In this brochure, you will find details of the courses available within the Terex Port Solu-
tions (TPS) customer training program.
Should you have any further questions about this TPS customer training program or do
you want to order one of our trainings, please do not hesitate to contact us.
Alexander Bongart
Manager Training Operation
Training (PSS 26)
Forststrae 16
40597 Dsseldorf, Germany
T +49 211 7102-3546
M +49 173 29 27 361
F +49 211 7102-53546
E alexander.bongart@terex.com
Deborah Schriegel
Training Administration & Coordination
Training (PSS 26)
Forststrae 16
40597 Dsseldorf, Germany
T +49 211 7102-3792
M +49 162 25 96 648
F +49 211 7102-53792
E deborah.schriegel@terex.com
Highlights:
Highly experienced trainers
State-of-the-art training workplaces with
their own PC and the Simatic Manager
Simulators to represent the overall
crane control system
Comprehensive training documentation
for each course
Renowned Terex Port Solutions training
certificate
Highlights:
Trainers from experience
Two state-of-the-art simulators featuring many
operating scenarios that are adapted to Terex
Gottwald mobile harbour cranes
HMK 260 E mobile harbour crane for hands-on
training
Renowned Terex Port Solutions training certificate
Training centre in Montceau les Mines, France
Highlights:
Terex Port Solutions certified trainers
TPS training quality workplace
Terex reach stacker for hands-on training
Technical documentation for training
Renowned Terex Port Solutions training
certificate
Highlights:
Well-educated trainers
Terex straddle carrier for hands-on training
Detailed training documentation
Renowned Terex Port Solutions training certificate
Content
1 Mobile harbour crane 7
1.1 Simulator 8
1.2 Simulator & hands-on 10
1.3 From zero to hero general cargo/grab12
1.4 Upgrade to mobile harbour crane 14
1.5 Upgrade to automatic container spreader16
4 Forklift performance19
5 Tugmaster20
9 Ship-to-shore crane28
11 Bulldozer 32
PLEASE NOTICE
Acquiring and
improving the
necessary skills to Simulator training
operate a mobile
habour crane in a safe Crane drivers with
and productive way little experience or
none
Application of
experience gained Hands-on training
from simulator training
course to practical use
1.1 Simulator
Number of participants:
Max. 2 participants
Duration:
2 weeks
Location:
Antwerp, Belgium
At the start of the training workshop, we ensure that all participants are informed about
all therelevant safety regulations. In addition, the participants are made familiar with the
operating manual and the Visumatic crane control and the visualisation system.
Seminar contents:
Instructions on safety procedures (theoretical)
Preface simulator
General remarks about mobile cranes
General safety instructions
Legend for notices, warning and prohibition signs
Hosting factors, hand signal and radio communication
Emergency stop buttons
Smoke detection system
Dead man switch
Daily inspections
Instructions on how to use the simulator
Condition for crane operation
Condition for travel operation
General operating functions
Instructions on how to use the visualisation
Visumatic symbols/selecting language/setting the time
Limit switch test/safe load indicator
Hook and spreader selection screen
Fault messages
Basic operation
Travelling, steering, braking
Stabiliser, propping, levelling
Slewing, hoisting, luffing
Practice for driving experience and handling
Hook operation
Attaching the hook swivel gear
Catching the load
Hook balance compensation
Loading and unloading alongside different types of vessels
Spreader operation
Gravity compensation, telescoping
Handling of the flippers
Locking/unlocking
Loading and unloading alongside different types of vessels
Grab operation if required
Loading and unloading alongside different types of vessels
Simulation scenarios
Operation during daytime and night
Operation in good and bad weather conditions
Operation in unusual and emergency situations
At the start of the training workshop, we ensure that all participants are informed about
all the relevant safety regulations. In addition, the participants are made familiar with the
operating manual and the Visumatic crane control and the visualisation system. During
all practical sessions the participants learn handy hints and tricks from the experienced
trainer resulting in increased handling performance.
Seminar contents:
Instructions on safety procedures (theoretical)
Preface simulator
General remarks about Mobile Crane
General safety instructions
Legend for notices, warning and prohibition signs
Hosting factors, hand signal and radio communication
Emergency stop buttons
Smoke detection system
Dead man switch
Daily inspections
Instructions on how to use the simulator (simulator)
Condition for crane operation
Condition for travel operation
General operating functions
Remarks for operation (hands-on)
General operating function
Requirements for crane operation & travelling
Instructions on how to use the visualisation (simulator/hands-on)
Visumatic symbols/selecting language/setting the time
Limit switch test/safe load indicator
Hook and spreader selection screen
Fault messages
Basic operation (simulator/hands on)
At the start of the training workshop, we ensure that all participants are informed about all
the relevant safety regulations. In addition, participants are made familiar with the operat-
ing manual and the Visumatic crane control and visualisation system.
The practical part of the course involves travelling the crane and coordinating hand
movements and the eye for controlling hoisting, slewing and luffing operations. Particular
emphasis is placed on keeping the load under control. In the practical exercises, normal,
unusual and emergency situations are simulated. A further training module focuses on the
particular features of cargo handling with the hook and spreader. During all practical ses-
sions the participants learn handy hints and tricks from the experienced trainer resulting
in increased handling performance.
Seminar contents:
Lifting gear and use of lifting gear
Shackle between hoist and cargo
Supervision of actions
Maintenance lifting gear/use of lifting gear
Calculating the S.W.L.
International signals
Warning signals
General moves and signals
Vertical/horizontal movement
Danger
Radio communication
Driving and placing of the crane
Driving and crab steering
Easy manoeuvring through bottlenecks
Placing the crane in the best position (hatch) to work on a vessel
Stabilizer pads and beams of the crane
Parking the crane (off work, power cable)
Pre use check up
At the start of the training workshop, we ensure that all trainees are informed about all
therelevant safety regulations. In addition, the trainees are made familiar with the operat-
ing manual and the crane control and visualisation system Visumatic.
The practical part of the course involves travelling the crane and coordinating hand
movements and the eye for controlling hoisting, slewing and luffing operations. Particular
emphasis is placed on keeping the load under control. In the practical exercises, normal,
unusual and emergency situations are simulated. A further training module focuses on the
particular features of cargo handling with the hook and spreader. During all practical ses-
sions the participants learn handy hints and tricks from the experienced trainer resulting
in increased handling performance.
Seminar contents:
Safety procedure crane driver
Storm warning
Transport of people
Load diagram
Visibility
Communication with technical staff
Portside and star board
Related tasks
Basic knowledge of ship structure (cells, gliders, bays)
Technical safety procedures
Working methods
Pre use check up
General daily check up (tour of the crane)
Safety path of the crane
Engine room
Lights, horn, communication systems etc.
Testing all movements before starting to work
Parking the crane (off work, power cable)
Driving and placing of the crane
Driving
Crab steering (optional)
Easy maneuvering through bottlenecks
Placing the crane
Stabilizer pads and beams of the crane
Parking the crane (off work, power cable)
Operating of the crane
Rotation and movements
Operating and rotating the spreader
Working with telescopic spreader/twin spreader
Operating flippers and flipper arm
Approaching of the containers on a correct and safe way
Hoisting and lowering containers
Placing of the containers on trailers or mafis
Loading and unloading containers from a deck/in a hold
Handling hatch covers
Attachments over-height
Problem solving
Risk detection and safety
The objective of the training is to require the necessary knowledge and skills to work with
the automatic container spreader in a safe and efficient manner. During all practical ses-
sions the participants learn handy hints and tricks from the experienced trainer resulting
in increased handling performance.
Seminar contents:
Safety procedure crane driver
Storm warning
Transport of people
Load diagram
Visibility
Communication with technical staff
Portside and star board
Related tasks
Basic knowledge of ship structure (cells, gliders, bays)
Technical safety procedures
Working methods
Operating of the crane with automatic container spreader
Rotation of the crane with spreader
Combining the movements with spreader
Beam movements with spreader
Operating and rotating the spreader
Working with telescopic spreader
Operating flippers and flipper arm
Approaching of the containers on a correct and safe way
Hoisting and lowering containers
Placing of the containers on trailers or mafis
Loading and unloading containers from a deck/in a hatch
Handling hatch covers
Attachments over-height
Working with twin-spreader
Problem solving
The aim of the training is to require the necessary knowledge and skills to operate the
AGV in a safe way.
Seminar contents:
Safety instructions
Possible hazards caused by automated systems
Site specific hazards
Communication with the control center
Safe handling of batteries (optional)
Operation
Remote control operation
Behaviour during operation
Restart the vehicle in automatic mode
Recover the vehicle
Recover the vehicle out of the rack (optional)
Functions of the control panel
Status LEDs
The objective of the training is to require the necessary knowledge and skills to work with
the aerial work platform in a safe and efficient manner.
Seminar contents:
Theory
Check up
Technical explanation
Safety symbols
Personal safety
Stability-working with the load diagram
Practice
Preventive check up
Start procedure
Driving position
Brake test
Controlling the environment
Safe driving height
Load diagram
Driving exercises
4 Forklift performance
Number of participants:
Max. 4 participants
Duration:
2 days
Location:
On site
The aim of the training is to require the necessary knowledge and skills to operate a fork-
lift in a safe and productive way.
Seminar contents:
Theory
Daily maintenance
Technical explanation
Check up of the forklift
Check up of the instruments
Safety symbols
Personal safety
Stability-working with the load diagram
Practice
Preventive check up
Start procedure
Driving position
Brake test
Controling the environment
Safe driving height
Load diagram
Combining driving and use of leavers
Picking up, transporting, stacking and lowering cargo
Approaching cargo and ideal work method
Parking procedure
5 Tugmaster
Number of participants:
Max. 2 participants
Duration:
2 days
Location:
On site
The objective of the training is to require the necessary knowledge and skills to work with
the tugmaster in a safe and efficient manner.
Seminar contents:
General
Understanding of the function
Daily check-up
Driving check-up
Stability, load, determining the center of gravity
Handling of the vehicle
Safe and efficient driving
Coping with risks
Eye contact
Terminal safety regulations
Anticipating slopes
Departure on slopes
Tour of the vehicle
Stepping in/out
Control panel
Engine and turbo
Breaks
5th wheel
Lights
Harp lock
The objective of the training is to require the necessary knowledge and skills to work with
the straddle carrier & sprinter carrier in a safe and efficient manner.
Seminar contents:
General
Understanding of the functions
Daily check-up
Driving check-up
Stability, load, determining the center of gravity
Handling of the vehicle
Safe and efficient driving
Coping with risks
Eye contact
Terminal safety regulations
Rules of courtesy
Tour of the vehicle
Control below, left and right side
Accessing the vehicle
Engine and turbo
Breaks
Cooling system
Lights
Driving the straddle carrier & sprinter carrier (unloaded)
Preventive control
Test all movements
Test spreader 20, 40, twin
Gearbox program
Control environment
Risk control
7 Reach stacker
Number of participants:
Max. 3 participants
Duration:
3 days
Location:
On site
The scope of the training is to provide the necessary knowledge to handle and operate
the reach stacker in order to handle and move containers in a safe and productive way.
Seminar contents:
General
Reach stacker technical knowledge
Reach stacker daily maintenance pre use check up
To hoist and lower containers in a safe way
Special technique to load and stack containers 4 to 5 high
Stability, load and centre location
Risk detection and safety
Theoretical initiation
Getting acquainted with the inside of the reach stacker
Pre use check up
The controls panel
Symbols (safety and driving symbols)
Engine and turbo
Hydraulic system
Practical initiation
How to operate the reach stacker
The controls panel
Safety instructions reach stacker
Working with the reach stacker
Driving the reach stacker
How to approach the container
Positioning the spreader
Anticipating underground in order to absorb the reach stackers movements
How to turn and move in a tire-saving way
The scope of the training is to provide the necessary knowledge to handle and operate
the empty container handler (ECH) in order to handle and move empty containers in a
safe and productive way.
Seminar contents:
General
ECH technical knowledge
ECH daily maintenance pre use check up
Stacking containers in a safe way
Stacking 2 containers in 1 move
Stacking empty containers 6 and 7 high
Using the safety clamps
Stability of the ECH
Risk detection and safety
Safety regulation of the terminal
Theory
Pre check up
Introduction of the control cab of the ECH
Symbols and controls
Engine and turbo
Hydraulic system
Practical initiation
How to operate the ECH
Control panel
Brake test
Safety instructions
Combination driving and operating joystick
9 Ship-to-shore crane
Number of participants:
Max. 2 participants
Duration:
4 weeks
Location:
On site
The scope of the training is to provide the necessary knowledge and skill to handle and
operate a ship-to-shore crane in order to load and unload ships in a safe and productive
way.
Seminar contents:
General
Lifting gear and use of lifting gear
International signals
Safety procedure crane driver
Operating of the crane
Use of container spreader
Risk detection and safety
Pre use check up
Basic knowledge of ship structure (cells, gliders, bays)
Technical safety procedures
Tour of the crane
Safety path of the crane
Engine room
Lights
Rails
Lifting gear and use of lifting gear
Shackle between hoist and cargo
Supervision of actions
Maintenance lifting gear
Calculating the S.W.L.
The scope of the training is to provide the necessary knowledge and skill to handle and
operate a rubber tyred gantry crane (RTG) in order to load and unload containers in a
safe and productive way.
Seminar contents:
General
Safety procedure RTG driver
Operating the RTG
Risk detection and safety
Pre use check up
Technical safety procedures
Daily inspections and maintenance
Tour of the RTG
Safety path of the RTG
Construction
Engine room
Control panel
Controls
Safety doors
Chair
PLC-control
DGPS (assisted autosteering)
Communication system
Cameras
Wind speed indicator
Anti-collision
Remote control (if applied)
Lights
Safety of the RTG operator (depending on type RTG)
11 Bulldozer
Number of participants:
Max. 2 participants
Duration:
3 days
Location:
On site
The objective of the training is to provide the necessary knowledge and skills to operate
bulldozers safely and with improved productivity.
Seminar contents:
General
Equipment and the engine
Working conditions
Risks that go with the equipment and the manipulation
Safety and regulations
Practical exercises and manoeuvres
Evaluation of the candidate
Equipment and engine
Hydraulic system
Starting procedure
Dashboard icons
Working conditions
Preparations
Warming-up
Overview
Risks that go with the equipment and the manipulation
Analysis of the environment
Persons and vehicles around
Type of cargo
General working conditions
The objective of the training is to provide the necessary knowledge and skills to operate
compact track loaders/skid steer loaders safely and with improved productivity.
Seminar contents:
General
Equipment and the engine
Working conditions
Risks that go with the equipment and the manipulation
Safety and regulations
Practical exercises and manoeuvres
Evaluation of the candidate
Equipment and engine
Hydraulic system
Starting procedure
Dashboard icons
Working conditions
Preparations
Warming-up
Overview
Risks that go with the equipment and the manipulation
Analysis of the environment
Persons and vehicles around
Type of cargo
Safety and regulations
General safety conditions/points of attentions
Stopping procedure
Specific safety conditions
International and local regulations
Operate the compact track loader/skid steer loader safely and with high productivity
Different hands-on exercises
Operation in real-world
Extreme challenging situations
The objective of the training is to require the necessary knowledge and skills to work with
the aerial work platform in a safe and efficient manner.
Seminar contents:
Theory
Check up
Technical explanation
Safety symbols
Personal safety
Stability-working with the load diagram
Practice
Preventive check up
Start procedure
Driving position
Brake test
Controlling the environment
Safe driving height
Load diagram
Driving exercises
Test
Theory test
Practical examination
The aim of the training is to require the necessary knowledge and skills to operate a over-
head crane in a safe and productive way.
Seminar contents:
Theory
Technical explanation
Load symbols
Personal Safety
Safety symbols
Check up
Behaviour during operation
Load handling
Attach the load
Practice
Preventive check up
Start procedure
Controlling the environment
Driving exercises
Test
Theory test
Practical examination
13.3 Forklift
Number of participants:
Max. 6 participants
Duration:
2 days
Location:
Dsseldorf, Germany
Onsite
The aim of the training is to require the necessary knowledge and skills to operate a fork-
lift in a safe and productive way.
Seminar contents:
Theory
Daily maintenance
Technical explanation
Check up of the forklift
Check up of the instruments
Safety symbols
Personal safety
Stability-working with the load diagram
Practice
Preventive check up
Start procedure
Driving position
Brake test
Controling the environment
Safe driving height
Load diagram
Combining driving and use of leavers
Picking up, transporting, stacking and lowering cargo
Approaching cargo and ideal work method
Parking procedure
Test
Theory test
Practical examination
NOTICE
If you do not own a forklift driver license we provide a combined 3-day training.
Seminar contents:
Safety instructions
Safety symbols
Personal safety
Check up
Safe handling of batteries (optional)
Operation
Remote control operation
Behaviour during operation
Recover the vehicle (theoretical)
Functions of the control panel
Status LEDs
Test
Practical examination
Notes
www.terexportsolutions.com
Effective date: August, 2013. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings
in this document are for illustrative purposes only. Refer to the appropriate Operators Manual for instructions on the proper use of this equipment.
Failure to follow the appropriate Operators Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death.
The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes
no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries
in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries.
2014 Terex Corporation.