7 P
6200 North Central Expressway %:R SPE 2804
Dallas, Texas 75206 -
By
.. .,,-,.
~ ~Opyrlghl lYLU
This paper was prepared for the Second Symposium on Numerical Simulation of Reservoir
Performance of the Society of Petroleum Engineers of AIME,to be held in Dallas, Tex., Feb. 5-6,
1970. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations
may not be copied. The abstract should contain conspicuous acknowledgment of where and by whom
the paper is presented. Publication elsewhere after publication in the JOURNAL OF PETROLEUM
TECHNOLOGY or the SOCIETY OF PETROLEUM ENGINEERS JOURNAL is usually granted upon request to the
Editor of the appropriate journal provided agreement to give proper credit is made.
Discussion of this paper is invited. Three copies of any discussion should be sent to the
Society of Petroleum Engineers office. Such discussion may be presented at the above meeting and,
with the paper, may be considered for publication in one of the two SPE magazines.
ABSTRACT INTRODUCTION
second group, references 8 through 15, Equation (1) relates the in-situ value
include the effect of slippage or of the pressure gradient to its two
hold-up on the pressure distribution major com~onents, namely, the hold-up
along with thermodynamic considerations gradient P Z and friction gradient T .
of energy balance. The effect 9c of acceleration gradien { ,
usually a minor one, has been put in
In considering mathematical modelin~ the form of a correction factor in the
of two-phase flow systems, one notes that denominator. The form of Eq. 1 suggests
numerical simulation would be particular- that the mathematical modeling would
ly useful. The reason for this is due involve a correction for each flow
to the large number of correlations regime at each location for both the
offered for various flow regimes and the mixture density and friction gradients.
iiversity of various flow regimes which
nay be present. The simultaneous occur- The Pressure Drop Algorithm
rence of various flow regimes along
~ifferent levels of a given flow system The common and fundamental aspect
nakes the numerical simulation not only of practically all two-phase flow design
iesirabl~
.. ~u~ almost imperative
-.. -...
with or =-- nerfnrmanc~
----------- ~p.~~ys~s mrohlem.s
r--------- ilI-
respect to practical limitations on volves step by step calculation of the
tedious longhand trial and error calcu- pressure drop. The usual sequence of
lations. Moreover, numerical modeling calculations starts at the wellhead and
is particularly well suited to such proceeds incrementally down hole, cal-
;>roblems as initial design and economic culating in-situ properties, checking
optimization. the flow regime,and determining the
hold-up,friction and total pressure
Recognizing the value of proved gradients every step of the way. The
~orrelations for each flow regime which details, sequence and logic of the
nay occur, the authors developed a algorithm are given in Fig. 1 which
~eneral algorithm incorporating the in- depicts the bottom hole pressure calcu-
s.i
tu detection of prevailing flow lation as the SUBROUTINE BHP. It
regimes and the prediction of correspond- may be noted that the pressure drops
ing pressure drops by finite difference are not calculated explicitly but
techniques. The specific description of rather preset, permitting the calcula-
the developed algorithm, its evaluation tion of the incremental pipe length
based on field data, and its application over which that pressure drop is occur-
to steady and unsteady state problems ring. This approach permits the flexi-
are included in this paper. Of particu- bility of pre-determining the extent of
lar interest is the concept Qf Lifting the Dressure
~.__._ drop so that the mixture
Potential introduced earlier (8) , which density does indeed represent the con-
uses the capability of the pressure drop ditions prevailing over the considered
model in relating the performance of the increment to any desired degree of
two-phase flow system to the character- accuracy. The iterative cycle indicated
istic gas rate entering the system. The on Fig. 1 permits the repeated calcula-
need for reliable and general flow tions of AD. increments until the
regime detection and analysis of stabil running sum: ? AD, equals or exceeds
ity modes of two-phase flow systems i~l 1
subject to unsteady state operation are the total verticai depth. A direct
also discussed. accounting of pressures therefore yields
the bottom hole pressure desired. The
VERTICAL TWO-PHASE FLOW MODEL subroutine REGCHK determines the
.na,-i.i
.yGb...w
+=;- b.
-fi~val .+inmc
A-==A.U.4....=
~- ~~ lu~~~ f~~ ~
r (1)
1 UU.L.
The physical
il.+= &u=s.A.--
vanl~+~=ii ---
fnr
properties
+hs
and other
...- calmllatinns
------------- ~r~
1
Yc ADi provided by a generalized data package
Api = &
1- wtqG/4637A P2 ~A~ consisting of the following functions:
1i
1. Surface tension Figure 3 maps out areas correspond-
2. Critical temperature ing to various flow regimes encountered
3. Critical pressure in vertical two-phase flow. The solid
4. Viscosity of the gas lines correspond to flow regime correla-
5. Viscosity of water tions recommended by Orkiszewski (15)
6. Viscosity of oil and based in part on Duns and Ros (14)
7. Viscosity of dead-oil and in part on the work of Griffith and
Moody friction factor Wallis (9). The practical experience
;: Solution gas ratio the authors had in areas of widely rang-
10. Formation volume factor ing applications suggests that the flow
11. Bubble rise velocity regime map can be logically extended to
12. Z-factor. delineate additional areas of vertical
two-phase flow. These extensions,
The algorithm described above has however, are speculative and are pre-
the ad(litional capability to include 3- sented in the form of dotted lines. It
phase pressure drop calculations when is hoped that in the near future with
two immiscible liquid phases are flowin more data the location of these lines
simultaneously with the gas phase. The will be finalized.
prediction of bottom hole pressure by
this algorithm is found to be accurate UNSTEADY STATE EFFECTS
within 10%.
Unsteady state effects are observe<
The Lifting Potential Algorithm in two-phase flow when wells are subject
to loading, unloading, heading,
The Lifting Potential was defined or dying. When conditions are chang-
(8) as the quantity of liquid that can ing gradually but somewhat continuously
be potentially lifted for a given well with time, the use of correlations
geometry, pressure distribution and gas originally developed from steady state
throughput. In an earlier paper (8) it data for two-phase flow was suggested
was pointed out that the lifting poten- in an earlier paper. (8) The computa-
tial relates the characteristics of two tional and field experience on these
phase flow in the well to the mechanics unsteady state problems have shown that
of flow through adjacent porous media. one can indeed take into account the
In applications on wells producing variation of lifting potential with
single phase liquids lifted to surface time through a succession of steady
by injected gas, the lifting potential states.
relates the two-phase flow above injec-
tion point to the available gas rate at APPLICATIONS
the point of injection.
Whether a well is producing gas,
Figure 2 presents the logical flow oil, or condensate it may be subject to
diagram for the mainline program two-phase vertical flow according to
developed for the calculation of the the place and condition of entry of each
lifting potentials. The mainline pro- phase into the production tubing. Some
gram calls on SUBROUTINE BHP, tests wells are subject to two-phase flow at
the calculated bottom hole pressure vs the bottom, while others may be pro-
the specified value and modifies g ducing undersaturated crude at the
L~FT
by Regula-Falsi convergence metho . bottom with gas evolving out of solutio]
some distance from the bottom. In wells
A typical calculation of a lifting producing by gas-lift, the flow is
potential value involving roughly 20 usually single-phase at the bottom but
depth increments and 5 iterations for two-phase above the point where the gas
convergence takes 2 to 3 seconds is injected. Specific designs encoun-
~~lFT CPU time on an IBM 360/67 system. tered in bottom hole completions and the
diversity of the manner in which two or
FLOW REGIMES even three-phase flows occur are quite
numerous. For the scope and intent of
It can be seen from the preceding applications entertained in this paper,
that the pressure drop and lifting however, the well considered will con-
potential calculations critically depen sist of a single zone completion with no
upon reliable detection of the flow packer separating the casing-tubing
regimes prevailing at each step. annulus from the sand-face.
STEADY AND UNSTEADY STATE TWO-PHASE
PT. FT.(3W ~TRT~! SPE-2804
REFERENCES 22 - P.D. 6.
15. Orkiszewski, J. ; Predicting Two-
1. Baxendell, P.B. : The Calculation of Phase Pressure Drop in Vertical
Pressure Gradients in High Rate Flow. Pipe, Jr. Pet. Tech. (June 1967)
ing Wells, Jr. Pet. Tech. (Oct. 829.
1961) 1023. 16. Carnahan, B .,Luther, H.A. , and
2. Fancher, G.H. ,Jr. and Brown, K.E.; Wilkes, J.O.; Applied Numerical
Prediction of Pressure Gradients Methods, John Wiley & Sons, Inc. ,
for Multiphase Flow in Tubing, Sot. New York, 1969.
Pet. Eng. Jr. (March 1963) 59. 17. Brown, K.; Gas Lift Theory and
3. Gaither. O.D., Winkler, H.W. and Practice, Prentice Hall, Englewood
Kirkpatrick, C.F. ; Single and Two- Cliffs, New Jersey, 1967.
Phase Fluid Flow in Small Vertical 18. Handbook of Gas Lift, Garrett Oil
Conduits Including Annular Config- Tools , Longview, Texas, 1959.
urations, Jr. Pet. Tech. (March 19. Cullender, M.H. ; The Isochronal
1963) 308. Performance Method of Determining
4. Govier, G.W. and Short, W.L. ; The the Flow Characteristics of Gas
Upward Vertical Flow of Air-Water Wells, Trans. AIME, (1955) 204,137
Mixtures, The Canadian Jr. Chem. 20. Smith, R.V.; Determining Friction
Eng. (Oct. 1958) 36, 195. Factors for Measuring Productivity
5. Hagedorn, A.R. and Brown, K.E.; The of Gas Wells, Trans. AIME (1950)
Effect of Liquid Viscosity in Verti- 189:73.
cal Two-Phase Flow,:: Jr. Pet. Tech.
(Feb. 1964) 203. APPENDIX
6. Poettmann, F.H. and Carpenter, P.G. ;
The Multiphase Flow of Gas, Oil and Exam~le Problem
Water Through Vertical Flow Strings
with Application to the Gas-Lift IUI oil well is producing 40 deg.
Installations, Drill. & Prod. Prac. A.P.I. crude using 0.60 gravity gas in
API (1952) 257. a gas lift operation. A saddle string
7. Tek, M.R.; Multiphase Flow of Water 1-1/2 inches in diameter is used to
Oil and Natural Gas Through Vertical inject the gas into 4 inch tubing at a
Flow Strings, Jr. Pet. Tech. (Oct. depth of 3000 feet. The perforations
1961) 1029. are located at a depth of 3500 feet and
8. Tek, M.R., Gould, T.L., and Katz, there is no packer between the casing
D.L. ; Steady and Unsteady-State and tubing. The well is opened to a
Lifting Performance of Gas Wells gathering line pressure of 200 psia with
Unloading Produced or Accumulated a saddle string pressure of 600 psia at
Liquids, SPE-2552, 44th Annual Fall the top. When the well is initially
Meeting of SPE, Denver, Colorado, opened, the liquid level in the casing-
September 1969. tubing annulus is 820 feet from the
9. Griffith, P. and Wallis, G.B. ; Two- bottom and the reservoir formation
Phase Siug Fiow,~ J. i-ieakTransfer, p~e~SUL~
..- i= ~~~~ ~~i~.
c) The annulus pressure is such that The computed results are shown in
the initial bottom hole pressure is Fig. A-1 for At = 2 min.
478.8 psia corresponding to an
injection pressure of 300 psia for a) The effect of two different casing
an oil well PI = 10 bbls/day x psi. diameters is shown. The steady
state results are, however, the same,
Solution After a period of 50 min. the liquid
level has stabilized at h = 360 ft.
The solution to this problem is These results correspond to the
based on the lifting potential curve typical unloading case.
given in Fig. 5 for d = 4 inches. Havin<
the lifting potential and bottom hole b) If liquid production by the formatiol
liquid production available, the liquid is halted, PI = 0.0, then the
level can be found incrementally over results show that the annulus can be
small time steps by: completely unloaded in 30 min. for
~~ irldi ~a~irlq arid ~~ ~L~~L. +=fiwQ
.LU.
Condition Condition
of annulus of annulus
Start (initiaij End -
~Ilnal)
( Dry +C Dry
p=pc c
i Wet +C Wet
1
CALCULATE IN-SITU qG,qL,
PHYSICAL PROPERTIES AT(pi,Ti).
i
J
CALL REGCHK
~IREG
GO TO
I REG
0
-6=)
i F
m
I
!F-
CALCULATE
From
n
T N3:.17FPTH
-,---
ADi
4
Eq. I
1
o
L-
NO
MODIFY
q~,FT
o
END
,,1
IT
2 - The lifting potential
o
Fig.
RETURN algorithm.
Mist Flow
CurrentMOp
---- Proposed
Exterrs/on
10- I
Ifi
8000 D, =3000ft
Me!o - 5toble Unstobte d~ = 11/2
PI =10 Bbls/Dayx PSI
ootxc
/ LA
>
E
5000
a
~
2 3000
c
I 00 o
Pc, Pcm PF 0
400 500 600 700 800
200 300
PRESSURE, PSIO
6000
pT=2oopslo
pS =600PsIa
06
5000 dS = I 1/2 inches
,~o
d = 41nCheS
PI=10 BbM3wxPsl
4000 (D-D1)=500ft
D1 :4000
$
a
\
g 3000
~[
:50
,[;-Y
300 350 400 450
INJ
500
psia
550 600 650 700
\
1-
c- 0
. v m
Cii 0. 0----
!,
z
o
F
=620PsI0
/0 dc GNJ
k
2
-i PI=/ooD~s, 2
8
/ g -20 oo-
400
/0
8
200 ,Pr=oo = -30 00
DoyxpsI
00
L._.&+ -4000~~ 60
10 20 310 o
TIME, MIIN TIME, MIN