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Contents

Preface......................................................................................................................... 1
TESTING REPORT DETAILS............................................................................................ 2
Introduction to Transformer Testing Theory..................................................................3
Disclaimer................................................................................................................. 4
Referred Standards:...................................................................................................... 4
SUMMARY..................................................................................................................... 5
Test Equipment Details................................................................................................. 5
Testing Object Details................................................................................................... 6
Test Results................................................................................................................... 7
Oil Breakdown Voltage Test:......................................................................................... 7
Testing Object Details................................................................................................... 8
Test Results................................................................................................................... 9
Oil Breakdown Voltage Test:......................................................................................... 9
REF#20740005720716 Transformer Oil Testing Report

Preface
This report describes the result of Oil Condition Assesment test on the following Main
11kV Incoming transformers at Telenor Pakistan Nationwide Mobile Switching
Centers:

S Objects Tested MSC ID Make YO Rating Serial No.


r. M

1 Main 11 kV Incoming LLR 995 2641681


T/F
2 Main 11 kV Incoming LLR 314 277433
T/F
3 Main 11 kV Incoming FFD 995 266343
T/F
4 Main 11 kV Incoming IIB 995 252945
T/F 1
5 Main 11 kV Incoming IIB 995 3577
T/F 2
6 Main 11 kV Incoming IIB 023 20900537
T/F
7 Main 11 kV Incoming KKQ 995
T/F

The following tests were carried out:

Test
Test Name Purpose
No

1 Oil Breakdown Voltage Test To check breakdown strength of oil.

Further included in details are:


Reading charts
Our Conclusion and recommendation.

We have taken all the necessary care and have used the best available expertise to
analyze the data. The results are compared with general standards and Doble
recommendations. We sincerely hope that you will find this report beneficial.

Testing Department
PRESCON

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REF#20740005720716 Transformer Oil Testing Report

PRESCON CONFIDENTIAL Page 2 of 15


REF#20740005720716 Transformer Oil Testing Report

TELENOR PAKISTAN
TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

TESTING REPORT DETAILS

JOB NUMBER

CUSTOMER Telenor Pakistan


SITE Nationwide MSCs (LLR-995, LLR-314, FFD-995, IIB-995,
IIB-023)
JOB DESCRIPTION Transformers OIL BDV Testing Report
WORK ORDER NO.
REPORT REF.
REPORT ISSUE DATE 10/10/2016
ISSUE NO. 1

Report Submitted To:


Mr. Tariq Sagheer
Telenor Pakistan
Islamabad.

Job Supervised & Report Written by:

Nouman Asghar
Services Engineer
nouman.asghar@theprescon.com
Mohammad Bin Islam
Services Engineer
muhammad.rao@thepresc
on.com

Report Vetted By:


Mr. Irfan Akhtar
Director Technical/CEO
Precision Engineering Services

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REF#20740005720716 Transformer Oil Testing Report

Introduction to Transformer Testing Theory

Dielectric Strength test

The insulation oil of voltage- and current-transformers fulfills the purpose of


insulating as well as cooling. Thus, the dielectric quality of transformer oil is a
matter of secure operation of a transformer.

As transformer oil deteriorates through aging and moisture ingress, transformer


oil should, depending on economics, transformer duty and other factors, be
tested periodically.

Voltage breakdown during oil test


Transformer oil testing sequences and procedures are defined by various

international standards. Power utility companies have a vested interest in

periodic oil testing since transformers represent a large proportion of their total

assets.Through such testing, transformers' life can be substantially increased,

thus delaying new investment of replacement transformer assets. To assess

the insulating property of dielectric transformer oil, a sample of the transformer

oil is taken and its breakdown voltage is measured.

The transformer oil is filled in the vessel of the testing device. Two
standard-compliant test electrodes with a typical clearance of 2.5 mm
are surrounded by the dielectric oil.
A test voltage is applied to the electrodes and is continuously increased
up to the breakdown voltage with a constant, standard-compliant slew
rate of e.g. 2 kV/s.
At a certain voltage level breakdown occurs in an electric arc, leading to a
collapse of the test voltage.
An instant after ignition of the arc, the test voltage is switched off
automatically by the testing device. Ultra-fast switch off is highly desirable, as
PRESCON CONFIDENTIAL Page 4 of 15
REF#20740005720716 Transformer Oil Testing Report
the carbonization due to the electric arc must be limited to keep the additional
pollution as low as possible.
The transformer oil testing device measures and reports the root mean
square value of the breakdown voltage.

After the transformer oil test is completed, the insulation oil is stirred
automatically and the test sequence is performed repeatedly. (Typically 6
Repetitions, depending on the standard)
As a result the breakdown voltage is calculated as mean value of the individual
measurements.

Disclaimer

The limits and values mentioned in theory are for generic reference only as different
standards mention different limits. Our report section choses the limit/alarm values
based on our experience, depending on make/model/OEM related data, etc.
Theory section will be updated from time to time.
Theory section of report is our Intellectual property. It is never to be shared with other
service providers in parts or full under any circumstances.
As the company itself does not value limits etc. as extremely important for condition
assessment, we do not take any liability on the results of / misinterpretation of
applying these limits on any other equipment by the client.

Referred Standards:

1. IEC 60076 : International Standard for Transformers

2. IEC 60156 : International Standard for Transformers Dehydration

Results Interpretation:

Good Condition:
Fair:
Alarm:
Dangerous:

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REF#20740005720716 Transformer Oil Testing Report

SUMMARY
This report contains the Oil Condition assesment test carried out on Main 11kV
Incoming Transformers on Nationwide Mobile Switching Stations in Lahore,
Islamabad, Karachi and Faisalabad.

Test Equipment Details


Description

Meggar OTS80PB (Oil Breakdown Voltage Test set)

Result Interpertation:

In-service Dielectric

oil BD voltage

Equipment Good Fair Poor


voltage
72.5 kV >40 kV 30 - 40 kV >30 kV
72.5 kV >50 kV 40 - 50 kV >30 kV
170 kV
>270 kV >60 kV 50 - 60 kV >50 kV

PRESCON CONFIDENTIAL Page 6 of 15


REF#20740005720716 Transformer Oil Testing Report

LLR 995 MAIN 11KV INCOMING TRANSFORMER


TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

Testing Object Details


Transformer Type: Step-up Serial No: 2641681 Yr. of Manuf.
Rated Output No. of Phases: 3
Std. Spec.: IEC Service: Frequency 50 Vector Group :
Cont. Hz
High Voltage Low Voltage Fluid Type
Oil
Type of Cooling ONAN/ONAF Manufacturer
Windings 2 Special ID: TR#1
windings

Test Results

Oil Breakdown Voltage Test:

No. Breakdown Voltage (KV)

1 49.3
2 24.9
3 21.7
4 20.1
5 22.6
6 20.2
Avg. 26.5

Comments:
All test results are above acceptable limit of 60 KV according to the standard IEC
60156.

PRESCON CONFIDENTIAL Page 7 of 15


REF#20740005720716 Transformer Oil Testing Report

LLR 314 MAIN 11KV INCOMING TRANSFORMER


TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

Testing Object Details


Transformer Type: Step-up Serial No: 277433 Yr. of Manuf.
Rated Output No. of Phases: 3
Std. Spec.: IEC Service: Frequency 50 Vector Group :
Cont. Hz
High Voltage Low Voltage Fluid Type
Oil
Type of Cooling ONAN/ONAF Manufacturer
Windings 2 Special ID: TR#1
windings

Test Results

Oil Breakdown Voltage Test:

No. Breakdown Voltage (KV)

1 67.9
2 72.2
3 60.0
4 53.2
5 72.7
6 69.7
Avg. 65.9

Comments:
All test results are above acceptable limit of 60 KV according to the standard IEC
60156.

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REF#20740005720716 Transformer Oil Testing Report

FFD 995 MAIN 11KV INCOMING TRANSFORMER


TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

Testing Object Details


Transformer Type: Step-up Serial No: 266343 Yr. of Manuf.
Rated Output No. of Phases: 3
Std. Spec.: IEC Service: Frequency 50 Vector Group :
Cont. Hz
High Voltage Low Voltage Fluid Type
Oil
Type of Cooling ONAN/ONAF Manufacturer
Windings 2 Special ID: TR#1
windings

Test Results

Oil Breakdown Voltage Test:

No. Breakdown Voltage (KV)

1 36.8
2 30.5
3 32.1
4 22.3
5 33.7
6 38.2
Avg. 32.3

Comments:
All test results are above acceptable limit of 60 KV according to the standard IEC
60156.

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REF#20740005720716 Transformer Oil Testing Report

IIB 995 MAIN 11KV INCOMING TRANSFORMER # 1


TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

Testing Object Details


Transformer Type: Step-up Serial No: 252945 Yr. of Manuf.
Rated Output No. of Phases: 3
Std. Spec.: IEC Service: Frequency 50 Vector Group :
Cont. Hz
High Voltage Low Voltage Fluid Type
Oil
Type of Cooling ONAN/ONAF Manufacturer
Windings 2 Special ID: TR#1
windings

Test Results

Oil Breakdown Voltage Test:

No. Breakdown Voltage (KV)

1 29.5
2 23.1
3 20.8
4 20.7
5 19.8
6 18.9
Avg. 22.1

Comments:
All test results are above acceptable limit of 60 KV according to the standard IEC
60156.

PRESCON CONFIDENTIAL Page 10 of 15


REF#20740005720716 Transformer Oil Testing Report

IIB 995 MAIN 11KV INCOMING TRANSFORMER # 2


TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

Testing Object Details


Transformer Type: Step-up Serial No: 3577 Yr. of Manuf.
Rated Output No. of Phases: 3
Std. Spec.: IEC Service: Frequency 50 Vector Group :
Cont. Hz
High Voltage Low Voltage Fluid Type
Oil
Type of Cooling ONAN/ONAF Manufacturer
Windings 2 Special ID: TR#2
windings

Test Results

Oil Breakdown Voltage Test:

No. Breakdown Voltage (KV)

1 14.4
2 13.6
3 10.5
4 20.5
5 15.9
6 18.8
Avg. 15.6

Comments:
All test results are above acceptable limit of 60 KV according to the standard IEC
60156.

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REF#20740005720716 Transformer Oil Testing Report
IIB 023 MAIN 11KV INCOMING TRANSFORMER
TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

Testing Object Details


Transformer Type: Step-up Serial No: 20900537 Yr. of Manuf.
Rated Output No. of Phases: 3
Std. Spec.: IEC Service: Frequency 50 Vector Group :
Cont. Hz
High Voltage Low Voltage Fluid Type
Oil
Type of Cooling ONAN/ONAF Manufacturer
Windings 2 Special ID: TR#1
windings

Test Results

Oil Breakdown Voltage Test:

No. Breakdown Voltage (KV)

1 60.4
2 41.2
3 39.2
4 37.6
5 34.9
6 42.6
Avg. 42.7

Comments:
All test results are above acceptable limit of 60 KV according to the standard IEC
60156.

PRESCON CONFIDENTIAL Page 12 of 15


REF#20740005720716 Transformer Oil Testing Report
KKQ 995 MAIN 11KV INCOMING TRANSFORMER
TRANSFORMER OIL TESTING
INSULATING OIL CONDITION ASSESMENT REPORT

Testing Object Details


Transformer Type: Step-up Serial No: Yr. of Manuf.
Rated Output 1500kVA No. of Phases: 3
Std. Spec.: IEC Service: Frequency 50 Vector Group :
Cont. Hz
High Voltage Low Voltage Fluid Type
Oil
Type of Cooling ONAN/ONAF Manufacturer
Windings 2 Special ID: TR#1
windings

Test Results

Oil Breakdown Voltage Test:

No. Breakdown Voltage (KV)

1
2
3
4
5
6
Avg. 24

Comments:
All test results are above acceptable limit of 60 KV according to the standard IEC
60156.

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REF#20740005720716 Transformer Oil Testing Report
DISCLAIMER
All rights reserved. No part of this publication may be produced, stored in a retrieval
system, or transmitted in any form by any means, electronic, mechanical,
photocopying, recording or otherwise, without the prior written permission of Prescon
Engineering Private Limited.

INDEMNITY
This document may not be distributed or used outside the client for whom it is
prepared, except with written authorization from Prescon Engineering. We disclaims
all liability for any loss, damage, injury or other consequence whatsoever arising from
any unauthorized use howsoever caused, including any such resulting from error,
omission or negligence in its application.

Document Circulation:
MS.Lishiya
Dongfeng Electric Compny
NandiPur Power Plant
Nandipur

Master Report File (PRESCON):


Mr. Irfan Akhtar
CEO

PRESCON CONFIDENTIAL Page 14 of 15

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