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Content
The hot dip galvalume steel is a kind of coated steel. With the
cold rolled steel of different strength and thickness as substrate,
Al-Zn
it is produced through applying Al-Zn coat on both faces by hot
55%Al1.6%Si dip process. In its coating, Al accounts for about 55%, Si 1.6%, Zn
43.4%ZnAlZn 43.4%. It enjoys both the physical protective feature and durabil-
ity of Al and the electrochemical protective property of Zn. And
its surface has bright silver color and regular embossed-like fig-
ure, which are highly decorative.
2
3
1
Normal (non-skinpassed) spangle Skinpassed spangle Regular spangle Minimized spangle
2 Introduction to the hot-dip Al-Zn coated steel sheet
Characteristics of the hot-dip Al-Zn coated steel sheet
Machinability It can satisfy the processing requirements of rolling, coiling and
others processes alike.
230250
Thermal resis- 315
tance Common HDG steel plate normally works under 230, and has
its color changed at 250, however, Galvalume steel plate can
sustain the environment at 315 for long time.
2
High reflectivity 0.70EPA Energy Star0.65
Reflection ability of heat and light is twice as much as those of
hot-dip zinc steel sheet, and its reflectivity is more than 0.70, ex-
ceeding 0.65 (required by the EPA Energy Star Standard), which is
an ideal construction materials of saving energy.
Al-Zn Alloy-Coated Steel Sheet 3
240 /hours 1200 /hours 240 /hours 1200 /hours 4000 /hours
Test duration
Type & weight GI, (/Zn coated) 90/90g/m2 GL, (/Al-Zn coated) 75/75g/m2
of coating
ASTM B117
Standard of test
Resistance to corrosion
Characteristics of the hot-dip Al-Zn coated steel sheet
Exposure test
Average corrosion rate/m
/m
15 15
Zn
Zn Al-Zn
10 10
Al-Zn
5 5
Al
Al
0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14
/ /
Exposure duration per year Exposure duration per year
Tough marine climate Moderate marine climate
Average corrosion rate/m
/m
15 15
Zn Zn
10 10
5 5
Al-Zn Al-Zn
Al Al
0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14
/ /
Exposure duration per year Exposure duration per year
Industrial climate Countryside climate
Al-Zn Alloy-Coated Steel Sheet 5
The Al-Zn coated layer has a good electrochemical protection to the steel sheet.
/
Scratch/Crack
Coating layer Zn 2+ Liquid film
Fe2+
e-
Iron base
Characteristics of the hot-dip Al-Zn coated steel sheet
Outstanding Heat-Insolation,
life always pleasing.
Precautions while using
Architecture
Roofs and outside walls of civilian and industrial buildings, ga-
rage doors, fencings and window blinds
Architecture
Industrial
Instruments
Industrial Instruments
Electric control cabinet, industrial refrigeration equipment, auto-
matic vending machine
8 Introduction to the hot-dip Al-Zn coated steel sheet
Application of hot-dip Al-Zn coated steel sheet
Appliances Industry
Outer clad sheets for washing machine, refrigerator, television, air
conditioner and ventilation system, explosion-proof strip, solar
water heater and appliance parts
Appliances
Industry
Other
Other
Muffler, heat shields of exhaust pipe and catalytic converter, auto
parts & accessories under the frame, signboard in highway
Al-Zn Alloy-Coated Steel Sheet 9
Construction Case
DC51D+AZ150, S350GD+AZ180,
0.5MM 0.6MM
S350GD+AZ180, S350GD+AZ180,
0.6MM 0.6MM
10 Introduction to the hot-dip Al-Zn coated steel sheet
Applications
Back panel of Underpan of Back panel Inner tank of Underpan of
Architecture
LCD module air-condition of refrigerator tumble dryer washing machine
Front panel Column of
Electrical Heat insulation panel Heat insulation Horn of Pipe panel
of electrical electrical
control cabinet of exhaust system panel of engine the vehicles of radiator
control cabinet control cabinet
Al-Zn Alloy-Coated Steel Sheet 11
N5 NW
N
- -
-
Non-chromate Weathering non-chromate
Performance Anti-fingerprint-suitable
anti-fingerprint-suitable for anti-fingerprint-suitable for
for outdoor architecture
household appliances outdoor appliances and architecture
Corrosion resistance
Weathering resistance
Lubricating property
Anti-blackening after forming
Anti-blackening property
Chemical reagent resistance
Cr
Environment protection
Note: Excellent Good Normal
12 Introduction to the hot-dip Al-Zn coated steel sheet
Corrosion resistance-Salt spray test
6mm X 6mm+
Flat panel Erichsen Cross cut Erichsen after degrease After wiped with solvent
(240h) (120h) (120h) (96h) (120h)
GL
Weathering
non-chromate
anti-fingerprint
GL
Non-chromate
anti-fingerprint
GL
Anti-fingerprint
Weathering resistance Anti-blackening property
HM
HM
Weathering HM
Non-chromate
non-chromate Anti-fingerprint
anti-fingerprint
anti-fingerprint
Without change darken darken
E*=0.52 E*=22.7 E*=31.5
HM HM
HM HM
Weathering HM Weathering HM
Non-chromate Non-chromate
non-chromate Anti-fingerprint non-chromate Anti-fingerprint
anti-fingerprint anti-fingerprint
anti-fingerprint anti-fingerprint
25 100
Room temperature High temperature
HM
Weathering non-chromate
anti-fingerprint
HM
Non-chromate
anti-fingerprint
HM
Anti-fingerprint
0.3 0.4
0.3
0.2
HM 0.2
HM
HM
0.1
0.1
0 5 10 15 20 25 30 0 5 10 15 20 25 30
Anti-alcohol Anti-MEK Anti-alkali Paintablity Electroconductivity Pro-environment
GL
Weathering non-chromate
anti-fingerprint
GL
Non-chromate
anti-fingerprint
GL
Anti-fingerprint
Excellent Good Normal Bad
14 Specs of Baosteels hot-dip Al-Zn coated steel sheets
About production line
45/ Baosteel has two hot dip Galvalume production lines. The de-
signed capacity totals 450,000 t/a of Galvalume steel with the
0.3-2.0mm700-1250mm
specification of 0.3 ~ 2.0 mm thick and 700 ~1,250 mm wide. Its
main products include cold forming steel and structural steel.
They are widely used for such industries as the architecture, the
home appliances, the industrial instruments and the automo-
biles as well.
Hot-dip Al-Zn coating process
Cooling
Air knife
Cleaning Annealing straightening Post-treatment Coiling
Decoiling
Zinc pot
Al-Zn Alloy-Coated Steel Sheet 15
Item Nominal Dimension
0.3-2.0mm
Nominal Thickness
700-1250mm
Nominal Width
508mm / 610mm
Nominal inside diameter of steel strip
Grade Application
DC51D+AZ
DC52D+AZ
DC53D+AZ Cold forming
DC54D+AZ
S250GD+AZ
S300GD+AZ
S350GD+AZ
Structural
S450GD+AZ
S550GD+AZ
16 Specs of Baosteels hot-dip Al-Zn coated steel sheets
Mechanical properties of hot-dip Al-Zn coated steel sheet
a, b, c
Tension Test
%
Grade MPa MPa Elongation %
Yield strength Tensile strength No less than
A80mm
DC51D+AZ - 270~500 22
a, b, c
Tension Test
%
MPa MPa
Grade Elongation %
Yield strength Tensile strength No less than
No less than No less than
A80mm (L080mmb25mm)
S250GD+AZ d
250 330 19 -
a g/m2
Coating type Recommended coating weight
30/3040/4050/5060/6075/7590/90
Al-Zn alloy
2
a: 50 g/m 13.3m.
2
a: The weight of the coating is about 50 g/m , and the thickness is 13.3m.
Item Classification Symbol
AZ
Coating type Al-Zn alloy
-
Regular spangle
S
Surface finish Skin passed spangle
-
Minimized spangle
C
Chromate passivated
C5
Non-chromate passivated
+
CO
Chromate passivated + oiling
+
CO5
Surface treatment Non-chromate passivated+oiling
N
Anti-fingerprint
N5
Non-chromate anti-fingerprint treatment
O
Oiling
U
No treatment
18 Specs of Baosteels hot-dip Al-Zn coated steel sheets
Dimension tolerance
Thickness tolerance
260MPa
If the minimal yielding strength of the steel strip is under 260MPa, the width tolerances should be in conformity with the following table.
amm
The thickness tolerance is dedicated for the following nominal widths a , mm
mm PT.A PT.B
Nominal Thickness, mm Common precise PW.A High-level precision PW.B
260MPa360MPaDX51D+AZS550GD+AZ
If the minimal yielding strength is no less than 260MPa but under 360MPa, or the steel grade is DX51D+AZ or S550GD+AZ, the width toler-
ances should be in conformity with the following table.
amm
The thickness tolerance is dedicated for the following nominal widths a , mm
mm PT.A PT.B
Nominal Thickness, mm Common precise PT.A High-level precision PT.B
Width tolerance
mm
Width tolerance , mm
mm
Nominal width, mm PW.A PW.B
Common precise PW.A High-level precision PW.B
+5 +2
600~1200
0 0
+6 +2
1200~1500
0 0
CS type B
DC51D+AZ DX51D+AZ G2+AZ DX51D+AZ SGLCC
CS type C
SS 345
S350GD+AZ S350GD+AZ G350+AZ S350GD+AZ SGLC440
Class1
SS 410
S450GD+AZ G450+AZ SGLC490
SS 480
SS 550
S550GD+AZ S550GD+AZ G550+AZ S550GD+AZ SGLC570
Class1
20
Al-Zn Alloy-Coated Steel Sheet 21
Al-Zn Alloy-Coated Steel Sheet 23
SGS
24 Product warranty of Baosteels hot-dip Al-Zn coated steel sheets
SGS
Al-Zn Alloy-Coated Steel Sheet 25
SGS
26 Product warranty of Baosteels hot-dip Al-Zn coated steel sheets
SGS
Al-Zn Alloy-Coated Steel Sheet 27
SGS
28 Product warranty of Baosteels hot-dip Al-Zn coated steel sheets
SGS
Al-Zn Alloy-Coated Steel Sheet 29
RoHSSGS
http://esales.baosteel.com
Note:The latest version of environmental certification report from SGS and system certification report from BSI can be
download from the website:http://esales.baosteel.com.
30 Product warranty of Baosteels hot-dip Al-Zn coated steel sheets
RoHSSGS
Al-Zn Alloy-Coated Steel Sheet 31
RoHSSGS
32 Product warranty of Baosteels hot-dip Al-Zn coated steel sheets
ISO 9001
Al-Zn Alloy-Coated Steel Sheet 33
ISO 9001
34 Product warranty of Baosteels hot-dip Al-Zn coated steel sheets
ISO TS 16949
Al-Zn Alloy-Coated Steel Sheet 35
ISO TS 16949
36 Info for order
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2015.4