Project Title Document Number

PO No. : 21401919
Fin Fan Cooler For MMF-AX-BX-VDR-0014
MMF 1st & 2nd Stage
Authors Organization Validation
2 Years
Expired Date
02-November-2017

HYDROSTATIC TEST PROCEDURE

Revision Status
PT. Intan Prima Kalorindo Owner
Rev Issue Date Issue Purpose
Prepd Chkd Appd Signature
A 11-June-2015 DNB ADH SWD Issude for Review
B 11-Aug-2015 DNB ADH SWD Re-Issude for Review
C 20-Oct-2015 DNB ADH SWD Re-Issude for Review
0 02-Nov-2015 DNB ADH SWD Approved for Construction
PT. PHE ONWJ HYDROSTATIC TEST PROCEDURE

REVISION LOG REGISTOR

DOCUMENT NUMBER : MMF-AX-BX-VDR-0014

DOCUMENT TITLE : HYDROSTATIC TEST PROSEDURE

REVISION : 0

PAGE DATE REVISE PHE ONWJ REVIEWER

ALL 26 JUNI 2015 ISSUED FOR REVIEW
ALL 11 AGUSTUS 2015 RE ISSUED FOR REVIEW
ALL 20 OCTOBER 2015 RE ISSUED FOR REVIEW
ALL 02 NOVEMBER 2015 APPROVED FOR CONSTRUCTION

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PT. PHE ONWJ HYDROSTATIC TEST PROCEDURE

Table of Content

Table of content............................................................................................... 1
Revision Log.................................................................................................... 2
1. Scope.............................................................................................................. 3
2. Responsibilities................................................................................................. 3
3. Procedure........................................................................................................ 3
4. Document control............................................................................................. 5
5. Exhibit............................................................................................................. 6
A. Hydrostatic Test Report. 6
B. Hydrostatic Test Diagram. 7
C. Water Analisysis............................................................................................ 8
D. Piping Diagram Hydostatic Test...................................................................... 9
E. Hydrostatic Test Sketch of Fin Fan Cooler.. 10
F. Valid Calibration Report of Equipment.. 11

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PT. PHE ONWJ HYDROSTATIC TEST PROCEDURE

1. Scope

This procedure describes the control methods of hydrostatic test of the pressure
fin fan cooler in accordance with ASME Code section VIII Div. 1 and API 661, 6th
Edition.

2. Applicable Specification Code and Standard

ASME section VIII DIV. I edition 2013
API 661 edition 7 th 2013
SK Migas No. 84.K/38/DJM/1998
PHEONWJ-M-SPE-0057

3. Responsibilities

3.1. The Production Department shall responsible for performing the

hydrostatic test in accordance with this procedure.
3.2. The QC Department shall responsible for monitoring the hydrostatic
test and checking the test results.
3.3. For hydrostatic test at site, the site superintendent will perform the
work for the Production Dept. Manager and the Site QC Designee will
perform the work for the QC Department Manager.

4. Procedure

Before the hydrostatic test perform, Intan Prima Kalorindo shall make sure the
internal clear lines of the Fin Fan Cooler are in good / clean condition and all NDE
& dimension are cleared.

4.1 Checking of the Coded marking

4.1.1. Hydrostatic test shall be a QC hold point

The QC inspector shall check and verify the identification
marking on the fin fan cooler.
4.1.2. Supports such as scaffold shall be of proper type to ensure
safe inspection. In order to be able to inspect all the welded
joint, on supports shall be placed on or over any welded
joints of the fin fan cooler
4.1.3. NDT shall be cleared prior to hydrostatic test
4.2. Fluid Media and Temperature

4.2.1 The metal temperature during hydrostatic test shall be

maintained at least 300F above the minimum design metal
temperature.

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4.2.2. The metal temperature shall not exceed 120F, to minimize the
risk of brittle fracture.
Temperature medium test (clean water) not exceed 27 C
4.2.3. Hydro test shall use clean water with chloride content less than
30 PPM.
If it necessary to use water within range of 30 to 100 PPM,
lines shall be flushed using water with chloride content of less
than 30 PPM within short period of testing.
4.2.4. Water report : see Exhibit - C

4.2.5. The test pressure shall not be applied until the fin fan cooler
and the pressurizing medium are at about the same
temperature.

4.3. Hydrostatic Test Preparation

4.3.1. List Equipment of Hydrostatic Test

- Stud Bolt SA193 Gr. 8M Class 2
- Hex Nut SA194 Gr. 8M
- Gasket type TOMBO
- Blind Flange
- Ball Valve
- Nipple
- Pipe
- Hand Pump
- Pressure and Temperature Recorder
- Ambient Temperature
- Pressure Gauge
- Flexible Hose
- Inlet and drainage condition
4.3.2. Two Pressure gauges and one pressure recorder dial-
indicating pressure gages shall be used in testing fin fan
coolers with graduation 1,5 times of test pressure. One is
connected directly to the highest location of the fin fan
cooler for correct indication of the test pressure. The other
one is connected where it will be visible to the operator and
be witnessed by Migas or Third Party throughout duration of
the test.
4.3.3. Indicating pressure gages and pressure recorder shall
preferably have dials graduated over a range of about
double the intended maximum test pressure, but dials in on
case the range shall be less than 1 1/2 nor more than 4
times test pressure.

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PT. PHE ONWJ HYDROSTATIC TEST PROCEDURE

4.3.4. The gages and pressure recorder shall be calibration against

a standard dead-weight tester or a calibration master gage
at least every once a year or any time is reason to believe
that they are in error.
4.3.5. Medium water used for hydrostatic test, the element chloride
is not more than <30 ppm.

4.3.6. Assembly line safety when testing, plug prohibited in front

sheet cooler pressure while, make sure that no liquids
dripping onto the floor.
4.3.7. Calibration test report of equipment : See Exhibit E
4.4. Filling the Fin Fan Cooler with the Liquid

4.4.1. Vents shall be provided at all high points of the fin fan cooler
in the position in which it is to be tested to purge possible air
pockets while the fin fan cooler is being filled.
4.4.2. Before applying pressure, the operator shall check the test
equipment to assure that it is tight and that all low pressure
filling lines and other appurtenances that should not be
subjected to the pressure have been disconnected or isolated
by valves or other suitable means.
4.4.3. After the fin fan cooler is completely filled, the vent shall be
shut-off.
4.5. Test

4.5.1. Hydrostatic Test Diagram see to exhibit - B

4.5.2. The pressure in the fin fan cooler shall be increased
gradually until the required test pressure has been reached.
4.5.3. After the test pressure as required by the code have been
maintained for the holding time specified in the working
instruction, the pressure shall be reduced to and maintained
at a pressure not less than the test pressure divided by 1.3.
4.5.4. Hydrostatic tests shall be in accordance with the pressure
design code.
4.5.5. Hydrostatic test pressure shall be maintained for at least 2 h
4.5.6. Acceptance Criteria
- Hydrostatic Test Pressure that in every point in the
vessel is at least equal to 1.3 times the design
pressure, no pressure drop.
- During hydrostatic test found no leaks in any
connections and welds & no distortion as per ASME
Code Section VIII Div. I

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PT. PHE ONWJ HYDROSTATIC TEST PROCEDURE

4.6. Inspection

4.6.1. At the pressure described in paragraph. 3.5.2 above

inspection for leakage shall be made on the whole body of
the fin fan cooler, especially on weld seam and all areas of
high stress concentration

4.6.2. Any leaks or other defects found to be nonconformity during

the inspection shall be handled in accordance with the NCR,
the items shall be re-tested in accordance with this
procedure after correction.

4.6.3. The test shall be conducted by the Production Dept. and

monitored by QC inspector, witnessed by Owner and MIGAS

4.6.4 After completion of the pressure test, the QC inspector shall

record the result on the certificate of pressure test report
(exhibit-A) and the QHSE Department Manager shall approve
and verify it.

4.6.5 Quality control and Production team shall also ensure that
the internal clean lines of fin fan cooler after hydrostatic test
are in good / clean condition.

5. Document Control

All document prepared for or generated from activities prescribed by this

procedure are available to the AX, C50, C30, BX 1 & BX 2

6. Exhibit

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PT. PHE ONWJ HYDROSTATIC TEST PROCEDURE

Exhibit - A Certificate of Pressure test Report

HYDROSTATIC TEST CERTIFICATE

GENERAL DATA

CLIENT DESIGN PRESSURE

USER - MAWP
ITEM NAME - PRESSURE GAUGE ID NO. -
TAG NO. - PRESSURE RECORD ID -
NO.

TIME PRESS. GAUGE PRESS. TEMP. WATER TEMP.

(PSIG) RECORDER (C) AMBIENT
(PSIG) (C)

FIELD DATA

TEST :
PRESSURE
ACTUAL TEST :
PRESSURE
HOLDING TIME :
TEST MEDIUM :
DATE OF TEST :
RESULT :

PREPARED BY WITNESSED BY
PT. Intan Prima
Kalorindo

PHE ONWJ MIGAS

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PT. PHE ONWJ HYDROSTATIC TEST PROCEDURE

Exhibit - B Hydrostatic Test Diagram

Holding Time (120)

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Exhibit - C Water Analysis

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Exhibit - D Piping Diagram Hydrostatic Test

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Exhibit - E Calibration Test Report of Equipment

1. Pressure & Themperature Recorder 1500 Psi 200 F

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2. Pressure Gauge 1500 Psi

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3. Pressure & Themperature Recorder 3000 Psi 200 F

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4. Pressure Gauge 3000 Psi

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