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Technical Description L 524

Wheel Loader

Tipping load 7005 kg Liebherr


Bucket capacity 2,0 – 3,0 m3 Norm Test
Operating weight 10100 kg 2,9 l/100 t
Engine output 81 kW/110 HP 8,3 l/h

The Better Machine.


Engine Steering
Liebherr diesel engine __________ D 504 T Design ________________________________ Hydraulic servo power steering
4-cylinder, inline engine, water- Central oscillating frame articulation
cooled, turbo charged, with damper element
Power output Articulation angle ________________ 40h (to each side)
DIN/ISO 9249 ________________ 81 kW (110 HP) at 2400 rpm Oscillating angle __________________ 6h (to each side)
Max. torque ____________________ 424 Nm at 1400 rpm Max. pressure ______________________ 210 bar
Displacement __________________ 4,5 litres Emergency steering ______________ Electro-hydraulic emergency steering
Bore/stroke ____________________ 106/127 mm system
Air cleaner system ________________ Dry air filter with main and safety
element, pre-cleaner, service indica-
tor on LCD display
Operating voltage ________________ 24 V Attachment hydraulics
Battery __________________________ 2 x 100 Ah/12 V Design ________________________________ “Load-Sensing” variable axial piston
Alternator ______________________ Three-phase AC, 24 V/55 A pump with output control and pres-
Starter ____________________________ 24 V/7 kW sure cutoff
Max. flow ____________________________ 105 l/min
Max. pressure ______________________ 300 bar
Cooling ________________________________ Hydraulic oil cooling using thermo-
statically controlled fan and oil
Travel drive cooler
Filtration ______________________________ Return line filter in the hydraulic
Stepless hydrostatic travel drive reservoir.
Design ____________________________ Swash plate type variable flow pump Control ________________________________ “Liebherr joystick” with hydrostatic
and two variable axial piston motors servo control
in closed loop circuit. Direction of Lift circuit ____________________________ Lifting, neutral, lowering
travel in reversed by changing the And float position controlled by
flow-direction of the variable-dis- Liebherr joystick with detent; auto-
placement pump matic lifting-limit circuit
Filtering system ______________ Suction filter for closed circuit Tilt circuit ____________________________ Tilt back, neutral, dump
Control __________________________ By travel and inching pedal. The Automatic bucket positioning
inching pedal makes it possible to
control the tractive and thrust forces
steplessly at full engine speed. The
Liebherr joystick is used to control Attachment
forward and reverse travel and select
Geometry can be chosen ______ Powerful Z-bar linkage with one tilt
the travel stagesrange
cylinder, hydr. quick change coupler –
Travel speed range ________________ Speed range II ________________ – 8,0 km/h
optional equipment
Speed range II ________________ – 33,0 km/h
Geometry can be chosen ______ Parallel linkage with two tilt cylin-
Forward and reverse with size
ders, hydr. quick change coupler –
17.5R25
standard equipment
Bearings ______________________________ Sealed
Cycle time at nominal load ____ ZK PK
Lifting __________________________ 6,5 s 7,0 s
Dumping ______________________ 2,0 s 4,0 s
Axles Lowering (empty) __________ 5,0 s 5,0 s
Four-wheel drive
Front axle ____________________________ Fixed
Rear axle ____________________________ Centre pivot, with 6° oscillating angle Operator’s cab
to each side. 470 mm in height can be
driven over (with all four wheels Design ________________________________ The cab is resiliently mounted on the
remain in contact with the ground) rear section, with built in ROPS/
Differentials ________________________ Automatic limited-slip differentials FOPS structure, tinted safety glass
with 45 % locking action in both axles windows, 2 Doors open out, left door
Reduction gear ____________________ Planetary final drive in wheel hubs with a sliding window Adjustable
Track width __________________________ 1960 mm with all types of tyres steering column is standard equip-
ment
ROPS roll over protection per
DIN/ISO 3471/EN 474-3
FOPS falling objects protection per
DIN/ISO 3449/EN 474-1
Brakes Liebherr Operator’s seat ______ 6-way adjustable seat with seat belt,
adjustable for operator’s weight.
Wear-free
Cab heating and ventilation __ With defrosting, fresh air filter, circu-
service brake ________________________ Self-locking of the hydrostatic travel
lation system and heater supplied
drive (acting on all four wheels)
from engines cooling
and additional pump-accumolator
brake system with wet multi-disc
brakes located in the differential
housing. Two seperate brake circuits
Parking brake ______________________ Electro-hydraulically actuated spring-
Noise emission
loaded disc brake system on the front (86/662/EWG) _______________________ In the operator’s cab
axle Without blower 71 dB(A)
The braking system meets the requirements of the EC guidelines Max. blower output 75 dB(A)
91/320. Outside cab 102 dB(A)

Capacities
Tyres Fuel tank ______________________________________________________________________________ 160
Engine oil (inclusive filter change) __________________________________________ 12,0
l
l
Available sizes ____________________ 17.5R25 Pump distributor gears ____________________________________________________________ 2,5 l
Tubeless radial or cross ply tires on Front axle/wheel hubs ______________________________________________________ 12,2/4,8 l
well-base rims Rear axle/wheel hubs ______________________________________________________ 12,7/5,0 l
Special tires ________________________ By arrangement with the manu- Hydraulic tank ________________________________________________________________________ 80 l
facturer Hydraulic system, total __________________________________________________________ 130 l

Technical Data
2
Z / 60°
P / 54°

Z / 45°
E P / 45°
F
D
C
B H
A I

Z / 52°
P / 51°

G
K
L

Bucket type Loading Bucket


Geometry ZK ZK PK ZK PK
Cutting tools T T T T T

Bucket capacity m3 2,0 1,7 1,7 2,2 2,0


Bucket width mm 2500 2500 2500 2500 2500
Specific material weight t/m3 1,8 1,8 1,8 1,5 1,5
Dumping height at max. lift height
A and 45h discharge mm 2850 2750 2815 2765 2740
B Dump-over height mm 3335 3335 3380 3335 3380
C Max. height of bucket bottom mm 3510 3510 3500 3510 3500
D Max. height of bucket pivot point mm 3760 3760 3750 3760 3750
E Max. operating height mm 4840 4900 4895 4930 5005
Reach at max. lift height
F and 45h discharge mm 870 915 1030 945 1105
G Digging depth mm 80 80 55 80 55
H Height above cab mm 3150 3150 3150 3150 3150
I Height above exhaust mm 3090 3090 3090 3090 3090
J Ground clearance mm 520 520 520 520 520
K Wheelbase mm 2700 2700 2700 2700 2700
L Overall length mm 6835 6945 6890 6945 7000
Turning circle radius over outside bucket edge mm 5500 5530 5530 5530 5560
Lifting force (SAE) kN 98 98 89 98 89
Breakout force (SAE) kN 92 75 80 81 71
Tipping load, straight * kg 8030 6100 7100 7860 6920
Tipping load, articulated at 40h * kg 7005 5230 6250 6900 6100
Operating weight * kg 10100 10280 10200 10235 10320

* The figures shown here are valid with 17.5R25 Good Year GP2B tyres and include all lubricants, a full fuel tank, the
ROPS/FOPS cab and the operator.
Different tyres and optional equipment will change the operating weight and tipping load.
ZK = Z-bar linkage
PK = Parallel linkage with hydraulic quick coupler
T = Welded-on tooth holder with add-on teeth

Dimensions
3
Light material bucket

Light material bucket with bolt-on cutting edge


Geometry ZK PK

Bucket capacity m3 3,0 3,0


Bucket width mm 2700 2700
Specific material weight t/m3 1,0 0,9
A Dumping height at max. lift height mm 2485 2570
E Max. operating height mm 5215 5200
F Reach at maximum lift height mm 1150 1290
L Overall length mm 7155 7150
Tipping load, straight * kg 7000 6600
Tipping load, articulated at 40h * kg 6150 5800
Operating weight * kg 10800 10510

* The figures shown here are valid with 17.5R25 Good Year GP2B tyres and include all lubricants, a full fuel tank, the
ROPS/FOPS cab and the operator.
Different tyres and optional equipment will change the operating weight and tipping load.
ZK = Z-bar linkage with hydraulic quick coupler
PK = Parallel linkage with hydraulic quick coupler

Attachment
4
High-dump bucket

A F

High-dump bucket with bolt-on cutting edge


Geometry PK

Bucket capacity m3 3,0


Bucket width mm 2700
Specific material weight t/m3 1,1
A Dumping height at max. lift height mm 4260
E Max. operating height mm 5950
F Reach at maximum lift height mm 1510
L Overall length mm 7296
Tipping load, straight * kg 6200
Tipping load, articulated at 40h * kg 5450
Operating weight * kg 10850

* The figures shown here are valid with 17.5R25 Good Year GP2B tyres and include all lubricants, a full fuel tank, the
ROPS/FOPS cab and the operator.
Different tyres and optional equipment will change the operating weight and tipping load.
PK = Parallel linkage with hydraulic quick coupler

Attachment
5
Fork carrier and fork

F min

F max

E 500

F
G L

Fork carrier and fork


Geometry ZK PK

Fork carrier with quick change device Fork carrier and fork FEM III
A Lifting height at max. reach mm 1690 1690
C Max. lifting height mm 3570 3560
E Max. operating height mm 4490 4480
F Reach at loading position mm 990 990
F max. Max. reach mm 1635 1635
F min. Reach at max. lifting height mm 725 735
G Fork length mm 1200 1200
L Length – basic machine without forks mm 6040 6040
Tipping load, straight * kg 5735 5650
Tipping load, articulated at 40h * kg 5050 4970
Recommended payload for uneven ground
= 60 % of tipping load (articulated at 40h) *** kg 3030 2985
Recommended payload for smooth surfaces
= 80 % of tipping load (articulated at 40h) *** kg 3800 ** 3975
Einsatzgewicht * kg 10040 9950

* The figures shown here are valid with 17.5R25 Good Year GP2B tyres and include all lubricants, a full fuel tank, the
ROPS/FOPS cab and the operator.
Different tyres and optional equipment will change the operating weight and tipping load.
** Payload on forks is limited by tilt cylinder
*** According to EN 473-3 and ISO 8313

Attachment
6
Selection of buckets
Loading buckets

2,0 m3 ZK

1,7 m3 PK

2,2 m3 ZK

2,0 m3 PK

Light material buckets

3,0 m3 ZK

3,0 m3 PK

t/m3 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2

115% 100% 95%


m n
ISO/SAE

Bulk material densities (t/m3)

Gravel, moist ____________________________ 1,9 Clay and gravel, Sandstone ________________________________________ 1,6
dry ________________________________ 1,6 dry ________________________________ 1,4
wet, 6 – 50 mm ______________ 2,0 wet ________________________________ 1,6 Slate ________________________________________________ 1,75
dry, 6 – 50 mm ______________ 1,7
crushed stone ______________ 1,5 Earth, dry ________________________________ 1,3 Bauxite ____________________________________________ 1,4
wet excavated ______________ 1,6
Sand, dry ________________________________ 1,5 Gypsum, broken ______________________________ 1,8
moist ____________________________ 1,8 Topsoil ____________________________________________ 1,1
wet ________________________________ 1,9 Coke ________________________________________________ 0,5
Weathered rock
Gravel and sand, 50 % rock, 50 % earth ______________________ 1,7 Slag, broken ____________________________________ 1,8
dry ________________________________ 1,7
wet ________________________________ 2,0 Basalt ______________________________________________ 1,95 Coal __________________________________________________ 1,1

Sand and clay __________________________________ 1,6 Granite ____________________________________________ 1,8

Clay, natural __________________________ 1,6 Limestone,


dry ________________________________ 1,4 hard ______________________________ 1,65
wet ________________________________ 1,65 soft ________________________________ 1,55

Tyre sizes Width Change in vertical Use


over tyres dimensions
mm mm
445/80R25 Dunlop SPT9 L2 2470 + 10 Gravel, Landscaping
17.5R25 Goodyear GP-2B L2 2460 + 0 Sand, Gravel
17.5R25 Goodyear RL-2+ L2 2460 + 5 Gravel
17.5R25 Michelin XTLA L2 2470 – 25 Gravel, Landscaping
17.5R25 Michelin XHA L3 2460 – 15 Gravel
17.5R25 Michelin XLD D2A L5 2480 + 25 Stone, Recycling
17.5R25 Michelin X-MINE D2 L5 2480 + 40 Stone, Recycling

7
Basic Machine
Standard Optional Standard Optional
Liebherr travel gear x Flashing turn indicators x
Ride control x High-beam headlights x
Liebherr shock absorbing element x Diagnosis system X
Automatic travel mode x
20 km/h speed limiting x
Electronical theft protection x
Creep speed X
Warning lights for:
Electronic crowding force control X Engine oil pressure x
Combined inching-braking system x Engine overheat x
Multi-disc limited slip differentials in both axles x Parking brake x
Air cleaner system with pre-filter x Hydraulic oil temperature x
Particle protection for radiator x Air cleaner blockage x
Emergency steering system x Battery charge x
Headlights x Flow through emergency steering system x
Tail lights x Road travel x
Working area lights at front x
Working area lights at rear x
Battery master switch x
Pre-heat system for cold starting x
Audible warnings for:
Towing hitch x Engine oil pressure x
Lockable doors, service flap an engine hood x Engine overheat x
Toolbox with toolkit x Overheat of hydraulic fluid x
Dust filter system x Emergency steering system x
Protective ventilation system x
Amber beacon x
Warning device for travel in reverse x
Exhaust pipe – special steel x
Function keys for:
Noise suppression package “101” x Air conditioning x
Hazard warning flashers x
Parking brake x
Electronic tractive force adaptation X
Creep speed X
Operator’s cab Ride control x
Automatic bucket positioner x
Noise-damped ROPS/FOPS cab x
Hoist Kick-out x
with tinted safety glass
Additional hydraulics x
Hot-water heater with defroster x
Float position x
and recirculated-air system
Headlights x
Adjustable steering column x
Working lights front x
Liebherr-joystick control x
Working lights rear x
Air conditioning system x
Road travel x
Liebherr operator’s seat – adjustable in 6 ways x
Wash/wipe system for rear window x
Air sprung operator’s seat with seat belt x
Amber beacon x
Sliding window x
Mode switch x
Emergency exit x
Floor mat x
Wash/wipe system for windscreen and rear window x
Interior rear-view mirror x Rotary switches for:
Sun visor x
Blower x
Bottle holder x
Heater x
Clothes hook x
Fresh air or recirculated air x
Storage box x
Adjusting the crowding force counter X
Storage compartment x
Plug x
Ashtray x
Horn x Equipment
Provision for radio including Loudspeaker x
Z-bar linkage x
Radio set x
Parallel linkage x
Operator’s package x
Hydraulic servo control of working hydraulics x
Automatic bucket positioner – adjustable x
Automatic hoist kick out – adjustable x
Float position x
Loading buckets with and without teeth, x
Instruments and displays for: or bolt-on cutting edge
Diesel engine pre-heat x High-dump bucket x
Engine oil temperature x Light material bucket x
Fuel reserve x Fork carrier and lift forks x
Timer for hours of operation x Hydraulic quick-change device x PK x ZK
Speedometer x 3rd hydraulic control circuit x
Travel speed ranges and gear selected x 3rd and 4th hydraulic control circuits x
Forward – reverse Travel x Comfort control x
Forward travel x 20 km/h speed limiting x
Reverse travel x Automatic acting central lubrication system
Speedometer x
Rev. counter X X Country-specific versions x
Clock x
Safety belt x X = Not available
PK = Parallel-Kinematik
ZK = Z-Kinematik

8
Liebherr wheel loaders – principal data.
Stereoloader Stereoloader Stereoloader Stereoloader
Tipping load: L 506 3215 L 507 3465 L 508 3895 L 509 4440 kg
Bucket capacity: 0.8 0.9 1.0 1.1 m3
Operating weight: 4810 4930 5310 5510 kg
Engine output: 44/60 46/63 49/67 52/71 kW/hp

Stereoloader Stereoloader
Tipping load: L 512 4615 L 514 5305 kg
Bucket capacity: 1.3 1.5 m3
Operating weight: 7000 7700 kg
Engine output: 59/80 72/98 kW/hp

L 524 L 534 L 538 L 544


Tipping load: 7005 8625 9000 10600 kg
Bucket capacity: 2.0 2.4 2.5 3.0 m3
Operating weight: 10100 12100 12380 15300 kg
Engine output: 81/110 100/136 100/136 121/165 kW/hp

L 554 L 564 L 574 L 580


Tipping load: 12270 15285 16690 17850 kg
Bucket capacity: 3.5 4.0 4.5 5.0 m3
Operating weight: 17300 22450 24220 24740 kg
Engine output: 137/186 183/249 195/265 195/265 kW/hp

15/11/00

Environmental protection can help you earn money!


How economical is your
wheel loader?
5 Measuring your wheeled loader’s fuel
n=? consumption is as easy as this!
2,5m

35 B
4 Liebherr test method.
30 Determine the number of working cycles that can be carried
T ~ 35 sec.

out with 5 litres of diesel fuel. The material is picked up


3 from Heap A and carried in a Y movement to Point B, which
20 m

is 20 m away. The height of the bucket when the material


25 is dumped at Point B should be 2.5 m. These work cycles
– each of wich lasts for about 35 seconds – are continued
until the 5 litres of fuel in the external tank have been
2 used up.
20
How do you calculate the expected fuel consumption per
working hour?

15 A 1 400 = fuel consumption


per working hour
No. of working cycles

Values for the Liebherr wheel loaders


Numbers of
working cycles
Litres/
100 tons
Litres/
hour The Liebherr measuring
L
L
524:
534:
2.0
2.4
m3
m3
n = 48
n = 40
2.9
2.8
8.3
10.0 canister set.
L 538: 2.5 m3 n = 40 2.8 10.0
L 544: 3.0 m3 n = 35 2.6 11.4 Any Liebherr dealer will supply you with the measuring
L 554: 3.5 m3 n = 33 2.4 12.1 device free of charge or conduct the standard test for you
L 564: 4.0 m3 n = 24 2.9 16.7 if requested.
L 574: 4.5 m3 n = 23 2.7 17.4
L 580: 5.0 m3 n = 22 2.7 18.2
05/12/00

9
LBH/PM 8450861-1-03.01 Printed in Germany by Gerstmayer. Illustrations and data may differ from standard equipment. Subject to change without notice.

LIEBHERR-WERK BISCHOFSHOFEN GMBH, Postfach 49, A-5500 Bischofshofen, ç (0 64 62) 8 88-0, Fax (0 64 62) 8 88-3 85
www.liebherr.com, E-Mail: info@lbh.liebherr.com

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