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Directional spool valve type WE10 WK

electrically operated 499 780


NS 10 up to 31,5 MPa up to 120 dm3/min 03.2013
DATA SHEET - SERVICE MANUA
MANUAL
NUA L

APPLICATION
Directional spool valves type WE10 10 electrically
operated are intended for change in direction of fluid
flow in a hydraulic system and thus it allows to
change direction of movement of a receiver - mostly
piston rod of a cylinder or hydraulic motor as well to
use functions: on and off. These directional spool
valves are used for subplate mounting in any position
in a hydraulic system.
Directional spool valve is complied with the
regulations of directive 2006/95/WE for the following
voltages:
50
50 250 V for AC
75
75 250 V for DC

DESCRIPTION OF OPERATION
4WE10 G -15/G24NZ4 B
b
A b B

a b

TA A P B TB
5 1 2 4 3

Main elements of directional spool valve type WE10


WE10
10 When the situation is anticipated, directional spool valve
are: housing (1), solenoids (3), control spool (2), must be mounted in the way as to be available.
centering springs (4) and manual overrides (5).
The spool (2) is shifted when it is moved into one of
WE10/OF OF-
OF - only for spools: A, C, D.
end positions by the force of solenoid (3) affecting it.
Two-position directional spool valve
The return of the spool into neutral position and
without return springs with detent. The
centering are secured by the centering springs (4).
spool (2) is positioned and supported with
The shape of the spool (control edge spacing) affects
detent (6), and its shift results from
the configuration of connections among the ports: A,
supplying voltage to one solenoid (3).
B, P and T.
In case of emergency, the spool can be shifted
manually by means of the override (5) only for
version with manual override. 6

Type WE10 -1- WK 499 780 03.2013


DESCRIPTION OF OPERATION
WE10/O O - only for spools: A, C, D. WE10/BB - directional spool valve
Two-position directional spool valve designation like that, has throttle insert in
without return springs. The spool is port P.
positioned and supported with attached
solenoid. There is no neutral position as P
the spool is not positioned.

TECHNICAL DATA

Hydraulic fluid mineral oil


Req
Required fi
filtrat
ltrati
ation t o 1 6 m
up to
Recommended filtration up to 10 m
o
Nominal fluid viscosity 37 mm 2/s at temperature 55 C
Viscosity range 2,8 up to 380 mm 2/s
recommended 40 oC up to 55 oC
Fluid temperature range (in a tank)
max -20 oC up to +70 oC
o
Ambient temperature range - 20 oC up to +50 C
ports
port s P, A, B 31, 5 MPa
Maximum
imum operat
oper ati
ating press
pres sure
port T 21 MP a
spool Q W V
Flow section in central position A T A T A T P A
flow direction
schemes on page 3 B T B T B T P B
flow section 5,5 mm 2 2,5 mm2 11 mm 2 10 mm 2
Switching time ON up to 60 ms
OFF up to 40 ms
Maximum switching frequency 15000 on/h
with 1 solenoid - max 4,6 kg
Weight
with 2 solenoids - max 6,2 kg
DC AC (plug-in connector with rectifier)
Supply
upply voltage
ltage for
f or solen
lenoids
ids
12 V 24 V 11 0 V 2 3 0V - 50 H z 2 20 V - 5 0H z 11 0V - 50 H z
Supply voltage tolerances 10%
Power requirement (DC) 45 W
45
Insulati
ation IP
I P 65
Solenoid coil temperature max 150 oC

ASSEMBLY AND APPLICATION REQUIREMENTS

1. Only valve working properly and suitably 4. It is forbidden to apply directional spool
installed may be connected to an electric valve if the plug-
plug-in-
in-connector is not proper
properly
operly
system. Only skilled workers are allowed to tightened to the solenoid socket and is not
connect and disconnect electric system. secured by screwing bolt tigh
tightly.
tly.
2. Ground connection ( ) must be connected 5. Due to heating solenoid coils, directional
with protective earth wire ( PE ) in supply spool valves should be placed in order to
system according to appropriate instructions. eliminate
eliminate the possibility of incidental touch
3. It is forbidden to apply directional spool valve if while using, or, they should be equipped
the supply cable in the gland of plug- plug-in-
in- with the coil covers (in
in accordance with the
connector is not properly tightened.
tightened. European standards PN - EN ISO 13732- 13732-1
and PN - EN 982).
982 .

WK 499 780 03.2013 -2- Type WE10


SCHEMES

Graphic symbols for 3- position directional Graphic symbols for 2- position directional
spool valves spool valves

A B A B A B
WE10...-1X/... WE10...A-1X/... WE10...B-1X/...
a a 0 b b a a 0 0 b b
P T P T P T
Grap
Graph
aphic symbo
ymbols for spo
spools

working and working working and working working and working


indirect positions positions indirect positions positions indirect positions positions

A B A B A B A B A B A B
a 0 b a 0 b a 0 a 0 0 b 0 b
P T P T P T P T P T P T
E EA EB

F FA FB

G GA GB

H HA HB

J JA JB

L LA LB

M MA MB

P PA PB

Q QA QB

R RA RB

T TA TB

U UA UB

V VA VB

W WA WB

NOTES:
Flow section in central position for spools:
Q, W, V - according to page 2

Type WE10 -3- WK 499 780 03.2013


SCHEMES
Graphic symbols for 2- position directional
spool valves

A B A B
WE10...-1X/... a b WE10...-1X/... a b b
a
P T P T
A B
WE10...-1X/O... a a b b
P T
A B
WE10...-1X/OF... a a b
b
P T

Grap
Graph
aphic symbo
ymbols for spo
spools
working and working working and working
indirect positions positions indirect positions positions

A B A B A B A B
a b a b a b a b
P T P T P T P T
A B

A B A B A B A B
a b a b a b a b
P T P T P T P T
C

D Y

WK 499 780 03.2013 -4- Type WE10


OVERALL AND CONNECTION DIMENSIONS
5 OO 11 - 4 depth holes
6,6 - 4 holes

15
A B

H
a b

84
75
40
1 3 6 4 2

7 298
9 201

69,5
A B

46
TA TB

54 18,5
7 91
1 - Solenoid a
8 201 2 - Solenoid b
3 - Plug-in-connector A (ISO 4400 type)
4 - Plug-in-connector B (ISO 4 400 type)
electrical connecti on type
type dimension
dimensi on H 5 - Plug-in-connector (ISO 4400 type) with rectifier
plug-in-connectors control voltage - DC O-ri ng 12 x 2 - 5 pcs/kit (P,TA ,TB ,A, B)
6 - O-ring
112
ISO 4400 type 12V , 24V , 110V 7 - Directional spool valve size with 2 solen olen oids - a, b
solenoids
plug-in-connectors control voltage - AC 3-pos
3-po sition
ition directional spool
spool valve
valve springs centere d
ISO 4400 type 110V , 220V , 230V 119 (spool symbols: E,F,G,H, J , L,M,Q,R,T,U,V,W - according to
with rectifie r page 3)
2-positi
2-pos ition
iti on directional spool
spoo l valve
val ve witho
wit hout
ho ut return springs
54 2-positi
2-pos ition
iti on directional spool
spoo l valve
val ve wit hout
ho ut springs and
50,8 with detent
det ent
(spool symbols: A, C, D - according to page 4)
37,3
8 - Directional spool valve size with 1 solen olen oid - a
s olenoid
M6 depth 12 - 4 holes 27
2-pos
2-po sition
iti on springs centered
16,7
(spool symbols: A, C, D, EA, FA, GA , HA, JA, LA, MA, PA,
6,3

3,2* QA, RA, TA, UA, VA, WA - according to page 3 and 4)


9 - Directional spool valve size with 1 solen olen oid - b
s olenoid
P 2-positi
-pos ition
iti on springs centered
21,4
min 69,5

A B
32,5

(spool symbols: B, Y, EB, FB, GB ,HB, JB, LB, MB, PB, QB,
46

RB , TB, UB, VB, WB - according to page 3 and 4)


10 - Porting pattern for directional spool valve
TA TB
configuration of subplate holes in accordance with the

O 11,2 (max) - 4 holes*


(P, T, A, B)
min 91
10
following standards:
CETOP RP 121 21 H - identified by CETOP 4.2-4-05
1 21H
(nominal size CE 0 5)
C ETOP 05

r 0,01/100 mm
0,63
ISO 4401 - identified by ISO 4401 -05-04-0-94
(*) - connection with 1 hole T from the side of the hole A
or B is enough - holes T A and TB are connected with the
port in the housing of directional spool valve
11 mounting bolts M6 x 50 - 10.9 10 .9 in accordance with
PN -E
-EN ISO 4762 - 4 pcs/kit
tightening torque Md = 15 Nm.
11 - Subplate surface required

Type WE10 -5- WK 499 780 03.2013


PERFORMANCE CURVES
o
measured at viscosity = 41 mm 2/s and temperature t = 50 C
Flo
Flow resi
res ista
st ance cur
c urves
urves
Characteristic curves p(Q) for directional spool valves Spool
Spo ol type Performa
Perf ormance
orma nce diagram number
schemes
type WE 0...- 15/... for various spool types
WE10...-1 flow direction
according to
10 9 8 7 page 3, 4 P A P B A T B T
1 ,4 6 A, B 3 3 - -
1 ,3 5 C 3 3 4 5
1 ,2 4 D, Y 5 5 6 6
1 ,1 E 1 1 4 4
F 2 3 7 4
1 ,0 3
[MPa]]
p [MPa

G 3 3 6 7
0 ,9
2 H 1 1 6 7
0 ,8 J 1 1 3 3
1
0 ,7 L 2 2 3 5
0 ,6 M 1 1 4 5
0 ,5 P 4 2 5 7
0 ,4 Q 1 2 1 3
0 ,3 R 3 6 4 -
0 ,2 T 3 3 6 7
U, V 2 2 3 3
0 ,1
W 2 2 4 5
0 10 20 30 40 5 0 6 0 7 0 80 9 0 10 0 1 1 0 12 0
3
Q [dm /min]
/min ]

Spool
Spo ol type Performa
Perf ormance
orma nce diagram number Spool
Spo ol type Performa
Perf ormance
orma nce diagram number
central position (0 ) flow direction shifted position flow direction
scheme - page 3 P A P B P T A T B T B A scheme - page 3 P A P B P T A T B T B A
F 4 9 - 9 - - R - - - - - 9
P 5- 10 8 - -
G, T - 9- - - -
H - 3- - - -

Flo
Flow limit
imit cur
c urves
urves
Characteristic curves p-Q for directional spool valves type Spool
Spo ol type Performa
Perf ormance
orma nce
0...- 15/.. with DC solenoids for various spool types
WEE10...-1
W schemes according diagram
diag ram number
n umber
to page 3, 4
31,5 C, C/O, C/ OF
30 D, D/O, D/O F, Y 1
M
2
25 E 2
6 3
J,
[MPa]
Pa]

20 H, Q, W 4
5
p [M

4 7 3
R 5
15
1 L 6
10 U 7
8 A, A/OF, B 8
5 V 9
9 11 10 F, P, G 10
T 11
0 10 20 30 40 50 60 70 80 90 100 110 120
Q [dm 3 /m
/min
in]
in]
NOTES:
Above flow limits are related to symmetrical flow
through all ports i.e. if the oil flows from port P to
port A, then the same flow rate flows out from

WK 499 780 03.2013 -6- Type WE10


ACCESSORIES
Spool position monitoring
Addit
Additi
itional tech
tec hnica
ical dat
d ata
ata

Induct
nducti
uctive sw
s witch
itc h
Type of s witche
itc hes
hes PNP
PN P induct
nducti
uct ive pro
pr oximity
imity switche
itc hes
hes
norm
norma
orm ally cl
c losed - N C
norma ope ned - NO
orm ally opened
Ra
R ange of supp
s upply
upply voltage
ltage for
f or switch
itch 1 0 - 30 V D C
Max load curre
curren
urre n t 200 mA
Type of s witch
itc h c onnec
nnect
ection ext
external hread M12x1 ; male
erna l thread male co nect ion; 4 co
c onnecti tact s (pins)
c ontacts
atiion
Insulat IIP
P 65
Weig
Weigh
ight
with one solenoid and one switch max 5,6 kg
with two solenoids and one switch max 7,2 kg
with two solenoids and two switches max 8,5 kg

Scheme of electric al co
c onnecti
nect ion of induct
nducti
uctive switch
swi tch

Normally open (NO)- S1 Normally closed (NC)- S2 Contact allocation (pins


1 1 of switch connector)
+

+
200 mA 200 mA 2 1
4 10-30V DC 2
10-30V DC
3 3
_ _ 3 4

Grap
Graph
aphic symbo
symb ols fofor directio
directi onal co
contro
trol valves
and initi
itial po
p ositi
sit ions of switc
s witches
witc hes
Initi
itial po
positi
ition of ind
i nduct
nducti
uct ive sw
s witch
itc h depend
depe ndi
nding on the spo
spool po
p ositi
ition Graph
raphic symbo
symb ol for
f or
0 - off neutral state on output coctact (NO - contact 4; NC - contact 2) directiional co
direct c ontrol
tro l
1 - on state on uotput contact (NO - contact 4; NC - contact 2) valve

3-po
-positi
ition direct
d irecti
irect ional co
c ontrol
tro l valve
position monitored "a" and "b" position monitored "0"
Normally open Normally open

switch 1 switch 1
on side "a" 0 on side "a" 0
switch 1 switch 1
on side "b" 0 on side "b" 0

100 50 0 50 100 100 50 0 50 100


"a" spool position [%] "b" "a" spool position [%] "b"
A B
Normally closed Normally closed a 0 b
P T
switch 1 switch 1
on side "a" 0 on side "a" 0
switch 1 switch 1
on side "b" on side "b"
0 0

100 50 0 50 100 100 50 0 50 100


"a" spool position [%] "b" "a" spool position [%] "b"

Type WE10 -7- WK 499 780 03.2013


ACCESSORIES
Spool position monitoring
Initi
itial po
p ositi
ition of ind
i nduct
nducti
uctive sw
s witch
itc h depend
depe ndi
nding on the spo
spool po
positi
ition Graph
raphic symbo
symb ol for
f or
directi
direct ional co
control
tro l
valve
2-po
-positi
ition direct
d irecti
irect ional co tro l valve WE10...A (positions: a, 0)
control
solen
lenoid and switchitch on side "a"
" a"
position monitored "a" position monitored "0"

Normally 1 Normally 1 A B
open open
0 0 a 0
1 1 P T
Normally Normally
closed 0 closed 0

0 50 100 0 50 100
"0" spool position [%] "a" "0" spool position [%] "a"

2-po
-positi
ition direct
d irecti
irect ional co tro l valve WE10...B (positions: 0, b)
c ontrol
solen
lenoid and switchitc h on side "b"
position monitored "0" position monitored "b"

Normally Normally A B
1 1
open open 0 b
0 0
1 1 P T
Normally Normally
closed 0 closed 0

0 50 100 0 50 100
"0" spool position [%] "a" "0" spool position [%] "a"

2-po
-positi
ition direct
d irecti
irect ional co tro l valve WE10 A , D, C; .../O; .../OF
control
A B
switch
itch on side "a"
" a"
a b

position monitored "a" position monitored "b" P T

A B
Normally 1 Normally 1
open open a b
0 0
P T
1 1
Normally Normally
closed 0 closed 0 A B

100 0 50 100 a b
0 50
"0" spool position [%] "a" "0" spool position [%] "a" P T

2-po
-positi
ition direct
d irecti
irect ional co tro l valve WE10B, Y
control
switch
itch on side "b"

position monitored "a" position monitored "b"


A B
Normally 1 Normally 1
open open a b
0 0
P T
1 1
Normally Normally
closed 0 closed 0

0 50 100 0 50 100
"0" spool position [%] "a" "0" spool position [%] "a"

WK 499 780 03.2013 -8- Type WE10


ACCESSORIES
Spool position monitoring 5
Overall
eral l dimens
di mensi
mens ions

min 70
Directional control valve with two solenoids and two switches M12 x 1

A B

121
a b

75
40
103 38 91 6
1 374 69,5

Directional control valve with one solenoid and one switch


2 239

P
A B
TA TB

7
54 18,5
3 239

Directional control valve with two solenoids and one switch

A B

a b Note:
Directional
Directional control valve with spool
position switch is adjusted. Any
40

adjustments may be made only by the


manufacturer.
4 336 In case of a faulty switch or valve
complete directional
directional control valve must
Subplate surface required according to page 5 be changed.

1 - Dimension of directional control valve with WE10.../...S1...; ...S2...


leno ids - a, b and two pos
two soleno
so lenoids p ositi
os itio
iti on switches (spool symbols: B,Y,EB ,FB,GB,HB,JB,LB,MB,PB,QB PB,Q B,RB,
3-posit
3-po sitioio n, springs centered
sit ion TB,UB,VB,WB - on pages 3, 4)
WE10.../...S1...; ...S2... 4 - Dimension of directional control valve with
(spool symbols: E,F,G,H, J, L,M, P, Q,R,T,U,V,W two solenoleno ids - a, b and positio
so lenoids io n switch at A side
posit ion
- on page 3) 2-posit
2-po sitioio n, witho
sit ion with out spring retur n
2 - Dimension of directional control valve with WE10.../O...S1...; ...S2...
olen oid - a and one posi tio
one solen
s olenoid tion switch 2-pos ition, witho
2 -positi
-pos itio with out spring retur n, with detent
2-pos iti on, springs centered
2-positi
-pos itio WE10.../OF...S1...; ...S2...
WE10.../...S1; ...S2... (spool symbols: A, C, D - on page 4)
(spool symbols: A,C,DA,C, D,EA ,FA,GA,HA,JA,LA,MA,PA, 5 - Distance for mounting plug-in-connector and cable of
QA,RA,TA,UA,VA,WA - on pages 3, 4) switch (plug-in-connectors not showed in the drawing
3 - Dimension of directional control valve with must be ordered separately according to data sheet
one solen
s olenoid
olen oid - b WK 499 963).
2-pos iti on, springs centered
2 -positi
-pos itio 6 - O-ring
-ri ng 12 x 2 - 5 pcs/kit (P, TA , TB , A, B)

Type WE10 -9- WK 499 780 03.2013


HOW TO ORDER

WE 10

Number of service ports


3-way - for spools A, B =3
4-way - for the other spools =4

Nominal size (NS)


NS10 = 10

Spool type
spool symbol - according to page 3, 4

Series number
(10-19) - connection and installation dimensions unchanged = 1X
series 15 = 15

Spool positioning/centering
spring centering = no designation
without springs return =O
without springs return with detent = OF

Control voltage for solenoids


12V DC = G12
24V DC = G24
110V DC = G110
110V AC 50Hz (plug-in-connector with rectifier) = W110R
220V AC 50Hz (plug-in-connector with rectifier) = W220R
230V AC 50Hz (plug-in-connector with rectifier) = W230R

Manual override
solenoids without manual override = no designation
solenoids with manual override =N

Electrical connection
plug-in-connector ISO 4400 type without LED = Z4
plug-in-connector ISO 4400 type with LED = Z4L

Throttle insert (in port P)


without throttle insert = no designation
throttle insert 0,8 = B 08
throttle insert 1,0 = B 10
throttle insert 1,2 = B 12
throttle insert 3,0 = B 30

Sealing
NBR (for fluids on mineral oil base) = no designation
FKM (for fluids on phosphate ester base) =V

WK 499 780 03.2013 - 10 - Type WE10


HOW TO ORDER

*
Further requirements in clear text
(to be agreed with the manufacturer)

Spool position monitoring


monitored position "0"- "zero" (3 and 2- position directional control valves
with positions (a, 0) or (0, b)) =0
monitored position "a" (2- position directional control valves
with positions (a, 0) or (a, b) with spools A, D, C, .../O; .../OF and B, Y) =A
monitored position "b" (2- position directional control valves
with positions (0, b) or (a, b) with spools A, D, C, .../O .../OF and B, Y) =B
monitored positions "a" and "b" (3- position directional control valves) = AB

Spool position switch


normally open = S1
normally closed = S2

NOTES:
Directional spool valve should be ordered according to the above coding.
The symbols in bold are preferred versions in short delivery time.
Coding example: 4WE10 E - 15/G24 N Z4 B08 S1 - AB

Type WE10 - 11 - WK 499 780 03.2013


EXAMPLE OF APPLICATION
IN HYDRAULIC SYSTEM

A B

4W
4WE10 J...
P T

SUBPLATES AND FIXING SCREWS


Subplates must be ordered according to the data sheet Subplates and bolts fixing directional valve M6 x 50 - 10,9
0,9
WK 496 520. Subplates: in accordance with PN-E N-EN ISO 4762 - 4 pcs/kit must be
G 66/01 - threaded connection G 3/8 ordered separately.
G 67/01 - threaded connection G 1/2 Tightening torque for bolts Md = 15 Nm
G 89/01 - threaded connection G1/4 The subp
ubplat
late symbo
ymbol in bold is the pref
preferred
G 67/02 - threaded connection M22 x1,5 versi
ersion availa
ailab
lable in short
ort del
delivery time
ime.

PONAR Wadowice S.A.


ul. Wojska Polskiego 29
34-100 Wadowice
tel. +48 33 488 21 00
fax .+48 33 488 21 03
www.ponar-wadowice.pl

WK 499 780 03.2013 - 12 - Type WE10