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Serial Number: 4278

DMM2/XL1900/CAT3412E

Atlas Copco
Drilling Solutions

Parts List

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Atlas Copco
2100 North First Street
Garland, Texas, 75040
(972)496--7400

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

The Distributer/Dealer serving the area in which


your equipment is working will be able to give you the BEST and
FASTEST SERVICE of Genuine Replacement Parts.

IMPORTANT:
Be sure the parts book which you are ordering parts from is the parts book for
the Drill needing the replacement parts!
Each parts book is CUSTOM MADE to a specific Drill.
All parts books have a Drill SERIAL NUMBER and MODEL DESCRIPTION on
the header of each parts page. All Drills have a SERIAL NUMBER welded on the
frame at the drilling end of the MAIN FRAME or CHASSIS.

YOU MUST USE THE CORRECT PARTS BOOK TO INSURE


CORRECT PARTS IDENTIFICATION.

Continuing Product Improvement and advancement of product


design may cause changes to your Drill which may not be
reflected in this Parts/Service Manual. Production models may vary
in some detail. Drilling Solutions reserves the right to modify or make changes with-
out notice or obligation.

Parts Ordering Instructions

By giving complete information, you will enable us to fill your order


correctly and avoid unnecessary delays!

When ordering Replacement Parts, specify:

1. Unit Serial Number


2. The Name of each part as listed
3. The Part Number as listed in your Partsbook.
4. Quantity of parts desired.

Refer all communications concerning this unit to our nearest


Branch Office, Distributor, Dealer or Agent

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

WARNING IN THE MANUAL

CALIFORNIA PROPOSITION 65 INFORMATION


TO CALIFORNIA CUSTOMERS AND
TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT
INTO OR FOR USE IN CALIFORNIA

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Table of Contents

FRAME/CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57407686 MAIN FRAME ASSY- -ANGLEDMM2 . . . . . . . . . . . . . . . . . . . . . . 3
57234619 TOWER SUPT ASSY,30 DEGREE . . . . . . . . . . . . . . . . . 5
57188351 SUPPORT TOWER WELDMENT . . . . . . . . . . . . . . . . . . 7

57508459 WALKWAY ASSY- -W/WATER TANK . . . . . . . . . . . . . . . . . . . . . . . 9


57468480 DECKING ASM,WALK AROUND . . . . . . . . . . . . . . . . . 17

TABLE OF CONTENTS
57174682 WALKWAY ASSY, REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

UNDERCARRIAGE/TRACKS . . . . . . . . . . . . . . . . . . . 23
57538506 UNDERCARRIAGE INST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
57457178 DRIVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
57457194 FINAL DRIVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . 35
57457319 RH TRACK ADJUSTER GROUP . . . . . . . . . . . . . . . . . . 37
57457327 LH TRACK ADJUSTER GROUP . . . . . . . . . . . . . . . . . . 39
57457434 RECOIL SPRING GROUP . . . . . . . . . . . . . . . . . . . . . . . . 41
57457442 FRONT IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
57457566 CARRIER ROLLER GROUP . . . . . . . . . . . . . . . . . . . . . 45
57457574 TRACK ROLLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . 47

JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
57350456 JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
57350258 JACK ASSY - - 6 X 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
57329633 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 55
57340663 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
57434250 JACK ASSY, 6 X 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

CAB/CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
57194177 CAB INSTALLATION- -ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
57264798 CAB, OPERATOR- -DMM . . . . . . . . . . . . . . . . . . . . . . . . 69
57194169 VALVE, 7- -SPOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
57324113 SEAT, OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

57371148 A/C,HTR/PRESS,CAT 3412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page i
Serial Number: 4278
DMM2/XL1900/CAT3412E

Table of Contents

CAB/CONSOLE- -continued
57547390 CONSOLE ASSY, ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
57194649 WIRING, CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
52236932 VALVE, PRESSURE- -REMOTE . . . . . . . . . . . . . . . . . . . 105
57051195 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
57051203 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
57051211 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
57069213 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
TABLE OF CONTENTS

DERRICK/TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
57352874 TOWER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
57383465 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 121
57396855 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
57265332 BREAKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
57389983 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 127
57396475 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
57265613 PIN BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

57091639 ROD CATCHER ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

57197774 ROD SUPPORT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


57389983 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 143
57396475 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

57193591 TOWER LOCKING, ANG.DRILL . . . . . . . . . . . . . . . . . . . . . . . . . . 147

57529125 POWERHEAD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153


57110157 MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . 165
57480048 SERVO, INPUT- -MOTOR A SIDE . . . . . . . . . . . . . . . . . 167

57529141 ROTATIONAL TACH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 169

57350837 ROD CHANGER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173


57136962 MOTOR AND GEAR ASSY . . . . . . . . . . . . . . . . . . . . . . . 177
57309650 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 183

57350795 ROD GROUP, CAROUSEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

57275190 CHAIN WRENCH & MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . 189


57128852 BULLTONG ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
57195091 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 195

57200875 HOIST & PIPING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197


57353435 WINCH, 6000 LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
57213274 BRAKE VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 205
57354003 O- -RING & SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

page ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Table of Contents

POWERPACK/ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 209
57535684 BASE, POWERPACK & MTG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

57535668 ENGINE ASSEMBLY, CAT3412E . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

57299794 WIRING ASSY, BASIC- -3412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

57292542 EXHAUST SYSTEM- -CAT 3412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

57090615 BATTERY INST- -STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

TABLE OF CONTENTS
57535676 PIPING,ENGINE WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

57534265 RADIATOR,ASM,CAT3412E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235


57536237 KIT,HOSE & MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

AIR CLEANERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243


57290009 AIR CLEANERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
52236940 CLEANER,AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
50616010 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

57545691 PLATFORM, AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253


57194748 FUEL TANK ASSEMBLY 625 GAL. . . . . . . . . . . . . . . . . . . . . . . . . 255

57396244 ETHER INJECTION- -CAT 3412 . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

COMPRESSOR/AIR SYSTEM . . . . . . . . . . . . . . . . . . 261


57528697 COMPRESSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
35098052 AIR END- -LOW PRESSURE . . . . . . . . . . . . . . . . . . . . . 265
57433773 VALVE, BUTTERFLY- -8 . . . . . . . . . . . . . . . . . . . . . . . . 267

57091647 PIPING, COMPRESSOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . 269


57527921 KIT, ANTI- -RUMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
35805001 VALVE, MINIMUM PRESSURE . . . . . . . . . . . . . . . . . . . 275

57091704 PIPING, COMPRESSOR OIL COOLER . . . . . . . . . . . . . . . . . . . . 277

57248239 PIPING, COMP. TO REC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

57248270 RECEIVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

57547176 PIPING, MAIN AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page iii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Table of Contents

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 289


57199911 RESERVOIR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
57199903 TANK ASSY. HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
57053050 FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

57268807 CONTROL,OIL LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

57205759 PIPING, MAIN FILTER- -HR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303


52192606 FILTER, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

57248304 COC/HOC ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309


TABLE OF CONTENTS

57199929 PUMP & DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313


57352536 DRIVE, PUMP - - 3 HOLE . . . . . . . . . . . . . . . . . . . . . . . . 315

57091696 PIPING, MAIN PUMP- -CAB SIDE . . . . . . . . . . . . . . . . . . . . . . . . . 317


57106429 VALVE, DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

57115495 PIPING, MAIN PUMP- -DC SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 323


57106429 VALVE, DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

57194912 PIPING, DOUBLE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

57199341 PIPING, SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

57350753 TOWER RAISING CYL & PIPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335


57350761 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 339
57357170 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

57350522 PIPING, JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

57091688 PIPING ASSY, TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 357


57202715 ALARM, PROPEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

57446668 NIGHT LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
57088866 SKIRT ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
57309650 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 375

57545337 INJECTION, WATER 8GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377

57443152 LUBE, CENTROMATIC ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

57376048 WIGGINS CENTRAL SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395

page iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Table of Contents

OPTIONS- -continued
57196339 INDICATOR ASSY, JACK UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399

57195083 NO- -BUMP OPTION,ROD CHGR? . . . . . . . . . . . . . . . . . . . . . . . . 403


52236932 VALVE, PRESSURE- -REMOTE . . . . . . . . . . . . . . . . . . . 409

57069106 FIRE PROTECTION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411


57069098 KIT- -FIRE SUPPRESSION . . . . . . . . . . . . . . . . . . . . . . . 415

TABLE OF CONTENTS
TOOLS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . 419
57376634 FILTER ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

57411563 ROD SEAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

57373615 ROD TOOLS 8- -5/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425


57129082 CHAIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429

57360364 NAMEPLATE, ASSY- -COMMONS . . . . . . . . . . . . . . . . . . . . . . . . . 431

57454233 NAMEPLATE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433

57198293 DECALS, SAFETY- -DMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435

57160111 PAINT & SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

57189714 SHIPPING KIT,INTERNATIONL . . . . . . . . . . . . . . . . . . . . . . . . . . 439

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page v
Serial Number: 4278
DMM2/XL1900/CAT3412E

FRAME/CHASSIS
SECTION
FRAME/CHASSIS

page 1 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

FRAME/CHASSIS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 2
Serial Number: 4278
DMM2/XL1900/CAT3412E

57407686 MAIN FRAME ASSY- -ANGLEDMM2


MAIN FRAME ASSY- -ANGLEDMM2

19
23
57407686

9 22
18

Figure 1 :MAIN FRAME ASSY- -ANGLEDMM2


D57174617 REV02
page 3 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57407686 MAIN FRAME ASSY- -ANGLEDMM2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57406621 1 EA MAIN FRAME WELDMENT- -DMM2

MAIN FRAME ASSY- -ANGLEDMM2


002 57234619 1 EA TOWER SUPT ASSY,30 DEGREE (See figure 2)
003 58248964 4 EA PIN
008 57188443 1 EA REST, TOWER WELDMENT
009 95201281 7 EA FITTING, LUBE
018 95077749 8 EA NUT, HEX- -1- -8
019 95382941 8 EA SCREW, CAP- -1- -8 X 3
022 95081709 8 EA WASHER, FLAT- -1
023 57184145 7 EA BRACKET, HOSE SUPPORT

57407686

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 4
Serial Number: 4278
DMM2/XL1900/CAT3412E

57234619 TOWER SUPT ASSY,30 DEGREE


MAIN FRAME ASSY- -ANGLEDMM2

2
4
3
8

17
7 5
6 15

18 16
8 19
17 20
15

18 16
19
20 2
57407686

15 10
13 14 9 11
12

Figure 2 :TOWER SUPT ASSY,30 DEGREE


D57188344 REV02
page 5 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57234619 TOWER SUPT ASSY,30 DEGREE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57188351 1 EA SUPPORT TOWER WELDMENT (See figure 3)

MAIN FRAME ASSY- -ANGLEDMM2


002 57234569 2 EA STRUT ASSY
57233892 1 EA D INNER LEG ASSY,TOWER SUPT
57233884 1 EA D OUTER LEG ASSY,TOWER SUPT
57088999 1 EA D PIN
57234643 2 EA D BAR, FLAT
003 58248410 2 EA BAR,BACK UP
004 58248303 2 EA PIN,RETAINER
005 58248352 2 EA PIN
006 95053047 4 EA SCREW, CAP- -HEX1/2- -13X1.25
007 95081824 4 EA WASHER, LOCK- -1/2
008 95201281 10 EA FITTING, LUBE
009 57089518 2 EA CYLINDER, HYDRAULIC
57089880 1 EA D SEAL KIT
010 95935227 8 EA SCREW, CAP- -5/16- -18X 1- -1/4
011 95922365 8 EA WASHER, FLAT- -5/16
012 95934303 8 EA WASHER, LOCK- -5/16 PLATED
013 57089591 2 EA PIN

57407686
014 95468369 2 EA NUT,HEX- -1- -14
015 57089542 2 EA MOUNTING
016 50699321 30.00 IN CHAIN, BULK- -3/16 COIL (QTY 2 USED)
017 95423695 4 EA NUT, HEX- -1/2- -13 ZINC
018 95037255 4 EA BOLT,EYE
019 57376246 2 EA HOOK, SAFETY SNAP
020 56801053 4 EA LINK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 6
Serial Number: 4278
DMM2/XL1900/CAT3412E

57188351 SUPPORT TOWER WELDMENT


MAIN FRAME ASSY- -ANGLEDMM2

4
3 2 4
3 3 4
57407686

Figure 3 :SUPPORT TOWER WELDMENT


D57188351 REV001
page 7 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57188351 SUPPORT TOWER WELDMENT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57188369 1 EA SHAFT, MAIN PIVOT

MAIN FRAME ASSY- -ANGLEDMM2


003 58248329 2 EA RETAINER
004 57188377 2 EA BLOCK,TRUNION
95487161 4 EA D SCREW,CAP
95228169 4 EA D WASHER, LOCK- -1
50053636 1 EA D PIN
57050619 1 EA D LUG,LIFTING

57407686

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 8
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK

54

30 NOT SHOWN
66 NOT SHOWN 27
23
68 NOT SHOWN
WALKWAY ASSY- -W/WATER TANK

79 NOT SHOWN 41
77 76
78
41
77
78 26
26

4
73 27 38 70
41 23
77 54 55
20
4 26
38 72
41 73 7 7
42 77

43

14
57508459

50 13
34
44 61

8
45 46 2
12
1 24

11 21
15

18
57

Figure 4 :WALKWAY ASSY- -W/WATER TANK


D57508459 REV000
page 9 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK

41
77
78
26
42 44

WALKWAY ASSY- -W/WATER TANK


54
27 27

38 65
38 7 41 43 33
41 75 34
77 77 47
48

14 49

57508459
13 16

62

7
7 3

12 4 24 3 25 4 19
38 38
41 41
77 77

Figure 5 :WALKWAY ASSY- -W/WATER TANK


D57508459 REV000

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 10
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK


WALKWAY ASSY- -W/WATER TANK

57
24

32 35
33 4 36
34 37

8
2 29
1 38
41

50
11

41
77
78
57508459

24 27 25

38
41
77 38
41
76
77

3 7 3 7

Figure 6 :WALKWAY ASSY- -W/WATER TANK


D57508459 REV000
page 11 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK

WALKWAY ASSY- -W/WATER TANK


55 23

32
33 4
34

31
31 41
41 56
56 70 54

32
21 33
34

57508459
24

12 13 14 20

57 8

11

Figure 7 :WALKWAY ASSY- -W/WATER TANK


D57508459 REV000

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 12
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK


WALKWAY ASSY- -W/WATER TANK

38 41 41
41 77 77
54 77 78 73 78
70

32 41 41
33 77 27 77 27 42
34 78 78

23 38
4 73 72 41 64
55 77

65
7
4

7 32 38 32
33 41 33
57508459

34 76 34
77

38
41
54 75
77

Figure 8 :WALKWAY ASSY- -W/WATER TANK


D57508459 REV000
page 13 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK

REF. PART NO. QTY. UNIT DESCRIPTION

001 58249392 1 EA MOUNT,TANK

WALKWAY ASSY- -W/WATER TANK


002 58249400 1 EA MOUNT,TANK
003 57185399 2 EA MOUNT BRACKET
004 57190605 4 EA BAR, FLAT
007 57186058 4 EA SUPORT
008 57186066 1 EA SUPPORT
011 57186082 1 EA SUPPORT, WALKWAY
012 58249988 1 EA GRATING
013 58250028 1 EA GRATING
014 58250036 1 EA GRATING
015 58250044 1 EA GRATING
016 58250143 1 EA GRATING
018 58250135 1 EA GRATING
019 58250168 1 EA GRATING
020 58250192 1 EA GRATING
021 57186173 1 EA HANDRAIL
023 57186223 1 EA BAR, TOE BOARD
024 58250382 1 EA HANDRAIL

57508459
025 57193179 1 EA HANDRAIL
026 57192718 1 EA HANDRAIL
027 57193377 8 EA BAR, ROUND
029 95922894 4 EA NUT, HEX- -3/8- -16
030 57186231 1 EA BAR, TOE BAORD
031 95934550 2 EA SCREW, CAP- -3/8- -16 X 3/4
032 95104170 26 EA SCREW, CAP- -1/2- -13 X 1- -1/2
033 95081824 31 EA WASHER, LOCK- -1/2
034 95077798 31 EA NUT, HEX- -1/2- -13
035 95035465 16 EA SCREW, CAP- -3/4- -10 X 2- -1/2
036 95081808 12 EA WASHER, LOCK- -3/4
037 95077822 16 EA NUT, HEX- -3/4- -10
038 95934592 3 EA SCREW, CAP- -3/8- -16 X 2- -1/4
041 95937413 24 EA WASHER, LOCK- -3/8 PLATED
042 57192544 1 EA HANDRAIL, FRONT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 14
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK

REF. PART NO. QTY. UNIT DESCRIPTION

043 57268161 1 EA HANDRAIL,FRT


WALKWAY ASSY- -W/WATER TANK

044 57268153 1 EA HANDRAIL,FRT


045 57130924 1 EA GRATING
046 57268351 1 EA PLATE,FLOOR
047 95104196 5 EA SCREW, CAP- -1/2- -13 X 2
048 95245767 4 EA WASHER, BEVEL- -1/2
049 57047706 1 EA GRATING
050 57068405 1 EA WALKWAY- -MAIN PUMP
054 57068736 1 EA HANDRAIL
055 57068504 1 EA BAR, HANDRAIL
056 57068801 2 EA BAR, TAPPED
057 57186249 1 EA HANDRAIL
061 95069571 4 EA WASHER, FLAT- -3/4
062 57186264 1 EA GRATING
064 57118804 1 EA BAR, W/HOLES
065 57118812 2 EA GUSSET
066 57118796 1 EA BAR, W/HOLES
068 57157109 2 EA BAR,SUPPORT
57508459

070 57120362 1 EA BAR, HANDRAIL


072 57193203 1 EA TOE BOARD
073 57193195 2 EA PIPE
075 57193328 1 EA SUPPORT
076 57190597 4 EA BAR,FLAT
077 95922894 12 EA NUT, HEX- -3/8- -16
078 95941100 8 EA SCREW,CAP- -3/8- -16 X 2- -1/2
079 57468480 1 EA DECKING ASM,WALK AROUND (See figure 9)

page 15 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57508459 WALKWAY ASSY- -W/WATER TANK

WALKWAY ASSY- -W/WATER TANK


This page is intentionally blank.

57508459

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 16
Serial Number: 4278
DMM2/XL1900/CAT3412E

57468480 DECKING ASM,WALK AROUND

5
WALKWAY ASSY- -W/WATER TANK

4
5
42

9 10 1 2 3
11 13
57508459

18

19
20 5
21 37
39 9
40 19
41 20
21

Figure 9 :DECKING ASM,WALK AROUND


D57468480 REV000
page 17 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57468480 DECKING ASM,WALK AROUND

WALKWAY ASSY- -W/WATER TANK


37 22
39 25
40 27
40
41 41
18
23 22
28 24
40
41
30 14 26 4
22 29 39 5
24 40 7
40 41 8
41 38
42
1
6 3
7 2 22
6 24
26 31 8 6 7
7 40
39 8 41
40 8

57508459
41 16 32 23
11 19 9 33
20 23
21 10
15 34
23

17
19
20
21

19
20 35
21 13 26
19 39 19
20 40 20
21 41 21
36 NOT SHOWN

Figure 10 :DECKING ASM,WALK AROUND


D57468480 REV000

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 18
Serial Number: 4278
DMM2/XL1900/CAT3412E

57468480 DECKING ASM,WALK AROUND

REF. PART NO. QTY. UNIT DESCRIPTION

001 57468225 1 EA BRACKET


WALKWAY ASSY- -W/WATER TANK

002 57468233 1 EA BRACKET


003 57468241 1 EA BRACKET
004 57468258 2 EA BAR, MOUNT
005 57468266 2 EA BRACKET
006 95035440 6 EA SCREW, CAP- -3/4- -UNC X 2
007 95081808 10 EA WASHER, LOCK- -3/4
008 95077822 10 EA NUT, HEX- -3/4- -10
009 57468274 1 EA BRACKET
010 57547317 1 EA ANGLE, MOUNT
011 57547325 1 EA ANGLE, MOUNT
013 57468316 1 EA BRACKET
014 57468324 1 EA DECKING ASSY
015 57468332 1 EA DECKING ASSY
016 57468340 1 EA DECKING ASSY
017 57468357 1 EA DECKING ASSY
018 57468365 1 EA HANDRAIL
019 95104170 15 EA SCREW, CAP- -1/2- -13 X 1- -1/2
57508459

020 95081824 15 EA WASHER, LOCK- -1/2


021 95077798 15 EA NUT, HEX- -1/2- -13
022 95941100 6 EA SCREW,CAP- -3/8- -16 X 2- -1/2
023 57077232 8 EA BAR,ROUND
024 57193377 5 EA BAR, ROUND
025 57468373 1 EA BAR
026 57190597 3 EA BAR,FLAT
027 57468381 1 EA HANDRAIL
028 57468399 1 EA HANDRAIL
029 57468407 1 EA TOE BAR
030 57468415 1 EA HANDRAIL

page 19 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57468480 DECKING ASM,WALK AROUND

REF. PART NO. QTY. UNIT DESCRIPTION

031 57468423 1 EA HANDRAIL

WALKWAY ASSY- -W/WATER TANK


032 57468431 1 EA HANDRAIL
033 57468449 1 EA HANDRAIL
034 57468456 2 EA HANDRAIL
035 57468464 1 EA TOE BAR
036 57468472 1 EA TOE BAR (NOT SHOWN)
037 57190605 1 EA BAR, FLAT
038 95035457 4 EA SCREW, CAP- -3/4- -10 X 2- -1/4
039 95920682 4 EA SCREW, CAP- -3/8- -16 X 1- -1/4
040 95937413 10 EA WASHER, LOCK- -3/8 PLATED
041 95922894 10 EA NUT, HEX- -3/8- -16
042 57508442 4 EA GUSSET

57508459

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 20
Serial Number: 4278
DMM2/XL1900/CAT3412E

57174682 WALKWAY ASSY, REAR

10

1 7
4 18
REAR WALKWAY ASSEMBLY

4 17
16
1 15
12

6 2
6

3 3 17
16
15
12

2
7

5
5 7 18
2
13 17
16 17 8
15 16 11
11 15
7 17
16
: 57174682

14
14 15 15
13
15 7 16
16 6

13 SECTION B-B

17
16
SECTION A-A 15
8
2 12
3
13 1
10 18

4
4
18 15
16
17 3

SECTION D-D SECTION C-C

Figure 11 :WALKWAY ASSY, REAR


D57174682 REV000
page 21 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57174682 WALKWAY ASSY, REAR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57088551 1 EA WALKWAY

REAR WALKWAY ASSEMBLY


57088619 1 EA D GRATING
58249491 1 EA D BAR, FLAT
57047664 1 EA D PLATE
002 57088569 1 EA WALKWAY
57088627 1 EA D GRATING
58249491 1 EA D BAR, FLAT
57047664 1 EA D PLATE
003 57088577 1 EA SUPPORT
57088635 1 EA D ANGLE
57088643 1 EA D GUSSET
004 57088585 1 EA BRACKET
005 57088593 1 EA BRACKET
006 58249590 2 EA PIPE
007 58249574 6 EA BAR, HANDRAIL
008 57088601 1 EA TOE BOARD BAR
010 58250416 1 EA HANDRAIL
011 57190597 3 EA BAR, FLAT

: 57174682
012 57190605 2 EA BAR, FLAT
013 57192635 1 EA HANDRAIL
014 95941100 6 EA SCREW, CAP 3/8- -16 X 2- -1/2
015 95920674 9 EA SCREW, CAP 3/8- -16 X 1
016 95937413 15 EA WASHER, LOCK 3/8 PLATED
017 95922894 15 EA NUT, HEX. 3/8- -16
018 57193385 2 EA PLATE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 22
Serial Number: 4278
DMM2/XL1900/CAT3412E

UNDERCARRIAGE/TRACKS
SECTION
UNDERCARRIAGE/TRACKS

page 23 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

UNDERCARRIAGE/TRACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 24
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

TORQUE TO:
900 FT/LB- -DRY
680 FT/LB- -LUBE
5
UNDERCARRIAGE INST

8
2

67
68

14 11 10
12 2 15
17 37
57538506

11
5 23

69 69

18 NOT SHOWN
19 NOT SHOWN

Figure 12 :UNDERCARRIAGE INST.


D57538506 REV02
page 25 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

21

UNDERCARRIAGE INST
47 TO TOP
13 33 TUBE ASSY
51 60
54 63 48 TO BOTTOM
61 TUBE ASSY
62
TOP PORT HOSE
ASSY CONNECTS 49 34
TO TOP TUBE
52
TO BOTTOM
ASSY 48 TUBE ASSY
33
54 55 63 47 TO TOP
TUBE ASSY

57538506

4
OSCILLATION 9
YOKE 16
23

Figure 13 :UNDERCARRIAGE INST.


D57538506 REV02

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 26
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

57 33
UNDERCARRIAGE INST

33

TO
DRILL/PROPEL
VALVE

34 34
34 34
35
FROM
DRILL/PROPEL
VALVE
34

36
57538506

34

Figure 14 :UNDERCARRIAGE INST.


D57538506 REV02
page 27 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

UNDERCARRIAGE INST
REAR DRAIN
MANIFOLD

58
59
53 51 52 64 33 48 47

FROM PRESSURE
REDUCING VALVE

55

57538506
65 49 22
50 21
IMPORTANT: 56
FILL FINAL DRIVE TORQUE BOLTS
WITH 30W OIL TO 75 FT/LBS
#65 56
TORQUE BOLTS
TO 75 FT/LBS

Figure 15 :UNDERCARRIAGE INST.


D57538506 REV02

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 28
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57403784 1.00 ST UNDERCARRIAGE, 330EL


UNDERCARRIAGE INST

57522906 2 EA D SPROCKET GROUP


57457152 1 EA D SPROCKET
57457160 16 EA D BOLT
57522914 2 EA D FINAL DRIVE
57457178 1 EA D DRIVE GROUP (See figure 16)
57457186 40 EA D WASHER
57356776 40 EA D BOLT
57522922 2 EA D FRONT IDLER GROUP
57356479 4 EA D BOLT
57457319 1 EA D RH TRACK ADJUSTER GRP(See figure 18)
57457327 1 EA D LH TRACK ADJUSTER GRP(See figure 19)
57457335 2 EA D FRONT IDLER GROUP
57457434 1 EA D RECOIL SPRING GROUP(See figure 20)
57355026 4 EA D BOLT
57457442 1 EA D FRONT IDLER (See figure 21)
57521122 2 EA D ROLLER GROUP
57457558 60 EA D BOLT
57538506

57457566 4 EA D CARRIER ROLLER GROUP(See figure 22)


57457574 22 EA D TRACK ROLLER GROUP(See figure 23)
57457186 56 EA D WASHER
57521130 2 EA D TRACK GROUP
57521148 1 EA D TRACK LINK ASSEMBLY
57457699 208 EA D WASHER
57457707 51 EA D TRACK BUSHING
57457715 51 EA D TRACK PIN
57457723 52 EA D TRACK LINK, LH
57457731 1 EA D TRACK PIN
57457749 1 EA D MASTER BUSHING
57457756 2 EA D SPACER
57457764 52 EA D TRACK LINK, RH
57417982 208 EA D BOLT, TRACK
57418006 52 EA D SHOE, TRACK
57417990 208 EA D NUT, TRACK
57522948 2 EA D GUARD GROUP, TRACK MOTOR

page 29 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

REF. PART NO. QTY. UNIT DESCRIPTION

57457772 18 EA D BOLT

UNDERCARRIAGE INST
57357097 10 EA D WASHER
57457780 1 EA D COVER ASSY
57457798 1 EA D COVER ASSY
57522971 2 EA D GUARD GROUP, TRACK GUIDE
57457822 2 EA D GUARD ASSY, TRACK GUIDE
57457830 2 EA D GUARD ASSY, TRACK GUIDE
57457814 12 EA D BOLT
57457186 12 EA D WASHER
57457848 6 EA D PIPE
57457855 6 EA D BOLT
57357691 6 EA D NUT
57355075 12 EA D WASHER- -PLATED
002 57542433 2 EA CLEVIS
004 57180168 1 EA PIN, CENTER
005 57267916 2 EA BLOCK,PILLOW
008 57406639 1 EA YOKE, OSCILLATION- - DMM2??
009 57180184 1 EA BUSHING, CENTER

57538506
010 57169815 2 EA BEARING- -PLAIN SPHERICAL
011 56901853 6 EA BAR, FLAT
012 58249608 2 EA CAP,END
013 95934584 1 EA SCREW, CAP- -3/8- -16 X 1- -1/2
014 95359436 6 EA WASHER, LOCK- -1
015 57542425 2 EA INSERT
016 95902789 2 EA RING, RETAINER
017 95335352 6 EA SCREW, CAP- -1- -8 X 2- -1/2
018 57188468 2 EA STOP BLOCK (NOT SHOWN)
019 57178147 4 EA SHIM (NOT SHOWN)
021 57130627 4 EA TUBE ASSY
022 52263803 12 EA CLAMP ASSY
023 95201281 7 EA FITTING, LUBE
033 57011355 2 EA HOSE ASSY
034 57004004 5 EA HOSE ASSY
035 56964182 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 30
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

REF. PART NO. QTY. UNIT DESCRIPTION

036 56964232 1 EA HOSE ASSY


UNDERCARRIAGE INST

037 57542417 2 EA PIN


047 57131211 2 EA HOSE ASSY
048 57131229 2 EA HOSE ASSY
049 57131237 2 EA HOSE ASSY
050 57131245 2 EA HOSE ASSY
051 57003915 1 EA HOSE ASSY
052 56992126 1 EA HOSE ASSY
053 95279402 2 EA ELBOW, 90DEG MALE 37DG FL
054 95280186 2 EA FITTING, HYD
055 95303335 2 EA FITTING, HYD
056 52226115 8 EA KIT, SPLIT FLANGE
057 95329983 4 EA FITTING, HYD- -JIC/O- -RING
058 95668901 8 EA SCREW,CAP
059 56784267 1 EA ADHESIVE
060 95301883 2 EA CLAMP, HOSE
061 95958831 2 EA NUT,HEX- -LOCK,3/16- -18
062 95922373 2 EA WASHER, FLAT- -3/8
57538506

063 95668042 10 EA TIE,CABLE


064 95200093 8 EA WASHER, FLAT- -3/4
065 52253804 25.00 GL OIL,ENGINE
067 57511131 2 EA PLATE, FILLER AXLE
068 57511149 2 EA PLATE, FILLER YOKE
069 57511156 4 EA PLATE, SPACER

page 31 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57538506 UNDERCARRIAGE INST.

UNDERCARRIAGE INST
This page is intentionally blank.

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 32
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457178 DRIVE GROUP


UNDERCARRIAGE INST

1
57538506

100 NOT SHOWN


200 NOT SHOWN

Figure 16 :DRIVE GROUP


A57388084 REV 00
page 33 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457178 DRIVE GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

100 57457293 1 EA KIT- -DISC(BRAKE)

UNDERCARRIAGE INST
200 57457301 1 EA KIT- -SEAL(BRAKE)
001 57416927 1 EA PROPEL MOTOR
002 57457194 1 EA FINAL DRIVE GROUP (See figure 17)

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 34
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457194 FINAL DRIVE GROUP


UNDERCARRIAGE INST

11

12
13
57538506

14 5
6
4 10 3
8
9

Figure 17 :FINAL DRIVE GROUP


A67388084 REV 00
page 35 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457194 FINAL DRIVE GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

003 57457202 1 EA SEAL

UNDERCARRIAGE INST
004 57457210 1 EA SEAL
005 57456261 2 EA PLUG
006 57456279 2 EA SEAL
007 57457228 1 EA SEAL
008 57457236 1 EA NUT
009 57457244 1 EA RING
010 57457251 1 EA SPRING
011 57457269 1 EA COVER
012 57457277 1 EA BUTTON
013 57457285 1 EA SEAL
014 57357683 2 EA BOLT

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 36
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457319 RH TRACK ADJUSTER GROUP


UNDERCARRIAGE INST

1 2 5

10 9 8
57538506

12 11

Figure 18 :RH TRACK ADJUSTER GROUP


A57388084 REV 00
page 37 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457319 RH TRACK ADJUSTER GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57356511 2 EA BOLT

UNDERCARRIAGE INST
002 57457343 1 EA WARNING PLATE ASSY- -RH
005 57457368 1 EA CYLINDER
006 57457376 1 EA SEAL, LIP TYPE
007 57457384 1 EA PISTON
008 57457392 2 EA RING
009 57457400 2 EA RING
010 57457418 2 EA O- -RING SEAL
011 57456691 1 EA VALVE
012 50416551 1 EA VALVE

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 38
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457327 LH TRACK ADJUSTER GROUP


UNDERCARRIAGE INST

1 2 5

10 9 8
57538506

12 11

Figure 19 :LH TRACK ADJUSTER GROUP


A57388084 REV 00
page 39 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457327 LH TRACK ADJUSTER GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57356511 2 EA BOLT

UNDERCARRIAGE INST
002 57457350 1 EA WARNING PLATE ASSY- -LH
005 57457368 1 EA CYLINDER
006 57457376 1 EA SEAL, LIP TYPE
007 57457384 1 EA PISTON
008 57457392 2 EA RING
009 57457400 2 EA RING
010 57457418 2 EA O- -RING SEAL
011 57456691 1 EA VALVE
012 50416551 1 EA VALVE

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 40
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457434 RECOIL SPRING GROUP


UNDERCARRIAGE INST

1 2 3 4 5

8
57538506

Figure 20 :RECOIL SPRING GROUP


A57388084 REV 00
page 41 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457434 RECOIL SPRING GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57457459 1 EA SUPPORT ASSEMBLY

UNDERCARRIAGE INST
002 57457467 1 EA SPRING
003 57457475 1 EA ROD
004 57356669 1 EA WASHER- -HARD
005 57356677 1 EA NUT
006 57457491 1 EA SUPPORT
007 57356693 1 EA STRIP
008 57356701 2 EA BOLT- -SOCKETHEAD

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 42
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457442 FRONT IDLER

1
UNDERCARRIAGE INST

3
6 5

7
57538506

Figure 21 :FRONT IDLER


A57388084 REV 00
page 43 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457442 FRONT IDLER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57457509 1 EA IDLER & BEARING ASSY

UNDERCARRIAGE INST
003 57356768 1 EA PLUG- -PIPE
004 57457517 2 EA SEAL GROUP
005 57457525 2 EA PIN
006 57102352 2 EA SEAL
007 57457533 1 EA SHAFT
008 57457541 2 EA BEARING, FRAME IDLER

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 44
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457566 CARRIER ROLLER GROUP


UNDERCARRIAGE INST

BEARING BEARING
5
8 9 10
4

COLLAR

11
1 3

12
13

SHAFT
57538506

11

Figure 22 :CARRIER ROLLER GROUP


A57388084 REV 00
page 45 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457566 CARRIER ROLLER GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57457590 1 EA SHAFT ASSY

UNDERCARRIAGE INST
003 50727734 1 EA SEAL
004 50727031 1 EA SEAL GROUP- -DUO CONE
005 57457608 1 EA ROLLER & BEARING ASSY
008 57356859 1 EA RETAINER
009 57356867 1 EA WASHER- -THRUST
010 50727429 1 EA SEAL
011 57356875 5 EA BOLT- -SOCKETHEAD
012 57356834 1 EA COVER- -CARRIER ROLLER
013 57356768 1 EA PLUG- -PIPE

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 46
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457574 TRACK ROLLER GROUP


UNDERCARRIAGE INST

BEARING
7
4
9
1
2
3
5
57538506

10
6

Figure 23 :TRACK ROLLER GROUP


A57388084 REV 00
page 47 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57457574 TRACK ROLLER GROUP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57356883 1 EA STOPPER- -RUBBER

UNDERCARRIAGE INST
002 57356891 1 EA PLUG- -CLEAR
003 57027310 2 EA SEAL
004 57457616 2 EA SEAL GROUP
005 57457624 1 EA SHAFT
006 57457632 1 EA PIN
007 57457640 1 EA ROLLER & BEARING ASSY
009 57457657 2 EA COLLAR
010 57457665 1 EA RING

57538506

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 48
Serial Number: 4278
DMM2/XL1900/CAT3412E

JACKS
SECTION
JACKS

page 49 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

JACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 50
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350456 JACK INSTALLATION

6 D.C. Side
JACKS INSTALLATION

Rear Jack

1
Cab Side

Torque to 400 ft. lbs. 1


Rear Jack
Typical All Jacks

1
3 6
57350456

5
4
Cab Side

1
1

4
5
3 3

Typical Cab & D.C. Typical Cab & D.C.


Side Jacks Side Jacks

Figure 24 :JACK INSTALLATION


D57350456 REV000
page 51 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350456 JACK INSTALLATION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57350258 2 EA JACK ASSY. 6 X 48 (See figure 25)

JACKS INSTALLATION
002 95201281 6 EA FITTING, LUBE
003 57090953 2 EA BAR, SLIDING
004 57071474 2 EA MOUNT
005 57191058 2 EA PIPE UNTHD. 1- -1/2 X 34
006 57434250 1 AS JACK ASSY. 6 X 48 (See figure 28)

57350456

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 52
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350258 JACK ASSY - - 6 X 48

3
4
5

2
JACKS INSTALLATION

6
7

1
57350456

10

9
11
8
13

12

Figure 25 :JACK ASSY - - 6 X 48


D57090862 REV07
page 53 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350258 JACK ASSY - - 6 X 48

REF. PART NO. QTY. UNIT DESCRIPTION

001 57065518 1 EA CROSSHEAD

JACKS INSTALLATION
002 52248390 1 EA CAP
003 95105177 4 EA SCREW, CAP
004 95228169 4 EA WASHER, LOCK- -1
005 95077749 4 EA NUT, HEX. 1- -8
006 50450782 1 EA PIN, CYLINDER
007 57329633 1 EA CYLINDER, HYDRAULIC (See figure 26)
008 50450725 1 EA SLIDE, CROSSHEAD- -STD.
009 95250254 2 EA PLUG PIPE
010 50450774 1 EA PIN, CYLINDER
011 95093399 2 EA PIN, COTTER 3/16 X 2
012 50450790 1 EA PIN, FOOT PIECE
013 57090797 1 EA JACK PAD

57350456

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 54
Serial Number: 4278
DMM2/XL1900/CAT3412E

57329633 CYLINDER, HYDRAULIC

1 NOT SHOWN
JACKS INSTALLATION

17

14
15
14
11
12 15

20
10
16
6
5 9

19
8
7
57350456

21
22
2
4

3 23

4
18

Figure 26 :CYLINDER, HYDRAULIC


D57329633 REV 02
page 55 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57329633 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57340663 0 EA SEAL KIT (See figure 27)

JACKS INSTALLATION
002 57340671 1 EA O- -RING
003 57340689 1 EA AQ SEAL ASSY.
004 57340697 2 EA SLYD RING
005 57340705 1 EA O- -RING
006 57340713 1 EA BACK- -UP
007 57340721 1 EA STEP SEAL
008 57340739 1 EA SLYD RING
009 57340747 1 EA STEPSEAL
010 57340754 1 EA EXCLUDER
011 57340762 1 EA O- -RING
012 57340770 1 EA BACK- -UP
014 57224156 2 EA PLUG, PORT
015 57244915 7 EA PORT PLUG
016 57244907 1 EA SCREW, SET 1/4- -28UNF- -2
017 57205007 2 EA VALVE, COUNTERBALANCE
57240814 1 EA D SEAL KIT- -VALVE
018 57340796 1 EA PISTON

57350456
019 57340804 1 EA HEAD
020 57340812 1 EA HEAD CAP
021 57340820 1 EA ROD END ASSY.
022 57340838 1 EA ROD TUBE
023 57340846 1 EA TUBE ASSY.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 56
Serial Number: 4278
DMM2/XL1900/CAT3412E

57340663 SEAL KIT


JACKS INSTALLATION

12
11

10

6
5 9

8
7
57350456

2
4

Figure 27 :SEAL KIT


D57329633 REV00
page 57 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57340663 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57340671 1 EA O- -RING

JACKS INSTALLATION
003 57340689 1 EA AQ SEAL ASSY.
004 57340697 2 EA SLYD RING
005 57340705 1 EA O- -RING
006 57340713 1 EA BACK- -UP
007 57340721 1 EA STEP SEAL
008 57340739 1 EA SLYD RING
009 57340747 1 EA STEP SEAL
010 57340754 1 EA EXCLUDER
011 57340762 1 EA O- -RING
012 57340770 1 EA BACK- -UP

57350456

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 58
Serial Number: 4278
DMM2/XL1900/CAT3412E

57434250 JACK ASSY, 6 X 48

3
4
5

2
JACKS INSTALLATION

6
7

1
57350456

10

9
11
8
13

12

Figure 28 :JACK ASSY, 6 X 48


D57090862 REV07
page 59 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57434250 JACK ASSY, 6 X 48

REF. PART NO. QTY. UNIT DESCRIPTION

001 57434268 1 EA CROSSHEAD

JACKS INSTALLATION
002 52248390 1 EA CAP
003 95105177 4 EA SCREW, CAP
004 95228169 4 EA WASHER, LOCK 1
005 95077749 4 EA NUT, HEX. 1- -8
006 50450782 1 EA PIN, CYLINDER
007 57329633 1 EA CYLINDER, HYDRAULIC (See figure 26)
008 50450725 1 EA SLIDE, CROSSHEAD- -STD.
009 95250254 2 EA PLUG PIPE
010 50450774 1 EA PIN, CYLINDER
011 95093399 2 EA PIN, COTTER 3/16 X 2
012 50450790 1 EA PIN, FOOT PIECE
013 57090797 1 EA JACK PAD

57350456

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 60
Serial Number: 4278
DMM2/XL1900/CAT3412E

CAB/CONSOLE
SECTION
CAB/CONSOLE

page 61 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

CAB/CONSOLE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 62
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194177 CAB INSTALLATION- -ANGLE

36
TOWER SUPPORT 38
39
CABLE 84
CAB INSTALLATION- -ANGLE

36
85 38

36
37
38 26

ANGLE DRILL INDICATOR ATTACHMENT

1 1
57194177

43
40
41
42

RETURN REAR
DRAIN

DRAIN

MANIFOLD LOCATION BOTTOM

Figure 29 :CAB INSTALLATION- -ANGLE


D57194177 REV03
page 63 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194177 CAB INSTALLATION- -ANGLE

CAB INSTALLATION- -ANGLE


68
71

202 64
2 65
66
79
80 48
86 49
87 51
88
89 46
90
91 47
57 10
11
21
22
5
9
10
11

57194177
58
24 PORT D
29
30
PORT A 55
54
81
TO DRAIN FILTER
56 ON RESERVOIR
81 TO DRAIN
53 MANIFOLD

64
64 50 65
83 82 70
75
76
77

Figure 30 :CAB INSTALLATION- -ANGLE


D57194177 REV03

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 64
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194177 CAB INSTALLATION- -ANGLE

72
73
CAB INSTALLATION- -ANGLE

71

70

RELIEF VALVE

12

15
15
4
57194177

PORT P
81 PORT N
PORT M
PORT L

TO DRAIN FILTER
ON RESERVOIR 55
58
54

TO RETURN
MANIFOLD
56

75
83

66
74

Figure 31 :CAB INSTALLATION- -ANGLE


D57194177 REV03
page 65 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194177 CAB INSTALLATION- -ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57264798 1 EA CAB, OPERATOR- -DMM (See figure 32)

CAB INSTALLATION- -ANGLE


002 57097982 3 EA LIGHT, DOME
57097990 1 EA D LENS,LEXAN
202 58175019 3 EA LAMP, 24V
004 95357570 14 EA FITTING, HYD
005 57194169 1 EA VALVE, 7- -SPOOL (See figure 33)
009 95920716 3 EA SCREW, CAP- -5/16- -18X 2- -1/2
010 95929782 8 EA NUT, HEX- -5/16- -18
011 95934303 8 EA WASHER, LOCK- -5/16 PLATED
012 57068959 1 EA SHELF VALVE
015 95356960 3 EA FITTING, HYD
021 95105219 5 EA SCREW,CAP
022 57324113 1 EA SEAT, OPERATORS (See figure 34)
024 95318804 4 EA SCREW,CAP- -7/16- -14 X 3/4
026 57068942 384.00 IN RUBBER STRIP, 1/4X4
029 95077772 4 EA NUT, HEX- -7/16- -14
030 95081865 4 EA WASHER, LOCK- -7/16
036 95104410 16 EA SCREW, CAP- -5/8- -11 X 1- -1/4

57194177
037 95077814 12 EA NUT, HEX 5/8- -11
038 95081790 16 EA WASHER, LOCK- -5/8
039 95266409 10 EA WASHER, BEVEL- -5/8
040 95104592 6 EA SCREW, CAP- -3/4- -10 X 1
041 95077822 6 EA NUT, HEX- -3/4- -10
042 95081808 6 EA WASHER, LOCK- -3/4
043 57051823 3 EA BRACE,CAB
046 95263380 2 EA FITTING, HYD- -NPT/JIC
047 95338406 1 EA FITTING, HYD
048 95033593 4 EA PLUG, PIPE- -1/4 SQ HEAD
049 58153941 1 EA MANIFOLD, AIR
050 95934766 2 EA WASHER, LOCK- -1/4 PLATED
051 95000774 2 EA SCREW, MACHINE- -12- -24 X 1
053 56969652 1 EA HOSE ASSY
054 58176801 1 EA HOSE ASSY
055 56957780 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 66
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194177 CAB INSTALLATION- -ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

056 57042913 1 EA HOSE ASSY


CAB INSTALLATION- -ANGLE

057 95338372 1 EA FITTING, HYD


058 57370439 1 EA HOSE ASSY
064 57358830 173.00 IN CONDUIT, 3/8 NYLON
065 50623065 375.00 IN WIRE, 14AWG- -VIOLET
066 56762248 4 EA CONNECTOR, SPLICE
068 95245049 38.00 IN CONDUIT, FLEX- -1/2SEALTITE
070 50625946 3 EA CONNECTOR
071 95361390 1 EA CONNECTOR, 1/290 DEG
072 52175809 1 EA BOX, STONCO
073 95245221 1 EA CONNECTOR, STRAIGHT- -1/2
074 95396339 1 EA TERMINAL
075 52236783 2 EA CLAMP ASSY, 1/2
076 95865937 2 EA SCREW, CAP- -1/4- -20X1/2ZINC
077 52240439 2 EA PLATE,TAPPED
079 95001095 6 EA SCREW,MACHINE- -10- -24 X 2
080 95076733 6 EA NUT, HEX MACH.- -NO.10- -24
081 56974629 2 EA HOSE ASSY
57194177

082 95272084 2 EA COUPLING, 1/2 CONDUIT


083 95488177 72.00 IN CONDUIT, 1/2 RIGID
084 57130650 1 EA BRACKET
085 56974876 1 EA ANGLE
086 57443525 40 EA BLOCK,UK10 TERMINAL
087 57429748 4 EA HOLDER, LOCKING END
088 57429730 4 EA COVER, TERMINAL BLOCK END
089 57221855 24.00 IN MOUNTING RAIL (DIN)
090 57429714 18 EA BLOCK, 6MM COMPONENT ELEC
091 57429722 18 EA PLUG, 6MM COMPONENT

page 67 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194177 CAB INSTALLATION- -ANGLE

CAB INSTALLATION- -ANGLE


This page is intentionally blank.

57194177

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 68
Serial Number: 4278
DMM2/XL1900/CAT3412E

57264798 CAB, OPERATOR- -DMM

4 5 4
7

5 4 38
1 9 4
CAB INSTALLATION- -ANGLE

23
27 2 1
27 28
28 29
30 30 5 19
38 14 20
16 21
18 15 22
20 16
37 21 18
12 20 25
27 22
28 21 12
28 22
21 29 13
28 24 27
22 30
27
38 28 9
29
2 30
1
4 31 11
7 10
40 1 38 38
5
4
11
42
45
57194177

2 26 2 41
42 38

36
4 4 7 28
33 39
34
38
35

3 34 28
19 39
36
25
6 NOT SHOWN
8 NOT SHOWN
43 NOT SHOWN
44 NOT SHOWN
46 NOT SHOWN
2

Figure 32 :CAB, OPERATOR- -DMM


D57264798 REV07
page 69 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57264798 CAB, OPERATOR- -DMM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57072092 1 EA CAB ASSY RH

CAB INSTALLATION- -ANGLE


002 57072100 1 EA CAB ASSY LH
003 57072126 1 EA GLASS TYPE 1
004 57072175 8 EA RUBBER
005 57072134 4 EA GLASS TYPE 3
006 57445595 2 EA HANDLE, INSIDE
007 57072142 3 EA GLASS TYPE 2
008 57068835 11 EA CAP
009 57072183 1 EA WEATHERSEAL
010 57072167 1 EA COVER
011 95742219 12 EA SCREW, TAPPING- -NO.10 X5/8
012 57068827 2 EA STRIKER
013 57072274 1 EA BAR, TAPPED
014 57072290 1 EA LATCH
015 57072308 1 EA LATCH
016 95934857 8 EA SCREW, CAP- -1/4- -20 X 1- -1/4
018 57072316 2 EA HANDLE
019 57072324 1 EA HANDLE

57194177
020 95051702 6 EA SCREW,MACH
021 95928990 25 EA SCREW, CAP - - PLATED
022 95934303 25 EA WASHER, LOCK- -5/16 PLATED
023 57072332 1 EA DOOR ASSY
024 57072340 1 EA DOOR ASSY
025 57072381 1 EA DOOR ASSY
026 57072209 1 EA DOOR ASSY
027 95928982 26 EA SCREW, CAP- -1/4- -20 X 3/4
028 95934766 34 EA WASHER, LOCK- -1/4 PLATED
029 95931564 18 EA NUT, HEX- -1/4- -20
030 95922183 26 EA WASHER, FLAT- -1/4
031 57072357 1 EA CLOSER DOOR
033 57072217 1 EA LATCH
034 57072399 2 EA LINKAGE
035 57072225 1 EA JUNCTION BOX
036 57072233 2 EA LATCH
037 57047573 1 EA COVER ACCESS
038 50822964 1.00 FT TAPE,SPONGE
039 95959326 2 EA SCREW,ROUND HD- -1/4- -20X1/2

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 70
Serial Number: 4278
DMM2/XL1900/CAT3412E

57264798 CAB, OPERATOR- -DMM

REF. PART NO. QTY. UNIT DESCRIPTION

040 57072373 1 EA COVER


CAB INSTALLATION- -ANGLE

041 57072258 1 EA CAP,FLOORMAT


042 95055885 12 EA SCREW MACH
043 57072407 1 EA INSULATION
044 57072415 1 EA FLOORMAT
045 57051138 1 EA PLATE,COVER
046 58185521 1.00 SF PLYWOOD- -3/44X8 MARINE
57194177

page 71 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57264798 CAB, OPERATOR- -DMM

CAB INSTALLATION- -ANGLE


This page is intentionally blank.

57194177

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 72
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194169 VALVE, 7- -SPOOL

B PORT
CAB INSTALLATION- -ANGLE

INLET OUTLET

OUTLET

8 PB
MAIN RELIEF
2
A PORT WORK PORT
RELIEF RCA

INLET
57194177

GAGE PORT

OUTLET
OUTLET

TORQUE TO 32 FT. LBS.


+ - - 10% (3) PLACES
1 NOT SHOWN
3 NOT SHOWN
4 NOT SHOWN
5 NOT SHOWN
6 NOT SHOWN
7 NOT SHOWN

Figure 33 :VALVE, 7- -SPOOL


E57194169 REV003
page 73 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194169 VALVE, 7- -SPOOL

REF. PART NO. QTY. UNIT DESCRIPTION

001 50981778 11 EA KIT,SEAL (LOAD CHECK REPAIR)

CAB INSTALLATION- -ANGLE


002 57124596 3 EA VALVE,RELIEF- -ADJ WORKPORT
003 50842673 3 EA KIT,SEAL (RCA RELIEF VALVE REPAIR KIT)
004 50662790 3 EA KIT,SERVICE (RCA RELIEF VALVE POPPET&RING)
005 50662543 7 EA KIT,SEAL (SPOOL END)
006 50663038 16 EA O- -RING, EXHAUST (BETWEEN SECTION)
007 50663046 16 EA O- -RING, PRESS (BETWEEN SECTION)
008 56989890 1 EA CARTRIDGE (MAIN RELIEF)

57194177

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 74
Serial Number: 4278
DMM2/XL1900/CAT3412E

57324113 SEAT, OPERATORS


CAB INSTALLATION- -ANGLE

2
57194177

7
6

8
9
10

Figure 34 :SEAT, OPERATORS


E57324113 REV00
page 75 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57324113 SEAT, OPERATORS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57340176 1 EA HEADREST

CAB INSTALLATION- -ANGLE


002 57340184 1 EA ARMREST KIT
003 57340234 1 EA BACKREST ASSY.
004 57340242 1 EA SEAT PAN ASSY
005 57340259 1 EA SEAT FRAME ASSY
006 57340267 1 EA SWIVEL ASSY
007 57340275 1 EA SLIDE KIT
008 57340283 1 EA SUSPENSION ASSY.
009 57340291 1 EA BOOT KIT
010 57340309 1 EA RISER

57194177

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 76
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412

65 - -NOT SHOWN
A/C,HTR/PRESS,CAT 3412

51
66 52
24 24 2 7 53
32 42 41 13 3 8 34 35 54 45
50

13
14
57371148

9
31 10
50 4 11

Figure 35 :A/C,HTR/PRESS,CAT 3412


D57294209 REV 007
page 77 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412

PRE- -CLEANER (REF)


AIR CLEANER (REF)

13

A/C,HTR/PRESS,CAT 3412
14
5

43
44
33

6
7
8
33

57371148
13
14

A/C AND HEATER


HOSES TO ENGINE

31 32

CONDENSATE DRAIN
LINES FROM ROOF
TOP A/C UNIT

Figure 36 :A/C,HTR/PRESS,CAT 3412


D57294209 REV 007

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 78
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412

58
17 60
58 62 7
63
A/C,HTR/PRESS,CAT 3412

64 61 58
59

16

56
57371148

17
19
20
21

16

Figure 37 :A/C,HTR/PRESS,CAT 3412


D57294209 REV 007
page 79 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412

A/C,HTR/PRESS,CAT 3412
HEATER WATER
FROM CAB TO ENGINE
View D- -D

HEATER WATER
FROM ENGINE TO CAB
View E- -E

57371148
36 23
69
71
24
71
67

13
68 70
24
47
67
69
23
14

Figure 38 :A/C,HTR/PRESS,CAT 3412


D57294209 REV 007

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 80
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412


A/C,HTR/PRESS,CAT 3412

A/C CLUTCH
MOUNTED
ON ENGINE
57371148

DASH INSTRUMENTS
CAB LIGHTS
STARTER

38 A/C HEATER

37
55

CONSOLE

Figure 39 :A/C,HTR/PRESS,CAT 3412


D57294209 REV 007
page 81 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412

REF. PART NO. QTY. UNIT DESCRIPTION

001 57364341 1 EA COMPRESSOR,W/ORINGPORTS

A/C,HTR/PRESS,CAT 3412
002 50700731 1 EA COMPOUND,SILICONE
003 57324105 1 EA CLUTCH, A/C
003 57364473 7.00 LB REFRIGERANT, R134A
003 57371155 1 EA AIR CONDITIONER PACKAGE
57182081 1 EA D WIRING LOOM
57110108 1 EA D PRECLEANER
57133449 1 EA D COIL,CONDENSER
57106866 4 EA D MOTOR,FAN
57514077 1 EA D BRUSH SET, MOTOR
57107419 2 EA D BLADE,FAN
57133456 1 EA D DRIER,RECEIVER
57398398 1 EA D SWITCH- -HIGH PRESSURE
57106874 1 EA D RELAY,CLUTCH
57398430 1 EA D COIL- -EVAPORATOR
57398422 1 EA D MOTOR- -EVAP BLOWER C.W.
57403461 1 EA D VALVE, EXPANSION
57106890 1 EA D VALVE,PRESS.

57371148
57106908 1 EA D CONNECTOR
57047912 1 EA D SWITCH,SEL
57106916 1 EA D CONNECTOR
57106924 6 EA D BREAKER, CIRCUIT
57106932 1 EA D RESISTOR
57133472 1 EA D FILTER,RETURN AIR
57301780 1 EA D ELEMENT,FILTER
57398406 1 EA D SWITCH- -LW PRESSURE
57047904 1 EA D SWITCH,SEL
57398075 1 EA D VALVE, HEATER CONTROL
57182040 1 EA D LOUVER- -ADJUSTABLE
57182073 1 EA D CONDENSER COVER ASSY
57181893 1 EA D BLOWER WHEEL
57181901 1 EA D BLOWER WHEEL
57182040 2 EA D LOUVER- -ADJUSTABLE
57181927 1.00 FT D HEATER HOSE
57398448 1 EA D SEAL- -PLENUM TO CAB
57398455 2 EA D DRAIN TRAP- -CONDENSATE
57182008 1 EA D CLAMP- -HEATER HOSE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 82
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412

REF. PART NO. QTY. UNIT DESCRIPTION


A/C,HTR/PRESS,CAT 3412

57182016 1 EA D CLAMP- -MOTOR & DRYER


57182024 1 EA D CLAMP- -REF HOSE
57182115 5.00 FT D HOSE- -DRAIN 5/8
57182123 1 EA D FITTING- -DISC. HOSE
57241085 1 EA D LID- -TOP
57241093 1 EA D RINGS- -BLOWER INLET
57241069 1 EA D HOUSING- -R.H.BLOWER
57241077 1 EA D HOUSING- -L.H.BLOWER
57417958 1 EA D DE- -ICE SWITCH
57305518 1 EA D PRECLEANER ASM
004 57049090 1 EA DUCT,A/C SUP
005 57049116 1 EA ELBOW,90DEG
006 95104121 3 EA CAPSCREW
007 95922902 11 EA NUT,HEX,FINISHED,PLATED
008 95934733 9 EA WASHER,LOCK
009 95928982 4 EA CAPSCREW
010 95931564 4 EA NUT,HEX,FINISHED
57371148

011 95934766 4 EA WASHER,LOCK,HELICAL


012 95654216 1 EA CLAMP, HOSE
013 57398372 1 EA HOSE ASSY
014 57398380 1 EA HOSE ASSY
016 57324097 1 EA V- -BELT
017 57534083 1 EA BRACKET, A/C COMP.
019 95103909 4 EA SCREW,CAP,HEX
020 95922894 4 EA NUT,HEX
021 95937413 4 EA WASHER,LOCK,HELICAL
022 95056438 1 EA NIPPLE
023 50212224 2 EA VALVE,BALL- -3/4
024 50657055 2 EA FITTING,HOSE
031 57044828 210.00 IN HOSE,HYD- -A12 BULK
032 57053571 1 EA HOSE,HYD
033 95654216 3 EA CLAMP, HOSE
034 57358830 48.00 IN CONDUIT, 3/8 NYLON
035 50625946 1 EA CONNECTOR,CORD GRIP
036 95279402 1 EA ELBOW,90DEG MALE 37DGFL
037 57084071 1 EA BREAKER,CIRCUIT- -30 AMP

page 83 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57371148 A/C,HTR/PRESS,CAT 3412

REF. PART NO. QTY. UNIT DESCRIPTION

038 57088932 1 EA NAMEPLATE

A/C,HTR/PRESS,CAT 3412
041 95279519 1 EA FITTING,HYD
042 95302147 1 EA ELBOW,90 DEG SWIVEL NUT
043 95937413 2 EA WASHER,LOCK,HELICAL
044 95934550 2 EA CAPSCREW,HEX
045 95424586 2 EA TIE, CABLE
047 95264909 1 EA ELBOW,90DEG- -EXT/INT NPT
050 95279832 2 EA CLAMP,HOSE
051 50249655 60.00 IN WIRE,14AWG- -BLACK
052 50628809 60.00 IN WIRE, 10AWG- -WHITE
053 50695063 1 EA CONNECTOR,12 RED
054 56984412 1 EA NUT,WIRE,14 YELLOW
055 56921489 2 EA TERMINAL,12- -10,10 FORK
056 57534075 1 EA GUARD, A/C COMPRESSOR
058 95081667 7 EA WASHER,FLAT,WIDE
059 95959037 2 EA CAPSCREW
060 57315574 1 EA BLOCK
061 57319212 1 EA ADJUSTMENT ROD
062 95922910 2 EA NUT,HEX,PLATED

57371148
063 95928958 1 EA CAPSCREW,HEX
064 95919569 2 EA CAPSCREW
065 57737934 3 EA OIL,REFRIGERANT,R134A
066 50814581 1 EA FITTING, HYD
067 58051053 2 EA CLAMP
068 95279105 1 EA FITTING,HYD
069 95315222 2 EA FITTING,HYD
070 95056420 1 EA NIPPLE,PIPE
071 95264925 1 EA FITTING,HYD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 84
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

12 NOT SHOWN
14 NOT SHOWN
15 NOT SHOWN
9 30
CONSOLE ASSY, ANGLE

17 NOT SHOWN 86
20 NOT SHOWN
105 NOT SHOWN
139 NOT SHOWN 9
140 NOT SHOWN 86 124
151 NOT SHOWN

13

25
40
52

45
54
56
57

54
56
57
145
108
57547390

120
142
112
110
108
126
118 112
TO COMPRESSOR 107
CONTROLLER
108
TO CABSIDE MAIN
PUMP
CONTROLLER
TO DC SIDE MAIN
PUMP CONTROLLER 109
121 123 111
32
117
119
116

87
88 31

Figure 40 :CONSOLE ASSY, ANGLE


D57547390 REV00
page 85 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

87
88
95
32
31

CONSOLE ASSY, ANGLE


25
40
52

106 106

131
95
127
106
128
106

57547390
149 130
150
148 148
81
82
83 96

152 96
44 158
153 96
99
152 96 97
153 159
138
101 100
103 97
104
98

102 136 137

Figure 41 :CONSOLE ASSY, ANGLE


D57547390 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 86
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE


CONSOLE ASSY, ANGLE

114 113

107
95

132 124
57547390

56 125
57
144 56
57
144 102

61
63

Figure 42 :CONSOLE ASSY, ANGLE


D57547390 REV00
page 87 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

38

39 48

CONSOLE ASSY, ANGLE


49
48 50

49
50
49
147 50

13 49

50 49
50

49 49
48

57547390
46
48
41

36

37 34

39

38

Figure 43 :CONSOLE ASSY, ANGLE


D57547390 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 88
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE


CONSOLE ASSY, ANGLE

35

35 48
57547390

49

147
49 13

35 48
47 44

Figure 44 :CONSOLE ASSY, ANGLE


D57547390 REV00
page 89 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

27
31

CONSOLE ASSY, ANGLE


10
26

56
57

56 56
57 57

57547390
MAIN PUMP
161

27
162

31

Figure 45 :CONSOLE ASSY, ANGLE


D57547390 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 90
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE


CONSOLE ASSY, ANGLE

32
135

TOWER ANGLE LOCK TOWER LOCKING CHAIN WRENCH TOWER RAISING

28

AIR

PROPEL
36
36 36
57547390

DRILLING
ANGLE
ROD ROD
CHANGER CHANGER
DUST COLL. FAN SWING INDEXING

34 37 32
38 37 37
89
39

28 PROPEL DRILL

OIL SUPPLY (TO DBL.


PUMP)

11

PROPEL CONTROL PORT TO 157


157 DIVERTER VALVES (Y PORT)
AND PROPEL ALARM

DRILL CONTROL PORT TO


DIVERTER VALVES (X PORT) AND
TO P.O. CHECK PILOT PORTS

Figure 46 :CONSOLE ASSY, ANGLE


D57547390 REV00
page 91 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

57050858
21 22 22 REFERENCE

CONSOLE ASSY, ANGLE


143
156
80

16 134
16 16 16 16
19 19 19 19 19
165
166
167
168
169
170
8 1 171

57547390
29 201 18 4 163 172 164

7 6 6 30
3 2

5
10

Figure 47 :CONSOLE ASSY, ANGLE


D57547390 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 92
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE


CONSOLE ASSY, ANGLE

103

PORT B
104

PORT D
100
B RETR
PORT F
PORT H
A EXT
D.C. JACK
100

B RETR
PORT G
PORT J
A EXT
REAR JACK

B RETR
57547390

PORT C
PORT E
A EXT
CAB JACK
100

PORT A

102

3 SPOOL VALVE

Figure 48 :CONSOLE ASSY, ANGLE


D57547390 REV00
page 93 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

CONSOLE ASSY, ANGLE


120

BREAKOUT
WRENCH 114
RECT
PORT N
PORT P
EXT
117 114

FRONT D.C. EXT


PORT T
PORT S
RECT

120
119 EXT
PORT R
REAR D.C. PORT Q
RECT

PORT L

57547390
121 116
118 PORT M
121

123 PORT X

124
SUPPLY DRAIN MANIFOLD
PULLDOWN
MANIFOLD
REGULATOR

Figure 49 :CONSOLE ASSY, ANGLE


D57547390 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 94
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57391278 1 EA AMMETER, 24VDC, 150 AMP


CONSOLE ASSY, ANGLE

201 57391294 1 EA SHUNT, 100MIL.V. 150AMP


002 56993678 1 EA SWITCH, KEY
003 57084055 4 EA BREAKER, CIRCUIT- -15 AMP
004 57409070 1 EA GAUGE, 0- -60PSI- -OIL PRESS
005 57358855 1 EA PUSHBUTTON, 2- -POSITION
57364010 1 EA D LED,24V AC/DC RED
006 52185832 3 EA SWITCH, PUSH BUTTON
007 52185832 1 EA SWITCH, PUSH BUTTON
008 56993694 1 EA TACHOMETER
009 50704196 2 EA LIGHT, PANEL
010 56993660 4 EA SWITCH, TOGGLE
011 95287629 4 EA FITTING, HYD
012 56921398 12 EA TERMINAL (NOT SHOWN)
013 57547408 1 EA CONSOLE
014 72232366 10 EA TERMINAL (NOT SHOWN)
015 57409088 1 EA SENSOR, 2 WIRE- -PRESSURE (NOT SHOWN)
016 57089377 14 EA SOCKET
57547390

017 57194649 1 AS WIRING, CONSOLE (See figure 50)


018 57409096 1 EA GAUGE, ELEC- -TEMPERATURE
019 57433898 14 EA LAMP,G- -6/28V/23MA
020 57409104 1 EA SENSOR, 2 WIRE- -TEMPERTURE (NOT SHOWN)
021 50262500 1 EA GAUGE, DISCHARGE PRESSURE
022 57014789 2 EA GAUGE, PRESSURE
025 56822919 1 EA LEVEL
026 52236932 1 EA VALVE, PRESSURE- -REMOTE (See figure 55)
027 52158094 2 EA CONTROL
57115503 1 EA D KNOB, TRANS. SHFT CONTROL
57176737 1 EA D SWIVELS
028 57169989 1 EA VALVE,SELECTOR- - 4 WAY
56265317 1 EA D KIT, SEAL UPGRADE
029 95064192 4 EA SCREW, DRIVE- -#6 X 1/4
030 57216913 1 EA SWITCH, TOGGLE
031 57363574 2 EA CABLE
032 57185886 1 EA CABLE, CONTROL
034 57089500 1 EA CABLE
035 57051195 3 EA HANDLE ASSY (See figure 56)

page 95 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

036 57051203 3 EA HANDLE ASSY (See figure 57)

CONSOLE ASSY, ANGLE


037 57051211 3 EA HANDLE ASSY (See figure 58)
038 57089484 1 EA BRACKET
039 57089492 1 EA POINTER
040 56958879 1 EA PAD, RUBBER
041 57089393 1 EA TIE ROD
044 57120016 1 EA VALVE,HYD- -3 SPOOL GRESEN
045 57047987 2 EA VALVE,CONT
046 57051278 1 EA TIE ROD
047 57051286 1 EA TIE ROD
048 57051260 6 EA COLLAR,LOCK
049 57051294 11 EA SPACER
050 57051302 5 EA SPACER
052 95933248 3 EA SCREW,ROUND HD- -6- -32X3/4
054 95934816 9 EA SCREW, CAP- -1/4- -20 X 1
056 95931564 32 EA NUT, HEX- -1/4- -20
057 95934766 32 EA WASHER, LOCK- -1/4 PLATED
061 39116819 1 EA COVER

57547390
063 50625888 1 EA BOX, HANDY
080 57050742 1 EA SWITCHGAGE
081 95920716 3 EA SCREW, CAP- -5/16- -18X 2- -1/2
082 95929782 3 EA NUT, HEX- -5/16- -18
083 95934303 3 EA WASHER, LOCK- -5/16 PLATED
086 56906936 2 EA LAMP
087 50696939 5 EA CONNECTOR, CORD GRIP
088 50696947 5 EA NUT,LOCK
089 57079014 1 EA ACTUATOR, CONTROL CABLE- -1
095 57205247 1 EA NAMEPLATE, BULKHD LP
096 95371704 10 EA FITTING, HYD
097 95278917 19 EA FITTING, HYD
098 95329876 1 EA FITTING, HYD
099 52262631 1 EA FITTING, HYD
100 56966997 6 EA HOSE ASSY
101 95285946 6 EA FITTING, HYD
102 56947633 1 EA HOSE ASSY
103 58081720 1 EA HOSE ASSY
104 56954225 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 96
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

105 95356960 1 EA FITTING, HYD (NOT SHOWN)


CONSOLE ASSY, ANGLE

106 95293353 4 EA ADAPTER


107 95279535 10 EA FITTING, HYD
108 56901200 4 EA FITTING, HYD
109 95219721 1 EA FITTING, HYD
110 95264966 1 EA FITTING, HYD
111 95378907 1 EA FITTING, HYD
112 95279949 2 EA TEE
113 95279501 6 EA FITTING, HYD
114 56954159 4 EA HOSE ASSY
116 56966997 1 EA HOSE ASSY
117 56959828 2 EA HOSE ASSY
118 56957806 1 EA HOSE ASSY
119 56969389 1 EA HOSE ASSY
120 56955610 3 EA HOSE ASSY
121 56958721 1 EA HOSE ASSY
123 56964158 1 EA HOSE ASSY
124 57100281 1 EA HOSE ASSY
57547390

125 95293403 2 EA FITTING, HYD


126 95367025 1 EA FITTING, HYD
127 56964133 1 EA HOSE ASSY
128 56964133 1 EA HOSE ASSY
130 56964141 1 EA HOSE ASSY
131 56964224 1 EA HOSE ASSY
132 56955610 1 EA HOSE ASSY
134 58046434 1 EA PLUG,HOLE
135 57069213 1 EA HANDLE ASSY (See figure 59)
136 56998347 1 EA FITTING, HYD
137 95332599 1 EA ADAPTER
138 95328753 1 EA ADAPTER
139 95257333 8 EA CAP, JIC- -4 (NOT SHOWN)
140 95257325 8 EA CAP, JIC- -8 (NOT SHOWN)
142 95279543 1 EA FITTING, HYD
143 57047284 1 EA SWITCHGAUGE
144 95335154 4 EA U- -BOLT, 1/4ROD X 1 PIPE
145 57108532 1 EA VALVE
147 95922324 8 EA WASHER, FLAT- -1/4

page 97 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547390 CONSOLE ASSY, ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

148 57130593 6 EA GROMMET

CONSOLE ASSY, ANGLE


149 57130593 1 EA GROMMET
150 57130593 1 EA GROMMET
151 52244605 10 EA CLAMP (NOT SHOWN)
152 57148058 2 EA ADAPTER
153 59713438 2 EA COUPLING, MIN
156 57194755 1 EA GAUGE, FUEL- -24VDC
157 56965759 4 EA HOSE ASSY
158 95473443 1 EA FITTING, HYD
159 50682749 1 EA FITTING, HYD
161 57372195 2 EA SWIVEL ASSY
162 57372203 2 EA BULKHEAD
163 57438889 1 EA INDICATOR,PANELMTG.YELLOW
164 57491813 1 EA INDICATOR,PANELMTG- -RED
165 57214371 1 EA RECEPTACLE, SQUARE FLANGE
166 57220832 1 EA CAP. PROTECTIVE
167 57220840 1 EA STRAIN RELIEF
168 57214397 6 EA CONTACT, #14

57547390
169 57400004 3 EA PLUG, SEALING- -SIZE 12
170 95475869 4 EA SCREW,MACHINE 4- -40X3/4
171 95475877 4 EA WASHER, LOCK- -#4
172 95187613 4 EA NUT,HEX MACHINE, 4- -40

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 98
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194649 WIRING, CONSOLE


CONSOLE ASSY, ANGLE

ENGINE OIL
AMPS PRESSURE

10 LOAD BATT

1 12 11 13
2

8 KEY SWITCH
7 25 7 11 10 2
8
11 6
57547390

START PRIMER BYPASS 2

43 38 36 18 18

37
CAB CONSOLE
LIGHT LIGHT SW.
7 SW.

34
32
39

SERVICE/DRILL DRILLING,
LIGHT SELECTION SERVICE/DRILL
SW. LIGHT SELECTION
SWITCH

Figure 50 :WIRING, CONSOLE


D57194649 REV01
page 99 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194649 WIRING, CONSOLE

CONSOLE ASSY, ANGLE


ENGINE TACH
ENGINE WATER
7 TEMP

7
SIG

16 10

BARE
10 14

57547390
8
6 6 2 6 EM. STOP
18
4

15A 15A 15A 15A INSTRU


CONSOLE LIGHTS
LIGHT SW. 3
ROD
SUPPORT

32 54 7 33 10

8 CAB
START
LIGHTS
TO TERMINAL BLOCKS
1,2,3,4,5,6,7,8,10,11,12,13,14,16 MOUNTED ON LEFT SIDE
18,25,32,33,34,36,37,38,39,43 UPPER CONSOLE WALL

Figure 51 :WIRING, CONSOLE


D57194649 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 100
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194649 WIRING, CONSOLE

14

5 10

SIG
CONSOLE ASSY, ANGLE

12 NOT SHOWN
13 NOT SHOWN
14 NOT SHOWN SPEED
15 NOT SHOWN SWITCH
17 NOT SHOWN
18 NOT SHOWN
19 NOT SHOWN
20 NOT SHOWN
21 NOT SHOWN
12
22 NOT SHOWN 13
16

7
R1

16

11 3

9 5
57547390

10 LO

3,5,7,9,10,11,12,13,14,16

TO TERMINAL BLOCKS
MOUNTED ON LEFT SIDE
UPPER CONSOLE WALL

WIRE DESCRIPTION
COLOR GAGE WIRE # CIRCUIT
1 RED . . . . . . . . . . . . 8 . . . . . . . . . . . . . . . 1,2,6 . . . . . . . . . . . . POSITIVE MAIN FEEDER
2 GREEN . . . . . . . . . 14 . . . . . . . . . . . . . . 3,4,7,8,25 START, STOP, PRIMER,
23 BLACK . . . . . . . . . . 14 . . . . . . . . . . . . . . 5 . . . . . . . . . . . . . GROUND
3 SHLD. CBL. . . . . . . 18/2 . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . MAG. PICK- -UP (ENG. )
VIOLET . . . . . . . . . 14 . . . . . . . . . . . . . . 18,32,33,34, . . . . . D.C.LIGHTS (CAB, DUST HOOD
4
& CONSOLE)DUST COLLECTOR
WHITE . . . . . . . . . . 14 . . . . . . . . . . . . . . 20,21 . . . . . . . . . . . A/C CLUTCH & F/A FAN
5 BLUE . . . . . . . . . . . 14 . . . . . . . . . . . . . . 9,10,11,12, . . . . . . TACH., ENG. SHUT DOWN,
6 13,16&54 . . . . . . . . HYD. OIL PROPEL
WHITE . . . . . . . . . . 10 . . . . . . . . . . . . . . 19 . . . . . . . . . . . . A/C & PRESSURIZER
VIOLET . . . . . . . . . 12 . . . . . . . . . . . . . . 36,37,38,39,43 . . . D.C. NIGHT LIGHTS

Figure 52 :WIRING, CONSOLE


D57194649 REV01
page 101 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194649 WIRING, CONSOLE

CONSOLE ASSY, ANGLE


ROTATION
TACH
SEND
+24V BLACK

CLEAR
BARE

10 5 15
ROTATION
TACH CABLE
FUEL

COMP.
GND ING RES DISCH. HYD. TEMP
SEND

57547390
TEMP.

16 10 10 16 16
53 5 10 10 10 10

50 52 51 49 31 17 29
48

COMPRESSOR RIGHT REAR LEFT ENGINE DUST PROPEL ROD


AIR FILTER JACK JACK JACK AIR FILTER COLLECTOR INDEXED
CLOGGED UP UP UP CLOGGED

Figure 53 :WIRING, CONSOLE


D57194649 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 102
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194649 WIRING, CONSOLE


CONSOLE ASSY, ANGLE

INDICATOR
LIGHTS
MASTER

33 TEST
57547390

33
18
46

18 33

29 44 45 28 27 24 26 9

TOWER FILTER
ROD ANGLE LOCKED UNLOCKED BYPASS LOW HYD.
INDEXED OIL
LOCKED UNLOCKED HYD.
COMP.

5,9,10,15,16,17,18,24,26,27,28,29,
31,33,44,45,46,48,49,50,51,52,53

TO TERMINAL BLOCKS
MOUNTED ON LEFT SIDE
UPPER CONSOLE WALL

Figure 54 :WIRING, CONSOLE


D57194649 REV01
page 103 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194649 WIRING, CONSOLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50465293 350.00 IN WIRE, 8AWG- -RED

CONSOLE ASSY, ANGLE


002 50625938 560.00 IN WIRE, 14AWG- -GREEN
003 85771715 135.00 IN CABLE, 18/2
004 50623065 1350.00 IN WIRE, 14AWG- -VIOLET
005 50249671 200.00 IN WIRE, 14AWG- -WHITE
006 50812429 450.00 IN WIRE, 14AWG- -BLUE
007 95329249 93 EA TERMINAL
008 56921406 20 EA TERMINAL
010 50693761 13 EA TERMINAL
011 56930308 3 EA TERMINAL
012 57196677 16 EA DIODE, 3A, 600V (NOT SHOWN)
013 95933248 8 EA SCREW,ROUND HD- -6- -32X3/4 (NOT SHOWN)
014 95239523 8 EA NUT,SQUARE- -NO.6- -32 (NOT SHOWN)
015 95922548 8 EA LOCKWASHER- -NO. 6 (NOT SHOWN)
017 56952716 10 EA JUMPER, TERM (NOT SHOWN)
018 57073637 54 EA TERMINAL (NOT SHOWN)
019 57073645 8 EA HOLDER, END (NOT SHOWN)
020 95933248 8 EA SCREW,ROUND HD- -6- -32X3/4 (NOT SHOWN)

57547390
021 95076717 8 EA NUT, MACHINE- -HEX, #6- -32 (NOT SHOWN)
022 95922548 8 EA LOCKWASHER- -NO. 6 (NOT SHOWN)
023 50249655 40.00 IN WIRE, 14AWG- -BLACK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 104
Serial Number: 4278
DMM2/XL1900/CAT3412E

52236932 VALVE, PRESSURE- -REMOTE


CONSOLE ASSY, ANGLE

4
3
1
2

Plug
95017984

10
57547390

Set Screw
9 50798925
8
6
7
5

Figure 55 :VALVE, PRESSURE- -REMOTE


X357724 REV00
page 105 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

52236932 VALVE, PRESSURE- -REMOTE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50798933 1 EA SEAL,PISTON

CONSOLE ASSY, ANGLE


002 95017984 1 EA O- -RING
003 50798925 1 EA SPRING
004 50798909 1 EA CONE
005 50798891 1 EA SEAT
006 52249604 1 EA PISTON
007 52249620 1 EA SLEEVE
008 52249638 1 EA SPRING
009 52249646 1 EA BALL
010 52249588 1 EA KNOB, CONTROL

57547390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 106
Serial Number: 4278
DMM2/XL1900/CAT3412E

57051195 HANDLE ASSY


CONSOLE ASSY, ANGLE

3 6
2 7 5 8

1 4 5 9
57547390

Figure 56 :HANDLE ASSY


C57051195 REV02
page 107 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57051195 HANDLE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 56945108 1 EA HANDLE, HORIZONTAL

CONSOLE ASSY, ANGLE


002 56805237 1 EA YOKE,CLEVIS
003 56810195 1 EA PIN,CLEVIS
004 95211900 1 EA PIN,COTTER
005 95098356 2 EA NUT, HEX JAM- -3/8- -24
006 57051229 1 EA ROD END
007 57051237 1 EA ROD,LINKAGE
008 56810153 1 EA PIN,CLEVIS
009 95386082 1 EA PIN, COTTER- -1/16 X 1/2

57547390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 108
Serial Number: 4278
DMM2/XL1900/CAT3412E

57051203 HANDLE ASSY


CONSOLE ASSY, ANGLE

3 5 8
2
4

1
57547390

5 7 6 9

Figure 57 :HANDLE ASSY


C57051203 REV02
page 109 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57051203 HANDLE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50668292 1 EA HANDLE,VALVE

CONSOLE ASSY, ANGLE


002 56805237 1 EA YOKE,CLEVIS
003 56810195 1 EA PIN,CLEVIS
004 95211900 1 EA PIN,COTTER
005 95098356 2 EA NUT, HEX JAM- -3/8- -24
006 57051229 1 EA ROD END
007 57109936 1 EA ROD LINKAGE
008 56810153 1 EA PIN,CLEVIS
009 95386082 1 EA PIN, COTTER- -1/16 X 1/2

57547390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 110
Serial Number: 4278
DMM2/XL1900/CAT3412E

57051211 HANDLE ASSY


CONSOLE ASSY, ANGLE

3 5 8
2
4

1
57547390

5 7 6 9

Figure 58 :HANDLE ASSY


C57051203 REV 02
page 111 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57051211 HANDLE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50668292 1 EA HANDLE,VALVE

CONSOLE ASSY, ANGLE


002 56805237 1 EA YOKE,CLEVIS
003 56810195 1 EA PIN,CLEVIS
004 95211900 1 EA PIN,COTTER
005 95038956 2 EA COUPLING
006 57051229 1 EA ROD END
007 57109944 1 EA ROD LINKAGE
008 56810153 1 EA PIN,CLEVIS
009 95386082 1 EA PIN, COTTER- -1/16 X 1/2

57547390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 112
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069213 HANDLE ASSY


CONSOLE ASSY, ANGLE

3 5 8
2
4

1
57547390

5 7 6 9

Figure 59 :HANDLE ASSY


C57051203 REV 02
page 113 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069213 HANDLE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50668292 1 EA HANDLE,VALVE

CONSOLE ASSY, ANGLE


002 56805237 1 EA YOKE,CLEVIS
003 56810195 1 EA PIN,CLEVIS
004 95211900 1 EA PIN,COTTER
005 95098356 1 EA NUT, HEX JAM- -3/8- -24
006 57051229 1 EA ROD END
007 57109951 1 EA ROD LINKAGE
008 56810153 1 EA PIN,CLEVIS
009 95386082 1 EA PIN, COTTER- -1/16 X 1/2

57547390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 114
Serial Number: 4278
DMM2/XL1900/CAT3412E

DERRICK/TOWER
SECTION
DERRICK/TOWER

page 115 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

DERRICK/TOWER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 116
Serial Number: 4278
DMM2/XL1900/CAT3412E

57352874 TOWER ASSY

20
1

21
TOWER ASSEMBLY

7 22
23
24
10
Upper
9 Assembly

11 40
14 37 51
54
12 15 55
56

13 19
Anchor 6
Housing 45
2
33
34 2
35
3
25
26
28

4
57352874

Lower
Assembly

7 7
7

22
38
39
40

3
30 53
31
6
16
17
18

Figure 60 :TOWER ASSY


D57174674 REV04
page 117 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57352874 TOWER ASSY

36
47

TOWER ASSEMBLY
46

43
52

22
6 44
6 48
7
36
47
46

4 22
49
50 43

6
7 7

57352874
4
32

29

30
41

29
5

Figure 61 :TOWER ASSY


D57174674 REV04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 118
Serial Number: 4278
DMM2/XL1900/CAT3412E

57352874 TOWER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57352882 1 EA TOWER WELDMENT


TOWER ASSEMBLY

002 57195356 1 EA CLEVIS, PULLBACK WELDMENT


003 57195364 1 EA CLEVIS, PULLDOWN WELDMENT
004 57383465 1 EA CYLINDER, HYDRAULIC (See figure 62)
005 57265332 1 EA BREAKOUT (See figure 64)
006 57131104 4 EA SHEAVE
57348302 1 EA D BUSHING - - FEED SHEAVE
007 57265878 4 EA CABLE ASSY- -FEED
009 52275633 4 EA ANCHOR NUT
010 95639480 4 EA NUT, HEX. JAM 2- -4- -1/2
011 95223186 2 EA RING
012 52275625 2 EA BACKUP RING
013 95246062 4 EA PIN, ROLL
014 95104006 4 EA SCREW, CAP HEX. 7/16- -14 X 1LG
015 95081865 4 EA WASHER, LOCK 7/16
016 57266462 4 EA PIN, SHEAVE
017 95428546 4 EA RING, RETAIN
018 58224007 8 EA BAR, SQUARE
57352874

019 95201281 6 EA FITTING, LUBE


020 57264657 1 EA SUPPORT
021 95104287 4 EA SCREW CAP
022 95081824 60 EA WASHER, LOCK- -1/2
023 95081667 4 EA WASHER, FLAT- -1/2
024 95077798 4 EA NUT, HEX. 1/2- -13
025 95104741 8 EA SCREW, CAP
026 95081808 8 EA WASHER, LOCK 3/4
028 95077822 8 EA NUT, HEX. 3/4- -10
029 57265613 1 EA PIN BLOCK (See figure 67)
030 57184335 1 EA PIN, FEED CYLINDER
031 95223616 2 EA RING, RETAIN
032 57265639 1 EA SHIM PACK
033 57195463 8 EA GUIDE BLOCK
034 57195471 48 EA SHIM
035 57195489 16 EA SHIM
036 95937413 8 EA WASHER, LOCK 3/8 PLATED
037 57195505 4 EA MOUNT ANGLE
038 95157731 48 EA SCREW, CAP 1/2 X 1- -1/2

page 119 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57352874 TOWER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

039 95064697 48 EA WASHER, FLAT 1/2

TOWER ASSEMBLY
040 50344605 12.00 FT WIRE, LOCK
041 57050908 1 EA SHIM PACK
043 57190589 1 EA TUBE ASSY. 1- -1/4
044 57190571 1 EA ANGLE
045 57201204 8 EA GUIDE BLOCK
046 57047342 1 EA COVER PLATE
047 95920674 8 EA SCREW, CAP 3/8- -16X1
048 95053047 4 EA SCREW, CAP HEX. 1/2- -13 X 1.25
049 95412821 4 EA SCREW, CAP 1/2- -13 X 2
050 56940281 1 EA O- -RING, SPLIT FLANGE (20)
051 57195497 4 EA STOP BLOCK
052 57046989 1 EA COVER PLATE
053 57204224 1 EA BRACKET, PIN
054 95715942 12 EA SCREW, CAP 5/8- -11 X 1- -1/2
055 95081790 12 EA WASHER, LOCK 5/8
056 95064705 12 EA WASHER, FLAT 5/8

57352874

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 120
Serial Number: 4278
DMM2/XL1900/CAT3412E

57383465 CYLINDER, HYDRAULIC

17
18 23 14
19
20 6
21 7
TOWER ASSEMBLY

11 26

2 15

10
13
8
22

3
4
28

16 27
57352874

23

24

14

8
1 NOT SHOWN
10
2
11 17
18
19
20
21

Figure 62 :CYLINDER, HYDRAULIC


D57383465 REV 00
page 121 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57383465 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57396855 1 EA SEAL KIT (See figure 63)

TOWER ASSEMBLY
002 57396863 2 EA WEAR RING
003 52234267 1 EA O- -RING
004 57359564 2 EA BACK- -UP
005 57318164 2 EA SLYDRING
006 57318172 2 EA O- -RING
007 57318180 2 EA BACK- -UP
008 57396871 2 EA U- -CUP W/BACK- -UP
009 57318206 4 EA SLIDE RING
010 57396889 2 EA U- -CUP W/BACK UP
011 57396897 2 EA WIPER (SNAP IN)
013 57318230 8 EA CAPSCREW
014 57244907 2 EA SCREW, SET 1/4- -28 X 2
015 57318248 2 EA BLEEDER ASSY.
016 57318255 1 EA PIN, ROLL
017 57318263 1 EA PLATE, COVER
018 57318271 1 EA PLATE, COVER
019 57318289 4 EA CAPSCREW

57352874
020 57318297 4 EA CAPSCREW
021 57318305 2 EA O- -RING
022 57318313 1 EA RETAINER, PISTON
023 57396905 2 EA HEAD
024 57318339 2 EA HEADCAP
026 57396913 1 EA ROD- -TUBE ASSY.
027 57396921 1 EA ROD- -TUBE ASSY.
028 57359648 1 EA TUBE ASSY.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 122
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396855 SEAL KIT

6
7
TOWER ASSEMBLY

11

2
10

3
4
57352874

10
2
11

Figure 63 :SEAL KIT


D57383465 REV 00
page 123 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396855 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57396863 2 EA WEAR RING

TOWER ASSEMBLY
003 52234267 1 EA O- -RING
004 57359564 2 EA BACK- -UP
005 57318164 2 EA SLYDRING
006 57318172 2 EA O- -RING
007 57318180 2 EA BACK- -UP
008 57396871 2 EA U- -CUP W/BACK- -UP
009 57318206 4 EA SLIDE RING
010 57396889 2 EA U- -CUP W/BACK UP
011 57396897 2 EA WIPER (SNAP IN)

57352874

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 124
Serial Number: 4278
DMM2/XL1900/CAT3412E

57265332 BREAKOUT

5
TOWER ASSEMBLY

6
5 9
10
11

6
4
11

7
4 8
1
2

3
2

1
57352874

12

12

12

Figure 64 :BREAKOUT
D57265332 REV04
page 125 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57265332 BREAKOUT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57265118 1 EA BASE, BREAK- -

TOWER ASSEMBLY
002 57265464 2 EA STOP
003 57268658 1 EA RETAINER
004 57265472 2 EA STOP, FORK
005 57265456 1 EA LUG, CYLINDER
57265555 1 EA D EYE
57265563 1 EA D BASE
57265522 1 EA D BUSHING, OIL
006 57389983 1 EA CYLINDER, HYDRAULIC (See figure 65)
007 95105318 4 EA SCREW, CAP 5/16- -18 X 2- -1/4
008 95080156 4 EA NUT, HEX. LOCK 5/16- -18
009 56954159 1 EA HOSE ASSY.
010 56955610 1 EA HOSE ASSY.
011 95279535 2 EA FITTING, HYD.
012 56974629 2 EA HOSE ASSY.

57352874

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 126
Serial Number: 4278
DMM2/XL1900/CAT3412E

57389983 CYLINDER, HYDRAULIC

9
TOWER ASSEMBLY

5
10
20
15
6
7

22 9

11
3 10

16 3
18
14 21
57352874

17

22 23 8

19

12 1 NOT SHOWN
13

Figure 65 :CYLINDER, HYDRAULIC


C57389983 REV 01
page 127 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57389983 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57396475 1 EA SEAL KIT (See figure 66)

TOWER ASSEMBLY
002 57220238 1 EA O- -RING
003 59752063 2 EA U- -CUP
004 57163511 1 EA O- -RING
005 57163529 1 EA RING, BACK- -UP
006 57233652 1 EA U- -CUP
007 57233660 1 EA WIPER
008 57396491 2 EA PLUG, PORT
009 56975972 2 EA CLIP, PIN
010 56975964 2 EA PIN, CLEVIS
011 56998503 1 EA NUT, LOCK
012 57012684 1 EA SCREW, SET
013 57012676 1 EA PLUG, NYLON
014 57396509 1 EA LOCKNUT
015 57396517 1 EA SCREW, CAP
016 59321208 1 EA ROD, CLEVIS
017 57396525 1 EA CUSHION SLEEVE
018 57396533 1 EA CUSHION SLEEVE

57352874
019 59861179 1 EA HEADCAP
020 59861153 1 EA HEAD
021 57396566 1 EA PISTON
022 57396574 1 EA ROD
023 57396582 1 EA TUBE ASSY.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 128
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396475 SEAL KIT


TOWER ASSEMBLY

6
7

3
57352874

Figure 66 :SEAL KIT


C57389983 REV 00
page 129 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396475 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57220238 1 EA O- -RING

TOWER ASSEMBLY
003 59752063 2 EA U- -CUP
004 57163511 1 EA O- -RING
005 57163529 1 EA RING, BACK- -UP
006 57233652 1 EA U- -CUP
007 57233660 1 EA WIPER

57352874

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 130
Serial Number: 4278
DMM2/XL1900/CAT3412E

57265613 PIN BLOCK


TOWER ASSEMBLY

2
3

1
57352874

2
3

Figure 67 :PIN BLOCK


D57265613 REV01
page 131 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57265613 PIN BLOCK

REF. PART NO. QTY. UNIT DESCRIPTION

001 57265589 2 EA PIN BLOCK

TOWER ASSEMBLY
002 95055182 4 EA SCREW, CAP
003 95081824 4 EA WASHER, LOCK 1/2
004 95098620 2 EA PIN, ROLL

57352874

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 132
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091639 ROD CATCHER ASSY.


ROD CATCHER ASSEMBLY

10 12 7 6
10

6 7
8 9 8

2
1

11 11

15
5

3
4
13
14

2 1
57091639

11

11

1
2
15

3
4
13
14

Figure 68 :ROD CATCHER ASSY.


D57091639 REV00
page 133 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091639 ROD CATCHER ASSY.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57047029 1 EA CATCHER ARM

ROD CATCHER ASSEMBLY


002 57106163 1 EA ARM
003 95105177 4 EA SCREW, CAP
004 95081642 8 EA WASHER, FLAT 1
005 57047052 2 EA CLEVIS PLATE
006 95235370 2 EA BOLT, EYE
007 50000553 2 EA THIMBLE, WIRE
008 56804750 6 EA CLAMP, CABLE
009 57047060 1 EA WIRE ROPE
010 95076907 2 EA NUT, HEX. JAM 3/4- -10
011 57025280 4 EA BAR, FLAT
012 57047177 1 EA SHACKLE
013 95077749 4 EA NUT, HEX. 1- -8
014 95076899 4 EA NUT, HEX. JAM 1- -8
015 57106171 2 EA CLEVIS PLATE

57091639

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 134
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY

17

11
17
58
ROD SUPPORT ASSEMBLY

56
57 55
54
50
50 48

17 2
21
48 1 39
49 40
38
22 21
4
37

36
3 40
57197774

7 41
44
36
40
41
44
78

35
19
36
40 50
51
41
43 44
78 21
48
1
17
58 71
22 65

4
49 69
28 71
29
17 30
48

Figure 69 :ROD SUPPORT ASSEMBLY


D57197774 REV 04
page 135 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY

ROD SUPPORT ASSEMBLY


53

20 52

57197774

3 58
7

Figure 70 :ROD SUPPORT ASSEMBLY


D57197774 REV 04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 136
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY


ROD SUPPORT ASSEMBLY

62
61 71
14
15

63

64
9
10
63
13
75 14
29
57197774

30 15

13
42

12

65
71

71
12 62

63
13
14
15
69
78

Figure 71 :ROD SUPPORT ASSEMBLY


D57197774 REV 04
page 137 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY

ROD SUPPORT ASSEMBLY


42 73 16 8
74
10 5

62 6
71

76 77
30
59 12

57197774
37

5
31
32
30
6

11

16
47 NOT SHOWN

Figure 72 :ROD SUPPORT ASSEMBLY


D57197774 REV 04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 138
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY


ROD SUPPORT ASSEMBLY

KEY SWITCH

2
ROD SUPPORT
CIRCUIT BREAKER 6
57197774

42

STARTER C. B.

CAB LIGHTS C. B.

54

Figure 73 :ROD SUPPORT ASSEMBLY


D57197774 REV 04
page 139 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57389983 1 EA CYLINDER, HYDRAULIC (See figure 74)

ROD SUPPORT ASSEMBLY


002 57142903 1 EA BRACKET, CYL.
003 57232571 1 EA VALVE
57305377 2 EA D COIL, SOLENOID 24VDC
004 57102279 1 EA BRACKET
005 57447799 1 EA SWITCH, LOW TEMP LIMIT
006 57196198 1 EA SUPPORT, SWITCH
007 57232589 1 EA SUBPLATE
008 57194987 1 EA ARM, ADJUSTABLE
009 95256863 6 EA BUSHING, RED 3/4 X1/2
010 52243862 2 EA CONNECTOR
011 95396123 24 EA TIE, CABLE
012 56984412 3 EA CONNECTOR
013 95344719 2 EA OUTLET BODY
014 95344818 3 EA COVER 1/2

57197774
015 95344867 3 EA GASKET, COVER 1/2
016 58150129 10.00 FT WIRE, 14/4 SJO
017 56957657 2 EA HOSE ASSY.
019 95381190 4 EA BEARING
020 95279428 1 EA FITTING, HYD.
021 95279097 2 EA FITTING, HYD.
022 95338372 4 EA FITTING, HYD.
028 95934857 2 EA SCREW, CAP 1/4- -20 X 1- -1/4
029 95931564 12 EA NUT, HEX.- -1/4- -20
030 95934766 18 EA WASHER, LOCK 1/4 PLATED
031 95958351 2 EA SCREW, CAP 1/4- -20 X 7/8
032 95094298 2 EA WASHER, FLAT 1/4
035 57199176 1 EA ARM, ROLLER PIVOT
036 57273237 3 EA PIN, PIVOT
037 57046682 1 EA GUIDE
038 57046674 1 EA STRAP
039 95103743 2 EA SCREW, CAP 3/8- -16 X 3/4

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 140
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

040 95937413 8 EA WASHER, LOCK 3/8 PLATED


ROD SUPPORT ASSEMBLY

041 95920674 6 EA SCREW, CAP 3/8- -16 X 1


042 50812429 700.00 IN WIRE, 14AWG- -BLUE
043 57023343 2 EA BAR,FLAT
044 95201281 5 EA FITTING, LUBE
047 95303335 2 EA FITTING, HYD. (NOT SHOWN)
048 56949449 2 EA HOSE ASSY.
049 56958721 1 EA HOSE ASSY.
050 56957772 1 EA HOSE ASSY.
051 95280152 2 EA ADAPTER, 45 DEG, O- -RING/JIC
052 56967003 1 EA HOSE ASSY.
053 57004061 1 EA HOSE ASSY.
054 95494522 2 EA SUB 95044038
055 95081790 2 EA WASHER, LOCK 5/8
056 95922225 2 EA WASHER, FLAT 5/16
57197774

057 52208691 1 EA BRACKET, MOUNTING


058 50462944 1 EA VALVE, CHECK- -DBL. PILOT OP
059 52175809 1 EA BOX, STONCO
061 95344214 1 EA OUTLET BODY
062 95245221 1 EA CONNECTOR, STRAIGHT 1/2
063 95488177 234.00 IN CONDUIT 1/2 RIGID
064 95033619 1 EA PLUG, PIPE 1/2 SQ. HEAD
065 95361390 1 EA CONNECTOR 1/2 90 DEG
069 95368536 2 EA CONNECTOR, 1/2 45 DEG
071 52236577 5 EA GASKET, SEALING
073 58150244 2 EA TERMINAL, MALE BULLET
074 58150251 2 EA TERMINAL, FEMALE BULLET
075 95430229 5 EA U- -BOLT
076 95934816 2 EA SCREW, CAP 1/4- -20 X 1
077 52240959 2 EA PLATE, TAPPED
078 57273245 3 EA RETAINER

page 141 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57197774 ROD SUPPORT ASSEMBLY

ROD SUPPORT ASSEMBLY


This page is intentionally blank.

57197774

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 142
Serial Number: 4278
DMM2/XL1900/CAT3412E

57389983 CYLINDER, HYDRAULIC

9
ROD SUPPORT ASSEMBLY

5
10
20
15
6
7

22 9

11
3 10

16 3
57197774

18
14 21

17

22 23 8

19

12 1 NOT SHOWN
13

Figure 74 :CYLINDER, HYDRAULIC


C57389983 REV 01
page 143 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57389983 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57396475 1 EA SEAL KIT (See figure 75)

ROD SUPPORT ASSEMBLY


002 57220238 1 EA O- -RING
003 59752063 2 EA U- -CUP
004 57163511 1 EA O- -RING
005 57163529 1 EA RING, BACK- -UP
006 57233652 1 EA U- -CUP
007 57233660 1 EA WIPER
008 57396491 2 EA PLUG, PORT
009 56975972 2 EA CLIP, PIN
010 56975964 2 EA PIN, CLEVIS
011 56998503 1 EA NUT, LOCK
012 57012684 1 EA SCREW, SET
013 57012676 1 EA PLUG, NYLON
014 57396509 1 EA LOCKNUT
015 57396517 1 EA SCREW, CAP

57197774
016 59321208 1 EA ROD, CLEVIS
017 57396525 1 EA CUSHION SLEEVE
018 57396533 1 EA CUSHION SLEEVE
019 59861179 1 EA HEADCAP
020 59861153 1 EA HEAD
021 57396566 1 EA PISTON
022 57396574 1 EA ROD
023 57396582 1 EA TUBE ASSY.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 144
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396475 SEAL KIT


ROD SUPPORT ASSEMBLY

6
7

3
57197774

Figure 75 :SEAL KIT


C57389983 REV 00
page 145 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396475 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57220238 1 EA O- -RING

ROD SUPPORT ASSEMBLY


003 59752063 2 EA U- -CUP
004 57163511 1 EA O- -RING
005 57163529 1 EA RING, BACK- -UP
006 57233652 1 EA U- -CUP
007 57233660 1 EA WIPER

57197774

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 146
Serial Number: 4278
DMM2/XL1900/CAT3412E

57193591 TOWER LOCKING, ANG.DRILL

34 31 34
1 20 20

41
TOWER LOCK, ANGLE DRILL

32 32
33 50
51 33
52 8 2

1
1

7
18 18
32
39
32 7 39
52 33
43
14 6
43 33 5
31 24
6 14
5
2
4
57193591

8
13 4 30
11
41

9
1
10
17 21
1 22 9
13 10 23 7
17 11 21
22 9
34 43
23 5 6
10
20 4 31
14 2

Figure 76 :TOWER LOCKING, ANG.DRILL


D57193591 REV 02
page 147 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57193591 TOWER LOCKING, ANG.DRILL

26 ANGLE LEG PIN (D. C. SIDE) 28


29

27 25
24

TOWER LOCK, ANGLE DRILL


35
ANGLE LEG PINNING
44
30
24 ANGLE LEG PIN (CAB SIDE)
40 42 50
52
44 28
TOWER PINNING
32 48
48
50 52 32
33 TOWER PINNING
33

12 18
17

11
17
42 24
24 26 25

26 PRESS TO TEST

57193591
ALL LIGHTS

24 TOWER
25 UNLOCKED
34
27
36
37
38 TOWER
LOCKED
11 TOWER SUPPORT
12 ANGLE LEG
17 20 10
19 UNLOCKED
21
22
23
24 TOWER SUPPORT
25 ANGLE LEG
LOCKED

24

Figure 77 :TOWER LOCKING, ANG.DRILL


D57193591 REV 02

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 148
Serial Number: 4278
DMM2/XL1900/CAT3412E

57193591 TOWER LOCKING, ANG.DRILL

49
TOWER LOCK, ANGLE DRILL

51

50

51

48
45
46
47
57193591

44

26

15 NOT SHOWN
16 NOT SHOWN

35 40

42

Figure 78 :TOWER LOCKING, ANG.DRILL


D57193591 REV 02
page 149 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57193591 TOWER LOCKING, ANG.DRILL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57193575 2 EA MOUNT, TOWER PINNING

TOWER LOCK, ANGLE DRILL


002 57143240 1 EA LUG, TOWER
004 57143364 2 EA TUBE, PINNING
005 57265175 2 EA GUIDE TUBE
006 57143372 2 EA PIN, TOWER PINNING
007 58231101 2 EA CYLINDER, HYDRAULIC
58231119 1 EA D SEAL KIT
008 57143232 1 EA LUG, TOWER
009 57143349 2 EA MOUNT, SWITCH
010 50518653 4 EA SWITCH, LIMIT
011 57089385 3 EA VALVE
57241804 1 EA D REPAIR KIT- -VALVE
57306144 2 EA D NUT- -JAM
012 57089583 2 EA BRACKET
013 57143380 1 EA MOUNT, VALVE
014 95201281 2 EA FITTING, LUBE
015 57193583 1 EA STIFFNER
016 57069056 2 EA BAR,FLAT

57193591
017 95279535 6 EA FITTING, HYD
018 95480109 8 EA FITTING, HYD- -90DEG O- -RING
019 57089575 2 EA BRACKET
020 50625946 4 EA CONNECTOR
021 95934816 16 EA SCREW, CAP- -1/4- -20 X 1
022 95934766 16 EA WASHER, LOCK- -1/4 PLATED
023 95329249 12 EA TERMINAL
024 57011306 2 EA HOSE ASSY
025 57010209 1 EA HOSE ASSY
026 97118236 1 EA HOSE ASSEMBLY
027 56956725 2 EA HOSE ASSY
028 58140153 2 EA HOSE ASSY
029 95703625 1 EA FITTING, HYD
030 56974629 1 EA HOSE ASSY
031 51028710 2 EA TEE- -JIC RUN/NPT 8- -8S
032 56955198 2 EA HOSE ASSY
033 56956139 2 EA HOSE ASSY
034 58150111 3720.00 IN WIRE, ELECTRICAL- -14/3
035 56974629 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 150
Serial Number: 4278
DMM2/XL1900/CAT3412E

57193591 TOWER LOCKING, ANG.DRILL

REF. PART NO. QTY. UNIT DESCRIPTION

036 95396768 4 EA CLAMP,HOSE


TOWER LOCK, ANGLE DRILL

037 95934543 4 EA SCREW, CAP- -3/8- -16 X 1/2


038 95922894 4 EA NUT, HEX- -3/8- -16
039 95424586 20 EA TIE, CABLE
040 95416731 1 EA NUT, SWIVEL TEE
041 57199549 1 EA ANGLE
042 56967003 1 EA HOSE ASSY
043 52176278 2 EA ROD, ALIGNER
044 57071581 2 EA TUBE ASSY
045 95430229 4 EA U- -BOLT
046 95931564 8 EA NUT, HEX- -1/4- -20
047 95934766 8 EA WASHER, LOCK- -1/4 PLATED
048 57004046 2 EA HOSE ASSY
049 95169660 2 EA SWIVEL, 90DEG- -INT NPT/JIC
050 57071557 2 EA TUBE ASSY
051 57262503 50 EA CLAMP ASSY
052 56954191 2 EA HOSE ASSY
57193591

page 151 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57193591 TOWER LOCKING, ANG.DRILL

TOWER LOCK, ANGLE DRILL


This page is intentionally blank.

57193591

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 152
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

57 78 51
6
84 49
40
POWERHEAD ASSY

27 55
79
34
18
17
16
6
20
66
19
38
14

26

25

24

2
57529125

33
41
13 3
22
23
168
5
6
66

Figure 79 :POWERHEAD ASSY


D57314031 REV05
page 153 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

52
6
53 48 34
46 47
42

POWERHEAD ASSY
45 30 36
43 54 32 37
66 56
66
44 35
31
38
15
10
11
9 39
7

57529125
12
9

29 28
38 168

4
7

11
1

10

Figure 80 :POWERHEAD ASSY


D57314031 REV05

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 154
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

142
161
162
POWERHEAD ASSY

92 163
143 164
93 120 121 166
137 138
119 125
139
64
160 63 147
58
117 152

61
151 167 62 37
56
169 57
93 66
158

6
57
59
66
122

F
57529125

F
37
56
57
63 66
6 64 159
59 147
66 6
122 64 57
58 61 147 63 66
152 62 145
37
56
66 2
159 32 149 65 148 153
66 150

VIEW F - - F

Figure 81 :POWERHEAD ASSY


D57314031 REV05
page 155 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

POWERHEAD ASSY
142
92 161
93 162
120 143 163
137 160 164
166
119
TO MOTOR FITTING 117
FOR ROTATION TACH
121
MAGNETIC PICK- -UP 138
TO MOTOR CASE DRAIN

TO MOTOR FITTING

6
93 57
6
57 60
6 66
66 57 151
144 122
66
144

57529125
57
59
37 66
56 122
57
66
159

6
57 57 57
66 66 66
156 156 145
157 157
152 58

Figure 82 :POWERHEAD ASSY


D57314031 REV05

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 156
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

137
POWERHEAD ASSY

82 135
104 96
105 95
68
98 69 Minimum
99 Volume Stop
100
77

111
Maximum
Volume Stop
34 95
96 134
98 111 67
MOTOR- -B 99 80 140
82 100 133
104 83
105
57529125

138

137

110

102

54 77 135 136
87

Figure 83 :POWERHEAD ASSY


D57314031 REV05
page 157 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

82
104 81
105
134 73

POWERHEAD ASSY
71 142
139 72
83
141
140 70

111
76 75
2
74

34 MOTOR- -A 70
73
74
50 75
140

72

21

57529125
142

139

81

136

93
143 92

Figure 84 :POWERHEAD ASSY


D57314031 REV05

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 158
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

137 93 151
POWERHEAD ASSY

92
138 143
139 81
95
96

124
82 97
104 135 136
105 81
82
104
105
92
93

68 68
69 69

111

36
37
56
57529125

77
MOTOR- -B MOTOR- -A

87
133

140 83
134

Figure 85 :POWERHEAD ASSY


D57314031 REV05
page 159 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

POWERHEAD ASSY
98

111
133
69 34
69
134

137

136 135
MOTOR- -B
140
69
69

139

57529125
138
125
MOTOR- -A 34
121 120
111

Figure 86 :POWERHEAD ASSY


D57314031 REV05

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 160
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57090912 1 EA SPINDLE


POWERHEAD ASSY

002 57529133 1 EA POWERHEAD MACHINING


003 57265258 2 EA SEAL,OIL- -SINGLE LIP
004 95180600 1 EA BEARING,RLR.
005 95104238 8 EA SCREW, CAP- -1/2- -13 X 3- -1/2
006 95081824 62 EA WASHER, LOCK- -1/2
007 95382750 1 EA KEY
008 57268542 1 EA GEAR, OUTPUT
009 50696426 1 EA BUSHING
010 95373585 16 EA SCREW, CAP- -5/8- -11X1.75
011 50822113 8 EA LOCK PLATE
012 57090987 1 EA SPACER
013 57090920 1 EA HOUSING,LWR
014 52180585 1 EA SEAL,OIL
015 95382735 1 EA BEARING, ROLLER
016 57314049 1 EA NUT, ADJUSTING
017 57314056 1 EA WASHER, TOUNGED BEARING
018 95270815 6 EA SCREW, CAP- -5/16- -18 X 1
57529125

019 57191025 2 EA CAP, BEARING


020 95053047 8 EA SCREW, CAP- -HEX1/2- -13X1.25
021 95033718 1 EA PLUG, PIPE- -1/2 SQ HEAD
022 95711156 2 EA BEARING, SPHERICAL ROLLER
023 57191017 2 EA SHAFT, INTERMEDIATE
024 57159139 2 EA KEY, INTERMEDIATE SHAFT
025 57159113 2 EA GEAR, INTERMEDIATE
026 57159121 2 EA SPACER, INTERMEDIATE GEAR
027 95434874 2 EA BEARING
028 95214037 2 EA BEARING
029 57170110 2 EA PINION, INPUT
030 52209939 2 EA BEARING
031 57368052 2 EA ADAPTER, MOTOR
032 95055232 14 EA SCREW, CAP- -5/8- -11 X 1- -1/4
033 95266433 1 EA O- -RING
034 57110157 2 EA MOTOR, HYDRAULIC (See figure 87)
035 50217322 2 EA GASKET, MOTOR

page 161 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

036 95104451 4 EA SCREW, CAP- -5/8- -11 X 2- -3/4

POWERHEAD ASSY
037 95064705 24 EA WASHER, FLAT- -5/8
038 50700731 1 EA COMPOUND, SILICONE
039 58209651 44.00 QT OIL, GEAR
040 52180957 2.00 LB GREASE
041 50691765 1 EA PLUG
042 50696160 1 EA HOUSING
043 50696103 1 EA SLEEVE,WEAR
044 52164290 1 EA SEAL,OIL
045 50706761 1 EA SLINGER
046 50701762 1 EA BUSHING, WEAR
047 50701754 2 EA PACKING
048 50696152 1 EA PLATE
049 95104329 4 EA SCREW CAP
050 95653317 1 EA FITTING, HYD
051 50700764 1 EA SHIM SET
052 52238706 1 EA SWIVEL CAP
053 95104220 4 EA SCREW,CAP

57529125
054 95246724 2 EA FITTING, LUBE
055 95201281 1 EA FITTING, LUBE
056 95081790 24 EA WASHER, LOCK- -5/8
057 50344605 25.00 FT WIRE, LOCK
058 57195125 1 EA GUIDE, CS. POWERHEAD
059 95157731 23 EA SCREW, CAP- -1/2 X 1.5
060 95907267 1 EA CAPSCREW
061 57195257 1 EA MOUNT ANGLE
062 57195265 1 EA MOUNT ANGLE
063 57195273 4 EA GUIDE BLOCK
064 57195281 8 EA SHIM
065 57195562 2 EA PIN, DOWEL
066 56784267 1 EA ADHESIVE
067 95862371 1 EA FITTING,HYD
068 95279998 4 EA FITTING, HYD
069 59713438 4 EA COUPLING, MIN
070 95361390 1 EA CONNECTOR, 1/290 DEG
071 95033593 4 EA PLUG, PIPE- -1/4 SQ HEAD
072 95654208 1 EA CLAMP,HOSE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 162
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

073 95272084 2 EA COUPLING, 1/2 CONDUIT


POWERHEAD ASSY

074 52243862 1 EA CONNECTOR


075 57358830 12.00 IN CONDUIT, 3/8 NYLON
076 95829263 1 EA FITTING, TUBE
077 95280186 1 EA FITTING, HYD
078 57191033 2 EA PLATE, END
079 95101762 6 EA SCREW, CAP- -1/2- -13 X 1GRD8
080 95302113 1 EA FITTING, HYD
081 95280194 2 EA FITTING, HYD- -90 JIC/ORING
082 57051401 4 EA ADAPTER
083 95419594 2 EA FITTING, HYD
084 57243719 2 EA SHIM, POWER HEAD- -SPURGEAR
087 52253176 1 EA GAUGE, SIGHT
092 56918832 2 EA CLAMP, HOSE
093 56777576 3 EA STEM,MALE
095 95488110 2 EA FITTING, TUBE
096 52243755 2 EA FITTING, HYD
097 95038006 1 EA BUSHING,PIPE
57529125

098 57167298 1 EA VALVE, MOTOR CONTROL


56263247 1 EA D VALVE, SHUTTLE
57439077 1 EA D SEAL KIT, CART. VALVE
56263239 1 EA D VALVE, REDUCING/RELIEVING
95018065 3 EA D O- -RING
099 95958948 3 EA SCREW, CAP- -5/16- -18 X 3
100 95934303 3 EA WASHER, LOCK- -5/16 PLATED
102 95040952 1 EA ELBOW, STREET- -90DEG1/8NPT
104 95013702 16 EA SCREW, SOCK- - 5/8- -11 X 2
105 95086518 4 EA O- -RING
110 95524666 1 EA PLUG 2
111 57326514 2 EA VALVE, RELIEF (ATM)
117 95049649 1 EA NIPPLE,PIPE
119 57143026 1 EA CLAMP ASSY
120 95357604 1 EA ADAPTER, 90DEG- -ORING/JIC
121 57143695 1 EA FITTING, HYDRAULIC
122 95064697 48 EA WASHER, FLAT- -1/2

page 163 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529125 POWERHEAD ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

124 57527046 1 EA ELBOW ASSY

POWERHEAD ASSY
125 95219853 1 EA FITTING, HYD
133 57041550 1 EA HOSE ASSY
134 52225851 1 EA HOSE ASSY
135 56947682 1 EA HOSE ASSY
136 56947682 1 EA HOSE ASSY
137 57370322 1 EA HOSE ASSY
138 57370322 1 EA HOSE ASSY
139 56950488 1 EA HOSE ASSY
140 56999030 1 EA HOSE ASSY
141 57262305 1 EA FITTING, HYD
142 95333209 4.00 FT CONDUIT, FLEX- -1/2
143 95857645 1 EA HOSE,AIR
144 95880803 10 EA SCREW, CAP- -1/2- -13 X 2- -1/2
145 95880811 4 EA SCREW, CAP- -1/2- -13 X 1- -3/4
147 57195299 4 EA SHIM
148 57195307 2 EA GUIDE BLOCK
149 57195315 6 EA SHIM

57529125
150 57195323 2 EA SHIM
151 57358145 2 EA CABLE, HOSE RESTRAINT
152 57195232 1 EA GUIDE,DCS. POWERHEAD
153 57195570 4 EA PIN, DOWEL
156 95907259 4 EA SCREW,CAP- -1- -8 X 2- -1/4
157 95209433 4 EA WASHER, LOCK- -1
158 95644332 8 EA SCREW,CAP,HX
159 95891008 12 EA SCREW, CAP- -5/8- -11 X 2- -3/4
160 95069365 1 EA ELBOW, PIPE
161 95245221 1 EA CONNECTOR, STRAIGHT- -1/2
162 95344214 1 EA OUTLET BODY
163 95344818 1 EA COVER, 1/2
164 95344867 1 EA GASKET, COVER- -1/2
166 52243649 1 EA FITTING, HYD
167 95219754 1 EA FITTING, HYD
168 95653317 4 EA FITTING, HYD
169 95219762 1 EA FITTING, HYD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 164
Serial Number: 4278
DMM2/XL1900/CAT3412E

57110157 MOTOR, HYDRAULIC


POWERHEAD ASSY

List only, no drawing required.


57529125

Figure 87 :MOTOR, HYDRAULIC


A57110157 REV002
page 165 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57110157 MOTOR, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57240574 1 EA PLUG

POWERHEAD ASSY
002 57240566 1 EA SPRING
003 57240772 1 EA SHIM
004 57240764 1 EA PLATE, MOTOR
005 57240756 1 EA SCREW, SET
006 57240749 1 EA SCREW, MOTOR
007 57240780 1 EA SEAL KIT, MOTOR
008 57089039 1 EA KIT,SEAL
009 57089047 1 EA KIT,SEAL
52155053 1 EA D GASKET
52154952 1 EA D GASKET
52155363 2 EA D SEAL
95097663 3 EA D O- -RING
95097689 1 EA D O- -RING
95086229 1 EA D O- -RING
57337297 2 EA D O- -RING
52144243 3 EA D O- -RING
52203767 2 EA D O- -RING

57529125
52155314 2 EA D O- -RING
52154937 1 EA D O- -RING
52154994 2 EA D O- -RING
50943331 1 EA D KIT,SEAL- -SHT
010 57089054 1 EA KIT,SEAL
011 57480048 1 EA SERVO, INPUT- -MOTOR A SIDE (See figure 88)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 166
Serial Number: 4278
DMM2/XL1900/CAT3412E

57480048 SERVO, INPUT- -MOTOR A SIDE


POWERHEAD ASSY

18
14

20
57529125

19

Figure 88 :SERVO, INPUT- -MOTOR A SIDE


D57480048 REV 00
page 167 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57480048 SERVO, INPUT- -MOTOR A SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

014 57104895 2 EA COVER, NUT

POWERHEAD ASSY
018 57480055 2 EA PLUG, B POWER HEAD
019 57239717 2 EA SCREW, SET
020 57104937 2 EA NUT, JAM

57529125

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 168
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529141 ROTATIONAL TACH ASSEMBLY

7 - -NOT SHOWN
22 - -NOT SHOWN

11
ROTATION TACH ASSEMBLY

12 9
13

18
19
20
21

10

10
57529141

Figure 89 :ROTATIONAL TACH ASSEMBLY


D57529141 REV01
page 169 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529141 ROTATIONAL TACH ASSEMBLY

11
14 12
15 13
16

ROTATION TACH ASSEMBLY


8

17 3
9
4 8
2

NOTE: Screw in pickup until it


bottoms out on gear teeth,
unscrew one turn, tighten jam nut.

57529141

Figure 90 :ROTATIONAL TACH ASSEMBLY


D57529141 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 170
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529141 ROTATIONAL TACH ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57532756 1 EA TACH,0- -150 RPM ROTATION


ROTATION TACH ASSEMBLY

002 59647669 1 EA SENSOR, MAGNETIC


003 95578092 2 EA TERMINAL
004 95668042 4 EA TIE,CABLE
005 85771715 600.00 IN CABLE, 18/2
007 95329249 3 EA TERMINAL
008 57522021 50.00 FT CABLE, 20AWG TWISTED PR
009 57530230 2 EA GRIP, WIRE MESH CABLE
010 50821982 1 EA BOX & PANEL
011 95934782 2 EA SCREW, CAP- -1/4- -20 X 1- -3/4
012 95931564 6 EA NUT, HEX- -1/4- -20
013 95934766 3 EA WASHER, LOCK- -1/4 PLATED
014 95245221 1 EA CONNECTOR, STRAIGHT- -1/2
015 95333209 3.00 FT CONDUIT, FLEX- -1/2
016 57248015 1 EA FERRULE, GROUND- -1/2
017 52236783 1 EA CLAMP ASSY, 1/2
018 57443525 3 EA BLOCK,UK10 TERMINAL
019 57429748 2 EA HOLDER, LOCKING END
57529141

020 57429730 2 EA COVER, TERMINAL BLOCK END


021 57221855 4.00 IN MOUNTING RAIL (DIN)
022 58081647 2 EA RIVET, 1/8 DIA X .357 POP

page 171 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57529141 ROTATIONAL TACH ASSEMBLY

ROTATION TACH ASSEMBLY


This page is intentionally blank.

57529141

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 172
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350837 ROD CHANGER ASSY

10 9
Apply Loctite - - 24
torque to 68 23
ft/lb.
26 25
16 20
ROD CHANGER ASSY

20 19 1 24 10 1
8 31 21 6 18 38
5

39
40 1 17
4 22
7 22
11

8 21 20
20

1
20

2
41 13
25
57350837

Apply Loctite - -
1 torque to 290
ft/lb.
20
3
12
12 25

21
29 2
8 30
1
1
4
3
31 5
3 20 17
1 19
18
8 20
7 11
22 20 21
22

Figure 91 :ROD CHANGER ASSY


D57350837 REV00
page 173 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350837 ROD CHANGER ASSY

26
6
15

ROD CHANGER ASSY


4

19
20 5 18
2 1

1 4

15 Swing Cylinder
2 Valve Port B
Indexing Motor
Valve Port B
Inlet side of
6- -Spool Valve

28

57350837
28
2
1 Swing Cylinder
35 Valve Port A
36 4
37 Indexing Motor
33 34 Valve Port A
2930 25 14
15
4 16
31 31
21 32 41

20
1 3 19
18
5 Apply Loctite - -
Torque to 68
20 ft/lb.
14

Figure 92 :ROD CHANGER ASSY


D57350837 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 174
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350837 ROD CHANGER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57196347 1 AS CHANGER ASSY.


ROD CHANGER ASSY

002 57110660 1 EA TUBE ASSY


003 57136962 1 AS MOTOR AND GEAR ASSY (See figure 93)
004 57267577 4 EA WASHER
005 57267379 2 EA PIN,PIVOT
006 57351132 1 EA PIVOT BLOCK
57111460 1 EA D BLOCK
95104261 6 EA D SCREW,CAP- -1/2- -13 X 4
95081824 6 EA D WASHER, LOCK- -1/2
57351140 1 EA D PLATE
57351157 1 EA D SPACER
007 57268112 2 EA PIN, CYLINDER
008 57351249 2 EA MOUNT, CYLINDER
009 57068694 1 EA BAR,SUPPORT
010 57068702 1 EA STOP
011 57268120 2 EA PIN, CYLINDER
012 57351041 1 EA PIVOT, LOWER
013 57351025 1 EA CENTER PIVOT
57350837

57351017 1 EA D PLATE
95104303 2 EA D SCREW, CAP- -1/2- -13 X 5
95081824 2 EA D WASHER, LOCK- -1/2
014 57350993 1 EA PIVOT BLOCK
57111460 1 EA D BLOCK
95104261 6 EA D SCREW,CAP- -1/2- -13 X 4
95081824 6 EA D WASHER, LOCK- -1/2
57351009 1 EA D TUBE
015 57267304 4 EA BUSHING
016 57267338 1 EA PLATE,CAP
017 57132037 4 EA LUG, CYLINDER
018 95053047 8 EA SCREW, CAP- -HEX1/2- -13X1.25
019 95081824 8 EA WASHER, LOCK- -1/2
020 95201281 10 EA FITTING, LUBE
021 57309650 2 EA CYLINDER, HYDRAULIC (See figure 97)
022 95490942 4 EA PIN, COTTER- -1/8 X 2- -3/4
023 95836193 1 EA SCREW, CAP- -1- -8 X 10
024 95077749 2 EA NUT, HEX- -1- -8
025 57068561 1 EA STOP- -ROD CHG
026 57203002 1 EA PLATE, CAP

page 175 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350837 ROD CHANGER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

028 56956733 4 EA HOSE ASSY

ROD CHANGER ASSY


029 56969389 1 EA HOSE ASSY
030 56959828 1 EA HOSE ASSY
031 95279501 4 EA FITTING, HYD
032 95303335 2 EA FITTING, HYD
033 56966997 1 EA HOSE ASSY
034 56955610 1 EA HOSE ASSY
035 85597904 2 EA FITTING, HYD
036 57290397 2 EA VALVE, RESTTRICTOR
037 95263398 2 EA FITTING, HYD
038 57268138 1 EA PLATE,STRIKE
039 56969389 1 EA HOSE ASSY
040 56959828 1 EA HOSE ASSY
041 56784267 1 EA ADHESIVE

57350837

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 176
Serial Number: 4278
DMM2/XL1900/CAT3412E

57136962 MOTOR AND GEAR ASSY


ROD CHANGER ASSY

26 8
27
16 28
18
11
3

9
14
4
2

25
19
57350837

14

21 33
22 1

35

Figure 93 :MOTOR AND GEAR ASSY


D57136962 REV04
page 177 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57136962 MOTOR AND GEAR ASSY

ROD CHANGER ASSY


16 17
18 18
44

57350837
37
15 6 34 38
5 18 17
18

Figure 94 :MOTOR AND GEAR ASSY


D57136962 REV04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 178
Serial Number: 4278
DMM2/XL1900/CAT3412E

57136962 MOTOR AND GEAR ASSY

13
ROD CHANGER ASSY

23
24

12

36

29 1
39
57350837

32

14
19
40

Figure 95 :MOTOR AND GEAR ASSY


D57136962 REV04
page 179 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57136962 MOTOR AND GEAR ASSY

8
27 25
28

3 11

ROD CHANGER ASSY


41
13

9
2

13
12
42

1 10

15

57350837
18

30 11
4 31 26

Figure 96 :MOTOR AND GEAR ASSY


D57136962 REV04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 180
Serial Number: 4278
DMM2/XL1900/CAT3412E

57136962 MOTOR AND GEAR ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57054637 1 EA HOUSING,GEAR


ROD CHANGER ASSY

002 57054611 1 EA COVER


003 57054629 1 EA COVER,TOP
004 57267536 1 EA BRACKET
005 57154916 1 EA HYD. MOTOR MODIFICATION
006 57267528 1 EA ADAPTER
57351108 1 EA D COUPLING ASSY
57351116 1 EA D ADAPTER
58194960 1 EA D GASKET
58227661 1 EA D SEAL,OIL
95067906 6 EA D SCREW, CAP- -5/16- -18X 1- -1/4
007 56953045 1 EA GASKET
008 57054587 1 EA SHAFT
009 52193521 1 EA GEAR,PINION
010 57054603 1 EA BUSHING
011 57054595 2 EA BUSHING
012 57068991 1 EA SPACER
013 95758595 2 EA BEARING
57350837

014 56998164 4 EA BAR,SQUARE


015 95104162 8 EA SCREW, CAP- -1/2- -13 X 1- -3/8
016 95104147 5 EA SCREW, CAP- -1/2- -13 X 1
017 95044020 8 EA SCREW, CAP- -1/2- -13 X 1- -1/8
018 95081824 20 EA WASHER, LOCK- -1/2
019 95715942 4 EA SCREW, CAP- -5/8- -11 X 1- -1/2
021 95935227 12 EA SCREW, CAP- -5/16- -18X 1- -1/4
022 95934303 12 EA WASHER, LOCK- -5/16 PLATED
023 95043212 1 EA BUSHING
024 95422663 1 EA BREATHER
025 95201281 1 EA FITTING, LUBE
026 95033601 2 EA PLUG, PIPE- -3/8 SQ HEAD
027 57209926 1 EA KEY
028 95459061 2 EA KEY
029 95069308 1 EA ELBOW
030 57210239 1 EA REWORK HUB
031 57210247 1 EA REWORK GEAR
032 58227661 1 EA SEAL,OIL
033 58226655 1 EA END CAP
034 58194945 2 EA BEARING,BALL

page 181 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57136962 MOTOR AND GEAR ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

035 58194960 2 EA GASKET

ROD CHANGER ASSY


036 58192915 1 EA GASKET
037 58194937 1 EA GEAR, WORM
038 57074668 1 EA KEY
039 58209651 1.50 QT OIL, GEAR
040 95064705 4 EA WASHER, FLAT- -5/8
041 57185902 1 EA GASKET, SHIM PACK
042 57185894 1 EA GASKET, SHIM PACK
044 57138158 1 EA GEAR,GUARD

57350837

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 182
Serial Number: 4278
DMM2/XL1900/CAT3412E

57309650 CYLINDER, HYDRAULIC

4
001 - -Seal Kit

5 14
ROD CHANGER ASSY

13

11

12 3

15

10
57350837

Figure 97 :CYLINDER, HYDRAULIC


C57309650 REV01
page 183 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57309650 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57039695 1 EA KIT,SEAL

ROD CHANGER ASSY


003 57242554 1 EA LOCKNUT
004 57012684 3 EA SCREW, SET
005 57012676 3 EA PLUG, NYLON
007 57326795 1 EA O- -RING
008 57326803 2 EA U- -CUP
009 57224081 1 EA O- -RING
010 57224099 1 EA RING, BACK- -UP
011 57326811 1 EA U- -CUP
012 57224123 1 EA WIPER
013 57242596 1 EA HEADCAP
014 57242604 1 EA HEAD
015 57326829 1 EA PISTON

57350837

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 184
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350795 ROD GROUP, CAROUSEL

Rod Changer
Swing Arm 3

16
17
ROD GROUP CAROUSEL

37
29
30 32
9
18
32

1
24
21 1

3
16
17

27 6
15
1
Carousel Tube
2
27 1 1
24
57350795

21
4
2

Rod Changer
Swing Arm
35 6
36
19 10 11 15
33
8
34 7
Carousel 20
Tube Rod Changer
1
Swing Arm
2

24
8 21
23
20 12 27
7
6 13
14

Figure 98 :ROD GROUP, CAROUSEL


D57350795 REV01
page 185 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350795 ROD GROUP, CAROUSEL

To Power Head
Rotation Tach

ROD GROUP CAROUSEL


To Power Head
Rotation Tach
26
22
25 23

To Box #1 Of
Indexer Engine Wiring
25 Motor Harness
Stonco Box
Piping
For Power- -
26
head

21
21 24

28

24 14
23

To Cab (Console Wiring


Of Rod Indexer Light)

57350795
Wire #18
Wire #29
Box #1 (For Engine
Wiring Harness)

31 (Installed On The Inlet


Ports Of Rod Index Spool)
Set Relief At 1000 PSI
14

ROD INDEXER
SCHEMATIC 6- -SPOOL VALVE

Figure 99 :ROD GROUP, CAROUSEL


D57350795 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 186
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350795 ROD GROUP, CAROUSEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57350803 4 EA CHUCK, 8- -5/8 DRILL ROD


ROD GROUP CAROUSEL

57368136 1 EA D PIN
57350928 1 EA D LOCK PLATE
57350936 1 EA D IMPACT PLATE
002 57350811 1 EA GEAR, BULL 5) 8- -5/8
003 57350829 1 EA LOCKPLATE, 5) 8- -5/8
004 57267585 4 EA BUSHING
006 57110942 5 EA STUD, TRIP
007 57128092 1 EA BRACKET, MOUNTING
008 57110207 1 EA STOP BLOCK
009 57350977 1 EA BLOCK, STOP
010 95223632 4 EA RING, RETAIN
011 95201281 4 EA FITTING, LUBE
012 95928982 4 EA SCREW, CAP 1/4- -20 X 3/4
013 95934766 4 EA WASHER, LOCK 1/4 PLATED
014 50518653 1 EA SWITCH, LIMIT
015 95201331 5 EA NUT, HEX. JAM 1/2- -13
016 95035432 19 EA SCREW, CAP 5/8- -11 X 2- -1/4
57350795

017 95081790 19 EA WASHER, LOCK 5/8


018 95201307 4 EA FITTING 251A
019 57367757 4 EA WASHER
020 95034005 1 EA PIN, ROLL
021 57358830 300.00 IN CONDUIT, 3/8 NYLON
022 95256863 1 EA BUSHING, RED 3/4X 1/2
023 52243862 2 EA CONNECTOR
024 50623065 1424.00 IN WIRE, 14AWG- -VIOLET
025 58150251 2 EA TERMINAL, FEMALE BULLET
026 58150244 2 EA TERMINAL, MALE BULLET
027 52181450 11 EA CLAMP, LOOM
028 95668042 14 EA TIE, CABLE
029 57106759 1 EA PLATE, CAP
030 57106767 1 EA GUSSET
031 57124596 2 EA VALVE, RELIEF- -ADJ WORKPORT
033 57350985 1 EA SUPPORT PLATE
034 57159238 1 EA RING- -MOUNTING
035 95104592 4 EA SCREW, CAP 35
036 95081808 4 EA WASHER, LOCK 3/4
037 57184731 1 EA PLATE

page 187 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350795 ROD GROUP, CAROUSEL

ROD GROUP CAROUSEL


This page is intentionally blank.

57350795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 188
Serial Number: 4278
DMM2/XL1900/CAT3412E

57275190 CHAIN WRENCH & MOUNTING

20 2 26
25

7
CHAIN WRENCH

20

24
20

12
9
11
TOWER 27
BASE
3

17
18
19

4
22
57275190

30 29
12
14
15
16

5 33

21

8
31 13

Figure 100 :CHAIN WRENCH & MOUNTING


E57275190 REV03
page 189 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57275190 CHAIN WRENCH & MOUNTING

23 23 28 NOT SHOWN

CHAIN WRENCH
BPORT
TOWER
SUPPORT
INLET SIDE OF 6- -SPOOL
VALVE ASSEMBLY

APORT

CAB

57275190
B PORT

INLET

A PORT

CHAIN
WRENCH 32

Figure 101 :CHAIN WRENCH & MOUNTING


E57275190 REV03

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 190
Serial Number: 4278
DMM2/XL1900/CAT3412E

57275190 CHAIN WRENCH & MOUNTING

REF. PART NO. QTY. UNIT DESCRIPTION

001 57128852 1 EA BULLTONG ASSY (See figure 102)


CHAIN WRENCH

002 57195091 1 EA CYLINDER, HYDRAULIC (See figure 103)


003 57192940 1 EA CLEVIS WELDMENT
004 57192999 1 EA TUBE, OUTER WELDMENT
005 57275208 1 EA ROD CLEVIS WELDMENT
006 57193088 1 EA ARM, SUPPORT
007 57193096 1 EA PIN, CLEVIS
008 57275216 1 EA PIN, WRENCH
009 57193112 1 EA SHELF WRENCH
011 57193138 1 EA PIN, HOLDING
012 50702745 1 EA CABLE ASSY
013 95338554 1 EA PIN
014 95934550 1 EA SCREW, CAP- -3/8- -16 X 3/4
015 95922233 1 EA WASHER, FLAT- -3/8
016 95937413 2 EA WASHER, LOCK- -3/8 PLATED
017 95934766 1 EA WASHER, LOCK- -1/4 PLATED
018 95923298 1 EA NUT, ELASTIC LOCK- -1/4- -20
019 95104030 1 EA SCREW, CAP- -1/4- -20 X 1/2
57275190

020 95201281 7 EA FITTING, LUBE


021 95246062 1 EA PIN, ROLL- -3/8 X 3- -3/4
022 95201299 1 EA FITTING
023 56974629 2 EA HOSE ASSY
024 57002123 2 EA HOSE ASSY
025 56919004 2 EA FITTING, HYD
026 57199028 2 EA FITTING, HYD
027 95200093 1 EA WASHER, FLAT- -3/4
028 95335154 1 EA U- -BOLT, 1/4ROD X 1 PIPE
029 95235347 1 EA BOLT, EYE
030 58165259 1 EA TARP STRAP
031 57252736 1 EA BUSHING, CHAIN WRENCH
032 57124596 2 EA VALVE,RELIEF- -ADJ WORKPORT
033 57332686 1 EA BRACKET, MOUNTING- -J WRENC

page 191 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

This page is intentionally blank.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 192
Serial Number: 4278
DMM2/XL1900/CAT3412E

57128852 BULLTONG ASSY


CHAIN WRENCH

8 3 6 5

7
9

2
57275190

12 4
10

11

Figure 102 :BULLTONG ASSY


D57128852 REV 00
page 193 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57128852 BULLTONG ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57128977 1 EA HANDLE

CHAIN WRENCH
002 57128985 1 EA JAW
003 91310094 1 EA BOLT AND NUT
004 57128993 1 EA SPRING
005 57129009 1 EA PIN
006 57129017 1 EA BUSHING
007 57129025 1 EA SPRING GUIDE
008 57129033 1 EA PIN
009 57269318 2 EA INSERT
010 57129058 2 EA INSERT
011 58228271 4 EA INSERT KEY
012 58228875 4 EA SPRING

57275190

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 194
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195091 CYLINDER, HYDRAULIC


CHAIN WRENCH

12
57275190

14

15

13

11

1 NOT SHOWN

Figure 103 :CYLINDER, HYDRAULIC


D57195091 REV000
page 195 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195091 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57213738 1 EA SEAL KIT, CYL.

CHAIN WRENCH
011 57181240 1 EA LOCKNUT
012 57213753 1 EA HEAD, CYLINDER
013 57188609 1 EA PISTON
014 57213779 1 EA ROD ASSY. CYL.
015 57213787 1 EA TUBE ASSY, CYL.

57275190

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 196
Serial Number: 4278
DMM2/XL1900/CAT3412E

57200875 HOIST & PIPING ASSEMBLY

28
PortA
HOIST & PIPING ASSEMBLY

31 32 6
30
38
39 PortB
27
40
37 11
PortB 14
PortA 33 15
16
48
34 Tower Support
35
36

Tower

SEE DETAIL
NEXT PAGE
57200875

Rad.
43
46
Drain
Manifold
6- -Spool
Valve

44
42
18

19 21 45
20 23

Figure 104 :HOIST & PIPING ASSEMBLY


D57200875 REV 05
page 197 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57200875 HOIST & PIPING ASSEMBLY

8
9

HOIST & PIPING ASSEMBLY


7
10 7

6
10 8

4
52
51
3 50
Lower Lift
22 13
12 13 23
1
17 41
19 49

57200875
20

23
29 12 13 22 13

Figure 105 :HOIST & PIPING ASSEMBLY


D57200875 REV05

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 198
Serial Number: 4278
DMM2/XL1900/CAT3412E

57200875 HOIST & PIPING ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57200495 1 EA SAFETY HOOK SWIVEL


HOIST & PIPING ASSEMBLY

003 50000553 1 EA THIMBLE, WIRE


004 56804750 4 EA CLAMP, CABLE
005 57265886 1 EA BALL
006 58152455 100.00 FT CABLE,1/2
007 50245810 2 EA SHEAVE, WIRE
008 52229457 2 EA PIN
009 95093381 2 EA PIN, COTTER- -3/16 X 1- -3/4
010 95201281 2 EA FITTING, LUBE
011 57353435 1 EA WINCH, 6000 LBS (See figure 107)
012 95538252 2 EA FITTING,HYD
013 95302733 4 EA FITTING
014 95081824 4 EA WASHER, LOCK- -1/2
015 95104212 4 EA SCREW, CAP- -1/2- -13 X 2- -3/4
016 95077798 4 EA NUT, HEX- -1/2- -13
017 57200347 1 EA VALVE, HYDRAULIC- -1 SPOOL
018 57051641 1 EA PLATE,MTG
019 95920716 3 EA SCREW, CAP- -5/16- -18X 2- -1/2
57200875

020 95934303 3 EA WASHER, LOCK- -5/16 PLATED


021 57108227 1 EA NAMEPLATE
022 57290397 2 EA VALVE, RESTTRICTOR
023 95064192 4 EA SCREW, DRIVE- -#6 X 1/4
023 95412011 2 EA FITTING, HYD
027 56972607 1 EA FITTING,HYD
028 95366001 1 EA ADAPTER, 90DEG- -O- -RING/JIC
029 95356960 3 EA FITTING, HYD
030 95754867 1 EA FITTING, HYD
031 57136897 1 EA FITTING, HYD
032 95279535 1 EA FITTING, HYD
033 95301859 3 EA CLAMP, HOSE
034 95929006 3 EA SCREW, CAP- -5/16- -18 X 1
035 95934303 3 EA WASHER, LOCK- -5/16 PLATED
036 95929782 3 EA NUT, HEX- -5/16- -18
037 57069114 3 EA BAR
038 56969850 1 EA HOSE ASSY
039 57396632 1 EA HOSE ASSY
040 57053464 1 EA HOSE ASSY

page 199 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57200875 HOIST & PIPING ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

041 57122152 1 EA HOSE ASSY

HOIST & PIPING ASSEMBLY


042 95415774 1 EA FITTING,HYD
043 56956444 1 EA HOSE ASSY
044 58204736 1 EA HOSE ASSY
045 56966195 1 EA HOSE ASSY
046 56954290 1 EA HOSE ASSY
048 95302147 2 EA SWIVEL- -90DEG,INT NPT/JIC
049 57318594 1 EA HOSE ASSY
050 57318602 1 EA HOSE ASSY
051 57318610 1 EA HOSE ASSY
052 57318628 1 EA HOSE ASSY

57200875

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 200
Serial Number: 4278
DMM2/XL1900/CAT3412E

57353435 WINCH, 6000 LBS

75 - -NOT SHOWN
HOIST & PIPING ASSEMBLY

27
28

55
12
11 7

9 10
9
11
6
18
17 14
8 16
17
20
4
72
15
30
57200875

13
19
5
29
70 3

31

28
32

Figure 106 :WINCH, 6000 LBS


C57353435 REV00
page 201 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57353435 WINCH, 6000 LBS

54

53

HOIST & PIPING ASSEMBLY


49 21

22

47
35
36
33 46
34
38 41
42
45

57200875
44 43
37 41

38 33
To Item 34
24 68 69 #22 74
Motor Case 23
Drain 66 64 40
62 39
60 39
Hoisting 56
67 63
Port
59 65 73 40
Lowering
60 48 Port
61
58 26
25

Figure 107 :WINCH, 6000 LBS


C57353435 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 202
Serial Number: 4278
DMM2/XL1900/CAT3412E

57353435 WINCH, 6000 LBS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57353997 1 EA BASE


HOIST & PIPING ASSEMBLY

002 57353443 1 EA DRUM, CABLE


003 57353450 1 EA CLOSURE, CABLE DRUM
004 57353740 1 EA OUTPUT SUN GEAR
005 57353864 1 EA PRIMARY SUN GEAR
006 57353757 1 EA OUTPUT PLANET CARRIER
007 57353765 3 EA OUTPUT PLANET GEAR
008 57353468 3 EA OUTPUT PLANET GEAR SHAFT
009 52221231 6 EA BEARING, ROLLER
010 57353484 3 EA SPACER, BEARING
011 52221223 6 EA BEARING,THRUST
012 56987209 3 EA PIN,ROLL
013 57353773 1 EA PRIMARY PLANET CARRIER
014 57353781 3 EA PRIMARY PLANET GEAR
015 57353500 3 EA INPUT PLANET GEAR SHAFT
016 57353518 3 EA ROLLER BEARING
017 57212979 6 EA WASHER, THRUST
018 57353534 3 EA ROLLPIN
57200875

019 57353542 1 EA THRUST RACE


020 57353799 1 EA THRUST RACE
021 57508780 1 EA SUPPORT, BEARING- -WINCH
022 57353559 1 EA CYLINDER, BRAKE
023 57353807 1 EA ADAPTER, MOTOR
024 57213241 1 EA O- -RING
025 57353815 2 EA LOCKWASHER
026 57213357 2 EA CAPSCREW
027 57241325 1 EA OIL SEAL- -WINCH
028 57353567 2 EA BEARING, BALL
029 57353823 1 EA SNAP RING
030 57353831 1 EA SNAP RING
031 57353575 1 EA O- -RING
032 57241333 1 EA OIL SEAL- -WINCH
033 57353583 14 EA LOCKWASHER
034 57353591 14 EA CAPSCREW, HEX HD
035 57353609 1 EA SPRING PLATE
036 57353617 1 EA U- -CUP SEAL
037 57213175 1 EA PLUG, VENT

page 203 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57353435 WINCH, 6000 LBS

REF. PART NO. QTY. UNIT DESCRIPTION

038 57353849 2 EA SPACER, BRAKE PLATE

HOIST & PIPING ASSEMBLY


039 57353625 2 EA BEARING, THRUST
040 57353633 2 EA SNAP RING
041 57353641 2 EA SPACER BUSHING
042 57353658 1 EA SPRAG - - CLUTCH
043 57353666 1 EA OUTER BRAKE RACE
044 57353856 7 EA FRICTION DISC
045 57353872 8 EA DISC, BRAKE
046 57353674 1 EA O- -RING
047 57353880 6 EA SPRING, BRAKE
048 57353898 1 EA MOTOR, HYDRAULIC
049 57353682 1 EA PLUG
053 57353690 6 EA LOCKWASHER
054 57353708 6 EA CAPSCREW, HEX HD.
055 57353716 1 EA WEDGE, CABLE
056 57353906 1 EA INNER BRAKE RACE
058 57213274 1 EA BRAKE VALVE ASSEMBLY (See figure 108)
059 57213324 4 EA CAPSCREW, SOCKET HEAD

57200875
060 57213183 2 EA O- -RING
061 57213530 1 EA FITTING, ELBOW
062 57353914 1 EA TEE, MALE BRANCH
063 57353922 1 EA HOSE, 16 INCH
064 57213316 1 EA ELBOW
065 57213308 1 EA ADAPTER, SPLIT FLANGE
066 57353930 1 EA REDUCER ELBOW
067 57213332 4 EA CAPSCREW, SOCKET HEAD
068 57213290 1 EA HOSE, 10 INCH
069 57353948 1 EA HOSE, 8 INCH
070 57353955 1 EA INPUT SHAFT
072 57353963 1 EA SNAP RING
073 57353971 1 EA RING, RETAINING
074 57353989 1 EA ELBOW, STREET
075 57354003 0 EA O- -RING & SEAL KIT (See figure 109)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 204
Serial Number: 4278
DMM2/XL1900/CAT3412E

57213274 BRAKE VALVE ASSEMBLY


HOIST & PIPING ASSEMBLY

17 18
19

12

11

14
16
57200875

7
13
10 12 15 9

Figure 108 :BRAKE VALVE ASSEMBLY


B57213274 REV00
page 205 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57213274 BRAKE VALVE ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

007 57213423 1 EA O- -RING

HOIST & PIPING ASSEMBLY


009 57213431 1 EA ORIFICE PILOT
010 57213449 1 EA SPRING CHECK VALVE
011 57213456 1 EA SPRING SPOOL
012 57213464 2 EA O- -RING
013 57213472 1 EA O- -RING
014 57213480 1 EA O- -RING
015 57213498 1 EA RING, BACK- -UP
016 57213506 1 EA RING, BACK- -UP
017 57213514 1 EA BALL, CHECK (1/4)
018 57213522 1 EA SPRING CHECK BALL
019 57213530 1 EA FITTING, ELBOW

57200875

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 206
Serial Number: 4278
DMM2/XL1900/CAT3412E

57354003 O- -RING & SEAL KIT

27
HOIST & PIPING ASSEMBLY

49

31

32
57200875

36
46

To Item
24 #22
Motor Case
Drain
60
Hoisting
Port
Lowering
60 Port

Figure 109 :O- -RING & SEAL KIT


C57353435 REV00
page 207 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57354003 O- -RING & SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

024 57213241 1 EA O- -RING

HOIST & PIPING ASSEMBLY


027 57241325 1 EA OIL SEAL- -WINCH
031 57353575 1 EA O- -RING
032 57241333 1 EA OIL SEAL- -WINCH
036 57353617 1 EA U- -CUP SEAL
046 57353674 1 EA O- -RING
049 57353682 1 EA PLUG
060 57213183 2 EA O- -RING

57200875

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 208
Serial Number: 4278
DMM2/XL1900/CAT3412E

POWERPACK/ENGINE
SECTION
POWERPACK/ENGINE

page 209 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

POWERPACK/ENGINE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 210
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535684 BASE, POWERPACK & MTG


BASE, POWERPACK & MTG

POWERPACK BASE

5
57535684

6 1

2
8
7
1 7

3 8

6
5

Figure 110 :BASE, POWERPACK & MTG


D57535684 REV000
page 211 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535684 BASE, POWERPACK & MTG

REF. PART NO. QTY. UNIT DESCRIPTION

001 57534158 1 EA BASE, POWER PACK

BASE, POWERPACK & MTG


002 57266660 2 EA MOUNT,BASE
003 57266678 2 EA MOUNT,BASE
004 57266736 2 EA MOUNT BASE
005 57266686 4 EA SCREW, CAP
006 95081709 4 EA WASHER, FLAT- -1
007 95267696 4 EA NUT, HEX SLOTTED- -1- -8
008 95708061 4 EA PIN,COTTER

57535684

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 212
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535668 ENGINE ASSEMBLY, CAT3412E

2
30
ENGINE ASSEMBLY, CAT3412E

67

7
10 14
9 22 12
23 23 13
24 14
15
16
17
18

69 61
70 62 69 78
71 63 70 5
71

6
57535668

12 12

7
14

3
1
19
20
21
28

Figure 111 :ENGINE ASSEMBLY, CAT3412E


D57535668 REV000
page 213 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535668 ENGINE ASSEMBLY, CAT3412E

REF. PART NO. QTY. UNIT DESCRIPTION

001 57534125 1 EA SPACER, CAT 3412E

ENGINE ASSEMBLY, CAT3412E


002 57534257 1 EA ENGINE, CAT 3412E- -700HP
003 57212813 1 EA SENSOR,MAGNETIC CAT3406TA
005 56251929 1 EA HARNESS, ENGINE
006 56251937 1 EA HARNESS, JUMPER, CAT
007 95104394 4 EA SCREW, CAP- -5/8- -11 X 1
009 57368524 1 EA DRIVE SHAFT
57113656 0 EA D U- -JOINT KIT
010 57173692 1 EA ADAPTER,ENGINE/DRIVESHAFT
012 57534117 2 EA BRACKET, ENG. REAR
013 95373585 8 EA SCREW, CAP- -5/8- -11X1.75
014 95081790 12 EA WASHER, LOCK- -5/8
015 56939028 2 EA SHIM, PAK
016 95380754 4 EA SCREW,CAP- -HEX 5/8- -11X2.75
017 95266409 4 EA WASHER, BEVEL- -5/8
018 95077301 4 EA NUT,HEX STOP- -5/8- -11
019 95715983 2 EA SCREW,CAP- -3/4- -10 X 1- -3/4
020 95081808 2 EA WASHER, LOCK- -3/4

57535668
021 57049298 1 EA SHIM
022 95055018 6 EA SCREW, CAP- -1/2- -13 X 1- -1/2
023 95081824 14 EA WASHER, LOCK- -1/2
024 95215257 8 EA SCREW, CAP- -1/2- -20 X 1- -1/4
028 50344605 1.00 FT WIRE, LOCK
030 52223831 13.00 GL OIL, MOTOR
061 95373742 6.00 FT CONDUIT, FLEX- -3/4SEALTTE
062 95359295 1 EA CONNECTOR, STRAIGHT- -3/4
063 57028631 1 EA FERRULE,3/4 GRND.
067 57273138 1 EA PLATE, FILTER MTG
069 95396768 3 EA CLAMP,HOSE
070 95934550 3 EA SCREW, CAP- -3/8- -16 X 3/4
071 95937413 3 EA WASHER, LOCK- -3/8 PLATED
078 57412710 2 EA CABLE, STARTER JUMPER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 214
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

27
35
82
WIRING ASSY, BASIC- -3412

78
79
80

77

33

76

91

50
32 78
79
22 80
29 82
78 78 88
57299794

79 79
80 80
88 88
BOX#1

32 48 BOX#2
81

HYD
TEMP

54
55
58

REF: CONDUIT FROM HYDRAULIC


LIGHT ASSY. INSTALL MANIFOLD

7
91

Figure 112 :WIRING ASSY, BASIC- -3412


E57299794 REV01
page 215 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

TO BOX
97 #3
99 53
86
TO LIGHT ASSY.
87
94

WIRING ASSY, BASIC- -3412


98
10

77

TO BOX #1

52

TO LIMIT SWITCH
ON TOWER SUPPORT

57299794
TO LIMIT SWITCH
TO BOX #3 25 ON TOWER SUPPORT

21

9 21 22
9
53 40 40 28
22 41 41 91

100

59
101 102
91
36 16
91
18 TO BOX ON 103
DUST COLLECTOR
TO BOX #1 TO STONCO BOX

Figure 113 :WIRING ASSY, BASIC- -3412


E57299794 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 216
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412


WIRING ASSY, BASIC- -3412

COMPRESSOR OIL
TEMPERATURE WATER TEMPERATURE

78 78
77 79 79
80 80
85 77 91 91 77 84 77
49 60 49
78
79
80

49

90 49 22
88 45
46
57299794

47
57
62
104
COLOR GAGE WIRE NOS. CIRCUIT
14 RED 8 AWG 12 POS MAIN FEEDER
2 GREEN 14 AWG 4,7,8,25,30 START EMER. STOP
3 BLACK 14 AWG 5 GROUND
4 CABLE SHLD 18/2 14 MAGNETIC PICKUP
71 PURPLE 14 AWG 18, 24, 26 LIGHTS
72 BLUE 14 AWG 17 PROPEL ALARM
RED 10 AWG 35 SOLENOID RELAY
24 BLACK 10 AWG 5 MAIN CONSOLE GND
56 WHITE 14 AWG 20 A/C CLUTCH
95 VARNISH NOT SHOWN
5 USE AS NEEDED

Figure 114 :WIRING ASSY, BASIC- -3412


E57299794 REV01
page 217 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

6
22
27
78 7
79 91
80

WIRING ASSY, BASIC- -3412


82
88
91
92
93
PROPEL
PRESSURE
18
SWITCH
39
18,
26

61
BULKHEAD PORT GG
BULKHEAD PORT FF
BOX
#1

49 49 44
49 45
46

57299794
47 23 TO TOP OF OIL RESERVOIR
53 9
40 31 8
57 34
41 91

18
20
39

TO CONSOLE

42
63 36
64 37
36
TO BOX #2 37 TO JUNCTION BOX ON TOWER SUPPORT

Figure 115 :WIRING ASSY, BASIC- -3412


E57299794 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 218
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

14
WIRING ASSY, BASIC- -3412

STARTER

SCREW SENDER INTO FLYWHEEL


HOUSING UNTIL THE SENDER
TOUCHES THE FLYWHEEL. BACK
STARTER RELAY
THE SENDER OFF 3/4 TO 1 TURN
AND TIGHTEN LOCKNUT.

12 67 1 15
57299794

35 1
5

TO POSITIVE POST
ON BATTERY

13
ATTACH OTHER END TO
FLYWHEEL HOUSING
TO NEGATIVE POST
ON BATTERY

STARTER 17
GROUND 68
STRAP 66 35

8 5
40 1
41 1
70 5

65
3 STARTER RELAY
68

Figure 116 :WIRING ASSY, BASIC- -3412


E57299794 REV01
page 219 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

WIRING ASSY, BASIC- -3412


ALTERNATOR

BOX
#2
TO JUNCTION BOX

96
FUEL PUMP

TO HYDRAULIC FILTERS
17 TO ENGINE
19
31
AMMETER 42

57299794
ATTACH OTHER END
TO ENGINE BLOCK
SHUNT 63
64
BOX #2
ALTERNATOR

81
84

1 12 43
60
9
15 TO BOX #1
23
31
34
40
38 41
8 TO HYDRAULIC FILTERS
48
91

Figure 117 :WIRING ASSY, BASIC- -3412


E57299794 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 220
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

FUEL CUTOFF
A/C COMPRESSOR
WIRING ASSY, BASIC- -3412
57299794

COLOR GAGE WIRE NOS. CIRCUIT


RED 8 AWG 12 POS MAIN FEEDER
GREEN 14 AWG 4,7,8,25,30 START EMER. STOP
BLACK 14 AWG 5 GROUND
CABLE SHLD 18/2 14 MAGNETIC PICKUP
PURPLE 14 AWG 18, 24, 26 LIGHTS
BLUE 14 AWG 17 PROPEL ALARM
RED 10 AWG 35 SOLENOID RELAY
BLACK 10 AWG 5 MAIN CONSOLE GND
WHITE 14 AWG 20 A/C CLUTCH

Figure 118 :WIRING ASSY, BASIC- -3412


E57299794 REV01
page 221 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

REF. PART NO. QTY. UNIT DESCRIPTION

001 57527855 2 AS WIRE LINK- - 9

WIRING ASSY, BASIC- -3412


002 50625938 950.00 IN WIRE, 14AWG- -GREEN
003 50249655 430.00 IN WIRE, 14AWG- -BLACK
004 85771715 310.00 IN CABLE, 18/2
005 57093080 70 EA MARKER, WIRE
006 95735049 1 EA OUTLET BODY
007 52175809 2 EA BOX, 1/2 STONCO
008 52236577 5 EA GASKET, SEALING
009 52240959 16 EA PLATE, TAPPED
010 95364477 2 EA U- -BOLT
012 95359329 2 EA TERMINAL, RING
013 52246519 1 EA CABLE, GROUND- -1/0 X 36
014 50465293 735.00 IN WIRE, 8AWG- -RED
015 50695063 2 EA CONNECTOR
016 52240769 1 EA BOX, WIRING
017 52247228 4 EA TERMINAL
018 52161163 1 EA PANEL

57299794
019 52223195 10.00 IN WIRE, 8AWG- -BLACK
020 52236544 1 EA GASKET, 1- -1/2
021 58150103 84.00 IN WIRE, ELECTRICAL
022 50625946 5 EA CONNECTOR
023 52236130 2 EA INHIBITOR
024 50249697 250.00 IN WIRE, 10AWG- -BLACK
025 95298816 1 EA COUPLING- -3/4CONDUIT
027 95361390 2 EA CONNECTOR, 1/290 DEG
028 50818657 1 EA BOX, WIRING
029 58150103 10.00 IN WIRE, ELECTRICAL
031 56995780 2 EA PANEL
032 95333209 4.00 FT CONDUIT, FLEX- -1/2
033 95488177 64.00 IN CONDUIT, 1/2 RIGID
034 39432133 2 EA BOX, 12X10X5
035 95333209 3.00 FT CONDUIT, FLEX- -1/2
036 95482451 3 EA CONNECTOR, 1 45 DEG
037 52236551 3 EA GASKET, 1
038 39115357 1 EA CONNECTOR
039 95483939 6.50 FT CONDUIT, FLEX- -1- -1/2

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 222
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

REF. PART NO. QTY. UNIT DESCRIPTION

040 95104071 16 EA SCREW, CAP- -1/4- -20 X 5/8


WIRING ASSY, BASIC- -3412

041 95934766 16 EA WASHER, LOCK- -1/4 PLATED


042 57073637 50 EA TERMINAL
043 95333399 2 EA CONNECTOR
044 95333191 6.00 FT CONDUIT,FLEX- -1SEALTITE
045 95414090 2 EA OUTLET BODY
046 95344834 2 EA COVER, 1
047 95344883 2 EA GASKET, COVER- -1
048 95333209 9.00 FT CONDUIT, FLEX- -1/2
049 52236775 13 AS CLAMP ASSY, 1
050 95333209 4.00 FT CONDUIT, FLEX- -1/2
052 95333191 3.00 FT CONDUIT,FLEX- -1SEALTITE
053 95359295 3 EA CONNECTOR, STRAIGHT- -3/4
054 57028631 1 EA FERRULE,3/4 GRND.
055 95333217 4.00 IN CONDUIT,FLEX- -3/4SEALTITE
056 50249671 150.00 IN WIRE, 14AWG- -WHITE
057 95256897 2 EA BUSHING, REDUCING- -1 X .75
058 52236791 6 AS CLAMP ASSY, 3/4
57299794

059 95333415 1 EA CONNECTOR


060 95333191 11.00 FT CONDUIT,FLEX- -1SEALTITE
061 95333191 12.00 FT CONDUIT,FLEX- -1SEALTITE
062 95373999 1 EA CONNECTOR, STRAIGHT- -1
063 57073645 8 EA HOLDER, END
064 95924155 10 EA SCREW, TAP.- -#6- -20 X 1/2
065 59956466 1 EA RELAY, SOLENOID- -24VMARINE
066 56950652 1 EA WIRE, GROUND
067 56921414 1 EA TERMINAL
068 95484408 2 EA TERMINAL
070 95931564 2 EA NUT, HEX- -1/4- -20
071 50623065 569.00 IN WIRE, 14AWG- -VIOLET
072 50812429 452.00 IN WIRE, 14AWG- -BLUE
076 95272084 1 EA COUPLING, 1/2 CONDUIT
077 52236783 10 EA CLAMP ASSY, 1/2
078 95344719 7 EA OUTLET BODY

page 223 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57299794 WIRING ASSY, BASIC- -3412

REF. PART NO. QTY. UNIT DESCRIPTION

079 95344818 8 EA COVER, 1/2

WIRING ASSY, BASIC- -3412


080 95344867 8 EA GASKET, COVER- -1/2
081 50613330 1 EA HUB, CONDUIT- -1/2
082 95368536 3 EA CONNECTOR, 1/2 45 DEG
084 95488177 78.00 IN CONDUIT, 1/2 RIGID
085 95488177 44.00 IN CONDUIT, 1/2 RIGID
086 95344727 1 EA OUTLET BODY
087 95344826 1 EA COVER, 3/4
088 95034542 5 EA NIPPLE,PIPE
090 95240727 4.50 FT CONDUIT, 1 RIGID
091 95245221 10 EA CONNECTOR, STRAIGHT- -1/2
092 95333209 0.50 FT CONDUIT, FLEX- -1/2
093 95333209 3.00 FT CONDUIT, FLEX- -1/2
094 95344875 1 EA GASKET, COVER- -3/4
095 57168916 2.00 OZ VARNISH, INSULATING
096 57134348 1 EA CONNECTOR,SELF STRIPPING
097 56262561 2 EA GRIP, 3/4 LT WIRE MESH
098 95240719 6.70 FT CONDUIT, 3/4 RIGID

57299794
099 95333217 60.00 IN CONDUIT,FLEX- -3/4SEALTITE
100 95333217 24.00 IN CONDUIT,FLEX- -3/4SEALTITE
101 95333209 6.00 FT CONDUIT, FLEX- -1/2
102 95333209 10.00 FT CONDUIT, FLEX- -1/2
103 95333209 4.00 FT CONDUIT, FLEX- -1/2
104 95256863 1 EA BUSHING, REDUCING- -.75X.50

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 224
Serial Number: 4278
DMM2/XL1900/CAT3412E

57292542 EXHAUST SYSTEM- -CAT 3412


EXHAUST SYSTEM- -CAT3412

3
12
13
7 14
15

6
57292542

Figure 119 :EXHAUST SYSTEM- -CAT 3412


D57292542 REV00
page 225 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57292542 EXHAUST SYSTEM- -CAT 3412

EXHAUST SYSTEM- -CAT3412


2

1
6
7
16
17
18
19

5 8

57292542
AIR CLEANER
SUPPORT BRACKET

Figure 120 :EXHAUST SYSTEM- -CAT 3412


D57292542 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 226
Serial Number: 4278
DMM2/XL1900/CAT3412E

57292542 EXHAUST SYSTEM- -CAT 3412


EXHAUST SYSTEM- -CAT3412

1
11

10

3
4

AIR CLEANER
6 SUPPORT BRACKET
57292542

7
8

Figure 121 :EXHAUST SYSTEM- -CAT 3412


D57292542 REV00
page 227 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57292542 EXHAUST SYSTEM- -CAT 3412

REF. PART NO. QTY. UNIT DESCRIPTION

001 52196599 1 EA SILENCER

EXHAUST SYSTEM- -CAT3412


002 52215506 1 EA CAP, WEATHER
003 50279413 2 EA BAND, MOUNTING- -AIR CLEANR
004 52258787 1 EA TUBING
005 56778699 4 EA CLAMP, SEAL
006 52185360 1 EA TUBING,FLEX
007 57292526 1 EA TUBING- -EXH FLGD890DEG EL
008 57292534 1 EA TUBING- -EXH8 90 DEG. EL
009 50622745 1 EA COUPLING, V- -RETAINER
010 50622729 2 EA FLANGE,PIPE
011 50622752 1 EA GASKET, FLAN
012 95920674 4 EA SCREW, CAP- -3/8- -16 X 1
013 95923322 4 EA NUT, ELASTIC LOCK- -3/8- -16
014 95937413 4 EA WASHER, LOCK- -3/8 PLATED
015 95922233 4 EA WASHER, FLAT- -3/8
016 95104196 8 EA SCREW, CAP- -1/2- -13 X 2
017 95077798 8 EA NUT, HEX- -1/2- -13
018 95081824 8 EA WASHER, LOCK- -1/2

57292542
019 95081667 8 EA WASHER, FLAT- -1/2

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 228
Serial Number: 4278
DMM2/XL1900/CAT3412E

57090615 BATTERY INST- -STD


BATTERY INST- -STD

10 3

11
12
2

8 6
9 1
11
SOLENOID

7
1
57090615

4
13 ENGINE
STARTER
8

5 NOT SHOWN
14 NOT SHOWN

Figure 122 :BATTERY INST- -STD


D57090615 REV03
page 229 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57090615 BATTERY INST- -STD

REF. PART NO. QTY. UNIT DESCRIPTION

001 57113177 2 EA BATTERY, 12V- -8DW/ELECTROL

BATTERY INST- -STD


002 57090870 5 EA PIPE, UNTREADED
003 57090607 2 EA BASE & COVER
004 57090599 5 EA ROD, BATTERY BOX
005 57090581 2 EA GUSSET (NOT SHOWN)
006 30441570 1 EA CABLE, BATTERY
007 56794720 1 EA CABLE ASSY- -BATTERY
008 95077798 16 EA NUT, HEX- -1/2- -13
009 95064697 10 EA WASHER, FLAT- -1/2
010 95261475 5 EA NUT, WING- -1/2- -13
011 57364754 2 EA BAR, W/HOLES
012 57364721 1 EA BAR, W/HOLES
013 56794712 1 EA CABLE ASSY- -BATTERY
014 57368284 1 EA SPACER, BATTERY- -CHANNEL (NOT SHOWN)

57090615

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 230
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535676 PIPING,ENGINE WATER


PIPING,ENGINE WATER

35

14 2 7 14 1

77 14
7 74 25 76 75
57535676

15
14 24
15
72

35

72

3 3 3
2 3 5 1

Figure 123 :PIPING,ENGINE WATER


E57535676 REV 003
page 231 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535676 PIPING,ENGINE WATER

78
77

PIPING,ENGINE WATER
79
7 35
82
83
84
85 72

2 79
2 25
1 1
5

71 38

80 14 7
81 25
86
87
88

57535676
74
80 89
81
80 86
81
82 88
91
90

75 24

73
15

24

15

Figure 124 :PIPING,ENGINE WATER


E57535676 REV 003

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 232
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535676 PIPING,ENGINE WATER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57564098 1 EA TUBE,WATER LOWER 3412E


PIPING,ENGINE WATER

002 56975410 2 EA HOSE,RAD.Z64X006.00/- -- -


003 95220877 8 EA CLAMP HOSE
005 57545865 1 EA CRADLE
007 56917073 1 EA HOSE,RAD.
014 52230810 4 EA CLAMP, HOSE
015 58173097 4 EA CLAMP,HOSE
024 56989353 2 EA HOSE, RADIATOR
025 57292385 1 EA TUBE,WATER OUTLET
035 56966542 72.00 IN HOSE,HYD- -K12 BULK
038 95763090 1 EA PETCOCK
071 95038055 1 EA BUSHING
072 95301875 2 EA CLAMP,HOSE
073 56920903 1 EA FITTING,HYD
074 56956014 1 EA HOSE ASSY
075 56955990 1 EA HOSE ASSY
076 95381158 1 EA CONNECTOR,MALE,37 DEG
077 56961840 1 EA HOSE ASSY
078 95209094 1 EA FITTING,HYD
57535676

079 95220851 2 EA CLAMP,HOSE


080 95922902 5 EA NUT,HEX,FINISHED,PLATED
081 95209409 5 EA WASHER,LOCK- -1/2
082 95081667 1 EA WASHER,FLAT,WIDE
083 95937413 1 EA WASHER,LOCK,HELICAL
084 95920674 1 EA SCREW,CAP,HEX
085 95301834 1 EA CLAMP,HOSE
086 95375341 2 EA U- -BOLT
087 57536245 1 EA TUBE, ENGINE VENT
088 57536252 2 EA GROMMET, PLUG TYPE
089 57534216 1 EA GUARD,WATER TUBE
090 57545881 1 EA BAR
091 95934659 1 EA SCREW,CAP,HEX

page 233 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57535676 PIPING,ENGINE WATER

PIPING,ENGINE WATER
This page is intentionally blank.

57535676

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 234
Serial Number: 4278
DMM2/XL1900/CAT3412E

57534265 RADIATOR,ASM,CAT3412E
RADIATOR,ASM,CAT3412E

43
38
28
22
70 14 24
25
22
23
24
25

6 39 42
37

22
23
24
64
83
22
23 48
24
64
72
57534265

3
16
27
33
74

20
66
67
73 12
32

17
18
19

Figure 125 :RADIATOR,ASM,CAT3412E


E57534265 REV 004
page 235 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57534265 RADIATOR,ASM,CAT3412E

RADIATOR,ASM,CAT3412E
6

38

48 39 65 22
43 23
24
64

43

17

57534265
18
19

13 12

Figure 126 :RADIATOR,ASM,CAT3412E


E57534265 REV 004

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 236
Serial Number: 4278
DMM2/XL1900/CAT3412E

57534265 RADIATOR,ASM,CAT3412E
RADIATOR,ASM,CAT3412E

22
23
24
64

65

15
16
27
57534265

4 42
37

22
23
24
25

Figure 127 :RADIATOR,ASM,CAT3412E


E57534265 REV 004
page 237 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57534265 RADIATOR,ASM,CAT3412E

RADIATOR,ASM,CAT3412E
60
61
62 59 59

12

13

38 6

57534265
81
82 80 79 76

77 78 75

Figure 128 :RADIATOR,ASM,CAT3412E


E57534265 REV 004

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 238
Serial Number: 4278
DMM2/XL1900/CAT3412E

57534265 RADIATOR,ASM,CAT3412E

REF. PART NO. QTY. UNIT DESCRIPTION

003 57534224 1 EA BRACE, RADIATOR, LEFT


RADIATOR,ASM,CAT3412E

004 57534232 1 EA BRACE, RADIATOR, RIGHT


006 57534190 1 EA GUARD,COMPRESSOR
012 58249392 1 EA MOUNT,TANK
013 58249400 1 EA MOUNT,TANK
014 52223344 1 EA HOSE,WATER
015 95920708 3 EA SCREW,CAP,HEX
016 95934733 17 EA WASHER,LOCK
017 95035465 12 EA SCREW,CAP,HEX
018 95934691 12 EA WASHER,LOCK,HELICAL
019 95922928 12 EA NUT,HEX,FINISHED
020 95930723 4 EA SCREW,CAP,HEX
022 95937413 3 EA WASHER,LOCK,HELICAL
023 95922233 3 EA WASHER,FLAT,WIDE
024 95922894 3 EA NUT,HEX,FINISHED
025 95934584 3 EA SCREW,CAP
027 95922902 17 EA NUT,HEX,FINISHED,PLATED
028 95264776 1 EA CLAMP,HOSE
57534265

032 56242779 1 EA GRATING


033 95934469 4 EA SCREW,CAP,HEX
037 58249871 1 EA GRATING
038 57068512 1 EA HANDRAIL
039 58250697 1 EA BAR,TOEBOARD
042 57068504 2 EA BAR, HANDRAIL
043 58249574 2 EA BAR,HANDRAIL
048 57190605 1 EA BAR, FLAT
059 57069445 2 EA STIFFENER
060 95941084 4 EA NUT,HEX,FINISHED,PLATED
061 95209433 4 EA WASHER,LOCK- -1
062 95105086 4 EA SCREW, CAP- -1- -8 X 2- -3/4
064 95935151 10 EA SCREW,CAP
065 57120362 1 EA BAR, HANDRAIL
066 95922910 4 EA NUT,HEX,PLATED
067 95934741 4 EA WASHER,LOCK HELICAL
070 50268986 1 EA CAP

page 239 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57534265 RADIATOR,ASM,CAT3412E

REF. PART NO. QTY. UNIT DESCRIPTION

072 57528689 1 EA RADIATOR, COMPLETE CAT

RADIATOR,ASM,CAT3412E
57534174 0 EA D RADIATOR,CAT3412E 700HP
50426287 1 EA D BUSHING
57495665 1 EA D FAN, 44 (ECS)
50518364 1 EA D BRACKET,MOUNTING
57536237 1 EA D KIT,HOSE & MOTOR (See figure 129)
073 95094314 12 EA WASHER,FLAT,WIDE
074 95081667 32 EA WASHER,FLAT,WIDE
075 95279857 1 EA FITTING,STR- -EXT NPT
076 95264974 1 EA FITTING,HYD
077 95219747 1 EA CONNECTOR,MALE,37 DEG
078 95387890 1 EA CAP,JIC- -12
079 95323358 1 EA FITTING, STR- -EXT NPT RUN
080 50829605 1 EA VALVE,BALL- -1/2
081 95279535 1 EA ELBOW,90 DEG MALE
082 95257325 1 EA CAP,37 DEG FLARED
083 95941100 2 EA SCREW,CAP- -3/8- -16 X 2- -1/2

57534265

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 240
Serial Number: 4278
DMM2/XL1900/CAT3412E

57536237 KIT,HOSE & MOTOR


RADIATOR,ASM,CAT3412E

There is no drawing available at this time.


57534265

Figure 129 :KIT,HOSE & MOTOR


D57536237 REV 000
page 241 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57536237 KIT,HOSE & MOTOR

REF. PART NO. QTY. UNIT DESCRIPTION

001 52172020 1 EA MOTOR,HYD/90433L

RADIATOR,ASM,CAT3412E
52263084 1 EA D CAM RING
57631020 0 EA D KIT,SEAL COOLER MOTOR
002 57751760 2 EA HOSE,ASSEMBLY
003 56954043 1 EA HOSE ASSY
004 56883572 2 EA KIT,SPLIT FLANGE
005 56898778 2 EA ADAPTER
006 95653614 1 EA ADAPTER- -90DEG,ORING/JIC
007 95935128 4 EA SCREW,CAP- -3/8- -16 X 2
008 95922233 4 EA WASHER,FLAT,WIDE
009 95937413 4 EA WASHER,LOCK,HELICAL
010 95920708 2 EA SCREW,CAP,HEX
011 95934733 2 EA WASHER,LOCK
012 95278958 1 EA FITTING,HYD
013 56955867 1 EA FITTING, HYD
014 95922894 4 EA NUT,HEX,FINISHED

57534265

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 242
Serial Number: 4278
DMM2/XL1900/CAT3412E

AIR CLEANERS
SECTION
AIR CLEANERS

page 243 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

AIR CLEANERS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 244
Serial Number: 4278
DMM2/XL1900/CAT3412E

57290009 AIR CLEANERS

2
20 18 3
AIR CLEANERS

19
18 25

14 7
14
9
1
18 26 5
8 19

20 27 2
18 3
2 1 25

4
3 10
4 11
10 12 14
13 7
11
57290009

12 2 1
13 9 14
5 6
27 10 15 26 18
21 11 16
22 12 17
23 13 25
14
8
18
20
18
19

24 5
4 3
6

27

Figure 130 :AIR CLEANERS


E57290009 REV00
page 245 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57290009 AIR CLEANERS

REF. PART NO. QTY. UNIT DESCRIPTION

001 52236940 1 EA CLEANER,AIR (See figure 131)

AIR CLEANERS
002 50616010 2 EA AIR CLEANER (See figure 132)
003 56887680 2 EA SHROUD, INLET
004 50279413 2 EA BAND, MOUNTING- -AIR CLEANR
005 56899669 1 EA SHROUD, INLET
006 58044744 1 EA BAND, MOUNTING
007 57176158 1 EA HOSE HUMP
008 57176141 1 EA ELBOW, RUBBER- -45 DEG
009 57064958 1 EA BAND, MOUNTING, 8
010 95104014 4 EA SCREW, CAP- -7/16- -14X 1- -1/4
011 95077772 4 EA NUT, HEX- -7/16- -14
012 95264545 4 EA WASHER,FLAT- -7/16
013 95081865 4 EA WASHER, LOCK- -7/16
014 52230794 8 EA CLAMP, HOSE
015 95929006 2 EA SCREW, CAP- -5/16- -18 X 1
016 95923314 2 EA NUT,ELASTIC LOCK- -5/16- -18
017 50273309 2 EA USE 95064671- -WASHER,FLAT
018 58044678 16 EA CLAMP, HOSE

57290009
019 58044546 2 EA HOSE HUMP
020 56761554 2 EA ELBOW, RUBBER- -90 DEG
021 95922894 8 EA NUT, HEX- -3/8- -16
022 95937413 8 EA WASHER, LOCK- -3/8 PLATED
023 95920674 8 EA SCREW, CAP- -3/8- -16 X 1
024 52265311 3 EA INDICATOR, RESTRICTION
025 57290017 2 EA TUBE, AIR DUCT
026 57534109 1 EA TUBE, 8 AIR DUCT
027 57290058 1 EA SUPPORT, AIR CLEANER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 246
Serial Number: 4278
DMM2/XL1900/CAT3412E

52236940 CLEANER,AIR
AIR CLEANERS

9 10
11
1

9
8
12

5
57290009

Figure 131 :CLEANER,AIR


C52236940 REV01
page 247 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

52236940 CLEANER,AIR

REF. PART NO. QTY. UNIT DESCRIPTION

001 52146958 1 EA ELEMENT, PRIMARY

AIR CLEANERS
002 52146966 1 EA ELEMENT, SAFETY
003 52263258 1 EA CHAMBER
004 50816495 2 EA GASKET
005 50816511 1 EA CLAMP
006 50816487 1 EA CLAMP
007 50816479 1 EA CUP ASSY
008 50816446 1 EA NUT, WING
009 50816412 2 EA WASHER
010 50816420 1 EA NUT
011 95002697 1 EA PIN, COTTER- -1/8 X 1- -1/4
012 50817121 1 EA COVER ASSY

57290009

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 248
Serial Number: 4278
DMM2/XL1900/CAT3412E

50616010 AIR CLEANER


AIR CLEANERS

101 GASKET KIT

7
104 9
105
10

104
11
102
13

103

4
57290009

103

1
14 NOT SHOWN
15 NOT SHOWN
16 NOT SHOWN

Figure 132 :AIR CLEANER


D50616010 REV11
page 249 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

50616010 AIR CLEANER

REF. PART NO. QTY. UNIT DESCRIPTION

101 50621804 1 EA KIT, GASKET

AIR CLEANERS
102 52272952 1 EA D GASKET
103 50816370 2 EA D GASKET
104 50816412 1 EA D WASHER
105 95002697 1 EA PIN, COTTER- -1/8 X 1- -1/4
001 50816321 1 EA CUP ASSEMBLY
002 50816362 1 EA CLAMP ASSEMBLY, CUP
004 57270936 1 EA BODY ASSEMBLY, LOWER
005 50816396 1 EA CLAMP
006 50816404 1 EA BODY ASSEMBLY, UPPER
007 50616416 1 EA ELEMENT, SAFETY
009 52248127 1 EA SIGNAL, SAFETY
010 50616424 1 EA ELEMENT, PRIMARY
011 50816446 1 EA NUT, WING
013 50816461 1 EA COVER
014 56887680 1 EA SHROUD, INLET
015 52176609 1 EA NAMEPLATE, AIR CLEANER
016 52176591 1 EA NAMEPLATE, AIR CLEANER

57290009

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 250
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545691 PLATFORM, AIR CLEANER


PLATFORM, AIR CLEANER

3 4
57545691

3
2

Figure 133 :PLATFORM, AIR CLEANER


D57545691 REV000
page 251 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545691 PLATFORM, AIR CLEANER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57545709 2 EA ANGLE

PLATFORM, AIR CLEANER


002 57545717 1 EA GRATING
003 57076366 2 EA BAR, FLAT
004 57083438 2 EA BAR,FLAT
005 57545725 1 EA HANDRAIL

57545691

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 252
Serial Number: 4278
DMM2/XL1900/CAT3412E

FUEL SYSTEM
SECTION
FUEL SYSTEM

page 253 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

FUEL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 254
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194748 FUEL TANK ASSEMBLY 625 GAL.

9
8
7 1 13 5 10 60 5
FUEL TANK ASSY. 625 GAL.

5 48
10
35
11
D
43 10
E 33
33 58
25 43
28 11
16 41
23 35
15
6 47 44 4 40 10 3 10
45

FUEL FILTERS
57194748

37
25 36
46
41
16
30
42

A
40 23 3 10 MAIN FRAME
29 39 60
38
350 Gal.
15 34 262 Gal. B
Fuel Tank 5 C
5 13 14 Fuel Tank
51 35 11
10 5

1 12 5 12
61
32 2 11 32 57 41 31 11
33 4

Figure 134 :FUEL TANK ASSEMBLY 625 GAL.


D57194748 REV 03
page 255 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194748 FUEL TANK ASSEMBLY 625 GAL.

20
19
39 13 39 Splice Primer Pump
into Main Wiring

FUEL TANK ASSY. 625 GAL.


28 Harness
21
26 out
24
16 in
22
42 15
38
29 27 22
40 27 17
18
19
2 26

VIEW A

60
53 53
52 50
49 60 56

57194748
49
8 56 8 54
54 55
55
5
51
5

VIEW C 61
VIEW B

43

43
63
62 62
64 63

VIEW D VIEW E

Figure 135 :FUEL TANK ASSEMBLY 625 GAL.


D57194748 REV 03

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 256
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194748 FUEL TANK ASSEMBLY 625 GAL.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57243248 1 EA TANK, FUEL, 350 GAL.


FUEL TANK ASSY. 625 GAL.

002 58247412 1 EA TUBE


003 50219518 1 EA FILLER, TANK 2.5 NPT
57497190 1 EA D HEAD ASSEMBLY, FILLER 2.5 NPT
004 57194763 1 EA GAUGE, FUEL TANK
005 57066136 4 EA SUPPORT,TANK
006 95269536 4 EA SCREW, CAP
007 95104741 4 EA SCREW, CAP 3/4- -10 X 5
008 95081808 12 EA WASHER, LOCK 3/4
009 95077822 8 EA NUT, HEX. 3/4- -10
010 95249702 5 EA PLUG, PIPE 1- -1/2 SQ HEAD
011 95392312 6 EA FITTING, HYDRAULIC
012 95049771 4 EA NIPPLE, PIPE
013 95413142 2 EA FITTING, HYDRAULIC
014 95208682 4 EA FITTING, HYDRAULIC
015 50258441 1 EA PUMP, FUEL
016 57069452 2 EA VALVE, CHECK
017 52263035 2 EA U- -BOLT
57194748

018 95934766 6 EA WASHER, LOCK 1/4 PLATED


019 95931564 6 EA NUT, HEX. 1/4- -20
020 95934857 2 EA SCREW, CAP 1/4- -20 X 1- -1/4
021 95209086 2 EA FITTING, HYDRAULIC
022 95219853 2 EA FITTING, HYDRAULIC
023 95279386 1 EA FITTING, HYDRAULIC
024 95330023 2 EA FITTING, HYDRAULIC
025 95302121 1 EA FITTING, HYDRAULIC
026 95048278 2 EA NIPPLE
027 95280095 2 EA FITTING, TEE- -INT. NPT
028 57022188 1 EA BRACKET
029 95286902 1 EA FITTING
030 95219762 1 EA FITTING, HYDRAULIC
031 95294336 2 EA VALVE, SWING CHECK
032 95458055 3 EA PLUG, PIPE 3/4 NPT

page 257 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194748 FUEL TANK ASSEMBLY 625 GAL.

REF. PART NO. QTY. UNIT DESCRIPTION

033 95281119 4 EA PLUG, PIPE 2- -1/2 SQ. HEAD

FUEL TANK ASSY. 625 GAL.


034 57066151 1 EA TUBE
035 95037289 2 EA BUSHING
036 95038055 3 EA BUSHING
037 95317426 1 EA ADAPTER, 90 DEG.- -EXT/EXT NPT
038 95038154 1 EA BUSHING PIPE
039 57004004 2 EA HOSE ASSEMBLY
040 57100539 1 AS HOSE ASSEMBLY
041 56954167 1 EA HOSE ASSEMBLY
042 56983950 1 EA HOSE ASSEMBLY
043 50903236 2 EA BREATHER
044 57090532 1 EA NAMEPLATE
045 95064192 2 EA SCREW, DRIVE #6 X 1/4
046 95529079 1 EA FITTING, TUBE
047 95038303 1 EA CAP
048 95105672 1 EA PLUG, PIPE
049 95267712 4 EA NUT, HEX. SLOTTED 3/4- -10
050 57108730 2 EA BOLT
051 57108706 2 EA SPACER

57194748
052 57108748 2 EA BOLT
053 95272902 4 EA PIN, COTTER 1/8 X 2
054 95104592 4 EA SCREW, CAP 3/4- -10 X 1
055 57108698 4 EA MOUNT
056 95069571 4 EA WASHER, FLAT 3/4
057 57117210 2 AS HOSE ASSEMBLY
058 95101051 1 EA PLUG, PIPE 1- -1/4 SQ. HEAD
060 57450694 1 EA TANK, 262 GALLON
061 52154325 2 EA CLAMP, 1- -1/2 TUBE
062 95003919 2 EA COUPLING
063 95034658 2 EA NIPPLE, PIPE
064 95037990 1 EA BUSHING, REDUCE 3 TO 3/4

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 258
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396244 ETHER INJECTION- -CAT 3412

1
ETHER INJECTION (CAT 3412)

ETHER 3 4
INJECTION

2 7
8
9
PRIMER 14 10
16
12 Ground
Wire
4
13
11 11

3
Console 13
57396244

5
11
12
5 16
17
18
19

To Operators
Cab

Junction Box 15 1

7 30 5
E 11 Green Wire #30
Green Wire #7
Rear View Of Ether Button

Figure 136 :ETHER INJECTION- -CAT 3412


D57396244 REV 00
page 259 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57396244 ETHER INJECTION- -CAT 3412

REF. PART NO. QTY. UNIT DESCRIPTION

001 57088965 1 EA NAMEPLATE

ETHER INJECTION (CAT 3412)


002 57047300 1 EA STARTING KIT
57301855 1 EA D VALVE, MEASURED SHOT
57412132 1 EA D ELECT. PKG.- -SWITCH
57301863 1 EA D ATOMIZER- -STARTING FLUID
003 92473297 1 EA CANNISTER
004 57068934 2 EA BRACKET
005 95668042 5 EA TIE, CABLE
007 95934816 4 EA SCREW, CAP 1/4- -20 X 1
008 95931564 4 EA NUT, HEX. 1/4- -20
009 95934766 4 EA WASHER, LOCK 1/4 PLATED
010 95094298 8 EA SUB 95922183- -FLATWASHER
011 50625938 480.00 IN WIRE, 14AWG- -GREEN
012 57358830 48.00 IN CONDUIT, 3/8 NYLON
013 56762248 1 EA CONNECTOR, SPLICE
014 95373841 1 EA TERMINAL
015 95484408 2 EA TERMINAL
016 95368338 5 EA CLAMP, HOSE

57396244
017 95920682 3 EA SCREW, CAP 3/8- -16 X 1- -1/4
018 95937413 3 EA WASHER, LOCK 3/8 PLATED
019 95922894 3 EA NUT, HEX. 3/8- -16

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 260
Serial Number: 4278
DMM2/XL1900/CAT3412E

COMPRESSOR/AIR SYSTEM
SECTION
COMPRESSOR/AIR SYSTEM

page 261 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

COMPRESSOR/AIR SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 262
Serial Number: 4278
DMM2/XL1900/CAT3412E

57528697 COMPRESSOR ASSEMBLY

6 20 - -NOT SHOWN
5 4 7 47 - -NOT SHOWN
2
COMPRESSOR ASSEMBLY

3
46 1

11
13
14
9 15
10
57528697

48 16
49
24 17
23 1

21

Figure 137 :COMPRESSOR ASSEMBLY


D57528697 REV000
page 263 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57528697 COMPRESSOR ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 35098052 1 EA AIR END- -LOW PRESSURE (See figure 138)

COMPRESSOR ASSEMBLY
002 95568960 2 EA GASKET
003 57433773 1 EA VALVE, BUTTERFLY- -8 (See figure 139)
004 57534091 1 EA TUBE, COMPRESSOR INLET
005 95033593 3 EA PLUG, PIPE- -1/4 SQ HEAD
006 57175531 8 EA CAPSCREW,M20 X 75
007 50759455 8 EA WASHER, LOCK M20
009 57175564 12 EA CAPSCREW,M16X45
010 57175556 12 EA LOCKWASHER, M16
011 95104667 8 EA SCREW, CAP- -3/4- -10 X 3
013 95245775 8 EA WASHER, BEVEL- -3/4
014 95200093 8 EA WASHER, FLAT- -3/4
015 95077608 8 EA NUT, HEX STOP- -3/4- -10
016 95391066 12 EA SCREW, CAP- -7/16- -14 X2- -1/2
017 95238143 12 EA WASHER, LOCK- -7/16
020 56784267 1 EA ADHESIVE (not shown)
021 57433120 1 EA COUPLING, RINGFEDER
023 95297602 8 EA CAP SCREW (6R8)

57528697
024 95081824 8 EA WASHER, LOCK- -1/2
046 57534133 2 EA BRACKET, 285 AIR END
047 52270105 8 EA SHIM SET ( not shown)
048 57433039 1 EA SPACER
049 57536229 1 EA KEY, HALF

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 264
Serial Number: 4278
DMM2/XL1900/CAT3412E

35098052 AIR END- -LOW PRESSURE

16 7
COMPRESSOR ASSEMBLY

6
1 6
2

4
20 3 8
7
5
11
18 17
19

13
10
11
57528697

12
14

PORT SIZE
1- -1/16- -12 UNF

PORT SIZE
3/4- -16
UNF 2B

PORT SIZE
7/16- -20
UNF 2B

9 NOT SHOWN
15 NOT SHOWN

Figure 138 :AIR END- -LOW PRESSURE


D36000693 REV01
page 265 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

35098052 AIR END- -LOW PRESSURE

REF. PART NO. QTY. UNIT DESCRIPTION

001 36756252 1 EA COVER

COMPRESSOR ASSEMBLY
002 35304021 1 EA GASKET
003 36756211 1 EA MANIFOLD
004 36762680 1 EA ORIFICE, INSERT- -.625 ID
005 36758191 1 EA TUBE
006 35287937 2 EA ELBOW, 90 DEGREES
007 36758175 1 EA TUBE
008 36758183 1 EA TUBE
009 35279843 1 EA TEE
010 35283068 1 EA ELBOW, 90 DEGREES
011 36758217 1 EA TUBE
012 35279835 1 EA ELBOW,45 - - 6
013 36771731 1 EA TUBE,OIL
014 35287945 1 EA EXPANDER
015 36758142 1 EA GEAR SET - - AIREND
016 35309277 1 EA PUMP
017 35375591 4 EA SCREW, HEX- -M16- -2X030
018 36761831 2 EA U- -BOLT, 1.50 ID

57528697
019 35252600 4 EA NUT, LOCK, 5/16- -18
020 35291384 1 EA ELBOW, 1- -5/16- -12- -16 JIC

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 266
Serial Number: 4278
DMM2/XL1900/CAT3412E

57433773 VALVE, BUTTERFLY- -8


COMPRESSOR ASSEMBLY

10

9 8

11
12 13
57528697

Figure 139 :VALVE, BUTTERFLY- -8


D57433773 REV 00
page 267 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57433773 VALVE, BUTTERFLY- -8

REF. PART NO. QTY. UNIT DESCRIPTION

004 57437014 1 EA SHAFT, BOTTOM

COMPRESSOR ASSEMBLY
005 57437022 1 EA PLUG, PIPE
008 57437055 1 EA BEARING
009 57437063 1 EA PLATE, BEARING
010 57437071 2 EA BOLT, HEX HEAD
011 57437089 2 EA WASHER, LOCK
012 57437097 2 EA NUT, HEX
013 57437105 1 EA SEAL, OIL

57528697

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 268
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091647 PIPING, COMPRESSOR CONTROL

Butterfly Valve
PIPING, COMPRESSOR CONTROL

6 20
Cable 7

12 1 5 19
16 4 3
13 22
OFF ON 14 23
Controller Located Shaft Of Butterfly Valve
On Console, Shown In
No Air Position
10
12 11
13 1
14 Cable
7

6 17 18
21
SHOWN WITH BUTTERFLY
57091647

OFF ON VALVE FULLY CLOSED


Shown In
Make Air Position
12 16 5 19
15 24 3
23

22 18
6 4
SHOWN WITH BUTTERFLY
VALVE FULLY OPEN

8
25 NOT SHOWN
2
26 NOT SHOWN
9
RECEIVER
RECEIVER PIPING CONNECTOR

Figure 140 :PIPING, COMPRESSOR CONTROL


E57091647 REV 00
page 269 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091647 PIPING, COMPRESSOR CONTROL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57079030 1 EA LINK

PIPING, COMPRESSOR CONTROL


002 50622273 1 EA VALVE, RELIEF
003 52142031 1 EA MUFFLER, FILTER
004 35299825 1 EA LEVER
005 57057580 1 EA CYLINDER, AIR
006 57217655 1 EA BRACKET
007 57035412 1 EA PIN, CYLINDER
008 95084109 1 EA NIPPLE, PIPE
009 95330023 1 EA FITTING, HYD
010 95391066 1 EA SCREW, CAP- -7/16- -14 X2- -1/2
011 95477873 1 EA NUT, HEX LOCK- -7/16- -14
012 57079022 1 EA U- -BOLT
013 95929782 2 EA NUT, HEX- -5/16- -18
014 95934303 2 EA WASHER, LOCK- -5/16 PLATED
015 95280863 1 EA NUT,HEX JAM- -5/16- -24
016 57079048 1 EA PIN,ROD END
017 95067625 1 EA SCREW, CAP- -1/4- -20 X 1
018 56973076 1 EA HOSE ASSY

57091647
019 57045346 1 EA FITTING, MOD.
020 95002663 2 EA PIN, COTTER- -1/8 X 3/4
021 57080731 1 EA PLATE, TAPPED
022 50704147 1 EA SCREW
023 95098356 2 EA NUT, HEX JAM- -3/8- -24
024 95245288 1 EA NUT, HEX JAM- -7/16- -20
025 56784267 1 EA ADHESIVE
026 57527921 1 EA KIT, ANTI- -RUMBLE (See figure 141)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 270
Serial Number: 4278
DMM2/XL1900/CAT3412E

57527921 KIT, ANTI- -RUMBLE

20
PIPING, COMPRESSOR CONTROL

19

3
13

COMPRESSOR

13
8
9
10
30 2 11

7
29
32 23
28
32
57091647

17
12

25 24 14 21 5 6 POWER PACK BASE

34
34
35

15 4
35
22
33
18
7
16

26 NOT SHOWN
27 NOT SHOWN
34 1

Figure 141 :KIT, ANTI- -RUMBLE


D57527921 REV 00
page 271 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57527921 KIT, ANTI- -RUMBLE

MANUAL
BLOWDOWN

MANIFOLD

PIPING, COMPRESSOR CONTROL


RECEIVER CHECK
VALVE

MINIMUM
PRESSURE BLOWDOWN
VALVE VALVE

COMPRESSOR

SILENCER

SOLENOID VALVE

57091647
HYDRAULIC SCHEMATIC

OFF ON

VACUUM
KEY SWITCH 15A SWITCH
10
6 5V
60
ELECTRICAL SCHEMATIC
ANTI- -RUMVLE
VALVE
(GRD)
5 5
60
BOX #1 10 6X6 BOX
ON HYD. SOLENOID
TANK W/GAUGE VALVE
WIRING DIAGRAM

Figure 142 :KIT, ANTI- -RUMBLE


D57527921 REV 00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 272
Serial Number: 4278
DMM2/XL1900/CAT3412E

57527921 KIT, ANTI- -RUMBLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 35805001 1 EA VALVE, MINIMUM PRESSURE (See figure 143)


PIPING, COMPRESSOR CONTROL

002 57520215 1 EA VALVE, SOLENOID NO.


003 57015760 1 EA HOSE ASSY
004 95049128 1 EA NIPPLE 2- -1/2
005 95302998 1 EA FITTING, HYD
006 52187465 1 EA FITTING, HYD
007 58163262 1 EA HOSE ASSY
008 95922894 4 EA NUT, HEX- -3/8- -16
009 95937413 4 EA WASHER, LOCK- -3/8 PLATED
010 95353942 2 EA U- -BOLT, 1.5 PIPE- -3/8 THD
011 57527954 1 EA BRACKET, MOUNT
012 95326930 1 EA ELBOW
013 58197104 1 EA HOSE ASSY
014 95264917 1 EA FITTING, HYD
015 95356721 1 EA FITTING, HYD
016 36846376 1 EA VALVE, BLOWDOWN
36846582 1 EA D KIT,SERVICE- -BLOWDOWN VLV
017 95279329 2 EA FITTING, HYD
57091647

018 35132299 2 EA SILENCER


019 95280186 1 EA FITTING, HYD
020 95209094 1 EA FITTING, HYD
021 95083986 1 EA NIPPLE, PIPE
022 95037438 1 EA BUSHING, PIPE
023 57315236 1 EA GAUGE, VACUUM 0- -30 HG
024 57315137 1 EA SWITCH, VACUUM
025 50821982 1 EA BOX & PANEL
026 52240959 4 EA PLATE, TAPPED
027 95865937 4 EA SCREW, CAP- -1/4- -20X1/2ZINC
028 95239216 4 EA JOINT, WIRE
029 95333209 12.00 FT CONDUIT, FLEX- -1/2
030 95245072 2 EA CONNECTOR
032 50625946 2 EA CONNECTOR
033 95037404 2 EA BUSHING PIPE
034 95097366 4 EA NIPPLE,PIPE
035 95006557 2 EA TEE, PIPE

page 273 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57527921 KIT, ANTI- -RUMBLE

PIPING, COMPRESSOR CONTROL


This page is intentionally blank.

57091647

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 274
Serial Number: 4278
DMM2/XL1900/CAT3412E

35805001 VALVE, MINIMUM PRESSURE


PIPING, COMPRESSOR CONTROL

13

4 9
57091647

7 10
6

3
11
8
2

Figure 143 :VALVE, MINIMUM PRESSURE


M35805001 REV 00
page 275 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

35805001 VALVE, MINIMUM PRESSURE

REF. PART NO. QTY. UNIT DESCRIPTION

001 95077574 1 EA NUT, HEX STOP- -1/2- -13

PIPING, COMPRESSOR CONTROL


002 30254825 1 EA HANDWHEEL
003 35179639 1 EA NUT, RETAINER- -VALVE STEM
004 35536283 1 EA COVER
005 95358016 1 EA O RING
006 35182278 6 EA SCREW, CAP
007 95937413 6 EA WASHER, LOCK- -3/8 PLATED
008 35511500 1 EA SPRING
009 35536309 1 EA STEM, VALVE
010 35577568 1 EA SERVICE VALVE
011 30333496 1 EA RING, VALVE
013 95033304 1 EA PLUG, PIPE- -1- -1/4SQ CSUNK

57091647

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 276
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091704 PIPING, COMPRESSOR OIL COOLER

RECEIVER
COMPRESSOR TANK
9 GALLEY/ 46
COMPRESSOR
BEARING 47
COMPRESSOR OIL COOLER/PIPING

MANIFOLD
PUMP
INLET
3

PUMP
OUTLET

4 22 5
21

43

16
17
18
19
20

28
57091704

36
13
RECEIVER
TANK
1
COMPRESSOR

6
27 42
34

Figure 144 :PIPING, COMPRESSOR OIL COOLER


D57091704 REV 01
page 277 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091704 PIPING, COMPRESSOR OIL COOLER

2 11
12
15 8
14
9
10

COMPRESSOR OIL COOLER/PIPING


6

1 10
10
6
6 42
RECEIVER TANK
42
4
1
45

31
30
26
44
38
40
41 42 43

42 26 37
34

57091704
35
23

29 24
33
B A
TO COM- -
25 C PRESSOR
GALLEY

50 PSI

FROM
RECEIVER
TANK
61 GPM

Figure 145 :PIPING, COMPRESSOR OIL COOLER


D57091704 REV 01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 278
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091704 PIPING, COMPRESSOR OIL COOLER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57431520 1 EA FILTER, OIL


COMPRESSOR OIL COOLER/PIPING

57426835 1 EA D INDICATOR, ELEC.


57065534 2 EA D ELEMENT, FILTER
002 57068546 1 EA BRACKET
003 57342800 1 EA HOSE ASSY.
004 57323909 1 EA HOSE ASSY.
005 56974892 1 EA HOSE ASSY.
006 95038212 3 EA BUSHING, PIPE- -REDUCING
007 95335907 2 EA FITTING, HYD.
008 57047003 1 EA CHANNEL
009 57065609 1 EA SWITCH, ELEC.
010 57069023 2 EA ADAPTER
011 95104170 4 EA SCREW, CAP 1/2- -13 X 1- -1/2
012 95081824 4 EA WASHER, LOCK 1/2
013 95735346 2 EA FITTING, HYD.
014 56984412 2 EA CONNECTOR
015 95239216 1 EA JOINT, WIRE
016 95865937 1 EA SCREW, CAP 1/4- -20 X 1/2 ZINC
57091704

017 95934766 1 EA WASHER, LOCK 1/4 PLATED


018 95378873 1 EA CLAMP, HOSE
019 52240439 1 EA PLATE, TAPPED
020 95094298 1 EA SUB 95922183- -FLATWASHER
021 95431292 1 EA FITTING, HYD.
022 57187510 1 EA FLANGE, 4 BOLT
023 35321876 1 EA VALVE, RELIEF
024 95219853 2 EA FITTING, HYD.
025 57139982 1 EA BRACKET, MOUNTING- -AMOT
026 95279477 2 EA FITTING, HYD.
027 57117491 1 EA ELBOW, LONG- -JIC/O- -RING 90
028 95387346 1 EA ADAPTER
029 52197530 1 EA FITTING, HYD.
030 95678041 1 EA FITTING, HYD.
031 95208682 1 EA FITTING, HYD.
033 52226164 1 EA FITTING, HYD.
034 57029175 1 EA HOSE ASSY.
035 56962368 1 EA HOSE ASSY.
036 56957871 1 EA HOSE ASSY.

page 279 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091704 PIPING, COMPRESSOR OIL COOLER

REF. PART NO. QTY. UNIT DESCRIPTION

037 57080251 1 EA FITTING, HYD.

COMPRESSOR OIL COOLER/PIPING


038 95087409 4 EA SCREW, CAP 1/2- -13 X 2- -1/2
040 95081824 4 EA WASHER, LOCK 1/2
041 95077798 8 EA NUT, HEX. 1/2- -13
042 95279477 5 EA FITTING, HYD.
043 56981632 1 EA HOSE ASSY.
044 57170821 1 EA VALVE, TEMPERATURE BY-PASS
57170839 1 EA D ELEMENT
95000477 1 EA D O- -RING
95022281 1 EA D O- -RING
045 56957889 1 EA HOSE ASSY..
046 95490611 1 EA FITTING, HYD.
047 52246931 1 EA FLANGE, TUBE

57091704

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 280
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248239 PIPING, COMP. TO REC.

9 15
12
PIPING, COMP. TO REC.

17
57248239

14

10 3 2 4 5 5 14 3
1 6
11

Figure 146 :PIPING, COMP. TO REC.


D57248239 REV 000
page 281 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248239 PIPING, COMP. TO REC.

PIPING, COMP. TO REC.


57248239
3 14
8
2
6 7
4 5 4 15 3 9 16 12 8
17

Figure 147 :PIPING, COMP. TO REC.


D57248239 REV 000

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 282
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248239 PIPING, COMP. TO REC.

REF. PART NO. QTY. UNIT DESCRIPTION

001 50610955 1 EA GASKET, RECEIVER


PIPING, COMP. TO REC.

002 57248650 1 EA ADAPTER TANK 4


003 56997695 2 EA ELBOW,PIPE
004 52274891 2 EA STEM,HOSE
005 58051095 2 EA CLAMP, HOSE
006 95391983 14.00 IN HOSE, AIR- -R64 BULK
007 35362656 1 EA VALVE, CHECK- -4
008 57176471 2 EA GASKET,COMP.
009 57248668 1 EA FLANGE DISCH 4 PIPE
010 95373585 4 EA SCREW, CAP- -5/8- -11X1.75
011 95081790 12 EA WASHER, LOCK- -5/8
012 35292135 8 EA SCREW, CAP- -METRIC
014 95033619 2 EA PLUG, PIPE- -1/2 SQ HEAD
015 95494373 1 EA U- -BOLT
016 95077798 4 EA NUT, HEX- -1/2- -13
017 57545899 1 EA ANGLE
57248239

page 283 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248239 PIPING, COMP. TO REC.

PIPING, COMP. TO REC.


This page is intentionally blank.

57248239

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 284
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248270 RECEIVER ASSEMBLY

13
12
11
22 10
RECEIVER ASSEMBLY

21 9 4 1 9 5
25

2
6
14

15
16

5
57248270

25

18
6 19
26
14
15
16

Figure 148 :RECEIVER ASSEMBLY


D57091621 REV 03
page 285 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248270 RECEIVER ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57345258 1 EA TANK, RECEIVER

RECEIVER ASSEMBLY
002 57107476 1 EA COVER,OIL
004 30382519 1 EA PLATE
005 57167264 1 EA ELEMENT, SEPARATOR
006 35516749 1 EA GAUGE, SIGHT
009 50702372 2 EA U- -BOLT
010 30436489 2 EA GASKET,OIL F
011 50419654 41.00 GL OIL, COMPRESSOR
012 30395610 2 EA PLUG
013 95042289 2 EA O- -RING
014 95037438 1 EA BUSHING, PIPE
015 95209862 1 EA NIPPLE, PIPE
016 50294818 1 EA VALVE, BALL- -1/2
018 95081824 4 EA WASHER, LOCK- -1/2
019 95077798 4 EA NUT, HEX- -1/2- -13
021 95081790 16 EA WASHER, LOCK- -5/8
022 95380754 16 EA SCREW,CAP- -HEX 5/8- -11X2.75
025 57345290 1 EA GUARD, RECEIVER TANK

57248270
026 95245767 4 EA WASHER, BEVEL- -1/2

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 286
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547176 PIPING, MAIN AIR


PIPING, MAIN AIR

10
16
17

7 7
SERVICE AIR
TO COMPRESSOR 2
CONTROL SYSTEM
1

1
7
5
8
57547176

SERVICE AIR

TO CENTROMATIC 6 9
LUBE
TO DUST COLLECTOR TO DUST COLLECTOR 3
10

TO CENTROMATIC LUBE 2

13
14
15 8 1
9
14

4
11 10
12

Figure 149 :PIPING, MAIN AIR


D57547176 REV00
page 287 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57547176 PIPING, MAIN AIR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106783 1 EA MANIFOLD

PIPING, MAIN AIR


002 95033601 3 EA PLUG, PIPE- -3/8 SQ HEAD
003 95033619 1 EA PLUG, PIPE- -1/2 SQ HEAD
004 57010142 1 EA HOSE ASSY
005 95056446 1 EA NIPPLE, PIPE- -3/4NPT X 4
006 56761992 1 EA VALVE, BALL- -3/4
007 57197899 2 EA VALVE, SAFETY
008 56777576 2 EA STEM,MALE
009 56918832 2 EA CLAMP, HOSE
010 95282331 320.00 IN HOSE, AIR- -R40 BULK
011 95002077 1 EA BUSHING
012 95335980 1 EA FITTING, HYD
013 57335101 1 EA WELDMENT,COUPLING,33000#
014 95038006 2 EA BUSHING,PIPE
015 95002143 2 EA PLUG, PIPE- -SQ HEAD, 3/4
016 50664754 1 EA CLAMP ASSY
017 57006942 1 EA CHANNEL, ANCHOR

57547176

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 288
Serial Number: 4278
DMM2/XL1900/CAT3412E

HYDRAULIC SYSTEM
SECTION
HYDRAULIC SYSTEM

page 289 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

HYDRAULIC SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 290
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199911 RESERVOIR ASSY

46
1 50 53
54
73 NOT SHOWN 71 19
43
RESERVOIR ASSY

30 3
36
9
26 29
4 67 36
68
69
28
44 11
32 12
33 DRAIN FROM
14
CAB BULKHEAD
PORT M
91 86
FILL CONNECTION

49
64
65
48
27
57199911

FROM MAIN FILTERS


91 ON HOC/COC

42
12
37
38
20 30
6 22
72
41 12
5 39 13
40

62 63 57 63
62 62 61 62 56 5 42
61 20
78

59 6 39 56 56
56 56 77 70 70 55 72
76
OPENING FOR HY. OIL TEMP PROBE (REF)

Figure 150 :RESERVOIR ASSY


D57199911 REV03
page 291 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199911 RESERVOIR ASSY

25
51 35 8 80
79
23
19

RESERVOIR ASSY
24
31 52
45 81

3
9
11 1
12
14

82

29
36 83

88 86
89 90
85

57199911
OIL FLOW

CONNECTION FOR
HOSES SHOWN ON
74
SUCTION PIPING

12 12
14 14
75 22
20 34
TO JUNCTION BOX
6

FROM MAIN FILTERS


ON HOC/COC FROM REAR
DRAIN
30 MANIFOLD

72
TO FILTER ON 41
HYD. TANK

Figure 151 :RESERVOIR ASSY


D57199911 REV03

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 292
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199911 RESERVOIR ASSY

18 26 5
R HYD. FILTER
BYPASS LIGHT
RESERVOIR ASSY

BULKHEAD M

CONSOLE BULKHEAD
CONNECTIONS
57199911

22
INLET TO DOUBLE PUMP

DRAIN
MANIFOLD
6
DRAIN
MANIFOLD
69 41 5

44 13
21
40

Figure 152 :RESERVOIR ASSY


D57199911 REV03
page 293 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199911 RESERVOIR ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57199903 1 AS TANK ASSY. HYD. (See figure 153)

RESERVOIR ASSY
003 57053050 1 EA FILTER (See figure 154)
004 95316873 1 EA ELBOW, PIPE
005 57048712 1 EA MANIFOLD
006 57048720 1 EA MANIFOLD
008 57068660 1 EA ANGLE
009 57068652 1 EA ANGLE
011 95494373 1 EA U- -BOLT
012 95077798 12 EA NUT, HEX- -1/2- -13
013 95937413 4 EA WASHER, LOCK- -3/8 PLATED
014 95081824 10 EA WASHER, LOCK- -1/2
019 95286555 1 EA FITTING HYD
020 95219770 1 EA FITTING, HYD
021 95922894 4 EA NUT, HEX- -3/8- -16
022 56967870 2 EA ANGLE
023 95048211 1 EA NIPPLE, PIPE
024 95344719 1 EA OUTLET BODY
025 95938544 2 EA SCREW, CAP- -5/16- -18 X 3/4

57199911
026 95280731 1 EA NIPPLE
027 57109928 1 EA PIPE
028 58045220 1 EA NIPPLE, KING
029 56954126 1 EA HOSE ASSY
030 57065369 1 EA HOSE ASSY
031 95344867 1 EA GASKET, COVER- -1/2
032 57065120 1 EA HOSE
033 58173089 4 EA CLAMP, T- -BOLT
034 95053047 4 EA SCREW, CAP- -HEX1/2- -13X1.25
035 95934303 2 EA WASHER, LOCK- -5/16 PLATED
036 95378873 7 EA CLAMP, HOSE
037 95104196 6 EA SCREW, CAP- -1/2- -13 X 2
038 95245767 6 EA WASHER, BEVEL- -1/2
039 57010431 2 EA ANGLE
040 95934592 4 EA SCREW, CAP- -3/8- -16 X 2- -1/4
041 56987951 1 EA HOSE ASSY
042 95316956 1 EA FITTING, HYD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 294
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199911 RESERVOIR ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

043 95279386 1 EA FITTING, HYD


RESERVOIR ASSY

044 56957657 1 EA HOSE ASSY


045 95344818 1 EA COVER, 1/2
046 50625946 2 EA CONNECTOR
048 95569497 1 EA GASKET
049 95104451 4 EA SCREW, CAP- -5/8- -11 X 2- -3/4
050 95329249 3 EA TERMINAL
051 57196925 1 EA PLATE
052 57196933 1 EA PLATE
053 95920674 2 EA SCREW, CAP- -3/8- -16 X 1
054 95937413 2 EA WASHER, LOCK- -3/8 PLATED
055 95033619 1 EA PLUG, PIPE- -1/2 SQ HEAD
056 95279402 5 EA ELBOW, 90DEG MALE 37DG FL
057 95002143 2 EA PLUG, PIPE- -SQ HEAD, 3/4
059 95101051 1 EA PLUG, PIPE- -1- -1/4 SQ HEAD
061 95279386 2 EA FITTING, HYD
062 95293403 6 EA FITTING, HYD
063 95279055 2 EA FITTING, HYD
57199911

064 95077814 4 EA NUT, HEX 5/8- -11


065 95081790 4 EA WASHER, LOCK- -5/8
067 95245049 60.00 IN CONDUIT, FLEX- -1/2SEALTITE
068 95368536 1 EA CONNECTOR, 1/2 45 DEG
069 95333407 1 EA CONNECTOR
070 95286902 2 EA FITTING
071 57130668 1 EA FITTING HYD.
072 95286548 1 EA ELBOW 109A23
073 50623065 384.00 IN WIRE, 14AWG- -VIOLET
074 57196917 1 EA ANGLE
075 95375341 1 EA U- -BOLT
076 52197175 1 EA FITTING,HYD
077 95279535 1 EA FITTING, HYD
078 95458055 1 EA PLUG, PIPE- -3/4NPT
079 57401911 1 EA DECAL,NOTICE- -CONTAM.FLUID
080 57156465 1 EA DECAL, NOTICE- -HYD.FAILURE
081 57401929 1 EA DECAL,NOTICE- -FLUID SPILLS
082 57140477 1 EA DECAL, CAUTION- -EXCESS OIL
083 57401937 1 EA DECAL,HYDRAULIC TANK FILL

page 295 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199911 RESERVOIR ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

085 57357915 2 EA COUPLING, Q.D. HALF, F

RESERVOIR ASSY
086 57357907 2 EA COUPLING, QD HALF, M
088 95316956 1 EA FITTING, HYD
089 95266433 1 EA O- -RING
090 56901424 1 EA FITTING, HYD
091 56247497 1 EA HOSE ASSY

57199911

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 296
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199903 TANK ASSY. HYD.

2 2
21
3
RESERVOIR ASSY

28
27
1

7
5
4 4

6
8
22
20
19
18 2
17 36 9 21
33
32 14 29
29
30 35 37 11
34 1
25 12
26 7
57199911

16 23
24
5

11
12

16

Figure 153 :TANK ASSY. HYD.


D57199903 REV02
page 297 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199903 TANK ASSY. HYD.

REF. PART NO. QTY. UNIT DESCRIPTION

001 58248253 1 EA TANK,HYD

RESERVOIR ASSY
002 50903236 2 EA BREATHER
003 58248261 1 EA GASKET
004 56971740 2 EA GASKET
005 52193661 1 EA DIFFUSER
006 52193679 1 EA ELEMENT,SUCT
007 58179771 1 EA GAUGE,SIGHT
57120453 1 EA D GLASS, SIGHT
57120461 2 EA D GASKET
008 95122875 1 EA PIPE,2NPTX15
009 95679445 1 EA NIPPLE,PIPE
011 95049763 1 EA NIPPLE,PIPE
012 95038402 1 EA CAP
014 95281119 2 EA PLUG, PIPE- -2- -1/2 SQ HEAD
016 58248246 1 AS BASE
017 95104196 12 EA SCREW, CAP- -1/2- -13 X 2
018 95064697 12 EA WASHER, FLAT- -1/2
019 95245767 6 EA WASHER, BEVEL- -1/2

57199911
020 95201331 12 EA NUT, HEX JAM- -1/2- -13
021 50692896 1 EA PLUG, 3 NPT
022 95081824 12 EA WASHER, LOCK- -1/2
023 95104436 4 EA SCREW, CAP- -5/8- -11 X 1- -1/2
024 95081790 4 EA WASHER, LOCK- -5/8
025 57110090 1 EA VALVE, BALL- -3
026 95569497 1 EA GASKET
027 57335937 1 EA NAMEPLATE,FILL
028 95064192 4 EA SCREW, DRIVE- -#6 X 1/4
029 95219861 2 EA FITTING, HYD
030 95280087 1 EA TEE 135A23S2
032 95038220 1 EA BUSHING
033 95324273 1 EA FITTING, HYD
034 56795198 1 EA VALVE, CHECK
035 52226156 1 EA FITTING, HYD
036 95667820 1 EA TEE, NPT/JIC
037 95278990 1 EA SWIVEL, 90DEG- -INT NPT/JIC

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 298
Serial Number: 4278
DMM2/XL1900/CAT3412E

57053050 FILTER

8 9
RESERVOIR ASSY

13

10

11

12

14
15
3
57199911

11

When more than one element


7 is used in a filter housing, an
element connector must be
11 used.

16 NOT SHOWN

Figure 154 :FILTER


C57053050 REV002
page 299 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57053050 FILTER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57009110 1 EA KIT, REPAIR

RESERVOIR ASSY
002 57009128 1 EA SWITCH, ELECTRIC
003 50343490 2 EA ELEMENT, FILTER- -3 MICRON
005 50875616 1 EA PLATE, SPRING
006 50709336 1 EA SPRING, COMPRESSION
007 50463074 2 EA CONNECTOR
008 50666841 1 EA O- -RING
009 50937994 1 EA O- -RING
010 50938109 1 EA O- -RING
011 50666866 6 EA GROMMET
012 50941590 1 EA MAGNET ASSY
013 51073872 1 EA ALARM KIT
014 51073880 1 EA BOWEL ASSY.
015 51073880 4 EA BOWEL ASSY.
016 51073906 4 EA WASHER

57199911

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 300
Serial Number: 4278
DMM2/XL1900/CAT3412E

57268807 CONTROL,OIL LEVEL

13
5
4
OIL LEVEL CONTROL

1
3
28 19 2
29 6
30 7
3 12 24
21
17
16
19 15
17 14
31

7
24 3
6
21 1
17 13 2
16 9
15 10
14 11
57268807

closed

open 1
2 DIODE
5
LOW OIL
10 SWITCH 9
LO
2 3 410
217

10
LO
R
4
5

Figure 155 :CONTROL,OIL LEVEL


C57268807 REV 04
page 301 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57268807 CONTROL,OIL LEVEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 50697028 1 EA DIODE

OIL LEVEL CONTROL


002 50525948 1 EA SWITCH
003 57021883 1 EA RELAY, 30 AMP POWER
004 50270040 1 EA LIGHT, PILOT
005 50611235 1 EA LAMP, PANEL
006 95010963 1 EA COUPLING
007 57051815 1 EA PIPE, 1/4 NPT
009 56944101 2 EA TERMINAL
010 95920674 1 EA SCREW, CAP 3/8- -16 X 1
011 95922894 1 EA NUT, HEX. 3/8- -16
012 56921406 5 EA TERMINAL
013 56762248 2 EA CONNECTOR, SPLICE
014 95344214 1 EA OUTLET BODY
015 95344818 1 EA COVER 1/2
016 95344867 1 EA GASKET, COVER 1/2
017 95245221 1 EA CONNECTOR, STRAIGHT 1/2
019 95361390 1 EA CONNECTOR 1/2 90 DEG.
021 56984412 2 EA CONNECTOR

57268807
024 95034542 1 EA NIPPLE, PIPE
028 95073979 2 EA SUB 95942918- -SCREW, RD. HD.
029 95081840 2 EA WASHER, LOCK NO. 8
030 95076725 2 EA NUT, MACHINE HEX. NO. 8- -32
031 95329249 2 EA TERMINAL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 302
Serial Number: 4278
DMM2/XL1900/CAT3412E

57205759 PIPING, MAIN FILTER- -HR2

18 26 5
PIPING,MAIN FILTER- -HR2

35
36 18 26 HYD.raulic Fil-
ter
Bypass Light

2
12 19
22 25
4 38
7
18 24
25 11 45
17 38
25
17 12
From Return Relief
15 Valve On Double 19
3 Pump Piping
From HOC Inlet
1
23
21 26 10
28 22 HOC/COC
57205759

21 14 12 11
40 44 13
16 45
9 20

15
17
5
6 1
8
26
43 42 27

To Main Pump Port K (Dust Collector Side)


21
To 95 PSI Check Valve Underneath HYD.raulic Reservoir
To Main Pump Port K (Cab Side) 40

23 43 42 37

Figure 156 :PIPING, MAIN FILTER- -HR2


D57205759 REV02
page 303 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57205759 PIPING, MAIN FILTER- -HR2

REF. PART NO. QTY. UNIT DESCRIPTION

001 52192606 2 EA FILTER, OIL (See figure 157)

PIPING,MAIN FILTER- -HR2


002 57068686 1 EA BRACKET
003 57068678 1 EA BRACKET
004 95934550 4 EA SCREW, CAP 3/8- -16 X 3/4
005 95494373 2 EA U- -BOLT
006 95077798 4 EA NUT, HEX. 1/2- -13
007 95937413 4 EA WASHER, LOCK 3/8 PLATED
008 95081824 4 EA WASHER, LOCK 1/2
009 57093775 1 EA PLUG, MINI
010 95329983 1 EA FITTING, HYD.- -JIC/ O- -RING
011 95038154 2 EA BUSHING, PIPE
012 95338109 2 EA CROSS, PIPE
013 52226156 1 EA FITTING, HYD.
014 95316956 1 EA FITTING, HYD.
015 95219770 1 EA FITTING, HYD.
016 95001996 1 EA BUSHING
017 56956675 1 EA HOSE ASSY.
018 95324273 1 EA FITTING, HYD.

57205759
019 95280004 1 EA ELBOW
020 95286555 2 EA FITTING, HYD.
021 95219861 3 EA FITTING, HYD.
022 52226271 1 EA HOSE ASSY.
023 57144107 1 EA HOSE ASSY.
024 50261825 1 EA VALVE, CHECK
025 95219861 1 EA FITTING, HYD.
026 57004285 2 EA HOSE ASSY.
027 95322780 1 EA TEE
028 95338109 1 EA CROSS, PIPE
029 95344719 1 EA OUTLET BODY
030 95344818 1 EA COVER, 1/2
031 95344867 1 EA GASKET, COVER 1/2
032 95048377 1 EA NIPPLE
033 50625946 3 EA CONNECTOR
034 57358830 13.00 IN CONDUIT, 3/8 NYLON
035 95329249 6 EA TERMINAL
036 56984412 2 EA CONNECTOR
037 95279865 2 EA PIPE,MALE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 304
Serial Number: 4278
DMM2/XL1900/CAT3412E

57205759 PIPING, MAIN FILTER- -HR2

REF. PART NO. QTY. UNIT DESCRIPTION

038 95286548 1 EA ELBOW 109A23


PIPING,MAIN FILTER- -HR2

040 95038097 2 EA BUSHING


042 56927445 2 EA VALVE, CHECK
043 95219762 2 EA FITTING, HYD.
044 95242715 1 EA NIPPLE
045 95365177 2 EA FITTING, HYD.
57205759

page 305 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57205759 PIPING, MAIN FILTER- -HR2

PIPING,MAIN FILTER- -HR2


This page is intentionally blank.

57205759

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 306
Serial Number: 4278
DMM2/XL1900/CAT3412E

52192606 FILTER, OIL


PIPING,MAIN FILTER- -HR2

4
57205759

3 Not Shown

Figure 157 :FILTER, OIL


X355722 REV02
page 307 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

52192606 FILTER, OIL

REF. PART NO. QTY. UNIT DESCRIPTION

001 50343490 1 EA ELEMENT, FILTER 3 MICRON

PIPING,MAIN FILTER- -HR2


002 95000014 1 EA O- -RING
003 57009110 1 EA KIT, REPAIR (Includes constant rise cam assy.)
004 57009128 1 EA SWITCH, ELECTRIC

57205759

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 308
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248304 COC/HOC ASSY

10
COC/HOC ASSY

17
8 18
1

14 18
15 19
16 20

22
35 35
57248304

8 24
26 26
27 27
28
28
29
21 23
21

25 29

DRAIN MANIFOLD

Figure 158 :COC/HOC ASSY


D58249699 REV07
page 309 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248304 COC/HOC ASSY

2
1
3
11

COC/HOC ASSY
12 4
13
34
10

7
6
8
14
8 15
18 16
32
19 17
20 18

33 14
15
16

57248304
17 11
18
12
13
34

22

Figure 159 :COC/HOC ASSY


D58249699 REV07

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 310
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248304 COC/HOC ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 52250529 1 EA OIL COOLER


COC/HOC ASSY

57003238 1 EA D SECTION,COMP
57398513 1 EA D VALVE, THERMAL OIL CTL
57003220 1 EA D SECTION,HYD
57398505 1 EA D VALVE, THERMAL OIL CTL
002 52193976 1 EA FRAME,HOC &
003 52193984 1 EA PLATE,FRONT,
004 50622588 1 EA RING,FAN 48
005 52246881 1 EA GUARD
006 57098147 1 EA FAN,6- -BLADE
007 58249764 1 EA MOUNT,MOTOR
008 57155376 1 EA MOTOR, HYDRAULIC
52234879 1 EA D CAM RING
009 58249681 2 EA SUPPORT
010 58249665 1 EA GUARD,COOLER
011 95934857 36 EA SCREW, CAP- -1/4- -20 X 1- -1/4
012 95934766 36 EA WASHER, LOCK- -1/4 PLATED
013 95931564 36 EA NUT, HEX- -1/4- -20
57248304

014 95934584 28 EA SCREW, CAP- -3/8- -16 X 1- -1/2


015 95937413 28 EA WASHER, LOCK- -3/8 PLATED
016 95922894 28 EA NUT, HEX- -3/8- -16
017 95104147 8 EA SCREW, CAP- -1/2- -13 X 1
018 95081824 10 EA WASHER, LOCK- -1/2
019 95104196 2 EA SCREW, CAP- -1/2- -13 X 2
020 95077798 2 EA NUT, HEX- -1/2- -13
021 95329876 2 EA FITTING, HYD
022 57047417 1 EA GUARD
023 95371704 1 EA FITTING, HYD
024 95341665 1 EA FITTING, HYD- -90 DEG
025 95279055 1 EA FITTING, HYD
026 56898778 2 EA ADAPTER
027 56883572 2 EA KIT, SPLIT FLANGE

page 311 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57248304 COC/HOC ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

028 57040784 2 EA HOSE ASSY

COC/HOC ASSY
029 57004020 1 EA HOSE ASSY
032 56984131 1 EA BUSHING
033 95935128 3 EA SCREW, CAP- -3/8- -16 X 2
034 95922183 72 EA WASHER, FLAT- -1/4
035 57181190 2 EA GUSSET

57248304

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 312
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199929 PUMP & DRIVE

12
13
33 5
4 18 18
35
5 33
PUMP & DRIVE

33 14 35 4 36
35 36 14
36
1 6 9
1 11
6
6
9 34
B B 11
15 1
A A
16
17
7
34 8
9
26

46 NOT SHOWN
47 NOT SHOWN
57199929

36

27
29
33
30 28
31 34 35
32 51
37 52

Figure 160 :PUMP & DRIVE


D57199929 REV03
page 313 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199929 PUMP & DRIVE

REF. PART NO. QTY. UNIT DESCRIPTION

001 52247129 2 EA PUMP, HYDRAULIC- -7.25CU.IN

PUMP & DRIVE


004 57089476 1 EA PUMP,DOUBLE/92979L
57032997 1 EA D KIT,SEAL
005 57352536 1 EA DRIVE, PUMP - - 3 HOLE (See figure 161)
006 52227154 2 EA BRACKET
007 95104485 4 EA SCREW,CAP
008 95077301 4 EA NUT,HEX STOP- -5/8- -11
009 95229373 8 EA WASHER,LOCK- -NO. 4
011 95104436 8 EA SCREW, CAP- -5/8- -11 X 1- -1/2
012 95055018 2 EA SCREW, CAP- -1/2- -13 X 1- -1/2
013 95238150 2 EA WASHER, LOCK- -1/2
014 95065868 4 EA SCREW, SET- -1/2- -13 X 1/2
015 95087268 4 EA SCREW, CAP- -5/8- -11 X 1- -3/4
016 95064705 4 EA WASHER, FLAT- -5/8
017 95081790 4 EA WASHER, LOCK- -5/8
018 50057132 6.00 LB OIL, GEAR
026 56986599 2 EA WASHER
027 95341665 4 EA FITTING, HYD- -90 DEG

57199929
028 95280186 2 EA FITTING, HYD
029 95280194 2 EA FITTING, HYD- -90 JIC/ORING
030 57213936 4 EA BLOCK, FLANGE
031 95013702 16 EA SCREW, SOCK- - 5/8- -11 X 2
032 95357604 4 EA ADAPTER, 90DEG- -ORING/JIC
033 57503682 2 EA LINK, MAIN PUMP CONTROLS
034 52153210 2 EA BRACKET- -CABLE MTG
035 56789571 2 EA YOKE,CLEVIS
036 95067609 2 EA SCREW, CAP- -1/4- -20 X 3/4
037 95666996 4 EA FITTING, HYD
046 95086567 4 EA O- -RING
047 95209425 16 EA WASHER, LOCK- -5/8
051 56789589 2 EA PIN,CLEVIS
052 95211900 2 EA PIN,COTTER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 314
Serial Number: 4278
DMM2/XL1900/CAT3412E

57352536 DRIVE, PUMP - - 3 HOLE


PUMP & DRIVE

25
26
10 30
9
1
11 10
2

28
12
9
22
10
11 10 28
3

13 27
29
9
10
23 11
4
24 14
10
18
57199929

10
17
8
19
10

11

7
16
20
21
15

Figure 161 :DRIVE, PUMP - - 3 HOLE


E57352528 REV 00
page 315 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57352536 DRIVE, PUMP - - 3 HOLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 59551127 1 EA HOUSING, GEARBOX

PUMP & DRIVE


002 59572917 1 EA ADAPTER, SAE B
003 50597624 1 EA ADAPTER, SAE C
004 50597624 1 EA ADAPTER, SAE C
005 50597632 1 EA ADAPTER, PUMP D
006 50597640 1 EA ADAPTER, INPUT
007 50595115 1 EA SHAFT, INPUT
008 50597657 1 EA PINION
009 50597665 3 EA GEAR
010 95200663 9 EA BEARING
011 50717735 4 EA O- -RING
012 50597434 1 EA O- -RING
013 95045324 1 EA O- -RING
014 95045324 1 EA O- -RING
015 50717743 1 EA O- -RING
016 50717750 1 EA SEAL, OIL
017 50597442 1 EA RING,SNAP
018 95223475 1 EA RING, RETAINING

57199929
019 50594761 4 EA STUD
020 50943240 16 EA NUT
021 50597475 16 EA WASHER,STAR
022 52143195 1 EA SLEEVE, ADAPTER
023 59516096 1 EA SLEEVE, SPLINE
024 59516096 1 EA SLEEVE, SPLINE
025 59677831 1 EA BREATHER
026 59551242 1 EA BUSHING, REDUCER
027 59514976 1 EA PLUG, MAGNETIC
028 59551259 4 EA PLUG, OIL LEVEL
029 59551267 1 EA PLUG
030 59551275 1 EA ELBOW

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 316
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091696 PIPING, MAIN PUMP- -CAB SIDE

61
57 57
10 9
MAIN PUMP PIPING (CAB SIDE)

22
70
76

69
4
5
50
51 23
18 20

68
81
19
21
67
2 78
68 77
79 81
77 67 68
73 78 81
28
27
26 6
64
25
57091696

24
24 4
47
45
1

46
1
24 2
74
75 73
25
5
62 51
74 50
28 41

Figure 162 :PIPING, MAIN PUMP- -CAB SIDE


D57091696 REV03
page 317 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091696 PIPING, MAIN PUMP- -CAB SIDE

40
54
53
11 36 9
10 18
52 18

MAIN PUMP PIPING (CAB SIDE)


53 35

17
A 13 37
39 B
38

35 33
38
3
7
58
59

57091696
60

34
42
80 37 14 46

43
TO 2 PORT OF SHUTTLE VALVE 34

15
66
32
43 72
80
39 47
33

TO 1 PORT OF SHUTTLE VALVE

Figure 163 :PIPING, MAIN PUMP- -CAB SIDE


D57091696 REV03

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 318
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091696 PIPING, MAIN PUMP- -CAB SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 52198173 3 EA HOSE ASSY.


MAIN PUMP PIPING (CAB SIDE)

002 57004004 2 EA HOSE ASSY.


003 57106429 2 EA VALVE , DIVERTER (See figure 164)
004 57194532 1 EA BRACKET, P.O. CHECK
005 57047821 1 EA VALVE, PRESS/90517L
006 57168031 2 EA VALVE, CHECK- -VENTABLE
007 57068629 1 EA PLATE MTG.
009 50459155 1 EA VALVE
010 57244352 1 EA VALVE, PUMP RELIEF
011 95356903 2 EA FITTING, HYD.
012 95357604 2 EA ADAPTER 90 DEG, O- -RING/JIC
013 95419594 1 EA FITTING, HYD.
014 95341665 1 EA FITTING, HYD. 90 DEG.
015 95280186 1 EA FITTING, HYD.
017 95365094 1 EA ADAPTER 90 DEG, O- -RING/JIC
018 95425104 3 EA FITTING
019 95315289 2 EA FITTING
020 57107708 1 EA FITTING, HYD.
57091696

021 95735346 2 EA FITTING, HYD.


022 95704839 1 EA SWIVEL NUT
023 95263380 1 EA FITTING, HYD.- -NPT/JIC
024 52262631 3 EA FITTING, HYD.
025 95293403 5 EA FITTING, HYD.
026 95287629 2 EA FITTING, HYD.
027 95302113 2 EA FITTING, HYD.
028 95263380 5 EA FITTING, HYD.- -NPT/JIC
032 56992126 1 EA HOSE ASSY.
033 56962400 1 EA HOSE ASSY.
034 52243730 1 EA HOSE ASSY.
035 57065393 1 AS HOSE ASSY.
036 57043655 1 EA HOSE ASSY.
037 56981608 1 EA HOSE ASSY.
038 56968365 1 EA HOSE ASSY.
039 56991391 1 EA HOSE ASSY.
040 57020869 1 EA HOSE ASSY.
041 56964315 1 EA HOSE ASSY.
042 57065781 1 EA HOSE ASSY.

page 319 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091696 PIPING, MAIN PUMP- -CAB SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

043 95316972 2 EA FITTING, HYD.- -NPT/JIC

MAIN PUMP PIPING (CAB SIDE)


045 56964190 1 EA HOSE ASSY.
046 57043234 1 EA HOSE ASSY.
047 56972706 1 EA HOSE ASSY.
050 95934816 4 EA SCREW, CAP 1/4- -20 X 1
051 95931564 4 EA NUT, HEX. 1/4- -20
052 95920674 2 EA SCREW, CAP 3/8- -16 X 1
053 95937413 4 EA WASHER, LOCK 3/8 PLATED
054 95103883 2 EA SCREW, CAP 3/8- -16 X 3- -1/2
057 57244477 1 EA PLATE, VALVE MOUNTING
058 95103859 8 EA SCREW CAP
059 95937413 8 EA WASHER, LOCK 3/8 PLATED
060 95922894 8 EA NUT, HEX. 3/8- -16
061 56919756 2 EA ANGLE
062 57009144 1 EA MANIFOLD
064 95279055 3 EA FITTING, HYD.
065 95280160 1 EA FITTING, HYD.
066 56987951 1 EA HOSE ASSY.

57091696
067 57148041 2 EA ADAPTER
068 95473443 3 EA FITTING, HYD.
069 95652178 1 EA FITTING, HYD.
070 56955867 1 EA FITTING, HYD.
072 95365086 1 EA FITTING, HYD.
073 95419073 2 EA TEE NPT/JIC
074 95257333 2 EA CAP, JIC- -4
075 95263380 1 EA FITTING, HYD. NPT/JIC
076 95473443 1 EA FITTING, HYD.
077 95666996 2 EA FITTING, HYD.
078 59713438 2 EA COUPLING, MIN.
079 57020729 1 EA HOSE ASSY.
080 95655064 2 EA ADAPTER, INT. NPT/ O- -RING
081 95371258 3 EA FITTING, HYD.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 320
Serial Number: 4278
DMM2/XL1900/CAT3412E

57106429 VALVE, DIVERTER


MAIN PUMP PIPING (CAB SIDE)

1 4

1 5 3

6
7
57091696

Figure 164 :VALVE, DIVERTER


D57106429 REV02
page 321 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57106429 VALVE, DIVERTER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106460 1 EA VALVE, 4- -WAY

MAIN PUMP PIPING (CAB SIDE)


57107914 1 EA D KIT, SEAL
002 57106965 1 EA SUBPLATE
003 51076271 1 EA BOLT KIT
004 57107906 2 EA O- -RING
005 51076156 2 EA O- -RING
006 51076172 2 EA O- -RING
007 51076164 4 EA O- -RING
008 57107914 0 EA KIT, SEAL (NOT SHOWN)

57091696

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 322
Serial Number: 4278
DMM2/XL1900/CAT3412E

57115495 PIPING, MAIN PUMP- -DC SIDE

54 33
37

55 19
38
MAIN PUMP PIPING (D.C. SIDE)

57
35
22
39 20

19
55 54
15

14

19

39
38
14
57115495

63 35

14 32
20

56 3
7
55
55

52
3 3

58
17 59
53 18
60
23 16

Figure 165 :PIPING, MAIN PUMP- -DC SIDE


D57115495 REV06
page 323 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57115495 PIPING, MAIN PUMP- -DC SIDE

7 3

MAIN PUMP PIPING (D.C. SIDE)


39

38

32

11
10
9

62 63 35
21 61

57115495
32 20

14

2 21

Figure 166 :PIPING, MAIN PUMP- -DC SIDE


D57115495 REV06

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 324
Serial Number: 4278
DMM2/XL1900/CAT3412E

57115495 PIPING, MAIN PUMP- -DC SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57071763 2 EA BRACKET


MAIN PUMP PIPING (D.C. SIDE)

002 52251808 8 EA CLAMP ASSY.


003 57106429 2 EA VALVE, DIVERTER (See figure 167)
004 95371258 1 EA FITTING, HYD.
005 52197944 2 EA FITTING, HYD.
006 95328761 2 EA FITTING, HYD.
007 57068629 1 EA PLATE MTG.
009 95103859 8 EA SCREW CAP
010 95937413 8 EA WASHER, LOCK 3/8 PLATED
011 95922894 8 EA NUT, HEX. 3/8- -16
014 56973647 1 EA HOSE ASSY.
015 95365094 1 EA ADAPTER 90 DEG, O- -RING/JIC
016 95280194 2 EA FITTING, HYD. 90 JIC/O- -RING
017 95735346 2 EA FITTING, HYD.
018 95315289 2 EA FITTING
019 95357604 2 EA ADAPTER 90 DEG, O- -RING/JIC
020 56987951 1 EA HOSE ASSY.
021 52251766 11 EA CLAMP ASSY.
57115495

022 95280186 1 EA FITTING, HYD.


023 57244352 1 EA VALVE, PUMP RELIEF
032 57065781 2 EA HOSE ASSY.
035 56992126 1 EA HOSE ASSY.
037 95655064 1 EA ADAPTER INT. NPT/O- -RING
038 52243730 1 EA HOSE ASSY.
039 56962400 1 EA HOSE ASSY.
040 95920674 2 EA SCREW, CAP 3/8- -16 X 1
047 95937413 2 EA WASHER, LOCK 3/8 PLATED
052 95356903 2 EA FITTING, HYD.
053 95419594 1 EA FITTING, HYD.
054 95316972 2 EA FITTING, HYD. NPT/JIC
055 56957319 2 EA HOSE ASSY.
056 57020661 1 EA HOSE ASSY.
057 95280160 1 EA FITTING, HYD.
058 57148041 2 EA ADAPTER
059 59713438 2 EA COUPLING, MIN.
060 95862371 1 EA FITTING, HYD.
061 57262495 2 EA CLAMP ASSY.

page 325 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57115495 PIPING, MAIN PUMP- -DC SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

062 67557736 3 EA CLAMP ASSY.

MAIN PUMP PIPING (D.C. SIDE)


063 57106437 1 EA CHANNEL
064 95371258 1 EA FITTING, HYD.
065 95473443 1 EA FITTING, HYD.

57115495

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 326
Serial Number: 4278
DMM2/XL1900/CAT3412E

57106429 VALVE, DIVERTER


MAIN PUMP PIPING (D.C. SIDE)

1 4

1 5 3

6
7
57115495

Figure 167 :VALVE, DIVERTER


D57106429 REV02
page 327 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57106429 VALVE, DIVERTER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106460 1 EA VALVE, 4- -WAY

MAIN PUMP PIPING (D.C. SIDE)


57107914 1 EA D KIT, SEAL
002 57106965 1 EA SUBPLATE
003 51076271 1 EA BOLT KIT
004 57107906 2 EA O- -RING
005 51076156 2 EA O- -RING
006 51076172 2 EA O- -RING
007 51076164 4 EA O- -RING
008 57107914 0 EA KIT, SEAL

57115495

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 328
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194912 PIPING, DOUBLE PUMP

45
44
15
DOUBLE PUMP PIPING

15 43
42
7 7
14 8 8 53
FROM PRESSURE PORT
AT RELIEF VALVE 9
6 1
7 1
FROM RELIEF VALVE
40
17 42
2
TO HOC INLET
(ITEM #12)
TO PORT A ON
TO PORT B ON
HOC/COC FAN MTR.
HOC/COC FAN MTR.
16
18
23
22 TO CHECK VALVE CROSS (ITEM 2)
54
37 31 3 7 27
32 30
21 TO PORT A ON
25 BULKHD. IN CONSOLE
21
29
5 30
19
57194912

28
14 TO PORT Z ON
BULKHD. IN CONSOLE

40
14

15
3
17
4
19 18
27 16

10 12
26

Figure 168 :PIPING, DOUBLE PUMP


D57194912 REV02
page 329 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194912 PIPING, DOUBLE PUMP

40
14

DOUBLE PUMP PIPING


15
3
17
4
19 18
27 16

10 12
26

PORT EE

PORT Z
26
11 12 16
PORT V 17
6
18
TO HOC

57194912
OUTLET

PORT A 13
PORT L TO
24 CHECK
TO PORT 33 VALVE
P2 ON
CROSS
27 DBL.PMP. OIL SUPPLY FOR
DUST CURTAIN 41
RETURN FROM WATER 55
INJECTOR MOTOR 38
RETURN FROM HOIST VALVE 54
AND DUST COLLECTOR 39
RETURN FROM WATER 36
35
INJECTOR FLOW CONTROL 39 20 34
OIL SUPPLY FOR
ROD SUPPORT
RETURN FROM RELIEF VALVE AT
CHAIN WRENCH DIR. CONTROL VALVE

Figure 169 :PIPING, DOUBLE PUMP


D57194912 REV02

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 330
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194912 PIPING, DOUBLE PUMP

REF. PART NO. QTY. UNIT DESCRIPTION

001 52158128 1 EA VALVE, CHECK


DOUBLE PUMP PIPING

002 95415774 1 EA FITTING, HYD.


003 52265329 1 EA VALVE, RELIEF /90523L
004 95293403 1 EA FITTING, HYD.
005 57131914 1 EA ADAPTER
006 95219762 2 EA FITTING, HYD.
007 95279329 5 EA FITTING, HYD.
008 95279881 2 EA FITTING, HYD.
009 95219853 1 EA FITTING, HYD.
010 56973647 1 EA HOSE ASSY.
011 57486565 1 EA VALVE- -PRESS RELIEF
012 95219853 1 EA FITTING, HYD.
013 95279857 1 EA FITTING- -STR. EXT. NPT
014 56973605 1 EA HOSE ASSY.
015 56954233 2 EA HOSE ASSY.
016 57007486 2 EA HOSE ASSY.
017 56954134 1 EA HOSE ASSY.
018 57367856 1 EA HOSE ASSY.
57194912

019 57005696 1 EA HOSE ASSY.


020 57200396 1 EA MOUNT, RELIEF VALVE
57200420 1 EA D ANGLE, MOUNT
95446670 1 EA D COUPLING
021 95372363 2 EA FLANGE
022 56883572 1 EA KIT, SPLIT FLANGE
023 56898778 1 EA ADAPTER
024 95315230 1 EA FITTING, HYD.
025 95341079 1 EA FITTING, HYD.
026 52226164 1 EA FITTING, HYD.
027 58191974 1 EA HOSE ASSY.
028 95033593 1 EA PLUG, PIPE 1/4 SQ. HEAD
029 95055281 4 EA SCREW CAP AH
030 95086518 2 EA O- -RING
031 95068177 4 EA CAPSCREW
032 95263380 1 EA FITTING, HYD. NPT/JIC
033 95280095 1 EA FITTING TEE, INT. NPT
034 95279386 4 EA FITTING, HYD.
035 52198405 2 EA FITTING, HYD.

page 331 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57194912 PIPING, DOUBLE PUMP

REF. PART NO. QTY. UNIT DESCRIPTION

036 56996911 2 EA FITTING, HYD.

DOUBLE PUMP PIPING


037 95038030 1 EA BUSHING, PIPE- -REDUCING
038 52198058 1 EA FITTING, HYD.
039 95219747 2 EA FITTING, HYD.
040 95396768 4 EA CLAMP, HOSE
041 95084562 2 EA NUT, HEX. MACHINE 3/8- -16
042 56950256 1 EA PLATE WELDNG
043 56950272 1 EA CLAMP ASSY. 1- -1/2 PIPE
044 56950231 1 EA PLATE COVER
045 95958369 2 EA SCREW, CAP 1/4- -20 X 2- -3/4
053 56963135 1 EA BRACKET
054 59713438 2 EA COUPLING, MIN
055 95264958 1 EA FITTING, HYD.

57194912

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 332
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199341 PIPING, SUCTION

9 10
SUCTION PIPING

D.C. SIDE 11
MAIN PUMP CAB SIDE
7 MAIN PUMP
8

(SERVO
INLET PORT) 4

1
11 FRONT FACE
10
57199341

OF ENGINE
9
PUMP
7 DRIVE DRIVE
8 COUPLING

DOULBE
4 PUMP

2 POWER PACK BASE

Figure 170 :PIPING, SUCTION


D57199341 REV00
page 333 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57199341 PIPING, SUCTION

REF. PART NO. QTY. UNIT DESCRIPTION

001 95316873 1 EA ELBOW, PIPE

SUCTION PIPING
002 57155764 2 EA HOSE ASSY.
004 95280194 2 EA FITTING, HYD. 90 JIC/O- -RING
007 95380325 1 EA FLANGE
008 95086625 1 EA O- -RING
009 95085502 1 EA NIPPLE, PIPE
010 95013728 4 EA SCREW, CAP
011 95081790 4 EA WASHER, LOCK 5/8

57199341

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 334
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350753 TOWER RAISING CYL & PIPG

2 7
Tower Raising Cylinder
(In Lowered Position)
TOWER RAISING CYL. & PIPING

Tower
1

Tower
Support
57350753

Tower Raising Cylinder


(In Raised Position)

19

10
Check Valve To port A on
6 Spool Valve
To port B on
12 6 Spool Valve
15
16
17

Figure 171 :TOWER RAISING CYL & PIPG


D57208928 REV01
page 335 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350753 TOWER RAISING CYL & PIPG

3
3 7

TOWER RAISING CYL. & PIPING


8 8

2 8

57350753
1

3
11 6
5

Top of Main Frame

Figure 172 :TOWER RAISING CYL & PIPG


D57208928 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 336
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350753 TOWER RAISING CYL & PIPG


TOWER RAISING CYL. & PIPING

19
9

19 19
18
24 21
23
22
9
Cab
21
Tower Raising 18 21
Spool
9

24 21
23
22

Tower
57350753

Support 19
1
B Port
A Port

18
9
21
20
Ca 19
b
6 Spool
Valve
18 24
23
22

Figure 173 :TOWER RAISING CYL & PIPG


D57208928 REV01
page 337 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350753 TOWER RAISING CYL & PIPG

REF. PART NO. QTY. UNIT DESCRIPTION

001 57350761 2 EA CYLINDER, HYDRAULIC (See figure 174)

TOWER RAISING CYL. & PIPING


002 57266496 2 EA PIN, RAISING
57052003 1 EA D PIN
57052011 1 EA D RETAINER
003 95201281 4 EA FITTING, LUBE
004 57184129 2 EA PLATE, KEY
005 95053047 4 EA SCREW, CAP HEX. 1/2- -13 X 1- -1/4
006 95081824 4 EA WASHER, LOCK 1/2
007 57052110 2 EA BAR, FLAT
008 95223418 2 EA RING, RETAIN
009 95264966 2 EA FITTING, HYD.
010 95330692 4 EA ADAPTER 90 DEG, O- -RING/JIC
011 57182537 2 EA PIN, TOWER RAISING
012 95922233 4 EA WASHER, FLAT 3/8
015 95937413 2 EA WASHER, LOCK 3/8 PLATED
016 95103727 2 EA SCREW, CAP
017 95301859 4 EA CLAMP, HOSE
018 56956725 2 EA HOSE ASSY.

57350753
019 56956147 4 EA HOSE ASSY.
020 57109290 1 EA PLATE, MOUNTING
021 95219721 6 EA FITTING, HYD.
022 95364162 4 EA U- -BOLT
023 95931564 8 EA NUT, HEX. 1/4- -20
024 95934766 8 EA WASHER, LOCK 1/4 PLATED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 338
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350761 CYLINDER, HYDRAULIC

12
TOWER RAISING CYL. & PIPING

17
18
6
5

8 9 10
7

16

20
57350753

13

21

19 4 2
3
11

14
11

Figure 174 :CYLINDER, HYDRAULIC


C57350761 REV00
page 339 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350761 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57357170 0 EA SEAL KIT (See figure 175)

TOWER RAISING CYL. & PIPING


002 57249476 1 EA O- -RING
003 57357188 4 EA SLYD RING
004 57357196 1 EA AQ SEAL ASSY.
005 57357204 1 EA O- -RING
006 57357212 1 EA BACK- -UP
007 57357220 1 EA STEPSEAL
008 57357238 1 EA SLYDRING
009 57357246 1 EA STEP SEAL
010 57322109 1 EA EXCLUDER
011 56944390 1 EA LOCKNUT
012 57244907 1 EA SCREW, SET 1/4- -28 X 2
013 57357253 1 EA SPACER
014 57348088 1 EA VALVE, CHECK
015 57249500 2 EA PORT PLUG (NOT SHOWN)
016 57357261 2 EA O- -RING
017 57340812 1 EA HEADCAP
018 57357279 1 EA HEAD

57350753
019 57357287 1 EA PISTON
020 57357295 1 EA ROD ASSY.
021 57357303 1 EA TUBE ASSY.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 340
Serial Number: 4278
DMM2/XL1900/CAT3412E

57357170 SEAL KIT


TOWER RAISING CYL. & PIPING

6
5

8 9 10
7

(Not Part of Seal Kit)


57350753

4 2
3

11

Figure 175 :SEAL KIT


C57350761 REV00
page 341 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57357170 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57249476 1 EA O- -RING

TOWER RAISING CYL. & PIPING


003 57357188 4 EA SLYDRING
004 57357196 1 EA AQ SEAL ASSY.
005 57357204 1 EA O- -RING
006 57357212 1 EA BACK- -UP
007 57357220 1 EA STEPSEAL
008 57357238 1 EA SLYDRING
009 57357246 1 EA STEPSEAL
010 57322109 1 EA EXCLUDER

57350753

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 342
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350522 PIPING, JACKS

Dust
Collector
Side 11
JACKS PIPING

5
5
4

4
11

13
9 2
13 13

10

From Bulkhead To Front


Dust Manifold X Drain Manifold
2 10 8 Cab Side
Collector
Side 9 Dust Collector Side

Rear
9

10 3
57350522

1
Front Drain Manifold

Cab Side 8
Cab Side Rear
11
12
5 5

4 4

13
1

10
3

Figure 176 :PIPING, JACKS


D57350522 REV00
page 343 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350522 PIPING, JACKS

Cab Bulkhead

JACKS PIPING
X

8
Dust
Collector
Rear
Side
J 3 Extend
Extend 2 3 Retract
G
Retract 2 H
E Cab Side
F 9
C 1 Extend
1 Retract

57350522
3 Rear
1 14
15
16
10 17
Cab Bulkhead 18 3

Cab Side

Figure 177 :PIPING, JACKS


D57350522 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 344
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350522 PIPING, JACKS

REF. PART NO. QTY. UNIT DESCRIPTION

001 56995582 2 EA HOSE ASSY.


JACKS PIPING

002 57350571 2 EA HOSE ASSY.


003 57350563 2 EA HOSE ASSY.
004 57350266 3 EA ADAPTER, G. LEVELING JACK
005 57350423 3 EA ADAPTER, G. LEVELING JACK
008 52244449 1 EA HOSE ASSY.
009 57005704 1 EA HOSE ASSY.
010 56973084 2 EA HOSE ASSY.
011 50429356 2 EA VALVE, 2- -WAY
012 50429455 2 EA BRACKET, VALVE
013 59621078 4 EA FITTING, HYD. LONG 90 DEG.
014 50034826 2 EA CLAMP, HOSE
015 95242368 1 EA NUT, HEX. JAM 1/4- -20
016 95934766 1 EA WASHER, LOCK 1/4 PLATED
017 95094298 1 EA WASHER, FLAT 1/4
018 95934568 1 EA SCREW, CAP 1/4- -20 X 2
57350522

page 345 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57350522 PIPING, JACKS

JACKS PIPING
This page is intentionally blank.

57350522

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 346
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

86

9
PIPING ASSY, TOWER

45
63
7 62
61

43

6
43

95 9
65 48

66
43

35 7
68

1 8
43
57091688

45 8
49
85
69 84
35 44
39
24 36
48 5
68 43
4
24 3
25 1 5
26
35 36

46 2 41 3

Figure 178 :PIPING ASSY, TOWER


D57091688 REV08
page 347 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

26
24
25

PIPING ASSY, TOWER


69

7
6

69

7 26
25
24

6
74
10
26
25

57091688
24
11
49 75
50
75
42 11
35
42
26
25
24
10
92 35 10
35 26
1 10 25
24

Figure 179 :PIPING ASSY, TOWER


D57091688 REV08

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 348
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

76 46 138 NOT SHOWN


56
98
PIPING ASSY, TOWER

91
54 119
92 78 118
114
76 109 111
77 79 108 102
107 16 94
94 51
115 15 91
13 92

46 12 98
76 37
35 56
98 57 55
77
94 38 79
126 91 119 76 137
125 98
124 91 92 126
123 125
119 94 94 16 89
109 114 26
108 102 25 79
107 24 27
51 26
15 25 109 51
108
13 29 107
57091688

30 51 12
12 31 15 83
55 79 13
14
104 21
14 32 105
104 40 33 137 118 106
105 34 80 57 32 23
106 130 46 56
129 33 70
128 34
127 111 116 29
30 20
103 31
60
90 59
89 97 58
56 28 20
119 88 26
118 25
126 21
128 125 22
103
122 87 16 27
46 26
25
100

Figure 180 :PIPING ASSY, TOWER


D57091688 REV08
page 349 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

96 84 64 65
67
65

PIPING ASSY, TOWER


66

28 31 34 85 95
27 26 30 33 95
26 25 29 32 45
25
72 46

19 28 19
26
25
71

27
26
25

18
47 17 24
73 25
46 26

57091688
45

145
70 144
71
141
32
22 33 133
34
21
117 46
15 134
120 99 142
121

132
135
136 131 135
143 136 143

Figure 181 :PIPING ASSY, TOWER


D57091688 REV08

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 350
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER


PIPING ASSY, TOWER

76

77

40
76

77
115

139
13 37
79
140
57091688

112
DRAIN MANIFOLD (TOP)
115

113
99

137

Figure 182 :PIPING ASSY, TOWER


D57091688 REV08
page 351 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57071557 6 EA TUBE ASSY

PIPING ASSY, TOWER


002 57201212 1 EA TUBE ASSY
003 57071888 1 EA TUBE ASSY
004 57071672 2 EA TUBE ASSY
005 57071896 1 EA TUBE ASSY
006 57071565 2 EA TUBE ASSY
007 57071789 2 EA TUBE ASSY
008 57071656 1 EA TUBE ASSY
009 57071649 1 EA TUBE ASSY
010 57071664 2 EA TUBE ASSY
011 57071573 2 EA TUBE ASSY
012 57106239 1 EA TUBE ASSY
013 57106247 1 EA TUBE ASSY
014 95011052 1 EA COUPLING
015 95279022 2 EA FITTING,HYD
016 95344719 2 EA OUTLET BODY
017 57071581 11 EA TUBE ASSY
018 57071631 1 EA TUBE ASSY

57091688
019 57071615 3 EA TUBE ASSY
020 57051849 2 AS TUBE ASSY
021 57106445 1 EA PIPE,1NPT
022 95488177 84.00 IN CONDUIT, 1/2 RIGID
023 95157608 1 EA PIPE, 2.5 NPT
024 95430229 43 EA U- -BOLT
025 95931564 232 EA NUT, HEX- -1/4- -20
026 95934766 116 EA WASHER, LOCK- -1/4 PLATED
027 95364477 9 EA U- -BOLT
028 95335154 6 EA U- -BOLT, 1/4ROD X 1 PIPE
029 95357216 6 EA U- -BOLT
030 95922894 24 EA NUT, HEX- -3/8- -16
031 95937413 12 EA WASHER, LOCK- -3/8 PLATED
032 95481800 3 EA U- -BOLT
033 95077798 12 EA NUT, HEX- -1/2- -13
034 95081824 6 EA WASHER, LOCK- -1/2
035 57262503 16 EA CLAMP ASSY
036 57262495 12 EA CLAMP ASSY
037 57262479 6 EA CLAMP ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 352
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

038 50664754 2 EA CLAMP ASSY


PIPING ASSY, TOWER

039 57071771 2 EA CHANNEL


040 57106437 2 EA CHANNEL
041 57006942 1 EA CHANNEL, ANCHOR
042 57071722 2 EA CHANNEL
043 52263803 8 EA CLAMP ASSY
044 52251816 2 EA CLAMP ASSY
045 56783020 5 EA KIT, SPLIT FLANGE
046 58235128 13 EA KIT, SPLIT FLANGE
047 57065526 1 EA TUBE ASSY
048 95169660 4 EA SWIVEL, 90DEG- -INT NPT/JIC
049 95415774 2 EA FITTING,HYD
050 57072423 2 EA ADAPTER
051 95219762 2 EA FITTING, HYD
054 57106320 1 EA BAR
055 57106338 1 EA BRACKET
056 56918832 4 EA CLAMP, HOSE
057 56777576 2 EA STEM,MALE
57091688

058 58042623 1 EA SPUD,FEMALE


059 58048901 1 EA COUPLING, HOSE STEM- -2- -1/2
060 58048950 1 EA NUT, SWIVEL- -2- -1/2
061 56940281 1 EA O- -RING,SPLIT FLANGE (20)
062 95475067 4 EA SCREW,CAP
063 95081865 4 EA WASHER, LOCK- -7/16
064 52191459 8 EA ROLLER
065 57071714 2 EA ARM,ROLLER
57071904 1 EA D BAR
56796022 1 EA D COLLAR,SET
066 57071730 1 EA SHAFT,ROLLER
067 95200093 15 EA WASHER, FLAT- -3/4
068 57071763 2 EA BRACKET
069 57071680 8 EA BRACKET
070 57192676 2 EA BRACKET, PIPE
071 57051898 1 EA PLATE
072 57204075 2 EA TUBE RACK
073 57071755 4 EA TUBE,SQUARE
074 57071698 1 EA BRACKET

page 353 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

075 57071706 1 EA BRACKET

PIPING ASSY, TOWER


076 57106288 5 EA TRAY
077 57106304 9 EA BAR
078 57106312 1 EA BAR
079 57106346 8 EA SUPPORT
080 57106353 1 EA SUPPORT
083 57109241 1 EA VALVE,CHECK
084 57065674 1 EA HOSE ASSY
085 57065658 1 EA HOSE ASSY
086 57065757 1 EA HOSE ASSY
087 57109001 1 EA HOSE ASSY
088 57109001 1 EA HOSE ASSY
089 57106569 1 EA HOSE ASSY
090 56954282 1 EA HOSE ASSY
091 57106486 1 EA HOSE ASSY
092 57106486 1 EA HOSE ASSY
094 57106551 2 EA HOSE ASSY
095 57004046 8 EA HOSE ASSY

57091688
096 57122145 3 EA HOSE ASSY
097 95282331 88.00 IN HOSE, AIR- -R40 BULK
098 95282331 324.00 IN HOSE, AIR- -R40 BULK
099 56973605 1 EA HOSE ASSY
100 57130692 1 EA BAR
102 95344214 2 EA OUTLET BODY
103 95279378 2 EA FITTING, HYD
104 57106478 1 EA PIPE
105 95317830 1 EA NIPPLE PIPE
106 95278933 2 EA ELBOW, PIPE
107 57106452 1 EA PIPE,1NPT
108 95085627 1 EA NIPPLE
109 95069324 2 EA ELBOW
111 52175809 1 EA BOX, STONCO
112 57117459 1 EA BAR, 3/4 X 18 LG
113 57117467 1 EA BAR, 3/4 X 9 LG
114 95488177 7.00 IN CONDUIT, 1/2 RIGID
115 57205528 1 EA ANGLE
116 57358145 1 EA CABLE, HOSE RESTRAINT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 354
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

117 95272084 1 EA COUPLING, 1/2 CONDUIT


PIPING ASSY, TOWER

118 95488177 92.00 IN CONDUIT, 1/2 RIGID


119 95488177 54.00 IN CONDUIT, 1/2 RIGID
120 95245221 2 EA CONNECTOR, STRAIGHT- -1/2
121 95333209 2.50 FT CONDUIT, FLEX- -1/2
122 57143091 1 EA TRAY, HOSE
123 56947518 1 EA FITTING, HYD
124 95219754 1 EA FITTING, HYD
125 95344818 4 EA COVER, 1/2
126 95344867 4 EA GASKET, COVER- -1/2
127 52240439 2 EA PLATE,TAPPED
128 95256723 2 EA CLAMP- -1/2
129 95865937 2 EA SCREW, CAP- -1/4- -20X1/2ZINC
130 95934766 2 EA WASHER, LOCK- -1/4 PLATED
131 57349946 1 EA BRACKET,CHECK & COUNTER
132 50462944 1 EA VALVE, CHECK- -DBL PILOT OP
133 56949431 4 EA HOSE ASSY
134 95303368 2 EA ADAPTER, STR- -JIC/O- -RING
135 95943668 4 EA SCREW, CAP- -5/16- -18X1- -3/4
57091688

136 95934303 4 EA WASHER, LOCK- -5/16 PLATED


137 57205304 2 EA GUSSET
138 57205312 1 EA GUSSET (NOT SHOWN)
139 57205320 1 EA GUSSET
140 56959786 1 EA BAR,FLAT
141 57273716 1 EA VALVE, COUNTER BALANCE
142 95303368 2 EA ADAPTER, STR- -JIC/O- -RING
143 95303335 4 EA FITTING, HYD
144 52240959 8 EA PLATE, TAPPED
145 52236783 2 EA CLAMP ASSY, 1/2

page 355 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57091688 PIPING ASSY, TOWER

PIPING ASSY, TOWER


This page is intentionally blank.

57091688

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 356
Serial Number: 4278
DMM2/XL1900/CAT3412E

ELECTRICAL SYSTEM
SECTION
ELECTRICAL SYSTEM

page 357 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

ELECTRICAL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 358
Serial Number: 4278
DMM2/XL1900/CAT3412E

57202715 ALARM, PROPEL

17
10
1
8 17
ALARM, PROPEL

10
TO CIRCUIT BREAKER

PROPEL ALARM LIGHT 17 7


1

14
PORT MM

3 6
4
5 7
OPERATORS CAB
57202715

2
32
D.C. JUNCTION BOX
42
52
TO CAB
62
72

1 9
2 10
10 17 5
(C) (NO) 15 2
17

11
RED WIRE TO BLUE
WIRE IN BOX
BLACK WIRE TO GROUND

14

Figure 183 :ALARM, PROPEL


D57202715 REV 00
page 359 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57202715 ALARM, PROPEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 56927478 1 EA SWITCH

ALARM, PROPEL
002 57366387 1 EA ALARM, BACKUP- -12 TO 36VDC
032 57014672 1 EA ANGLE
042 95938544 2 EA SCREW, CAP- -5/16- -18 X 3/4
052 95929782 2 EA NUT, HEX- -5/16- -18
062 95934303 2 EA WASHER, LOCK- -5/16 PLATED
072 95922225 4 EA WASHER, FLAT- -5/16
003 95865937 4 EA SCREW, CAP- -1/4- -20X1/2ZINC
004 95922183 4 EA WASHER, FLAT- -1/4
005 95934766 4 EA WASHER, LOCK- -1/4 PLATED
006 95263380 1 EA FITTING, HYD- -NPT/JIC
007 56964224 1 EA HOSE ASSY
008 95484408 1 EA TERMINAL
009 95920674 2 EA SCREW, CAP- -3/8- -16 X 1
010 95937413 2 EA WASHER, LOCK- -3/8 PLATED
011 95386587 1 EA TERMINAL,RNG
014 56762248 4 EA CONNECTOR, SPLICE
015 50247709 4.00 IN TUBING, VINYL

57202715
017 56921406 2 EA TERMINAL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 360
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS

25 NOT SHOWN
41 NOT SHOWN
50 NOT SHOWN
51 NOT SHOWN
NIGHT LIGHTS

52 NOT SHOWN
55 NOT SHOWN
1 64

1
64
64 33
F 49

64 1
46
1
F
1

1
57446668

1
C
1 1 G
38
37
49
33 33
A G 16
C

A H
16

H
28
45 20 22 24

Figure 184 : NIGHT LIGHTS


D57446668 REV00
page 361 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS

18

NIGHT LIGHTS
VIEW- - A
3 3 9
10
11

26
22

33 40 40 33
1
OR
2
60

57446668
7
61
62
63 14
40 8 15
33

26 16 57

33

40 33
26 33
22 40

TOP VIEW OF CAB

Figure 185 : NIGHT LIGHTS


D57446668 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 362
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS

46 16 42
42
43 43
NIGHT LIGHTS

44 44
22 1 40
47 40
22
33
20 1
16
16 64

48
16 58 7

43
44
57446668

40
22
8
27

16

Figure 186 : NIGHT LIGHTS


D57446668 REV00
page 363 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS

NIGHT LIGHTS
40

57
33
57

57
DETAIL- -J 5

64

57446668
VIEW - -G

54 57
16 33

22
20 DETAIL- -J
20 24
16
21

28

SECTION- -H

Figure 187 : NIGHT LIGHTS


D57446668 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 364
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS


NIGHT LIGHTS

1
57446668

40

33 WIRING BOX
49

EXISTING
CONDUIT

DUST COLLECTOR

Figure 188 : NIGHT LIGHTS


D57446668 REV00
page 365 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57147282 8 EA LAMP, FLOOD- -70W HALOGEN

NIGHT LIGHTS
002 57147290 1 EA LAMP, SPOT- -70W/24V HALOGN
003 56993660 2 EA SWITCH, TOGGLE
005 52153855 1 EA PLATE,FLAT- -6X1/4X8- -1/2 LG
007 525809 2 EA BOX, STONCO
008 52240959 4 EA PLATE, TAPPED
009 95076808 13 EA NUT,HEX- -5/8- -18
010 95329314 13 EA TERMINAL, WIRE
011 95748802 12 EA TIE, CABLE
014 95928982 4 EA SCREW, CAP- -1/4- -20 X 3/4
015 95934766 4 EA WASHER, LOCK- -1/4 PLATED
016 52236783 15 EA CLAMP ASSY, 1/2
52240439 1 EA D PLATE,TAPPED
95256723 1 EA D CLAMP- -1/2
95934766 1 EA D WASHER, LOCK- -1/4 PLATED

57446668
95865937 1 EA D SCREW, CAP- -1/4- -20X1/2ZINC
50625946 2 EA CONNECTOR
018 57091274 2 EA BREAKER, CIRCUIT- -20 AMP
020 95272084 4 EA COUPLING, 1/2 CONDUIT
021 954887 42.50 IN CONDUIT, 1/2 RIGID
022 95245221 8 EA CONNECTOR, STRAIGHT- -1/2
024 95361390 1 EA CONNECTOR, 1/290 DEG
025 50613330 13 EA HUB, CONDUIT- -1/2
026 95333209 8.83 FT CONDUIT, FLEX- -1/2
027 95245049 48.00 IN CONDUIT, FLEX- -1/2SEALTITE
028 95245049 20.00 IN CONDUIT, FLEX- -1/2SEALTITE
033 58150103 900.00 IN WIRE, ELECTRICAL
037 57394603 1 EA RELAY, DPDT 24V COIL
038 56921398 8 EA TERMINAL
040 52243862 9 EA CONNECTOR
041 95094314 13 EA WASHER, FLAT- -5/8
042 95344719 2 EA OUTLET BODY
043 95344867 2 EA GASKET, COVER- -1/2
044 95344818 2 EA COVER, 1/2
045 954887 84.00 IN CONDUIT, 1/2 RIGID
046 954887 72.00 IN CONDUIT, 1/2 RIGID
047 95245049 12.00 IN CONDUIT, FLEX- -1/2SEALTITE
048 95245049 18.00 IN CONDUIT, FLEX- -1/2SEALTITE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 366
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS

REF. PART NO. QTY. UNIT DESCRIPTION

049 57358830 120.00 IN CONDUIT, 3/8 NYLON


NIGHT LIGHTS

050 95922076 13 EA SCREW, ROUND HD- -6- -32 X 1


051 950767 13 EA NUT, MACHINE- -HEX, #6- -32
052 95341525 13 EA WASHER, #6 INTERNAL STAR
054 95245049 72.00 IN CONDUIT, FLEX- -1/2SEALTITE
055 95365367 13 EA TERMINAL,RNG
057 52181450 5 EA CLAMP, LOOM
058 50625839 1 EA BUSHING, CONDUIT
060 57157885 13 EA HOUSING, 4X6 LIGHT
061 57028540 13 EA BAR, TAPPED
062 95934550 13 EA SCREW, CAP- -3/8- -16 X 3/4
063 95922233 13 EA WASHER, FLAT- -3/8
064 57157893 4 EA LAMP, TRAP- -70W HALOGEN
57446668

page 367 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57446668 NIGHT LIGHTS

NIGHT LIGHTS
This page is intentionally blank.

57446668

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 368
Serial Number: 4278
DMM2/XL1900/CAT3412E

OPTIONS
SECTION
OPTIONS

page 369 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

OPTIONS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 370
Serial Number: 4278
DMM2/XL1900/CAT3412E

57088866 SKIRT ASSY.

12
22
21 39
38
39
21
SKIRT ASSEMBLY

11

7 20 24
35 25
1 6 37 14 26
13
18 38
19 39
20 15
18
4 19
20

Side View 5
3
57088866

21

20
35
37

18
19
20
1

9
18 3
3 20 41
35 42
36 43 20
35
37
4
End View

Figure 189 :SKIRT ASSY.


D57088866 REV02
page 371 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57088866 SKIRT ASSY.

21 23
29 39 30 10 NOT SHOWN
40 44 NOT SHOWN

SKIRT ASSEMBLY
16 3 29
21 30

3
16
13

24 28
7 Plan View
25
26

57088866
18
29 19
28 30 20
17 8

11
27

5
29 30 24
21 25
26

24 2
Console Bulkhead 25
Connections 26
28

Figure 190 :SKIRT ASSY.


D57088866 REV02

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 372
Serial Number: 4278
DMM2/XL1900/CAT3412E

57088866 SKIRT ASSY.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57108045 1 EA DOOR SKIRT


SKIRT ASSEMBLY

002 57108052 1 EA DOOR SKIRT


003 57194888 2 EA SKIRT, SIDE
004 57194896 1 EA SKIRT, FRONT
005 57194904 1 EA SKIRT, REAR
006 57264996 2 EA MOUNT SKIRT
007 57265001 2 EA MOUNT SKIRT
008 57265019 1 EA MOUNT SKIRT
009 57265027 1 EA MOUNT SKIRT
010 57265035 2 EA BAR SKIRT (NOT SHOWN)
011 57265043 1 EA MOUNT SKIRT
012 57194854 2 EA MOUNT, CYLINDER
013 57194847 2 EA MOUNT, SKIRT
014 57265076 2 EA MOUNT SKIRT
015 57265084 2 EA MOUNT SKIRT
016 57265092 2 EA MOUNT SKIRT
017 57265100 2 EA MOUNT SKIRT
018 95920724 38 EA SCREW, CAP- -1/4- -20 X 1- -1/2
57088866

019 95937413 34 EA WASHER, LOCK- -3/8 PLATED


020 95922894 42 EA NUT, HEX- -3/8- -16
021 57309650 2 EA CYLINDER, HYDRAULIC (See figure 191)
022 57268112 1 EA PIN, CYLINDER
023 52251766 4 EA CLAMP ASSY
024 57265498 4 EA PIN, CLEVIS
025 95200093 4 EA WASHER, FLAT- -3/4
026 95018982 4 EA PIN, COTTER- -3/16 X 1- -1/2
027 95279501 2 EA FITTING, HYD
028 56955636 2 EA HOSE ASSY
029 56974629 1 EA HOSE ASSY
030 56956733 1 EA HOSE ASSY
035 95922233 10 EA WASHER, FLAT- -3/8
036 58174681 172.00 IN CHAIN BULK- -1/4
037 95235347 4 EA BOLT, EYE
038 57268120 2 EA PIN, CYLINDER
039 95490942 4 EA PIN, COTTER- -1/8 X 2- -3/4
040 57117822 1 EA SKIRT,CYLINDER MOUNT
041 95934592 1 EA SCREW, CAP- -3/8- -16 X 2- -1/4

page 373 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57088866 SKIRT ASSY.

REF. PART NO. QTY. UNIT DESCRIPTION

042 95922183 1 EA WASHER, FLAT- -1/4

SKIRT ASSEMBLY
043 95931564 1 EA NUT, HEX- -1/4- -20
044 52151420 2 EA ADAPTER (NOT SHOWN)

57088866

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 374
Serial Number: 4278
DMM2/XL1900/CAT3412E

57309650 CYLINDER, HYDRAULIC

5 14
SKIRT ASSEMBLY

13

11

12 3

15

10
57088866

1 NOT SHOWN

Figure 191 :CYLINDER, HYDRAULIC


C57309650 REV01
page 375 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57309650 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57039695 1 EA KIT,SEAL (NOT SHOWN)

SKIRT ASSEMBLY
003 57242554 1 EA LOCKNUT
004 57012684 3 EA SCREW, SET
005 57012676 3 EA PLUG, NYLON
007 57326795 1 EA O- -RING
008 57326803 2 EA U- -CUP
009 57224081 1 EA O- -RING
010 57224099 1 EA RING, BACK- -UP
011 57326811 1 EA U- -CUP
012 57224123 1 EA WIPER
013 57242596 1 EA HEADCAP
014 57242604 1 EA HEAD
015 57326829 1 EA PISTON

57088866

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 376
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545337 INJECTION, WATER 8GPM

J
14

14
2
1
INJECTION, WATER 8GPM

50 65 1 29
SEE DETAIL A

2
J
D

28
30
37

3
57

56 57
DISCHARGE
55
56

54
54

55
54 55
53

37
SEE DETAIL K

53
57545337

MAIN AIR PIPING

RETURN
BLK U
SUPPLY

51
52
B

B
C
C

52

52
DISCHARGE

RETURN
BLK V
BLK W

Figure 192 :INJECTION, WATER 8GPM


D57545337 REV000
page 377 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545337 INJECTION, WATER 8GPM

EE DD CCBBAA

INJECTION, WATER 8GPM


Z Y
X W
V U
T S 51 41
R Q SUPPLY
P N
M L RETURN
K J 54 41
H G DISCHARGE 41
F E DISCHARGE
53 SUPPLY
D C
RETURN
60
B A

61
62 VIEW C- -C
VIEW B- -B
80

1
66

57545337
8
6 67

7 1
8
67
68
5
4 69
66
74
74
SECTION F- -F
7 5

69 SECTION D- -D

Figure 193 :INJECTION, WATER 8GPM


D57545337 REV000

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 378
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545337 INJECTION, WATER 8GPM

88
86
MAIN AIR PIPING
86
INJECTION, WATER 8GPM

87
70

84
CONSOLE AIR
PRESSURE GAUGE
PORT (REF)
19

71

DETAIL K
85 37

56 38
31 18 35 17
57 36
26
37
65
49
57545337

44
1
16

72

78
79
14

2 VIEW J- -J

Figure 194 :INJECTION, WATER 8GPM


D57545337 REV000
page 379 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545337 INJECTION, WATER 8GPM

INJECTION, WATER 8GPM


57 34 46
43

73
32 55 DISCHARGE
54

10

43
46
12 40
39

56 34
45 54
47 H
15
VIEW H- -H

55

57545337
32 H
57
73

10

12

56

DETAIL A

Figure 195 :INJECTION, WATER 8GPM


D57545337 REV000

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 380
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545337 INJECTION, WATER 8GPM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57442998 1 EA TANK,WATER,400 GAL


INJECTION, WATER 8GPM

002 50219518 1 EA FILLER, TANK- -2.5 NPT


57497190 1 EA D HEAD ASSY,FILLER- -2.5NPT
003 57066151 1 EA TUBE
95038105 1 EA D BUSHING, PIPE- -REDUCING
57066144 1 EA D TUBE
004 57108706 2 EA SPACER
005 57066136 2 EA SUPPORT,TANK
006 57108730 2 EA BOLT
007 95267712 4 EA NUT, HEX SLOTTED- -3/4- -10
008 95081808 4 EA WASHER, LOCK- -3/4
010 57545311 1 EA PUMP & MOTOR
012 57545329 1 EA BASE, 8 GPM BEAN
014 52254190 1 EA GAUGE, FUEL
015 95329983 1 EA FITTING, HYD- -JIC/O- -RING
016 56954753 1 EA VALVE,RELIEF
017 56775760 1 EA STRAINER
018 56883994 1 EA VALVE, CHECK
57545337

019 58047853 1 EA VALVE, CHECK


026 95041059 1 EA ELBOW,PIPE- -90 DEG, 3/4NPT
028 95281119 2 EA PLUG, PIPE- -2- -1/2 SQ HEAD
029 95227682 2 EA PLUG PIPE
030 95320933 1 EA PLUG,PIPE- -1 SQ HEAD
031 95219762 1 EA FITTING, HYD
032 95357570 2 EA FITTING, HYD
033 95482808 2 EA PLUG- -PIPE (NOT SHOWN)
034 95303392 1 EA FITTING
035 95315230 1 EA FITTING, HYD
036 95279857 1 EA FITTING, STR- -EXT NPT
037 56973043 1 EA HOSE ASSY
038 95033619 1 EA PLUG, PIPE- -1/2 SQ HEAD
039 95657730 1 EA FITTING, HYD
039 95280095 1 EA FITTING, TEE- -INT NPT
040 50836220 1 EA FITTING HYD
041 95279501 3 EA FITTING, HYD
042 58123399 1 EA COVER (NOT SHOWN)
043 58117375 1 EA VALVE, BALL- -3/4

page 381 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57545337 INJECTION, WATER 8GPM

REF. PART NO. QTY. UNIT DESCRIPTION

044 95446654 1 EA COUPLING

INJECTION, WATER 8GPM


045 95920674 4 EA SCREW, CAP- -3/8- -16 X 1
046 95084125 1 EA NIPPLE, PIPE
047 95937413 4 EA WASHER, LOCK- -3/8 PLATED
049 95403309 1 EA TEE, NPT/JIC
050 95524666 2 EA PLUG 2
051 56955610 1 EA HOSE ASSY
052 56949456 3 EA HOSE ASSY
053 57005951 1 EA HOSE ASSY
054 56980964 1 EA HOSE ASSY
055 58204736 1 EA HOSE ASSY
056 57136764 1 AS HOSE ASSY
057 56992118 1 EA HOSE ASSY
060 50518984 1 EA VALVE, FLOW CONTROL
061 95934766 2 EA WASHER, LOCK- -1/4 PLATED
062 95239521 2 EA NUT, HEX- -1/4- -20
065 58247412 1 EA TUBE
95038105 1 EA D BUSHING, PIPE- -REDUCING

57545337
57268054 1 EA D TUBE
066 57108698 4 EA MOUNT
067 95104592 4 EA SCREW, CAP- -3/4- -10 X 1
068 57108748 2 EA BOLT
069 95272902 4 EA PIN, COTTER- -1/8 X 2
070 95315222 1 EA FITTING, HYD
071 95219747 1 EA FITTING, HYD
072 95243069 1 EA NIPPLE, PIPE
073 95302121 2 EA FITTING, HYD
074 95069571 4 EA WASHER, FLAT- -3/4
075 52253804 0.25 GL OIL,ENGINE (NOT SHOWN)
078 50903236 1 EA BREATHER
079 95037941 1 EA BUSHING,PIPE
080 50129865 2 EA SCREW MACH
084 95317434 1 EA FITTING, HYD
085 57245920 1 EA VALVE, 2- -WAY/N.C. 3/4
086 95293403 2 EA FITTING, HYD
087 57004004 1 EA HOSE ASSY
088 95002085 1 EA BUSHING, REDUCE- -3/4TO 1/4

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 382
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

56 119
98 90 101
M K 56
LUBE, CENTROMATIC ANGLE

5 6
99
54 22 54 22 56
53
56 29 99 23 23 17
53 24 56 119 24 38 100 24 48
106 119 16 21 54 23 28119
54 15 24 81
105 119 103 53 22 37
23 21 32 28 48 7
22 107 49 98
28
119 7 85
L J F

28
53 102 38 G
93 12 36 28 12 54 5 21 41 21 29 40 21 39 21
54 120 21 95 49 44
21 53 21104 10 98 11945
54 51 51 7
119 22
119 53 97 23
44 21 35 54 24
137 96 56
54 21
43
78
H G
57443152

7 8
51 22 121 22
23 121 46 43 23
35 24 24
56 56
18
51
137 138
139
78
78

48
137
138
84 108
78 119

Figure 196 :LUBE, CENTROMATIC ANGLE


D57089690 REV04
page 383 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

79 SUPPLY
56

116 84

LUBE, CENTROMATIC ANGLE


91 90 6 81
119 55 119 81 48 22 29
34 53 119
81 53 23 48
A 28 32 30 31 24 53
28

44 B 116
119 28 33 D 31
52 78 90 92
53 87
54 E
85
119
82 C

86 91
119 116

67
93 94

56 E

57443152
MAIN AIR

5 48
22 92
23
22 24
23
22 24
23 48 6
24
7
116 56
A
54 56
C

116

81 81 82 13 86 13
21 87
21

Figure 197 :LUBE, CENTROMATIC ANGLE


D57089690 REV04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 384
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

3 2
117 118
26
78 LUBRICANT SUPPLY 125
TO INJECTORS
2
LUBE, CENTROMATIC ANGLE

11
AIR SUPPLY
27 25 FROM FILTER
129 126 76 REG. & LUBER
60
4
125 23 11
24 SUPPLY TO
TO VENT VALVE
INJECTORS
128 14
3
10
AIR SUPPLY FROM 19
116 AIR RECEIVER 20
142
143
57443152

154
152
132
131
147
57
153
155 MAIN AIR
MANIFOLD
64
59 141
116
140

BAY AREA OF CAB CONSOLE

Figure 198 :LUBE, CENTROMATIC ANGLE


D57089690 REV04
page 385 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

LUBE, CENTROMATIC ANGLE


43 43

151 151

75

75 75
71 113

113

113

69

23 49

57443152
24 71
73 71 49

49 75
75 68

75
151
151 69
70
150
114 65
74
67

Figure 199 :LUBE, CENTROMATIC ANGLE


D57089690 REV04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 386
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE


LUBE, CENTROMATIC ANGLE

134

134 133

119

84
135 135
6
103
133

44

103
133 103

84
136 54

56 56
57443152

22
23 22
24 54 23
24
114
6
6
9
9

TOP TOWER SUPPORT TOP TOWER SUPPORT


PIN CAB SIDE PIN D.C. SIDE
REAR TOWER SUPPORT REAR TOWER SUPPORT
PIN CAB SIDE PIN D.C. SIDE
FRONT TOWER SUPPORT FRONT TOWER SUPPORT
PIN CAB SIDE PIN D.C. SIDE

Figure 200 :LUBE, CENTROMATIC ANGLE


D57089690 REV04
page 387 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

56 54

LUBE, CENTROMATIC ANGLE


A 22
FRONT FRAME 23 B
EQUIPMENT BAY 24 POWER PACK
BASE D.C. SIDE
56 48

C
9 7 POWER PACK
22 48 BASE CAB SIDE 56
JACK CYLINDER 23
CAB SIDE FRONT 24
JACK CYLINDER
CAB SIDE REAR
JACK CYLINDER 9 6
D.C. SIDE FRONT 22
JACK CYLINDER 23
D.C. SIDE REAR 24
MAIN SHAFT REAR
9 6
MAIN SHAFT FRONT

TOWER RAISING CYLINDER

22 TOWER RAISING CYLINDER


23
24 MAIN SHAFT FRONT
56 48 MAIN SHAFT REAR

57443152
E CAROUSEL CYLINDER
D CLEVIS BELOW SWING
CAB SIDE FRAME F
REAR SIDE BOX BEAM CYLINDER 56
OSCILLATION
56 NEXT TO JACK 54
YOKE D.C.SIDE

9 22
6 23
22 24
23
24
TRACK PIVOT CAB SIDE 5 9
9 8
OSC. YOKE PIVOT SWING CYLINDER
BLIND END
TRACK PIVOT D.C. SIDE
SWING ARM PIVOT
REAR JACK CAB SIDE
CAROUSEL PIVOT
REAR JACK D.C. SIDE
SWING CYLINDER ROD END

SWING ARM PIVOT & STOP

Figure 201 :LUBE, CENTROMATIC ANGLE


D57089690 REV04

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 388
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

54

G
H
No.1 UPRIGHT 48
OF TOWER No.1 UPRIGHT
LUBE, CENTROMATIC ANGLE

22 OF TOWER
D.C. SIDE
23 CABT SIDE
24
22
54 23
47
24
J
ROD SUPPORT 8
TOWER PIVOT
LOWER ROLLER 56 UPRIGHT
ROD SUPPORT 9
LOWER PIVOT 56 54
ROD SUPPORT 7
UPPER ROLLER 47
ROD SUPPORT
UPPER PIVOT 9
TOWER LOCKING PIN 22
ROD SUPPORT 23
LOWER PIVOT 24
ROD SUPPORT
22 UPPER ROLLER
23 ROD SUPPORT 7
24 UPPER PIVOT 9
54 ROD SUPPORT
LOWER ROLLER
K TOWER PIVOT D.C.SIDE
TOWER RAISING
CROSSMEMBER
56 TOWER PIVOT D.C.SIDE
22 TOWER PIVOT CAB SIDE
23
24 TOWER PIVOT CAB SIDE
57443152

54
9 6 56
L M
TOWER RAISING
CYLINDER CAB SIDE No.9 UPRIGHT No.11 CROSSMEMBER
SWING ARM OF TOWER OF TOWER
CENTER PIVOT D.C. SIDE 54
TOWER RAISING
CYLINDER D.C. SIDE
7
9 56
22
INJECTOR OUTPUT
ADJUSTMENT
SWING CYLINDER 23
BLIND END 24
MINIMUM (ADJUSTMENT IN) SWING ARM PICOT
5
HALF 9
CAROUSEL PIVOT
SWING CYLINDER
MAXIMUM (ADJUSTMENT OUT) ROD END
HOIST SHEAVE REAR
RECOMMENDED SETTING MAY BE
ADJUSTED UP OR DOWN ACCORDING HOIST SHEAVE FRONT
TO REQUIREMENTS IN THE FIELD.

Figure 202 :LUBE, CENTROMATIC ANGLE


D57089690 REV04
page 389 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57089682 1 EA LUBE KIT

LUBE, CENTROMATIC ANGLE


002 57070724 1 EA PUMP LINCOLN
57209843 1 EA D PUMP TUBE ASM.
57209827 1 EA D KIT, PUMP TUBE REPAIR
57209850 1 EA D MOTOR, AIR
57209835 1 EA D KIT, AIR MOTOR REPAIR
003 57070740 1 EA VALVE VENT
004 57070856 2 EA COVER, DRUM
005 57070757 6 EA INJECTOR, SL1/2 BANK
006 57070765 4 EA INJECTOR, SL1/3 BANK
007 57070773 2 EA INJECTOR, SL1/4 BANK
008 57070781 48 EA INJECTOR,SL1/5 BANK
009 57070849 1 EA CAP, COVER
010 57070732 1 EA FILTER REG.
011 57046864 1 EA VALVE, RELIEF
012 57071359 3 EA SUPPORT PIPE
013 57071367 2 EA SUPPORT PIPE
014 57071375 2 EA TIE BAR

57443152
015 57071383 2 EA BRACKET
016 57071391 6 EA BRACKET
017 57071409 5 EA BRACKET
018 57071417 1 EA BRACKET
019 95235370 2 EA BOLT,EYE
020 95077822 2 EA NUT, HEX- -3/4- -10
021 95335154 16 EA U- -BOLT, 1/4ROD X 1 PIPE
022 95935128 26 EA SCREW, CAP- -3/8- -16 X 2
023 95922894 36 EA NUT, HEX- -3/8- -16
024 95937413 36 EA WASHER, LOCK- -3/8 PLATED
025 95416731 1 EA NUT, SWIVEL TEE
026 95264966 1 EA FITTING, HYD
027 95279535 1 EA FITTING, HYD
028 95446498 8 EA TEE 1 IN
029 95648275 4 EA ELBOW,PIPE
030 95072732 1 EA UNION,PIPE
031 57071250 2 EA PIPE,1 NPT
032 57071268 2 EA PIPE,1 NPT
033 95266730 1 EA NIPPLE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 390
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

034 57071276 1 EA PIPE,1 NPT


LUBE, CENTROMATIC ANGLE

035 57071284 1 EA PIPE,1 NPT


036 57065591 1 EA PIPE 1 NPT
037 57071300 1 EA PIPE,1 NPT
038 57065401 2 EA PIPE
039 57071326 1 EA PIPE,1 NPT
040 57071334 1 EA PIPE,1 NPT
041 57071342 1 EA PIPE,1 NPT
043 52226479 2 EA HOSE ASSY
043 56964265 4 EA HOSE ASSY
044 56966302 4 EA HOSE ASSY
045 56964208 2 EA HOSE ASSY
046 56992043 1 EA HOSE ASSY
047 95731873 5 EA FITTING,HYD
048 95279493 7 EA FITTING, HYD
049 95396768 10 EA CLAMP,HOSE
051 95279022 2 EA FITTING,HYD
052 95219853 1 EA FITTING, HYD
57443152

053 95038063 11 EA BUSHING


054 95219713 18 EA FITTING, HYD
055 95730990 1 EA TEE, NPT/JIC
056 95033601 14 EA PLUG, PIPE- -3/8 SQ HEAD
057 95033593 2 EA PLUG, PIPE- -1/4 SQ HEAD
058 95395737 1 EA FITTING
059 95263380 2 EA FITTING, HYD- -NPT/JIC
060 95049177 2 EA NIPPLE,PIPE
062 95931564 32 EA NUT, HEX- -1/4- -20
063 95934766 32 EA WASHER, LOCK- -1/4 PLATED
064 50294818 1 EA VALVE, BALL- -1/2
065 57071920 2 EA MANIFOLD
067 95064192 8 EA SCREW, DRIVE- -#6 X 1/4
068 56965759 1 EA HOSE ASSY
069 56975980 1 EA HOSE ASSY
070 57004020 1 EA HOSE ASSY
071 57068488 10 EA STRAP
073 95920674 8 EA SCREW, CAP- -3/8- -16 X 1
074 95201281 8 EA FITTING, LUBE

page 391 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

075 95278917 4 EA FITTING, HYD

LUBE, CENTROMATIC ANGLE


076 56955651 1 EA HOSE ASSY
078 56973605 1 EA HOSE ASSY
079 56961774 2 EA HOSE ASSY
081 57100281 3 EA HOSE ASSY
082 57043226 2 EA HOSE ASSY
084 56992522 2 EA HOSE ASSY
085 57044729 4 EA HOSE ASSY
086 56974587 4 EA HOSE ASSY
087 56953896 1 EA HOSE ASSY
088 56961774 1 EA HOSE ASSY
089 56964216 2 EA HOSE ASSY
090 52226479 3 EA HOSE ASSY
091 58081662 1 EA HOSE ASSY
092 56961337 1 EA HOSE ASSY
093 57044745 2 EA HOSE ASSY
094 57004012 2 EA HOSE ASSY
095 57107385 1 AS HOSE ASSY

57443152
096 56954050 1 EA HOSE ASSY
097 52198173 1 EA HOSE ASSY
098 56964166 3 EA HOSE ASSY
099 56953870 2 EA HOSE ASSY
100 56955982 1 EA HOSE ASSY
101 57010142 2 EA HOSE ASSY
102 56954043 1 EA HOSE ASSY
103 52226461 3 EA HOSE ASSY
104 56971930 1 EA HOSE ASSY
105 57015521 2 EA HOSE ASSY
106 56964232 1 EA HOSE ASSY
107 52226479 1 EA HOSE ASSY
108 57010142 1 EA HOSE ASSY
110 57034357 6 EA HOSE ASSY
113 57200933 2 EA HOSE ASSY.
114 56964224 1 EA HOSE ASSY
116 56964380 1 EA HOSE ASSY
117 95286902 1 EA FITTING
118 95323358 1 EA FITTING, STR- -EXT NPT RUN

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 392
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

REF. PART NO. QTY. UNIT DESCRIPTION

119 95368338 51 EA CLAMP, HOSE


LUBE, CENTROMATIC ANGLE

120 95301859 1 EA CLAMP, HOSE


121 95301875 4 EA CLAMP, HOSE
122 95928982 50 EA SCREW, CAP- -1/4- -20 X 3/4
123 95931564 50 EA NUT, HEX- -1/4- -20
124 95922183 50 EA WASHER, FLAT- -1/4
125 57069411 0 EA FLANGE MTG.
126 57116824 2 EA CLAMP- -.75 DIA
128 95446647 1 EA COUPLING
129 95789764 1 EA FITTING,HYD
131 95243457 1 EA NIPPLE
132 95038147 1 EA BUSHING
133 56973639 2 EA HOSE ASSY
134 56964349 1 EA HOSE ASSY
135 57089674 4 EA FITTING,LUBE
136 95652947 1 EA TEE, JIC
137 95204335 1 EA CROSS 1PIPE
138 95219762 2 EA FITTING, HYD
139 95033148 1 EA BUSHING,PIPE
57443152

140 58037581 1 EA VALVE- -GATE


141 95034955 1 EA NIPPLE, PIPE
142 95069571 4 EA WASHER, FLAT- -3/4
143 95081808 2 EA WASHER, LOCK- -3/4
144 57443145 1.00 DR GREASE- -MOBILGREASE 28 (NOT SHOWN)
147 57312555 1 EA TIMER, 24VDC - - 3 WATTS
147 57312563 1 EA VALVE, SOLENOID- -3WAY/2POS
150 95287629 4 EA FITTING, HYD
151 95263380 4 EA FITTING, HYD- -NPT/JIC
152 95958708 4 EA SCREW, TRUSS HD- -10- -24 X 1
153 95335154 1 EA U- -BOLT, 1/4ROD X 1 PIPE
154 95086005 4 EA NUT,HEX MACHINE- -NO.12- -24
155 95931564 2 EA NUT, HEX- -1/4- -20

page 393 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57443152 LUBE, CENTROMATIC ANGLE

LUBE, CENTROMATIC ANGLE


This page is intentionally blank.

57443152

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 394
Serial Number: 4278
DMM2/XL1900/CAT3412E

57376048 WIGGINS CENTRAL SERVICE

2 5
9 11 11
11
DIESEL FUEL
WIGGINS CENTRAL SERVICE

ENGINE OIL HYDRAULIC OIL 42


10

VIEW A- -A
TANK
11 11 11
39 40 41 ACCESS
COVER

WATER
31 REC. OIL COOLANT
19 NOT USED
43 NOT USED

VIEW B- -B

RADIATOR
HYDRAULIC
18
TANK
57376048

15 RECEIVER

34

25
26
27

ENG. OIL

WATER
TANK
15
34
24
31
16 FUEL TANK

21 21 17

Figure 203 :WIGGINS CENTRAL SERVICE


E57376048 REV01
page 395 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57376048 WIGGINS CENTRAL SERVICE

RADIATOR

WIGGINS CENTRAL SERVICE


27 27
26 26 32
25 25 23
24 24 37 38 22
B 30
15
DRAIN
MANIFOLD
28
36 29

RECEIVER
B 4 32
44 A 3 35
20

12
1
7
A 8
HYDRAULIC 13
TANK 14

57376048
RADIATOR
HYDRAULIC
TANK
27
27 26
26 42 25
25 6 24 RECEIVER
24
42
6 42
6

AUX.
WATER WATER
TANK TANK

FUEL TANK
33 10

Figure 204 :WIGGINS CENTRAL SERVICE


E57376048 REV01

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 396
Serial Number: 4278
DMM2/XL1900/CAT3412E

57376048 WIGGINS CENTRAL SERVICE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50695964 1 EA CAP


WIGGINS CENTRAL SERVICE

002 57107815 1 EA NAMEPLATE


003 50695972 1 EA NIPPLE, RECEIVER- -HYD
004 50695998 1 EA CAP, HYD RECEIVER
005 56893670 1 EA NAMEPLATE
006 56997554 3 EA BREATHER, FUEL CAP
007 56997539 1 EA RECEIVER, FUEL
008 56997547 1 EA CAP, FUEL
009 56893662 1 EA NAMEPLATE, DIESEL FUEL
010 57108201 1 EA BRACKET, FILL
011 95921599 12 EA SCREW,ROUND HD- -T- -U DRIVE
012 57208407 1 EA HOSE ASSY
013 57042913 1 EA HOSE ASSY
014 57330540 1 EA HOSE ASSY
015 95219747 3 EA FITTING, HYD
016 95279147 1 EA FITTING, HYD
017 95286910 1 EA ELBOW
018 95280186 1 EA FITTING, HYD
57376048

019 95038295 1 EA BUSHING, PIPE (NOT SHOWN)


020 95302147 1 EA SWIVEL- -90DEG,INT NPT/JIC
021 95279105 2 EA FITTING, HYD
022 59729566 1 EA NOZZLE, COOLANT
023 57142945 1 EA PLUG, COOLANT
024 95654216 3 EA CLAMP, HOSE
025 95044020 3 EA SCREW, CAP- -1/2- -13 X 1- -1/8
026 95077798 3 EA NUT, HEX- -1/2- -13
027 95081667 3 EA WASHER, FLAT- -1/2
028 57142952 1 EA NOZZLE, WATER TANK
029 57142960 1 EA PLUG, WATER NOZZLE
030 57142937 1 EA NOZZLE, COMP./REC.
031 57324196 1 EA BRACKET, QUICK- -FILL
032 95279378 2 EA FITTING, HYD
033 95279402 1 EA ELBOW, 90DEG MALE 37DG FL
034 95264958 2 EA FITTING, HYD
035 95315214 1 EA FITTING, HYD
036 56987936 1 EA HOSE ASSY
037 56971542 1 EA HOSE ASSY

page 397 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57376048 WIGGINS CENTRAL SERVICE

REF. PART NO. QTY. UNIT DESCRIPTION

038 57034183 1 EA HOSE ASSY

WIGGINS CENTRAL SERVICE


039 57325011 1 EA NAMEPLATE, WATER
040 57325029 1 EA NAMEPLATE, REC. OIL
041 57325037 1 EA NAMEPLATE, COOLANT
042 95446597 3 EA COUPLING, HALF- -2 NPT
043 95038303 3 EA CAP (NOT SHOWN)
044 95403309 1 EA TEE, NPT/JIC

57376048

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 398
Serial Number: 4278
DMM2/XL1900/CAT3412E

57196339 INDICATOR ASSY, JACK UP


INDICATOR ASSY, JACK UP

1 RETRACT CYLINDER AND POSITION


MOUNTING SO THAT SWITCH TRIPS
APPROXIMATELY 1/16 BEFORE
1 2
CYLINDER IS FULLY RETRACTED

2
2 3 4

3
4
1 5
52
18

TO TERMINAL
BLOCKS
IN CONSOLE
52
57196339

50 18,15
BOX #2
BOX
51 #1

6
7
8
9

Figure 205 :INDICATOR ASSY, JACK UP


D57196339 REV00
page 399 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57196339 INDICATOR ASSY, JACK UP

INDICATOR ASSY, JACK UP


6
7
8
9
BOX #2

BOX
#1

TO TERMINAL
BLOCKS
IN CONSOLE

57196339
31

37

17 39

18 50

20 51
18
18 52
50

TO RIGHT
JACK

18

TO 18 51
JUNCTION
TO JUNCTION ON
BOX #2 52
TOWER SUPPORT

Figure 206 :INDICATOR ASSY, JACK UP


D57196339 REV00

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 400
Serial Number: 4278
DMM2/XL1900/CAT3412E

57196339 INDICATOR ASSY, JACK UP

REF. PART NO. QTY. UNIT DESCRIPTION

001 50518653 3 EA SWITCH, LIMIT


INDICATOR ASSY, JACK UP

002 52243789 3 EA PLATE, MTG


003 95928982 12 EA SCREW, CAP- -1/4- -20 X 3/4
004 95096350 12 EA WASHER, LOCK- -1/4
005 95922183 12 EA WASHER, FLAT- -1/4
006 50623065 1000.00 IN WIRE, 14AWG- -VIOLET
007 50625946 1 EA CONNECTOR
008 95245221 4 EA CONNECTOR, STRAIGHT- -1/2
009 95333209 20.00 FT CONDUIT, FLEX- -1/2
57196339

page 401 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57196339 INDICATOR ASSY, JACK UP

INDICATOR ASSY, JACK UP


This page is intentionally blank.

57196339

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 402
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195083 NO- -BUMP OPTION,ROD CHGR?

CONDUIT BOX

TOWER
NO- -BUMP OPTION,ROD CHGR?

14 16 ROD SUPPORT CONDUIT 16


57195083

ROD CHANGER

TOWER

FEED CYLINDER 7 GUIDE ROD SUPPORT SWITCH

Figure 207 :NO- -BUMP OPTION,ROD CHGR?


D57195083 REV02
page 403 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195083 NO- -BUMP OPTION,ROD CHGR?

NO- -BUMP OPTION,ROD CHGR?


SEAM OF SUPPORT
.35 ARC LENGTH .25
ALONG 0.D. OF TUBE

WIRE #54 SUPPORT

1 UNLOADED SWITCH POSITION

WIRE #57

ROD CHANGER SHOWN


10 IN CLOSED POSITION
11 8

9 NOT SHOWN
12 NOT SHOWN

16
11
18 15
19
17
14

57195083
14
16
ROD SUPPORT
CONDUIT

TOWER

Figure 208 :NO- -BUMP OPTION,ROD CHGR?


D57195083 REV02

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 404
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195083 NO- -BUMP OPTION,ROD CHGR?


NO- -BUMP OPTION,ROD CHGR?

FEED CYLINDER 10_ REF.


.50
2
.83.06
REF. 3.00

GUIDE

11
21
WIRE #54 22
1
13.50
SWITCH PIVOT HEIGHT WIRE #56

7
16

14 13
57195083

FEED
CYLINDER

TOWER

Figure 209 :NO- -BUMP OPTION,ROD CHGR?


D57195083 REV02
page 405 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195083 NO- -BUMP OPTION,ROD CHGR?

(TO SOLENOID ITEM #5)


WIRE #57 WIRE #5

16 42

NO- -BUMP OPTION,ROD CHGR?


46
44 47

WIRE #57 41

TO JUNCTION BOX #1 WIRE #5 45


WIRE #56
16

16
43
WIRE #56 WIRE #5
(TO SOLENOID ITEM #4)

DRAIN MANIFOLD

CAB 5
32

30 33
31 10
26
6 SPOOL SET @ 11

57195083
VALVE 700PSI 25
3 26
34
32
6 SPOOL VALVE
29 34
35 38
11
25 36
26 31
28 40
CONSOLE PORT X
11 37 4
25 40
26 23
27
24 TO FRONT
24 DRAIN
TO FRONT DRAIN 39
MANIFOLD PORT 32 MANIFOLD
PORT 32
TO ROD CHANGER WIRE #S 5, 56 & 57
SOLENOID VALVE TO JUNCTION BOX #1
23 PORT B

FRONT DRAIN MANIFOLD


39

Figure 210 :NO- -BUMP OPTION,ROD CHGR?


D57195083 REV02

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 406
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195083 NO- -BUMP OPTION,ROD CHGR?

REF. PART NO. QTY. UNIT DESCRIPTION

001 50518653 2 EA SWITCH, LIMIT


NO- -BUMP OPTION,ROD CHGR?

002 57194987 1 EA ARM, ADJUSTABLE


003 52236932 1 EA VALVE, PRESSURE- -REMOTE (See figure 211)
004 57194961 1 EA VALVE, 2- -WAY SOLENOID
57323610 1 EA D VALVE, 2- -WAY SOL. CART.
57323636 1 EA D COIL, VALVE
57323628 1 EA D BODY, VALVE
57323636 1 EA D COIL, VALVE
005 57194979 1 EA VALVE, 2- -WAY SOLENOID
007 57196164 2 EA BRACKET, SWITCH
008 57196206 1 EA BLOCK, ACTUATION
009 95958351 2 EA SCREW, CAP- -1/4- -20 X 7/8
010 95971552 4 EA SCREW, CAP HEX HEAD (NOT SHOWN)
011 95934766 13 EA WASHER, LOCK- -1/4 PLATED
012 95922183 2 EA WASHER, FLAT- -1/4 (NOT SHOWN)
013 58150103 50.00 IN WIRE, ELECTRICAL
014 95642260 4 EA TIE, CABLE
015 52240959 1 EA PLATE, TAPPED
57195083

016 52243862 4 EA CONNECTOR


017 58150103 32.00 IN WIRE, ELECTRICAL
018 95865937 1 EA SCREW, CAP- -1/4- -20X1/2ZINC
019 95371092 1 EA CLAMP, HOSE
021 95922183 2 EA WASHER, FLAT- -1/4 (NOT SHOWN)
022 95958351 2 EA SCREW, CAP- -1/4- -20 X 7/8
023 95302121 2 EA FITTING, HYD
024 57004012 1 EA HOSE ASSY
025 95958880 8 EA NUT, HEX- -1/4- -20 (NOT SHOWN)
026 95922324 24 EA WASHER, FLAT- -1/4
027 95928974 2 EA SCREW,CAP- -1/4- -20 X 3 (NOT SHOWN)
028 95934816 4 EA SCREW, CAP- -1/4- -20 X 1
029 95416731 1 EA NUT, SWIVEL TEE
030 95263380 1 EA FITTING, HYD- -NPT/JIC
031 56956303 1 EA HOSE ASSY
032 95419594 2 EA FITTING, HYD
033 95302113 1 EA FITTING, HYD
034 95365086 2 EA FITTING, HYD
035 95473443 1 EA FITTING, HYD

page 407 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57195083 NO- -BUMP OPTION,ROD CHGR?

REF. PART NO. QTY. UNIT DESCRIPTION

036 56955610 1 EA HOSE ASSY

NO- -BUMP OPTION,ROD CHGR?


037 95257333 1 EA CAP, JIC- -4
038 56998875 1 EA HOSE ASSY
039 56974587 1 EA HOSE ASSY
040 95357570 2 EA FITTING, HYD
041 58150111 72.00 IN WIRE, ELECTRICAL- -14/3
042 57358830 11.00 IN CONDUIT, 3/8 NYLON
043 57358830 14.00 IN CONDUIT, 3/8 NYLON
044 95442836 1 EA UNILET,JUNC
045 56984412 3 EA CONNECTOR
046 95922118 2 EA SCREW, RNDHD- -10- -24X1/2 (NOT SHOWN)
047 95922563 2 EA WASHER, LOCK- -NO.10(REG) (NOT SHOWN)

57195083

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 408
Serial Number: 4278
DMM2/XL1900/CAT3412E

52236932 VALVE, PRESSURE- -REMOTE


NO- -BUMP OPTION,ROD CHGR?

4
3
1
2

Plug
95017984
57195083

10
Set Screw
9
8 50798925
6
7
5

Figure 211 :VALVE, PRESSURE- -REMOTE


X357724 REV00
page 409 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

52236932 VALVE, PRESSURE- -REMOTE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50798933 1 EA SEAL,PISTON

NO- -BUMP OPTION,ROD CHGR?


002 95017984 1 EA O- -RING
003 50798925 1 EA SPRING
004 50798909 1 EA CONE
005 50798891 1 EA SEAT
006 52249604 1 EA PISTON
007 52249620 1 EA SLEEVE
008 52249638 1 EA SPRING
009 52249646 1 EA BALL
010 52249588 1 EA KNOB, CONTROL

57195083

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 410
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069106 FIRE PROTECTION SYSTEM

EXHAUST PIPE
SUPPORT
FIRE PROTECTION SYSTEM

17
17
NOZZLE ASSEMBLY
TOP OF
CONSOLE
(TYPICAL)
29 29
MAIN PUMPS POWER PACK AC
Htd.RAULICS GENERATOR
ENGINE
16
FIRE PROTECTION 13
FROM POWER PACK 10
ENGINE CHEMICAL TANK
OPERATORS CAB WALL 5
8
3 41

44
37

33 31 27 10
36
2
9
25 28
2 29 9
5 12 1133
8
32 24 30
57069106

7
6
43
12
23
4 5 42
8
22
17
CAB OUTSIDE WALL

23
MAIN PUMPS POWER PACK AC
Htd.RAULICS ENGINE GENERATOR
25
FIRE PROTECTION 38
16
REAR WALL
OF OPERATORS
CAB
FROM MAIN
BOTTOM OF CAB PUMP CHEMICAL TANK

Figure 212 :FIRE PROTECTION SYSTEM


D57069106 REV 05
page 411 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069106 FIRE PROTECTION SYSTEM

FROM MANUAL ACTUATOR


FROM MANUAL ACTUATOR FOR POWER PACK ENGINE
FOR MAIN PUMPS Htd.RAULICS
47 12 47

12

FIRE PROTECTION SYSTEM


3
44 19
19 41
15
20

TO NOZZLES FOR TO NOZZLES FOR


MAIN PUMP Htd.RAULICS POWER PACK ENGINE

3 41

44
37

33 31 27 10
36
2
9
25 28
2 29 9
5 12 33
8 11
32 24 30

57069106
43
12

5 42
8
17
POWER PACK BASE 28
FROM ENGINE
34 17 CHEMICAL TANK
30
9 2 2
CAT WALK
FROM ENGINE
34 2 34 17 CHEMICAL TANK
33 FUEL TANK
FROM MAIN PUMP
9 CHEMICAL TANK
34 34
16 TOWER A- -FRAME
TO CAB
NOZZLES
33
25 15
13 36

Figure 213 :FIRE PROTECTION SYSTEM


D57069106 REV 05

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 412
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069106 FIRE PROTECTION SYSTEM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57069098 1 EA KIT, FIRE SUPPRESSION (See figure 214)


FIRE PROTECTION SYSTEM

002 57071219 2 EA MOUNT


003 57071201 1 EA MOUNT, FIRE PROTECTION
005 57047557 2 EA NAMEPLATE
008 95064192 8 EA SCREW, DRIVE #6 X 1/4
009 95703625 4 EA FITTING, HYD.
010 95264966 1 EA FITTING, HYD.
011 95675880 2 EA TEE- -INT NPT/JIC/INT NPT
012 95293403 8 EA FITTING, HYD.
013 95219721 6 EA FITTING, HYD.
015 95279402 4 EA ELBOW, 90 DEG. MALE 37 DEG. FL.
016 95279535 3 EA FITTING, HYD.
017 95279212 10 EA FITTING, HYD.
019 95679593 2 EA FITTING, HYD.
020 95383907 2 EA UNION, FEMALE
022 56923139 1 EA FITTING, HYD.
023 56954183 1 EA HOSE ASSY.
024 56955610 1 EA HOSE ASSY.
57069106

025 56956139 1 EA HOSE ASSY.


027 56954209 1 EA HOSE ASSY.
028 56969389 1 EA HOSE ASSY.
029 56958721 3 EA HOSE ASSY.
030 56994569 1 EA HOSE ASSY.
031 56994577 1 EA HOSE ASSY.
032 56949431 1 EA HOSE ASSY.
033 56967920 2 EA HOSE ASSY.
034 58143181 4 EA HOSE ASSY.
036 56954365 1 EA HOSE ASSY.
037 56958770 1 EA HOSE ASSY.
038 95031274 2 EA ELBOW
041 57004012 2 EA HOSE ASSY.
042 57005688 2 EA HOSE ASSY.
043 58170465 2 EA HOSE ASSY.
044 56972714 2 EA HOSE ASSY.
047 95323457 2 EA FITTING, HYD.

page 413 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069106 FIRE PROTECTION SYSTEM

FIRE PROTECTION SYSTEM


This page is intentionally blank.

57069106

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 414
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069098 KIT- -FIRE SUPPRESSION

EXHAUST PIPE
120 SUPPORT
116 110
FIRE PROTECTION SYSTEM

114
110 107 109 109
108
115 NOZZLE ASSEMBLY 107
TOP OF 107
(TYPICAL)
CONSOLE 109
110
MAIN PUMPS POWER PACK AC
Htd.RAULICS ENGINE GENERATOR
119
FIRE PROTECTION
FROM POWER PACK
ENGINE CHEMICAL TANK
OPERATORS CAB WALL 105
104 103
102

107
109
110

130

130
120
116
115
114 108
109
57069106

111
107
109
110

120
115 108
114 109
110
111
CAB OUTSIDE WALL
108
109
110
MAIN PUMPS POWER PACK AC 111
Htd.RAULICS ENGINE GENERATOR
FIRE PROTECTION

REAR WALL
OF OPERATORS
FROM MAIN
CAB
120 115 PUMP CHEMICAL
115 120 BOTTOM OF CAB 116 TANK
116 114
114

Figure 214 :KIT- -FIRE SUPPRESSION


A57069098 REV03
page 415 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069098 KIT- -FIRE SUPPRESSION

FROM MANUAL ACTUATOR


FROM MANUAL ACTUATOR FOR POWER PACK ENGINE
106
FOR MAIN PUMPS Htd.RAULICS 118 126
106 118 126
102

FIRE PROTECTION SYSTEM


102
103

103

TO NOZZLES FOR TO NOZZLES FOR


MAIN PUMP Htd.RAULICS 104 POWER PACK ENGINE
105 105
104 103
102

107
109
110

130
130
120
116
115
114 108
109
111
107

57069106
109
110

120
116 107
115 108 108
114 109 109
110 POWER PACK BASE 110
111 FROM ENGINE
CHEMICAL TANK
CAT WALK
FROM ENGINE
17 CHEMICAL TANK
FUEL TANK
FROM MAIN PUMP
CHEMICAL TANK

TOWER A- -FRAME
TO CAB
NOZZLES

130

Figure 215 :KIT- -FIRE SUPPRESSION


A57069098 REV03

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 416
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069098 KIT- -FIRE SUPPRESSION

REF. PART NO. QTY. UNIT DESCRIPTION

000 57065419 1.00 ST CAPS KIT, BLOW OFF


FIRE PROTECTION SYSTEM

000 57117202 1 EA RECHARGER, DRY CHEMICAL


102 52168234 2 EA TANK, CHEMICAL
56997679 1 EA D DISC, BURST
103 52168374 2 EA BRACKET, TANK MOUNTING
104 52168259 2 EA CARTRIDGE
105 52168267 2 EA BRACKET, CARTRIDGE
106 56997109 2 EA ACTUATOR, PNEUMATIC
107 50583236 6 EA NOZZLE
108 50844059 12 EA BRACKET, NOZZLE
109 52168325 12 EA CAP, BLOW OFF
110 56997141 24 EA LOCKWASHER
111 56997166 6 EA NOZZLE
114 57065427 4 EA ACTUATOR
115 57065435 4 EA BRACKET, ACTUATOR
116 50583251 4 EA CARTRIDGE
118 56990849 2 EA VALVE, CHECK
119 56997216 2 EA LABEL, OPERATING INSTRUCTION
57069106

120 56997224 4 EA SEAL, LEAD WIRE


126 50583228 2 EA VALVE, SAFETY VENT
130 56990872 2 EA TEE, DISTRIBUTION

page 417 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57069098 KIT- -FIRE SUPPRESSION

FIRE PROTECTION SYSTEM


This page is intentionally blank.

57069106

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 418
Serial Number: 4278
DMM2/XL1900/CAT3412E

TOOLS/ACCESSORIES
SECTION
TOOLS/ACCESSORIES

page 419 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

SECTION
This page is intentionally blank.

TOOLS/ACCESSORIES

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 420
Serial Number: 4278
DMM2/XL1900/CAT3412E

57376634 FILTER ELEMENTS


FILTER ELEMENTS

List only, no drawing required.


57376634

Figure 216 :FILTER ELEMENTS


LIST
page 421 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57376634 FILTER ELEMENTS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50903236 2 EA BREATHER

FILTER ELEMENTS
002 57065534 1 EA ELEMENT, FILTER
003 50343490 8 EA ELEMENT, FILTER- -3 MICRON
004 95000014 3 EA O- -RING
005 58148610 2 EA FILTER OIL
006 57294829 2 EA FILTER, FUEL
007 57212011 2 EA ELEMENT,MAINTENANCE

57376634

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 422
Serial Number: 4278
DMM2/XL1900/CAT3412E

57411563 ROD SEAL ASSEMBLY

11
3
4
ROD SEAL ASSEMBLY

12

16
1
2

13
5
9
10

12
7 15
8
57411563

10

3
4
5
10
6
1 2
14
16
7
8
10

Figure 217 :ROD SEAL ASSEMBLY


E57411563 REV002
page 423 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57411563 ROD SEAL ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57411464 1 EA DUST CHUTE, 30 DEG. ANGLE

ROD SEAL ASSEMBLY


002 57249427 1 EA RETAINER, ROD WIPER
003 95934592 8 EA SCREW, CAP- -3/8- -16 X 2- -1/4
004 95937413 8 EA WASHER, LOCK- -3/8 PLATED
005 57372765 2 EA RETAINER, SEAL- -FRONT/BACK
006 57372773 1 EA SEAL, FRONT- -DUSTSHIELD
007 57411993 2 EA RETAINER, SEAL, SIDE
008 57411977 2 EA SEAL, SIDE, DISTSHIELD
009 57372807 1 EA SEAL, REAR- -DUSTSHIELD
010 95429213 24 EA SCREW, SOCHD- -3/8- -16X1- -3/4
011 57291825 2 EA LUG, FRONT, LIFTING
012 57291809 2 EA PIN, HEADED, LUG
013 57291841 2 EA PLATE,STOP,TOP PLATE
014 57247983 1 EA PLATE, SPACER
015 95231460 1 EA PIN COTTER
016 57247975 1 EA PLATE, ROD SEAL TOP

57411563

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 424
Serial Number: 4278
DMM2/XL1900/CAT3412E

57373615 ROD TOOLS 8- -5/8

1
ROD TOOLS 8- -5/8

BUSHING, CENTRALIZER
FORK, AUTO BREAKOUT
THESE ARE
REPRESENTATIVE
DRAWINGS TO
HELP IDENTIFY
PARTS.
3
57373615

4
CHUCK, DETACH BIT SUB

ADAPTER, SPINDLE

5
13

LIFTING BAIL

Figure 218 :ROD TOOLS 8- -5/8


NONE
page 425 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57373615 ROD TOOLS 8- -5/8

ROD TOOLS 8- -5/8


7 NOT SHOWN HERE

GUIDE ROLLER RUBBER PIPE


THESE ARE WIPER
REPRESENTATIVE
DRAWINGS TO
HELP IDENTIFY
PARTS.

57373615
10

LOCK TAB

12

11

LUG
SPACE, SEAL, ROD

Figure 219 :ROD TOOLS 8- -5/8


NONE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 426
Serial Number: 4278
DMM2/XL1900/CAT3412E

57373615 ROD TOOLS 8- -5/8

REF. PART NO. QTY. UNIT DESCRIPTION

001 57110546 1 EA FORK,AUTO B/O- -8- -5/8


ROD TOOLS 8- -5/8

57110553 1 EA D FORK,85/8
57265548 2 EA D RUNNER,FORK
57265522 1 EA D BUSHING,OIL
002 57111007 1 EA BUSHING,CENT- -8- -5/8
003 57110868 1 EA CHUCK,DETACH- -10.63TRI.
004 57090003 1 EA ADAPTER,SPINDLE- -8- -5/8
005 50617265 1 EA LIFTING BAIL- -6 BECO
006 57110520 1 EA BIT SUB- -6 BECO P/6.63R BX
007 57129082 1 EA CHAIN ASSY (See figure 220)
008 57049736 1 EA GUIDE ROLLER- -8- -5/8 PIPE
009 57249765 2 EA RUBBER,PIPE WIPER 8- -5/8
010 57111171 2 EA LOCK TAB
011 57248973 1 EA LUG
012 57291734 1 EA SPACE, SEAL, ROD
57373615

013 50524669 1 EA LIFTING BAIL- -6.63 REG

page 427 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57373615 ROD TOOLS 8- -5/8

ROD TOOLS 8- -5/8


This page is intentionally blank.

57373615

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 428
Serial Number: 4278
DMM2/XL1900/CAT3412E

57129082 CHAIN ASSY


ROD TOOLS 8- -5/8

6
8 7
9
7
9

5
57373615

3 8

Figure 220 :CHAIN ASSY


C57129066 REV 00
page 429 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57129082 CHAIN ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57129132 1 EA PIN

ROD TOOLS 8- -5/8


002 57129140 1 EA SCREW, CHAIN
003 57129157 1 EA NUT
004 57129165 1 EA PIN
005 57129173 1 EA LINK, MASTER
006 57129181 1 EA PIN
007 57129199 85 EA LINK
008 58229790 4 EA BOLT AND NUT
009 57129207 14 EA RIVET

57373615

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 430
Serial Number: 4278
DMM2/XL1900/CAT3412E

57360364 NAMEPLATE, ASSY- -COMMONS


NAMEPLATE, ASSY- -COMMONS

10

1
13

(TOWER)
57360364

Figure 221 :NAMEPLATE, ASSY- -COMMONS


D57360364 REV00
page 431 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57360364 NAMEPLATE, ASSY- -COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57085938 2 EA I- -R LOGO- -STEEL

NAMEPLATE, ASSY- -COMMONS


009 57278871 3 EA DECAL,MACHINE- -DMM2
010 57497927 3 EA DECAL, CORP. NAMEPLATE
013 57362360 1 EA DECAL,IR LOGO- -RED

57360364

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 432
Serial Number: 4278
DMM2/XL1900/CAT3412E

57454233 NAMEPLATE ASSY


NAMEPLATE ASSY

4
2

6 11
57454233

12

Figure 222 :NAMEPLATE ASSY


D57360372 REV00
page 433 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57454233 NAMEPLATE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

002 57454241 1 EA NAMEPLAE,AUX. FUNCTIONS

NAMEPLATE ASSY
004 57454308 1 EA NAMEPLATE, MONITORING
005 57454258 1 EA NAMEPLATE,DRILL/PROPEL
006 57126963 1 EA NAMEPLATE,BRKOUT- -SPANISH
008 57126971 1 EA NAMEPLATE,FLAPS- -SPANISH
011 57126989 1 EA NAMEPLATE,JACKS- -SPANISH
012 57497687 1 EA NAMEPLATE, MODEL I.D.

57454233

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 434
Serial Number: 4278
DMM2/XL1900/CAT3412E

57198293 DECALS, SAFETY- -DMM

1
DECALS, SAFETY- -DMM

Hydraulic Tank (Side)

Derrick Raising
Cylinder
15

Engine Cooler
57198293

25

25

Battery Cover
Operators Console

30 - -NOT SHOWN

Figure 223 :DECALS, SAFETY- -DMM


D57198293 REV05
page 435 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57198293 DECALS, SAFETY- -DMM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57468209 1 EA KIT,SAFETY DECAL & MANUAL

DECALS, SAFETY- -DMM


57140360 2 EA D DECAL,WARNING- -FALL DERRIC
57140477 1 EA D DECAL, CAUTION- -EXCESS OIL
57140345 6 EA D DECAL,WARNING- -ROTAT.PARTS
57140337 4 EA D DECAL,WARNING- -ROTATING PT
57140469 5 EA D DECAL,WARNING- -ROT.BLADE
57140402 1 EA D DECAL, WARNING- -HOT FLUID
57140352 1 EA D DECAL,WARNING- -HIGH PRESS.
57140394 2 EA D DECAL,WARNING- -COMBUST.GAS
57140410 3 EA D DECAL, WARNING- -POWER HEAD
57140428 1 EA D DECAL, WARNING- -HIGH PRESS
57140329 5 EA D DECAL,WARNING- -FALL PWR HD
57140386 2 EA D DECAL,WARNING- -FALL CAROUS
57198392 4 EA D DECAL, WARN- -EXPOSED GEARS
57210387 1 EA D DECAL, DANGER- -HIGH VOLT
57310831 1 EA D DECAL,WARNING- -DONT ALTER
57467748 4 EA D DECAL, CLIMBING DERRICK
57285272 2 EA D DECAL, WARNING- -HOIST

57198293
57185357 13 EA D DECAL,WARNING,FLUID SYS
57314015 1 AS D MANUAL,SAFETY- -DMM/DMM2
57318693 3 EA D RIVET, DRIVE
57467342 4 EA D DECAL, HIGH PRESSURE
57252009 10 EA D DECAL, WARNING- -VOLTAGE
57251993 4 EA D DECAL, WARNING- -NOISE
006 57140444 1 EA DECAL, ENG.FAILURE COOLSY
015 57156465 1 EA DECAL, NOTICE- -HYD.FAILURE
025 57345878 4 EA DECAL, NOTICE
030 57250789 2 EA DECAL, NOTICE- -ALT.H SING

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 436
Serial Number: 4278
DMM2/XL1900/CAT3412E

57160111 PAINT & SUPPLIES


PAINT & SUPPLIES

List only, no drawing required.


57160111

Figure 224 :PAINT & SUPPLIES


NONE
page 437 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57160111 PAINT & SUPPLIES

REF. PART NO. QTY. UNIT DESCRIPTION

001 35323567 30.00 GL PAINT, BEIGE

PAINT & SUPPLIES


002 50261437 10.00 GL THINNER,
003 50261445 8.00 GL PAINT, BLACK
005 57135501 20.00 GL PRIMER, GREY EPOXY
006 57136459 20.00 QT CATALYST, PRIMER
007 50407451 3 EA SEALANT

57160111

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 438
Serial Number: 4278
DMM2/XL1900/CAT3412E

57189714 SHIPPING KIT,INTERNATIONL

15.08 Ft.
SHIPPING KIT,INTERNATIONL

Overall

9 10

34.64 Ft. Overall

CHAIN LENGTH
16.9 Ft. (4 CHAINS)

NOTE: CHAIN WORKING LOAD


LIMIT = 30,000# MINIMUM CHAIN LENGTH
16.9 Ft. (4 CHAINS)

NOTE: WHEN DISCONNECTING


HOSES TO TOWER, USE ONE
OF THE EXISTING HOSE
ASSYS TO LOOP THE TWO
57189714

SERVICE HOIST LINES (1 DIA.


TUBE) TOGETHER. IF THIS IS
NOT DONE, FAILURE OF THE
JACKS MAY RESULT.
NORMAL OPERATING 12
POSITION OF DUST
12
COLLECTOR

LOOSEN BOLTS TO
CHANGE DUST 15 15
COLLECTOR POSITION
11
11
DUST COLLECTOR
POSITION FOR
SHIPPING

TORQUE TO THIS SECTION


1080 FT/LB DRY OR OFCAB IS SHIPPED
975 FT/LB LUBRICATED SEPARATELY

Figure 225 :SHIPPING KIT,INTERNATIONL


D57189714 REV03
page 439 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57189714 SHIPPING KIT,INTERNATIONL

SHIPPING KIT,INTERNATIONL
USE THE TOWER SUPPORT
DIAGONAL PIN TO INSTALL
LIFT
SHIPPING SUPPORT IN CLEVIS. REMOVE
STRAP TOWER SUPPORT TO CHAIN LENGTH 16.9 Ft. TOWER
SHIPPING SUPPORT WITH 1 REST
STEEL BAND.
COVER OPEN SIDE OF CAB 16
WITH 3/4 THICK PLYWOOD.
(USE EXISTING 25 BOLT
HOLES).

14.17 Ft.
Overall

57189714
10

13 NOT SHOWN
14 NOT SHOWN
17 NOT SHOWN
18 NOT SHOWN

COMPLETE WEIGHT WITHOUT TOWER IS 87,000 LBS.

Figure 226 :SHIPPING KIT,INTERNATIONL


D57189714 REV03

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 440
Serial Number: 4278
DMM2/XL1900/CAT3412E

57189714 SHIPPING KIT,INTERNATIONL

LIFT POWERHEAD LOCATION


FOR LOADING/UNLOADING
SHIPPING KIT,INTERNATIONL

THE TOWER

HOOK HEIGHT
8 FT. MINIMUM
13.2 FT.

48.2 Ft. Overall

1
1 1
4
5 5 4 4 6
6
57189714

TOWER

POWER HEAD IS MOVED TO


THIS LOCATION FOR SHIPMENT
ROD CATCHER
ROD CHANGER CAROUSEL TUBE
ASSEMBLY
TOWER
6.12FT.

COMPLETE TOWER ASSEMBLY WEIGHT IS 24,500 LBS.

Figure 227 :SHIPPING KIT,INTERNATIONL


D57189714 REV03
page 441 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

57189714 SHIPPING KIT,INTERNATIONL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57188476 2 EA HANGER TUBE

SHIPPING KIT,INTERNATIONL
004 95077822 8 EA NUT, HEX- -3/4- -10
005 95104329 4 EA SCREW CAP
006 95077798 4 EA NUT, HEX- -1/2- -13
009 57190829 1 EA LIFTING HOOK, D.C.
010 57190837 1 EA LIFTING HOOK, C.S.
011 57127565 2 EA BASE,TAPPED- -LOCATOR
012 57426124 2 EA CLEVIS ASSY, LOADING
57426066 1 EA D PIN, SHIPPING
95223533 2 EA D RING, RETAINING
013 57194839 2 EA CHANNEL (NOT SHOWN)
014 57127581 2 EA GUSSET (NOT SHOWN)
015 95843017 12 EA SCREW,CAP- -1- -1/8- -12 X 3
016 57047722 2 EA SUPPORT
017 57371544 150 EA TAG, BLANK ALUM (NOT SHOWN)
018 57547291 1 EA MANUAL, TEST DM- -M2 (NOT SHOWN)

57189714

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 442
Serial Number: 4278
DMM2/XL1900/CAT3412E

57189714 SHIPPING KIT,INTERNATIONL


SHIPPING KIT,INTERNATIONL

This page is intentionally blank.


57189714

page 443 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

ANGLE
56919756, 320
56967870, 294
56974876, 67
Symbols 57010431, 294
57014672, 360
O RING, 95358016, 276 57068652, 294
57068660, 294
57088635, 22
A 57190571, 120
57196917, 295
ACTUATOR 57199549, 151
57065427, 417 57205528, 354
CONTROL CABLE- -1, 57079014, 96 57545709, 252
PNE, 56997109, 417 57545899, 283
ADAPTER MOUNT
57200420, 331

INDEX
52151420, 374
56898778, 242 57547317, 19
57051401, 163 57547325, 19
57069023, 279 AQ SEAL ASSY
57072423, 353 57340689, 56, 58
57131914, 331 57357196, 340, 342
57148041, 320, 325 ARM
57148058, 98 57106163, 134
57267528, 181 ADJUSTABLE, 57194987, 140, 407
57351116, 181 ROLLER, 57071714, 353
ENGINE/DRIVESHAFT, 57173692, 214 ROLLER PIVOT, 57199176, 140
G. LEVELING JACK, 57350266, 345 SUPPORT, 57193088, 191
G.LEVELING JACK, 57350423, 345 ARMREST KIT, 57340184, 76
INPUT, 50597640, 316
MOTOR ATOMIZER- -STARTING FLUID, 57301863, 260
57353807, 203
57368052, 161
PUMP D, 50597632, 316
B
SAE B, 59572917, 316 BACK- -UP
SAE C, 50597624, 316 57318180, 122, 124
SPINDLE- -8- -5/8, 57090003, 427 57340713, 56, 58
SPLIT FLANGE, 57213308, 204 57340770, 56, 58
ADAPTER TANK 4, 57248650, 283 57357212, 340, 342
57359564, 122, 124
ADAPTER- -90DEG, ORING/JIC, 95653614, 242
BACKREST ASSY., 57340234, 76
ADHESIVE, 56784267, 31, 162, 176, 270
BACKUP RING, 52275625, 119
(not shown), 264
BALL
ADJUSTMENT ROD, 57319212, 84 52249646, 106, 410
AIR CLEANER, 50616010, 246 57265886, 199
CHECK (1/4), 57213514, 206
AIR CONDITIONER PACKAGE, 57371155, 82
BAND
AIR END- -LOW PRESSURE, 35098052, 264 MOUNTING
ALARM, BACKUP- -12 TO 36VDC, 57366387, 58044744, 246
360 8, 57064958, 246
ALARM KIT, 51073872, 300 MOUNTING- -AIR CLEANR, 50279413, 228,
246
AMMETER, 24VDC, 150 AMP, 57391278, 95 BAR
ANCHOR NUT, 52275633, 119 3/4 X 18 LG, 57117459, 354

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index i
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

3/4 X 9 LG, 57117467, 354 58248246, 298


57069114, 199 8 GPM BEAN, 57545329, 381
57071904, 353 BREAK- -, 57265118, 126
57106304, 354 POWER PACK, 57534158, 212
57106312, 354 TAPPED- -LOCATOR, 57127565, 442
57106320, 353 BASE & COVER, 57090607, 230
57130692, 354
57468373, 19 BATTERY, 12V- -8DW/ELECTROL, 57113177,
57545881, 233 230
BACK UP, 58248410, 6 BEARING
FLAT 52209939, 161
56901853, 30 57437055, 268
56959786, 355 95200663, 316
57023343, 141 95214037, 161
57025280, 134 95434874, 161
57052110, 338 95758595, 181
INDEX

57069056, 150 BALL


57076366, 252 57353567, 203
57083438, 252 58194945, 181
57190597, 15, 19, 22 FRAME IDLER, 57457541, 44
57190605, 14, 20, 22, 239 RLR., 95180600, 161
57234643, 6 ROLLER
58249491, 22 52221231, 203
HANDRAIL 95382735, 161
57068504, 15, 239 SPHERICAL ROLLER, 95711156, 161
57120362, 15, 239 THRUST
58249574, 22, 239 52221223, 203
MOUNT, 57468258, 19 57353625, 204
ROUND BEARING- -PLAIN SPHERICAL, 57169815, 30
57077232, 19
BIT SUB- -6 BECO P/6.63R BX, 57110520, 427
57193377, 14, 19
SLIDING, 57090953, 52 BLADE, FAN, 57107419, 82
SQUARE BLEEDER ASSY, 57318248, 122
56998164, 181
58224007, 119 BLOCK
SUPPORT 57111460, 175
57068694, 175 57315574, 84
57157109, 15 6MM COMPONENT ELEC, 57429714, 67
TAPPED ACTUATION, 57196206, 407
57028540, 367 FLANGE, 57213936, 314
PILLOW, 57267916, 30
57068801, 15
STOP, 57350977, 187
57072274, 70
TRUNION, 57188377, 8
TOE BAORD, 57186231, 14
UK10 TERMINAL, 57443525, 67, 171
TOE BOARD, 57186223, 14
TOEBOARD, 58250697, 239 BLOWER WHEEL
W/HOLES 57181893, 82
57118796, 15 57181901, 82
57118804, 15 BODY, VALVE, 57323628, 407
57364721, 230
57364754, 230 BODY ASSEMBLY
LOWER, 57270936, 250
BAR SKIRT, 57265035, 373 UPPER, 50816404, 250
BASE BOLT
57265563, 126 57108730, 258, 381
57353997, 203 57108748, 258, 382

Index ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57355026, 29 57088593, 22
57356479, 29 57089484, 96
57356511, 38, 40 57089575, 150
57356776, 29 57089583, 150
57357683, 36 57102279, 140
57457160, 29 57106338, 353
57457558, 29 57130650, 67
57457772, 30 57217655, 270
57457814, 30 57267536, 181
57457855, 30 57468225, 19
HEX HEAD, 57437071, 268 57468233, 19
TRACK, 57417982, 29 57468241, 19
57468266, 19
BOLT AND NUT 57468274, 19
58229790, 430 57468316, 19
91310094, 194 A/C COMP., 57534083, 83

INDEX
BOLT KIT, 51076271, 322, 328 ACTUATOR, 57065435, 417
CARTRIDGE, 52168267, 417
BOLT- -SOCKETHEAD
CHECK & COUNTER, 57349946, 355
57356701, 42
CYL, 57142903, 140
57356875, 46 ENG. REAR, 57534117, 214
BOOT KIT, 57340291, 76 FILL, 57108201, 397
HOSE SUPPORT, 57184145, 4
BOWEL ASSY., 51073880, 300
MOUNT, 57527954, 273
BOX MOUNTING
12X10X5, 39432133, 222 50518364, 240
HANDY, 50625888, 96 52208691, 141
WIRING 57128092, 187
50818657, 222 MOUNTING- -AMOT, 57139982, 279
52240769, 222 MOUNTING- -J WRENC, 57332686, 191
NOZZLE, 50844059, 417
BOX & PANEL, 50821982, 171, 273
P.O. CHECK, 57194532, 319
BRACE PIN, 57204224, 120
CAB, 57051823, 66 PIPE, 57192676, 353
RADIATOR QUICK- -FILL, 57324196, 397
LEFT, 57534224, 239 SWITCH, 57196164, 407
RIGHT, 57534232, 239 TANK MOUNTING, 52168374, 417
VALVE, 50429455, 345
BRACKET
285 AIR END, 57534133, 264 BRACKET- -CABLE MTG, 52153210, 314
52227154, 314 BRAKE VALVE ASSEMBLY, 57213274, 204
56963135, 332
57022188, 257 BREAKER
57068546, 279 CIRCUIT, 57106924, 82
57068678, 304 CIRCUIT- -15 AMP, 57084055, 95
CIRCUIT- -20 AMP, 57091274, 366
57068686, 304
CIRCUIT- -30 AMP, 57084071, 83
57068934, 260
57071383, 390 BREAKOUT, 57265332, 119
57071391, 390 BREATHER
57071409, 390 50903236, 298, 382, 422
57071417, 390 59677831, 316
57071680, 353 95422663, 181
57071698, 353 FUEL CAP, 56997554, 397
57071706, 354
57071763, 325, 353 BREATHER $, 50903236, 258
57088585, 22 BRUSH SET, MOTOR, 57514077, 82

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index iii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

BULKHEAD, 57372203, 98 57068835, 70


BULLTONG ASSY, 57128852, 191 BEARING, 57191025, 161
BLOW OFF, 52168325, 417
BUSHING COVER, 57070849, 390
50426287, 240 END, 58249608, 30
50696426, 161 FLOORMAT, 57072258, 71
56984131, 312 FUEL, 56997547, 397
57054595, 181 HYD RECEIVER, 50695998, 397
57054603, 181 JIC- -12, 95387890, 240
57129017, 194 WEATHER, 52215506, 228
57267304, 175
CAP. PROTECTIVE, 57220832, 98
57267585, 187
95038055, 233 CAPS KIT, BLOW OFF, 57065419, 417
CENT- -8- -5/8, 57111007, 427 CAPSCREW
CENTER, 57180184, 30 57213357, 203
CHAIN WRENCH, 57252736, 191 57318230, 122
INDEX

OIL, 57265522, 126, 427 57318289, 122


REDUCE- -3 TO 3/$, 95037990, 258 57318297, 122
REDUCER, 59551242, 316 95104121, 83
WEAR, 50701762, 162 95919569, 84
BUSHING - - FEED SHEAVE, 57348302, 119 95928982, 83
95959037, 84
BUTTON, 57457277, 36
HEX
95928958, 84
95934550, 84
C HEX HD, 57353591, 203
HEX HD., 57353708, 204
CAB, OPERATOR- -DMM, 57264798, 66 SOCKET HEAD
CAB ASSY LH, 57072100, 70 57213324, 204
57213332, 204
CAB ASSY RH, 57072092, 70
CARRIER ROLLER GROUP, 57457566, 29
CABLE
20AWG TWISTED PR, 57522021, 171 CARTRIDGE
57089500, 95 50583251, 417
57363574, 95 52168259, 417
BATTERY, 30441570, 230 56989890, 74
CONTROL, 57185886, 95 CATCHER ARM, 57047029, 134
GROUND- -1/0 X 36, 52246519, 222
HOSE RESTRAINT, 57358145, 164, 354 CENTER PIVOT, 57351025, 175
STARTER JUMPER, 57412710, 214 CHAIN ASSY, 57129082, 427
CABLE ASSY- -BATTERY CHAIN BULK- -1/4, 58174681, 373
56794712, 230
CHAMBER, 52263258, 248
56794720, 230
CHANGER ASSY., 57196347, 175
CABLE ASSY- -FEED, 57265878, 119
CHANNEL
CAM RING
57047003, 279
52234879, 311
57071722, 353
52263084, 242
57071771, 353
CANNISTER, 92473297, 260 57106437, 326, 353
CAP 57194839, 442
37 DEG FLARED, 95257325, 240 ANCHOR, 57006942, 288, 353
50268986, 239 CHUCK
50695964, 397 8- -5/8 DRILL ROD, 57350803, 187
52248390, 54, 60 DETACH- -10.63TRI., 57110868, 427

Index iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

CLAMP 57106171, 134


1- -1/2 TUBE, 52154325, 258 CLEVIS WELDMENT, 57192940, 191
50816396, 250
50816487, 248 CLIP, PIN, 56975972, 128, 144
50816511, 248 CLOSER DOOR, 57072357, 70
58051053, 84 CLOSURE, CABLE DRUM, 57353450, 203
CABLE, 56804750, 134, 199
HOSE CLUTCH, A/C, 57324105, 82
50034826, 345 COIL
52230794, 246 CONDENSER, 57133449, 82
52230810, 233 SOLENOID 24VDC, 57305377, 140
56918832, 163, 288, 353 VALVE, 57323636, 407
58051095, 283 COIL- -EVAPORATOR, 57398430, 82
58173097, 233
95220851, 233 COLLAR
57457657, 48
95264776, 239
LOCK, 57051260, 96

INDEX
95279832, 84
SET, 56796022, 353
95301834, 233
95301875, 233 COMPOUND, SILICONE, 50700731, 82, 162
95654216, 83 COMPRESSOR, W/ORINGPORTS, 57364341, 82
SEAL, 56778699, 228
CONDENSER COVER ASSY, 57182073, 82
T- -BOLT, 58173089, 294
CONDUIT, 3/8 NYLON, 57358830, 83
CLAMP ASSEMBLY, CUP, 50816362, 250
CONE, 50798909, 106, 410
CLAMP ASSY
1, 52236775, 223 CONNECTOR
12 RED, 50695063, 84
1- -1/2 PIPE, 56950272, 332
39115357, 222
1/2, 52236783, 67, 171, 223, 355, 366
50463074, 300
3/4, 52236791, 223
57106908, 82
50664754, 288, 353
57106916, 82
52251808, 325
95333399, 223
52251816, 353
95333415, 223
52263803, 30, 353
CORD GRIP
57143026, 163 50625946, 83
57262479, 352 50696939, 96
57262495, 325, 352 MALE, 37 DEG
57262503, 151, 352 95219747, 240
67557736, 326 95381158, 233
CLAMP HOSE, 95220877, 233 SELF STRIPPING, 57134348, 224
CLAMP- -.75 DIA, 57116824, 393 CONSOLE, 57547408, 95

CLAMP- -HEATER HOSE, 57182008, 82 CONTACT, #14, 57214397, 98


CONTROL, 52158094, 95
CLAMP- -MOTOR & DRYER, 57182016, 83
COUPLING
CLAMP- -REF HOSE, 57182024, 83 95038956, 112
CLEANER, AIR, 52236940, 246 HOSE STEM- -2- -1/2, 58048901, 353
MIN, 59713438, 98, 162, 320, 325, 332
CLEVIS Q.D. HALF, F, 57357915, 296
57542433, 30 QD HALF, M, 57357907, 296
PULLBACK WELDMENT, 57195356, 119 RINGFEDER, 57433120, 264
PULLDOWN WELDMENT, 57195364, 119 V- -RETAINER, 50622745, 228
CLEVIS ASSY, LOADING, 57426124, 442 COUPLING ASSY, 57351108, 181
CLEVIS PLATE COVER
57047052, 134 35536283, 276

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index v
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

36756252, 266 DECAL


39116819, 96 CAUTION- -EXCESS OIL, 57140477, 295, 436
50816461, 250 CLIMBING DERRICK, 57467748, 436
57054611, 181 CORP. NAMEPLATE, 57497927, 432
57072167, 70 DANGER- -HIGH VOLT, 57210387, 436
57072373, 71 ENG.FAILURE COOLSY, 57140444, 436
57457269, 36 HIGH PRESSURE, 57467342, 436
58123399, 381 HYDRAULIC TANK FILL, 57401937, 295
DRUM, 57070856, 390 IR LOGO- -RED, 57362360, 432
NUT, 57104895, 168 MACHINE- -DMM2, 57278871, 432
OIL, 57107476, 286 NOTICE, 57345878, 436
TERMINAL BLOCK END, 57429730, 67, 171 NOTICE- -ALT.H SING, 57250789, 436
TOP, 57054629, 181 NOTICE- -CONTAM.FLUID, 57401911, 295
NOTICE- -FLUID SPILLS, 57401929, 295
COVER ACCESS, 57047573, 70
NOTICE- -HYD.FAILURE, 57156465, 295, 436
COVER ASSY WARN- -EXPOSED GEARS, 57198392, 436
INDEX

50817121, 248 WARNING, FLUID SYS, 57185357, 436


57457780, 30 WARNING- -COMBUST.GAS, 57140394, 436
57457798, 30 WARNING- -DONT ALTER, 57310831, 436
WARNING- -FALL CAROUS, 57140386, 436
COVER PLATE
WARNING- -FALL DERRIC, 57140360, 436
57046989, 120
WARNING- -FALL PWR HD, 57140329, 436
57047342, 120
WARNING- -HIGH PRESS, 57140428, 436
COVER- -CARRIER ROLLER, 57356834, 46 WARNING- -HIGH PRESS., 57140352, 436
WARNING- -HOIST, 57285272, 436
CRADLE, 57545865, 233
WARNING- -HOT FLUID, 57140402, 436
CROSS 1PIPE, 95204335, 393 WARNING- -NOISE, 57251993, 436
CROSSHEAD WARNING- -POWER HEAD, 57140410, 436
57065518, 54 WARNING- -ROT.BLADE, 57140469, 436
57434268, 60 WARNING- -ROTAT.PARTS, 57140345, 436
WARNING- -ROTATING PT, 57140337, 436
CUP ASSEMBLY, 50816321, 250 WARNING- -VOLTAGE, 57252009, 436
CUP ASSY, 50816479, 248 DECKING ASM, WALK AROUND, 57468480, 15
CUSHION SLEEVE DECKING ASSY
57396525, 128, 144 57468324, 19
57396533, 128, 144 57468332, 19
CYLINDER 57468340, 19
57457368, 38, 40 57468357, 19
AIR, 57057580, 270 DIFFUSER, 52193661, 298
BRAKE, 57353559, 203 DIODE
HYDRAULIC 3A, 600V, 57196677, 104
57089518, 6 50697028, 302
57195091, 191
57309650, 175, 373 DISC
57329633, 54, 60 BRAKE, 57353872, 204
57350761, 338 BURST, 56997679, 417
57383465, 119 DOOR ASSY
57389983, 126, 140 57072209, 70
58231101, 150 57072332, 70
57072340, 70
57072381, 70
D DOOR SKIRT
57108045, 373
DE- -ICE SWITCH, 57417958, 83 57108052, 373

Index vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

DRAIN TRAP- -CONDENSATE, 57398455, 82 EXCLUDER


DRIER, RECEIVER, 57133456, 82 57322109, 340, 342
57340754, 56, 58
DRIVE, PUMP - - 3 HOLE, 57352536, 314
EXPANDER, 35287945, 266
DRIVE GROUP, 57457178, 29
EYE, 57265555, 126
DRIVE SHAFT, 57368524, 214
DRUM, CABLE, 57353443, 203
DUCT, A/C SUP, 57049090, 83 F
DUST CHUTE, 30 DEG. ANGLE, 57411464, 424 FAN
44 (ECS), 57495665, 240
6- -BLADE, 57098147, 311
E FERRULE, GROUND- -1/2, 57248015, 171

ELBOW FILLER

INDEX
1- -5/16- -12- -16 JIC, 35291384, 266 TANK- -2.5 NPT, 50219518, 381
45 - - 6, 35279835, 266 TANK- -2.5 NPT $, 50219518, 257
57213316, 204 FILTER
59551275, 316 57053050, 294
90 DEG MALE, 95279535, 240 FUEL, 57294829, 422
90 DEG SWIVEL NUT, 95302147, 84 OIL
90 DEGREES 52192606, 304
35283068, 266 57431520, 279
35287937, 266 RETURN AIR, 57133472, 82
90DEG, 57049116, 83
FILTER OIL, 58148610, 422
90DEG MALE 37DGFL, 95279402, 83
90DEG- -EXT/INT NPT, 95264909, 84 FILTER REG., 57070732, 390
95286910, 397 FINAL DRIVE, 57522914, 29
LONG- -JIC/ORING- -90, 57117491, 279
RUBBER- -45 DEG, 57176141, 246 FINAL DRIVE GROUP, 57457194, 34
RUBBER- -90 DEG, 56761554, 246 FITTING
STREET, 57353989, 204 ELBOW, 57213530, 204, 206
ELBOW ASSY, 57527046, 164 HOSE, 50657055, 83
HYD
ELECT. PKG. - -SWITCH, 57412132, 260 50814581, 84
ELEMENT 52262631, 96, 319
57170839, 280 56920903, 233
FILTER 56955867, 242
57065534, 422 57080251, 280
57301780, 82 57107708, 319
FILTER- -3 MICRON, 50343490, 300, 308, 422 57136897, 199
FLTR, 57065534, 279 57199028, 191
MAINTENANCE, 57212011, 422 95209094, 233
PRIMARY 95264917, 273
50616424, 250 95264925, 84
52146958, 248 95264974, 240
SAFETY 95278958, 242
50616416, 250 95279105, 84
52146966, 248 95279147, 397
SEPARATOR, 57167264, 286 95279519, 84
SUCT, 52193679, 298 95315222, 84
95392312, 257
END CAP, 58226655, 181
95413142, 257
ENGINE, CAT 3412E- -700HP, 57534257, 214 95490611, 280

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index vii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

95678041, 279 RECEIVER, 50610955, 283


95703625, 150, 413 SHIM PACK
95862371, 162, 325 57185894, 182
HYD- -LONG 90 DEG, 59621078, 345 57185902, 182
HYDRAULIC, 57143695, 163 GAUGE
LUBE, 57089674, 393 0- -60PSI- -OIL PRESS, 57409070, 95
STR- -EXT NPT, 95279857, 240 DISCHARGE PRESSURE, 50262500, 95
STR- -EXT NPT RUN, 95323358, 240 ELEC- -TEMPERATURE, 57409096, 95
FITTING HYD., 57130668, 295 FUEL, 52254190, 381
FUEL TANK $, 57194763, 257
FITTING- -DISC. HOSE, 57182123, 83 FUEL- -24VDC, 57194755, 98
FLANGE PRESSURE, 57014789, 95
4BOLT, 57187510, 279 SIGHT
95380325, 334 35516749, 286
PIPE, 50622729, 228 52253176, 163
TUBE, 52246931, 280 58179771, 298
INDEX

VACUUM 0- -30 HG, 57315236, 273


FLANGE DISCH 4 PIPE, 57248668, 283
GEAR
FLANGE MTG., 57069411, 393 50597665, 316
BULL 5)8- -5/8, 57350811, 187
FLOORMAT, 57072415, 71
GUARD, 57138158, 182
FORK INTERMEDIATE, 57159113, 161
85/8, 57110553, 427 OUTPUT, 57268542, 161
AUTO B/O- -8- -5/8, 57110546, 427 PINION, 52193521, 181
WORM, 58194937, 182
FRAME, HOC &, 52193976, 311
GEAR SET - - AIREND, 36758142, 266
FRICTION DISC, 57353856, 204
GLASS, SIGHT, 57120453, 298
FRONT IDLER, 57457442, 29
GLASS TYPE 1, 57072126, 70
FRONT IDLER GROUP GLASS TYPE 2, 57072142, 70
57457335, 29
57522922, 29 GLASS TYPE 3, 57072134, 70
GRATING
56242779, 239
G 57047706, 15
57088619, 22
57088627, 22
GASKET
57130924, 15
35304021, 266
57186264, 15
50816370, 250 57545717, 252
50816495, 248 58249871, 239
52154952, 166 58249988, 14
52155053, 166 58250028, 14
52272952, 250 58250036, 14
56953045, 181 58250044, 14
56971740, 298 58250135, 14
57120461, 298 58250143, 14
58192915, 182 58250168, 14
58194960, 181, 182 58250192, 14
58248261, 298
GREASE- -MOBILGREASE 28, 57443145, 393
95568960, 264
95569497, 295, 298 GRIP
COMP., 57176471, 283 3/4 LT WIRE MESH, 56262561, 224
FLAN, 50622752, 228 WIRE MESH CABLE, 57530230, 171
MOTOR, 50217322, 161 GROMMET
OIL F, 30436489, 286 50666866, 300

Index viii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57130593, 98 57051203, 96
PLUG TYPE, 57536252, 233 57051211, 96
57069213, 97
GUARD
52246881, 311 HANDRAIL
57047417, 311 57068512, 239
A/C COMPRESSOR, 57534075, 84 57068736, 15
COMPRESSOR, 57534190, 239 57186173, 14
COOLER, 58249665, 311 57186249, 15
RECEIVER TANK, 57345290, 286 57192635, 22
WATER TUBE, 57534216, 233 57192718, 14
57193179, 14
GUARD ASSY, TRACK GUIDE 57468365, 19
57457822, 30 57468381, 19
57457830, 30 57468399, 19
GUARD GROUP 57468415, 19
TRACK GUIDE, 57522971, 30 57468423, 20

INDEX
TRACK MOTOR, 57522948, 29 57468431, 20
57468449, 20
GUIDE
57468456, 20
57046682, 140
57545725, 252
CS. POWERHEAD, 57195125, 162 58250382, 14
DCS. POWERHEAD, 57195232, 164 58250416, 22
GUIDE BLOCK FRONT, 57192544, 14
57195273, 162 FRT
57195307, 164 57268153, 15
57195463, 119 57268161, 15
57201204, 120 HANDWHEEL, 30254825, 276
GUIDE ROLLER- -8- -5/8 PIPE, 57049736, 427 HANGER TUBE, 57188476, 442
GUIDE TUBE, 57265175, 150 HARNESS
GUSSET ENGINE, 56251929, 214
57088643, 22 JUMPER, CAT, 56251937, 214
57090581, 230 HEAD
57106767, 187 57242604, 184, 376
57118812, 15 57340804, 56
57127581, 442 57396905, 122
57181190, 312 59861153, 128, 144
57205304, 355 CYLINDER, 57213753, 196
57205312, 355 HEAD ASSY, FILLER- -2.5NPT, 57497190, 257,
57205320, 355 381
57508442, 20
HEADCAP
57242596, 184, 376
57318339, 122
H 57340812, 56, 340
59861179, 128, 144
HANDLE
57072316, 70 HEADREST, 57340176, 76
57072324, 70 HEAP, 57357279, 340
57128977, 194 HEATER HOSE, 57181927, 82
HORIZONTAL, 56945108, 108
INSIDE, 57445595, 70 HOLDER, LOCKING END, 57429748, 67, 171
VALVE, 50668292, 110, 112, 114 HOOK, SAFETY SNAP, 57376246, 6
HANDLE ASSY HOSE
57051195, 95 10 INCH, 57213290, 204

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index ix
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

16 INCH, 57353922, 204 56956725, 150, 338


57065120, 294 56956733, 176, 373
8 INCH, 57353948, 204 56957319, 325
AIR- -R64 BULK, 95391983, 283 56957657, 140, 295
ASSEMBLY, 57751760, 242 56957772, 141
HYD, 57053571, 83 56957780, 66
HYD- -A12 BULK, 57044828, 83 56957806, 97
HYD- -K12 BULK, 56966542, 233 56957871, 279
RAD., 56917073, 233 56957889, 280
RAD.Z64X006.00/- -- -, 56975410, 233 56958721, 97, 141, 413
RADIATOR, 56989353, 233 56958770, 413
WATER, 52223344, 239 56959828, 97, 176
56961337, 392
HOSE ASSEMBLY, 97118236, 150 56961774, 392
HOSE ASSY 56961840, 233
52198173, 319, 392 56962368, 279
INDEX

52225851, 164 56962400, 319, 325


52226271, 304 56964133, 97
52226461, 392 56964141, 97
52226479, 391, 392 56964158, 97
52243730, 319, 325 56964166, 392
52244449, 345 56964182, 30
56247497, 296 56964190, 320
56947633, 96 56964208, 391
56947682, 164 56964224, 97, 360, 392
56949431, 355, 413 56964232, 31, 392
56964265, 391
56949449, 141
56964315, 319
56949456, 382
56964349, 393
56950488, 164
56966195, 200
56953870, 392
56966302, 391
56953896, 392
56966997, 96, 97, 176
56954043, 242, 392
56967920, 413
56954050, 392
56968365, 319
56954126, 294 56969389, 97, 176, 413
56954159, 97, 126 56969652, 66
56954167, 258 56971542, 397
56954183, 413 56971930, 392
56954191, 151 56972706, 320
56954209, 413 56973076, 270
56954225, 96 56973084, 345
56954233, 331 56973605, 331, 354, 392
56954282, 354 56973639, 393
56954290, 200 56973647, 325, 331
56954365, 413 56974587, 392, 408
56955198, 150 56974629, 67, 126, 150, 191, 373
56955610, 97, 126, 176, 382, 408, 413 56974892, 279
56955636, 373 56975980, 391
56955982, 392 56980964, 382
56955990, 233 56981608, 319
56956014, 233 56981632, 280
56956139, 150, 413 56983950, 258
56956147, 338 56987936, 397
56956303, 407 56987951, 294, 320, 325
56956444, 200 56991391, 319
56956675, 304 56992043, 391

Index x WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

56992118, 382 57144107, 304


56992126, 31, 319, 325 57155764, 334
56992522, 392 57208407, 397
56994569, 413 57318594, 200
56994577, 413 57318602, 200
56995582, 345 57318610, 200
56998875, 408 57318628, 200
56999030, 164 57323909, 279
57003915, 31 57330540, 397
57004004, 30, 258, 319, 382 57342800, 279
57004012, 392, 407, 413 57350563, 345
57004020, 312, 391 57350571, 345
57004046, 151, 354 57367856, 331
57004061, 141 57370322, 164
57004285, 304 57370439, 67
57005688, 413 57396632, 199

INDEX
57005696, 331 57398372, 83
57005704, 345 57398380, 83
57005951, 382 58081662, 392
57010142, 288, 392 58081720, 96
57010209, 150 58140153, 150
57011306, 150 58163262, 273
57011355, 30 58170465, 413
57015760, 273 58176801, 66
57020661, 325 58191974, 331
57020729, 320 58197104, 273
57029175, 279 58204736, 200, 382
57034183, 398 HOSE ASSY., 57200933, 392
57034357, 392 HOSE HUMP
57040784, 312 57176158, 246
57041550, 164 58044546, 246
57043226, 392
57043655, 319 HOSE- -DRAIN 5/8, 57182115, 83
57044729, 392 HOUSING
57044745, 392 4X6 LIGHT, 57157885, 367
57065369, 294 50696160, 162
57065393, 319 GEAR, 57054637, 181
57065658, 354 GEARBOX, 59551127, 316
57065674, 354 LWR, 57090920, 161
57065757, 354 HOUSING- -L.H.BLOWER, 57241077, 83
57065781, 319, 325
57100281, 97, 392 HOUSING- -R.H.BLOWER, 57241069, 83
57100539, 258 HYD. MOTOR MODIFICATION, 57154916, 181
57106551, 354
57106569, 354
57107385, 392 I
57109001, 354
57117210, 258 I- -R LOGO- -STEEL, 57085938, 432
57122145, 354 IDLER & BEARING ASSY, 57457509, 44
57122152, 200
57131211, 31 IMPACT PLATE, 57350936, 187
57131229, 31 INDICATOR
57131237, 31 ELEC, 57426835, 279
57131245, 31 PANELMTG.YELLOW, 57438889, 98
57136764, 382 PANELMTG- -RED, 57491813, 98

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xi
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

RESTRICTION, 52265311, 246 57039695, 184, 376


INJECTOR 57089039, 166
SL1/2 BANK, 57070757, 390 57089047, 166
57089054, 166
SL1/3 BANK, 57070765, 390
57107914, 322, 328
SL1/4 BANK, 57070773, 390
SEAL COOLER MOTOR, 57631020, 242
SL1/5 BANK, 57070781, 390
SEAL UPGRADE, 56265317, 95
INNER BRAKE RACE, 57353906, 204 SEAL- -SHT, 50943331, 166
INNER LEG ASSY, TOWER SUPT, 57233892, 6 SERVICE, 50662790, 74
SERVICE- -BLOWDOWN VLV, 36846582, 273
INPUT PLANET GEAR SHAFT, 57353500, 203 SPLIT FLANGE
INPUT SHAFT, 57353955, 204 56883572, 242
58235128, 353
INSERT
57129058, 194 KIT- -DISC(BRAKE), 57457293, 34
57269318, 194 KIT- -FIRE SUPPRESSION, 57069098, 413
57542425, 30
INDEX

KIT- -SEAL(BRAKE), 57457301, 34


INSERT KEY, 58228271, 194 KNOB
INSULATION, 57072407, 71 CONTROL, 52249588, 106, 410
TRANS. SHFT CONTROL, 57115503, 95

J L
JACK ASSY, 6 X 48, 57434250, 52
LABEL, OPERATING INSTRUCT, 56997216, 417
JACK ASSY - - 6 X 48, 57350258, 52
LAMP
JACK PAD, 57090797, 54, 60 24V, 58175019, 66
JAW, 57128985, 194 56906936, 96
FLOOD- -70W HALOGEN, 57147282, 366
JUMPER, TERM, 56952716, 104 G- -6/28V/23MA, 57433898, 95
JUNCTION BOX, 57072225, 70 PANEL, 50611235, 302
SPOT- -70W/24V HALOGN, 57147290, 366
TRAP- -70W HALOGEN, 57157893, 367
K LATCH
57072217, 70
KEY 57072233, 70
57074668, 182 57072290, 70
57209926, 181 57072308, 70
95459061, 181 LED, 24V AC/DC RED, 57364010, 95
HALF, 57536229, 264
INTERMEDIATE SHAFT, 57159139, 161 LENS, LEXAN, 57097990, 66
LEVEL, 56822919, 95
KIT
AIR MOTOR REPAIR, 57209835, 390 LEVER, 35299825, 270
ANTI- -RUMBLE, 57527921, 270 LH TRACK ADJUSTER GROUP, 57457327, 29
GASKET, 50621804, 250
HOSE & MOTOR, 57536237, 240 LID- -TOP, 57241085, 83
PUMP TUBE REPAIR, 57209827, 390 LIFTING BAIL- -6 BECO, 50617265, 427
REPAIR, 57009110, 300, 308 LIFTING BAIL- -6.63 REG, 50524669, 427
SAFETY DECAL & MANUAL, 57468209, 436
SEAL LIFTING HOOK
50662543, 74 C.S., 57190837, 442
50842673, 74 D.C., 57190829, 442
50981778, 74 LIGHT
57032997, 314 DOME, 57097982, 66

Index xii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

PANEL, 50704196, 95 AIR, 58153941, 66


PILOT, 50270040, 302 MANUAL
LINK SAFETY- -DMM/DMM2, 57314015, 436
57079030, 270 TEST DM- -M2, 57547291, 442
57129199, 430 MASTER BUSHING, 57457749, 29
MAIN PUMP CONTROLS, 57503682, 314
MASTER, 57129173, 430 MOTOR
AIR, 57209850, 390
LINKAGE, 57072399, 70 FAN, 57106866, 82
LOCK PLATE HYD/90433L, 52172020, 242
50822113, 161 HYDRAULIC
57350928, 187 57110157, 161
57155376, 311
LOCK TAB, 57111171, 427 57353898, 204
LOCKNUT MOTOR AND GEAR ASSY, 57136962, 175
56944390, 340
MOTOR- -EVAP BLOWER C.W., 57398422, 82

INDEX
57181240, 196
57242554, 184, 376 MOUNT
57396509, 128, 144 57071219, 413
57071474, 52
LOCKPLATE, 5) 8- -5/8, 57350829, 187 57108698, 258, 382
LOCKWASHER BASE
56997141, 417 57266660, 212
57353583, 203 57266678, 212
57353690, 204 CYLINDER
57353815, 203 57194854, 373
M16, 57175556, 264 57351249, 175
FIRE PROTECTION, 57071201, 413
LOUVER- -ADJUSTABLE, 57182040, 82
MOTOR, 58249764, 311
LUBE KIT, 57089682, 390 RELIEF VALVE, 57200396, 331
SKIRT, 57194847, 373
LUG
SWITCH, 57143349, 150
57248973, 427
TANK
CYLINDER
58249392, 14, 239
57132037, 175
58249400, 14, 239
57265456, 126
TOWER PINNING, 57193575, 150
FRONT, LIFTING, 57291825, 424
VALVE, 57143380, 150
LIFTING, 57050619, 8
TOWER MOUNT ANGLE
57143232, 150 57195257, 162
57143240, 150 57195265, 162
57195505, 119
MOUNT BASE, 57266736, 212
M MOUNT BRACKET, 57185399, 14
MOUNT SKIRT
MAGNET ASSY, 50941590, 300
57264996, 373
MAIN FRAME WELDMENT- -DMM2, 57265001, 373
57406621, 4 57265019, 373
MANIFOLD 57265027, 373
36756211, 266 57265043, 373
57009144, 320 57265076, 373
57048712, 294 57265084, 373
57048720, 294 57265092, 373
57071920, 391 57265100, 373
57106783, 288 MOUNTING, 57089542, 6

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xiii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

MOUNTING RAIL (DIN), 57221855, 67, 171 FINISHED


95922894, 239, 242
95922928, 239
N 95931564, 83
PLATED
NAMEPLAE, AUX. FUNCTIONS, 57454241, 434 95922902, 83, 233, 239
95941084, 239
NAMEPLATE PLATED, 95922910, 84, 239
56893670, 397 HEX MACHINE- -3/8- -16, 95084562, 332
57047557, 413 JAM, 57104937, 168
57088932, 84 LOCK
57088965, 260 5/16- -18, 35252600, 266
57107815, 397 50696947, 96
57108227, 199 56998503, 128, 144
AIR CLEANER TRACK, 57417990, 29
52176591, 250 WING, 50816446, 248, 250
52176609, 250
INDEX

WIRE, 14 YELLOW, 56984412, 84


BRKOUT- -SPANISH, 57126963, 434
BULKHD LP, 57205247, 96 NUT- -JAM, 57306144, 150
COOLANT, 57325037, 398
DIESEL FUEL, 56893662, 397
DRILL/PROPEL, 57454258, 434 O
FILL, 57335937, 298
ORING, 57249476, 340, 342
FLAPS- -SPANISH, 57126971, 434
JACKS- -SPANISH, 57126989, 434 O- -RING
MODEL I.D., 57497687, 434 50597434, 316
MONITORING, 57454308, 434 50666841, 300
REC. OIL, 57325029, 398 50717735, 316
WATER, 57325011, 398 50717743, 316
50937994, 300
NAMEPLATE $, 57090532, 258
50938109, 300
NIPPLE 51076156, 322, 328
95056438, 83 51076164, 322, 328
KING, 58045220, 294 51076172, 322, 328
PIPE 52144243, 166
95056420, 84 52154937, 166
95679445, 298 52154994, 166
RECEIVER- -HYD, 50695972, 397 52155314, 166
52203767, 166
NOZZLE
57107906, 322, 328
50583236, 417
57163511, 128, 130, 144, 146
56997166, 417
57213183, 204, 208
COMP./REC., 57142937, 397
57213241, 203, 208
COOLANT, 59729566, 397
57213423, 206
WATER TANK, 57142952, 397
57213464, 206
NUT 57213472, 206
50816420, 248 57213480, 206
50943240, 316 57220238, 128, 130, 144, 146
57129157, 430 57224081, 184, 376
57356677, 42 57318172, 122, 124
57357691, 30 57318305, 122
57457236, 36 57326795, 184, 376
ADJUSTING, 57314049, 161 57337297, 166
HEX 57340671, 56, 58
57437097, 268 57340705, 56, 58
95922894, 83 57340762, 56, 58

Index xiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57353575, 203, 208 57457525, 44


57353674, 204, 208 57457632, 48
57357204, 340, 342 57542417, 31
57357261, 340 58248352, 6
95000014, 308 58248964, 4
95000477, 280 95338554, 191
95017984, 106, 410 CENTER, 57180168, 30
EXHAUST, 50663038, 74 CLEVIS
PRESS, 50663046, 74 56810153, 108, 110, 112, 114
SPLIT FLANGE (20), 56940281, 120, 353 56975964, 128, 144
57193096, 191
O- -RING & SEAL KIT, 57354003, 204
57265498, 373
O- -RING SEAL, 57457418, 38, 40 COTTER, 95708061, 212
OIL, REFRIGERANT, R134A, 57737934, 84 CYLINDE, 50450782, 54, 60
CYLINDER
OIL COOLER, 52250529, 311 50450774, 54, 60

INDEX
OIL SEAL- -WINCH 57035412, 270
57241325, 203, 208 57268112, 175, 373
57241333, 203, 208 57268120, 175, 373
DOWEL
ORIFICE, INSERT- -.625 ID, 36762680, 266 57195562, 162
ORIFICE PILOT, 57213431, 206 57195570, 164
FEED CYLINDER, 57184335, 119
OUTER BRAKE RACE, 57353666, 204 FOOT PIECE, 50450790, 54, 60
OUTER LEG ASSY, TOWER SUPT, 57233884, 6 HEADED, LUG, 57291809, 424
HOLDING, 57193138, 191
OUTPUT PLANET CARRIER, 57353757, 203
PIVOT
OUTPUT PLANET GEAR, 57353765, 203 57267379, 175
OUTPUT PLANET GEAR SHAFT, 57353468, 57273237, 140
203 RAISING, 57266496, 338
RETAINER, 58248303, 6
OUTPUT SUN GEAR, 57353740, 203 ROD END, 57079048, 270
ROLL
56987209, 203
P 57318255, 122
95098620, 132
PACKING, 50701754, 162 95246062, 119
ROLL- -3/8 X 3- -3/4, 95246062, 191
PAD, RUBBER, 56958879, 96 SHEAVE, 57266462, 119
PANEL SHIPPING, 57426066, 442
52161163, 222 TOWER PINNING, 57143372, 150
56995780, 222 TOWER RAISING, 57182537, 338
WRENCH, 57275216, 191
PETCOCK, 95763090, 233
PIN BLOCK
PIN 57265589, 132
50053636, 8 57265613, 119
52229457, 199
57052003, 338 PINION
57088999, 6 50597657, 316
57089591, 6 INPUT, 57170110, 161
57129009, 194 PIPE
57129033, 194 1 NPT
57129132, 430 57071250, 390
57129165, 430 57071268, 390
57129181, 430 57071276, 391
57368136, 187 57071284, 391

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xv
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57071300, 391 FILTER MTG, 57273138, 214


57071326, 391 FLAT- -6X1/4X8- -1/2 LG, 52153855, 366
57071334, 391 FLOOR, 57268351, 15
57071342, 391 FRONT, 52193984, 311
1NPT KEY, 57184129, 338
57106445, 352 MOTOR, 57240764, 166
57106452, 354 MTG
1/4NPT, 57051815, 302 52243789, 401
2.5 NPT, 95157608, 352 57051641, 199
2NPTX15, 95122875, 298 57109290, 338
57065401, 391 ROD SEAL TOP, 57247975, 424
57106478, 354 SPACER
57109928, 294 57247983, 424
57193195, 15 57511156, 31
57457848, 30 SPRING, 50875616, 300
58249590, 22 STOP, TOP PLATE, 57291841, 424
INDEX

UNTREADED, 57090870, 230 STRIKE, 57268138, 176


TAPPED
PIPE 1 NPT, 57065591, 391
52240439, 67, 279, 355, 366
PIPE UNTHD. 1- -1/2 X 34, 57191058, 52 52240959, 141, 355, 407
PISTON 57080731, 270
52249604, 106, 410 VALVE MOUNTING, 57244477, 320
57188609, 196 PLATE MTG., 57068629, 319, 325
57326829, 184, 376 PLATE WELDNG, 56950256, 332
57340796, 56
57357287, 340 PLUG
57396566, 128, 144 3 NPT, 50692896, 298
57457384, 38, 40 30395610, 286
50691765, 162
PIVOT, LOWER, 57351041, 175 57240574, 166
PIVOT BLOCK 57353682, 204, 208
57350993, 175 57456261, 36
57351132, 175 59551267, 316
6MM COMPONENT, 57429722, 67
PLATE B POWER HEAD, 57480055, 168
50696152, 162 COOLANT, 57142945, 397
57047664, 22 MAGNETIC, 59514976, 316
57051898, 353 MINI, 57093775, 304
57184731, 187 NYLON, 57012676, 128, 144, 184, 376
57193385, 22 OIL LEVEL, 59551259, 316
57196925, 295 PIPE, 57437022, 268
57196933, 295 PORT
57351017, 175 57224156, 56
57351140, 175 57396491, 128, 144
BEARING, 57437063, 268 SEALING- -SIZE 12, 57400004, 98
CAP VENT, 57213175, 203
57106759, 187 WATER NOZZLE, 57142960, 397
57203002, 175
57267338, 175 PLUG- -CLEAR, 57356891, 48
COVER PLUG- -PIPE, 57356768, 44, 46
57051138, 71 PLYWOOD- -3/44X8 MARINE, 58185521, 71
57318263, 122
57318271, 122 POINTER, 57089492, 96
END, 57191033, 163 PORT PLUG
FILLER AXLE, 57511131, 31 57244915, 56
FILLER YOKE, 57511149, 31 57249500, 340

Index xvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

POWERHEAD MACHINING, 57529133, 161 SEAL, SIDE, 57411993, 424


PRECLEANER, 57110108, 82 SEAL- -FRONT/BACK, 57372765, 424
REWORK GEAR, 57210247, 181
PRECLEANER ASM, 57305518, 83
REWORK HUB, 57210239, 181
PRIMARY PLANET CARRIER, 57353773, 203
RH TRACK ADJUSTER GROUP, 57457319, 29
PRIMARY PLANET GEAR, 57353781, 203
RING
PRIMARY SUN GEAR, 57353864, 203 57457244, 36
PROPEL MOTOR, 57416927, 34 57457392, 38, 40
57457400, 38, 40
PUMP 57457665, 48
35309277, 266 95223186, 119
DOUBLE/92979L, 57089476, 314 BACK- -UP
FUEL $, 50258441, 257 57163529, 128, 130, 144, 146
HYDRAULIC- -7.25CU.IN, 52247129, 314 57213498, 206
PUMP & MOTOR, 57545311, 381 57213506, 206

INDEX
57224099, 184, 376
PUMP LINCOLN, 57070724, 390 FAN 48, 50622588, 311
PUMP TUBE ASM., 57209843, 390 RETAIN
95223418, 338
PUSHBUTTON, 2- -POSITION, 57358855, 95 95223632, 187
95428546, 119
RETAINER, 95902789, 30
R RETAINING
57353971, 204
RADIATOR 95223475, 316
CAT3412E 700HP, 57534174, 240 95223533, 442
COMPLETE CAT, 57528689, 240 SNAP, 50597442, 316
VALVE, 30333496, 276
RECEIVER, FUEL, 56997539, 397
RING- -MOUNTING, 57159238, 187
RECEPTACLE, SQUARE FLANGE, 57214371,
98 RINGS- -BLOWER INLET, 57241093, 83
RECHARGER, DRY CHEMICAL, 57117202, 417 RISER, 57340309, 76
RIVET, 57129207, 430
RECOIL SPRING GROUP, 57457434, 29
ROD
REDUCER ELBOW, 57353930, 204 57396574, 128, 144
REFRIGERANT, R134A, 57364473, 82 57457475, 42
ALIGNER, 52176278, 151
RELAY
BATTERY BOX, 57090599, 230
30- -AMP POWER, 57021883, 302 CLEVIS, 59321208, 128, 144
CLUTCH, 57106874, 82 LINKAGE, 57051237, 108
DPDT 24V COIL, 57394603, 366
SOLENOID- -24VMARINE, 59956466, 223 ROD - - TUBE, 57340838, 56
REPAIR KIT- -VALVE, 57241804, 150 ROD ASSY, 57357295, 340
ROD ASSY. CYL., 57213779, 196
RESISTOR, 57106932, 82
ROD CLEVIS WELDMENT, 57275208, 191
REST, TOWER WELDMENT, 57188443, 4
ROD END, 57051229, 108, 110, 112, 114
RETAINER
ROD END ASSY, 57340820, 56
57052011, 338
57268658, 126 ROD LINKAGE
57273245, 141 57109936, 110
57356859, 46 57109944, 112
58248329, 8 57109951, 114
PISTON, 57318313, 122 ROD- -TUBE ASSY
ROD WIPER, 57249427, 424 57396913, 122

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xvii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57396921, 122 50727734, 46


ROLLER, 52191459, 353 52155363, 166
57027310, 48
ROLLER & BEARING ASSY 57102352, 44
57457608, 46 57456279, 36
57457640, 48 57457202, 36
ROLLER BEARING, 57353518, 203 57457210, 36
57457228, 36
ROLLER GROUP, 57521122, 29 57457285, 36
ROLLPIN, 57353534, 203 FRONT- -DUSTSHIELD, 57372773, 424
LEAD WIRE, 56997224, 417
RUBBER
LIP TYPE, 57457376, 38, 40
57072175, 70
OIL
PIPE WIPER 8- -5/8, 57249765, 427
50717750, 316
RUBBER STRIP, 1/4X4, 57068942, 66 52180585, 161
RUNNER, FORK, 57265548, 427 57437105, 268
INDEX

58227661, 181
OIL- -SINGLE LIP, 57265258, 161
PISTON, 50798933, 106, 410
S REAR- -DUSTSHIELD, 57372807, 424
SIDE, DISTSHIELD, 57411977, 424
SAFETY HOOK SWIVEL, 57200495, 199
SEAL GROUP
SCREW 57457517, 44
CAP 57457616, 48
35182278, 276
57396517, 128, 144 SEAL GROUP- -DUO CONE, 50727031, 46
95475067, 353 SEAL KIT
95934584, 239 57089880, 6
95935151, 239 57340663, 56
HEX 57357170, 340
95035465, 239 57396475, 128, 144
95103909, 83 57396855, 122
95920674, 233 58231119, 150
95920708, 239, 242 CART. VALVE, 57439077, 163
95930723, 239 CYL., 57213738, 196
95934469, 239 MOTOR, 57240780, 166
95934659, 233
CAP HEX HEAD, 95971552, 407 SEAL KIT- -VALVE, 57240814, 56
CAP- -1- -8 X 2- -3/4, 95105086, 239 SEAL- -PLENUM TO CAB, 57398448, 82
CAP- -1/2- -13 X 2, 95412821, 120 SEAT
CAP- -3/8- -16 X 2, 95935128, 242 50798891, 106, 410
CAP- -3/8- -16 X 2- -1/2, 95941100, 240 OPERATORS, 57324113, 66
CHAIN, 57129140, 430
HEX- -M16- -2X030, 35375591, 266 SEAT FRAME ASSY, 57340259, 76
MACH, 95051702, 70 SEAT PAN ASSY, 57340242, 76
MOTOR, 57240749, 166
SET SECTION
57012684, 128, 144, 184, 376 COMP, 57003238, 311
57239717, 168 HYD, 57003220, 311
57240756, 166 SENSOR
SET- -1/4- -28 X 2, 57244907, 122, 340 2 WIRE- -PRESSURE, 57409088, 95
SET- -1/4- -28UNF- -2, 57244907, 56 2 WIRE- -TEMPERTURE, 57409104, 95
TAPPING- -NO.10 X5/8, 95742219, 70 MAGNETIC, 59647669, 171
SEAL MAGNETIC CAT3406TA, 57212813, 214
50727429, 46 SERVICE VALVE, 35577568, 276

Index xviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

SERVO, INPUT- -MOTOR A SIDE, 57480048, SIDE, 57194888, 373


166
SLEEVE
SHACKLE, 57047177, 134 52249620, 106, 410
SHAFT ADAPTER, 52143195, 316
57054587, 181 SPLINE, 59516096, 316
57457533, 44 WEAR, 50696103, 162
57457624, 48 SLIDE, CROSSHEAD- -STD., 50450725, 54, 60
BOTTOM, 57437014, 268 SLIDE KIT, 57340275, 76
INPUT, 50595115, 316
INTERMEDIATE, 57191017, 161 SLIDE RING, 57318206, 122, 124
MAIN PIVOT, 57188369, 8 SLINGER, 50706761, 162
ROLLER, 57071730, 353
SLYDRING
SHAFT ASSY, 57457590, 46 57318164, 122, 124
SHEAVE 57340697, 56, 58
57131104, 119 57340739, 56, 58

INDEX
WIRE, 50245810, 199 57357188, 340, 342
57357238, 340, 342
SHELF VALVE, 57068959, 66
SNAP RING
SHELF WRENCH, 57193112, 191 57353633, 204
SHIM 57353823, 203
57049298, 214 57353831, 203
57178147, 30 57353963, 204
57195281, 162 SOCKET, 57089377, 95
57195299, 164
SPACE, SEAL, ROD, 57291734, 427
57195315, 164
57195323, 164 SPACER
57195471, 119 57051294, 96
57195489, 119 57051302, 96
57240772, 166 57068991, 181
PAK, 56939028, 214 57090987, 161
POWER HEAD- -SPURGEAR, 57243719, 163 57108706, 258, 381
57351157, 175
SHIM PACK
57357253, 340
57050908, 120
57433039, 264
57265639, 119
57457756, 29
SHIM SET BATTERY- -CHANNEL, 57368284, 230
50700764, 162 BEARING, 57353484, 203
52270105, (not shown), 264 BRAKE PLATE, 57353849, 204
SHOE, TRACK, 57418006, 29 CAT 3412E, 57534125, 214
INTERMEDIATE GEAR, 57159121, 161
SHROUD, INLET
56887680, 246, 250 SPACER BUSHING, 57353641, 204
56899669, 246 SPINDLE, 57090912, 161
SHUNT, 100MIL.V. 150AMP, 57391294, 95 SPRAG - - CLUTCH, 57353658, 204
SIGNAL, SAFETY, 52248127, 250 SPRING
35511500, 276
SILENCER
50798925, 106, 410
35132299, 273
57128993, 194
52196599, 228
57240566, 166
SKIRT 57457251, 36
CYLINDER MOUNT, 57117822, 373 57457467, 42
FRONT, 57194896, 373 58228875, 194
REAR, 57194904, 373 BRAKE, 57353880, 204

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xix
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

COMPRESSION, 50709336, 300 SUPPORT


57047722, 442
SPRING CHECK BALL, 57213522, 206
57088577, 22
SPRING CHECK VALVE, 57213449, 206 57106346, 354
SPRING GUIDE, 57129025, 194 57106353, 354
57186066, 14
SPRING PLATE, 57353609, 203 57193328, 15
SPRING SPOOL, 57213456, 206 57264657, 119
57457491, 42
SPROCKET, 57457152, 29 58249681, 311
SPROCKET GROUP, 57522906, 29 AIR CLEANER, 57290058, 246
BEARING- -WINCH, 57508780, 203
STARTING KIT, 57047300, 260 SWITCH, 57196198, 140
STEM TANK, 57066136, 257, 381
HOSE, 52274891, 283 WALKWAY, 57186082, 14
VALVE, 35536309, 276 SUPPORT ASSEMBLY, 57457459, 42
INDEX

STEPSEAL SUPPORT PIPE


57340721, 56, 58 57071359, 390
57340747, 56, 58 57071367, 390
57357220, 340, 342 SUPPORT PLATE, 57350985, 187
57357246, 340, 342
SUPPORT TOWER WELDMENT, 57188351, 6
STIFFENER, 57069445, 239 SUSPENSION ASSY., 57340283, 76
STIFFNER, 57193583, 150 SWITCH
STOP 50525948, 302
57068702, 175 56927478, 360
57265464, 126 ELEC., 57065609, 279
FORK, 57265472, 126 ELECTRIC, 57009128, 300, 308
KEY, 56993678, 95
STOP BLOCK LIMIT, 50518653, 150, 187, 401, 407
57110207, 187 LOW TEMP LIMIT, 57447799, 140
57188468, 30 PUSH BUTTON, 52185832, 95
57195497, 120 SEL
STOP- -ROD CHG, 57068561, 175 57047904, 82
57047912, 82
STOPPER- -RUBBER, 57356883, 48 TOGGLE
STRAIN RELIEF, 57220840, 98 56993660, 95, 366
57216913, 95
STRAINER, 56775760, 381 VACUUM, 57315137, 273
STRAP SWITCH- -HIGH PRESSURE, 57398398, 82
57046674, 140
SWITCH- -LW PRESSURE, 57398406, 82
57068488, 391
SWITCHGAGE, 57050742, 96
STRIKER, 57068827, 70
SWITCHGAUGE, 57047284, 97
STRIP, 57356693, 42
SWIVEL ASSY
STRUT ASSY, 57234569, 6 57340267, 76
STUD 57372195, 98
50594761, 316 SWIVEL CAP, 52238706, 162
TRIP, 57110942, 187 SWIVELS, 57176737, 95
SUBPLATE
57106965, 322, 328
57232589, 140 T
SUPORT, 57186058, 14 TACH, 0- -150 RPM ROTATION, 57532756, 171

Index xx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

TACHOMETER, 56993694, 95 TRACK ROLLER GROUP, 57457574, 29


TAG, BLANK ALUM, 57371544, 442 TRAY
57106288, 354
TANK
HOSE, 57143091, 355
262 GALLON, 57450694, 258
CHEMICAL, 52168234, 417 TUBE
FUEL, 350 GAL., 57243248, 257 36758175, 266
HYD, 58248253, 298 36758183, 266
RECEIVER, 57345258, 286 36758191, 266
WATER, 400 GAL, 57442998, 381 36758217, 266
57066144, 381
TANK ASSY. HYD., 57199903, 294 57066151, 258, 381
TEE 57268054, 382
35279843, 266 57351009, 175
DISTRIBUTION, 56990872, 417 58247412, 382
MALE BRANCH, 57353914, 204 8 AIR DUCT, 57534109, 246

INDEX
NPT/JIC, 95667820, 298 AIR DUCT, 57290017, 246
COMPRESSOR INLET, 57534091, 264
TERMINAL
ENGINE VENT, 57536245, 233
12- -10, 10 FORK, 56921489, 84 OIL, 36771731, 266
72232366, 95 OUTER WELDMENT, 57192999, 191
RNG, 95365367, 367 PINNING, 57143364, 150
THRUST RACE SQUARE, 57071755, 353
57353542, 203 WATER LOWER 3412E, 57564098, 233
57353799, 203 WATER OUTLET, 57292385, 233
TIE, CABLE, 95424586, 84 TUBE $, 58247412, 257
TIE BAR, 57071375, 390 TUBE ASSY
57051849, 352
TIE ROD 57065526, 353
57051278, 96 57071557, 151, 352
57051286, 96 57071565, 352
57089393, 96 57071573, 352
TIMER, 24VDC - - 3 WATTS, 57312555, 393 57071581, 151, 352
57071615, 352
TOE BAR 57071631, 352
57468407, 19 57071649, 352
57468464, 20 57071656, 352
57468472, 20 57071664, 352
TOE BOARD, 57193203, 15 57071672, 352
57071789, 352
TOE BOARD BAR, 57088601, 22
57071888, 352
TOWER SUPT ASSY, 30 DEGREE, 57234619, 4 57071896, 352
57106239, 352
TOWER WELDMENT, 57352882, 119
57106247, 352
TRACK BUSHING, 57457707, 29 57110660, 175
TRACK GROUP, 57521130, 29 57130627, 30
57201212, 352
TRACK LINK 57340846, 56
LH, 57457723, 29 57357303, 340
RH, 57457764, 29 57359648, 122
TRACK LINK ASSEMBLY, 57521148, 29 57396582, 128, 144
CYL., 57213787, 196
TRACK PIN
57457715, 29 TUBE ASSY. 1- -1/4, 57190589, 120
57457731, 29 TUBE RACK, 57204075, 353

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxi
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

TUBING BALL- -3/4


52258787, 228 56761992, 288
FLEX, 52185360, 228 58117375, 381
TUBING- -EXH FLGD890DEG EL, 57292526, BLOWDOWN, 36846376, 273
228 BUTTERFLY- -8, 57433773, 264
CHECK
TUBING- -EXH8 90 DEG. EL, 57292534, 228 52158128, 331
56795198, 298
56883994, 381
U 56990849, 417
57109241, 354
U- -BOLT 58047853, 381
1.50 ID, 36761831, 266 CHECK $
50702372, 286 50261825, 304
57079022, 270 56927445, 305
95375341, 233 57069452, 257
INDEX

95494373, 283, 294, 304 CHECK- -4, 35362656, 283


CHECK- -DBL PILOT OP, 50462944, 141, 355
U- -CUP
CHECK- -VENTABLE, 57168031, 319
57233652, 128, 130, 144, 146
CONT, 57047987, 96
57326803, 184, 376
COUNTER BALANCE, 57273716, 355
57326811, 184, 376
COUNTERBALANCE, 57205007, 56
59752063, 128, 130, 144, 146
DIVERTER, 57106429, 319, 325
U- -CUP SEAL, 57353617, 203, 208 EXPANSION, 57403461, 82
U- -CUP W/BACK UP, 57396889, 122, 124 FLOW CONTROL, 50518984, 382
HEATER CONTROL, 57398075, 82
U- -CUP W/BACK- -UP, 57396871, 122, 124 HYD- -3 SPOOL GRESEN, 57120016, 96
U- -JOINT KIT, 57113656, 214 HYDRAULIC- -1 SPOOL, 57200347, 199
MEASURED SHOT, 57301855, 260
UNDERCARRIAGE, 330EL, 57403784, 29 MINIMUM PRESSURE, 35805001, 273
UNILET, JUNC, 95442836, 408 MOTOR CONTROL, 57167298, 163
PRESS., 57106890, 82
PRESS/90517L, 57047821, 319
V PRESSURE- -REMOTE, 52236932, 95, 407
PUMP RELIEF, 57244352, 319, 325
V- -BELT, 57324097, 83 REDUCING/RELIEVING, 56263239, 163
RELIEF
VALVE 35321876, 279
2- -WAY, 50429356, 345 50622273, 270
2- -WAY SOL. CART., 57323610, 407 56954753, 381
2- -WAY SOLENOID 57046864, 390
57194961, 407 RELIEF (ATM), 57326514, 163
57194979, 407 RELIEF- -ADJ WORKPORT, 57124596, 74, 187,
2- -WAY/N.C. 3/4, 57245920, 382 191
4- -WAY, 57106460, 322, 328 RELIEF/90523L, 52265329, 331
50416551, 38, 40 RESTTRICTOR, 57290397, 176, 199
50459155, 319 SAFETY, 57197899, 288
57089385, 150 SAFETY VENT, 50583228, 417
57108532, 97 SELECTOR- - 4 WAY, 57169989, 95
57232571, 140 SHUTTLE, 56263247, 163
57456691, 38, 40 SOLENOID NO., 57520215, 273
7- -SPOOL, 57194169, 66 SOLENOID- -3WAY/2POS, 57312563, 393
BALL- -1/2, 50829605, 240 SWING CHECK, 95294336, 257
BALL- -1/2, 50294818, 286, 391 TEMPERATURE BYPASS, 57170821, 280
BALL- -3, 57110090, 298 THERMAL OIL CTL
BALL- -3/4, 50212224, 83 57398505, 311

Index xxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57398513, 311 LOCK HELICAL, 95934741, 239


VALVE - - CHECK, 57348088, 340 LOCK- -1, 95209433, 239
LOCK- -1/2, 95209409, 233
VALVE VENT, 57070740, 390 STAR, 50597475, 316
VALVE- -GATE, 58037581, 393 THRUST, 57212979, 203
TOUNGED BEARING, 57314056, 161
VALVE- -PRESS RELIEF, 57486565, 331
WASHER- -HARD, 57356669, 42
WASHER- -PLATED, 57355075, 30
W WASHER- -THRUST, 57356867, 46
WALKWAY WEAR RING, 57396863, 122, 124
57088551, 22 WEATHERSEAL, 57072183, 70
57088569, 22
WEDGE, CABLE, 57353716, 204
WALKWAY- -MAIN PUMP, 57068405, 15
WELDMENT, COUPLING, 33000#, 57335101,
WARNING PLATE ASSY- -LH, 57457350, 40 288

INDEX
WARNING PLATE ASSY- -RH, 57457343, 38 WINCH, 6000 LBS, 57353435, 199
WASHER WIPER
50816412, 248, 250 57224123, 184, 376
51073906, 300 57233660, 128, 130, 144, 146
56986599, 314
57267577, 175 WIPER (SNAP IN), 57396897, 122, 124
57357097, 30 WIRE
57367757, 187 10AWG- -WHITE, 50628809, 84
57457186, 29, 30 14AWG- -BLACK, 50249655, 84
57457699, 29 GROUND, 56950652, 223
FLAT, WIDE
95081667, 84, 233, 240 WIRE LINK- - 9, 57527855, 222
95094314, 240 WIRE ROPE, 57047060, 134
95922233, 239, 242
WIRING, CONSOLE, 57194649, 95
LOCK
57437089, 268 WIRING LOOM, 57182081, 82
95934733, 83, 239, 242
HELICAL
95934691, 239 Y
95934766, 83
95937413, 83, 84, 233, 239, 242 YOKE, OSCILLATION- - DMM2??, 57406639, 30

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxiii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

36758175, TUBE, 266


36758183, TUBE, 266
36758191, TUBE, 266
Symbols 36758217, TUBE, 266
(not shown) 36761831, U- -BOLT, 1.50 ID, 266
ADHESIVE, 56784267, 264 36762680, ORIFICE, INSERT- -.625 ID, 266
SHIM SET, 52270105, 264
36771731, TUBE, OIL, 266
36846376, VALVE, BLOWDOWN, 273
Numbers 36846582, KIT, SERVICE- -BLOWDOWN VLV,
273
30254825, HANDWHEEL, 276
39115357, CONNECTOR, 222
30333496, RING, VALVE, 276 39116819, COVER, 96
INDEX

30395610, PLUG, 286 39432133, BOX, 12X10X5, 222


30436489, GASKET, OIL F, 286 50034826, CLAMP, HOSE, 345
30441570, CABLE, BATTERY, 230 50053636, PIN, 8
35098052, AIR END- -LOW PRESSURE, 264 50212224, VALVE, BALL- -3/4, 83
35132299, SILENCER, 273 50217322, GASKET, MOTOR, 161
35182278, SCREW, CAP, 276 50219518, FILLER
35252600, NUT, LOCK, 5/16- -18, 266 TANK- -2.5 NPT, 381
TANK- -2.5 NPT $, 257
35279835, ELBOW, 45 - - 6, 266
50245810, SHEAVE, WIRE, 199
35279843, TEE, 266
50249655, WIRE, 14AWG- -BLACK, 84
35283068, ELBOW, 90 DEGREES, 266
50258441, PUMP, FUEL $, 257
35287937, ELBOW, 90 DEGREES, 266
50261825, VALVE, CHECK $, 304
35287945, EXPANDER, 266
50262500, GAUGE, DISCHARGE PRESSURE,
35291384, ELBOW, 1- -5/16- -12- -16 JIC, 266 95
35299825, LEVER, 270 50268986, CAP, 239
35304021, GASKET, 266 50270040, LIGHT, PILOT, 302
35309277, PUMP, 266 50279413, BAND, MOUNTING- -AIR CLEANR,
228, 246
35321876, VALVE, RELIEF, 279
50294818, VALVE, BALL- -1/2, 286, 391
35362656, VALVE, CHECK- -4, 283
50343490, ELEMENT, FILTER- -3 MICRON, 300,
35375591, SCREW, HEX- -M16- -2X030, 266 308, 422
35511500, SPRING, 276 50416551, VALVE, 38, 40
35516749, GAUGE, SIGHT, 286 50426287, BUSHING, 240
35536283, COVER, 276 50429356, VALVE, 2- -WAY, 345
35536309, STEM, VALVE, 276 50429455, BRACKET, VALVE, 345
35577568, SERVICE VALVE, 276 50450725, SLIDE, CROSSHEAD- -STD., 54, 60
35805001, VALVE, MINIMUM PRESSURE, 273 50450774, PIN, CYLINDER, 54, 60
36756211, MANIFOLD, 266 50450782, PIN, CYLINDE, 54, 60
36756252, COVER, 266 50450790, PIN, FOOT PIECE, 54, 60
36758142, GEAR SET - - AIREND, 266 50459155, VALVE, 319

Index xxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

50462944, VALVE, CHECK- -DBL PILOT OP, 50663046, O- -RING, PRESS, 74


141, 355
50664754, CLAMP ASSY, 288, 353
50463074, CONNECTOR, 300
50666841, O- -RING, 300
50518364, BRACKET, MOUNTING, 240
50666866, GROMMET, 300
50518653, SWITCH, LIMIT, 150, 187, 401, 407 50668292, HANDLE, VALVE, 110, 112, 114
50518984, VALVE, FLOW CONTROL, 382 50691765, PLUG, 162
50524669, LIFTING BAIL- -6.63 REG, 427 50692896, PLUG, 3 NPT, 298
50525948, SWITCH, 302 50695063, CONNECTOR, 12 RED, 84
50583228, VALVE, SAFETY VENT, 417 50695964, CAP, 397
50583236, NOZZLE, 417 50695972, NIPPLE, RECEIVER- -HYD, 397
50583251, CARTRIDGE, 417 50695998, CAP, HYD RECEIVER, 397
50594761, STUD, 316 50696103, SLEEVE, WEAR, 162

INDEX
50595115, SHAFT, INPUT, 316 50696152, PLATE, 162
50597434, O- -RING, 316 50696160, HOUSING, 162
50597442, RING, SNAP, 316 50696426, BUSHING, 161
50597475, WASHER, STAR, 316 50696939, CONNECTOR, CORD GRIP, 96
50597624, ADAPTER, SAE C, 316 50696947, NUT, LOCK, 96
50597632, ADAPTER, PUMP D, 316 50697028, DIODE, 302
50597640, ADAPTER, INPUT, 316 50700731, COMPOUND, SILICONE, 82, 162
50597657, PINION, 316 50700764, SHIM SET, 162
50597665, GEAR, 316 50701754, PACKING, 162
50610955, GASKET, RECEIVER, 283 50701762, BUSHING, WEAR, 162
50611235, LAMP, PANEL, 302 50702372, U- -BOLT, 286
50616010, AIR CLEANER, 246 50704196, LIGHT, PANEL, 95
50616416, ELEMENT, SAFETY, 250 50706761, SLINGER, 162
50616424, ELEMENT, PRIMARY, 250 50709336, SPRING, COMPRESSION, 300
50617265, LIFTING BAIL- -6 BECO, 427 50717735, O- -RING, 316
50621804, KIT, GASKET, 250 50717743, O- -RING, 316
50622273, VALVE, RELIEF, 270 50717750, SEAL, OIL, 316
50622588, RING, FAN 48, 311 50727031, SEAL GROUP- -DUO CONE, 46
50622729, FLANGE, PIPE, 228 50727429, SEAL, 46
50622745, COUPLING, V- -RETAINER, 228 50727734, SEAL, 46
50622752, GASKET, FLAN, 228 50798891, SEAT, 106, 410
50625888, BOX, HANDY, 96 50798909, CONE, 106, 410
50625946, CONNECTOR, CORD GRIP, 83 50798925, SPRING, 106, 410
50628809, WIRE, 10AWG- -WHITE, 84 50798933, SEAL, PISTON, 106, 410
50657055, FITTING, HOSE, 83 50814581, FITTING, HYD, 84
50662543, KIT, SEAL, 74 50816321, CUP ASSEMBLY, 250
50662790, KIT, SERVICE, 74 50816362, CLAMP ASSEMBLY, CUP, 250
50663038, O- -RING, EXHAUST, 74 50816370, GASKET, 250

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxv
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

50816396, CLAMP, 250 52153855, PLATE, FLAT- -6X1/4X8- -1/2 LG, 366
50816404, BODY ASSEMBLY, UPPER, 250 52154325, CLAMP, 1- -1/2 TUBE, 258
50816412, WASHER, 248, 250 52154937, O- -RING, 166
50816420, NUT, 248 52154952, GASKET, 166
50816446, NUT, WING, 248, 250 52154994, O- -RING, 166
50816461, COVER, 250 52155053, GASKET, 166
50816479, CUP ASSY, 248 52155314, O- -RING, 166
50816487, CLAMP, 248 52155363, SEAL, 166
50816495, GASKET, 248 52158094, CONTROL, 95
50816511, CLAMP, 248 52158128, VALVE, CHECK, 331
50817121, COVER ASSY, 248 52161163, PANEL, 222
50818657, BOX, WIRING, 222 52168234, TANK, CHEMICAL, 417
INDEX

50821982, BOX & PANEL, 171, 273 52168259, CARTRIDGE, 417


50822113, LOCK PLATE, 161 52168267, BRACKET, CARTRIDGE, 417
50829605, VALVE, BALL- -1/2, 240 52168325, CAP, BLOW OFF, 417
50842673, KIT, SEAL, 74 52168374, BRACKET, TANK MOUNTING, 417

50844059, BRACKET, NOZZLE, 417 52172020, MOTOR, HYD/90433L, 242

50875616, PLATE, SPRING, 300 52176278, ROD, ALIGNER, 151

50903236 52176591, NAMEPLATE, AIR CLEANER, 250


BREATHER, 298, 382, 422 52176609, NAMEPLATE, AIR CLEANER, 250
BREATHER $, 258 52180585, SEAL, OIL, 161
50937994, O- -RING, 300 52185360, TUBING, FLEX, 228
50938109, O- -RING, 300 52185832, SWITCH, PUSH BUTTON, 95
50941590, MAGNET ASSY, 300 52191459, ROLLER, 353
50943240, NUT, 316 52192606, FILTER, OIL, 304
50943331, KIT, SEAL- -SHT, 166 52193521, GEAR, PINION, 181
50981778, KIT, SEAL, 74 52193661, DIFFUSER, 298
51073872, ALARM KIT, 300 52193679, ELEMENT, SUCT, 298
51073880, BOWEL ASSY., 300 52193976, FRAME, HOC &, 311
51073906, WASHER, 300 52193984, PLATE, FRONT, 311
51076156, O- -RING, 322, 328 52196599, SILENCER, 228
51076164, O- -RING, 322, 328 52198173, HOSE ASSY, 319, 392
51076172, O- -RING, 322, 328 52203767, O- -RING, 166
51076271, BOLT KIT, 322, 328 52208691, BRACKET, MOUNTING, 141
52143195, SLEEVE, ADAPTER, 316 52209939, BEARING, 161
52144243, O- -RING, 166 52215506, CAP, WEATHER, 228
52146958, ELEMENT, PRIMARY, 248 52221223, BEARING, THRUST, 203
52146966, ELEMENT, SAFETY, 248 52221231, BEARING, ROLLER, 203
52151420, ADAPTER, 374 52223344, HOSE, WATER, 239
52153210, BRACKET- -CABLE MTG, 314 52225851, HOSE ASSY, 164

Index xxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

52226271, HOSE ASSY, 304 52263258, CHAMBER, 248


52226461, HOSE ASSY, 392 52263803, CLAMP ASSY, 30, 353
52226479, HOSE ASSY, 391, 392 52265311, INDICATOR, RESTRICTION, 246
52227154, BRACKET, 314 52265329, VALVE, RELIEF/90523L, 331
52229457, PIN, 199 52272952, GASKET, 250
52230794, CLAMP, HOSE, 246 52274891, STEM, HOSE, 283
52230810, CLAMP, HOSE, 233 52275625, BACKUP RING, 119
52234879, CAM RING, 311 52275633, ANCHOR NUT, 119

52236775, CLAMP ASSY, 1, 223 56242779, GRATING, 239

52236783, CLAMP ASSY, 1/2, 67, 171, 223, 355, 56247497, HOSE ASSY, 296
366 56251929, HARNESS, ENGINE, 214
52236791, CLAMP ASSY, 3/4, 223 56251937, HARNESS, JUMPER, CAT, 214

INDEX
52236932, VALVE, PRESSURE- -REMOTE, 95, 56262561, GRIP, 3/4 LT WIRE MESH, 224
407 56263239, VALVE, REDUCING/RELIEVING,
52236940, CLEANER, AIR, 246 163
52238706, SWIVEL CAP, 162 56263247, VALVE, SHUTTLE, 163
52240439, PLATE, TAPPED, 67, 279, 355, 366 56265317, KIT, SEAL UPGRADE, 95
52240769, BOX, WIRING, 222 56761554, ELBOW, RUBBER- -90 DEG, 246
52240959, PLATE, TAPPED, 141, 355, 407 56761992, VALVE, BALL- -3/4, 288

52243730, HOSE ASSY, 319, 325 56775760, STRAINER, 381


56778699, CLAMP, SEAL, 228
52243789, PLATE, MTG, 401
56784267, ADHESIVE, 31, 162, 176, 270
52244449, HOSE ASSY, 345
56794712, CABLE ASSY- -BATTERY, 230
52246519, CABLE, GROUND- -1/0 X 36, 222
56794720, CABLE ASSY- -BATTERY, 230
52246881, GUARD, 311
56795198, VALVE, CHECK, 298
52246931, FLANGE, TUBE, 280
56796022, COLLAR, SET, 353
52247129, PUMP, HYDRAULIC- -7.25CU.IN, 314
56804750, CLAMP, CABLE, 134, 199
52248127, SIGNAL, SAFETY, 250
56810153, PIN, CLEVIS, 108, 110, 112, 114
52248390, CAP, 54, 60
56822919, LEVEL, 95
52249588, KNOB, CONTROL, 106, 410
56883572, KIT, SPLIT FLANGE, 242
52249604, PISTON, 106, 410
56883994, VALVE, CHECK, 381
52249620, SLEEVE, 106, 410 56887680, SHROUD, INLET, 246, 250
52249646, BALL, 106, 410 56893662, NAMEPLATE, DIESEL FUEL, 397
52250529, OIL COOLER, 311 56893670, NAMEPLATE, 397
52251808, CLAMP ASSY, 325 56898778, ADAPTER, 242
52251816, CLAMP ASSY, 353 56899669, SHROUD, INLET, 246
52253176, GAUGE, SIGHT, 163 56901853, BAR, FLAT, 30
52254190, GAUGE, FUEL, 381 56906936, LAMP, 96
52258787, TUBING, 228 56917073, HOSE, RAD., 233
52262631, FITTING, HYD, 96, 319 56918832, CLAMP, HOSE, 163, 288, 353
52263084, CAM RING, 242 56919756, ANGLE, 320

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxvii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

56920903, FITTING, HYD, 233 56955982, HOSE ASSY, 392


56921489, TERMINAL, 12- -10, 10 FORK, 84 56955990, HOSE ASSY, 233
56927445, VALVE, CHECK $, 305 56956014, HOSE ASSY, 233
56927478, SWITCH, 360 56956139, HOSE ASSY, 150, 413
56939028, SHIM, PAK, 214 56956147, HOSE ASSY, 338
56940281, O- -RING, SPLIT FLANGE (20), 120, 56956303, HOSE ASSY, 407
353 56956444, HOSE ASSY, 200
56944390, LOCKNUT, 340 56956675, HOSE ASSY, 304
56945108, HANDLE, HORIZONTAL, 108 56956725, HOSE ASSY, 150, 338
56947633, HOSE ASSY, 96 56956733, HOSE ASSY, 176, 373
56947682, HOSE ASSY, 164 56957319, HOSE ASSY, 325
56949431, HOSE ASSY, 355, 413 56957657, HOSE ASSY, 140, 295
INDEX

56949449, HOSE ASSY, 141 56957772, HOSE ASSY, 141


56949456, HOSE ASSY, 382 56957780, HOSE ASSY, 66
56950256, PLATE WELDNG, 332 56957806, HOSE ASSY, 97
56950272, CLAMP ASSY, 1- -1/2 PIPE, 332 56957871, HOSE ASSY, 279
56950488, HOSE ASSY, 164 56957889, HOSE ASSY, 280
56950652, WIRE, GROUND, 223 56958721, HOSE ASSY, 97, 141, 413
56952716, JUMPER, TERM, 104 56958770, HOSE ASSY, 413
56953045, GASKET, 181 56958879, PAD, RUBBER, 96
56953870, HOSE ASSY, 392 56959786, BAR, FLAT, 355
56953896, HOSE ASSY, 392 56959828, HOSE ASSY, 97, 176
56954043, HOSE ASSY, 242, 392 56961337, HOSE ASSY, 392
56954050, HOSE ASSY, 392 56961774, HOSE ASSY, 392
56954126, HOSE ASSY, 294 56961840, HOSE ASSY, 233
56954159, HOSE ASSY, 97, 126 56962368, HOSE ASSY, 279
56954167, HOSE ASSY, 258 56962400, HOSE ASSY, 319, 325
56954183, HOSE ASSY, 413 56963135, BRACKET, 332
56954191, HOSE ASSY, 151 56964133, HOSE ASSY, 97
56954209, HOSE ASSY, 413 56964141, HOSE ASSY, 97
56954225, HOSE ASSY, 96 56964158, HOSE ASSY, 97
56954233, HOSE ASSY, 331 56964166, HOSE ASSY, 392
56954282, HOSE ASSY, 354 56964182, HOSE ASSY, 30
56954290, HOSE ASSY, 200 56964190, HOSE ASSY, 320
56954365, HOSE ASSY, 413 56964208, HOSE ASSY, 391
56954753, VALVE, RELIEF, 381 56964224, HOSE ASSY, 97, 360, 392
56955198, HOSE ASSY, 150 56964232, HOSE ASSY, 31, 392
56955610, HOSE ASSY, 97, 126, 176, 382, 408, 413 56964265, HOSE ASSY, 391
56955636, HOSE ASSY, 373 56964315, HOSE ASSY, 319
56955867, FITTING, HYD, 242 56964349, HOSE ASSY, 393

Index xxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

56966195, HOSE ASSY, 200 56991391, HOSE ASSY, 319


56966302, HOSE ASSY, 391 56992043, HOSE ASSY, 391
56966542, HOSE, HYD- -K12 BULK, 233 56992118, HOSE ASSY, 382
56966997, HOSE ASSY, 96, 97, 176 56992126, HOSE ASSY, 31, 319, 325
56967870, ANGLE, 294 56992522, HOSE ASSY, 392
56967920, HOSE ASSY, 413 56993660, SWITCH, TOGGLE, 95, 366
56968365, HOSE ASSY, 319 56993678, SWITCH, KEY, 95
56969389, HOSE ASSY, 97, 176, 413 56993694, TACHOMETER, 95
56969652, HOSE ASSY, 66 56994569, HOSE ASSY, 413
56971542, HOSE ASSY, 397 56994577, HOSE ASSY, 413
56971740, GASKET, 298 56995582, HOSE ASSY, 345
56971930, HOSE ASSY, 392 56995780, PANEL, 222

INDEX
56972706, HOSE ASSY, 320 56997109, ACTUATOR, PNE, 417
56973076, HOSE ASSY, 270 56997141, LOCKWASHER, 417
56973084, HOSE ASSY, 345 56997166, NOZZLE, 417
56973605, HOSE ASSY, 331, 354, 392 56997216, LABEL, OPERATING INSTRUCT, 417
56973639, HOSE ASSY, 393 56997224, SEAL, LEAD WIRE, 417
56973647, HOSE ASSY, 325, 331 56997539, RECEIVER, FUEL, 397
56974587, HOSE ASSY, 392, 408 56997547, CAP, FUEL, 397
56974629, HOSE ASSY, 67, 126, 150, 191, 373 56997554, BREATHER, FUEL CAP, 397
56974876, ANGLE, 67 56997679, DISC, BURST, 417
56974892, HOSE ASSY, 279 56998164, BAR, SQUARE, 181
56975410, HOSE, RAD.Z64X006.00/- -- -, 233 56998503, NUT, LOCK, 128, 144
56975964, PIN, CLEVIS, 128, 144 56998875, HOSE ASSY, 408
56975972, CLIP, PIN, 128, 144 56999030, HOSE ASSY, 164
56975980, HOSE ASSY, 391 57003220, SECTION, HYD, 311
56980964, HOSE ASSY, 382 57003238, SECTION, COMP, 311
56981608, HOSE ASSY, 319 57003915, HOSE ASSY, 31
56981632, HOSE ASSY, 280 57004004, HOSE ASSY, 30, 258, 319, 382
56983950, HOSE ASSY, 258 57004012, HOSE ASSY, 392, 407, 413
56984131, BUSHING, 312 57004020, HOSE ASSY, 312, 391
56984412, NUT, WIRE, 14 YELLOW, 84 57004046, HOSE ASSY, 151, 354
56986599, WASHER, 314 57004061, HOSE ASSY, 141
56987209, PIN, ROLL, 203 57004285, HOSE ASSY, 304
56987936, HOSE ASSY, 397 57005688, HOSE ASSY, 413
56987951, HOSE ASSY, 294, 320, 325 57005696, HOSE ASSY, 331
56989353, HOSE, RADIATOR, 233 57005704, HOSE ASSY, 345
56989890, CARTRIDGE, 74 57005951, HOSE ASSY, 382
56990849, VALVE, CHECK, 417 57006942, CHANNEL, ANCHOR, 288, 353
56990872, TEE, DISTRIBUTION, 417 57009110, KIT, REPAIR, 300, 308

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxix
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57009128, SWITCH, ELECTRIC, 300, 308 57047060, WIRE ROPE, 134


57009144, MANIFOLD, 320 57047177, SHACKLE, 134
57010142, HOSE ASSY, 288, 392 57047284, SWITCHGAUGE, 97
57010209, HOSE ASSY, 150 57047300, STARTING KIT, 260
57010431, ANGLE, 294 57047342, COVER PLATE, 120
57011306, HOSE ASSY, 150 57047417, GUARD, 311
57011355, HOSE ASSY, 30 57047557, NAMEPLATE, 413
57012676, PLUG, NYLON, 128, 144, 184, 376 57047573, COVER ACCESS, 70
57012684, SCREW, SET, 128, 144, 184, 376 57047664, PLATE, 22
57014672, ANGLE, 360 57047706, GRATING, 15
57014789, GAUGE, PRESSURE, 95 57047722, SUPPORT, 442
57015760, HOSE ASSY, 273 57047821, VALVE, PRESS/90517L, 319
INDEX

57020661, HOSE ASSY, 325 57047904, SWITCH, SEL, 82


57020729, HOSE ASSY, 320 57047912, SWITCH, SEL, 82
57021883, RELAY, 30- -AMP POWER, 302 57047987, VALVE, CONT, 96
57022188, BRACKET, 257 57048712, MANIFOLD, 294
57023343, BAR, FLAT, 141 57048720, MANIFOLD, 294
57025280, BAR, FLAT, 134 57049090, DUCT, A/C SUP, 83
57027310, SEAL, 48 57049116, ELBOW, 90DEG, 83
57028540, BAR, TAPPED, 367 57049298, SHIM, 214
57029175, HOSE ASSY, 279 57049736, GUIDE ROLLER- -8- -5/8 PIPE, 427
57032997, KIT, SEAL, 314 57050619, LUG, LIFTING, 8
57034183, HOSE ASSY, 398 57050742, SWITCHGAGE, 96
57034357, HOSE ASSY, 392 57050908, SHIM PACK, 120
57035412, PIN, CYLINDER, 270 57051138, PLATE, COVER, 71
57039695, KIT, SEAL, 184, 376 57051195, HANDLE ASSY, 95
57040784, HOSE ASSY, 312 57051203, HANDLE ASSY, 96
57041550, HOSE ASSY, 164 57051211, HANDLE ASSY, 96
57043226, HOSE ASSY, 392 57051229, ROD END, 108, 110, 112, 114
57043655, HOSE ASSY, 319 57051237, ROD, LINKAGE, 108
57044729, HOSE ASSY, 392 57051260, COLLAR, LOCK, 96
57044745, HOSE ASSY, 392 57051278, TIE ROD, 96
57044828, HOSE, HYD- -A12 BULK, 83 57051286, TIE ROD, 96
57046674, STRAP, 140 57051294, SPACER, 96
57046682, GUIDE, 140 57051302, SPACER, 96
57046864, VALVE, RELIEF, 390 57051401, ADAPTER, 163
57046989, COVER PLATE, 120 57051641, PLATE, MTG, 199
57047003, CHANNEL, 279 57051815, PIPE, 1/4NPT, 302
57047029, CATCHER ARM, 134 57051823, BRACE, CAB, 66
57047052, CLEVIS PLATE, 134 57051849, TUBE ASSY, 352

Index xxx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57051898, PLATE, 353 57068561, STOP- -ROD CHG, 175


57052003, PIN, 338 57068629, PLATE MTG., 319, 325
57052011, RETAINER, 338 57068652, ANGLE, 294
57052110, BAR, FLAT, 338 57068660, ANGLE, 294
57053050, FILTER, 294 57068678, BRACKET, 304
57053571, HOSE, HYD, 83 57068686, BRACKET, 304
57054587, SHAFT, 181 57068694, BAR, SUPPORT, 175
57054595, BUSHING, 181 57068702, STOP, 175
57054603, BUSHING, 181 57068736, HANDRAIL, 15
57054611, COVER, 181 57068801, BAR, TAPPED, 15
57054629, COVER, TOP, 181 57068827, STRIKER, 70
57054637, HOUSING, GEAR, 181 57068835, CAP, 70

INDEX
57057580, CYLINDER, AIR, 270 57068934, BRACKET, 260
57064958, BAND, MOUNTING, 8, 246 57068942, RUBBER STRIP, 1/4X4, 66
57065120, HOSE, 294 57068959, SHELF VALVE, 66
57065369, HOSE ASSY, 294 57068991, SPACER, 181

57065393, HOSE ASSY, 319 57069023, ADAPTER, 279

57065401, PIPE, 391 57069056, BAR, FLAT, 150

57065419, CAPS KIT, BLOW OFF, 417 57069098, KIT- -FIRE SUPPRESSION, 413

57065427, ACTUATOR, 417 57069114, BAR, 199

57065435, BRACKET, ACTUATOR, 417 57069213, HANDLE ASSY, 97


57069411, FLANGE MTG., 393
57065518, CROSSHEAD, 54
57069445, STIFFENER, 239
57065526, TUBE ASSY, 353
57069452, VALVE, CHECK $, 257
57065534, ELEMENT
FILTER, 422 57070724, PUMP LINCOLN, 390
FLTR, 279 57070732, FILTER REG., 390
57065591, PIPE 1 NPT, 391 57070740, VALVE VENT, 390
57065609, SWITCH, ELEC., 279 57070757, INJECTOR, SL1/2 BANK, 390
57065658, HOSE ASSY, 354 57070765, INJECTOR, SL1/3 BANK, 390
57065674, HOSE ASSY, 354 57070773, INJECTOR, SL1/4 BANK, 390
57065757, HOSE ASSY, 354 57070781, INJECTOR, SL1/5 BANK, 390
57065781, HOSE ASSY, 319, 325 57070849, CAP, COVER, 390
57066136, SUPPORT, TANK, 257, 381 57070856, COVER, DRUM, 390
57066144, TUBE, 381 57071201, MOUNT, FIRE PROTECTION, 413
57066151, TUBE, 258, 381 57071219, MOUNT, 413
57068405, WALKWAY- -MAIN PUMP, 15 57071250, PIPE, 1 NPT, 390
57068488, STRAP, 391 57071268, PIPE, 1 NPT, 390
57068504, BAR, HANDRAIL, 15, 239 57071276, PIPE, 1 NPT, 391
57068512, HANDRAIL, 239 57071284, PIPE, 1 NPT, 391
57068546, BRACKET, 279 57071300, PIPE, 1 NPT, 391

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxi
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57071326, PIPE, 1 NPT, 391 57072142, GLASS TYPE 2, 70


57071334, PIPE, 1 NPT, 391 57072167, COVER, 70
57071342, PIPE, 1 NPT, 391 57072175, RUBBER, 70
57071359, SUPPORT PIPE, 390 57072183, WEATHERSEAL, 70
57071367, SUPPORT PIPE, 390 57072209, DOOR ASSY, 70
57071375, TIE BAR, 390 57072217, LATCH, 70
57071383, BRACKET, 390 57072225, JUNCTION BOX, 70

57071391, BRACKET, 390 57072233, LATCH, 70


57072258, CAP, FLOORMAT, 71
57071409, BRACKET, 390
57072274, BAR, TAPPED, 70
57071417, BRACKET, 390
57072290, LATCH, 70
57071474, MOUNT, 52
57072308, LATCH, 70
57071557, TUBE ASSY, 151, 352
INDEX

57072316, HANDLE, 70
57071565, TUBE ASSY, 352
57072324, HANDLE, 70
57071573, TUBE ASSY, 352
57072332, DOOR ASSY, 70
57071581, TUBE ASSY, 151, 352
57072340, DOOR ASSY, 70
57071615, TUBE ASSY, 352
57072357, CLOSER DOOR, 70
57071631, TUBE ASSY, 352 57072373, COVER, 71
57071649, TUBE ASSY, 352 57072381, DOOR ASSY, 70
57071656, TUBE ASSY, 352 57072399, LINKAGE, 70
57071664, TUBE ASSY, 352 57072407, INSULATION, 71
57071672, TUBE ASSY, 352 57072415, FLOORMAT, 71
57071680, BRACKET, 353 57072423, ADAPTER, 353
57071698, BRACKET, 353 57074668, KEY, 182
57071706, BRACKET, 354 57076366, BAR, FLAT, 252
57071714, ARM, ROLLER, 353 57077232, BAR, ROUND, 19
57071722, CHANNEL, 353 57079014, ACTUATOR, CONTROL CABLE- -1,
96
57071730, SHAFT, ROLLER, 353
57079022, U- -BOLT, 270
57071755, TUBE, SQUARE, 353
57079030, LINK, 270
57071763, BRACKET, 325, 353
57079048, PIN, ROD END, 270
57071771, CHANNEL, 353
57080251, FITTING, HYD, 280
57071789, TUBE ASSY, 352
57080731, PLATE, TAPPED, 270
57071888, TUBE ASSY, 352 57083438, BAR, FLAT, 252
57071896, TUBE ASSY, 352 57084055, BREAKER, CIRCUIT- -15 AMP, 95
57071904, BAR, 353 57084071, BREAKER, CIRCUIT- -30 AMP, 83
57071920, MANIFOLD, 391 57085938, I- -R LOGO- -STEEL, 432
57072092, CAB ASSY RH, 70 57088551, WALKWAY, 22
57072100, CAB ASSY LH, 70 57088569, WALKWAY, 22
57072126, GLASS TYPE 1, 70 57088577, SUPPORT, 22
57072134, GLASS TYPE 3, 70 57088585, BRACKET, 22

Index xxxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57088593, BRACKET, 22 57097982, LIGHT, DOME, 66


57088601, TOE BOARD BAR, 22 57097990, LENS, LEXAN, 66
57088619, GRATING, 22 57098147, FAN, 6- -BLADE, 311
57088627, GRATING, 22 57100281, HOSE ASSY, 97, 392
57088635, ANGLE, 22 57100539, HOSE ASSY, 258
57088643, GUSSET, 22 57102279, BRACKET, 140
57088932, NAMEPLATE, 84 57102352, SEAL, 44
57088965, NAMEPLATE, 260 57104895, COVER, NUT, 168
57088999, PIN, 6 57104937, NUT, JAM, 168
57089039, KIT, SEAL, 166 57106163, ARM, 134
57089047, KIT, SEAL, 166 57106171, CLEVIS PLATE, 134
57089054, KIT, SEAL, 166 57106239, TUBE ASSY, 352

INDEX
57089377, SOCKET, 95 57106247, TUBE ASSY, 352
57089385, VALVE, 150 57106288, TRAY, 354
57089393, TIE ROD, 96 57106304, BAR, 354
57089476, PUMP, DOUBLE/92979L, 314 57106312, BAR, 354
57089484, BRACKET, 96 57106320, BAR, 353
57089492, POINTER, 96 57106338, BRACKET, 353
57089500, CABLE, 95 57106346, SUPPORT, 354
57089518, CYLINDER, HYDRAULIC, 6 57106353, SUPPORT, 354
57089542, MOUNTING, 6 57106429, VALVE, DIVERTER, 319, 325
57089575, BRACKET, 150 57106437, CHANNEL, 326, 353
57089583, BRACKET, 150 57106445, PIPE, 1NPT, 352
57089591, PIN, 6 57106452, PIPE, 1NPT, 354
57089674, FITTING, LUBE, 393 57106460, VALVE, 4- -WAY, 322, 328
57089682, LUBE KIT, 390 57106478, PIPE, 354
57089880, SEAL KIT, 6 57106551, HOSE ASSY, 354
57090003, ADAPTER, SPINDLE- -8- -5/8, 427 57106569, HOSE ASSY, 354
57090532, NAMEPLATE $, 258 57106759, PLATE, CAP, 187
57090581, GUSSET, 230 57106767, GUSSET, 187
57090599, ROD, BATTERY BOX, 230 57106783, MANIFOLD, 288
57090607, BASE & COVER, 230 57106866, MOTOR, FAN, 82
57090797, JACK PAD, 54, 60 57106874, RELAY, CLUTCH, 82
57090870, PIPE, UNTREADED, 230 57106890, VALVE, PRESS., 82
57090912, SPINDLE, 161 57106908, CONNECTOR, 82
57090920, HOUSING, LWR, 161 57106916, CONNECTOR, 82
57090953, BAR, SLIDING, 52 57106924, BREAKER, CIRCUIT, 82
57090987, SPACER, 161 57106932, RESISTOR, 82
57091274, BREAKER, CIRCUIT- -20 AMP, 366 57106965, SUBPLATE, 322, 328
57093775, PLUG, MINI, 304 57107385, HOSE ASSY, 392

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxiii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57107419, BLADE, FAN, 82 57117202, RECHARGER, DRY CHEMICAL, 417


57107476, COVER, OIL, 286 57117210, HOSE ASSY, 258
57107708, FITTING, HYD, 319 57117459, BAR, 3/4 X 18 LG, 354
57107815, NAMEPLATE, 397 57117467, BAR, 3/4 X 9 LG, 354
57107906, O- -RING, 322, 328 57117491, ELBOW, LONG- -JIC/ORING- -90, 279
57107914, KIT, SEAL, 322, 328 57117822, SKIRT, CYLINDER MOUNT, 373
57108045, DOOR SKIRT, 373 57118796, BAR, W/HOLES, 15
57108052, DOOR SKIRT, 373 57118804, BAR, W/HOLES, 15
57108201, BRACKET, FILL, 397 57118812, GUSSET, 15
57108227, NAMEPLATE, 199 57120016, VALVE, HYD- -3 SPOOL GRESEN, 96
57108532, VALVE, 97 57120362, BAR, HANDRAIL, 15, 239
57108698, MOUNT, 258, 382 57120453, GLASS, SIGHT, 298
INDEX

57108706, SPACER, 258, 381 57120461, GASKET, 298


57108730, BOLT, 258, 381 57122145, HOSE ASSY, 354

57108748, BOLT, 258, 382 57122152, HOSE ASSY, 200

57109001, HOSE ASSY, 354 57124596, VALVE, RELIEF- -ADJ WORKPORT,


74, 187, 191
57109241, VALVE, CHECK, 354
57126963, NAMEPLATE, BRKOUT- -SPANISH,
57109290, PLATE, MTG, 338 434
57109928, PIPE, 294 57126971, NAMEPLATE, FLAPS- -SPANISH, 434
57109936, ROD LINKAGE, 110 57126989, NAMEPLATE, JACKS- -SPANISH, 434
57109944, ROD LINKAGE, 112 57127565, BASE, TAPPED- -LOCATOR, 442
57109951, ROD LINKAGE, 114 57127581, GUSSET, 442
57110090, VALVE, BALL- -3, 298 57128092, BRACKET, MOUNTING, 187
57110108, PRECLEANER, 82 57128852, BULLTONG ASSY, 191
57110157, MOTOR, HYDRAULIC, 161 57128977, HANDLE, 194
57110207, STOP BLOCK, 187 57128985, JAW, 194
57110520, BIT SUB- -6 BECO P/6.63R BX, 427 57128993, SPRING, 194
57110546, FORK, AUTO B/O- -8- -5/8, 427 57129009, PIN, 194
57110553, FORK, 85/8, 427 57129017, BUSHING, 194
57110660, TUBE ASSY, 175 57129025, SPRING GUIDE, 194
57110868, CHUCK, DETACH- -10.63TRI., 427 57129033, PIN, 194
57110942, STUD, TRIP, 187 57129058, INSERT, 194
57111007, BUSHING, CENT- -8- -5/8, 427 57129082, CHAIN ASSY, 427

57111171, LOCK TAB, 427 57129132, PIN, 430

57111460, BLOCK, 175 57129140, SCREW, CHAIN, 430

57113177, BATTERY, 12V- -8DW/ELECTROL, 57129157, NUT, 430


230 57129165, PIN, 430
57113656, U- -JOINT KIT, 214 57129173, LINK, MASTER, 430
57115503, KNOB, TRANS. SHFT CONTROL, 95 57129181, PIN, 430
57116824, CLAMP- -.75 DIA, 393 57129199, LINK, 430

Index xxxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57129207, RIVET, 430 57140444, DECAL, ENG.FAILURE COOLSY,


436
57130593, GROMMET, 98
57140469, DECAL, WARNING- -ROT.BLADE,
57130627, TUBE ASSY, 30
436
57130650, BRACKET, 67
57140477, DECAL, CAUTION- -EXCESS OIL,
57130668, FITTING HYD., 295 295, 436
57130692, BAR, 354 57142903, BRACKET, CYL, 140
57130924, GRATING, 15 57142937, NOZZLE, COMP./REC., 397
57131104, SHEAVE, 119 57142945, PLUG, COOLANT, 397
57131211, HOSE ASSY, 31 57142952, NOZZLE, WATER TANK, 397
57131229, HOSE ASSY, 31 57142960, PLUG, WATER NOZZLE, 397
57131237, HOSE ASSY, 31 57143026, CLAMP ASSY, 163
57131245, HOSE ASSY, 31 57143091, TRAY, HOSE, 355

INDEX
57131914, ADAPTER, 331 57143232, LUG, TOWER, 150
57132037, LUG, CYLINDER, 175 57143240, LUG, TOWER, 150
57133449, COIL, CONDENSER, 82 57143349, MOUNT, SWITCH, 150
57133456, DRIER, RECEIVER, 82 57143364, TUBE, PINNING, 150
57133472, FILTER, RETURN AIR, 82 57143372, PIN, TOWER PINNING, 150
57134348, CONNECTOR, SELF STRIPPING, 224 57143380, MOUNT, VALVE, 150
57136764, HOSE ASSY, 382 57143695, FITTING, HYDRAULIC, 163
57136897, FITTING, HYD, 199 57144107, HOSE ASSY, 304
57136962, MOTOR AND GEAR ASSY, 175 57147282, LAMP, FLOOD- -70W HALOGEN, 366
57138158, GEAR, GUARD, 182 57147290, LAMP, SPOT- -70W/24V HALOGN,
366
57139982, BRACKET, MOUNTING- -AMOT, 279
57148041, ADAPTER, 320, 325
57140329, DECAL, WARNING- -FALL PWR HD,
436 57148058, ADAPTER, 98

57140337, DECAL, WARNING- -ROTATING PT, 57154916, HYD. MOTOR MODIFICATION, 181
436 57155376, MOTOR, HYDRAULIC, 311
57140345, DECAL, WARNING- -ROTAT.PARTS, 57155764, HOSE ASSY, 334
436
57156465, DECAL, NOTICE- -HYD.FAILURE,
57140352, DECAL, WARNING- -HIGH PRESS., 295, 436
436
57157109, BAR, SUPPORT, 15
57140360, DECAL, WARNING- -FALL DERRIC,
436 57157885, HOUSING, 4X6 LIGHT, 367

57140386, DECAL, WARNING- -FALL CA- 57157893, LAMP, TRAP- -70W HALOGEN, 367
ROUS, 436 57159113, GEAR, INTERMEDIATE, 161
57140394, DECAL, WARNING- -COM- 57159121, SPACER, INTERMEDIATE GEAR,
BUST.GAS, 436 161
57140402, DECAL, WARNING- -HOT FLUID, 57159139, KEY, INTERMEDIATE SHAFT, 161
436
57159238, RING- -MOUNTING, 187
57140410, DECAL, WARNING- -POWER
57163511, O- -RING, 128, 130, 144, 146
HEAD, 436
57163529, RING, BACK- -UP, 128, 130, 144, 146
57140428, DECAL, WARNING- -HIGH PRESS,
436 57167264, ELEMENT, SEPARATOR, 286

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxv
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57167298, VALVE, MOTOR CONTROL, 163 57185902, GASKET, SHIM PACK, 182
57168031, VALVE, CHECK- -VENTABLE, 319 57186058, SUPORT, 14
57169815, BEARING- -PLAIN SPHERICAL, 30 57186066, SUPPORT, 14
57169989, VALVE, SELECTOR- - 4 WAY, 95 57186082, SUPPORT, WALKWAY, 14
57170110, PINION, INPUT, 161 57186173, HANDRAIL, 14
57170821, VALVE, TEMPERATURE BYPASS, 57186223, BAR, TOE BOARD, 14
280 57186231, BAR, TOE BAORD, 14
57170839, ELEMENT, 280 57186249, HANDRAIL, 15
57173692, ADAPTER, ENGINE/DRIVESHAFT, 57186264, GRATING, 15
214
57187510, FLANGE, 4BOLT, 279
57175556, LOCKWASHER, M16, 264
57188351, SUPPORT TOWER WELDMENT, 6
57176141, ELBOW, RUBBER- -45 DEG, 246
57188369, SHAFT, MAIN PIVOT, 8
INDEX

57176158, HOSE HUMP, 246


57188377, BLOCK, TRUNION, 8
57176471, GASKET, COMP., 283
57188443, REST, TOWER WELDMENT, 4
57176737, SWIVELS, 95
57188468, STOP BLOCK, 30
57178147, SHIM, 30
57188476, HANGER TUBE, 442
57180168, PIN, CENTER, 30
57188609, PISTON, 196
57180184, BUSHING, CENTER, 30
57190571, ANGLE, 120
57181190, GUSSET, 312
57190589, TUBE ASSY. 1- -1/4, 120
57181240, LOCKNUT, 196
57190597, BAR, FLAT, 15, 19, 22
57181893, BLOWER WHEEL, 82
57190605, BAR, FLAT, 14, 20, 22, 239
57181901, BLOWER WHEEL, 82
57190829, LIFTING HOOK, D.C., 442
57181927, HEATER HOSE, 82 57190837, LIFTING HOOK, C.S., 442
57182008, CLAMP- -HEATER HOSE, 82 57191017, SHAFT, INTERMEDIATE, 161
57182016, CLAMP- -MOTOR & DRYER, 83 57191025, CAP, BEARING, 161
57182024, CLAMP- -REF HOSE, 83 57191033, PLATE, END, 163
57182040, LOUVER- -ADJUSTABLE, 82 57191058, PIPE UNTHD. 1- -1/2 X 34, 52
57182073, CONDENSER COVER ASSY, 82 57192544, HANDRAIL, FRONT, 14
57182081, WIRING LOOM, 82 57192635, HANDRAIL, 22
57182115, HOSE- -DRAIN 5/8, 83 57192676, BRACKET, PIPE, 353
57182123, FITTING- -DISC. HOSE, 83 57192718, HANDRAIL, 14
57182537, PIN, TOWER RAISING, 338 57192940, CLEVIS WELDMENT, 191
57184129, PLATE, KEY, 338 57192999, TUBE, OUTER WELDMENT, 191
57184145, BRACKET, HOSE SUPPORT, 4 57193088, ARM, SUPPORT, 191
57184335, PIN, FEED CYLINDER, 119 57193096, PIN, CLEVIS, 191
57184731, PLATE, 187 57193112, SHELF WRENCH, 191
57185357, DECAL, WARNING, FLUID SYS, 436 57193138, PIN, HOLDING, 191
57185399, MOUNT BRACKET, 14 57193179, HANDRAIL, 14
57185886, CABLE, CONTROL, 95 57193195, PIPE, 15
57185894, GASKET, SHIM PACK, 182 57193203, TOE BOARD, 15

Index xxxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57193328, SUPPORT, 15 57195570, PIN, DOWEL, 164


57193377, BAR, ROUND, 14, 19 57196164, BRACKET, SWITCH, 407
57193385, PLATE, 22 57196198, SUPPORT, SWITCH, 140
57193575, MOUNT, TOWER PINNING, 150 57196206, BLOCK, ACTUATION, 407
57193583, STIFFNER, 150 57196347, CHANGER ASSY., 175
57194169, VALVE, 7- -SPOOL, 66 57196677, DIODE, 3A, 600V, 104
57194532, BRACKET, P.O. CHECK, 319 57196917, ANGLE, 295
57194649, WIRING, CONSOLE, 95 57196925, PLATE, 295

57194755, GAUGE, FUEL- -24VDC, 98 57196933, PLATE, 295

57194763, GAUGE, FUEL TANK $, 257 57197899, VALVE, SAFETY, 288


57198392, DECAL, WARN- -EXPOSED GEARS,
57194839, CHANNEL, 442
436
57194847, MOUNT, SKIRT, 373

INDEX
57199028, FITTING, HYD, 191
57194854, MOUNT, CYLINDER, 373 57199176, ARM, ROLLER PIVOT, 140
57194888, SKIRT, SIDE, 373 57199549, ANGLE, 151
57194896, SKIRT, FRONT, 373 57199903, TANK ASSY. HYD., 294
57194904, SKIRT, REAR, 373 57200347, VALVE, HYDRAULIC- -1 SPOOL, 199
57194961, VALVE, 2- -WAY SOLENOID, 407 57200396, MOUNT, RELIEF VALVE, 331
57194979, VALVE, 2- -WAY SOLENOID, 407 57200420, ANGLE, MOUNT, 331
57194987, ARM, ADJUSTABLE, 140, 407 57200495, SAFETY HOOK SWIVEL, 199
57195091, CYLINDER, HYDRAULIC, 191 57200933, HOSE ASSY., 392
57195125, GUIDE, CS. POWERHEAD, 162 57201204, GUIDE BLOCK, 120
57195232, GUIDE, DCS. POWERHEAD, 164 57201212, TUBE ASSY, 352
57195257, MOUNT ANGLE, 162 57203002, PLATE, CAP, 175
57195265, MOUNT ANGLE, 162 57204075, TUBE RACK, 353
57195273, GUIDE BLOCK, 162 57204224, BRACKET, PIN, 120
57195281, SHIM, 162 57205007, VALVE, COUNTERBALANCE, 56

57195299, SHIM, 164 57205247, NAMEPLATE, BULKHD LP, 96

57195307, GUIDE BLOCK, 164 57205304, GUSSET, 355


57205312, GUSSET, 355
57195315, SHIM, 164
57205320, GUSSET, 355
57195323, SHIM, 164
57205528, ANGLE, 354
57195356, CLEVIS, PULLBACK WELDMENT,
119 57208407, HOSE ASSY, 397
57195364, CLEVIS, PULLDOWN WELDMENT, 57209827, KIT, PUMP TUBE REPAIR, 390
119 57209835, KIT, AIR MOTOR REPAIR, 390
57195463, GUIDE BLOCK, 119 57209843, PUMP TUBE ASM., 390
57195471, SHIM, 119 57209850, MOTOR, AIR, 390
57195489, SHIM, 119 57209926, KEY, 181
57195497, STOP BLOCK, 120 57210239, REWORK HUB, 181
57195505, MOUNT ANGLE, 119 57210247, REWORK GEAR, 181
57195562, PIN, DOWEL, 162 57210387, DECAL, DANGER- -HIGH VOLT, 436

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxvii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57212011, ELEMENT, MAINTENANCE, 422 57224081, O- -RING, 184, 376


57212813, SENSOR, MAGNETIC CAT3406TA, 57224099, RING, BACK- -UP, 184, 376
214
57224123, WIPER, 184, 376
57212979, WASHER, THRUST, 203 57224156, PLUG, PORT, 56
57213175, PLUG, VENT, 203 57232571, VALVE, 140
57213183, O- -RING, 204, 208 57232589, SUBPLATE, 140
57213241, O- -RING, 203, 208 57233652, U- -CUP, 128, 130, 144, 146
57213274, BRAKE VALVE ASSEMBLY, 204 57233660, WIPER, 128, 130, 144, 146
57213290, HOSE, 10 INCH, 204 57233884, OUTER LEG ASSY, TOWER SUPT, 6
57213308, ADAPTER, SPLIT FLANGE, 204 57233892, INNER LEG ASSY, TOWER SUPT, 6
57213316, ELBOW, 204 57234569, STRUT ASSY, 6
57213324, CAPSCREW, SOCKET HEAD, 204 57234619, TOWER SUPT ASSY, 30 DEGREE, 4
INDEX

57213332, CAPSCREW, SOCKET HEAD, 204 57234643, BAR, FLAT, 6


57213357, CAPSCREW, 203 57239717, SCREW, SET, 168
57213423, O- -RING, 206 57240566, SPRING, 166
57213431, ORIFICE PILOT, 206 57240574, PLUG, 166
57213449, SPRING CHECK VALVE, 206 57240749, SCREW, MOTOR, 166
57213456, SPRING SPOOL, 206 57240756, SCREW, SET, 166
57213464, O- -RING, 206 57240764, PLATE, MOTOR, 166
57213472, O- -RING, 206 57240772, SHIM, 166
57213480, O- -RING, 206 57240780, SEAL KIT, MOTOR, 166
57213498, RING, BACK- -UP, 206 57240814, SEAL KIT- -VALVE, 56
57213506, RING, BACK- -UP, 206 57241069, HOUSING- -R.H.BLOWER, 83
57213514, BALL, CHECK (1/4), 206 57241077, HOUSING- -L.H.BLOWER, 83
57213522, SPRING CHECK BALL, 206 57241085, LID- -TOP, 83
57213530, FITTING, ELBOW, 204, 206 57241093, RINGS- -BLOWER INLET, 83
57213738, SEAL KIT, CYL., 196 57241325, OIL SEAL- -WINCH, 203, 208
57213753, HEAD, CYLINDER, 196 57241333, OIL SEAL- -WINCH, 203, 208

57213779, ROD ASSY. CYL., 196 57241804, REPAIR KIT- -VALVE, 150

57213787, TUBE ASSY, CYL., 196 57242554, LOCKNUT, 184, 376

57213936, BLOCK, FLANGE, 314 57242596, HEADCAP, 184, 376

57214371, RECEPTACLE, SQUARE FLANGE, 57242604, HEAD, 184, 376


98 57243248, TANK, FUEL, 350 GAL., 257
57214397, CONTACT, #14, 98 57243719, SHIM, POWER HEAD- -SPURGEAR,
163
57216913, SWITCH, TOGGLE, 95
57244352, VALVE, PUMP RELIEF, 319, 325
57217655, BRACKET, 270
57244477, PLATE, VALVE MOUNTING, 320
57220238, O- -RING, 128, 130, 144, 146
57244907, SCREW
57220832, CAP. PROTECTIVE, 98
SET- -1/4- -28 X 2, 122, 340
57220840, STRAIN RELIEF, 98 SET- -1/4- -28UNF- -2, 56
57221855, MOUNTING RAIL (DIN), 67, 171 57244915, PORT PLUG, 56

Index xxxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57245920, VALVE, 2- -WAY/N.C. 3/4, 382 57265555, EYE, 126


57247975, PLATE, ROD SEAL TOP, 424 57265563, BASE, 126
57247983, PLATE, SPACER, 424 57265589, PIN BLOCK, 132
57248015, FERRULE, GROUND- -1/2, 171 57265613, PIN BLOCK, 119
57248650, ADAPTER TANK 4, 283 57265639, SHIM PACK, 119
57248668, FLANGE DISCH 4 PIPE, 283 57265878, CABLE ASSY- -FEED, 119
57248973, LUG, 427 57265886, BALL, 199
57249427, RETAINER, ROD WIPER, 424 57266462, PIN, SHEAVE, 119
57249476, ORING, 340, 342 57266496, PIN, RAISING, 338
57249500, PORT PLUG, 340 57266660, MOUNT, BASE, 212
57249765, RUBBER, PIPE WIPER 8- -5/8, 427 57266678, MOUNT, BASE, 212
57250789, DECAL, NOTICE- -ALT.H SING, 436 57266736, MOUNT BASE, 212

INDEX
57251993, DECAL, WARNING- -NOISE, 436 57267304, BUSHING, 175
57252009, DECAL, WARNING- -VOLTAGE, 436 57267338, PLATE, CAP, 175
57252736, BUSHING, CHAIN WRENCH, 191 57267379, PIN, PIVOT, 175
57262479, CLAMP ASSY, 352 57267528, ADAPTER, 181
57262495, CLAMP ASSY, 325, 352 57267536, BRACKET, 181
57262503, CLAMP ASSY, 151, 352 57267577, WASHER, 175
57264657, SUPPORT, 119 57267585, BUSHING, 187
57264798, CAB, OPERATOR- -DMM, 66 57267916, BLOCK, PILLOW, 30
57264996, MOUNT SKIRT, 373 57268054, TUBE, 382
57265001, MOUNT SKIRT, 373 57268112, PIN, CYLINDER, 175, 373
57265019, MOUNT SKIRT, 373 57268120, PIN, CYLINDER, 175, 373
57265027, MOUNT SKIRT, 373 57268138, PLATE, STRIKE, 176
57265035, BAR SKIRT, 373 57268153, HANDRAIL, FRT, 15
57265043, MOUNT SKIRT, 373 57268161, HANDRAIL, FRT, 15
57265076, MOUNT SKIRT, 373 57268351, PLATE, FLOOR, 15
57265084, MOUNT SKIRT, 373 57268542, GEAR, OUTPUT, 161
57265092, MOUNT SKIRT, 373 57268658, RETAINER, 126
57265100, MOUNT SKIRT, 373 57269318, INSERT, 194
57265118, BASE, BREAK- -, 126 57270936, BODY ASSEMBLY, LOWER, 250
57265175, GUIDE TUBE, 150 57273138, PLATE, FILTER MTG, 214
57265258, SEAL, OIL- -SINGLE LIP, 161 57273237, PIN, PIVOT, 140
57265332, BREAKOUT, 119 57273245, RETAINER, 141
57265456, LUG, CYLINDER, 126 57273716, VALVE, COUNTER BALANCE, 355
57265464, STOP, 126 57275208, ROD CLEVIS WELDMENT, 191
57265472, STOP, FORK, 126 57275216, PIN, WRENCH, 191
57265498, PIN, CLEVIS, 373 57278871, DECAL, MACHINE- -DMM2, 432
57265522, BUSHING, OIL, 126, 427 57285272, DECAL, WARNING- -HOIST, 436
57265548, RUNNER, FORK, 427 57290017, TUBE, AIR DUCT, 246

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxix
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57290058, SUPPORT, AIR CLEANER, 246 57318305, O- -RING, 122


57290397, VALVE, RESTTRICTOR, 176, 199 57318313, RETAINER, PISTON, 122
57291734, SPACE, SEAL, ROD, 427 57318339, HEADCAP, 122
57291809, PIN, HEADED, LUG, 424 57318594, HOSE ASSY, 200
57291825, LUG, FRONT, LIFTING, 424 57318602, HOSE ASSY, 200
57291841, PLATE, STOP, TOP PLATE, 424 57318610, HOSE ASSY, 200
57292385, TUBE, WATER OUTLET, 233 57318628, HOSE ASSY, 200
57292526, TUBING- -EXH FLGD890DEG EL, 57319212, ADJUSTMENT ROD, 84
228 57322109, EXCLUDER, 340, 342
57292534, TUBING- -EXH8 90 DEG. EL, 228 57323610, VALVE, 2- -WAY SOL. CART., 407
57294829, FILTER, FUEL, 422 57323628, BODY, VALVE, 407
57301780, ELEMENT, FILTER, 82 57323636, COIL, VALVE, 407
INDEX

57301855, VALVE, MEASURED SHOT, 260 57323909, HOSE ASSY, 279


57301863, ATOMIZER- -STARTING FLUID, 260 57324097, V- -BELT, 83
57305377, COIL, SOLENOID 24VDC, 140 57324105, CLUTCH, A/C, 82
57305518, PRECLEANER ASM, 83 57324113, SEAT, OPERATORS, 66
57306144, NUT- -JAM, 150 57324196, BRACKET, QUICK- -FILL, 397
57309650, CYLINDER, HYDRAULIC, 175, 373 57325011, NAMEPLATE, WATER, 398
57310831, DECAL, WARNING- -DONT ALTER, 57325029, NAMEPLATE, REC. OIL, 398
436
57325037, NAMEPLATE, COOLANT, 398
57312555, TIMER, 24VDC - - 3 WATTS, 393
57326514, VALVE, RELIEF (ATM), 163
57312563, VALVE, SOLENOID- -3WAY/2POS, 57326795, O- -RING, 184, 376
393
57326803, U- -CUP, 184, 376
57314015, MANUAL, SAFETY- -DMM/DMM2,
436 57326811, U- -CUP, 184, 376
57314049, NUT, ADJUSTING, 161 57326829, PISTON, 184, 376
57314056, WASHER, TOUNGED BEARING, 161 57329633, CYLINDER, HYDRAULIC, 54, 60
57315137, SWITCH, VACUUM, 273 57330540, HOSE ASSY, 397
57315236, GAUGE, VACUUM 0- -30 HG, 273 57332686, BRACKET, MOUNTING- -J WRENC,
191
57315574, BLOCK, 84
57335101, WELDMENT, COUPLING, 33000#,
57318164, SLYDRING, 122, 124 288
57318172, O- -RING, 122, 124 57335937, NAMEPLATE, FILL, 298
57318180, BACK- -UP, 122, 124 57337297, O- -RING, 166
57318206, SLIDE RING, 122, 124 57340176, HEADREST, 76
57318230, CAPSCREW, 122 57340184, ARMREST KIT, 76
57318248, BLEEDER ASSY, 122 57340234, BACKREST ASSY., 76
57318255, PIN, ROLL, 122 57340242, SEAT PAN ASSY, 76
57318263, PLATE, COVER, 122 57340259, SEAT FRAME ASSY, 76
57318271, PLATE, COVER, 122 57340267, SWIVEL ASSY, 76
57318289, CAPSCREW, 122 57340275, SLIDE KIT, 76
57318297, CAPSCREW, 122 57340283, SUSPENSION ASSY., 76

Index xl WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57340291, BOOT KIT, 76 57350985, SUPPORT PLATE, 187


57340309, RISER, 76 57350993, PIVOT BLOCK, 175
57340663, SEAL KIT, 56 57351009, TUBE, 175
57340671, O- -RING, 56, 58 57351017, PLATE, 175
57340689, AQ SEAL ASSY, 56, 58 57351025, CENTER PIVOT, 175
57340697, SLYDRING, 56, 58 57351041, PIVOT, LOWER, 175
57340705, O- -RING, 56, 58 57351108, COUPLING ASSY, 181
57340713, BACK- -UP, 56, 58 57351116, ADAPTER, 181
57340721, STEPSEAL, 56, 58 57351132, PIVOT BLOCK, 175
57340739, SLYDRING, 56, 58 57351140, PLATE, 175
57340747, STEPSEAL, 56, 58 57351157, SPACER, 175

57340754, EXCLUDER, 56, 58 57351249, MOUNT, CYLINDER, 175

INDEX
57352536, DRIVE, PUMP - - 3 HOLE, 314
57340762, O- -RING, 56, 58
57352882, TOWER WELDMENT, 119
57340770, BACK- -UP, 56, 58
57353435, WINCH, 6000 LBS, 199
57340796, PISTON, 56
57353443, DRUM, CABLE, 203
57340804, HEAD, 56
57353450, CLOSURE, CABLE DRUM, 203
57340812, HEADCAP, 56, 340
57353468, OUTPUT PLANET GEAR SHAFT,
57340820, ROD END ASSY, 56 203
57340838, ROD - - TUBE, 56 57353484, SPACER, BEARING, 203
57340846, TUBE ASSY, 56 57353500, INPUT PLANET GEAR SHAFT, 203
57342800, HOSE ASSY, 279 57353518, ROLLER BEARING, 203
57345258, TANK, RECEIVER, 286 57353534, ROLLPIN, 203
57345290, GUARD, RECEIVER TANK, 286 57353542, THRUST RACE, 203
57345878, DECAL, NOTICE, 436 57353559, CYLINDER, BRAKE, 203
57348088, VALVE - - CHECK, 340 57353567, BEARING, BALL, 203
57348302, BUSHING - - FEED SHEAVE, 119 57353575, O- -RING, 203, 208
57349946, BRACKET, CHECK & COUNTER, 57353583, LOCKWASHER, 203
355 57353591, CAPSCREW, HEX HD, 203
57350258, JACK ASSY - - 6 X 48, 52 57353609, SPRING PLATE, 203
57350266, ADAPTER, G. LEVELING JACK, 345 57353617, U- -CUP SEAL, 203, 208
57350423, ADAPTER, G.LEVELING JACK, 345 57353625, BEARING, THRUST, 204
57350563, HOSE ASSY, 345 57353633, SNAP RING, 204
57350571, HOSE ASSY, 345 57353641, SPACER BUSHING, 204
57350761, CYLINDER, HYDRAULIC, 338 57353658, SPRAG - - CLUTCH, 204
57350803, CHUCK, 8- -5/8 DRILL ROD, 187 57353666, OUTER BRAKE RACE, 204
57350811, GEAR, BULL 5)8- -5/8, 187 57353674, O- -RING, 204, 208
57350829, LOCKPLATE, 5) 8- -5/8, 187 57353682, PLUG, 204, 208
57350928, LOCK PLATE, 187 57353690, LOCKWASHER, 204
57350936, IMPACT PLATE, 187 57353708, CAPSCREW, HEX HD., 204
57350977, BLOCK, STOP, 187 57353716, WEDGE, CABLE, 204

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xli
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57353740, OUTPUT SUN GEAR, 203 57356867, WASHER- -THRUST, 46


57353757, OUTPUT PLANET CARRIER, 203 57356875, BOLT- -SOCKETHEAD, 46
57353765, OUTPUT PLANET GEAR, 203 57356883, STOPPER- -RUBBER, 48
57353773, PRIMARY PLANET CARRIER, 203 57356891, PLUG- -CLEAR, 48
57353781, PRIMARY PLANET GEAR, 203 57357097, WASHER, 30
57353799, THRUST RACE, 203 57357170, SEAL KIT, 340
57353807, ADAPTER, MOTOR, 203 57357188, SLYDRING, 340, 342

57353815, LOCKWASHER, 203 57357196, AQ SEAL ASSY, 340, 342


57357204, O- -RING, 340, 342
57353823, SNAP RING, 203
57357212, BACK- -UP, 340, 342
57353831, SNAP RING, 203
57357220, STEPSEAL, 340, 342
57353849, SPACER, BRAKE PLATE, 204
57357238, SLYDRING, 340, 342
57353856, FRICTION DISC, 204
INDEX

57357246, STEPSEAL, 340, 342


57353864, PRIMARY SUN GEAR, 203
57357253, SPACER, 340
57353872, DISC, BRAKE, 204
57357261, O- -RING, 340
57353880, SPRING, BRAKE, 204
57357279, HEAP, 340
57353898, MOTOR, HYDRAULIC, 204
57357287, PISTON, 340
57353906, INNER BRAKE RACE, 204 57357295, ROD ASSY, 340
57353914, TEE, MALE BRANCH, 204 57357303, TUBE ASSY, 340
57353922, HOSE, 16 INCH, 204 57357683, BOLT, 36
57353930, REDUCER ELBOW, 204 57357691, NUT, 30
57353948, HOSE, 8 INCH, 204 57357907, COUPLING, QD HALF, M, 296
57353955, INPUT SHAFT, 204 57357915, COUPLING, Q.D. HALF, F, 296
57353963, SNAP RING, 204 57358145, CABLE, HOSE RESTRAINT, 164, 354
57353971, RING, RETAINING, 204 57358830, CONDUIT, 3/8 NYLON, 83
57353989, ELBOW, STREET, 204 57358855, PUSHBUTTON, 2- -POSITION, 95
57353997, BASE, 203 57359564, BACK- -UP, 122, 124
57354003, O- -RING & SEAL KIT, 204 57359648, TUBE ASSY, 122
57355026, BOLT, 29 57362360, DECAL, IR LOGO- -RED, 432
57355075, WASHER- -PLATED, 30 57363574, CABLE, 95

57356479, BOLT, 29 57364010, LED, 24V AC/DC RED, 95


57364341, COMPRESSOR, W/ORINGPORTS, 82
57356511, BOLT, 38, 40
57364473, REFRIGERANT, R134A, 82
57356669, WASHER- -HARD, 42
57364721, BAR, W/HOLES, 230
57356677, NUT, 42
57364754, BAR, W/HOLES, 230
57356693, STRIP, 42
57366387, ALARM, BACKUP- -12 TO 36VDC,
57356701, BOLT- -SOCKETHEAD, 42 360
57356768, PLUG- -PIPE, 44, 46 57367757, WASHER, 187
57356776, BOLT, 29 57367856, HOSE ASSY, 331
57356834, COVER- -CARRIER ROLLER, 46 57368052, ADAPTER, MOTOR, 161
57356859, RETAINER, 46 57368136, PIN, 187

Index xlii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57368284, SPACER, BATTERY- -CHANNEL, 230 57398406, SWITCH- -LW PRESSURE, 82


57368524, DRIVE SHAFT, 214 57398422, MOTOR- -EVAP BLOWER C.W., 82
57370322, HOSE ASSY, 164 57398430, COIL- -EVAPORATOR, 82
57370439, HOSE ASSY, 67 57398448, SEAL- -PLENUM TO CAB, 82
57371155, AIR CONDITIONER PACKAGE, 82 57398455, DRAIN TRAP- -CONDENSATE, 82
57371544, TAG, BLANK ALUM, 442 57398505, VALVE, THERMAL OIL CTL, 311
57372195, SWIVEL ASSY, 98 57398513, VALVE, THERMAL OIL CTL, 311
57372203, BULKHEAD, 98 57400004, PLUG, SEALING- -SIZE 12, 98
57372765, RETAINER, SEAL- -FRONT/BACK, 57401911, DECAL, NOTICE- -CONTAM.FLUID,
424 295
57372773, SEAL, FRONT- -DUSTSHIELD, 424 57401929, DECAL, NOTICE- -FLUID SPILLS,
295
57372807, SEAL, REAR- -DUSTSHIELD, 424
57401937, DECAL, HYDRAULIC TANK FILL,

INDEX
57376246, HOOK, SAFETY SNAP, 6 295
57383465, CYLINDER, HYDRAULIC, 119 57403461, VALVE, EXPANSION, 82
57389983, CYLINDER, HYDRAULIC, 126, 140 57403784, UNDERCARRIAGE, 330EL, 29
57391278, AMMETER, 24VDC, 150 AMP, 95 57406621, MAIN FRAME WELDMENT- -
DMM2, 4
57391294, SHUNT, 100MIL.V. 150AMP, 95
57406639, YOKE, OSCILLATION- - DMM2??, 30
57394603, RELAY, DPDT 24V COIL, 366
57409070, GAUGE, 0- -60PSI- -OIL PRESS, 95
57396475, SEAL KIT, 128, 144
57409088, SENSOR, 2 WIRE- -PRESSURE, 95
57396491, PLUG, PORT, 128, 144
57409096, GAUGE, ELEC- -TEMPERATURE, 95
57396509, LOCKNUT, 128, 144
57409104, SENSOR, 2 WIRE- -TEMPERTURE,
57396517, SCREW, CAP, 128, 144 95
57396525, CUSHION SLEEVE, 128, 144 57411464, DUST CHUTE, 30 DEG. ANGLE, 424
57396533, CUSHION SLEEVE, 128, 144 57411977, SEAL, SIDE, DISTSHIELD, 424
57396566, PISTON, 128, 144 57411993, RETAINER, SEAL, SIDE, 424
57396574, ROD, 128, 144 57412132, ELECT. PKG. - -SWITCH, 260
57396582, TUBE ASSY, 128, 144 57412710, CABLE, STARTER JUMPER, 214
57396632, HOSE ASSY, 199 57416927, PROPEL MOTOR, 34
57396855, SEAL KIT, 122 57417958, DE- -ICE SWITCH, 83
57396863, WEAR RING, 122, 124 57417982, BOLT, TRACK, 29
57396871, U- -CUP W/BACK- -UP, 122, 124 57417990, NUT, TRACK, 29
57396889, U- -CUP W/BACK UP, 122, 124 57418006, SHOE, TRACK, 29
57396897, WIPER (SNAP IN), 122, 124 57426066, PIN, SHIPPING, 442
57396905, HEAD, 122 57426124, CLEVIS ASSY, LOADING, 442
57396913, ROD- -TUBE ASSY, 122 57426835, INDICATOR, ELEC, 279

57396921, ROD- -TUBE ASSY, 122 57429714, BLOCK, 6MM COMPONENT ELEC,
67
57398075, VALVE, HEATER CONTROL, 82
57429722, PLUG, 6MM COMPONENT, 67
57398372, HOSE ASSY, 83
57429730, COVER, TERMINAL BLOCK END,
57398380, HOSE ASSY, 83 67, 171
57398398, SWITCH- -HIGH PRESSURE, 82 57429748, HOLDER, LOCKING END, 67, 171

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xliii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57431520, FILTER, OIL, 279 57457251, SPRING, 36


57433039, SPACER, 264 57457269, COVER, 36
57433120, COUPLING, RINGFEDER, 264 57457277, BUTTON, 36
57433773, VALVE, BUTTERFLY- -8, 264 57457285, SEAL, 36
57433898, LAMP, G- -6/28V/23MA, 95 57457293, KIT- -DISC(BRAKE), 34
57434250, JACK ASSY, 6 X 48, 52 57457301, KIT- -SEAL(BRAKE), 34
57434268, CROSSHEAD, 60 57457319, RH TRACK ADJUSTER GROUP, 29
57437014, SHAFT, BOTTOM, 268 57457327, LH TRACK ADJUSTER GROUP, 29
57437022, PLUG, PIPE, 268 57457335, FRONT IDLER GROUP, 29
57437055, BEARING, 268 57457343, WARNING PLATE ASSY- -RH, 38
57437063, PLATE, BEARING, 268 57457350, WARNING PLATE ASSY- -LH, 40
57437071, BOLT, HEX HEAD, 268 57457368, CYLINDER, 38, 40
INDEX

57437089, WASHER, LOCK, 268 57457376, SEAL, LIP TYPE, 38, 40


57437097, NUT, HEX, 268 57457384, PISTON, 38, 40
57437105, SEAL, OIL, 268 57457392, RING, 38, 40
57438889, INDICATOR, PANELMTG.YELLOW, 57457400, RING, 38, 40
98 57457418, O- -RING SEAL, 38, 40
57439077, SEAL KIT, CART. VALVE, 163 57457434, RECOIL SPRING GROUP, 29
57442998, TANK, WATER, 400 GAL, 381 57457442, FRONT IDLER, 29
57443145, GREASE- -MOBILGREASE 28, 393 57457459, SUPPORT ASSEMBLY, 42
57443525, BLOCK, UK10 TERMINAL, 67, 171 57457467, SPRING, 42
57445595, HANDLE, INSIDE, 70 57457475, ROD, 42
57447799, SWITCH, LOW TEMP LIMIT, 140 57457491, SUPPORT, 42
57450694, TANK, 262 GALLON, 258 57457509, IDLER & BEARING ASSY, 44
57454241, NAMEPLAE, AUX. FUNCTIONS, 434 57457517, SEAL GROUP, 44
57454258, NAMEPLATE, DRILL/PROPEL, 434 57457525, PIN, 44
57454308, NAMEPLATE, MONITORING, 434 57457533, SHAFT, 44
57456261, PLUG, 36 57457541, BEARING, FRAME IDLER, 44
57456279, SEAL, 36 57457558, BOLT, 29
57456691, VALVE, 38, 40 57457566, CARRIER ROLLER GROUP, 29
57457152, SPROCKET, 29 57457574, TRACK ROLLER GROUP, 29
57457160, BOLT, 29 57457590, SHAFT ASSY, 46
57457178, DRIVE GROUP, 29 57457608, ROLLER & BEARING ASSY, 46
57457186, WASHER, 29, 30 57457616, SEAL GROUP, 48
57457194, FINAL DRIVE GROUP, 34 57457624, SHAFT, 48
57457202, SEAL, 36 57457632, PIN, 48
57457210, SEAL, 36 57457640, ROLLER & BEARING ASSY, 48
57457228, SEAL, 36 57457657, COLLAR, 48
57457236, NUT, 36 57457665, RING, 48
57457244, RING, 36 57457699, WASHER, 29

Index xliv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57457707, TRACK BUSHING, 29 57468464, TOE BAR, 20


57457715, TRACK PIN, 29 57468472, TOE BAR, 20
57457723, TRACK LINK, LH, 29 57468480, DECKING ASM, WALK AROUND, 15
57457731, TRACK PIN, 29 57480048, SERVO, INPUT- -MOTOR A SIDE,
166
57457749, MASTER BUSHING, 29
57480055, PLUG, B POWER HEAD, 168
57457756, SPACER, 29
57486565, VALVE- -PRESS RELIEF, 331
57457764, TRACK LINK, RH, 29
57491813, INDICATOR, PANELMTG- -RED, 98
57457772, BOLT, 30
57495665, FAN, 44 (ECS), 240
57457780, COVER ASSY, 30
57497190, HEAD ASSY, FILLER- -2.5NPT, 257,
57457798, COVER ASSY, 30 381
57457814, BOLT, 30 57497687, NAMEPLATE, MODEL I.D., 434
57457822, GUARD ASSY, TRACK GUIDE, 30

INDEX
57497927, DECAL, CORP. NAMEPLATE, 432
57457830, GUARD ASSY, TRACK GUIDE, 30 57503682, LINK, MAIN PUMP CONTROLS, 314
57457848, PIPE, 30 57508442, GUSSET, 20
57457855, BOLT, 30 57508780, SUPPORT, BEARING- -WINCH, 203
57467342, DECAL, HIGH PRESSURE, 436 57511131, PLATE, FILLER AXLE, 31
57467748, DECAL, CLIMBING DERRICK, 436 57511149, PLATE, FILLER YOKE, 31
57468209, KIT, SAFETY DECAL & MANUAL, 57511156, PLATE, SPACER, 31
436
57514077, BRUSH SET, MOTOR, 82
57468225, BRACKET, 19
57520215, VALVE, SOLENOID NO., 273
57468233, BRACKET, 19
57521122, ROLLER GROUP, 29
57468241, BRACKET, 19
57521130, TRACK GROUP, 29
57468258, BAR, MOUNT, 19
57521148, TRACK LINK ASSEMBLY, 29
57468266, BRACKET, 19
57522021, CABLE, 20AWG TWISTED PR, 171
57468274, BRACKET, 19
57522906, SPROCKET GROUP, 29
57468316, BRACKET, 19
57522914, FINAL DRIVE, 29
57468324, DECKING ASSY, 19
57522922, FRONT IDLER GROUP, 29
57468332, DECKING ASSY, 19
57522948, GUARD GROUP, TRACK MOTOR,
57468340, DECKING ASSY, 19 29
57468357, DECKING ASSY, 19 57522971, GUARD GROUP, TRACK GUIDE, 30
57468365, HANDRAIL, 19 57527046, ELBOW ASSY, 164
57468373, BAR, 19 57527855, WIRE LINK- - 9, 222
57468381, HANDRAIL, 19 57527921, KIT, ANTI- -RUMBLE, 270
57468399, HANDRAIL, 19 57527954, BRACKET, MOUNT, 273
57468407, TOE BAR, 19 57528689, RADIATOR, COMPLETE CAT, 240
57468415, HANDRAIL, 19 57529133, POWERHEAD MACHINING, 161
57468423, HANDRAIL, 20 57530230, GRIP, WIRE MESH CABLE, 171
57468431, HANDRAIL, 20 57532756, TACH, 0- -150 RPM ROTATION, 171
57468449, HANDRAIL, 20 57534075, GUARD, A/C COMPRESSOR, 84
57468456, HANDRAIL, 20 57534083, BRACKET, A/C COMP., 83

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xlv
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

57534091, TUBE, COMPRESSOR INLET, 264 58048901, COUPLING, HOSE STEM- -2- -1/2, 353
57534109, TUBE, 8 AIR DUCT, 246 58051053, CLAMP, 84
57534117, BRACKET, ENG. REAR, 214 58051095, CLAMP, HOSE, 283
57534125, SPACER, CAT 3412E, 214 58081662, HOSE ASSY, 392
57534133, BRACKET, 285 AIR END, 264 58081720, HOSE ASSY, 96
57534158, BASE, POWER PACK, 212 58117375, VALVE, BALL- -3/4, 381
57534174, RADIATOR, CAT3412E 700HP, 240 58123399, COVER, 381
57534190, GUARD, COMPRESSOR, 239 58140153, HOSE ASSY, 150
57534216, GUARD, WATER TUBE, 233 58148610, FILTER OIL, 422
57534224, BRACE, RADIATOR, LEFT, 239 58153941, MANIFOLD, AIR, 66
57534232, BRACE, RADIATOR, RIGHT, 239 58163262, HOSE ASSY, 273
57534257, ENGINE, CAT 3412E- -700HP, 214 58170465, HOSE ASSY, 413
INDEX

57536229, KEY, HALF, 264 58173089, CLAMP, T- -BOLT, 294


57536237, KIT, HOSE & MOTOR, 240 58173097, CLAMP, HOSE, 233
57536245, TUBE, ENGINE VENT, 233 58174681, CHAIN BULK- -1/4, 373
57536252, GROMMET, PLUG TYPE, 233 58175019, LAMP, 24V, 66
57542417, PIN, 31 58176801, HOSE ASSY, 66
57542425, INSERT, 30 58179771, GAUGE, SIGHT, 298
57542433, CLEVIS, 30 58185521, PLYWOOD- -3/44X8 MARINE, 71
57545311, PUMP & MOTOR, 381 58191974, HOSE ASSY, 331
57545329, BASE, 8 GPM BEAN, 381 58192915, GASKET, 182
57545709, ANGLE, 252 58194937, GEAR, WORM, 182

57545717, GRATING, 252 58194945, BEARING, BALL, 181

57545725, HANDRAIL, 252 58194960, GASKET, 181, 182

57545865, CRADLE, 233 58197104, HOSE ASSY, 273

57545881, BAR, 233 58204736, HOSE ASSY, 200, 382

57545899, ANGLE, 283 58224007, BAR, SQUARE, 119

57547291, MANUAL, TEST DM- -M2, 442 58226655, END CAP, 181
58227661, SEAL, OIL, 181
57547317, ANGLE, MOUNT, 19
58228271, INSERT KEY, 194
57547325, ANGLE, MOUNT, 19
58228875, SPRING, 194
57547408, CONSOLE, 95
58229790, BOLT AND NUT, 430
57564098, TUBE, WATER LOWER 3412E, 233
58231101, CYLINDER, HYDRAULIC, 150
57631020, KIT, SEAL COOLER MOTOR, 242
58231119, SEAL KIT, 150
57737934, OIL, REFRIGERANT, R134A, 84
58235128, KIT, SPLIT FLANGE, 353
57751760, HOSE, ASSEMBLY, 242
58247412
58037581, VALVE- -GATE, 393
TUBE, 382
58044546, HOSE HUMP, 246 TUBE $, 257
58044744, BAND, MOUNTING, 246 58248246, BASE, 298
58045220, NIPPLE, KING, 294 58248253, TANK, HYD, 298
58047853, VALVE, CHECK, 381 58248261, GASKET, 298

Index xlvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

58248303, PIN, RETAINER, 6 59729566, NOZZLE, COOLANT, 397


58248329, RETAINER, 8 59752063, U- -CUP, 128, 130, 144, 146
58248352, PIN, 6 59861153, HEAD, 128, 144
58248410, BAR, BACK UP, 6 59861179, HEADCAP, 128, 144
58248964, PIN, 4 59956466, RELAY, SOLENOID- -24VMARINE,
223
58249392, MOUNT, TANK, 14, 239
67557736, CLAMP ASSY, 326
58249400, MOUNT, TANK, 14, 239
72232366, TERMINAL, 95
58249491, BAR, FLAT, 22
91310094, BOLT AND NUT, 194
58249574, BAR, HANDRAIL, 22, 239
92473297, CANNISTER, 260
58249590, PIPE, 22
95000014, O- -RING, 308
58249608, CAP, END, 30
95000477, O- -RING, 280
58249665, GUARD, COOLER, 311

INDEX
95017984, O- -RING, 106, 410
58249681, SUPPORT, 311
95035465, SCREW, CAP, HEX, 239
58249764, MOUNT, MOTOR, 311
95037990, BUSHING, REDUCE- -3 TO 3/$, 258
58249871, GRATING, 239 95038055, BUSHING, 233
58249988, GRATING, 14 95038956, COUPLING, 112
58250028, GRATING, 14 95051702, SCREW, MACH, 70
58250036, GRATING, 14 95056420, NIPPLE, PIPE, 84
58250044, GRATING, 14 95056438, NIPPLE, 83
58250135, GRATING, 14 95081667, WASHER, FLAT, WIDE, 84, 233, 240
58250143, GRATING, 14 95084562, NUT, HEX MACHINE- -3/8- -16, 332
58250168, GRATING, 14 95094314, WASHER, FLAT, WIDE, 240
58250192, GRATING, 14 95098620, PIN, ROLL, 132
58250382, HANDRAIL, 14 95103909, SCREW, CAP, HEX, 83
58250416, HANDRAIL, 22 95104121, CAPSCREW, 83
58250697, BAR, TOEBOARD, 239 95105086, SCREW, CAP- -1- -8 X 2- -3/4, 239
59321208, ROD, CLEVIS, 128, 144 95122875, PIPE, 2NPTX15, 298
59514976, PLUG, MAGNETIC, 316 95157608, PIPE, 2.5 NPT, 352
59516096, SLEEVE, SPLINE, 316 95180600, BEARING, RLR., 161
59551127, HOUSING, GEARBOX, 316 95200663, BEARING, 316
59551242, BUSHING, REDUCER, 316 95204335, CROSS 1PIPE, 393
59551259, PLUG, OIL LEVEL, 316 95209094, FITTING, HYD, 233
59551267, PLUG, 316 95209409, WASHER, LOCK- -1/2, 233
59551275, ELBOW, 316 95209433, WASHER, LOCK- -1, 239
59572917, ADAPTER, SAE B, 316 95214037, BEARING, 161
59621078, FITTING, HYD- -LONG 90 DEG, 345 95219747, CONNECTOR, MALE, 37 DEG, 240

59647669, SENSOR, MAGNETIC, 171 95220851, CLAMP, HOSE, 233

59677831, BREATHER, 316 95220877, CLAMP HOSE, 233


95223186, RING, 119
59713438, COUPLING, MIN, 98, 162, 320, 325,
332 95223418, RING, RETAIN, 338

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xlvii
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

95223475, RING, RETAINING, 316 95413142, FITTING, HYD, 257


95223533, RING, RETAINING, 442 95422663, BREATHER, 181
95223632, RING, RETAIN, 187 95424586, TIE, CABLE, 84
95246062, PIN 95428546, RING, RETAIN, 119
ROLL, 119 95434874, BEARING, 161
ROLL- -3/8 X 3- -3/4, 191
95442836, UNILET, JUNC, 408
95257325, CAP, 37 DEG FLARED, 240
95459061, KEY, 181
95264776, CLAMP, HOSE, 239
95475067, SCREW, CAP, 353
95264909, ELBOW, 90DEG- -EXT/INT NPT, 84
95490611, FITTING, HYD, 280
95264917, FITTING, HYD, 273
95494373, U- -BOLT, 283, 294, 304
95264925, FITTING, HYD, 84
95568960, GASKET, 264
95264974, FITTING, HYD, 240
95569497, GASKET, 295, 298
INDEX

95278958, FITTING, HYD, 242


95653614, ADAPTER- -90DEG, ORING/JIC, 242
95279105, FITTING, HYD, 84
95654216, CLAMP, HOSE, 83
95279147, FITTING, HYD, 397
95667820, TEE, NPT/JIC, 298
95279402, ELBOW, 90DEG MALE 37DGFL, 83
95678041, FITTING, HYD, 279
95279519, FITTING, HYD, 84
95679445, NIPPLE, PIPE, 298
95279535, ELBOW, 90 DEG MALE, 240
95703625, FITTING, HYD, 150, 413
95279832, CLAMP, HOSE, 84 95708061, PIN, COTTER, 212
95279857, FITTING, STR- -EXT NPT, 240 95711156, BEARING, SPHERICAL ROLLER,
95286910, ELBOW, 397 161
95294336, VALVE, SWING CHECK, 257 95742219, SCREW, TAPPING- -NO.10 X5/8, 70
95301834, CLAMP, HOSE, 233 95758595, BEARING, 181
95301875, CLAMP, HOSE, 233 95763090, PETCOCK, 233
95302147, ELBOW, 90 DEG SWIVEL NUT, 84 95862371, FITTING, HYD, 162, 325
95315222, FITTING, HYD, 84 95902789, RING, RETAINER, 30
95323358, FITTING, STR- -EXT NPT RUN, 240 95919569, CAPSCREW, 84
95333399, CONNECTOR, 223 95920674, SCREW, CAP, HEX, 233
95333415, CONNECTOR, 223 95920708, SCREW, CAP, HEX, 239, 242
95338554, PIN, 191 95922233, WASHER, FLAT, WIDE, 239, 242

95358016, O RING, 276 95922894, NUT, HEX, 83


FINISHED, 239, 242
95365367, TERMINAL, RNG, 367
95922902, NUT, HEX, FINISHED, PLATED, 83,
95375341, U- -BOLT, 233 233, 239
95380325, FLANGE, 334 95922910, NUT, HEX, PLATED, 84, 239
95381158, CONNECTOR, MALE, 37 DEG, 233 95922928, NUT, HEX, FINISHED, 239
95382735, BEARING, ROLLER, 161 95928958, CAPSCREW, HEX, 84
95387890, CAP, JIC- -12, 240 95928982, CAPSCREW, 83
95391983, HOSE, AIR- -R64 BULK, 283 95930723, SCREW, CAP, HEX, 239
95392312, FITTING, HYD, 257 95931564, NUT, HEX, FINISHED, 83
95412821, SCREW, CAP- -1/2- -13 X 2, 120 95934469, SCREW, CAP, HEX, 239

Index xlviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E

Index

95934550, CAPSCREW, HEX, 84 95935151, SCREW, CAP, 239


95934584, SCREW, CAP, 239 95937413, WASHER, LOCK, HELICAL, 83, 84,
95934659, SCREW, CAP, HEX, 233 233, 239, 242

95934691, WASHER, LOCK, HELICAL, 239 95941084, NUT, HEX, FINISHED, PLATED, 239
95934733, WASHER, LOCK, 83, 239, 242 95941100, SCREW, CAP- -3/8- -16 X 2- -1/2, 240
95934741, WASHER, LOCK HELICAL, 239 95959037, CAPSCREW, 84
95934766, WASHER, LOCK, HELICAL, 83 95971552, SCREW, CAP HEX HEAD, 407
95935128, SCREW, CAP- -3/8- -16 X 2, 242 97118236, HOSE ASSEMBLY, 150

INDEX

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xlix
Copyright 2010 Atlas Copco Drilling Solutions , LLC

Atlas Copco Drilling Solutions, LLC


A Company Within the Atlas Copco Group
P.O. Box 462288, 2100 North First Street
Garland, Texas 75040 USA
www.atlascopco.com/drillingsolutions

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