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GENOS Global

Efficient
The origin of gene, from Greek genos
meaning race, offspring, origin
No.1
(pronounced as in generous) Standard

TATUNG-OKUMA Co., Ltd.


352 Shi-Tong Rd., San-Hsia, 237, Taipei County, Taiwan
Tel: (886)2-8676-8678 Fax: (886)2-8676-7961
Website: www.tatung-okuma.com.tw
E-mail: toc@sansha.tatung.com.tw

2010.12 2
New
GENOS SERIES
High qualitystabilityproductivity
Abundant spec variations Global CNC Lathes
L250

L250E

STD+M,MY

STD+M,MY

L400

L400E

STD+M,MY,MW

STD+M,MY
High quality, Easy to use,
Simple machine structure

Main spindle X , Z-axis


High speed, high rigidity gearless spindle minimizes
vibration and heat.

Basic structure

Rapid traverse (X:20 m/min, Z:25 m/min)


High-rigidity and Hardened rectangular slideways.

Preloaded Ball-screw for minimal Thermal Deflection.

100 spindle specs (GENOS L250/L200-M)


Spindle speed: 4,500 min-1
Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont) Tailstock
Torque: 85 Nm (62 ft-lbf) MT N0.5

120 spindle specs (GENOS L400/L300-M)


Spindle speed: 3,000 min-1
Output: VAC 11/7.5 kW (15/10 hp) (30 min/cont)
Torque: 417 Nm (307 ft-lbf)
2 3
Turret
V8, V12(option)

Rugged tailstock with 90mm quill.

OSP P200L-R
NC Turret (option)
Compact turret with a servo motor drive and 3-piece
coupling clutch.(index time 0.3sec)
Bed Accuracy (example)

Surface roughness Roundness


0.6 m 2,000 min-1(rpm) 1.0 m 1,500 min
-1

Solid cast iron provides superior rigidity, long


service life and minimal thermal deviation.
Material: BSB Material: BSB User-freindly latest controller with advanced
machining applications.
Greater efficiency with variable functions

M Funtion (M) W-axis / sub-spindle (MW)

Turret Milling tool spindle (GENOS L200-M) 80 spindle specs (GENOS L300-MW)
Compact turret with PREX motor Spindle speed: 6,000 min-1 Spindle speed: 6,000 min-1
Rigid multitasking V12 NC turret Output: PREX 4.0/1.8 kW (25 min/cont) Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont)

0.1 sec/index Torque: 15 Nm (11 ft-lbf) Torque: 48 Nm (35 ft-lbf)

L/M 12 tools 4.0 kW (25 min)

VDI quick-change tooling system


4

Axial tooling system 20 1.8 kW (cont) 200


2
15 Nm (25 min)
11 Nm (cont) 100 10
10 1 7.5 kW (30 min)

Torque

Output
5.5 kW (cont)
48 Nm

Torque

Output
50 5
5 0.5 35 Nm
2
Nm kW 20 2
Nm kW
4,500
10 1
2,500
1
635 1,500
5 1,500 0.5
50 100 500 1,000 2,000 4,000 6,000
3,000 5,000 50 100 500 1,000 4,000 6,000
Spindle speed min-1
Spindle speed min-1

C-axis Milling tool spindle (GENOS L300-M) Turret Sub-spindle (Built-in)


Fast, high-precision C-axis headstock
200min-1 high-speed traverse
Spindle speed: 4,500 min-1
Output: PREX 7.0/3.3 kW (30 min/cont) Compact milling spindle uses high With these sub-spindle specifications,
power, high torque PREX motor for front and back machining can be done
Positioning accuracy 0.015 Torque: 24 Nm (18 ft-lbf)
much faster multitasking operations. on a single lathe. Interference is not a
Repeatability 0.007 40
7 kW (30 min)
8
Radial tooling system worry even in back face machining
with a multitasking V12 radial turret.
4 5
30

24 Nm (30 min) 5 Spec extensions


Torque

Output
20
3.3 kW (cont) Optional specs
Nm 14 Nm (cont)
kW
Maximum ( available)
Model Spindle machining
10 2 Multitasking Sub-spindle
length (M fuction) Y axis (W axis)
L200-M / L300-M Machining capacity (example) 5 2,220 2,820
1

Endmill 13 [20] 500 1,000 2,000 3,000 4,000 GENOS L250/250E A2-6 290/500
Drill 13 [14] carbide drill Spindle speed min-1 [7.5/5.5 kW]
TAP M10XP1.5 [M16XP2.0]
Workpiece : S45C [ ]:L300-M
GENOS L200-M/L200E-M (10/7.5 hp) 225/380 M MY
GENOS L400/L400E A2-8 500/1,100
Y-axis (MY) [11/7.5 kW]
GENOS L300-M/L300E-M (15/10 hp) 450/1,060 M MY MW *
Basic structure for
Y-axis GENOS L250/E M GENOS L200/E-M * Max machining length becomes 150 mm
GENOS L400/E M GENOS L300/E-M
s+

A variety of milling operations can be


i
ax
-X

accommodated with high-accuracy, wide-


range Y-axis travel using a double slide +
system. Achieves complete multitasking
Y
ax
is
With the GENOS L series you can machine workpieces like these.
- Ys ax
is +
with a single chucking. -
OP-II

Travels
GENOS L200-MY: 80 mm
OP-I

(+30 to -50)

{
MY structure STD Spec. M MY MW
GENOS L300-MY : 100 mm
(+50 to -50)
Line-up CNC for the New Era OSP-P200L
High Productive Automatic System Okuma Sampling Path Control

Loader An OSP / Windows Collaboration

Touch panel USB ports Ethernet


Data can be directly manipulated, 2 ports are standard. Various devices Machining programs can be
greatly improving operability. can be connected for each purpose, downloaded and uploaded from and to
High-durability panel is resistant to dirt including USB memory to transfer large server via Ethernet that is standard
and scratching program file and bar code reader for equipment.
production management.

USB

Bar-code FD, CD-R Digital USB


reader drive caliper memory

Ethernet
L250 1 set+ gantry loader L250 2 sets+ gantry loader
(1M 1L system) (2M 1L system)

Loader Specs Example PC

1-machine/1-loader cell 2-machines/1-loader cell


Gauge
6 Parts turnover * Connection devices sold separately. 7
Loader

Work table
The advanced architecture A high-performance NC
2-machines/2-loaders cell Gantry loader specification
Workpiece: 120x80L
Windows and Real-Time OS on a single high-performance NC computer computer in a flat panel
synergistically improve operation. Gives high reliability for machine control and
Weight for flange: 3kg
shaft: 2kg
For example, with the Collision Avoidance System for collision-free machining, data protection in harsh environments.
the time from detection of a collision (processed on Windows) to machine
Work table specification
Pallet set: 6~10P
stoppage (processed on Real-Time OS) is only 0.01 seconds. At a speed of 12
Main memory with ECC
Vibration proof hard disk drive
m/min, hairbreadth stops with a stopping distance of less than 2 mm are possible.
Workpiece Size: 20~150mm
Stack Hight: 350mm

Windows-based Applications Machine Control Function

Barfeeder Windows Real-Time OS

High Performance NC Computer

Ethernet USB Servo Link Device Net

Windows is a registered trademark of Microsoft Corporation in the United States


and other countries. Ethernet is a registered trademark of Fuji Xerox Co., Ltd.
DeviceNet is a trademark of Open DeviceNet Vendors Association.
Bar size
L250 / E 50mm (Max)
L200 / E-M 50mm (Max)
L400 / E 68mm (Max)
L300 / E-M 68mm (Max)
* Above specs. to discuss with our sales engineer.
Hi-tech Okuma mechatronics for
advanced machining applications

Variable spindle speed control (Optional) Real 3-D simulation (Optional) Interactive operations Advanced One-Touch IGF-L (Optional)
Reduce machining chatter Live-performance machining Part shape Machining process
Holds down machining chatter as spindle speed is periodically In all operating modes (auto, MDI, manual, etc), the cutting
changed and resonance points change, when cutting large, conditions are displayed in real time. Switching between
thin workpieces or small-diameter, long workpieces. solids, section views, transparent models, and performing
machining simulation (dry runs with the machine locked) Auto
Actual speed process Advanced
lets you check part program accuracy. decide run
Spindle speed

Commanded speed

Part program Part program


Time
create N0100 G97 S413 M41 M03 M08
L/D = 18 is machined without steadyrest N0101 G00 X108 Z105.2 T010101
N0102 G96 S140
N0103 G85 N0104 D8 F0.35 M85
23
N0104 G83
410
N0105 G01 X50.4 Z100
N0106 X100
Process :
edit
Part program create
Solid view After simple cutting data inputs (interactively), the required machining processes are determined and a part program is created
(automatically).

Advanced run
To run the machine directly from the interactive part program screen.
8 When a problem is detected it can be quickly corrected and checked, speeding up first part machining. 9

Section view Transparent view

Directly change cutting conditions for


One touch editing each process with this process sheet

G/M programs can be edited with a single touch on the shop floor.
Editing can be started immediately by moving the cursor to the
program execution block or the block that produced an alarm
during machining in automatic operation mode.

Tables make it easy to make mid-cycle or


individual process starts

Continuous run Mid-cycle start Individual run


(finishing repeated) (machining repeated with this tool only)
Machine Specifications
Item Size 8-inch 10-inch
GENOS L250 GENOS L200-M GENOS L400 GENOS L300-M
Spec extension Model name
L250 L250E L200-M L200E-M L200-MY L200E-MY L400 L400E L300-M L300E-M L300-MY L300E-MY L300-MW
Capacity Swing over bed mm 450 520
Swing over cross slide mm 300 300 370 230 170
Max turning dia mm
280 [210] 200 390 [310] 410 [330] 300

Max work length mm 290 500 220 380 220 380 500 1,100 450 1,060 450 1,050 150
Travels X axis mm 160 (20+140) 165 (65+100) 220 (195+25) 230 (205+25) 235 (150+85) 235 (150+85) 235 (230+5) 225 (195+30)
Z axis mm 330 520 [470] 245 400 245 400 520 1,144 520 1,144 450 1,050 460
Y axis mm 80 (+30~-50) 100 (+50~-50)
W axis mm 520
C axis 360 (0.001 increments) 360 (0.001 increments)
Spindle Spindle speed min-1 {rpm} 4,500 3,000
Speed ranges Infinitely variable Infinitely variable x 2 auto ranges (coil switching)
Spindle nose JIS A2-6 JIS A2-8
Spindle bore dia mm 66 80
Front bearing dia mm 100 120
Sub-spindle Spindle speed min-1 {rpm} 6,000
Speed ranges Infinitely variable
Spindle nose 140 flat
Spindle bore dia mm 53
Front bearing dia mm 80
Turret Type V8 [V12] Turret / Hydraulic V12 Turret / NC V8 [V12] Turret / Hydraulic V12 Turret / NC
No. of tools 8 [12] 12 8 [12] 12
10 OD tool shank mm 25x25 20x20 25x25 11
ID tool shank dia mm 40 [32] 32 40
Turret indexing time sec 0.8 [0.3/NC] 0.1 0.8 [0.3/NC] 0.1 0.2 0.3
Milling tool Spindle speed min-1 {rpm} 6,000
4,500
(standard radial mill/drill holder: 5,000)
Speed range Infinitely variable Infinitely variable
Feedrates Rapid traverse (X, Z) m/min X: 20Z: 25 X: 20, Z: 25 X / Z: 20 X: 20, Z: 25 X / Z: 20 X: 20, Z: 25 X / Z: 20 X: 20, Z: 25
Rapid traverse (Y) m/min Y: 10 Y: 10
Rapid traverse (W) m/min W: 25
Rapid traverse (C) min-1 {rpm} C: 200 C: 200
Feedrate (X, Z, Y) mm/rev 0.001~1,000.000 0.001~1,000.000
Tailstock Tailstock quill diameter mm 55[op] 90 90 90 90
Tapered bore type MT.4[op] MT.5 MT 5 MT 5 MT 5 MT 4 MT 5 MT 4 MT 5 MT 4

(revolving center) (revolving center) (revolving center) (revolving center) (revolving center) (built-in center) (revolving center) (built-in center) (revolving center) (built-in center)
Quill travel mm 80 [op] 100 100 100 100
Motors Main spindle (30 min/cont) kW VAC7.5/5.5 [VAC 11/7.5] VAC 11/7.5 [VAC 15/11]
Sub-spindle (30 min/cont) kW VAC 7.5/5.5 Built_in
Milling tool spindle kW PREX 4.0/1.8 (25 min/cont) PREX 7.0/3.3 (30 min/cont)
Axis drive (X) kW 2.2 3 3.0 3.0 3.0
Axis drive (Z) kW 3.0 3 3.5 3.5 3.5
Axis drive (Ys) kW 3 2.8
Axis drive (W) kW 2.2
Coolant pump motor kW 0.18 0.18
Machine size Height mm 1,624 1,569 1,624 1,569 2,017 2,017 1,740 1,934 1,740 1,934 2,210 2,395 1,852
Floor space mm 1,652 1,592 2,075 1,550 1,752 1,592 2,075 1,550 1,752 1,590 2,075 1,550 2,280 1,800 3,537 2,155 2,280 1,800 3,537 2,155 2,280 2,175 3,537 2,393 3,031 1,856
Weight (with CNC) kg 2,800 3,700 2,800 3,700 3,700 4,600 4,600 6,400 4,600 6,400 5,500 7,300 5,300
CNC OSP-P200L OSP-P200L
Specifications are subject to be changed without prior notice. [ ]: Optional Specifications
GENOS L250 / L200-M GENOS L400 / L300-M
Machine Specifications Machine Specifications
Model L250 L250E L200-M L200E-M L200-MY L200E-MY Model L400 L400E L300-M L300E-M L300-MY L300E-MY L300-MW
Specifications T C C T C T T C Specifications T C C T C C T C T C
Spindle A2-6 4500 min-1 VAC7.5/5.5 kW (10/7.5 hp) (30 min/cont) Spindle A2-8 30~3000 min-1 VAC 11/7.5 kW (15/10 hp) (30 min/cont)
Turret V8 (Hyd.) M-V12 axial (NC) Sub Spindle 140 flat~6,000 min-1
Milling tool 45~6000 min-1 PREX 4/1.8 kW (25 min/cont) (30 min/cont) VAC 7.5/5.5 kW
Tailstock (Hydraulic) Turret V8 (Hyd.) M-V12 axial (NC) M-V12 radial (NC)
Dead quill MT 4 MT 5 MT 5 MT 5 Milling tool 45~4,500 min-1 PREX 7/3.3 kW (30 min/cont)
Standard accessories Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand tools Tailstock (Hydraulic)
Door interlock quill Dead MT 5 Built-in MT 4 Dead MT 5 Built-in MT 4 Dead MT 5 Built-in MT 4
Standard Specifications
Lube monitor Movable tailstock Manual Manual Manual Manual Manual Manual
CNC OSP-P200L tow-along tow-along tow-along
Standard accessories Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand tools
Standard Door interlock
specifications Lube monitor
CNC OSP-P200L

Chucking / Tooling Kit Specifications Chucking / Tooling Kit Specifications


Machine type L250 L250E L200-M L200E-M L200-MY L200E-MY Machine type L400 L400E L300-M L300E-M L300-MY L300E-MY L300-MW
Hydraulic solid chuck ST 8" 8" 8" 8" 8" 8" Hydraulic solid chuck ST 10" 10" 10" 10" 10" 10" main 10" sub 6"
Standard soft jaw A 3pcs/ST 3 3 3 3 3 3 Standard soft jaw A 3pcs/ST 3 3 3 3 3 3 3 3
Standard soft jaw B 3pcs/ST 1 1 1 1 1 1 Standard soft jaw B 3pcs/ST 1 1 1 1 1 1 1 1
Tailstock center (MT) ST 1(NO.5) 1(NO.5) 1(NO.5) Tailstock center (MT) ST 1(NO.5) 1(NO.4) 1(NO.5) 1(NO.4) 1(NO.5) 1(NO.4)
OD toolholder l ST 0 0 OD toolholder l (STD,MW) ST 3
OD toolholder ll ST 2 2 OD toolholder ll (STD,MW) ST 2 2 1
OD toolholder A (-M,MY) ST 2 2 2 2 OD toolholder A (-M,MY) ST 2 2 2 2
OD toolholder B (-M,MY) ST 2 2 2 2 OD toolholder B (-M,MY) ST 2 2 2 2
OD toolholder C (-M,MY) ST 1 1 1 1 OD toolholder C (-M,MY) ST 1 1 1 1
ID toolholder base H40 ST 4 4 ID toolholder base H40
ID toolholder base H32 (-M,MY) ST 4 4 3
ST 3 3 3 3 (STD,MW/main)
Boring bar sleeve 12-H40 PC 2 2 2 (H32) 2 (H32) 2 (H32) 2 (H32) ID toolholder base H40
12 ST 2 13
Boring bar sleeve 16-H40 PC 2 2 2 (H32) 2 (H32) 2 (H32) 2 (H32) (STD,MW/sub)
Boring bar sleeve 20-H40 PC 2 2 2 (H32) 2 (H32) 2 (H32) 2 (H32) ID toolholder base H40 (-M,MY) ST 3 3 3 3
Boring bar sleeve 25-H40 PC 2 2 2 (H32) 2 (H32) 2 (H32) 2 (H32) Boring bar sleeve 12-H40 PC 2 2 0 0 0 0 0
Drill sleeve MT2-H40 PC 0 0 Boring bar sleeve 16-H40 PC 2 2 2 2 2 2 2
Drill sleeve MT3-H40 PC 1 1 Boring bar sleeve 20-H40 PC 2 2 2 2 2 2 2
Drill sleeve MT2-H32 (-M,MY) PC 1(H32) 1(H32) 1(H32) 1(H32) Boring bar sleeve 25-H40 PC 2 2 2 2 2 2 2
Radial drill / mill unit ST 1 1 1 1 Boring bar sleeve 32-H40 PC 2 2 2 2 2
Axial drill / mill unit ST 2 2 2 2 Drill sleeve MT2-H40 PC
Dummy holder ST 3 3 3 3 Drill sleeve MT3-H40 PC 1 1
VDI tooling Drill sleeve MT2-H40 (-M,MY) PC 1 1 1 1 1
Radial drill / mill unit ST 1 1 1 1 2
Axial drill / mill unit ST 2 2 2 2 2
Dummy holder ST 3 3 3 3 3
VDI tooling

Optional Specifications Optional Specifications


2000 min-1 (A2-6) Coolant pump 0.8 kW Spindle speed 3800 min-1 (A2-8) Coolant pump 0.8 kW
Spindle speed 3000 min-1 (A2-6) Spindle thru coolant Main motor High-power spindle Spindle thru coolant
6000 min-1 (140) Mist collector VAC 15/11k W (30 min/cont) Mist collector
Main motor High-power spindle Coolant sludge prevention Oil skimmer specs Turret V12 (Hyd.) V8,V12 (NC) Coolant sludge prevention Oil skimmer specs
VAC 11/7.5 kW (30 min/cont) Sub-tank Hydraulic power chuck 12" Solid chuck Sub-tank
Turret V12 (Hyd.) V8,V12 (NC) Chip conveyor Side, rear, hinged L, H 10",12" Hollow chuck Chip conveyor Side, rear (rear discharge not
Hydraulic power chuck 10" Solid chuck Chip bucket 6" Hollow chuck available with E specs)
8",10" Hollow chuck Air blower (blast) Chuck air blower Soft jaws, Hard jaws Hinged L, H
Soft jaws, Hard jaws Turret air blower Chuck auto open/close confirm MW spec is standard Chip bucket
Chuck auto open/close confirm Thru-spindle air blower Chucking miss detection Air blower (blast) Chuck air blower (MW spec is standard)
Chucking miss detection Tailstock air blower Chuck high/low pressure switch Re-gripping Turret air blower
Chuck high/low pressure switch Re-gripping Auto front door Work stopper in spindle Thru-spindle air blower
Work stopper in spindle Bar feeders Touch Setter M(manual) Tailstock air blower
Touch Setter M (manual) Parts catcher Auto tailstock quill Auto front door
Auto tailstock quill Loader Tailstock thrust high/low switch Auto top door
Tailstock thrust high/low switch Workrest For L400E and L300E-M only
Bar feeders
Part catcher
Loader
Tooling System Tooling System

GENOS L250/E, L400/E V8 turret GENOS L300/E-M, MY V12 M-turret (axial) / VDI tooling
ID Turning OD Turning Turning Mill/Drill

Drill sleeve
MT 1-H40 (H32) Collets
MT 2-H40 (H32) OD-A OD-B OD-C Axial mill/drill unit
MT 3-H40 (H32) OD-I (MY not required) (for small diameters) (axial facing)
MT 4-H40

(AR32- )

ID-H40

Boring bar sleeves Radial mill/drill unit


8-H40 (H32) 20-H40 (H32) Drill sleeve
10-H40 (H32) 25-H40 (H32) DS MT 1-H40
OD-II DS MT 2-H40
12-H40 (H32) 32-H40
16-H40 (H32) DS MT 3-H40
DS MT 4-H40
V8 turret V12 M-turret

Offset *
ID H32 ID-H40

Dummy holder
* With L250 tailstock, Boring bar sleeves
offset ID H32 is used. BS 8-H40
BS 10-H40
H32 sleeves are also BS 12-H40
necessary. BS 16-H40
Boring bar 40 OD tool shank 25x25 BS 20-H40
(32) BS 25-H40
BS 32-H40

ID toolholder base, sleeve for oil-hole drill is available Commercially available items ID toolholder base, sleeve for oil-hole drill is available Commercially available items
ID toolholder base H32 is needed for L250/E V12 turret

14 15

GENOS L200/E-M, MY V12 M-turret (axial) / VDI tooling GENOS L300-MW V12 M-turret (radial)
Turning Mill/Drill
Turning Mill/Drill

Collets
OD-B OD-C Axial mill/drill unit
OD-A
(small diameters) (axial facing)

(AR25- )

Radial mill/drill unit


Drill sleeve
DS MT 1-H32
V12 M-turret
DS MT 2-H32

V12 M-turret

ID-H32

Dummy holder
Boring bar sleeves
BS 8-H32
BS 10-H32
BS 12-H32
BS 16-H32
BS 20-H32
BS 25-H32

ID toolholder base, sleeve for oil-hole drill is available Commercially available items
Tool Interference Drawings SPINDLE MOTOR OUTPUT/TORQUE
STD OP
GENOS L250 / E V8 turret GENOS L400 / E V8 turret
33 30 380 30 220
190 190 195 25
N-m [kgf-m] N-m [kgf-m]
OD-I 25 25
360 standard tool swing 25 25 kW [hp] kW [hp]
OD-I
200 [20] 200 [20]
ID-H40 19 93.3Nm{9.5kgfm(68.86ftlbf)} 11kW (15hp) [30 min]
3

35 30
470 11 [14.8] 11 [14.8]
84.73Nm{8.64kgfm(62.49ftlbf)} 100 [10] 100 [10]
Max tool swing ID-H40 10 [13.3] 10 [13.3] 7.5kW (10hp) [cont. rating]
8.1 7.5kW (10hp) [30 min] 63.1Nm{6.4kgfm(46.58ftlbf)}

g 35 30
3 62.08Nm{6.33kgfm(45.78ft.lbf)}
40

Power Transmitted

Torque Transmitted
5.5kW (7.4hp) [cont. rating] 5 [6.7]
2

50 [5]

Power Transmitted
5 [6.7]

Torque Transmitted
215 50 [5]
25

5.0
846 1131

swin

1
30

g
150 150 ing

30

din

tool
4 61 ind 2 [2.7] 20 [2]
30 (35) gr

rin
2 [2.7] 20 [2]

Max
0 0M
ing ax

xg
ax t

86
ol sw

510
ool M

25
2
to

Ma
swin 0
g 440 3
9
1 [1.3] 10 [1]
1 [1.3] 10 [1]

0)
(26
6
28

70
0.5 [0.67] 5 [0.5]

25
2
0.5 [0.67] 5 [0.5]

50 100 500 1000 4000 6000 min -1 {rpm}


7

100 1000 min-1{rpm}

7
50 500 4000 6000
25
50

Spindle Speed Spindle Speed

50
7

25
25 25

7
2
15

0 102
L250/E 7.5/5.5kw 4,500rpm L250/E 11/7.5kw 4,500rpm
5
2 25 25 OD-II
OD-II 310
278
102

OP OP

GENOS L200-M / E-M V12 turret GENOS L300-M / E-M V12 turret
305 65
155 50 165
100 g
55 win [cont. rating]
Max tool swing 480 6 ol s

Torque Transmitted
t o
[cont. rating]

Power Transmitted
Torque Transmitted
1 ax
4 M

Power Transmitted
4
16
16 2 162
Max grinding 300
17

32
2
70
14

126 1 36 (1.4)
1

93
1
32 206 84
1
155
177
254
4
0

155
1

16 Ma
137
38

0 xg
1 rin
30 din
3

25 g
20
60

25 0 30 30
150 85 Spindle Speed Spindle Speed
32 166 166
185
180

134

MAX 130
L250/E 7.5/5.5kw 3,000rpm L250/E 11/7.5kw 3,000rpm
43.5
37
1
52

35

170 189 235 160 STD OP


25

395
11.77

306
Max tool swing 655 N-m [kgf-m]
kW [hp] 416.9 Nm{42.52 kgfm (307.55 lbfft)}
274
305 500 [50]
284.3 Nm{28.99 kgfm (209.68 lbfft)}
155 85 165
Max tool swing 480 335
65 100
20 [26.8] 200 [20]
1

346
10

ID-H40
11 kW (14.74 hp) (30 min.)
0

1 103.4 Nm{10.55 kgfm (76.31 lbfft)}


70
66 10 [13.4] 100 [10]
1 7.5 kW (10.05 hp) (cont. rating) [cont. rating]
1 1 70.5 Nm{7.19 kgfm (52.01 lbfft)}

Torque Transmitted
40 90 36
3000

Torque Transmitted
Power Transmitted 5[ 6.7]
251 1016

Power Transmitted
50 [5]

32
MAX 43.5
170 150
13

1
38 130
0
2

126

118
8

32 210 25
0

65

142 100 235


25 100 1000 3000 min-1 {rpm}
2
12
Spindle Speed Spindle Speed
37

13
43.5

185 210
L400/E 11/7.5kw 3,000rpm L400/E 15/11kw 3,000rpm
11.77

235 160
395
Working Ranges Working Ranges

GENOS L250 V8 turret GENOS L250E V8 turret GENOS L400 V8 turret GENOS L400E V8 turret
Direct tool shank OD-I Direct tool shank OD-I
122 1,144 (Z-axis travel) 7
1,110 (Max work length)

190
520 (Z-axis travel) 34

190
150
157 7

150
90 330 (Z-axis travel) 7 42 90 520 (Z-axis travel) 7 102 46 113 43
49.3

35
12 91 39 12 91 39

425
38.9

415
30
30 35
30

30

235
(X-axis travel)
(X-axis travel)

138.9
(X-axis travel)
10.3

49.3
170

22.5
230
10

180
(X-axis travel)

220
140

195
160

90
105

254
160

20
MT 5

20

60
16
210
Tailstock retract limit
210

254

15
4.3
55

19
10

20
4.3

25
40
20
15
8"chuck 45.3 54.7 100 106.3 899.3 132.4 9.5 72.7
357 144 19 182.7 100 890 (tailstock travel)
8"chuck 238 25 107 122 28 10"chuck 10"chuck (Sleeve travel)

ID ID ID ID

123 1,144 (Z-axis travel) 6


158 520 (Z-axis travel) 6

190
33 1,111 (Max work length)

150

190
42 91 520 (Z-axis travel) 6
150

102 46 113 43
91 330 (Z-axis travel) 6 12 91 39

30
12 91 39

425
415
30

63
30

(X-axis travel)

22.9

117
30

(X-axis travel)

9.6
22.9 34.9

235
20
44.5
205
(X-axis travel)

116
(X-axis travel)

230
110

20
140

220
195
160
140
160

254
MT 5

104
25
210

5
Tailstock retract limit

69
254

11.7
210

4.3
25
10

15
20
71.7

5
4.3 10.5
20

25
15
8"chuck 100 106.3 900.3 131.4 5
357 109 42 13 34.7
182.7 100 890 (tailstock travel)
8"chuck 290 25 54 151 10"chuck (Sleeve travel)
10"chuck

GENOS L200-M V12 turret GENOS L200E-M V12 turret GENOS L300-M V12 turret GENOS L300E-M V12 turret
OD-A OD-A OD-A 55 631 OD-A
57 520 (Z-axis travel) 7 47 7
42 117 245 (Z-axis travel) 47 47
77 1,144 (Z-axis travel) 47

190
103 39 5 42 42 127 400 (Z-axis travel) 25
155

5 42 79 1,065 (Max work length)

60 190
103 39
18 10"chuck
19

250
113 43

30

400
30
60
8"chuck
16.3

30

(X-axis travel)

100.7
(X-axis travel)

150
25

116
25

115.7 127.4 5

37.8 16.3
14
85 150
150
(X-axis travel)

10

235
58
(X-axis travel)

20

235
100

254
100

254
MT 5
165

165

24.7
Tailstock retract limit
2
210

18 30 28

10
210

19 12

2.5 39
3 28 42

85
20
5 10
5
65

65

12 789 37.8 66.7 50 50


121 55 100 131 10 42.9
15 113 43 296 (tailstock travel) (tailstock sleeve travel) 890 (tailstock travel)
25 220 14 182.7 100
113 25 33 18 104 107 176 52 75 70 135
8"chuck 522 125 28 100 715 12 10"chuck (tailstock sleeve travel)

Axial mill/drill unit Axial mill/drill unit


Axial mill/drill unit Axial mill/drill unit
55 631
42 574 520 (Z-axis travel) 36 1,144 (Z-axis travel) 95
71 95
73 138 65 120 1,024 (Max work length)
42 68.1 245 (Z-axis travel) 84.9
89.1 Zstroke 400 84.9
155

113 65

190
43
155

10"chuck
180

103 39
13.9

400
16.3

(X-axis travel)
X stroke 165

(X-axis travel)

100.7
305

14
16.3
115.8 148.4

116
5

37.8

40

210
40

210
25

235
57

19
210

14.3
76

235
(X-axis travel)

25
157

19

254
150
165

254

19
81

75
210

Tailstock retract limit

10.4
7.6

33.9
25
210

MT No. 5 Tailstock retract limit 10

25

6
778 37.8 58.7 100 100
15

198.4 176 269.9 25


296 (tailstock travel) 131 18 24.9
25.6 113 43 19 8 182.7 100 890 (tailstock travel)
73.9 171.1 103 37
784 199 170 124 120
Tail stock retract position 10"chuck (tailstock sleeve travel)
8"chuck 787

8"chuck

Radial mill/drill unit Radial mill/drill unit Radial mill/drill unit


Radial mill/drill unit 574
55 631
Zstroke 400 61 1,144 (Z-axis travel) 70
96 520 (Z-axis travel) 70
1,049 (Max work length)
155

95
155

190
42 88 245 69 42 105 113 43
10"chuck
41.5

400
(Z-axis travel)
X stroke 165

65 70
26

70
103 39 (165)
25

210
14.5
64

(X-axis travel)

100.7

16.3
9.3
56.5 108.5
42.5

7.9

4.8
95 140
(X-axis travel)

37.8
235
99

140
210

14.3
16

254
26
(X-axis travel)

83

235
108.5

4.8
254

Tailstock retract limit


165

10

95
2 30 37
25
24.9
210

10.4
7.6
24.5

33.9
783 115.8 121.2 83.7 50 50
56.5

Tail stock stroke 321


103 37 100 131 18 37.8 16.3
216.5 160 23.5 279
2 784 182.7 100 890 (tailstock travel)
Tail stock retract position 113 43 296 (tailstock travel) (tailstock sleeve travel)
54 191
125 54 40 85 158 58 154 10"chuck (tailstock sleeve travel)
8"chuck 715
8"chuck
OSP-P200L-R CNC OSP-P200L-R CNC
Standard Specifications Optional Specifications

Axis control X, Z simultaneous 2-axis running, X, Z, C simultaneous 3-axis multi-processing Kit specifications
Features

Position feedback Full range absolute position (zero point return not required) TE TD TEX
Tape format N4.G3, X+53, Z+53, I+53, K+53, F+53, S4, T6, M3 User task2 Sub-programming, function operations, logic operations

Programing
RS-232C interface RS-232C interface, 1 channel I/O variables can be used(each 8 points)
Programming Auto ISO/EIA code recognition, absolute, incremental or both Automatic programming (LAP4) Add roughing conditions to finish programs for roughing to finish
Min command units X-axis: 1m(dia) Z-axis: 1m C-axis: 0.001 work optimized cutting by matching the best cutting mode with
Max command units 8-digit decimal, 99999.999mm
the material shape
Programmable units Freely selectable: 1m, 10m, 1mm
Inch, metric switching possible Via parameters
Inch/metric switching
Decimal point data 1m, 10m, 1mm increments
Arc threading Threading possible along arc traces
Feedrates feed Feedrates are listed in the machine specs; override: 0200%, dwell: 0.0199999.99 sec.
Tool offset compensation 96 sets 200 sets (Standard 32 sets)
Tooling Tool selection: 8/12 sets, tool offset(compensation): 32 sets, max compensation
Tool wear compensation 96 sets 200 sets (Standard 32 sets)
value: 99999.999 mm Auto tool compensation: calculated from manually input
Program storage (capacity) Standard2GB Operation backup2MB
wear and tear measurment values
Coordinate switching Programming possible by changing X, C-axes to X, Y-axis
Spindle VAC motor operation Direct spindle speed commands (S4), fixed cutting speed
(multi-machining) rectangular coordinate system
Spindle speed override (50200%), optimum turing speed designation
Work generation (multi-mechining) Programming X, C-axis lines as straight flat surfaces is easy
M-spindle motor operation (multi-machining) Direct motor speed input
Advance One touch IGF-L Quick and simple: even operations without any NC knowledge
Display 15 Color display panel, touch pannel.
can input a few keystrokes and be programming in on time
Manual operation Spindle (inching, CW, CCW), tool rotation, pulse handle, X/Z-axis manual feed
Multitasking Program writing, editing during work Realistic 3D simulated test cut

Self-diagnostics Automatic diagnostics and display of program, operation, machine and NC system problems Real 3-D simulation Real time simulation of all machining modes
Door interlock Safety function to interlock machine movement when the door is opened or closed Condition display Automatic operation, work completion, alarm conditions displayed

Monitoring
NC torque limiter Instant detection of machine collision to reduce machine damage with a 3-color (A-type) signal tower
Hi-G control Calculates of the speed control and torque properties of a motor for high-speed, NC operation monitor Display of cutting, operation, spindle speed, etc., on the CRT;
high-stability positioning workplece count-up
Other Buffer resister, zero offset, tool interference, software limit, chuck barrier, NC work counter Counts M30 occurrences (displayed on the CRT): alarm-stop at count-up
turret barrier, droop control, single block machine lock, block delete, Tool life management Automatically calculates workpieces and cutting time, rotates a
20 21
optional stop, dry-run, stroke end-limit cancel, etc. spare tool in when the set value for the tool life has been reached
OSP-Win XP Featuring easy-to-manipulate screen windows, Pop-up function displays, Quick closing windows. Load monitor Load conditions are monitored and X, Z-axis and the spindle
Operation

Sequence number search Cursor advances to a specified sequence number in the selected program stop with an alarm
Sequence restart Restart from an interrupted sequence Cycle time over check An alarm occurs after the completion of a set cycle

Gauging
Manual interrupt/auto return Manual operation during automatic operation; return to interrupt point DNC-T1 Ethernet part program transfers
Threading slide hold Slide hold during threading (optional for G34/G35 non-fixed cycles) DNC-T* Personal computer DNC: Work program transter, etc.
Programming Two programs can be edited simulataneously on one screen. Auto work gauging/compensation Integral External
Function
Output Management

Memory operation* Tapeless operation: Program storage capacity:2GB, Operation backup capacity: 2MB Touch setter tool tip Manual Automatic
Useful help Alarm help, G/M-code help, variable help, operation help, diagram display Auto chuck open/close Automatic chuck jaw open/close via M-codes (w/ chcuck grip confirmation)

Unattended Operation
Automated
PLC monitor Display of PLC ladder drawings and PLC data
Chuck pressure switching High/low switching via M-codes
Display Finished work list, operation results and alarm records
Auto tailstock quil Automatic tailstock quil via M-codes (w/ confirmation)
External output Output above items to a USB port.
Tailstock quil pressure switching High/low tailstock quil thrust switching with M-codes
Nose R compensation Auto compensation for nose R dimension errors including arbitrary shapes and arcs
Function
Programming

Auto cover open/close Auto cover open/close via M-codes (w/ interlock ON/OFF switch)
Arc radius designation Circular interpolation by ordering the radius L and end points X and Z
Air cleaner An air blower is applied to the chuck area and the
Arbitrary angle chamfering Simple programming of arbitrary angle chamfers (C, R)
tailstock center via M-codes
Taper angle designation Taper interpolation by designating either the X or Z-axis and the starting point angle
Spindle orientation (Electric) Stops the spindle at a designated position via M-codes:
mm/min (ipm) programming Both mm/rev and mm/min feedrate units are possible
Extra M-codes 2 sets 4 sets
Program schedule Non-stop operation possible by setting the sequence order of several work programs
Auto power shut-off Power supply is shut off automatically according to M30
Zero offsets via G-codes Program zero point offsets are possible
and alarm conditions
Threading Thread lead: 0.0011000.000mm; possible to set the threading lead pitch
Cycle time reduction Possible to ignore a various of answers with M-codes
Chamfering on/off, fix cycle threading, non-fixed threading cycle (the thread lead
Other* Chuck open/close during spindle rotation
indicates the CNC limit value, the max thread lead differs per machine specification)
Custom fixed cycle Threading cycle, grooving cycle, drilling cycle Auto tailstock quill thrust during spindle rotation

Fixed drilling cycle (multi-maching) Drill, deep-hole drilling, boring, tapping (Synchronized Tapping) Bar feeder interface Loader interface
User task1 GOTO, IF statements, arithmetic, common variable, local variable, system operation variables
* Need to discuss with sales engineer Multi-machining Corresponding Kit Corresponding
Program notes Comments can be added to programs
Dimensional Drawings Dimensional Drawings

GENOS L250 / L200-M GENOS L250E / L200E-M GENOS L400 / L300-M GENOS L400E / L300E-M
Power inlet
Hydraulic unit (Ceiling)
Hydraulic unit Power inlet Hydraulic unit
Hydraulic unit
(Ceiling)

Power inlet Power inlet


(Ceiling) (Ceiling) NC
NC NC
NC

1,906
1,550

2,155
1,592

1,800
15 28

Operation panel
Operation panel Operation panel Operation panel

1,934
1,624

1,569

1,740
Lube tank
Lube tank 3,537
1,652 [1,752] Lube tank
Lube tank 3,848
[ ]: L200-M 2,075 2,280
22 23

GENOS L200-MY GENOS L200E-MY GENOS L300-MY GENOS L300E-MY GENOS L300-MW
Power inlet Power inlet Hydraulic unit
Hydraulic unit (Ceiling)
(Ceiling)
Power inlet
Hydraulic unit
(Ceiling)
Power inlet Hydraulic unit
Hydraulic unit
(Ceiling) NC NC

NC

2,100

1,856
Power inlet

2,393
(Ceiling)
NC NC

2,175
1,550
1,590

15 28

Operation panel
Operation
panel
Operation
panel

1,852
2,210

2,395
Operation
panel Operation
panel

Lube tank
Lube tank Lube tank 3,031
2,280
3,537
3,848
2,017

2,017

Lube tank Lube tank


1,752 2,075

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