CONSUMABLES
We now bring our years of skilled experience and our quality line of
ISO 9001 approved welding consumables to you.
CHOSUN WELDING CONSUMABLES
CONSUMABLES
History of CHOSUN WELDING CO., LTD. History of CHOSUN WELDING CO., LTD.
1949. CHOSUN Steel Wire Co., Ltd. was founded. 1988. Introduced Pail Pack (CS-Pack) manufacture facility of CO2 solid wire.
1965. New covered arc welding electrode plant was accomplished. 1989. Obtained Quality Control 1st grade Authority Govermment.
1965. Covered arc welding eletrodes were approved by KR. 1995. Newly established flux cored wire facility in ONSAN plant.
1966. Covered arc welding eletrodes were approved by BV. 1995. Approved ISO 9002 quality system about all manufacting products by DNV.
1966. Covered arc welding eletrodes were approved by ABS. 1995. Moved the head office to yeoksam-dong. Kangnam-ku, Seoul.
1967. Covered arc welding eletrodes for mild steel obtained approval of KS. 1996. Approved JIS for Pohang Factory
1997. Newly Established Submerged Arc Welding Fluxes Facility in ONSAN Factory
1969. Contracted Technical License Agreement Concerning the manufacture of
covered arc welding electrodes for mild steel with KOBE Steel in Japan. 1998. Approved JIS Mark for Flux Cored Arc Welding Wire(JIS Z3313)
2000. Moved and United from PUSAN Factory to Pohang Factory
1970. Covered arc welding eletrodes were approved by LR.
2001. Obtained CWB Mark (Canadian Welding Bureau)
1973. Contracted Technical Licenese Agreement concerning the manufacture of low hydrogen
2001. Obtained TV Mark (Techniche berwachungs Verein)
type electrodes and high recovery electrodes with KOBE Steel in Japan.
2002. Increase Facility to Flux Cored Wire
1974. Covered arc welding electrodes were approved by NK.
2005. Development of Stainless Steel Flux Cored Wired For Cryogenic Apllications
1974. Introduced newly covered arc welding electrode facility from KOBE Steel.
(CSF-308LP, CSF-318LP)
1975. Contracted Technical License Agreement concerning the manufacture of 2005. Development of Flux Cored Wire For 2Y+3Y Grade Apllications (CSF-71S)
CO 2 -Solid wire with KOBE Steel in Japan.
2006. Development of FCW applicable for both 2Y and 3Y Grade
1976. Welding consumables were approved by DNV. Increase of new facilities for FCW in Onsan plant
1977. Welding consumables were approved by GL. 2007. Development of FCW application for both 2Y and 3Y Grade(brand name: CSF-71S)
1980. Covered arc welding electrodes for stainless steel were approved by ABS and DNV. Acquirement of NEP(New Excellent Product) by the Ministry of Commerce,
1981. Introduced ASME System. Industry and Energy
1984. Covered arc welding electrodes for mild steel and high tensile strength steel, 2008. Establishment of CHOSUN VINA CO.,LTD(HOCHIMIN,VIETNAM)
and CO2 Solid wires obtained approval of JIS. 2009. Development of covered arc welding electrode applicable for nickel alloy
1987. New CO2 Solid wire plant at pohang was accomplished. Establishment of CHOSUN WELDING JAPAN CO.,LTD.(OSAKA,JAPAN)
1987. CO2 Solid wires and covered arc welding electrodes were approved by CSA. 2010. Converting to Holding Company system(Holding Company:
1987. Established Technical Research Institute. CHOSUN WELDING, CHOSUN WELDING ONSAN, CHOSUN VINA)
Foreword
Yearly Capacity
Submerged Arc Welding Wire & Flux 6,000 M/T 2. Test Conditions
The test conditions of "Typical mechanical properties" are as follows:
(1) Unless otherwise specified, the impact value is of Charpy 2mm V notch and is
Stainless Steel MIG & TIG Wire 3,000 M/T
obtained at 0 (test temperature).
(2) Unless otherwise specified, the tension test is performed at room temperature.
(3) Unless otherwise specified, the mechanical tests of the weld metal are performed in
the as-welded condition.
Welding Consumables Index 8 4. Solid Wire For Gas Metal Arc Welding
For MAG Welding 225
1. Covered Arc Welding Electrodes For MIG Welding 235
For mild steel 17
For high tensile strength steel 37 5. Solid Wire For Gas Tungsten Arc Welding
For weather proof steel 59 For TIG Welding 241
For low temperature service steel 67
For low alloy heat resistant steel 75 6. AWS Specifications For Welding Materials 249
For hard-surfacing 89
For stainless steel 109 7. Support Data
For cast iron 129 chosunwelding consumables for ASTM plates 312
For nickel and nickel alloy steel 132 List of approved welding consumables 331
For gouging 141 List of recommended drying conditions 334
Tip color and imprinting of welding consumables 337
2. Flux Cored Wire For Gas Shielded Arc Welding Unit weight of covered arc welding electrodes 341
For mild & high strength steel 143
For low temperature service steel 159 8. Reference Data
For low alloy heat resistant steel 171 Notes on usage of covered arc welding electrodes for mild Steel 328
For weather proof steel 177 Preheating and applicable electrodes 329
For hard-surfacing 183 Composition and structure of stainless steel weld metal 334
For stainless steel 187 Ferrite number determination diagram and FN/ferrite 335
percentage conversion chart
3. Submerged Arc Welding Consumables Usage of covered arc welding electrode for hardsurfacing 336
For mild steel and 490N/mm2 class high tensile strength steel 207 Hardness conversion table 346
For stainless steel 219 Stress conversion table 348
Impact value conversion table 349
Temperature conversion table 350
Standards on welding 351
WELDING Standards
Product Name Page
CONSUMABLES INDEX AWS KS JIS
LC-400 A5.1 E7016 D7006 E5316 Z3211 E4916 47
LC-400G A5.5 E8016-G D7006 E5316 Z3211 E5516-G 48
LC-418 A5.5 E8018-G D7006 E5316 Z3211 E5518-G 49
1. Covered Arc Welding Electrode
LC-600 A5.5 E9016-G D7006 E5816 Z3211 E6216-G 50
For Mild Steel
LC-618 A5.5 E9018-G D7006 E5816 Z3211 E6218-G 51
Standards LC-618M A5.5 E9018-M D7006 E5816 Z3211 E6218-N3M1
Product Name Page 52
AWS KS JIS
LC-700 A5.5 E10016-G D7006 E7016 Z3211 E6916-G 53
CS-200 A5.1 E6019 D7004 E4301 Z3211 E4319 18
LC-718 A5.5 E10018-M D7006 E7016 Z3211 E6918-N3M2 54
CS-204 A5.1 E6019 D7004 E4301 Z3211 E4319 19
LC-800 A5.5 E11016-G D7006 E8016 Z3211 E7616-G 55
CS-207 A5.1 E6019 D7004 E4301 Z3211 E4319 20
LC-118 A5.5 E11018-M D7006 E8016 Z3211 E7618-N4M2 56
CS-200Z A5.1 E6019 D7004 E4301 Z3211 E4319 21
LC-128 A5.5 E12018-M - Z3211 E8318-N4C2M2 57
LT-25 - D7004 E4303 Z3211 E4303 22
LC-80E - - Z3211 E7816 58
LTI-25 - D7004 E4303 Z3211 E4303 23
CL-100 A5.1 E6010 D7004 E4311 Z3211 E4311 24
CL-101 A5.1 E6011 D7004 E4311 Z3211 E4311 25
CR-12 A5.1 E6012 D7004 E4313 Z3211 E4313 26
For Weather Proof Steel
CR-13 A5.1 E6013 D7004 E4313 Z3211 E4313 27
CR-13V A5.1 E6013 D7004 E4313 Z3211 E4313 Standards
28 Product Name Page
AWS KS JIS
CR-14 A5.1 E7014 D7004 E4313 - 29
LH-100 A5.1 E7016 D7004 E4316 Z3211 E4316 30
LCA-300 A5.1 E7016-G 60
01
AWS KS JIS
MC-50 A5.18 ER70S-G D7025 YGW11 Z3212 YGW11 226
MC-50T A5.18 ER70S-6 D7025 YGW12 Z3312 YGW12 227
MC-50A A5.18 ER70S-3 - Z3312 YGW 16 228
MC-50S A5.18 ER70S-6 D7025 YGW12 Z3312 YGW12 229
MC-50B A5.18 ER70S-G D 7025 YGW15 Z 3312 YGW15 230
MC-55 A5.18 ER70S-G Z 3312 YGW18 231
MC-60 A5.18 ER80S-G D7025 YGW21 Z3312 YGW21 232
CS-PACK - - - 233
Covered Arc Welding Electrodes
5. Solid Wire for Gas Tungsten Arc Welding
For TIG Welding
Standards
For Mild Steel
Product Name Page
AWS KS JIS
TGC-308(L) ER308(L) - Y308(L)
TGC-309(L) ER309(L) - Y309(L)
TGC-310 ER310 - Y310
TGC-316(L) ER316(L) - Y316(L)
TGC-317(L) 242
TGC-347 ER347 - Y347
TGC-410 ER410 - Y410
TGC-430 ER430 - Y430
TGC-2209
TGC-Ni1 ERNi-1 - YNi-1
TGC-182 ERNiCr-3 - YNiCr-3
TGC-625 ERNiCrMo-3 - YNiCrMo-3
TGC-690 ERNiCrFe-7 - -
TGC-NiCu7 ERNiCu-7 - YNiCu-7 244
TGC-CuNi3 ERCuNi - YCuNi-3
TGC-50S ER70S-6 - YGT50
TGC-50 ER70S-G - YGT50
TGC-50B ER70S-2 - YGT50
TGC-50C ER70S-3 - YGT50
TGC-50G ER70S-G - YGT50
TGC-90G ER90S-G - YGT60
TGC-2CM ER90S-B3 - YGT-2CM 246
TGC-1100 ER1100 - A1100-WY
TGC-4043 ER4043 - A1100-WY
TGC-5356 ER5356 - A5356-WY
Oxy-Acetylene Gas Welding Rods - D7005 Z3201 248
CS-200
For welding of heavy-duty structures and
AWS A5.1 E6019
KS D 7004 E4301
CS-204
For highly efficient welding in all position
AWS A5.1 E6019
KS D 7004 E4301
ship buildings, pressure vessels JIS Z3211 E4319 JIS Z3211 E4319
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.08 0.42 0.10 0.016 0.010 0.08 0.43 0.22 0.015 0.010
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2(kgf/mm 2) N/mm 2(kgf/mm 2) % J (kgf-m) N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
400(41) 470(48) 32 110(11) 400(41) 440(45) 33 110(11)
Size & recommended current range (AC or DC ) Size & recommended current range (AC or DC )
Dia. (mm) 2.0 2.6 3.2 4.0 4.5 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0
L (mm) 300 350 350 400,450 400 400 450 L (mm) 350 400 450 450 450 450,550
F 35-55 50-85 80-130 120-180 145-200 170-250 230-300 F 50-85 80-130 120-180 145-200 170-250 240-310
Amp. Amp.
V&OH 30-50 40-70 60-110 100-150 115-175 130-200 - V&OH 40-70 60-110 100-150 120-180 130-200 -
Approval : ABS, DNV, NK Tip Color : Green Tip Color : Brown
18 19
CS-207
For welding of heavy-duty structures and
AWS A5.1 E6019
KS D 7004 E4301
CS-200Z
Low Fume type electrodes for welding of
AWS A5.1 E6019
KS D 7004 E4301
high pressure boilers. JIS Z3211 E4319 heavy-duty structures JIS Z3211 E4319
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal(%)
C Mn Si P S C Mn Si P S
0.08 0.55 0.07 0.015 0.010 0.09 0.44 0.10 0.016 0.010
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m) N/mm 2(kgf/mm 2) N/mm 2(kgf/mm 2) % J (kgf-m)
400(41) 440(45) 32 120(12) 400(41) 470(48) 32 110(11)
Size & recommended current range (AC or DC ) Size & recommended current range (AC or DC )
Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0 Dia. (mm) 2.0 2.6 3.2 4.0 4.5 5.0 6.0
L (mm) 350 350 400 400 400 450 L (mm) 300 350 350 400 400 400 450
F 50-85 80-130 120-180 145-200 175-250 240-310 F 35-55 50-85 80-130 120-180 145-200 170-250 230-300
Amp. Amp.
V&OH 40-70 60-110 100-150 120-180 130-200 - V&OH 30-50 40-70 60-110 100-150 115-175 130-200 -
Tip Color : Yellow Approval : Tip Color : White
20 21
LT-25
For welding of general mild steel KS D7004 E4303
LTI-25
For highly efficient welding in all positions KS D7004 E4303
JIS Z3211 E4303 JIS Z3211 E4303
For Mild Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LT-25 is a lime titania type electrode, whose usability is excellent in all position welding. LTI-25 is an iron powder lime titania type electrode which provides highly efficient welding
It deposits smooth and flat bead with easy manipulation particularly in vertical and over- by high deposition rate and good re-arcing property. This is characterized by exception-
head positions. ally welding speed increase, easy slag removal even from narrow grooves and outstand-
Mechanical properties of weld metal are excellent next to that of low hydrogen type elec- ing bead appearance.
trodes.
Notes on usage
Notes on usage (1) Pay attention not to exceed the range of proper currents. Welding with excessive
(1) Pay attention not to exceed the range of proper currents. Welding with excessive cur- current not only lower X-ray soundness, but also causes increase of spatter, undercut
rent not only lowers X-ray soundness, but also causes increase of spatter, undercut and insufficient slag covering.
and insufficient slag covering. (2) Dry the electrodes at 70~100 for 30~60 minutes before use. Excessive moisture
(2) Dry the electrodes at 70~100 for 30~60 minutes before use. Excessive moisture absorption lowers usability and may result in some porosities.
absorption lowers usability and may result in some porosities.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.37 0.15 0.014 0.012 0.08 0.36 0.15 0.013 0.013
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m) N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
420(43) 480(49) 32 110(11) 410(42) 450(46) 32 120(12)
Size & recommended current range (AC or DC ) Size & recommended current range (AC or DC )
Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 4.5 5.0 6.0
L (mm) 350 350 400 400 400 450 L (mm) 350 350 400 400 400 450
F 65-100 100-140 140-190 170-230 200-260 250-330 F 50-100 90-130 140-180 160-210 190-250 250-330
Amp. Amp.
V&OH 50-90 80-130 110-170 125-190 140-210 - V&OH 50-90 80-130 110-170 125-190 140-210 -
Approval : Tip Color : Orange Approval : NK Tip Color : White
22 23
CL-100
For Welding of building and pipes
AWS A5.1 E6010
KS D7004 E4311
CL-101
For welding of pipes and general structures
AWS A5.1 E6011
KS D7004 E4311
JIS Z3211 E4311 JIS Z3211 E4311
For Mild Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CL-100 is a cellulose type electrode for the vertical down welding of cross-country CL-101 is a cellulose type electrode for mild steel designed for AC power use. The strong
pipelines made particularly for root bead, hot pass, filler and capping passes. In addition arc force and rapid solidifications of metal facilitate welding in the vertical and overhead
light slag formation, stable arc, good penetration and easy puddle controlling make this positions. The arc can be directed easily in any position with light slag formation and
electrode an excellent choice for pipe welding. minimum spatter loss.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.12 0.48 0.22 0.014 0.011 0.10 0.45 0.20 0.015 0.012
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m) N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
420(43) 490(50) 30 100(10) 410(42) 470(48) 30 110(11)
Size & recommended current range (AC or DC+) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 300 350 350 350 400 L (mm) 300 350 350 350 400
F 50-75 70-110 110-155 155-200 200-245 F 50-75 70-110 110-155 155-200 200-245
Amp. Amp.
V&OH 30-70 55-105 90-140 120-180 - V&OH 30-70 55-105 90-140 120-180 -
Approval : ABS Tip Color : Gray Approval : ABS Tip Color : Black
24 25
CR-12
For welding of steel sheets
AWS A5.1 E6012
KS D7004 E4313
CR-13
For welding of general light structural steels.
AWS A5.1 E6013
KS D7004 E4313
JIS Z3211 E4313 JIS Z3211 E4313
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.09 0.34 0.18 0.017 0.011 0.08 0.38 0.28 0.017 0.011
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) %
440(45) 500(51) 26 430(44) 480(49) 29
Size & recommended current range (AC or DC -) Size & recommended current range (AC or DC )
Dia. (mm) 2.0 2.6 2.3 4.0 5.0 6.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0 6.0
L (mm) 300 350 350 400 400 450 L (mm) 300 350 350 400 400 450
F 30-65 45-100 85-130 110-160 160-220 210-280 F 35-65 45-100 60-130 105-170 150-220 200-280
Amp. Amp.
V&OH 30-65 45-100 85-130 100-150 120-190 - V&OH 30-65 45-90 60-110 100-150 125-190 -
Tip Color : Blue Approval : ABS, DNV, KR, LR, NK Tip Color : Yellow
26 27
CR-13V
For welding of steel sheets and light structures.
AWS A5.1 E6013
KS D7004 E4313
CR-14
For highly efficient welding of steel sheets. AWS A5.1 E7014
JIS Z3211 E4313 KS D7004 E4313
For Mild Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CR-13V is a high titania type electrode which provides good CR-14 is an iron powder electrode for high speed all position welding. As the contact
usability in all positions, including vertical downward welding. welding can be performed with this electrode, manipulation of electrodes is easy in hor-
The arc is stable with little spatter and the lustrous bead can izontal fillet in the groove. Slag removal and bead appearance are good.
be obtained. CR-13V is suitable for welding steel sheets and
light structures because of shallow penetration. Notes on usage
(1) Pay attention not to exceed the range of proper currents. Welding with excessive
Notes on usage current not only lowers X-ray soundness, but also causes increase of spatter, under-
(1) In the case of vertical downward welding, manipulate the electrode keeping its tip in cut and insufficient slag covering.
contact with mother plate as shown in the sketch. (2) Dry the electrodes at 70~100 for 30~60 minutes before use. Excessive moisture
(2) Pay attention not to exceed the range of proper currents. Welding with excessive current absorption lowers usability and may result in some porosities.
not only lowers X-ray soundness, but also causes increase of spatter, undercut and in-
sufficient slag covering.
(3) Dry the electrodes at 70~100 for 30~60 minutes before use. Excessive moisture
absorption lowers usability and may result in some porosities.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.08 0.38 0.29 0.016 0.012 0.08 0.58 0.27 0.014 0.011
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
440(45) 500(51) 27 470(48) 560(57) 29 80(8)
Size & recommended current range (AC or DC ) Size & recommended current range (AC or DC )
Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0 5.0 6.0
L (mm) 300 350 350 400 400 L (mm) 350 350 400 400,450 450 450
F 30-65 45-95 80-130 120-165 180-230 F 60-100 90-130 130-190 200-240 230-270 250-300
Amp. Amp.
V&OH 30-60 45-90 80-120 120-155 180-220 V&OH 50-80 70-130 100-170 160-210 - -
Tip Color : Black Approval : KR, ABS, LR, DNV, NK, BV, GL, KS, JIS Tip Color : Gray
28 29
LH-100
For welding of heavy-duty structures
AWS A5.1 E7016
KS D7004 E4316
LH-100V
For vertical downward welding
AWS A5.1 E7048
KS D7004 E4316
and heavy plates JIS Z3211 E4316 JIS Z3211 E4316
For Mild Steel
Covered Arc Welding Electrodes
30 31
LH-28W
For one side welding
AWS A5.1 E7016
KS D7004 E4316
CF-120
For highly efficient fillet welding
AWS A5.1 E6027
KS D7004 E4327
JIS Z3211 E4316 JIS Z3211 E4327
For Mild Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CF-120 is an iron powder iron oxide type electrode which is designed for exclusive use
LH-28W is a low hydrogen type electrode for exclusive use for one side welding of pipes
in horizontal and flat fillet welding.
and general structures.
It is also suitable for Gravity welding, Auto-contact welding and manual welding. Arc is
Its arc stability is extremely good to perform one side welding with relatively low currents.
soft. Its slag removal, undercut resistibility and bead appearance are excellent.
LH-28W provides good slag detachability and smooth weld beads.
Highly efficient fillet welding of both small leg length and large leg length can be per-
formed, because it is applicable for a wide range of speed ratio (0.8~1.8).
Notes on usage
(1) Dry the electrodes at 300~350 for 30~60 minutes before use. Notes on usage
(2) Strike the arc on a small steel plate prepared for this purpose or on the side wall of the groove. (1) Adjust the welding current to keep the proper slag covering because optimum welding
(3) Keep the arc as short as possible. current is subject to the welding process and the surface condition of steel plates.
(4) Reverse welds of good appearance is obtained with proper currents and optimum (2) In the case of manual welding operate by contact welding.
root gaps (about 3mm). (3) In the case of Gravity welding the optimum speed ratio is 1.2~1.6.
(5) Stop the arc after moving the crater to the side wall to the groove. (4) Dry th electrodes at 70~100 for 30~60 minutes before use, because excessive
moisture absorption causes undercut and irregular beads.
Typical chemical composition of weld metal (%)
Typical chemical composition of weld metal (%)
C Mn Si P S
0.08 0.86 0.64 0.012 0.010 C Mn Si P S
0.07 0.65 0.34 0.018 0.012
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-20 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
470(48) 560(57) 31 90(9) 400(41) 470(48) 34 80(8)
Size & recommended current range (AC or DC ) Size & recommended current range (AC or DC )
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 3.2 4.0 4.5 5.0 5.5 6.0 6.4 7.0
L (mm) 350 400 400 400 L (mm) 450 450,550 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700
F 60-90 90-130 125-180 180-240 Autocon 110-140 140-160 170-190 180-220 210-240 240-280 270-300 280-320
Amp.
Amp. V&OH 50-80 80-115 110-170 150-210 Gravity Manual 130-150 160-180 190-210 200-230 230-270 260-290 280-310 300-340
One side welding 30-65 60-110 90-140 130-180 Leg length(mm) 3.5-5.0 5.0-5.5 5.5-6.0 6.0-6.5 6.5-7.0 7.0-8.0 7.5-8.5 8.0-9.5
Tip Color : Green Tip Color : Blue-Black
32 33
CF-120Z
Low fume type electrode for highly efficient
AWS A5.1 E6027
KS D7004 E4327
CR-24
For highly efficient fillet welding
AWS A5.1 E7024
KS D7004 E4324
fillet welding JIS Z3211 E4327 JIS Z3211 E4324
For Mild Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.70 0.36 0.018 0.010 0.08 0.70 0.35 0.018 0.012
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m) N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
410(42) 470(48) 32 80(8) 480(49) 560(57) 28 70(6.9)
Size & recommended current range (AC or DC ) Size & recommended current range (AC or DC )
Dia. (mm) 3.2 4.0 4.5 5.0 5.5 6.0 6.4 7.0 Dia. (mm) 3.2 4.0 4.5 5.0 5.5 6.0 6.4
L (mm) 450 450,550 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700 450,550 700 L (mm) 400 450 550 450 550 450 550 450 550 450 700 450 700
Autocon 110-140 140-160 170-190 180-220 210-240 240-280 270-300 280-320 Amp. H&H-Fil. 100-150 140-190 170-220 200-250 230-280 250-310 280-330
Amp.
Gravity Manual 130-150 160-180 190-210 200-230 230-270 260-290 280-310 300-340 Approval : ABS Tip Color : Yellow
Tip Color : White
34 35
MEMO
01
Covered Arc Welding Electrodes
For High Tensile Strength Steel
LC-300
For welding of 50kgf/mm2 class high tensile
AWS A5.1 E7016
KS D7006 E5016
LC-300HR
For mild steel and 490N/mm2 class high tensile
AWS A5.1 E7016 H4R
KS D 7006 E5016
strength steel JIS Z3211 E4916 strength steel Extra Low Hydrogen JIS Z 3211 E4916 H5
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-300 is the most widely used low hydrogen type covered electrode for all position (1) LC-300HR is the most widely used extra low hydrogen type covered electrode for all
welding of 50kgf/mm2 class high tensile strength steels. position welding of 50kgf/mm2 class high tensile strength steels.
X-ray soundness and mechanical properties of the weld metal are excellent. The usabil- (2) X-ray soundness and mechanical properties of the weld metal are excellent.
ities such as arc smoothness, slag removal and bead appearance are good. (3) The usability such as arc smoothness, slag removal and bead appearance are good.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.98 0.53 0.014 0.010 0.07 1.02 0.52 0.012 0.009
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
490(50) 560(57) 32 130(13) 512(52) 594(60) 30.0 130(13)
Size & recommended current range (AC or DC ) Size & recommended current range (DC )
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia.mm(in) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400(450) 450 L (mm) 350 350 400 400(450)
F 55-85 90-130 130-180 180-240 250-310 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V & OHO.H 50-80 80-115 110-170 150-220
Approval : ABS, BV, DNV, GL, KR, LR, NK Tip Color : Blue
38 39
LC-300Z
Low fume type for welding of 50kgf/mm2 class high
AWS A5.1 E7016
KS D7006 E5016
LC-300L
Extra low hydrogen type for welding of 50kgf/mm2
AWS A5.1 E7016
KS D7006 E5016
tensile strength steel JIS Z3211 E4916 class high tensile strength steel JIS Z3211 E4916
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-300Z is low hydrogen type electrode whose fume generation is 20~30% lower than LC-300L is an extra low hydrogen type electrode with good crack resistibility. Due to ex-
conventional low hydrogen type electrodes for all-position welding of 50kgf/mm2 class cellent X-ray soundness and mechanical properties, it is suitable for thicker plate.
high tensile strength steels.
X-ray soundness and mechanical properties of the weld metal are excellent. The usabil- Notes on usage
ities such as arc smoothness, slag removal and bead appearance are good. (1) Dry the electrodes at 350~400 for about one hour before use.
(2) Adopt backstep method or strike the arc on a small steel plate prepared for this par-
Notes on usage ticular purpose to prevent blowholes at the arc starting.
(1) Dry the electrodes at 350~400 for about one hour before use. (3) Keep the arc as short as possible.
(2) Adopt the backstep method or strike the arc on a small steel plate prepared for this
particular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.95 0.52 0.013 0.009 0.07 0.96 0.54 0.013 0.009
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
480(49) 560(57) 31 130(13) 500(51) 580(59) 31 140(14)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400(450) 450 L (mm) 350 350 400 400(450) 450
F 55-85 90-130 130-180 180-240 250-310 F 55-85 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 50-80 80-115 110-170 150-200 -
Tip Color : Black Tip Color : Silver
40 41
LC-300V
For vertical downward welding of 50kgf/mm2
AWS A5.1 E7048
KS D7006 E5016
LC-300T
For tack welding of 50kgf/mm2 class high
AWS A5.1 E7048
KS D7006 E5016
class high tensile strength steel JIS Z3211 E4948 tensile strength steel JIS Z3211 E4948
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-300V is a low hydrogen type electrode for exclusively vertical downward welding Me- LC-300T is a low hydrogen type electrode, makes easier re-arcing.
chanical properties and crack resistibility of weld metal are good and slag is self-lifting. Then it gives an excellent tack welding performance.
As higher amperage can be used, the efficiency of vertical welding is remarkably im- When a proper welding current is set, it makes all-position welding possible including
proved compared with vertical upward welding. vertical down welding.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.08 1.03 0.55 0.011 0.009 0.08 0.74 0.32 0.010 0.007
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV
YP TS EL IV N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
460(47) 540(55) 32 100(10)
500(51) 580(57) 28 110(11)
42 43
LC-318
For high efficient welding of 50kgf/mm2
AWS
KS
A5.1 E7018
D7006 E5016
LC-318HR
For mild steel and 490N/mm2 class high tensile
AWS A5.1 E7016 H4R
KS D 7006 E5016
class high tensile strength steel JIS Z3211 E4916 strength steel Extra Low Hydrogen JIS Z 3211 E4916 H5
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-318 is iron powder low hydrogen type electrode for all-position welding. Its usability 1) LC-300HR is the most widely used extra low hydrogen type covered electrode for all
is the best with direct current application as well as alternating current application. position welding of 50kgf/mm2 class high tensile strength steels.
(2) X-ray soundness and mechanical properties of the weld metal are excellent.
Notes on usage (3) The usability such as arc smoothness, slag removal and bead appearance are good.
(1) Dry the electrodes at 300~350 for 30~60 minutes before use.
(2) Adopt back step method or strike the arc on a small steel plate prepared for this par- Notes on usage
ticular purpose to prevent blowholes at the arc starting. (1) Dry the electrodes at 300~350 for 30~60 minutes before use.
(3) Keep the arc as short as possible. (2) Adopt the back-step method or strike the arc on a small steel plate prepared for this
particular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S
0.07 0.96 0.61 0.013 0.007 0.07 1.02 0.52 0.012 0.009
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
470(48) 560(57) 32 130(13) 512(52) 594(60) 30.0 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 5.5 6.0 Dia.mm(in) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 450 400 450 450 450 L (mm) 350 350 400 400(450)
F 60-100 90-130 130-190 200-240 230-270 250-300 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 50-80 70-130 100-170 160-210 - - V & OHO.H 50-80 80-115 110-170 150-220
Approval : ABS, BV, DNV, LR, NK Tip Color : Pink Tip Color : Yellow
44 45
LC-328
For highly efficient welding of 50kgf/mm2
AWS A5.1 E7028
KS D7006 E5026
LC-400
For welding of 55kgf/mm2 class high tensile
AWS A5.1 E7016
KS D7006 E5316
class high tensile strength steel JIS Z3211 E4928 strength steel JIS Z3211 E4916
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-328 is an iron powder low hydrogen type electrode for exclusive use in flat and hor- LC-400 is an extra low hydrogen type electrode for all-position welding, which provides
izontal fillet welding. good strength property of weld metal even after post heat treatment.
Its deposition rate is extremely high, and its slag removal is also good. Therefore, oper- X-ray soundness and mechanical properties of weld metal are excellent. As the hydrogen
ation time is shortened and it is very efficient. Its paint resistibility is excellent. content of the weld metal is especially low, its crack resistibility is good.
It is applicable for multi-layer fillet welding as well as single layer fillet welding.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400 for about one hour before use.
(1) Dry the electrodes at 250~300 for 30~60 minutes before use. (2) Adopt backstep method or strike the arc on a small steel plate prepared for this par-
(2) Adopt backstep method or strike the arc on a small steel plate prepared for this par- ticular purpose to prevent blowholes at the arc starting.
ticular purpose to prevent blowholes at the arc starting. (3) Keep the arc as short as possible.
(3) Keep the arc as short as possible.
(4) Optimum bead length/burned up electrode length ratio for gravity welding is 1.2~1.5.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S C Mn Si P S Mo
0.07 1.06 0.73 0.012 0.010 0.07 0.92 0.48 0.015 0.008 0.13
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-20 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J(kgf-m)-30
510(52) 580(59) 30 100(10) 540(55) 630(64) 29 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 4.0 4.5 5.0 5.5 6.0 6.4 7.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 400, 450 550, 700 550, 700 550, 700 550, 700 550, 700 550, 700 L (mm) 350 350 400 400(450) 450
160- 180- 200- 230- 270- 290- 320- F 55-85 90-130 130-180 180-240 250-310
Amp. F&H-Fill Amp.
200 230 250 290 330 360 400 V&OH 50-80 80-115 110-170 150-200 -
Approval : KR Tip Color : White Tip Color : Red
46 47
LC-400G
For welding of 55kgf/mm2 class
AWS A5.5 E8016-G
KS D7006 E5316
LC-418
For highly efficient welding of 55kgf/mm2 class
AWS A5.5 E8018-G
KS D7006 E5316
high tensile strength steel JIS Z3211 E5516-G high tensile strength steel JIS Z3211 E5518-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-400G is a low hydrogen type electrode for all-position welding, which provides good LC-418 is an iron powder low hydrogen type electrode, and provides good usability
strength property of weld metal even after post weld heat treatment. with direct current applications in all-position.
The usability, X-ray soundness and mechanical properties of weld metal are excellent. The weld metal has good crack resistibility and X-ray soundness. Also it is suitable for
multi-layer fillet welding in large leg length.
Notes on usage
(1) Dry the electrodes at 350~400 for about one hour before use. Notes on usage
(2) Adopt backstep method or strike the arc on a small steel plate prepared for this par- (1) Dry the electrodes at 350~400 for about one hour before use.
ticular purpose to prevent blowholes at the arc starting. (2) Adopt backstep method or strike the arc on a small steel plate prepared for this par-
(3) Keep the arc as short as possible. ticular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Mo C Mn Si P S Cu Ni Cr
0.07 1.28 0.50 0.010 0.007 0.30 0.06 0.80 0.43 0.01 0.009 0.53 0.51 0.52
Typical mechanical properties of weld metal (PWHT : 62040hr) Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
540(55) 630(64) 28 140(14) 520(53) 620(63) 28 70(7)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400(500) 450 L (mm) 350 350 400 400(450) 450
F 55-85 90-130 130-180 180-240 250-310 F 55-85 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 50-80 90-115 110-170 150-200 -
Tip Color : Black Tip Color : Blue
48 49
LC-600
For welding of 60kgf/mm2 class high tensile
AWS A5.5 E9016-G
KS D7006 E5816
LC-618
For highly efficient welding of 60kgf/mm2 class
AWS A5.5 E9018-G
KS D7006 E5816
strength steel JIS Z3211 E6216-G high tensile strength steel JIS Z3211 E6218-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-600 is an extra low hydrogen type electrode for all-position welding, which provides LC-618 is a iron powder low hydrogen type electrode for all-position welding, which pro-
good notch toughness of weld metal at low temperature. vides good notch toughness of weld metal at low temperature.
The usability and X-ray soundness of weld metal are good in all-position welding. As the The usuability and X-ray soundness of weld metal are good in all position welding.
hydrogen content of the weld metal is especially low, the crack resistibility is good.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400 for about one hour before use.
(1) Dry the electrodes at 350~400 about one hour before use. (2) Adopt back step method or strike the arc on a small steel plate prepared for this particular
(2) Adopt back step method or strike the arc on a small steel plate prepared for this particular purpose because arc striking on base metal is in danger of initiating cracking
purpose because arc striking on base metal is in danger of initiating cracking (3) Keep the arc as short as possible.
(3) Keep the arc as short as possible. (4) Preheat at 50~150 before use. Plate thickness(mm) Preheat temp.( )
(4) Preheat at 50~150 before use. Plate thickness(mm) Preheat temp.( ) (5) Pay attention not to exceed proper heat-input <10 -
(5) Pay attention not to exceed proper heat-input <10 - because excessive heat-input causes deteri- 10-25 50-100
because excessive heat-input causes deteri- 10-25 50-100 oration of impact values and yield strength of >25 100-150
oration of impact values and yield strength of >25 100-150 weld metal.
weld metal.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Mo C Mn Si P S Ni Mo
0.08 1.10 0.52 0.014 0.006 0.56 0.23 0.07 1.40 0.40 0.011 0.009 0.52 0.32
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
570(58) 670(68) 28 150(15) 570(58) 660(67) 23 160(16)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 450 L (mm) 350 400 400(500) 450
F 55-85 90-130 130-180 180-240 250-310 F 90-140 140-180 180-240 220-300
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 70-120 120-160 150-200 -
Approval : DNV, GL Tip Color : Green Tip Color : Yellow
50 51
LC-618M
For welding of 60kgf/mm2 class high tensile
AWS A5.5 E9018-M
KS D7006 E5816
LC-700
For welding of 70kgf/mm2 class high tensile
AWS A5.5 E10016-G
KS D7006 E7016
strength steel JIS Z3211 E6218-N3M1 strength steel JIS Z3211 E6916-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-618M is an iron powder low hydrogen type electrode which provides good usability
LC-700 is low hydrogen type electrode for all-position welding.
in all-positions and good notch toughness at low temperature.
Its usability and X-ray soundness are very good.
The weld metal has good crack resistibility because of less hydrogen content.
It provides weld metal of good notch toughness and of high crack resistibility.
Therefore, it is also applicable for welding heavy plates.
Furthermore, its X-ray performance is very good.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400 for about one hour before use and store the electrodes
(1) Dry the electrodes at 350~400 for about one hour before use. at 100~150 after drying them with attention to keep away from moisture.
(2) Adopt back step method or strike the arc on a small steel plate prepared for this particular (2) Adopt back step method or strike the arc on a small steel plate prepared for this particular
purpose, because arc striking on base metal is in danger of initiating cracking. purpose, because arc striking on base metal is in danger of initiating cracking.
(3) Keep the arc as short as possible. (3) Keep the arc as short as possible.
(4) Preheat at 80~100 before use. The temperature to be applied varies in accordance (4) Preheat at 100~150. The temperature to be applied varies in accordance with plate
with plate thickness and steel kind. thickness and kind of steel to be welded.
(5) Pay attention not to exceed proper heat-input because excessive heat-input causes (5) Pay attention not to exceed proper heat-input because excessive heat-input causes
deterioration of impact values and yield strength of weld metal. deterioration of impact values and yield strength of weld metal.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Mo C Mn Si P S Ni Cr Mo
0.06 1.15 0.48 0.015 0.008 1.61 0.16 0.08 1.49 0.61 0.009 0.005 1.52 0.21 0.21
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-51 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
600(61) 680(69) 28 80(8) 660(67) 770(78) 25 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 350 400 400 450
F 90-140 140-180 180-240 230-300 F 55-85 90-130 130-180 180-240 250-320
Amp. Amp.
V&OH 70-120 120-160 150-200 - V&OH 50-80 80-115 110-170 150-200 -
Tip Color : red Tip Color : Blue black
52 53
LC-718
For highly efficient welding of 70kgf/mm2 class
AWS A5.5 E10018-M
KS D7006 E7016
LC-800
For welding of 80kgf/mm2 class high tensile
AWS A5.5 E11016-G
KS D7006 E8016
high tensile strength steel JIS Z3211 E6918-N3M2 strength steel JIS Z3211 E7616-G
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-718 is an iron powder low hydrogen type electrode for all-position welding. LC-800 is a low hydrogen type electrode for all-position welding and provide good X-ray
Its usability and X-ray soundness are very good. soundness, notch toughness and crack resistibility.
It provides weld metal of good notch toughness and of high crack resistibility.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400 for about one hour before use. Store the electrodes
(1) Dry the electrodes at 350~400 for about one hour before use and store the electrodes at 100~150 after drying, keeping them away from moisture.
at 100~150 after drying them with attention to keep away from moisture. (2) Adopt back step method or strike the arc on a small steel plate prepared for this particular
(2) Adopt back step method or strike the arc on a small steel plate prepared for this particular purpose because arc striking on base metal is in danger of initiating cracking.
purpose, because arc striking on base metal is in danger of initiating cracking. (3) Keep the arc as short as possible.
(3) Keep the arc as short as possible. (4) Preheat at 120~180. The temperature to be applied varies in accordance with plate
(4) Preheat at 100~150. The temperature to be applied varies in accordance with plate thickness and kind of steel to be welded.
thickness and kind of steel to be welded. (5) Pay attention not to exceed proper heat-input because excessive heat-input causes
(5) Pay attention not to exceed proper heat input because excessive heat input causes deterioration of impact values and yield strength of weld metal.
deterioration of impact values and yield strength of weld metal. (6) Immediate post heating at 150~200 after welding is effective to prevent cracking.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Cr Mo C Mn Si P S Ni Cr Mo
0.06 1.30 0.37 0.012 0.010 1.60 0.18 0.32 0.07 1.49 0.63 0.009 0.006 1.84 0.24 0.43
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-51 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-30
660(67) 730(74) 25 70(7) 730(74) 830(85) 22 120(12)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400 400(450) L (mm) 300 350 400 400
F&H-Fil. 65-90 90-130 135-185 190-250 250-320 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 60-90 80-120 110-170 160-210 - V&OH 50-80 80-115 110-170 150-200
Tip Color : Black Tip Color : Purple
54 55
LC-118
For highly efficient welding of 80kgf/mm2 class
AWS A5.5 E11018-M
KS D7006 E8016
LC-128
For highly efficient welding of 90kgf/mm2 class JIS Z3211 E8318-N4C2M2
high tensile strength steel JIS Z3211 E7618-N4M2 high tensile strength steel AWS A5.5 E12018-M
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-118 is an iron powder low hydrogen type electrode and provides good usability with LC-128 is an iron powder low hydrogen type electrode and provides good usability with
direct current applications in all-positions. direct current applications in all-positions.
The weld metal has good crack resistibility and X-ray soundness. The weld metal has good crack resistibility and X-ray soundness.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Cr Mo C Mn Si P S Ni Cr Mo
0.08 1.58 0.32 0.011 0.008 1.80 0.30 0.40 0.06 1.80 0.45 0.010 0.009 0.64 0.41 2.0
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-51 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-51
720(73) 820(84) 23 70(7) 853(87) 931(95) 20 50(5)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0
L (mm) 350 400 400 400(450) L (mm) 350 400 400
F 90-130 135-185 190-250 250-320 F 90-130 135-185 190-250
Amp. Amp.
V&OH 80-120 110-170 - - V&OH 80-120 110-170 -
Tip Color : White Approval : KS, JIS Tip Color : Yellow
56 57
LC-80E
For enclosed arc welding
JIS Z3211 E7816
For High Tensile Strength Steel
Covered Arc Welding Electrodes
Applications
Enclosed are welding of rails, steel bars and angles of 80kgf/ mm2 class high tensile
strength.
Characteristics
LC-80E is an iron powder low hydrogen type electrode for rail welding. Mechanical prop-
erties of weld metal are good and bead appearance is good. As welding is always done
in flat position, deviation of quality caused by the skill of welders is lowered.
Notes on usage
01
(1) Dry the electrodes at 350~400 for about one hour before use.
(2) The mother plate with hardening properties should be preheated.
(3) LC-800 or LC-118 can be used for under laying of mother plates. Covered Arc Welding Electrodes
For Weather Proof Steel
58
LCA-300
For corrosion-resistant steel at hydrochloric &
LCW-300
For welding of 50kgf/mm2 class high tensile
AWS A5.5 E7016-G
KS D7101 DA5016G
sulfuric acid environmental conditions such as thermal
power plant, bridges and storage tanks etc. AWS A5.1 E7016-G strength weather proof steel JIS Z3214 DA5016G
For Weather Proof Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
(1) LCA-300 is a low hydrogen type electrode for all-position welding 0f 50kgf/mm2 class LCW-300 is a low hydrogen type electrode for all-position welding of 50kgf/ mm2 class
high tensile strength weather proof steels. high tensile strength weather proof steels.
(2) It provides the excellent usability s stable arc, less spattering, good bead appearance, It is suitable for welding of relatively thick plate.
better slag removal, and less quantity of welding fume comparable to solid wire.
Notes on usage
Notes on usage (1) Dry the electrodes at 300~350 for 30~60 minutes before use.
(1) Dry the electrodes at 300~350 for 30~60 minutes before use. (2) Adopt the backstep method or strike the arc on a small steel plate prepared for this
(2) Adopt the back-step method or strike the arc on a small steel plate prepared for this particular purpose to prevent blowholes at the arc starting.
particular purpose to prevent blowholes at the arc starting. (3) Keep the arc as short as possible.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cu Ni C Mn Si P S Cu Ni Cr
0.055 0.65 0.47 0.011 0.009 0.30 0.20 0.07 0.65 0.46 0.012 0.008 0.35 0.30 0.25
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS N/mm (kgf/mm )
2 2 EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) Room Temp. 500 % J(kgf-m) 0 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-20
512(52) 585(60) 464(47) 30.0 146(14.8) 510(52) 570(58) 31 180(18)
Size & recommended current range (DC +) Size & recommended current range (AC or DC +)
Dia.mm(in) 2.6 3.0 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 L (mm) 350 350 400 400(450) 450
F 55-85 90-130 130-180 180-240 F 55-85 80-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-80 80-115 110-170 150-220 V&OH 50-80 80-115 110-170 150-200 -
Approval : KR, ABS, LR, DNV, NK, GL, BV, KS, JIS Tip Color : Orange Approval : KR, ABS, LR, DNV, NK, GL, BV, KS, JIS Tip Color : Orange
60 61
LCW-318
For welding of 50kgf/mm2 class high tensile
AWS A5.5 E7018-W1
KS D7101 DA5026G
LCW-400
For welding of 55kgf/mm2 class high tensile
AWS A5.5 E8016-G
KS D7101 DA5816W
strength weather proof steel JIS Z3214 DA5026G strength weather proof steel JIS Z3214 DA5816W
For Weather Proof Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LCW-318 is an all position iron powder low hydrogen type electrode which exhibites high LCW-400 is a low hydrogen type electrode for all position with satisfactory weldability
crack resistibility and superior notch toughness of depositing weld metal. It is suitable and X-ray performance.
for welding comparatively thick plates of weather proof steel. Deposited metal shows excellent crack resistance and mechanical properties. It is suit-
able for welding comparatively thick plates of weather proof steel.
Notes on usage
(1) Dry the electrodes at 300~350 for 30~60 minutes before use. Notes on usage
(2) Adopt back step method or strike the arc on a small steel plate prepared for this par- (1) Dry the electrodes at 350~400 for about one hour before use.
ticular purpose to prevent blowholes at the arc starting. (2) Adopt back step method or strike the arc on a small steel plate prepared for this par-
(3) Keep the arc as short as possible. ticular purpose to prevent blowholes at the arc starting.
(3) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cu Ni Cr C Mn Si P S Cu Ni Cr
0.06 0.58 0.54 0.016 0.006 0.43 0.28 0.23 0.07 0.77 0.47 0.015 0.008 0.36 0.46 0.53
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IV YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-20 N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-20
520(53) 580(59) 29 100(10) 520(53) 620(63) 27 130(13)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400(450) 450 L (mm) 350 400 400(450) 450
F 90-130 130-190 200-240 250-300 F 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 70-110 100-170 160-210 - V&OH 80-115 110-170 150-200 -
Approval : KS, JIS Tip Color : White Approval : KS, JIS Tip Color : Green
62 63
LCW-418
For welding of 55kgf/mm2 class high tensile
AWS A5.5 E8018-W2
KS D 7101 DA5826W
LCW-500
For welding of 50kgf/mm2 class high tensile
AWS A5.5 E7028
KS D7101 DA5000W
strength weather proof steel JIS Z3214 DA5826W strength weather proof steel JIS Z3214 DA5000W
For Weather Proof Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LCW-418 is an all position iron powder low hydrogen type electrode which exhibites high LCW-500 is an special type electrode for exclusive use in flat and horizontal fillet weld-
crack resistibility and superior notch toughness of depositing weld metal. It is suitable ing.
for welding comparatively thick plates of weather proof steel. The mechanical properties Its deposition rate is extremely high.
of the weld metal is good.
Notes on usage
Notes on usage (1) Dry the electrodes at 250~300 for about one hour before use.
(1) Dry the electrodes at 350~400 for about one hour before use. (2) Adopt backstep method or strike the arc on a small steel plate prepared for this par-
(2) Adopt back step method or strike the arc on a small steel plate prepared for this par- ticular purpose to prevent blowholes at the arc starting.
ticular purpose to prevent blowholes at the arc starting. (3) Keep the arc as short as possible.
(3) Keep the arc as short as possible.
64 65
MEMO
01
Covered Arc Welding Electrodes
For Low Temperature Service Steel
LC-300NS
For welding of aluminum-killed steel for
AWS A5.5 E7016-G
KS D7023 DL5016-6AP0
LPA-100
For welding of aluminum-killed steel for
AWS A5.5 E8016-G
JIS Z3211 E5516-GAP
low-temperature service JIS Z3211 E4916-N1APL low-temperature service KS D7023 DL5016-4AP1
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LC-300NS is an extra low hydrogen type electrode for all-position welding of aluminum- LPA-100 is an all-position extra low hydrogen type electrode for aluminum-killed steel to
killed steel used at low temperature and provides good usability. be used at low temperature.
Weld metal is 0.5%Ni-Ti-B type, and has better notch toughness at -60 and CTOD The weld metal contains about 1.6%Ni.
properties at temperature down to -30. Notch toughness of weld metal at low temperature (-40 ~ -50) is stable and good.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Ti B C Mn Si P S Ni
0.07 1.28 0.38 0.012 0.008 0.47 0.018 0.002 0.06 1.10 0.54 0.010 0.010 1.65
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IVJ (kgf-m) YP TS EL IVJ (kgf-m)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
-45 -60 -30 -46
500(51) 610(62) 29 160(16) 130(13) - 530(54) 620(63) 30 140(14) 110(11) -
481(49) 579(59) 31 147(15) 118(12) 620Ihr SR 500(51) 600(61) 31 150(15) 120(12) 6201hr SR
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400(450) L (mm) 350 350 400 400
F 55-85 90-130 130-180 180-240 F 55-85 90-130 130-180 180-245
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 V&OH 50-80 80-115 100-170 150-200
ABS, DNV, LR Tip Color : Yellow Approval : KS, JIS Tip Color : Yellow
68 69
LN-100S
For Welding of aluminum-killed steel for AWS A5.5 E8016-G
LPA-118
For welding of low temperature services and
low-temperature service JIS Z 3211 E5516-3N3 AP L 1%Ni steel AWS A5.5 E8018-C3
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LN-100S is an all-position extra low hydrogen type electrode for aluminum-killed steel to LPA-118 is an iron powder low hydrogen type electrode for all-position welding. Notch
be used at low temperature. toughness at low temperature(-40) is excellent, because it contains more Ni compared
The weld metal contains about 1.45%Ni-TIi-B. with other electrodes.
Notch toughness of weld metal at low temperature (-50 ~ -80) is stable and good.
Notes on usage
Notes on usage (1) Dry the electrodes at 350~400 for about one hour before use.
(1) Pay attention not to exceed proper heat-input because excessive causes deteriora- (2) Keep the arc as short as possible.
tion of impact values of weld metal. (3) Adopt backstep method or strike the arc on a small steel plate prepared for this par-
(2) Dry the electrode at 350~400 for about one hour before use. ticular purpose to prevent blowholes at the arc starting.
(3) Adopt back step method or strike the arc on a small steel plate prepared for this par- (4) Preheat at 50~100 depending on the kind of steel and its thickness.
ticular purpose to prevent blowholes at the arc starting.
(4) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Ti B C Mn Si P S Ni
0.06 1.28 0.38 0.012 0.008 1.45 0.018 0.002 0.07 0.89 0.37 0.010 0.004 1.00
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL IVJ (kgf-m) YP TS EL IV
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)-40
-50 -80
524(53) 615(63) 32.1 119 96 As Welded 530(54) 600(61) 30 130(13)
502(51) 594(61) 31.5 125 102 620 x 1hr S.R
Size & recommended current range (AC or DC +)
Size & recommended current range (DC ) Dia. (mm) 2.6 3.2 4.0 5.0 5.5
Dia.mm(in) 2.6 3.0 4.0 5.0 6.0 400 400
L (mm) 350 350 450
L (mm) 350 350 400 400(450) 450 450 450
F 55-85 90-130 130-180 180-245 220-300 F 60-100 90-130 130-190 200-240 230-270
Amp. Amp.
V&OH 50-80 80-115 110-170 150-200 - V&OH 50-80 70-130 100-170 160-210 -
Tip Color : Yellow Approval : ABS Tip Color : Black
70 71
LPA-200
For welding of aluminum-killed steel for
AWS A5.5 E8016-C1
KS D7023 DL5016-6AP2
LN-300
For welding of 3.5% Ni steel
AWS A5.5 E8016-C2
KS D7023 DL5016-10AP3
low-temperature and 2.5%Ni steel JIS Z3211 E5516-N5APL JIS Z3211 E4916-N7APL
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
LPA-200 is an all position extra low hydrogen type electrode for aluminum-killed steel LN-300 is an all positions extra low hydrogen type electrode for 3.5% Ni steel bo be used
and 2.5%Ni steel used for machinery and equipments for low temperature (lowest - at low temperature (lowest -100)
60) is obtained because the weld metal contains about 2.5%Ni. Good notch toughness of weld metal at low temperature is obtained because the weld
LPA-200 also provides good X-ray soundness and good usability. metal contains about 3.5% Ni.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400 L (mm) 350 350 400 400
F 55-85 90-130 130-180 180-240 F 55-85 90-130 130-180 180-240
Amp. Amp.
V&OH 50-80 80-120 110-170 150-200 V&OH 50-80 80-120 110-170 150-200
Approval : KS, JIS Tip Color : Orange Approval : KS, JIS Tip Color : Pink
72 73
LC-318N
For welding of aluminum-killed steel for
AWS A5.1 E7018-1
KS D7006 D5016
low-temperature service JIS Z3211 E4918-1
For Low Temperature Service Steel
Covered Arc Welding Electrodes
Applications
Welding of LPG tankers, LPG storage tanks equipment for low-temperature service, and
offshore structures to be used at low-temperature districts.
Characteristics
LC-318N is an iron powder-low hydrogen type covered electrode to be used in all-position
welding of aluminum-killed steel for low-temperature service.
It provides excellent notch toughness at -45 and good usability in direct current welding.
Notes on usage
01
(1) Welding heat input must be controlled in order to get required impact value, since
notch toughness tends to be decreased by excessive heat input.
(2) Preheating at 50~100 is needed depending upon the kind of steel and its thickness. Covered Arc Welding Electrodes
(3) Dry the electrodes at 350~400 for about one hour before use.
(4) Adopt the backstep method or strike the arc previously on a small steel piece to pre-
vent blowholes at the arc striking in a groove.
For Low Alloy Heat Resistant Steel
74
CM-50
For welding of 5%Cr-0.5%Mo steel
AWS A5.5 E8016-B6
KS D7022 DT2516
LC-300B
For welding of high pressure boiler. (SB 49)
AWS A5.5 E7016
KS D7006 E5016
JIS Z3223 DT2516 JIS Z3212 E4916
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Mo C Mn Si P S Mo
0.06 0.62 0.43 0.010 0.006 4.95 0.51 0.08 0.97 0.56 0.010 0.010 0.13
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 400 L (mm) 350 350 400 400(450) 450
F 50-80 75-115 120-160 160-220 220-280 F 55-85 90-130 130-180 180-240 250-310
Amp. Amp.
V&OH 50-75 70-110 90-150 - - V&OH 50-80 80-115 110-170 150-200 -
Approval : JIS,
KR,KSJIS Tip Color : Silver Tip Color : Black
76 77
CM-76
For welding of 0.5%Mo steel
AWS A5.5 E7016-A1
KS D7022 DT1216
CM-78
For welding of 0.5%Mo steel
AWS
KS
JIS
DIN
A5.5 E7018-A1
D7022 DT1216
Z3223 DT1216
EMoB26
JIS Z3223 DT1216 BS EMoB
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CM-76 is a low hydrogen type electrode for all-position welding. which provides the weld CM-78 is an iron powder low hydrogen type electrode for all-position welding, which pro-
metal containing 0.5%Mo. vides the weld metal of 0.5%Mo.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Mo C Mn Si P S Mo
0.06 0.74 0.52 0.012 0.008 0.53 0.06 0.75 0.50 0.015 0.008 0.50
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 300 350 400 400 450 L (mm) 350 350 400 400 450
F 55-85 90-130 140-190 190-240 250-310 F 60-80 90-130 130-180 190-240 250-310
Amp. Amp.
V&OH 50-80 80-120 110-170 - - V&OH 55-80 80-120 110-170 - -
Approval : KR, JIS Tip Color : Blue-Black Approval : KR, JIS Tip Color : Red
78 79
CM-86
For welding of 0.5%Cr-0.5%Mo steel.
CM-90
For welding of 9%Cr-1%Mo steel
AWS A5.5 E8016-B1 AWS A5.5 E8018-B8
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CM-86 is a low hydrogen type electrode for all-position welding, which provides the weld CM-90 is a low hydrogen type electrode for all-position welding, which provides the weld
metal of 0.5%Cr-0.5%Mo. metal of 9%Cr-1%Mo.
The crack resistibility of the weld metal is excellent.
Notes on usage
Notes on usage (1) Dry the electrodes at 325~375 for about one hour before use.
(1) Dry the electrodes at 325~375 for about one hour before use. (2) Preheat at 250~350 and posheat at 720~780.
(2) Preheat at 150~250 and postheat at 620~680. (3) Adopt back step method or strike the arc on a small steel plate prepared for this par-
(3) Adopt back step method or strike the arc on a small steel plate prepared for this par- ticular purpose to prevent blowholes at the arc starting.
ticular purpose to prevent blowholes at the arc starting. (4) Keep the arc as short as possible.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL
PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) %
580(59) 670(68) 29 6201hr SR 500(51) 670(68) 26 74010hr SR
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.5 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 350 350 400 400 450 L (mm) 350 350 400 400
F 55-85 90-130 130-180 190-240 250-320 F 55-85 75-115 120-160 160-220
Amp. Amp.
V&OH 50-80 80-120 110-170 - - V&OH 50-80 70-110 90-150 -
Approval : KR, JIS Tip Color : Green Approval : KS, JIS Tip Color : Gray
80 81
CM-96
For welding of 1.25%Cr-0.5%Mo steel
AWS A5.5 E8016-B2
KS D7022 DT2316
CM-98
For welding of 1.25%Cr-0.5%Mo steel
AWS A5.5 E8018-B2
KS D7022 DT2318
JIS Z3223 DT2316 JIS Z3223 DT2318
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 300 350 400 400 L (mm) 300 350 400 400(450) 450
F 55-85 100-140 150-190 190-240 F 65-95 90-130 135-180 190-250 250-300
Amp. Amp.
V&OH 50-80 90-130 130-170 - V&OH 60-90 80-120 110-170 - -
Approval : KS, JIS Tip Color : Light Green Tip Color : White
82 83
CM-103
For Welding of 0.25%Ni-0.2%Cr-0.5%Mo steel
CM-106
For welding of 2.25%Cr-1%Mo steel
AWS A5.5 E9016-B3
KS D7022 DT2416
MIL E9016A JIS Z3223 DT2416
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CM-103 is a low hydrogen type electrode for all-position welding, which provides the CM-106 is a low hydrogen type electrode for all-position welding, which provides the
weld metal of 0.25%Ni-0.2%Cr-0.5%Mo. weld metal of 2.25%Cr-1%Mo.
Size & recommended current range (DC ) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400(450) 450 L (mm) 350 350 400 400 400(450)
F 55-85 90-130 130-180 180-240 250~300 F 55-85 90-130 140-190 190-240 240-300
Amp. Amp.
V&OH 50-80 80-115 110-170 - - V&OH 50-80 75-115 100-160 - -
Approval : KS, JIS Tip Color : Grey Tip Color : Brown
84 85
CM-108
For welding of 2.25%Cr-1%Mo steel
AWS A5.5 E9018-B3
KS D7022 DT2418
CM-93
For Welding of 1.25%Cr-0.5%Mo steel
AWS A 5.5 E8013-B2
KS D 7022 DT2313
JIS Z3223 DT2418 JIS Z 3223 DT2313
For Low Alloy Heat Resistance Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
CM-108 is an iron powder low hydrogen type electrode for 2.25%Cr-1%Mo steel used CM-93 is a low hydrogen type electrode for all-position welding, which provides the weld
for main steam pipes etc. Suitable for highly efficient welding of thick steam pipes and metal of 1.25%Cr-0.5%Mo.
repairing of cast steel.
Notes on usage
Notes on usage (1) Pay attention not to exceed proper heat-input because excessive causes deteriora-
(1) Dry the electrodes at 325~375 for about one hour before use. tion of impact values of weld metal.
(2) Preheat at 200~350 and postheat at 680~730. (2) Dry the electrode at 325~375 for about one hour before use.
(3) Adopt back step method or strike the arc on a small steel plate prepared for this par- (2) Preheat at 150~300 and postheat at 670~730. (4) Keep the arc as short as pos-
ticular purpose to prevent blowholes at the arc starting. sible.
(4) Keep the arc as short as possible.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Mo C Mn Si P S Cr Mo
0.06 0.76 0.48 0.015 0.008 2.26 1.07 0.08 0.51 0.31 0.015 0.009 1.28 0.51
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS EL YP TS EL
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % PWHT
660(67) 740(75) 22 6901hr SR 610(62) 710(72) 21.0 690 x 1hr S.R
Size & recommended current range (AC or DC) Size & recommended current range (DC)
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Dia. (mm) 2.6 3.2 4.0 5.0 6.0
L (mm) 350 350 400 400 400(450) L (mm) 350 350 400 400(450) 450
F 55-85 90-130 140-190 190-240 240-300 F 55-85 90-130 130-180 180-240 250~300
Amp. Amp.
V&OH 50-80 80-120 110-170 - - V&OH 50-80 80-115 110-170 - -
Tip Color : Orange Tip Color : Orange
86 87
MEMO
01
Covered Arc Welding Electrodes
For Hard-surfacing
CH-200
For light inter-metallic abrasion JIS Z3251 DF2A-250-R
CH-230
For light inter-metallic abrasion JIS Z3251 DF2A-300-B
DIN E1-250 DIN E1-300
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of shafts, rollers and crane tires. Hard-surfacing of gears, shafts, cranewheels, etc.
Characteristics Characteristics
CH-200 is a titania type electrode which has good usability and deposited weld metal of CH-230 is a low hydrogen type electrode which has good weldability and usability and
good machining property. deposits the weld metal of good machining property.
Slag covering and slag removal are good, and bead appearance is good. (1) Slag covering and slag removal are good.
Machining on the weld metal is easy with high-speed cutter and the quenching is appli- (2) Quenching is applicable after machining.
cable after machining. (3) It has good slag removal and bead appearance.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr
0.13 0.66 0.60 1.14 0.21 1.49 0.73 1.89
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
F 60-110 110-160 160-210 200-260 F 60-110 110-150 150-210 200-260
Amp. Amp.
V&OH 50-100 90-140 130-150 - V&OH 50-110 90-140 130-150 -
Tip Color : Pink Tip Color : Red
90 91
CH-50
For light inter-metallic abrasion JIS Z3251 DF2A-300-B
CH-60
For inter-metallic abrasion JIS Z3251 DF2A-350-B
DIN E1-300 DIN E1-350
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-srufacing of shafts rollers, crane wheels and couplings. Hard-surfacing of gears, shafts,cranewheels, etc.
Characteristics Characteristics
CH-50 is an electrode which has good weldability and deposits the weld metal of good CH-60 is a low hydrogen type electrode which has good weldability and usability and
machining property. deposits the weld metal of good machining property.
Proper hardness can be maintained within the degrees where the machining is applicable (1) Slag covering and slag removal are good.
and the quenching is possible after machining. (2) Quenching is applicable after machining.
(3) It has good slag removal and bead appearance.
Notes on usage
(1) Preheating is unnecessary in general. Notes on usage
(2) In case of multi-layer build-up welding of low alloy steel and high carbon steel, preheat (1) In case of hard surfacing large size steel castings and forgings, low alloy steels or
at about 150 high carbon steels, preheat at 150 and over.
(3) Dry the electrodes at 300~350 for 30~60 minutes before use. (2) Dry the electrodes at 300~350 for 30~60 minutes before use.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr
0.17 1.28 0.66 0.53 0.24 1.39 0.67 1.13
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
F 90-130 140-180 190-240 220-300 F 90-130 140-180 190-240 220-300
Amp. Amp.
V&OH 80-120 110-170 - - V&OH 80-120 110-170 - -
Tip Color : Silver Tip Color : Black
92 93
CH-350R
For inter-metallic abrasion JIS Z3251 DF2A-350-R
CH-350
For inter-metallic abrasion JIS Z3251 DF2A-350-B
DIN E1-350 DIN E1-350
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of wheels, shafts and gears. Hard-surfacing of rollers, gears and sprockets of bulldozers.
Characteristics Characteristics
CH-350R is a titania type electrode which has good slag removal and bead appearance. CH-350 is a low hydrogen type electrode for inter-metallic abrasion whose hardness and
It is also applicable to abrasion accompanied by moderate impact. Machining on the toughness are balanced. It is suitable for inter-metallic abrasion and moderate impact
weld metal is applicable, and the hardness can be increased by quenching after ma- abrasion. Machining on the weld metal is applicable, and the hardness can be increased
chining. by quenching after machining.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr Mo
0.11 0.65 0.60 2.30 0.26 1.43 0.52 1.08 0.32
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
F 90-130 140-180 190-240 220-300 F 90-130 140-180 190-240 220-300
Amp. Amp.
V&OH 80-120 110-170 - - V&OH 80-120 110-170 - -
Tip Color : Light Green Tip Color : White
94 95
CH-70
For inter-metallic abrasion and light soil abrasion JIS Z3251 DF2B-500-B
CH-70K
For inter-metallic abrasion JIS Z3251 DF3B-600-B
DIN E1-50 DIN E6-60
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of idlers, rollers and truck links of bulldozers. Hard-surfacing of sprockets, tractor-link, idlers, crusher case etc.
Characteristics Characteristics
CH-70 is a low hydrogen type electrode for hard-surfacing machine parts which are CH-70K is a low hydrogen type electrode depositing weld metal of martensite structure.
subjected to metal to metal abrasion or earth and sand abrasion. It is difficult to do It is suitable for light impact abrasion and soil abrasion.
machining. It is difficult to do machining under the condition as welded.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr
0.39 1.98 0.52 2.19 0.45 0.33 1.39 7.86
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
Amp. F 90-130 140-180 190-240 220-300 Amp. F 90-130 40-180 190-240 220-300
Tip Color : Light Brown Tip Color : Blue-black
96 97
CH-80R
For soil abrasion JIS Z3251 DF3B-600-R
CH-80
For soil abrasion JIS Z3251 DF3C-600-B
DIN E6-60 DIN E6-60
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of cutter knives, liner, mixer-blades and casings. Hard-surfacing of cutter knives, liner, mixer-blades and casings.
Characteristics Characteristics
CH-80R is a titania type electrode which has good slag removal and bead appearance. CH-80 is a low hydrogen type electrode depositing weld metal of uniform martensite
It is suitable for soil abrasion. structure.
Machining is not applicable as welded. It is suitable for soil abrasion.
Machining is not applicable as welded.
Notes on usage
(1) Preheat at 150 and over in general. Notes on usage
(2) It is desirable to postheat at about 600 . (1) Preheat at 150 and over in general.
(3) In case of multi-layer build-up welding or welding mother plates with hardening (2) It is desirable to postheat at about 600
property, under-lay with low hydrogen type electrodes for mild steel. (3) In case of multi-layer build-up welding or welding mother plates with hardening
(4) Dry the electrodes at 300~350 for 30~60 minutes before use. property, under-lay with low hydrogen type electrodes for mild steel.
(4) Dry the electrodes at 300~350 for 30~60 minutes before use.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr Mo C Mn Si Cr Mo
0.42 0.65 0.89 4.53 1.58 0.58 1.77 0.69 3.41 1.01
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 400 450 L (mm) 350 400 400 450
Amp. F 90-130 140-180 190-240 220-300 Amp. F 90-130 140-180 190-240 220-300
Tip Color : Green Tip Color : Blue
98 99
CH-80K
For heavy soil abrasion JIS Z3251 DF3C-700-B
CH-13CR
For corrosion and high temperature abrasion
DIN E6-65 JIS Z3251 DF4A-500-B
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of cutter knives, shovel-teeth and casings. Hard-surfacing of valve seats, agitator propellers and turbine blades.
Characteristics Characteristics
CH-80K deposits the weld metal of extremely hard martensite structure which contains CH-13CR is a 13%Cr type electrode to be used for welding of the parts which require
dispersed precipitates of carbides and borides. It is applicable to such on abrasion that heat, corrosion and abrasion resistance at the same time.
a weld metal of ordinary martensite structure can not withstand. Inter-metallic abrasion resistance at about 400 is excellent. Machining is not applicable
Multi-layer hard-surfacing is not applicable due to less crack resistibility because the as welded.
hardness of the weld metal is extremely high.
Machining is impossible on the weld metal under as-welded condition. Notes on usage
(1) Preheat is not necessary in general.
Notes on usage However, in the case of heavy constraint or low alloy steel and high carbon steel,
(1) Preheat at 200 and over in general. preheat at 200 and over.
(2) It is desirable to apply postweld heat treatment at about 600. (2) Dry the electrodes at 300~350 for 30~60 minutes before use.
(3) Under-layer welding with low hydrogen type electrodes for mild steel is needed.
(4) Dry the electrodes at 300~350 for 30~60 minutes before use.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 4.0 5.0 6.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 400 400 400(450) L (mm) 350 400 400 450
Amp. F 140-180 190-240 220-300 Amp. F 90-130 140-180 190-240 220-300
Tip Color : Pink Tip Color : Orange
100 101
CH-800M
For heavy impact abrasion (high speed steel type)
AWS A5.13 EFe5-B
JIS Z3251 DF5A-700-B
CH-90
For welding of 13%Mn steel JIS Z3251 DFMA-200-B
DIN E4-60ST DIN E7-250K
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Repairing of cutter Knives, dies and crusher jaws. Hard-surfacing of crusher hammers, rail crossings and crusher jaws.
Characteristics Characteristics
CH-800M is a low hydrogen type electrode depositing weld metal of Molybdenum high CH-90 is an electrode designed for abrasion resistance against heavy impact.
speed steel. The weld metal becomes austenitic by water cooling during welding, which has excellent
Weld metal shows stable hardness and excellent crack resistance. toughness and high work-hardening property.
Hardness can be increased by Post-weld heat treatment. It is suitable for fill-up cavities of high manganese cast iron because of its high toughness
and crack resistance.
Notes on usage
(1) Preheat the base metal at 300~500 to reduce a crack tendency, and cool slowly. Notes on usage
(2) In the case of multi-layer build-up welding or welding mother plates with hardening (1) Water cool the weld metal during welding.
property, under-lay with low hydrogen type electrodes for mild steel. (2) Austenite type stainless steel electrodes should be used for under-laying on the base
(3) Dry the electrodes at 300~350 for 30~60 minutes before use. metal other than 13%Mn steel.
(3) When the base metal of 13%Mn steel is hardened, cut-off the hardened zone before
welding.
(4) Dry the electrodes at 300~350 for 30~60 minutes before use.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 3.2 4.0 Dia. (mm) 3.2 4.0 5.0 6.0
L (mm) 350 400 L (mm) 350 400 400 450
Amp. F 90-130 120-180 Amp. F 90-130 140-180 190-240 220-300
Tip Color : Gray Tip Color : Yellow
102 103
CH-210
For high temperature abrasion and impact JIS Z3251 DFME-200-B
CH-700R
For heavy impact abrasion (high speed steel type)
abrasion DIN E8-200 DIN E4-UM-60-65-ST
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of rail crossings, 13%Mn steel and bullet proof steel plates. Repairing of cutter knives, dies and press molds.
Characteristics Characteristics
CH-210 is a low hydrogen type hard-surfacing electrode. CH-700R is a rutile type hard-surfacing electrode.
Weld metal of Mn-Cr type austenitic structure is hardened by impact and shows excellent Usability is excellent and bead appearance are good.
toughness and resistance to abrasion under high temperature and impact. It is suitable for repairing of high speed tool steel.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si Cr C Mn Si Cr W V Co Mo
0.31 13.50 0.64 14.52 0.56 0.09 0.58 7.25 12.9 0.65 0.017 1.86
104 105
CH-1000
For soil abrasion
CD-600
For hard facing
DIN E10-60C St.
For Hard-surfacing
Covered Arc Welding Electrodes
For Hard-surfacing
Covered Arc Welding Electrodes
Applications Applications
Hard-surfacing of cutter knives, liner, mixer-blades and casings. Hard-surfacing of press mould, forged metal mould, tool steel and hardened part by
quenching.
Characteristics
CH-1000 is a titania type electrode which has good slag removal and bead appearance. Characteristics
(1) Machining is not applicable, but only grinding. (1) Lime titania type.
(2) It is more suitable for soil abrasion than impact abrasion. (2) Excellent impact-resisting and wear-resisting properties at high temperature as well
(3) It is not desirable to apply postweld heat treatment. as room temperature.
(4) It is used at AC and DC+. (3) It has good slag removal and bead appearance.
Name AWS
Dia.
(mm)
C
Typical chemical composition of Weldin Rod (%)
Si Mn Cr W Co
- 01
3.2
4.0 0.86 0.55 0.98 30.36 4.50 Balance -
5.0 Covered Arc Welding Electrodes
For Stainless Steel
108
NC-308
For welding of 18%Cr-8%Ni stainless steel
AWS A5.4 E308-16
KS D7014 E308-16
NC-308L, NC-308EL
For welding of extra-low carbon 18%Cr-8%Ni
AWS A5.4 E308L-16
KS D7014 E308L-16
JIS Z3221 ES308-16 stainless steel JIS Z3221 ES308L-16
For Stainless Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
NC-308 is a lime-titania type electrode for all-position welding. As its deposits austenitic NC-308L, NC-308EL are lime-titania type electrodes for all-position welding. As its weld
weld metal which contains suitable quantity of ferrite, its crack resisitibility and weldability metal has extra-low carbon austenitic structure which contains suitable ferrite, crack
are especially good. resistibility is good and intergranular corrosion resistibility is superior to that of NC-308.
Furthermore, its heat resistibility, corrosion resistibility and mechanical properties are In the as-welded conditions the weld metal provides good corrosion resistibility and good
good in the as welded conditions. mechanical properties. Especially, NC-308EL is superior to intergranular corrosion
resistibility of NC-308L.
Notes on usage
(1) Keep the arc as short as possible and choose the welding current as low as possible. Notes on usage
(2) Weaving width should be within two and a half times of electrode's diameter. (1) Keep the arc as short as possible.
(3) When the electrodes have absorbed moisture, dry them at 250~300 for 60~90 (2) Weaving width should be within two and a half times of electrode's diameter.
minutes before use. (3) When the electrodes have absorbed moisture, dry them at 250~300 for 60~90
(4) Usually, preheat is not necessary. minutes before use.
(4) Remove dirts such as oil and dust from the groove.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL Product name TS N/mm 2 (kgf/mm 2 ) EL (%)
N/mm 2 (kgf/mm 2 ) % NC-308L 560(57) 48
600(61) 47 NC-308EL 550(56) 50
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0
L (mm) 250 300 350 350 350 L (mm) 250 300 350 350 350
F 30-50 50-80 70-115 100-150 150-200 F 30-50 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 25-45 45-75 65-110 95-140 - V&OH 25-45 45-75 65-110 95-140 -
Approval : ABS, DNV, KR Tip Color : Yellow Approval : ABS, DNV, LR(NC-308L) Tip Color : NC-308L: Red, NC-308EL : First: Red, Second : Black
110 111
NC-308H
For welding of 18%Cr-8%Ni stainless steel
AWS A5.4 E308H-16
KS D7014 E308-16
NC-309
For welding of 22%Cr-12%Ni stainless steel
AWS A5.4 E309-16
KS D7014 E309-16
JIS Z3221 ES308H-16 JIS Z3221 ES309-16
For Stainless Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Ni C Mn Si P S Cr Ni
0.07 1.05 0.70 0.019 0.006 19.65 9.85 0.07 1.30 0.75 0.020 0.008 23.90 12.85
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL TS EL
N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) %
610(62) 45.0 590(60) 39
Size & recommended current range(DC) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 250 300 350 350 350
F 50-80 70-115 100-150 150-200 F 30-50 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 65-110 95-140 - - V&OH 25-45 45-75 65-110 90-140 -
Tip Color : Blue Approval : ABS, DNV, KR Tip Color : Black
112 113
NC-309L, NC-309EL
For welding of extra-low carbon 22%Cr-12%Ni
AWS A5.4 E309L-16
KS D7014 E309L-16
NC-309Mo
For welding of 22%Cr-12%Ni-Mo stainless steel
AWS A5.4
KS
E309Mo-16
D7014 E309Mo-16
stainless steel JIS Z3221 ES309L-16 JIS Z3221 ES309Mo-16
For Stainless Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
NC-309L and NC-309EL are lime-titania type electrodes for all-position welding, which NC-309 Mo is lime-titania type electrode for all-position welding, which has good usability
has excellent usability. As weld metal contains ferrite in austenitic structure, its weldability and good weldability. Good resistance against dilute sulphuric acid compared with that of
is excellent and its ultra-low carbon weld metal as welded is excellent in corrosion NC-309.
resistibility and heat resistibility. NC-309L and NC-309EL are suitable for welding of parts Weld metals provide excellent corrosion resistibility and heat resistibility in the as-welded
which might be affected by the dilution of the mother plate. Especially, NC-309EL is condition.
superior to intergranular corrosion resistibility of NC-309L
Notes on usage
Notes on usage (1) Keep the arc as short as possible.
(1) Keep the arc as short as possible.
(2) Weaving width should be within two and a half times of electrode's diameter.
(2) Weaving width should be within two and a half times of electrode's diameter.
(3) When the electrodes have absorbed moisture dry the at 250~300 for 60~90 minutes
(3) When the electrodes have absorbed moisture, dry them at 250~300 for 60~90 minutes
before use.
before use.
(4) Pay attention that the dilution of mother plate should be excessive.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
Product name TS N/mm (kgf/mm )
2 2 EL (%) TS EL
NC-309L 570(58) 42 N/mm 2 (kgf/mm 2 ) %
NC-309EL 560(57) 43 650(66) 36
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 250 300 350 350 350 L (mm) 300 350 350 350
F 30-50 50-80 70-115 100-150 140-190 F 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 25-45 45-75 65-110 90-140 - V&OH 45-75 65-110 90-140 -
Approval : ABS, DNV(NC-309L) Tip Color : NC-309L : Yellow-Green, NC-309EL : First : Yellow-Green, Second : Black Approval : ABS Tip Color : Silver
114 115
NC-309MoL
For welding of low carbon 22%Cr-12%Ni-Mo
AWS A5.4
KS
E309LMo-16
D7014 E309MoL-16
NC-309Cb
For welding of low carbon 22%Cr-12%Ni-Nb
KS D7104 E309Nb-16
AWS A5.4 E309Nb-16
stainless steel JIS Z3221 ES309LMo-16 stainless steel JIS Z3221 ES309Nb-16
For Stainless Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Cr Ni Mo C Mn Si P S Cr Ni Cb+Ta
0.030 1.20 0.71 0.021 0.006 22.85 13.51 2.35 0.019 0.80 0.86 0.03 0.013 23.21 12.54 0.81
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL TS EL
N/mm 2 (kgf/mm 2 ) % N/mm 2 (kgf/mm 2 ) %
630(64) 38 652(66.5) 34.4
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 50-80 70-115 100-150 140-190 F 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 45-75 65-110 90-140 - V&OH 45-75 65-110 90-140 -
Approval : DNV, LR Tip Color : Red
116 117
NC-310
For welding of 25%Cr-20%Ni stainless steel
AWS A5.4 E310-16
KS D7014 E310-16
NC-312
For welding of dissimilar metals
AWS A5.4 E312-16
KS D7014 E312-16
JIS Z3221 ES310-16 JIS Z3221 ES312-16
For Stainless Steel
Covered Arc Welding Electrodes
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 40-80 70-110 110-140 140-170 F 50-85 70-105 95-145 135-180
Amp. Amp.
V&OH 35-75 65-100 105-135 - V&OH 45-80 65-110 85-135 -
Approval : ABS Tip Color : Pink Tip Color : Orange
118 119
NC-316
For welding of 18%Cr-12%Ni-2%Mo
AWS A5.4 E316-16
KS D7014 E316-16
NC-316L, NC-316EL
For welding of extra-low carbon
AWS A5.4 E316L-16
KS D7014 E316L-16
stainless steel JIS Z3221 ES316-16 18%Cr-12%Ni-2%Mo stainless steel JIS Z3221 ES316L-16
For Stainless Steel
Covered Arc Welding Electrodes
Characteristics Characteristics
NC-316 is a lime-titania type electrode used in all positions. NC-316L and NC-316EL are lime-titania type electrodes for all-position welding.
As the weld metal has austenitic structure including proper quantity of ferrite, its crack As the weld metal is of austenitic structure containing proper quantity of ferrite crack
resistibility is excellent. resistibility is good and usability is also good. As extra-low carbon weld metal can be
Especially its corrosion resistance against sulphuric acid and nitric acid is excellent. obtained, intergranular corrosion resistibility is superior to that of NC-316.
Heat resistance is much better than that of 18%Cr-8%Ni stainless steel welds. Creep rupture strength is also good.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Dia. (mm) 2.0 2.6 3.2 4.0 5.0
L (mm) 250 300 350 350 350 L (mm) 250 300 350 350 350
F 30-50 50-80 60-115 100-150 140-190 F 30-50 50-80 70-115 100-150 140-190
Amp. Amp.
V&OH 25-45 45-75 65-110 94-140 - V&OH 25-45 45-75 65-110 95-140 -
Approval : ABS, DNV Tip Color : White Approval : ABS, DNV, KR, LR Tip Color : NC-316L : Green, NC-316EL : First : Green, Second : Black
120 121
NC-317L
For welding of extra-low carbon 18%Cr-12%Ni
AWS A5.4 E317L-16
KS D7014 E317L-16
NC-318
For welding of 18%Cr-12%Ni-2.5%Mo-Nb
AWS A5.4 E318-16
KS D7014 E318-16
-3.5%Mo stainless steel JIS Z3221 ES317L-16 stainless steel JIS Z3221 ES318-16
For Stainless Steel
Covered Arc Welding Electrodes
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 50-80 70-115 100-150 140-190 F 50-80 70-115 100-150 150-200
Amp. Amp.
V&OH 45-75 65-110 95-140 - V&OH 45-75 65-110 95-140 -
Tip Color : Black-Brown Tip Color : Gray
122 123
NC-347
For welding of 18%Cr-8%Ni-Nb stainless steel
AWS A5.4 E347-16
KS D7014 E347-16
NC-410
For 13%Cr stainless steel
AWS A5.4 E410-16
KS D7014 E410-16
JIS Z3221 ES347-16 JIS Z3221 ES410-16
For Stainless Steel
Covered Arc Welding Electrodes
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 50-80 80-120 100-150 140-190 F 50-85 70-115 95-145 135-180
Amp. Amp.
V&OH 45-70 70-100 95-140 - V&OH 45-80 65-110 85-135 -
Approval : ABS Tip Color :Blue Tip Color : Purple
124 125
NC-410NiMo
For welding of 13%Cr-4%Ni-Mo stainless steel AWS A5.4 E410NiMo-16
NC-430
For 17%Cr stainless steel
AWS A5.4 E430-16
KS D7014 E430-16
JIS Z3221 ES410NiMo-16 JIS Z3221 ES430-16
For Stainless Steel
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Cr Mo C Mn Si P S Cr Ni
0.03 0.73 0.67 0.019 0.002 4.30 12.17 0.50 0.06 0.62 0.42 0.023 0.003 16.80 0.35
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL TS N/mm 2 (kgf/mm 2 ) EL (%) PWHT
N/mm 2 (kgf/mm 2 ) % PWHT
520(53) 30 7702hr. Air cooling after slowly cooled down to 590
920(93) 19 6001hr
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0 Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 350 350 350 L (mm) 300 350 350 350
F 50-85 70-115 95-145 140-180 F 50-80 70-115 100-150 150-200
Amp. Amp.
V&OH 45-80 65-110 85-135 - V&OH 45-75 65-110 95-140 -
Tip Color : Purple Tip Color : Brown
126 127
NC-2209
For Duplex stainless steel AWS A5.4 E2209-16
JIS Z3221 ES2209
For Stainless Steel
Covered Arc Welding Electrodes
Applications
Welding of 19%Cr-9%Ni-3%Mo Duplex stainless steel.
Field of applications are in off-shore engineering and in the chemical industry.
Characteristics
NC-2209 offers excellent position weldability and thus is perfectly suited for pipe welding.
Besides the good wetting characteristics, slag removability, resistance to porosity.
Notes on usage
(1) Keep the arc as short as possible.
01
(2) Weaving width should be within two and a half times electrode's diameter.
(3) When the electrodes have absorbed moisture, dry them at 150~200 for 30~60
minutes before use. Covered Arc Welding Electrodes
For Cast lron
128
CI-400
For repairing of cast iron products.
AWS A5.15 E NiFe-Cl
KS D7008 DFC NiFe
CI-500
For repairing of cast iron products.
AWS A5.15 E Ni-Cl
KS D7008 DFC Ni
JIS Z3252 DFC NiFe JIS Z3252 DFC Ni
For Cast lron
Covered Arc Welding Electrodes
Characteristics Characteristics
CI-400 is a graphite type coated electrode whose weld metal has the composition of 55%Ni-45% CI-500 is a graphite type coated electrode, depositing weld metal consisting of almost nickel. Hard-
Fe. As the hardening of fusion zone in cast iron is small and the coefficient of thermal expansion ening of the weld metal and fusion zone in cast iron is smallest and machining of the welds is com-
of the weld metal is about same as that of cast iron, mechanical properties and crack resistibility paratively easy. Therefore, it is suitable for welding alloy cast iron of poor weldability, malleable
of the weld metal are good. cast iron and hydraulically pressured parts as well as common cast iron.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Fe C Mn Si P S Fe Ni
0.98 0.8 0.32 0.005 0.004 55.1 Rem 0.86 0.3 0.28 0.002 0.002 1.85 Rem.
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS N/mm (kgf/mm )
2 2 TS N/mm 2 (kgf/mm 2 )
560(57) 440(45)
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC +)
Dia. (mm) 2.6 3.2 4.0 5.0
Dia. (mm) 2.6 3.2 4.0 5.0
L (mm) 300 300 350 350
L (mm) 300 350 400 350
Amp. F 60-90 80-120 120-150 140-190
Amp. F 60-90 80-130 110-160 150-210
Tip Color : Red
Tip Color : White
130 131
CI-600
For repairing of cast iron products.
AWS A5.15 E St
KS D7008 DFC Fe
JIS Z3252 DFC Fe
For Cast lron
Covered Arc Welding Electrodes
Applications
Repairing of various kinds of cast iron produtcs.
Characteristics
CI-600 is a graphite type coated electrode, depositing weld metal consisting of pure iron. It is
designed for welding of cast iron when machining of the deposit is not required. Hardness of
the bonded area will be higher than that with nickel type electrode.
Notes on usage
(1) Clean base metal before welding.
01
(2) If there is a possibility that cracking spreads, make the stopholes at both ends of repairing
part.
(3) Keep bead length less than 50mm to disperse welding heat. Adopt back step, stepping Covered Arc Welding Electrodes
stone or symmetry method by turns.
(4) Hot peen in every pass.
(5) The preheat temperatures vary in accordance with kind, shape and size of base metal.
For Nickel and Nickel Alloy Steel
Preheating at 200~350 is appropriate to prevent cracking. Slow cooling is recommended
after welding.
132
CSM-NiCu7
For welding of 70%Ni-30%Cu Monel
AWS A5.11 E NiCu-7
KS D7021 D NiCu-7
CSI-690
For Ni and Ni alloyed steel
JIS Z3224 D NiCu-7 AWS A5.11 E NiCrFe-7
For Nickel and Nickel Alloy
Covered Arc Welding Electrodes
Characteristics Characteristics
CSM-NiCu7 deposits 70%Ni-30%Cu weld metal based on Monel alloy 400 with raised levels CSI-690 is designed to match alloy 690, which is finding increasing use in place of alloy
of mananese and titanium to suppress hot cracking and porosity. It is optimised to give the 600 for high temperature corrosion applications, especially in nuclear applications. The
highest as-welded ductility and strength attainable in weld metal of this type. high chromium content provides good elevated temperature corrosion resistance in ox-
Welding of Nickel-Copper alloy to themselves and to steel. Clad side of joints in steel clad idising and sulphidising atmospheres. In addition to joining matching base materials, the
with Nickel-Copper alloy. Surfacing steel with Nickel-Copper alloy weld metal. electrode can also be used for surfacing application on CMn and low alloy steel.
Size & recommended current range (AC or DC +) Size & recommended current range (AC or DC+)
Dia. (mm) 3.2 4.0 Dia. (mm) 3.2 4.0
L (mm) 350 350 L (mm) 350 350
FLAT 85-110 120-160 F 90-120 120-150
Amp.(A) Amp.
V-up 75-105 110-150 V&OH 80-110 100-140
134 135
CSI-625
For Ni and Ni alloyed steel
AWS A5.11 E NiCrMo-3
KS D7021 D NiCrMo-3
CSI-182
For Nickel and Nickel alloy steel
AWS A5.11 E NiCrFe-3
KS D7021 D NiCrFe-3
JIS Z3224 D NiCrMo-3 JIS Z3224 D NiCrFe-3
For Nickel and Nickel Alloy
Covered Arc Welding Electrodes
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Fe Ni Cr Nb Mo C Mn Si P S Ni Cr Nb Fe Ti
0.03 0.7 0.54 0.001 0.002 2.1 61.6 21.9 3.8 8.5 0.04 6.4 0.6 0.003 0.008 69 16.2 1.9 4.8 0.2
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL CVN TS EL X-ray Test Bending Test
N/mm 2 (kgf/mm 2 ) % (J)(at -196) N/mm 2 (kgf/mm 2 ) %
774(79) 40.2 62 640(65) 40 Good Good
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. (mm) 3.2 4.0 Dia. (mm) 3.2 4.0
L (mm) 350 350 L (mm) 350 350
F 90-120 120-150 F 85-110 120-150
Amp. Amp.
V&OH 80-110 100-140 V&OH 75-105 110-140
136 137
CSI-Ni1 AWS A5.11 E Ni-1
KS D7021 D Ni-1
CSC-CuNi3
For 70Cu-30Ni and Copper-Nickel steel
AWS A5.6
KS D7012
E CuNi
D CuNi-3
For Nickel and Nickel alloy steel
JIS Z3224 D Ni-1 JIS Z3231 D CuNi-3
For Nickel and Nickel Alloy
Covered Arc Welding Electrodes
Characteristics Characteristics
These consumables give low carbon pure nickel with the addition of titanium for refine- These consumables deposit a copper-nickel weld metal; nominally 70%Cu and 30%Ni.
ment and de-oxidation. They are used for joining pure nickel to itself, for buffer layers, The consumables are suitable for surfacing and cladding provided the need for an
and for cladding joint faces and flanges. appropriate buttering layer is addressed, normally either alloy 400 or pure nickel.
Notes on usage
(1) Dry the electrodes at 150~200 for 60 minutes before use. Notes on usage
(2) Use recommended current range. If not it will be much spatter and undercut. (1) Dry the electrodes at 200~250 for 30~60 minutes before use.
(3) Cleaning base metals before welding. (2) Use recommended current range. If not it will be much spatter and undercut.
(4) Keep the interpass temperature below 120. (3) Cleaning base metals before welding.
(4) Keep the arc as short as possible
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
C Mn Si P S Ni Al Cu Fe Ti C Mn Si P S Ni Cu Fe Ti
0.015 0.64 0.69 0.002 0.003 95.8 0.07 - 0.54 1.12 0.01 2.0 0.35 0.003 0.003 30.5 65.3 0.65 0.07
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL TS EL X-ray Test Bending Test
X-ray Test Bending Test N/mm 2 (kgf/mm 2 ) %
N/mm 2 (kgf/mm 2 ) %
520(53) 43 Good Good 378(38.6) 40.2 Good Good
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. (mm) 3.2 4.0 Dia. (mm) 3.2 4.0
138 139
MEMO
01
Covered Arc Welding Electrodes
For Gouging
CG-100
For gouging
For Nickel and Nickel Alloy
Covered Arc Welding Electrodes
Applications
Cutting, chamfering, grooving and gouging of all metals.
Characteristics
CG-100 performs on all types of arc-welding-machines.
No extra equipment or gases needed
Ideal for preparation prior to welding, gouging and removing of old or defective welds
and for removal of excess metal, ferrous or non-ferrous. The cut is smooth and uniform.
Notes on usage
02
(1) Hold electrode at an angle of approx. 10 5, push in direction of travel using a saw
like motion as shown in the sketch.
(2) For piercing holes, strike arc and push in and out until hole is completed. Flux Cored Wire
(3) Dry the electrodes at 70~100 for 30~60 minutes before use.
For Gas Shielded Arc Welding
For Mild & High Strength Steel
CG-100
10 5
142
CSF-71T
For mild steel and 490N/mm2 class high
AWS A5.20 E71T-1C/1M
KS D7104 YFW-C50DR
CSF-71TLF
For mild steed and 490N/mm2 class high
AWS A5.20 E71T-1C
KS D 7104 YFW-C50DR
tensile strength steel JIS Z3313 T49J0T1-1CA-U tensile strength steel JIS Z 3313 T492T1-1CA-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-71T is a titania type flux cored wire and designed for all-position welding by single (1) CSF-71TLF is a titania type flux cored wire and designed for all-position welding by single
pass & multi pass with CO2 gas shielding. pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, (2) It provides low fume generation and has good impact strength at low temperature.
better slag removal, and less quantity of welding fume comparable to solid wire. (3) It also provide excellent usability with stable arc, less spatter levels, smooth bead Shape.
(3) It provides a good welding efficiency thank to high deposition rate particularly. (4) It provides a good welding efficiency thank to high deposition rate particularly.
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2) Typical chemical composition of weld metal(%) (Shielding Gas : 100% CO2)
C Mn Si P S C Mn Si P S
0.05 1.25 0.58 0.013 0.010 0.04 1.32 0.51 0.011 0.010
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) Typical mechanical properties of weld metal (Shielding Gas : 100% CO2)
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % 0 -20 N/mm 2 N/mm 2 % -20
517 574 29 109 74 520 585 28.0 60
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
FLAT, H-FILLET 180~340 200~360 200~400 FLAT, H-FILLET 180~340 200~360 200~400
Amp V-UP 120~220 140~260 160~260 Amp V-Up 120~220 140~260 160~260
V-DOWN 120~240 140~260 160~280 V-Down 120~240 140~260 160~280
O.H 120~220 140~260 160~260 Over Head 120~220 140~260 160~260
Approval : CO2 : ABS, BV, DNV, GL, KR, LR, NK, RINA
MIX : ABS, BV, DNV, GL, LR, RINA, CWB
144 145
CSM-70T
For mild steel and 490N/mm2 class
AWS A5.20 E70T-1C
KS D7104 YFW-C50DM
CSF-70T5
For mild steel and 490N/mm2 class
AWS A5.20 E70T-5M-J
KS D7104 YFW-A502B
high tensile strength steel JIS Z3313 T49J0T15-0CA-U high tensile strength steel JIS Z3313 T494T5-0MA-U H5
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics
(1) CSM-70T is a metal type flux cored wire for flat & horizontal fillet welding with CO2gas Characteristics
shielding. (1) CSF-70T5 is Basic Slag type.
(2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is saved. (2) Low temperature impact value and crack-resistance is superior by product that is
(3) It provides excellent usability with stable arc, less spattering better bead appearance and alternated in arc electrode's 7018 precincts.
less quantity of welding fume comparable to solid wire.
Typical chemical composition of weld metal (%) (Shielding gas : 80%Ar+20% CO2)
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
C Mn Si P S
C Mn Si P S 0.06 1.40 0.65 0.015 0.010
0.05 1.45 0.65 0.012 0.013
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) Typical mechanical properties of weld metal (Shielding gas : 80%Ar+20% CO2)
Approval : -
146 147
CSM-70C
For mild steel and 490N/mm2 class high tensile
AWS A5.18 E70C-6M
KS D7104 YFW-A50DM
CSF-551
For 520N/mm2 class high tensile strength steel
AWS A5.29 E81T1-GC
KS D7104 YFW-C55DR
strength steel JIS Z3313 T493T15-0MA-H5 JIS Z3313 T552T1-1CA-N1-H5
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSM-70C is a Metal cored wire which combines the high deposition rates of FCW and (1) CSF-551 is a titania type flux cored wire and designed for all-position welding by
the high efficiencies of a solid wire. single pass & multi pass with CO2 gas shielding.
(2) The use of higher argon shielding gas further reduces fume, spatter and slag Islands. (2) It provides the excellent usability with stable arc, less spattering, good bead
(3) This metal cored wire is intended for single or multi pass welding in the flat and appearance, better slag removal, and less quantity of welding fume comparable to
horizontal. solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly.
Notes on usage
(1) The optimum flow of 75~85% Ar+25~15%CO2 for shielding is 20~25/min.
Notes on usage
(2) The distance between tip & base metal is to be 20~25mm.
(1) The optimum flow of CO2 for shielding is 20~25/min.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind ve-
(2) The distance between tip & base metal is to be 20~25mm.
locity is 2m/sec and more.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the
wind velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass
temperature.
Typical chemical composition of weld metal (%) (Shielding gas: 75%Ar+25%CO2) Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S C Mn Si P S Ni
0.05 1.60 0.75 0.018 0.015 0.05 1.33 0.55 0.012 0.010 0.38
Characteristics Characteristics
(1) CSM-550 is a metal type flux cored wire for flat & horizontal fillet welding with CO2 (1) CSF-81T is a titania type flux cored wire and designed for all-position welding by sin-
gas shielding. glepass & multi pass with CO2 gas shielding.
(2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is saved. (2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
(3) It provides excellent usability with stable arc, less spattering better bead appearance better slag removal, and less quantity of welding fume comparable to solid wire.
and less quantity of welding fume comparable to solid wire. (3) It provides a good welding efficiency thank to high deposition rate particularly.
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2) C Mn Si P S Ni
C Mn Si P S 0.05 1.30 0.40 0.013 0.011 0.95
0.06 1.39 0.71 0.014 0.012
Typical mechanical properties of weld metal (Shielding gas: 100% CO2)
IV (J)
Typical mechanical properties of weld metal (Shielding gas: 100% CO2) YP TS EL
N/mm 2 (MPa) N/mm 2 (MPa) % -20 -30
YP TS EL IV (J) 538 605 29.4 124 81
N/mm 2 (MPa) N/mm 2 (MPa) % 0 -20
540 615 29.0 81 62 Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
Size & recommended current range (DC +) FLAT, H-FILLET 180~340 200~360 200~400
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Amp V-UP 120~220 140~260 160~260
Amp FLAT, H-FILLET 180~340 200~360 200~400 V-DOWN 120~240 140~260 160~280
O.H 120~220 140~260 160~260
Approval : -
Approval : ABS
150 151
CSF-81TM
For 550N/mm2 class high tensile strength steel
AWS A5.29 E81T1-Ni1M
KS D 7104 YFW-A602R
CSM-80T
For 550N/mm2 class high tensile strength steel
AWS A5.29 E80T1-GC
KS D7104 YFW-C602M
For 80%Ar+20%CO2 Gas JIS Z 3313 T553T1-1MA-N2-H5 JIS Z3313 T553T15-0CA-N2 H10
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-81TM is a titania type flux cored wire and designed for all-position welding by single (1) CSM-80T is a metal type flux cored wire for flat & horizontal fillet welding with CO2 gas
pass & multi pass with Ar+20%CO2 gas shielding. shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, (2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is saved.
better slag removal, and less quantity of welding fume comparable to solid wire. (3) It provides excellent usability with stable arc, less spattering better bead appearance and
(3) It provides a good welding efficiency thank to high deposition rate particularly. less quantity of welding fume comparable to solid wire.
(4) It provides excellent impact value at low temperatures in the as-welded and PWHT con-
ditions. Notes on usage
(1) The optimum flow of CO2 for shielding is 20~25/min.
Notes on usage (2) The distance between tip & base metal is to be 20~25mm.
(1) The optimum flow of Ar-20%CO2 for shielding is 20~25/min. (3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(2) The distance between tip & base metal is to be 20~25mm. velocity is 2m/sec and more.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind ve- (4) Thick heavy plate should be welded under proper preheating & interpass temperature.
locity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
Typical chemical composition of weld metal (%) (Shielding gas: 80%Ar-20%CO2) Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S Ni C Mn Si P S Ni Mo
0.04 1.30 0.28 0.013 0.010 0.98 0.06 1.33 0.52 0.017 0.012 0.90 0.10
Characteristics Characteristics
(1) CSF-91T is a titania type flux cored wire and designed for all-position welding by ((1) CSM-90T is a metal type flux cored wire for flat & horizontal fillet welding with CO2
single pass & multi pass with CO2 gas shielding. gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead (2) Its deposition rate is 10~30% higher compared with a solid wire, so total cost is saved.
appearance, better slag removal, and less quantity of welding fume comparable (3) It provides excellent usability with stable arc, less spattering better bead appearance
to solid wire. and less quantity of welding fume comparable to solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly.
C Mn Si P S Ni Mo Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
0.06 1.23 0.37 0.011 0.010 0.98 0.15
C Mn Si P S Ni Mo
0.06 1.60 0.65 0.014 0.012 0.89 0.16
Typical mechanical properties of weld metal (Shielding Gas : 100%CO2)
YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % -20 -30 Typical mechanical properties of weld metal (Shielding gas: 100% CO2)
588 654 25.0 102 65 IV (J)
YP TS EL
N/mm 2 (MPa) N/mm 2 (MPa) % -20 -30
Size & recommended current range (DC +) 584 693 24.6 56 47
Characteristics Characteristics
(1) CSF-110T is a titania type flux cored wire and designed for all-position welding by single (1) CSF-110T5 is a basic type flux cored wire and designed for fillet and horizontal
pass & multi pass with CO2 gas shielding. position welding by single pass & multi pass with Ar+20%CO2 gas shielding.
(2) CSF-110T is commonly used in applications involving A514, A517, and many similar (2) CSF-110T5 is commonly used in applications involving A514, A517, and many
higher strength low alloy steels. similar higher strength low alloy steels.
(3) It provides a good welding efficiency thank to high deposition rate particularly. (3) It provides excellent impact value at low temperatures.
Typical chemical composition of weld metal (%) (Shielding gas: 80% Ar+20%CO2)
Applications
3G (V-up) position of 490N/mm2 high tensile strength steels of structure such as ships and
storage tanks etc.
Characteristics
(1) CS-EG2 is metal cored wire of electro gas welding and designed for 3G(V-up)
02
position by single pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, better slag spill.
Notes on usage
(1) The optimum flow of CO2 for shielding is 40/min.
(2) It needs to select proper Cu-protector and welding parameter for good slag spill, stable
gas shielding and bead appearance.
Flux Cored Wire
For Gas Shielded Arc Welding
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
For Low Temperature Service Steel
C Mn Si P S Mo
0.06 1.65 0.25 0.009 0.009 0.16
YP TS EL IV (J)
N/mm 2 (MPa) N/mm 2 (MPa) % -20 -30
504 612 27 105 84
158
CSF-71S
For 490N/mm2 class high strength steel and low
AWS A5.20 E71T-9C-J
KS D 7104 YFL-C504R
CSF-71U
For 490N//mm2 class high strength steel
AWS A5.20 E71T-9C
KS D 7104 YFL-C503R
temperature steel JIS Z 3313 T494T1-1CA-N1-H5 and low temperature steel JIS Z 3313 T493T1-1CA-N1-H5
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-71S is a titania type flux cored wire and designed for all-position welding by (1) CSF-71U is a titania type flux cored wire and designed for all-position welding by
single pass & multi pass with CO2 gas shielding. single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead (2) It provides the excellent usability with stable arc, less spattering, good bead
appearance, better slag removal, and less quantity of welding fume comparable appearance, better slag removal, and less quantity of welding fume comparable
to solid wire. to solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly. (3) It provides a good welding efficiency thank to high deposition rate particularly.
(4) Weld metal has good impact properties at -40. (4) Weld metal has good impact properties at -30.
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062)
FLAT, H-FILLET 180~340 200~360 200~400 FLAT, H-FILLET 180~340 200~360 200~400
Amp V-UP 120~220 140~260 160~260 V-UP 120~220 140~260 160~260
Amp
V-DOWN 120~240 140~260 160~280 V-DOWN 120~240 140~260 160~280
O.H 120~220 140~260 160~260 O.H 120~220 140~260 160~260
Approval : ABS, BV, DNV, GL, KR, LR, NK Approval : ABS, BV, DNV, GL, KR, LR, NK
160 161
CSM-70S
For 490N/mm2 class high strength steel
AWS A5.20 E70T-9C/9M
KS D7104 YFL-C503M/A503M
CSF-71SR
For 490N/mm2 class high strength steel
AWS A5.20 E71T-12C-J
KS D 7104 YFL-C503R
and low temperature steel JIS Z3313 T493T15-0CA-N1-H5 and low temperature steel JIS Z 3313 T494T-1CP-N1-H10
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S Ni
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
0.03 1.26 0.30 0.013 0.009 0.46
C Mn Si P S Ni
0.05 1.46 0.48 0.015 0.011 0.35 Typical mechanical properties of weld metal (Shielding gas: 100% CO2)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Amp V-UP 120~220 140~260 160~260
Amp FLAT, H-FILLET 180~340 200~360 200~400 V-DOWN 120~240 140~260 160~280
O.H 120~220 140~260 160~260
Approval : -
Approval :
162 163
CSF-71SRM
For 490N/mm2 class high strength steel
AWS A5.20 E71T-12M-J
KS D 7104 YFL-A504R
CSF-81K2
For 550N/mm2 class high strength steel
AWS A5.29 E81T1-K2C
KS D 7104 YFL-C506R
and low temperature steel JIS Z 3313 T494T1-1MAP-N1-H5 and low temperature steel JIS Z 3313 T556T1-1CA-N3-H5
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding gas: 75%Ar+25%CO2) Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S Ni C Mn Si P S Ni
0.03 1.36 0.34 0.014 0.010 0.39 0.05 1.35 0.35 0.013 0.011 1.50
Typical mechanical properties of weld metal (Shielding gas: 75%Ar+25%CO2) Typical mechanical properties of weld metal (Shielding gas: 100% CO2)
YP TS EL IV(J) YP TS EL IV J (kgf-m)
N/mm 2 N/mm 2 % PWHT N/mm 2 (MPa) N/mm 2 (MPa) % -30 -60
-40 -50
495 567 32.6 130 84 As Welded 531 605 27.0 123 84
455 525 30.8 64 55 62015hr S.R
Size & recommended current range (DC +)
Size & recommended current range (DC ) Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) FLAT & H-F 180~340 200~360 200~400
FLAT, H-FILLET 180~340 200~360 200~400 V-UP 120~220 140~260 160~260
Amp.
V-UP 120~220 140~260 160~260 V-DOWN 160~300 180~320 200~320
Amp.
V-DOWN 120~240 140~260 160~280 O.H 120~220 140~260 160~260
O.H 120~220 140~260 160~260 Approval : ABS, BV, DNV, GL, KR, LR, NK
164 Approval :
165
CSM-80K2
For 550N/mm2 class high strength steel and low
AWS A5.29 E80T1-K2C
KS D7104 YFL-C506R
CSF-460S
For Y.P460N/mm2 class high strength steel
AWS A5.29 E81T1-K2C
KS D 7104 YFL-C506R
temperature steel JIS Z3313 T556T15-0CA-N3-H5 and low temperature steel JIS Z 3313 T576T1-1CA-N3-H5
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSM-80K2 is a metal type flux cored wire for flat & horizontal fillet welding with CO2 (1) CSF-460S is a titania type flux cored wire and designed for all-position welding by
gas shielding. single pass & multi pass with CO2 gas shielding.
(2) Its deposition rate is 10~30% higher compared with a solid wire. (2) It provides the excellent usability with stable arc, less spattering, good bead
(3) It provides excellent impact value at low temperatures down to -60. appearance, better slag removal, and less quantity of welding fume comparable to
solid wire.
Notes on usage (3) It provides excellent impact value at low temperatures down to -60.
(1) The optimum flow of CO2 for shielding is 20~25/min. (4) It provides excellent CTOD value at low temperatures down to -10.
(2) The distance between tip & base metal is to be 20~25mm.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind Notes on usage
velocity is 2m/sec and more. (1) The optimum flow of CO2 for shielding is 20~25/min.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature. (2) The distance between tip & base metal is to be 20~25mm.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
velocity is 2m/sec and more.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2) Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S Ni C Mn Si P S Ni
0.05 1.45 0.45 0.012 0.011 1.50 0.05 1.40 0.40 0.011 0.010 1.6
Typical mechanical properties of weld metal (Shielding gas: 100% CO2) YP TS EL IV J (kgf-m)
N/mm 2 (MPa) N/mm 2 (MPa) % -50 -60
YP TS EL IV J (kgf-m)
N/mm (MPa)
2 N/mm (MPa)
2 % 540 610 29 120 100
-30 -60
550 625 27.0 90 53
Size & recommended current range (DC +)
Dia. mm (in) 1.2(0.045) 1.4(0.052)
Size & recommended current range (DC +) FLAT & H-F 180~340 200~360
V-UP 120~220 140~260
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) 1.6 (0.062) Amp.
V-DOWN 160~300 140~260
Amp FLAT, H-FILLET 180~340 200~360 200~400
O.H 120~22 140~260
Approval : - Approval : ABS, DNV, LR, KR
166 167
CSF-500S
For Y.P500N/mm2 class high Yield Strength steel AWS A5.29 E91T1-Ni2C
CSF-91K2
For 620N/mm2 class high strength steel
AWS A5.29 E91T1-K2C
KS D 7104 YFW-C602R
and low temperature steel JIS Z 3313 T59J6T1-1CA-N3-H5 and low temperature steel JIS Z 3313 T622T1-1CA-N3-H5
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-500S is a titania type flux cored wire and designed for all-position welding by (1) CSF-91K2 is a titania type flux cored wire and designed for all-position welding by
single pass & multi pass with CO2 gas shielding. single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear- (2) It provides the excellent usability with stable arc, less spattering, good bead
ance, better slag removal, and less quantity of welding fume comparable to solid appearance, better slag removal, and less quantity of welding fume comparable to
wire. solid wire.
(3) It provides excellent impact value at low temperatures down to -60. (3) It provides excellent impact value at low temperatures down to -20.
(4) It provides excellent CTOD value at low temperatures down to -40.
Notes on usage
Notes on usage (1) The optimum flow of CO2 for shielding is 20~25/min.
(1) The optimum flow of CO2 for shielding is 20~25/min. (2) The distance between tip & base metal is to be 20~25mm.
(2) The distance between tip & base metal is to be 20~25mm. (3) Protect the weld with a screen to prevent blowholes caused by wind where the wind
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind ve- velocity is 2m/sec and more.
locity is 2m/sec and more. (4) Thick heavy plate should be welded under proper preheating & interpass temperature.
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2) Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S Ni C Mn Si P S Ni Mo
0.06 1.40 0.40 0.011 0.010 2.5 0.05 1.35 0.30 0.013 0.007 1.52 0.10
Typical mechanical properties of weld metal (Shielding gas: 100% CO2) Typical mechanical properties of weld metal (Shielding gas: 100% CO2)
YP TS EL IV (J) YP TS EL IV (J)
N/mm 2 N/mm 2 % -30 -60 N/mm 2 (MPa) N/mm 2 (MPa) % -20 -40
610 675 25.0 130 90 596 669 25.4 125 77
Size & recommended current range (DC ) Size & recommended current range (DC +)
Dia. mm (in) 1.2 (0.045) 1.4 (0.052) Dia. mm (in) 1.2 (0.045) 1.4 (0.052)
FLAT, H-FILLET 180~340 200~360 FLAT & H-F 180~340 200~360
V-UP 120~220 140~260 V-UP 120~220 140~260
Amp. Amp.
V-DOWN 120~240 140~260 V-DOWN 120~240 140~260
O.H 120~220 140~260 O.H 120~220 140~260
Approval : ABS, DNV Approval :
168 169
CSF-690S
For Y.P690N/mm2 class high strength steel AWS A5.29 E111T-K3C
and low temperature steel JIS Z 3313 T764T1-1CA-N5-H5
For Gas Shielded Arc Welding
Flux Cored Wire
Applications
Butt, fillet welding of 690N/mm2 class high strength steel and low temperature steel of structure
such as ships, bridges, buildings and storage tanks etc.
Characteristics
(1) CSF-690S is a titania type flux cored wire and designed for all-position welding by
02
single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appear-
ance, better slag removal, and less quantity of welding fume comparable to solid
wire.
Notes on usage
(1) The optimum flow of CO2 for shielding is 20~25/min.
(2) The distance between tip & base metal is to be 15~25mm.
Flux Cored Wire
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind ve-
locity is 2m/sec and more.
For Gas Shielded Arc Welding
(4) Thick heavy plate should be welded under proper preheating & interpass temperature.
For Low Alloy Heat Resisitant Steel
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S Ni Mo
0.04 1.75 0.37 0.010 0.009 2.35 0.28
YP TS EL IV (J)
N/mm 2 N/mm 2 % -20 -60
723 805 24.3 78 62
Characteristics Characteristics
(1) CSF-81A1 is a titania type flux cored wire and designed for all-position welding with CO2 (1) CSF-81B2(L) is a titania type flux cored wire and designed for all-position welding with
gas Shielding. CO2 gas Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, (2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
better slag removal, and less quantity of welding fume comparable to solid wire. better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It is suitable in welding of low alloy steel of Cr-Mo or carbon steel, high strength steel. (3) It is suitable in welding of low alloy steel of Cr-Mo or carbon steel, high strength steel.
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062) Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062)
FLAT & H-F 180~340 200~360 200~400 FLAT & H-F 180~340 200~360 200~400
V-UP 120~220 140~260 160~260 V-UP 120~220 140~260 160~260
Amp. Amp.
V-DOWN 160~300 180~320 200~320 V-DOWN 120~240 140~260 160~280
O.H 120~220 140~260 160~260 O.H 120~220 140~260 160~260
Approval :
172 173
CSF-91B3(L)
For 2.25%Cr-1.0%Mo Heat resistant steel
AWS A5.29 E91T1-B3(L)C
KS D7121 YF2CM-C
CSF-91B9
For 9%Cr-1%Mo Heat Resistant Steel
JIS Z3318 YF2CM-C AWS A5.29 E91T1-B9(C)M
For Gas Shielded Arc Welding
Flux Cored Wire
174 175
MEMO
02
Flux Cored Wire
For Gas Shielded Arc Welding
For Weather Proof Steel
CSF-ANCOR
For corrosion-resistant steel at
CSF-ANCORS
For corrosion-resistant steel at hydrochloric & AWS A5.29 E71T1-GC
sulfuric acid environmental conditions. AWS A5.29 E71T1-GC sulfuric acidenvironmental conditions. JIS Z3313 T49J0T1-1CA-U
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-ANCOR is a titania type flux cored wire and designed for all-position welding (1) CSF-ANCORS is a titania type flux cored wire and designed for all-position welding by
by single pass & multi pass with CO2 gas shielding. single pass & multi pass with CO2 gas shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, (2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
better slag removal, and less quantity of welding fume comparable to solid wire. better slag removal, and less quantity of welding fume comparable to solid wire.
Typical chemical composition of weld metal (%) (Shielding gas: 100% CO2)
C Mn Si P S Cu Cr Ni Co
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
0.05 0.80 0.35 0.013 0.009 0.35 0.26 0.21 0.19 C Mn Si P S Cu Ni others
0.05 0.90 0.46 0.012 0.010 0.31 0.16 0.5
178 179
CSF-71W
For 490N/mm2 class weather proof steel KS D 7109 YFA-50W
CSF-81W
For 550N/mm2 class weather proof steel.
AWS A5.29 E81T1-W2C
KS D7109 YFA-58W
JIS Z 3320 YFA-50W JIS Z3320 YFA-58W
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-71W is a titania type flux cored wire and designed for all-position welding by single (1) CSF-81W is a titania type flux cored wire and designed for all-position welding with CO2
pass & multi pass with CO2 gas shielding. gas Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, (2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
better slag removal, and less quantity of welding fume comparable to solid wire. better slag removal, and less quantity of welding fume comparable to solid wire.
(3) When use welding grade Ar+CO2 20~25%gas, it has a less spatter, stable arc and good (3) When use welding grade Ar+CO2 20~25% gas, it has a less spatter, stable arc and good
bead appearance. bead appearance.
Typical chemical composition of weld metal(%) (Shielding Gas : 100% CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
C Mn Si P S Cu Ni Cr C Mn Si P S Cu Ni Cr
0.03 1.48 0.57 0.012 0.010 0.53 0.61 0.51 0.023 1.05 0.61 0.015 0.012 0.51 0.59 0.46
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) Typical mechanical properties of weld metal (Shielding Gas : 100% CO2)
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6 (1/16) Dia. mm (in) 1.2(0.045) 1.4(0.052) 1.6(0.062)
FLAT H-FILLET AMP 150~320 180~400 180~450 FLAT & H-F 180~340 200~360 200~400
V-UP AMP 150~260 150~270 180~280 V-UP 120~220 140~260 160~260
Amp.
V-DOWN AMP 200~300 220~310 250~320 V-DOWN 160~300 180~320 200~320
OVER HEAD AMP 150~260 160~310 180~310 O.H 120~220 140~260 160~260
180 181
CSM-80W
For 550N/mm2 class weather proof steel.
AWS A5.29 E80T1-W2C
KS D7109 YFA-58W
JIS Z3320 YFA-58W
For Gas Shielded Arc Welding
Flux Cored Wire
Applications
Butt, fillet welding of 550N/mm2 weather proof steels for bridges, structures and rolling stock.
Characteristics
(1) CSM-80W is a metal type flux cored wire for flat & horizontal fillet welding with CO2 gas
shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
better slag removal, and less quantity of welding fume comparable to solid wire.
(3) It provides a good welding efficiency thank to high deposition rate particularly. 02
Notes on usage
(1) Need preheating and interpass temperature control for cold cracking prevention.
(2) Weld by low heat input to become to secure good mechanical properties and crack re- Flux Cored Wire
sistance of weld zone.
For Gas Shielded Arc Welding
For Hard-surfacing
Typical chemical composition of weld metal(%) (Shielding Gas : 100% CO2)
C Mn Si P S Cu Ni Cr
0.03 1.05 0.53 0.012 0.009 0.55 0.59 0.47
YP TS EL IV (J) S.R
N/mm 2 N/mm 2 % -29 (PWHT)
520 600 26.0 27 As Welded
182
For Hardsurfacing FCW CSF-5HB
For inter-metallic abrasion and light soil abrasion
Typical chemical compositions
Brand Size Welding Shield of weld metal (%) Hv Applicatons
Name (mm) position Gas
C Mn Si Cr Mo W
For Gas Shielded Arc Welding
Flux Cored Wire
-600H 1.6 F,H CO2 0.50 0.53 2.82 7.14 0.47 - 610 idlers, crusher case etc.
The hardness of weld
(0.062) metal is about Hv 600
Typical chemical composition of weld metal (%) (Shielding Gas : 80% Ar+2%O2)
For hardsurfacing of
1.2 cutter kninif, impellers, C Mn Si Ni Cr others
CSF (0.045) shovel-teeth and cas-
F,H CO2 0.54 0.47 2.81 6.77 0.71 0.55 710 ings. 0.08 1.40 1.23 5.9 26.5 5.0
-700H 1.6
The hardness of weld
(0.062)
metal is about Hv 700 Typical mechanical properties of weld metal (Shielding Gas : 80% Ar+2%O2)
184 185
CSF-8HT
For heavy impact abrasion (high speed steel type)
For Gas Shielded Arc Welding
Flux Cored Wire
Applications
For intermetallic abrasion, hard-surfacing of die, press mold, punch mold, etc, welding be-
tween wearing metals.
Characteristics
(1) CSF-8HT is a Metal cored wire and designed for flat & horizontal position welding
02
with Ar+20~25%CO2 gas Shielding.
(2) It is highly recommendable to use on wear plate and weld metal's hardness should
be over Hv 780.
Characteristics
(1) The optimum flow of Ar+20~25%CO2 or Ar+1~2%O2 for shielding is 15~25/min.
(2) The distance between tip & base metal is to be 15~25mm.
(3) Protect the weld with a screen to prevent blowholes caused by wind where the wind ve-
Flux Cored Wire
locity is 2m/sec and more.
(4) Preheat at 300~500 is appropriate to prevent cracking. Slow cooling is recommended
For Gas Shielded Arc Welding
after welding.
For Stainless Steel
Typical chemical composition of weld metal (%) (Shielding gas: 80% Ar+20%O2)
C Cr Mo V W
0.70 4.4 9.4 1.50 2.0
Hardness
Wire Dia.(mm)
Hv H RC
1.6 780 63
186
CSF-308HP
For 18%Cr-8%Ni Stainless steel
AWS A5.22 E308HT1-1/-4
KS D 3612 YF308C
CSF-308L(P)
For 18%Cr-8%Ni Stainless steel
AWS A5.22 E308LT0(1)-1/-4
KS D3612 YF308LC
JIS Z 3323 TS308H-FB1 JIS Z3323 TS308L-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics
Characteristics (1) CSF-308L(P) is flux cored wire and designed for Fillet & H-F(All-position) welding with CO2 gas
(1) CSF-308HP is flux cored wire and designed for Fillet & H-F(All-position) welding with CO2
Shielding.
gas Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, better
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
slag removal, and less quantity of welding fume comparable to solid wire.
better slag removal, and less quantity of welding fume comparable to solid wire.
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular corrosion
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular
resistance, mechanical properties of weld metal is superior.
corrosion resistance, mechanical properties of weld metal is superior.
(4) Shield gas is 100% CO2 or Ar+CO2 gas.
(4) Shield gas is 100% CO2 or Ar+CO2 gas.
Notes on usage
Notes on usage (1) The optimum flow of CO2 for Shielding is 20~25 /min.
(1) The optimum flow of CO2 for Shielding is 20~25/min. (2) Protect the weld with a screen to prevent blowholes caused by wind where the wind velocity is
(2) Protect the weld with a screen to prevent blowholes caused by wind where the wind 2m/sec and more.
velocity is 2m/sec and more. (3) Keep the distance between tip & base metal at 15~25mm.
(3) Keep the distance between tip & base metal at 15~25mm.
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2) C Mn Si P S Cr Ni FN
CSF-308L 0.031 1.57 0.68 0.017 0.012 19.40 9.71 6
C Mn Si P S Cr Ni F/N
CSF-308LP 0.028 1.58 0.61 0.013 0.011 19.34 10.01 7
0.06 1.04 0.60 0.02 0.007 19.5 10.00 6
Size & recommended current range (AC or DC) Size & recommended current range (AC or DC)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 1.2(0.045) 150~300 24~33 20~60
150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
Approval : CSF-308L : ABS, BV, DNV, GL, KR, LR, NK / CSF-308LP(for cryogenic) : ABS, BV, DNV, LR
188 189
CSF-308MoP
For 18%Cr-8%Ni-2%Mo Stainless steel AWS A5.22 E308MoT1-1/-4
CSF-309L(P) AWS A5.22 E309LT0(1)-1/-4
KS D3612 YF309LC
For 22%Cr-12%Ni Stainless steel
JIS Z 3323 TS308Mo-FB1 JIS Z3323 TS309L-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
C Mn Si P S Cr Ni Mo F/N C Mn Si P S Cr Ni FN
0.03 1.00 0.60 0.03 0.02 19.6 10.0 2.5 20 CSF-309L 0.025 1.51 0.56 0.013 0.014 22.41 12.48 8
CSF-309LP 0.026 1.48 0.51 0.012 0.013 22.43 12.45 12
Typical mechanical properties of weld metal Typical mechanical properties of weld metal (Shielding Gas : 100% CO2)
YP TS EL YP TS EL IV J (kgf-m)
N/mm2 (kfg/mm2 ) N/mm2 (kfg/mm2 ) % N/mm 2 (MPa) N/mm 2 (MPa) % 0
495 673 35.0 CSF-309L 538 598 40 53
CSF-309LP 542 605 39.6 50
Size & recommended current range (AC or DC) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
Approval : CSF-309L : ABS, BV, DNV, GL, KR, LR, NK / CSF-309LP : ABS, BV, CWB, DNV, LR
190 191
CSF-309MoL(P)
For 22%Cr-12%Ni-2%Mo Stainless steel
AWS A5.22 E309LMoT0(1)-1/-4
KS D3612 YF309MoLC
CSF-310
For welding of 25%Cr-20%Ni stainless steel AWS A5.22 E310T0-4
JIS Z3323 TS309LMo-FB0(1) JIS Z 3323 TS310-FB0
For Gas Shielded Arc Welding
Flux Cored Wire
YP TS EL IV (J)
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) N/mm 2 N/mm 2 % 0
Size & recommended current range (DC +) Amp. FLAT, H-FILLET 160~220
192 193
CSF-312(P)
For surfacing or dissimilar metal of high carbon,
AWS A5.22 E312T0(1)-1/4
KS D 3612 YF312C
CSF-316L(P)
For 18%Cr-12%Ni-2%Mo Stainless steel
AWS A5.22 E316LT0(1)-1/-4
KS D3612 YF316LC
low alloy steel and stainless steel JIS Z 3323 TS312-FB0(1) JIS Z3323 TS316L-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal(%) (Shielding Gas : 100% CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
C Mn Si P S Cr Ni F/N C Mn Si P S Cr Ni No FN
CSF-312 0.12 1.20 0.70 0.020 0.003 29.00 9.30 60 CSF-316L 0.030 1.50 0.60 0.011 0.010 18.51 12.38 2.21 4
CSF-312P 0.12 1.10 0.58 0.008 0.008 28.75 9.20 60 CSF-316LP 0.029 1.48 0.64 0.012 0.009 18.35 12.29 2.51 6
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) Typical mechanical properties of weld metal (Shielding Gas : 100% CO2)
YP TS EL YP TS EL IV J (kgf-m)
N/mm 2 N/mm 2 % N/mm 2 (MPa) N/mm 2 MPa) % 0 -196
CSF-312 610 760 25.0 CSF-316L 420 598 40.4 49 -
CSF-312P 600 755 25.5 CSF-316LP 425 594 41.1 52 -
CSF-316LP(Cryogenic) 430 556 42.0 61 40
Size & recommended current range (DC +)
Size & recommended current range (DC +)
Current Voltage Speed
(A) (V) (cm/min.) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
Approval : CSF-316L : ABS, BV, DNV, GL, KR, LR, NK / CSF-316LP(for cryogenic) : ABS, BV, DNV, LR
194 195
CSF-317L(P)
For 18%Cr-12%Ni-3%Mo Stainless steel
AWS A5.22 E317LT0(1)-1/-4
KS D3612 YF317LC
CSF-347(P)
For 18%Cr-8%Ni-Cb Stainless steel
AWS A5.22 E347T0(1)-1/-4
KS D3612 YF347C
JIS Z3323 TS317L-FB0(1) JIS Z3323 TS347-FB0(1)
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
C Mn Si P S Cr Ni No FN C Mn Si P S Cr Ni Cb FN
CSF-317L 0.030 1.35 0.55 0.018 0.015 19.60 12.43 3.30 9 CSF-347 0.030 1.40 0.55 0.015 0.010 19.6 10.0 0.41 8.7
CSF-317LP 0.031 1.10 0.58 0.020 0.008 19.20 12.60 3.10 10 CSF-347P 0.028 1.40 0.50 0.012 0.009 19.5 10.01 0.45 9.0
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) Typical mechanical properties of weld metal (Shielding Gas : 100% CO2)
YP TS EL IV J (kgf-m) YP TS EL IV J (kgf-m)
N/mm 2 (MPa) N/mm 2 (MPa) % 0 N/mm 2 (MPa) N/mm 2 (MPa) % 0
CSF-317L 480 615 35.0 42 CSF-347 486 665 38.0 55
CSF-317LP 490 620 36.0 50 CSF-347P 474 624 38.0 58
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
196 197
CSF-409Ti
For 13%Cr-0.6%Ti Muffler Welding AWS A5.22 E409T0-G
CSF-439
For 18%Cr-0.75%Ti Muffler Welding
JIS Z3323 TS409-MA0
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-409Ti is flux cored wire and designed for Fillet & H-F welding with 98%Ar+2%O2 gas (1) CSF-439 is flux cored wire and designed for Fillet & H-F welding with 98%Ar+2%O2 gas
Shielding. Shielding.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, (2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
better slag removal, and less quantity of welding fume comparable to solid wire. better slag removal, and less quantity of welding fume comparable to solid wire.
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular corrosion (3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular corrosion
resistance, mechanical properties of weld metal is superior. resistance, mechanical properties of weld metal is superior.
(4) Shield gas is 98%Ar + 2%O2 gas. (4) Shield gas is 98%Ar + 2%O2 gas.
Typical chemical composition of weld metal (%) (Shielding Gas : 98%Ar + 2%O2)
Typical chemical composition of weld metal (%) (Shielding Gas : 98%Ar + 2%O2)
C Mn Si P S Cr Ti
CSF-409Ti 0.03 0.57 0.60 0.017 0.007 12.01 0.60 C Mn Si P S Cr Ti
CSF-439 0.025 0.51 0.45 0.012 0.009 18.5 0.70
198 199
CSF-410
For 13%Cr Stainless steel
AWS A5.22 E410T(0)-1/-4
KS D3612 YF410C
CSF-410NiMo
For 13%Cr-4%Ni-Mo Stainless steel AWS A5.22 E410NiMoT0-1/-4
JIS Z3323 TS410-FB(0) JIS Z3323 TS410NiMo-FB0
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (80%Ar+20%CO2) Typical chemical composition of weld metal (%) (80%Ar+20%CO2)
C Mn Si P S Cr Ni C Mn Si P S Cr Ni Mo
0.05 0.42 0.28 0.004 0.006 13.17 0.06 0.03 0.26 0.43 0.005 0.009 12.13 4.25 0.53
Typical mechanical properties of weld metal (80%Ar+20%CO2) Typical mechanical properties of weld metal (80%Ar+20%CO2)
YP TS EL TS EL IVJ (kgf-m)
Heat Treatment Heat Treatment
N/mm 2 (MPa) N/mm 2 (MPa) % N/mm 2 (MPa) % 0 -20
430 562 24.1 7601hr SR 837 16.4 33 31 6201hr SR
200 201
CSF-2209(P)
For 22%Cr-5%Ni-2%Mo-0.15%N Stainless steel AWS A5.22 E2209T1-1/-4
CSF-2507P
For 25%Cr-9%Ni-3%Mo-N Super Duplex
(Duplex) JIS Z3323 TS2209-FB1 Stainless steel AWS A5.22 E2553T1-G
For Gas Shielded Arc Welding
Flux Cored Wire
Characteristics Characteristics
(1) CSF-2209(P) is flux cored wire and designed for Fillet & H-F(All-position) welding with (1) CSF-2507P is flux cored wire and designed for All-position welding with CO2 gas Shield-
CO2 gas Shielding. ing.
(2) It provides the excellent usability with stable arc, less spattering, good bead appearance, (2) It provides the excellent usability with stable arc, less spattering, good bead appearance,
better slag removal, and less quantity of welding fume comparable to solid wire. better slag removal, and less quantity of welding fume comparable to solid wire.
(3) Is containing Ferrite of a reasonable quantity and crack-resistance, integranular corrosion
resistance, mechanical properties of weld metal is superior. Notes on usage
(4) Shield gas is 100% CO2 or Ar+CO2 gas. (1) The optimum flow of CO2 for Shielding is 20~25/min.
(2) Protect the weld with a screen to prevent blowholes caused by wind where the wind ve-
Notes on usage locity is 2m/sec and more.
(1) The optimum flow of CO2 for Shielding is 20~25 /min. (3) Keep the distance between tip & base metal at 15~25mm.
(2) Protect the weld with a screen to prevent blowholes caused by wind where the wind
velocity is 2m/sec and more.
(3) Keep the distance between tip & base metal at 15~25mm.
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
C Mn Si P S Cr Ni Mo N FN C Mn Si Cr Ni Mo N PREN F/N
CSF-2209 0.030 0.80 0.51 0.020 0.006 22.40 8.60 2.90 0.15 48 0.02 1.0 0.45 25.2 8.7 3.1 0.15 40.4 52
CSF-2209P 0.028 0.60 0.64 0.020 0.009 22.60 9.0 3.00 0.13 45
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) Typical mechanical properties of weld metal (Shielding Gas : 100% CO2)
YP TS EL IV J (kgf-m) YP TS EL IV
N/mm 2 (MPa) N/mm 2 (MPa) % 0 -50 N/mm2 N/mm2 % -46
CSF-2209 692 802 26.5 62 42 700 844 22.0 34
CSF-2209P 680 790 27.0 65 45
Size & recommended current range (DC +) Size & recommended current range (DC)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
Approval : CSF-2209P : ABS
202 203
CSF-2594P
For 25%Cr-9%Ni-3%Mo-N Super Duplex
CSF-2553P
For 25%Cr-9%Ni-3%Mo-N Stainless steel AWS A5.22 E2553T1-1/-4
Stainless steel AWS A5.22 E2594T1-1/4 JIS Z3323 TS2553-FB1
For Gas Shielded Arc Welding
Flux Cored Wire
Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2) Typical chemical composition of weld metal (%) (Shielding Gas : 100% CO2)
C Mn Si Cr Ni Mo N W F/N C Mn Si P S Cr Ni N
0.03 1.0 0.6 24.4 9.8 2.8 0.23 0.5 50 0.03 1.08 0.59 0.02 0.007 25.01 8.59 0.149
Typical mechanical properties of weld metal (Shielding Gas : 100% CO2) Typical mechanical properties of weld metal (Shielding Gas : 100% CO2)
YP TS EL IV YP TS EL IV
N/mm2 N/mm2 % 0 N/mm2 (kfg/mm2 ) N/mm2 (kfg/mm2 ) % J (kgf-m) -40
725 880 26.0 60 698 860 21.2 31.2
Size & recommended current range (DC) Size & recommended current range (AC or DC)
Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min) Dia. mm (in) Current(A) Voltage(V) Welding Speed(cm /min)
1.2(0.045) 150~300 24~33 20~60 1.2(0.045) 150~300 24~33 20~60
1.6(0.062) 200~400 24~33 20~60 1.6(0.062) 200~400 24~33 20~60
204 205
MEMO
03
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm 2 Class
High Tensile Strength Steel
CA-502UC-36
For single and multi-layer welding of mild AWS F7A0-EH14
CA-502HUC-36
For single and multi-layer welding of mild AWS F7A2-EH14
and 490N/mm2 class high tensile strength steel F7P0-EH14 and 490N/mm2 class high tensile strength steel F7P2-EH14
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
CA-502UC-36 is well suited for super-high speed welding in plate of thin and medium CA-502HUC-36 is well suited for super-high speed welding in plate of thin and medium
thickness, as an example, miniature LPG tank and spiral pipe. thickness, as an example, miniature LPG tank of spiral pipe.
It is also applicable to fillet welding and butt welding in flat position of ships, machine, vehicles, It is also applicable to fillet welding and butt welding in flat position of ships, machine, vehicles,
pressure vessels, bridges and general steel structures. pressure vessels, bridges and general steel structures.
Characteristics Characteristics
(1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded. (1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded.
(2) As the consumption of flux is small, it is very economical. (2) As the consumption of flux is small, it is very economical.
(3) Applicable to both AC and DC(+). (3) Low temperature impact value is superior than CA-502.
(4) Applicable to both AC and DC(+).
Notes on usage
(1) Store the flux at the plate of moisture free and dry the flux at 250 ~ 350 for about one Notes on usage
hour before use. (1) Store the flux at the plate of moisture free and dry the flux at 250 ~ 350 for about one
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order hour before use.
to get sound welds. (2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
(3) When the flux height is excessive, poor bead appearance may occur. to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S C Mn Si P S
Base metal PT(mm) Base metal PT(mm)
0.08 1.17 0.83 0.021 0.012 SM490A 25 0.06 1.47 0.61 0.034 0.005 SM490A 25
0.08 1.32 0.71 0.019 0.010 SM490A 20 0.08 1.32 0.45 0.015 0.010 EH36 20
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV J (kgf-m) Remarks YP TS IV J (kgf-m) Remarks
EL EL
N/mm 2 N/mm 2 Base PT N/mm 2 N/mm 2 Base PT
% 0 -18 PWHT % -29 -40 PWHT
(kgf/mm 2 ) (kgf/mm 2 ) metal (mm) (kgf/mm 2 ) (kgf/mm 2 ) metal (mm)
470(48) 559(57) 30 55(5.6) 37(3.8) SM490A 25 As weld - 579(59) 30 60 49 SM490A 25 As weld
- 565(58) - 60(6.1) - SM490A 20 As weld - 580(59) 31 72 - EH36 20 As weld
Approval : ABS, BV, DNV, GL, KR, LR, NK Approval : ABS, BV, DNV, GL, KR, LR, NK
208 209
CA-506SUC-36
For single and multi-layer welding of medium or thick mild AWS F7A6-EH14
CA-512UC-43
For single and multi-layer welding of mild and AWS F7A2-EL8
steel and 490N/mm2 class high tensile strength steel F7P6-EH14 490N/mm2 class high tensile strength steel F7P2-EL8
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Butt and flat fillet welding of ships, vessels, bridges, machines, buildings, heavy duty steel CA-512UC-43 are well suited for fillet and butt welding of ships, machine, H-beams, boilers,
structure and general fabrications. Butt welding of aluminum-killed steel for low temperature bridges, agricultural, steel structure and general steel fabrications.
service used in LPG storage tanks, LPG tankers, low temperature service equipment, and
other structures for cold regions. Characteristics
(1) It is comparatively insensitive to rust, scales, oil and dirt and primers on the surface to be
Characteristics welded.
(1) Excellent notch toughness at low temperature down to -50. (2) Slag detachability and bead appearance is very good.
(2) It deposits weld metal of good appearance even in low speed welding with metal with high (3) Suitable for welding of thin and medium plate in high speed welding.
currents. (4) As the consumption of flux is small, it is very economical.
(3) Good mechanical properties can be obtained with single-layer welding using high heat input. (5) Applicable to horizontal and flat fillet welding.
(4) Applicable to both AC and DC(+). (6) Applicable to both AC and DC(+).
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S C Mn Si P S
Base metal PT(mm) Base metal PT(mm)
0.07 1.47 0.61 0.021 0.014 SM490A 25 0.06 1.51 0.49 0.021 0.014 SM490A 25
0.06 1.28 0.31 0.016 0.010 EH36(TMCP) 20 0.07 1.39 0.43 0.018 0.011 SM490A 20
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV J (kgf-m) Remarks YP TS IV J (kgf-m) Remarks
EL EL
N/mm 2 N/mm 2 Base PT N/mm 2 N/mm 2 Base PT
% -20 -50 PWHT % -20 -29 PWHT
(kgf/mm 2 ) (kgf/mm 2 ) metal (mm) (kgf/mm 2 ) (kgf/mm 2 ) metal (mm)
470(48) 578(59) 30 160(16.3) 87(9.1) SM490A 25 As weld 460(47) 574(59) 31 68(6.9) 58(5.9) SM490A 25 As weld
- 565(58) - 110(11.2) - EH36 32 As weld - 560(57) - 70(7.1) - SM490A 20 As weld
Approval : ABS, BV, DNV, GL, LR
210 211
CA-514UC-43
For single and multi-layer welding of mild and 490N/mm2 AWS F7A4-EL8
CA-522UC-12K
For single and multi-layer welding of mild and 490N/mm2 AWS F7A2-EM12K
class high tensile strength steel, For one-side welding F7P4-EL8 class high tensile strength steel F7P2-EM12K
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
CA-514UC-43 are well suited for fillet and butt welding of ships, structural steel, and heavy CA-522UC-12K are well suited for fillet and butt welding of LPG tank, spiral pipe, ships,
duty structures. machine, boilers, bridges and steel structures.
Characteristics Characteristics
(1) Impact properties of weld metal and crack resistibility are excellent. (1) CA-522UC-12K are well suited for high speed welding in thin plate.
(2) Particulary well suited for both side single layer welding in plates thicker than 15mm with (2) It is comparatively insensitive to rust, scales, oil and dirt and primers on the surface to be
single or multi-wire systems within the ship building industry. welded.
(3) Slag detachability and bead appearance are very good. (3) Slag detachability and bead appearance are very good.
(4) As the consumption of flux is small, it is very economical. (4) Suitable for welding of thin and medium plate in high speed welding.
(5) Applicable to tandem and one-side welding. (5) As the consumption of flux is small, it is very economical.
(6) Applicable to both AC and DC(+). (6) Applicable to both AC and DC(+).
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Remarks
C Mn Si P S C Mn Si P S
Base metal PT(mm) Base metal PT(mm)
0.08 1.55 0.38 0.021 0.015 SM490A 25 0.08 1.67 0.50 0.020 0.016 SM490A 25
0.07 1.41 0.42 0.016 0.010 EH36 25 0.07 1.52 0.44 0.019 0.013 SM490A 20
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV J (kgf-m) Remarks YP TS IV J (kgf-m) Remarks
EL EL
N/mm 2 N/mm 2 Base PT N/mm 2 N/mm 2 Base PT
% 0 -40 PWHT % -20 -29 PWHT
(kgf/mm 2 ) (kgf/mm 2 ) metal (mm) (kgf/mm 2 ) (kgf/mm 2 ) metal (mm)
462(47) 546(56) 31 134(13.7) 108(11.0) SM490A 25 As weld 478(49) 589(60) 30 59(6.0) 37(3.8) SM490A 25 As weld
- 560(57) - 107(10.9) - EH36 30 As weld - 571(58) - 56(5.7) - SM490A 20 As weld
Approval : ABS, BV, DNV, GL, KR, LR, NK Approval : ABS
212 213
CA-526UC-12K
For single and multi-layer welding of mild and AWS F7A6-EM12K
CA-50HRUC-36
For one side welding of mild steed and 490N/mm2 KS B0531 S502-H
490N/mm2 class high tensile strength steel F7P6-EM12K class high tensile strength steel JIS Z3183 S502-H
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Fillet and butt welding of steel structures, spiral pipe, ships, structures for ocean areas and CA-50HR x UC-36 are well suited for one side butt welding of ships, bridges and
thick pressure vessels. structural steels.
Characteristics Characteristics
(1) Crack resistibility, pockmark and porosity resistibility are excellent. (1) The deposition rate is high. It is very efficient.
(2) Applicable to high current and good weldability for all range of thickness of plate. (2) Suitable of one side butt welding with iron powder.
(3) Slag detachability and bead appearance are very good. (3) Good mechanical properties with high heat input.
(4) Suitable for multi-layer welding of thick plate. (4) Applicable to both AC and DC(+).
(5) Applicable to both AC and DC(+).
Notes on usage
Notes on usage (1) Store the flux at the plate of moisture free and dry the flux 250~350 for about one hour
(1) Store the flux at the place of moisture free and dry the flux at 250~350 for about one before use.
hour before use. (2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
(2) In case of multi-layer welding, use welding current and speed as low as possible at the to get sound welds.
first layer of groove to avoid cracking. (3) The use of flux which has been re-used for welding in many times may cause deterioration
(3) The use of the flux which has been re-used for welding in many times may cause of its usability. Therefore, the unused flux should be mixed properly with such used flux.
deterioration of its usability. Therefore, the unused flux should be mixed properly with
such used flux.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks Base
C Mn Si P S C Mn Si P S Ni B
Base metal PT(mm) Metal
0.07 1.32 0.36 0.021 0.010 SM490A 25 0.09 1.47 0.27 0.015 0.006 0.28 0.002 EH36(20t)
0.08 1.41 0.41 0.019 0.011 EH36 34 0.10 1.45 0.31 0.017 0.009 0.27 0.002 EH36(25t)
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV J (kgf-m) Remarks IV (J)
EL YP TS EL
N/mm 2 N/mm 2 Base PT
% -20 -50 PWHT N/mm 2 N/mm 2 % 0 -20 Base Metal
(kgf/mm 2 ) (kgf/mm 2 ) metal (mm)
481(49) 589(60) 30 83(8.5) 47(4.8) SM490A 25 As weld 515 602 26.7 115 100 EH36(20t)
- 581(59) - 91(9.3) - EH36 34 As weld 510 610 24.8 - 85 EH36(25t)
Approval : ABS, BV, DNV, LR Approval : ABS, BV, DNV, GL, KR, LR
214 215
CA-508UC-36
For multi-layer welding of aluminum-killed AWS F7A8-EH14
CA-502HUC-A3
For single and multi-layer welding of 550N/mm2 class AWS F8A0-EA3-G
steel for low temperature service F7P8-EH14 high tensile strength steel F8P0-EA3-G
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications Applications
Butt welding of aluminum-killed steel for low temperature service used in offshore structures, Butt and fillet welding of ships, pipes, miniature of LPG tanks and general structures.
steel pipes, chemical vessels, low temperature service equipment, and other structures for
cold regions.
Characteristics
Characteristics (1) It is comparatively insensitive to rust, scales, oil and primers on the surface to be welded.
(1) Excellent notch toughness at low temperature down to -60. (2) As the consumption of flux is small, it is very economical.
(2) Crack resistibility, pockmark and porosity resistibility are excellent. (3) Applicable to both AC and DC(+).
(3) Slag detachability and bead appearance are very good.
(4) Suitable for multi-layer welding of TMCP steel.
(5) Applicable to both AC and DC(+). Notes on usage
(1) Store the flux at the plate of moisture free and dry the flux 250~350 for about one hour
Notes on usage before use.
(1) Store the flux at the place of moisture free and dry the flux at 250 ~ 350 for about one (2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order
hour before use. to get sound welds.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order (3) When the flux height is excessive, poor bead appearance may occur.
to get sound welds.
(3) In case of multi-layer welding, use welding current and speed as low as possible at the
first layer of groove to avoid cracking.
(4) The use of the flux which has been re-used for welding in many times may cause deterioration
of its usability. Therefore, the unused flux should be mixed properly with such used flux.
Typical chemical composition of weld metal (%) Typical chemical composition of weld metal (%)
Remarks
C Mn Si P S Remarks
Base metal PT(mm) C Mn Si P S Mo
Base metal PT(mm)
0.07 1.42 0.16 0.016 0.011 SM490A 25
0.05 1.43 0.65 0.021 0.018 0.52 SM570 25
0.06 1.21 0.27 0.013 0.01 API-2H Gr50 80
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
YP TS IV J (kgf-m) Remarks
EL YP TS Remarks
N/mm 2 N/mm 2 Base PT EL IV
% -40 -60 PWHT N/mm 2 N/mm 2 Base PT
(kgf/mm 2 ) (kgf/mm 2 ) metal (mm) % J(at -18) PWHT
(kgf/mm 2 ) (kgf/mm 2 ) metal (mm)
470(48) 559(57) 31 - 175(17.9) SM490A 25 As weld
578(59) 641(65) 27.0 66 SM570 25 As Weld
- 581(59) - 102(10.4) - API-2H Gr50 80 As weld
- 570(58) - 43 SM520 20 As Weld
Approval : ABS, BV, DNV, GL, KR, LR, NK
216 217
CA-602P x UC-12K(UC-A2)
For single and multi-layer welding of high strength steel AWS A5.17 F7A4-EM12K
AWS A5.23 F8A2-EA2-G
For Mild Steel and 490N/mm2 Class High Tensile Strength Steel
Submerged Arc Welding Consumables
Applications
Single and multi-layer butt welding of spiral pipe, steel pipe for gas transport and general
structures
Characteristics
1) Good and uniform bead appearance
(2) Notch toughness and crack resistibility are excellent
(3) Applicable to both AC and DC(+).
Notes on usage
03
(1) Store the flux at the place of moisture free and dry the flux at 200~300 for about one
hour before use.
(2) Remove rust, scales, oil, paint, water, dirt and slag of tack welds from the groove in order Submerged Arc Welding Consumables
to get sound welds.
(3) When the flux height is excessive, poor bead appearance may occur. For Stainless Steel
(4) The use of the flux which has been re-used for welding in many times may cause deteri-
oration of its usability. Therefore, unused flux should be mixed properly with such used
flux.
218
CA-101SUC-308/308L
For welding of 18%Cr-8%Ni stainless steel. UC-308 : AWS ER308
CA-101SUC-309/309L
For welding of 22%Cr-12%Ni stainless Steel and mild UC-309 : AWS ER309
UC-308L : AWS ER308L steel to stainless steel UC-309L : AWS ER309L
For Stainless Steel
Submerged Arc Welding Consumables
220 221
CA-101SUC-316/316L
For welding of 18%Cr-12%Ni-2%Mo stainless steel. UC-316 : AWS ER316
CA-101SUC-347
For welding of 18%Cr-8%Nb-Ti stainless steel
UC-316L : AWS ER316L UC-347 : AWS ER347
For Stainless Steel
Submerged Arc Welding Consumables
Characteristics Characteristics
CA-101SUC-316/316L is bonded type fluxe which contains appropriate quantity of alloy CA-101SUC-347 bonded type flux, containing appropriate quantity of alloy element,
elements in consideration of crack resistibility. Therefore, by using this flux property, sufficient appropriate ferrite content of weld metal, good crack resistibility, good mechanical properties,
ferrite content, good crack resistibility, good mechanical properties and good corrosion good corrosion resistibility of weld metal and stable arc.
resistibility weld metal can be obtained.
Notes on usage
Notes on usage (1) Refer to "General notes on usage for submerged arc welding."
(1) Refer to "General notes on usage for submerged arc welding." (2) Avoid excessive current to prevent deterioration of corrosion resistibility in heat affect zone.
(2) CBS-1M is used for the single-pass-on-both-side welding and for frist pass in multipass welding. (3) Weld with two passes per one layer in the groove.
(4) Pay attention to crater treatment because crater crack is apt to appear.
Typical chemical composition of weld metal (%)
Remarks Typical chemical composition of weld metal (%)
Flux X C Mn Si Ni Cr Mo
Wire Welding Base PT
method metal (mm) Remarks
Flux X C Mn Si Ni Cr Nb+Ti Welding
CA-101S Wire Base PT
0.06 1.12 0.87 11.47 18.81 2.07
UC-316 Both side SUS method metal (mm)
15
CA-101S single-layer 316 CA-101S Both side SUS
0.03 1.16 0.84 11.76 18.74 2.06 0.05 1.18 0.88 9.27 19.02 0.62 16
UC-316L UC-347 single-layer 347
Typical mechanical properties of weld metal Typical mechanical properties of weld metal
TS EL IV
Flux X Wire Flux X Wire
TS EL IV
N/mm 2 (kgf/mm 2 ) % J (kgf-m) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
CA-101SUC-316 584(59) 38 72(7.3) CA-101SUC-347 580(59) 39 68(6.9)
CA-101SUC-316L 559(57) 43 69(7.0)
222 223
MEMO
04
Solid Wire For Gas Metal Arc Welding
For MAG Welding
MC-50
For mild steel and 50kgf/mm2 class high
AWS A5.18 ER70S-G
KS D7025 YGW11
MC-50T
For mild steel and 50kgf/mm2 class high
AWS A5.18 ER70S-6
KS D7025 YGW12
tensile strength steel JIS Z3312 YGW11 tensile strength steel JIS Z3312 YGW12
For MAG Welding, For MIG Welding
Solid Wire For Gas Metal Arc Welding
An example of joint weld test (Shield gas: 100% CO2) Typical chemical composition of weld metal (%) (Shield Gas : 100% CO2)
Welding condition Jointtensile test
IV C Mn Si P S
Posi- Dia. Depositing Speed TS Fractured J
tion Steel (mm) sequence Pass Amp. Volt. (cm/ N/mm 2 position (kgf-m) 0.09 1.09 0.46 0.013 0.012
min) (kgf/mm )
2
SM 1.2
1
(1.2MM) 260 29 30 560(57) Base 81(8.3)
Typical mechanical properties of weld metal
F 50A 1.6 2-7 350 32 30-40 metal YP TS IV J (kgf-m)
(1.6MM) EL
PWHT N/mm 2 N/mm 2 Shield gas
1 % 0 -20
(kgf/mm 2 ) (kgf/mm 2 )
SM 1.2 (1.2MM) 260 29 40 560(57) Base 98(10)
H 50 1.6 2-8 350 32 30-55 metal As welded 470(48) 550(56.1) 30 120(12.2) 100(10.2) 100% CO2
(1.6MM) As welded 540(55.1) 610(62.2) 28 140(14.3) 120(12.2) 80%Ar+20%CO2
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. (mm) 1.0 1.2 1.4 1.6 2.0 Dia. (mm) 0.9 1.0 1.2 1.4 1.6
F 50-220 100-350 150-450 200-550 250-650 F 50-200 50-200 80-350 100-470 200-550
Amp. Amp. H 50-140 50-140 50-160 100-180 -
H 50-200 100-300 150-350 200-400 -
OH 50-120 50-120 50-140 - -
Approval : ABS, BV, DNV, GL, JIS, KR, LR, NK
Approval : ABS, BV, DNV, GL, JIS, KR, LR, NK
226 227
MC-50A
For mild steel and 50kgf/mm2 class high
AWS A5.18 ER70S-3
KS D7025 YGW16
MC-50S
For mild steel and 50kgf/mm2 class high
AWS A5.18 ER70S-6
KS D7025 YGW12
tensile strength steel JIS Z3312 YGW16 tensile strength steel JIS Z3312 YGW12
For MAG Welding, For MIG Welding
Solid Wire For Gas Metal Arc Welding
Notes on Usage Typical chemical composition of weld metal (%) (Shield Gas : 100% CO2)
(1) Use welding grade with 75~85%Ar+15 ~ 25%CO2.
C Mn Si P S
(2) Flow quantity of shielding gas should be 25/min. generally.
0.09 0.98 0.44 0.013 0.012
(3) Use the wind screen against wind.
(4) Keep the distance between tip and basemetal of 6~15mm for less than 250A, and
Typical mechanical properties of weld metal
15 ~ 25mm for more than 250A of welding current.
YP TS
EL
N/mm 2 N/mm 2 IV J (kgf-m) PWHT Shield gas
%
(kgf/mm 2 ) (kgf/mm 2 )
460(47) 540(55) 31 140(14) As welded 100% CO2
360(37) 490(50) 34 160(16) 6201hr SR 100% CO2
480(49) 580(59) 32 180(18) As welded 80%Ar+20%CO2
Typical chemical composition of weld metal (%) (Shield Gas : 80% Ar+20% CO2)
An example of joint weld test (Shield Gas : 100% CO2)
C Mn Si P S Welding condition Jointtensile test
0.08 1.00 0.48 0.017 0.022 IV
Posi- Dia. Depositing Speed TS Fractured J
tion Steel (mm) sequence Pass Amp. Volt. (cm/ N/mm 2 position (kgf-m)
min) (kgf/mm )
2
Typical mechanical properties of weld metal (Shield Gas : 80% Ar+20% CO2)
SM Base
F 50A 1.2 1-8 260 28 15-30 530(54) metal 93(9.5)
YP TS EL IV(-18)
N/mm 2 (kgf/mm 2 ) N/mm 2 (kgf/mm 2 ) % J (kgf-m)
463(47) 530(54) 30 145(15)
SM Base
V-up 50A 1.2 1-8 140 19 4-8 520(53) metal 95(9.7)
228 229
MC-50B
For mild steed and 490N/mm2 class high
AWS A5.18 ER70S-G
KS D 7025 YGW15
MC-55
For 55kgf/mm2 class high tensile strength steel AWS A5.18 ER70S-G
tensile strength steel JIS Z 3312 YGW15 JIS Z 3312 YGW18
For MAG Welding, For MIG Welding
Solid Wires for Gas Metal Arc Welding
Characteristics Characteristics
(1) MC-50B is solid wire designed for all position welding. (1) MC-55 is a solid wire designed for all position welding.
(2) High speed welding of steel sheets can be performed easily by short-circuit welding. (2) High speed welding of steel plates can be performed easily by short-circuit welding.
(3) Arc is stable and spatter loss is low. (3) The arc stability is good and spatter loss is low.
Typical chemical composition of weld metal(%) (Shield Gas : 80% Ar+20% CO2) Typical chemical composition of weld metal(%) (Shield Gas : 80% Ar+20% CO2)
C Mn Si P S C Mn Si P S
0.08 0.98 0.48 0.014 0.012 0.07 1.87 0.92 0.015 0.007
Typical mechanical properties of weld metal (Shield Gas : 80% Ar+20% CO2) Typical mechanical properties of weld metal (Shield Gas : 80% Ar+20% CO2)
YP TS EL IV J S.R YP TS EL IV J S.R
N/mm 2 N/mm 2 % J(kgf-m) (-18) (PWHT) N/mm 2 N/mm 2 % J(kgf-m) (-18) (PWHT)
450 540 30.0 140 As Welded 509 613 30.0 150 As Welded
Size & recommended current range (DC +) Size & recommended current range (DC +)
Dia. (mm) 0.9 1.0 1.2 1.4 1.6 Dia. (mm) 1.2 (0.045) 1.4 (0.052) 1.6 (1/16)
FLAT FLAT
AMP 50~200 50~200 80~350 100~470 200~250 AMP 80~350 100~470 200~250
H-FILLET H-FILLET
VERTICAL AMP 50~140 50~140 50~160 100~180 - VERTICAL AMP 50~160 100~180 -
OVER HEAD AMP 50~120 50~120 50~140 - - OVER HEAD AMP - - -
230 231
MC-60 AWS A5.18 ER80S-G
KS D7025 YGW21
CS-PACK
For mild steel and 50kgf/mm2 class high tensile strength steel
For 60kgf/mm2 class high tensile strength steel
JIS Z3312 YGW21
For MAG Welding, For MIG Welding
Solid Wire For Gas Metal Arc Welding
232 233
MEMO
04
Solid Wire For Gas Metal Arc Welding
For MIG Welding
Solid wire for MIG welding
Solids wire for stainless steel
For MAG Welding, For MIG Welding
Solid Wire For Gas Metal Arc Welding
1.0
For MIG welding of 0
MGC-310 Y310 ER310 Ar+2%O2 1.2 0.09 1.76 0.35 26.73 20.75 600(61) 38
25%Cr-20%Ni Steel (SUS310S) - 78(8.0)
1.6
236 237
Solids wire for stainless steel
Specification Typical chemical composition Typical mechanical
For MAG Welding, For MIG Welding
Solid Wire For Gas Metal Arc Welding
MGC-317(L)
MGC-2209
238 239
MEMO
05
Solid Wire for Gas Tungsten Arc Welding
For TIG Welding
Solid wire for TIG welding
Solid wire for stainless steel
Typical chemical composition Typical mechanical
Specification Tip
For TIG Welding
Solid Wire for Gas Tungsten Arc Welding
1.2 0
For welding of low carbon 1.6 140(14)
TGC-316(L) Y316(L) ER316(L) Ar 2.0 0.05 1.85 0.36 19.1012.38 2.28 550(56) 44 Green
18%Cr-12%Ni-Mo steel (SUS316L) -
2.4 (0.020)
3.2 19649(5.0)
TGC-317(L)
1.6
For welding of 2.0
TGC-410 Y410 ER410 Ar 0.09 0.38 0.33 12.75 - - 530(54) 37 - Purple
18%Cr steel (SUS403, SUS410) 2.4
3.2
1.6
2.0 0.05 0.35 0.34 16.35 - - 530(54) 27 - Light
TGC-430 Y430 ER430 Ar For welding of 13%Cr steel (SUS430) 2.4 -Brown
3.2
TGC-2209
242 243
Solid wires for Nickel and Nickel alloy
Typical mechanical
Product Specification Shield Dia. Typical chemical composition of Weldin Rod (%) properties
Application and features (mm) Approval
Name JIS AWS gas C Mn Si P S Ni Cu Ti Cr Nb Mo Al Fe Pb
TS N/mm 2 EL
(kgf/mm 2 ) (%)
MONEL 400, dissimilar welding of MONEL 0.09 3.10 0.18 0.005 0.003 65.0 REM 1.61 - - - 0.02 0.11 - 570 38 -
TGC-NiCu7 Y NiCu-7 ER NiCu-7 Ar
and carbon steel, cladding of carbon steel.
Solid wires for mild steel and high tensile strength steel
Typical chemical composition Typical mechanical
Specification of weld metal (%) properties of weld metal
Product Shield Dia. Tip
Application and features (mm) TS N/mm 2 EL IV J color
Name gas C Mn Si P S Cr Mo
JIS AWS (kgf/mm 2 ) (%) (kgf-m)
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29
TGC-50S YGT50 ER70S-6 Ar tensile strength steel, aluminium killed 2.0 0.08 1.55 0.78 0.012 0.011 - - 620(63) 32 160(16) Yellow
2.4
steel, and one side-shielded welding of pipes. 3.2
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29 Dark
TGC-50 YGT50 ER70S-G Ar tensile strength steel, aluminiumkilled steel, 2.0 0.06 1.45 0.72 0.013 0.010 - - 590(60) 32 160(16) -Blue
2.4
and one side-shielded welding of pipes. 3.2
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29
TGC-50B YGT50 ER70S-2 Ar tensile strength steel, aluminium killed 2.0 0.05 1.10 0.54 0.007 0.006 - - 580(59) 29 180(18) Red
steel, and one side-shielded welding of pipes. 2.4
3.2
244 245
Solid wires for mild steel and high tensile strength steel
Typical chemical composition Typical mechanical
Specification of weld metal (%) properties of weld metal
Product Shield Dia. Tip
Application and features (mm)
Name gas TS N/mm 2 EL IV J color
JIS AWS C Mn Si P S Cr Mo
(kgf/mm 2 ) (%) (kgf-m)
1.2
For welding of mild steel, 50kgf/mm 2 high 1.6 -29
TGC-50C YGT50 ER70S-3 Ar tensile strength steel, aluminium killed steel, 2.0 0.07 1.17 0.64 0.010 0.010 - - 560(57) 32 140(14) Green
For TIG Welding
Solid Wire for Gas Tungsten Arc Welding
Applications
For oxy-acetylene gas welding of mild steel.
Characteristics
As weld metal consists less non-metallic inclusions and dissolved gas, melting state and
mechanical properties are excellent.
248
AWS Specifications for Welding Materials
(1) Specification for Covered Carbon Steel Arc Welding Electrodes
(Excerpts from AWS A5.1-2004)
Chemical Composition % Chemical Composition % Tension Test a,b,c Impact Test
AWS Welding Type of Tensile Yield Point Tem- Impact
Type of Covering
Classification Positiona Currentb Mn Si Ni Cr Mo V Strength (0.2% offset) Elongation perature Stength
(ksi) (ksi) (%) () (J)
E7015 Low hydrogen (Na) F,V,OH,H-fillet DC+ 1.25 0.90 0.30 0.20 0.30 0.08
70 58
E7016c Low hydrogen (K) F,V,OH,H-fillet AC or DC+ 1.60 0.75 0.30 0.20 0.30 0.08 22 27
-30
Low hydrogen,(K)
E7018c F,V,OH,H-fillet AC or DC+ 1.60 0.75 0.30 0.20 0.30 0.08
iron powder
Low hydrogen 0.40
E7018M F,V,OH,H-fillet DC+ 0.80 0.25 0.15 0.35 0.05 Notef 5372 g 24 67
iron powder 1.60
Iron powder, titania H-Fil
E7024C AC or DC 1.25 0.90 0.30 0.20 0.30 0.08 17e - -
F
High iron oxide, H-Fil AC or DC-
E7027 1.60 0.75 0.30 0.20 0.30 0.08 -30
iron powder F AC or DC
Low hydrogen,(K) H-Fil 70 58
E7028 c AC or DC+ 1.60 0.90 0.30 0.20 0.30 0.08 22 -20 27
iron powder F
Low hydrogen,(K) F,OH,H-fillet
E7048 AC or DC+ 1.60 0.90 0.30 0.20 0.30 0.08 -30
iron powder V-down
Notes : Note :
a. The abbreviations, F.H-fillet. V.V-down. and OH indicate the welding positions as follows: F=Flat. .H- a. See Table 4 for sizes to be tested.
fillets=horizontal fillet. V=Vertical. progression upwards (for electrodes 3/16 in [5.0mm] and under. b. Requirements are in the as-welded condition with aging as specified in 12.2.
except 5/32 in [4.0mm] and under for classifications E6018 [E4318], E7014 [E4914], E7015 [E4915], c. Single values are minimum.
E7016 [E4916], E7018 [E4918], E7018M [E4918M]), E7048 [E4948]). V-down=Vertical. progression d. A transverse tension test. as specified in 12.5 and a longitudinal guided bend test. as specified in
downwards (for electrodes 3/16 in [5.0mm] and under, except 5/32 in [4.0mm] and under for Section 13 are required.
classifications E6018 [E4318], E7014 [E4914], E7015 [E4915], E7016 [E4916], E7018 [E4918], e. Weid metal from electrodes indentified as E7024-1 [E4924-1] shall have elongation of 22% minimum.
E7018M [E4918M], E7048 [E4948]). OH = Overhead(for electrodes 3/16 in [5.0mm) and under except f. Tensile strength of this weld metal is a nominal 70 ksi [490MPa].
5/32 in [4.0mm] and under for classifications E6018 [E4318], E7014 [E4914], E7015 [E4915], E7016 g. For 3/32 in [2.4mm] electrodes, the maximum yield strength shall be 77 ksi [530MPa].
[E4916], E7018 [E4918], E7018M [E4918M], E7048 [E4948]).
b. The term DCEPrefers to direct current electrode positive (dc. reverse polarity). The term DCENrefers
to direct current electrode negative(DC. straight polarity).
c. Electrodes with supplemental elongation. notch toughness, absorbed moisture, and diffusible hydrogen
requirements may be further identified as shown in Tables 2, 3, 10 and 11.
d. Electrodes of the E6022 [E4322] classfication are intended for single-pass welds only.
250 251
(2) Specification for covered corrosion-resistant chromium and
chromium-nickel steel welding electrodes
(Excerpts from AWS A5.4-2006)
Chemical Compositiona,b % Chemical Compositions % Tension Test
AWS Tensile- Postweld
Cb(Nb) Heat
Classification C Cr Ni Mo Mn Si P S N Cu Strength Elongation
+Ta Treatment
(ksi) (%)
252 253
Specification for covered corrosion-resistant chromium and
chromium-nickel steel welding electrodes
(Excerpts from AWS A5.4-2006) (continued)
Chemical Composition % Chemical Compositions % Tension Test
AWS Tensile- Postweld
Classification C Cr Ni Mo Cb(Nb)+T Mn Si P S N Cu Strength Elongation Heat
a (ksi) (%) Treatment
a. Analysis shall be made for the elements for which specific values are shown in the table. If, however, a. E308LMo-XX, E309LMo-XX, E309Nb-XX, and E310Nb-XX were formerly named E308MoL-XX,
the presence of other elements is indicated in the course of analysis, further analysis shall be made to E309MoL-XX, E309Cb-XX and E310Cb-XX, respectively. The change was made to conform to the
determine that the total of these other elements, except iron, is not present in excess of 0.50 percent. worldwide uniform designation of the element niobium.
b. Single values are maximum percentages. b. Heat to 1350 to 1400 [730 to 760 hold for one hour(-0,+15 minutes), furnace cool at a rate
not to exceeding 200[110]per hour to 600 [315] and air cool to ambient.
c. Classfication suffix - XX may be-15, -16, -17, or -26, See Clause A8 of Annex A for an explanation. c. Heat to 1100 to 1150 [595 to 620], hold for one hour(-0,+15minutes), and air cool to ambient.
d. ASTM DS-56H/SAE HS-1086, Metal & Alloys in the Unified Numbering System. d. Heat to 1400 to 1450 [760 to 790], hold for two hours(-0,+15 minutes), furnace cool at a rate
e. E308LMO-XX and E309LMO-XX were formerly named E308MoL-XX and E309MoL-XX, respectively. not exceeding 100 [55] per hour to 1100 [595] and air cool to ambient.
f. E309Nb-XX and E310Nb-XX were formerly named E309Cb-XX and E310Cb-XX, The change was e. Heat to 1875 to 1925[1025 to 1050 ] hold for one hour(-0, +15 minutes), and air cool to
made to conform to the worldwide uniform designation of the element niobium. ambient, and then precipitation harden at 1135 to 1165 [610 to 630], hold for four hours
(-0, +15 minutes), and air cool to ambient.
254 255
(3) Specification for low-alloy steel covered arc welding
electrodes (Excerts from AWS A5.5-2006)
Chemical Composition of Weld Metal a,b % Chemical Composition of Weld Metal %
AWS AWS
Classificationc C Mn Si P S Ni Cr Mo V Classification C Mn Si P S Ni Cr Mo additions
0.05~0.10
E7010-A1 E8018-B6e
0.60 0.40
E7011-A1 E8015-B6Le 4.0~6.0
E7015-A1 E8016-B6Le 0.05
0.60
E7016-A1 0.12 0.90 0.03 0.03 - - 0.40~0.65 - E8018-B6Le
E7018-A1 0.80 E8015-B7e 0.45~0.65
E7020-A1 0.60 E8016-B7e 0.05~0.10
0.40
E7027-A1 1.00 E8018-B7e
6.0~8.0
Chromium-Molybdenum Steel Electrodes E8015-B7Le 1.00 0.90 0.03 0.03 0.40 -
E8016-B1 0.60 E8016-B7Le 0.05
0.40~0.65
E8018-B1 0.80 E8018-B7Le
0.05~0.12
E8016-B2 0.60 E8015-B8e
E8018-B2 0.80 0.40~0.65 E8016-B8e 0.05~0.10
E7015-B2L 1.00 1.00~1.50 E8018-B8e
E7016-B2L 0.05 0.60 E8015-B8Le
E7018-B2L 0.80 - E8016-B8Le 0.05 8.0~10.5 0.85~1.20
0.90
E9015-B 1.00 E8018-B8Le
E9016-B3 0.05~0.12 0.60 0.03 0.03 - B9015-B9 j V 0.15~0.30
Cu0.25
E9018-B3 0.80 2.00~2.50 0.90~1.20 B9016-B9 j 0.08~0.13 1.20 0.30 0.01 0.01 0.80 Al0.04
Nb0.02~0.10
E8015-B3L 1.00 B9018-B9 j N 0.02~0.07
E8018-B3L 0.05 0.80 Nickel Steel Electrodes
E8015-B4L 1.00 1.75~2.25 0.40~0.65 E8016-C1 0.60
0.12
E8016-B5 0.07~0.15 0.40~0.70 0.30~0.60 0.40~0.60 1.00~1.25 V0.05 E8018-C1 1.25 0.80 0.03 0.03 2.00~2.75 - - -
E8015-B6e 0.05~0.10 1.00 0.90 0.40 4.0~6.0 0.45~0.65 - E7015-C1L 0.05 0.5
256 257
Chemical Composition of Weld Metal % Chemical Composition of Weld Metal %
AWS AWS
Classification C Mn Si P S Ni Cr Mo addition Classification C Mn Si P S Ni Cr Mo addition
E7016-C1L
0.05 0.50 2.00~2.75 E9018-D3 0.12 1.00~1.80 0.80 0.03 0.03 0.09 - 0.40~0.65 -
E7018-C1L
E8016-C2 0.60 General Low-Alloy Steel Electrodes
0.12
E8018-C2 1.25 0.80 - - - E(X)XX10-Gf
E7015-C2L 3.00~3.75 E(X)XX11-Gf
E7016-C2L 0.05 0.05 E(X)XX13-Gf
E7018-C2L 0.03 0.03 E(X)XX15-Gf V0.10g
- 1.00g 0.80g 0.03 0.03 0.50g 0.30g 0.20g
E8016-C3 E(X)XX16-Gf Cu0.20g
0.12 0.40~1.25 0.80
E8018-C3 0.80~1.10 0.15 0.35 V0.05 E(X)XX18-Gf
E7018-C3L 0.08 0.40~1.40 0.50 E7020-G
E8016-C4 0.60 E7027-G
0.10 1.25 1.10~2.00 - - -
E8018-C4 0.80 Military-Similar Electrodes
E9015-C5L 0.05 0.40~1.00 0.50 6.0~7.25 E9018Mh 0.60~1.25 0.80 1.40~1.80 0.15 0.35
Nickel-Molybdenum Steel Electrodes E10018Mh 0.75~1.70 1.40~2.10 0.35
0.030 0.030 0.25~0.50
V0.02 E11018Mh 0.10 1.30~1.80 0.60 1.25~2.50 0.40 V0.05
E8018-NM1 0.10 0.80~1.25 0.60 0.02 0.02 0.80~1.10 0.10 0.40~0.65 Cu0.10 E12018Mh 1.30~2.25 1.75~2.50 0.30~1.50 0.30~0.55
Al0.05 E12018M1h 0.80~1.60 0.65 0.015 0.012 3.00~3.80 0.65 0.20~0.30
Manganese-Molybdenum Steel Electrodes Pipeline Electrodes
E8018-D1 0.80 E7010-P1
0.20 1.20 0.60 0.03 0.03 1.00 0.30 0.50 V0.10
E9015-D1 0.12 1.00~1.75 0.60 E8010-P1
E9018-D1 0.80 E9010-P1 0.20 1.20 0.60 0.03 0.03 1.0 0.3 0.5 0.10
E10015-D2 0.25~0.45 E8018-P2
0.60 0.03 0.03 0.90 - -
E10016-D2 0.15 1.65~2.00 E9018-P2
E10018-D2 0.80 E8045-P2 0.12 0.9~1.7 0.80 0.03 0.03 1.0 0.2 0.5 0.05
E8016-D3 0.60 E9045-P2
E8018-D3 0.12 1.00~1.80 0.80 0.40~0.65 E10045-P2
Weathering Steel Electrodes
a.Single values are maximum, except where specified otherwise.
b.Weld metal shall be analyzed for those elements for which specific values are shown, Other elements listed V0.08
E7018-W1i 0.40~0.70 0.40~0.70 0.025 0.025 0.20~0.40 0.15~0.30
without specified values shall be reported, if intentionally added. The local of these latter unspecified elements 0.12 - Cu0.30~0.60
and all other elements not intentionally added shall not exceed 0.50%. E8018-W2i 0.50~1.30 0.35~0.80 0.03 0.03 0.40~0.80 0.45~0.70 Cu0.30~0.75
c. The suffixes A1, B3, C3, etc designate the chemical composition of the electrode classification.
d.SAE-HS-1086/ASTM DS-56, Metals & Alloys in the Unified Numbering System.
e.The E8015-B6 [E5515-B6] and E8015-B6L [E5515-B6L] electrodes were formerly classified as E502-15 in
AWS A5.4-92. Specification for stainless Steel Electrodes for shielded Metal And Wedding. The E8016-B6
[E5516-B6] and E8015-B6L [E5516-B6L] were formerly classified as E502-16 in 5.4-92. The E8018-B6
[E5518-B6] and E8018-B6L [E5518-B6L] were not formerly classified, but were produced to the E502 com-
position ranges in A5.4-92 and with the EXX18 covering of this specification. similarly, the E80XX-B7(L)
[E55XX-B7(L)] classifications were formerly classified as E7Cr-XX in A5.4-92 and the E80XX-B8(L) [E55XX-
B8(L)] classifications were formerly classified as E505-XX in A5.4-92.
f. The letters XXused in the classification designations for all electrodes in this table stand for the various
tensile strength levels(70,80,90,100,110,and120ksi[49,55,62,69,76,and83 MPa10]) of weld metals.
g.In order to meet the alloy requirements of the Ggroup, the undiluted weld metal shall have the minimum
of at lcast one of the elements listed in this table. Additional chemical requirements may be agreed to between
supplier and purchaser.
h.These classifications are intended to be similar to types of electrodes covered by MIL-E-22200(I and MIL-E-
22200/10
I. In AWS A5.5-81, E7018-W1[E4918-W1] was designated E7018-W and E8018-W2[E5518-W2] was desig-
nated E8018-W.
j. Mn + Ni shall be L50% max.
258 259
Specification for low-alloy steel covered arc welding
electrodes (Excerts from AWS A5.5-2006)(Continued)
260 261
Specification for low-alloy steel covered arc welding
electrodes (Excerpts from AWS A5.5-2006) (Continued)
Tension Test Tension Test
AWS Tensile- Yield Point Postweld AWS Temperature Average, minb Single Value, minb.
Elongation
Classification Strength (0.2% offset) Conditions Classifications
(%)
(ksi) (ksi) J
E7018-W1
E10013-G 13 AW or PWHT 27 20
E8018-W2 -20
262 263
Specification for low-alloy steel covered arc welding
electrodes (Excerpts from AWS A5.5-2006) (Continued)
400~500
E7011-A1 E9016-B3 E8018-B8L E10013-G
264 265
Preheat, Preheat, AWS Welding Type of
Postweld Postweld
AWS Interpass Temp. AWS Interpass Temp. Classifications Type of Covering Position Current
Classification Temp. Classification Temp.
EXX10-X High cellulose (Na) F, V, 0H, H DC+
E7010-G E9016-G
E8016-G E12015-G F AC or DC
iron powder F AC or DC
E9015-G E12018-G
266 267
(4) Specification for bare stainless steel welding electrodes and rodsa
(Excerpts from AWS A5.9-2006)
Chemical Compositiona,b % Chemical Compositiona,b %
AWS
Classificationd C Cr Ni Mo Mn Si P S N Cu element
ER308Mo 0.08 18.0~21.0 9.0~12.0 2.0~3.0 1.0~2.5 0.30~0.65 0.03 0.03 0.75
268 269
Specification for bare stainless steel welding electrodes and rods
(Excerpts from AWS A5.9-2006)(Continued)
Chemical Composition% Chemical Compositions of Wire Rod %
AWS
Specification C Cr Ni Mo Mn Si P S N Cu element
0.75
ER312 0.15 28.0~32.0 8.0~10.5
ER317 0.08
18.5~20.5 13.0~15.0 3.0~4.0 1.0~2.5
ER317L 0.03 0.30~0.65
270 271
Specification for bare stainless steel welding electrodes and rod
(Excerpts from AWS A5.9-2006) (Continued)
Chemical Compositions of Wire Rod % Chemical Compositions of Wire Rod %
AWS
Specification C Cr Ni Mo Mn Si P S N Cu element
ER409Nbi 0.08 10.5~13.5 0.6 0.50 0.8 1.0 0.04 Nbh : 10C%~0.75
ER439 0.04 17.0~19.0 0.6 0.5 0.8 0.8 0.03 0.03 - 0.75 Ti10C%~1.1
ER2553 0.04 24.0~27.0 4.5~6.5 2.9~3.9 1.5 1.0 0.04 0.10~0.25 1.5~2.5
ER2594 0.03 24.0~27.0 8.0~10.5 2.5~4.5 2.5 1.0 0.03 0.02 0.20~0.30 0.15 W1.0
ER33-31 0.015 31.0~35.0 30.0~33.0 0.5~2.0 2.00 0.50 0.02 0.01 0.35~0.60 0.3~1.2
272 273
AWS Specifications for Welding Materials
274
AWS A5.11(2005)
Table 1
Chemical Composition Requirements for Undiluted Weld Metal
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classification NumberC C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
1.0
ENi-1 W82141 0.10 0.75 0.75 0.03 0.02 1.25 0.25 92.0 - 1.0 to - - - - - 0.50
min. 4.0
48.0 1.0
ENiCr-4 W86172 0.10 1.5 1.0 0.02 0.02 1.0 0.25 Rem - - - to to - - - 0.50
52.0 2.5
62.0
ENiCu-7 W84190 0.15 4.0 2.5 0.02 0.015 1.5 Rem to - 0.75 1.0 - - - - - 0.50
69.0
13.0 1.5
ENiCrFe-1 W86132 0.08 3.5 11.0 0.03 0.015 0.75 0.50 62.0 - - - to to - - - 0.50
min. 17.0 4.0
1.0 13.0 0.5 0.5
ENiCrFe-2 W86133 0.10 to 12.0 0.03 0.02 0.75 0.50 62.0 (e) - - to to to - - 0.50
3.5 min. 17.0 3.0 2.5
5.0 13.0 1.0
ENiCrFe-3 W86182 0.10 to 10.0 0.03 0.015 1.0 0.50 59.0 (e) - 1.0 to to - - - 0.50
9.5 min. 17.0 2.5
1.0 13.0 1.0 1.0
ENiCrFe-4 W86134 0.20 to 12.0 0.03 0.02 1.0 0.50 60.0 - - - to to to - - 0.50
3.5 min. 17.0 3.5 3.5
7.0 28.0 1.0
ENiCrFe-7 g W86152 0.05 5.0 to 0.03 0.015 0.75 0.50 Rem (e) 0.50 0.50 to to 0.5 - - 0.50
12.0 31.5 2.5
AWS A5.11
Table 1
Chemical Composition Requirements for Undiluted Weld Metal
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classification NumberC C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
1.0 12.0 0.5 2.5
ENiCrFe-9 W86094 0.15 to 12.0 0.02 0.015 0.75 0.50 55.0 - - - to to to - 1.5 0.50
4.5 min. 17.0 3.0 5.5
1.0 13.0 1.0 1.0 1.5
ENiCrFe-10 W86095 0.20 to 12.0 0.02 0.015 0.75 0.50 55.0 - - - to to to - to 0.50
3.5 min. 17.0 3.5 3.5 3.5
0.10 8.0 1.5 0.10 24.0
ENiCrFe-12 W86025 to 1.0 to 0.04 0.02 1.0 0.20 Rem 1.0 to to to - - - - 0.50
0.25 11.0 2.2 0.40 26.0
0.05 21.0 2.5 26.0
ENiCrFeSi-1 W86045 to 2.5 to 0.04 0.03 to 0.30 Rem 1.0 0.30 - to - - - - 0.50
0.20 25.0 3.0 29.0
4.0 26.0
ENiMo-1 W80001 0.07 1.0 to 0.04 0.03 1.0 0.50 Rem 2.5 - - 1.0 - to 0.60 1.0 0.50
7.0 30.0
4.0 2.5 23.0
ENiMo-3 W80004 0.12 1.0 to 0.04 0.03 1.0 0.50 Rem 2.5 - - to - to 0.60 1.0 0.50
7.0 5.5 27.0
26.0
ENiMo-7 W80665 0.02 1.75 2.25 0.04 0.03 0.2 0.50 Rem 1.0 - - 1.0 - to - 1.0 0.50
30.0
0.5 17.0 2.0
ENiMo-8 W80008 0.10 1.5 10.0 0.02 0.015 0.75 0.50 60.0 - - - to - to - to 0.50
min. 3.5 20.0 4.0
275
276
AWS A5.11
Table 1
Chemical Composition Requirements for Undiluted Weld Metal
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classification NumberC C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
0.3 18.0 2.0
ENiMo-9 W80009 0.10 1.5 7.0 0.02 0.015 0.75 to 62.0 - - - - - to - to 0.50
1.3 min. 22.0 4.0
1.0 1.0 27.0
ENiMo-10 W80675 0.02 2.0 to 0.04 0.03 0.2 0.50 Rem 3.0 - - to - to - 3.0 0.50
3.0 3.0 32.0
2.0 0.1 0.5 26.0
ENiMo-11 W80629 0.02 2.5 to 0.04 0.03 0.2 0.5 Rem 1.0 to 0.3 to 0.5 to - - 0.50
5.0 0.5 1.5 30.0
1.0 18.0 1.5 21.0 1.75 5.5
ENiCrMo-1 W86007 0.05 to to 0.04 0.03 1.0 to Rem 2.5 - - to to to - 1.0 0.50
2.0 21.0 2.5 23.5 2.50 7.5
0.05 17.0 0.50 20.5 8.0 0.2
ENiCrMo-2 W86002 to 1.0 to 0.04 0.03 1.0 0.50 Rem to - - to - to - to 0.50
0.15 20.0 2.50 23.0 10.0 1.0
20.0 3.15 8.0
ENiCrMo-3 W86112 0.10 1.0 7.0 0.03 0.02 0.75 0.50 55.0 (e) - - to to to - - 0.50
min. 23.0 4.15 10.0
4.0 14.5 15.0 3.0
ENiCrMo-4 W80276 0.02 1.0 to 0.04 0.03 0.2 0.50 Rem 2.5 - - to to 0.35 - to 0.50
7.0 16.5 17.0 4.5
4.0 14.5 15.0 3.0
ENiCrMo-5 W8002 0.10 1.0 to 0.04 0.03 1.0 0.50 Rem 2.5 - - to - to 0.35 to 0.50
7.0 16.5 17.0 4.5
AWS A5.11
Table 1
Chemical Composition Requirements for Undiluted Weld Metal
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classification NumberC C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
2.0 12.0 0.5 5.0 1.0
55.0
ENiCrMo-6 W86620 0.10 to 10.0 0.03 0.02 1.0 0.50 - - - to to to - to 0.50
min.
4.0 17.0 2.0 9.0 2.0
14.0 14.0
ENiCrMo-7 W86455 0.015 1.5 3.0 0.04 0.03 0.2 0.50 Rem 2.0 - 0.70 to - to - 0.5 0.50
18.0 17.0
18.0 1.5 21.0 6.0
ENiCrMo-9 W86985 0.02 1.0 to 0.04 0.03 1.0 to Rem 5.0 - - to 0.5 to - 1.5 0.50
21.0 2.5 23.5 8.0
2.0 20.0 12.5 2.5
ENiCrMo-10 W86022 0.02 1.0 to 0.03 0.015 0.2 0.50 Rem 2.5 - - to - to 0.35 to 0.50
6.0 22.5 14.5 3.5
13.0 1.0 28.0 0.3 4.0 1.5
ENiCrMo-11 W86030 0.03 1.5 to 0.04 0.02 1.0 to Rem 5.0 - - to to to - to 0.50
17.0 2.4 31.5 1.5 6.0 4.0
20.5 1.0 8.8
ENiCrMo-12 W86032b 0.03 2.2 5.0 0.03 0.02 0.7 0.50 Rem - - - to to to - - 0.50
22.5 2.8 10.0
22.0 15.0
ENiCrMo-13 W86059 0.02 1.0 1.5 0.015 0.01 0.2 0.50 Rem - - - to - to - - 0.50
24.0 16.5
277
Elements,
Other
Total
0.50
0.50
0.50
0.50
0.50
0.50
All-Weld-Metal Tension Test Requirements
AWS Tensile Strength.min. Elongationa
13.0
15.0
3.0
1.0
0.3
4.4
2.0
W
Classification ksi MPa Percent, min.
to
to
to
-
-
Ni
0.15
ENi-1 60 410 20
V
-
NiCr
ENiCr-4 110 760 -
15.0
15.0
19.0
10.0
21.0
10.0
17.0
17.0
13.0
Ta Mo
8.0
1.0
3.0
NiCu
to
to
to
to
to
to
ENiCu-7 70 480 30
Chemical Composition Requirements for Undiluted Weld Metal
Nb(Cb)
NiCrFe
plus
0.3
1.0
-
-
ENiCrFe-1
ENiCrFe-2
80 550 30
19.0
22.0
20.0
19.0
23.0
21.0
26.0
20.0
24.0
23.0
24.0
22.0
ENiCrFe-3
Cr
to
to
to
to
to
to
ENiCrFe-7
ENiCrFe-4
0.25
0.10
95 650 20
Ti
ENiCrFe-12
-
-
ENiCrFe-9
ENiCrFe-10 95 650 25
0.50
0.5
0.4
Al
-
NiCrFeSi
ENiCrFeSi-1 90 620 20
15.0
NiMo
2.0
1.0
0.3
9.0
5.0
Co
to
-
ENiMo-8
Weight-Percenta, b
ENiMo-9 95 650 25
Rem
Rem
Rem
Rem
Rem
Rem
Nid
Table 1
ENiMo-1
ENiMo-3
ENiMo-7 100 690 25
0.50
0.50
0.50
1.3
0.3
0.5
1.9
Cu
to
ENiMo-10
ENiMo-11
0.25
0.25
0.75
0.2
0.6
0.2
Si
NiCrMo
to
ENiCrMo-11 85 585 25
0.030 0.015
0.02 0.015
ENiCrMo-1 90 620 20
0.02
0.02
0.02
S
ENiCrMo-9 90 620 25
ENiCrMo-6 90 620 35
0.02
0.03
0.03
ENiCrMo-2 95 650 20
P
ENiCrMo-18 95 650 30
ENiCrMo-12 95 650 35
12.0
15.0
5.0
3.0
1.5
5.0
3.0
Fe
ENiCrMo-4
to
ENiCrMo-5
ENiCrMo-7
Mn
1.0
0.7
1.5
0.3
2.5
0.3
1.0
to
to
0.03
0.02
0.05
0.15
0.05
0.10
ENiCrMo-17
to
to
C
ENiCrMo-18 W86650
W86231
ENiCrCoMo-1 W86117
NumberC
ENiCrMo-19i 86058
UNS
NiCrWMo
Classification
ENiCrWMo-1
ENiCrWMo-1 90 620 20
AWS
Note :
a. The elongation shall be determined from the gage length equal to four times the gage diameter.
278 279
(5) Specification for solid surfacing welding rods and
electrodes (Excerpts from AWS A5.13-2000)
Chemical Copositions of Bare Rods and Electrodes % Chemical Copositions of Bare Rods and Electrodes %
AWS
C Mn Co W Ni Cr Mo Fe V Si P total element
280 281
AWS Specifications for Welding Materials
282
AWS A5.14(2009)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classificationm Numberc C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
2.0
ERNi-1k N02061 0.15 1.0 1.0 0.03 0.015 0.75 0.25 93.0 - 1.5 to - - - - - 0.50
min. 3.5
62.0 1.5
ERNiCu-7k N04060 0.15 4.0 2.5 0.02 0.015 1.25 Rem to - 1.25 to - - - - - 0.50
69.0 3.0
63.0 2.0 0.25
ERNiCu-8k N05504 0.25 1.5 2.0 0.03 0.015 1.00 Rem to - to to - - - - - 0.50
70.0 4.0 1.00
2.5 18.0 2.0
ERNiCr-3k, 1 N06082 0.10 to 3.0 0.03 0.015 0.50 0.50 67.0 (e) - 0.75 to to - - - 0.50
3.5 min. 22.0 3.0f
0.01 0.3 42.0
ERNiCr-4 N06072 to 0.20 0.50 0.02 0.015 0.20 0.50 Rem - - to to - - - - 0.50
0.10 1.0 46.0
0.08 0.15 19.0
ERNiCr-6K N06076 to 1.00 2.00 0.03 0.015 0.30 0.50 75.0 - 0.40 to to - - - - 0.50
0.15 min. 0.50 21.0
0.75 0.25 36.0 0.25
ERNiCr-7T N06073 0.03 0.50 1.0 0.02 0.015 0.30 0.30 Rem 1.0 to to to to 0.50 - -- 0.50
1.20 0.75 39.0 1.00
6.0 14.0 1.5
ERNiCrFe-5K N06062 0.08 1.0 to 0.03 0.015 0.35 0.50 70.0 (e) - - to to - - - 0.50
10.0 min. 17.0 3.0f
AWS A5.14(2009)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classificationm Numberc C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
2.0 2.5 14.0
ERNiCrFe-6K N07092 0.08 to 8.0 0.03 0.015 0.35 0.50 67.0 - - to to - - - - 0.50
2.7 min. 3.5 17.0
7.0 28.0
ERNiCrFe-7j N06052 0.04 1.0 to 0.02 0.015 0.50 0.30 Rem - 1.10 1.0 to 0.10 0.50 - - 0.50
11.0 31.5
7.0 28.0 0.5
ERNiCrFe-7Aj. p N06054 0.04 1.0 to 0.02 0.015 0.50 0.30 Rem 0.12 1.10 1.0 to to 0.50 - - 0.50
11.0 31.5 1.0
5.0 0.4 2.00 14.0 0.70
ERNiCrFe-8K N07069 0.08 1.0 to 0.03 0.015 0.50 0.50 70.0 - to to to to - - - 0.50
9.0 min. 1.0 2.75 17.0 1.20
58.0 1.0 21.0
ERNiCrFe-11 N06601 0.10 1.0 Rem 0.03 0.015 0.50 1.0 to - to - to - - - - 0.50
63.0 1.7 25.0
0.15 8.0 1.8 0.10 24.0
ERNiCrFe-12 N06025 to 0.50 to 0.020 0.010 0.5 0.1 Rem 1.0 to to to - - - - 0.50
0.25 11.0 2.4 0.20 26.0
52.0 28.5 2.1 3.0
ERNiCrFe-13r N06055 0.03 1.0 Rem 0.02 0.015 0.50 0.30 to 0.10 0.50 0.50 to to to - - 0.50
62.0 31.0 4.0 5.0
0.05 21.0 2.5 26.0
ERNiCrFeSi-1 N06045 to 1.0 to 0.020 0.010 to 0.3 Rem 1.0 0.30 - to - - - - 0.50
0.12 25.0 3.0 29.0
283
284
AWS A5.14(2009)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classificationm Numberc C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
2.5 2.5 27.0 0.5
ERNiCrFeAl-1 N06693 0.15 1.0 to 0.03 0.01 0.5 0.5 Rem - to 1.0 to to - - - 0.50
6.0 4.0 31.0 2.5
1.5 38.0 0.6 19.5 2.5
ERNiFeCr-1K N08065 0.05 1.0 22.0 0.03 0.03 0.50 to to - 0.20 to to - to - - 0.50
min. 3.0 46.0 1.2 23.5 3.5
50.0 0.20 0.65 17.0 4.75 2.80
ERNiFeCr-2g N07718 0.08 0.35 Rem 0.015 0.015 0.35 0.30 to - to to to to to - - 0.50
55.0 0.80 1.15 21.0 5.50 3.30
4.0 26.0 0.20
ERNiMo-1 N10001 0.08 1.0 to 0.025 0.03 1.0 0.50 Rem 2.5 - - 1.0 - to to 1.0 0.50
7.0 30.0 0.40
0.04 6.0 15.0
ERNiMo-2 N10003 to 1.0 5.0 0.015 0.02 1.0 0.50 Rem 0.20 - - to - to 0.50 0.50 0.50
0.08 8.0 8.0
4.0 4.0 23.0
ERNiMo-3 N10004 0.12 1.0 to 0.04 0.03 1.0 0.50 Rem 2.5 - - to - to 0.60 1.0 0.50
7.0 6.0 26.0
26.0
ERNiMo-7 N10665 0.02 1.0 2.0 0.04 0.03 0.10 0.50 Rem 1.0 - - 1.0 - to - 1.0 0.50
30.0
0.5 18.0 2.0
ERNiMo-8 N10008 0.10 1.0 10.0 0.015 0.015 0.50 0.50 60.0 - - - to - to - to 0.50
min. 3.5 21.0 4.0
AWS A5.14(2009)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classificationm Numberc C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
0.3 19.0 2.0
ERNiMo-9 N10009 0.10 1.0 5.0 0.015 0.015 0.50 to 65.0 - 1.0 - - - to - to 0.50
1.3 min. 22.0 4.0
1.0 1.0 27.0
ERNiMo-10n N10675 0.01 3.0 to 0.03 0.01 0.10 0.20 65.0 3.0 0.50 0.20 to 0.20 to 0.20 3.0 0.50
3.0 min. 3.0 32.0
2.0 0.1 0.5 26.0
ERNiMo-11 N10629 0.010 1.0 to 0.020 0.010 0.10 0.5 Rem 1.0 to 0.30 to 0.50 to - - 0.50
5.0 0.5 1.5 30.0
7.0 24.0
ERNiMo-12g N10242 0.03 0.80 2.0 0.030 0.015 0.80 0.50 Rem 1.0 0.50 - to - to - - -
9.0 26.0
1.0 18.0 1.5 21.0 1.75 5.5
ERNiCrMo-1 N06007 0.05 to to 0.04 0.03 1.0 to Rem 2.5 - - to to to - 1.0 0.50
2.0 21.0 2.5 23.5 2.50 7.5
0.05 17.0 0.5 20.5 8.0 0.2
ERNiCrMo-2 N06002 to 1.0 to 0.04 0.03 1.0 0.50 Rem to - - to - to - to 0.50
0.15 20.0 2.5 23.0 10.0 1.0
20.0 3.15 8.0
ERNiCrMo-3k N06625 0.10 0.50 5.0 0.02 0.015 0.50 0.50 58.0 - 0.40 0.40 to to to - - 0.50
min. 23.0 4.15 10.0
4.0 14.5 15.0 3.0
ERNiCrMo-4 N10276 0.02 1.0 to 0.04 0.03 0.08 0.50 Rem 2.5 - - to - to 0.35 to 0.50
7.0 16.5 17.0 4.5
285
286
AWS A5.14(2009)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classificationm Numberc C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
14.0 14.0
ERNiCrMo-7 N06455 0.015 1.0 3.0 0.04 0.03 0.08 0.50 Rem 2.0 - 0.70 to - to - 0.50 0.50
18.0 18.0
0.7 47.0 0.70 23.0 5.0
ERNiCrMo-8 N06975 0.03 1.0 Rem 0.03 0.03 1.0 to to - - to to - to - - 0.50
1.2 52.0 1.50 26.0 7.0
18.0 1.5 21.0 6.0
ERNiCrMo-9 N06985 0.015 1.0 to 0.04 0.03 1.0 to Rem 5.0 - - to 0.50 to - 1.5 0.50
21.0 2.5 23.5 8.0
2.0 20.0 12.5 2.5
ERNiCrMo-10 N06022 0.015 0.50 to 0.02 0.010 0.08 0.50 Rem 2.5 - - to - to 0.35 to 0.50
6.0 22.5 14.5 3.5
13.0 1.0 28.0 0.30 4.0 1.5
ERNiCrMo-11 N06030 0.03 1.5 to 0.04 0.02 0.80 to Rem 5.0 - - to to to - to 0.50
17.0 2.4 31.5 1.50 6.0 4.0
0.1 22.0 15.0
ERNiCrMo-13 N06059 0.010 0.5 1.5 0.015 0.010 0.10 0.50 Rem 0.3 to - to - to - - 0.50
0.4 24.0 16.5
19.0 15.0 3.0
ERNiCrMo-14 N06686 0.01 1.0 5.0 0.02 0.02 0.08 0.5 Rem - 0.5 0.25 to - to - to 0.50
23.0 17.0 4.4
1.0 19.0 2.75 7.0
ERNiCrMo-15 N07725 0.03 0.35 Rem 0.015 0.01 0.20 - 55.0 - 0.35 to to to to - - 0.50
1.7 22.5 4.00 9.5
AWS A5.14(2009)
Table 1
Chemical Composition Requirements for Nickel and Nickel-Alloy Electrodes Rods
Weight-Percenta, b
Nb(Cb) Other
AWS UNS plus Elements,
Classificationm Numberc C Mn Fe P S Si Cu Nid Co Al Ti Cr Ta Mo V W Total
29.0 10.0
ERNiCrMo-16 N06057 0.02 1.0 2.0 0.04 0.03 1.0 - Rem - - - to - to 0.4 - 0.50
31.0 12.0
1.3 22.0 15.0
ERNiCrMo-17 N06200 0.010 0.5 3.0 0.025 0.010 0.08 to Rem 2.0 0.50 - to - to - - 0.50
1.9 24.0 17.0
12.0 0.05 19.0 0.05 9.5 0.5
ERNiCrMo-18o N06650 0.03 0.5 to 0.020 0.010 0.50 0.30 Rem 1.0 to - to to to 0.30 to 0.50
16.0 0.50 21.0 0.50 12.5 2.5
20.0 19.0
ERNiCrMo-19q N06058 0.01 0.5 1.5 0.015 0.010 0.10 0.50 Rem 0.3 0.4 - to - to - 0.3 0.50
23.0 21.0
21.0 9.0 2.0
ERNiCrMo-20 N06660 0.03 0.5 2.0 0.015 0.015 0.5 0.3 Rem 0.2 0.4 0.4 to 0.2 to - to -
23.0 11.0 4.0
24.0 14.0
ERNiCrMo-21 N06205 0.03 0.5 1.0 0.015 0.015 0.5 0.2 Rem 0.2 0.4 0.04 to - to - 0.3 -
26.0 16.0
32.25 7.60
ERNiCrMo-22 N06035 0.050 0.50 2.00 0.030 0.015 0.60 0.30 Rem 1.00 0.40 0.2 to 0.5 to 0.20 0.60 0.50
34.25 9.00
0.05 10.0 0.8 20.0 8.0
ERNiCrCoMo-1 N06617 to 1.0 3.0 0.03 0.015 1.0 0.50 Rem to to 0.60 to - to - - 0.50
0.15 15.0 1.5 24.0 10.0
287
Elements,
Other
Total
0.50
0.50
Typical Weld Metal Tensile Strengths a
MIL-E-21562 grade; Pb<0.010. Other Elements Total shall include Pb, Sn, Zn.>
Tensile Strength(typical)
15.0
13.0
AWS Classification ksi MPa
0.5
W
to
-
ERNiCr-3 80 550
ERNiCr-4 100 690
ERNiCr-6 80 550
Ta Mo
0.7
3.0
1.0
to
ERNiCr-7 100 690
ERNiCrFe-5 80 550
Nb(Cb)
ERNiCrFe-6 80 550
plus
-
ERNiCrFe-7A 85 590
ERNiCrFe-8 125c 860c
0.20 26.0
0.60 29.0
24.0
20.0
Cr
ERNiCrFe-11 94 650
to
ERNiCrFe-12 95 660
ERNiCrFe-13 85 590
ERNiCrFeSi-1 90 620
Ti
to
to
32.0
5.0
Co
0.50 Rem to
ERNiMo-8 95 660
ERNiMo-9 95 660
0.50 Rem
Nid
Table 1
o
n
p
q
k
r
l
ERNiCrMo-1 85 590
a The weld metal shall be analyzed for the specific elements for which values are shown
in this table. If the presence of other elements is indicated in the course of the work,
the amount of those elements shall be determined to ensure that their total does not
exceed the limit specified for Other Elements, Total in the last column of the table.
ERNiCrMo-2 95 660
ERNiCrMo-3 110 760
b Single values are maximum, except where otherwise specified. Rem=remainder.
0.75
0.25
3.0
c ASTM DS-56H/SAE HS-1086, Metals & Alloys in the Unified Numbering System.
Si
to
to
0.03 0.015
ERNiCrMo-9 85 590
S
ERNiCrMo-16 85 590
3.5
3.0
Fe
1.0
0.3
Mn
0.10
0.15
0.05
ERNiCrCoMo-1 90 620
to
to
C
ERNiCoCrSi-1 90 620
ERNiCrWMo-1 110 760
AWS A5.14(2009)
ERNiCoCrSi-1 N12160
ERNiCrWMo-1h, i N06231
j Al + Ti is 1.5 maximum.
UNS
b Age-hardened condition; Heat treated at 1475[802] for 2 hours plus 1100[593] for 16 hours, then furnace
cooled at 25[14] per hour to 900[482], then air cooled.
c Age-hardened condition; Heat treated at 1950[1066] for 2 hours plus 1300[704] for 20 hours, then air cooled.
d Age-hardened condition; Heat treated at 1325[718] for 8 hours, then furnace cooled at 100[56] per hour
to 1150[620] and held for 8 hours, then air cooled.
AWS
e Age-hardened condition; Heat treated at 1900[1038] for 1 hours plus 1350[732] for 8 hours, then furnace
cooled at 100[56] per hour to 1150[621] and held for 8 hours, then air cooled.
288 289
(5) Specification for carbon steel electrodes and rods for gas
shielded arc welding (Excerpt from AWS A5.18-2005)
Chemical Compositions % Tension Test Average
AWS Shield
Classifications Gas Tensile- Yield Point Elongation Impact
C Mn Si P S Cu Ti Zr Al Strength (0.2% offset)
(%) (ft-lbf)
(ksi) (ksi)
1 75~80% 20
E70C-3Xb,e (0)
C Ar+CO2 0.12 1.75 0.90 0.03 0.03 0.50 - - -
O 20
M E70C-6Xb,e or CO2 (-20)
P
O
S
I ER70C-G(X)b Not Specified - c
T
E
ER70C-GS(X)b,d c - - - - -
Remark 1. Stand for solid wire's chemical compositions.. Remark : The letter N as a suffix to a classification indicates that the weld metal is intended for the core
2. Stand for weld metal's chemical compositions. belt region of nuclear vessels. This suffix changes the limits on the phosphorus, vanadium and
aThe maximum Mn may exceed 2.0%. If it does, the maximum C must be reduced 0.01% copper as follows:
for each 0.05% for each 0.05% increase in Mn or part thereof Pmax. 0.012%, Vmax. 0.05%, Cumax. 0.08%
bThe use of C designates 100% CO2 shielding, "M" designates 75-80% Ar/balance CO2
cShielding gas shall be as agreed upon between purchaser and supplier.
dE70C-GS(X) is intended only for single pass welds.
eThese residual elements shall not exceed 0.50% in total.
fThere shall be no intentional addition of Ni, Cr, Mo, V.
290 291
AWS Specifications for Welding Materials
292
(8) Flux Cored Wire For Stainless Steel (AWS A5.22-2010)
Chemical Composition (%) Tensile Test
AWS Class.
(A) C Cr Ni Mo Nb+Ta Mn Si P S N Cu Other TS EL PWHT
KSI %
E307TX-X 0.13 18.0~20.5 9.0~10.5 0.5~1.5 3.30~4.75 85 30
E308TX-X 0.08 30
80
E308HTX-X 0.04~0.08 0.75 30
9.0~11.0
E308LTX-X 0.04 18.0~21.0 75 30
-
E308MoTX-X 0.08 80 30
2.0~3.0
E308LMoTX-X 0.04 9.0~12.0 75 30
E309MoTX-X 0.12 80 25
21.0~25.0 12.0~16.0 2.0~3.0
E309LMoTX-X 25
0.04 75
E309LNiMoTX-X 20.5~23.5 15.0~17.0 2.5~3.5 25
E316TX-X 0.08 30
75
2.0
E316HTX-X 0.04~0.08 17.0~20.0 11.0~14.0 0.5~2.5 0.04 30
~3.0
E316LTX-X 70 30
0.04
E317LTX-X 12.0~14.0 3.0~4.0 20
18.0~21.0 75
E347TX-X 0.08 9.0~11.0 0.75 8Cmin- 30
Remarks
(A): In this table, the X following the T refer to the position of welding(1 for all-position or 0 for flat or horizontal operation) and X following the dash refers to the
shielding medium(-1, -3, or -4) as shown in the AWS Classification.
(B): Heat to 1350OF to 1400OF[730OC to 760OC], hold for one hour(-0, +15 minutes), furnace cool at a rate not exceeding 200OF[110OC] per hour to 600OF[315OC] and
air cool to ambient.
(C): Heat to 1100OF to 1150OF[595OC to 620OC], hold for one hour(-0, +15 minutes), and air cool to ambient.
(D): Heat to 1400OF to 1450OF[760OCto 790OC], hold for two hour(-0, +15 minutes), furnace cool at a rate not exceeding 100OF[55OC] per hour to 1100OF[595OC] and
air cool to ambient.
293
294
Chemical Composition (%) Tensile Test
Class TS EL PW
C Cr Ni Mo Cb+Ta Mn Si P S N Cu
KSI % HT
ExxxTx-G N/R
R308LT1-5 18.0-21.0 9.0-11.0 35
0.5 75
R309LT1-5 0.03 22.0-25.0 12.0-14.0 -
0.5-2.5 1.2 0.04 0.03 - 0.5 -
R316LT1-5 17.0-20.0 11.0-14.0 2.0-3.0 70 30
R347T1-5 0.08 18.0-21.0 9.0-11.0 0.5 8C-1.0 75
(9) Flux Cored Wire For Low Alloy Steel (AWS A5.29-2005)
Chemical Composition (%) Tensile Test
Class
C Mn P S Si Ni Cr Mo V Al Cu TS YP EL
296
Chemical Composition (%) Tensile Test
Class
C Mn P S Si Ni Cr Mo V Al Cu TS YP EL
E7XT4-K2
E7XT7-K2 70-90 58 20
E7XT8-K2
0.50 1.00
E8XT1-K2 -1.75 -2.00 0.35 80-100 68 19
E9XT5-K2 90-110 78 17
E10XT1-K3 100-120 88 16
E11XT5-K3 110-130 98 15
E9XT5-B3 DCEP/DCEN
E10XT1-B3
E9XT1-B3H
E9XT1-B3L DCEP
E6XT1-Ni1
E7XT6-Ni1 -20
None
E7XT8-Ni1 DCEN
E8XT1-Ni1 CO2 DCEP -40
30025 -
E7XT8-Ni2 None DCEN 20
E8XT1-Ni2 CO2 DCEP -20
E8XT8-Ni2
None DCEN
E8XT11-Ni3 0
298 299
(10) Specification for Cabon Steel Electrodes and Fluxes for Submerged Arc Welding
(Excerpts from AWS A5.17-89)
Yield
Impact
Strength
Meterial Classification Tensile Strength Elon- Value
C Mn Si S P Cu Ti (0.2% gation
(psi) Requirement's
offset) (%) (ft-lb)
(psi)
300 301
Chemical Composition Requirements for
How to read classification Weld Metal from Composite Electrodes
Indicates flus AWS Classificationa UNS Shielding Weight Percent d
A5.18 A5 1.8M Numberh Gasc C Mn Si S P Ni e Cre Moe Ve Cu
Indicates the minimum tensile strength (in increments of 10,000 Mulitiple Pass Classifications
psi(69 MPa) of weld metal with the flux and some specific classification 75-80% Ar/Balance
E70C-3X E48C-3X WO7703 0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
CO2 or CO2
Indicates the lowest temperature at which the impact strength of the Single Pass Classifications
weld metal referred to above meets or exceeds 20 ft-lb (27 J). E70C-GS(X) IE48C-GS(X) - f Not Specified h
E indicates a solid electrode; Notes :
EC indicates a composite electrode a. The final X shown in the classification a C or M which corresponds to the shielding gas with which
Classification of the electrode used in producing the weld referred to the electrode is classified. The use of C designates 100% CO2 shielding(AWS A5.32 Class SG-C). M
above. designates 75~80% Ar/balance CO2(AWS A5.32 Class SG-AC-Y, where Y is 20 to 25). For E70C-G
[E48C-G] and E70C-GS[E48C-GS], the final C or M may be omitted if these gases are not used for
classification.
Remarks : 1. The copper limit includes any copper coating that may be applied to the b. SAE/ASTM Unified Numbering System for Metals and Alloys.
eletrode. c. Use of a shielding gas other than that specified will result in different weld metal composition.
d. Single values are maximums.
e. The sum of Ni, Cr, Mo, and V shall not exceed 0.50%
f. Shielding gas shall be as agreed upon between purchase and supplier. unless designated by the C or
M suffix.
g. Composition shall be reported ; the requirements are those agreed to between purchase and supplier.
h. The composition of weld metal from this classification is not specified since electrodes of this classifica-
(6) Specifications for Carbon Steel Filler Metals for Gas shielded Arc Welding Electrodes tion are intended only for single pass welds. Dilution, in such welds, usually is quite high.
(Excerpts from AWS A5.18-79)
302 303
AWS Specifications for Welding Materials
304
AWS A5.28(2007)
Table 1
Chemical Composition Requirements for Nickel and Solid Electrodes And Rods
Weight-Percenta, b
Other
AWS Classificationc UNS Elements
A5.28 A5.28M Numberd C Mn Si P S Ni Cr Mo V Ti Zr Al Cue Total
Carbon-Molybdenum Steel Electrodes and Rods
ER70S-A1 ER49S-A1 K11235 0.12 1.30 0.30-0.70 0.025 0.025 0.20 - 0.40-0.65 - - - - 0.35 0.50
Chromium-Molybdenum Steel Electrodes and Rods
ER80S-B2 ER55S-B2 K20900 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025 0.20 1.20-1.50 0.40-0.65 - - - - 0.35 0.50
ER70S-B2L ER49S-B2L K20500 0.05 0.40-0.70 0.40-0.70 0.025 0.025 0.20 1.20-1.50 0.40-0.65 - - - - 0.35 0.50
ER90S-B3 ER62S-B3 K30960 0.07-0.12 0.40-0.70 0.40-0.70 0.025 0.025 0.20 2.30-2.70 0.90-1.20 - - - - 0.35 0.50
ER80S-B3L ER55S-B3L K30560 0.05 0.40-0.70 0.40-0.70 0.025 0.025 0.20 2.30-2.70 0.90-1.20 - - - - 0.35 0.50
ER80S-B6f ER55S-B6f S50280 0.10 0.40-0.70 0.50 0.025 0.025 0.60 4.50-6.00 0.45-0.65 - - - - 0.35 0.50
ER80S-B8g ER55S-B8g S50480 0.10 0.40-0.70 0.50 0.025 0.025 0.50 8.00-10.5 0.80-1.20 - - - - 0.35 0.50
ER90S-B9h,i,j ER62S-B9h,i,j K50482 0.07-0.13 1.20 0.15-0.30 0.010 0.010 0.80 8.00-10.5 0.85-1.20 0.15-0.30 - - 0.04 0.20 0.50
Nickel Steel Electrodes and Rods
ER80S-Ni1 ER55S-Ni1 K11260 0.12 1.25 0.40-0.80 0.025 0.025 0.80-1.10 0.15 0.35 0.05 - - - 0.35 0.50
ER80S-Ni2 ER55S-Ni2 K21240 0.12 1.25 0.40-0.80 0.025 0.025 2.00-2.75 - - - - - - 0.35 0.50
ER80S-Ni3 ER55S-Ni3 K31240 0.12 1.25 0.40-0.80 0.025 0.025 3.00-3.75 - - - - - - 0.35 0.50
Manganese-Molybdenum Steel Electrodes and Rods
ER80S-D2 ER55S-D2 K10945 0.07-0.12 1.60-2.10 0.50-0.80 0.025 0.025 0.15 - 0.40-0.60 - - - - 0.50 0.50
ER90S-D2 ER62S-D2
Other Low Alloy Steel Electrodes and Rods
ER100S-1 ER69S-1 K10882 0.08 1.25-1.80 0.20-0.55 0.010 0.010 1.40-2.10 0.30 0.25-0.55 0.05 0.10 0.10 0.10 0.25 0.50
ER110S-1 ER76S-1 K21015 0.09 1.40-1.80 0.20-0.55 0.010 0.010 1.90-2.60 0.50 0.25-0.55 0.04 0.10 0.10 0.10 0.25 0.50
ER120S-1 ER83S-1 K21030 0.10 1.40-1.80 0.25-0.60 0.010 0.010 2.00-2.80 0.60 0.25-0.65 0.03 0.10 0.10 0.10 0.25 0.50
ERXXS-G ERXXS-G - Not SpecifiedK
Note : f. Similar to former class ER502 in AWS Specification A5.9-93.
a. The filler metal shall be analyzed for the elements for which values are shown in this table. If the presence of g. Similar to former class ER505 in AWS Specification A5.9-93.
other elements is indicated in the course of this work, the amount of those elements shall be determined to h. Niobium (Columbium) 0.02-0.10%
ensure that their total(excluding iron) does not exceed the limits specified for Other elements, Total. i. Nitrogen 0.03-0.07%
b. Single values are maximum. j. The sum of Mn and Ni shall be less than or equal to 1.50% max.
c. The suffixes B2, Nil, etc., designate the chemical composition of the electrode and rod classification. k. In order to meet the requirements of the G classification, the electrode must have a minium of one
d. SAE HS-1086/ASTM DS-56H, Metals and Alloys in the Unified Numbering System. or more of the following; 0.50% Nickel, 0.30% Chromium, or 0.20% Molybdenum. The composition
e. Copper due to any coating on the electrode or rod plus the copper content of the filler metal shall be reported; the requirements are those agreed to by the purchaser and supplier.
itself, shall not exceed the stated 0.50% max.
AWS A5.28(2007)
Table 2
Chemical Composition Requirements for Weld Metal From Composite Electrodesa
Weight-Percentb, c
Other
AWS Classificationd UNS Elements
A5.28 A5.28M Numbere C Mn Si P S Ni Cr Mo V Ti Zr Al Cu Total
Chromium-Molybdenum Weld Metal
E80C-B2 E55C-B2 W52030 0.05-0.12 0.40-1.00 0.25-0.60 0.025 0.030 0.20 1.00-1.50 0.40-0.65 0.03 - - - - 0.50
E70C-B2L E49C-B2L W52130 0.05 0.40-1.00 0.25-0.60 0.025 0.030 0.20 1.00-1.50 0.40-0.65 0.03 - - - 0.35 0.50
E90C-B3 E62C-B3 W53030 0.05-0.12 0.40-1.00 0.25-0.60 0.025 0.030 0.20 2.00-2.50 0.90-1.20 0.03 - - - 0.35 0.50
E80C-B3L E55C-B3L W53130 0.05 0.40-1.00 0.25-0.60 0.025 0.030 0.20 2.00-2.50 0.90-1.20 0.03 - - - 0.35 0.50
E80C-B6 E55C-B6 0.10 0.40-1.00 0.25-0.60 0.025 0.025 0.60 4.50-6.00 0.45-0.65 0.03 - - - 0.35 0.50
E80C-B8 E55C-B8 0.10 0.40-1.00 0.25-0.60 0.025 0.025 0.20 8.00-10.50 0.80-1.20 0.03 - - - 0.35 0.50
E90C-B9f E55C-B9 0.08-0.13 1.20 g 0.50 0.020 0.015 0.80 g 8.00-10.50 0.85-1.20 0.15-0.30 - - 0.04 0.20 0.50
Nickel Steel Electrodes and Rods
E80C-Ni1 E55C-Ni1 W21030 0.12 1.50 0.90 0.025 0.030 0.80-1.10 - 0.30 0.03 - - - 0.35 0.50
E70C-Ni2 E49C-Ni2 W22030 0.08 1.25 0.90 0.025 0.030 1.75-2.75 - - 0.30 - - - 0.35 0.50
E70C-Ni2 E55C-Ni2 W22030 0.12 1.50 0.90 0.025 0.030 1.75-2.75 - - 0.03 - - - 0.35 0.50
E80C-Ni3 E55C-Ni3 W23030 0.12 1.50 0.90 0.025 0.030 2.75-3.75 - - 0.03 - - - 0.35 0.50
Manganese-Molybdenum Steel Electrodes and Rods
E90C-D2 E62C-D2 W19230 0.12 1.00-1.90 0.90 0.025 0.030 - - 0.40-0.60 0.03 - - - 0.35 0.50
Other Low-Alloy Steel Electrodes and Rods
E90C-K3 E62C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15 0.25-0.65 0.03 - - - 0.35 0.50
E100C-K3 E69C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15 0.25-0.65 0.03 - - - 0.35 0.50
E110C-K3 E76C-K3 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15 0.25-0.65 0.03 - - - 0.35 0.50
E110C-K4 E76C-K4 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15-0.65 0.25-0.65 0.03 - - - 0.35 0.50
E120C-K4 E83C-K4 0.15 0.75-2.25 0.80 0.025 0.025 0.50-2.50 0.15-0.65 0.25-0.65 0.03 - - - 0.35 0.50
E80C-W2 E55C-W2 0.12 0.50-1.30 0.35-0.80 0.025 0.025 0.40-0.80 0.45-0.70 - 0.03 - - - 0.30-0.75 0.50
EXXC-G EXXC-G - Not Specifiedh
Note : d. Solid electrode are generally recommended for gas tungsten are welding (GTAW) or plasma are
a. Chemical requirements for composite electrodes are based on analysis of their weld metal in welding (PAW)
the as-welded condition using the shielding gas specified in Table 3. e. SAE/HS-1086/ASTM DS-56H, Metals and Alloys in the Unified Numbering System.
b. The weld metal shall be analyzed for the specific elements for which values are shown in this table. If the f. Niobium (Columbium) 0.02-0.10%, Nitrogen 0.03-0.07%.
presence of other elements is indicated in the course of this work, the amount of those elements shall be de- g. The sum of Mn and Ni shall be 1.50% max.
termined to ensure that their total (excluding iron) does not exceed the limits specified for Other elements, h. In order to meet the requirements of the G classification, the electrode must have a minium of one
Total. or more of the following; 0.50% Nickel, 0.30% Chromium, or 0.20% Molybdenum. The composition
c. Single values are maximum. shall be reported; the requirements are those agreed to by the purchaser and supplier.
305
ER90S-G
Agron/5% CO2 (d) 90,000 620 (e) (e) (e) (e)
ER90S-B9 ER62S-B9
(Class SG-AC-5) E90C-G
306 307
Table 4 Table 7
Impact Test Requirements Preheat, Interpass, and Postweld Heat Treatment Temperatures
AWS Classification Average Impact Energy Absorbeda,b(minimuim) AWS Classification Preheat and Interpass Temperaturea PWHT Temperaturea
A5.28 A5.28M A5.28 A5.28M Testing Condition A5.28 A5.28M
ER70S-A1 ER49S-A1 ER70S-A1 ER49S-A1
ER70S-B2L ER49S-B2L ER80S-B2 ER55S-B2
308 309
MEMO
07
Support Data
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
312 313
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
CSF-91B3(L), MGC-309, MGC-310, T11 CSF-81B2(L)
F21,F22,F22V,F3VCb CSF-90B3T5 MGC-410 T12 CSF-81B2(L)
NC-410, CSF-410, T17 CSF-81B2(L)
F6a,F6b,F6NM
NC-410 410NiMo T21 NC-309,NC-310 MGC-309, MGC-310
for ASTM plates
chosun Welding consumables
314 315
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
316 317
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
A291(M)-05 4 CSF-110T A333(M)-05 8 CSI-182, CSI-625
HF NC-308 CSF-308L(P) MGC-308 CSF-71T, MC-50A,
1&6
HH NC-309 CSF-309L(P) MGC-309 A334(M)-04a CSM-70C,71U MC-50T
A297(M)-97(2003)
HI,HK NC-310 MGC-310 8 CSI-182, CSI-625
for ASTM plates
chosun Welding consumables
318 319
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
A352(M)-03 CA6NM NC-410NiMo CSF-410NiMo Grade22(L),21(L) CM-106,CM-108 CSF-91B3(L) TGC-2CM
A353(M)-04 9%Ni CSI-182, CSI-625 CSF-309L(P) MGC-310 Grade 5,7,9,91,911
CSF-71T, A387(M)-06 Grade 9 CM-90 CSF-91B9
Grade1 MC-50T
CSM-70C,71U Grade 22, 22L CM-106, CM-108
for ASTM plates
chosun Welding consumables
320 321
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
55 MC-50T 304L,304LN NC-308L CSF-308L(P) MGC-308L
A442-86a
65 MC-50T 309S NC-309 CSF-309L(P) MGC-309
A447-93(2003) NC-309 CSF-309L(P) MGC-309 309Cb NC-309Cb
CPF3,CPF3A NC-308L CSF-308L(P) MGC-308L 310S NC-310 MGC-310
for ASTM plates
chosun Welding consumables
322 323
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
MT310S NC-310 CSF-310 MGC-310 A526-85 MC-50A
MGC-316, A527-85 MC-50T
MT316(L) NC-316, NC-316L CSF-316L(P)
MGC-316L A528-85 MC-50A
MT317 NC-317L CSF-317L(P) CSF-71T,
A529(M)-05 MC-50T
for ASTM plates
chosun Welding consumables
324 325
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
A572(M)-06 65 CSF-91T MC-50T CSF-71T,
A, B, C, D MC-50A
CSF-71T, CSM-70C,71U
58, 65 MC-50T
A573(M)-05 CSM-70C,71U A611-97 CSF-71W, 81W
70 CSF-91T MC-50T E MC-50T
for ASTM plates
chosun Welding consumables
326 327
ASTM Class or ASTM Class or
Degignation Grade Degignation Grade
SMAW FCAW GMAW SAW SMAW FCAW GMAW SAW
328 329
List of Approved welding Consumables
1. Covered Arc Welding Electrodes
ASTM Class or
Degignation Grade CLASS SOCIETY
SMAW FCAW GMAW SAW
Brand Name AWS ABS BV DNV GL KR LR NK
2 CM-106 CSF-81B2(L)
A782(M)-06 25 5 16 5 9 10 7
3 LC-800,LC-118 CSF-110T
CL-100/CL-101 CSF-71T,
A787-05 All MC-50(T) CS-200 E6019 3 - 3 - - - KMW3
CR-13,LC-300 CSM-70C,71U
for ASTM plates
chosun Welding consumables
Support Data
A789(M)-05b S31803 CSF-2209(P) TGC-2209
CL-100/CL-101 CL-100 E6010 2 - - - - - -
A792(M)-06 All MC-50(T)
CR-13,LC-300
CSF-308HP/ CL-101 E6011 2 - - - - - -
304(L) NC-308(L)
A793-96(2001) CSF-308L(P)
316(L) NC-316(L) CSF-316L(P) CR-13 E6013 2 - 2 - 2 2m KMW2
A&B CSF-71T,CSM-70C MC-50(T)
A795(M)-04 CL-100/CL-101 LTI-25 JIS E4303 - - - - - - KMW2
CR-13,LC-300
A823-99(2003) All CSI-Ni1 TGC-Ni1 CR-24 E7024 2Y - - - - - -
CSF-71S,
Grade 1020 LC-300
71U(E71T-9C/9M) LC-300 E7016 3Y, H10 3, 3YHH 3YH10 3YH10 3YH15 3Ym, H15 KMW53H15
A830(M)-06
CSF-71T,70T,
Grade 1018,1020
71U,71S LC-318 E7018 3Y, H10 3YHH 3YH10 - - 3Ym, H15 KMW53H15
A832(M)-06 Gr 22V CA-300S/CA-300E
CL-100/CL-101 CSF-71T, 71U(SR), LC-328 E7028 - - - - 3YH15 - -
A, B & C MC-50(T)
CR-13, LC-300 CSM-70T
A841(M)-03a CSF-81K2 LC-600 E9016-G - - 3YH10 3Y50H10 - - -
CSM-70T,70U
LC-300NS E7016-G 5Y400, H10 - 5YH10 - - 5Y42m, H15 -
CI-400,CI-500,
A842-85(2004)
CI-600 LC-318M E7018-1 4Y, H10 - - - - - -
A844(M)-04 CSI-182, CSI-625 TGC-625
(9%Ni alloy for LPA-118 E8018-C3 4Y, H10 - - - - - -
pressure vessel)
CSF-81W/
A852(M)-03 NC-308 E308-16 E308-16 - 308 - RD308 - -
CSM-80W
A860(M)-06 LC-318N
NC-308L E308L-16 E308L-16 - 308L - - 304Lm
A871(M)-03 50 CSF-71W
NC-309 E309-16 E309-16 - 309 RD309 - -
330 331
2. Gas shielded Arc Welding Wires
Product Classification Bureau of Shipping Classification Bureau of Shipping
Name Product
JIS AWS ABS BV DNV GL KR LR NK CWB Name AWS ABS BV DNV GL KR LR NK
MC-50/CO2 YGW11 ER70S-G 3SA, 3YSA SA3YM IIIYMS 3YH15S 3YSG(C) 3YS, H15 KSW53G(C) -
CSF-308L E308LTO-1/4 E308LTO-1 308L 308L 4306S RW308LG(C) 304LS KW308LG(C)
MC-50T/CO2 YGW12 ER70S-6 3SA, 3YSA SA3YM IIIYMS 3YS 3YSG(C) 3YS, H15 KSW53G(C) -
CSF-308LP E308LT1-1/4 E308LT1-1 308L(BT) 308L - - 304LS -
Support Data
Support Data
3SG(I) 3Ym, H15 - -
TGC-50 YGT-50 ER70S-G 3SA, 3YSA SA3YM IIIYMS 3YS 3YSG(I)
TGC-50S YGT-50 ER70S-6 3YSA - - - - - - - CSF-309L E308LTO-1/4 E309LTO-1 309L 309L 4332S RW309LG(C) SS/CMnS KW309LG(C)
3. Solid Wries for MIG and TIG Welding CSF-316LP E316LT1-1/4 E316LT1-1 316L(BT) 316L - - 316LS -
MGC-316L - - - 316L - - - - - UC36CA502 F7A(P)0-EH14 2YTM A2YTM IIYTM 2YTM 2TM 2YTM KAW52TM -
F7A(P)0-EH14 2YTM
2YT, 3YM A2T, A3M IIYT 2YT 2T, 3M 2T, 2YT KAW52T -
4. Flux Cored Welding Consumables UC36CA502H F7A(P)2-EH14
F7A(P)2-EH14 A2YT, A3YM IIIYM 3YM 2YT, 3YM 3YM KAW53M
Product Classification Bureau of Shipping
3Y400T A3Y40T IIIY40T 3Y40T 3Y40T
Name AWS ABS BV DNV GL KR LR NK UC36CA506S F7A(P)6-EH14 - - -
4Y400M A4Y40M IVY40M 4Y40M 4Y40M, H15
CSF-71T E71T-1C, 1M 2SAH15 SA2M, SA2YM IIYMS 2YH15S 2YSG(C) 2YS KSW52G
4YT, 5Y400M, H15 A4YT IVYT 4YT 4YT 4YT KAW54T
E491T-1C, 1M 2YSAH15 H H15 H15 H15 (C)H15 UC36CA508 F7A(P)8-EH14 -
F7A(P)8-EH14 A5Y40M,HHH VY40M, H5 6Y40M, H5 4Y40M,H5 4Y40M,H5 KAW54Y40M,H5
CSM-70T E70T-1C, 1M 2SAH15 SA2M IIYMS 2YH15S 25G(C)H15 2YS KSW2G(C)H15
E490T-1C, 1M 2YSAH15 SA2YMH H15 2YSG(C),H15 H15 KSW52G(C)H15 3TM, 3YTM A3YTM 3TM 3T KAW3TM
UC43CA514 F7A(P)4-EL8 IIIYTM 3YTM -
F7A(P)4-EL8 A3YTM 3YTM 3YTM KAW53TM
CSF-71U E71T-9C, 9M 3YSA SA3YM IIIYMS 3YH10S 3YSG(C) 3YS KSW53G
E491T-9C, 9M H10 HH H10 H10 H15 (C)H10
UC12KCA522 F7A(P)2-EM12K 3YTM - - - - - - -
CSF-81K2 E81T1-K2C, K2M 5Y400 SA4YM VY40MS 6Y40H5 4YSG(C) 5Y4CS KSW54G
E491T-K2C, K2M SAH5 H H15 S H15 H15 (C)H15
UC12KCA526 F7A(P)6-EM12K 3TM, 3YTM A3TM 3T
IIIYTM - - - -
E71T-9CJ 4Y000SA SA4Y40 IVY40MS 4Y40H 4Y40SG(C) 4Y40S - F7A(P)6-EM12K A3YTM 3YTM
CSF-71S E491T-9CJ H5 MH5 H5 5S H10 H5
UC36CA50HR
E81T1-Ni1C, NiLM 2YSA - 3Y A3YU IIIY 3Y 3YSR 3Y - -
CSF-81T - - - - - - CSI1BS3W
E551T1-Ni1C, NiLM H10
332 333
List of Recommended Drying Conditions
1. Covered Arc Welding Electrodes.
For mild steel For high tensile strength weather proof steel
Limit value Drying Drying Limit value Drying Drying
Type of coating Product name of moisture temperature() period(min.) Type of coating Product name of moisture temperature() period(min.)
Support Data
type LN-50, LN-100.
High titanium CR-12, CR-13 LPA-200, LN-300 0.5% 350-400 60
oxide type DR-13V, CR-14
Iron powder low
Low hydrogen LH-100, LH-100V LPA-118, LC-318N
0.5% 300350 hydrogen type
type LH-28W
For high tensile strength steel Iron powder low CM-78, CM-98
Limit value Drying Drying hydrogen type CM-108
Type of coating Product name of moisture temperature() period(min.)
Cellulose type CM-70 6% 70-100 30-60
LC-300 0.5% 300-350 30-60
334 335
TIP COLOR AND IMPRINTING OF WELDING CONSUMABLES
1. Covered Arc Welding Electrodes
For stainless steel For mild steel and high tensile strength steel
Limit value Drying Drying Product name Tip color Imprinting
Type of coating Product name of moisture temperature() period(min.)
CS-200 Green -
NC-308, NC-308L
CS-201 Blue -
NC-308EL,NC-309
NC-309L, NC-309EL CS-204 Brown -
Support Data
Support Data
Lime titania NC-309Mo, NC-309MoL 1.0% 250-300 60-90 CS-207 Yellow -
type NC-316, NC-316L CS-200Z White -
NC-316EL, NC-317L
LT-25 Orange -
NC-347
LTI-25 White -
NC-310, NC-312 150-200 30-60 CL-100 Gray E6010
NC-410, NC-430 0.5% 300-350 CL-101 Black E6011
CR-12 Blue E6012
CR-13 Yellow E6013
For cast iron CR-13V Black E6013
Limit value Drying Drying CR-14 Gray E7014
Type of coating Product name of moisture temperature() period(min.)
LH-100 White LHE7016
CI-400, CI-500 LH-100V Black E7048
Grahite type 1.5% 70-100 30-60
CI-600, CI-700 LH-28W Green WE7016
CR-24 Yellow E7024
CF-120 Blue-Black E6027
CF-120Z White ZE6027
CG-100 Purple CG-100
2. Fluxes For Submerged Arc Welding LC-300 Blue E7016
For mild steel and high tensile strength steel LC-300Z Black ZE7016
LC-300L Silver LE7016
Drying Drying
Type of coating Product name temperature() period(min.) LC-300T Red TE7048
LC-300V Green VE7048
CA-502, CA-506, CA-508,
LC-400 Red FE7016
Bonded type CA-512, CA-514, CA-522,
200-350 60 LC-600 Green E9016-G
CA-526, CA-502H, CA-506S, CA-508P
LC-700 Blue-Black E10016-G
LC-800 Purple E11016-G
LC-80E Yellow LC-80E
LC-118 White E11018-M
For stainless steel
LC-128 Yellow E12018-M
Drying Drying
Type of coating Product name LC-318 Pink E7018
temperature() period(min.)
LC-328 White E7028
Bonded type CA-101S 200-300 60 LC-418 Blue E8018-G
LC-618 Yellow E9018-G
LC-618M Red E9018-M
LC-718 Black E10018-M
336 337
For high tensile strength weather proof steel For hardsurfacing
Product name Tip color Imprinting Product name Tip color Imprinting
LCW-300 Orange E7016-G CH-13CR Orange CH-13CR
LCW-318 White E7018-W1 CH-50 Silver CH-50
LCW-400 Green E8016-G CH-60 Black CH-60
Support Data
Support Data
LCW-418 Silver E8018-W2 CH-70 Light Brown CH-70
LCW-500 White DA5000W CH-70K Blue-Black CH-70K
CH-80 Blue CH-80
CH-80K Pink CH-80K
CH-90 Yellow CH-90
For low temperature service steel
CH-210 Green CH-210
Product name Tip color Imprinting
CH-80V Pink CH-80V
LC-300NS Yellow NS E7016-G
CH-350 White CH-350
LPA-100 Yellow E8016-G
CH-800M Gray EFe5-B
LPA-118 Black E8018-C3
CH-80R Green CH-80R
LPA-200 Orange E8016-C1
CH-200 Pink CH-200
LN-50 Green E8016-C2
CH-350R Light Green CH-350R
LN-300 Pink E8016-C2
LC-318N White E7018-1
For stainless steel
Product name Tip color Imprinting
NC-308 Yellow E308-16
NC-308L Red E308L-16
For low alloy heat resistance steel NC-308EL First: Red Second: Black E308EL-16
Product name Tip color Imprinting NC-309 Back E309-16
LC-300B Black BE7016 NC-309L Yellow-Green E309L-16
CM-50 Siver E8016-B6 NC-309EL First:Yellow-Green Second:Black E309EL-16
CM-76 Blue-Black E7016-A1 NC-309Mo Silver E309Mo-16
CM-78 Red E7018-A1 NC-309MoL Silver E309LMo-16
CM-70 Blue E7010-A1 NC-310 Pink E310-16
CM-86 Green E8016-B1 NC-312 Green E312-16
CM-90 Gray E8016-B8 NC-316 White E316-16
CM-96 Light Green E8016-B2 NC-316L Green E316L-16
CM-98 White E9018-B2 NC-316EL First:Green Second: Black E316EL-16
CM-103 Gray CM-103 NC-317L Black-Brown E317L-16
CM-106 Brown E9016-B3 NC-347 Blue E347-16
CM-108 Orange E9018-B3 NC-410 Purple E410-16
CM-108L Green E9018-B3L NC-430 Light-Brown E430-16
CM-93 Yellow E8013-B2 NC-318 Gray E318-16
CM-98L Pink E8018-B2L NC-307 Orange E307-16
CM-86B5 Purple E8016-B5 NC-410NiMo Purple E410NiMo-16
338 339
UNIT WEIGHT OF COVERED ARC WELDING ELECTRODES
For mild steel
For cast iron
Unit weight (g/ea)
Product name Tip color Imprinting Product
name 2.6300a) 3.2350 4.0350b) 5.0350b) 6.0450
CI-400 Red ENiFe-CI 350 400 400
CI-500 White ENi-CI CR-13 20 29 53 73 124
CI-600 Yellow ESt CR-12 21 30 53 - -
Support Data
Support Data
CI-700 White ECl CR-13V 20 30 53 - -
CS-200 19 29 54 82 128
CS-200Z - 29 54 82 -
CS-201 19 29 54 82 128
LT-25 - 99 56 88 -
2. TIG Welding Consumables LTI-25 - 30 56 87 -
LH-100 20 30 55 88 135
For mild steel and 50kgf/ class high tensile strength steel
LH-100V - 30 50 81 -
Product name Tip color
LH-28W 18 30 55 87 -
TGC-50 Dark Blue
CL-100 18a) 27 40b) 64b) -
TGC-50T Black
CL-101 18a) 30 41b) 65b) -
TGC-50S Yellow
340 341
For hardsurfacing For low temperature service and low alloy heat resistance steel
Unit weight (g/ea) Unit weight (g/ea)
Product Product
name 2.6300a) 3.2350 4.0350b) 5.0350b) 6.0450 name 2.6300a) 3.2350 4.0350b) 5.0350b) 6.0450
350 400 400 350 400 400
CH-13CR - 34 54 85 - LC-300NS 19 31 57 85 -
Support Data
Support Data
CH-50 - 35 56 89 - LPA-100 19 29 53 87 -
CH-60 - 31 57 88 - LPA-200 - 29 57 84 -
CH-70 - 31 56 87 - LC-300B - 33 55 87 -
CH-70K - 32 55 87 - CM-50 - 32 56 87 -
CH-80 - 33 56 88 - CM-70 - 31 56 87 -
CH-80K - 32 55 86 - CM-76 - 30 54 83 -
CH-80R - 34 60 86 - CM-78 - 34 59 87 -
CH-90 - 34 65 100 - CM-86 - 31 56 86 -
CH-200 - 30 57 86 - CM-90 - 33 58 88 -
CH-210 - 36 75 101 - CM-96 - 30 54 85 -
CH-350 - 31 55 86 - CM-98 - 32 59 92 -
CH-350R - 34 60 96 - CM-103 - 32 56 87 -
CM-108 - 34 57 84 -
CM-106 - 31 57 89 -
For cast iron
Unit weight (g/ea)
Product For stainless steel
name 2.6300a) 3.2350 4.0350b) 5.0350b) 6.0450
350 400 400 Unit weight (g/ea)
CI-400 - 29 - - - Product
name 2.6300a) 3.2350 4.0350b) 5.0350b) 6.0450
CI-500 - 31 - - - 350 400 400
CI-600 - 29 50 - - NC-308 19 a) 33 51 b) 79 b) -
NC-308L 18a) 36 51b) 80b) -
NC-308EL 19a) 34 51b) 80b) -
NC-309 18a) 36 58b) 78b) -
NC-309L 19a) 36 52b) 79b) -
NC-309EL 19a) 35 51b) 79b) -
NC-309Mo - 37 52b) 81b) -
NC-MoL - 36 52b) 80b) -
NC-316 18a) 37 49b) 77b) -
NC-316L 19a) 36 51b) 79b) -
NC-316EL 19a) 35 50b) 80b) -
NC-347 19a) 36 49b) 78b) -
342 343
For mild steel and high tensile strength steel
Unit weight (g/ea)
Product
name 4.0450c) 5.0550d) 5.0700 6.4700 6.0700
550d) 700
CR-24 76c) 200 270 - -
Support Data
a) Dia.300
b) Dia.350
08
c) Dia.450
d) Dia.550
Reference Data
344
Reference Data
346
NOTES ON USAGE OF COVERED ARC WELDING ELECTRODES FOR MILD STEEL
Thickness Flat Horizontal-Fillet Vertical-Down Vertical, HoriZontal, Over-Head
2 CR-13 2, 2.6 - CR-13V 2, 2.6 CR-13 2, 2.6
2 3.2 CR-13, LT-25 2.6, 3.2 - CR-13V 2.6, 3.2 CR-13, LT-25 2.6, 3.2
3.2-6 CR-13, LT-25, CS-200 3.2, 4 - CR-13V, CL-100 2.6, 4 CR-13, LT-25 CS-200 3.2, 4
6-12 LT-25, CS-200 4, 5 - - LT-25, CS-200 4
CS-200, LT-25, CF-120 4, - -
12-25 CS-200, LT-25 4, 5
5, 6, CR-13 6 (cover pass)
LH-100, 4, 5 (1-3 layer)
, LH-100, 4 (1-2 layer)
25-35 CS-200, LT-25, CF-120 4 5 - -
6 (2-4 layer up) CR-13 6 CS-200, ST-25 5 (2-3 layer up)
8 (cover pall)
LH-100, 4, 5, 6, 8 - -
35 LH-100, 4, 5
CF-13 6, 8, (cover pass)
2 CR-13, 2, 2.6 CR-13 2, 2.6 CR-13V 2, 2.6 CR-13 2, 2.6
2 3.2 CR-13, LT-25 2.6, 3.2 LT-25 CR-13, 2.6, 3.2 CR-13V 2.6, 3.2 CR-13, LT-25 2.6, 3.2
LT-25, CR-13, CS-200 CR-13V, CL-100 3.2, 4
3.2-6 CR-13, LT-25, CS-200 3.2, 4 CR-13, LT-25, CS-200 3.2, 4
3.2, 4 LH-100V 3.2, 4 (V-Down)
LT-25, CS-200, CF-120 CF-120, 4, 5, 6 (1 layer)
6-12 LH-100V 4, 5 (V-Down) LT-25, CS-200 4, 5
4, 5, 6 CS-200, LT-25, 4, 5, 6
CS-200, LT-25, 5, 6, CF-120 CF-120, 5, 6, 6.4(1 layer) -
12-25 CS-200, LT-25 4, 5
5, 6, 6.4 CS-200, LT-25, 5, 6, 6.4
LH-100, 4, 5 (1-3 layer) LH-100, 4, 5 (1-3 layer)
CS-200, LT-25, CF-120 CS-200, LT-25 - LH-100 4, 5 (1 layer)
25-35
5, 6, 8(2.4 layer up) 4, 5, 6 (2.4 layer up) CS-200, LT-25 5 (3 layer)
CR-13 6, 8 (cover pass) CR-13 5, 6 (cover pass)
35
LH-100, 4, 5, 6, 8 LH-100, 4, 5, 6 - LH-100, 4, 5
CR-13 6, 8, (cover pass) CR-13 6, 8, (cover pass)
Butt Welding Fillet Welding
Type of steel
90kgf/ class
80kgf/ class
70kgf/ class
60kgf/ class
55kgf/ class
50kgf/ class
100kgf/ class
(
( HW56
HW63
HW40
HW45
SM570
SM520
SM490
(HW90)
(HW80)
(HW70)
(HW36)
SM490Y
Standard
JIS(WES)
25
13
25
13
25
13
25
13
25
13
25
13
25
13
13-25
13-25
13-25
13-25
13-25
13-25
13-25
Thickness
-
-
-
-
-
40-150
40-150
40-150
PREHEATING AND APPLICABLE ELECTRODES
150-200
120-200
100-150
150-200
120-200
100-150
150-200
120-200
100-150
150-200
100-200
100-150
100-150
Temp.()
Preheating
1. Preheating and applicable electrodes of high tensile strength steel
LC-128
LC-800, 118
LC-700, 718
LC-400, 418
LC-300, 318, 328
LC-300, 318, 328
347
Reference Data
2. Preheating, interpass temp., PWHT and applicable electrodes of stainless steel 4. Preheating, PWHT and applicalble electrodes of alloyed steel
Reference Data
stainless steel STPA-11 100- 600- LC-300
E309, E310 200-300 700-760 0.2% Mo - - - 1
STBA-11 200 650 318,328
E430 100-200 700-800
Ferritic A204A A161-T
SB450M STPA-12 100- 650- CM-76
stainless steel 0.5% Mo A204B A209-T 2
E309, E310 100-200 700-800 SB480M STBA-12 200 700 CM-78
A204C A335-T
Austenitic Austenitic electrode - -
stainless steel 1% Cr STPA-21 150- 690- CM-96
- - A335-P2 2
-0.3%Mo STBA-21 300 740 CM-98
A199-T22
2.25% Cr STPA-24 A200-T22 200- 710- CM-106
- A387D 2
-1% Mo STBA-24 A213-T22 350 760 CM-108
A335-P22
3. Preheating, PWHT of welding of stainless steel and dissimilar metals (unit:) A199-T5
5% Cr STPA-25 A200-T5 250- 730-
Austenitic Martensitic Ferritic - A357 2 CM-50
-0.5% Mo STBA-25 A213-T5 400 780
stainless steel stainless steel stainless steel
Type of steel A335-P5
(SUS304,309,310,316etc.) (SUS410,420etc) (SUS430, 405etc)
348 349
Reference Data
350
5. Preheating temp. and applicable electrode of similar metal welding of copper and its alloy
Brass
Red brass
Deoxidized Copper
Naval brass
Nickel silver
Cupro-nickel
Silicon bronze
Special Albronze
Phosphor bronze
JIS
(655)
(653)
(651)
(ASTM)
C7150
C7060
C7451
C7541
C7521
C7351
C6301
C6280
C6161
C5212
C5191
C5100
C2400
C2300
C2200
C2100
C4640
C4621
C2801
C2720
C2680
C2600
C1221
C1220
C1201
Cu
9.5Al-Cu
9.5Al-Cu
8.5Al-Cu
3.3Si-Cu
2.5Si-Cu
1.6Si-Cu
95Cu-5Zn
30Ni-70Cu
10Ni-90Cu
Chemical
70Cu-30Zn
85Cu-15Zn
90Cu-10Zn
60Cu-40Zn
63Cu-37Zn
65Cu-35Zn
70Cu-30Zn
Composition
18Ni-73Cu-9Zn
92Cu-8Sn-0.2P
94Cu-6Sn-0.2P
95Cu-5Sn-0.2P
62Cu-37Zn-1Sn
10Ni-65Cu-25Zn
19Ni-62Cu-19Zn
18Ni-64Cu-18Zn
60Cu-39Zn-0.8Sn
DCu
DCuSiB
DCuSiB
Copper-
DCuAIA
DCuAINi
DCuSnA
DCuSnA
Nickel type
Applicable
electrode (JIS)
6. Preheating temp. and applicable electrode of copper and its alloy
-
-
150-250
200-300
300-400
400-500
temp. ()
Preheating
351
Reference Data
FERRITE NUMBER DETERMINATION DIAGRAM AND FN/FERRITE
COMPOSITION AND STRUCTURE OF STAINLESS STEEL WELD METAL PERCENTAGE CONVERSION CHART
Reference Data
Reference Data
A : Austenite, M: Martensite, F: Ferrite
Composition of weld metal of dissimilar metal welding
Wn=X-Pn (X-Y) Ferrite Number Determination Diagram and FN/Ferrite Percentage Conversion Chart
Wn: Composition of weld metal of n layer Note : The N content applied in using the above chart is preferably determined through an
X: Original composition of weld metal analysis test. If, however, such a test is impossible, the following percentage should
Y: Original composition of base metal be used.
A For covered arc welding process : 0.08%
P: Penetration rate =
A+B For other welding processes : 0.06%
352 353
USAGE OF COVERED ARC WELDING ELECTRODE FOR HARDSURFACING Selection diagram of covered arc welding electrodes for hardsurfacing
Base metal and carbon equivalent
Applicable Carbon
Workpiece Type of steel
steel (JIS) equivalent (%)
Reference Data
0.45-0.55C steel S45C 0.50-0.70
Track links Middle carcon-low Cr steel S Cr4 0.65-0.75
Middle carvon-low Cr-Mo steel SCM3 0.70-0.80
High Mn steel SCMnH -
Dipper teeth
Middle carbon-low Cr steel S Cr4 0.65-0.75
Cast steel SC49 0.35-0.40
Cutter knives Low Mn cast steel SCA2 0.50-0.55
of dredger Middle carbon steel S45C 0.55-0.65
Middle carbon-Ni-Cr-Mo steel SNCM9 0.80-0.90
Cast steel SC46 0.35-0.40
Pump casings Cr-Mn cast steel SCA51 0.65-0.75
of dredger Cast steel containing Cu - 0.65-0.75
High Cr cast iron - -
Crusher jaws High Mn steel SC MnH -
Middle carbon steel S40C 0.40-0.65
Middle carbon-Ni-Cr-Mo steel SN CM1 0.70-0.80
Gears
Cr-Mo steel SCM4 0.50-1.00
Cast iron - -
Middle carbon steel - 0.50-0.90
High carbon steel - 0.80-1.50
Rollers
High carbon-Cr-Mo steel - 1.40-2.50
Cast iron - -
Carbon tool steel 1.0-1.2
SK3
Dies Steel -
Punches SKD6
High speed steel -
SKH3
Hard metal -
Cast steel SC46 0.35-0.40
Valves Stainless steel SCS14 -
Cu alloy - -
1 1 1 1 1
Ceq(%) = C + Si + Mn + Cr + Mo + Ni
24 6 5 4 15
354 355
3) Application of hardfacing welding consumables
For civil engineering and construction
Product Name Base Metal(eg.) Recomended Consumables etc Product Name Base Metal(eg.) Recomended Consumables etc
Bulldozer ldler Buttering Buttering Preheat
Bucket Facing Welding Facing Welding Preheat:70~150
JIS LH-100 200
DF 2B CH-70
D 5016 LC-300 Buttering
Middle Carbon Steel D 5316 LC-400 for multipass welding DF 3B CH-70K
General Cast Steel DF 3C CH-80
Reference Data
Reference Data
Low Alloy Steel Facing Welding Facing Welding
DF 2B CH-50,CH-60 for a lot of rocks CH-80R
DF 2A CH-350 DF MA for a lot of rocks
CH-350R DF MB CH-90
Bulldozer Sprocket Buttering Buttering Preheat DF ME CH-210
JIS LH-100 200
D 5016 LC-300 Buttering for multipass welding Bucket Tooth Buttering Buttering Preheat:Room Teperature~50
Middle Carbon Steel D 5316 LC-400 JIS NC-316
Low Alloy Steel Facing Welding Facing Welding
D 316,DFME CH-210
DF 2B CH-50,CH-60
Facing Welding Facing Welding
DF 2A CH-350 High Mn Steel
CH-350R DFMA,DFMB CH-90
DFME CH-210
Bulldozer Shoe Facing Welding Facing Welding Preheat:200
End edge
DF 3B CH-70K Post weld heating:250
CH-80
Middle Carbon Steel Welding CH-80R
Mn Steel D 5016 Welding CH-80K
LH-100
LC-300 Shovel Roller JIS Buttering Preheat: 70~150
Facing Welding Facing Welding No need preheat D5016 LH-100 Buttering for multipass welding
DFMA, DFME CH-90,CH-210 D5316 LC-300
High Mn Steel (Final Layer) (Final Layer) Facing Welding LC-400
DF 2B, DF 3B CH-70,CH-70K Middle Carbon Steel DF2A Facing Welding
Welding Welding Low Alloy Steel DF2B CH-50,CH-60
D316,DFME NC-316L,CH-200 CH-70,CH-200
Bulldozer Link Buttering Buttering Preheat:250 CH-230
JIS LH-100 Post weld heating:300 CH-350
D 5016 LC-300 Slow Cooling, Be careful of CH-350R
High Carbon Steel D 5316 LC-400 crack in fast heating and cooling
Cr-Mo Cast Steel Facing Welding Facing Welding
Shovel Sprocket JIS Buttering Preheat: 100~150
DF 2B CH-80,CH-70
DF 3B,DF,3C CH-70K D5016 LH-100 Buttering for multipass welding
CH-80R D5316 LC-300
Facing Welding LC-400
Bulldozer front Buttering Buttering Preheat:200
wheel JIS LH-100,LC-300 Buttering for multipass welding Middle Carbon Steel DF2A Facing Welding
D 5016 LC-400 Low Alloy Steel DF2B CH-50,CH-60
Silicon, Mn Cast Steel D 5316 Facing Welding CH-70,CH-200
Facing Welding CH-50,CH-60 CH-230
DF 2A,DF 2B CH-70,CH-350 CH-350
CH-200,CH-350R CH-350R
CH-230
356 357
Product Name Base Metal(eg.) Recomended Consumables etc Product Name Base Metal(eg.) Recomended Consumables etc
Shovel ldler JIS Buttering Preheat: 100~150 Bulldozer End-Bit Buttering Buttering Preheat:200
D5016 LH-100 Buttering for multipass welding JIS LH-100 Post weld heating:250 Slow Cooling
D5316 LC-300 D5016,D5316 LC-300 Buttering for multipass welding
Middle Carbon Steel Facing Welding LC-400 Facing Welding LC-400
Low Alloy Steel DF2A Facing Welding Carbon Tool Steel DF3B,4DF3C Facing Welding
Reference Data
Reference Data
DF2B CH-50,CH-60 DF4B CH-70K
CH-70,CH-200 for a lot of rocks CH-80
CH-230 DFMA,DFMB for a lot of rocks
CH-350 DFME CH-90,CH-210
CH-350R
Bulldozer Cutting Edge Buttering Buttering Preheat:200
Elivator Bucket Buttering Buttering Preheat: 70~150 JIS LH-100 Post weld heating:250 Slow Cooling
JIS LH-100 Buttering for multipass welding D5016,D5316 LC-300 Buttering for multipass welding
D5016 LC-300 Facing Welding LC-400
D5316 LC-400 Carbon Tool Steel DF3B,4DF3C Facing Welding
Middle Carbon Steel Facing Welding Facing Welding DF4B CH-70K
DF2A CH-50,CH-60 for a lot of rocks CH-80
DFMA,DFMB for a lot of rocks
DF2B CH-70,CH-200
DFME CH-90,CH-210
CH-230
CH-350
Bulldozer Trunnion Buttering Buttering Preheat:150
CH-350R
JIS LH-100 Buttering for multipass welding
D 5016 LC-300
Pinion Gear Buttering Buttering Preheat: 70~150
D 5316 LC-400
JIS LH-100 Buttering for multipass welding Face Quenching Facing Welding Facing Welding
D5016 LC-300 Steel DF2A,DF2B CH-50,CH-70
D5316 LC-400 CH-60,CH-350
Middle Carbon Steel Facing Welding Facing Welding CH-200
DF2A CH-50,CH-60 CH-230
DF2B CH-70,CH-200 CH-350R
CH-230
CH-350 Bulldozer Shank Tip Buttering Buttering Preheat:200
CH-350R JIS LH-100,LC-300 Post weld heating:250 Slow Cooling
D5016,D5316 LC-400 Buttering for multipass welding
Bucket Lip JIS Buttering Preheat: 70~150 Facing Welding Facing Welding
D5016 LH-100 Buttering for multipass welding High Carbon Steel DF3C,DF3B CH-70K,CH-80
D5316 LC-300 for a lot of rocks CH-80K
Facing Welding LC-400 DFMA for a lot of rocks
Low Mn Cast Steel DF2A Facing Welding DFMB CH-90
DF2B CH-50,CH-60 DFME CH-210
CH-70,CH-200
CH-230 Bulldozer Roller Buttering Buttering Preheat: 70~150
CH-350 JIS LH-100,LC-300
CH-350R D5016 LC-400
D5316 Facing Welding
Bucket Pin Facing Welding Facing Welding Preheat: 70~150 Middle Carbon Steel Facing Welding CH-50,CH-60
DF2B CH-70 Buttering for multipass welding DF2A CH-70,CH-200
Face Quenching Steel DF3B CH-70K DF2B CH-230
DF3C CH-80 CH-350
CH-80R CH-350R
340 341
For dredging Product Name Base Metal(eg.) Recomended Consumables etc
Product Name Base Metal(eg.) Recomended Consumables etc Cone Crusher Liner Buttering Buttering Preheat: Room Teperature~50
Pump Casing Buttering Buttering Preheat:700~750 JIS D5016 LH-100,LC-300 Buttering for multipass welding
JIS D316 LH-100,LC-300 D5316 LC-400
Carbon Cast Steel D5016,D5316 LC-400,NC-316 High Manganese Facing Welding Facing Welding
Low Manganese Facing Welding Facing Welding Steel DFMA,DFMB CH-90,CH-210
Steel Casting DF2B,DF3B CH-70 DFME Final Layer
DF3C CH-70K Final Layer CH-70
Reference Data
Reference Data
High Cr-Fe type CH-80 DF2B,DF3B CH-70K
W-carbide type CH-80R CH-80R
CH-80K
Cone Crusher Mantle Buttering Buttering Preheat: Room Teperature~50
Pump Impeller Buttering Buttering Preheat:700~750 JIS D5016 LH-100,LC-300 Buttering for multipass welding
JIS D316 LH-100,LC-300 D5316 LC-400
Carbon Cast Steel D5016,D5316 LC-400,NC-316 High Manganese Facing Welding Facing Welding
Low Manganese Facing Welding Facing Welding Steel DFMA,DFMB CH-90,CH-210
Steel Casting DF2B,DF3B CH-70 DFME Final Layer
DF3C CH-70K Final Layer CH-70
High Cr-Fe type CH-80 DF2B,DF3B CH-70K
W-carbide type CH-80R CH-80R
CH-80K
Roller Crusher Roll Buttering Buttering Preheat: Room Teperature~50
Cutter Knife Buttering Buttering Preheat:700~750 JIS D5016 LH-100,LC-300 Buttering for multipass welding
JIS D316 LH-100,LC-300 D5316 LC-400
Carbon Cast Steel D5016,D5316 LC-400,NC-316 High Manganese Facing Welding Facing Welding
Low Manganese Facing Welding Facing Welding Steel DFMA,DFMB CH-90,CH-210
Steel Casting DF2B,DF3B CH-70 DFME Final Layer
DF3C CH-70K Final Layer CH-70
High Cr-Fe type CH-80 DF2B,DF3B CH-70K
W-carbide type CH-80R CH-80R
CH-80K
360 361
Product Name Base Metal(eg.) Recomended Consumables etc Product Name Base Metal(eg.) Recomended Consumables etc
TNKER Punch Buttering Facing Welding Preheat: 70~150 Coupling JIS Buttering Preheat: 70~150
High Speed Type CH-13CR DF2A LH-100 Buttering for multipass welding
Carbon Cast Steel DF4A CH-800M LC-300
DF4B LC-600
Reference Data
Reference Data
DF5A Carbon Cast Steel Facing Welding
CH-50,CH-60
CH-200
CH-230
CH-350
Ladle Pin Buttering Facing Welding Preheat: 70~150 CH-350K
DF3B CH-70K
DF3C CH-80R Crusher Hammer Buttering Buttering Water cooling welding
Carbon Cast Steel CH-80 D316 NC-316
DFME CH-210
High Manganese Facing Welding Facing Welding
Steel DFMA CH-90
DFME CH-210
Finish Welding Finish Welding
Crank Shaft JIS Facing Welding Preheat: 70~150 DF3C CH-80R
DF2A CH-50
CH-60 Screw Conveyor DF2B CH-70 No need preheat
DF3B CH-70K
Low Alloy Steel CH-200
DF3C CH-80
CH-230 Mild Steel
CH-80K
CH-350 Low Alloy Steel
CH-80R
CH-350R
362 363
HARDNESS CONVERSION TABLE
Reference Data
920 - - - 67.5 96 - 400 379 379 - 40.8 55 133
900 - - - 67.0 95 - 390 369 369 - 39.8 - 130
880 - 767 - 66.4 93 - 380 360 360 (110.0) 38.8 52 126
860 - 757 - 65.9 92 - 370 350 350 - 37.7 - 123
840 - 745 - 65.3 91 - 360 341 341 (109.3) 36.5 50 119
820 - 733 - 64.7 90 - 350 331 331 - 35.5 - 116
800 - 722 - 64.0 99 - 340 322 322 (108.0) 34.4 47 113
780 - 710 - 63.5 87 - 330 313 313 - 33.3 - 109
760 - 698 - 62.6 86 - 320 303 303 (107.0) 32.2 45 106
740 - 684 - 61.8 84 - 310 294 294 - 31.0 - 102
720 - 670 - 61.0 83 - 300 284 284 (105.5) 29.8 42 99
700 - 656 - 60.1 81 - 295 280 280 - 29.2 - 97.8
690 - 647 - 59.7 - - 290 275 275 (104.5) 28.5 41 95.2
680 - 638 - 59.2 80 - 285 270 270 - 27.8 - 94.1
670 - 630 - 58.8 - 227 280 265 265 (103.5) 27.1 40 92.0
660 - 620 - 58.3 79 224 275 261 261 - 26.4 - 90.6
650 - 611 - 57.8 - 220 270 256 256 (102.0) 25.6 38 88.6
640 - 601 - 57.3 77 217 265 252 252 - 24.8 - 87.2
630 - 591 - 56.8 - 213 260 247 247 (101.0) 24.0 37 85.1
620 - 582 - 56.3 75 210 255 243 243 - 23.1 - 83.7
610 - 573 - 55.7 - 206 250 238 238 99.5 22.2 36 81.0
600 - 564 - 55.2 74 203 245 233 233 - 21.3 - 80.1
590 - 554 - 54.7 - 199 240 228 228 98.1 20.3 34 78.0
580 - 545 - 54.1 72 196 230 219 219 96.7 (18.0) 33 74.5
570 - 535 - 53.6 - 192 220 209 209 95.0 (15.7) 32 71.0
560 - 525 - 53.0 71 189 210 200 200 93.6 (13.4) 30 68.2
550 505 517 - 52.3 - 185 200 190 190 91.5 (11.0) 29 64.7
540 496 507 - 51.7 69 182 190 181 181 89.5 ( 8.5) 28 61.8
530 488 497 - 51.1 - 178 180 171 171 87.1 ( 6.0) 26 59.0
520 480 488 - 50.5 67 175 170 162 162 85.0 ( 3.0) 25 55.5
510 473 479 - 49.8 - 171 160 152 152 87.7 ( 0.0) 24 52.7
500 465 471 - 49.1 66 168 150 143 143 78.7 - 22 49.9
490 456 460 - 48.4 - 164 140 133 133 75.0 - 21 46.4
480 448 452 - 47.7 64 161 130 124 124 71.2 - 20 43.6
470 441 442 - 46.9 - 157 120 114 114 66.7 - - 40.1
460 433 433 - 46.1 62 154 110 105 105 62.3 - - -
450 425 425 - 45.3 - 150 105 95 95 56.2 - - -
440 415 415 - 44.5 59 147 95 90 90 52.0 - - -
430 405 405 - 43.6 - 143 90 86 86 48.0 - - -
420 397 397 - 42.7 57 140 85 81 81 41.0 - - -
364 365
Reference Data
366
STRESS CONVERSION TABLE
Ibs/in2 0.000 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000
(kgf/) (kgf/) (kgf/) (kgf/) (kgf/) (kgf/) (kgf/) (kgf/) (kgf/) (kgf/) (kgf/)
0,000 0,000 0,703 1,406 2,109 2,812 3,515 4,218 4,922 5,625 6.328
10,000 7,031 7,734 8,437 9,140 9,843 10,546 11,249 11,952 12,655 13,359
20,000 14,063 14,765 15,468 16,171 16,874 17,577 18,280 18,983 19,686 20,389
30,000 21,092 21,796 22,499 23,202 23,905 24,608 25,311 26,014 26,717 27,420
40,000 28,123 28,826 29,529 30,233 30,996 31,639 32,342 33,045 33,748 34,451
50,000 35,154 35,857 36,560 37,263 37,966 38,669 39,373 40,076 40,779 41,482
60,000 42,185 42,888 43,591 44,294 44,997 45,700 46,403 47,106 47,810 48,513
70,000 49,216 49,919 50,622 51,325 52,028 52,731 53,434 54,137 54,810 55,543
80,000 56,247 56,950 57,653 58,356 59,059 59,762 60,465 61,168 91,871 62,574
90,000 63,277 63,980 64,683 65,387 66,090 66,793 67,496 68,199 68,902 69,605
100,000 70,308 71,011 71,714 72,417 73,120 73,824 74,527 75,230 75,933 76,636
110,000 77,339 78,012 78,745 79,448 80,151 80,854 81,557 82,261 82,964 83,667
120,000 84,370 85,073 85,776 86,479 87,182 87,885 88,588 89,291 89,994 90,698
130.000 91,401 92,104 92,807 93,510 94,213 94,916 95,619 96,322 97,025 97,728
140,000 98,431 99,134 99,838 100,541 101,244 101,947 102,650 103,353 104,056 104,759
150,000 105,462 106,165 106,868 107,571 108,275 108,978 109,681 110,384 111,087 111,790
160,000 112,493 113,196 113,899 114,602 115,305 116,008 116,712 117,415 118,118 118,821
170,000 119,524 120,227 120,930 121,633 122,336 123,039 123,742 124,445 125,148 225,852
180,000 126,555 127,258 127,961 128,664 129,367 130,070 130,773 131,476 132,179 132,882
190,000 133,585 134,289 134,992 135,695 136,398 137,101 137,804 138,507 139,210 139,913
200,000 140,616 141,319 142,022 142,726 143,429 144,132 144,835 145,538 146,241 146,944
210,000 147,647 148,850 149,058 149,756 150,459 151,163 151,866 152,569 153,272 153,975
220,000 154,678 155,381 156,084 156,787 157,490 158,193 158,896 159,599 160,303 161,006
230,000 161,709 162,412 163,115 163,818 164,521 165,224 165,927 166,630 167,333 168,036
240,000 168,740 169,443 170,146 170,849 170,552 172,255 172,958 173,661 174,364 175,067
250,000 175,770 176,473 177,777 177,880 178,583 179,286 179,989 180,692 181,395 182,098
Ibs/in2 100 200 300 400 500 600 700 800 900
kgf/ 0.0703 0.1406 0.2109 0.2812 0.3515 0.4218 0.4922 0.5625 0.6328
0
90
80
70
60
50
40
30
20
10
200
190
180
170
160
150
140
130
120
110
100
ft-lbf
0
kgfm
9.678
8.295
6.913
5.530
4.148
2.765
1.383
0.000
27.651
26.268
24.886
23.503
22.121
20.738
19.356
17.973
16.591
15.208
13.826
12.443
11.060
ft-lbs=0.13825728kgf-m
1
kgfm
9.816
8.434
7.051
5.669
4.286
2.903
1.521
0.138
27.789
26.407
25.024
23.642
22.259
20.877
19.494
18.111
16.729
15.346
13.964
12.581
11.199
2
kgfm
9.954
8.572
7.189
5.807
4.424
3.042
1.659
0.277
27.928
26.545
25.162
23.780
22.397
21.015
19.632
18.250
16.867
15.485
14.102
12.719
11.337
3
kgfm
8.710
7.328
5.945
4.562
3.180
1.797
0.415
28.066
26.683
25.301
23.918
22.536
21.153
19.770
18.388
17.005
15.623
14.240
12.858
11.475
10.093
IMPACT VALUE CONVERSION TABLE
4
kgfm
8.848
7.466
6.083
4.701
3.318
1.936
0.533
28.204
26.821
25.439
24.056
22.674
21.291
19.909
18.526
17.144
15.761
14.379
12.996
11.613
10.231
5
kgfm
8.897
7.604
6.222
4.839
3.456
2.074
0.691
28.342
26.960
25.577
24.195
22.812
21.430
20.047
18.664
17.282
15.899
14.517
13.134
11.752
10.369
6
kgfm
9.125
7.742
6.360
4.977
3.595
2.212
0.830
28.481
27.098
25.715
24.333
22.950
21.568
20.185
18.803
17.420
16.038
14.655
13.272
11.890
10.507
7
kgfm
9.263
7.881
6.498
5.115
3.733
2.350
0.968
28.619
27.236
25.854
24.471
23.089
21.706
20.323
18.941
17.558
16.176
14.793
13.411
12.028
10.646
8
kgfm
9.401
8.019
6.636
5.254
3.871
2.489
1.106
28.757
27.374
25.992
24.609
23.227
21.844
20.462
19.079
17.697
16.314
14.932
13.549
12.166
10.784
9
(ft-lbs kgf-m)
kgfm
9.540
8.157
6.775
5.392
4.009
2.627
1.244
28.895
27.513
26.130
24.748
23.365
21.983
20.600
19.217
17.835
16.452
15.070
13.687
12.305
10.922
367
Reference Data
TEMPERATURE CONVERSION TABLE () STANDARDS ON WELDING
ISO International Organization for Standardization
-459.4 -273 40 4.4 170 76.7 740 393.3
-440 -262 42 5.6 172 77.8 760 404.4 KS Korea industrial staldards
-430 -257 44 6.7 174 78.9 780 415.6 ASTM American Society for Testing and Materials
-420 -251 46 7.8 176 80.0 800 426.7
-410 -246 48 8.9 178 81.1 820 437.8 AWS American Welding Society
-400 -240 50 10.0 180 82.2 840 448.9 IIW International Institute of Welding
-390 -234 52 11.1 182 83.3 860 460.0
Reference Data
Reference Data
JIS Japanese Industrial Standards
-380 -229 54 12.2 184 84.4 880 471.1
-370 -223 56 13.3 186 85.6 900 482.2 JRS Japanese National Railroad Standards
-360 -218 58 14.4 188 86.7 920 493.3 AISI American Iron and Steel Institute
-350 -212 60 15.6 190 87.8 940 504.4
-340 -207 62 16.7 192 88.9 960 515.6 DIN Deutche Ingenieur Normen
-330 -201 64 17.8 194 90.0 980 527 BS British Standards
-320 -196 66 18.9 196 91.1 1000 538
20.0 198 92.2 1020 549 MIL Military Specifications and Standards
-310 -190 68
-300 -184 70 21.1 200 93.3 1040 560 NF Norme Francaise
-290 -179 72 22.2 202 94.4 1060 571 UNI Ente Nazionale Italiano di Unificazione
-280 -173 74 23.3 204 95.6 1080 582
-270 -168 76 24.4 206 96.7 1100 593 ASA American Standard Association
-260 -162 78 25.6 208 97.8 1120 604 ASME American Society of Mechanical Engineers
-250 -157 80 26.7 210 98.9 1140 616
-240 -151 82 27.8 212 100.0 1160 627 SAE Society of Automotive Engineers
-230 -146 84 28.9 214 101.1 1180 638 ABS American Bureau of Shipping
-220 -140 86 30.0 216 102.2 1200 649 NK Nippon Kaiji Kyokai
-210 -134 88 31.1 218 103.3 1220 660
-200 -129 90 32.2 220 104.4 1240 671 LR Lloyd's Register of Shipping
-190 -123 92 33.3 230 110.0 1260 682 BV Bureau veritas
-180 -118 94 34.4 240 115.6 1280 693
-170 -112 96 35.6 250 121.1 1300 704 DNV Det Norske Veritas
-160 -107 98 36.7 260 126.7 1320 716 GL Germanischer Lloyd Chinese
-150 -101 100 37.8 270 132.2 1340 727 CR Chinese Register of Shipping
-140 -96 102 38.9 280 137.8 1360 738
-130 -90 104 40.0 290 143.3 1380 749 KR Korean Register of Shipping
-120 -84 106 41.1 300 148.9 1400 760 CSA Canadian Standards Association
-110 -79 108 42.2 310 154.4 1420 771
-100 -73 110 43.3 320 160.0 1440 782
-90 -68 112 44.4 330 165.6 1460 793
-80 -62 114 45.6 340 171.1 1480 804
-70 -57 116 46.7 350 176.7 1500 816
-60 -51 118 47.8 360 182.2 1520 827
-50 -45.6 120 48.9 380 187.8 1540 838
-40 -40.0 122 50.0 380 193.3 1560 849
-30 -34.4 124 51.1 390 198.9 1580 860
-20 -28.9 126 52.2 400 204.4 1600 871
-10 -23.3 128 53.3 410 210.0 1620 882
0 -17.8 130 54.4 420 215.6 1640 893
2 -16.7 132 55.6 430 221.1 1660 904
4 -15.6 134 56.7 440 226.7 1680 916
6 -14.4 136 57.8 450 232.2 1700 927
8 -13.3 138 58.9 460 237.8 1720 938
10 -12.2 140 60.0 470 243.3 1740 949
12 -11.1 142 61.1 480 248.9 1760 960
14 -10.0 144 62.2 490 254.4 1780 971
16 -8.9 146 63.3 500 260.0 1800 982
18 -7.8 148 64.4 520 271.1 1820 993
20 -6.7 150 65.6 540 282.2 1840 1004
22 -5.6 152 66.7 560 293.3 1860 1016
24 -4.4 154 67.8 580 304.4 1880 1027
26 -3.3 156 68.9 600 315.6 1900 1038
28 -2.2 158 70.0 620 326.7 1920 1049
30 -1.1 160 71.1 640 337.8 1940 1060
32 0. 162 72.2 660 348.9 1960 1071
34 1.1 164 73.3 680 360.0 1980 1082
36 2.2 166 74.4 700 371.1 2000 1093
38 3.3 168 75.6 720 382.2 0
=( 9 )+32 =5/9(-32)
5
368 369
CHOSUN WeldiNg CO., ltd.
CS HOLDINGS CO.,LTD.
CHOSUN BLDG, 830-47. Yeoksam-Dong, Kangnam-Ku, Seoul, Korea
TEL : +82-2-3459-9363 FAX : +82-2-553-6116
C.P.O.BOX : 445 Seoul, Korea E-mail : export@csweld.com
Http://www.chosunwelding.com
2013. 11