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Renewable Energy 42 (2012) 195e206

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Renewable Energy
journal homepage: www.elsevier.com/locate/renene

Performance of horizontal axis tidal current turbine by blade conguration


Chul hee Joa, *, Jin young Yimb, Kang hee Leeb, Yu ho Rhob
a
School of Engineering, Inha University, 253, Yonghyun-Dong, Nam-Gu, Incheon 402-751, Republic of Korea
b
Graduate School, Department of Naval Architecture & Ocean Engineering, Inha University, 253, Yonghyun-Dong, Nam-Gu, Incheon 402-751, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: The west and south coastal region of Korea has very strong tidal current speeds and therefore accom-
Received 10 March 2011 modates many suitable sites for the application of TCP (Tidal Current Power). The maximum current
Accepted 9 August 2011 speed recorded in the south is up to 6.5 m/s. Unlike other renewable energy sources, TCP is an extremely
Available online 29 September 2011
reliable, predictable and continuous energy source as the current pattern and speed can be predicted
throughout the year. One of the essential components in a TCP device is the rotor converting the inow
Keywords:
current into the rotational energy. The design optimization of the rotor is very important to maximize the
TCP (Tidal Current Power)
power production. The performance of the rotor can be determined by various parameters including the
Renewable energy
Turbine design
number of blades, shape, sectional size, hub, diameters etc.
CWC (Circulating Water Channel) The blade of the rotor is one of the essential components which can convert tidal current energy into
CFD (Computational Fluid Dynamics) rotational energy to generate electricity. The variable blade properties determine the performance,
efciency and stability of the turbine system. This paper presents the design procedure for a 300 kW tidal
current turbine blade. The HAT turbine model was designed based on the wind mill turbine design
principles together with known turbine theories. To verify the compatibility of the turbine design
method and to analyze the properties of design factors, the 3D CFD model was applied with the ANSYS
CFX program. The characteristics and performances of the blades can be applied in the design of 300 KW
and larger capacity TCP rotors.
2011 Elsevier Ltd. All rights reserved.

1. Introduction interference rates of axial, transverse and diagonal arrangements of


rotors for changing incoming current speeds [6].
Tidal current power is now recognized as the main clean power A turbine blade among components of a tidal current power
resource in Korea where there are strong current regions in the generator is a core device that converts the ow of tidal current into
west and south coasts. Many researchers have studied tidal current a turning force.
power systems. Garbuglia et al. (1993) and Paish et al. (1995) Technology acquisition on tidal current power turbine opti-
introduced a new concept of tidal stream power system with mized design is difcult because currently, the literature on tidal
experiments in the sea [1,2]. Shiono et al. (1999) studied the current power (TCP) turbine design is insufcient and even
Darrieus-type device [3]. Walsum (1999) introduced the current developed countries avoid disclosing design technology. However,
power system in Fundy [4]. Jo et al. (2008) published the experi- considering that a horizontal axis tidal current power turbine is
mental results on the applications of tidal current power systems in based on the design theory of a horizontal axis wind power turbine
the cooling water weir [5]. To produce sufcient power, many and uid is changed into seawater in the air, it is possible to design
device units are required in the power farm region. Due to the a tidal current turbine in the sea based on the technique introduced
limited areas of the concentrated current, the arrangement of the in wind power.
devices is very important to maximize the efciency and economic Performance evaluation methods on a tidal current power turbine
viability of the farm. The optimization of arrangement is essential are experimentally performed in the real sea by producing an actual
in the multi-arrayed formation. Jo et al. (2007) presented the product and a model test that carries out an experiment in a circu-
lating water channel (CWC) by producing a model and computational
uid dynamics (CFD) that simulates a CWC by using a computer.
The model test has the advantage that it can obtain highly
* Corresponding author. reliable data but it is expensive and requires a great deal of expe-
E-mail address: chjo@inha.ac.kr (C. hee Jo). rience and time.

0960-1481/$ e see front matter 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.renene.2011.08.017
196 C.hee Jo et al. / Renewable Energy 42 (2012) 195e206

Table 1
Specication of CWC.

Main particular Measuring section


Length (m) 6.0 2.3
Breadth (m) 1.0 1.0
Height (m) 3.0 0.9
Max.velocity (m/s) 1.2 -

Also, from an economic aspect, since a 3-piece blade can


maintain stable disk characteristics, it is not necessary to design
blades with more than 4 pieces.
Therefore, this study designed a tidal current power turbine
with a 3-piece blade.

2.2. Blade cross-sectional shape

Fig. 1. Gyroscopic imbalances. There are several differences between an airfoil used in aero-
space engineering and an airfoil of a tidal turbine blade.
On the other hand, CFD can obtain various results at low cost Since an airfoil for a tidal turbine blade is installed in water,
and is used in a variety of elds such as wind power and the uid when the water is polluted, the blade is not easy to maintain or
machinery industry etc. repair. Therefore, an airfoil with a shape which is less sensitive to
This study evaluated the performance of a designed turbine by surface roughness is needed. In addition, because various loads are
comparing performance analysis using CFD with the result of the structurally imposed on the hub part, the wing tip must have
model tested in a circulating water channel. a gradually thick airfoil shape.
Also, unlike an aircraft, a wide range of data on the angle of
attack is needed.
2. Determination of turbine design elements The characteristics of a tidal current power turbine are very
similar to those of a wind power turbine. While a tidal current
2.1. Number and performance of turbine blade power turbine uses a similar airfoil to that used in wind power,
there is a signicant difference between the viscosity and density of
The factors that determine a modern blade are stability, ef- air and seawater; a test and verication on the characteristics of an
ciency, and the economic feasibility of the system. airfoil in seawater are therefore required.
In terms of stability, a disk is the most stable among rotating However, since the test and verication of this airfoil are beyond
mechanical component parts and has a predictable shape. the scope of this paper, this study used the S814 airfoil (Fig. 2),
Compared to a 3-piece blade, for a 2-piece blade, since turbine previously adopted in other commonly used tidal current power
production cost is low, installation is straightforward and the tip turbines.
speed ratio when maximum efciency occurs is high, the gear cost
of the gear box can be lowered and the size of the generator can be
reduced. 3. Design of a turbine blade
However, since theoretical efciency is lower than that of a 3-
piece blade and the tip speed ratio is higher than that of a 3- 3.1. Determination of design velocity and turbine size
piece blade, considerable wake occurs and it therefore ranges
from being unfavorable to complex and cavitation is highly likely to Prior to the decision of the design current speed, an oceano-
occur. graphic survey on the tidal characteristics of an area where instal-
Due to the nature of a 2-piece blade, when a blade tip crosses the lation of a tidal current generator is proposed should be carried out.
tower while rotating, a strong impact is applied to the turbine due
to the tower effect and the turbine is vibrated because gyroscopic
imbalances occur as shown in Fig. 1.
In order to resolve these imbalances, a separate device is needed
and the turbine will become complicated structurally.
A 3-piece blade is a rotation element of a turbine and satises
the number of stable minimum wings required of a disk. For a 3-
piece blade, the start ow velocity is low compared to a 2-piece
blade and ranges from favorable to complex due to the lower
effect of the wake.

Fig. 2. S814 Airfoil shape. Fig. 3. Circulating Water Channel (Inha University ocean engineering lab).
C.hee Jo et al. / Renewable Energy 42 (2012) 195e206 197

Fig. 4. Distributions of chord length.

This is because in the case of a large capacity turbine, the


distribution of tidal current according to depth of water cannot be
ignored and a control system that can respond to the angle in which
currents ow should be considered.
Also, a tidal current generator installed in the ocean, unlike wind
power, has limitations of turbine size according to the depth of
water of the installed generator. To design the current speed of
a tidal current turbine, a velocity is chosen that can calculate the
maximum amount of power generation in the target waters by
considering the tide range in addition to data showing the direction
and speed of the tidal current such as increase in wind power.
This paper tries to compare and verify turbine performance
measured in a circulating water channel experiment and predicted
from CFD analysis.
Therefore, the design current speed selected for the turbine is
1.0 m/s and the diameter of the turbine is 0.5 m by considering the
Fig. 5. Angle denition of an airfoil. specications of the circulating water channel of Table 1.

Fig. 6. Distribution of twist angle.


198 C.hee Jo et al. / Renewable Energy 42 (2012) 195e206

Table 2
TCP turbine blade design parameters.

Design parameters Values


Prated: rated power [W] 36.23
Cp: Estimated power coefcient 0.4
h: Estimated power coefcient 0.9
Urated: Rated current velocity [m/s] 1.0
r: Sea water density [kg/m3] 1025
l: Tip speed ratio 5
D: Turbine diameter [m] 0.5
N: Blade number [EA] 3
u: Angular speed [rpm] 191

Fig. 9. Solid 3D model of TCP turbine [ISO view].


Table 3
TCP turbine blade design result.

No. r/R r [mm] Chord length [mm] Twist angle [degrees]


1 0.05 12.5 -
2 0.10 25.0 - -
3 0.15 37.5 30.000 -
4 0.20 50.0 Transition Transition
5 0.25 62.5 63.100 16.682
6 0.30 75.0 60.363 13.929
7 0.35 87.5 57.624 11.462
8 0.40 100.0 54.913 9.783
9 0.45 112.5 52.202 8.432
10 0.50 125.0 49.490 7.324
11 0.55 137.5 46.779 6.404
12 0.60 150.0 44.067 5.631
13 0.65 162.5 41.356 4.974
14 0.70 175.0 38.645 4.415
15 0.75 187.5 35.933 3.942 Fig. 10. 3D model of TCP turbine [Top view].
16 0.80 200.0 33.222 3.784
17 0.85 212.5 30.510 3.550
18 0.90 225.0 27.799 3.247
19 0.95 237.5 25.088 3.092
20 1.00 250.0 22.376 3.062

Fig. 11. Computational domain of turbine.

Fig. 7. Framework of TCP turbine blade [ISO view].

Fig. 8. Framework of TCP turbine blade [Top view]. Fig. 12. Grid system of rotor.
C.hee Jo et al. / Renewable Energy 42 (2012) 195e206 199

3.2. Decision of output and rated number of rotations   


16pr 1 R
C sin2 tan1 (4)
CL B 3 lr
To estimate the power of a testing blade, substitute the
following values in Eq. (1). C: chord length
When an estimated power coefcient (Cp) is 0.4, the power train B: number of blade pieces (3)
efciency coefcient (h) is 0.9, the seawater density (r) is 1025[kg/ l: Tip speed ratio (5)
m3], the diameter of the turbine (D) is 0.5 m, the velocity (U) is 1 m/ R: entire rotor radius of a blade (0.5 m)
s, and the expected output of the turbine is 36.23[W]. r: a blade radius of the airfoil
! Fig. 4 shows the blade chord length calculated by the Schmitz
rpD2 U 3 numerical formula.
Pexpect hCp (1)
8 If the Schmitz numerical formula is used as it is, the chord length
is innitely larger as it extends to the root part, which is where
The design tip speed ratio (TSR, l) is 5 and the rated number of structural defects will occur. Therefore, chord length should be
rotations is 191 rpm. determined as shown in Fig. 3 by approximating linearly based on
a distance of 30% from the blade tip by considering structural defect
settlement, ease of manufacture and economic feasibility.
3.3. Correction of coefcient of loss of blade tip

3.5. Distribution determination of twist angle


Tip loss occurs due to the vortex of blade wing tip. In order to
predict tip loss Eq. (2) presented by Ludwig Prandtl in 1919 was
The denition on the angle of a blade element is as shown in
applied to the tip loss prediction model.
Fig. 5. a is the angle of attack of an airfoil and F is the uid inlet angle
 p  and is dened as the uid inlet direction (UN(1  a)) and relative
2
cos1 eN=21m=m 1lm =1a
2 2
ftip (2) tangential velocity of uid by rotation of a blade Ur(1 a0 ).
p
The twist angle b is dened so that the sectional airfoil of a blade
Here, m is the ratio of radial direction from hub to tip and is can have an optimal life force coefcient depending on the radius of
dened as r/R. R is the entire rotor radius of a blade and r is the the rotor, as for the following Eq. (5).
blade radius of the airfoil. The axial direction velocity component of  
2 R
ow induced by the actuator disk is called where a is the axial ow b tan1 a (5)
3 lr
induction factor and is expressed as Eq. (3).
b: Twist angle
Udisk UN  aUN (3) a: Angle of attack
This twist angle is expressed as a non linear value depending on
Since a, the axial ow induction factor, cannot be determined
the radius of the rotor and the calculated result is as shown in Fig. 6.
through repetitive calculation from the initial design stage, the
ideal value of 1/3 induced from the Betz limit is applied. N refers to
the number of blade wings and 3 pieces were applied. 3.6. Tidal current turbine blade design result

The nal design value of Table 3 was calculated based on the design
3.4. Determination of chord length distribution parameter of Table 2. Point coordinates required to visualize a 3 D
model were obtained and the frameworks were plotted as shown in
The method for determining the chord length of an airfoil is Figs. 7 and 8 from the design information of Table 3 and modeled as
generally decided by Eq. (4), as presented by Schmitz as follows. shown in Figs. 9 and 10 by using CATIA, a 3D modeling program.

Fig. 13. Cp curve.


200 C.hee Jo et al. / Renewable Energy 42 (2012) 195e206

4. Performance analysis using CFD the same as that for the Measuring Section of the circulating water
channel for comparison with the experiment of the circulating
4.1. Calculation conditions water channel.
The external domain is a rectangular parallelepiped of width
Fig. 11 shows the internal domain where a turbine rotates, the 1 m, length 4.75 m, height 0.8 m and the internal rotation area is
external domain where the uid ows and the boundary condition. a cylinder of diameter 0.5 m and height 0.11 m.
The external domain was then modeled into a rectangular shape

Fig. 14. Rotor pressure distributions (Pressure side).


C.hee Jo et al. / Renewable Energy 42 (2012) 195e206 201

Normal speed condition was used as an inlet condition of the The general connect - frozen rotor condition was used as the
external domain and the incoming velocity is 1.0 m/s, which is the interface condition of the meeting part of the internal rotating area
design velocity. and the external area, while the mesh connect method used the GGI
The external domain outlet area used an opening condition so condition.
that it can be calculated according to the ux change due to the Also, the change of uid passing through the turbine can be
turbine. The walls and oors of the external domain used wall calculated by using the wall condition on the surface of the turbine.
conditions that were similar to the environment of the circulating And the torque values were calculated by ANSYS CFX Post-
water channel and the upper side used the free slip condition. processor.

Fig. 15. Rotor pressure distributions (Suction side).


202 C.hee Jo et al. / Renewable Energy 42 (2012) 195e206

4.2. Mesh and turbulence model The turbulence model performed analysis by considering the
unsteady ow eld around an airfoil and using an SST model. SST
For the prediction of torque that occurs in the blade, a dense model can accurately predict size and onset of ow peel caused by
prism-layer was composed around the blade and the rest of the an adverse pressure gradient by calculating the transport of
area was composed as a tetra-prism mesh. The turbine rotating area turbulence shearing stress and the accuracy of analysis is obtained
is an unstructured mesh consisting of 2,671,523 elements and regardless of the y of the mesh because it can be easily extended
565,443 nodes and the external area surrounding the turbine is also into an automatic wall treatment.
unstructured mesh consisting of 169,819 nodes and 947,896 Calculation was performed with a duel core CPU (3.0 GHz*2) and
elements. Fig. 12 shows the composed grid system. the number of repetitive calculations was converged prior to the

Fig. 16. Blade pressure distributions.


C.hee Jo et al. / Renewable Energy 42 (2012) 195e206 203

100 repetitive calculations. The condition of convergence deter- The output coefcient showed to be more than 0.4 over a rela-
mination is a margin of error of less than 104 and calculation tively wide range from tip speed ratio 3 to 7 and the maximum
performance on a single case required about 3 h. value of the output coefcient was calculated as about 0.51 in the
section of tip speed ratio 5.
4.3. CFD analysis result and review Through CFD analysis, the pressure on the front and back
sides of the turbine blade as shown in Figs. 14e19, the ambient
The performance curve of a tidal current turbine on a 1.0 m/s pressure acting on the airfoil, the turbulence kinetic energy and
design velocity is shown in Fig. 13 by calculating the torque value in the ow of streamline passing through the turbine were
6 analysis results from 2 to 7 of tip speed ratio. visualized.

Fig. 17. Blade Turbulence kinetic energy distributions.


204 C.hee Jo et al. / Renewable Energy 42 (2012) 195e206

Figs. 16e18 show the values in airfoil section according to tip As the pressure difference decreases, the lift force decreases and
speed ratio and uid ows from top to bottom of the picture and the torque is reduced.
the blade proceeds from right to left. At tip speed ratio 2 shown in Fig. 17, the uid inlet angle owing
Therefore, the upper airfoil of the picture shows the pressure into the blade is larger because the tip speed ratio is low.
side and the lower airfoil shows the suction side. Therefore, life force dramatically decreases because the angle of
The turbine designed in this paper is the lift type and uses lift attack increases and a stall occurs.
caused by the pressure difference of uid according to the asym- As tip speed ratio increases and reaches 5, it becomes closer to
metric shape of the cross section of the airfoil. the angle of attack of the maximum lift to drag ratio and maximum
For the acting face of the turbine shown in Fig. 14, as the tip lift force occurs.
speed ratio increases, the pressure in the region near the tip and the After passing tip speed ratio 5, as it moves toward the trailing
leading edge continues to increase and at tip speed ratio 7, negative edge of the blade, turbulence occurs because the uid does not ow
pressure occurs at the tip part. along the surface and falls off and drag caused by turbulence
For the suction side of the turbine as shown in Fig. 15, negative reduces the torque of the turbine.
pressure continues to increase up to tip speed ratio 5 and then Also in Fig. 18, the stall in tip speed ratio 2 can be observed and as
gradually the increase in negative pressure slows down. tip speed ratio increases, it can be found that the uid inlet angle
Comparing the pressure side with the suction side, the pressure reduces.
difference of about 4.0  104[pa] occurs. If the tip speed ratio becomes lower than 5, the blade is placed with
For the pressure around the blade as shown in Fig. 16, as tip a greater angle of attack than that of the maximum Lift-Drag ratio and
speed ratio increases, the pressure near the leading edge of the as the angle of attack increases, a stall occurs and torque is reduced.
pressure side gradually increases and negative pressure of the If the tip speed ratio becomes greater than 5, lift decreases and
suction side also gradually increases. torque is reduced because the angle of attack becomes smaller than
Passing through tip speed ratio 5, a negative pressure occurs on the that of maximum Lift-Drag ratio.
pressure side of the maximum thickness position and the pressure From Fig. 19, the rotor streamline can be veried, which expands
difference between the pressure side and suction side also decreases. when passing through the turbine.

Fig. 18. Blade streamline and velocity distributions.


C.hee Jo et al. / Renewable Energy 42 (2012) 195e206 205

Fig. 19. Rotor streamline distributions.

As tip speed ratio increases, the rotor streamline expands to the A horizontal axis tidal current power turbine was designed with
maximum at tip speed ratio 5 where maximum efciency appears. a diameter of 0.5 m using S814 airfoil by considering tip loss based
The wake caused by the turbine develops and becomes more on turbine design theory including blade element theory and this
complicated as the tip speed ratio increases. was embodied by using CATIA, a 3D modeling program.
An output curve and torque curve were drawn by using ANSYS
5. Conclusions CFX V11 SP1, a commercial code, and performing 3-d ow analysis
of a 3D model.
This study performed the shape design of a tidal current power At design ow 1.0 m/s, the maximum output coefcient was
turbine from turbine design theory and a 3-D ow analysis by CFD about 0.51 at tip speed ratio 5 and maximum torque was about
and the following conclusions were drawn. 3.65 N-m at tip speed ratio 3.2.
206 C.hee Jo et al. / Renewable Energy 42 (2012) 195e206

The inuence that ow phenomenon (pressure, speed, streamline This work is the outcome of a Manpower Development Program
distribution) around a turbine has on the tip speed ratio was inves- for Marine Energy by the Ministry of Land, Transport and Maritime
tigated by analyzing the ow around the blade with a Post-processor. Affairs (MLTM)
As tip speed ratio increases, negative pressure acting on the suction
side increases and at a more than optimal tip speed ratio, the output References
decreases because negative pressure occurs on the pressure side.
Also, at less than optimal tip speed ratio, output decreases due [1] Garbuglia E. Exploitation of marine current energy; 1993.
to turbulence on the suction side and over the optimal tip speed [2] Paish. Tidal stream energy zero-head hydropower. International conference on
hydropower into the next century; 1995.
ratio, the output is reduced by the turbulence of the trailing edge [3] Shiono M. Experiments on the characteristics of Darrieus turbine for the tidal
and the signicantly generated wake affects the ow of uid. power generation. Proceedings of the ninth international offshore and polar
engineering conference; 1999.
[4] Walsum W. Offshore engineering for tidal power. Proceedings of the ninth
Acknowledgment
international offshore and polar engineering conference; 1999.
[5] Jo CH, Lee CH, Rho YH and Yim JY. Floating tidal current power application in
This work was supported by the Human Resources Develop- cooling water channel. The Korean Association of Ocean Science and Tech-
ment of the Korea Institute of Energy, Technology Evaluation and nology Societies conference, Jeju, 2008; pp. 2184e2187.
[6] Jo CH, Par KK and Im SW. Interaction of multi arrayed current power genera-
Planning (KETEP) grant funded by the Korea Government Ministry tions. International offshore and polar engineering conference, Lisbon; 2007,
of Knowledge Economy (No. 20094020100070). pp. 302e306.

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