Flue Gas

Naphtha Feed

Convection Section

Steam

Radiation Section

849 C
Cracked Naphtha Gases 1.4 kg/cm2
Fuel

Air

Section # 1 Cracking Furnaces

 42 C
0.48 kg/cm2

Cracked Gases
104 C
0.71 kg/cm2
Primary
Fractionator Reflux

Reflux

Reflux

143 C
Cracked 0.85 kg/cm2
Naphtha Water
Gases Quench
Tower

82 C
0.6 kg/cm2
Reflux

Distillate Stripper
Feed
Fuel Oil Section # 2 Primary Fractionation
 1st Separator 2nd Separator 3rd Separator

30 C
16.5 kg/cm2
37 C
Cracked 2-4 kg/cm2
Gases

16.5 kg/cm2
30 C

Compressed Gases

Distllate Oily Water

1st Compressor 2nd Compressor

Section # 3 Compression of Gases

 48 C 16 C Compressed,
16.1 kg/cm2 15.1 kg/cm2 treated Gases

3rd Compressor 37 kg/cm2

15 C

Compressed
Gases
Condensates
50 C
16.1 kg/cm2
Caustic Soda
Solution Tank

Spent Soda

Section # 4 Cracked Gases Treating

 Solid ( selica gel ), Packd Beds
204 C
3.8 kg/cm2
Compressed Gases

Regeneration Gas
15.6 C
37.7 kg/cm2
248 C
4 kg/cm2

15.6 C
36.5 kg/cm2

Compressed,
Flash Drum treated Gases

Oily Water

Section # 5 Cracked Gases Dehydration

 Cold Box
Regeneration
Gas

Hydrogen

- 97 C

- 30 C
C3 Refrigerant

Compressed,
treated Gases
15.6 C

C3 Refrigerant
-96C
-62 C
-30 C

8 C & 32.5 kg/cm2

Section # 6 Demethanizer Demethanized

Bottom
 Methanation Reactor
Separator H2 Dehydrator

345 C H2 Stream
H2 Stream 31 kg/cm2

260 C
32.2 kg/cm2

Regeneration
Gas

38 C
Oily Water 30.6 kg/cm2 H2 Product Stream

Section # 7 Hydrogen Purification

 Hydrogen Catalytic Reactor

Demethanized
Bottom

Fixed Bed
Dehydrator

Fixed Bed
De-ethanizer Dehydrator
Bottom

Section # 8 De-Ethanizer
Green Oil Dehydrated Raw Ethylene
 Vent

Ethylene Liquid

Ethylene Vapor
Dehydrated
Raw Ethylene

Recycle To
Cracking Furnaces

To Drain

Section # 9 Ethylene Tower

 Vent
Vent

To Drain
De-Ethanizer
Bottom
To Drain

C4 Cut Product
Recycle Stream

C5+ Gasoline
Product

C3 To Hydrogenation Section

Section # 10 Depropanizer & De-Butanizer

 Propylene Propylene
Stripper Rectifer
Propyne Hydrogenation Reactors
De-Propanizer
OverHead Regeneration
Gas

Hydrogen

Recycle Stream

Section # 11 propyne Hydrogenation & Propylene Towers

LP Drum MP Drum HP Drum

- 100 C &
0.27 kg/cm2 - 68 C &
4 - 7 kg/cm2
Cold Vent

- 26 C &
20.5 kg/cm2

1st Stage Compressor 2nd Stage Compressor

Ethylene
Condenser

Section # 12 Ethylene Refrigeration Unit

LP Drum MP Drum HP Drum Propylene Drum

- 36 C &
0. 7 kg/cm2 - 12.8 C & 8 C &
2 -4 kg/cm2 6.6 kg/cm2
Cold Vent

49 C &
19.6 kg/cm2

3rd Stage Compressor

1st Stage Compressor 2nd Stage Compressor

Propylene
Condenser

Section # 13 Propylene Refrigeration Unit