Faculty of Engineering
Department of Chemical Engineering
A Project submitted by
No Name ID.NO
1 Muluneh Ayalew2413/05
2 Nafyad Tulu2419/05
3 Merga Deresa2298/05
4 Chala Tafa0324/04
5 Obsa Desalegn..2484/05
6.Hiwot Worku.2122/05
1
Project on manufacturing of aspirin
Department of chemical engineering
15 May, 201
Table of content..page
1. Acknowledgement.3
2. List of figures
Fig3.material on A diagram8
3. Introduction ..3
7.4. The amount of stream and cooling water needed for heat exchanger..13
7.6. The work required for the pump assuming the pump is 85%.....................................14
8. Conclusion.15
9. Recommendation.....16
10.Reference...16
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Project on manufacturing of aspirin
Department of chemical engineering
Acknowledgement
1. INTRODUCTION
Aspirin, or acetylsalicylic acid (ASA) is a salicylate drug, and is generally used as an
analgesic (something that relieves pain without producing anesthesia or loss of consciousness)
for minor aches and pains, to reduce fever (an antipyretic), and also as an anti-inflammatory
drug.Aspirin has also become increasingly popular as an anti-platelet - used to prevent blood
clot formation - in long-term low doses to prevent heart attacks and strokes in high risk
patients. Nowadays, aspirin is often given to patients immediately after a heart attack to
prevent recurrence or cardiac tissue death.
Aspirin is a non-steroidal anti-inflammatory drug (NSAID). Non-steroidal means they are not
steroids, which often have similar effects. It is the most widely used analgesic, and is much
preferred over morphine because it does not involve physiological dependence. . Of all of the
NSAIDs, aspirin is the most widely used since it is inexpensive, easily available and is indicated
in many common conditions such as headache and the common cold. aspirin also has a unique
indication among the family of NSAIDs in that it can reduce the risk of Cardiovascular Disease in
patients with pre-existing Cardiovascular Disease.
The basic structure of acetylsalicylic acid is the benzene ring of six carbon atoms. This
compound is produced by the esterification reaction of salicylic acid with acetic
anhydride as shown by the following the reaction;
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Project on manufacturing of aspirin
Department of chemical engineering
The feedstock to the plant are; solid salicylic acid, acetic anhydride and sulphuric acid
which act as a catalyst. The process main equipments include the feedstock storage
tanks, CSTR reactor, filter, cooler or heat exchanger and centrifugal pump. The acetic
anhydride will serve as both reactant and solvent, a common technique in synthesis.
When all the salicylic acid has been converted to aspirin, water will be added. This
converts any unreacted acetic anhydride to acetic acid; the reaction is shown below.
The reaction is an example of hydrolysis, the splitting (lysis) of a substance with water.
Aspirin is not very soluble in water, so it crystallizes as the solution cools. It is then
isolated by vacuum filtration. Most of the acetic acid is removed by the filtration, but
enough remains to heavily contaminate the product. Often when a solid product is
expected and one of the reactants is a liquid and the other is a solid, it is easier to
achieve a good separation of the excess reactant from product if the liquid rather than
the solid reactant is used in excess. In this reaction,salicylic acid and aspirin are both
solids and acetic anhydride is a liquid so acetic anhydride is used in excess.At elevated
temperatures in the presence of even trace amounts of water, Equation above may be
reversed in a process called hydrolysis, which results in production of salicylic acid and
acetic acid (a reversal of the esterification process).
There are many brands of aspirin, but most of these are about the same, the major
difference being the purity of the product. It costs more to remove the unreacted
salicylic acid and acetic anhydride and the acetic acid by washes and recrystallizations.
However, the drug laws require conformity here, so aspirin is aspirin regardless of the
source. We are using acetic anhydride in this case study and not the more abundant and
less costly acetic acid. The reason is that salicylic acid has both a phenolic group and a
carboxylic group. The phenolic group of one salicylic acid molecule could react with the
carboxylic acid group of another salicylic acid molecule to produce a dimer side-product
and not the desired aspirin product. To minimize the production of the dimer side-
product, acetic anhydride is used because it is more reactive than acetic acid and
minimizes the amount of dimer side-product by quickly consuming the salicylic acid
before much can react with itself.
treatment for arthritis. Patients suffering from arthritis must take so much aspirin (up to
four grams per day) that gastric problems may result. For this reason, aspirin is often
combined with a buffering agent. Bufferin is an example of such a preparation.The
ability of aspirin to diminish inflammation is apparently due to its inhibition of the
synthesis of prostaglandins, a group of C-20 molecules that enhance inflammation.
Aspirin alters the oxygenase activity of prostaglandin synthetase by moving the acetyl
group to a terminal amine group of the enzyme.
The general objective of this case study is to design a manufacturing facility that has a
best capacity of producing aspirin.
To design and evaluate the performance of the crystalliser or cooler(heat exchanger) in
manufacturing facility by evaluating of the crystallisation process
The significance of aspirin lies in the development of a compound into a useful drug. Turning a
chemical into a drug calls for extensive research to identify its potential applications and markets,
evaluate its clinical effects, optimize its properties, and design efficient manufacturing processes. Aspirin
is used to reduce fever and relieve mild to moderate pain from conditions such as muscle aches,
toothaches, common cold, and headaches. It may also be used to reduce pain and swelling in conditions
such as arthritis. It works by blocking a certain natural substance in your body to reduce pain Turning a
chemical into a drug calls for extensive research to identify its potential applications and markets,
evaluate its clinical effects, optimize its properties, and design efficient manufacturing processes and
swelling and a low dose of aspirin to prevent blood clots. This effect reduces the risk of stroke and heart
attack. aspirin can also used as an analgesic and an antipyretic.
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Project on manufacturing of aspirin
Department of chemical engineering
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Project on manufacturing of aspirin
Department of chemical engineering
To do material balance let us change volumetric flow rate to mole or mass flow
rate
A+B=C+D XA=0.995
mB= B *FvB=1.08*0.001Kg/10^3=1.08Kg/L
Fvcatalyst=Qcatalyst=1250L/hr
mcatalyst= catalyst*Qcatalyst=1.68*1250=2100Kg/hr
FA,o/Fv,o=CA,o
Therefore CA=CA,o(1-XA)/1
(-ra)=KFA,o(1-XA)/FV,o(1+0XA)=KFA,o(1-XA)/FV,o
FA,o=mA/MwA=2000Kg/hr/(138.1Kg/Kmol)=14.48kmol/hr
FVoA=mA/A=2000kg/hr/(1.44kg/L)=1388.89L/hr
-rA =(0.5*3600/hr)*14.48kmol/hr*(1-0.995)/(1388.89L/hr)
-rA=0.0938kmol/Lhr
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Project on manufacturing of aspirin
Department of chemical engineering
V=(FA,o-FA)/(-rA)
V=(FAO-FAO(1-XA))/-rA=(FAO-FAO + FAOXA)/-Ra
V=FAOXA/-rA
rA =14.48kmol/hr*0.995/0.9938kmol/Lhr =153.6
Generation=0
Then input=output
B.Material balance on A
mA2
mA1 XA=0.005
Fig3.material on A diagram
Input=output
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Project on manufacturing of aspirin
Department of chemical engineering
mA,1=mA,2
mA,2=mA,1*0.005=2000Kg/hr*0.005=10Kg/hr
or from stoichiometry
FA,2=FA,o(1-XA) mA,2/MwA=(mA,o/MwA)*(1-XA)
mA,2=2000*(1-0.995)=10Kg/hr
FB=FB,o-FA,o XA mB/MwB=(mB,o/MwB)-
(mA,o/MwA)X
mB/MwB=(5400/102.1)-(2000/138)*(0.95)
mB2=3928.2Kg/hr
mC,o/Mwc=(mA,O/MWA)*XA
mC=(2000/138.1)*0.995*180.2=2596.65Kg/hr
FD=FDO+FA,O*XA mD/MWD=(mAO/MWD)XA
mD=(2000/138.1)*0.995*60.1=865.8Kg/hr
mt=mi=7400kg/hr
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Project on manufacturing of aspirin
Department of chemical engineering
mH2O=22000L/hr*1kg/L
Mt=7400 mA=10
mA2=mA1 mB2=0
mB2= mC=2596.65
mC=mC1 mD=?
mD2= mH2O=2180.32
mA2+mB2+mC+D1+H2O=mA2+mC+D2+H20+D1
mB2+m1H2O=D2+m2H2O
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Project on manufacturing of aspirin
Department of chemical engineering
3929+22000=D2+21307.32
D2=4621.68
mD=mD1+mD2=865.2+4621.68=5486.86
FTcpdT+Hr(rv)=UA(TS-T)
Hr(rv)=UA(TS-T)=Q
-85000J/mol*(0.0935)*153lit=Q
Q=85000J/mol*93.8mol/lit*hr*153lit=338.8KJ/hr
mH2O=22000kg/hr
mt= mt=
T =70oc Tx=?
Cp=1.67 Cp=3.41
Accumulation=input-output+ generation
Input=output
HF+Q=HE
Q=HE-HF=-FcpdT-Hr(rv)
Hr(rv)=0,Therefore, Q= -FTcpdT
Q=-FT2CP2(Tx-250c) (1)
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Project on manufacturing of aspirin
Department of chemical engineering
FT2cp2(TX-25OC)=-FT1cp1(TX-70OC)
22000*4180(Tx-25OC)/(22000*4180)=-7400*1670(TX-70OC)/22000*4180
(Tx-25OC)=0.134(70OC-Tx)
Tx-25OC =0.134(70OC)-0.134Tx
Tx+0.134Tx=9.407+25
1.134Tx/1.134=34.4/1.134
Tx=30.34oc
Or Q=7400*1670(30-70)oc=136.4KJH/Sec
m Thi
5=30.4-Tce
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Project on manufacturing of aspirin
Department of chemical engineering
5.4.The amount of stream and cooling water needed for heat exchanger can be
calculated from energy balance on HE as follow
Q= mhtCph(Thi-The)
Mtcph(30.4-25)=17.16kJ/S
mc = Q/cpc(Tce-Tci) =17.16KJ/s/(4.18*(25.4-18)0c)=0.55kg/hr
FA,o=mA/MwA=2000Kg/hr/(138.1Kg/Kmol)=14.48kmol/hr
FVoA=mA/A=2000kg/hr/(1.44kg/L)=1388.89L/hr
-rA =(0.5*3600/hr)*14.48kmol/hr*(1-0.995)/(1388.89L/hr)
-rA=0.0938kmol/Lhr
V=(FAO-FAO(1-XA))/-rA=(FAO-FAO + FAOXA)/-rA
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Project on manufacturing of aspirin
Department of chemical engineering
5.6. Determine the work required for the pump assuming the pump is 85%
Assumption
Y= (Pd-Ps)/
Y= (296.69-14.69)/
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Project on manufacturing of aspirin
Department of chemical engineering
Q = Uo A Tm
But Tm= (T1 -T2) / In(T1/T2)
Tm = -2 / In (5/7)
Tm = 5.95
Uo A = Q / Tm
UoA = 17.6kw / 5.950c
UoA = 2.89kw/oc
A=2.89KW/oc/(Uo)
6. Conclusion
We can conclude that aspirin has been and will be the drug of choice for the
long-term oral treatment of platelet hyperactivity, most notably in the
secondaryprevention of myocardial infarction. We can also conclude that aspirin
is also the basic antiplatelet agent for all kinds of acute disease that may cause
plateletdependent thrombotic vessel occlusion and it can be produced by the
esterification reaction of salicylic acid with acetic anhydride using phosphoric acid
as a catalyst. The other thing that we can conclude is that the performance and
aspirin manufacturing process can be evaluated and designed using the energy
and mass balance on different unit operation and the design parameter like size,
volume, time which directily influence the cost of and quality. There are rating
and sizing problem during heat exchanger and generally all parameter calculated
above affect the rate of production of aspirin.
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Project on manufacturing of aspirin
Department of chemical engineering
7. Recommendation
There is no elevation given between CSTR and mixer in this case study. As a result
it is difficult to discharge the output from CSTR to mixer. Therefore we
recommended that there must be the elevation between reactor and mixer to
carry out the design for this case study. There is some amount of aspirin that lost
with by products and our product aspirin has some negative side effects. So we
recommended that aspirin that lost with by product should be saved and the
product quality should be increased and the aspirin side effect should be
minimized.
8. References
Ende, D. J, 2011. Chemical Engineering in the Pharmaceutical Industry: R&D to Manufacturing. New
York: John Wiley and Sons.
Sinnott, R. K., & Towler, G, 2009. Chemical engineering design. New York: Elsevier.
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Project on manufacturing of aspirin