IV.

NERACA MASSA DAN NERACA ENERGI

A. Neraca Massa

Kapasitas produksi : 140.000 ton/tahun

Waktu operasi : 330 hari/tahun

Basis perhitungan : 1 jam operasi

Bahan baku : Ethylbenzene

140.000 ton 1000 kg 1 tahun 1 hari

1 Tahun 1 ton 330 hari 24 jam
Produk utama :

Styrene

Kapasitas Produksi :

: 17676,768 kg/jam
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1. Mixing Point (MP - 101)

Tabel 4.1. Neraca Massa di Mixing Point (MP - 101)

Massa massuk (kg/jam) Massa keluar (kg/jam)
Komponen
F1 F17 F2
C8H10 57634,1616 21527,7277 79161,8893
C8H8 0 0 0
C6H6 79,2280 0,0528 79,2808
C7H8 39,5334 0,1070 39,6404
57752,9230 21527,8876
TOTAL 79280,8105
79280,8105

2. Vaporizer (VP 101)

Tabel 4.2. Neraca Massa di Vaporizer (VP 101)

Massa masuk Massa keluar
Berat (kg/jam) (kg/jam)
Komponen
Molekul
F2 F3
C8H10 106,165 79161,8893 79161,8893
C8H8 104,149 0 0
C6H6 78,112 79,2808 79,2808
C7H8 92,138 39,6404 39,6404
TOTAL 79280,8105 79280,8105

3. Furnace (FC 101)

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Tabel 4.3. Neraca Massa di Furnace (FC - 101)

Massa masuk (kg/jam) Massa keluar (kg/jam)
Komponen
F3 F4 F5 F6
C8H10 79161,8893 0 79161,8893 0
C8H8 0 0 0,0000 0
C6H6 79,2808 0 79,2808 0
C7H8 39,6404 0 39,6404 0
H2O 0 63329,5115 0,0000 63329,5115
TOTAL 79280,8105 63329,5115 79280,8105 63329,5115

4. Reaktor (RE - 201)

Tabel 4.4. Neraca Massa di Reaktor (RE - 201)

Massa masuk Massa Massa Massa keluar
Komponen (kg/jam) teregenerasi terkonsumsi (kg/jam)
F7 (kg/jam) (kg/jam) F8
C8H10 79161,8893 0 57629,8554 21532,0339
C8H8 0 17676,7677 0 17676,7677
H2 0 478,7283 22,5472 456,1811
C6H6 79,2808 449,1854 0 528,4662
H2O 63329,5115 0,0000 2026,2414 61303,2701
C2H4 0 161,3196 161,3196 0
CO2 0 492,1916 0 492,1916
C7H8 39,6404 1030,4842 0 1070,1246
CH4 0 179,4160 179,4160 0
CO 0 635,3898 0 635,3898
142610,322 21103,48256 60019,3796
TOTAL 103694,425
103694,425

5. Condensor (CD - 301)

Tabel 4.5. Neraca Massa di Condensor 301 (CD - 301)

Massa masuk Massa keluar
Komponen Berat Molekul (kg/jam) (kg/jam)
F8 F9
C8H10 106,165 21532,0339 21532,0339
C8H8 104,149 17676,7677 17676,7677
H2 2,016 456,1811 456,1811
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C6H6 78,112 528,4662 528,4662

H2O 18,015 61303,2701 61303,2701
CO2 44,008 492,1916 492,1916
C7H8 92,138 1070,1246 1070,1246
CO 28,009 635,3898 635,3898
TOTAL 103694,425 103694,425

6. Separator Drum (DS - 301)

Tabel 4.6. Neraca Massa di Separator Drum (DS - 301)

Massa masuk (kg/jam) Massa keluar (kg/jam)
Komponen
F9 F10 F11
C8H10 21532,0339 0 21532,0339
C8H8 17676,7677 0 17676,7677
H2 456,1811 456,1811 0
C6H6 528,4662 0 528,4662
H2O 61303,2701 0 61303,2701
CO2 492,1916 492,1916 0
C7H8 1070,1246 0 1070,1246
CO 635,3898 635,3898 0
1583,7624 102110,662
TOTAL 103694,4250
103694,4250

7. Decanter (DE - 301)

Tabel 4.7. Neraca Massa di Decanter (DE - 301)

Kompone Massa masuk (kg/jam) Massa keluar (kg/jam)
n F11 F12 F13
C8H10 21532,0339 0 21532,0339
C8H8 17676,7677 0 17676,7677
C6H6 528,4662 0 528,4662
H2O 61303,2701 61303,2701 0
C7H8 1070,1246 0 1070,1246
61303,2701 40807
TOTAL 102110,6625
102110,6625
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8. Distilation Coloumn 301 (DC- 301)

Tabel 4.8. Neraca Massa di Distillation Coloumn 301 (DC - 301)
Massa masuk
Massa keluar (kg/jam)
Komponen (kg/jam)
Feed Distilat Bottom
21529,880
21532,0339 2,1532
C8H10 7
C8H8 17676,7677 1,7677 17675
C6H6 528,4662 528,4134 0,0528
C7H8 1070,1246 1070,0176 0,1070
39205,040
1602,3519
TOTAL 40807,3924 6
40807,392

9. Condensor 302 (CD - 302)

Tabel 4.9. Neraca Massa di Condensor 302 (CD - 302)

V L D
Komponen
kg/jam kg/jam kg/jam
C8H10 44,5364 42,3831 2,1532
C8H8 36,5622 34,7945 1,7677
10929,578 10401,164
C6H6 3 9 528,4134
22131,992 21061,974
C7H8 4 8 1070,0176
33142,669 31540,317
3 4 1602,3519
TOTAL
33142,669
3 33142,6693

10. Reboiler 301 (RE - 301)

Tabel 4.9. Neraca Massa di Reboiler (RE - 301)

L* B V*
Komponen
kg/jam kg/jam kg/jam
43544,694 21529,880 22014,813
C8H10 3 7 6
35748,106 17675,000 18073,106
C8H8 6 0 6
C6H6 0,1069 0,0528 0,0540
C7H8 0,2164 0,1070 0,1094
39205,040 40088,083
TOTAL 79293,1242 6 7
79293,1242 79293,1242
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11. Distilation Coloumn 302 (DC - 302)

Tabel 4.11. Neraca Massa di Distillation Coloumn 302 (DC - 302)

Massa masuk
Massa keluar (kg/jam)
Komponen (kg/jam)

Feed Distilat Bottom

C8H10 21529,8807 21527,7277 2,1530
C8H8 17675,0000 1,7675 17673,2325
C6H6 0,0528 0,0528 0
C7H8 0,1070 0,1070 0
21529,6551 17675,3855
TOTAL 39205,0406
39205,0406

12. Condensor 303 (CD - 303)

Tabel 4.12. Neraca Massa di Condensor 303 (CD - 303)

V L D
Komponen
kg/jam kg/jam kg/jam
25859,620 21527,727
C8H10 47387,3483 6 7
C8H8 3,8907 2,1232 1,7675
C6H6 0,1163 0,0635 0,0528
C7H8 0,2355 0,1285 0,1070
25861,935 21529,655
TOTAL 47391,5908 8 1
47391,5908 47391,5908

13. Reboiler 302 (RE - 302)

Tabel 4.13. Neraca Massa di Reboiler 302 (RE - 302)

L* B V*
Komponen
kg/jam kg/jam kg/jam
C8H10 7,8160 2,1530 5,6630
17673,232
C8H8 64159,4843 5 46486,2518
C6H6 0 0 0
C7H8 0 0 0
TOTAL 64167,3003 17675,385 46491,9148
5
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64167,3003 64167,3003