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Composites Science and Technology 56 (1996) 439-449

0 1996 Elsevier Science Limited


Printed in Northern Ireland. All rights reserved
SO266-3538(96)00005-X 0266.3538/96/$15.00

MEASUREMENT OF MIXED-MODE DELAMINATION


FRACTURE TOUGHNESS OF UNIDIRECTIONAL
GLASS/EPOXY COMPOSITES WITH MIXED-MODE
BENDING APPARATUS

M. L. Benzeggagh & M. Kenane


Universitt? de Technologie de CompiZgne, Laboratoire de GEnie Mkcanique (Polymtres et Composites), LG2ms URA CNRS
150.5, BP 649, 60200 Compit?gne Cedex, France

(Received 5 January 1995; revised version received 18 September 1995; accepted 14 December 1995)

Abstract IDCB Imposed displacement cantilever


Initiation of cracking and delamination growth in a beam
unidirectional glass/epoxy composite were evaluated MMB Mixed mode bending
under mode I, mode ZZ, and mixed mode I + II static MMF Mixed mode flexure
loading. They have been expressed in terms of the total mc,mR semi-empirical criterion exponents
critical strain energy release rate, GTC, and the total applied to delamination initiation and
fracture resistance, GTR. For the mixed mode I + II, a growth
mixed-mode bending apparatus was used. The loading prc, PIIC, PTC Mode I, mode II and total critical
in this test is a simple combination of the double loads
cantilever beam mode I and the end notch flexure mode
II tests. In addition to characterisation of delamination
1 INTRODUCTION
initiation, whatever the value of the GJGT modal
ratio, this apparatus allows the plotting of an R curve, The delamination process is frequently met in
from which we obtain the total fracture resistance, GTR. composite materials and in most cases it results from
Experimental results were correlated with computa- mode I, mode II, or mixed mode I + II delamination.
tions of a semi-empirical criterion through the plotting Delamination failure under pure mode I, where DCB
of the total critical strain energy release rate, GTc, testing is commonly used and under pure mode II
versus the Gn/GT modal ratio, and of the total fracture where ENF and ELS tests are frequently used, have
resistance, GTR, versus the GII/GT modal ratio. been well studied.l However, in most realistic
0 1996 Elsevier Science Limited situations composite structures are subjected to both
modes listed above. For the mixed mode, different
Keywords: mode I, mode II, mixed mode, strain specimens have been proposed in the literature, most
energy release, R curve, semi-empirical criterion of which present practical limitations in their use. In
fact, some do not permit testing of materials in a large
NOTATION range of mixed-mode ratios, Gn/GT, such as
aeff Effective crack length ALDCB?5 MMF,a and CBON,93o whereas for
ALDCB Asymmetrical load double cantilever others, either it is difficult to interpret results, making
beam it necessary to use a finite element analysis such as
B Width of specimen CLS and EDT,l or requiring the use of complex
c Compliance machines (ALDCB). For instance, we may mention
CBON Cantilever beam opening notch the case of the IDCB test,13 for which it is impossible
CLS Cracked lap shear to plot the R curve, since the mixed-mode ratio
DCB Double cantilever beam depends on crack length. Consequently, the MMB
EDT Edge delamination tension test14 appears to be very interesting for testing
ELS End loaded split materials in mixed mode because it allows charac-
ENF End notch flexure terisation of the delamination initiation and growth
Grc, GIK, GK Mode I, mode II and total critical for any value of the GII/GT modal ratio.
strain energy release rate The present study concerns the characterisation of
GIR, GIIR, GTR Mode I, mode II and total fracture delamination initiation and growth on the basis of a
resistance strain energy release rate concept. In addition to
439
440 M. L. Benzeggagh, M. Kenane

mode I and mode II, we have studied six Gn/GT . In mixed mode, an MMB specimen proposed by
modal ratios. For each Gn/G, ratio several specimens Crews et al. and adapted to our material by
were tested. Good agreement was obtained between Aboura et a1.17 based on the work of Reeder et
experimental results for G,, and GTR, and calcula- al.l* This is a simple combination of a DCB
tions of a semi-empirical criterion.15 For the GTc (mode I) specimen and an ENF (mode II)
versus G,,/GT modal ratio we found mTc = 2.6, but for specimen (Fig. 2). Load is applied to a
the GTR versus Gn/GT modal ratio we found mTR = 1. split-beam specimen by means of a lever where
The latter corresponds to the classical criterion. the distance, e, between the load point and the
fulcrum can be varied. The design of the MMB
apparatus allows us to introduce mode I loading
2 RESULTS AND DISCUSSION at the end of the lever and mode II loading at
the fulcrum.
2.1 Material
The material used in this study was an Ml0 epoxy
2.3 Test conditions
resin (Vicotex) reinforced with 52% by volume of
All tests were performed in an Instron machine at
E-glass fibres, 5% of which are woven perpendicu-
2 mm/min constant displacement rate. In order to
larly. This material was prepared in the form of
study the damage initiation mechanisms and crack
compression-moulded, 6 mm thick panels. The crack
propagation, a strain gauge was bonded to each
starter was formed by inserting a Teflon film at
specimen. An acquisition system permits simultaneous
mid-thickness during moulding.
recording of the load, P, the displacement, 6, the
The elastic constants obtained experimentally
response of the strain gauge and the acoustic emission
were:
from the loaded sample.
E,, = 36.2 GPa Glz = 5.6 GPa vr2 = 0.26
2.4 Measurement of GTc and GTR
Ez2 = 10.6 GPa Gi3 = 3.7 GPa v13= 0.33
The total critical strain energy release rate, GTc, was
E33 = 7.2 GPa Gz3 = 3.2 GPa vz3 = 0.48 determined experimentally by the Irwin-Kies com-
pliance method:
2.2 Specimens
The following test specimens were subjected to
monotonic flexural loading:
l In pure mode I, a DCB (Fig. l(a)). 2.4.1 Compliance
l In pure mode II, an ELS (Fig. l(b)). The compliance of a composite material in mode I
when using a DCB specimen is given by C = an/h,
where n and h are empirical constants for the
laminates under consideration.
(4
Acoustic emis L = 15Omm In the case of mode II and mixed-mode I + II, the
2h= 6mm compliance is C = (Y+ pa3, where cx and p are
B= 20mm
empirical constants that depend on the GII/GT modal
h
ratio. The compliances for different GII/GT modal
ratios considered in this study were computed (Fig. 3).
We have observed that the compliance increases when
the GII/GT modal ratio decreases.

I -

-b
(b)
Acoustic emission transducer
L=75mm
?h= 6mm
B= 20mm

2h

Fig. 1. (a) DCB specimen; (b) ELS specimen. Fig. 2. MMB apparatus.
Mixed-mode delamination fracture toughness 441

m GWGT=28%
y = 33,862+ 3,5233e4x RA2= 0.986
ho
l GIIIGT= 43%
z y = 20,740+ 1,4705e-4xR2= 0,909
g 50
?-I q GIUGT= 53%
y = 15,378+ 1,1115e-4xRA2= 0,921
240
w? * GII/GT = 72%
8c 30 y = 12,407 + ?,5292e-5x R2= 0,864
.cJ
= GII/GT = 82%
E 20 y = 11,485+ 1,0485e-4x R2= 0,923
3 0 GIUGT= 91%
10 y = 8,937s+ 9,9015e-5xR2= 0.954
0 20000 4ooOO 60000 8OCOO 1OOOOO 12cQoo
a3 (mm3)
Fig. 3. Compliance, C, versus u3.

2.4.2 Total critical energy, GTC (PTC, ST& which is necessary to determine GTc. Many
The simultaneous recording of the load, the studies699 have shown that this method is more
displacement of the load application point, the useful than visual assessment (as defined in the new
response of the strain gauge, and the acoustic emission ASTM standard 05528-94a).
allows us to detect precisely the critical point, A Table 1 summarises the results of the GTc values as

Table 1. Results of strain energy release rates G,,, G,,,, ad GTc

e (mm) G,,/G, (%) a, (mm) PTc.(N) Ck- (J/m) e (mm) C&/G, (%) a~ (mm) PW (N) GTC(J/m)

Mode II 100 30 600.59 2494.78 50 53 24 349.43 554.44


100 41 489.5 3029,44 50 53 24 376.53 675.78
100 41 493.77 3147.92 50 53 25 359.5 638
100 42 477.9 3094.42 50 53 25 314.88 504.78
100 50 366.82 2762.23 50 53 25.5 327.7 540.76
50 53 26 322.75 563.96

G,,, = 2905.76 f 224.55 (J/m) GTc = 579.62 f 58.66 (J/m)

30 91 23 785-89 2428.34 60 43 24,5 258.42 433.07


30 91 24.5 751.71 2351.47 60 43 25 298.28 569.76
30 91 25 773.19 2591.98 60 43 26 282.04 527.05
30 91 25.5 757.08 2675.04 60 43 31.5 258.67 697.1

GTc = 2457.26 f 100.30 (J/m) GTc = 568.36 + 98.58 (J/m*)

35 82 24.5 656.62 1950.27 90 28 23 149.11 307.43


35 82 25 601.81 1688.03 90 28 23.5 150.46 323.6
35 82 25 612.06 1798.85 90 28 25 141.43 319.65
35 82 27.5 550.78 1849.18 90 28 25.5 143.25 339
35 82 32 486.08 1823.30 90 28 28.5 143.80 412.09

GT(. = 1821.93 * 84.47 (J/m) G,,. = 340.35 f 37.26 (J/m*)

40 72 24 518.43 827.78 Mode I 0 23 57.69 121.41


40 72 24,5 514.4 866.57 0 41 43.48 113.4
40 72 25 607.91 1243.27 0 45 44.75 116.83
40 72 25 530.4 927.34 0 46 43.33 119.23
40 72 27.5 509.03 1068.59 0 55 28.61 119.23
40 72 31.5 482.06 1268.47

G,, = 1033.67 f 174.11 (J/m) G,, = 118.02 f 02.72 (J/m)

a See Fig. 2.
442 M. L. Benzeggagh, M. Kenane

a function of crack length and Grr/Gr modal ratio. For mode II and mixed mode:
The results show a logical development. The higher
the Gn/GT modal ratio, the greater the value of GTc.
We have observed that there is a large difference
C=u+@z:,,=_R
I-R
between values of Gio and of Gr,,: this corresponds
specifically to the behaviour of composites consisting From these we obtain:
of a brittle matrix.

2.4.3 Total jkacture resistance, GTR (3)


The different compliance laws corresponding to
Gri/Gro modal ratio values considered in this study
Thus, the total fracture resistance during crack growth
allowed us to plot the R curves. These show the
is expressed as:
variation in total fracture resistance, GTR, as the
delamination extends. nP+,af&
The following equations permit computation of aefp Mode I: GTR = (41
2Bh
From the compliance, C, for mode I:
3p2TR
Mode II and mixed mode: Grn = -PQ2 (5)
2Bh

which yields: The R curve method allows the strain energy


release rate to increase with crack length, reaching a
plateau for aeff 2 50 mm (Fig. 4) corresponding to
(2)
GiR, GirR and GTR, as appropriate.

GII/CT = 28%

40 50 60
a,ff(mm)

0
20 30 40 50 60
a,ff(mm)

Fig. 4. GTR versus effective crack length, uef+


Mixed-mode delamination fracture toughness 443

Figure 4 shows examples of R curves for two changes in the load/displacement curves which
mixed-mode ratios, Gu/GT = 28 and 43%, obtained progressively change from the mode I curve form to
from eqns (2)-(5). the mode II curve form, according to the GII/GT
The variation of GTR with GII/GT modal ratio is modal ratio value (Fig. 5). In fact, for pure mode I the
related to the fracture mechanisms dissipating the load increases continually from the point of damage
energy taken into account according to the G,,/G, initiation, A (Fig. 5(a)), and then reaches a plateau
modal ratio considered. Before interpreting the where the load is almost constant. At G,,/G, = 28%,
rupture mechanisms it is interesting to show the the load increases in a single stage before starting a

0 2 4 6 8 10 12 14 16
DISPLACEMENT (mm)

160

140

120

100

80

60

40

20

0 4 8 12 16
DISPLACEMENT (mm)
300

250
100 2
80 5
200
z
150 60 $

100 40 8
2
50 20 ;;I

0 2 4 6 8 10 12 14 16
DISPLACEMENT (mm)
Fig. 5. (a) Load and micro-strain versus displacement, mode I; (b) load and cumulative counts versus displacement,
GI,/GT =28%; (c) load and cumulative counts versus displacement, G,,/G, = 43%; (d) load and cumulative counts
versus displacement, GII/GT = 53%; (e) load and micro-strain versus displacement, G,,/G, = 72%; (f) load and cumulative
counts versus displacement, GII/GT = 91%; (g) load and micro-strain versus displacement, mode II.
444 M. L. Benzeggagh, M. Kenane

(4

80

0 4 8 12 16
DISPLACEMENT (mm)
(e) 600

0 4 8 12 16
DISPLACEMENT (mm)

(f) 800

700
- 12 2
600
- 10 5
fs
* 500 F
-8 2
2 400
s
- 6

g
- 4

- 2

I I I -- 0
0 4 8 12 16 20
DISPLACEMENT (mm)
Fig. 5.-Contd.

progressive decrease with a low slope (Fig. 5(b)). In characteristic of the propagation instability phenome-
the case of Gn/GT = 43%, this load decrease becomes non noticed generally in pure mode II (Fig. 5(g)). This
more pronounced after the damage initiation point propagation instability raises the difficulty of the total
(Fig. 5(c)). When the participation rate of mode I and fracture resistance measurement as we approach pure
mode II are the same (G,,/Gr = 53%), we notice the mode II. For the Gn/GT = 82% case, all the curves
appearance of a slight instability of the load after the exhibit drastic drops after initiation of the delamina-
damage initiation point characterising a more tion process, which characterises unstable propaga-
substantial participation of mode II compared to tion. In this case, if we consider GTR = GTC we note
previous cases (Fig. 5(d)). For Gn/GT= 72% (Fig. that we underestimate the total fracture resistance
5(e) and (f)), an important drop in the load occurs just compared to the other modal ratios that we studied.
after the point of damage initiation. This is a There is only one curve that presents a plateau
Mixed -mode delamination fracture toughness 445

0 2 4 6 8 10 12 14 16
DISPLACEMENT (mm)
Fig. 5.-Contd.

permitting measurement of the total fracture resis- principally in the resin and along the resin/fiber
tance for which the vaIue is acceptable. interface (Fig. 6). By contrast, pure mode II is
Table 2 lists the experimentally obtained results for characterised by fractures localised in the resin with
GIR, GnR, and G,R. many hackles having an orientation of approximately
4.5 with respect to the fiber direction (Fig. 7), which
2.5 Fractographic analysis for mode 11 loading is the principal normal stress
In order to understand the interlaminar fracture plane.*r
mechanisms, the fracture surfaces were examined in a In the case of mixed mode, the mechanisms are
scanning electron microscope (SEM). It was observed more complex.22~23 Figure 8 shows a fracture surface
that pure mode I is characterised by fractures localised corresponding to Gn/GT = 28%. As we see, the

Table 2. Experimental results of the fracture resistances GIR, GIIR,and GTR

e?(mm) &/CT W) GTR(J/m) e (mm) G,I/GT (%> GTR(J/m)


Mode II 100 2494.18 50 53 1825
100 302944 50 53 1803
100 3147-92 50 53 1772
100 3094.42 50 53 1500
100 2762.23 50 53 1863

GIIR= 2905.76 k 244.55 (J/m) GTR= 1752.60 f 129.73 (J/m)


-
30 91 2428.34 60 43 1500
30 91 2351.47 60 43 1558
30 91 2591.98 60 43 1200
30 91 2675.04 60 43 1500

GTa = 2457.26 f 100~30 (J/m) GTR= 1439.50 f 140.29 (J/m)

35 82 2625 90 28 1300
90 28 1073.5
90 28 1100
90 28 100

GTR = 2625.00 f 0 (J/m) GTR = 1118.37 i 111.07 (J/m)

40 72 1900 Mode I 0 370


40 72 1880 0 430
40 72 2260 0 490
40 72 2227 0 425

G, = 2066.75 f 177.27 (J/m) GrR= 428.75 f 42.48 (J/m*)

n See Fig. 2.
446 M. L. Benzeggagh, M. Kenane

Fig. 6. Mode I fracture surface (presence of cleavage paths).


Fig. 8. Mixed-mode fracture surface, G,,/GT = 28%.

fracture surface exhibits cleavage paths characterising


contribution versus the mode II energy component.
the opening mode. It also shows hackles oriented at
The application of this semi-empirical criterion gives
less than 45 with respect to the fracture surface.
good results for m, = 2.6:
These hackles are mainly forward as a consequence of
matrix shear rupture caused by the participation of 2.6

mode II. Some of the hackles are fractured by mode I GTC = 118.31+ 2795.18
at their base on the rupture surface (Fig. 9). This
results in the presence of traces displaying a river-like
form. As the participation of mode II increases, more
developed shear hackles are observed and the
cleavage paths are less frequent (Fig. 10).

2.6 Reflection on the application of a semi-empirical


criterion
In order to predict GTC and GTR as functions of
Gn/GT modal ratio, the following relationship is
suggested:

GTC= G, + (G, - W(2)


On the other hand, it is interesting to know how
GTR increases independently of GTC as a function of
GII/GT. The experimental measurements of GTC are Fig. 9. Mixed-mode fracture surface, GI1/GT = 72%. A
thus presented as a function of GII/GT modal ratio in indicates cleavage path traces resulting from hackles
Fig. 11. Figure 12 shows the mode I energy fractured by mode I.

Fig. 7. Mode II fracture surface (presence of shear hackles). Fig. 10. Mixed-mode fracture surface, G,,/G, = 91%.
Mixed-mode delamination fracture toughness 447

4Oca

ELS

L& 2000-
c9 !I

A
1000 _
%
DCB
! %
%
0 I I I 8
0 20 40 60 80 100

G,,/G, (So)

Fig. 11. GTc versus GI1/GTmodal ratio.

In Fig. 13 are plotted values of GTR versus the


From experiment: Gic = 118.02 J/m*; G,,, =
G,,/G, modal ratio. The correlation between the
2905.76 J/m*; G,ic - Gic = 2787.74 J/m*. We see that
experimental values of GTR and the semi-empirical
the curve GTc = f(GII/GT) is composed of three
calculations appears to be better than the case of GTc
stages:
with mR = 1, and have used the classical criterion used
a first stage, 0% 5 Gu/GT~ 53%, where GTc widely in the literature:
increases progressively when the Gu/GT modal
1
ratio increases;
a transition stage, 53% 5 G,,/G,s 72%, where GTR = 419.21+ 2408.34
the curve takes a large radius towards higher
energy values than in previous cases; this is due From experiment: GIR = 428.75 J/m*; GrIR = 2905.76
to the fact that the mode II ratio is becoming
J/m*; GIIR- GIR = 2477.01 J/m*.
important; Figure 14 shows the mode I fracture resistance
a final stage, 72% 5 G,,/G,< lOO%, where the contribution versus the mode II component.
energy values were comparable to the pure It appears to us that the m parameter (m,, mR)
mode II values. permits us to distinguish between the changes in GTo
Practically the same m parameter value (m, = 2) has and GTR as functions of the Gri/GT modal ratio. In
been obtained with experimental IDCB results.24 This order to verify the generality of the criterion, studies
method does not permit the measurement of GTR on woven composites have shown that the m
because the Gu/GT ratio depends on the crack length. parameter depends on whether the resin is brittle
For this purpose, we have used the MMB apparatus. (m, = 2) or ductile (m, = 3), but it is independent of

0 loo0 2000 3ooo 4coO


GII (J/m2)

Fig. 12. Mode I energy contribution, G,, versus mode II energy component, G,,.
448 M. L. Benzeggagh, M. Kenane

0 20 40 60 80
GdG,(%)
Fig.13. GTR versus GII/GT modal ratio.

0 --
0 1000 2000 3coo 4ooo
$1 (i/m21

Fig.14.Mode I fracture resistance contribution versus mode II component, G,,

the displacement rate of loading. However the semi-empirical criterion. In fact, GTC increases
criterion provides a good fit to the delamination^, as a function of G,,/GT with m, = 2.6, whereas
initiation results for carbon-fibre/epoxy composites, G,, versus G1,/GT modal ratio is linear with
with m, taking the value of 1.557. m R- - 1.

REFERENCES
3 CONCLUSIONS

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effects on the mixed mode delamination fracture in
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