Wear Analysis Of Wire Drawing Die

CONTENTS

Page
Sr. No. Contents
No.
1. Introduction 01
1.1. Introduction To Company 02
1.2. Product Portfolio 03
1.3. Typical Products Of Wire Drawing 03
2. Literature Review 04
3. Wire Drawing Dies 17
3.1. Terminology Of Wire Drawing Die 17
3.2. Nomenclature Of Wire Drawing Die 18
3.3. Types Of Cooling System 19
4. Problem Statement And Objectives 20
4.1. Problem Statement 20
4.2. Objectives 20
5. Methodology 21
5.1. Drawing Methodology 22
5.1.1 Mechanics Of Wiredrawing 22
5.1.2. Die Life And Wear 23
5.1.3. Constancy Of Volume 24
5.1.4 Forces And Energy In Wiredrawing 26
5.1.5. Effect Of Friction 28
5.1.6. Redundant Deformation 29
5.1.7. Optimum Die Angle 29
5.1.8. Delta Factor 30
5.1.9. Drawing Force Calculation 31
5.1.10
Advanced Drawing Force Calculation 32
.
5.1.11
Die Pressure 33
.
5.1.12
Effect Of Back Pull 33
.
5.1.13
Thermal Effects 34
.

Page
Sr.No. Contents
No.
5.1.14
Heat Rise from Work of Deformation 35
.

A.V.C.O.E.. Sangamner, M.E. (Mechanical) (Design Engineering)

 Wear Analysis Of Wire Drawing Die

5.1.15
Inter-pass Cooling 35
.
6. Experimental Procedure 37
6.1. Pin On Disc Tribometer 37
6.1.1. Construction 37
6.1.2. Working Procedure 39
6.1.3. Post Test Evaluation 40
6.1.4. Specifications of PIN and Disc Tribometer 40
6.2. Computer-aided Analysis of Wiredrawing 41
7. Expected outcome 45
8. Project work plan 46
Reference

A.V.C.O.E.. Sangamner, M.E. (Mechanical) (Design Engineering)

 Wear Analysis Of Wire Drawing Die

LIST OF FIGURE

Fig.
Name Page No.
No.
1.1. (a) Wire Drawing Process (b) Die Setup 02
3.1. Terminology of wire drawing die 17
3.2. Nomenclature of wire drawing die 18
5.1. Methodology 21
5.2. Wear formed by ringing in a drawing die 23
5.3. Wire bulging that occurs at the throat in drawing dies 24
Free body diagram showing the primary forces operating
5.4. 26
in wiredrawing
5.5. Components of work that operate during wire drawing 27
Illustration of (a) homogeneous, (b) frictional, and (c)
5.6. 27
redundant work in wiredrawing
Optimum die angle, which minimizes frictional and
5.7. redundant work as a die angle function for various 29
reductions
5.8. The effect of increasing back pull on ductility 34
Experimental temperature field for a single-hole drawing
5.9. 36
process
6.1. Pin on Disc tribometer 37
6.2. Experimental setup of Pin-on-Disc Tribometer 38
Three-dimensional graphical representation of principal
6.3. 42
stress (in ksi) in a wiredrawing die
Finite element representation of the wiredrawing process.
6.4. Due to axis symmetry, only one-half of the process is 43
shown
Effective strain distribution in a drawn wire obtained by
6.5. 43
using finite
6.6. Simulated drawing force generated by FEM 44

LIST OF TABLE

Table
Name Page No.
No.
2.1. Critical Study by literature review 03

A.V.C.O.E.. Sangamner, M.E. (Mechanical) (Design Engineering)

 Wear Analysis Of Wire Drawing Die

Delta parameter values for various approach semi

5.1. 31
angles and reductions in wire drawing
8.1. Project Work plan (Schedule) 46

A.V.C.O.E.. Sangamner, M.E. (Mechanical) (Design Engineering)