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CHUNG HUNG STEEL CORPORATION

Introduction of
Fine Blanking & Formability Steel

HUNG LI STEEL CORPORATION


Productive Facilities

Continuous pickling line Oiling and inspection of CPL

Batch Annealing Furnace Rolling Mill for gauge control


for Spheroidizing Anneal

Reversing type Cold Rolling mill Tension Leveler


1. Products Introduction
Fine Blanking & Formability Steel (FBFS) has wide range of chemical compositions
from low carbon steel to middle/high carbon steel and various low-alloyed steels. Beyond the
precise conditions of die in following working, when the material produced as steel sheet, the
process must be capable to control accurate thickness and good formability, then
introduced to versatile fine-blanking applications, such as automobile transmission
components, safety critical automotive components, locking systems, interior seat adjusters,
braking systems, automated machinery parts and also electronic component categories, door
locks etc..
The materials can be fine-blanked with smooth cut edges, so debarring can be
eliminated. Manufacturers can obtain products with value-added and cost down.

Motorcycle starter component S45C Recliner component SCM415

Although the materials usually dropped in hot rolled gauge range, however they need
more function advantages than cold rolled steel.
The main quality characteristics includes following:
(1) Precise thickness control: can meet the requirement of the die set-up in Fine Blanking
operation. The key factor is the achievement within several hundredth mm gauge
difference either in rolling or transverse direction in the sheet, no matter what sheet
gauge is.
(2) Formability: steel grades with high carbon equivalent are difficult in forming process,
but the work piece need the workability to be a high quality product, and then the steel
matrix with good spheroidized carbide can contribute the feature.
(3) Hardenability: because of the carbon equivalent of steel, the material has sufficient
hardenability if heat treatment after mechanical working provided.

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2. Manufacturing process of FBFS products
The Manufacturing Flow Chart of Fine Blanking & Formability Steel

Slab casting Hot Rolling Pickling

Inspecting, Oiling and Sampling Spheroidizing Anneal


Products Gauge control

3. Quality Characteristics
(1) Comparison of typical Mechanical properties

Yield Strength Tensile Strength Elongation Hardness


Symbol of Class
(MPa) (MPa) (%) (HRb)

EN 10132 HR 470 625 25 87~95


16MnCr5 FBFS 310 460 36 72~82

JIS G4053 HR 400 680 24 88~95


SCM435 FBFS 372 560 30 80~85
JIS G4051 HR 520 870 19 100~104
S55C FBFS 350 530 30 78~85

HR: Hot Rolled Coil


FBFS: Fine Blanking & Formability Steel

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(2) Optical Metallography Spheroidized ratio 90%
a. 16MnCr5

10 m 10 m

Hot - Rolled 1000x Carbides Spheroidized 1000x

b. JIS G4053 SCM435

10 m 10 m

Hot - Rolled 1000x Carbides Spheroidized 1000x


c. JIS G4051 S55C

10 m 10 m

Hot - Rolled 1000x Carbides Spheroidized 1000x

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(3) Bending Test

a. Bending Test of Hot-Rolled JIS G4051 S55C Steel Sheetr = 0 t

Fig. 1a broken Bend Surface Fig.1b broken Bend profile

b. Bending Test of Spheroidized JIS G4051 S55C Steel Sheet. r = 0 t

Fig. 2a Bend Surface without Crack Fig. 2b Bend profile without crack

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(4) Gauge Accuracy

a. Gauge chart in rolling direction

a16MnCr5 Thickness: 5.03 Width: 1,060mm

3.95mm

bSCM435 Thickness: 5.02 Width:950mm

cS55C Thickness: 2.91 Width: 940mm

b. Profile in width direction


a16MnCr5 Thickness: 5.03 Width: 1,060mm

bSCM435 Thickness: 5.02 Width:950mm

cS55C Thickness: 2.91 Width: 940mm

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4. Available Specification for FBFS Products
Steel grade Mechanical properties Chemical composition (%)
Thickness
Item Yield Tensile
(mm) Elongation Hardness
JIS SAE Strength strength C Mn Si P S Cr Mo Ni
(%) (HRB)
(MPa) (MPa)

4.5 38 0.10 0.50 0.03 0.025 0.025 -


1 SPHD 260 360 41~51 max. max max max max - -

5.09 300 440 35 63~73 0.13 0.30 0.15 0.03 0.035


2 S15C - - -
5.10~6.00 280 430 35 63~73 0.18 0.60 0.35 max. max.
5.09 320 470 35 65~75 0.18 0.30 0.15 0.03 0.035
3 S20C - - -
5.10~6.00 300 460 35 65~75 0.23 0.60 0.35 max. max.
5.09 360 530 27 71~81 0.32 0.60 0.15 0.03 0.035
4 S35C - - -
5.10~6.00 330 520 30 71~81 0.38 0.90 0.35 max. max.
5.09 440 580 27 76~86 0.42 0.60 0.15 0.03 0.035
5 S45C - - -
5.10~6.00 430 570 27 75~85 0.48 0.90 0.35 max. max.
5.09 450 595 27 76~86 0.47 0.60 0.15 0.03 0.035
6 S50C - - -
5.10~6.00 440 585 27 75~85 0.53 0.90 0.35 max. max.
5.09 460 600 27 76~86 0.52 0.60 0.15 0.03 0.035
7 S55C - - -
5.10~6.00 450 590 27 75~85 0.58 0.90 0.35 max. max.

5.09 400 525 28 70~80 0.13 0.60 0.15 0.03 0.030 0.90 0.15 0.25
8 SCM415
5.10~6.00 350 500 31 72~82 0.18 0.90 0.35 max. max. 1.20 0.25 max

5.09 455 590 27 75~85 0.33 0.60 0.15 0.030 0.03 0.90 0.15 -0.25
9 SCM435
5.10~6.00 425 570 27 75~85 0.38 0.90 0.35 max. max. 1.20 0.30 max

5.09 485 620 25 77~87 0.55 0.60 0.15 0.03 0.05


10 SAE1060 - - -
5.10~6.00 465 610 27 77~87 0.65 0.90 0.35 max. max.

5.09 380 570 27 75~85 0.30 1.20 0.04 0.05


11 SAE1536 -- -
5.10~6.00 340 540 29 75~85 0.37 1.50 max. max.

5.09 450 590 25 75~85 0.28 0.40 0.15 0.035 0.040 0.80 0.15
12 SAE4130 -
5.10~6.00 410 560 29 75~85 0.33 0.60 0.35 max. max. 1.10 0.25

Steel grade Mechanical properties Chemical composition (%)


Thickness
Item Yield Yield Yield
(mm)
JIS SAE Strength JIS SAE Strength JIS SAE Strength
(MPa) (MPa) (MPa)

5.09 360 515 29 72~82 0.14 1.00 0.40 0.035 0.035 0.80
13 - -
16MnCr5
5.10~6.00 325 490 32 72~82 0.19 1.30 max max. max. 1.10

Other steel grades are available, please contact sales department.

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5. Product Size Ranges

(1) C.E. 0.50

SPHD/S15C/S20C /S35C
(800,6.0) (1219,6.0) Feasible range

(800,5.0) (1219,5.0)

Manufacturing range
(610,4.0)

(800,2.5) (1219,2.5)

(610,1.8) (1219,1.8)

(2) 0.50C.E. 0.80

SCM415/S45C/S50C/16MnCr5 S55C/SAE1060/SCM435
(800,6.0) (1219,6.0)
(800,6.0) (1050,6.0)

(800,5.0) (800,5.0) (1050,5.0)


(1219,5.0)
(610,4.0)
(610,4.0)

(800,2.5) (800,3.0) (1050,3.0)


(1219,2.5)

(610,1.8) (1219,1.8) (610,1.8)


(1050,1.8)

Carbon Equivalent (C.E.)


C.E.(%)=C + Mo/4 + Cr/5 + Mn/6 + V/14 + Si/24 + Ni/40

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6. Product Packing

(1) Packing for export


Indication Label

Identification label

Inner edge protector

Outer Edge protector


Lateral plate
Packing strip and seal

Inside iron sheet Outside iron sheet

(2)Packing for domestic

Indication label
Identification label

Inner edge protector


Outer edge protector
Packing strip and seal

Antirust wrapping paper

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7. Product Labeling
(1) Domestic Sample

(2) Export Sample

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8. Ordering Information
Because the applications are critical, we hope all the features of FBFS meet
customers requirement, please carefully confirm the following items when ordering:

Item Specification Scope

1 Product Fine Blanking & Formability Steel

2 Standard and Steel grades JIS G4053 SCM435.

3 DimensionsThickness Width 5.00 mm 930 mm

4 Order amount 100 tones

5 Roll edge finish Cut Edge

6 Oiling Medium

7 Carbide spheroidized ratio 90% above

8 Packing weight 6 ~ 12 metric tonnes

9 Inside diameter of coil 610mm

10 Usage Purpose Seatbelt Locking clip and Strap

11 Delivery date By request and marine date

12 Label and packing requirement According to CHS standard

13 Dimension Tolerance Thickness of Order 0.05mm

14 Special requirement. If any Please contact sales department

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9. Quality Assurance
Hung Li Steel Corporation (HLS) has implemented an efficient quality assurance
system who has achieved ISO 9001:2008 Quality System in December 2010. (Approved by
Bureau of Standards, Metrology & Inspection, M.O.E.A., R.O.C)

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10. National Standard Steel Grade comparison Table
JAPAN CHINA USA EUROPE

JIS GB AISI/SAE EN

G4051 EN 10084

S10C 10 1010 C10/C10E / C10R

S15C 15 1015 C15/C15E / C15R

S20C 20 1020 C22/C22E/C22R


Machine
S35C 35 1035 C35/C35E/C35R
Structure Steels
S45C 45 1045 C45/C45E/C45R

S50C 50 1049 C50/ C50E/C50R

S55C 55 1055 C55/C55E/C55R

S58C 60 1060 C60/C60E/C60R

G4053 - - EN 10132
Chrome Steels SCr415 15Cr 5115 16MnCr5

SCr420 20Cr 5120

G4053 EN 10084
Chrome
SCM415 15CrMo
Molybdenum
Steels SCM430 30CrMo 4130

SCM435 35CrMo/35CrMoV 4137 34CrMo4/34CrMoS4

- Q/BQB-310 - EN 10149-2

QStE380TM
Low Alloy Steels
QStE420TM S420MC

QStE460TM S460MC

Nickel Chrome G4053 - - EN 10084


Molybdenum
Steels SNCM220 20CrNiMo 8620 20NiCrMo2-2

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Chung Hung Steel Corporation
317, Yu Liao Road, Chiao Tou , Kaohsiung, 82544,
Taiwan ,R.O.C
TEL886-7-611-1099 FAX886-7-611-0857

China Steel Global Corporation


10F , No.88 Cheng gong 2nd Road,Qian zhen ,Kaohsiung,
80661, Taiwan, R.O.C
TEL886-7-332-2168 EXT 33129 or 33265
FAX886-7-335-6412

Hung Li Steel Corporation


24, Yen Hai 3rd Road, Hsiao Kang, Kaohsiung, 81264,
Taiwan, R.O.C
TEL886-7-871-6886 EXT 82218401
FAX886-7-871-6996
http://www.hlsteel.com.tw/
E-mail: HLP0@hlsteel.com.tw

Oct. 2015 10th Edition