SUCTION

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/100 ft
Inch ft GPM fps (f) psi psi
Size 1 12.02 32.81 2047.40 5.79 627003.29 0.013 0.10 0.29
Size 2
Size 3
Size 4
Sub Total 0.10

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3
ELBOWS Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
ft ft ft ft ft ft
Elbow, 45 -
Elbow, 90 2 18.00 36.00 - -
Tee 2 47.00 94.00 - -
Foot Valve - - -
Butterfly Valve - - -
q= 5 % - - -
q = 40'% - - -
Diaphragm Valve - - -
Wide open - - -
Half Open - - -
Gate & Ball Valve - - -
Wide Open 2 7.00 14.00 - -
Half Open - - -
Globe valve - - -
Wide Open - - -
Half Open - - -
Check Valve - - -
Disk - - -
Ball - - -
Swing - - -
Sudden Expansion - - -
Sudden Reduction 1 12.00 12.00 - -
Control valve - - -
Sub Total 156.00 Sub Total - Sub Total -
dP (psi) 0.456 dP (psi) #DIV/0! dP (psi) #DIV/0!

DISCHARGE

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/100 ft
Inch ft GPM fps (f) psi psi
Size 1 10.200 393.70 1023.70 4.02 369440.18 0.013 0.68 0.17
Size 2 3.068 32.81 2047.40 88.855 2456512.25 0.017 29.60 90.23
Size 3 283306.21
Size 4

Sub Total 30.28

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3
ELBOWS Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
ft ft ft ft ft ft
Elbow, 45 - - -
Elbow, 90 2 11.00 22.00 - -
Tee 2 8.00 16.00 - -
Foot Valve - - -
Butterfly Valve - - -
q= 5 % - - -
q = 40'% - - -
Diaphragm Valve - - -
Wide open - - -
Half Open - - -
Gate & Ball Valve - - -
Wide Open 2 4.00 8.00 4 3.00 12.00 -
Half Open - - -
Globe valve - - -
Wide Open - - -
Half Open - - -
Check Valve - - -
Disk - - -
Ball - - -
Swing 1 48.00 48.00 - -
Sudden Expansion 1 12.00 12.00 - -
Sudden Reduction - - -
Control Valve - - -
Sub Total 106.00 Sub Total 12.00 Sub Total -
dP (psi) 0.182 dP (psi) 10.828 dP (psi) #DIV/0!
SUCTION

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/100 ft
Inch ft GPM fps (f) psi psi
Size 1 3.02 32.81 88.06 3.94 107335.75 0.017 0.28 0.84
Size 2
Size 3
Size 4
Sub Total 0.28

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3
ELBOWS Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
ft ft ft ft ft ft
Elbow, 45 -
Elbow, 90 2 18.00 36.00 - -
Tee 1 47.00 47.00 - -
Foot Valve - - -
Butterfly Valve - - -
q= 5% - - -
q = 40'% - - -
Diaphragm Valve - - -
Wide open - - -
Half Open - - -
Gate & Ball Valve - - -
Wide Open 1 7.00 7.00 - -
Half Open - - -
Globe valve - - -
Wide Open - - -
Half Open - - -
Check Valve - - -
Disk - - -
Ball - - -
Swing - - -
Sudden Expansion - - -
Sudden Reduction 1 12.00 12.00 - -
Control valve - - -
Sub Total 102.00 Sub Total - Sub Total -
dP (psi) 0.861 dP (psi) #DIV/0! dP (psi) #DIV/0!

D I S C HAR G E

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/100 ft
Inch ft GPM fps (f) psi psi
Size 1 3.020 32.81 44.03 1.97 53667.87 0.017 0.07 0.21
Size 2 0.000 0.00 88.06 0.000 0.00 0.000 0.00 0.00
Size 3 0.000 0.00 88.06 0.000 0.00 0.000 0.00 0.00
Size 4

Sub Total 0.07

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3
ELBOWS Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
ft ft ft ft ft ft
Elbow, 45 - - -
Elbow, 90 2 11.00 22.00 - -
Tee 1 8.00 8.00 - -
Foot Valve - - -
Butterfly Valve - - -
q= 5% - - -
q = 40'% - - -
Diaphragm Valve - - -
Wide open - - -
Half Open - - -
Gate & Ball Valve - - -
Wide Open 1 4.00 4.00 4 3.00 12.00 -
Half Open - - -
Globe valve - - -
Wide Open - - -
Half Open - - -
Check Valve - - -
Disk - - -
Ball - - -
Swing 1 48.00 48.00 - -
Sudden Expansion 1 12.00 12.00 - -
Sudden Reduction - - -
Control Valve - - -
Sub Total 94.00 Sub Total 12.00 Sub Total -
dP (psi) 0.198 dP (psi) 0.000 dP (psi) #DIV/0!
 PUMP CALCULATION
CASE 3

JASA KONSULTANSI PENYUSUNAN FRONT END ENGINEERING DESIGN ( FEED )

PEMBANGUNAN TERMINAL LPG PRESSURIZED PULAU LAYANG
Rev: 0
Tag Name : LPG Truck Filling Pump
TAG NO : P-11/12

FLOW SCHEMATIC

LPG Storage Tank

(T-5/6)

900 mm

2000
mm

OPERATING CONDITIONS

Operation hours 8.00 Hours

No of operation pumps 2 x 100% Units
Fluid Name LPG 40% Propane & 60% n-Butane

1. Pump Capacity (Normal) 167 m3/hr = 25209 BPD = 735.30 GPM

2. Capacity Overdesign 10.00 %
3. Capacity Design (Rated) 183.70 m3/hr = 27730 BPD = 808.83 GPM
4. Normal Temperature 35 oC = 95 oF
5. Normal Specific Gravity 0.533
6. Density 533 kg/m3 = 33.27 lb/ft3
7. Maximum Vapor Pressure 5.7 kg/cm2g = 95.43 psia
8. Normal Viscosity 0.1259 cP

SUCTION CONDITIONS DISCHARGE CONDITIONS

1. Pipe Size (Inside Diameter) Length 1. Pipe Size (Inside Diameter) Length
10 10.020 inch 65.00 m 6 6.065 inch 20.00 m
inch m 8 7.981 inch 162.50 m
inch m 3 3.068 inch 25.00 m

2. Drum Pressure 6.00 kg/cm2g =

85.34 psig 2. Pressure Loss
a. Line Loss 6.57 psi
3. Static Head 2900 mm = b. Valve & Fittings 0.29 psi
9.51 ft c. Filters 7.25 psi
2.198 psig d. Control valve 15.00 psi
4. Pressure Loss Sub total (a-d) 29.11 psi
3. Maximum Destination Pressure 109.80 psig
a. Line Loss 0.13 psi 4. Elevation 16.40 ft
b. Valve and Fittings 0.12 psi 3.79 psig
c. Strainer 1.5 psi 5. Discharge Pressure 142.69 psig
5.Suction Pressure 85.79 psig 6. Discharge Head 618.55 ft 10.0489
6.Suction Head 371.88 ft

DIFFERENTIAL PRESSURE BRAKE HORSEPOWER

1. Discharge Pressure 142.69 psig = 10.03 kg/cm2 Efficiency 60%

2. Suction Pressure 85.79 psig = 6.03 kg/cm2 Hydraulic Power 29.5 hp
3. Differential Pressure 56.90 psi = 4.00 kg/cm2 BHP (EST) 49.2 hp =
4. Safety Factor 5.69 psi 36.7 kW
5. Required differential pressure 62.60 psi
6. Head 271.34 ft = 82.70 m

NET POSITIVE SUCTION HEAD MAX. SHUT OFF PRESSURE (**)

###
1. Suction Pressure 100.49 psia 1. Max. Suc. Drum P 85.34 psig ###
2. Vapor Pressure 95.43 psia 2. Max. Liq Static P 3.02 psig ###
3. Net 5.05 psi 3. Design Suc. P 88.36 psig
4. NPSH Available 21.84 ft = 6.7 m 4. Shut off Press = 159.49 psig =
5. NPSH Required (Note 1) ft 11.21 kg/cm2 ###

Note : ###
1. To be confirmed by pump vendor