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1. Fuel Analysis 1) Fuel Oil Ultimate Analysis Data


(1) Carbon C % 87.12
(2) Hydrogen H % 11.31
(3) Oxygen O % 0.10
(4) Nitrogen N % 0.18
(5) Sulphur S % 1.28
(6) Ash A % 0.01
(7) Moisture M % 0.00
(8) Total SUM % 100.00
2) Fuel Oil Proximate Analysis Data
(1) Specific Gravity SG kg/ 0.9790
(2) Higher Heating Value HFO kcal/kg 10405
3) Fuel Gas Ultimate Analysis Data
(1) Carbon C % 0
(2) Hydrogen H % 0
(3) Oxygen O % 0
(4) Nitrogen N % 0
(5) Sulphur S % 0
(6) Ash A % 0
(7) Moisture M % 0
(8) Total SUM % 0
4) Fuel Gas Proximate Analysis Data
(1) Specific Gravity SG kg/ 0
(2) Viscosity VS - 0
(3) Flash Point FP 0
(4) Higher Heating Value HFG kcal/kg 0
5) Fuel Consumption
(1) Fuel Oil (Volumetric Base) FOIL /h 10.945
(2) Fuel Gas (Volumetric Base) FFG /h 0
(3) Fuel Oil (Weight Base) FOIL kg/hr 10715
(4) Fuel Gas (Weight Base) FFG kg/hr 0
(5) Total (Weight Base) WFT kg/hr 10715
6) Fuel Mixing Ratio
(1) Fuel Oil (Weight fraction base) MRO - 1.0000
(2) Fuel Gas (Weight fraction base) MRG - 0
(3) Fuel Oil (Calorificfraction base) HRO - 1.0000
(4) Fuel Gas (Calorific fraction base) HRG - 0
7) Mixed Fuel Composition (as Fired base)
(1) Carbon C % 87.120
(2) Hydrogen H % 11.310
(3) Oxygen O % 0.100
(4) Nitrogen N % 0.180
(5) Sulphur S % 1.280
(6) Ash A % 0.010
(7) Moisture M % 0.000
(8) Total SUM % 100.00
(9) Gross Calolific Value HHV kcal/kg 10405.0
2. Burned Carbon Analysis for Mixing Fuel
1) EP Hopper Unburned Carbon Rate U % 0
2) Ash Content A % 0.010
3) Total Dry Refuse R kg/kg.fuel 0.0001
4) Unburned Carbon of Fired Fuel UC kg/kg.fuel 0.0000
5) Burned Carbon of Fired Fuel Cb kg/kg.fuel 0.8712
6) Cb+(12.01*S/(100*32.07)) Cb' kg/kg.fuel 0.8760
3. Air and Gas Data 1) Air Temperature
(1) Ambient TAD 10.00
(2) FDF Discharge TFD 10.00
(3) Reference (Test) TRA 10.00
(4) Reference (Design) TRAD 10.00
(5) AH Inlet TAI 50.00
(6) AH Inlet (Design) TAID 50.00
(7) AH Outlet TAO 230.00
2) Gas Temperature
(1) AH Inlet TGI 450.00
(2) AH Outlet TGO 141.00
TColdAvg 95.50
3) Moisture in Air
(1) Dry Bulb Temperature TAD 10.00
(2) Wet Bulb Temperature TAW 6.593
(3) Atmospheric Pressure PAT mmHg 759.98
A1 - 7.6204
A2 - 1.2860
(4) Saturated Pressure. @ TD PSD mmHg 9.20
A1 - 7.6350
A2 - 1.3139
(5) Saturated Pressure. @ TW PSW mmHg 7.30
(6) Partial PR at Water Vapor PW mmHg 5.58
(7) Relative Humidity(100*PW/PS) RH % 60.59
(8) Moisture in Air WMA kg/kg.dryair 0.00460
4) AH Inlet Gas Analysis
(1) O2 O2 % 2.500
(2) CO2 CO2 % 14.135
(3) CO CO % 0.000
(4) N2 N2 % 83.365
5) AH Outlet Gas Analysis
(1) O2 O2' % 2.500
(2) CO2 CO2' % 14.135
(3) N2 N2' % 83.365
6) Dry Gas Flow
(1) AH Inlet WG kg/kg.fuel 15.677
(2) AH Outlet WG' kg/kg.fuel 15.677
7) N2 in Gas
(1) AH Inlet WGN2 kg/kg.fuel 12.054
(2) AH Outlet WGN2' kg/kg.fuel 12.054
8) Dry Air Flow
(1) AH Outlet WA kg/kg.fuel 15.683
(2) AH Inlet WA' kg/kg.fuel 15.683
9) Atomizing Steam
(1) Fuel Oil Flow WFO kg/hr 10715
(2) Atomizing Steam Flow Rate a' - 0.0900
(3) Steam Flow WZ kg/hr 964
(4) Total Fuel Flow WFO kg/hr 10715
(5) Atomizing Steam Flow Rate a - 0.0900
10) Soot Blowing Steam Flow WSB kg/hr 0
(1) Soot Blowing Steam Flow Rate b - 0.0000
11) Moisture in Flue Gas
(1) AH Inlet MG kg/kg.fuel 1.1728
(2) AH Outlet MG' kg/kg.fuel 1.1728
12) Air Leakage Ratio (across AH)
(1) Air Leakage Ratio AL % 0.00
13) Excess Air Ratio
(1) Theoretical Air Flow A0 kg/kg.fuel 13.958
(2) AH Inlet Excess Air Ratio AX % 12.357
(3) AH Outlet Excess Air Ratio AX' % 12.357
4. CO2% Calcualtion 1) Fuel Analisis (as Fired base)
(1) Carbon C % 87.120
(2) Hydrogen H % 11.310
(3) Oxygen O % 0.100
(4) Nitrogen N % 0.180
(5) Sulphur S % 1.280
(6) Ash A % 0.010
(7) Moisture M % 0.000
(8) Total SUM % 100.000
2) Equivalent Burned Carbon Cb' kg/kg.fuel 0.8760
3) AH Inlet/Outlet O2%
(1) AH Inlet O2% O2 % 2.500
(2) AH Outlet O2% O2' % 2.500
4) CO2% Calculation
(1) Theoretical Air Flow A0 kg/kg.fuel 13.958
A0 = (11.51C+34.3*(H-O/7.937)+4.335*S))/100
(2) Excess Air Ratio - 1 AX'-1 - 4.295
AX'-1 = (31.32C+11.528S+13.334N+10.331A0)*O2/100 4.295
(3) Excess Air Ratio - 2 AX'-2 - 33.545
AX'-2 = A0 * (2.73 - 13.068 * O2 / 100) 33.545
(4) Excess Air Ratio AX' % 12.804
AX' = (AX'-1)/(AX'-2)*100 12.804
(5) Dry Gas Flow Calculation
- Volumetric O2 Flow O2FG ft^3/lb.fuel 4.879
4.879
- Volumetric CO2 Flow CO2FG ft^3/lb.fuel 27.436
27.436
- Volumetric SO2 Flow SO2FG ft^3/lb.fuel 0.148
0.148
- Volumetric N2 Flow N2FG ft^3/lb.fuel 162.687
162.687
- Total Dry Gas Flow WG ft^3/lb.fuel 195.150
195.150
(6) AH Inlet CO2% CO2 % 14.135
(7) AH Outlet CO2% CO2' % 14.135
5. Measured BLR Efficiency Calculation 1) Heat Loss Calculation Data
(1) Atmospheric Pressure PAT ata 1.0332
(2) Partial Pressure PMG ata 0.1163
(3) Uncorrected AH Outlet Gas Temp TGNL 141.000
(4) Steam Enthalpy at TGO & PMG HE kcal/kg 660.554
(5) Steam Enthalpy at TRA HRV kcal/kg 601.838
(6) Water Enthalpy at TRA HRW kcal/kg 9.999
- Average temperature of TGO & TRA AVT degree R 627.860
(7) cpg at TGO & TRA cpg kcal/kg 0.2383
2) Heat Losses
(1) Dry Gas LG kcal/kg 489.38
(2) H2O from Combustion LH kcal/kg 657.49
(3) Moisture in Fuel LMF kcal/kg 0.00
(4) Moisture in Air LMA kcal/kg 4.23
(5) Atomizing Steam LZ kcal/kg 5.28
(6) Soot Blowing Steam LSB kcal/kg 0.00
(7) CO Loss LCO kcal/kg 0.00
(8) Unburned Carbon LUC kcal/kg 0.00
(9') Radiation Loss LB% % 0.76
(9) Radiation LB kcal/kg 80.65
(10') Unmeasured Loss LUM% % 1.00
(10) Unmeasured LUM kcal/kg 106.12
(11) Total Loss LT kcal/kg 1343.16
3) Boiler Heat Input
(1) HHV of Fuel HF kcal/kg 10405.0
(2) Heat Credit Calculation Data
- cpa at TAI & TRA cpa kcal/kg 0.2400
- Specific Heat of Fuel Oil cpFO kcal/kg 0.5033
- Specific Heat of Fuel Gas cpFG kcal/kg 0.2400
- Fuel Oil Temperature TFO 110.00
- Fuel Gas Temperature TFC 0.00
- Specific Heat of Moisture in Air cps kcal/kg 0.4510
- Atomizing Steam Enthalpy HZ kcal/kg 650.00
- Soot Blowing Steam Enthalpy HSB kcal/kg 700.00
(3) Heat Credit
- Heat in Entering Air BAE kcal/kg 150.57
- Sensible Heat in Fuel BFE kcal/kg 50.33
- Heat Supplied by Moisture in Air BMAE kcal/kg 1.30
- Heat in Atomizing Steam BZE kcal/kg 4.33
- Heat in Soot Blowing Steam BSBE kcal/kg 0.00
- Total Heat Credit BE kcal/kg 206.54
(4) Heat Input Total (HF+BE) HIN kcal/kg 10611.5
4) Heat Losses Percentage
(1) Dry Gas LG(%) % 4.61
(2) H2O from Combustion LH(%) % 6.20
(3) Moisture in Fuel LMF(%) % 0.00
(4) Moisture in Air LMA(%) % 0.04
(5) Atomizing Steam LZ(%) % 0.05
(6) Soot Blowing Steam LSB(%) % 0.00
(7) CO Loss LCO(%) % 0.00
(8) Unburned Carbon LUC(%) % 0.00
(9) Radiation LB(%) % 0.76
(10) Unmeasured LUM(%) % 1.00
(11) Total Loss LT(%) % 12.66
5) Measured Boiler Efficiency Ym % 87.34
6) Design Boiler Efficiency Yd % 87.34
7) deviation div % 0.00
L : Radiation & Convection
(From ABMA Standard Radiation Loss Chart )
Example ( )
Actual Output : Fuel Oil(kg/hr) X Fuel HHV X 3.968()
=10715 X 10405 X 3.968 = 442 X 10^6 btu/hr
1 0.38%
Design 21 Casing 80 100FPM
10 Casing 90 5FPS
Design : (80-21)X1.8 = 106 2 Transmission = 260 btu/ft2/hr
: (90 - 10) X 1.8 = 144 2 510 btu/ft2/hr
Correction Factor = 510 / 260 = 2.0
Radiation & Convection = Radiation Loss Percent X Correction Factor
= 0.38 X 2 = 0.76(%)

2
2
nsmission = 260 btu/ft2/hr

Correction Factor