Installation instructions for SIPAC-S cable connector IDC - 1/2SU, 1SU

Contents Page

1 SIPAC-S cable connector dimensions 2

SU, 1 SU height 55 and 1 SU height 77 2

2 Standard cable (balanced), special coax cable up to 2 Mbit/s for SU 3

2.1 Balanced cable 3

2.1.1 Cable preparation 3
2.1.2 Securing cable 3
2.2 Special coax cable (7 single cables), installation in China 4

3 Standard-/special coax cable up to 34 Mbit/s for SU 5

3.1 Standard coax cable (max. 4 single cables) 5

3.1.1 Cable preparation 5
3.1.2 Securing cable 5
3.2 Standard coax cable for SU (7 single cables) 6
3.2.1 Cable preparation 6
3.2.2 Securing cable 6
3.3 Special coax cable (max. 4 single cables) 7
3.3.1 Cable preparation 7
3.3.2 Securing cable 7
3.4 Special coax cable (7 single cables) 8
3.4.1 Cable preparation 8
3.4.2 Securing cable 8

4 Standard/special coax cable up to 155 Mbit/s for SU and 1 SU 9

4.1 Standard coax cable for SU 9

4.1.1 Cable preparation 9
4.1.2 Securing cable 9
4.2. Special coax cable for SU, installation in China 10
4.2.1 Cable preparation 10
4.2.2 Securing cable 10
4.3 Standard coax cable for 1 SU, height 77, (max. 4 single cables) 11
4.3.1 Cable preparation 11
4.3.2 Securing cable 11
4.3.3 Assembly sequence contact block 12
4.3.4 Assembly sequence with max. 4 single cables and PCB 13

5 Fitting contacts to balanced cable and coax cable, assembly, tools 14

5.1 Contact fitting tool for SU and 1 SU cable connector 14

5.2 Cutting tool for coax cable 14
5.3 Formerly used contact fitting tools 15
5.4 Setting conductor/wire diameter 16
5.5 Preparation coax cable 16
5.6 IDC fitting contact pins 17
5.7 Assembly of contact lamellae container, screening housing 18
5.8 Disassembly of screening housing, removal tool for cable connector 19
5.9 Assembly of dummy/linking plug 20

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 1+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 1 SIPAC-S Cable Connector Dimensions
Screening approx. 60 dB

1/2 SU Height 55 1 SU

4 1 9 1
Coding gray Coding gray
e e
Contacts IDC IDC
a 20 Contacts a 45 Contacts

65,4
61,8
55 55

1) 1)

0 0
18,5 11,5 24 18,5

8 2
Coding gray Height 77 1 SU
e
Contacts
a 35 Press-in

82,8
77

1)

1) space for lettering

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 2+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 2 Standard cable (balanced); Standard-/ Special coax cable up to 2 Mbit/s for 1/2 SU

2.1 Standard cable (balanced)

Shielding braid
V42255-Z1001-A2
(S-09YS(St)CY 14x2x0.4/1.0) or
V42255-Z1001-A4
(S-09YS(St)CY 4x2x0.6/1.2) or
V42255-Z1001-A5
(S-09YS(St)CY 8x2x0.6/1.2) or

Plug kit no. C50228-Z100-B102 Cable Shielding braid

for SU

2.1.1 Preparing Cable 3 +1

Collar
Strip back cable sheath.

Shorten shielding braid.

Remove filler and foil.

Cable clamp
If shielding wire is not applied to
contact, cut off.

2.1.2 Securing cable

Feed prepared cable through nut,
sleeve and cable clamp.

Fold back shielding braid over sleeve.

Push cable clamp up to 0.5 +0.5 over Pay attention to position

Shielding braid and sleeve. of cable clamp

Using hand pliersV23599-M1015-C1,

apply pressure to pressure zone Hand plirs
of cable clamp. Pressure exerted V23599-M1015-C1
manually approx. 30 Nm.

For fitting contact blades see 5.6

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 3+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 2.2 Special coax cable for 2 Mbit/s, SU, 7 single cables for installation in China

Cable data as per sample shown: (Local ident. no. SYV-75-2-1, grey/beige)
75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1 braided screen;
Outer cover diameter 3.2 +/- 0.2 mm; Color black

Plug kit no. C50228-Z100-B402 for SU

2.2.1 Preparing cable

Slide nut, collar and cable clamp on to each

of the 7 cables in this order (approx. 200 mm). Nut Collar Cable clamp

Strip back 66 mm of sheath from each cable.

Shorten screen braid to 12 mm, untwine it
and fold it outwards by about 45 degrees. Coax cable 66
Shorten dielectric by 24 mm.

Slide 40 mm of Fa. Raychem heat-shrink

tubing, Screening braid
ordering no. KYNAR 1/16-X, 5 mm over the 12
dielectric and heat-shrink it over its entire
length.
Dielectric
Fit all contacts as described in point 5.6, 24
also fitting can be done with former tool
point 5.3, sheet 15.
Conductor
Push collar 57 mm forwards under the
screening braid - note position!
5

Push all 7 untwined screening braids back

over the collar. Heat-shrink tube

Cable clamp Contact lamellae a

2.2.2 Securing cable

Push cable clamp over the screening braid 1

and align it so that it is at 90 degrees to the
key face of the collar. Note position relative 4 a
to contact a when doing this! e

Before crimping check dimension 57 mm. 57

Using hand pliers V23599-M1015-C1 press Key face
together the crimp zone of the cable clamp. 30 Nm
Pressure exerted by hand approx. 30 Nm.
Cable clamp
Cut of shielding braid at the edge of the collar.

Install connector holder and screening housing

as described in point. 5.7

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 4+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 3 Standard-/special coax cable up to 34 Mbit/s for SU

3.1 Standard coax cable up to 34 Mbit/s (max. 4 cables)

Cable ordering No. V42251-Z61-C5 Coax cable min. 80

02Y(St)CY 0.45/2,0
Plug kit no. C50228-Z100-B106 fr SU

3.1.1 Preparing cable

Strip back cable sheath

Fold back shielding braid over cable sheath.

(O 4,2)
20
Press down shielding braid (max. 4,2 mm) Max 4 cables
and cut to length, if necessary remove 0...2
foil and filler.

Insert cable (max. 4) through nut and

4-section star.
In the case of 2 cables arrange them to be
diagonally opposite.
Nut 4-section star

3.1.2 Securing cable

Shown for 1 coaxial cable

Cable clamp

Assemble cable clamp, cable and

4-section star. Note SW

Ensure that cable clamp is 1.5 mm

from key surface Pay attention to position
of cable clamp
Use hand pliers V23599-M1015-C1 to
apply pressure to crimping zone of
Hand plirs
cable clamp. Manual pressure
V23599-M1015-C1
needed approx. 30 Nm.

( ) Reference dimension

For fitting contacts see 5.6

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 5+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 3.2 Standard coax cable up to 34 Mbit/s for SU (7 individual cables)
min. 70
Cable ordering No. V42251-Z61-C5
02Y(St)CY 0,45/2,0
Plug kit no. C50228-Z100-B102 for SU

3.2.1 Preparing cable

Screening braid
Strip back cable sheath .

Feed 7 cables through nut and sleeve, untwine

screening braid and fold back over sleeve.
Nut Collar

If requested in manufacturing document, 80

strip back stranded wire V45571-B110-H 10 Wire
(AWG 24).
Lay parallel to screening braid between sleeve
and cable clamp.

Screening braid Cable clamp

3.2.2 Securing cable

Fit cable clamp over sleeve.

Use hand pliers V23599-M1015-C1
to apply pressure to crimping zone of Pay attention to position
cable clamp. Pressure exerted by hand of cable clamp
approx. 30 Nm.

Note position of cable clamp to key

face. Hand pliers
V23599-M1015-C1
Cut of shielding braid at edge of sleeve.

30 Nm

For fitting contacts see 5.6

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 6+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 3.3 Special coax cable up to 34 Mbit/s for SU, max. 4 cables, for installation in China

Cable data as per sample shown:

75 Ohm; internal conductor diameter 0,34 mm; insulator diameter 1,9 mm; 1 braided screen;
Outer cover diameter 3.2 +/- 0.2 mm; colour: black

Plug kit No.C50228-Z100-B406 for SU Coax cable >- 80

3.3.1 Preparing cable

Strip back cable sheath.

Fold back shielding braid over cable sheath.

(O 4,2)
20
Press down shielding braid and cut to length. Max 4 cables

Insert cable (max. 4) through nut and 4-section

star.
For 2 cables, arrange cables to be diagonally
opposite.

3.3.2 Securing cable Nut 4-section star

Fix cables (max. 4) and 4-section Cable clamp

star.
40
5
Use hand pliers V23599-M1015-C1
to apply pressure to crimping zone of
cable clamp. Pressure exerted by hand
approx.30 Nm. Heat-shrink
36 -1 tubing
1 Coax cable shown
Remove insulation up to 36 -1 mm.
Note SW
Slide Raychem heat-shrink tubing,
ordering no. KYNAR-1/16-X. 5 mm over
the insulator and heat shrink over its
entire length. Pay attention to position
of cable clamp

Hand pliers
V23599-M1015-C1

For fitting contacts see 5.6

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 7+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 3.4 Special coax cable up to 34 Mbit/s for SU, 7 single cables, for installation in China

Cable data as per sample shown:

75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1braided screen;
Outer cover diameter 3.2 +/- 0.2 mm; Colour: black

Plug kit no. C50228-Z100-B402 for SU

3.4.1 Preparing cable

Slide nut, collar and cable clamp on to each

of the 7 cables in this order (approx. 200 mm). Nut Collar Cable clamp

Strip back 66 mm of sheath from each cable.

Shorten screen braid to 12 mm, untwine it Coax cable
and fold it outwards by about 45 degrees. 66
Shorten dielectric by 24 mm.

Slide 40 mm of Raychem heat-shrink tubing, Screening braid

ordering no. KYNAR 1/16-X, 5 mm over the 12
dielectric and heat-shrink it over its entire
length.
Dielectric
Fit all contacts as described in point 5.6, 24
also fitting can be done with former tool
point 5.3, sheet 15.
Conductor
Push collar 57 mm forwards under the
screening braid - note position ! 5

Push all 7 untwined screening braids back

over the collar. Heat-shrink tube

Cable clamp Contact lamellae a

3.4.2 Securing cable

Push cable clamp over the screening braid 1

and align it so that it is at 90 degrees to the
key face of the collar. Note position relative 4 a
to contact a when doing this! e
57
Before crimping check dimension 57 mm.
Key face
Using hand pliers V23599-M1015-C1 press
30 Nm
together the crimp zone of the cable clamp.
Pressure exerted by hand approx. 30 Nm. Cable clamp

Cut of shielding braid at the edge of the collar.

Install connector holder and screening housing

as described in point. 5.7

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 8+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 4 Standard-/special coax cable up to 155 Mbit/s for 1/2 SU and 1 SU

4.1 Standard coax cable up to 155 Mbit/s min. 80

for SU Coax cable

Cable ordering no. V42251-Z61-C5

02Y(St)CY 0,45/2,0
Plug kit no. C50228-Z100-B106 for SU
Screening braid

4.1.1 Preparing cable

(O 4,2)
Strip back cable sheath 20

0...2
max. 4 cables
Fold shielding braid back over cable cover 4-section star
and then fold it forwards again.
Press down shielding braid.

Nut
Insert cable (max, 4) through nut and
4-section star.
Where there are 2 cables, arrange them so +0,5
0,5
as to be diagonally opposite each other.

4.1.2 Securing cable

Cable clamp 28 -1
Using hand pliers V23599-M1015-C1,
fix cable clamp, cable and 4-section star.
Press together crimping zone of cable clamp.
Pressure exerted by hand approx. 30 Nm. 11,5 Note SW

Pay attention to position

Solder wire H50402-A509-A36, approx. 60 mm of cable clamp
YV1x0.5/0.9 (ye/bl) to tinned shielding braid.
If necessary remove foil and filler. Hand pliers
Keep to soldering temperature and time
to a minimum.

30 Nm

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 9+
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 4.2 Special coax cable for 155 Mbit/s, 1/2 SU, for installation in China
Cable data as shown in sample: (Local ident. no. SYV-75-2-2, black)
75 Ohm; Inner conductor dia. 0.34 mm; insulation dia. 1.9 mm; 2 Screening braid; outer cover
4.2 +/- 0.2 mm
Plug kit no. C50228-Z100-B406 fr 1/2 SU
Nut >- 80 4-section star
4.2.1 Preparing cable

- Strip back cable sheath

- Insert cable (max. 4) through

nut and 4-section Coax cable 2 screening braids
star

- Push back external

screening braid
Wire end collar
- Push wire end collar DIN 46228-A4-9

"
between the two screens up to
cable collar.
- Cut off external screening braid
flush with rivet

+0.5
0.5
4.2.2 Securing cable

- Use hand pliers V23599-M1015-C1

to fix cable clamp, cableand 4section
star. Press together crimp zone of the Cable clamp
11,5
cable clamp. Manual pressure exerted Note SW
approx. 30 Nm.
Pay attention to position
- Solder wire H50402-A509-A36, YV 1x0,5/0,9 of cable clamp
(yellow/black) approx. 60 mm to sreening braid.
Hand pliers
- If nessessery remove foil and filter V23599-M1015-C1
Keep to minimum soldering temperature
and time.
30 Nm
- Remove dielectric to 32 -1 mm.
Wire
- Slide 5 mm of Raychem heat-shrink Solder point Heat-shrink tube
tubing, ordering no. Nr. KYNAR-1/16-X,
over the dielectric and heat shrink it over
its entire length.
5
For fitting contacts see 5.3, 5.4 and 5.6 25 -1
32 -1

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 10 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 4.3 Standard coax cable up to 155 Mbit/s for 1 SU, Height 77, (max. 4 cables in 4-section star)

Cable ordering no. V42251-Z61-C5 >

- 80
02Y(St)CY 0,45/2,0

Plug kit no. C50228-Z101-B309 for 1 SU

Screening braid
4.3.1 Preparing cable

Strip back cable sheath

20
Fold shielding braid back over cable cover Max. 4 cables
and then fold it forwards again. 0...2
Press down shielding braid.
If necessary remove foil and filler.

Insert cable (max, 4) through nut and

4-section star.
Where there are 2 cables, arrange them so Nut 4-section star
as to be diagonally opposite each other.
Cable clamp

4.3.2 Securing cable

3
Using hand pliers V23599-M1015-C1,
fix cable clamp, cable and 4-section star. 1,5
Press together crimping zone of cable
clamp.
Pressure exerted by hand approx. 30 Nm.

Immersion-tin cable and shielding Pay posituion to position

braid, cut to length and of cable clamp
remove dielectric.
If necessary remove foil and filler.

Handzange
V23599-M1015-C1
*) Fit as per manufacturing document

( ) Reference dimension

Pressing contact block see 4.3.3,

soldering see 4.3.4 and manufacturing
document.

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 11 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 4.3.3 Assembly Sequence: Pressing contact block onto PCB

Caution! only to be performed in the factory!

Press contact block Onto PCB using the specified tool.

If necessary equip PCB as per manufacturing document.

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 12 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 4.3.4 Assembly of max. 4 single coax cables in 4-section star up to 155 Mbit/s

Snap connectorized PCB into contact block holder.

Insert assembled contact block holder into inner screening housing shell.

Insert cable pre mounted in 4-section star into inner screening housing shell and tighten
manually with nut.

Solder cable as per manufacturing document, screen and inner conductor onto PCB.

Coax cable

Outer screening
housing shell
Scrining braid
solder
Insert cable
solder
PCB
Nut
Contakt block
Cable clamp
Contact block holder
4-sction star

Solder lug

Inner sides butting

Inner screening
housing shell

Loosen nut, push outer screening housing shell over preassembled inner shell; the two parts lock
together audibly.

Tighten nut SW 17, with approx 5 Nm.

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 13 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 5 Fitting contacts to standard/special cable, mounting, tools

5.1 Fitting tool for 1/2 SU und 1 SU cable connector

IDC-handpliers (without tool mounting) for 1/2 SU and 1 SU, for 75 Ohm coax cable
(see point 5.2) and 120 Ohm balanced cable: ordering no. V23599-M1019-S101.

Sliding wedge

1/2
Mark 1...8 Marking

SU
1S
U

Table mounting

Table Clamp

Ordering no. for table mounting incl. clamp: V23599-M1019-S103

5.2 Cutting Tool for coax cable

On manufactoring a 75 Ohm standard coax cable V42251-Z61-C5, 02Y(ST)CY 0,45/2,0-75,
cutting tool with the Ordering no. V23599-M1019-S104 is necessary.
Tool is drawn opend, without tool mounting.

Cutting flap

Handgrip

Cable holder
for 1/2 SU or 1 SU Cutting edges

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 14 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 5.3 Former fitting tools for SU und 1 SU

Ordering no.
V23599-M1019-S1 for 1 SU - bal. cable V23599-M1019-S 31 for 1 SU - coax cable
V23599-M1019-S2 for 1/2 SU - bal. cable V23599-M1019-S 32 for 1/2 SU - coax cable

Hand press

Travel safety device

1
Angle-shaped cable Mark 1...8
seperator
Sliding wedge Marking
Cutter

Separating
comb Contact fitting tool
Cable holder
Sliding surface
Ordering no. V23599-M1018-S10
Holding pockets Height 12 mm
Width 160 mm
Depth 230 mm

Lever with securing screws

Ordering no. V23599-M1019-S5

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 15 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 5.4 Set conductor/wire diameter

Dependent on the wire core used, the imprinting depth is to be by shifting

the sliding wedge between marks 1...8.
The sliding wedge can be losed by the both hexagonal-headed screws.
The mark settings are given in the table.

Table
Contact element ID Diameter Mark Cable Remarks
Conductor/wire 1...8 ordering number
Standard cable
M 0.6/1.1 1 V42255-Z1001-A5 8x2x0.6/1.2
V42255-Z1001-A4 4x2x0.6/1.2
M offset (bare)/0.45 4 V42251-Z61-C5 Coax 0.45/2.0
S 0.4/1.0 3 V42255-Z1001-A2 14x2x0.4/1.0
S 0.4/1.0 3 V42255-Z1001-A7 8x2x0.4/1.0
Special cable
S 0.34/1.9 7...8 For installation in Single coax,
China 1 screening wire
S 0.34/1.9 7...8 For installation in Single coax,
China 2 screening wires
S 0.28/1.6 7...8 For installation in 8 x coax 0.28/1.6
China

5.5 Preparation of the coax cable 75 Ohm, dielectrica cut on both sides.
Tool ordering no. V23599-M1019-S104
- Handgrip and cutting slap turn to the
right side.

- Lay the prepared cable in the cable holder

and tighten by hand with the nut.

- The single cable core is to be put in the

compart slide.

- The cutting flap and tool handgrip turn to

the left side.
Nut
- Release trigger at the Handgrip until stop.
More handgrip and cutting flap to the right
and remove the cable.
Cutting tool
For fitting contact blades see 5.6 cable holder partiell view

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 16 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 5.6 IDC-Contact lamellae fitting with tool ordering no. V23599-M1019-S101

(Equal manufacturing steps as used with forma tools: V23599-M1019-S1, -S2, -S31, -S32)

Cable holder Angle-shaped Outer angle-shaped

Handgrip, cutting slap and the angle-shaped for 1/2 SU cable separator piece with cutter
cable separator turn to the right side. or 1 SU

1
Lay the prepared cable in the cable holder
with the crimping zone of the cable clamp
pointing upwards and tighten by hand
with the nut. shown 1/2 SU

By using the 1 SU: hand grip

turn stop to diownward position Trigger

-------------------------------------------------------------------------------------------------------------------------------------------------------
Insert dimension
0,5 +1
Notes for special coax cable
for installation in China:

Note insertion dimension in

separating comb of the tool.

Separating comb IDC-Contact element Contact lamellae

-------------------------------------------------------------------------------------------------------------------------------------------------------

Insert contact with opening towards the

separating comb at 1.

The angle-shaped cable separator Cable clamp

turn to the left side.

Start with contact a.

Cable holder
Lay wires as per manufacturing Angle-shaped Clamp slit
documents in separating comb and cable separator
angle-shaped cable separator and
press down into clamp slit.
Fittig tool partiell view
When ready, the cutting slap und handgrip
shown 1 SU
turn to the left side.

Release trigger at the Handgrip until stop.

More handgrip and cutting flap to the right
and remove the cable.

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 17 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 5.7 Assembly of contact lamellae container

Assemble five contacts, wired as per 1/2 SU 1 SU

manufacturing documents, in the sequence
shown a...e and insert into the contact
lamellae container (black).
Contacts must face open side.

Contact lamellae
container (black)
Place cover (gray) over contact lamellae
container.
Cover (gray)

ab
cde
ba
edc
Contact lamellae Contact lamellae
Assembly of the screening housing

Nut
Snap closed contact-part holder into
Inner
inner screening housing shell. contact

Push outer screening housing shell

over preassembled inner shell until
the two parts audibly lock.

Screw tight nut SW 12 - with torque

of 3.5 Nm in the case of SU. Locking
catch
Outerside Innerside Outerside Innerside
Screw tight nut SW 17 - with torque
Screeninghousing shell
of 5 Nm.

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 18 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 5.8 Disassembly tools

Cable connector opener for disassembling the screening housing for SU and 1 SU -
ordering no. V23599-M5025-E10
1/2 SU shown Cable connector opener

Coding gray Cable connector - Outside

Unscrew the
nut from the cable connector. Use the tool for opening the screening housing to
hook on the lamellae side in between the both screening housing parts. During untighten the
locking catch you can remove the housing parts.

Unplugging tool for the SU und 1 SU cable connector

For to loosen the plugged connector push the unplugging tool in between the cable connector
and the adapter-bridge and untighten the locking catch. Now the cable connector is removable.

Unplugging tool for SU

Cable connector
Ordering no.
V23599-M5029-U3

Handgrip for the above tool

with the length 250 mm. Handgrip
Ordering no.
V23599-M8001-U2

Unpluggingtool

Unplugging tool for 1 SU

Cable connector
Ordering no.
V23599-M5029-U1
25

Handgrip for the above

tool with the length Handgrip
of 250 mm.
Ordering no.
V23599-M8001-U2
Unpluggingtool

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 19 +
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name
 5.9 Assembly of dummy/linking plug SU, 1 SU height 55

Kit no. C50228-Z101-B208 for SU

If required prepare contacts as per factory

document, e.g, with wire links. 1 SU shown

Plastik contact-part
holder
Assemble prepared contacts in sequence
shown a.. e and insert into contact-part Cover
holder- Contacts face open side.

Contacts
a
Place cover on contact-part holder. e

Snap closed contact-part holder

into inner screening housing shell.
1SU shown
Push outer screening housing shell
over preassembled inner shell until Locking catch for
the two parts audibly lock. contact-part holder

Inner screening
housing shell

Outer screening
housing shell

Plastic cover
Plastic cover

Copyright Siemens AG 1995 All rights reserved Installation Instructions for SIPAC-S cable connector
Datum 15.05.95
Name Berkmller Installation Instructions
04 28.04.04 And Gepr.
03 J351K77174 17.12.97 Sei Norm
02 J071K77774 12.03.97 Sei ICN CP
01 H145K16274 24.05.96 Zo Sheet
52 13.03.96 Zo Siemens AG S42021-A124-Z34-*-7631 20 -
51 15.05.95 Lie 20Sh.
Iss. Change Notice Date Name