Israr Ali

Sr. Instrument & Control Engineer

Academic Qualification
Bachelor of Engineer (Industrial Electronics)

Professional Qualification
Can Design maintain the control & safety system of the plant.
Can Manage the project execution work from scratch level
Able to maintain DCS (e.g. YOKOGAWA CS 3000, CENTUM VP), ESD
(e.g.YOKOGAWA PROSAFE RS),
SIEMENS S7, Speedtronics Mark-VI turbine control system, Woodward 505
governor, turbine
over-speed protection system, Allen Bradley PLC SLC5/05.
Able to perform preventive and corrective maintenance activities and implementation
of solutions
for instrumentation and control systems like DCS, SCS, PLC etc.
Able to perform commissioning of MCC and power distribution panels.
Able to perform transformer commissioning.
Maintaining plant spares for preventive and corrective maintenance.
Designing & commissioning of DCS/ESD/PLC based projects to meet the assigned
deadline.
Hands on experience on Gas Turbine Generator control, GE MK-VI. And its field
Instruments.
Hand on Experience on Triconex PLC.
Hands on experience on HRSG control, Allen Bradley PLC. And its field Instruments
Hands on experience on Steam turbine generator Instrument and controls.
Hands on experience on IA/PA compressors instrument & Controls.
Hands on Experience on water treatment instrument & Controls.
Hands on experience on Steam generation system Instrument & Controls.
Hands on experience on Variable frequency drives.
Able to test loops and tuning of PID controllers.
Good Knowledge of standard serial protocols, Industrial Ethernet, Modbus, Profibus.
Able to read Piping & Instrumentation (P&ID) Diagrams, Process Flow diagrams,
Cause & effect diagrams, Instrument Hookup Diagrams, Wiring diagram, Instrument
loop diagram,
control philosophy documents.
Able to prepare Instrument index, I/O charts, System specifications & BOQ.
Able to use, calibrate and configure different field devices.
Knowledge of Pneumatic Systems, Control Valves & vibration monitoring system.
Able to simulate process.
Hands on experience of Gas analyzers and PH analyzers.
 - Knowledge of hazardous area classification and SIL levels and HSE procedures.
- Working according to the international standards including the following:
- IEC 61508 for functional safety
- IEC 61511 for SIS management.
- ISO 9001:2000 for quality control system.
- Able to work under pressure and at hard areas.
- Resource Management at the time of commissioning the systems.
Professional Experience
AOA (Algeria Omanian Asmitha- Algeria Oman Fertilizer) Algeria.
(Current Job) Sr. Instrument & Control Engineer June 2015 till date

Responsible for the entire instrument and control system related activities of AOA (Algeria Oman Fertilizer Algeria)

Fatima Fertilizer Co. Ltd. Pakistan. July 2007 June 2015

Sr. Instrument & Control Engineer

Coordinating with Re-Engineering Contractors, M W Kellog regarding Basic Engineering of

plant on current Plant location and required production of relocated Ammonia Plant.
Coordinating with Detail Engineering Contractor JGC-Descon regarding the Detail Engineering
of relocated ammonia plant and implementing new Control Philosophy of Instrumentation i.e. to
scrap all local/field controllers to control through DCS/ESD, to change all pneumatic loops in
electronic 4-20mA loops.
Maintenance of Utilities plant Instrument and control system.
Maintenance of control valves of whole plant in instrument workshop
Coordinating with GE for Re-Engineering of Gas turbine Compressor.
Coordinating with Yokogawa for the DCS/ESD for Ammonia Plant.
Coordinating with UEC regarding Engineering of Cable Schedule, and BOM of Cables of
Ammonia Plant.
Review and technical analysis of the Engineering documents of all engineering contractors.
Procurement of field instrumentation and control systems for ammonia plant.
Managing the Instrument Installation activities for the ammonia plant.
Co-ordination with the contractor (CNCEC) for the installation work.
Managing the team for testing during commissioning activities.
Trouble shooting during plant commissioning activities.
Modification and corrective actions during commissioning activities.
Preventive and corrective maintenance activities planning and handling including spare
management considering the safe operation of Ammonia and utilities plant.
Doing item coding of all instrument installed in Ammonia and Utilities plant
Prepare the data of field instruments with parent asset, maintenance BOM, item code etc for
ERP system.
Preparing Instrument department training calendar.
 Conducting Instrument and Controls Trainings.
SIEMENS Pakistan Engineering Co. Ltd. Pakistan. July 2005 July2007
Executive Engineer (E&I)
SIEMENS Pak is an EPC company providing services to the oil & gas sector in international
market.

Computer Literate
Fluent in English(Reading, Writing and Speaking)
Hands on Experience in in-service inspection
Experience at Rigs/Plant / workshop / yard inspection.
Familiar with Multinational work Environment
Ambitious, initiated and result oriented.
Have Practiced Safety Procedures
If required any further information please do let me know.

PROJECTS COMPLETED

-OPI Kausar Gas Treatment Plant

This Plant contained more than 2050 Instruments, more than 40 P&ID. In that project I worked on
Calibration, Testing, Installation and Commissioning of Instruments
(Transmitters, I/P Converters, Control Valves etc).
NTDC KESC 500/220 KV GIS Interconnection.
This Plant contained the six single-phase Generators (200MV), Mesh system, all types of
relays i.e. distance, differential, Over Current, O/V.On this project I worked on commissioning of Schemes,
Transformers, Current Relays, Differential relays, Generator etc.

Chanda Gas Field (OGDCL Kohat)

This project containing 744 Instruments, 250 PID Loops, Allen Bradley S5 PLC, Four Gas
Generators on Auto synchronization and one Diesel Generator for Black Start. 02Nos 8KVA
each Battery Chargers, Load Shedding Scheme. In this project, I worked on Refurbishment,
Testing, Installation and Commissioning of Control Valves, Transmitters (Flow, Temperature,
Pressure and Level), I/P Converters, Battery Charger Panels, MCC Panels. Configuration of
Digital metering, Commissioning of Generators. And UPS.

Achievements
Arrangement and coordination of training course of Speedtronics MK-VI Gas turbine control
system in Fatima Fertilizer Co.Ltd.

Plant safe start-up and commissioning of OPI Kausar Gas treatment Plant.
Plant safe start-up and commissioning of Chanda Gas processing Plant (OGDCL Kohat).
Plant engineering, procurement, construction ,safe start-up and commissioning of Ammonia
Plant (Fatima Fertilizer Co.Ltd)
Computer Skills
Microsoft Office (Word, Excel and PowerPoint)

AUTOCAD (Electrical)

Primavera P6(Version 8.3) Certified for Scheduling & Planning

Basic Fire Fighting Training course certified from HATC(Human Asset Training Centre) & Safety
Compliance Training Course Al-Khubar Saudi Arabia

Effective Internet Searching

Installation of Microsoft Windows P.O. Box 70401, Al-

Khobar-31952.Kingdom ofsales@amco-
consult.comsales@amco-consult.com

Baghlaf Industrial Area, Azizia, P.O. Box 70401, Al-Khobar-31952.Kingdom of Saudi Arabia
Tel.: +966 13 8903018/19; Fax + 966 13 865 1318
Website: www.amco-consult.com, Email: sales@amco-consult.com