: 06 Date: May, 14
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Please ensure these pages are distributed to all relevant staff for their information; and a copy made
available for future reference, with the above repair manual.
This Bulletin does not cause the Flat Rate Manual to be changed.
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of Toyota Motor
Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria. 1/16
Section Title Paragraph
REMOVAL
(2006/10-2009/06)
REMOVAL
2GR-FE ENGINE (2009/06-)
THROTTLE BODY
CONTROL SYSTEM INSTALLATION
(2006/10-2009/06)
INSTALLATION
(2009/06-)
COMPONENTS
REMOVAL
(2006/10-2009/06)
2GR-FE ENGINE REMOVAL
ENGINE ASSEMBLY
MECHANICAL (2009/06-)
INSTALLATION
(2006/10-2009/06)
INSTALLATION
(2009/06-)
REMOVAL
(2006/10-2009/06)
REMOVAL
(2009/06-)
2GR-FE FUEL FUEL INJECTOR
INSTALLATION
(2006/10-2009/06)
INSTALLATION
(2009/06-)
2GR-FE IGNITION IGNITION COIL COMPONENTS
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 2/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[REMOVAL (2006/10-2009/06)]
A135705E01
A135706
A135707
A135708
[Corrected]
REMOVAL
(2009/06- )
1. REMOVE ENGINE UNDER COVER RH
2. REMOVE ENGINE UNDER COVER LH
3. DRAIN ENGINE COOLANT (See page )
A135709
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 3/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[REMOVAL (2009/06-)]
[Corrected]
A135708
A135709
INSPECTION
1. INSPECT THROTTLE BODY ASSEMBLY
(a) Measure the resistance between the terminals.
Standard resistance
Tester Connection Condition Specified Condition
2 (M+) - 1 (M-) 20C (68F) 0.3 to 100
A075258E15
If the result is not as specified, replace the throttle
body assembly.
INSTALLATION
Recess (2006/10-2009/06)
1. INSTALL THROTTLE BODY
(a) Install a new throttle body gasket to the intake air
surge tank.
A133820E01
A135709
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 4/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[INSTALLATION (2006/10-2009/06)]
[Corrected]
A135708
A135707
A135706
A135705E01
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 5/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
2GR-FE ENGINE CONTROL SYSTEM THROTTLE BODY ES7
A133820E01
A135709
[Corrected]
A135708
A135707
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 6/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[COMPONENTS]
* 21 (214, 15)
5.4 (55, 48 in.*lbf)
* 21 (214, 15) EM
NO. 1 SURGE TANK STAY
x2
16 (163, 12)
x4
NO. 2 WATER BY-PASS HOSE
Non-reusable part
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 7/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[REMOVAL (2006/10-2009/06)]
A129466
A129467
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 8/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[REMOVAL (2009/06-)]
A132989
EM
A078403E05
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 9/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[INSTALLATION (2006/10-2009/06)]
A129466
(g) Install the clamp and connect the throttle with motor
body assembly connector.
(h)
(h) Connect the vapor feed hose.
(g) (i) Connect the 2 water by-pass hoses to the throttle
(i) body assembly.
A078403E06
A132988
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 10/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[INSTALLATION (2009/06-)]
EM
A129467
A129466
(g) Install the clamp and connect the throttle with motor
body assembly connector.
(h)
(h) Connect the vapor feed hose.
(g) (i) Connect the 2 water by-pass hoses to the throttle
(i) body assembly.
22. REMOVE ENGINE STAND
23. INSTALL DRIVE PLATE AND RING GEAR SUB-
ASSEMBLY (See page )
(i) (g) A129464E23
24. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
HINT:
See page {{-{{.
[Corrected]
25. INSTALL STARTER ASSEMBLY (See page )
26. INSTALL ENGINE WIRE
27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See
page )
28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See
page )
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 11/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
FU4 2GR-FE FUEL FUEL INJECTOR
REMOVAL
(2006/10-2009/06)
1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
See page {{-{{.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
3. DRAIN ENGINE COOLANT (See page )
4. REMOVE FRONT WIPER ARM AND BLADE
ASSEMBLY LH (See page )
5. REMOVE FRONT WIPER ARM AND BLADE
ASSEMBLY RH (See page )
6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
(See page )
7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
(See page )
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 12/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[REMOVAL (2009/06-)]
(*5)
FU A129465E08
A129466
A129467
A129468E06
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 13/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[INSTALLATION (2006/10-2009/06)]
(h) Install the clamp and connect the throttle with motor
body assembly connector.
(i)
(i) Connect the vapor feed hose.
(h) (j) Connect the 2 water by-pass hoses to the throttle
(j) with motor body assembly.
4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See
page )
5. ADD ENGINE COOLANT (See page )
(j) (h) A129464E24
6. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
[Corrected] 7. INSPECT FOR ENGINE COOLANT LEAK (See page )
8. INSPECT FOR FUEL LEAK
HINT:
See page {{-{{.
9. INSTALL COWL TOP OUTER FRONT PANEL SUB-
ASSEMBLY (See page )
10. INSTALL WINDSHIELD WIPER MOTOR AND LINK
FU ASSEMBLY (See page )
11. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for LHD) (See page )
12. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for RHD) (See page )
13. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
(See page )
14. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
(See page )
15. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY LH (See page )
16. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY RH (See page )
17. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page )
INSTALLATION
(2009/06- )
1. INSTALL FUEL INJECTOR ASSEMBLY
(a) Apply a light coat of spindle oil or gasoline to new O-
rings, and install them to each injector.
New O-Ring
A129475E01
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 14/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[INSTALLATION (2009/06-)]
(f)
A129465E06
(h) Install the clamp and connect the throttle with motor
body assembly connector.
(i)
(i) Connect the vapor feed hose.
(h) (j) Connect the 2 water by-pass hoses to the throttle
(j) with motor body assembly.
4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See
page )
5. ADD ENGINE COOLANT (See page )
(j) (h) A129464E24
6. CONNECT CABLE TO NEGATIVE BATTERY FU
TERMINAL
[Corrected] 7. INSPECT FOR ENGINE COOLANT LEAK (See page )
8. INSPECT FOR FUEL LEAK
HINT:
See page {{-{{.
9. INSTALL COWL TOP OUTER FRONT PANEL SUB-
ASSEMBLY (See page )
10. INSTALL WINDSHIELD WIPER MOTOR AND LINK
ASSEMBLY (See page )
11. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for LHD) (See page )
12. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for RHD) (See page )
13. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
(See page )
14. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
(See page )
15. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY LH (See page )
16. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY RH (See page )
17. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page )
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 15/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
[COMPONENTS]
* 21 (214, 15)
5.4 (55, 48 in.*lbf)
* 21 (214, 15)
NO. 1 SURGE TANK STAY
FUEL VAPOR
FEED HOSE
16 (163, 12)
x4 NO. 2 WATER BY-PASS HOSE
NO. 3 WATER BY-PASS HOSE
* 18 (184, 13)
INTAKE AIR SURGE TANK ASSEMBLY
[Corrected]
VACUUM HOSE
IG
Non-reusable part
____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 16/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.