DMM2/XL1900/CAT3412E
Atlas Copco
Drilling Solutions
Parts List
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Atlas Copco
2100 North First Street
Garland, Texas, 75040
(972)496--7400
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
IMPORTANT:
Be sure the parts book which you are ordering parts from is the parts book for
the Drill needing the replacement parts!
Each parts book is CUSTOM MADE to a specific Drill.
All parts books have a Drill SERIAL NUMBER and MODEL DESCRIPTION on
the header of each parts page. All Drills have a SERIAL NUMBER welded on the
frame at the drilling end of the MAIN FRAME or CHASSIS.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Table of Contents
FRAME/CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57407686 MAIN FRAME ASSY- -ANGLEDMM2 . . . . . . . . . . . . . . . . . . . . . . 3
57234619 TOWER SUPT ASSY,30 DEGREE . . . . . . . . . . . . . . . . . 5
57188351 SUPPORT TOWER WELDMENT . . . . . . . . . . . . . . . . . . 7
TABLE OF CONTENTS
57174682 WALKWAY ASSY, REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
UNDERCARRIAGE/TRACKS . . . . . . . . . . . . . . . . . . . 23
57538506 UNDERCARRIAGE INST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
57457178 DRIVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
57457194 FINAL DRIVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . 35
57457319 RH TRACK ADJUSTER GROUP . . . . . . . . . . . . . . . . . . 37
57457327 LH TRACK ADJUSTER GROUP . . . . . . . . . . . . . . . . . . 39
57457434 RECOIL SPRING GROUP . . . . . . . . . . . . . . . . . . . . . . . . 41
57457442 FRONT IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
57457566 CARRIER ROLLER GROUP . . . . . . . . . . . . . . . . . . . . . 45
57457574 TRACK ROLLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . 47
JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
57350456 JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
57350258 JACK ASSY - - 6 X 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
57329633 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 55
57340663 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
57434250 JACK ASSY, 6 X 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
CAB/CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
57194177 CAB INSTALLATION- -ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
57264798 CAB, OPERATOR- -DMM . . . . . . . . . . . . . . . . . . . . . . . . 69
57194169 VALVE, 7- -SPOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
57324113 SEAT, OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page i
Serial Number: 4278
DMM2/XL1900/CAT3412E
Table of Contents
CAB/CONSOLE- -continued
57547390 CONSOLE ASSY, ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
57194649 WIRING, CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
52236932 VALVE, PRESSURE- -REMOTE . . . . . . . . . . . . . . . . . . . 105
57051195 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
57051203 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
57051211 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
57069213 HANDLE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
TABLE OF CONTENTS
DERRICK/TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
57352874 TOWER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
57383465 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 121
57396855 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
57265332 BREAKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
57389983 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 127
57396475 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
57265613 PIN BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
page ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Table of Contents
POWERPACK/ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 209
57535684 BASE, POWERPACK & MTG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
TABLE OF CONTENTS
57535676 PIPING,ENGINE WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page iii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Table of Contents
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
57088866 SKIRT ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
57309650 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 375
page iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Table of Contents
OPTIONS- -continued
57196339 INDICATOR ASSY, JACK UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
TABLE OF CONTENTS
TOOLS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . 419
57376634 FILTER ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page v
Serial Number: 4278
DMM2/XL1900/CAT3412E
FRAME/CHASSIS
SECTION
FRAME/CHASSIS
page 1 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
FRAME/CHASSIS
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 2
Serial Number: 4278
DMM2/XL1900/CAT3412E
19
23
57407686
9 22
18
57407686
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 4
Serial Number: 4278
DMM2/XL1900/CAT3412E
2
4
3
8
17
7 5
6 15
18 16
8 19
17 20
15
18 16
19
20 2
57407686
15 10
13 14 9 11
12
57407686
014 95468369 2 EA NUT,HEX- -1- -14
015 57089542 2 EA MOUNTING
016 50699321 30.00 IN CHAIN, BULK- -3/16 COIL (QTY 2 USED)
017 95423695 4 EA NUT, HEX- -1/2- -13 ZINC
018 95037255 4 EA BOLT,EYE
019 57376246 2 EA HOOK, SAFETY SNAP
020 56801053 4 EA LINK
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 6
Serial Number: 4278
DMM2/XL1900/CAT3412E
4
3 2 4
3 3 4
57407686
57407686
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 8
Serial Number: 4278
DMM2/XL1900/CAT3412E
54
30 NOT SHOWN
66 NOT SHOWN 27
23
68 NOT SHOWN
WALKWAY ASSY- -W/WATER TANK
79 NOT SHOWN 41
77 76
78
41
77
78 26
26
4
73 27 38 70
41 23
77 54 55
20
4 26
38 72
41 73 7 7
42 77
43
14
57508459
50 13
34
44 61
8
45 46 2
12
1 24
11 21
15
18
57
41
77
78
26
42 44
38 65
38 7 41 43 33
41 75 34
77 77 47
48
14 49
57508459
13 16
62
7
7 3
12 4 24 3 25 4 19
38 38
41 41
77 77
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 10
Serial Number: 4278
DMM2/XL1900/CAT3412E
57
24
32 35
33 4 36
34 37
8
2 29
1 38
41
50
11
41
77
78
57508459
24 27 25
38
41
77 38
41
76
77
3 7 3 7
32
33 4
34
31
31 41
41 56
56 70 54
32
21 33
34
57508459
24
12 13 14 20
57 8
11
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 12
Serial Number: 4278
DMM2/XL1900/CAT3412E
38 41 41
41 77 77
54 77 78 73 78
70
32 41 41
33 77 27 77 27 42
34 78 78
23 38
4 73 72 41 64
55 77
65
7
4
7 32 38 32
33 41 33
57508459
34 76 34
77
38
41
54 75
77
57508459
025 57193179 1 EA HANDRAIL
026 57192718 1 EA HANDRAIL
027 57193377 8 EA BAR, ROUND
029 95922894 4 EA NUT, HEX- -3/8- -16
030 57186231 1 EA BAR, TOE BAORD
031 95934550 2 EA SCREW, CAP- -3/8- -16 X 3/4
032 95104170 26 EA SCREW, CAP- -1/2- -13 X 1- -1/2
033 95081824 31 EA WASHER, LOCK- -1/2
034 95077798 31 EA NUT, HEX- -1/2- -13
035 95035465 16 EA SCREW, CAP- -3/4- -10 X 2- -1/2
036 95081808 12 EA WASHER, LOCK- -3/4
037 95077822 16 EA NUT, HEX- -3/4- -10
038 95934592 3 EA SCREW, CAP- -3/8- -16 X 2- -1/4
041 95937413 24 EA WASHER, LOCK- -3/8 PLATED
042 57192544 1 EA HANDRAIL, FRONT
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 14
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 15 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57508459
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 16
Serial Number: 4278
DMM2/XL1900/CAT3412E
5
WALKWAY ASSY- -W/WATER TANK
4
5
42
9 10 1 2 3
11 13
57508459
18
19
20 5
21 37
39 9
40 19
41 20
21
57508459
41 16 32 23
11 19 9 33
20 23
21 10
15 34
23
17
19
20
21
19
20 35
21 13 26
19 39 19
20 40 20
21 41 21
36 NOT SHOWN
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 18
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 19 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57508459
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 20
Serial Number: 4278
DMM2/XL1900/CAT3412E
10
1 7
4 18
REAR WALKWAY ASSEMBLY
4 17
16
1 15
12
6 2
6
3 3 17
16
15
12
2
7
5
5 7 18
2
13 17
16 17 8
15 16 11
11 15
7 17
16
: 57174682
14
14 15 15
13
15 7 16
16 6
13 SECTION B-B
17
16
SECTION A-A 15
8
2 12
3
13 1
10 18
4
4
18 15
16
17 3
: 57174682
012 57190605 2 EA BAR, FLAT
013 57192635 1 EA HANDRAIL
014 95941100 6 EA SCREW, CAP 3/8- -16 X 2- -1/2
015 95920674 9 EA SCREW, CAP 3/8- -16 X 1
016 95937413 15 EA WASHER, LOCK 3/8 PLATED
017 95922894 15 EA NUT, HEX. 3/8- -16
018 57193385 2 EA PLATE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 22
Serial Number: 4278
DMM2/XL1900/CAT3412E
UNDERCARRIAGE/TRACKS
SECTION
UNDERCARRIAGE/TRACKS
page 23 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
UNDERCARRIAGE/TRACKS
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 24
Serial Number: 4278
DMM2/XL1900/CAT3412E
TORQUE TO:
900 FT/LB- -DRY
680 FT/LB- -LUBE
5
UNDERCARRIAGE INST
8
2
67
68
14 11 10
12 2 15
17 37
57538506
11
5 23
69 69
18 NOT SHOWN
19 NOT SHOWN
21
UNDERCARRIAGE INST
47 TO TOP
13 33 TUBE ASSY
51 60
54 63 48 TO BOTTOM
61 TUBE ASSY
62
TOP PORT HOSE
ASSY CONNECTS 49 34
TO TOP TUBE
52
TO BOTTOM
ASSY 48 TUBE ASSY
33
54 55 63 47 TO TOP
TUBE ASSY
57538506
4
OSCILLATION 9
YOKE 16
23
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 26
Serial Number: 4278
DMM2/XL1900/CAT3412E
57 33
UNDERCARRIAGE INST
33
TO
DRILL/PROPEL
VALVE
34 34
34 34
35
FROM
DRILL/PROPEL
VALVE
34
36
57538506
34
UNDERCARRIAGE INST
REAR DRAIN
MANIFOLD
58
59
53 51 52 64 33 48 47
FROM PRESSURE
REDUCING VALVE
55
57538506
65 49 22
50 21
IMPORTANT: 56
FILL FINAL DRIVE TORQUE BOLTS
WITH 30W OIL TO 75 FT/LBS
#65 56
TORQUE BOLTS
TO 75 FT/LBS
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 28
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 29 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57457772 18 EA D BOLT
UNDERCARRIAGE INST
57357097 10 EA D WASHER
57457780 1 EA D COVER ASSY
57457798 1 EA D COVER ASSY
57522971 2 EA D GUARD GROUP, TRACK GUIDE
57457822 2 EA D GUARD ASSY, TRACK GUIDE
57457830 2 EA D GUARD ASSY, TRACK GUIDE
57457814 12 EA D BOLT
57457186 12 EA D WASHER
57457848 6 EA D PIPE
57457855 6 EA D BOLT
57357691 6 EA D NUT
57355075 12 EA D WASHER- -PLATED
002 57542433 2 EA CLEVIS
004 57180168 1 EA PIN, CENTER
005 57267916 2 EA BLOCK,PILLOW
008 57406639 1 EA YOKE, OSCILLATION- - DMM2??
009 57180184 1 EA BUSHING, CENTER
57538506
010 57169815 2 EA BEARING- -PLAIN SPHERICAL
011 56901853 6 EA BAR, FLAT
012 58249608 2 EA CAP,END
013 95934584 1 EA SCREW, CAP- -3/8- -16 X 1- -1/2
014 95359436 6 EA WASHER, LOCK- -1
015 57542425 2 EA INSERT
016 95902789 2 EA RING, RETAINER
017 95335352 6 EA SCREW, CAP- -1- -8 X 2- -1/2
018 57188468 2 EA STOP BLOCK (NOT SHOWN)
019 57178147 4 EA SHIM (NOT SHOWN)
021 57130627 4 EA TUBE ASSY
022 52263803 12 EA CLAMP ASSY
023 95201281 7 EA FITTING, LUBE
033 57011355 2 EA HOSE ASSY
034 57004004 5 EA HOSE ASSY
035 56964182 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 30
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 31 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
UNDERCARRIAGE INST
This page is intentionally blank.
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 32
Serial Number: 4278
DMM2/XL1900/CAT3412E
1
57538506
UNDERCARRIAGE INST
200 57457301 1 EA KIT- -SEAL(BRAKE)
001 57416927 1 EA PROPEL MOTOR
002 57457194 1 EA FINAL DRIVE GROUP (See figure 17)
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 34
Serial Number: 4278
DMM2/XL1900/CAT3412E
11
12
13
57538506
14 5
6
4 10 3
8
9
UNDERCARRIAGE INST
004 57457210 1 EA SEAL
005 57456261 2 EA PLUG
006 57456279 2 EA SEAL
007 57457228 1 EA SEAL
008 57457236 1 EA NUT
009 57457244 1 EA RING
010 57457251 1 EA SPRING
011 57457269 1 EA COVER
012 57457277 1 EA BUTTON
013 57457285 1 EA SEAL
014 57357683 2 EA BOLT
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 36
Serial Number: 4278
DMM2/XL1900/CAT3412E
1 2 5
10 9 8
57538506
12 11
UNDERCARRIAGE INST
002 57457343 1 EA WARNING PLATE ASSY- -RH
005 57457368 1 EA CYLINDER
006 57457376 1 EA SEAL, LIP TYPE
007 57457384 1 EA PISTON
008 57457392 2 EA RING
009 57457400 2 EA RING
010 57457418 2 EA O- -RING SEAL
011 57456691 1 EA VALVE
012 50416551 1 EA VALVE
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 38
Serial Number: 4278
DMM2/XL1900/CAT3412E
1 2 5
10 9 8
57538506
12 11
UNDERCARRIAGE INST
002 57457350 1 EA WARNING PLATE ASSY- -LH
005 57457368 1 EA CYLINDER
006 57457376 1 EA SEAL, LIP TYPE
007 57457384 1 EA PISTON
008 57457392 2 EA RING
009 57457400 2 EA RING
010 57457418 2 EA O- -RING SEAL
011 57456691 1 EA VALVE
012 50416551 1 EA VALVE
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 40
Serial Number: 4278
DMM2/XL1900/CAT3412E
1 2 3 4 5
8
57538506
UNDERCARRIAGE INST
002 57457467 1 EA SPRING
003 57457475 1 EA ROD
004 57356669 1 EA WASHER- -HARD
005 57356677 1 EA NUT
006 57457491 1 EA SUPPORT
007 57356693 1 EA STRIP
008 57356701 2 EA BOLT- -SOCKETHEAD
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 42
Serial Number: 4278
DMM2/XL1900/CAT3412E
1
UNDERCARRIAGE INST
3
6 5
7
57538506
UNDERCARRIAGE INST
003 57356768 1 EA PLUG- -PIPE
004 57457517 2 EA SEAL GROUP
005 57457525 2 EA PIN
006 57102352 2 EA SEAL
007 57457533 1 EA SHAFT
008 57457541 2 EA BEARING, FRAME IDLER
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 44
Serial Number: 4278
DMM2/XL1900/CAT3412E
BEARING BEARING
5
8 9 10
4
COLLAR
11
1 3
12
13
SHAFT
57538506
11
UNDERCARRIAGE INST
003 50727734 1 EA SEAL
004 50727031 1 EA SEAL GROUP- -DUO CONE
005 57457608 1 EA ROLLER & BEARING ASSY
008 57356859 1 EA RETAINER
009 57356867 1 EA WASHER- -THRUST
010 50727429 1 EA SEAL
011 57356875 5 EA BOLT- -SOCKETHEAD
012 57356834 1 EA COVER- -CARRIER ROLLER
013 57356768 1 EA PLUG- -PIPE
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 46
Serial Number: 4278
DMM2/XL1900/CAT3412E
BEARING
7
4
9
1
2
3
5
57538506
10
6
UNDERCARRIAGE INST
002 57356891 1 EA PLUG- -CLEAR
003 57027310 2 EA SEAL
004 57457616 2 EA SEAL GROUP
005 57457624 1 EA SHAFT
006 57457632 1 EA PIN
007 57457640 1 EA ROLLER & BEARING ASSY
009 57457657 2 EA COLLAR
010 57457665 1 EA RING
57538506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 48
Serial Number: 4278
DMM2/XL1900/CAT3412E
JACKS
SECTION
JACKS
page 49 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
JACKS
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 50
Serial Number: 4278
DMM2/XL1900/CAT3412E
6 D.C. Side
JACKS INSTALLATION
Rear Jack
1
Cab Side
1
3 6
57350456
5
4
Cab Side
1
1
4
5
3 3
JACKS INSTALLATION
002 95201281 6 EA FITTING, LUBE
003 57090953 2 EA BAR, SLIDING
004 57071474 2 EA MOUNT
005 57191058 2 EA PIPE UNTHD. 1- -1/2 X 34
006 57434250 1 AS JACK ASSY. 6 X 48 (See figure 28)
57350456
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 52
Serial Number: 4278
DMM2/XL1900/CAT3412E
3
4
5
2
JACKS INSTALLATION
6
7
1
57350456
10
9
11
8
13
12
JACKS INSTALLATION
002 52248390 1 EA CAP
003 95105177 4 EA SCREW, CAP
004 95228169 4 EA WASHER, LOCK- -1
005 95077749 4 EA NUT, HEX. 1- -8
006 50450782 1 EA PIN, CYLINDER
007 57329633 1 EA CYLINDER, HYDRAULIC (See figure 26)
008 50450725 1 EA SLIDE, CROSSHEAD- -STD.
009 95250254 2 EA PLUG PIPE
010 50450774 1 EA PIN, CYLINDER
011 95093399 2 EA PIN, COTTER 3/16 X 2
012 50450790 1 EA PIN, FOOT PIECE
013 57090797 1 EA JACK PAD
57350456
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 54
Serial Number: 4278
DMM2/XL1900/CAT3412E
1 NOT SHOWN
JACKS INSTALLATION
17
14
15
14
11
12 15
20
10
16
6
5 9
19
8
7
57350456
21
22
2
4
3 23
4
18
JACKS INSTALLATION
002 57340671 1 EA O- -RING
003 57340689 1 EA AQ SEAL ASSY.
004 57340697 2 EA SLYD RING
005 57340705 1 EA O- -RING
006 57340713 1 EA BACK- -UP
007 57340721 1 EA STEP SEAL
008 57340739 1 EA SLYD RING
009 57340747 1 EA STEPSEAL
010 57340754 1 EA EXCLUDER
011 57340762 1 EA O- -RING
012 57340770 1 EA BACK- -UP
014 57224156 2 EA PLUG, PORT
015 57244915 7 EA PORT PLUG
016 57244907 1 EA SCREW, SET 1/4- -28UNF- -2
017 57205007 2 EA VALVE, COUNTERBALANCE
57240814 1 EA D SEAL KIT- -VALVE
018 57340796 1 EA PISTON
57350456
019 57340804 1 EA HEAD
020 57340812 1 EA HEAD CAP
021 57340820 1 EA ROD END ASSY.
022 57340838 1 EA ROD TUBE
023 57340846 1 EA TUBE ASSY.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 56
Serial Number: 4278
DMM2/XL1900/CAT3412E
12
11
10
6
5 9
8
7
57350456
2
4
JACKS INSTALLATION
003 57340689 1 EA AQ SEAL ASSY.
004 57340697 2 EA SLYD RING
005 57340705 1 EA O- -RING
006 57340713 1 EA BACK- -UP
007 57340721 1 EA STEP SEAL
008 57340739 1 EA SLYD RING
009 57340747 1 EA STEP SEAL
010 57340754 1 EA EXCLUDER
011 57340762 1 EA O- -RING
012 57340770 1 EA BACK- -UP
57350456
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 58
Serial Number: 4278
DMM2/XL1900/CAT3412E
3
4
5
2
JACKS INSTALLATION
6
7
1
57350456
10
9
11
8
13
12
JACKS INSTALLATION
002 52248390 1 EA CAP
003 95105177 4 EA SCREW, CAP
004 95228169 4 EA WASHER, LOCK 1
005 95077749 4 EA NUT, HEX. 1- -8
006 50450782 1 EA PIN, CYLINDER
007 57329633 1 EA CYLINDER, HYDRAULIC (See figure 26)
008 50450725 1 EA SLIDE, CROSSHEAD- -STD.
009 95250254 2 EA PLUG PIPE
010 50450774 1 EA PIN, CYLINDER
011 95093399 2 EA PIN, COTTER 3/16 X 2
012 50450790 1 EA PIN, FOOT PIECE
013 57090797 1 EA JACK PAD
57350456
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 60
Serial Number: 4278
DMM2/XL1900/CAT3412E
CAB/CONSOLE
SECTION
CAB/CONSOLE
page 61 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
CAB/CONSOLE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 62
Serial Number: 4278
DMM2/XL1900/CAT3412E
36
TOWER SUPPORT 38
39
CABLE 84
CAB INSTALLATION- -ANGLE
36
85 38
36
37
38 26
1 1
57194177
43
40
41
42
RETURN REAR
DRAIN
DRAIN
202 64
2 65
66
79
80 48
86 49
87 51
88
89 46
90
91 47
57 10
11
21
22
5
9
10
11
57194177
58
24 PORT D
29
30
PORT A 55
54
81
TO DRAIN FILTER
56 ON RESERVOIR
81 TO DRAIN
53 MANIFOLD
64
64 50 65
83 82 70
75
76
77
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 64
Serial Number: 4278
DMM2/XL1900/CAT3412E
72
73
CAB INSTALLATION- -ANGLE
71
70
RELIEF VALVE
12
15
15
4
57194177
PORT P
81 PORT N
PORT M
PORT L
TO DRAIN FILTER
ON RESERVOIR 55
58
54
TO RETURN
MANIFOLD
56
75
83
66
74
57194177
037 95077814 12 EA NUT, HEX 5/8- -11
038 95081790 16 EA WASHER, LOCK- -5/8
039 95266409 10 EA WASHER, BEVEL- -5/8
040 95104592 6 EA SCREW, CAP- -3/4- -10 X 1
041 95077822 6 EA NUT, HEX- -3/4- -10
042 95081808 6 EA WASHER, LOCK- -3/4
043 57051823 3 EA BRACE,CAB
046 95263380 2 EA FITTING, HYD- -NPT/JIC
047 95338406 1 EA FITTING, HYD
048 95033593 4 EA PLUG, PIPE- -1/4 SQ HEAD
049 58153941 1 EA MANIFOLD, AIR
050 95934766 2 EA WASHER, LOCK- -1/4 PLATED
051 95000774 2 EA SCREW, MACHINE- -12- -24 X 1
053 56969652 1 EA HOSE ASSY
054 58176801 1 EA HOSE ASSY
055 56957780 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 66
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 67 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57194177
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 68
Serial Number: 4278
DMM2/XL1900/CAT3412E
4 5 4
7
5 4 38
1 9 4
CAB INSTALLATION- -ANGLE
23
27 2 1
27 28
28 29
30 30 5 19
38 14 20
16 21
18 15 22
20 16
37 21 18
12 20 25
27 22
28 21 12
28 22
21 29 13
28 24 27
22 30
27
38 28 9
29
2 30
1
4 31 11
7 10
40 1 38 38
5
4
11
42
45
57194177
2 26 2 41
42 38
36
4 4 7 28
33 39
34
38
35
3 34 28
19 39
36
25
6 NOT SHOWN
8 NOT SHOWN
43 NOT SHOWN
44 NOT SHOWN
46 NOT SHOWN
2
57194177
020 95051702 6 EA SCREW,MACH
021 95928990 25 EA SCREW, CAP - - PLATED
022 95934303 25 EA WASHER, LOCK- -5/16 PLATED
023 57072332 1 EA DOOR ASSY
024 57072340 1 EA DOOR ASSY
025 57072381 1 EA DOOR ASSY
026 57072209 1 EA DOOR ASSY
027 95928982 26 EA SCREW, CAP- -1/4- -20 X 3/4
028 95934766 34 EA WASHER, LOCK- -1/4 PLATED
029 95931564 18 EA NUT, HEX- -1/4- -20
030 95922183 26 EA WASHER, FLAT- -1/4
031 57072357 1 EA CLOSER DOOR
033 57072217 1 EA LATCH
034 57072399 2 EA LINKAGE
035 57072225 1 EA JUNCTION BOX
036 57072233 2 EA LATCH
037 57047573 1 EA COVER ACCESS
038 50822964 1.00 FT TAPE,SPONGE
039 95959326 2 EA SCREW,ROUND HD- -1/4- -20X1/2
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 70
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 71 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57194177
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 72
Serial Number: 4278
DMM2/XL1900/CAT3412E
B PORT
CAB INSTALLATION- -ANGLE
INLET OUTLET
OUTLET
8 PB
MAIN RELIEF
2
A PORT WORK PORT
RELIEF RCA
INLET
57194177
GAGE PORT
OUTLET
OUTLET
57194177
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 74
Serial Number: 4278
DMM2/XL1900/CAT3412E
2
57194177
7
6
8
9
10
57194177
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 76
Serial Number: 4278
DMM2/XL1900/CAT3412E
65 - -NOT SHOWN
A/C,HTR/PRESS,CAT 3412
51
66 52
24 24 2 7 53
32 42 41 13 3 8 34 35 54 45
50
13
14
57371148
9
31 10
50 4 11
13
A/C,HTR/PRESS,CAT 3412
14
5
43
44
33
6
7
8
33
57371148
13
14
31 32
CONDENSATE DRAIN
LINES FROM ROOF
TOP A/C UNIT
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 78
Serial Number: 4278
DMM2/XL1900/CAT3412E
58
17 60
58 62 7
63
A/C,HTR/PRESS,CAT 3412
64 61 58
59
16
56
57371148
17
19
20
21
16
A/C,HTR/PRESS,CAT 3412
HEATER WATER
FROM CAB TO ENGINE
View D- -D
HEATER WATER
FROM ENGINE TO CAB
View E- -E
57371148
36 23
69
71
24
71
67
13
68 70
24
47
67
69
23
14
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 80
Serial Number: 4278
DMM2/XL1900/CAT3412E
A/C CLUTCH
MOUNTED
ON ENGINE
57371148
DASH INSTRUMENTS
CAB LIGHTS
STARTER
38 A/C HEATER
37
55
CONSOLE
A/C,HTR/PRESS,CAT 3412
002 50700731 1 EA COMPOUND,SILICONE
003 57324105 1 EA CLUTCH, A/C
003 57364473 7.00 LB REFRIGERANT, R134A
003 57371155 1 EA AIR CONDITIONER PACKAGE
57182081 1 EA D WIRING LOOM
57110108 1 EA D PRECLEANER
57133449 1 EA D COIL,CONDENSER
57106866 4 EA D MOTOR,FAN
57514077 1 EA D BRUSH SET, MOTOR
57107419 2 EA D BLADE,FAN
57133456 1 EA D DRIER,RECEIVER
57398398 1 EA D SWITCH- -HIGH PRESSURE
57106874 1 EA D RELAY,CLUTCH
57398430 1 EA D COIL- -EVAPORATOR
57398422 1 EA D MOTOR- -EVAP BLOWER C.W.
57403461 1 EA D VALVE, EXPANSION
57106890 1 EA D VALVE,PRESS.
57371148
57106908 1 EA D CONNECTOR
57047912 1 EA D SWITCH,SEL
57106916 1 EA D CONNECTOR
57106924 6 EA D BREAKER, CIRCUIT
57106932 1 EA D RESISTOR
57133472 1 EA D FILTER,RETURN AIR
57301780 1 EA D ELEMENT,FILTER
57398406 1 EA D SWITCH- -LW PRESSURE
57047904 1 EA D SWITCH,SEL
57398075 1 EA D VALVE, HEATER CONTROL
57182040 1 EA D LOUVER- -ADJUSTABLE
57182073 1 EA D CONDENSER COVER ASSY
57181893 1 EA D BLOWER WHEEL
57181901 1 EA D BLOWER WHEEL
57182040 2 EA D LOUVER- -ADJUSTABLE
57181927 1.00 FT D HEATER HOSE
57398448 1 EA D SEAL- -PLENUM TO CAB
57398455 2 EA D DRAIN TRAP- -CONDENSATE
57182008 1 EA D CLAMP- -HEATER HOSE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 82
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 83 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
A/C,HTR/PRESS,CAT 3412
041 95279519 1 EA FITTING,HYD
042 95302147 1 EA ELBOW,90 DEG SWIVEL NUT
043 95937413 2 EA WASHER,LOCK,HELICAL
044 95934550 2 EA CAPSCREW,HEX
045 95424586 2 EA TIE, CABLE
047 95264909 1 EA ELBOW,90DEG- -EXT/INT NPT
050 95279832 2 EA CLAMP,HOSE
051 50249655 60.00 IN WIRE,14AWG- -BLACK
052 50628809 60.00 IN WIRE, 10AWG- -WHITE
053 50695063 1 EA CONNECTOR,12 RED
054 56984412 1 EA NUT,WIRE,14 YELLOW
055 56921489 2 EA TERMINAL,12- -10,10 FORK
056 57534075 1 EA GUARD, A/C COMPRESSOR
058 95081667 7 EA WASHER,FLAT,WIDE
059 95959037 2 EA CAPSCREW
060 57315574 1 EA BLOCK
061 57319212 1 EA ADJUSTMENT ROD
062 95922910 2 EA NUT,HEX,PLATED
57371148
063 95928958 1 EA CAPSCREW,HEX
064 95919569 2 EA CAPSCREW
065 57737934 3 EA OIL,REFRIGERANT,R134A
066 50814581 1 EA FITTING, HYD
067 58051053 2 EA CLAMP
068 95279105 1 EA FITTING,HYD
069 95315222 2 EA FITTING,HYD
070 95056420 1 EA NIPPLE,PIPE
071 95264925 1 EA FITTING,HYD
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 84
Serial Number: 4278
DMM2/XL1900/CAT3412E
12 NOT SHOWN
14 NOT SHOWN
15 NOT SHOWN
9 30
CONSOLE ASSY, ANGLE
17 NOT SHOWN 86
20 NOT SHOWN
105 NOT SHOWN
139 NOT SHOWN 9
140 NOT SHOWN 86 124
151 NOT SHOWN
13
25
40
52
45
54
56
57
54
56
57
145
108
57547390
120
142
112
110
108
126
118 112
TO COMPRESSOR 107
CONTROLLER
108
TO CABSIDE MAIN
PUMP
CONTROLLER
TO DC SIDE MAIN
PUMP CONTROLLER 109
121 123 111
32
117
119
116
87
88 31
87
88
95
32
31
106 106
131
95
127
106
128
106
57547390
149 130
150
148 148
81
82
83 96
152 96
44 158
153 96
99
152 96 97
153 159
138
101 100
103 97
104
98
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 86
Serial Number: 4278
DMM2/XL1900/CAT3412E
114 113
107
95
132 124
57547390
56 125
57
144 56
57
144 102
61
63
38
39 48
49
50
49
147 50
13 49
50 49
50
49 49
48
57547390
46
48
41
36
37 34
39
38
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 88
Serial Number: 4278
DMM2/XL1900/CAT3412E
35
35 48
57547390
49
147
49 13
35 48
47 44
27
31
56
57
56 56
57 57
57547390
MAIN PUMP
161
27
162
31
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 90
Serial Number: 4278
DMM2/XL1900/CAT3412E
32
135
28
AIR
PROPEL
36
36 36
57547390
DRILLING
ANGLE
ROD ROD
CHANGER CHANGER
DUST COLL. FAN SWING INDEXING
34 37 32
38 37 37
89
39
28 PROPEL DRILL
11
57050858
21 22 22 REFERENCE
16 134
16 16 16 16
19 19 19 19 19
165
166
167
168
169
170
8 1 171
57547390
29 201 18 4 163 172 164
7 6 6 30
3 2
5
10
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 92
Serial Number: 4278
DMM2/XL1900/CAT3412E
103
PORT B
104
PORT D
100
B RETR
PORT F
PORT H
A EXT
D.C. JACK
100
B RETR
PORT G
PORT J
A EXT
REAR JACK
B RETR
57547390
PORT C
PORT E
A EXT
CAB JACK
100
PORT A
102
3 SPOOL VALVE
BREAKOUT
WRENCH 114
RECT
PORT N
PORT P
EXT
117 114
120
119 EXT
PORT R
REAR D.C. PORT Q
RECT
PORT L
57547390
121 116
118 PORT M
121
123 PORT X
124
SUPPLY DRAIN MANIFOLD
PULLDOWN
MANIFOLD
REGULATOR
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 94
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 95 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57547390
063 50625888 1 EA BOX, HANDY
080 57050742 1 EA SWITCHGAGE
081 95920716 3 EA SCREW, CAP- -5/16- -18X 2- -1/2
082 95929782 3 EA NUT, HEX- -5/16- -18
083 95934303 3 EA WASHER, LOCK- -5/16 PLATED
086 56906936 2 EA LAMP
087 50696939 5 EA CONNECTOR, CORD GRIP
088 50696947 5 EA NUT,LOCK
089 57079014 1 EA ACTUATOR, CONTROL CABLE- -1
095 57205247 1 EA NAMEPLATE, BULKHD LP
096 95371704 10 EA FITTING, HYD
097 95278917 19 EA FITTING, HYD
098 95329876 1 EA FITTING, HYD
099 52262631 1 EA FITTING, HYD
100 56966997 6 EA HOSE ASSY
101 95285946 6 EA FITTING, HYD
102 56947633 1 EA HOSE ASSY
103 58081720 1 EA HOSE ASSY
104 56954225 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 96
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 97 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57547390
169 57400004 3 EA PLUG, SEALING- -SIZE 12
170 95475869 4 EA SCREW,MACHINE 4- -40X3/4
171 95475877 4 EA WASHER, LOCK- -#4
172 95187613 4 EA NUT,HEX MACHINE, 4- -40
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 98
Serial Number: 4278
DMM2/XL1900/CAT3412E
ENGINE OIL
AMPS PRESSURE
10 LOAD BATT
1 12 11 13
2
8 KEY SWITCH
7 25 7 11 10 2
8
11 6
57547390
43 38 36 18 18
37
CAB CONSOLE
LIGHT LIGHT SW.
7 SW.
34
32
39
SERVICE/DRILL DRILLING,
LIGHT SELECTION SERVICE/DRILL
SW. LIGHT SELECTION
SWITCH
7
SIG
16 10
BARE
10 14
57547390
8
6 6 2 6 EM. STOP
18
4
32 54 7 33 10
8 CAB
START
LIGHTS
TO TERMINAL BLOCKS
1,2,3,4,5,6,7,8,10,11,12,13,14,16 MOUNTED ON LEFT SIDE
18,25,32,33,34,36,37,38,39,43 UPPER CONSOLE WALL
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 100
Serial Number: 4278
DMM2/XL1900/CAT3412E
14
5 10
SIG
CONSOLE ASSY, ANGLE
12 NOT SHOWN
13 NOT SHOWN
14 NOT SHOWN SPEED
15 NOT SHOWN SWITCH
17 NOT SHOWN
18 NOT SHOWN
19 NOT SHOWN
20 NOT SHOWN
21 NOT SHOWN
12
22 NOT SHOWN 13
16
7
R1
16
11 3
9 5
57547390
10 LO
3,5,7,9,10,11,12,13,14,16
TO TERMINAL BLOCKS
MOUNTED ON LEFT SIDE
UPPER CONSOLE WALL
WIRE DESCRIPTION
COLOR GAGE WIRE # CIRCUIT
1 RED . . . . . . . . . . . . 8 . . . . . . . . . . . . . . . 1,2,6 . . . . . . . . . . . . POSITIVE MAIN FEEDER
2 GREEN . . . . . . . . . 14 . . . . . . . . . . . . . . 3,4,7,8,25 START, STOP, PRIMER,
23 BLACK . . . . . . . . . . 14 . . . . . . . . . . . . . . 5 . . . . . . . . . . . . . GROUND
3 SHLD. CBL. . . . . . . 18/2 . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . MAG. PICK- -UP (ENG. )
VIOLET . . . . . . . . . 14 . . . . . . . . . . . . . . 18,32,33,34, . . . . . D.C.LIGHTS (CAB, DUST HOOD
4
& CONSOLE)DUST COLLECTOR
WHITE . . . . . . . . . . 14 . . . . . . . . . . . . . . 20,21 . . . . . . . . . . . A/C CLUTCH & F/A FAN
5 BLUE . . . . . . . . . . . 14 . . . . . . . . . . . . . . 9,10,11,12, . . . . . . TACH., ENG. SHUT DOWN,
6 13,16&54 . . . . . . . . HYD. OIL PROPEL
WHITE . . . . . . . . . . 10 . . . . . . . . . . . . . . 19 . . . . . . . . . . . . A/C & PRESSURIZER
VIOLET . . . . . . . . . 12 . . . . . . . . . . . . . . 36,37,38,39,43 . . . D.C. NIGHT LIGHTS
CLEAR
BARE
10 5 15
ROTATION
TACH CABLE
FUEL
COMP.
GND ING RES DISCH. HYD. TEMP
SEND
57547390
TEMP.
16 10 10 16 16
53 5 10 10 10 10
50 52 51 49 31 17 29
48
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 102
Serial Number: 4278
DMM2/XL1900/CAT3412E
INDICATOR
LIGHTS
MASTER
33 TEST
57547390
33
18
46
18 33
29 44 45 28 27 24 26 9
TOWER FILTER
ROD ANGLE LOCKED UNLOCKED BYPASS LOW HYD.
INDEXED OIL
LOCKED UNLOCKED HYD.
COMP.
5,9,10,15,16,17,18,24,26,27,28,29,
31,33,44,45,46,48,49,50,51,52,53
TO TERMINAL BLOCKS
MOUNTED ON LEFT SIDE
UPPER CONSOLE WALL
57547390
021 95076717 8 EA NUT, MACHINE- -HEX, #6- -32 (NOT SHOWN)
022 95922548 8 EA LOCKWASHER- -NO. 6 (NOT SHOWN)
023 50249655 40.00 IN WIRE, 14AWG- -BLACK
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 104
Serial Number: 4278
DMM2/XL1900/CAT3412E
4
3
1
2
Plug
95017984
10
57547390
Set Screw
9 50798925
8
6
7
5
57547390
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 106
Serial Number: 4278
DMM2/XL1900/CAT3412E
3 6
2 7 5 8
1 4 5 9
57547390
57547390
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 108
Serial Number: 4278
DMM2/XL1900/CAT3412E
3 5 8
2
4
1
57547390
5 7 6 9
57547390
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 110
Serial Number: 4278
DMM2/XL1900/CAT3412E
3 5 8
2
4
1
57547390
5 7 6 9
57547390
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 112
Serial Number: 4278
DMM2/XL1900/CAT3412E
3 5 8
2
4
1
57547390
5 7 6 9
57547390
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 114
Serial Number: 4278
DMM2/XL1900/CAT3412E
DERRICK/TOWER
SECTION
DERRICK/TOWER
page 115 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
DERRICK/TOWER
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 116
Serial Number: 4278
DMM2/XL1900/CAT3412E
20
1
21
TOWER ASSEMBLY
7 22
23
24
10
Upper
9 Assembly
11 40
14 37 51
54
12 15 55
56
13 19
Anchor 6
Housing 45
2
33
34 2
35
3
25
26
28
4
57352874
Lower
Assembly
7 7
7
22
38
39
40
3
30 53
31
6
16
17
18
36
47
TOWER ASSEMBLY
46
43
52
22
6 44
6 48
7
36
47
46
4 22
49
50 43
6
7 7
57352874
4
32
29
30
41
29
5
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 118
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 119 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
TOWER ASSEMBLY
040 50344605 12.00 FT WIRE, LOCK
041 57050908 1 EA SHIM PACK
043 57190589 1 EA TUBE ASSY. 1- -1/4
044 57190571 1 EA ANGLE
045 57201204 8 EA GUIDE BLOCK
046 57047342 1 EA COVER PLATE
047 95920674 8 EA SCREW, CAP 3/8- -16X1
048 95053047 4 EA SCREW, CAP HEX. 1/2- -13 X 1.25
049 95412821 4 EA SCREW, CAP 1/2- -13 X 2
050 56940281 1 EA O- -RING, SPLIT FLANGE (20)
051 57195497 4 EA STOP BLOCK
052 57046989 1 EA COVER PLATE
053 57204224 1 EA BRACKET, PIN
054 95715942 12 EA SCREW, CAP 5/8- -11 X 1- -1/2
055 95081790 12 EA WASHER, LOCK 5/8
056 95064705 12 EA WASHER, FLAT 5/8
57352874
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 120
Serial Number: 4278
DMM2/XL1900/CAT3412E
17
18 23 14
19
20 6
21 7
TOWER ASSEMBLY
11 26
2 15
10
13
8
22
3
4
28
16 27
57352874
23
24
14
8
1 NOT SHOWN
10
2
11 17
18
19
20
21
TOWER ASSEMBLY
002 57396863 2 EA WEAR RING
003 52234267 1 EA O- -RING
004 57359564 2 EA BACK- -UP
005 57318164 2 EA SLYDRING
006 57318172 2 EA O- -RING
007 57318180 2 EA BACK- -UP
008 57396871 2 EA U- -CUP W/BACK- -UP
009 57318206 4 EA SLIDE RING
010 57396889 2 EA U- -CUP W/BACK UP
011 57396897 2 EA WIPER (SNAP IN)
013 57318230 8 EA CAPSCREW
014 57244907 2 EA SCREW, SET 1/4- -28 X 2
015 57318248 2 EA BLEEDER ASSY.
016 57318255 1 EA PIN, ROLL
017 57318263 1 EA PLATE, COVER
018 57318271 1 EA PLATE, COVER
019 57318289 4 EA CAPSCREW
57352874
020 57318297 4 EA CAPSCREW
021 57318305 2 EA O- -RING
022 57318313 1 EA RETAINER, PISTON
023 57396905 2 EA HEAD
024 57318339 2 EA HEADCAP
026 57396913 1 EA ROD- -TUBE ASSY.
027 57396921 1 EA ROD- -TUBE ASSY.
028 57359648 1 EA TUBE ASSY.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 122
Serial Number: 4278
DMM2/XL1900/CAT3412E
6
7
TOWER ASSEMBLY
11
2
10
3
4
57352874
10
2
11
TOWER ASSEMBLY
003 52234267 1 EA O- -RING
004 57359564 2 EA BACK- -UP
005 57318164 2 EA SLYDRING
006 57318172 2 EA O- -RING
007 57318180 2 EA BACK- -UP
008 57396871 2 EA U- -CUP W/BACK- -UP
009 57318206 4 EA SLIDE RING
010 57396889 2 EA U- -CUP W/BACK UP
011 57396897 2 EA WIPER (SNAP IN)
57352874
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 124
Serial Number: 4278
DMM2/XL1900/CAT3412E
57265332 BREAKOUT
5
TOWER ASSEMBLY
6
5 9
10
11
6
4
11
7
4 8
1
2
3
2
1
57352874
12
12
12
Figure 64 :BREAKOUT
D57265332 REV04
page 125 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57265332 BREAKOUT
TOWER ASSEMBLY
002 57265464 2 EA STOP
003 57268658 1 EA RETAINER
004 57265472 2 EA STOP, FORK
005 57265456 1 EA LUG, CYLINDER
57265555 1 EA D EYE
57265563 1 EA D BASE
57265522 1 EA D BUSHING, OIL
006 57389983 1 EA CYLINDER, HYDRAULIC (See figure 65)
007 95105318 4 EA SCREW, CAP 5/16- -18 X 2- -1/4
008 95080156 4 EA NUT, HEX. LOCK 5/16- -18
009 56954159 1 EA HOSE ASSY.
010 56955610 1 EA HOSE ASSY.
011 95279535 2 EA FITTING, HYD.
012 56974629 2 EA HOSE ASSY.
57352874
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 126
Serial Number: 4278
DMM2/XL1900/CAT3412E
9
TOWER ASSEMBLY
5
10
20
15
6
7
22 9
11
3 10
16 3
18
14 21
57352874
17
22 23 8
19
12 1 NOT SHOWN
13
TOWER ASSEMBLY
002 57220238 1 EA O- -RING
003 59752063 2 EA U- -CUP
004 57163511 1 EA O- -RING
005 57163529 1 EA RING, BACK- -UP
006 57233652 1 EA U- -CUP
007 57233660 1 EA WIPER
008 57396491 2 EA PLUG, PORT
009 56975972 2 EA CLIP, PIN
010 56975964 2 EA PIN, CLEVIS
011 56998503 1 EA NUT, LOCK
012 57012684 1 EA SCREW, SET
013 57012676 1 EA PLUG, NYLON
014 57396509 1 EA LOCKNUT
015 57396517 1 EA SCREW, CAP
016 59321208 1 EA ROD, CLEVIS
017 57396525 1 EA CUSHION SLEEVE
018 57396533 1 EA CUSHION SLEEVE
57352874
019 59861179 1 EA HEADCAP
020 59861153 1 EA HEAD
021 57396566 1 EA PISTON
022 57396574 1 EA ROD
023 57396582 1 EA TUBE ASSY.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 128
Serial Number: 4278
DMM2/XL1900/CAT3412E
6
7
3
57352874
TOWER ASSEMBLY
003 59752063 2 EA U- -CUP
004 57163511 1 EA O- -RING
005 57163529 1 EA RING, BACK- -UP
006 57233652 1 EA U- -CUP
007 57233660 1 EA WIPER
57352874
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 130
Serial Number: 4278
DMM2/XL1900/CAT3412E
2
3
1
57352874
2
3
TOWER ASSEMBLY
002 95055182 4 EA SCREW, CAP
003 95081824 4 EA WASHER, LOCK 1/2
004 95098620 2 EA PIN, ROLL
57352874
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 132
Serial Number: 4278
DMM2/XL1900/CAT3412E
10 12 7 6
10
6 7
8 9 8
2
1
11 11
15
5
3
4
13
14
2 1
57091639
11
11
1
2
15
3
4
13
14
57091639
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 134
Serial Number: 4278
DMM2/XL1900/CAT3412E
17
11
17
58
ROD SUPPORT ASSEMBLY
56
57 55
54
50
50 48
17 2
21
48 1 39
49 40
38
22 21
4
37
36
3 40
57197774
7 41
44
36
40
41
44
78
35
19
36
40 50
51
41
43 44
78 21
48
1
17
58 71
22 65
4
49 69
28 71
29
17 30
48
20 52
57197774
3 58
7
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 136
Serial Number: 4278
DMM2/XL1900/CAT3412E
62
61 71
14
15
63
64
9
10
63
13
75 14
29
57197774
30 15
13
42
12
65
71
71
12 62
63
13
14
15
69
78
62 6
71
76 77
30
59 12
57197774
37
5
31
32
30
6
11
16
47 NOT SHOWN
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 138
Serial Number: 4278
DMM2/XL1900/CAT3412E
KEY SWITCH
2
ROD SUPPORT
CIRCUIT BREAKER 6
57197774
42
STARTER C. B.
CAB LIGHTS C. B.
54
57197774
015 95344867 3 EA GASKET, COVER 1/2
016 58150129 10.00 FT WIRE, 14/4 SJO
017 56957657 2 EA HOSE ASSY.
019 95381190 4 EA BEARING
020 95279428 1 EA FITTING, HYD.
021 95279097 2 EA FITTING, HYD.
022 95338372 4 EA FITTING, HYD.
028 95934857 2 EA SCREW, CAP 1/4- -20 X 1- -1/4
029 95931564 12 EA NUT, HEX.- -1/4- -20
030 95934766 18 EA WASHER, LOCK 1/4 PLATED
031 95958351 2 EA SCREW, CAP 1/4- -20 X 7/8
032 95094298 2 EA WASHER, FLAT 1/4
035 57199176 1 EA ARM, ROLLER PIVOT
036 57273237 3 EA PIN, PIVOT
037 57046682 1 EA GUIDE
038 57046674 1 EA STRAP
039 95103743 2 EA SCREW, CAP 3/8- -16 X 3/4
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 140
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 141 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57197774
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 142
Serial Number: 4278
DMM2/XL1900/CAT3412E
9
ROD SUPPORT ASSEMBLY
5
10
20
15
6
7
22 9
11
3 10
16 3
57197774
18
14 21
17
22 23 8
19
12 1 NOT SHOWN
13
57197774
016 59321208 1 EA ROD, CLEVIS
017 57396525 1 EA CUSHION SLEEVE
018 57396533 1 EA CUSHION SLEEVE
019 59861179 1 EA HEADCAP
020 59861153 1 EA HEAD
021 57396566 1 EA PISTON
022 57396574 1 EA ROD
023 57396582 1 EA TUBE ASSY.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 144
Serial Number: 4278
DMM2/XL1900/CAT3412E
6
7
3
57197774
57197774
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 146
Serial Number: 4278
DMM2/XL1900/CAT3412E
34 31 34
1 20 20
41
TOWER LOCK, ANGLE DRILL
32 32
33 50
51 33
52 8 2
1
1
7
18 18
32
39
32 7 39
52 33
43
14 6
43 33 5
31 24
6 14
5
2
4
57193591
8
13 4 30
11
41
9
1
10
17 21
1 22 9
13 10 23 7
17 11 21
22 9
34 43
23 5 6
10
20 4 31
14 2
27 25
24
12 18
17
11
17
42 24
24 26 25
26 PRESS TO TEST
57193591
ALL LIGHTS
24 TOWER
25 UNLOCKED
34
27
36
37
38 TOWER
LOCKED
11 TOWER SUPPORT
12 ANGLE LEG
17 20 10
19 UNLOCKED
21
22
23
24 TOWER SUPPORT
25 ANGLE LEG
LOCKED
24
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 148
Serial Number: 4278
DMM2/XL1900/CAT3412E
49
TOWER LOCK, ANGLE DRILL
51
50
51
48
45
46
47
57193591
44
26
15 NOT SHOWN
16 NOT SHOWN
35 40
42
57193591
017 95279535 6 EA FITTING, HYD
018 95480109 8 EA FITTING, HYD- -90DEG O- -RING
019 57089575 2 EA BRACKET
020 50625946 4 EA CONNECTOR
021 95934816 16 EA SCREW, CAP- -1/4- -20 X 1
022 95934766 16 EA WASHER, LOCK- -1/4 PLATED
023 95329249 12 EA TERMINAL
024 57011306 2 EA HOSE ASSY
025 57010209 1 EA HOSE ASSY
026 97118236 1 EA HOSE ASSEMBLY
027 56956725 2 EA HOSE ASSY
028 58140153 2 EA HOSE ASSY
029 95703625 1 EA FITTING, HYD
030 56974629 1 EA HOSE ASSY
031 51028710 2 EA TEE- -JIC RUN/NPT 8- -8S
032 56955198 2 EA HOSE ASSY
033 56956139 2 EA HOSE ASSY
034 58150111 3720.00 IN WIRE, ELECTRICAL- -14/3
035 56974629 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 150
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 151 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57193591
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 152
Serial Number: 4278
DMM2/XL1900/CAT3412E
57 78 51
6
84 49
40
POWERHEAD ASSY
27 55
79
34
18
17
16
6
20
66
19
38
14
26
25
24
2
57529125
33
41
13 3
22
23
168
5
6
66
52
6
53 48 34
46 47
42
POWERHEAD ASSY
45 30 36
43 54 32 37
66 56
66
44 35
31
38
15
10
11
9 39
7
57529125
12
9
29 28
38 168
4
7
11
1
10
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 154
Serial Number: 4278
DMM2/XL1900/CAT3412E
142
161
162
POWERHEAD ASSY
92 163
143 164
93 120 121 166
137 138
119 125
139
64
160 63 147
58
117 152
61
151 167 62 37
56
169 57
93 66
158
6
57
59
66
122
F
57529125
F
37
56
57
63 66
6 64 159
59 147
66 6
122 64 57
58 61 147 63 66
152 62 145
37
56
66 2
159 32 149 65 148 153
66 150
VIEW F - - F
POWERHEAD ASSY
142
92 161
93 162
120 143 163
137 160 164
166
119
TO MOTOR FITTING 117
FOR ROTATION TACH
121
MAGNETIC PICK- -UP 138
TO MOTOR CASE DRAIN
TO MOTOR FITTING
6
93 57
6
57 60
6 66
66 57 151
144 122
66
144
57529125
57
59
37 66
56 122
57
66
159
6
57 57 57
66 66 66
156 156 145
157 157
152 58
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 156
Serial Number: 4278
DMM2/XL1900/CAT3412E
137
POWERHEAD ASSY
82 135
104 96
105 95
68
98 69 Minimum
99 Volume Stop
100
77
111
Maximum
Volume Stop
34 95
96 134
98 111 67
MOTOR- -B 99 80 140
82 100 133
104 83
105
57529125
138
137
110
102
54 77 135 136
87
82
104 81
105
134 73
POWERHEAD ASSY
71 142
139 72
83
141
140 70
111
76 75
2
74
34 MOTOR- -A 70
73
74
50 75
140
72
21
57529125
142
139
81
136
93
143 92
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 158
Serial Number: 4278
DMM2/XL1900/CAT3412E
137 93 151
POWERHEAD ASSY
92
138 143
139 81
95
96
124
82 97
104 135 136
105 81
82
104
105
92
93
68 68
69 69
111
36
37
56
57529125
77
MOTOR- -B MOTOR- -A
87
133
140 83
134
POWERHEAD ASSY
98
111
133
69 34
69
134
137
136 135
MOTOR- -B
140
69
69
139
57529125
138
125
MOTOR- -A 34
121 120
111
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 160
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 161 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
POWERHEAD ASSY
037 95064705 24 EA WASHER, FLAT- -5/8
038 50700731 1 EA COMPOUND, SILICONE
039 58209651 44.00 QT OIL, GEAR
040 52180957 2.00 LB GREASE
041 50691765 1 EA PLUG
042 50696160 1 EA HOUSING
043 50696103 1 EA SLEEVE,WEAR
044 52164290 1 EA SEAL,OIL
045 50706761 1 EA SLINGER
046 50701762 1 EA BUSHING, WEAR
047 50701754 2 EA PACKING
048 50696152 1 EA PLATE
049 95104329 4 EA SCREW CAP
050 95653317 1 EA FITTING, HYD
051 50700764 1 EA SHIM SET
052 52238706 1 EA SWIVEL CAP
053 95104220 4 EA SCREW,CAP
57529125
054 95246724 2 EA FITTING, LUBE
055 95201281 1 EA FITTING, LUBE
056 95081790 24 EA WASHER, LOCK- -5/8
057 50344605 25.00 FT WIRE, LOCK
058 57195125 1 EA GUIDE, CS. POWERHEAD
059 95157731 23 EA SCREW, CAP- -1/2 X 1.5
060 95907267 1 EA CAPSCREW
061 57195257 1 EA MOUNT ANGLE
062 57195265 1 EA MOUNT ANGLE
063 57195273 4 EA GUIDE BLOCK
064 57195281 8 EA SHIM
065 57195562 2 EA PIN, DOWEL
066 56784267 1 EA ADHESIVE
067 95862371 1 EA FITTING,HYD
068 95279998 4 EA FITTING, HYD
069 59713438 4 EA COUPLING, MIN
070 95361390 1 EA CONNECTOR, 1/290 DEG
071 95033593 4 EA PLUG, PIPE- -1/4 SQ HEAD
072 95654208 1 EA CLAMP,HOSE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 162
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 163 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
POWERHEAD ASSY
125 95219853 1 EA FITTING, HYD
133 57041550 1 EA HOSE ASSY
134 52225851 1 EA HOSE ASSY
135 56947682 1 EA HOSE ASSY
136 56947682 1 EA HOSE ASSY
137 57370322 1 EA HOSE ASSY
138 57370322 1 EA HOSE ASSY
139 56950488 1 EA HOSE ASSY
140 56999030 1 EA HOSE ASSY
141 57262305 1 EA FITTING, HYD
142 95333209 4.00 FT CONDUIT, FLEX- -1/2
143 95857645 1 EA HOSE,AIR
144 95880803 10 EA SCREW, CAP- -1/2- -13 X 2- -1/2
145 95880811 4 EA SCREW, CAP- -1/2- -13 X 1- -3/4
147 57195299 4 EA SHIM
148 57195307 2 EA GUIDE BLOCK
149 57195315 6 EA SHIM
57529125
150 57195323 2 EA SHIM
151 57358145 2 EA CABLE, HOSE RESTRAINT
152 57195232 1 EA GUIDE,DCS. POWERHEAD
153 57195570 4 EA PIN, DOWEL
156 95907259 4 EA SCREW,CAP- -1- -8 X 2- -1/4
157 95209433 4 EA WASHER, LOCK- -1
158 95644332 8 EA SCREW,CAP,HX
159 95891008 12 EA SCREW, CAP- -5/8- -11 X 2- -3/4
160 95069365 1 EA ELBOW, PIPE
161 95245221 1 EA CONNECTOR, STRAIGHT- -1/2
162 95344214 1 EA OUTLET BODY
163 95344818 1 EA COVER, 1/2
164 95344867 1 EA GASKET, COVER- -1/2
166 52243649 1 EA FITTING, HYD
167 95219754 1 EA FITTING, HYD
168 95653317 4 EA FITTING, HYD
169 95219762 1 EA FITTING, HYD
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 164
Serial Number: 4278
DMM2/XL1900/CAT3412E
POWERHEAD ASSY
002 57240566 1 EA SPRING
003 57240772 1 EA SHIM
004 57240764 1 EA PLATE, MOTOR
005 57240756 1 EA SCREW, SET
006 57240749 1 EA SCREW, MOTOR
007 57240780 1 EA SEAL KIT, MOTOR
008 57089039 1 EA KIT,SEAL
009 57089047 1 EA KIT,SEAL
52155053 1 EA D GASKET
52154952 1 EA D GASKET
52155363 2 EA D SEAL
95097663 3 EA D O- -RING
95097689 1 EA D O- -RING
95086229 1 EA D O- -RING
57337297 2 EA D O- -RING
52144243 3 EA D O- -RING
52203767 2 EA D O- -RING
57529125
52155314 2 EA D O- -RING
52154937 1 EA D O- -RING
52154994 2 EA D O- -RING
50943331 1 EA D KIT,SEAL- -SHT
010 57089054 1 EA KIT,SEAL
011 57480048 1 EA SERVO, INPUT- -MOTOR A SIDE (See figure 88)
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 166
Serial Number: 4278
DMM2/XL1900/CAT3412E
18
14
20
57529125
19
POWERHEAD ASSY
018 57480055 2 EA PLUG, B POWER HEAD
019 57239717 2 EA SCREW, SET
020 57104937 2 EA NUT, JAM
57529125
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 168
Serial Number: 4278
DMM2/XL1900/CAT3412E
7 - -NOT SHOWN
22 - -NOT SHOWN
11
ROTATION TACH ASSEMBLY
12 9
13
18
19
20
21
10
10
57529141
11
14 12
15 13
16
17 3
9
4 8
2
57529141
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 170
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 171 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57529141
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 172
Serial Number: 4278
DMM2/XL1900/CAT3412E
10 9
Apply Loctite - - 24
torque to 68 23
ft/lb.
26 25
16 20
ROD CHANGER ASSY
20 19 1 24 10 1
8 31 21 6 18 38
5
39
40 1 17
4 22
7 22
11
8 21 20
20
1
20
2
41 13
25
57350837
Apply Loctite - -
1 torque to 290
ft/lb.
20
3
12
12 25
21
29 2
8 30
1
1
4
3
31 5
3 20 17
1 19
18
8 20
7 11
22 20 21
22
26
6
15
19
20 5 18
2 1
1 4
15 Swing Cylinder
2 Valve Port B
Indexing Motor
Valve Port B
Inlet side of
6- -Spool Valve
28
57350837
28
2
1 Swing Cylinder
35 Valve Port A
36 4
37 Indexing Motor
33 34 Valve Port A
2930 25 14
15
4 16
31 31
21 32 41
20
1 3 19
18
5 Apply Loctite - -
Torque to 68
20 ft/lb.
14
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 174
Serial Number: 4278
DMM2/XL1900/CAT3412E
57351017 1 EA D PLATE
95104303 2 EA D SCREW, CAP- -1/2- -13 X 5
95081824 2 EA D WASHER, LOCK- -1/2
014 57350993 1 EA PIVOT BLOCK
57111460 1 EA D BLOCK
95104261 6 EA D SCREW,CAP- -1/2- -13 X 4
95081824 6 EA D WASHER, LOCK- -1/2
57351009 1 EA D TUBE
015 57267304 4 EA BUSHING
016 57267338 1 EA PLATE,CAP
017 57132037 4 EA LUG, CYLINDER
018 95053047 8 EA SCREW, CAP- -HEX1/2- -13X1.25
019 95081824 8 EA WASHER, LOCK- -1/2
020 95201281 10 EA FITTING, LUBE
021 57309650 2 EA CYLINDER, HYDRAULIC (See figure 97)
022 95490942 4 EA PIN, COTTER- -1/8 X 2- -3/4
023 95836193 1 EA SCREW, CAP- -1- -8 X 10
024 95077749 2 EA NUT, HEX- -1- -8
025 57068561 1 EA STOP- -ROD CHG
026 57203002 1 EA PLATE, CAP
page 175 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57350837
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 176
Serial Number: 4278
DMM2/XL1900/CAT3412E
26 8
27
16 28
18
11
3
9
14
4
2
25
19
57350837
14
21 33
22 1
35
57350837
37
15 6 34 38
5 18 17
18
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 178
Serial Number: 4278
DMM2/XL1900/CAT3412E
13
ROD CHANGER ASSY
23
24
12
36
29 1
39
57350837
32
14
19
40
8
27 25
28
3 11
9
2
13
12
42
1 10
15
57350837
18
30 11
4 31 26
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 180
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 181 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57350837
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 182
Serial Number: 4278
DMM2/XL1900/CAT3412E
4
001 - -Seal Kit
5 14
ROD CHANGER ASSY
13
11
12 3
15
10
57350837
57350837
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 184
Serial Number: 4278
DMM2/XL1900/CAT3412E
Rod Changer
Swing Arm 3
16
17
ROD GROUP CAROUSEL
37
29
30 32
9
18
32
1
24
21 1
3
16
17
27 6
15
1
Carousel Tube
2
27 1 1
24
57350795
21
4
2
Rod Changer
Swing Arm
35 6
36
19 10 11 15
33
8
34 7
Carousel 20
Tube Rod Changer
1
Swing Arm
2
24
8 21
23
20 12 27
7
6 13
14
To Power Head
Rotation Tach
To Box #1 Of
Indexer Engine Wiring
25 Motor Harness
Stonco Box
Piping
For Power- -
26
head
21
21 24
28
24 14
23
57350795
Wire #18
Wire #29
Box #1 (For Engine
Wiring Harness)
ROD INDEXER
SCHEMATIC 6- -SPOOL VALVE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 186
Serial Number: 4278
DMM2/XL1900/CAT3412E
57368136 1 EA D PIN
57350928 1 EA D LOCK PLATE
57350936 1 EA D IMPACT PLATE
002 57350811 1 EA GEAR, BULL 5) 8- -5/8
003 57350829 1 EA LOCKPLATE, 5) 8- -5/8
004 57267585 4 EA BUSHING
006 57110942 5 EA STUD, TRIP
007 57128092 1 EA BRACKET, MOUNTING
008 57110207 1 EA STOP BLOCK
009 57350977 1 EA BLOCK, STOP
010 95223632 4 EA RING, RETAIN
011 95201281 4 EA FITTING, LUBE
012 95928982 4 EA SCREW, CAP 1/4- -20 X 3/4
013 95934766 4 EA WASHER, LOCK 1/4 PLATED
014 50518653 1 EA SWITCH, LIMIT
015 95201331 5 EA NUT, HEX. JAM 1/2- -13
016 95035432 19 EA SCREW, CAP 5/8- -11 X 2- -1/4
57350795
page 187 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57350795
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 188
Serial Number: 4278
DMM2/XL1900/CAT3412E
20 2 26
25
7
CHAIN WRENCH
20
24
20
12
9
11
TOWER 27
BASE
3
17
18
19
4
22
57275190
30 29
12
14
15
16
5 33
21
8
31 13
23 23 28 NOT SHOWN
CHAIN WRENCH
BPORT
TOWER
SUPPORT
INLET SIDE OF 6- -SPOOL
VALVE ASSEMBLY
APORT
CAB
57275190
B PORT
INLET
A PORT
CHAIN
WRENCH 32
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 190
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 191 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 192
Serial Number: 4278
DMM2/XL1900/CAT3412E
8 3 6 5
7
9
2
57275190
12 4
10
11
CHAIN WRENCH
002 57128985 1 EA JAW
003 91310094 1 EA BOLT AND NUT
004 57128993 1 EA SPRING
005 57129009 1 EA PIN
006 57129017 1 EA BUSHING
007 57129025 1 EA SPRING GUIDE
008 57129033 1 EA PIN
009 57269318 2 EA INSERT
010 57129058 2 EA INSERT
011 58228271 4 EA INSERT KEY
012 58228875 4 EA SPRING
57275190
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 194
Serial Number: 4278
DMM2/XL1900/CAT3412E
12
57275190
14
15
13
11
1 NOT SHOWN
CHAIN WRENCH
011 57181240 1 EA LOCKNUT
012 57213753 1 EA HEAD, CYLINDER
013 57188609 1 EA PISTON
014 57213779 1 EA ROD ASSY. CYL.
015 57213787 1 EA TUBE ASSY, CYL.
57275190
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 196
Serial Number: 4278
DMM2/XL1900/CAT3412E
28
PortA
HOIST & PIPING ASSEMBLY
31 32 6
30
38
39 PortB
27
40
37 11
PortB 14
PortA 33 15
16
48
34 Tower Support
35
36
Tower
SEE DETAIL
NEXT PAGE
57200875
Rad.
43
46
Drain
Manifold
6- -Spool
Valve
44
42
18
19 21 45
20 23
8
9
6
10 8
4
52
51
3 50
Lower Lift
22 13
12 13 23
1
17 41
19 49
57200875
20
23
29 12 13 22 13
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 198
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 199 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57200875
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 200
Serial Number: 4278
DMM2/XL1900/CAT3412E
75 - -NOT SHOWN
HOIST & PIPING ASSEMBLY
27
28
55
12
11 7
9 10
9
11
6
18
17 14
8 16
17
20
4
72
15
30
57200875
13
19
5
29
70 3
31
28
32
54
53
22
47
35
36
33 46
34
38 41
42
45
57200875
44 43
37 41
38 33
To Item 34
24 68 69 #22 74
Motor Case 23
Drain 66 64 40
62 39
60 39
Hoisting 56
67 63
Port
59 65 73 40
Lowering
60 48 Port
61
58 26
25
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 202
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 203 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57200875
060 57213183 2 EA O- -RING
061 57213530 1 EA FITTING, ELBOW
062 57353914 1 EA TEE, MALE BRANCH
063 57353922 1 EA HOSE, 16 INCH
064 57213316 1 EA ELBOW
065 57213308 1 EA ADAPTER, SPLIT FLANGE
066 57353930 1 EA REDUCER ELBOW
067 57213332 4 EA CAPSCREW, SOCKET HEAD
068 57213290 1 EA HOSE, 10 INCH
069 57353948 1 EA HOSE, 8 INCH
070 57353955 1 EA INPUT SHAFT
072 57353963 1 EA SNAP RING
073 57353971 1 EA RING, RETAINING
074 57353989 1 EA ELBOW, STREET
075 57354003 0 EA O- -RING & SEAL KIT (See figure 109)
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 204
Serial Number: 4278
DMM2/XL1900/CAT3412E
17 18
19
12
11
14
16
57200875
7
13
10 12 15 9
57200875
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 206
Serial Number: 4278
DMM2/XL1900/CAT3412E
27
HOIST & PIPING ASSEMBLY
49
31
32
57200875
36
46
To Item
24 #22
Motor Case
Drain
60
Hoisting
Port
Lowering
60 Port
57200875
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 208
Serial Number: 4278
DMM2/XL1900/CAT3412E
POWERPACK/ENGINE
SECTION
POWERPACK/ENGINE
page 209 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
POWERPACK/ENGINE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 210
Serial Number: 4278
DMM2/XL1900/CAT3412E
POWERPACK BASE
5
57535684
6 1
2
8
7
1 7
3 8
6
5
57535684
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 212
Serial Number: 4278
DMM2/XL1900/CAT3412E
2
30
ENGINE ASSEMBLY, CAT3412E
67
7
10 14
9 22 12
23 23 13
24 14
15
16
17
18
69 61
70 62 69 78
71 63 70 5
71
6
57535668
12 12
7
14
3
1
19
20
21
28
57535668
021 57049298 1 EA SHIM
022 95055018 6 EA SCREW, CAP- -1/2- -13 X 1- -1/2
023 95081824 14 EA WASHER, LOCK- -1/2
024 95215257 8 EA SCREW, CAP- -1/2- -20 X 1- -1/4
028 50344605 1.00 FT WIRE, LOCK
030 52223831 13.00 GL OIL, MOTOR
061 95373742 6.00 FT CONDUIT, FLEX- -3/4SEALTTE
062 95359295 1 EA CONNECTOR, STRAIGHT- -3/4
063 57028631 1 EA FERRULE,3/4 GRND.
067 57273138 1 EA PLATE, FILTER MTG
069 95396768 3 EA CLAMP,HOSE
070 95934550 3 EA SCREW, CAP- -3/8- -16 X 3/4
071 95937413 3 EA WASHER, LOCK- -3/8 PLATED
078 57412710 2 EA CABLE, STARTER JUMPER
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 214
Serial Number: 4278
DMM2/XL1900/CAT3412E
27
35
82
WIRING ASSY, BASIC- -3412
78
79
80
77
33
76
91
50
32 78
79
22 80
29 82
78 78 88
57299794
79 79
80 80
88 88
BOX#1
32 48 BOX#2
81
HYD
TEMP
54
55
58
7
91
TO BOX
97 #3
99 53
86
TO LIGHT ASSY.
87
94
77
TO BOX #1
52
TO LIMIT SWITCH
ON TOWER SUPPORT
57299794
TO LIMIT SWITCH
TO BOX #3 25 ON TOWER SUPPORT
21
9 21 22
9
53 40 40 28
22 41 41 91
100
59
101 102
91
36 16
91
18 TO BOX ON 103
DUST COLLECTOR
TO BOX #1 TO STONCO BOX
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 216
Serial Number: 4278
DMM2/XL1900/CAT3412E
COMPRESSOR OIL
TEMPERATURE WATER TEMPERATURE
78 78
77 79 79
80 80
85 77 91 91 77 84 77
49 60 49
78
79
80
49
90 49 22
88 45
46
57299794
47
57
62
104
COLOR GAGE WIRE NOS. CIRCUIT
14 RED 8 AWG 12 POS MAIN FEEDER
2 GREEN 14 AWG 4,7,8,25,30 START EMER. STOP
3 BLACK 14 AWG 5 GROUND
4 CABLE SHLD 18/2 14 MAGNETIC PICKUP
71 PURPLE 14 AWG 18, 24, 26 LIGHTS
72 BLUE 14 AWG 17 PROPEL ALARM
RED 10 AWG 35 SOLENOID RELAY
24 BLACK 10 AWG 5 MAIN CONSOLE GND
56 WHITE 14 AWG 20 A/C CLUTCH
95 VARNISH NOT SHOWN
5 USE AS NEEDED
6
22
27
78 7
79 91
80
61
BULKHEAD PORT GG
BULKHEAD PORT FF
BOX
#1
49 49 44
49 45
46
57299794
47 23 TO TOP OF OIL RESERVOIR
53 9
40 31 8
57 34
41 91
18
20
39
TO CONSOLE
42
63 36
64 37
36
TO BOX #2 37 TO JUNCTION BOX ON TOWER SUPPORT
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 218
Serial Number: 4278
DMM2/XL1900/CAT3412E
14
WIRING ASSY, BASIC- -3412
STARTER
12 67 1 15
57299794
35 1
5
TO POSITIVE POST
ON BATTERY
13
ATTACH OTHER END TO
FLYWHEEL HOUSING
TO NEGATIVE POST
ON BATTERY
STARTER 17
GROUND 68
STRAP 66 35
8 5
40 1
41 1
70 5
65
3 STARTER RELAY
68
BOX
#2
TO JUNCTION BOX
96
FUEL PUMP
TO HYDRAULIC FILTERS
17 TO ENGINE
19
31
AMMETER 42
57299794
ATTACH OTHER END
TO ENGINE BLOCK
SHUNT 63
64
BOX #2
ALTERNATOR
81
84
1 12 43
60
9
15 TO BOX #1
23
31
34
40
38 41
8 TO HYDRAULIC FILTERS
48
91
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 220
Serial Number: 4278
DMM2/XL1900/CAT3412E
FUEL CUTOFF
A/C COMPRESSOR
WIRING ASSY, BASIC- -3412
57299794
57299794
019 52223195 10.00 IN WIRE, 8AWG- -BLACK
020 52236544 1 EA GASKET, 1- -1/2
021 58150103 84.00 IN WIRE, ELECTRICAL
022 50625946 5 EA CONNECTOR
023 52236130 2 EA INHIBITOR
024 50249697 250.00 IN WIRE, 10AWG- -BLACK
025 95298816 1 EA COUPLING- -3/4CONDUIT
027 95361390 2 EA CONNECTOR, 1/290 DEG
028 50818657 1 EA BOX, WIRING
029 58150103 10.00 IN WIRE, ELECTRICAL
031 56995780 2 EA PANEL
032 95333209 4.00 FT CONDUIT, FLEX- -1/2
033 95488177 64.00 IN CONDUIT, 1/2 RIGID
034 39432133 2 EA BOX, 12X10X5
035 95333209 3.00 FT CONDUIT, FLEX- -1/2
036 95482451 3 EA CONNECTOR, 1 45 DEG
037 52236551 3 EA GASKET, 1
038 39115357 1 EA CONNECTOR
039 95483939 6.50 FT CONDUIT, FLEX- -1- -1/2
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 222
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 223 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57299794
099 95333217 60.00 IN CONDUIT,FLEX- -3/4SEALTITE
100 95333217 24.00 IN CONDUIT,FLEX- -3/4SEALTITE
101 95333209 6.00 FT CONDUIT, FLEX- -1/2
102 95333209 10.00 FT CONDUIT, FLEX- -1/2
103 95333209 4.00 FT CONDUIT, FLEX- -1/2
104 95256863 1 EA BUSHING, REDUCING- -.75X.50
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 224
Serial Number: 4278
DMM2/XL1900/CAT3412E
3
12
13
7 14
15
6
57292542
1
6
7
16
17
18
19
5 8
57292542
AIR CLEANER
SUPPORT BRACKET
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 226
Serial Number: 4278
DMM2/XL1900/CAT3412E
1
11
10
3
4
AIR CLEANER
6 SUPPORT BRACKET
57292542
7
8
57292542
019 95081667 8 EA WASHER, FLAT- -1/2
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 228
Serial Number: 4278
DMM2/XL1900/CAT3412E
10 3
11
12
2
8 6
9 1
11
SOLENOID
7
1
57090615
4
13 ENGINE
STARTER
8
5 NOT SHOWN
14 NOT SHOWN
57090615
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 230
Serial Number: 4278
DMM2/XL1900/CAT3412E
35
14 2 7 14 1
77 14
7 74 25 76 75
57535676
15
14 24
15
72
35
72
3 3 3
2 3 5 1
78
77
PIPING,ENGINE WATER
79
7 35
82
83
84
85 72
2 79
2 25
1 1
5
71 38
80 14 7
81 25
86
87
88
57535676
74
80 89
81
80 86
81
82 88
91
90
75 24
73
15
24
15
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 232
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 233 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
PIPING,ENGINE WATER
This page is intentionally blank.
57535676
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 234
Serial Number: 4278
DMM2/XL1900/CAT3412E
57534265 RADIATOR,ASM,CAT3412E
RADIATOR,ASM,CAT3412E
43
38
28
22
70 14 24
25
22
23
24
25
6 39 42
37
22
23
24
64
83
22
23 48
24
64
72
57534265
3
16
27
33
74
20
66
67
73 12
32
17
18
19
57534265 RADIATOR,ASM,CAT3412E
RADIATOR,ASM,CAT3412E
6
38
48 39 65 22
43 23
24
64
43
17
57534265
18
19
13 12
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 236
Serial Number: 4278
DMM2/XL1900/CAT3412E
57534265 RADIATOR,ASM,CAT3412E
RADIATOR,ASM,CAT3412E
22
23
24
64
65
15
16
27
57534265
4 42
37
22
23
24
25
57534265 RADIATOR,ASM,CAT3412E
RADIATOR,ASM,CAT3412E
60
61
62 59 59
12
13
38 6
57534265
81
82 80 79 76
77 78 75
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 238
Serial Number: 4278
DMM2/XL1900/CAT3412E
57534265 RADIATOR,ASM,CAT3412E
page 239 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57534265 RADIATOR,ASM,CAT3412E
RADIATOR,ASM,CAT3412E
57534174 0 EA D RADIATOR,CAT3412E 700HP
50426287 1 EA D BUSHING
57495665 1 EA D FAN, 44 (ECS)
50518364 1 EA D BRACKET,MOUNTING
57536237 1 EA D KIT,HOSE & MOTOR (See figure 129)
073 95094314 12 EA WASHER,FLAT,WIDE
074 95081667 32 EA WASHER,FLAT,WIDE
075 95279857 1 EA FITTING,STR- -EXT NPT
076 95264974 1 EA FITTING,HYD
077 95219747 1 EA CONNECTOR,MALE,37 DEG
078 95387890 1 EA CAP,JIC- -12
079 95323358 1 EA FITTING, STR- -EXT NPT RUN
080 50829605 1 EA VALVE,BALL- -1/2
081 95279535 1 EA ELBOW,90 DEG MALE
082 95257325 1 EA CAP,37 DEG FLARED
083 95941100 2 EA SCREW,CAP- -3/8- -16 X 2- -1/2
57534265
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 240
Serial Number: 4278
DMM2/XL1900/CAT3412E
RADIATOR,ASM,CAT3412E
52263084 1 EA D CAM RING
57631020 0 EA D KIT,SEAL COOLER MOTOR
002 57751760 2 EA HOSE,ASSEMBLY
003 56954043 1 EA HOSE ASSY
004 56883572 2 EA KIT,SPLIT FLANGE
005 56898778 2 EA ADAPTER
006 95653614 1 EA ADAPTER- -90DEG,ORING/JIC
007 95935128 4 EA SCREW,CAP- -3/8- -16 X 2
008 95922233 4 EA WASHER,FLAT,WIDE
009 95937413 4 EA WASHER,LOCK,HELICAL
010 95920708 2 EA SCREW,CAP,HEX
011 95934733 2 EA WASHER,LOCK
012 95278958 1 EA FITTING,HYD
013 56955867 1 EA FITTING, HYD
014 95922894 4 EA NUT,HEX,FINISHED
57534265
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 242
Serial Number: 4278
DMM2/XL1900/CAT3412E
AIR CLEANERS
SECTION
AIR CLEANERS
page 243 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
AIR CLEANERS
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 244
Serial Number: 4278
DMM2/XL1900/CAT3412E
2
20 18 3
AIR CLEANERS
19
18 25
14 7
14
9
1
18 26 5
8 19
20 27 2
18 3
2 1 25
4
3 10
4 11
10 12 14
13 7
11
57290009
12 2 1
13 9 14
5 6
27 10 15 26 18
21 11 16
22 12 17
23 13 25
14
8
18
20
18
19
24 5
4 3
6
27
AIR CLEANERS
002 50616010 2 EA AIR CLEANER (See figure 132)
003 56887680 2 EA SHROUD, INLET
004 50279413 2 EA BAND, MOUNTING- -AIR CLEANR
005 56899669 1 EA SHROUD, INLET
006 58044744 1 EA BAND, MOUNTING
007 57176158 1 EA HOSE HUMP
008 57176141 1 EA ELBOW, RUBBER- -45 DEG
009 57064958 1 EA BAND, MOUNTING, 8
010 95104014 4 EA SCREW, CAP- -7/16- -14X 1- -1/4
011 95077772 4 EA NUT, HEX- -7/16- -14
012 95264545 4 EA WASHER,FLAT- -7/16
013 95081865 4 EA WASHER, LOCK- -7/16
014 52230794 8 EA CLAMP, HOSE
015 95929006 2 EA SCREW, CAP- -5/16- -18 X 1
016 95923314 2 EA NUT,ELASTIC LOCK- -5/16- -18
017 50273309 2 EA USE 95064671- -WASHER,FLAT
018 58044678 16 EA CLAMP, HOSE
57290009
019 58044546 2 EA HOSE HUMP
020 56761554 2 EA ELBOW, RUBBER- -90 DEG
021 95922894 8 EA NUT, HEX- -3/8- -16
022 95937413 8 EA WASHER, LOCK- -3/8 PLATED
023 95920674 8 EA SCREW, CAP- -3/8- -16 X 1
024 52265311 3 EA INDICATOR, RESTRICTION
025 57290017 2 EA TUBE, AIR DUCT
026 57534109 1 EA TUBE, 8 AIR DUCT
027 57290058 1 EA SUPPORT, AIR CLEANER
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 246
Serial Number: 4278
DMM2/XL1900/CAT3412E
52236940 CLEANER,AIR
AIR CLEANERS
9 10
11
1
9
8
12
5
57290009
52236940 CLEANER,AIR
AIR CLEANERS
002 52146966 1 EA ELEMENT, SAFETY
003 52263258 1 EA CHAMBER
004 50816495 2 EA GASKET
005 50816511 1 EA CLAMP
006 50816487 1 EA CLAMP
007 50816479 1 EA CUP ASSY
008 50816446 1 EA NUT, WING
009 50816412 2 EA WASHER
010 50816420 1 EA NUT
011 95002697 1 EA PIN, COTTER- -1/8 X 1- -1/4
012 50817121 1 EA COVER ASSY
57290009
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 248
Serial Number: 4278
DMM2/XL1900/CAT3412E
7
104 9
105
10
104
11
102
13
103
4
57290009
103
1
14 NOT SHOWN
15 NOT SHOWN
16 NOT SHOWN
AIR CLEANERS
102 52272952 1 EA D GASKET
103 50816370 2 EA D GASKET
104 50816412 1 EA D WASHER
105 95002697 1 EA PIN, COTTER- -1/8 X 1- -1/4
001 50816321 1 EA CUP ASSEMBLY
002 50816362 1 EA CLAMP ASSEMBLY, CUP
004 57270936 1 EA BODY ASSEMBLY, LOWER
005 50816396 1 EA CLAMP
006 50816404 1 EA BODY ASSEMBLY, UPPER
007 50616416 1 EA ELEMENT, SAFETY
009 52248127 1 EA SIGNAL, SAFETY
010 50616424 1 EA ELEMENT, PRIMARY
011 50816446 1 EA NUT, WING
013 50816461 1 EA COVER
014 56887680 1 EA SHROUD, INLET
015 52176609 1 EA NAMEPLATE, AIR CLEANER
016 52176591 1 EA NAMEPLATE, AIR CLEANER
57290009
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 250
Serial Number: 4278
DMM2/XL1900/CAT3412E
3 4
57545691
3
2
57545691
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 252
Serial Number: 4278
DMM2/XL1900/CAT3412E
FUEL SYSTEM
SECTION
FUEL SYSTEM
page 253 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
FUEL SYSTEM
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 254
Serial Number: 4278
DMM2/XL1900/CAT3412E
9
8
7 1 13 5 10 60 5
FUEL TANK ASSY. 625 GAL.
5 48
10
35
11
D
43 10
E 33
33 58
25 43
28 11
16 41
23 35
15
6 47 44 4 40 10 3 10
45
FUEL FILTERS
57194748
37
25 36
46
41
16
30
42
A
40 23 3 10 MAIN FRAME
29 39 60
38
350 Gal.
15 34 262 Gal. B
Fuel Tank 5 C
5 13 14 Fuel Tank
51 35 11
10 5
1 12 5 12
61
32 2 11 32 57 41 31 11
33 4
20
19
39 13 39 Splice Primer Pump
into Main Wiring
VIEW A
60
53 53
52 50
49 60 56
57194748
49
8 56 8 54
54 55
55
5
51
5
VIEW C 61
VIEW B
43
43
63
62 62
64 63
VIEW D VIEW E
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 256
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 257 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57194748
052 57108748 2 EA BOLT
053 95272902 4 EA PIN, COTTER 1/8 X 2
054 95104592 4 EA SCREW, CAP 3/4- -10 X 1
055 57108698 4 EA MOUNT
056 95069571 4 EA WASHER, FLAT 3/4
057 57117210 2 AS HOSE ASSEMBLY
058 95101051 1 EA PLUG, PIPE 1- -1/4 SQ. HEAD
060 57450694 1 EA TANK, 262 GALLON
061 52154325 2 EA CLAMP, 1- -1/2 TUBE
062 95003919 2 EA COUPLING
063 95034658 2 EA NIPPLE, PIPE
064 95037990 1 EA BUSHING, REDUCE 3 TO 3/4
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 258
Serial Number: 4278
DMM2/XL1900/CAT3412E
1
ETHER INJECTION (CAT 3412)
ETHER 3 4
INJECTION
2 7
8
9
PRIMER 14 10
16
12 Ground
Wire
4
13
11 11
3
Console 13
57396244
5
11
12
5 16
17
18
19
To Operators
Cab
Junction Box 15 1
7 30 5
E 11 Green Wire #30
Green Wire #7
Rear View Of Ether Button
57396244
017 95920682 3 EA SCREW, CAP 3/8- -16 X 1- -1/4
018 95937413 3 EA WASHER, LOCK 3/8 PLATED
019 95922894 3 EA NUT, HEX. 3/8- -16
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 260
Serial Number: 4278
DMM2/XL1900/CAT3412E
COMPRESSOR/AIR SYSTEM
SECTION
COMPRESSOR/AIR SYSTEM
page 261 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
COMPRESSOR/AIR SYSTEM
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 262
Serial Number: 4278
DMM2/XL1900/CAT3412E
6 20 - -NOT SHOWN
5 4 7 47 - -NOT SHOWN
2
COMPRESSOR ASSEMBLY
3
46 1
11
13
14
9 15
10
57528697
48 16
49
24 17
23 1
21
COMPRESSOR ASSEMBLY
002 95568960 2 EA GASKET
003 57433773 1 EA VALVE, BUTTERFLY- -8 (See figure 139)
004 57534091 1 EA TUBE, COMPRESSOR INLET
005 95033593 3 EA PLUG, PIPE- -1/4 SQ HEAD
006 57175531 8 EA CAPSCREW,M20 X 75
007 50759455 8 EA WASHER, LOCK M20
009 57175564 12 EA CAPSCREW,M16X45
010 57175556 12 EA LOCKWASHER, M16
011 95104667 8 EA SCREW, CAP- -3/4- -10 X 3
013 95245775 8 EA WASHER, BEVEL- -3/4
014 95200093 8 EA WASHER, FLAT- -3/4
015 95077608 8 EA NUT, HEX STOP- -3/4- -10
016 95391066 12 EA SCREW, CAP- -7/16- -14 X2- -1/2
017 95238143 12 EA WASHER, LOCK- -7/16
020 56784267 1 EA ADHESIVE (not shown)
021 57433120 1 EA COUPLING, RINGFEDER
023 95297602 8 EA CAP SCREW (6R8)
57528697
024 95081824 8 EA WASHER, LOCK- -1/2
046 57534133 2 EA BRACKET, 285 AIR END
047 52270105 8 EA SHIM SET ( not shown)
048 57433039 1 EA SPACER
049 57536229 1 EA KEY, HALF
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 264
Serial Number: 4278
DMM2/XL1900/CAT3412E
16 7
COMPRESSOR ASSEMBLY
6
1 6
2
4
20 3 8
7
5
11
18 17
19
13
10
11
57528697
12
14
PORT SIZE
1- -1/16- -12 UNF
PORT SIZE
3/4- -16
UNF 2B
PORT SIZE
7/16- -20
UNF 2B
9 NOT SHOWN
15 NOT SHOWN
COMPRESSOR ASSEMBLY
002 35304021 1 EA GASKET
003 36756211 1 EA MANIFOLD
004 36762680 1 EA ORIFICE, INSERT- -.625 ID
005 36758191 1 EA TUBE
006 35287937 2 EA ELBOW, 90 DEGREES
007 36758175 1 EA TUBE
008 36758183 1 EA TUBE
009 35279843 1 EA TEE
010 35283068 1 EA ELBOW, 90 DEGREES
011 36758217 1 EA TUBE
012 35279835 1 EA ELBOW,45 - - 6
013 36771731 1 EA TUBE,OIL
014 35287945 1 EA EXPANDER
015 36758142 1 EA GEAR SET - - AIREND
016 35309277 1 EA PUMP
017 35375591 4 EA SCREW, HEX- -M16- -2X030
018 36761831 2 EA U- -BOLT, 1.50 ID
57528697
019 35252600 4 EA NUT, LOCK, 5/16- -18
020 35291384 1 EA ELBOW, 1- -5/16- -12- -16 JIC
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 266
Serial Number: 4278
DMM2/XL1900/CAT3412E
10
9 8
11
12 13
57528697
COMPRESSOR ASSEMBLY
005 57437022 1 EA PLUG, PIPE
008 57437055 1 EA BEARING
009 57437063 1 EA PLATE, BEARING
010 57437071 2 EA BOLT, HEX HEAD
011 57437089 2 EA WASHER, LOCK
012 57437097 2 EA NUT, HEX
013 57437105 1 EA SEAL, OIL
57528697
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 268
Serial Number: 4278
DMM2/XL1900/CAT3412E
Butterfly Valve
PIPING, COMPRESSOR CONTROL
6 20
Cable 7
12 1 5 19
16 4 3
13 22
OFF ON 14 23
Controller Located Shaft Of Butterfly Valve
On Console, Shown In
No Air Position
10
12 11
13 1
14 Cable
7
6 17 18
21
SHOWN WITH BUTTERFLY
57091647
22 18
6 4
SHOWN WITH BUTTERFLY
VALVE FULLY OPEN
8
25 NOT SHOWN
2
26 NOT SHOWN
9
RECEIVER
RECEIVER PIPING CONNECTOR
57091647
019 57045346 1 EA FITTING, MOD.
020 95002663 2 EA PIN, COTTER- -1/8 X 3/4
021 57080731 1 EA PLATE, TAPPED
022 50704147 1 EA SCREW
023 95098356 2 EA NUT, HEX JAM- -3/8- -24
024 95245288 1 EA NUT, HEX JAM- -7/16- -20
025 56784267 1 EA ADHESIVE
026 57527921 1 EA KIT, ANTI- -RUMBLE (See figure 141)
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 270
Serial Number: 4278
DMM2/XL1900/CAT3412E
20
PIPING, COMPRESSOR CONTROL
19
3
13
COMPRESSOR
13
8
9
10
30 2 11
7
29
32 23
28
32
57091647
17
12
34
34
35
15 4
35
22
33
18
7
16
26 NOT SHOWN
27 NOT SHOWN
34 1
MANUAL
BLOWDOWN
MANIFOLD
MINIMUM
PRESSURE BLOWDOWN
VALVE VALVE
COMPRESSOR
SILENCER
SOLENOID VALVE
57091647
HYDRAULIC SCHEMATIC
OFF ON
VACUUM
KEY SWITCH 15A SWITCH
10
6 5V
60
ELECTRICAL SCHEMATIC
ANTI- -RUMVLE
VALVE
(GRD)
5 5
60
BOX #1 10 6X6 BOX
ON HYD. SOLENOID
TANK W/GAUGE VALVE
WIRING DIAGRAM
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 272
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 273 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57091647
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 274
Serial Number: 4278
DMM2/XL1900/CAT3412E
13
4 9
57091647
7 10
6
3
11
8
2
57091647
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 276
Serial Number: 4278
DMM2/XL1900/CAT3412E
RECEIVER
COMPRESSOR TANK
9 GALLEY/ 46
COMPRESSOR
BEARING 47
COMPRESSOR OIL COOLER/PIPING
MANIFOLD
PUMP
INLET
3
PUMP
OUTLET
4 22 5
21
43
16
17
18
19
20
28
57091704
36
13
RECEIVER
TANK
1
COMPRESSOR
6
27 42
34
2 11
12
15 8
14
9
10
1 10
10
6
6 42
RECEIVER TANK
42
4
1
45
31
30
26
44
38
40
41 42 43
42 26 37
34
57091704
35
23
29 24
33
B A
TO COM- -
25 C PRESSOR
GALLEY
50 PSI
FROM
RECEIVER
TANK
61 GPM
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 278
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 279 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57091704
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 280
Serial Number: 4278
DMM2/XL1900/CAT3412E
9 15
12
PIPING, COMP. TO REC.
17
57248239
14
10 3 2 4 5 5 14 3
1 6
11
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 282
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 283 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57248239
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 284
Serial Number: 4278
DMM2/XL1900/CAT3412E
13
12
11
22 10
RECEIVER ASSEMBLY
21 9 4 1 9 5
25
2
6
14
15
16
5
57248270
25
18
6 19
26
14
15
16
RECEIVER ASSEMBLY
002 57107476 1 EA COVER,OIL
004 30382519 1 EA PLATE
005 57167264 1 EA ELEMENT, SEPARATOR
006 35516749 1 EA GAUGE, SIGHT
009 50702372 2 EA U- -BOLT
010 30436489 2 EA GASKET,OIL F
011 50419654 41.00 GL OIL, COMPRESSOR
012 30395610 2 EA PLUG
013 95042289 2 EA O- -RING
014 95037438 1 EA BUSHING, PIPE
015 95209862 1 EA NIPPLE, PIPE
016 50294818 1 EA VALVE, BALL- -1/2
018 95081824 4 EA WASHER, LOCK- -1/2
019 95077798 4 EA NUT, HEX- -1/2- -13
021 95081790 16 EA WASHER, LOCK- -5/8
022 95380754 16 EA SCREW,CAP- -HEX 5/8- -11X2.75
025 57345290 1 EA GUARD, RECEIVER TANK
57248270
026 95245767 4 EA WASHER, BEVEL- -1/2
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 286
Serial Number: 4278
DMM2/XL1900/CAT3412E
10
16
17
7 7
SERVICE AIR
TO COMPRESSOR 2
CONTROL SYSTEM
1
1
7
5
8
57547176
SERVICE AIR
TO CENTROMATIC 6 9
LUBE
TO DUST COLLECTOR TO DUST COLLECTOR 3
10
TO CENTROMATIC LUBE 2
13
14
15 8 1
9
14
4
11 10
12
57547176
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 288
Serial Number: 4278
DMM2/XL1900/CAT3412E
HYDRAULIC SYSTEM
SECTION
HYDRAULIC SYSTEM
page 289 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
HYDRAULIC SYSTEM
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 290
Serial Number: 4278
DMM2/XL1900/CAT3412E
46
1 50 53
54
73 NOT SHOWN 71 19
43
RESERVOIR ASSY
30 3
36
9
26 29
4 67 36
68
69
28
44 11
32 12
33 DRAIN FROM
14
CAB BULKHEAD
PORT M
91 86
FILL CONNECTION
49
64
65
48
27
57199911
42
12
37
38
20 30
6 22
72
41 12
5 39 13
40
62 63 57 63
62 62 61 62 56 5 42
61 20
78
59 6 39 56 56
56 56 77 70 70 55 72
76
OPENING FOR HY. OIL TEMP PROBE (REF)
25
51 35 8 80
79
23
19
RESERVOIR ASSY
24
31 52
45 81
3
9
11 1
12
14
82
29
36 83
88 86
89 90
85
57199911
OIL FLOW
CONNECTION FOR
HOSES SHOWN ON
74
SUCTION PIPING
12 12
14 14
75 22
20 34
TO JUNCTION BOX
6
72
TO FILTER ON 41
HYD. TANK
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 292
Serial Number: 4278
DMM2/XL1900/CAT3412E
18 26 5
R HYD. FILTER
BYPASS LIGHT
RESERVOIR ASSY
BULKHEAD M
CONSOLE BULKHEAD
CONNECTIONS
57199911
22
INLET TO DOUBLE PUMP
DRAIN
MANIFOLD
6
DRAIN
MANIFOLD
69 41 5
44 13
21
40
RESERVOIR ASSY
003 57053050 1 EA FILTER (See figure 154)
004 95316873 1 EA ELBOW, PIPE
005 57048712 1 EA MANIFOLD
006 57048720 1 EA MANIFOLD
008 57068660 1 EA ANGLE
009 57068652 1 EA ANGLE
011 95494373 1 EA U- -BOLT
012 95077798 12 EA NUT, HEX- -1/2- -13
013 95937413 4 EA WASHER, LOCK- -3/8 PLATED
014 95081824 10 EA WASHER, LOCK- -1/2
019 95286555 1 EA FITTING HYD
020 95219770 1 EA FITTING, HYD
021 95922894 4 EA NUT, HEX- -3/8- -16
022 56967870 2 EA ANGLE
023 95048211 1 EA NIPPLE, PIPE
024 95344719 1 EA OUTLET BODY
025 95938544 2 EA SCREW, CAP- -5/16- -18 X 3/4
57199911
026 95280731 1 EA NIPPLE
027 57109928 1 EA PIPE
028 58045220 1 EA NIPPLE, KING
029 56954126 1 EA HOSE ASSY
030 57065369 1 EA HOSE ASSY
031 95344867 1 EA GASKET, COVER- -1/2
032 57065120 1 EA HOSE
033 58173089 4 EA CLAMP, T- -BOLT
034 95053047 4 EA SCREW, CAP- -HEX1/2- -13X1.25
035 95934303 2 EA WASHER, LOCK- -5/16 PLATED
036 95378873 7 EA CLAMP, HOSE
037 95104196 6 EA SCREW, CAP- -1/2- -13 X 2
038 95245767 6 EA WASHER, BEVEL- -1/2
039 57010431 2 EA ANGLE
040 95934592 4 EA SCREW, CAP- -3/8- -16 X 2- -1/4
041 56987951 1 EA HOSE ASSY
042 95316956 1 EA FITTING, HYD
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 294
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 295 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
RESERVOIR ASSY
086 57357907 2 EA COUPLING, QD HALF, M
088 95316956 1 EA FITTING, HYD
089 95266433 1 EA O- -RING
090 56901424 1 EA FITTING, HYD
091 56247497 1 EA HOSE ASSY
57199911
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 296
Serial Number: 4278
DMM2/XL1900/CAT3412E
2 2
21
3
RESERVOIR ASSY
28
27
1
7
5
4 4
6
8
22
20
19
18 2
17 36 9 21
33
32 14 29
29
30 35 37 11
34 1
25 12
26 7
57199911
16 23
24
5
11
12
16
RESERVOIR ASSY
002 50903236 2 EA BREATHER
003 58248261 1 EA GASKET
004 56971740 2 EA GASKET
005 52193661 1 EA DIFFUSER
006 52193679 1 EA ELEMENT,SUCT
007 58179771 1 EA GAUGE,SIGHT
57120453 1 EA D GLASS, SIGHT
57120461 2 EA D GASKET
008 95122875 1 EA PIPE,2NPTX15
009 95679445 1 EA NIPPLE,PIPE
011 95049763 1 EA NIPPLE,PIPE
012 95038402 1 EA CAP
014 95281119 2 EA PLUG, PIPE- -2- -1/2 SQ HEAD
016 58248246 1 AS BASE
017 95104196 12 EA SCREW, CAP- -1/2- -13 X 2
018 95064697 12 EA WASHER, FLAT- -1/2
019 95245767 6 EA WASHER, BEVEL- -1/2
57199911
020 95201331 12 EA NUT, HEX JAM- -1/2- -13
021 50692896 1 EA PLUG, 3 NPT
022 95081824 12 EA WASHER, LOCK- -1/2
023 95104436 4 EA SCREW, CAP- -5/8- -11 X 1- -1/2
024 95081790 4 EA WASHER, LOCK- -5/8
025 57110090 1 EA VALVE, BALL- -3
026 95569497 1 EA GASKET
027 57335937 1 EA NAMEPLATE,FILL
028 95064192 4 EA SCREW, DRIVE- -#6 X 1/4
029 95219861 2 EA FITTING, HYD
030 95280087 1 EA TEE 135A23S2
032 95038220 1 EA BUSHING
033 95324273 1 EA FITTING, HYD
034 56795198 1 EA VALVE, CHECK
035 52226156 1 EA FITTING, HYD
036 95667820 1 EA TEE, NPT/JIC
037 95278990 1 EA SWIVEL, 90DEG- -INT NPT/JIC
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 298
Serial Number: 4278
DMM2/XL1900/CAT3412E
57053050 FILTER
8 9
RESERVOIR ASSY
13
10
11
12
14
15
3
57199911
11
16 NOT SHOWN
57053050 FILTER
RESERVOIR ASSY
002 57009128 1 EA SWITCH, ELECTRIC
003 50343490 2 EA ELEMENT, FILTER- -3 MICRON
005 50875616 1 EA PLATE, SPRING
006 50709336 1 EA SPRING, COMPRESSION
007 50463074 2 EA CONNECTOR
008 50666841 1 EA O- -RING
009 50937994 1 EA O- -RING
010 50938109 1 EA O- -RING
011 50666866 6 EA GROMMET
012 50941590 1 EA MAGNET ASSY
013 51073872 1 EA ALARM KIT
014 51073880 1 EA BOWEL ASSY.
015 51073880 4 EA BOWEL ASSY.
016 51073906 4 EA WASHER
57199911
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 300
Serial Number: 4278
DMM2/XL1900/CAT3412E
13
5
4
OIL LEVEL CONTROL
1
3
28 19 2
29 6
30 7
3 12 24
21
17
16
19 15
17 14
31
7
24 3
6
21 1
17 13 2
16 9
15 10
14 11
57268807
closed
open 1
2 DIODE
5
LOW OIL
10 SWITCH 9
LO
2 3 410
217
10
LO
R
4
5
57268807
024 95034542 1 EA NIPPLE, PIPE
028 95073979 2 EA SUB 95942918- -SCREW, RD. HD.
029 95081840 2 EA WASHER, LOCK NO. 8
030 95076725 2 EA NUT, MACHINE HEX. NO. 8- -32
031 95329249 2 EA TERMINAL
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 302
Serial Number: 4278
DMM2/XL1900/CAT3412E
18 26 5
PIPING,MAIN FILTER- -HR2
35
36 18 26 HYD.raulic Fil-
ter
Bypass Light
2
12 19
22 25
4 38
7
18 24
25 11 45
17 38
25
17 12
From Return Relief
15 Valve On Double 19
3 Pump Piping
From HOC Inlet
1
23
21 26 10
28 22 HOC/COC
57205759
21 14 12 11
40 44 13
16 45
9 20
15
17
5
6 1
8
26
43 42 27
23 43 42 37
57205759
019 95280004 1 EA ELBOW
020 95286555 2 EA FITTING, HYD.
021 95219861 3 EA FITTING, HYD.
022 52226271 1 EA HOSE ASSY.
023 57144107 1 EA HOSE ASSY.
024 50261825 1 EA VALVE, CHECK
025 95219861 1 EA FITTING, HYD.
026 57004285 2 EA HOSE ASSY.
027 95322780 1 EA TEE
028 95338109 1 EA CROSS, PIPE
029 95344719 1 EA OUTLET BODY
030 95344818 1 EA COVER, 1/2
031 95344867 1 EA GASKET, COVER 1/2
032 95048377 1 EA NIPPLE
033 50625946 3 EA CONNECTOR
034 57358830 13.00 IN CONDUIT, 3/8 NYLON
035 95329249 6 EA TERMINAL
036 56984412 2 EA CONNECTOR
037 95279865 2 EA PIPE,MALE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 304
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 305 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57205759
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 306
Serial Number: 4278
DMM2/XL1900/CAT3412E
4
57205759
3 Not Shown
57205759
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 308
Serial Number: 4278
DMM2/XL1900/CAT3412E
10
COC/HOC ASSY
17
8 18
1
14 18
15 19
16 20
22
35 35
57248304
8 24
26 26
27 27
28
28
29
21 23
21
25 29
DRAIN MANIFOLD
2
1
3
11
COC/HOC ASSY
12 4
13
34
10
7
6
8
14
8 15
18 16
32
19 17
20 18
33 14
15
16
57248304
17 11
18
12
13
34
22
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 310
Serial Number: 4278
DMM2/XL1900/CAT3412E
57003238 1 EA D SECTION,COMP
57398513 1 EA D VALVE, THERMAL OIL CTL
57003220 1 EA D SECTION,HYD
57398505 1 EA D VALVE, THERMAL OIL CTL
002 52193976 1 EA FRAME,HOC &
003 52193984 1 EA PLATE,FRONT,
004 50622588 1 EA RING,FAN 48
005 52246881 1 EA GUARD
006 57098147 1 EA FAN,6- -BLADE
007 58249764 1 EA MOUNT,MOTOR
008 57155376 1 EA MOTOR, HYDRAULIC
52234879 1 EA D CAM RING
009 58249681 2 EA SUPPORT
010 58249665 1 EA GUARD,COOLER
011 95934857 36 EA SCREW, CAP- -1/4- -20 X 1- -1/4
012 95934766 36 EA WASHER, LOCK- -1/4 PLATED
013 95931564 36 EA NUT, HEX- -1/4- -20
57248304
page 311 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
COC/HOC ASSY
029 57004020 1 EA HOSE ASSY
032 56984131 1 EA BUSHING
033 95935128 3 EA SCREW, CAP- -3/8- -16 X 2
034 95922183 72 EA WASHER, FLAT- -1/4
035 57181190 2 EA GUSSET
57248304
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 312
Serial Number: 4278
DMM2/XL1900/CAT3412E
12
13
33 5
4 18 18
35
5 33
PUMP & DRIVE
33 14 35 4 36
35 36 14
36
1 6 9
1 11
6
6
9 34
B B 11
15 1
A A
16
17
7
34 8
9
26
46 NOT SHOWN
47 NOT SHOWN
57199929
36
27
29
33
30 28
31 34 35
32 51
37 52
57199929
028 95280186 2 EA FITTING, HYD
029 95280194 2 EA FITTING, HYD- -90 JIC/ORING
030 57213936 4 EA BLOCK, FLANGE
031 95013702 16 EA SCREW, SOCK- - 5/8- -11 X 2
032 95357604 4 EA ADAPTER, 90DEG- -ORING/JIC
033 57503682 2 EA LINK, MAIN PUMP CONTROLS
034 52153210 2 EA BRACKET- -CABLE MTG
035 56789571 2 EA YOKE,CLEVIS
036 95067609 2 EA SCREW, CAP- -1/4- -20 X 3/4
037 95666996 4 EA FITTING, HYD
046 95086567 4 EA O- -RING
047 95209425 16 EA WASHER, LOCK- -5/8
051 56789589 2 EA PIN,CLEVIS
052 95211900 2 EA PIN,COTTER
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 314
Serial Number: 4278
DMM2/XL1900/CAT3412E
25
26
10 30
9
1
11 10
2
28
12
9
22
10
11 10 28
3
13 27
29
9
10
23 11
4
24 14
10
18
57199929
10
17
8
19
10
11
7
16
20
21
15
57199929
019 50594761 4 EA STUD
020 50943240 16 EA NUT
021 50597475 16 EA WASHER,STAR
022 52143195 1 EA SLEEVE, ADAPTER
023 59516096 1 EA SLEEVE, SPLINE
024 59516096 1 EA SLEEVE, SPLINE
025 59677831 1 EA BREATHER
026 59551242 1 EA BUSHING, REDUCER
027 59514976 1 EA PLUG, MAGNETIC
028 59551259 4 EA PLUG, OIL LEVEL
029 59551267 1 EA PLUG
030 59551275 1 EA ELBOW
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 316
Serial Number: 4278
DMM2/XL1900/CAT3412E
61
57 57
10 9
MAIN PUMP PIPING (CAB SIDE)
22
70
76
69
4
5
50
51 23
18 20
68
81
19
21
67
2 78
68 77
79 81
77 67 68
73 78 81
28
27
26 6
64
25
57091696
24
24 4
47
45
1
46
1
24 2
74
75 73
25
5
62 51
74 50
28 41
40
54
53
11 36 9
10 18
52 18
17
A 13 37
39 B
38
35 33
38
3
7
58
59
57091696
60
34
42
80 37 14 46
43
TO 2 PORT OF SHUTTLE VALVE 34
15
66
32
43 72
80
39 47
33
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 318
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 319 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57091696
067 57148041 2 EA ADAPTER
068 95473443 3 EA FITTING, HYD.
069 95652178 1 EA FITTING, HYD.
070 56955867 1 EA FITTING, HYD.
072 95365086 1 EA FITTING, HYD.
073 95419073 2 EA TEE NPT/JIC
074 95257333 2 EA CAP, JIC- -4
075 95263380 1 EA FITTING, HYD. NPT/JIC
076 95473443 1 EA FITTING, HYD.
077 95666996 2 EA FITTING, HYD.
078 59713438 2 EA COUPLING, MIN.
079 57020729 1 EA HOSE ASSY.
080 95655064 2 EA ADAPTER, INT. NPT/ O- -RING
081 95371258 3 EA FITTING, HYD.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 320
Serial Number: 4278
DMM2/XL1900/CAT3412E
1 4
1 5 3
6
7
57091696
57091696
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 322
Serial Number: 4278
DMM2/XL1900/CAT3412E
54 33
37
55 19
38
MAIN PUMP PIPING (D.C. SIDE)
57
35
22
39 20
19
55 54
15
14
19
39
38
14
57115495
63 35
14 32
20
56 3
7
55
55
52
3 3
58
17 59
53 18
60
23 16
7 3
38
32
11
10
9
62 63 35
21 61
57115495
32 20
14
2 21
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 324
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 325 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57115495
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 326
Serial Number: 4278
DMM2/XL1900/CAT3412E
1 4
1 5 3
6
7
57115495
57115495
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 328
Serial Number: 4278
DMM2/XL1900/CAT3412E
45
44
15
DOUBLE PUMP PIPING
15 43
42
7 7
14 8 8 53
FROM PRESSURE PORT
AT RELIEF VALVE 9
6 1
7 1
FROM RELIEF VALVE
40
17 42
2
TO HOC INLET
(ITEM #12)
TO PORT A ON
TO PORT B ON
HOC/COC FAN MTR.
HOC/COC FAN MTR.
16
18
23
22 TO CHECK VALVE CROSS (ITEM 2)
54
37 31 3 7 27
32 30
21 TO PORT A ON
25 BULKHD. IN CONSOLE
21
29
5 30
19
57194912
28
14 TO PORT Z ON
BULKHD. IN CONSOLE
40
14
15
3
17
4
19 18
27 16
10 12
26
40
14
10 12
26
PORT EE
PORT Z
26
11 12 16
PORT V 17
6
18
TO HOC
57194912
OUTLET
PORT A 13
PORT L TO
24 CHECK
TO PORT 33 VALVE
P2 ON
CROSS
27 DBL.PMP. OIL SUPPLY FOR
DUST CURTAIN 41
RETURN FROM WATER 55
INJECTOR MOTOR 38
RETURN FROM HOIST VALVE 54
AND DUST COLLECTOR 39
RETURN FROM WATER 36
35
INJECTOR FLOW CONTROL 39 20 34
OIL SUPPLY FOR
ROD SUPPORT
RETURN FROM RELIEF VALVE AT
CHAIN WRENCH DIR. CONTROL VALVE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 330
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 331 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57194912
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 332
Serial Number: 4278
DMM2/XL1900/CAT3412E
9 10
SUCTION PIPING
D.C. SIDE 11
MAIN PUMP CAB SIDE
7 MAIN PUMP
8
(SERVO
INLET PORT) 4
1
11 FRONT FACE
10
57199341
OF ENGINE
9
PUMP
7 DRIVE DRIVE
8 COUPLING
DOULBE
4 PUMP
SUCTION PIPING
002 57155764 2 EA HOSE ASSY.
004 95280194 2 EA FITTING, HYD. 90 JIC/O- -RING
007 95380325 1 EA FLANGE
008 95086625 1 EA O- -RING
009 95085502 1 EA NIPPLE, PIPE
010 95013728 4 EA SCREW, CAP
011 95081790 4 EA WASHER, LOCK 5/8
57199341
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 334
Serial Number: 4278
DMM2/XL1900/CAT3412E
2 7
Tower Raising Cylinder
(In Lowered Position)
TOWER RAISING CYL. & PIPING
Tower
1
Tower
Support
57350753
19
10
Check Valve To port A on
6 Spool Valve
To port B on
12 6 Spool Valve
15
16
17
3
3 7
2 8
57350753
1
3
11 6
5
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 336
Serial Number: 4278
DMM2/XL1900/CAT3412E
19
9
19 19
18
24 21
23
22
9
Cab
21
Tower Raising 18 21
Spool
9
24 21
23
22
Tower
57350753
Support 19
1
B Port
A Port
18
9
21
20
Ca 19
b
6 Spool
Valve
18 24
23
22
57350753
019 56956147 4 EA HOSE ASSY.
020 57109290 1 EA PLATE, MOUNTING
021 95219721 6 EA FITTING, HYD.
022 95364162 4 EA U- -BOLT
023 95931564 8 EA NUT, HEX. 1/4- -20
024 95934766 8 EA WASHER, LOCK 1/4 PLATED
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 338
Serial Number: 4278
DMM2/XL1900/CAT3412E
12
TOWER RAISING CYL. & PIPING
17
18
6
5
8 9 10
7
16
20
57350753
13
21
19 4 2
3
11
14
11
57350753
019 57357287 1 EA PISTON
020 57357295 1 EA ROD ASSY.
021 57357303 1 EA TUBE ASSY.
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 340
Serial Number: 4278
DMM2/XL1900/CAT3412E
6
5
8 9 10
7
4 2
3
11
57350753
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 342
Serial Number: 4278
DMM2/XL1900/CAT3412E
Dust
Collector
Side 11
JACKS PIPING
5
5
4
4
11
13
9 2
13 13
10
Rear
9
10 3
57350522
1
Front Drain Manifold
Cab Side 8
Cab Side Rear
11
12
5 5
4 4
13
1
10
3
Cab Bulkhead
JACKS PIPING
X
8
Dust
Collector
Rear
Side
J 3 Extend
Extend 2 3 Retract
G
Retract 2 H
E Cab Side
F 9
C 1 Extend
1 Retract
57350522
3 Rear
1 14
15
16
10 17
Cab Bulkhead 18 3
Cab Side
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 344
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 345 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
JACKS PIPING
This page is intentionally blank.
57350522
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 346
Serial Number: 4278
DMM2/XL1900/CAT3412E
86
9
PIPING ASSY, TOWER
45
63
7 62
61
43
6
43
95 9
65 48
66
43
35 7
68
1 8
43
57091688
45 8
49
85
69 84
35 44
39
24 36
48 5
68 43
4
24 3
25 1 5
26
35 36
46 2 41 3
26
24
25
7
6
69
7 26
25
24
6
74
10
26
25
57091688
24
11
49 75
50
75
42 11
35
42
26
25
24
10
92 35 10
35 26
1 10 25
24
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 348
Serial Number: 4278
DMM2/XL1900/CAT3412E
91
54 119
92 78 118
114
76 109 111
77 79 108 102
107 16 94
94 51
115 15 91
13 92
46 12 98
76 37
35 56
98 57 55
77
94 38 79
126 91 119 76 137
125 98
124 91 92 126
123 125
119 94 94 16 89
109 114 26
108 102 25 79
107 24 27
51 26
15 25 109 51
108
13 29 107
57091688
30 51 12
12 31 15 83
55 79 13
14
104 21
14 32 105
104 40 33 137 118 106
105 34 80 57 32 23
106 130 46 56
129 33 70
128 34
127 111 116 29
30 20
103 31
60
90 59
89 97 58
56 28 20
119 88 26
118 25
126 21
128 125 22
103
122 87 16 27
46 26
25
100
96 84 64 65
67
65
28 31 34 85 95
27 26 30 33 95
26 25 29 32 45
25
72 46
19 28 19
26
25
71
27
26
25
18
47 17 24
73 25
46 26
57091688
45
145
70 144
71
141
32
22 33 133
34
21
117 46
15 134
120 99 142
121
132
135
136 131 135
143 136 143
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 350
Serial Number: 4278
DMM2/XL1900/CAT3412E
76
77
40
76
77
115
139
13 37
79
140
57091688
112
DRAIN MANIFOLD (TOP)
115
113
99
137
57091688
019 57071615 3 EA TUBE ASSY
020 57051849 2 AS TUBE ASSY
021 57106445 1 EA PIPE,1NPT
022 95488177 84.00 IN CONDUIT, 1/2 RIGID
023 95157608 1 EA PIPE, 2.5 NPT
024 95430229 43 EA U- -BOLT
025 95931564 232 EA NUT, HEX- -1/4- -20
026 95934766 116 EA WASHER, LOCK- -1/4 PLATED
027 95364477 9 EA U- -BOLT
028 95335154 6 EA U- -BOLT, 1/4ROD X 1 PIPE
029 95357216 6 EA U- -BOLT
030 95922894 24 EA NUT, HEX- -3/8- -16
031 95937413 12 EA WASHER, LOCK- -3/8 PLATED
032 95481800 3 EA U- -BOLT
033 95077798 12 EA NUT, HEX- -1/2- -13
034 95081824 6 EA WASHER, LOCK- -1/2
035 57262503 16 EA CLAMP ASSY
036 57262495 12 EA CLAMP ASSY
037 57262479 6 EA CLAMP ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 352
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 353 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57091688
096 57122145 3 EA HOSE ASSY
097 95282331 88.00 IN HOSE, AIR- -R40 BULK
098 95282331 324.00 IN HOSE, AIR- -R40 BULK
099 56973605 1 EA HOSE ASSY
100 57130692 1 EA BAR
102 95344214 2 EA OUTLET BODY
103 95279378 2 EA FITTING, HYD
104 57106478 1 EA PIPE
105 95317830 1 EA NIPPLE PIPE
106 95278933 2 EA ELBOW, PIPE
107 57106452 1 EA PIPE,1NPT
108 95085627 1 EA NIPPLE
109 95069324 2 EA ELBOW
111 52175809 1 EA BOX, STONCO
112 57117459 1 EA BAR, 3/4 X 18 LG
113 57117467 1 EA BAR, 3/4 X 9 LG
114 95488177 7.00 IN CONDUIT, 1/2 RIGID
115 57205528 1 EA ANGLE
116 57358145 1 EA CABLE, HOSE RESTRAINT
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 354
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 355 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57091688
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 356
Serial Number: 4278
DMM2/XL1900/CAT3412E
ELECTRICAL SYSTEM
SECTION
ELECTRICAL SYSTEM
page 357 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
ELECTRICAL SYSTEM
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 358
Serial Number: 4278
DMM2/XL1900/CAT3412E
17
10
1
8 17
ALARM, PROPEL
10
TO CIRCUIT BREAKER
14
PORT MM
3 6
4
5 7
OPERATORS CAB
57202715
2
32
D.C. JUNCTION BOX
42
52
TO CAB
62
72
1 9
2 10
10 17 5
(C) (NO) 15 2
17
11
RED WIRE TO BLUE
WIRE IN BOX
BLACK WIRE TO GROUND
14
ALARM, PROPEL
002 57366387 1 EA ALARM, BACKUP- -12 TO 36VDC
032 57014672 1 EA ANGLE
042 95938544 2 EA SCREW, CAP- -5/16- -18 X 3/4
052 95929782 2 EA NUT, HEX- -5/16- -18
062 95934303 2 EA WASHER, LOCK- -5/16 PLATED
072 95922225 4 EA WASHER, FLAT- -5/16
003 95865937 4 EA SCREW, CAP- -1/4- -20X1/2ZINC
004 95922183 4 EA WASHER, FLAT- -1/4
005 95934766 4 EA WASHER, LOCK- -1/4 PLATED
006 95263380 1 EA FITTING, HYD- -NPT/JIC
007 56964224 1 EA HOSE ASSY
008 95484408 1 EA TERMINAL
009 95920674 2 EA SCREW, CAP- -3/8- -16 X 1
010 95937413 2 EA WASHER, LOCK- -3/8 PLATED
011 95386587 1 EA TERMINAL,RNG
014 56762248 4 EA CONNECTOR, SPLICE
015 50247709 4.00 IN TUBING, VINYL
57202715
017 56921406 2 EA TERMINAL
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 360
Serial Number: 4278
DMM2/XL1900/CAT3412E
25 NOT SHOWN
41 NOT SHOWN
50 NOT SHOWN
51 NOT SHOWN
NIGHT LIGHTS
52 NOT SHOWN
55 NOT SHOWN
1 64
1
64
64 33
F 49
64 1
46
1
F
1
1
57446668
1
C
1 1 G
38
37
49
33 33
A G 16
C
A H
16
H
28
45 20 22 24
18
NIGHT LIGHTS
VIEW- - A
3 3 9
10
11
26
22
33 40 40 33
1
OR
2
60
57446668
7
61
62
63 14
40 8 15
33
26 16 57
33
40 33
26 33
22 40
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 362
Serial Number: 4278
DMM2/XL1900/CAT3412E
46 16 42
42
43 43
NIGHT LIGHTS
44 44
22 1 40
47 40
22
33
20 1
16
16 64
48
16 58 7
43
44
57446668
40
22
8
27
16
NIGHT LIGHTS
40
57
33
57
57
DETAIL- -J 5
64
57446668
VIEW - -G
54 57
16 33
22
20 DETAIL- -J
20 24
16
21
28
SECTION- -H
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 364
Serial Number: 4278
DMM2/XL1900/CAT3412E
1
57446668
40
33 WIRING BOX
49
EXISTING
CONDUIT
DUST COLLECTOR
NIGHT LIGHTS
002 57147290 1 EA LAMP, SPOT- -70W/24V HALOGN
003 56993660 2 EA SWITCH, TOGGLE
005 52153855 1 EA PLATE,FLAT- -6X1/4X8- -1/2 LG
007 525809 2 EA BOX, STONCO
008 52240959 4 EA PLATE, TAPPED
009 95076808 13 EA NUT,HEX- -5/8- -18
010 95329314 13 EA TERMINAL, WIRE
011 95748802 12 EA TIE, CABLE
014 95928982 4 EA SCREW, CAP- -1/4- -20 X 3/4
015 95934766 4 EA WASHER, LOCK- -1/4 PLATED
016 52236783 15 EA CLAMP ASSY, 1/2
52240439 1 EA D PLATE,TAPPED
95256723 1 EA D CLAMP- -1/2
95934766 1 EA D WASHER, LOCK- -1/4 PLATED
57446668
95865937 1 EA D SCREW, CAP- -1/4- -20X1/2ZINC
50625946 2 EA CONNECTOR
018 57091274 2 EA BREAKER, CIRCUIT- -20 AMP
020 95272084 4 EA COUPLING, 1/2 CONDUIT
021 954887 42.50 IN CONDUIT, 1/2 RIGID
022 95245221 8 EA CONNECTOR, STRAIGHT- -1/2
024 95361390 1 EA CONNECTOR, 1/290 DEG
025 50613330 13 EA HUB, CONDUIT- -1/2
026 95333209 8.83 FT CONDUIT, FLEX- -1/2
027 95245049 48.00 IN CONDUIT, FLEX- -1/2SEALTITE
028 95245049 20.00 IN CONDUIT, FLEX- -1/2SEALTITE
033 58150103 900.00 IN WIRE, ELECTRICAL
037 57394603 1 EA RELAY, DPDT 24V COIL
038 56921398 8 EA TERMINAL
040 52243862 9 EA CONNECTOR
041 95094314 13 EA WASHER, FLAT- -5/8
042 95344719 2 EA OUTLET BODY
043 95344867 2 EA GASKET, COVER- -1/2
044 95344818 2 EA COVER, 1/2
045 954887 84.00 IN CONDUIT, 1/2 RIGID
046 954887 72.00 IN CONDUIT, 1/2 RIGID
047 95245049 12.00 IN CONDUIT, FLEX- -1/2SEALTITE
048 95245049 18.00 IN CONDUIT, FLEX- -1/2SEALTITE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 366
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 367 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
NIGHT LIGHTS
This page is intentionally blank.
57446668
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 368
Serial Number: 4278
DMM2/XL1900/CAT3412E
OPTIONS
SECTION
OPTIONS
page 369 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
OPTIONS
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 370
Serial Number: 4278
DMM2/XL1900/CAT3412E
12
22
21 39
38
39
21
SKIRT ASSEMBLY
11
7 20 24
35 25
1 6 37 14 26
13
18 38
19 39
20 15
18
4 19
20
Side View 5
3
57088866
21
20
35
37
18
19
20
1
9
18 3
3 20 41
35 42
36 43 20
35
37
4
End View
21 23
29 39 30 10 NOT SHOWN
40 44 NOT SHOWN
SKIRT ASSEMBLY
16 3 29
21 30
3
16
13
24 28
7 Plan View
25
26
57088866
18
29 19
28 30 20
17 8
11
27
5
29 30 24
21 25
26
24 2
Console Bulkhead 25
Connections 26
28
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 372
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 373 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SKIRT ASSEMBLY
043 95931564 1 EA NUT, HEX- -1/4- -20
044 52151420 2 EA ADAPTER (NOT SHOWN)
57088866
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 374
Serial Number: 4278
DMM2/XL1900/CAT3412E
5 14
SKIRT ASSEMBLY
13
11
12 3
15
10
57088866
1 NOT SHOWN
SKIRT ASSEMBLY
003 57242554 1 EA LOCKNUT
004 57012684 3 EA SCREW, SET
005 57012676 3 EA PLUG, NYLON
007 57326795 1 EA O- -RING
008 57326803 2 EA U- -CUP
009 57224081 1 EA O- -RING
010 57224099 1 EA RING, BACK- -UP
011 57326811 1 EA U- -CUP
012 57224123 1 EA WIPER
013 57242596 1 EA HEADCAP
014 57242604 1 EA HEAD
015 57326829 1 EA PISTON
57088866
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 376
Serial Number: 4278
DMM2/XL1900/CAT3412E
J
14
14
2
1
INJECTION, WATER 8GPM
50 65 1 29
SEE DETAIL A
2
J
D
28
30
37
3
57
56 57
DISCHARGE
55
56
54
54
55
54 55
53
37
SEE DETAIL K
53
57545337
RETURN
BLK U
SUPPLY
51
52
B
B
C
C
52
52
DISCHARGE
RETURN
BLK V
BLK W
EE DD CCBBAA
61
62 VIEW C- -C
VIEW B- -B
80
1
66
57545337
8
6 67
7 1
8
67
68
5
4 69
66
74
74
SECTION F- -F
7 5
69 SECTION D- -D
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 378
Serial Number: 4278
DMM2/XL1900/CAT3412E
88
86
MAIN AIR PIPING
86
INJECTION, WATER 8GPM
87
70
84
CONSOLE AIR
PRESSURE GAUGE
PORT (REF)
19
71
DETAIL K
85 37
56 38
31 18 35 17
57 36
26
37
65
49
57545337
44
1
16
72
78
79
14
2 VIEW J- -J
73
32 55 DISCHARGE
54
10
43
46
12 40
39
56 34
45 54
47 H
15
VIEW H- -H
55
57545337
32 H
57
73
10
12
56
DETAIL A
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 380
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 381 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57545337
57268054 1 EA D TUBE
066 57108698 4 EA MOUNT
067 95104592 4 EA SCREW, CAP- -3/4- -10 X 1
068 57108748 2 EA BOLT
069 95272902 4 EA PIN, COTTER- -1/8 X 2
070 95315222 1 EA FITTING, HYD
071 95219747 1 EA FITTING, HYD
072 95243069 1 EA NIPPLE, PIPE
073 95302121 2 EA FITTING, HYD
074 95069571 4 EA WASHER, FLAT- -3/4
075 52253804 0.25 GL OIL,ENGINE (NOT SHOWN)
078 50903236 1 EA BREATHER
079 95037941 1 EA BUSHING,PIPE
080 50129865 2 EA SCREW MACH
084 95317434 1 EA FITTING, HYD
085 57245920 1 EA VALVE, 2- -WAY/N.C. 3/4
086 95293403 2 EA FITTING, HYD
087 57004004 1 EA HOSE ASSY
088 95002085 1 EA BUSHING, REDUCE- -3/4TO 1/4
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 382
Serial Number: 4278
DMM2/XL1900/CAT3412E
56 119
98 90 101
M K 56
LUBE, CENTROMATIC ANGLE
5 6
99
54 22 54 22 56
53
56 29 99 23 23 17
53 24 56 119 24 38 100 24 48
106 119 16 21 54 23 28119
54 15 24 81
105 119 103 53 22 37
23 21 32 28 48 7
22 107 49 98
28
119 7 85
L J F
28
53 102 38 G
93 12 36 28 12 54 5 21 41 21 29 40 21 39 21
54 120 21 95 49 44
21 53 21104 10 98 11945
54 51 51 7
119 22
119 53 97 23
44 21 35 54 24
137 96 56
54 21
43
78
H G
57443152
7 8
51 22 121 22
23 121 46 43 23
35 24 24
56 56
18
51
137 138
139
78
78
48
137
138
84 108
78 119
79 SUPPLY
56
116 84
44 B 116
119 28 33 D 31
52 78 90 92
53 87
54 E
85
119
82 C
86 91
119 116
67
93 94
56 E
57443152
MAIN AIR
5 48
22 92
23
22 24
23
22 24
23 48 6
24
7
116 56
A
54 56
C
116
81 81 82 13 86 13
21 87
21
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 384
Serial Number: 4278
DMM2/XL1900/CAT3412E
3 2
117 118
26
78 LUBRICANT SUPPLY 125
TO INJECTORS
2
LUBE, CENTROMATIC ANGLE
11
AIR SUPPLY
27 25 FROM FILTER
129 126 76 REG. & LUBER
60
4
125 23 11
24 SUPPLY TO
TO VENT VALVE
INJECTORS
128 14
3
10
AIR SUPPLY FROM 19
116 AIR RECEIVER 20
142
143
57443152
154
152
132
131
147
57
153
155 MAIN AIR
MANIFOLD
64
59 141
116
140
151 151
75
75 75
71 113
113
113
69
23 49
57443152
24 71
73 71 49
49 75
75 68
75
151
151 69
70
150
114 65
74
67
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 386
Serial Number: 4278
DMM2/XL1900/CAT3412E
134
134 133
119
84
135 135
6
103
133
44
103
133 103
84
136 54
56 56
57443152
22
23 22
24 54 23
24
114
6
6
9
9
56 54
C
9 7 POWER PACK
22 48 BASE CAB SIDE 56
JACK CYLINDER 23
CAB SIDE FRONT 24
JACK CYLINDER
CAB SIDE REAR
JACK CYLINDER 9 6
D.C. SIDE FRONT 22
JACK CYLINDER 23
D.C. SIDE REAR 24
MAIN SHAFT REAR
9 6
MAIN SHAFT FRONT
57443152
E CAROUSEL CYLINDER
D CLEVIS BELOW SWING
CAB SIDE FRAME F
REAR SIDE BOX BEAM CYLINDER 56
OSCILLATION
56 NEXT TO JACK 54
YOKE D.C.SIDE
9 22
6 23
22 24
23
24
TRACK PIVOT CAB SIDE 5 9
9 8
OSC. YOKE PIVOT SWING CYLINDER
BLIND END
TRACK PIVOT D.C. SIDE
SWING ARM PIVOT
REAR JACK CAB SIDE
CAROUSEL PIVOT
REAR JACK D.C. SIDE
SWING CYLINDER ROD END
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 388
Serial Number: 4278
DMM2/XL1900/CAT3412E
54
G
H
No.1 UPRIGHT 48
OF TOWER No.1 UPRIGHT
LUBE, CENTROMATIC ANGLE
22 OF TOWER
D.C. SIDE
23 CABT SIDE
24
22
54 23
47
24
J
ROD SUPPORT 8
TOWER PIVOT
LOWER ROLLER 56 UPRIGHT
ROD SUPPORT 9
LOWER PIVOT 56 54
ROD SUPPORT 7
UPPER ROLLER 47
ROD SUPPORT
UPPER PIVOT 9
TOWER LOCKING PIN 22
ROD SUPPORT 23
LOWER PIVOT 24
ROD SUPPORT
22 UPPER ROLLER
23 ROD SUPPORT 7
24 UPPER PIVOT 9
54 ROD SUPPORT
LOWER ROLLER
K TOWER PIVOT D.C.SIDE
TOWER RAISING
CROSSMEMBER
56 TOWER PIVOT D.C.SIDE
22 TOWER PIVOT CAB SIDE
23
24 TOWER PIVOT CAB SIDE
57443152
54
9 6 56
L M
TOWER RAISING
CYLINDER CAB SIDE No.9 UPRIGHT No.11 CROSSMEMBER
SWING ARM OF TOWER OF TOWER
CENTER PIVOT D.C. SIDE 54
TOWER RAISING
CYLINDER D.C. SIDE
7
9 56
22
INJECTOR OUTPUT
ADJUSTMENT
SWING CYLINDER 23
BLIND END 24
MINIMUM (ADJUSTMENT IN) SWING ARM PICOT
5
HALF 9
CAROUSEL PIVOT
SWING CYLINDER
MAXIMUM (ADJUSTMENT OUT) ROD END
HOIST SHEAVE REAR
RECOMMENDED SETTING MAY BE
ADJUSTED UP OR DOWN ACCORDING HOIST SHEAVE FRONT
TO REQUIREMENTS IN THE FIELD.
57443152
015 57071383 2 EA BRACKET
016 57071391 6 EA BRACKET
017 57071409 5 EA BRACKET
018 57071417 1 EA BRACKET
019 95235370 2 EA BOLT,EYE
020 95077822 2 EA NUT, HEX- -3/4- -10
021 95335154 16 EA U- -BOLT, 1/4ROD X 1 PIPE
022 95935128 26 EA SCREW, CAP- -3/8- -16 X 2
023 95922894 36 EA NUT, HEX- -3/8- -16
024 95937413 36 EA WASHER, LOCK- -3/8 PLATED
025 95416731 1 EA NUT, SWIVEL TEE
026 95264966 1 EA FITTING, HYD
027 95279535 1 EA FITTING, HYD
028 95446498 8 EA TEE 1 IN
029 95648275 4 EA ELBOW,PIPE
030 95072732 1 EA UNION,PIPE
031 57071250 2 EA PIPE,1 NPT
032 57071268 2 EA PIPE,1 NPT
033 95266730 1 EA NIPPLE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 390
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 391 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57443152
096 56954050 1 EA HOSE ASSY
097 52198173 1 EA HOSE ASSY
098 56964166 3 EA HOSE ASSY
099 56953870 2 EA HOSE ASSY
100 56955982 1 EA HOSE ASSY
101 57010142 2 EA HOSE ASSY
102 56954043 1 EA HOSE ASSY
103 52226461 3 EA HOSE ASSY
104 56971930 1 EA HOSE ASSY
105 57015521 2 EA HOSE ASSY
106 56964232 1 EA HOSE ASSY
107 52226479 1 EA HOSE ASSY
108 57010142 1 EA HOSE ASSY
110 57034357 6 EA HOSE ASSY
113 57200933 2 EA HOSE ASSY.
114 56964224 1 EA HOSE ASSY
116 56964380 1 EA HOSE ASSY
117 95286902 1 EA FITTING
118 95323358 1 EA FITTING, STR- -EXT NPT RUN
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 392
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 393 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57443152
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 394
Serial Number: 4278
DMM2/XL1900/CAT3412E
2 5
9 11 11
11
DIESEL FUEL
WIGGINS CENTRAL SERVICE
VIEW A- -A
TANK
11 11 11
39 40 41 ACCESS
COVER
WATER
31 REC. OIL COOLANT
19 NOT USED
43 NOT USED
VIEW B- -B
RADIATOR
HYDRAULIC
18
TANK
57376048
15 RECEIVER
34
25
26
27
ENG. OIL
WATER
TANK
15
34
24
31
16 FUEL TANK
21 21 17
RADIATOR
RECEIVER
B 4 32
44 A 3 35
20
12
1
7
A 8
HYDRAULIC 13
TANK 14
57376048
RADIATOR
HYDRAULIC
TANK
27
27 26
26 42 25
25 6 24 RECEIVER
24
42
6 42
6
AUX.
WATER WATER
TANK TANK
FUEL TANK
33 10
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 396
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 397 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57376048
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 398
Serial Number: 4278
DMM2/XL1900/CAT3412E
2
2 3 4
3
4
1 5
52
18
TO TERMINAL
BLOCKS
IN CONSOLE
52
57196339
50 18,15
BOX #2
BOX
51 #1
6
7
8
9
BOX
#1
TO TERMINAL
BLOCKS
IN CONSOLE
57196339
31
37
17 39
18 50
20 51
18
18 52
50
TO RIGHT
JACK
18
TO 18 51
JUNCTION
TO JUNCTION ON
BOX #2 52
TOWER SUPPORT
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 400
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 401 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57196339
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 402
Serial Number: 4278
DMM2/XL1900/CAT3412E
CONDUIT BOX
TOWER
NO- -BUMP OPTION,ROD CHGR?
ROD CHANGER
TOWER
WIRE #57
9 NOT SHOWN
12 NOT SHOWN
16
11
18 15
19
17
14
57195083
14
16
ROD SUPPORT
CONDUIT
TOWER
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 404
Serial Number: 4278
DMM2/XL1900/CAT3412E
GUIDE
11
21
WIRE #54 22
1
13.50
SWITCH PIVOT HEIGHT WIRE #56
7
16
14 13
57195083
FEED
CYLINDER
TOWER
16 42
WIRE #57 41
16
43
WIRE #56 WIRE #5
(TO SOLENOID ITEM #4)
DRAIN MANIFOLD
CAB 5
32
30 33
31 10
26
6 SPOOL SET @ 11
57195083
VALVE 700PSI 25
3 26
34
32
6 SPOOL VALVE
29 34
35 38
11
25 36
26 31
28 40
CONSOLE PORT X
11 37 4
25 40
26 23
27
24 TO FRONT
24 DRAIN
TO FRONT DRAIN 39
MANIFOLD PORT 32 MANIFOLD
PORT 32
TO ROD CHANGER WIRE #S 5, 56 & 57
SOLENOID VALVE TO JUNCTION BOX #1
23 PORT B
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 406
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 407 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57195083
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 408
Serial Number: 4278
DMM2/XL1900/CAT3412E
4
3
1
2
Plug
95017984
57195083
10
Set Screw
9
8 50798925
6
7
5
57195083
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 410
Serial Number: 4278
DMM2/XL1900/CAT3412E
EXHAUST PIPE
SUPPORT
FIRE PROTECTION SYSTEM
17
17
NOZZLE ASSEMBLY
TOP OF
CONSOLE
(TYPICAL)
29 29
MAIN PUMPS POWER PACK AC
Htd.RAULICS GENERATOR
ENGINE
16
FIRE PROTECTION 13
FROM POWER PACK 10
ENGINE CHEMICAL TANK
OPERATORS CAB WALL 5
8
3 41
44
37
33 31 27 10
36
2
9
25 28
2 29 9
5 12 1133
8
32 24 30
57069106
7
6
43
12
23
4 5 42
8
22
17
CAB OUTSIDE WALL
23
MAIN PUMPS POWER PACK AC
Htd.RAULICS ENGINE GENERATOR
25
FIRE PROTECTION 38
16
REAR WALL
OF OPERATORS
CAB
FROM MAIN
BOTTOM OF CAB PUMP CHEMICAL TANK
12
3 41
44
37
33 31 27 10
36
2
9
25 28
2 29 9
5 12 33
8 11
32 24 30
57069106
43
12
5 42
8
17
POWER PACK BASE 28
FROM ENGINE
34 17 CHEMICAL TANK
30
9 2 2
CAT WALK
FROM ENGINE
34 2 34 17 CHEMICAL TANK
33 FUEL TANK
FROM MAIN PUMP
9 CHEMICAL TANK
34 34
16 TOWER A- -FRAME
TO CAB
NOZZLES
33
25 15
13 36
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 412
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 413 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57069106
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 414
Serial Number: 4278
DMM2/XL1900/CAT3412E
EXHAUST PIPE
120 SUPPORT
116 110
FIRE PROTECTION SYSTEM
114
110 107 109 109
108
115 NOZZLE ASSEMBLY 107
TOP OF 107
(TYPICAL)
CONSOLE 109
110
MAIN PUMPS POWER PACK AC
Htd.RAULICS ENGINE GENERATOR
119
FIRE PROTECTION
FROM POWER PACK
ENGINE CHEMICAL TANK
OPERATORS CAB WALL 105
104 103
102
107
109
110
130
130
120
116
115
114 108
109
57069106
111
107
109
110
120
115 108
114 109
110
111
CAB OUTSIDE WALL
108
109
110
MAIN PUMPS POWER PACK AC 111
Htd.RAULICS ENGINE GENERATOR
FIRE PROTECTION
REAR WALL
OF OPERATORS
FROM MAIN
CAB
120 115 PUMP CHEMICAL
115 120 BOTTOM OF CAB 116 TANK
116 114
114
103
107
109
110
130
130
120
116
115
114 108
109
111
107
57069106
109
110
120
116 107
115 108 108
114 109 109
110 POWER PACK BASE 110
111 FROM ENGINE
CHEMICAL TANK
CAT WALK
FROM ENGINE
17 CHEMICAL TANK
FUEL TANK
FROM MAIN PUMP
CHEMICAL TANK
TOWER A- -FRAME
TO CAB
NOZZLES
130
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 416
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 417 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57069106
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 418
Serial Number: 4278
DMM2/XL1900/CAT3412E
TOOLS/ACCESSORIES
SECTION
TOOLS/ACCESSORIES
page 419 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
SECTION
This page is intentionally blank.
TOOLS/ACCESSORIES
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 420
Serial Number: 4278
DMM2/XL1900/CAT3412E
FILTER ELEMENTS
002 57065534 1 EA ELEMENT, FILTER
003 50343490 8 EA ELEMENT, FILTER- -3 MICRON
004 95000014 3 EA O- -RING
005 58148610 2 EA FILTER OIL
006 57294829 2 EA FILTER, FUEL
007 57212011 2 EA ELEMENT,MAINTENANCE
57376634
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 422
Serial Number: 4278
DMM2/XL1900/CAT3412E
11
3
4
ROD SEAL ASSEMBLY
12
16
1
2
13
5
9
10
12
7 15
8
57411563
10
3
4
5
10
6
1 2
14
16
7
8
10
57411563
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 424
Serial Number: 4278
DMM2/XL1900/CAT3412E
1
ROD TOOLS 8- -5/8
BUSHING, CENTRALIZER
FORK, AUTO BREAKOUT
THESE ARE
REPRESENTATIVE
DRAWINGS TO
HELP IDENTIFY
PARTS.
3
57373615
4
CHUCK, DETACH BIT SUB
ADAPTER, SPINDLE
5
13
LIFTING BAIL
57373615
10
LOCK TAB
12
11
LUG
SPACE, SEAL, ROD
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 426
Serial Number: 4278
DMM2/XL1900/CAT3412E
57110553 1 EA D FORK,85/8
57265548 2 EA D RUNNER,FORK
57265522 1 EA D BUSHING,OIL
002 57111007 1 EA BUSHING,CENT- -8- -5/8
003 57110868 1 EA CHUCK,DETACH- -10.63TRI.
004 57090003 1 EA ADAPTER,SPINDLE- -8- -5/8
005 50617265 1 EA LIFTING BAIL- -6 BECO
006 57110520 1 EA BIT SUB- -6 BECO P/6.63R BX
007 57129082 1 EA CHAIN ASSY (See figure 220)
008 57049736 1 EA GUIDE ROLLER- -8- -5/8 PIPE
009 57249765 2 EA RUBBER,PIPE WIPER 8- -5/8
010 57111171 2 EA LOCK TAB
011 57248973 1 EA LUG
012 57291734 1 EA SPACE, SEAL, ROD
57373615
page 427 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
57373615
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 428
Serial Number: 4278
DMM2/XL1900/CAT3412E
6
8 7
9
7
9
5
57373615
3 8
57373615
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 430
Serial Number: 4278
DMM2/XL1900/CAT3412E
10
1
13
(TOWER)
57360364
57360364
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 432
Serial Number: 4278
DMM2/XL1900/CAT3412E
4
2
6 11
57454233
12
NAMEPLATE ASSY
004 57454308 1 EA NAMEPLATE, MONITORING
005 57454258 1 EA NAMEPLATE,DRILL/PROPEL
006 57126963 1 EA NAMEPLATE,BRKOUT- -SPANISH
008 57126971 1 EA NAMEPLATE,FLAPS- -SPANISH
011 57126989 1 EA NAMEPLATE,JACKS- -SPANISH
012 57497687 1 EA NAMEPLATE, MODEL I.D.
57454233
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 434
Serial Number: 4278
DMM2/XL1900/CAT3412E
1
DECALS, SAFETY- -DMM
Derrick Raising
Cylinder
15
Engine Cooler
57198293
25
25
Battery Cover
Operators Console
30 - -NOT SHOWN
57198293
57185357 13 EA D DECAL,WARNING,FLUID SYS
57314015 1 AS D MANUAL,SAFETY- -DMM/DMM2
57318693 3 EA D RIVET, DRIVE
57467342 4 EA D DECAL, HIGH PRESSURE
57252009 10 EA D DECAL, WARNING- -VOLTAGE
57251993 4 EA D DECAL, WARNING- -NOISE
006 57140444 1 EA DECAL, ENG.FAILURE COOLSY
015 57156465 1 EA DECAL, NOTICE- -HYD.FAILURE
025 57345878 4 EA DECAL, NOTICE
030 57250789 2 EA DECAL, NOTICE- -ALT.H SING
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 436
Serial Number: 4278
DMM2/XL1900/CAT3412E
57160111
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 438
Serial Number: 4278
DMM2/XL1900/CAT3412E
15.08 Ft.
SHIPPING KIT,INTERNATIONL
Overall
9 10
CHAIN LENGTH
16.9 Ft. (4 CHAINS)
LOOSEN BOLTS TO
CHANGE DUST 15 15
COLLECTOR POSITION
11
11
DUST COLLECTOR
POSITION FOR
SHIPPING
SHIPPING KIT,INTERNATIONL
USE THE TOWER SUPPORT
DIAGONAL PIN TO INSTALL
LIFT
SHIPPING SUPPORT IN CLEVIS. REMOVE
STRAP TOWER SUPPORT TO CHAIN LENGTH 16.9 Ft. TOWER
SHIPPING SUPPORT WITH 1 REST
STEEL BAND.
COVER OPEN SIDE OF CAB 16
WITH 3/4 THICK PLYWOOD.
(USE EXISTING 25 BOLT
HOLES).
14.17 Ft.
Overall
57189714
10
13 NOT SHOWN
14 NOT SHOWN
17 NOT SHOWN
18 NOT SHOWN
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 440
Serial Number: 4278
DMM2/XL1900/CAT3412E
THE TOWER
HOOK HEIGHT
8 FT. MINIMUM
13.2 FT.
1
1 1
4
5 5 4 4 6
6
57189714
TOWER
SHIPPING KIT,INTERNATIONL
004 95077822 8 EA NUT, HEX- -3/4- -10
005 95104329 4 EA SCREW CAP
006 95077798 4 EA NUT, HEX- -1/2- -13
009 57190829 1 EA LIFTING HOOK, D.C.
010 57190837 1 EA LIFTING HOOK, C.S.
011 57127565 2 EA BASE,TAPPED- -LOCATOR
012 57426124 2 EA CLEVIS ASSY, LOADING
57426066 1 EA D PIN, SHIPPING
95223533 2 EA D RING, RETAINING
013 57194839 2 EA CHANNEL (NOT SHOWN)
014 57127581 2 EA GUSSET (NOT SHOWN)
015 95843017 12 EA SCREW,CAP- -1- -1/8- -12 X 3
016 57047722 2 EA SUPPORT
017 57371544 150 EA TAG, BLANK ALUM (NOT SHOWN)
018 57547291 1 EA MANUAL, TEST DM- -M2 (NOT SHOWN)
57189714
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. page 442
Serial Number: 4278
DMM2/XL1900/CAT3412E
page 443 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
ANGLE
56919756, 320
56967870, 294
56974876, 67
Symbols 57010431, 294
57014672, 360
O RING, 95358016, 276 57068652, 294
57068660, 294
57088635, 22
A 57190571, 120
57196917, 295
ACTUATOR 57199549, 151
57065427, 417 57205528, 354
CONTROL CABLE- -1, 57079014, 96 57545709, 252
PNE, 56997109, 417 57545899, 283
ADAPTER MOUNT
57200420, 331
INDEX
52151420, 374
56898778, 242 57547317, 19
57051401, 163 57547325, 19
57069023, 279 AQ SEAL ASSY
57072423, 353 57340689, 56, 58
57131914, 331 57357196, 340, 342
57148041, 320, 325 ARM
57148058, 98 57106163, 134
57267528, 181 ADJUSTABLE, 57194987, 140, 407
57351116, 181 ROLLER, 57071714, 353
ENGINE/DRIVESHAFT, 57173692, 214 ROLLER PIVOT, 57199176, 140
G. LEVELING JACK, 57350266, 345 SUPPORT, 57193088, 191
G.LEVELING JACK, 57350423, 345 ARMREST KIT, 57340184, 76
INPUT, 50597640, 316
MOTOR ATOMIZER- -STARTING FLUID, 57301863, 260
57353807, 203
57368052, 161
PUMP D, 50597632, 316
B
SAE B, 59572917, 316 BACK- -UP
SAE C, 50597624, 316 57318180, 122, 124
SPINDLE- -8- -5/8, 57090003, 427 57340713, 56, 58
SPLIT FLANGE, 57213308, 204 57340770, 56, 58
ADAPTER TANK 4, 57248650, 283 57357212, 340, 342
57359564, 122, 124
ADAPTER- -90DEG, ORING/JIC, 95653614, 242
BACKREST ASSY., 57340234, 76
ADHESIVE, 56784267, 31, 162, 176, 270
BACKUP RING, 52275625, 119
(not shown), 264
BALL
ADJUSTMENT ROD, 57319212, 84 52249646, 106, 410
AIR CLEANER, 50616010, 246 57265886, 199
CHECK (1/4), 57213514, 206
AIR CONDITIONER PACKAGE, 57371155, 82
BAND
AIR END- -LOW PRESSURE, 35098052, 264 MOUNTING
ALARM, BACKUP- -12 TO 36VDC, 57366387, 58044744, 246
360 8, 57064958, 246
ALARM KIT, 51073872, 300 MOUNTING- -AIR CLEANR, 50279413, 228,
246
AMMETER, 24VDC, 150 AMP, 57391278, 95 BAR
ANCHOR NUT, 52275633, 119 3/4 X 18 LG, 57117459, 354
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index i
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
57355026, 29 57088593, 22
57356479, 29 57089484, 96
57356511, 38, 40 57089575, 150
57356776, 29 57089583, 150
57357683, 36 57102279, 140
57457160, 29 57106338, 353
57457558, 29 57130650, 67
57457772, 30 57217655, 270
57457814, 30 57267536, 181
57457855, 30 57468225, 19
HEX HEAD, 57437071, 268 57468233, 19
TRACK, 57417982, 29 57468241, 19
57468266, 19
BOLT AND NUT 57468274, 19
58229790, 430 57468316, 19
91310094, 194 A/C COMP., 57534083, 83
INDEX
BOLT KIT, 51076271, 322, 328 ACTUATOR, 57065435, 417
CARTRIDGE, 52168267, 417
BOLT- -SOCKETHEAD
CHECK & COUNTER, 57349946, 355
57356701, 42
CYL, 57142903, 140
57356875, 46 ENG. REAR, 57534117, 214
BOOT KIT, 57340291, 76 FILL, 57108201, 397
HOSE SUPPORT, 57184145, 4
BOWEL ASSY., 51073880, 300
MOUNT, 57527954, 273
BOX MOUNTING
12X10X5, 39432133, 222 50518364, 240
HANDY, 50625888, 96 52208691, 141
WIRING 57128092, 187
50818657, 222 MOUNTING- -AMOT, 57139982, 279
52240769, 222 MOUNTING- -J WRENC, 57332686, 191
NOZZLE, 50844059, 417
BOX & PANEL, 50821982, 171, 273
P.O. CHECK, 57194532, 319
BRACE PIN, 57204224, 120
CAB, 57051823, 66 PIPE, 57192676, 353
RADIATOR QUICK- -FILL, 57324196, 397
LEFT, 57534224, 239 SWITCH, 57196164, 407
RIGHT, 57534232, 239 TANK MOUNTING, 52168374, 417
VALVE, 50429455, 345
BRACKET
285 AIR END, 57534133, 264 BRACKET- -CABLE MTG, 52153210, 314
52227154, 314 BRAKE VALVE ASSEMBLY, 57213274, 204
56963135, 332
57022188, 257 BREAKER
57068546, 279 CIRCUIT, 57106924, 82
57068678, 304 CIRCUIT- -15 AMP, 57084055, 95
CIRCUIT- -20 AMP, 57091274, 366
57068686, 304
CIRCUIT- -30 AMP, 57084071, 83
57068934, 260
57071383, 390 BREAKOUT, 57265332, 119
57071391, 390 BREATHER
57071409, 390 50903236, 298, 382, 422
57071417, 390 59677831, 316
57071680, 353 95422663, 181
57071698, 353 FUEL CAP, 56997554, 397
57071706, 354
57071763, 325, 353 BREATHER $, 50903236, 258
57088585, 22 BRUSH SET, MOTOR, 57514077, 82
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index iii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
95279832, 84
SET, 56796022, 353
95301834, 233
95301875, 233 COMPOUND, SILICONE, 50700731, 82, 162
95654216, 83 COMPRESSOR, W/ORINGPORTS, 57364341, 82
SEAL, 56778699, 228
CONDENSER COVER ASSY, 57182073, 82
T- -BOLT, 58173089, 294
CONDUIT, 3/8 NYLON, 57358830, 83
CLAMP ASSEMBLY, CUP, 50816362, 250
CONE, 50798909, 106, 410
CLAMP ASSY
1, 52236775, 223 CONNECTOR
12 RED, 50695063, 84
1- -1/2 PIPE, 56950272, 332
39115357, 222
1/2, 52236783, 67, 171, 223, 355, 366
50463074, 300
3/4, 52236791, 223
57106908, 82
50664754, 288, 353
57106916, 82
52251808, 325
95333399, 223
52251816, 353
95333415, 223
52263803, 30, 353
CORD GRIP
57143026, 163 50625946, 83
57262479, 352 50696939, 96
57262495, 325, 352 MALE, 37 DEG
57262503, 151, 352 95219747, 240
67557736, 326 95381158, 233
CLAMP HOSE, 95220877, 233 SELF STRIPPING, 57134348, 224
CLAMP- -.75 DIA, 57116824, 393 CONSOLE, 57547408, 95
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index v
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
ELBOW FILLER
INDEX
1- -5/16- -12- -16 JIC, 35291384, 266 TANK- -2.5 NPT, 50219518, 381
45 - - 6, 35279835, 266 TANK- -2.5 NPT $, 50219518, 257
57213316, 204 FILTER
59551275, 316 57053050, 294
90 DEG MALE, 95279535, 240 FUEL, 57294829, 422
90 DEG SWIVEL NUT, 95302147, 84 OIL
90 DEGREES 52192606, 304
35283068, 266 57431520, 279
35287937, 266 RETURN AIR, 57133472, 82
90DEG, 57049116, 83
FILTER OIL, 58148610, 422
90DEG MALE 37DGFL, 95279402, 83
90DEG- -EXT/INT NPT, 95264909, 84 FILTER REG., 57070732, 390
95286910, 397 FINAL DRIVE, 57522914, 29
LONG- -JIC/ORING- -90, 57117491, 279
RUBBER- -45 DEG, 57176141, 246 FINAL DRIVE GROUP, 57457194, 34
RUBBER- -90 DEG, 56761554, 246 FITTING
STREET, 57353989, 204 ELBOW, 57213530, 204, 206
ELBOW ASSY, 57527046, 164 HOSE, 50657055, 83
HYD
ELECT. PKG. - -SWITCH, 57412132, 260 50814581, 84
ELEMENT 52262631, 96, 319
57170839, 280 56920903, 233
FILTER 56955867, 242
57065534, 422 57080251, 280
57301780, 82 57107708, 319
FILTER- -3 MICRON, 50343490, 300, 308, 422 57136897, 199
FLTR, 57065534, 279 57199028, 191
MAINTENANCE, 57212011, 422 95209094, 233
PRIMARY 95264917, 273
50616424, 250 95264925, 84
52146958, 248 95264974, 240
SAFETY 95278958, 242
50616416, 250 95279105, 84
52146966, 248 95279147, 397
SEPARATOR, 57167264, 286 95279519, 84
SUCT, 52193679, 298 95315222, 84
95392312, 257
END CAP, 58226655, 181
95413142, 257
ENGINE, CAT 3412E- -700HP, 57534257, 214 95490611, 280
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index vii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index viii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
57130593, 98 57051203, 96
PLUG TYPE, 57536252, 233 57051211, 96
57069213, 97
GUARD
52246881, 311 HANDRAIL
57047417, 311 57068512, 239
A/C COMPRESSOR, 57534075, 84 57068736, 15
COMPRESSOR, 57534190, 239 57186173, 14
COOLER, 58249665, 311 57186249, 15
RECEIVER TANK, 57345290, 286 57192635, 22
WATER TUBE, 57534216, 233 57192718, 14
57193179, 14
GUARD ASSY, TRACK GUIDE 57468365, 19
57457822, 30 57468381, 19
57457830, 30 57468399, 19
GUARD GROUP 57468415, 19
TRACK GUIDE, 57522971, 30 57468423, 20
INDEX
TRACK MOTOR, 57522948, 29 57468431, 20
57468449, 20
GUIDE
57468456, 20
57046682, 140
57545725, 252
CS. POWERHEAD, 57195125, 162 58250382, 14
DCS. POWERHEAD, 57195232, 164 58250416, 22
GUIDE BLOCK FRONT, 57192544, 14
57195273, 162 FRT
57195307, 164 57268153, 15
57195463, 119 57268161, 15
57201204, 120 HANDWHEEL, 30254825, 276
GUIDE ROLLER- -8- -5/8 PIPE, 57049736, 427 HANGER TUBE, 57188476, 442
GUIDE TUBE, 57265175, 150 HARNESS
GUSSET ENGINE, 56251929, 214
57088643, 22 JUMPER, CAT, 56251937, 214
57090581, 230 HEAD
57106767, 187 57242604, 184, 376
57118812, 15 57340804, 56
57127581, 442 57396905, 122
57181190, 312 59861153, 128, 144
57205304, 355 CYLINDER, 57213753, 196
57205312, 355 HEAD ASSY, FILLER- -2.5NPT, 57497190, 257,
57205320, 355 381
57508442, 20
HEADCAP
57242596, 184, 376
57318339, 122
H 57340812, 56, 340
59861179, 128, 144
HANDLE
57072316, 70 HEADREST, 57340176, 76
57072324, 70 HEAP, 57357279, 340
57128977, 194 HEATER HOSE, 57181927, 82
HORIZONTAL, 56945108, 108
INSIDE, 57445595, 70 HOLDER, LOCKING END, 57429748, 67, 171
VALVE, 50668292, 110, 112, 114 HOOK, SAFETY SNAP, 57376246, 6
HANDLE ASSY HOSE
57051195, 95 10 INCH, 57213290, 204
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index ix
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index x WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57005696, 331 57398372, 83
57005704, 345 57398380, 83
57005951, 382 58081662, 392
57010142, 288, 392 58081720, 96
57010209, 150 58140153, 150
57011306, 150 58163262, 273
57011355, 30 58170465, 413
57015760, 273 58176801, 66
57020661, 325 58191974, 331
57020729, 320 58197104, 273
57029175, 279 58204736, 200, 382
57034183, 398 HOSE ASSY., 57200933, 392
57034357, 392 HOSE HUMP
57040784, 312 57176158, 246
57041550, 164 58044546, 246
57043226, 392
57043655, 319 HOSE- -DRAIN 5/8, 57182115, 83
57044729, 392 HOUSING
57044745, 392 4X6 LIGHT, 57157885, 367
57065369, 294 50696160, 162
57065393, 319 GEAR, 57054637, 181
57065658, 354 GEARBOX, 59551127, 316
57065674, 354 LWR, 57090920, 161
57065757, 354 HOUSING- -L.H.BLOWER, 57241077, 83
57065781, 319, 325
57100281, 97, 392 HOUSING- -R.H.BLOWER, 57241069, 83
57100539, 258 HYD. MOTOR MODIFICATION, 57154916, 181
57106551, 354
57106569, 354
57107385, 392 I
57109001, 354
57117210, 258 I- -R LOGO- -STEEL, 57085938, 432
57122145, 354 IDLER & BEARING ASSY, 57457509, 44
57122152, 200
57131211, 31 IMPACT PLATE, 57350936, 187
57131229, 31 INDICATOR
57131237, 31 ELEC, 57426835, 279
57131245, 31 PANELMTG.YELLOW, 57438889, 98
57136764, 382 PANELMTG- -RED, 57491813, 98
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xi
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
J L
JACK ASSY, 6 X 48, 57434250, 52
LABEL, OPERATING INSTRUCT, 56997216, 417
JACK ASSY - - 6 X 48, 57350258, 52
LAMP
JACK PAD, 57090797, 54, 60 24V, 58175019, 66
JAW, 57128985, 194 56906936, 96
FLOOD- -70W HALOGEN, 57147282, 366
JUMPER, TERM, 56952716, 104 G- -6/28V/23MA, 57433898, 95
JUNCTION BOX, 57072225, 70 PANEL, 50611235, 302
SPOT- -70W/24V HALOGN, 57147290, 366
TRAP- -70W HALOGEN, 57157893, 367
K LATCH
57072217, 70
KEY 57072233, 70
57074668, 182 57072290, 70
57209926, 181 57072308, 70
95459061, 181 LED, 24V AC/DC RED, 57364010, 95
HALF, 57536229, 264
INTERMEDIATE SHAFT, 57159139, 161 LENS, LEXAN, 57097990, 66
LEVEL, 56822919, 95
KIT
AIR MOTOR REPAIR, 57209835, 390 LEVER, 35299825, 270
ANTI- -RUMBLE, 57527921, 270 LH TRACK ADJUSTER GROUP, 57457327, 29
GASKET, 50621804, 250
HOSE & MOTOR, 57536237, 240 LID- -TOP, 57241085, 83
PUMP TUBE REPAIR, 57209827, 390 LIFTING BAIL- -6 BECO, 50617265, 427
REPAIR, 57009110, 300, 308 LIFTING BAIL- -6.63 REG, 50524669, 427
SAFETY DECAL & MANUAL, 57468209, 436
SEAL LIFTING HOOK
50662543, 74 C.S., 57190837, 442
50842673, 74 D.C., 57190829, 442
50981778, 74 LIGHT
57032997, 314 DOME, 57097982, 66
Index xii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57181240, 196
57242554, 184, 376 MOUNT
57396509, 128, 144 57071219, 413
57071474, 52
LOCKPLATE, 5) 8- -5/8, 57350829, 187 57108698, 258, 382
LOCKWASHER BASE
56997141, 417 57266660, 212
57353583, 203 57266678, 212
57353690, 204 CYLINDER
57353815, 203 57194854, 373
M16, 57175556, 264 57351249, 175
FIRE PROTECTION, 57071201, 413
LOUVER- -ADJUSTABLE, 57182040, 82
MOTOR, 58249764, 311
LUBE KIT, 57089682, 390 RELIEF VALVE, 57200396, 331
SKIRT, 57194847, 373
LUG
SWITCH, 57143349, 150
57248973, 427
TANK
CYLINDER
58249392, 14, 239
57132037, 175
58249400, 14, 239
57265456, 126
TOWER PINNING, 57193575, 150
FRONT, LIFTING, 57291825, 424
VALVE, 57143380, 150
LIFTING, 57050619, 8
TOWER MOUNT ANGLE
57143232, 150 57195257, 162
57143240, 150 57195265, 162
57195505, 119
MOUNT BASE, 57266736, 212
M MOUNT BRACKET, 57185399, 14
MOUNT SKIRT
MAGNET ASSY, 50941590, 300
57264996, 373
MAIN FRAME WELDMENT- -DMM2, 57265001, 373
57406621, 4 57265019, 373
MANIFOLD 57265027, 373
36756211, 266 57265043, 373
57009144, 320 57265076, 373
57048712, 294 57265084, 373
57048720, 294 57265092, 373
57071920, 391 57265100, 373
57106783, 288 MOUNTING, 57089542, 6
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xiii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
OIL SEAL- -WINCH 57035412, 270
57241325, 203, 208 57268112, 175, 373
57241333, 203, 208 57268120, 175, 373
DOWEL
ORIFICE, INSERT- -.625 ID, 36762680, 266 57195562, 162
ORIFICE PILOT, 57213431, 206 57195570, 164
FEED CYLINDER, 57184335, 119
OUTER BRAKE RACE, 57353666, 204 FOOT PIECE, 50450790, 54, 60
OUTER LEG ASSY, TOWER SUPT, 57233884, 6 HEADED, LUG, 57291809, 424
HOLDING, 57193138, 191
OUTPUT PLANET CARRIER, 57353757, 203
PIVOT
OUTPUT PLANET GEAR, 57353765, 203 57267379, 175
OUTPUT PLANET GEAR SHAFT, 57353468, 57273237, 140
203 RAISING, 57266496, 338
RETAINER, 58248303, 6
OUTPUT SUN GEAR, 57353740, 203 ROD END, 57079048, 270
ROLL
56987209, 203
P 57318255, 122
95098620, 132
PACKING, 50701754, 162 95246062, 119
ROLL- -3/8 X 3- -3/4, 95246062, 191
PAD, RUBBER, 56958879, 96 SHEAVE, 57266462, 119
PANEL SHIPPING, 57426066, 442
52161163, 222 TOWER PINNING, 57143372, 150
56995780, 222 TOWER RAISING, 57182537, 338
WRENCH, 57275216, 191
PETCOCK, 95763090, 233
PIN BLOCK
PIN 57265589, 132
50053636, 8 57265613, 119
52229457, 199
57052003, 338 PINION
57088999, 6 50597657, 316
57089591, 6 INPUT, 57170110, 161
57129009, 194 PIPE
57129033, 194 1 NPT
57129132, 430 57071250, 390
57129165, 430 57071268, 390
57129181, 430 57071276, 391
57368136, 187 57071284, 391
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xv
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57224099, 184, 376
PUMP LINCOLN, 57070724, 390 FAN 48, 50622588, 311
PUMP TUBE ASM., 57209843, 390 RETAIN
95223418, 338
PUSHBUTTON, 2- -POSITION, 57358855, 95 95223632, 187
95428546, 119
RETAINER, 95902789, 30
R RETAINING
57353971, 204
RADIATOR 95223475, 316
CAT3412E 700HP, 57534174, 240 95223533, 442
COMPLETE CAT, 57528689, 240 SNAP, 50597442, 316
VALVE, 30333496, 276
RECEIVER, FUEL, 56997539, 397
RING- -MOUNTING, 57159238, 187
RECEPTACLE, SQUARE FLANGE, 57214371,
98 RINGS- -BLOWER INLET, 57241093, 83
RECHARGER, DRY CHEMICAL, 57117202, 417 RISER, 57340309, 76
RIVET, 57129207, 430
RECOIL SPRING GROUP, 57457434, 29
ROD
REDUCER ELBOW, 57353930, 204 57396574, 128, 144
REFRIGERANT, R134A, 57364473, 82 57457475, 42
ALIGNER, 52176278, 151
RELAY
BATTERY BOX, 57090599, 230
30- -AMP POWER, 57021883, 302 CLEVIS, 59321208, 128, 144
CLUTCH, 57106874, 82 LINKAGE, 57051237, 108
DPDT 24V COIL, 57394603, 366
SOLENOID- -24VMARINE, 59956466, 223 ROD - - TUBE, 57340838, 56
REPAIR KIT- -VALVE, 57241804, 150 ROD ASSY, 57357295, 340
ROD ASSY. CYL., 57213779, 196
RESISTOR, 57106932, 82
ROD CLEVIS WELDMENT, 57275208, 191
REST, TOWER WELDMENT, 57188443, 4
ROD END, 57051229, 108, 110, 112, 114
RETAINER
ROD END ASSY, 57340820, 56
57052011, 338
57268658, 126 ROD LINKAGE
57273245, 141 57109936, 110
57356859, 46 57109944, 112
58248329, 8 57109951, 114
PISTON, 57318313, 122 ROD- -TUBE ASSY
ROD WIPER, 57249427, 424 57396913, 122
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xvii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
58227661, 181
OIL- -SINGLE LIP, 57265258, 161
PISTON, 50798933, 106, 410
S REAR- -DUSTSHIELD, 57372807, 424
SIDE, DISTSHIELD, 57411977, 424
SAFETY HOOK SWIVEL, 57200495, 199
SEAL GROUP
SCREW 57457517, 44
CAP 57457616, 48
35182278, 276
57396517, 128, 144 SEAL GROUP- -DUO CONE, 50727031, 46
95475067, 353 SEAL KIT
95934584, 239 57089880, 6
95935151, 239 57340663, 56
HEX 57357170, 340
95035465, 239 57396475, 128, 144
95103909, 83 57396855, 122
95920674, 233 58231119, 150
95920708, 239, 242 CART. VALVE, 57439077, 163
95930723, 239 CYL., 57213738, 196
95934469, 239 MOTOR, 57240780, 166
95934659, 233
CAP HEX HEAD, 95971552, 407 SEAL KIT- -VALVE, 57240814, 56
CAP- -1- -8 X 2- -3/4, 95105086, 239 SEAL- -PLENUM TO CAB, 57398448, 82
CAP- -1/2- -13 X 2, 95412821, 120 SEAT
CAP- -3/8- -16 X 2, 95935128, 242 50798891, 106, 410
CAP- -3/8- -16 X 2- -1/2, 95941100, 240 OPERATORS, 57324113, 66
CHAIN, 57129140, 430
HEX- -M16- -2X030, 35375591, 266 SEAT FRAME ASSY, 57340259, 76
MACH, 95051702, 70 SEAT PAN ASSY, 57340242, 76
MOTOR, 57240749, 166
SET SECTION
57012684, 128, 144, 184, 376 COMP, 57003238, 311
57239717, 168 HYD, 57003220, 311
57240756, 166 SENSOR
SET- -1/4- -28 X 2, 57244907, 122, 340 2 WIRE- -PRESSURE, 57409088, 95
SET- -1/4- -28UNF- -2, 57244907, 56 2 WIRE- -TEMPERTURE, 57409104, 95
TAPPING- -NO.10 X5/8, 95742219, 70 MAGNETIC, 59647669, 171
SEAL MAGNETIC CAT3406TA, 57212813, 214
50727429, 46 SERVICE VALVE, 35577568, 276
Index xviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
WIRE, 50245810, 199 57357188, 340, 342
57357238, 340, 342
SHELF VALVE, 57068959, 66
SNAP RING
SHELF WRENCH, 57193112, 191 57353633, 204
SHIM 57353823, 203
57049298, 214 57353831, 203
57178147, 30 57353963, 204
57195281, 162 SOCKET, 57089377, 95
57195299, 164
SPACE, SEAL, ROD, 57291734, 427
57195315, 164
57195323, 164 SPACER
57195471, 119 57051294, 96
57195489, 119 57051302, 96
57240772, 166 57068991, 181
PAK, 56939028, 214 57090987, 161
POWER HEAD- -SPURGEAR, 57243719, 163 57108706, 258, 381
57351157, 175
SHIM PACK
57357253, 340
57050908, 120
57433039, 264
57265639, 119
57457756, 29
SHIM SET BATTERY- -CHANNEL, 57368284, 230
50700764, 162 BEARING, 57353484, 203
52270105, (not shown), 264 BRAKE PLATE, 57353849, 204
SHOE, TRACK, 57418006, 29 CAT 3412E, 57534125, 214
INTERMEDIATE GEAR, 57159121, 161
SHROUD, INLET
56887680, 246, 250 SPACER BUSHING, 57353641, 204
56899669, 246 SPINDLE, 57090912, 161
SHUNT, 100MIL.V. 150AMP, 57391294, 95 SPRAG - - CLUTCH, 57353658, 204
SIGNAL, SAFETY, 52248127, 250 SPRING
35511500, 276
SILENCER
50798925, 106, 410
35132299, 273
57128993, 194
52196599, 228
57240566, 166
SKIRT 57457251, 36
CYLINDER MOUNT, 57117822, 373 57457467, 42
FRONT, 57194896, 373 58228875, 194
REAR, 57194904, 373 BRAKE, 57353880, 204
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xix
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
NPT/JIC, 95667820, 298 AIR DUCT, 57290017, 246
COMPRESSOR INLET, 57534091, 264
TERMINAL
ENGINE VENT, 57536245, 233
12- -10, 10 FORK, 56921489, 84 OIL, 36771731, 266
72232366, 95 OUTER WELDMENT, 57192999, 191
RNG, 95365367, 367 PINNING, 57143364, 150
THRUST RACE SQUARE, 57071755, 353
57353542, 203 WATER LOWER 3412E, 57564098, 233
57353799, 203 WATER OUTLET, 57292385, 233
TIE, CABLE, 95424586, 84 TUBE $, 58247412, 257
TIE BAR, 57071375, 390 TUBE ASSY
57051849, 352
TIE ROD 57065526, 353
57051278, 96 57071557, 151, 352
57051286, 96 57071565, 352
57089393, 96 57071573, 352
TIMER, 24VDC - - 3 WATTS, 57312555, 393 57071581, 151, 352
57071615, 352
TOE BAR 57071631, 352
57468407, 19 57071649, 352
57468464, 20 57071656, 352
57468472, 20 57071664, 352
TOE BOARD, 57193203, 15 57071672, 352
57071789, 352
TOE BOARD BAR, 57088601, 22
57071888, 352
TOWER SUPT ASSY, 30 DEGREE, 57234619, 4 57071896, 352
57106239, 352
TOWER WELDMENT, 57352882, 119
57106247, 352
TRACK BUSHING, 57457707, 29 57110660, 175
TRACK GROUP, 57521130, 29 57130627, 30
57201212, 352
TRACK LINK 57340846, 56
LH, 57457723, 29 57357303, 340
RH, 57457764, 29 57359648, 122
TRACK LINK ASSEMBLY, 57521148, 29 57396582, 128, 144
CYL., 57213787, 196
TRACK PIN
57457715, 29 TUBE ASSY. 1- -1/4, 57190589, 120
57457731, 29 TUBE RACK, 57204075, 353
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxi
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
WARNING PLATE ASSY- -RH, 57457343, 38 WINCH, 6000 LBS, 57353435, 199
WASHER WIPER
50816412, 248, 250 57224123, 184, 376
51073906, 300 57233660, 128, 130, 144, 146
56986599, 314
57267577, 175 WIPER (SNAP IN), 57396897, 122, 124
57357097, 30 WIRE
57367757, 187 10AWG- -WHITE, 50628809, 84
57457186, 29, 30 14AWG- -BLACK, 50249655, 84
57457699, 29 GROUND, 56950652, 223
FLAT, WIDE
95081667, 84, 233, 240 WIRE LINK- - 9, 57527855, 222
95094314, 240 WIRE ROPE, 57047060, 134
95922233, 239, 242
WIRING, CONSOLE, 57194649, 95
LOCK
57437089, 268 WIRING LOOM, 57182081, 82
95934733, 83, 239, 242
HELICAL
95934691, 239 Y
95934766, 83
95937413, 83, 84, 233, 239, 242 YOKE, OSCILLATION- - DMM2??, 57406639, 30
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxiii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
50595115, SHAFT, INPUT, 316 50696152, PLATE, 162
50597434, O- -RING, 316 50696160, HOUSING, 162
50597442, RING, SNAP, 316 50696426, BUSHING, 161
50597475, WASHER, STAR, 316 50696939, CONNECTOR, CORD GRIP, 96
50597624, ADAPTER, SAE C, 316 50696947, NUT, LOCK, 96
50597632, ADAPTER, PUMP D, 316 50697028, DIODE, 302
50597640, ADAPTER, INPUT, 316 50700731, COMPOUND, SILICONE, 82, 162
50597657, PINION, 316 50700764, SHIM SET, 162
50597665, GEAR, 316 50701754, PACKING, 162
50610955, GASKET, RECEIVER, 283 50701762, BUSHING, WEAR, 162
50611235, LAMP, PANEL, 302 50702372, U- -BOLT, 286
50616010, AIR CLEANER, 246 50704196, LIGHT, PANEL, 95
50616416, ELEMENT, SAFETY, 250 50706761, SLINGER, 162
50616424, ELEMENT, PRIMARY, 250 50709336, SPRING, COMPRESSION, 300
50617265, LIFTING BAIL- -6 BECO, 427 50717735, O- -RING, 316
50621804, KIT, GASKET, 250 50717743, O- -RING, 316
50622273, VALVE, RELIEF, 270 50717750, SEAL, OIL, 316
50622588, RING, FAN 48, 311 50727031, SEAL GROUP- -DUO CONE, 46
50622729, FLANGE, PIPE, 228 50727429, SEAL, 46
50622745, COUPLING, V- -RETAINER, 228 50727734, SEAL, 46
50622752, GASKET, FLAN, 228 50798891, SEAT, 106, 410
50625888, BOX, HANDY, 96 50798909, CONE, 106, 410
50625946, CONNECTOR, CORD GRIP, 83 50798925, SPRING, 106, 410
50628809, WIRE, 10AWG- -WHITE, 84 50798933, SEAL, PISTON, 106, 410
50657055, FITTING, HOSE, 83 50814581, FITTING, HYD, 84
50662543, KIT, SEAL, 74 50816321, CUP ASSEMBLY, 250
50662790, KIT, SERVICE, 74 50816362, CLAMP ASSEMBLY, CUP, 250
50663038, O- -RING, EXHAUST, 74 50816370, GASKET, 250
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxv
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
50816396, CLAMP, 250 52153855, PLATE, FLAT- -6X1/4X8- -1/2 LG, 366
50816404, BODY ASSEMBLY, UPPER, 250 52154325, CLAMP, 1- -1/2 TUBE, 258
50816412, WASHER, 248, 250 52154937, O- -RING, 166
50816420, NUT, 248 52154952, GASKET, 166
50816446, NUT, WING, 248, 250 52154994, O- -RING, 166
50816461, COVER, 250 52155053, GASKET, 166
50816479, CUP ASSY, 248 52155314, O- -RING, 166
50816487, CLAMP, 248 52155363, SEAL, 166
50816495, GASKET, 248 52158094, CONTROL, 95
50816511, CLAMP, 248 52158128, VALVE, CHECK, 331
50817121, COVER ASSY, 248 52161163, PANEL, 222
50818657, BOX, WIRING, 222 52168234, TANK, CHEMICAL, 417
INDEX
Index xxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
52236783, CLAMP ASSY, 1/2, 67, 171, 223, 355, 56247497, HOSE ASSY, 296
366 56251929, HARNESS, ENGINE, 214
52236791, CLAMP ASSY, 3/4, 223 56251937, HARNESS, JUMPER, CAT, 214
INDEX
52236932, VALVE, PRESSURE- -REMOTE, 95, 56262561, GRIP, 3/4 LT WIRE MESH, 224
407 56263239, VALVE, REDUCING/RELIEVING,
52236940, CLEANER, AIR, 246 163
52238706, SWIVEL CAP, 162 56263247, VALVE, SHUTTLE, 163
52240439, PLATE, TAPPED, 67, 279, 355, 366 56265317, KIT, SEAL UPGRADE, 95
52240769, BOX, WIRING, 222 56761554, ELBOW, RUBBER- -90 DEG, 246
52240959, PLATE, TAPPED, 141, 355, 407 56761992, VALVE, BALL- -3/4, 288
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxvii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
56972706, HOSE ASSY, 320 56997109, ACTUATOR, PNE, 417
56973076, HOSE ASSY, 270 56997141, LOCKWASHER, 417
56973084, HOSE ASSY, 345 56997166, NOZZLE, 417
56973605, HOSE ASSY, 331, 354, 392 56997216, LABEL, OPERATING INSTRUCT, 417
56973639, HOSE ASSY, 393 56997224, SEAL, LEAD WIRE, 417
56973647, HOSE ASSY, 325, 331 56997539, RECEIVER, FUEL, 397
56974587, HOSE ASSY, 392, 408 56997547, CAP, FUEL, 397
56974629, HOSE ASSY, 67, 126, 150, 191, 373 56997554, BREATHER, FUEL CAP, 397
56974876, ANGLE, 67 56997679, DISC, BURST, 417
56974892, HOSE ASSY, 279 56998164, BAR, SQUARE, 181
56975410, HOSE, RAD.Z64X006.00/- -- -, 233 56998503, NUT, LOCK, 128, 144
56975964, PIN, CLEVIS, 128, 144 56998875, HOSE ASSY, 408
56975972, CLIP, PIN, 128, 144 56999030, HOSE ASSY, 164
56975980, HOSE ASSY, 391 57003220, SECTION, HYD, 311
56980964, HOSE ASSY, 382 57003238, SECTION, COMP, 311
56981608, HOSE ASSY, 319 57003915, HOSE ASSY, 31
56981632, HOSE ASSY, 280 57004004, HOSE ASSY, 30, 258, 319, 382
56983950, HOSE ASSY, 258 57004012, HOSE ASSY, 392, 407, 413
56984131, BUSHING, 312 57004020, HOSE ASSY, 312, 391
56984412, NUT, WIRE, 14 YELLOW, 84 57004046, HOSE ASSY, 151, 354
56986599, WASHER, 314 57004061, HOSE ASSY, 141
56987209, PIN, ROLL, 203 57004285, HOSE ASSY, 304
56987936, HOSE ASSY, 397 57005688, HOSE ASSY, 413
56987951, HOSE ASSY, 294, 320, 325 57005696, HOSE ASSY, 331
56989353, HOSE, RADIATOR, 233 57005704, HOSE ASSY, 345
56989890, CARTRIDGE, 74 57005951, HOSE ASSY, 382
56990849, VALVE, CHECK, 417 57006942, CHANNEL, ANCHOR, 288, 353
56990872, TEE, DISTRIBUTION, 417 57009110, KIT, REPAIR, 300, 308
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxix
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xxx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57057580, CYLINDER, AIR, 270 57068934, BRACKET, 260
57064958, BAND, MOUNTING, 8, 246 57068942, RUBBER STRIP, 1/4X4, 66
57065120, HOSE, 294 57068959, SHELF VALVE, 66
57065369, HOSE ASSY, 294 57068991, SPACER, 181
57065419, CAPS KIT, BLOW OFF, 417 57069098, KIT- -FIRE SUPPRESSION, 413
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxi
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
57072316, HANDLE, 70
57071565, TUBE ASSY, 352
57072324, HANDLE, 70
57071573, TUBE ASSY, 352
57072332, DOOR ASSY, 70
57071581, TUBE ASSY, 151, 352
57072340, DOOR ASSY, 70
57071615, TUBE ASSY, 352
57072357, CLOSER DOOR, 70
57071631, TUBE ASSY, 352 57072373, COVER, 71
57071649, TUBE ASSY, 352 57072381, DOOR ASSY, 70
57071656, TUBE ASSY, 352 57072399, LINKAGE, 70
57071664, TUBE ASSY, 352 57072407, INSULATION, 71
57071672, TUBE ASSY, 352 57072415, FLOORMAT, 71
57071680, BRACKET, 353 57072423, ADAPTER, 353
57071698, BRACKET, 353 57074668, KEY, 182
57071706, BRACKET, 354 57076366, BAR, FLAT, 252
57071714, ARM, ROLLER, 353 57077232, BAR, ROUND, 19
57071722, CHANNEL, 353 57079014, ACTUATOR, CONTROL CABLE- -1,
96
57071730, SHAFT, ROLLER, 353
57079022, U- -BOLT, 270
57071755, TUBE, SQUARE, 353
57079030, LINK, 270
57071763, BRACKET, 325, 353
57079048, PIN, ROD END, 270
57071771, CHANNEL, 353
57080251, FITTING, HYD, 280
57071789, TUBE ASSY, 352
57080731, PLATE, TAPPED, 270
57071888, TUBE ASSY, 352 57083438, BAR, FLAT, 252
57071896, TUBE ASSY, 352 57084055, BREAKER, CIRCUIT- -15 AMP, 95
57071904, BAR, 353 57084071, BREAKER, CIRCUIT- -30 AMP, 83
57071920, MANIFOLD, 391 57085938, I- -R LOGO- -STEEL, 432
57072092, CAB ASSY RH, 70 57088551, WALKWAY, 22
57072100, CAB ASSY LH, 70 57088569, WALKWAY, 22
57072126, GLASS TYPE 1, 70 57088577, SUPPORT, 22
57072134, GLASS TYPE 3, 70 57088585, BRACKET, 22
Index xxxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57089377, SOCKET, 95 57106247, TUBE ASSY, 352
57089385, VALVE, 150 57106288, TRAY, 354
57089393, TIE ROD, 96 57106304, BAR, 354
57089476, PUMP, DOUBLE/92979L, 314 57106312, BAR, 354
57089484, BRACKET, 96 57106320, BAR, 353
57089492, POINTER, 96 57106338, BRACKET, 353
57089500, CABLE, 95 57106346, SUPPORT, 354
57089518, CYLINDER, HYDRAULIC, 6 57106353, SUPPORT, 354
57089542, MOUNTING, 6 57106429, VALVE, DIVERTER, 319, 325
57089575, BRACKET, 150 57106437, CHANNEL, 326, 353
57089583, BRACKET, 150 57106445, PIPE, 1NPT, 352
57089591, PIN, 6 57106452, PIPE, 1NPT, 354
57089674, FITTING, LUBE, 393 57106460, VALVE, 4- -WAY, 322, 328
57089682, LUBE KIT, 390 57106478, PIPE, 354
57089880, SEAL KIT, 6 57106551, HOSE ASSY, 354
57090003, ADAPTER, SPINDLE- -8- -5/8, 427 57106569, HOSE ASSY, 354
57090532, NAMEPLATE $, 258 57106759, PLATE, CAP, 187
57090581, GUSSET, 230 57106767, GUSSET, 187
57090599, ROD, BATTERY BOX, 230 57106783, MANIFOLD, 288
57090607, BASE & COVER, 230 57106866, MOTOR, FAN, 82
57090797, JACK PAD, 54, 60 57106874, RELAY, CLUTCH, 82
57090870, PIPE, UNTREADED, 230 57106890, VALVE, PRESS., 82
57090912, SPINDLE, 161 57106908, CONNECTOR, 82
57090920, HOUSING, LWR, 161 57106916, CONNECTOR, 82
57090953, BAR, SLIDING, 52 57106924, BREAKER, CIRCUIT, 82
57090987, SPACER, 161 57106932, RESISTOR, 82
57091274, BREAKER, CIRCUIT- -20 AMP, 366 57106965, SUBPLATE, 322, 328
57093775, PLUG, MINI, 304 57107385, HOSE ASSY, 392
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxiii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xxxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57131914, ADAPTER, 331 57143232, LUG, TOWER, 150
57132037, LUG, CYLINDER, 175 57143240, LUG, TOWER, 150
57133449, COIL, CONDENSER, 82 57143349, MOUNT, SWITCH, 150
57133456, DRIER, RECEIVER, 82 57143364, TUBE, PINNING, 150
57133472, FILTER, RETURN AIR, 82 57143372, PIN, TOWER PINNING, 150
57134348, CONNECTOR, SELF STRIPPING, 224 57143380, MOUNT, VALVE, 150
57136764, HOSE ASSY, 382 57143695, FITTING, HYDRAULIC, 163
57136897, FITTING, HYD, 199 57144107, HOSE ASSY, 304
57136962, MOTOR AND GEAR ASSY, 175 57147282, LAMP, FLOOD- -70W HALOGEN, 366
57138158, GEAR, GUARD, 182 57147290, LAMP, SPOT- -70W/24V HALOGN,
366
57139982, BRACKET, MOUNTING- -AMOT, 279
57148041, ADAPTER, 320, 325
57140329, DECAL, WARNING- -FALL PWR HD,
436 57148058, ADAPTER, 98
57140337, DECAL, WARNING- -ROTATING PT, 57154916, HYD. MOTOR MODIFICATION, 181
436 57155376, MOTOR, HYDRAULIC, 311
57140345, DECAL, WARNING- -ROTAT.PARTS, 57155764, HOSE ASSY, 334
436
57156465, DECAL, NOTICE- -HYD.FAILURE,
57140352, DECAL, WARNING- -HIGH PRESS., 295, 436
436
57157109, BAR, SUPPORT, 15
57140360, DECAL, WARNING- -FALL DERRIC,
436 57157885, HOUSING, 4X6 LIGHT, 367
57140386, DECAL, WARNING- -FALL CA- 57157893, LAMP, TRAP- -70W HALOGEN, 367
ROUS, 436 57159113, GEAR, INTERMEDIATE, 161
57140394, DECAL, WARNING- -COM- 57159121, SPACER, INTERMEDIATE GEAR,
BUST.GAS, 436 161
57140402, DECAL, WARNING- -HOT FLUID, 57159139, KEY, INTERMEDIATE SHAFT, 161
436
57159238, RING- -MOUNTING, 187
57140410, DECAL, WARNING- -POWER
57163511, O- -RING, 128, 130, 144, 146
HEAD, 436
57163529, RING, BACK- -UP, 128, 130, 144, 146
57140428, DECAL, WARNING- -HIGH PRESS,
436 57167264, ELEMENT, SEPARATOR, 286
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxv
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
57167298, VALVE, MOTOR CONTROL, 163 57185902, GASKET, SHIM PACK, 182
57168031, VALVE, CHECK- -VENTABLE, 319 57186058, SUPORT, 14
57169815, BEARING- -PLAIN SPHERICAL, 30 57186066, SUPPORT, 14
57169989, VALVE, SELECTOR- - 4 WAY, 95 57186082, SUPPORT, WALKWAY, 14
57170110, PINION, INPUT, 161 57186173, HANDRAIL, 14
57170821, VALVE, TEMPERATURE BYPASS, 57186223, BAR, TOE BOARD, 14
280 57186231, BAR, TOE BAORD, 14
57170839, ELEMENT, 280 57186249, HANDRAIL, 15
57173692, ADAPTER, ENGINE/DRIVESHAFT, 57186264, GRATING, 15
214
57187510, FLANGE, 4BOLT, 279
57175556, LOCKWASHER, M16, 264
57188351, SUPPORT TOWER WELDMENT, 6
57176141, ELBOW, RUBBER- -45 DEG, 246
57188369, SHAFT, MAIN PIVOT, 8
INDEX
Index xxxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57199028, FITTING, HYD, 191
57194854, MOUNT, CYLINDER, 373 57199176, ARM, ROLLER PIVOT, 140
57194888, SKIRT, SIDE, 373 57199549, ANGLE, 151
57194896, SKIRT, FRONT, 373 57199903, TANK ASSY. HYD., 294
57194904, SKIRT, REAR, 373 57200347, VALVE, HYDRAULIC- -1 SPOOL, 199
57194961, VALVE, 2- -WAY SOLENOID, 407 57200396, MOUNT, RELIEF VALVE, 331
57194979, VALVE, 2- -WAY SOLENOID, 407 57200420, ANGLE, MOUNT, 331
57194987, ARM, ADJUSTABLE, 140, 407 57200495, SAFETY HOOK SWIVEL, 199
57195091, CYLINDER, HYDRAULIC, 191 57200933, HOSE ASSY., 392
57195125, GUIDE, CS. POWERHEAD, 162 57201204, GUIDE BLOCK, 120
57195232, GUIDE, DCS. POWERHEAD, 164 57201212, TUBE ASSY, 352
57195257, MOUNT ANGLE, 162 57203002, PLATE, CAP, 175
57195265, MOUNT ANGLE, 162 57204075, TUBE RACK, 353
57195273, GUIDE BLOCK, 162 57204224, BRACKET, PIN, 120
57195281, SHIM, 162 57205007, VALVE, COUNTERBALANCE, 56
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxvii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
57213779, ROD ASSY. CYL., 196 57241804, REPAIR KIT- -VALVE, 150
Index xxxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57251993, DECAL, WARNING- -NOISE, 436 57267304, BUSHING, 175
57252009, DECAL, WARNING- -VOLTAGE, 436 57267338, PLATE, CAP, 175
57252736, BUSHING, CHAIN WRENCH, 191 57267379, PIN, PIVOT, 175
57262479, CLAMP ASSY, 352 57267528, ADAPTER, 181
57262495, CLAMP ASSY, 325, 352 57267536, BRACKET, 181
57262503, CLAMP ASSY, 151, 352 57267577, WASHER, 175
57264657, SUPPORT, 119 57267585, BUSHING, 187
57264798, CAB, OPERATOR- -DMM, 66 57267916, BLOCK, PILLOW, 30
57264996, MOUNT SKIRT, 373 57268054, TUBE, 382
57265001, MOUNT SKIRT, 373 57268112, PIN, CYLINDER, 175, 373
57265019, MOUNT SKIRT, 373 57268120, PIN, CYLINDER, 175, 373
57265027, MOUNT SKIRT, 373 57268138, PLATE, STRIKE, 176
57265035, BAR SKIRT, 373 57268153, HANDRAIL, FRT, 15
57265043, MOUNT SKIRT, 373 57268161, HANDRAIL, FRT, 15
57265076, MOUNT SKIRT, 373 57268351, PLATE, FLOOR, 15
57265084, MOUNT SKIRT, 373 57268542, GEAR, OUTPUT, 161
57265092, MOUNT SKIRT, 373 57268658, RETAINER, 126
57265100, MOUNT SKIRT, 373 57269318, INSERT, 194
57265118, BASE, BREAK- -, 126 57270936, BODY ASSEMBLY, LOWER, 250
57265175, GUIDE TUBE, 150 57273138, PLATE, FILTER MTG, 214
57265258, SEAL, OIL- -SINGLE LIP, 161 57273237, PIN, PIVOT, 140
57265332, BREAKOUT, 119 57273245, RETAINER, 141
57265456, LUG, CYLINDER, 126 57273716, VALVE, COUNTER BALANCE, 355
57265464, STOP, 126 57275208, ROD CLEVIS WELDMENT, 191
57265472, STOP, FORK, 126 57275216, PIN, WRENCH, 191
57265498, PIN, CLEVIS, 373 57278871, DECAL, MACHINE- -DMM2, 432
57265522, BUSHING, OIL, 126, 427 57285272, DECAL, WARNING- -HOIST, 436
57265548, RUNNER, FORK, 427 57290017, TUBE, AIR DUCT, 246
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xxxix
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xl WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57352536, DRIVE, PUMP - - 3 HOLE, 314
57340762, O- -RING, 56, 58
57352882, TOWER WELDMENT, 119
57340770, BACK- -UP, 56, 58
57353435, WINCH, 6000 LBS, 199
57340796, PISTON, 56
57353443, DRUM, CABLE, 203
57340804, HEAD, 56
57353450, CLOSURE, CABLE DRUM, 203
57340812, HEADCAP, 56, 340
57353468, OUTPUT PLANET GEAR SHAFT,
57340820, ROD END ASSY, 56 203
57340838, ROD - - TUBE, 56 57353484, SPACER, BEARING, 203
57340846, TUBE ASSY, 56 57353500, INPUT PLANET GEAR SHAFT, 203
57342800, HOSE ASSY, 279 57353518, ROLLER BEARING, 203
57345258, TANK, RECEIVER, 286 57353534, ROLLPIN, 203
57345290, GUARD, RECEIVER TANK, 286 57353542, THRUST RACE, 203
57345878, DECAL, NOTICE, 436 57353559, CYLINDER, BRAKE, 203
57348088, VALVE - - CHECK, 340 57353567, BEARING, BALL, 203
57348302, BUSHING - - FEED SHEAVE, 119 57353575, O- -RING, 203, 208
57349946, BRACKET, CHECK & COUNTER, 57353583, LOCKWASHER, 203
355 57353591, CAPSCREW, HEX HD, 203
57350258, JACK ASSY - - 6 X 48, 52 57353609, SPRING PLATE, 203
57350266, ADAPTER, G. LEVELING JACK, 345 57353617, U- -CUP SEAL, 203, 208
57350423, ADAPTER, G.LEVELING JACK, 345 57353625, BEARING, THRUST, 204
57350563, HOSE ASSY, 345 57353633, SNAP RING, 204
57350571, HOSE ASSY, 345 57353641, SPACER BUSHING, 204
57350761, CYLINDER, HYDRAULIC, 338 57353658, SPRAG - - CLUTCH, 204
57350803, CHUCK, 8- -5/8 DRILL ROD, 187 57353666, OUTER BRAKE RACE, 204
57350811, GEAR, BULL 5)8- -5/8, 187 57353674, O- -RING, 204, 208
57350829, LOCKPLATE, 5) 8- -5/8, 187 57353682, PLUG, 204, 208
57350928, LOCK PLATE, 187 57353690, LOCKWASHER, 204
57350936, IMPACT PLATE, 187 57353708, CAPSCREW, HEX HD., 204
57350977, BLOCK, STOP, 187 57353716, WEDGE, CABLE, 204
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xli
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xlii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57376246, HOOK, SAFETY SNAP, 6 295
57383465, CYLINDER, HYDRAULIC, 119 57403461, VALVE, EXPANSION, 82
57389983, CYLINDER, HYDRAULIC, 126, 140 57403784, UNDERCARRIAGE, 330EL, 29
57391278, AMMETER, 24VDC, 150 AMP, 95 57406621, MAIN FRAME WELDMENT- -
DMM2, 4
57391294, SHUNT, 100MIL.V. 150AMP, 95
57406639, YOKE, OSCILLATION- - DMM2??, 30
57394603, RELAY, DPDT 24V COIL, 366
57409070, GAUGE, 0- -60PSI- -OIL PRESS, 95
57396475, SEAL KIT, 128, 144
57409088, SENSOR, 2 WIRE- -PRESSURE, 95
57396491, PLUG, PORT, 128, 144
57409096, GAUGE, ELEC- -TEMPERATURE, 95
57396509, LOCKNUT, 128, 144
57409104, SENSOR, 2 WIRE- -TEMPERTURE,
57396517, SCREW, CAP, 128, 144 95
57396525, CUSHION SLEEVE, 128, 144 57411464, DUST CHUTE, 30 DEG. ANGLE, 424
57396533, CUSHION SLEEVE, 128, 144 57411977, SEAL, SIDE, DISTSHIELD, 424
57396566, PISTON, 128, 144 57411993, RETAINER, SEAL, SIDE, 424
57396574, ROD, 128, 144 57412132, ELECT. PKG. - -SWITCH, 260
57396582, TUBE ASSY, 128, 144 57412710, CABLE, STARTER JUMPER, 214
57396632, HOSE ASSY, 199 57416927, PROPEL MOTOR, 34
57396855, SEAL KIT, 122 57417958, DE- -ICE SWITCH, 83
57396863, WEAR RING, 122, 124 57417982, BOLT, TRACK, 29
57396871, U- -CUP W/BACK- -UP, 122, 124 57417990, NUT, TRACK, 29
57396889, U- -CUP W/BACK UP, 122, 124 57418006, SHOE, TRACK, 29
57396897, WIPER (SNAP IN), 122, 124 57426066, PIN, SHIPPING, 442
57396905, HEAD, 122 57426124, CLEVIS ASSY, LOADING, 442
57396913, ROD- -TUBE ASSY, 122 57426835, INDICATOR, ELEC, 279
57396921, ROD- -TUBE ASSY, 122 57429714, BLOCK, 6MM COMPONENT ELEC,
67
57398075, VALVE, HEATER CONTROL, 82
57429722, PLUG, 6MM COMPONENT, 67
57398372, HOSE ASSY, 83
57429730, COVER, TERMINAL BLOCK END,
57398380, HOSE ASSY, 83 67, 171
57398398, SWITCH- -HIGH PRESSURE, 82 57429748, HOLDER, LOCKING END, 67, 171
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xliii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xliv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
57497927, DECAL, CORP. NAMEPLATE, 432
57457830, GUARD ASSY, TRACK GUIDE, 30 57503682, LINK, MAIN PUMP CONTROLS, 314
57457848, PIPE, 30 57508442, GUSSET, 20
57457855, BOLT, 30 57508780, SUPPORT, BEARING- -WINCH, 203
57467342, DECAL, HIGH PRESSURE, 436 57511131, PLATE, FILLER AXLE, 31
57467748, DECAL, CLIMBING DERRICK, 436 57511149, PLATE, FILLER YOKE, 31
57468209, KIT, SAFETY DECAL & MANUAL, 57511156, PLATE, SPACER, 31
436
57514077, BRUSH SET, MOTOR, 82
57468225, BRACKET, 19
57520215, VALVE, SOLENOID NO., 273
57468233, BRACKET, 19
57521122, ROLLER GROUP, 29
57468241, BRACKET, 19
57521130, TRACK GROUP, 29
57468258, BAR, MOUNT, 19
57521148, TRACK LINK ASSEMBLY, 29
57468266, BRACKET, 19
57522021, CABLE, 20AWG TWISTED PR, 171
57468274, BRACKET, 19
57522906, SPROCKET GROUP, 29
57468316, BRACKET, 19
57522914, FINAL DRIVE, 29
57468324, DECKING ASSY, 19
57522922, FRONT IDLER GROUP, 29
57468332, DECKING ASSY, 19
57522948, GUARD GROUP, TRACK MOTOR,
57468340, DECKING ASSY, 19 29
57468357, DECKING ASSY, 19 57522971, GUARD GROUP, TRACK GUIDE, 30
57468365, HANDRAIL, 19 57527046, ELBOW ASSY, 164
57468373, BAR, 19 57527855, WIRE LINK- - 9, 222
57468381, HANDRAIL, 19 57527921, KIT, ANTI- -RUMBLE, 270
57468399, HANDRAIL, 19 57527954, BRACKET, MOUNT, 273
57468407, TOE BAR, 19 57528689, RADIATOR, COMPLETE CAT, 240
57468415, HANDRAIL, 19 57529133, POWERHEAD MACHINING, 161
57468423, HANDRAIL, 20 57530230, GRIP, WIRE MESH CABLE, 171
57468431, HANDRAIL, 20 57532756, TACH, 0- -150 RPM ROTATION, 171
57468449, HANDRAIL, 20 57534075, GUARD, A/C COMPRESSOR, 84
57468456, HANDRAIL, 20 57534083, BRACKET, A/C COMP., 83
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xlv
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
57534091, TUBE, COMPRESSOR INLET, 264 58048901, COUPLING, HOSE STEM- -2- -1/2, 353
57534109, TUBE, 8 AIR DUCT, 246 58051053, CLAMP, 84
57534117, BRACKET, ENG. REAR, 214 58051095, CLAMP, HOSE, 283
57534125, SPACER, CAT 3412E, 214 58081662, HOSE ASSY, 392
57534133, BRACKET, 285 AIR END, 264 58081720, HOSE ASSY, 96
57534158, BASE, POWER PACK, 212 58117375, VALVE, BALL- -3/4, 381
57534174, RADIATOR, CAT3412E 700HP, 240 58123399, COVER, 381
57534190, GUARD, COMPRESSOR, 239 58140153, HOSE ASSY, 150
57534216, GUARD, WATER TUBE, 233 58148610, FILTER OIL, 422
57534224, BRACE, RADIATOR, LEFT, 239 58153941, MANIFOLD, AIR, 66
57534232, BRACE, RADIATOR, RIGHT, 239 58163262, HOSE ASSY, 273
57534257, ENGINE, CAT 3412E- -700HP, 214 58170465, HOSE ASSY, 413
INDEX
57547291, MANUAL, TEST DM- -M2, 442 58226655, END CAP, 181
58227661, SEAL, OIL, 181
57547317, ANGLE, MOUNT, 19
58228271, INSERT KEY, 194
57547325, ANGLE, MOUNT, 19
58228875, SPRING, 194
57547408, CONSOLE, 95
58229790, BOLT AND NUT, 430
57564098, TUBE, WATER LOWER 3412E, 233
58231101, CYLINDER, HYDRAULIC, 150
57631020, KIT, SEAL COOLER MOTOR, 242
58231119, SEAL KIT, 150
57737934, OIL, REFRIGERANT, R134A, 84
58235128, KIT, SPLIT FLANGE, 353
57751760, HOSE, ASSEMBLY, 242
58247412
58037581, VALVE- -GATE, 393
TUBE, 382
58044546, HOSE HUMP, 246 TUBE $, 257
58044744, BAND, MOUNTING, 246 58248246, BASE, 298
58045220, NIPPLE, KING, 294 58248253, TANK, HYD, 298
58047853, VALVE, CHECK, 381 58248261, GASKET, 298
Index xlvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
INDEX
95017984, O- -RING, 106, 410
58249681, SUPPORT, 311
95035465, SCREW, CAP, HEX, 239
58249764, MOUNT, MOTOR, 311
95037990, BUSHING, REDUCE- -3 TO 3/$, 258
58249871, GRATING, 239 95038055, BUSHING, 233
58249988, GRATING, 14 95038956, COUPLING, 112
58250028, GRATING, 14 95051702, SCREW, MACH, 70
58250036, GRATING, 14 95056420, NIPPLE, PIPE, 84
58250044, GRATING, 14 95056438, NIPPLE, 83
58250135, GRATING, 14 95081667, WASHER, FLAT, WIDE, 84, 233, 240
58250143, GRATING, 14 95084562, NUT, HEX MACHINE- -3/8- -16, 332
58250168, GRATING, 14 95094314, WASHER, FLAT, WIDE, 240
58250192, GRATING, 14 95098620, PIN, ROLL, 132
58250382, HANDRAIL, 14 95103909, SCREW, CAP, HEX, 83
58250416, HANDRAIL, 22 95104121, CAPSCREW, 83
58250697, BAR, TOEBOARD, 239 95105086, SCREW, CAP- -1- -8 X 2- -3/4, 239
59321208, ROD, CLEVIS, 128, 144 95122875, PIPE, 2NPTX15, 298
59514976, PLUG, MAGNETIC, 316 95157608, PIPE, 2.5 NPT, 352
59516096, SLEEVE, SPLINE, 316 95180600, BEARING, RLR., 161
59551127, HOUSING, GEARBOX, 316 95200663, BEARING, 316
59551242, BUSHING, REDUCER, 316 95204335, CROSS 1PIPE, 393
59551259, PLUG, OIL LEVEL, 316 95209094, FITTING, HYD, 233
59551267, PLUG, 316 95209409, WASHER, LOCK- -1/2, 233
59551275, ELBOW, 316 95209433, WASHER, LOCK- -1, 239
59572917, ADAPTER, SAE B, 316 95214037, BEARING, 161
59621078, FITTING, HYD- -LONG 90 DEG, 345 95219747, CONNECTOR, MALE, 37 DEG, 240
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xlvii
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
Index xlviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278.
Serial Number: 4278
DMM2/XL1900/CAT3412E
Index
95934691, WASHER, LOCK, HELICAL, 239 95941084, NUT, HEX, FINISHED, PLATED, 239
95934733, WASHER, LOCK, 83, 239, 242 95941100, SCREW, CAP- -3/8- -16 X 2- -1/2, 240
95934741, WASHER, LOCK HELICAL, 239 95959037, CAPSCREW, 84
95934766, WASHER, LOCK, HELICAL, 83 95971552, SCREW, CAP HEX HEAD, 407
95935128, SCREW, CAP- -3/8- -16 X 2, 242 97118236, HOSE ASSEMBLY, 150
INDEX
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4278. Index xlix
Copyright 2010 Atlas Copco Drilling Solutions , LLC