Surface Protective Systems

Technical information
TI 424K
Keranol VE 110 Issue 03|04|2017

Synthetic resin based jointing mortar for tile linings exposed to severe stress

Base
Vinyl ester resin

Material Group
Mortars, Jointing Materials

Description
3-component jointing material based on vinyl ester resin for tiling and masonry, especially where severe chemical stress,
e.g. acids, alkalies or organic solvents, or high thermal stress apply.

Use
Jointing mortar for ceramic linings in plants operated by the chemical industry, in neutralisation plants, in heavy traffic
and reloading areas as well as in process and waste water treatment facilities.

Properties
good mechanical properties
excellent chemical resistance
thermal resistance up to 100 C

Physical Data
Property (unit), Test method Value
Density (g/cm), DIN EN ISO 1183-1, ASTM D 792 1.8
Compressive strength (MPa), DIN EN ISO 604, ASTM C 579 80
Modulus of elasticity (MPa), DIN EN ISO 178, ASTM C 580 7,500
Electrical resistance (Ohm) acc. to DIN EN 14879-3 for a relative humidity of > 70 %, ASTM > 109
F 150/98
Adherence to ceramic bricks (MPa), DIN EN ISO 4624 >3
Shore D hardness, DIN 53505, ASTM D 2240 80
The thermal coefficient of linear expansion (1/K), ISO 11359-2, ASTM C 531 40 x 10-6

Chemical Resistance
Excellent resistance to chemicals, especially to solvents and other organic compounds.
Information on the chemical resistance properties will be provided on request.

Substrate
The substrate is defined as the ceramic bedding material and acid-proof material.
The joints have to be clean and free of separating agents.
The tile surface is to be protected with Steuler Separating-Varnish Pre-Coat and Steuler Separating-Varnish A prior to
mortar application (see TI 194).
The substrate should have a temperature of approx. 10 30 C.

Moisture
During application, the substrate must be kept absolutely dry. Uncured material has to be protected from any kind of
moisture (condensation, fog, precipitation or other water source). Distance to dew point has to be at least 3 K, at a relat-
ive humidity of above 70 % at least 5 K.

page 1 / 3
We master aggressive media

STEULER-KCH GmbH p Surface Protective Systems p Berggarten 1 p D-56427 Siershahn

Telefon: +49 (0) 2623 600-557 p Fax: +49 (0) 2623 600-623 p E-mail: sales-oss@steuler-kch.de p www.steuler-kch.de
Keranol VE 110 TI 424K
Issue 03|04|2017

Packaging / Shelf life

The products shall be stored and transported in a cool and dry place. Shelf life is specified for a storage temperature of
20 C. Higher temperatures reduce, lower temperatures increase the shelf life.
Components Colour ap- Item number Package Content Shelf life
prox.
KCH-VE-Solution 21 5032351002 Hobbock 20 kg 6 Months at 15 C
KCH-UP-Hardener 2 5032202073 Pouch 60 g 12 months
KCH-Powder 51 5011155001 Bag 25 kg 24 months
Steuler Separating-Varnish Pre-coat 5045014026 Plastic can 2 kg 24 months
compound
Steuler Separating-Varnish A 5045013006 Tin bucket 10 kg 24 months

Mixing Ratio / Consumption

Steuler Separating-Varnish Pre-coat compound
Parts by weight (kg) Parts by volume (l)
Consumption 0.100 kg / m2

Steuler Separating-Varnish A
Parts by weight (kg) Parts by volume (l)
Consumption 0.300 kg / m2 per application
Work steps 2-3

Keranol VE 110
Part by weight Part by volume
KCH-VE-Solution 21 1.00 2.00
KCH-UP-Hardener 2 0.03 1 bag (60 g)
KCH-Powder 51 3.00 4.50
Consumption 1.800 kg / liter mortar mass
Add 10 % buffer to the calculated project demand.

Consumption of mortar
Split tiles 240 x 115 x 15 mm approx. 1.4 l 2.5 kg/m
Split tiles 240 x 115 x 20 mm approx. 1.9 l 3.5 kg/m
Split tiles 240 x 115 x 30 mm approx. 2.5 l 4.5 kg/m
Split tiles 240 x 115 x 40 mm approx. 2.8 l 5.0 kg/m

Waiting Times
Waiting times prior to application of subsequent coat depend on the temperature and are as follows:

Steuler Separating-Varnish Pre-coat compound

20 C approx. 2 h

Steuler Separating-Varnish A
20 C approx. 1 - 2 h
Higher temperatures reduce, lower temperatures increase the waiting time.

page 2 / 3
We master aggressive media

STEULER-KCH GmbH p Surface Protective Systems p Berggarten 1 p D-56427 Siershahn

Telefon: +49 (0) 2623 600-557 p Fax: +49 (0) 2623 600-623 p E-mail: sales-oss@steuler-kch.de p www.steuler-kch.de
Keranol VE 110 TI 424K
Issue 03|04|2017

Working Times
The working times depend on the temperature and are as follows:
15 C approx. 40 minutes
20 C approx. 30 minutes
30 C approx. 12 minutes

Curing times
To support foot traffic at 20 C approx. 10 h.
To achieve full chemical resistance: 3 days at 20 C.

Safety measures
Mix and apply material only in well ventilated areas. Provide ventilation suited to the conditions when working in pits or
tanks. Do not smoke!
Do not expose materials to heat or open flame. This applies in particular to welding works (weld beads). Avoid direct con-
tact of the material with the skin. Wash hands with soap and water; do not clean the skin with solvents. Use barrier soap
and protective creams on exposed skin areas. In all other respects comply with the relevant regulations for prevention of
accidents.
Refer to the Safety Data Sheets!

GISCODE
Product GISCODE
KERANOL VE 110 SB-STY 20

Cleaning of Equipment
Working tools which are contaminated with not fully cured material can be cleaned with KCH-Cleaner 1.

All information contained in this Technical Information sheet is based on the present state of our knowledge and practical
experience. All data are approximate values for guidance only. A legally binding warranty of certain characteristics or the
suitability for a certain purpose of use cannot be derived from this.
The information given in this Technical Information sheet is our intellectual property. The Technical Information sheet
may neither be copied nor used by unauthorized parties, nor professionally distributed or otherwise made accessible to
third parties without our prior consent.
This issue replaces all previous versions.
page 3 / 3
We master aggressive media

STEULER-KCH GmbH p Surface Protective Systems p Berggarten 1 p D-56427 Siershahn

Telefon: +49 (0) 2623 600-557 p Fax: +49 (0) 2623 600-623 p E-mail: sales-oss@steuler-kch.de p www.steuler-kch.de