INSTALLATION INSTRUCTIONS
T227769 14JAN09 (ENGLISH)
270DLC, Zaxis270LC-3
Worldwide Construction
And Forestry Division
T227769 (14JAN09)
(Replaces T227769 (02OCT06))
COPYRIGHT 2009
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
T227769-19-14JAN09
Installation Instructions
Parts List
AT330598 Super Long Front Installation contains the 4435123 Cap Screw (5 used)
following parts. Part numbers subject to change 4435126 Cap Screw
without notice. 4444284 Shim (2 used)
4444285 Shim
9269791 Front Attachment contains the following parts. 4444290 Thrust Plate (6 used)
4444839 Thrust Plate (2 used)
9269791 Boom Parts 4444840 Thrust Plate
A590110 Washer (3 used) 7033463 Arm
A766063 Split Pin (2 used) 8072993 Link (2 used)
A590914 Cap Screw 9755663 Link
J901040 Cap Screw (3 used) 9755727 Link
J901425 Cap Screw 9249490 Boom Piping
J951020 Nut (8 used) J271260 Cap Screw (12 used)
3026126 Pin J271270 Cap Screw (4 used)
3060072 Pin M341030 Cap Screw (8 used)
3075797 Pin M341240 Cap Screw (4 used)
4074008 Dust Seal (2 used) 4189859 Pipe Clamp (8 used)
4143531 Stopper (2 used) 4190126 Clamp (4 used)
4224631 Bracket 4085560 Split Flange (2 used)
4287251 Pin (2 used) 4187308 O-ring (3 used)
4361176 Thrust Plate (2 used) 4187308 O-ring (8 used)
4361177 Thrust Plate 4189535 Adapter
4381729 Spacer (3 used) 4252855 Hose
4381730 Rubber 4272697 Hose
4388919 Thrust Plate (4 used) 4285722 Rubber (4 used)
4388920 Thrust Plate (3 used) 4285723 Pipe Clamp (4 used)
4435126 Cap Screw (3 used) 4330223 Slow Return Valve
4435127 Cap Screw 8069731 Pipe
7051646 Boom 8069732 Pipe
9738224 Stay 8063527 Pipe (2 used)
94-2011 Plug 8063526 Pipe (2 used)
9210769 Arm Parts 8100183 Pipe
J75481 Grease Fitting (3 used) 8069730 Pipe
J950020 Nut (2 used) 9764181 Pipe
J951016 Nut (10 used) 966993 O-ring
3037078 Pin 986910 Split Flange (4 used)
3058761 Pin (2 used) 9162869 Arm Cylinder
3060340 Pin 971489 O-ring (2 used)
3091815 Pin 9162895 Arm Piping
3091814 Pin J271260 Cap Screw (8 used)
4065687 Dust Seal (10 used) 4053610 Hose Protector (2 used)
4066923 O-ring (4 used) 4055191 Hose Protector (2 used)
4074008 Dust Seal (2 used) 4187308 O-ring (8 used)
4287249 Spacer 4190126 Pipe Clamp (8 used)
PN=3
Installation Instructions
KD48502,00001FA 1913JAN092/2
PN=4
Installation Instructions
Specifications
Oil Temperature 50 5C
120 10F
KD48502,00002BD 1913JAN091/1
DX,LIVE 1925SEP921/1
PN=5
Installation Instructions
UN08DEC08
connections before applying pressure.
X9811
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
this type of injury should reference a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.
DX,FLUID 1903MAR931/1
UN24MAY89
Hang a "DO NOT OPERATE" tag in operator station.
TS230
DX,PARK 1904JUN901/1
PN=6
Installation Instructions
1Switch box
23109261 Wire Harness
3Cab Harness
UN05OCT04
T203498
Wire Harness Installation
PN=7
Installation Instructions
UN14JUN06
4. Open MONITOR menu. Scroll to SERVICE MENU and
SELECT.
TX1009084A
Starting Machine
UN14JUN06
TX1009085A
Service Menu
KD48502,00001FB 1912AUG082/4
UN14JUN06
TX1009087A
Function Monitoring
PN=8
Installation Instructions
UN29NOV05
H/P mode process is complete.
TX1000744
Switch Panel
KD48502,00001FB 1912AUG084/4
UN05OCT04
3. Release pressure from hydraulic reservoir.
T203490
excessive oil loss.
Overload Relief Valve Installation
5. Install overload relief valves (1,2, and 3) to control
valve.
Specification
Relief ValvesTorque.................................................................... 83 Nm
61 lb-ft
UN05OCT04
14354622 Relief Valve, Bucket Rod Side (32.4 MPa)
24282718 Relief Valve, Arm Bottom (27.9 MPa)
34354622 Relief Valve, Bucket Bottom Side (32.4
T203491
MPa)
KD48502,00001FC 1912AUG081/1
PN=9
Installation Instructions
Specification
Swing Relief ValvesTorque....................................................... 176 Nm
130 lb-ft
UN05OCT04
T203493
Swing Motor Relief Valve Installation
KD48502,00001FD 1913JAN091/1
PN=10
Installation Instructions
UN14JAN05
T207099
Bottom Boom Piping Installation
18106124 Pipe 44187329 O-ring (2 used) 7J781030 Cap Screw (4 88107579 Pipe
29075046 Slow Return Valve 5962453 Flange (2 used) used) 94187308 O-rings (2 used)
3A853180 Adapter (2 used) 6966993 O-ring
1. Replace existing bottom boom piping with pipe (1) 3. Install slow return valve (2) between pipe (1 and 8)
using O-rings (9). using adapters (3) and O-rings (4).
2. Install pipe (8) using cap screws (7), O-ring (6), and 4. Install existing hoses and clamps to pipe (1).
flanges (5).
KD48502,00001FE 1913JAN091/1
PN=11
Installation Instructions
3
3
5
4 7
3
2
1
8
UN24JUL01
1
4
2
3
T142450
T142450
Bucket Removal
1. Position bucket (8) on level surface. 5. Lower boom onto floor stand placed at end of boom
so load is on boom, not on arm cylinder.
2. Remove parts (5 7).
Extend arm cylinder, placing end of arm on ground.
3. Remove bucket.
PN=12
Installation Instructions
8
7
9
6
10
12
11 3
4
2
5
1
4
3
2
UN24JUL01
5
T142977
T142977
1Nut (4 used) 4Dust Seal (2 used) 7Cylinder Pin 10Right Side Link
2Cap Screw (2 used) 5Bushing (2 used) 8Wood Block 11Left Side Link
3Thrust Plate (2 used) 6Thrust Plate (4 used) 9Center Link 12Pin
6. Connect hoist to center link (9) using lifting strap. 10. Release pressure from hydraulic oil tank.
Place wood block (8) between bucket cylinder and
arm to hold bucket cylinder up when cylinder pin (7) 11. Loosen bucket cylinder hydraulic lines to release
is removed. residual pressure.
PN=13
Installation Instructions
1Nut (2 used)
2Stopper
3Cap Screw
UN27SEP01
4Thrust Plate
5Thrust Plate
6Cylinder Pin
7Cap Screw
8Washer
T142652
9Plate
10Block
11Pin Arm Cylinder Pin Assembly
12Thrust Plate (2 used)
13Thrust Plate
13 12
12
11
UN24JUL01
10
7
T142653
9
8
Arm Removal
Continued on next page KD48502,00001FF 1913JAN093/6
PN=14
Installation Instructions
1Nut (4 used)
2Retainer (2 used)
UN24JUL01
3Cap Screw (2 used)
4Boom Cylinder Rod End-to-Boom Pin
5Thrust Plate (4 used)
6Boom Cylinder (2 used)
T142979
Boom Cylinder Removal
KD48502,00001FF 1913JAN094/6
Specification
BoomWeight (Approximate) ....................................................... 1230 kg
2712 lb
UN31OCT88
T6626JW
Boom Removal
PN=15
Installation Instructions
1Cap Screw
2Spacer
3Block
4Boom-to-Frame Pin
5Shim (as needed)
UN24JUL01
6Washer
7Machine Frame
T143018
Boom-to-Frame Pin Removal
KD48502,00001FF 1913JAN096/6
PN=16
Installation Instructions
UN14JAN05
T207082
Boom Installation
24074008 Dust Seal 54444284 Shim 1.0 mm (0.04 94435127 Cap Screw 164143531 Stopper
34445638 Shim 1.0 mm (0.04 in.) 113075797 Pin 214287251 Pin
in.) 64444285 Shim 2.0 mm (0.08 133026126 Pin 229738224 Stay
44445639 Shim 2.0 mm (0.08 in.) 144435126 Cap Screw 23A766063 Split Pin
in.) 83060072 Pin 15J951020 Nut 249162869 Arm Cylinder
1. Install long boom to machine frame using existing 3. Install one shim (6) between the boom cylinders
hardware and dust seals (2). and stoppers (16).
Add one shim (41 or 42) equally on each side of 4. Install stopper (16) using cap screw (14) and nuts
boom-to-machine frame pivot to obtain a maximum (15).
gap between boom and machine frame of 1.0 mm
(0.04 in.). 5. Install arm (3) to boom using pin (8), seals (1),
existing stoppers, cap screw (9), and nuts (15).
NOTE: Install flat face of dust seal (2) facing toward (See Arm Installation for arm (3) and seals (1).)
boom. U-shaped channel must face toward
machine frame. Add one or more shims (3 or 4) in both sides of the
boom-to-arm pivot to obtain a maximum gap
2. Install boom cylinders to boom using pin (11). between boom and arm of 1.5 mm (0.06 in.).
PN=17
Installation Instructions
6. Install head end of arm cylinder (24) to boom using gap between arm cylinder and boom of 1.5 mm
existing stopper, pin (13), cap screw (14), and nuts (0.06 in.).
(15).
PN=18
Installation Instructions
PN=19
Installation Instructions
1616 14 15
4
30
19 26
18
2 2
16 16 15
24 30
19
30
19
30 30 5
6 23
11
29
24 19
19
24 19
28
28
11
19 16 16
24
12
15
19
30
11
3
26
22
15 1
26 10
16 16 22 10
16
16 8
15 9
11 1
11
11
UN11JAN05
20
20
21
T206799
T206799
Arm Installation
PN=20
Installation Instructions
14074008 Dust Seal (2 used) 10J950020 Nut (2 used) 194065687 Dust Seal (10 239156726 Bucket Cylinder
28072993 Link (2 used) 11Existing Stopper used) 244066923 O-ring (4 used)
37033463 Arm 123037078 Pin 204444284 Shim 1.0 mm 26J75481 Grease Fitting (3
49755663 Link 143091815 Pin (0.04 in.) used)
54287249 Spacer 154435123 Cap Screw (5 214444285 Shim 2.0 mm 284444839 Shim (2 used)
69755727 Link used) (0.08 in.) 294444840 Shim
83060340 Pin 16J951016 Nut (10 used) 223058761 Pin (2 used) 304444290 Shim (6 used)
94435126 Cap Screw 183091814 Pin
7. Install rod end of arm cylinder to arm (3) using pin 10. Install other end of links (4 and 6), shims (30),
(8), existing stopper (11), cap screw (9), and nuts dust seal (19) to arm using pin (18), existing
(10). stopper (11), cap screw (15), and nuts (16).
Add one or more shims (20 or 21) in both sides of NOTE: Install flat face of dust seal facing toward arm.
the arm cylinder-to-arm pivot to obtain a maximum U-shaped channel must face toward outside
gap between arm cylinder and arm of 1.5 mm (0.06 links.
in.).
11. Install grease fitting (26) to pin (18).
8. Install head end of bucket cylinder (23) to arm
using pin (12), existing stopper (11), cap screw 12. Install bucket to arm using pin (22), O-ring (24),
(15), and nuts (16). dust seal (19), existing stopper (11), cap screw
(15), and nuts (16).
Add one or more shims (28 and 29) in both sides of
the bucket cylinder-to-arm pivot to obtain a NOTE: Install flat face of dust seal facing toward arm.
maximum gap between bucket cylinder and arm of U-shaped channel must face toward outside
1.5 mm (0.06 in.). links.
NOTE: Spacer (5) must be installed between links (2) 13. Install link assembly (2 and 5) to bucket using dust
before links can be installed to bucket cylinder. seal (19), O-ring (24), pin (22), existing stopper
(11), cap screw (15), and nuts (16).
9. Install link (4), shims (30), dust seals (19), link
assembly (2 and 5), and link (6) to rod end of NOTE: Install flat face of dust seal facing toward arm.
bucket cylinder using pin (14), existing stopper (11), U-shaped channel must face toward outside
cap screw (15), and nuts (16). links.
NOTE: Install flat face of dust seal facing toward link 14. Install grease fittings (26) to pins (22).
(4). U-shaped channel must face toward
outside links.
KD48502,0000200 1912AUG084/4
PN=21
Installation Instructions
20
22
17
18
16 16
22
19
24A
22
24
A
5
A
B
A 6
22
5 B
22
A 4
B B
6
22 0
B
25 22
3
12 B C
13
15 1
C
11 C
(3)
7
9
B C
9
10 C
15
10
21
2 22
9
21
14 21
8
UN14JAN05
9 (2)
A 7
T206806
T206806
Boom Piping Lines
Continued on next page KD48502,0000201 1912AUG081/4
PN=22
Installation Instructions
08100183 Pipe 84330223 Slow Return Valve 144190126 Clamp (4 used) 194272697 Hose
18069730 Pipe 9986910 Split Flange (4 15J271260 Cap Screw (12 204252855 Hose
29764181 Pipe used) used) 214187308 O-ring (3 used)
38069731 Pipe 10M341030 Cap Screw (8 164085560 Split Flange (2 224187308 O-ring (8 used)
48069732 Pipe used) used) 244189535 Adapter
58063527 Pipe (2 used) 114189859 Clamp (8 used) 17966993 O-ring 25J271270 Cap Screw (4
68063526 Pipe (2 used) 124285723 Clamp (4 used) 18M341240 Cap Screw (4 used)
7971489 O-ring (2 used) 134285722 Rubber(4 used) used)
PN=23
Installation Instructions
29A
29
29A
29 8
8 28
26 8 12
26 A
A
24
28
8 12 A
A A
A
A
23
A
8
8 13
13
11
8
11 12
8
1 12
UN11JAN05
2
A
T206805
T206805
Arm Piping Lines
PN=24
Installation Instructions
14190126 Clamp (8 used) 114055191 Hose Protector (2 209156726 Bucket Cylinder 284250889 Hose (2 used)
2J271260 Cap Screw (8 used) 238063930 Pipe 294197530 Adapter (2 used)
used) 124203220 Washer (4 used) 248063931 Pipe
84187308 O-ring (8 used) 134250078 Hose (2 used) 264053610 Hose Protector (2
used)
KD48502,0000201 1912AUG084/4
PN=25
Installation Instructions
9
15
10
10
10
10
10
14
A
16
9 9
A
A
8
9
A
3
6
4
2
5
UN11JAN05
1
4
A
T206824
T206824
Boom Lubricaton Lines
Continued on next page KD48502,0000202 1912AUG081/4
PN=26
Installation Instructions
14372966 Pipe 54252877 Clip (4 used) 94154651 Adapter (6 used) 154358896 Hose
24372967 Pipe 6J271016 Cap Screw (4 104055311 Tie Band (5 used) 164358894 Hose
34360981 Fitting (2 used) used) 144358895 Hose
44345297 Fitting (2 used) 8J75482 Grease Fitting (5
used)
PN=27
Installation Instructions
18
25
20
28
12
A
12 15
16
5
4
10
A
15
22
UN14JAN05
23
A
T206826
T206826
Arm Lubrication Lines
PN=28
Installation Instructions
43080029 Pipe 154154656 Elbow (2 used) 204054024 Clamp 25J901040 Cap Screw (2
54357667 Pipe 169114956 Hose Assembly 224000854 Pipe Clip (2 used) used)
104130174 Pipe Fitting 18J75581 Grease Fitting (2 23J260612 Cap Screw (2 284060162 Adapter (2 used)
124130169 Pipe Fitting (3 used) used)
used)
KD48502,0000202 1912AUG084/4
PN=29
Installation Instructions
Specification
UN28OCT04
OilTemperature ......................................................................... 50 5C
120 10F
T204452
this adjustment. Additional fine adjustment will be
required to obtain boom lowering speed.
Boom Slow Return Valve
2. Rotate boom slow return valve from fully open position,
in the throttle direction, by 3 1/2 turns.
UN27APR93
to complete stroke.
Specification
Boom Rising SpeedTime ................................................. 3.6 +/- 0.3 sec
T7802AD
Specification
Boom Lowering SpeedTime ............................................ 4.2 +/- 0.4 sec
PN=30
Installation Instructions
UN28OCT04
NOTE: Run engine at full speed while performing tests.
T204451
and fully extend bucket cylinder.
8. Roll arm in and arm out while measuring time to Arm Slow Return Valve
complete stroke.
Specification
Arm In SpeedTime ........................................................... 6.0 +/- 0.4 sec
Specification
Arm Out SpeedTime ........................................................ 3.7 +/- 0.3 sec
Specification
Bucket Crowd SpeedTime ............................................... 2.0 +/- 0.3 sec
Specification
Bucket Dump SpeedTime ................................................. 1.3+/- 0.3 sec
UN27APR93
NOTE: Confirmation of bucket speed is used as a
reference only. Machine is not equipped with a
bucket slow return valve, adjustments are not
T7802AF
required.
KD48502,0000203 1912AUG082/2
PN=31
Installation Instructions
PN=32