WPS PQR

WPS NO.
:
DATE :
PQR NO.:
CLIENT : Hindustan Petroleum Corporation Limited
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION

(REF. SPECIFICATION : ASME SECTION IX)
JOINT DESIGN (QW 402) SKETCH / DETAIL : 1
Type : SQ BUTT
Backing : NO
Backing Material Type / Grade : NA
WELDING PROCESS : SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. : GR.B To GR.B
P. No. : 1 To 1
Group No. : 1 To 1
Thick of Coupon : 6 mm
Thickness Range : 6 mm
FILLER MATERIAL (QW 404)
Spec. No. (SFA) : 5.1 Filler Size
AWS No. (CLASS) : E 6013 Electrode Flux Type
A. No.: : 1 Backing / Storage
F. No.: : 2 Consumable Insert
Make : ESAB/ADVANI/D&H
POSITION (QW 405)
Position of Groove : 3G Position of Fillet
AWS No. (CLASS) : UPHILL
PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 4
Preheat Temp. (Min) : NA Temperature
Interpass Temp. (Max) : NA Time
Preheat Maint : NA Other
GAS (QW 408)
Shielding Gas : NA Flowrate
Percentage Comp. : NA Gas Backing
Trailing : NA Purging
ELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)
Current Mode : DC String or weave Bead
Volts : 18 to 30 Orifice or Gas Cup Size
Electrical Polarity : STRAIGHT Initial / Interpass Cleaning
Amperage : 80 TO 140 Method of back gauging
Tungsten Electrode Size & Type : NA Oscillation
Mode of Metal Transfer (GMAW) : NA Contact Tube to work distance
Elect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side)
Other : NA Multiple of Single Electrode
Travel Speed Range
Peening
WELDING PROCEDURE
Filler Material Current & Voltage
Pass No. Welding Process
Class Dia Type & Pol. Amps Range Volts Range
ROOT SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24

SUB. PASS SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28
AFTER BACK CHIP - - - - -
FINAL SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28
APPROVAL HINDUSTAN PETROLUEM CORP. LTD
NAME :
SIGNATURE :
DATE :
DING PROCEDURE SPECIFICATION
ECIFICATION : ASME SECTION IX)
SKETCH / DETAIL : 1 (A)
FIG 1 (A)
: 3.15 mm
: -
: As per Manuf. Std.
: None
: NA
POST WELD HEAT TREATMENT (QW 407)

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
Travel Speed Heat Input

mm / min kJ / mm
85 to 100
90 to 125
-
90 ot 125
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : SQ BUTT
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
Thickness Range : 6 to 8 mm
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Current Mode : DC String of weave Bead
Electrical Polarity : REVERSE Initial / Interpass Cleaning
Travel Speed Range
Peening
WELDING PROCEDURE

SUB. PASS SMAW E6013 4 STRAIGHT 120 to 190 24 to 28
FINAL SMAW E6013 4 STRAIGHT 120 to 180 24 to 28
NAME :
SIGNATURE :
DATE :
PROCEDURE SPECIFICATION
CATION : ASME SECTION IX)
SKETCH / DETAIL : 1 (B)
FIG 1 (B)
: 3.15 / 4 mm
: -
: None
: NA

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 100
100 to 150
-
100 ot 150
100 ot 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : SINGLE "V"
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
FIG 1 (B)
: 3.15 / 4 mm
: -
: None
: NA

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 100
100 to 150
-
100 ot 150
100 ot 150
WPS NO.:
DATE :
PQR NO.:
LOCATION : MAHUL TERMINAL

Type : SQ BUTT
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

SUB. PASS SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28
FINAL SMAW E6013 3.15 STRAIGHT 90 to 130 24 to 28
NAME :
SIGNATURE :
DATE :
FIG 2 (A)
: 3.15 mm
: -
: None
: NA

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
85 to 100
90 to 125
-
90 ot 125
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : SQ BUTT
Backing : NO

P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 2(B)
FIG 2 (B)
: 3.15 / 4 mm
: -
: None
: NA

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 100
100 to 150
-
100 ot 150
100 ot 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO FIG 3
P. No. : 1 To 1
Group No. : 1 To 1
Spec. No. (SFA) : 5.1 Filler Size :
AWS No. (CLASS) : E 7018 Electrode Flux Type :
A. No.: : 1 Backing / Storage :
F. No.: : 2 Consumable Insert :
POSITION (QW 405)
Position of Groove : - Position of Fillet :
AWS No. (CLASS) : -
PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)
Preheat Temp. (Min) : NA Temperature :
Interpass Temp. (Max) : NA Time :
Preheat Maint : NA Other :
GAS (QW 408)
Shielding Gas : NA Flowrate :
Percentage Comp. : NA Gas Backing :
Trailing : NA Purging :
Current Mode : DC String of weave Bead :
Volts : 20 to 28 Orifice or Gas Cup Size :
Electrical Polarity : STRAIGHT Initial / Interpass Cleaning :
Amperage : 80 TO 180 Method of back gauging :
Tungsten Electrode Size & Type : NA Oscillation :
Mode of Metal Transfer (GMAW) : NA Contact Tube to work distance :
Elect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) :
Other : NA Multiple of Single Electrode :
Travel Speed Range :
Peening :
WELDING PROCEDURE
Filler Material Current & Voltage Travel Spee
Class Dia Type & Pol. Amps Range Volts Range mm / min
ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 80 to 120

SUB. PASS SMAW E7018 4 REVERSE 120 to 190 24 to 28 90 to 150
NAME :
SIGNATURE :
DATE :
PROCEDURE SPECIFICATION
ATION : ASME SECTION IX)
3.15 / 4 mm
-
As per Manuf. Std.
None
2F
NA
NA
NA
NA
NA
NA
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
mm / min kJ / mm
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 3A
Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
Position of Groove : - Position of Fillet
AWS No. (CLASS) : -
PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24

SUB. PASS ROOT 2 SMAW E7018 4 REVERSE 120 to 190 24 to 28
SUB. PASS ROOT 3 SMAW E7018 4 REVERSE 120 to 190 24 to 28
SUB. PASS 4 TO 5 SMAW E7018 4 REVERSE 120 to 190 24 to 28
NAME :
SIGNATURE :
DATE :
NG PROCEDURE SPECIFICATION
FICATION : ASME SECTION IX)
SKETCH / DETAIL : 3A
FIG 3
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 120
90 to 150
90 to 150
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
INSIDE
SUB. PASS (2) SMAW E7018 4 REVERSE 120 to 190 24 to 28
OUTSIDE
1ST PASS SMAW E7018 3.15 REVERSE 100 to 135 20 to 24
FINAL (3) SMAW E7018 4 REVERSE 120 to 190 24 to 28
NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 4
FIG 4
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 120
90 to 150
90 to 150
90 to 120
100 to 150
100 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : DOUBLE "V"
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
INSIDE
BACK SIDE
FINAL (3) SMAW E7018 4 REVERSE 120 to 190 24 to 28
APPROVAL VISHAL STRUCTURALS PVT. LTD. HINDUSTAN PETROLUEM CORP. LTD
NAME :
SIGNATURE :
DATE :
N
ETCH / DETAIL : 4
FIG 4
: 3.15 / 4 mm
: -
: None
: 2F
EATMENT (QW 407)

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 120
90 to 150
90 to 150
90 to 120
100 to 150
100 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : SQUARE BUTT WITH BACKING STRIP & FILLET
Backing : YES

P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ROOT (1,2) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24

FINAL (5,6) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24
NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 5
FIG 5
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
90 to 120
100 to 150
100 to 150
90 ot 120
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : LAP FILLET
Backing : NO

P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Electrical Polarity : Electrode-Straight Initial / Interpass Cleaning
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 6
FIG 6
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 120
90 to 150
90 ot 150
WPS NO.:
DATE :
PQR NO.:

Type : LAP FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ROOT (1) SMAW E7018 3.15 REVERSE 80 to 120 20 to 24

FINAL (3,4) SMAW E7018 4 REVERSE 90 to 190 24 to 28
NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 7
FIG 7
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
90 ot 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

SUB. PASS SMAW E7018 4 REVERSE 90 to 190 24 to 28
NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 8
FIG 8
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Electrical Polarity : Straight Initial / Interpass Cleaning
Travel Speed Range
Peening
WELDING PROCEDURE
ONE SIDE CONT.
ROOT (1) SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24
SUB. PASS (2) SMAW E6013 4 STRAIGHT 90 to 190 24 to 28
2nd STITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 9
FIG 9
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 120
90 to 150
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 10 (
Type : LAP FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
NG PROCEDURE SPECIFICATION
IFICATION : ASME SECTION IX)
FIG 10 (A)
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : LAP FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
FIG 10 (B)
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ONE SIDE CONT.
SUB. PASS (2) SMAW E6013 3.15 STRAIGHT 90 to 190 24 to 28
2nd SITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
Note : 1) For 5mm to 16mm joint separate WPS has to be made using E7018 Rod
2) Inner joint bulk head shall have doublers plate
SKETCH / DETAIL : 11
FIG 11
: 3.15 / 4 mm
: -
: None
: 3F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : LAP FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ONE SIDE CONT.

2nd SITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
SKETCH / DETAIL : 7
FIG 7
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
Note : Submit separate WPS for Bulkhead to Pontoon top / Deck top welding
FIG 12
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
INSIDE
OUTSIDE
NAME :
SIGNATURE :
DATE :
Note : Joint at the point where Outer rim & Lap of Bottom Deck plate meet shall be like
a) Bottom deck has to be made Sq Butt joint for 100 mm length
WPS Pg (a) should be submitted separately
Hence Joggly not needed
FIG 13
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO
WELDING PROCESS `` SMAW TYPE : MANUAL
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ONE SIDE CONT.
NAME :
SIGNATURE :
DATE :
FIG 14
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : DOUBLE V BUTT
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

SUB. PASS (2) SMAW E7018 3.15 REVERSE 90 to 130 24 to 28
SUB. PASS (3,4) SMAW E7018 3.15 REVERSE 90 to 130 24 to 28
AFTER BACK CHIP
FINAL SMAW E7018 3.15 REVERSE 90 to 130 24 to 28
NAME :
SIGNATURE :
DATE :
FIG 15
: 3.15 mm
: -
: None
: NA

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 100
90 to 125
90 to 125
90 to 125
90 to 125
WPS NO.:
DATE :
PQR NO.:

Type : LAP FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
Note : L 75 X 75 X 8 only has to be used

FIG 16
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ONE SIDE CONT.
2ND SIDE STITCH FILLET 100 (100) 100
NAME :
SIGNATURE :
DATE :
FIG 17
: 3.15 mm
: -
: None
: 3F

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 120
90 to 150
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : Single V Full Pen Butt Joint
Backing : NO
Backing Material Type / Grade : Chip Back to Sound metal & reweld
P. No. : 1 To 1
Group No. : 1 To 1
Thickness Range : 1.76 to 20 mm

POSITION (QW 405)
GAS (QW 408)
Electrical Polarity : Electrode - Negative Initial / Interpass Cleaning
Travel Speed Range
Peening
WELDING PROCEDURE

HOT PASS SMAW E6013 3.15 STRAIGHT 90 to 95 18 to 20
FILLING SMAW E6013 4 STRAIGHT 100 to 120 18 to 20
CAPPING SMAW E6013 3.15 STRAIGHT 90 to 95 22 to 24
AFTER BACK CHIP
SUB PASS SMAW E6013 3.15 STRAIGHT 90 to 95 18 to 20
NAME :
SIGNATURE :
DATE :
FIG 18
: 3.15 mm
: -
: None
: NA

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
65 to 90 0.275
85 to 90 0.238
85 to 90 0.238
65 to 90 0.275
85 to 90 0.238
65 to 90 0.275
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

NAME :
SIGNATURE :
DATE :
FIG 19
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
80 to 120
90 to 150
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : SQUARE BUTT WITH BACKING STRIP
Backing : YES
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

FINAL (5,6) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24
NAME :
SIGNATURE :
DATE :
FIG 20
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA

mm / min kJ / mm
90 to 120
100 to 150
100 to 150
90 ot 120
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : SQUARE BUTT W/BACKING PLT. FOR COD
Backing : YES

P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

FINAL (5 TO 10) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24
NAME :
SIGNATURE :
DATE :
Note : WPS for 10mm to insert plate joint should be submitted separately
FIG 21
: 3.15 / 4 mm
: -
: None
: -

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
90 to 120
100 to 150
100 to 150
90 ot 120
WPS NO.:
DATE :
PQR NO.:
LOCATION :

Type : SQUARE BUTT W/BACKING PLT. FOR COD
Backing : YES

Type / Grade No. : GR.B To GR.B ANNULAR TO CLE
P. No. : 1 To 1
Group No. : 1 To 1
POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE

FINAL (3 TO 4) SMAW E7018 3.15 REVERSE 100 to 135 20 to 24
NAME :
SIGNATURE :
DATE :
Note : WPS for 10mm to insert plate joint should be submitted separately
ANNULAR TO CLEAN OUT BOTTOM JOINT
: 3.15 / 4 mm
: -
: None
: -

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
90 to 120
100 to 150
90 ot 120
WPS NO.:
DATE :
PQR NO.:

Type : T FILLET
Backing : NO
P. No. : 1 To 1
Group No. : 1 To 1
Thickness Range : 6 mm OUTER RIM TO BOT

POSITION (QW 405)
AWS No. (CLASS) : -
GAS (QW 408)
Travel Speed Range
Peening
WELDING PROCEDURE
ONE SIDE CONT.
NAME :
SIGNATURE :
DATE :
WPS-VSPL-026- REV 0
11.11.2009
PQR-VSPL- - REV 0

FIG 9
OUTER RIM TO BOTTOM DECK LAP JOINT
: 3.15 / 4 mm
: -
: None
: 2F

: NA
: NA
: NA
: NA
: NA
: NA
: String
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
: NA
mm / min kJ / mm
80 to 120
90 to 150
80 to 120
90 to 150
WPS NO.:
DATE
WPS NO.:
CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
LOCATION :
JOINT DESIGN (QW-402) SKETCH / DE
Type SQ. BUTT
Backing NO
Backing material Type / Grade NA
WELDINHG PROCESS SWAM TYPE MANUAL
Material Specification IS 2062 / EQ. To IS 2062 / EQ.
Type / Grade No. GR.B To GR.B
P. No. 1 To 1
Group No. 1 To 1
Thick of Coupon 6 mm
Thickness Range 6 mm
Spec. No. (SFA) 5.1 Filler Size
AWS No. (CLASS) E 6013 Electrode Flux Type
A. No. : 1 Backing / Storage
F. No. : 2 Consumable Insert
Make ESAB/ADVANI/D&H
POSITION (QW 405)
Position of Groove 3G Position of Fillet
Weld Progression UPHILL
PREHEAT (QW 406) POST WELD HEAT TREATM
Preheat Temp.(Min) NA Temperature
Interpass Temp.(Max) NA Time
Preheat Maint Others
GAS (QW 408)
Shielding Gas NA Flowrate
Percentage Comp. NA Gas Backing
Trailing NA Purging
Current Mode DC String or weave Bead
Volts 18 to 30 Orifice or Gas Cup Size
Electrical Polarit STRAIGHT Initial / Interpass Cleanin
Amperage 80 TO 140 Method of back gauging
Tungsten Electrode Size & Type NA Oscillation
Mode of Metal Transfer (GMAW) NA Contact Tube to work dis
Elect. Wire - Feed,Speed,Range NA Multiple or Single Pass (
Other NA Multiple or Single Electro
Travel Speed Electrode
Peening
WELDING PROCEDURE
Pass No. Welding ProFiller Material
AFTER BACK CHIP E6013
PS NO.:
PS NO.:
ION
KETCH / DETAIL:
FIG 1 (A)
ANUAL
: 3.15 / 4 mm
: -
: Non
: NA
AT TREATMENT (QW 407)

: NA
: NA
: NA
: NA
: NA
: NA
: String / Weaving
: NA
: Wire Brushing
: Grinding
: NA
: NA
: Multiple
: Single
: SEE TABLE
NA
Heat Input
olts Range mm / min kj / mm

WPS PQR

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WPS NO.

QW-482 - WELDING PROCEDURE SPECIFICATION

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

BASE METALS (QW 403)

Material Specification : IS 2062 / EQ. To IS 2062 / EQ.

Type / Grade No. : GR.B To GR.B

ROOT SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24

POST WELD HEAT TREATMENT (QW 407)

Travel Speed Heat Input

QW-482 - WELDING PROCEDURE SPECIFICATION

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

BASE METALS (QW 403)

Material Specification : IS 2062 / EQ. To IS 2062 / EQ.

Type / Grade No. : GR.B To GR.B

ROOT SMAW E6013 3.15 STRAIGHT 80 to 115 20 to 24

POST WELD HEAT TREATMENT (QW 407)

Travel Speed Heat Input

QW-482 - WELDING PROCEDURE SPECIFICATION

Type : SINGLE "V"

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

BASE METALS (QW 403)

Material Specification : IS 2062 / EQ. To IS 2062 / EQ.

Type / Grade No. : GR.B To GR.B

ROOT SMAW E6013 3.15 STRAIGHT 80 to 115 20 to 24

POST WELD HEAT TREATMENT (QW 407)

Travel Speed Heat Input

QW-482 - WELDING PROCEDURE SPECIFICATION

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

BASE METALS (QW 403)

Material Specification : IS 2062 / EQ. To IS 2062 / EQ.

Type / Grade No. : GR.B To GR.B

ROOT SMAW E6013 3.15 STRAIGHT 80 to 120 20 to 24

POST WELD HEAT TREATMENT (QW 407)

Travel Speed Heat Input

QW-482 - WELDING PROCEDURE SPECIFICATION

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

ROOT SMAW E6013 3.15 STRAIGHT 80 to 115 20 to 24

POST WELD HEAT TREATMENT (QW 407)

QW-482 - WELDING PROCEDURE SPECIFICATION

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

BASE METALS (QW 403)

Material Specification : IS 2062 / EQ. To IS 2062 / EQ.

Type / Grade No. : GR.B To GR.B

ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24 80 to 120

APPROVAL HINDUSTAN PETROLUEM CORP. LTD

QW-482 - WELDING PROCEDURE SPECIFICATION

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

BASE METALS (QW 403)

Material Specification : IS 2062 / EQ. To IS 2062 / EQ.

Type / Grade No. : GR.B To GR.B

ROOT SMAW E7018 3.15 REVERSE 100 to 135 20 to 24

APPROVAL HINDUSTAN PETROLUEM CORP. LTD

POST WELD HEAT TREATMENT (QW 407)

QW-482 - WELDING PROCEDURE SPECIFICATION

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL