SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

DC Switchboard / CB's, Pre-Commissioning & Functional

SATR-P-3116 30-Apr-13 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. TEST PROCEDURES AND CHECKLIST

Inspection shall be performed by the project approved Quality Control

Schedule Q
A1 Inspector (QCI) and witness point shall be coordinated with the
Att. IV Sec. 3
Contractor and Company.

Schedule Q
A2 Check and review the test equipment documents for calibration validity.
Att. IV Sec. 7

Insure that the input voltage to the test set is regulated. SAES-P-116
A3
NETA ATS 2009, 5.2.4 Sec. 3.2

Record wet-and dry-bulb temperatures or relative humidity and

SAES-P-116
A4 temperature.
Sec. 3.2
NETA ATS 2009, 5.4.2.3
Testing is to be carried out ONLY on de-energized Switchboard & Circuit
Breakers. The Switchboard & Circuit Breakers shall be tested for their de- SAES-P-116
A5
energized state before starting test on them. Sec. 3.2
NETA ATS 2009 5.1 & NEMA PB2.1-2007, 9.2

Verify functional test Circuit breaker test data for trip unit function, trip unit
Schedule Q
A6 seetings, and test result trip times.
Sec. 6.4
Saudi Aramco Pre-Commissioning Form - P-030.

Clean the assembly to be tested. Verify the unit is clean. SAES-P-116

B1
NETA ATS 2009, 7.1.1.4 Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place
SAES-P-116
B2 safety fences and sign board around the perimeter.
Sec. 3.2
NETA ATS 2009, 5.1

Check that the unit to be tested is not energized. SAES-P-116

B3
NETA ATS 2009, 5.1 Sec. 3.2
Measure an insulation resistance test at test values specified below:
Voltage Rating Recommended Test Voltage
300 500 Vdc SAES-P-116
B4
600 1000 Vdc Sec. 3.2
NETA ATS 2009, 7.1.2.4

Perform insulation resistance of each bus section, phase to phase and

SAES-P-116
B5 phase to ground, for one minute with Table 100.1.
Sec. 3.2
NETA ATS 2009, 7.1.2.2 (Table 100.1)
Perform an insulation resistance test at 500 volts dc on all control wiring.
For units with solid-state components, follow the manufacturer's
SAES-P-116
B6 recommendations.
Sec. 3.2
NETA ATS 2009, 7.1.10.2

Page 1 of 5
 With the switchboard switching device in the "Open" position, apply the
recommended test voltage with neutral isolated; between phase to
phase, phase to ground, phase to neutral and neutral to ground. SAES-P-116
B7
Resistance shall be more than 1 megaohm. Sec. 3.2
NEMA PB2.1-2007, 7.6

Page 2 of 5
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 1-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

DC Switchboard / CB's, Pre-Commissioning & Functional

SATR-P-3116 30-Apr-13 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

After completing the test, all switching devices and the power CB must be
SAES-P-116
B10 switched to 'Open' position.
Sec. 3.2
NETA ATS 2009, 5.1

C. TEST EQUIPMENT

Test for insulation resistance shall be performed using an Insulation SAES-P-116

C1
Resistance Test Set (Megohmeter) 1000 V dc minimum. Sec. 3.2

Schedule Q
C2 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7.1

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

D. TEST RESULTS

INSULATION RESISTANCE (M)

Switchboard # of Switch in Open Switch in Close Switch in Close

PASS FAIL Remark RE-TEST DATE
Switching Device Poles Position Position Position

Line To Load Phase To Phase Phase To Frame

E. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

All resistance readings should be one megohm or greater for each

measurement. If any reading is less than one megohm, the circuit
breaker should be replaced or the manufacturer should be consulted
before restoring the circuit breaker to service. Any reading less than one SAES-P-116
E1
megohm may indicate contaminated, flawed, or cracked insulating Sec. 3.2
material. (NEMA AB4)

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
E2
Engineering Standards and contractual requirements. Att. II

F. CONTACT RESISTANCE (DUCTOR) TEST PROCEDURE

Page 3 of 5
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 1-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

DC Switchboard / CB's, Pre-Commissioning & Functional

SATR-P-3116 30-Apr-13 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Clean the assembly to be tested. Remove unnecessary materials. SAES-P-116

F1
NETA ATS 2009, 7.1.1.4 Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place
safety fences and sign board around the perimeter. SAES-P-116
F2
Sec. 3.2
NETA ATS 2009, 5.1

Check that the unit to be tested is not energized. SAES-P-116

F3
NETA ATS 2009, 5.1 Sec. 3.2

Perform a contact resistance, millivolt drop test or watt-loss test from line
to load on each phase of the closed switch with the test points at the line SAES-P-116
F4
and load lug landings. Record the result. Sec. 3.2
NETA ATS 2009, 7.4.2

After completing the test, all switching devices must be switched to

SAES-P-116
F5 "Open" position.
Sec. 3.2
NETA ATS 2009, 5.1

G. TEST EQUIPMENT

Test for Low Resistance shall be performed using the following:

SAES-P-116
G1 1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.)
Sec. 3.2
2. DC Current Source and a Millivoltmeter

Schedule Q
G2 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7.1

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

H. TEST RESULTS

CONTACT RESISTANCE (MICRO OHM)

Switchboard # of Switch in Close Pos. Switch in Close Pos. Switch in Close Pos.
PASS FAIL Remark RE-TEST DATE
Switching Device Poles Phase A Phase B Phase C

Line To Load Line To Load Line To Load

I. CONCLUSIONS

Page 4 of 5
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 1-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

DC Switchboard / CB's, Pre-Commissioning & Functional

SATR-P-3116 30-Apr-13 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Compare the test results of each pole. Results should be within 50% for
SAES-P-116
I1 any of the poles.
Sec 3.2
NETA ATS 2009, 7.1.3.2.1

Compare the test results to manufacturer's recommendations. SAES-P-116

I2
NETA ATS 2009, 7.1.3.2.1 Sec 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
I3
Engineering Standards and contractual requirements. Att. II

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q Quality Requirements (Pro Forma Contract), February 2008
3. NEMA PB2.1 General Instructions for Proper Handling, Installation, Operation, Maintenance of Switchboards (600V or Less), 2007 Edition
4. SAES-P-116 Switchgear and Control Equipment, 22 May, 2012
5. Acceptance Testing Specifications - NETA (2009)
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department,
Name, Initials and Date:
Company, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

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