAKA ...................................... 12
2.1 Kualitas .............................................................. 12
2.2 Pengendaliankualitas.......................................... 12
2.3 Checksheet ......................................................... 13
2.4 Diagram pareto................................................... 14
2.5 Control chart...................................................... 15
2.6 Diagram fishbone ............................................... 16
2.7 Failure Mode and Effect Analysis (FMEA) ...... 17
BAB III GAMBARAN PERUSAHAAN ........................ 23
3.1 Sejarah PT. Dirgantara Indonesia ...................... 23

v
 3.1.1 Tahap Perintisan ........................................... 23
3.1.2 Tahap Pendirian............................................ 26
3.1.3 Paradigma dan Pergantian Nama Baru ......... 28
3.2 Visi dan Misi ...................................................... 30
3.2.1 Visi ............................................................... 30
3.2.2 Misi............................................................... 30
3.3 Struktur Organisasi ............................................ 31
3.4 DeskripsiProdukdan Proses Produksi ................ 36
3.5 Proses Pengendalian Kualitas Produk ................ 58
BAB IV METODOLOGI PENELITIAN ....................... 59
4.1 Waktu dan Tempat PKL .................................... 59
4.2 Teknik Pengambilan Data .................................. 59
4.3 Jumlah Sampling................................................ 60
4.4 Analisis Data ...................................................... 60
4.5 Flowchart Tahapan Penelitian ............................ 61
BAB V HASIL DAN PEMBAHASAN ........................... 63
5.1 Data Atribut Defective ....................................... 63
5.2 Peta Kendali Atribut Defective .......................... 64
5.3 Diagram Pareto .................................................. 68
5.4 Diagram Fishbone .............................................. 71
5.5 Failure Mode and Effect Analysis (FMEA) ....... 85

vi
BAB VI KESIMPULAN DAN SARAN .......................... 102
6.1 Kesimpulan ........................................................ 102
6.2 Saran .................................................................. 103
DAFTAR PUSTAKA ....................................................... 105

vii
 DAFTAR GAMBAR

Gambar 1.1 Bagian Dari Sayap yang Diproduksi PT DI ... 4

Gambar 3.2 Checksheet ...................................................... 14
Gambar 3.3 Diagram Pareto ............................................... 15
Gambar 3.4 Control Chart ................................................. 16
Gambar 3.5 Diagram Fishbone .......................................... 17
Gambar 3.6 Logo PT. Dirgantara Indonesia ...................... 29
Gambar 3.7 StrukturOrganisasi PT DI ............................... 32
Gambar 3.8 Struktur Organisasi Satuan Usaha Aerostructure
Program Spirit Aerosystem ................................................. 32
Gambar 3.9 Drive Rib 1 ..................................................... 37
Gambar 3.10 Drive Rib 2 ................................................... 46
Gambar 3.11 operation proses chart drive rib 1 ................ 54
Gambar 3.12 operation proses chart drive rib 1 (lanjutan) 55
Gambar 3.13 operation proses chart drive rib 2 ................ 56
Gambar 3.14 operation proses chart drive rib 2 (lanjutan) 57
Gambar 4.15 FlowchartPenelitian ..................................... 62
Gambar 5.16 PetaKendali P (Drive Rib 1) ......................... 65
Gambar 5.17 PetaKendali P (Drive Rib 2) ......................... 65
Gambar 5.18 Pareto (Drive Rib 1) ..................................... 69
Gambar 5.19 Pareto (Drive Rib 2) ..................................... 70
Gambar 5.20 Fishbone Diagram cacat Undercut Drive Rib 1
............................................................................................ 72

viii
Gambar 5.21 Fishbone Diagram cacat undersize Drive Rib 1
............................................................................................ 75
Gambar 5.22 Fishbone Diagram cacat gompalDrive Rib 1 77
Gambar 5.23 Fishbone Diagram cacat thinned Drive Rib 2
............................................................................................ 79
Gambar 5.24 Fishbone Diagram cacat undercut Drive Rib 2
............................................................................................ 81
Gambar 5.25 Fishbone Diagram cacat undersize Drive Rib 2
............................................................................................ 84

ix
 DAFTAR TABEL

Tabel 1.1 Data Produksi dan Komponen defective bulan

Januari-Juni 2015 ............................................................... 7
Tabel 2.2 Skala Occurrence ............................................... 19
Tabel 2.3 Skala Severity ..................................................... 20
Tabel 2.4 Skala Efektivitas................................................. 21
Tabel 5.5 Rekapan Data Defective Drive Rib 1.................. 63
Tabel 5.6 Rekapan Data Defective Drive Rib 2.................. 63
Tabel 5.7 Hasil Perhitungan Peta Kendali P Drive Rib 1 ... 67
Tabel 5.8 Hasil Perhitungan Peta Kendali P Drive Rib 2 ... 68
Tabel 5.9 Tabel FMEA Drive Rib 1 ................................... 87
Tabel 5.10 Tabel FMEA Drive Rib 1 (lanjutan) ................ 88
Tabel 5.11 Tabel FMEA Drive Rib 1 (lanjutan) ................ 89
Tabel 5.12 Tabel FMEA Drive Rib 2 ................................. 90
Tabel 5.13 Tabel FMEA Drive Rib 2 (lanjutan) ................ 91
Tabel 5.14 Tabel FMEA Drive Rib 2 (lanjutan) ................ 92
Tabel5.15 RekapitulasiUsulanPerbaikan .......................... 100