Parts Catalog
9
1
(
22
2
Fig. 1-1 Cylinder Cap-Valve-Chamber Cover(EGI)
1 462-1A/D-I003001/01 ~ir~
Cylinder cap 1 1
2 462-1003002-01 ~f1~'i'
Valve guide 1 8
3 462-1003006-A 11m. 1 1
Orifice
4 462-1000251 li1i*~Jt
Bowl plug 1 4
4;irm,~,!ilI;
5 462-1000800 1
Cylinder head gasket 1
6 462-1000015 JE&'i'
Set collar 1 2
7 462-1000215-B cn 1 10
Bolt
462-1000214 mill 1 10
Washer
8 462-1007903-B/B2 9: f1 ': l1!.~!ilI;
Valve chamber cover 1 1
9 462-1007015 ""Lf1~1J~;j&
Valve chamber cover clapboard 1 1
10 462-1007016 9:f1~1J~*m
1 1
Valve chamber cover clapboard gasket
11 462-1000228 .n 1 8
Screw
12 462-1000071-A ~f1~1J#FJ&m
1 1
Valve chamber cover sealing rubber gasket
13 #FJ&III,~,~
462-1007802 1 4
Sealing rubber band assy
14 462-1000216 Jiln 1 4
Bolt
15 462-1009800-B itll!lt=li'ii.~,Jilt
Oiling cap assy 1 1
16 :k;/t.~~
462-1A/D-3707950 1 4
Spark plug assy
17 8$i:;~Ejjffi~
462-1A/D-I003011 1 1
Camshaft rear cover
18 462-1003010-01 ~~limJt
1 1
Connecting seat gasket
19 462-1003007 JElliit'! 1
Set stud 2
20 462-1000237 tlUJ
Bolt 1 3
21 462-1003009 8$i:;~mr3t*~
1 1
Camshaft front bearing cover
22 462-1000233
jltr
Bolt 1 5
23 462-1003008-01 5t:*~mJt
Bearing cover gasket 1 1
24 462-1003004 JZt9:f1li 1
Intake valve seat 4
25 ;j:/~~f1fi
462-1003005 1 4
exhaust valve seat
3
m1-2 arrm-~ f1~. ~?t(HFJ6350B)
16
4(19
1--
8--
4
Fig. 1-2 Cylinder Cap-Valve-Chamber Cover
~1ll~:iJtl
mN~
Item No.
~lll{'!'-'i} "*
~lll{'!' 1';
Assemble
.$~j; 1f~rt
Part No. Description Qty Validity
distinction
"'tfliI~%.~llX; HFJ6350B,
462-1003800
Cylinder cap assy
HF1l011GA
1 4.fIiI~
462-1003001-B 2 1
Cylinder cap
2 462-1003002-B itt4.f1'i'f.~
2 4
Intake valve guide
:f.I~4.f1'i'f.~
3 462-1003003-B 2 4
Exhaust valve guide
4 462-1000215
Ji)i%Jt
2 4
Bowl plug
5 462-10002I5-B
lItr
2 10
Bolt
6 462-1000214
mill
2 10
Washer
7 ~tL~
462~ 1000015
2 2
Set collar
"'tfliIm.~,llX;
8 462-1000800 2 1
Cylinder head gasket
"'tf1~1J,~,llX;
462-1007903 Z 1
Valve chamber cover
9 4.f1~'>J3t,~,JlIt
462-1007801 2 1
Valve chamber cover housing
4:f1~al\l;f1i
10 462-1007015 2 1
Valve chamber cover clapboard
11 "'tf1~al\l;f1im
462-1007016 2 1
Valve chamber cover clapboard gasket
12 GB5783-86-M6 XI 0
lin 2 8
Screw
13 GB97.1-85-6-140HV
mill
2 8
Washer
14 462-1007802
MFJI!(WM,llX;
2 4
Sealing rubber band assy
15 462-1000216
Jln 2 4
Bolt
4.f1'i!flMF1ilCm
16 462-1000071-A Valve chamber cover sealing ruhber 2 1
gasket
17 462-1000045
1'EfJiJ
2 1
pothook
lU!JD~.~.llX;
18 462-1009800 Z 1
Oiling cap assy
19 462 -3707950
;JdtJl
2 4
Spark plug
5
8
12
6
Fig. 1-3 Cylinder Cap-Valve-Chamber Cover
1 465Q-I003001 ~ffiI.mt
1 1 HFJ6351B,
Cylinder cap
HFllOllG
2 462-1003002-F ~f1~'fl:
Valve guide 1 8
3 462-1003006-A ~mtP1li
Orifice 1 1
4 462-1000251 lM%~ft
Bowl plug 1 5
5 462-1000800 ~ffiIm.ffi.~
Cylinder head gasket 1 1
6 462-1000015 ~lli.'fl:
Set collar 1 2
7 462-1000215-B
j,ur
Bolt 1 10
462-1000214 mil
Washer 1 10
8 462-1007903-B ~n~.ijl.,ffi.~
1 1
Val ve chamber cover
9 462-1007015 ~f1~.ijl.IWil&
1 1
Valve chamber cover clapboard
10 462-1007016 ~fl:~I.ijl.IWil&m
1 1
Valve chamber cOver clapboard gasket
11 GB5783-86-M6X 10 'HT 1 8
Screw
"'I.f1':.ijl.j;j-F1IICm
12 462-1000071-A Valve chamber cover sealing rubber 1 1
gasket
13 462-1007802 }fF1IIC1I,~~
1 4
Sealing rubber band assy
14 462-1000216
j;Ur
1 4
Bolt
15 462-1009800-B tt1lll P .mt.~.Jft
1 1
Oiling cap assy
j({t~,~,Jllt
16 462 -3707950 4
1
Spark plug assy
17 $!ftll!~
462-1A/D-I003011-B 1 1
Connecting seat
18 462-1003010 l!f~~mft
1 1
Connecting seat gasket
19 462-1003007 ~lli.ti!i
Set stud 1 2
GB97.1-85-6-140HV mil
Washer 1 3
7
8
Fig. 2-1 Cylinder Body(EGI)
OOfiL-I} ~1lC.~tl
~lGf"'% ~llCf"'~~ .$~. If:i&t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
~f[,,*,~$;
462-1A-1002900-B 1 1
Cylinder assy
1
~f[,,*,~$;
465Q-1A/D-I002900-01 1 1
Cylinder assy
2 462-1000252 '1J~~Jt
1 3
Bowl plug
,~[J~~Jt
3 462-1000251 1 2
Bowl plug
4 462-1000250 II.Jt
1 3
Screw plug
5 462-1002005-B
II.Jt
1 1
Screw plug
6 l!ltl!!~'lf1lJ/j
465Q-I000022-C 1 1
Oil filter connecting pipe
7 462-1002201-01
II.tr
1 10
Bolt
8 ml!l.R!i3''lf,~$;
65Q-1A/D-1002810 1 1
Oil gauge guide assy
462-1000241 liJtr
1 1
Bolt
9 462-1000247
mill
1 1
Washer
~.mlll
10GB93-87 1 1
Spring washer
462-1000242
_tr
1 1
Bolt
10 462-1000247
mill
1 1
Washer
10GB93-87 ~.mlll
1 1
Spring washer
11 BSI0-1700204
_tiE
1 1
Stud bolt
12 BSI0-1700205
JlllltiE
,1
462-1000212
_ilf
Stud bolt
1
1 2
13 Nut
462-1000247 mill
1 2
Washer
14 462-1000015 J:Elli.lt=
1 2
Set collar
15 462-1002014
7.lclt=1Iiiti
1 1
Water jacket COVer plate
16 7.Ic~1Iiitlim
462-1002013 1 1
Water jacket cover plate gasket
9
10
Fig. 2-1 Cylinder Body (EGI)
~ftl~jJtl
I!Hll.~ ~ftlf'f~ ~Ef'f;gft .ijt$.Ift:!i ~:AA:ft
Assemble
Item No. Part No. Description Qty Validity
distinction
17 462-1000228
.iT 1 6
BoIt
~jUil:tJl.r~lJiVi-l1i.
18 462-1000054 1 1
Transmission upper clapboard
~:ltff TI\(-l1i..~.Jilt
19 462-1701811-A 1 1
Transmission nether clapboard
tJl.iIbtJ!U~.Jilt
20 462-1017950 1 1
Oil filter assy
465Q-I009802 tJl.iIbR.!;J.Jilt
21 1 1
465Q-IA-I009802 Oil gauge
1I!l1Ef~ff.(~.Jilt
22 465Q-3810950 1 1
Oil pressure sensor
23
465Q-I000830 tli:'lf ~-r ~.Jlt
1 1
462-1000840 Tube clap
1 #: db$k.$k*illl.
24-1 462-1002008-01 1 1
1 #: Crankshaft bearing cap
2 #: dbtIJ:$k*fi.
24-2 462-1002009-01 1 1
2 #: Crankshaft bearing cap
3 #: db~'~*fi.
24-3 462-1002010-01 1 1
3 #: Crankshaft bearing cap
4#db~:~*illl.
24-4 462-1002011-01 1 1
4 # Crankshaft bearing cap
5 # db ~ 3=:tlI:*.fi.
24-5 462-1002012-01 1 1
5 # Crankshaft bearing cap
25 462-1002203
*ll.'t:lUt 1 1
Water jacket screw plug
*ll.'..itrlHII ~Jlt
26 462-1002801 Water jacket screw plug gasket 1 1
assy
f~ff
27 465Q-1A/D-3752800 1 1
knock sensor
JUT
28 462-1000244 1 1
Bolt
11
00 2-2 5t~f*$a
7 J- (HFJ6350B)
IS
13
~--16
12
Fig. 2-2 Cylinder
IEm% ~IIU}U~
*j[Cf1f% ~~f1f,g~ 1tt$~:ii 1f5<j{f
Item No. Part No. Assemble
Description Qty Validity
distinction
462-1A-I002900
-9:1Iil:f*. ,(i1, AIt HFJ6350B,
1 1
Cylinder assy HF]lOllGA
1 462-1A-I002001
-9:1Iil:f*.
2 1
Cylinder body
2 f!1a%~Jt
462-1000252 2 3
Bowl plug
3 f!1a%~Jt
462-1000251 2 2
Bowl plug
4 462-1000250
.:I;If
2 3
Screw plug
5 462-1002005-A
tl:l;lf
2 1
Screw plug
6 ~err
462-1002201 2 10
Bolt
7 ;7j(~~tt
462-1002203 2 1
Water jacket screw plug
;7j(~.:l;lffl1dm,~,AIt
8 462-1002801 2 1
Water jacket screw plug gasket assy
;7j('ft'~11i
9 462-1002014 2 1
Water jacket COver plate
10 GB5783-86-M6 X 10
err 2 6
Bolt
11 GB97.1-85-6-140HV
mill
2 6
Gasket
12 ;7j(~~11im
462-1002013 2 1
Water jacket cover plate gasket
~)tu.tm[!l!l%t&
13 462-1000054 2 1
Transmission upper clapboard
~)tUrl%t&,g,AIt
14 462-1701811-A 2 1
Transmission nether clapboard
15 462-1009802
mnllKg,AIt
2 1
Oil gauge
17-1 1#EIlJ~.:t~*~
462-1002008-A 2 1
1 # Crankshaft bearing cap
17-2 2#1!b~.:t~*~
462-1002009-A 2 1
2:j:j: Crankshaft bearing cap
17-5 5# dI!~.:t~*~
462-1002012-A 2 1
5 # Crankshaft bearing cap
13
m2-3 ~OO:1*$jt(HFJ6351B)
14
Fig. 2-3 Cylinder
3 462-1000251 ll9t%~Jt
Bowl plug 1 2
4 462-1002005-A .~
Screw plug 1 1
5 462-1000250 W~
Screw plug 1 1
6 462-1000250 .~
Screw plug 1 2
7 462-1002201-01 tin 1 10
Bolt
8 465Q-1 00281 0 mjlllJ~~'l'f,~~
Oil gauge guide assy 1 1
9 462-1000241 wn 1 1
Screw
10 462-1000242 tin 1 1
Screw
11 462-1701201 W*ff
Stud bolt 1 1
12 462-1000202 S*ff
1 1
Stud bolt
13 462-1000212 lIilt
Nut 1 2
14 462-1000015 1E{:!l.~
Set collar 1 2
15 462-1002014 7.I<~~t&
1 1
Water jacket cOver plate
16 462-1002013 7MU!.t&tll
1 1
Water jacket cover plate gasket
17 GB5783-86-M6 X 10 tifT 1 4
Bolt
GB97.1-85-6-140HV 'tlllll
Gasket 1 4
18 465Q-I000054 ~~~J:I%t&,~~
Transmission uper clapboard 1 1
19 462-1701811-A ~~~rl%t&,~~
1 1
Transmission nether clapboard
20 GB5783-86-M6 X 10 lifT 1
Bolt 2
21 465Q-I009802 m1lllR.~~
Oil gauge 1 1
22 465Q-3810950 lJbJli'ffl'~fi,~Jllt
Oil pressure sensor 1 1
23 465Q-I017950 milll~,~Jllt
Oil filter assy 1 1
24 465Q-IOOO022-C ilIl~~'l'f.
1 1
Oil fil rer connecting pipe
15
16
Fig. 3 Oil Basin
~ftC~JJtl
I~H}L% ~ftCf'f% ~ftCf'f~~ .l~L$~t :ff~tt
Assemble
Item No. Part No. Description Qty Validity
distinction
ilIlm;%%.~Ji\I;
1 462-1009801-C 1 1
Oil basin assy
ilIlm;%m
2 462-1000021-A 1 1
Oil basin gasket
3 462-1000801
en 1 18
Screw
M!illl~lUl
4 462-1009202-A 1 1
Oil draining plug
mill
5 462-1009203 1 1
Gasket
milll#Pl!lt.i,~.Ji\I;
6 462-1010950 1 1
Oil collector assy
7
aUI
462-1000078 1 1
Rubber band
8 462-1000233
en 1 2
Screw
17
18
Fig. 4-1 Piston-Connecting Rod-Crank Shaft (EGI)
1 ~=ilif.'~Jf
462-1004010-01 1 4
No.2 piston ring
f.'~t1IlJf,(;j,Jllt
462-1004903-01 1 4
Piston oil ring assy
2
f.'!l
462-1A-I004008 1 4
Piston
f.'~m
3 462-1004001 1 4
Piston pin
4 462-1004002
m!lm'illl.Jf
1 8
Piston pin snap ring
5
iHf,(;j,Jllt
462-1004900-B/Ol 1 4
Connecting rod assy
6 :itfHI~
462-1004003-01 2 8
Connecting rod bolt
7 462-1004201-01
:itfUR-/ij:
2 8
Connecting rod nut
8 :itff~PC
462-1004004 1 8
Connecting rod bearing shell
9 d1i~
465Q-I005001-B2/02 1 1
Crank shaft
10 462-1002006
.$PC
1 10
Main bearing brass
11 1!II~1I:~IUl
462-1002007 1 2
Crank shaft thrust spacer
12 462-1006900-A
Mt1Illtfi,(;j,Jl!t
1 1
Oil-sealing cup assy
13 '~1ill~-&~~1II
462-1000033 1 1
Drive synchronizing gear retaining ring
14 '~Iill~t!T~
462-1000034-01 1 1
Drive synchronizing gear
15 462-1000031
#lMJiI
1 1
Woodruff key
16 d1i~Ei:'I!l'~
462-1000038 1 1
Crank pulley
17 1M~.n
462-1000227 1 1
Screw
18 462-1005901-A
dIi Wl J: illl MEi: li1i! ,(;j, $;
1 1
Crankshaft rear oil seal cup assy
19 462-1002016-01
mJl
1 1
Spacer
20 462-1002015
d1iWlJ:j[jMhlb ~
1 1
Crankshaft rear bracing oil seal cap
21 462-1002202
JUT
1 2
Screw
22 462-1000221
Iln 1 4
Screw
~W:1!;
23 462-1000017 1 2
Locating sleeve
19
IE 4-2 m.a-itlf-db$dl$?t(HFJ6350B)
20
Fig. 4-2 Piston-Connecting Rod-Crank Shaft
1-1 ~-:m:m~~
462-1004009-01 1 4
No.1 piston ring
1-3 m~ldlYf,~.Iit
462-1004903-01 1 4
Piston oil ring assy
2 m~
462-1A-1004008 1 4
Piston
3 ffl~i'i!f
462-1004001 1 4
Piston pin
4 m~lrloWiYf
462-1004002 1
Piston pin snap ring 8
jHf,~,.Iit
5 462-1004900 ",
1
Connecting rod assy 4
6 :iiff.~
462-1004003 1
Connecting rod bolt 8
7 ~JlfJl!~m
462-1004202 1 8
Lock gasket, double lugs
8 :i1ff.~
462-1004201 1
Connecting rod nut 8
9 462-1002006 :i1ff!iilrN:
1 8
Connecting rod bearing shell
10 465Q-I005001
1!II!iiIr
1 1
Crank shaft
11 462-1002006
3::!iilr1i
1 10
Main bearing brass
12 462-1002007
1!II!iiIr.1l:1tIUt
1 2
Crank shaft thrust spacer
13 #ldl&:Jil'a,~,.Iit
462-1006900 1 1
Oil-sealing cup assy
14 3::i9Jjiij:!Vt!T~:f=l1i
462-1000033 1 1
Drive synchronizing gear retaining ring
15 3::i9Jjiij:!Vt!T~
462-1000034 1 1
Drive synchronizing gear
16 462-1000031
,*,1Wlil!
1 1
Woodruff key
17 1!II!iiIr&:,*,~
462-1000038 1
Crank pulley 1
18 fM~.tr
462-1000227 1
Screw 1
19
462-1005804 tl1!i.A!iiIr~ft!iilr*
(G5624097) 1 1
Input-shaft needle bearing
20 ~.A!iilrldl#&:~,~,Jj\\
462-1005900 1 1
Input-shaft oil seal cup assy
21
III 4-2 m.a-aff-dlJ$dJ$?tCHFJ6350B)
22
Fig. 4- 2 Piston-Connecting Rod-Crank Shaft
I!Hft% ~ftG~jJlJ
~fttflf% *ftGfIf~fJ; .$~I; :fl~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
21 dll~FcTdl~tW,~$.
462-1005901 1 1
Crankshaft rear oil seal cup assy
22 462-1002016
mJt
1 1
Spacer
23 462-1002015 dll~Fc.Jt"~lill:ili
1 1
Crankshaft rear bracing oil seal cap
24 GB5783-86-M6 X 22
WfT
1 2
Screw
25 GB5783-86-M6 X 25
lifT
1 4
Screw
26 462-1000017 ~f.ll't'
1 2
Locating sleeve
27 GB97.1-85-6-140HV
mill
1 6
Washer
23
24
Fig. 4-3 Piston-Connecting Rod-Crank Shaft
1 465Q-I004008-01
m.
Piston
distinction
1 4
3 m.~
465Q-I004001 1
Piston pin 4
4 462-1004002 m.~'iIIl.l'f
1 8
Piston pin snap ring
:iiff,~~
5 462-1004900-01 1 4
Connecting rod assy
5-2 ~ll='iIIl.~:m
462-1004202 1 8
Lock gasket. double lugs
6 462-1004201-1
:itff .jij:
1 8
Connecting rod nut
7 462-1004004 :iiff~7!C
1 8
Connecting rod bearing shell
8 1!Ii~
465Q-I005001 1
Crank shaft 1
9 ~1C
462-1002006 1 10
Main bearing brass
10 462-1002007 1!Ii~l!:m:Jt
1 2.
Crank shaft thrust Spacer
11 :ttrJllltli1i,~~
462-1006900 1 1
Oil-sealing cup assy
12 462-1000033
.:E i;b jRj ~ iiHt t II
1 1
Drive synchronizing gear retaining ring
13 z;fjIRl~iN~
465Q-I000034 1 1
Drive synchronizing gear
14 462-1000031 '*'lEiI
Woodruff key
1 i
15 462-1000038 I!Ii~Bl'll1~
1 1
Crank pulley
16 462-1000227 lM~tUr
1 1
Screw
17 462-1005901 1!Ii~J5l1ll:ttBi:li1i!,~~
1 1
Crankshaft rear oil seal cup assy
18 I!Ii~Foj:jJ,Ml1ll~
462-1002015 1 1
Crankshaft rear bracing oil seal cap
25
III 4-3 mil-il'F-JDlibms;}(HFJ6351B)
26
Fig. 4-3 Piston-Connecting Rod-Crank Shaft
OOlli:~ ~ft(.~lUjY
,*ftGf!j:~ ~ftGf4'-ii~
Assemble
.:$~t 1fXtt1
Item No. Part No. Description Qty Validity
dis tinction
.~Jt
19 462-1002016 1
Spacer 1
20 GB5783-86-M6 X 22
.n 1 2
Screw
GB97.1-85-6-140HV
mill
1 2
Washer
21 GB5783-86-M6 X 25
!lin
1 4
Screw
GB97.1-85-6-140HV
:mill
1 4
Washer
22
j:fftlli
462-1000017 1 2
Locating sleeve
23 l)4t.&&III.~JiIt
465Q-I005803 1 1
Flywheel and tooth ring
24 462-1005201-A
.n 1 6
Screw
25 IMItt~T
6X 10 I GB4661 1 1
Cy lindrical roller
26 6000-2RS/P63 !ftII*
1 1
Bearing
27
y--6
~
7 ~ 0- 10
11
1-9
'" '''-..J
15~15
~14
11
13
' -
@-16
It"
28
Fig. 5-1 Rocker Arm-Valve-Camshaft (EGI)
mi:!l% ~~~JIU
~~{"'% ~~{"'~~ ~$~iI :ff%l:f-t
Item No. Part No. Assemble
Description Qty Validity
distinction
1 8~~
462-1006001/01 1 1
Camshaft
2 !tilllBtm,(~.nt
462-1006900-A 1 1
Oil-sealing cup assy
3 8~~1I::1iJt
462-1003013 1 1
Camshaft thrust spacer
4 462-1003206 -lIm:HlfT
1 2
Screw
"\.n!ll}W~.~JlX;
5 462-1007901 1 2
Valve-rocker arm shaft assy
6 462-1003205 -:IIm*tSlfT
1 10
Screw
8 462~ 1007008
'-'I.fl:f!'if~~.
1 8
Valve-rocker arm shaft spring
9 462-1007001 '-'I.fli.l'3~tSlfT
1 8
Valve adjusting screw
10 462-1007201
m1lJ:
1 8
Nut
11 462-1007009 *9:.1'1
1 4
Intake valve
13 462-1007012 9:.fl~.
1 8
Valve spring
14 462-1007013 '-'I.n~jt~
1 8
Valve spring retainer
15 462-1007014 '-'I.1'1-F.
1 16
Valve
16 "\.fl~.mlll
462-1007011 1 8
Valve spring washer
!tjffilll'(~.JlX;
17 462-1007902-01 1 8
Sealing oil band assy
29
III 5-2 --4=(r1-8~$dtW?t(HFJ6351B,HFJ6350B)
u 8
I4~1
15~'
,
I6_~
17 ----e::::;?
13-' 1=
I8------>
I9~ .'
I
13
12
17
"-\
5
30
Fig. 5-2 Rocker Arm-Valve-Camshaft
mill% ~ftr.~jltl
~ftr.f4'% ~lIiW" 1'; fj( .$fIfi :ff~t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
Mi1ll1Ut~.$;
1 462-1006900 1 1
Oil-sealing cup assy
462-1006801 8~~*,@.$;
2 1
465Q-I006801-B 1
Camshaft assy
3 *I@Amlli~
462-1006002 2 1
Distributor gear
4 462-1006003
~i1ll*-8~
2 1
Fuel pump camshaft
5 462-1003013
8mtl!l.l!:.J'lEJt
2 1
Camshaft thrust spacer
6 -~tlm~.fJ
462-1003206 2 2
Screw
4.n~.tl!I,~.$;
7 462-1007901 2 2
Valve-rocker arm shaft assy
8 -:mm~lIfJ
462-1003205 1 10
Screw
9
462-1007002 "'tnlli.
462-1007900 1 8
Valve-rocker arm
10 462-1007008 9:.nJil..tl!I~.
1 8
Valve-rocker arm shaft spring
11 462-1007009 *9:.1'1
1 4
Intake valve
12 :j:f~4.n
462-1007010 1 4
Exhaust valve
13 462-1007012
4.n~.
1 8
Valve spring
.~
14 462-1007201 1 8
Nut
15 462-1007001
"'t fliJBIHlfT
1 8
Valve adjusting screw
16 462-1007014
9:.1'1-.
1 16
Valve
17 462-1007013
9:.n~.~
1 8
Valve spring retainer
462-1007902-B Mi1llIIL~.$;
18 1
462-1007902-01 8
Sealing oil band assy
19 462-1007011 4.n~.~HI
1 8
Valve spring washer
31
32
Fig. 6-1 Synchronizing Gear And Cover
OOUL% ~ftG~Jtl
~ftGflf% ~ Dr. {If,g tl\ !f!.$~t!l!: :fj;;&f1
Item No_ Part No. Assemble
Description Qty Validity
distinction
462-1000803 1 1 HF}6350C,HF}6371C
1 465Q-I000803
liD oJfiN~ om: PiJ i'ir.% ,~1lX; HF}6351B,HF}6371B,
1 1
Cover assy timing belt inside HF}1011G
465Q-IA-I000803 1 1 HFJ6351C-HFJ6371
462-1000900
2 liD oJf- iJ!J. *JHllLffi,1lX; 1 1 HFJ6350C,HFJ6371C
465Q-1A-1000900 Cover assy timing belt outside 1 1 HFJ6351C-HFJ6371
462-1000036
3 ~!Jltm 1 1 HFJ6350C-HFJ6371C
465Q-IA-I000036 Rubber gasket 1 1 HF}6351C-HFJ6371
4 462-1000025-A
.liil!Jlt1ll
1 2
Flat rubber gasket
5 462-1000026-A
!Jltlll
1 2
Rubber gasket
6 H~
462-1000027 1 4
Bushing
462-1000804 1 4 HFJ6350C-HF}6371C
7 .IfL~nIt
465Q-1000804 Screw HFJ6351C-HFJ6371B,
1 4
HF}lOIIG,HF}lOIIH
8 462-1000228
lIn,a,1lX;
1 6
Screw
~~m
462-1000004 1 2
Sponge gasket
9 462-1000005
#f!l\l!Jltm
1 1
Sponge rubber gasket
j
462-1000006 #f!l\lm
1 1
Sponge gasket
10 J~i'ir.!Jlt1ll
462-1000011-A 1 1
Outside cover rubber gasket
462-1000032-01 J>l-7#JliDoJf&tt: 1 1
11
465Q-1A-1000032 Driven synchronizing gear 1 1
12 462-1000031
,*-l2!Iil
1 1
Woodruff key
13 462-1000227
IillJEl\n
1 1
Screw
462-1000035 1 1 HFJ6350C-HF}6371C
14 465Q-1000035 liDoJf&~* HFJ6351C-HFJ6371B,
1 1
Timing belt HF}l 011G, HFll OllH
465Q-IA-1000035-B 1 1 HFJ6371
~*.1Ji,lljl)!i'a,a,1lX;
15 462-1000901-03 1 1
Tensioning wheel assy
33
34
Fig. 6-1 Synchronizing Gear And Cover
16 462-1000030 *JJ.lli 1 1
Stud bolt
17 462-1000029 *.3i:~ 1 1
Spring bracket
18 462-1000028 *JJ~.
1 1
Tension spring
19 462-1307201
.tIE 1 1
Stud bolt
20 462-1000224-B
wn 1 1
Screw
21 8GB93-87 *ttmlll
1 1
Spring washer
22 462-1000226
mill
1 1
Gasket
23 465Q-I000073 :1Ju~~~'lf~-r
1 1
Heater hose clamp
IN1~.~Jj\/;
24 462-1000860 1 2
Small pothook assy
35
36
Fig. 6-2 Synchronizing Gear And Cover
OOUL~ ~ft[.!JJtl
*l!U'l'~ ~ftCf4'15~ Jl!.$~:il: ~~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
4 ~~11
462-1000025-A 1 2
Flat rubber gasket
5 ~11
462-1000026-A 1 2
Rubber gasket
6 462-1000027
ltl;
1 4
Bushing
HFJ6350B,HFJ6350C
7
GB5783-86-M6 X 22 .~
GB5783-86-M6 X 16 1 4 HFJ6351B ,HFJ6351c.
Screw
HFIlOIIG,HFIlOllH
462-1000204-B
mill
Washer 4
HFJ6350B,HFJ6350C
8
GB5783-86-M6 X 10 ~~
* GB5783-86-M6 X 16 1 6 HFJ6351B ,HFJ6351C,
Screw
HFJ!OllG,HFIlOIIH
GB97.1-85-6-140HV
mill
6
Washer
9 462-1000004
t!if!l;!m
1 2
Sponge gasket
462-1000005 t!if~*m
1
Sponge rubber gasket
t!if~m
462-1000006 1
Sponge gasket
10 462-1000011-A Jr~~1Il
1 1
Outside cover rubber gasket
11 465Q-I000032
,M.i;lJfP];lft!rft;
1 1
Driven synchronizing gear
12 462-1000031 #mJilt
1 1
Woodruff key
13 ~JEtmrr
462-1000227 1
Screw 1
14 465Q-I000035
fP]:!VW:@1I}'
1 1
Timing belt
15 462-1000901 3*jJi)/lj~ft;,~,$; 1 1 HFJ6350B,HFJ6350C
462-1000901-01 Tensioning wheel assy HFJ6351B ,HFJ6351C,
HFJlollG
16 462-1000030
*jJ.l;
1 1
Stud bolt
37
38
Fig. 6-2 Synchronizing Gear And Cover
18 462-1000028 3lEiJ3Jlt.
1 1
Tension spring
19 462-1307201
.:fIE 1 1
Stud bolt
20 .~
462-1000224-B 1 1
Screw
21 GB93-878 3Jlt.mlll
1 1
Spring washer
22 462-1000226
mill
1 1
Gasket
!H1~.~.$;
23 462-1000860 1 2
Small pothook RSSy
39
13
I
Ii
9 8
n 1~~A"_. .r~-.,.
...x
13
;, ' - 21
'"
/
19
26
40
Fig. 7-1 Inlet Manifold (UAES)
~1iGi$J.ltl
IlBlli% ':?ftGftf% $:liGf4'~~ .$~I:: ::ff~.H'
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]6350C,
462-1A/D-1008800-0l/02 1 1
*'4:~'lf,tt~ HF]6371C
1
Inlet manifold assy HFJ6351C,
465Q-IA/D-1008800-01/02 1 1
HFJ6371B,HFj6371C
lJEt:fl f*,g,~
2 465Q-IA/D-II07950 1 1
Throttle assy
462-1000219
tr\D"
1 1
Screw
7l!J~H!i.Jij1f
4 465Q-IA/D-1000113 1 1
Hose, plastic
lJ~nm
5 465Q-IA/D-I000048 1 1
Throttle gasket
*~!Iiil.lt.ff.;fJ~~~
465Q-IA/D-ll00800
6 Inlet temperature and pressure 1 1
sensor
,
7 462-1000233
.D" 1 2
Screw
~:\I!l.!itJt
8 465Q-I000042 1 1
Ground blade terminal
9 462-1000209
lftr 1 3
Screw
~jtmtll
10 GB859-87 8 1 3
Spring washer
i1t'-'tMlWm
11 465Q-1A/D-I000041 1 2
Inlet manifold gasket
7l!J~Lg,JtX;
12 462-lA/D-1104950 1 1
Fuel distribution pipe assy
13 462-1000810
liD" 1 2
Screw
HFj6350C
462-lA/D-1300800 1 1
fttp~!Iiil.Jt~~H HF]6371C
14
Coolant temperature sensor HF]6351C,
465Q-IA/D-1300800 1 1
HFJ6:l7LHFJ6371B
15
465Q-0003201
465Q-I003202
"tit
Stud bolt 1
1 1
4
2tZilltJlJiiIljDj:
16 462-lA/D-1000047 1 1
Engine front shackle
~.mJl
17 GB859-875 1 1
Spring washer
lUll
18 M8GB51-76 1 5
Nut
."2~W
19 465Q-IA1D-I000064 1 1
Vacuum tube
Jt:"2ll1J:hHti;1f Ull
20 465Q-IA/D-I008003-01 1 1
Vacuum brake
41
13 14
I /0~
~ r.~;r'
bI:'.,('~ . - . /
13
\
\
6fL---- 24 19
20
26
42
Fig. 7-1 Inlet Manifold (DAES)
23
462-1A/D-I000I09-01 *.~lIilJilJJtifiJt 1 1
465Q-IA/D-I008870 Camster control valve stator 1 2
24 465Q-IA/D-I008201
.tI
.ilt
1 2
Stud bolt
GB6170-86 M6 Nut
25 1 2
GB859-876 .Jtmlll 1 2
SpTlng washer
1Il'Cm
26 462-7-1008014 Rubber cap 1 1
27 462-1000218 lHI 1 1
Screw
i:*OOm.mr~It!.if!.~~~.
Note: This fig IS available to UAES EGI system.
43
rj13
I
11
10 - 1"'......"
44
Fig 7-2 Inlet Manifold (DELPHI)
OO{li:Ji} ~llC f4'Ji} ~!l'.3;ljJtl
~IlU4'-i1 :F .$~t!t l:f~tt
Item No. Part No. DescnptlOn Assemble
Qty Validity
distinctIOn
1
462~ 1A/D~ 1008800-011 :i!"\:J!5tff,g,JiIZ
02 Inlet manifold assy 1 1
2 462-1A/D-1104950 J!l~,~~
Fuel distributIon pIpe assy 1 1
5 462-1A/D-I000111 :i!"\:ffi.:fJW~~fiIiI~M"Jt
Intake pressure sensor stator 1 1
6 462-1A/D-1100850 :i!4:ffifJW~:B
Intake pressure sensor 1 1
7 GB65-85-M5 X 8 lln 1 1
Screw
8 GB859-87 5 :l$Jf~1I
Spnng washer 1 1
9 462-1000228 lin 1 1
Screw
10 462-1A/D-II07950-01 l1"\:I'lf*,~JiIZ
Throttle body assy 1 1
11 465Q-IA/D-I000064 Jl;~txff
Vacuum tube 1 1
12 462-1A/D-1000109-01 ~1iI~JIiIJ~:JlfjJt
Camster control valve stator 1 1
13 462-1000810 lin 1 2
Screw
14 462-1A/D-1000113 71Il~llJI.llftff
Hose, plastIC 1 1
15 462-1000052 -t<-M I
Hoop 1
465Q-0003201 JlfJ1 I 1
16
465Q-I003202 Stud bolt 1 4
17 462-1A/D-I000048 l1"\:n~
Throttle gasket 1 1
18 M8GB51-76 lil.l: 1 5
Nut
GB93-878 ~I(t.mlll
Spring washer 1 5
19 462-1000209 .n 1 3
Screw
20 GB859-87 8 5I(tJfmlll
Spring washer 1 3
21 462-1A/D-I008312 :i!"\:Jlt'ltx$\i!
Inlet manifold bracket 1 1
22 462-1000233 liln 1 2
Screw
23 462-1A/D-I000041 *~J!5t'l1fm
Inlet manifold gasket 1 2
24 46nA/D-1207850 ~.~1lltJ~
Camster control valve 1 1
i. :*IfJJIimTmt~tll'!!lll!t~~o
Note:Thls fig IS available to DELPHI EGI system.
45
46
Fig 7-3 Inlet Manifold (Carburetor)
~1lf&Jtl
IEUr% ~~ft% ~Ilf't~fl\ 1(!$~. :fl~f
Assemble
Item No. Part No. Description Qty Validity
distmctlOn
JlI:~JIt'l',~.!ilt
1 462 -1008800-B 1 1
Inlet manifold assy
JlI:~JIt'l'~
2 462-1000041-01 1 2
Inlet manifold gasket
3 462-1002005-B
lllUt
Plug
1 2
4 462-1000813
wn 1 3
Screw
GB859-878
5..:!'t}1II
1 3
Spring washer
5 462-1003202
Wtt
1 4
Stud bolt
6 462-1003201
lllttt
1 1
Stud bolt
Wi!]:
7 GB51-76 M8 1 7
Nut
~.mlll
GB859-878 1 7
Sprmg washer
~~mmrl'in+
8 462-1000047 1 1
Engme front shackle
1tilbU.~.!ilt
9 465Q-ll 07950S 1 1
Carburetor assy
10 462-1000049 1tilbU\lii~m 1 1 HFJ6350B,635OC
465Q-IOOO049 Carburetor heat shIeld gasket HFj6351B ,6351C
HF]lOllG,lonH
12 462-1008201
Wtt
1 2
Stud bolt
47
m~'9:.il!~~
Connet to the Air Cleaner
mi:!t'9:.il.R'l'l
Connet to the Inlet Manifold
7
~~
tii'9:.n~~
Connect to the Valve-Chanlber Cover
48
Fig. 8-1 PCV Va)ve(UAES)
1 465Q-IA/D-I000079
lllCtf
1 1
Rubber tube
2 465Q-IA/D-I000093
lllCtf
1 1
Rubber tube
3 462-1000080 W't3:-Fm
1 3
Sprmg hoop
:::::JiIl~~J~.Ji\t
4 465Q-IOO0820 1 1
Three-way assy
5 465Q-IA/D-I000094
ifuHlIllllCW
1 1
Oil proof rubber tube
6 465Q-IOOOO92 -Fm
1 2
Hoop
7
pev 1iJJ,~$;
465Q-I014800 1 1
pev valve assy
8 462-1000096
-Fm
1 1
Hoop
49
m:~il!';1W2
Connet to the AIr Cleaner
mJH:"l.I8i'lI!l
Connet to the Inlet Manifold
~~D
6
50
Fig 8-2 PCV Valve(DELPIH)
~ftG~~IJ
00&% ~lCf1f'% ~~flj:~$ .$~:I: :fl~tt
Item No. Part No. Assemble
DescnptlOn Qty Validity
distinctIOn
~'lJ
1 462-1A/D-1000079 1 1
Rubber tube
~'lf
2 465Q-1000079-01 1 1
Rubber tube
3 462-1000096
W..-Fil
1 1
Sprmg hoop
'=::3lmtt,f,l)jJt
4 465Q-IOO0820 1 1
Three-way assy
m-!II~'lf
5 462-1A/D-IOOO094 1 1
Oil proof rubber tube
6 465Q-IOOO092
-Ftl
1 2
Hoop
pcv!ll'J,(;1.)jJt
7 465Q-1014800 1 1
PCV valve assy
8 462-1000080
-Ftl
1 3
Hoop
51
-,,!;It--- 2 -~
3
9
6-(
L-7
ll
V
52
Fig 9-1 Air Cleaner Assy(EGI)
~~@tjJtl
OOUL~ 1t~f1t-Ji} 1tllGf'!' ~ fF i(!.$~:Jii; ~Ji:tf.t
Item No. Part No. Assemble
DescnptlOn Qty Validity
distInction
HFJII09100DB HFJ6351C,HFJ6371B
"2~tim~
*1 1 1 HFJ6376
HFJ1109100FC AIr cleaner
HFJ6350C HFJ6371C
L3't,g,llIt
*2 HFJ11 0911 ODB 2 1
Up cover assy
tilt ,g,llIt
*3 HFJII09130DB 2 1
Element assy
T3't,g,llIt
*4 HFJll09120DB 2 1
Down cover assy
~~'1i
5 HFJII0910lDB 2 1
Rubber pIpe
6 l't"i!~'1iffi-f'!'
HFJII09010DB 1 1
Au duct assy
l't~'1f
7 HFJll09011DB 2 1
Au duct pipe
i1/[~'1i
8 HFJII09013DB 2 1
Au duct hose
9 HFJII09007CA
-frl
1 1
Clamp
10 Q/2AM37-56 -fm
1 3
Clamp
11 Q/2A-CJ-36-M6 X 16
t-\ jJj ~ l\!l{ -Em.iH'!'
1 2
Bolt. hex-head
12 Q/2A-CJ-36-M8 X 30
t-\ jJj HI -Effi-iH'!'
1 2
Bolt. hex-head
53
10 12
7
~
6
0----.----
~~/
15
I
I
I
~
17
-21!'_3
.17
54
Fig. 9-2 Air Cleaner Assy
IIH.li% ~ftC&~tl
*~1tf% *~#4'i~ llt:$tt :ti~tt
Assemble
Item No. Part No. DescrlpHon Qty Validity
distmctlon
~ SCIJU\' r.f
*1 HFJll09100DC 1 1
AIr cleaner
..t7t,~JlIt
*2 HFnl09110DB 2 1
Up cover assy
1Jt;r,,~JlIt
*3 HFJ1109130DB 2 1
Element assy
r7t,~JlIt
*4 HFnl09120DB 2 1
Down cover assy
5 HFnl0910lDB
ilttttr
2 1
Rubber pIpe
~~sctrm#
*6 HFnl09030CA 1 1
AIr duct assy
j!l;~
7 HFJ1109073CA 2 1
Jomt hose
~:!k
8 HFJ1109071CA 2 1
Jomt hose
~SCiltl3t1*,~JlIt
*9 HFJ1109200CA 1 1
AIr valve cover assy
~~SCiltln~'i'm1tf
10 HFnl09040CA 1 1
Au valve cover pIpe assy
11 HFnl09050CA
IIfSCJl4!m#
1 1
Heated air cavIty assy
12 HFnl09043CA
ilttt'i'
1 1
Corrugated pIpe
13 HFnl09007CA
-tm
1 1
Clamp
fI~"'t~'i'm#
14 HFJ1109060CA 1 1
Exhaust pIpe assy
15 Q/2AM37-56
-tm
Clamp
2 2
16 Q/2A-CJ-36-M6 X 16
Ml'J:J'I;t:lfimil-#
1 2
Bolt, hex-head
t-:ftJ:!kt:l~mil-#
17 Q/2A-C}-36-M8 X 30 1 2
Bolt, hex-head
18
Q/2A-C}-4 7A-ST6. 3 X mil-llltr
1 4
16 Screw
55
11
15
16
5 "
-::ttI'C'-_3 --1
18
17
...... n~~""f-- 4 ..-
56
Fig. 9-3 Air Cleaner Assy
OOUl-f}
Item No.
~~f4:~
Part No.
~~{"'i'i'lij;
Description
~1tC~JJIJ
Assemble
.:tt:n. :fl~tt
Qty Validity
distmctlon
~4:jj~~
*1 HFJ1109100DC 1 1
AIr cleaner
l:'J!e.~,JlX;
*2 HFJ1109110DB 2 1
Up cover assy
~;t,.~,JlX;
*3 HF1l109130DB 2 1
Element assy
r'J!e.~,JlX;
*4 HFJ 11 091 ZODB 2 1
Down cover assy
6 HF1l109030CA
1t'5!4:'Itflf't
1 1
AIr duct assy
7 HFJ1109073CA
t!l13/;
2 1
Jomt hose
8 HFJ1109071CA *3/;
2 1
Jomt hose
t!l1~
9 HF1l109042CA 1 1
JOInt hose
10 '5!4:IlJJ'J!e1*.~JlX;
HFHI09200CA 1 1
AIr valve cover assy
11 ~tt'l
HFHI 09006FA 1 1
Corrugated pIpe
12 HFJ1109043CA
lJ!ttt'lf
1 1
Corrugated pIpe
13 HF1l109007CA
-tM
1 1
Clamp
14 HF1l109005FA
-t1ll'
1 2
Clamp
15 Q/2AM37-45 -tIll
1 1
Clamp
16 Q/2AM37-56 -tM
2 2
Clamp
*jfj~.~tfl.g.{",
17 Q/2A-CJ-36~M6 X 16 1 2
Bolt. hex-head
18 Q/2A-CJ-36-M8 X 30 *jfj~.~tfl.g.l'"
1 2
Bolt. hex-head
19
Q/2A-CJ-47A-ST 6. 3 X ~iiltn
16 1 4
Screw
57
15
9
19 7 5
20
-IJ>o.--- 2 -
21 3 _._-_. --I
22 4
~~-
58
Fig. 9-4 Air Cleaner Assy
*2 HF1l109110DB
Ln.!it.!Vt
2 1
Up cover assy
*3 HFj1109130DB
llt!it>.!it.!Vt
2 1
Element assy
*4 HF1l109120DB
rn.!it.!Vt
2 1
Down COver assy
~tti!f
5 HF]110910lDB 2 1
Rubber pIpe
7 HF]1109073CA It*
2 2
JOint hose
8 HF]1109071CA It*
2 1
JOint hose
9 HFj1109072CA It*
1 1
JOint hose
* 10 HF1l109100CA
'5!9:.:lD.tl!mtt.!it.!Vt
1 1
Coarse filter assy
11 HF1l109105CA
if!till
2 1
Sealing rIng
,,*mL;jJi
12 HF1l109103CA 2 1
Air deflector
13 ~.!ii{.:lD.tl!mtH~~
HF]1109006CB 2 1
Coarse filter bracket
14 Q150B0816-6g
:t:;JMI;j;i
2 2
Bolt. hex-head
15 ~ttlf
HFJII09044CA 1 1
Corrugated pIpe
16 ~tti!f
HF1l109045CB 1 1
Corrugated pIpe
17 HF1l109007CA
-Ftl
1 1
Clamp
18 HF1l109007FA
-Fli
1 1
Clamp
19 HF1l1 09008FA
-Fli
1 1
Clamp
20 Q/2AM37-56
-Fft'[
2 2
Clamp
21 Q/2A-Cj-36-M6 X 16
:t:;Jf!:ikI!.;j;imilf4'
1 4
Bolt. hex-head
22 Q/2A-CJ-36-M8 X 30
:t:;J:ikI!.;j;imilflf
1 2
Bolt. hex-head
59
,,~~8 20
~ 19 \\
5
"
\
16)
2--
13/
21
~/~ 3
6 / 22
4
60
Fig. 9-5 Air Cleaner Assy
5 HFJII09IOlDB
1l1Wc'lll'
2 1
Rubber pipe
6 HF]lI09030CB
It"i! 4....~f m14'
1 1
Air duct assy
~!k
7 HFllI09073CA 2
JOint hose 2
8 ~!k
HFllI09071CA 2 1
Jomt hose
9 ~!k
HF]lI09072CA 1 1
JOint hose
~m~m:n,~JiX;
* 10 HF]lI09IOOCA 1 1
Coarse filter assy
~~11
11 HFJll09I05CA 2
Sealing rmg 1
12 HFJlI09I03CA
'i"f-Vii1Ji
2 1
Air deflector
~4:mvg~@1i:~
13 HF]lI09006DG 2 1
Coarse filter bracket
1';jB!kill'f
14 Q/2A-CJ-22-M8 X 16 2 2
Bolt, hex- head
15 HF]lI09007DG
ittt'lff
1 1
Corrugated pipe
16 HF]lI09008DG
ilttt'lll'
1 1
Corrugated pipe
17 HFJlI09007CA
i'".
1 1
Clamp
18 i'"~
HFJll09007FA 1 1
Clamp
i'"~
19 HF111 09008FA 1
Clamp 1
20 Q/2AM37-56
i'"m
2 2
Clamp
1';jB Mli1'(~.Il. il"#
21 Q/2A-CJ-36-M6 X 16 1 4
Bolt, hex-head
1'; jB !k ~ 1'(~.Il. il14'
22 Q/2A-CJ-36-M8 X 30 1
Bolt, hex-head 2
61
12---
62
Fig 10-1 Exhaust Manifold (EGI)
1
465Q-IA/D-I008810/01 1l~~.d1'1f,~JilI; 1 1 DELPHI
465Q-IA/D-I008810 Exhaust manifold assy 1 1 UAES
ll~~i.t'1fIWi~~,~JilI;
2 465Q-I008804 Exhaust manifold heat baffle 1 1
assy
1l~~~'1fTI!i1~;jfi.~JilI;
3 465Q-I000821 Exhaust manifold low heat shIeld 1 1
assy
4 465Q-I008203 !Ill!:
1 3
Stud bolt
5 !ltr.~JilI;
462-1000228 1
Screw 2
1l~G(.J!t'1f1!i1~;jfi,~ Jill;
6 462-1A/D-I008802 Exhaust manifold heat shIeld 1 1
assy
7 462-1008202 !Ill!:
1 6
Stud bolt
8 GB97.1-85-6-140HV
mill
1 6
Washer
9 GB6170-86-M6 !I-BJ:
1 6
Nut
10 465Q-I003201 !Ill!:
1 8
Stud bolt
11 GB6170-86-M8 !I-BJ:
1 8
Nut
462-1A/D-1207800 .~~U,~,JilI; 1 1 DELPHI
12
465Q-1A/D-1207800 02 sensor assy 1 1 UAES
63
m10-2
64
Fig.l0-2 Exhaust ManlfoldCCarburetor)
llln,~,$; HFJ6350B,HF1l011G
5 GB5783-86-M6X 10 1
Screw 2 carburetor
cars
J:I~~Jl;t'l:fI!{Yj~;j&,~$;
6 462-1008802 Exhaust manifold heat shIeld 1 1
assy
7 462-1008202
tlm 1 6
Stud bolt
8 GB97.1-85-6~140HV
mill
1 6
Washer
9
@-fl1:
GB6170-86-M6 1
Nut 6
10 465Q-I003201
wm 1
Stud bolt 8
11 M851-76
.-fl1:
1 8
Nut
12 GB97.1-85-6-140HV
mill
1 1
Washer
65
11
~ 12
11
;--r
--J-..\~7._
6
5
66
Fig. 11-1 Exhaust sys (EGI)
mlli.J,} ~ftC~JJtl
*~fII:% ~Il[.f't~j; lfJ.$tiilt lf~t'I:
Item No. Part No. Assemble
DescrIption Qty Validity
distInctIon
-M~E{.'lf*Mm
" 1 HFJ1Z00010DB 1 1
Gasket
~~5!1i.mlll
2 Q40410 1 3
LIght sprIng washer
Q/2A-CJ-250-MIO X 1. i'\1f!i!l1')JUI-fl.J:
3 1 3
25 Hex lock nut
-M~ "'I:lfmflf
* * 4-1 HFJ1Z03000DA 1 1
ConnectIng pIpe HFJ6351B
HFJ635OC,HFJ6371C
HFJ1203000DB ~:Jt3Htr-=:'5C1i1t~,l,thit 1 1
* * 4-2 HFJ6351C,HFJ637L
HFJ1200003DC Connectmg pIpe and TWC 1 1
HFJ6371B,HFJ6376,
HFJ6376B
HFl1Z00008CA
-M~~'lf&'MJf
*5 1 1
Sealing rIng
6 HFJ1Z00007CA
:tiP"'t'lf5!1i.
1 2
Sprmg
.~
7 Q/2A-C]-455 1 2
Bolt
HFJ6350C
HFJI201000FB li'fFlj ~ ,~, hit 1 1 HFJ6371C
* *8 HFJ6351C,HFJ6371,
HFJIZOIOOODC Muffler assy 1 1 HFJ6371B,HFJ6376,
HFJ6376B
~JlR~
9 HFJ1Z000Z1CA 1 1
Hanger
~JlR~
10 HFJ1Z0003ICA 1 2
Hanger
:T\1f!ik.~mlrf'f
11 Q/2A-CJ-30-M8 X 38 1 6
Bolt. hex-head
12 HFJ12000Z2CA
H1!.=
2 6
Bush
67
m11-2 ~~ec~ (HFJ63S0B)
9
10
~
I '--.,.., JIllI\ I
ttJ9
~~
10 9 ,.,
L_
68
Fig. 11-2 Exhaust sys
~~#,ijJIJ
oo-&.~ +~ftf~ *~{4:~*F !)!:$~-lit lH&f
Item No. Assemble
Part No. Description Qty Validity
distinction
jj~~~*Mm
" 1 HFHOOI007FA 1 1
Gasket
2 Q40510
lHt'Bi(! lIHlHI
1 3
Heavy spring washer
3
t\.fUlilt
Q/2AJ159MI0X 1. 25 1 3
Nut hex
~ti;R
"4 HFJIOOI008FA 1 1
Connecting pipe
!t!W~lIHUil
5 Q40410 1 3
Light spring washer
Q/2A-CJ-250-MIO X 1- t\ .fBilJ!:it ilt
6 1 2
25 Hex lock nut
7i'iF~,g.J&
" 7 HFH201000FA 1 1
Muffler assy
8 Q/2A-CJ-30-M8X 38
t\ JfJ 5k.1'UIlil"ff
1 6
Bolt. hex-head
1t~
9 HFJI200022CA 1 6
Bush
~tl:lik:
10 HFH200031CA 1 2
Hanger
~tl:lik:
11 HFH200021CA 1 1
Hanger
69
III 11-3 ~~~~ (HFJI011G,HFJI0IIH)
I
2 !
70
Fig. 11-3 Exhaust sys
2 Q40410
!i!W-. .~i111
1 3
Light spring washer
Q/2A~CJ~250-MI0 X 1. *jf!ilIl~WH}
3 1 3
25 Hex lock nut
HFJI203000DC
HFJIOllH
~tH~'*:::::'~-OO1t3,~~
* * 4~1 1 1 HFJIOllG
Connecting pipe and TWC
HFJI203000DB
HFJIOllGA
n~'\Wm.fIt- HFHOllG-GZ801,
* * 4-2 HFJI203000DA 1 1
Connecting pipe HFHOllGA-GZ801
:tf~~'\W\tMYf
5 HFJ1200008CA 1 1
Sealing ring
:tf~~'1fW.
6 HFJI2OOOO7CA 1
Spring 2
7 Q/2A-CJ~455
W-tt
1 2
Bolt
*jf!~W~m.g..1tf
8 Q/2A-CJ-30-M8 X 38 1 6
Bolt. hex~head
9 HFJI2OOO22CA
H"lf
2 6
Bush
10 HFJI200031CA ~~* 1 2
Hanger
12 HFJI2OOO21CA ~~* 1 1
Hanger
71
72
Fig. 12-1 Oil Pump(EGI)
~llCttUjq
~Ul~ ~lftlft% *ftlf'f;g~ ~:$~:II:
Assemble
f.fxttt
Item No. Part No. Description Qty Validity
distinction
mM~.~~
.if
1 462-1011950 1 1
Oil pump assy
2 462-1000250 2 1
Plug
~lnH'H!j:ft
3-1 462-1011006-01 2 1
Gear, oil pump outer
4-1 462-1011003
i)/ljffimn
2 1
Pressure regulator valve
4-2 ~.
462-1011004 2 1
Spring
4-3 ~.!:i
462-1011005 2 1
Spring seat
5 mM~J5~
462-1011002 2 1
Oil pump rear cover
-:'j!mm~.n
6 462-1003206 2 6
Screw
462-1000018-01 HFJ637LHFJ6371B,
tt~1:1i'lIH11: 1 1
7
HFllOllG
Rubber- asbestos gasket 1 1
462-1000018
HFJ6371C
8 462-1000217
!In
1 1
Screw
9 462-1000218
.n
1 5
Screw
10 462-1000219
lin
1 2
Screw
JEUZ~
11 462-1000017 1 2
Locating sleeve
12 462-1000812
tJiT
1 1
Screw
13
3t;ili;Jt
462-1000020 1 1
Anchor plate
73
III 12-2 mjtIJ $ ?t (HF J 6350B)
10
74
Fig. 12-2 Oil Pump
2 462-1000250 .:It
2 3
Plug
4 462-1011007 I1lI~P:I<
2 1
Gear, oil pump inside
5 462-1011003 iI!iIffimn 2 1
Pressure regulator valve
6 462-1011004 ~.
2 1
Spring-
~.Jil\
7 462-1011005 2 1
Spring seat
462-1011002 tJ1.JIb~J'~
8 2 1
Oil pump rear cover
9 462-1003206 -'trm:~dIIUr
2 6
Screw
10 462-1000018 1tBlHimm
1 1
Rubber- asbestos gasket
11 GB5783-86-M6X 32 tttr 1 1
Screw
12 GB5783-86-M6 X 35 IItr 1 5
Screw
13 GB5783-86-M6 X 42 IItr 1 2
Screw
14 462-1000017 ~UL'l'
1 2
Locating sleeve
15 462-1017800 tJ1.JIbtIUnM,~
1 1
Oil filter aSSY
l1lI~it'1JPJi
16 462-1017015-A 1 1
Oil filter connector
17 462-1017016 tJ1.JIb~mff~
1 1
Oil filter seat
18 GB97.1-85-6-140HV
mill
1 11
Washer
19 GB5783-86-M6 X 25 IItr 1 2
Screw
20 GB5783-86-M6 X 60 IItr 1 1
Screw
21 462-1000023 tJ1.JIb~mffm
1 1
Oil filter gasket
22 J1b~it'1JPJi
462-1000022 1 1
Oil filter connector
23 462-1000019 ~III
Washer 1 1
24 465Q-3810950 lIbffi.~~ff.~~
Oil pressure sensor assy
1 1
75
I@ 12-3 milb jjilSjt (HFJ6351B)
76
Fig. 12-3 Oil Pump
2 462-1000250
Jl$:I:&'
1 1
Plug
3-1 !lli!JL9HN~
462-1011006-01 1 1
Gear, oil pump outer
4-1 462-1011003
ifl;JJlimn
1 I
Pressure regula tor valve
4-2 462-1011004
5!Mil
1 1
Spring
4-3 462-1011005
5Uti,l
1 1
Spring seat
5 462-1011002 fJl1lll*Fo~
1 1
Oil pump rear cover
~mm:Yd~fJ
6 462-1003206 1 6
Screw
tt!Jl(:Q"m~
7 462-1000018 1 1
Rubber- asbestos gasket
8 GB5783-86-M6 X 32
Jl$fJ
1 1
Screw
9 GB5783-86-M6 X 35
Jl$fJ
1 5
Screw
10 GB5783-86-M6 X 42
lilfJ
1 2
Screw
}li:lLl!;
11 462-1000017 I 2
Locating sleeve
77
,J:
~/
16
f~I
I 5
7
78
Fig. 13-1 Clutch And Control (EGI)
1 462-1A/D-I005803
l'.lt,&"& 1I.!;'!-.~
1 1
Fly-wheel and gear assy
~lJ
2 462-1005201-A 1 6
Bolt
OOtt~T
3 6X 10IIIbGB4661 1 1
Cylindrical roller gearing
]l1j,g-~.EE3:,&3'ti*.~Jllt/~,g-~
j!jf.~JOC
4 LHI0-1601900/01 1 1
Clutch pressure plate and
housing assy /Clutch cover assy
5 462-1000238
5;E-Itrmn
1 2
Locating screw
~lJ
6 462-1000810 1 4
Screw
7 GB93-878
3(!,.mlll
1 2
Spring washer
~,g-~hU;ry f!U{I.JlX;
8 LHI0-1601800-01 1 1
Clutch driven disk
~Jl(
9 6000DDUR 1 1
Bearing
462-1601860 5t~fl!JJl(
10 1 1
(48RCT330I) Release bearing
5J1l..~
11 462-1700013 1 2
Spring clip
~it~%7l\li~.~JlX;
12 462-1601806 1 1
Clutch release sbaft assy
13 ~it~%~~~.
462-1601022 1 1
Clutch release shaft spring
A"ir"~%~~H~
14 462-1601021 1 2
Clutch release bearing bush
~ ir"~111}!1f
15 462-1700012-A 1 1
Clutch arm
~lJ
16 462-1700205 1 1
Screw
17 462-1000235
:mil
1 1
Washer
GB6170-86-M8 @1lJ:
18 1 1
(~ M8GB51-76) Nut
79
80
Fig. 13-2 Clutch And Control
OO&Ji} ~DC.rJHl~
*DC.1'f% *!lC1'1' 1; ~ ttl$~tl: :ff~f.t
Item No. Assemble
Part No. Description Qty Validity
distinction
~~&Wl~L~,$'.
1 462-1005803 I 1
Fly-wheel and gear assy
2 462-1005201
JltT
1 6
Bolt
~&fj!j
3 462-1003007 1 1
Positioning set pin
;l!;i1H Bi1!1it 3't f* ,g, $'.
4 462-1601900 Clutch pressure plate and 1 1
housing assy
~&l'!itr
5 462-1000238 1 2
Locating screw
~tr
6 M8X 16-QGB21-76 1 4
Screw
~.~III
7 GB859-878 1 6
Spring washer
~i1Hb\;;;/)1!.g,Jil(;
8 462-1601800 1 1
Clutch driven disk
9 462-1601025 ?t~~*
1 1
Release bearing
10 462-1601026 ~*J.i
1 1
Bearing seat
11 462-1700013
5Ul*
1 2
Spring clip
~i1H?t~~,@Jllt
12 462-1601806 1 1
Clutch release shaft assy
~i1H:St~~~.
13 462-1601022 1 1
Clutch release shaft spring
;l!;i1H:St~~H'!!;
14 462-1501021-A 1 1
Clutch release bearing bush
15 462-1700012-A
;l!;i1H4t...
1 1
Clutch arm
16 M8X 38 X 22GB21-76
WtT
1 1
Screw
~III
17 GB97.1-85-6-140HV 1 1
Washer
18 462-1000235
mil 1
Washer 1
j{tlF
19 ~ M8GB51-76 1 1
Nut
81
5
82
Fig. 13-3 Clutch And Control
~1C!'}U;tl
lflUl.lf} ~lCf4'% ~ftGflt-i;,,* lIi$~:Il!: ~jitf.
Item No. Assemble
Part No. Description Qty Validity
distinction
~ ft~lliA1it3t1*J~,JVt
1 LHI0-1601900 Clutch pressure plate and 1 1
housing assy
~tlL.tT
2 462-1000238 1 2
Locating screw
3 M8XI6-QGB21-76
tin
1 4
Screw
~.~Il
4 GB859-878 1 6
Spring washer
5 462-1601800
1!l ft~ bU;lJ A.~JVt
1 1
Clutch driven disk
7 LHIO-1601840
1!lftB?t 1!l~.~JVt
1 1
Clutch release shaft assy
~t1um:f.t1f!
8 GB879~86 3 X 10 1 1
Spring cylinder pin
~ft~?t~~~_
9 LHI0-1601022 1 1
Clutch release shaft spring
1!lft~?t~~W:t!;
10 LHI0-1601021 1 1
Clutch release bearing bush
1!lif~mfi'
11 LHIO-1601035 1 1
Clutch arm
12 M8X35-Q GB21-76
-.n
1 1
Screw
GB97. 1-85-8-140HV
mill
1 1
Washer
13 M8GB51-76
lill1lF
1 1
Nut
83
84
Fig. 14-1 Transmission Drive
OOtL% ~1fl',lU}tl
~lIGftJi} ~IIUf,gtF .$~:I:
Assemble
iHllt!:
Item No. Part No. Description Qty Validity
distinction
-~.~.Jilt
1 BS09-1701810 1
No.1 shaft assy 1
~$t~:ik
2 K17. 52215. 7 1 1
Roller bearing
3 462-1701061
Till
1 I
Hog ring
~~ilIlM,~.JllI;
4 BS09-1701940 1
No.1 shaft oil seal assy 1
5 BS09-17010Z7-B
=flIl
1 1
No.2 shaft
~t!ltJ;J~
6 B509-1701044 1 1
Gear main shaft 1st
-tltJ;J~lt~
7 BS09-1701029 1 1
Gear main shaft 1st bush
8 462-1701034
.J.I:itfl!olm
1 1
Thrust washer
=f1jtJ;J~
9 BS09-1701046 1
Gear main shaft 2nd 1
.=::t'~Hg~
10 BS09-1701035 1 1
Gear main shaft 3rd
~$t~:ik
11 K253028 1 1
Roller bearing
12 6304N/P63 ~* 1 2
Bearing
13 BS09-1701031
fiiJ f1j b\ 7JIJ i!r tt:
1 1
Reverse driven gear
J"llll
14 462-1701063 1
Retaining ring 4
C ~!jHl!I:ik 4iJll. fF
15 462-1700002 1 2
"C" type bearing locking ring
9='rii]&~$
16 BS09-1701052 1 1
Middle gear shaft
17 6204/P63 ~* 1 2
Bearing
47GB893. 1 - 86 (it if f!!llll
18 1 1
47GB893-76) Retaining ring
JBC~,~JU.
19 462-1701809-A 1
Rubber plug assy 1
20 462-1701042
9!'tl;t1l
1 1
Toothed ring, outer
m:JI~tU!;-&
21 462-1701043-01 1 1
Low-speed connecting toothed ring
m:JI~&wlll
22 462-1701045- A2 1
Low-speed baulk ring 2
85
III 14-1 ~.:tI;"
xJZnB1t~ $;tC4MT)
86
Fig. 14-1 Transmission Drive
~ftei;UIJ
IEflL% ~IUf% ~lfI;flf.:g~ 1ji$~:I: 1l~t1
Item No. Part No. Assemble
Description Qty Validity
distinction
1ff~
23 462-1701038/01 1
Key 6
24 462-1701041
5iI1_-F1Il
1 2
Spring hog ring
25 462-1701039
!lHlflll
1 1
Toothed ring, outer
i'iliit~~~i!f
26 BS09-1701057 1 1
High-speed connecting toothed ring
27 462-1701024-A
i'iliitliiJ Wi!f III
1 2
High-speed baulk ring
28 462-1701037
5iI1_-F1Il
1 2
Spring hog ring
{jj~i;li!f~
29 462-1700004- A 1 1
Reverse drive gear
ff1j~"",riiji!f~,~,Jtli;
30 BS09-1701830 1 1
Reverse middle gear assy
ff1J~m~$
31 462-1700007 1
Reverse gear shaft 1
.tr,~,Jll!;
32 462-1000801 1 2
Screw
33 BS09-1700003 ~*~Jt
1 1
Bearing baffle
34 462-1701032- B
l!1Io&Iff
1 1
Speed chart worm
35 462-1701009
.iJ:JtIll
1 1
Thrust washer
it!J:o&1>\i;lW~
36 462-1701008- B2 1 1
Speed chart driven gear
37 462-1701010
Hll'
1 1
Bush
462-1701902
itil!llll,g, JVt
38 1 1
Oil-sealing ring
20GB894. 1- 86 -Fill
39 1 1
(Jeilf 20GB894-76) Hog ring
~II
40 462-1701033 1 1
Retaining ring
=t'lj$Ht~*
41
. K253020
Roller bearing main shaft 2nd
1 1
~t'l~vr$*
42 K253025 1 1
Roller bearing main shaft 1st
87
fII 14-2 1e im fi -I"? ~ "itrt
.l:b;h .ll. (SMT)
RIJ 7J-
'1.
~._~
37 ~~" -- 28
, )\'
36
~t}jY 24
27 26
88
Fig. 14-2 Transmission Drive
m{il% ~DG1'f%
*llGl;Jl;\JIJ
~1E1H;F ttt$~jf ;ff~ft
Item No. Assemble
Part No. Description Qty Validity
dis tinction
~~.g,$;
1 BSI0-2-1701810 1
No.1 shaft assy 1
$tr~lJ;
2 K202617 1 1
Roller bearing
-$$lJ;
3 63/28-2RSN/P63 1 1
No.1 shaft bearing
4 C*~Jf
BSI0-2-1701067 1 1
"C" ~ype bearing locking ring
5 BSI0-2-1701207
-Fill
1 1
Hog ring
6 BSI0~1701930
ilIltl
1 1
Oil seal
7 BSI0~ 2~ 1701027
=~
1 1
No.2 shaft
8 3 X 5 mGB4661 ~84
OOttfi'l
1 3
Column pin
9 BSI0-2-1701034
lI:flHlill
1 2
Thrust washer
~t1lJiHt
10 BSI0-2-1701044 1
Gear main shaft 1st 1
t<t~
11 BSI0-2-1701065 1
Bush 1
$ft~lJ;
12 K354027 1
Roller bearing 3
16 'lit1l-&~
BSI0-2-1701062 1 1
Gear main shaft 5rd
17 B510-2-1701063
til II
1 1
Retaining ring
mtr~lJ;
18 K27. 533. 522. 7 1 1
Roller bearing
19 6206N/P63
11IIlJ;
1 1
Bearing
20 C*~Jf
B510-1701015 1 1
"C" type bearing locking ring
21 6305/P63
11IIlJ;
1 1
Bearing
22 B510-1701204
-Fill
1 3
Hog ring
89
00 14-2 ~:iiB1Va:mr
~ pp?tCSMT)
28
36
90
Fig. 14-2 Transmission Drive
00&% ~~~;'iJtl
~ftU"% ~ft[.flf:i:l~ 4t$fI::I: :ff~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
23 BSIO-1701208
-til
1 2
Hog ring
24 BSIO-2-1701052
'1"16J&fIi$
1 1
Middle gear shaft
li~''J;fJm-m
25 BSI0-2-1701064 1 1
Gear5 initiative gear
BSIO-2-1701066
ttZ9JfF
1 1
Stopping ring
26
62/28N/P63
'1"16J$r.r!fl!l;iJ:.
Middle shaft front bearing
27 BSI0- 2 -1701207
-til
1 1
Hog ring
28
'1"16]~<F~*
62/28/P63 1 1
Middle shaft middle bearing
$;iJ:.
29 6304/P63 1 1
Bearing
11H!!ft'*~&
BS10-1701043 1 1
Low-speed connecting toothed ring
30
BS10-2-1701042
1!f;l'7r&lII
Low- toothed ring, outer
1!f;~[jlJ:!tfF
31 BS10-1701045 1 2
Low-speed baulk ring
32 BS10-1701036
YJl.ttfF
1 2
Spring hog ring
33 BS10-1701041
s -tlll
1 2
Spring hog ring
i\!IJ)t!ft'*~&
BS10-1701061 1 1
High-speed connecting toothed ring
34
BS10-2-1701059
i\!IJ)t7r-&1II
High - toothed ring, outer
~)t[jlJ:!tfF
35 BS10-1701024 1 3
High speed ring synchronization
36 BSIO-1701037
YJI..-"FII
1 4
Spring hog ring
iiiJ,3it'l!ft'*~&
BS10-1-1701058 1 1
Joining gear, reverse and gearS
37
i@i)t7r&1I!
BSIO-2-1701059
High speed outer gear ring
38 BS10-2-1701038
1ft#!:
1 6
Key
3i~1ft#!:
39 BS10-1-1701057 1 3
Gear5 key
40 BS10-2-1701033
iiiJffl <P1'a]!ilIl
1 1
Reverse middle shaft
91
00 14-2 ~ :ii -K 'I~ ~ 1m
J:t:. .... pp .ll. (SMT)
J)'
92
Fig. 14-2 Transmission Drive
43 BSI0-1701017
t'lll
1 1
Retaining ring
44 BSI0-1701032
1ftJ t'l 79Jt& ~
1 1
Reverse initiative gear
45 fiiJt'lR79Jt&~
BS10-1701031 1
Reverse drive gear 1
46 BSI0-1701029 ft't:
Bush 1 1
!['fjiUJ!tAA~
47 BSI0- 3802011 1
Odometer worm 1
!['fM~R79Jtl;[~
48 BSI0-3802012 1 1
Odometer drive gear
49 BSI0- 3802013
ft't:
1 1
Bush
50 ~II
BSIO- 3802014 1
Rubber ring 1
~II
51 BSI0-2~3802015
1 1
Rubber ring
l'l1lttlll.~,~
52 462-1701902
1 1
Shaft oil seal assy
93
23
1\ ~
28 \'1
29
94
Fig. 15-1 Transmission Housing - Extension Case
I~H:Jz.% ~ftC~J}IJ
~ftUf"% ~ftC{!f~~ $~~" ff~t
Item No. Part No. Assemble
Description Qty Validity
distinction
J:tIl.i'!1i:f.$:
1 BS09/D-1701005 1 1
Transmission case assy. upper
H/1.i'!1i:f.$:
2 BS09-1701001 1 1
Transmission case assy. lower
~-llL~
3 462-1700018 1 2
Set collar
4 462 -1700202
lmtr
1 4
Screw
5 462~ 1700203
tltr
1 4
Screw
tiH!fjl~:il'it
6 462-1701004 1 1
Inspection hole rubber cap
Foj!{$mi'!%{..$:
7 462-1701006/01 1 I
Rear extension case
rmMIIl.~nlt
8 462-1701903 1 1
Oil~sealing ring
9 462-1700011
m-r
1 1
Gasket
~-llLl!.'
10 462-1700008 1 2
Set collar
11 462-1700205
J!f!rr
1 7
Screw
12 462-1000244
.rr
1 1
Screw
13 462-1701206- A
.:If
1 2
Screw plug
H!(:If
14 462-1701003- A 1 1
Rubber plug
1liJ:$:tr7f:3t:,~mt
15 462- 3729950 1 1
Backing~up lamp switch
16 462-1700010
1liJ:$7f:3t:J& III
1 1
Backing-up switch rubber ring
iiJ~/J.l(.~JliI:H~
17 462-1701011/01 1 1
Copper bush
18 462-1701804
Ji'l:ilPJ n ,~nlt
1 1
Breather valve assy
19 462-1701202
J!f!f1
1 1
Stud bolt
20 462-1701201
lilf1
1 1
Stud bolt
21 462-1000212
.-IlJ: 1
Nut 2
~-llLlt=
22 462-1000015 1 2
Locating sleeve
95
23
96
Fig. 15-1 Transmission Housing - Extension Case
OOUi:-% ~~i&jj~
~ifGf't~ ~ifGf't'1"'i~ <f!.$~:I: :fj"~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
23 ~7#Jm/Jll=
462-1000042 1 1
Engine suspender
~~
24 462~ 1700204
1 2
Screw
25 iltl~Ui:Jlftf~~
462-1A/D-3700800 1 1
Crankshaft position sensor
~~.(;tJl1t
26 462-1000801 1 1
Screw
27 J:l~
462-1000241 1 1
Screw
28 462~1000247
mill
1 2
Washer
29 462 ~ 1000242
tlfJ
1 1
Screw
97
534 6
6 3 4 4
18
13
98
Fig. 15-2 Transmission Housing- Extension Case
c
,
~lnt!'U1J
mf:l1~ ~1lf4:~ ~1lf4:,g~ .:$ftt 14~f
Item No. Part No. Assemble
Description Qty Validity
distinction
1 BS09/D-1101005
-tml!l!1flf*
1 1
Transmission case assy, upper
2 BS09-1101001
rml!!1fl-l*
1 1
Transmission case aasy. lower
3
.l:'Ef:l1:ft;
462-1100018 1 2
Set collar
4 462-1700202
lin
1 4
Screw
5 462-1700203
lin
1 4
~w
6 462-1701004
,. .ii:R.RUI
1 1
Inspection hole rubber cap
~J$flllmm:;aef*
7 462 -170HI06!01 1
Rear .enenaion case 1
8 462-1701903
illi1tIl..~lllt
1 1
Oil-sealing ring
J~T
9 462-1700011 1 1
Gtsket
~m..
10
11
462-1100008
462-1700205
.n
Set collar
Screw
1
1
2
12 462-1000244
lin
1 1
Screw
13 462-1701206- A
.if
1 2
Screw plug
~if
14 462-1701003-A 1 1
Rubber plug
1Jj:$:tr 1f;t.!:,~ Jit
15 462-3729950 1 1
Backing-up lamp switch
fjJ:$1f~~1Il
16 462-1100010 1 1
Backing-up switch r"bber ring
t ~~/~~.t-t~
17 462-1701011/01 1 1
,9'pper bus h
18
Jl &it lllUn ,~Jit
462-1701804 1 1
Brearhe'ri valve asay
19 462 -1701202
Jlt!
1 1
Stud bolt
;t~mi%J:!:
20 462-1000042 1 1
Engine suspender
21 BSI0-1700013
!lUI
1 I
Rubber plug
99
38
37~
24
26
~
100
Fig. 16 Transmission Control
1 BSI0-2-1702014
ilR:fJj%i*
1 1
Shift case
2 ffi!ltt~T
6X 10 II b GB4661 -84 1 1
Column roller
3 BSlO-1700212
.tlt 1 1
Stud bolt
4 462-1700203
.n
1 3
Screw
BS10-1702810 ilR:fJjWHl!J,~Jllt 1 1
5
462-1AB-1702810 Shift cranker shaft assy 1 1
JlU~
6 462-1702015 1 1
Rubber bushing
7 ~f1l"~.~,Jllt
462-1702805 1 1
Shift arm shaft assy
~III
8 462-1702020 1 1
Rubber gasket
~m
9 BSlO-1702022 1 1
Rubber gasket
ilR:fJjJ1l}if,~$;
10 BSI0-1702830 1 1
Shifting arm shaft assy
11 462-1000235
mill
1 1
Spring
w..m~
12 GB93~87 8 1 1
Spring washer
13 GB6170-86-M8
JIlilJ:
1 1
Nut
14 BSI0- 2-1702019
ilR:fJjJl..W
1 1
Shifting fork
15 462-1702017
w..
1 1
Spring
16 462-1702203
mill 1 1
Washer
17 BSI0-1-1702038 R[&'t'l*
1 1
Limiting stopper
18 BSI0-1-1702018
R[uziJllt.
1 1
Limiting spring
19 B510-1-1702203
R[&.Jln
1 1
Limiting screw
~J;j<
20 5/16"GB308 -77 1 1
Steel ball
21 BSI0-1702027
w..
1 1
Spring
22 B810-1702202
mill
1 1
Washer
101
18
38
37~
26
~
102
Fig. 16 Transmission Control
milL% !l~~~m
~~-f1I'% ~~f'f~~ .!ii:$:ttllt
Assemble *~tE
Item No. Part No. Description Qty Validity
distinction
23 462-1002203 *~.ut
1 1
Rubber gasket
24
-, -=t'lr&:X
BSI0-1702013 1 1
Fork gear1 and gear2
~,l!!It'lf,!(:X
25 BSI0-1702011 1 1
Fork gear3 and gear4
lfI]t'if,!(:X
26 BSI0-1702034 1 1
Reverse fork
-,=t'lr&:X~,~1l\t
27 BSI0- 2-1702033 1 1
Shaft assy. gearl and gear2 fork
~,l!!It'lf,!(:X~,~~
28 BSI0-2-1702800 1 1
Shaft assy. gear3 and gear4 fork
ii], .liffl~X~
29 BSI0-2-1702035 1 1
Shaft assy. reverse and gear5 fork
30 3XI2.7-GB309-84
J1lfJl!m
1 1
Lockself pin
~tElMltt.m
31 GB879-865X24 1 3
Spring column pin
~.
32 BSI0-1702031 1 3
Spring
~~
33 3/8"GB308-77 1 5
Steel hall
jj~il'ln,\!:,~
34 462-1701804 1 1
Breather valve assy.
~1Il
35 462-1702016 1 1
Rubber gasket
.!I!.llUHt~~~
36 462-1700014-A 1 1
odometer flexible shaft nip clasp
37 BSI0-2-1702041
f=I:.t!i
1 1
Baffle
J!Hr,~~
38 462-1000812 1 2
Screw
103
2
~35
\l
~34 22
~"/"
~31
~
18
11 12
lJ
15 ~,
16
17
104
Fig. 17 Gear Shifting Control
~IG~JJU
00&-'% ~nr.f4'% ~1G~'I'4;~ 1fL:$~j; fl~UE
Item No. Assemble
Part No. Description Qty Validity
distinction
1
HFJ1703310FA -f-m Z 1
4MT
HFJ1703120DA Knob 5MT
z Il1Jft';J
HFJ170310lDA 2 1
Boot
HFJ1703120CA
*~mf4'
" *3 2 1
Bracket assy. shifting control
W!#A;ffm~'I'
" "4 HFJ1703110DA 2 1
Lever assy.shifting lever
5 Q/2A-C]-476
1f'm1l
1 2
Washer. plain
6 Q/ZA-C]-424
-tPF
1 2
Washer
~Wmf4'
7 HFJ1703130CA 2 1
Arm assy rocket
ft~
8 HFJ1703103CA 2 1
Bush
lt~
9 HFJ1703101CA 2 2
Bush
10 Q/2A-C]-435
@1m51'(!..
2 1
Spring. return
11 Q40112
1f'm1l
2 1
Washer. plain
12 Q43690
7fDrJilll
2 1
Retainer
13 HF11703108CA *~ 2 1
Fitting
W1~
14 HFJ1703105CA 2 1
Bush. shaft
15 Q40108
1fflJ<1J
2 2
Washer. plain
t~~.flJ<1II
16 Q/2AM26-8 2 1
Spring washer. saddle
7fQm
17 Q5002020 2 1
Pin snap
t\Jfl~tw.tt
18 Q/ZA-C]-29-M5XI2 2 4
Bolt ,washer assembled
~~~
19 HFJ1703106CA 2 4
Spacer. bump
H~
20 HFJ1703107CA 2 4
Bush
105
2
~ 28
18
1
'1-33
106
Fig. 17 Gear Shifting Control
~llC!;UIJ
I!H!l% ~ftC{tf:% ~llCf't~~ .$~:i:
Assemble
lH&tt
Item No. Part No. Description Qty Validity
distinction
4MT
HF1l703200FA 5MT
~t4Hlij~,g,fiX; HFIlOllG Jit1lit71ll
* * 22 HF1l703300CA 1 1
Cable assy ,shift control ~
HF1l703300DA
HF1l011G with 5MT
carburator engine
4MT
5MT
HF1l703100FA ~~fW~ ,g,fiX;
23 HF]l703200CA Cable assy select 1
HFJIOllG Jit1litill
1
HF1l703200DA control ff
HFIlOllG with 5MT
caburator engine
24 Q/ZA-CJ-437-M6 t\fU'J:
2 1
Nut ,hexagon
25 Q/2A~Cj-437~M6
t\fflllilJ:
1 1
Nut, hexagon
26 Q/2Aj22-8X 14 Xl. 5
mill 1 1
Washer
T~
27 Q/2A-CJ-462-8 1 3
Pin snap
~)E~
28 HF1l703013CA 1 1
Seat, fixing
~)E~
29 HF]l703012CA 1 1
Plate, fixing
:il~$(llfJ
30 Q271B6316 Screw, cross recess disk head 1 2
tapping
~lf-j.tL1lf
33 Q/ZA-Cj-415 1 2
Cassette, plastic
107
32
I
~~~
~r
~
18
"II~_]3
,,:J
15
II 12
T,
16
17
108
Fig. 17 Gear Shifting Control
~lfG~JJIJ
1!Iw.-'% *llr.f'I:% ~~{-t~fj; i!t$!j&:!i lf5&fi
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ6351B ~ 7u'
HF]1 011 G iJ li t'Ht.
ill~tlt~
~lnJtli
34 HF]1703006CA 1 1 HFJ6351B series
Plate ,guide
&HFJ1 011 G with
5MT carburetor
engine
HFJ6351B ~ 7u'
HF1l011G iJ litHt.
35
Q/2A-C}-30-M6X 12 :t; Jil:'k ~ ;f.~1l if f'I: ill~~~
-8.8 1 2
Bolt,washer assembled HFJ6351Bseries&
HF1l011G with 5MT
carburetor engine
109
110
Fig. 18-1 Water Pump-fan(EGI)
[1J-tlL-l} ~ IEl;&JJIJ
~1lCf4'-l} ~IEf"'-'3~ J!.$fLll 1f~rt
Item No. Assemble
Part No. Description Qty Validity
distinction
7j(:*.~Ji\t
1 462-1307950-02/01 1 1
Water pump assy
2 462-1000024 *:*'!'1H'i-
2 1
Water pump gasket
3 462-1000217
lUI
1 3
Screw
4 462-1002205
Jilt.!
1 2
Stud bolt
GB6170-86~M6
tl-llf
1 1
Nut
5
Jj(\,M!l ft ;ltH~
GB859-876
Fan pulley
z 2
6 Jj(\,M!lft'lW~
462-1000037 1 1
Fan pulley
Jj(\,,!jjJD'l'lW
7 462-1000229/01 1 1
Fan belt
462-1000039 1 1 HFJ6371C
1ttpJj(\,)ijijfiijlWi~
8
465Q-I000039 Cooling fan spacer ring HFJ6371.HFJ6371B
1 1
HFjl 011 G
Jj(\,)ijij,~$;
9 465Q ~ 1308800 1 1
Fan assy
462-1000808 1 4 HFJ6371C
.fJ,~,$;
10
465Q-I000808 Screw HFJ6371.HFJ6371B
1 4
HFjlO11G
111
112
Fig. 18-2 Water Pump-Fan(Carburetor)
mUi:% ~ftWHU
~llGi'1'% ~llG{'1'~*F .$~"I: 1l~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
462 -1307950 7j(*,~,.G\t
1 1 1
462-1307950- A2 Water pump assy
2 462-1000024 **mJt 2 1
Water pump gasket
M6X32 GB5783-86
.n 1 3
Screw
3
GB97.1-85-6-140HV
mil
1 3
Washer
4 462-1002205
_tlt
GB6170-86-M6
_ilt
Stud bolt
1 2
1 2
Nut
5
iJ!1'!jtl~Hll
GB859-876 1 2
Spring washer
6 462-1000037
}XIJlt&:1Wlt
1 1
Fan pulley
7 462-1000229/01
JX\.}jJ&1W
1 1
Fan helt
8 462-1000039
1t!IlJX\.mIEiJI%l!.'
1 1
Cooling fan spacer ring
GB97.1-85~6-140HV
mil
1 4
Washer
GB859-87 6
iJ!1'!JHi1i!
1 4
Spring
113
r
I
10
14
9
114
Fig. 19 Radiator and Expand tank
1lt~~HtqX;
HFJ6351B(A/C),7l(A/C)
* * 1-2 HF1l301000OC 1 1 HF1l011G,l1GB
Radiator assy
HFJ6351C(A/C,DPL),71B
*2 HF1l304000CA 1lt~ff'Mf
2 1
Radiator cap
*3 HF1l305100CA :t&7./<~
2 1
Release switch
4 HF1l305005CA S'i:l1'Ef
Seal ring 2 1
11 HFJl300030CA 1lt~~Lj(~
BRKT,RAD-UP 1 1
15 ~~
HFJl31l006CA 2 1
Cap, condenser tank
115
IE 20-1 n~.'~J1< 1ftfflJt (DA462-1A/D)
11
15 12
~ 10
I
6
116
Fig. 20-1 Coolant Pipe And Hose
OO{liJi} *llI'.@Ujlj
~IUt% ~ Ii[. f4' ~ fj\ 1)i$~:tlll: :tfj&fi
Item No. Assemble
Part No. Description Qty Validity
distinction
i1f1ii't~.~,$;
* *1 462-1306950 2 1
Thermostat assy
2 462-1000043
:izbJ<'it ~~Hf
2 1
Washer, infall seat
3 i1f1ii't~.\J
462-1000044 2 1
Thermostat cap
4 462-1000815
iln
2 2
Bolt
5 462-1000814
'lin
2 2
Bolt HFJ6350C
6 :i~bJ<'it~.~JtZ HF}lOllGA
462-1303800 2 1
lnfall seat assy HF}lOllGC
7 463-1A/D-I000051
r-%"llUx'it HFJ6371C
2 1
Bypass hose -low
8 462-1000052
-Fti
2 4
Clamp
9 L?1~~'it
463-1A/D-I000113 2 1
Bypass hose-up
HFJ6350CCDELPHD
10
-Ffl 1 2 HFJIOIIGA,HFnOI1GC
Q67240
HFJ6371C
Clamp 1 HFJ6350CCUAES)
HFJ6350CCDELPHI)
HFn300005DB JtbJ<'it 1 1 HFnOl1GA,HF}l011GC
*11
HFJ6371C
HFn303005CA Water inlet hose 1 HFJ6350CCUAES)
HFJ6350CCUAES)
12 Q67238
f. 1 4 HF}l011GA,HFnOl1GC
HFJ6371C
Clamp 5 HFJ6350CCDELPHI)
* 13 1:!J7J<~'it HFJ6350C
HFn300006DB 1 1
Water outlet hose HF}lOllGA
14 HFn300010FA
'::'Ji!i'it HFJ!OllGC
1 1
T-tube HFJ6371C
* 15 HFn300007DB 1l7J<~'1f
1 1
Water outlet hose
117
m20-2 1t ~]j( if 1flS?t (DA465 1l DA465 -lA)
11
~ o. S
10
fJ
ar l3
JJ-17
, 7
~rl3
.~
14~
6~ 9 >
14-=9
)~
11
118
Fig. 20-2 Coolant Pipe And Hose
J.l(nilMoD{;ff HFJ6351B(NoA/C)
465Q-I000044 2 1 HFJ6351C,71,76,71B
Thermostat cap
3 HFn011G,l1GB,
HFJ6351CA
HFJ6351B (A/C), HFnOllG
462-1A2/D~1000044 1 mO$
Export Car
4 462-1000815 t,lHr
Bolt
2 2
j7..k'l!t~.~,$;
5 465Q-1303800 2 1
lnfall seat assy
6 465Q~1000059
:1Jo~~tt:'1f
2 1
Water hose
7 462-1000814 wn 2 2
Bolt
*8 HFJ6351B(A/C)
HFJl303005DG 1 1 HFn011G 0$ m
HFH011G Export Car
HF]l300005DB HFJlOllG,HFJlollGB
HFJl303005DN HFJ6351CA,HFJ6371B
*9 HFJl303006CA m1Jctt:'1f
1 1
Hose. water outlet
HFJ6351B(~F A/C)
Q67240 ~m~:i:\~m
Clamp 1 1 HFJ6351B(No A/C)
HFJ6351C,HFJ6376
HFJ637L
10
HFJ6351B(A/C)
2
m
HFJlOllG r::l$
HFJlOllG Export Car
HFHOI1G,HFH011GB
HFJ6351CA,HFJ6371B
HFJ6351B(.o{F A/C)
Q67238 ~m~:i:\~m HFJ6351B(No A/C)
1 3
Clamp HFJ6351C,HF]6376
HFJ637LHFJlO11G
11
HFH011GB,HFJ6351CA
HFJ637lB,
2 HFJ6351B(A/C)
m
HFJlOllG r::l:$
HFTlOllG EXDort Car
119
m20-2 7t~J1< 1f$:$tCDA465 R DA465-1 A )
11
1l
,..~
~~ .. '
10
tJ
9s'" 13
5 7
~rl3
)"
.~
14-Q
6-\
14-=9
9
..:~
>
11
120
Fig. 20-2 Coolant Pipe And Hose
OO&:% ~IFJ;!UJU
~lGflt-\} ~lGflt~Jj; .$~1l :fi~1"t
Item No. Assemble
Part No. Description Qty Validity
distinction
465Q-IA~1000051 91iUtt' HFJ6351C,HFJ6376
Bypass hose
12 HFJ6371 ,HFJ6351B
462-1000051 2 1 HF]l011G,HF]l01lGB
HFJ6351CA, HFJ6371B
13
i:-M.
462-1000052 2 2
Clamp
14 465Q-I000066
i:-.
2 2
Clamp
15 ~t'~r
465Q-IOOOO73 2 1 HFJ6351B
Hose clip
121
122
Fig. 20-3 Coolant Pipe And Hose
~UL~ 1:llf1lGm.~tl
~1IG14'~ *~ftJ:;:gF J(t$tJ(:!I fi~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
1 :i1.I:7Kif ~ ,~, ~
462 -1303800 2 1 HFJ6350B
Infall seat assy
3 462-1000814
lin 2 2
Bolt
4 462-1000044 "lIil~-'Il
2 1
Thermostat cap
5 462-1000043 "lIil~.lI!-mJt
2 1
Cap gasket
6 462-1000815
lin 2 2
Bolt
462-1306950 "m~,ffi.~
" "7 2 1
Thermostat assy
8 8 GB859-87 ~.!~HII
2 1
Sping washer
9 M8X22-Q GB21-76
lilHJ
2 1
Bolt
10 462-1000051 ?1JJttXif
2 1
Bypass hose
11 462-1000052 i<"m
2 2
Clamp
HFJ1300007FA
!l7J<ttX1f
" 13 1 1
Water outlet hose
HFJ1300006FA
!l7.KttX'lf
" 14 1 1
Water outlet hose
15 :=:'.iil'lf
HFJ1300010FA 1 1
T-tube
16 ,~,'HiHt;t;fFm
Q67238 1 4
Clamp
17 ~WJtt;rtfFm.
Q67240 1 2
Clamp
19 462-1000073 :k:Jt~
2 1
Pothook
123
14
In I ~ I
9
I
10
I
13
I~
6 11 12 7 8
/
~
I
~
124
Fig. 21 Blower Install
OOi:ll% ~1f(.~~iJ
*nGf"t% *nG{H~fF ~$~!!; :tr~t'
Item No. Part No. Assemble
Description Qty Validity
distinction
2 HFjl30S00SDB ~r.!iilft:X:$.!
1 1 HF16351C(A/C)
BRKT, blower~L
3 Q340BOST12 i\l-/lf
1 2 HF16371 CAlC)
Nut
6 M5 GB41-86 i\l-/lf
2 1
Nut
mm,(,1,Jl1!;
* *7 HF1l308110DA 2 4
Fan assy
mml'\'!.tr1.
* *S HF1l30S120DA 2 1
Fan motor
* *9 HFjl30S130DA m.!iil1f''''
2 1
Fan cap
10 M4 GBS18-S6 iI-/lf
2 4
Nut
11 5 GB95~S5
'fmll
2 1
Plate washer
~jlmlll
12 S GB93-87 2 1
Spring washer
13 4 GB95-S5 'ftlilll
2 4
Plate washer
Itr.!iil,(,1,Jl1!;
* * 14 HF1l30S100DA 1 1
Blower assy
125
126
Fig. 22-1 Engine Mounting
1 ~~mBtr~tt~~,~Ja HF]6350B
462-1001802 1 2
Engine front mounting insulator HF]lOllG
2 GB93-8710 ~.~II HFJ6371B,
1 5
Spring washer HFJ6371C,HFJ6376
3 jJ-llJ:
462-1000212 1 5
Nut
~iJ/Jmft.iltr~tti!ii1&
4 462 -1000070 Engine left mounting cover 1 1
board
ll1i ~ttll3'&ju~t!jJ(;
5 462-1A/D-I001800 Front mounting right bracket 1 1
assy
iltr~ttft.3'&~,~Ja
6 462-1001801-B Front mounting left bracket as- 1 1
sy
7 462-1000253
8n
1 3
Screw
8 3I1i.~1I
GB859-878 1 4
Spring washer
9 ~iJ/JmFo~!UXm,~Ja
462-1001805 1 1
Engine rear mounting insulator
10 GB6170-86-M8 W-llJ:
1 3
Nut
11 462-1000069 ~iJ/JmFo~tt~
1 1
Engine rear bracket
12 462-1000213 ltn 1 1
Nut
13 GB93-878 mill
1 3
Washer
14 462-1000815 cn 1 1
Screw
Q/2A -CJ -178- M8X 22 ~ir.~
15
-8.8 1 2
Combined holt
16 Fo~ttj:~
HF]l001005FA 1 1
Rear mounting bracket
17 Q40510 3I1i*mlll
1 4
Spring washer
18 Q40110 'fmll
1 4
Plain washer
Q/2AM46-MI0X 1. 25X
19 2S-6g .~
1 4
Bolt
QI611030-6g
HF]l001200FA ~iJ/Jm3'&~
20
HF]lOO1200FB 1 1
Engine member
21 HF1l001006FA JE'~tt9%ft
1 1
Rear mounting bow shape
127
~~~ ~~
~.22~'/~19
15 f .
16.
~
~23
~ 20---e <.V-- 18
fix> 21~ A--17
16
15
c!r-II
128
Fig22-2 Engine Mounting
1 1,t~m!lU~tEtttmi~,jjj(;
46SQ-I001802 1 2
Engine front mounting insulator
2 Q40110 'mlll
1 2
Plain washer
3 iJi;.JH~1Il
Q40S10 1 2
Spring washer
4 Q341CI0
I[nt "
1 2
Nut
5 1,ti9Jmli:1ltr~ttM:i&
46SQ-I000070 1 1
Engine left mounting cover board
6 M'~tE;b:ffi~.t!1,Jjj1;
46SQ-I001800 1 1
Front mounting right bracket assy
7 1ltr~ttli::ffi:Jill.~,jjj(;
465Q-I001801 1 1
Front mounting left bracket assy
8 465Q-I001805
lifT
1 4
Screw
9 GB859-878
iJi;.ttmlll
1 4
Spring washer
HFJIOOllOOCA ~i9Jm:ffi~.~Jjj1;
10
HFllOOllOODA 1 1
Engine member assy
11
Q/2A - CJ - 89 - MI0 X ..l: 1 4
1. 2SX5S-8. 8 Nut
12 HFJIOOI006CA -n~*m*
1 4
Lower buffer stopper
13 ft~
HFJIOOI007CA 1 4
Bushing
14 HFJIOOI0I0DA ..til*m*.~Jjj1;
1 4
Top buffer stopper assy
15 462-1000209
I[fT
1 4
Screw
16 GB859-878 5$'lltmll
1 4
Spring washer
Q/2A~CJ-178-M8X28 m:~I[.fi
17
-8.8 1 2
Combined bolt
18 Q40108 'mlll
1 2
Plain washer
19 ~i9Jm)'~tttttm.~Jjj1;
465Q -100180S 1 1
Engine rear mounting insulator
20 10 GB93-87 ~ttmlll
1 2
Spring washer
21 462-1000212
..l: 1 2
Nut
22 1,t;;;fjm)'~tt~
46SQ-I000069 1 1
Engine rear mounting bracket
23 HF1l001011CA )'*~51~
1 1
Rear mounting bracket
129
11
12 _Ih.--~
12
14
12
130
Fig. 23-1 Feed Line Assembly. (UAES)
2 1't~'lJ
HFJ1104008DD 2 1
Evapor hose
3 ~ 'lJi'J!.t8!m. {If
HFJ1104030DJ 2 1
Fuel hose subassembly
4 ~~~@]ldlf{'lJ
HFJ1104011DD 2 1
Fuel tank return hose
5 HFJ1104009DJ ~~~*ldlf{'lJ
2 1
Fuel tank inlet hose
~~tJgnf~.~$;
*6 HFJII05000DC 2 1
Fuel filter assembly
7 HFJ1100010DB ~.~H!lf!l'
2 1
Sulfur clamp subassembly
8 .~f{'l"f
HFJ 1104007DD 1 1
Inlet hose
~~@]~f{'l"f
*9 HFJII04013DD 2 1
Fuel rill return hose
~~*~f{'lJ
* 10 HJF11040I4DD 2 1
Fuel rill inlet hose
11 Q6711I ~f!1,!!!3llifJf~
2 2
Steel wire spring clamp
12 ~'f
HFJ1104040DB 1 10
Clamp
13 HFJ3724101EA -1ll'
1 1
Cassette
14
Q/2A-CJ-29- M6 X 16 *Jll~.~~!Hlf
-8.8 1 1
Cross head Screw subassembly
15
Q/2A-CJ - 47A-ST6. 3 +:~&~ 13l.&:trm.1rf!j:
XI3 1 2
Cross cap screw subassembly
Q/2A-CJ -47A-ST6. 3 llltlllt'lJ
16
X13 1 I
Purge hose
131
12
11
'-'\----- 4
16
12
12
12
14
7
6 ~s
16
132
Fig. 23-2 Feed Line Assembly. (DELPHI)
rnffi:% ~llG?lH.lU
+fiGf'!'% +Ili'.f'!'ii'ft !f".$f{ii 1f%ctt
Item No. Part No. Assemble
Description Qty Validity
distinction
~1iI,~,Jilt
* *1 HFnl04100DD 2 1
Carbon box assembly
~J,tff
2 HFnl04008DD 2 1
Evapor hose
3 i'lbffi!j!.~mf'!'
HFnl04030DJ 2 1
Fuel hose subassembly
4 r&i'lb>\!i@HI!l~'l1f
HFnl04018DB 2 1
Fuel tank return hose
5 r&i'lbom:i1!:i'lb~'l1f
HFnl04009DK 2 1
Fuel tank inlet hose
6 r&i'lb~m~.~Jilt
HFJ1l05000DB 2 1
Fuel filter assembly
7 HFnl00010DB ititlWl*'-'fmff
2 1
Sulfur clamp subassembly
8 HFnl04013DB
WiJi'lbtrc'lf
1 1
Inlet hose
9 HFJll04019DB
i'lb!Jt@]i'lbtrcif
2 1
Fuel rill return hose
10 i'lb!Jt:i1!:1Ill~'lf
HJFl104021DB 2 1
Fuel rill inlet hose
11 Q67111 #9 ~ ~ slt'rcJHI
2 2
Steel wire spring clamp
12 HFnl04040DB *'-'f 1
Clamp 8
13 HFJ3724101EA
-f'iW
1 1
Cassette
Q/2A-CJ -29-M6 X 16 *ib*~~mf'!'
14
-8.8 1 1
Cross head screw subassembly
15
Q/2A-CJ - 47A-ST6. 3 +:I'Hi* g:j ~fJmiff'!'
X13 1 2
Cross cap screw subassembly
:g(;-'f
16 HFllI04050DB 1 2
Clamp
17 HFll104024DB
MHft'lf
1 1
Purge
133
20
'"
"-,~--t9
0 - - 20
t-~
3-----,1/
to-~
to 9
134
Fig. 23-3 Feed Line Assembly.
mUi:% ~1lG14'%
!li'ift[.jJ3tl
~1lGf'H:5~ il!$~t 1f~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
* *1 HF]l100100CA
i.itliUiJilt HFJ6351B
1 1
Canister assy. HFJ6350B
2 JIlt~'lf
HF]l104024CA 1 1
Purge hose
*3 HFJ1104019CA ~ll!t~*lIIl'lf
1 1
Fuel pump inlet hose
1tlill~@]lIIl'lf
*4 HF]l104013CA 1 1
Carburetor fuel return hose
5 HFJ1104021CA 1tll!l~*lI!l'lf
1 1
Carburetor inlet hose
*6 462-1106950 ~lI!l*
1 1
Fuel pump
7 462-1000060 ~.-Fm
1 4
Spring clamp
8 M8X32-Q GB21-76
tlfT
1 1
Screw
9 ll!l~-~rR~~'W
HF]l104014CA 1 1
Fuel tank-filter hose
10 ~~~jl;;:6fm
Q67214 1 6
Duel bead spring clamp
~lilllltlrR~
*1l HF]l106000CA 1 1
Fuel filter
12 ~t\tB-Fm
HF]l100009CA 1 1
Filter clamp
Q/2A -CJ ~ 35- M6 X 16 i\ jfJ:* .tH!l:~14'
13 1
-8.8 1
Cross head screw subassembly
14 HFJ1104013CA ~7I!l*~'W
1 1
Fuel pump hose
15 HF]l100030FA
7I!l'WWtf:im14'
1 1
Fuel hose subassembly
16 ~2t'lf
HFJ1104023CA 1 1
Evaporative hose
Q/2A-CJ ~47A-ST6. 3 +~m:3:=* ~ .J3l:tltHllii"f'f
17 1
X12 2
Cross cap screw subassembly
18 ~71Uff@]lI!l~W
HF]l104018CA 1 1
Fuel tank return hose
19 HF]l703011CA
iHW
1 1
Clamp
20 il!~~~f.:E:ff~
Q67111 1 4
Circlip
21 ~~~A:ffm
Q67213 1 4
Duel bead spring clamp
22 GB97.1-85-8-140HV
mil
Washer
135
III 23-4 -mjllr~~. (HFJI0IIG"HFJI0IIH fl!1!l)
136
Fig.23-4 Feed Line Assembly
(HFJI0IIG,HFJI0IIH EGI)
IIIUl% ~!Gt)(~IJ
~!Gf'!'% ~!Gf'!'~~ !It$~Jl: If?'ittl:
Item No. Assemble
Part No. Description Qty Validity
distinction
HFnl04030DF lIb~~~mf'!'
1
HFJl104030DP 1 1
Fuel hose subassembly
2 Q67111 41Ht.>:tfftll
1 7
Bead spring clamp
3 Q/2A-CJ~489-15
i!/ilffffli>'J>:t~1JJfil
1 8
Worm type hose clamp
TIIl~@]TIIlIJHf
*4 HFJII04018DF 1
1
F ue! rill return hose
*5 HFnl04017DF TIIl~*TIIl~'lf
1 1
Fue! rill inlet hose
6 Q/2A-CJ-29-M6X 16
/\ ftl :~Jdltf:mitf1-
1 1
Cross head screw subassembly
7 @]iI!J'lf
HFJ1104015DF 1 1
Fuel return hose
8 HFJ1104016DF ~:~
.1 1
Evaporative hose
9 HFJII04014DF ttTlll'll
1 I 1
Fuel support hose
10 i!/ilffffli>'JA~'I'Jfil
Q/2A-CJ~489-16 1 4
Worm type hose clamp
11 J!J1t{t~'F~lH'!'
HFJII04010DB 1 1
Sulphur clip assy
12 HFJII05000DB
?'\ lib ~ ~olm ,\,1. JlX.
1 1
Fuel filter
13 ~lIb~'lfI
HFJII04009DF 1 1
Fuel supply hose I
14 ttllb~'ifI
HFJ1104011DF 1 1
Fuel supply hose I
15 ~:~'lf
HFJII04012DF 1 1
Evaporative hose
~.,~.JlX.
" * 16 HFJl104100DD 1 1
Canister assy
17 HFJII04013DF 1Jl1.IIft'l'
1 1
Purge hose
1I:@JiliIJ~
18 HFJII04018DE 1 1
Dual way check valve clip
19 Q271E6313 +M:C.t*I3l&I!$I
1 3
Screw
20 HFJII04017DE .&in~
1 2
Single plate clamp
21 ~1oJ1I:@l~
HFJII00200CA 1 1
Dual way check valve
22 HFJII04016DE ~loJlI:@]iliIJ*~'1f
1 1
Dual way check valve inlet air tube
137
m23-4 ~itb~ (HFJI0IIG"HFJI0IIH ~~)
138
Fig. 23-4 Feed Line Assembly
(HFJI0IIG"HFJI0IIH EGI)
fIlilL% ~ftC~lU
~ft?ft% ~ftCft,g~ l(!.$~t 1f~1'
Item No. Assemble
Part No. Description Qty Validity
distinction
~1oJ.1l::@]ilYJll4:'If
23 HFJllOOOO5DA 1 1
Dual way check valve outlet air tube
24 HFJ1104030DE
iii ~ 'If ~IH4'
1 1
Breather tube assy
25 Q67214 ~~~;;:t*.
1 4
Double bead spring clamp
26 JA~tiX'lfI
HFJ1104014DE 1 1
Breather tube I
27 JA~tiX'lfl
HFJ1104015DE 1 1
Breather tube I
139
3
16 5
4
l[ 3
10 9
9 8
r
9
7
140
Fig. 23-5 Feed Line Assembly. (HFJI0IIG Carburetor)
m{lL-l;} ~U[.~JU
~11Cf'f-l;} ~DC. f'f;G J; i(!$~ii :ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
~ali,~,$;
* *1 HFJ1104100DD 1 1
Cansiter
2 ~~'lfI
HFJ1104012DF 1 1
Evaporative hose
3 Q67111 m~.J:tJfil
1 2
Bead spring clamp
5 HFJ1104030DG
l1ll'lf:I!H.UH'f
1 1
Fuel hose subassembly
6 ~~'lf II
HF]l104016DF 1 1
Evaporative hose
7 HF]l104024DE
@.]l1ll'!f
1 1
Fuel return hose
*8 HF]l104008DN
4'tTIll'lf II
1 1
Fuel support hose
~i1'l~j\.';Jf_
9 Q67214 1 11
Duel bead spring clamp
10 HF]l104008DN
4'tl1ll'lfII
1 1
Fuel support hose
12 HF]l100009CA
vgmff+_
1 1
Filter clamp
Q/2A~CJ-35-M6XI6 *ffl~!UJmi>ff
13
-8.8 1 1
Cross head screw subassembly
14 HFJ1104007DN
ilIl$Jt:i1tM:tX'lf
1 1
Fuel rill return hose
15 HFJ1104009CA iJIi-*:tX'lf
1 1
Filter-fuel pump hose
16 HFJ1104013DF
IDI.lIf;t'\1f
1 1
Purge hose
17 ~~!tl::'!fI
HF]l104014DE 1 1
Breather hose I
18 HFJ1104017DE ~T
1 2
Clamp
19 Q271B6313 +~1tf!~:r&:lirr
1 3
Screw
20 T1IlIf:W~!.Il.f'f
HF]l104030DG 1 1
Fuel pipe assy
21 Xl!.IoJ.i.I:@]jij:i1t~'lf
HFJ1104016DE 1 1
Check valve inlet hose
~fPJ.i.I:@)jij
22 HFJ1100200CA 1 1
Double-way check valve
141
00 23-5 -mi1b~~~(HFJI0IIG -ftitbft)
10 9
9 8
r
9
7
142
Fig. 23-5 Feed Line Assembly
I!:/i!l% ~iIi:~jltl
~ili:f't% ~DGf'f1'l~ 1f!.$~:it 1f5&t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
23 .iili~ttX~n
HFJl104015DE 1 1
Breather hose n
24 JlrmIlil~
HFJl104018DE 1 1
Valve clamp
~toJ~::'"{.~
25 HFjllOOOO5DA 1 1
Check valve outer hose
143
21
~
/21
11'
10 7 id;
1151r~ r~ Jl ''1
.
20 / - 14 . 9'
17
~ /,11
~~ 5
3
4
144
Fig. 24-1 Fuel Tank Installation.
OO{lLJi} ~1lG&&;\j~
~ftCf,!,Ji} "fftCf'!':t fF $:$'l&:!ll: 1f~f.
Item No. Assemble
Part No. Description Qty Validity
distinction
m*1~1lIl~,~Jlt
* *1 HF]lI011OODC 1 1
Plastic fuel tank assy
2
Q/ZA-CJ-61-M8X30 i\ fti ~ ~ttm.il-f'!'
-8.8 1 4
Bolt. hex head assembled
*3 :bo1lllttW
HFJll040016CA 1 1
Fuel filler hose
4 ~tfSgg:J:t*m
Q67250 1 2
Circ1ip. double - cable
5 +<f:ttAlilI!1ll~~UJ
Q/2A-CJ -474- M5X20 1 4
Screw, cross recess flat head
:bOilllD~,~Jlt
* *6 HF]l103000DA 1 1
Fuel filler cap assy
* *7 HFJll00030DA
:iilIlW~*mf'!'
1 1
Fuel filler pipe assy
8 ~.-F.
Q/2A-CJ-501-16 1 2
Spring clamp
9 1lIl~2%ji."'i'.tt'l!f
HF]lI04008CA 1 1
Fuel tank vapor hose 2
10
Q/2A-CJ -47A-ST6. 3 ft!.~ ~ J;&:.nmil-f'!' HFJ6371
X12 1 1
Screw. flathead HFJ6371C
ilIl~ji.",('l'f3t
11 HFJll00012CA 1 1
Clamp, fuel tank Breather pipe
12 ilIl~:ii",(W
HF]lI04017CA 1 1
Fuel tank Breather pipe
ilIl~ii"'i.'\fl!iim-ll;
13 HF]lIOOOO6CA Wearingproof ringer. fuel tank va- l 1
por pipe
14 ~iPl~ili"'i'.'\f
HFJ1100005DA 1 1
Double-way valve vent hose
15 Q67111 'W1~iJ)1~'I'*m
1 5
Circlip
~iPl.tl:.@I~
16 HF]1100200CA 1 1
Double-way check valve
17 :iA~~W
HF]1104015DC 1 1
Inlet valve hose
18 C::JiW
HFJ1100019CA 1 1
Three-ways pipe
1t!,i}f]!t!.ilIl,*,ffi,Jlt
* " 19 HFJII06000DC 1 1
Fuel pump assy
it :*OOmJtJTlI*1'tIt!,T~P6t*~fL
Note: This fig. is available to UAES EGI system.
145
11
I,e 1
10
1
12
15
4
3
146
Fig. 24-2 Fuel Tank Installation. (DELPHI)
~1lCi;)}JJIJ
mUi:% ~ftC{'f% ~1Ii'.f'I:~fJ; .*!~t!i1:: :fi~t'
Item No. Part No. Assemble
Description Qty Validity
distinction
1Mt1Ilm,f;tEiX; HFJ6371
* *1 HFJ1101100DB 1 1
Fuel tank assy HFJ6371B
!J\t\Ji'l~.ti"
Z Q150808Z5~ 6g 1 4
Bolt. small hex head
~JJlB!fJo1I
Q40408 1 4
Lock washer, light type
Q40208 *~Hm
1 4
Washer. big
~m~p:;f,fil
3 Q67250 1 Z
Circlip, double-cable
*4 HFJII040016CA
iJOt1lltrk'lf
1 1
Fuel filler hose
JtIjtll'lfJ;!j!~~.lH'f
* *5 HFJI100030DA 1 1
Fuel filler pipe assy
6 Q/ZA-q-474-M5X20
+';fI ,\jft IlID :!IdiUJ
1 4
Screw, cross recess flat head
iJot1ll[:j~,(i1,Jj\i;
* *7 HFJ1l03000DA 1 1
Fuel filler cap assy
13 ~.-Fm
Q/2A-CJ~501-16 1 2
Spring clamp
9 1t!l;j!lfZ%im""Ctx'lf
HFJII04008CA 1 1
Fuel tank Breather hose 2
10
Q/2A-CJ -47A-ST6. 3 ~~ ~ J1tIUJm1H'f
X12 1 1
Screw, flathead
11 t1Il;fffim""C'lf~
HFJUOOO1ZCA 1 1
Clamp, fuel tank vapor pipe
12 t1Il;fffim""C'lf
HFJ1l04017CA 1 1
Fuel tank Breather pipe
t1Il;j!lfll""C'lflW"lfJi~
13 HFJII00006CA Wearing proof ringer. fuel tank 1 1
Breather pipe
14 1t!l;j!lf1%1I""Ctx'lf
HFJII04007CA 1 1
Fuel tank Breather hose 1
15 t'l.1tIloml%~J'l'l
HFJ1101012DB 1 1
Fuel tank heat-against cOver
16 HFJII0101lDB
-F1IJ
1 2
Snap fastener
17 ~iPJiNJtI1""C'lf
HFJ1l00005DA 1 1
Double-way valve vent hose
+;fI~~JI!HJm.g.f'f
18 Q/ZA~CJ-26-M5XI2 1 1
Screw, cross recess nat head
19 ~iPJl!:@]ilJJ~
HFJII0001BCB 1 1
Clamp ,double-way check valve
147
148
Fig. 24-2 Fuel Tank Installation. (DELPHI)
OOUl-l} ~1!r.~jjU
l':1!r.14'% ~Jl[.14';gfj; ~$-~:Il!: ll5&tt
Item No. Part No. Assemble
Description Qty Validity
distinction
20 ~~1!!!~t'EyHI
Q67111 1 5
Circlip
~\ol.J1:@]1iil
21 HFH100200CA 1 1
Double-way check valve
22 ntAIiil~'lf
HFJ1l04022DB 1 2
Inlet valve hose
23 i1Il~J*2t~'lf
HFJ1l04012CA 1 1
Fuel tank Breather hose
Jt!.i;IJ~~lg'jU{l.~
* * 24 HFH106000DB 1 1
Fuel pump assy
HFH101106DB
Jt!.;!J*:-FiIf
1 1
Pump pinchcock
149
00 24-3 ~ ilb. ~ ~ (HF J6351B .. HF J6350B)
150
Fig. 24-3 Fuel Tank Installation
~ftlftf% ~fl:~HU
001li% ~ftlfl!'~F .!1(!.:$~ii!: :ff~t'E
Item No. Part No. Assemble
Description Qty Validity
distinction
~i1b~,~,~
* *1 HF]l101000CA 1 1 HFJ6351B
Fuel tank assy
HFJ6350B
2 Q15080825-6g
/h\ Iii #- jJj;t
1 4
Bolt, small hex head
Q40408 !fm! ~ JH~ III
1 4
Spring washer, light type
Q40208 *~III
1 4
Washer, big
3 Q67250 ~~~:a:JfIi
1 2
Circlip, double-cable
*4 HF]l1040016CA :trnl!ltrXl'
1 1
Fuel filler hose
* .. 5 HFJ1100030DA :i11i1bffW.tf(tilftf
1 1
Fuel filler pipe assy
6 Q/2A-CJ-474-M5 X 20 +~:IIAiilmll~llfJ
1 4
Screw. cross recess flat head
* *7 :trnl!lr::l~.~JiX.
HF]l103000DA 1 1
Fuel filler cap assy
8 Q/2A-CJ-501-16 ~.-Fli
1 2
Spring clamp
9 l!I~2%Ji.~!tt'lf
HFJ1104008CA 1 1
Fuel tank vapor hose 2
10
Q/2A-CJ-4 7A-ST6. 3 X fi.:'k *i\!!!.fJtl:l:~{l!'
12 1 1
Screw. flat head
11 HFJ1100012CA l!I~iii~'lf*
1 1
Clamp, fuel tank Breather pipe
12 HF]l104017CA l!I'i!iJM~1'
1 1
Fuel tank Breather pipe
l!I~iii~'lfjljjM1:!;
13 HF]l100006CA Wearingproof ringer, fuel tank 1 1
vapor pipe
14 HFJ1104007CA Y!II:ml%iii~trXl'
1 1
Fuel tank vapor hose 1
15 HFJll01012DB 1'\ i1b '1!IH~ J$\.~
1 1
Fuel tank heat-against cOver
16 HF]l101011DB -t:Jll
1 2
Snap fastener
17 HF]l100005DA ~fiiJ~tI:l~1'
1 1
Double-way valve vent hose
18 Q/2A-CJ-26-M5 X 12 +~mil:'k'ilfJm*ftf
1 1
Screw, cross recess flat head
19 HF]l100018CB ~fiiJlI:.@]ilJJ*
1 1
Clamp,double-way check valve
20 Q67111 ~~iJ!l~t'EJfm
1 5
Circlip
21 ~fiiJl/:@]ilJJ
HF]l100200CA 1 1
Double-way check valve
22 i1tA~!tt1'
HFJ1104022CA 1 2
Inlet valve hose
151
00 24-3 Intb.~~(HFJ6351B.. HFJ6350B)
152
Fig. 24-3 Fuel Tank Installation
~llG!'}HjU
OOf}L% ::f:1C{1f% ~llG {If15 1* !)t$J&it :tfXttt
Item No. Assemble
Part No. Description Qty Validity
distinction
-=-..:ii'lt
23 HFJlIOOO19CA 1 1
Three~ways pipe
711!*'lflfttt'!.:'lt
24 HFJ1104012CA 1 1
Fuel tank Evaporative hose
25 Q/2A-CJ-26-M5 X 10
+'m1\l:'J,; :I\IHrmil"{4' 1 5
Screw, cross recess flat head
711! ..~Jit\gmf'f
., * 26 HFJ3806100CA 1 1
Fuel quantity sensor assy
153
III 24-4 ~i1b.~~ (HFJI0IIG,HFJI0IIH It!PI)
(1)-2
I
I
1I1t'!8+--- 3
154
Fig. 24-4 Fuel Tank Installation
(HFJI011G,HFJI011H EGI)
!1IUL~ ~ft[l~JJIJ
~1![.1'f~ ~ft[l1'f,g~ ~$~" :ff~ft
Item No. Assemble
Part No. Description Qty Validity
dis tinction
1&I!l~L~$;
* *1 HFJlIOIOOODE 1 1
Fuel tank assy
*2 HFJlIOl106DB
EI:!.!;I.L;!j[-F.
1 1
Pump pinchcock
El:!.i>JJf&lIt5L~Jllt
* *3 HFJ6350E-II06000 1 1
Fuelpump assy
4 ~3tllUt~*m:
Q67214 1 2
Circlip, double-cable
5 JIlC'lf
HFJl101005DD 1 1
Hose
1Jal!lr:J:il'[,~Jllt
" *6 HFll103000DA 1 1
Fuel filler cap assy
7
IjVR JfJ :Yd~ ~
Q15080825-6g 1 4
Bolt, small hex head
Q40408 !i1flWitmlll
1 4
Spring washer, light type
Q40208 *:mlll 1 4
Washer, big
tl:,*m~fflT~IIBf$o
Note, This fig is available to EGI vehicle.
155
00 24-5 .ttb_~~ (HFJI0IIG ftttbtl)
7 4 5
156
Fig. 24-5 Fuel Tank Installation (HFJI0IIG Carburetor)
lfJm% ~ftU-JU
::tlfGf4'% ~lfGftf-tfF ~$~t ;fj"~ft
Item No. Part No. Assemble
Description Qty Validity
distinction
tf&i1Il~IH~,fflt
* *1 HFJI101100DD 1 1
Fuel tank assy
2 Q15080825-6g
IJ\t\ffl:?kl'.ltf
1 4
Bolt. small hex head
!f~5tp..mll
Q40408 1 4
Lock washer. light type
Q40208 *~II 1 4
Washer. big
.lJni1ll 0 :ffiU,lfflt
* *3 HFJI103000DA 1 1
Fuel filler cap assy
4 Q67214 ~~~A;~.
1 2
Circlip. double-cable
5 ~1J
HFJI101005DD 1 1
Hose
6 Q/2A-CJ-26-M5 X 10
-t ' 1I:I1K:?k 1\fBI!. il"ftf
1 5
Screw. cross recess flat head
i1Il!t~~1mmf4'
* *7 HF]3806100DB 1 1
Fuel quantity sensor assy
157
--I
12~ 4 ---II
158
Fig. 25 Choke cable and acceleration
and Clutch cable Assy
~ftG~JJ~
lfHtr:'% ~~1'l'% ~ftG1'l'l'ifF
Assemble
.:t,:=.nt ;fj~t'
Item No. Part No. Description Qty Validity
distinction
[lIl)xt.rlm~L~)j\(; HFJ6351B
* 1-1 HF]l108100DB 1 1
Choke cable assy HFJ6350B
[lIlJXtnm~.~)j\(; 4MT
* 1-2 HF]l108100FA 1 1
Choke cable assy 5MT
ji,fi:-~m~,~)j\(; HFJ6350C
* 2-1 HF]l602100FA 1 1
Clutch cable assy HFJ6351C
ji,fi:-~m~.t1.)j\(; HFJ6371
* 2-2 HF]l602100DA 1 1
Clutch cable assy HF]lOllG
1JOJ!~m~.~$; HFJIOllH
* 3-1 HF]l108200DB 1 1
Acceleration cable assy HFJ6376
1JOJ!~~~,~)j\(; HFJ6351B
* 3-2 HFJll08200FA 1 1
Acceleration cable assy HFJ6350B
filjB~!k:}f
4 Q/2A-CJ-430 1 1
Resinous clip
5 HF]l108006CA
!k:"f
2 1
Clip
6 Q/2AJ22-6 X 12 XL 5
mil
1 2
Plate
7 Q/2ACJ-433
*-
Spring
1 1
8 ~
Q/2A-CJ-469 1 1
Pin
9 Q/2ACJ-441-M6
iJJl:l!l1J]:-
1 1
Adjust nut
filjB~!k:}f
10 Q/2A-CJ-431 1 1
Resinous clip
11 Q271B6313 +~m:Jl~J&llfJ
1 1
Plus tapping screw
12 Q/2A-CJ-414
mtHL1ll'
1 1
Plastic tape
159
00 26-1 =RII'~~ (I)
1V~im
160
Fig. 26-1 Propeller Shaft Assy
00&% ~1ft'.~'1UJIJ
~~f't-% ~~1'H?;1* 1f!.$~. :fi"1'Ltt
Item No. Assemble
Part No. Description Qty Validity
distinction
HF]2201000CA
HFJ2201000FB ~7#JWJ,~,.IiX;
* *1 1 1 HFnOllH
HFJ2201000FM Shaft assy, propeller
HFJ2201000FL
HFJ2201030CA nt7#JX,ffi.~
*2 2 1
HFJ2201030FA Sliding yoke assy
3 Q43025F3
1tm~f~1Il
2 8
Retainer, hole spring
+fIIl~!H'f
*4 HFJ2201040CA 2 2
Spider assy
HFJ2201020CA HFJ2201000CA
5
HFJ2201020FB 1~7#JWJ~*tJl1'1' HFJ2201000FB
HFJ2201020FM 2 1
Welding assy, propeller shaft HFJ2201000FM
HFJZ201020FL HFJ2201000FL
~~X
*6 HFJ220101ZCA Z 1
Flange
7 Q/2A-CJ~44-M8-8
l!ll{-llftJlil1'f
1 4
Nut assy
Q/2A~CJ-173A-M8 X 30-
8 *fb~.~
8.8 1 4
Bolt, hex-head
HFJ2201006FA DG:l:J;Ic
9 iIt~
-HFJ2201009FA 2
Counterweight As required
161
6
162
Fig. 26-2 Propeller Shaft Assy
HFJ6351B
2002 'If:6 Y.lZWI
HFJ2201000FB 1 i'J!Jft HFJ6351B
before June, 2002
* *1 HFJ6350B,
HFJ6350C *?iJ
ffl"~~,~Jilt 2002 'If:6 Ji ZWI
HFJ2201000FA 1 1 i'J!ffl HFJ6350B,
Shaft ass y, propeller
HFJ6350 Cseries,
before June, 2002
HFJ6350B,
HFJ6350C *?iJ
*2 HFJ2201030FA
1l't:i#JYUt,Jilt 2002 'If: 6 Ji ZWI
2 1
Sliding yoke assy i'J!Jft HFJ6350B,
HFJ6350Cseries,
before June. 2002
*4 HFJ2201040CA +~~mf4'
Spider assy 2 2
HFJ6351B
HFJ2201020FB 2002 'If: 6 Y.I Zoo
i'J!fflHFJ6351B
before June, 2002
5 HFJ6350B,
HFJ6350C *?iJ
HFJ2201020FA f~:i#J~~~~lH4' 2002 '6 JiZWI
2 1
Welding assy, propeller shaft i'J!ffl HFJ6350B,
HFJ 6350Cseries.
before June. 2002
HFJ6350B,
HFJ6350C *?iJ
~t,tX 2002 'If: 6 Ji ZWI
*6 HFjlOlO-2201101 2 1
Flange i'J!ffl HFJ6350B,
HFJ6350Cseries,
before June, 2002
HFJ6351B
~t,tX 2002 'If: 6 Ji ZWI
HF]2201012CA 2 1
Flange i'J!Jft HFJ6351B,
before June, 2002
8 2
HFJ2201009FA Counterweight As required
163
\9~- .
17 --
22
12
164
Fig. 27 Rear Axle Assy
00&% ~!fG~~IJ
~lIGf't% ~!fGf't4"i'VJI ij'L$tlc:!l!: li":!&ft
Item No. Part No. Assemble
Description Qty Validity
distinction
j:RijJJi1,T~1'J HFJ6350B,
1 1
Gear assy HFJ6350C ~?lJ
EijJJiI;f~ 20021:j'.6 jj JlIIftJll
" "1 HFJ2402019FA 2 1
Pinion.drive bevel HFJ6350B,
R>;IJ-&~ HFJ6350C series
HFJ2402301FA 2 1
Gear driven bevel used before
June, 2002
~~~7iif*.
" "2 HFJ2402311FA 1 1
Case, differential
6
HFJ2402304
HFJ2402309FA
- li::ftmlll
Shim
1
j'{(~
as required
:fjttr~~
7 HFJ2402314FA 1 1
Shaft. diff side pinion
8 ~~fHlHfi!
HFJ240Z313FA 1 Z
Washer. thrust
10
HFJ2402005FA
HFJ2402009FA
- j,\IJ~mn
Shim
1
l'/(~
as required
11 E>;IJJJi~lHt
HFJ240Z024FA 1 1
Spacer. drive bevel pinion
1:.~~$1tf*.~]L,~.$.
* * 12 1 1
Carrier, differential and cap assy
j:~~ff1tf*.
HFJ2402011FA 2 1
Carrier, differential
~]L
HFJ2402016FA 2 2
Cap ,diff side brg
165
166
Fig. 27 Rear Axle Assy
OOUi.% ~ftCf;lHiU
~ftCf'l'% ~ ftC14' 4!1 J:; .!)'i$:tlclt lf~t'
Item No. Part No_ Assemble
Description Qty Validity
distinction
16 ~ttiI!J
5X 45GB897-65Mn 1 1
Pin.spring
17 HFJ2402017FA ~*<ijIlJt
1 2
Plate,diff side brg lock
.I'-~
18 Q15oB0812-6g 1
Bolt 2
~)U~1m
19 Q40310 1 2
Spring. washer
20
HFJ2402031FA ~
iJ/!I~mJt t!(~
HFJ2402039FA 1
Shim as required
21 ~~.I'-~
HFJ2402018FA 1 4
Double head bolt
22 Q40310 ~JHJHI
1 4
Spring, washer .
23 Q340E08
.I'--llt
1 4
Nut
24 HFJ2402302FA
!l:t<i
1 8
Bolt
25 HFJ2402200FA
)f rori'i 8 ~~IH4'
1 1
Flange. universal joint
26 HFJ2402013FA
mil
1 1
Washer
27 HFJ2402012FA
If-llt
1 1
Nut
iM9:.ilJl~!j
28 HFJ2401011FA 1 1
Cap, rr axle housing breather
29 iM9:.ilJl~.
HFJ2401013FA 1 1
Spring. compression
30 HFJ2401012FA
iM9:.ilJlCl
1 1
Valve. rr axle housing breather
Q/2A-CJ-445-M20 X 1. 5 .:t<i
31 1
X13 1
Bolt
32 !!~mll
Q/2A-CJ-420A 1 1
Plastic gasket
Q/2A-CJ-445-MI2 X If:t<i
33 1
1. 25X13 1
Bolt
34 Q/2A-CJ-420
!!f..f.mll
1 1
Plastic gasket
167
25
24 26 J
~~
168
Fig. 28 Differential Assy
3 :t7J!Ji!r~H~
HFJ2402019DA 1 1
Spacer, drive bevel pinion
4 HFJ2402021DA ~029DA
il31HlHl tftWS
1
Sbim As required
HFJ2402100DA
m1M
" "7 1 1
Seal oil
8 HFJ2402013DA
mil
1 1
Washer
9 Q/2A-CJ-440-M8X 1. 5
.-Ill: 1 1
Nut
HFJ240201lDA
=l:./)iIl;:lUBtf*
" "10 1 1
Carrier, differential
11 Q40310 iJl1i.mlll
1 4
Spring washer
12
Q/2A-CJ-456-MI0 X 1I~
1. 25X53 1 4
Bolt
:t-; 1ft :!k 1I ~m it- {If
13 Q/2A~CJ-31-M8X28c8. 8 1 8
Bolt assy,hexagon
14 HFJ2402304DA~307DA
.1l::t1Emll ~115
1
Shim As required
lfmiif~
" " 15 HFJZ402303CA 1 2
Pinion, differential
17 :ffmiif~~
HFJ2402302DA 1 1
Shaft, diff side pinion
18 QS28054S
W-fti1l
1 1
Pin ,spring
19 HFJ2402301DA
J;jUff1'HII
1 2
Washer, thrust
~iU~nf*
" "20 HFJ2402308DA 1 1
Case ,differential
169
24 26 J
25
~~
170
Fig. 28 Differential Assy
OOUr~ ~JlGfJUJIJ
~JlU't.f} ~JlGf'F-tjij; .l1jt$~ii ~%ct'
Item No. Assemble
Part No. Description Qty Validity
distinction
.~
21 HFJ2402302CA 1 8
Bolt
* * 22 32008 GB/T297-94 ~*
1 2
Bearing
23 HFJ2402015DA ~*iIJ~PF
1 2
Adjuster ,differential side
24 HFJ2402017DA ~*i1!Jt
1 2
Plate ,diff side brg lock
.~
25 Q150B0812-6g 1 2
Bolt
Sl;Jt~1I
26 Q40408 1 2
Washer, spring
27 ~lL
HFJ2402016DA 1 2
Cap,diff side brg
28
HFJ2402006DA i1J~~Jt ttr:JS
- HFJ2402009DA 1
Shim As required
171
10
172
Fig. 29 Half Shaft .. Drum
OOUL~ ~ftCflj:~
~IR~JJ~
~ lfC flj: 1'1 :fJ !(!.:$ltt!: :1f;&ft
Item No. Assemble
Part No. Description Qty Validity
distinction
lltri\J1JJ#J~,~,~
* *1 HFJ3501500FA 1 2
Drum assy, front brake
2
@ii
HFJ3501502FA 2 8
Bolt
~~
* *3 60205GB278-89 2 2
Bearing
4 HFJ3501503FA
l'aJIWiHl;
2 2
Spacer, wheel bearing
~~
* *5 204GB276-94 2 2
Bearing
6 Q40120
:!f'mll!
1 2
Washer
7 HFJ2901005DA
:* jfj 7HI'UI-lij:
1 2
Nut Hex -head castle
HFJ6350B,
;Jfl:.Jii'l HFJ6350C
8 Q5004030 1 2
Split pin ~71J 2002 ip 6 JJ
lltritffl
HFJ6350B,
9 1!ti~!J HFJ 6350C series
HFJ2901023DA 1 2
Dust boot used before
June, 2002
jt&:~
10 HFJ3501504FA 2 4
Rubber plug
J" *,J J#J ~'~ J1l(;
**11 HFJ3502500FA 1 2
Drum ass y, rear brake
12 HFJ2403007FA
tlii
1 8
Bolt
* * 13 HFJ2403010FA '*"~
Half shaft
1 2
14 ~~fflli
HFJ2403005FA 1 2
Retainer ring, rr wheel bearing
~~
* * 15 6206-Z GB/T276-94 1 2
Bearing
,*"~fflll
* * 16 HFJ2403006FA 1 2
Spacer, rr sft
* * 17 HFJ2401200FA
"iIUHJHlj:
1 2
Seal oil assy
18 ~M*tp~
HFJ2401009FA 1 2
Protector, oil seal
173
'l116~~'.'
l~ \114
(~/
l
.':
13
12
174
Fig. 30 Housing Rear Axle Half Shaft and Drum
!{i'(ftGii&:iJtl
m{!l% ~ftGf'F~ ~ ftG (4' 4'l ~ !jt$~:!I!; 1i~f
Assemble
Item No. Part No. Description Qty Validity
dis tinction
HFJ2401100CA &.
r.-H)'f'iC:J,lj!:jf ,(,}.!it
.. ,,1 HFJ2401100DA 1 1 X 'ifB!(X type)
Housing. camp rear axle
HFJ2401100FB ~O~!il~ (strong type
:ii~ilijm
Z HFJ240 1011FA 1 1
Cap, rr axle housing breather
JM~ilijW.
3 HFJZ401013FA 1 1
Spring, compression
:ii~ilijf1
4 HFJ2401012FA 1 1
Valve,rr axle housing breather
Q/2A-CJ-445-M20 X 1. 5 lSt~
5 1 1
X13 Bolt
6 Q/2A-CJ-42OA
ll1Sl-mll 1 1
Plastic gasket
Q/2A-CJ-445-MI2 X .~
7 1 1
I.25X13 Bolt
8 Q/2A-CJ-420
r:mm!l 1 1
Plastic gasket
Fo*,JiJb~
" "9 HFJ3502500DA 1 2
Drum ,rear brake
.~
10 HFJ2403005CA 1 4
Bolt
HFjZ403010CA *~ 1 Z ~O~~ (s<rong type
" " 11 HFJ2403010FB Half shaft
HFJ2403006DA *~ffl!l ~O~~ (strong type
" " lZ 1 2
HFJ2403006FA Spacer, rr shaft
6207-Z GB/T272-93 ~~
" " 13 1 2 ~O~~(strong type
6206-Z GB/T276-94 Bearing
HFJ2403005DA ~~fflll
14 1 2 ~O~!il ~ (strong type
HFJ2403005FA Retainerring,rr wheel bearing
HFJZ401200DA i1btHIH'!' ~O~!il~ (strong type
" "15 1 2
HFJZ401200FA Seal oil assy
i1btt"*tp~
16 HFJ2401006DA 1 Z
Protector. oil seal
Note, I. The strong type of HFJ6350B,HFJ6350C series car wsed before June 2002.
2. The parts with"&."wsed before Oct. ,lst,2003.
175
22-23
176
Fig. 30 }~ousing Rear Axle . . Half Shaft and Drum
!Iill-% ~mt!l~J
.E#-% ~I'.#~~ .$fUt ::fiatt
Item No. Part No. Assemble
Description Qty Validity
distinction
HFJ2401100CA &.
* *I HFJ2401100DA
J'*Jf'3%1il.(i Jil
I I X 1fA(X type)
Housing .comp rear axle
HFJ2401100FB bnmm (strong type
2 HFJ2401011FA ii.!it....
I I
Cap.rr axle housing breather
3 HFJ240IOI3FA ii~IlIJ"'. 1 I
Spring. compression
4 HFJ240II',12FA
ilAo(lIIil1
I I
Valve,rr axle housing hreather
Q/2A-CJ-44S-M20 X 1. S .~
S 1 I
XI3 Bolt
6 Q/2A-CJ-420A 1I~'m1l
I 1
Plastic gasket
Q/2A-CJ-44S-MI2 X .~
7 I
1.2SXI3 I
Bolt
8 Q/2A-CJ-420 Ilfll-'mll
I 1
Plastic gasket
J'i\m~tf
* *9 HFJ3S02500DA I 2
Drum,rear brake
.~
10 HFJ240300SCA I 4
Bolt
~'"
HFJ2403010CA
**11 I 2 ~nmm (strong type
HFJ2403010FB Half shaft
* * 12
HFJ24030116DA
~"'~II 1 2 ~nmm (strong type
HFJ2403006FA Spacer,rr shaft
"'~
6207-Z GB/T272-93
* * 13 1 2 ~nmm (strong type
6206-Z GB/T276-94 Bearing
14
HFJ2403005DA
"'~~. 1 2 !bl13lm (strong type
HFJ2403005FA Retaineriing,rr wheel bearing
HFJ240I200DA ~tstm#
* * IS HFJ240I200FA 1 2 ~nmml(strong type
Seal oil assy
16 ~tstf*:fJ!'~
HFJ2401006DA 1 2
Protector. oil seal
175
5
10
1'2 $-
;:. 7
176
Fig. 31 Disc Brake Assy, Front
OOilL~ ~1fCr&fjtl
~1IC{4'~ ~1r.{4'~'M\ .$~t!: lfl&:f
Item No. Assemble
Part No. Description Qty Validity
distinction
* * 19 HFJ3501316DA
ItiJJ ijiJi1!(*,~i., ~*,$IlJ~)
1 2
Brake disc
20 HFJ3501317DA .1< 1 8
Bolt
21 Q40310 ijq'ttiH~HI
1 8
Spring washer
* 22 HFJ3501110DA
ftifjtJ i#J fIt:lt ~ ,~, J:i\!;
1 1
Brake c1iper carrier assy,LH
ti"ifjtJiif.JfIt:lt~.~J:i\!;
* 23 HFJ3501120DA 1 1
Brake diper carrier assy,RH
24 Q/2A-CJ-31-M8 X 20-8. 8 .1< 1 8
Bolt
177
o-
e>..
~.
~~
~
.
. '"'"
<cl;
11
.....
'-t f~
B, jr-- 15 ' 16 18 r
~ 17
178
Fig. 32-1 Drum Brake Assy, Front
179
12
e -1
1112
111213-14
-~._--~
19.:.. . ~@;~
16 _-i-- IS 3031
,I ~ f~
33
. : .:
2222 U ~~ \ 29 32
~ 2728
2S
180
Fig. 32-2 Drum Brake Assy,Front ( Automatic Adjusting)
m{!L% ~1ICi'}HJIJ
~Ilr.f't% ~1lr.1't-t:fi; 1(!$n-Ji ;ff5ltft
Item No. Assemble
Pan No. Description Qty Validity
distinction
li:.8trtlJ i9J-$ .lSl.)jIz.
* *1 HFJ3501300FB 1 1
Brake assy front,LH
::tl8trtlJ iJhM .lSl.Ji\(.
* *2 HFJ3501400FB 1 1
Brake,assy front,RH
3 Q/2A-CJ-31-M8X20-8.8
mitJlJtE
1 8
Bolt washer assembled
* *4 HFJ3501313FA
tlJiJh'W
2 2
Brake pipe
*5 HFJ3501301FB
tlJ cijIJ Jli .1il.)jIz.
2 4
Brake shoe assy
~.
6 HFJ3501302FA 2 4
Spring
1l&{!L~
7 HFJ3501303FA 2 4
Hold-down pin
8 ~.
HFJ3501304FA 2 4
Spring
9 ~~Jt
HFJ3501305FA 2 4
Flat spring
R{{!L:C!
10 HFJ3501306FA 2 8
Hold-down cup
li:.8tr:ll~ULlSl.Ji\(.
* * 11 HFJ3501302FB 2 1
Leading cylinder assy. LH
* * 12 HFJ3501402FB
::tlWi:ll$t-iLIil.)jIz.
2 1
Leading cylinder assy, RH
li:.$:II$t-iLlSl.)jIz.
* * 13 HFJ3501303FB 2 1
Trailing cylinder assy, LH
* * 14 HFJ3501403FB
::tl!5"!t$t-OiL(,1.)jIz.
2 1
Trailing cylinder assy, RH
lli~JlJfi"
15 HFJ3501304FB 3 4
Hold -down screw
16 GB859-87
mill 3 4
Washer
17 HFJ3501305FB
til3cijlJiIiJ"Ptei'f
3 2
Automatic adjusting lever,LH
18 HFJ3501405FB
::tll3iJhOO"Ptei'f
3 2
Automatic adjusting lever. RH
ti~#f~
19 HFJ3501306FB 3 2
Retainer, LH
20 :tl~:m~
HFJ3501406FB 3 2
Retainer, RH
21 SJ1l.~
HFJ3501307FB 3 4
Spring
22 HFJ3501308FB
li:.llIf1liI i*
3 2
Front cylinder body,LH
181
W32-2
1112\314
I
--- 3738
16 _--!--15
~ 3536
2223
24 ~
_~ 2728
25 i8'
182
Fig. 32-2 Drum Brake Assy, Front ( Automatic Adjusting)
OOf:lL-\} ~IG~JJIJ
::f1Gf'!'-\} ::f1Gf4~fj; iI'L$~t lf~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
23 HFJ3501408FB
ftIDJ!lil:1*
3 2
Front cylinder body.RH
24 a~.n
HFJ3501311FA 3 2
Bleed screw
ll.81HIfI~
25 HFJ3501312FA 3 2
Rubber cap
26 HFJ3501309FB
l8'i!t1ll
3 4
Seal
ftm~
27 HFj3501311FB 3 2
Piston.LH
28 tim~
HFj3501411FB 3 2
Piston.RH
iRiJ~mmlil
29 HFJ3501312FB 3 4
Washer adjusting wheel
30
ftiRiJ.tI;
HFJ3501313FB 3 2
Adjusting sleeve.LH
31
tiiJ/iIfftl;
HFJ3501413FB 3 2
Adjusting sleeve .RH
32 1ltrm!lil:I!ti4'.~
HFJ3501314FB 3 4
Front cylinder boot
33
l!ti1FtI;
HFj3501315FB 3 4
Protecting sleeve
34 HFJ3501316FB
fflll
3 4
Baffle ring
ftiM~m
35 HFJ3501317FB 3 2
Adjusting gear.LH
36 HFJ3501417FB
tiiRiJ.m
3 2
Adjusting gear.RH
37 HFj3501318FB
li:iRiJ n
3 2
Adjusting screw.LH
tiiRiJ~iiln
38 HFj3501418FB 3 2
Adjusting screw.RH
39 Q40508
mlll
2 4
Washer
40
t(-Ilt
Q340B08 2 4
Nut
41 Q40306
mill
2 4
Washer
42 Q34oB06
lI-Ilt
2 4
Nut
ftIDJ!litJ i#J lit 11U~,!$I;
* * 43 HFJ3501319FB 2 2
Front brake plate assy. LH
tiIDJ!litJi#Jlit11L~!$I;
* * 44 HFJ3501419FB 2 2
Front brake plate.assy. RH
183
13
c
c" 0 . 29.30
'" t :))1#-. 31
. ~---33
':; !--32
29'30
184
Fig. 33-1 Drum Brake Assy, Rear
OO{\'Z% ~ftG#}H~tl
~ftG{t% ~ft[.{4'ilfj( !I!.$~:lI ::fl5&f.t
Item No. Assemble
Part No. Description Qty Validity
distinction
lCJ5*,J~:lIU~.nl1;
2002 1p 6 tl
* "1 HFj3502300FA 1 1 mr~Jt.I
Brake assy rear,LH
used before
:tlJ5jj}1J 7#J ~ .tr:.~ jun,ZOOZ
* *Z HFj3502400FA 1 1
Brake,assy rear,RH
ili'<i\f~
3 HFj2403101FA 1 Z
Retainer, bearing outer
4 HFjZ403102FA
lllti
1 8
Bolt
5 Q40408
mill
1
.-Il}
Washer
8
6 Q/ZAI59M8 1 8
Nut
*7 HFJ3501301FA
*,J7#J.tr:,~
2 4
Brake shoe assy
8 HFj350Z301FA
w.. 2 4
Spring
9 HFJ 3502302FA
w.. Z 2
Spring
10 HFJ3502303FA
3ItI. 2 2
Spring
I'&{\'Z~
11 HFj3501303FA 2 4
Hold-down pin
~.
12 HFj3501304FA 2 4
Spring
13 ~.rr
HFj3501305FA Z 4
Flat spring
14-
1'&{\'Z.Il
HFJ3501306FA 2 8
Hold-down cap
lCJtt$~W
15 HFj3502304FA Z 1
Parking brake lever, left
:tlJtt$~W
16 HFJ350Z404FA 2 1
Parking brake lever,right
~~
17 HF13502305FA Z 2
Pivot pin
18 HFj3502306FA
mill
2 2
Washer
3fo~
19 HFj3502307FA 2 2
Split pin
j[f
20 HFj3502308FA 2 2
Strut
* * 21 HFj3502409FA
::t J5~J1Ltr:,~
2 1
Cylinder assy,rearRH
185
o
29-30
~
t31
- 0
- q' @----33
A--32
29-30
186
Fig. 33-1 Drum Brake Assy, Rear
~ftGl;UIJ
OOllLJi} ~~ttt-% *rettt-;g~ i(!$f(:I!: ~~ft
Assemble
Item No. Part No. Description Qty Validity
distinction
ftS~ffi:L~.~
* * 22 HF]3502309FA 2 1
Cylinder assy,rear LH
S~w:mtt.f:
* * 23 HF] 3502311FA 2 2
Cylinder break up assy
nt<!i(.~i'J
24 HF]3501311FA 3 2
Bleed screw
1t1l1Hl~~
25 HF]3501312FA 3 2
Rubber cap
~t
26 Q150B0612-6g 2 4
Bolt
27
<jll\:Jtm III
Q40306 2 4
Spring seat
iPlJ!I~.~,~
* 28 HF]3502312FA 2 2
Adjuster assy
fti)lijm-~ii
29 HFJ3502313FA 3 2
Adjusting device, LH
:tIlJ,IJm-~ii
30 HFJ3502413FA 3 2
Adjusting device, RH
31 HF]3502314FA
w.itJt
3 2
Flat spring
~n
32 Q2140408 3 2
Screw
~'liHlilll
33 Q40304 3 2
Spring washer
W.JH1~1II
34 Q40308 2 4
Spring washer
35 Q340B08
.1lJ: 2 4
Nut
ftsl!JtJi;fJ}ff;ti.~~
* * 36 HFJ3502315FA 2 1
Rear brake plate assy, LH
:tIsl!JtJ i;fJ}ff;ti.g.~
* * 37 HF]3502415FA 2 1
Rear brake plate assy, RH
187
r------------------ I
I I
I I
I I
I
I
I J
/
I
I
I
I
I
l.
25 ~
I 4
i(f( ~
188
Fig. 33-2 Drum Brake Assy, Rear ( Automatic Adjusting )
~~#U'J
I!l&.% ~lftlf'f% ~lftlf4';g;M; ~.$ttt ifXtft
Assemble
Item No. Part No. Description Qty Validity
distinction
tr:J51\i1J 7#J*f ,(~,jft
* *1 HFJ3502300DA 1 1
Brake assy rear.LH
HF]3502400DA :tlJ" 1\iIJ ;Jj*f,g, ~ 1 niJ!!'lfwr< n TYPE)
* *2 HF]3502400DB
1
Brake.assy rear.RH 1 XiJ!!'lfil!CX TYPE)
3 HF]3502319DA 8~"t
2 4
Bolt flange
~J1
4 Q40408 1 8
Washer
1\iIJ;Jj.,g,~
* *5 HF]350230lDA 2 4
Brake shoe assy
tr:1\iIJ;Jj ..t~~ &.~1lt
6 HF]3502302DA Return spring. brake. shoe- 2 1
uper. LH
:tl$fJ;Jj ..t~~&.~.
7 HF]3502402DA Return spring.
brake. shoe- 2 1
upper.RH
iIJlJ7#J.~~~&.~1lt
8 HF]3502303DA Return spring. brake. shoe- 2 2
lower
9 HF]3502304DA
fi\l
2 4
Pin
10 ~1lt
HF]3502305DA 2 4
Spring
11
iliffiTlll;ff
HF]3502306DA 2 4
Strut shoe bold-down -lower
is tr:fb\[Lt},jft 1 I iJ!!'lf~c UTYPj:)
* * 12 HF]3502307DA 2
Cylinder assy. rear LH 2 XiJ!!'l1l'wr<X TYPE)
}-:tl~mLt},jft
* * 13 HF]3502407DA 2 1 niJ!!'lfwr< n TYPE)
Cylinder assy. rear RH
14 HF]3502308DA
1t1!UUI#
2 2
Rubber seal breakup assy
~au:~1lt
15 HF]3502309DA 3 2
Spring cylinder
JiJc'~'{,i"fl 1 niJ!!'lfwrc n TYPE)
16 HFJ3501309DA 3
Bleed screw 2 X iJ!!'lf~<X TYPE)
1t~~IH~ 1 I iJ!!'lflt1ltC n TYPE)
17 HF]350131lDA 3
Rubber cap 2 X~'lfwrcx TYPE)
18 HF]350231lDA
tr:Jtt.$tmW
2 1
Parking brake lever. LH
19 HF]350241lDA
:tlJtt.$ illPif
2 1
Parking brake lever. RH
20 Jtt.$tm!f~IHi~
HF]3502312DA 2 2
Pivot, parking lever
189
r - - - - - - - - - - - - - - - - - - I
I I
I I
I I
I
I
I J
I '"
I
I
I
I
l .....
12 .......... ..... ...
' ......
1"f
II
190
Fig. 33-2 Drum Brake Assy, Rear ( Automatic Adjusting )
00&:% ~1fG~JJU
~llr.f'I'-'% ~llr.f'I'~'F .$~:I: lf~1"E
Item No. Assemble
Part No. Description Qty Validity
distinction
C ~~dll
21 HFJ3502313DA 2 2
C-washer
ti.7,9JtllJ~~Jt
22 HFJ3502314DA 2 1
Automatic adjusting device. LH
:ti~7,9JtllJ~~1I'
23 HFJ3502414DA 2 1
Automatic adjusting device, RH
:tJ[~~Ut
24 HFJ3502315DA 2 2
Stretch spring
25 Q/2AJl59M8-45
tlllf
1 8
Nut
J6ti.m7:jld~.Jilt
* * 26 HFJ3502316DA 2 1
Rear brake plate assy, LH
J6:tim7 ;\lRJ~, Jilt
* * 27 HFJ3502416DA 2 1
Rear brake plate,assy, RH
191
192
Fig. 33-3 Drum Brake Assy, Rear ( Automatic Adjusting)
4 HFJ2403102FA
iltf:
1 8
Bolt
5 Q40408
mJl
1 8
Washer
6 Q/2AJ159M8
ilffl:
1 8
Nut
JbIJiJbJlli.~Jllt
*7 HF]3502301FB 2 4
Brake shoe assy
JbIJiJbJlliT9ffiI~&5f..
8 HFJ3502302FB 2 4
Return spring. brake shoe -lower
9 t1r~
HFJ3502303FB 2 2
Stretch spring
10 1Il'JiJbJlli..t9ffil~&
HFJ3502304FB 2 2
Return spring. brake shoe -uper
11 HFJ3501303FA
W&ifj
2 4
Hold-down pin
12 ~.
HF]3501304FA 2 4
Spring
13 HF]3501305FA
5f..Jt
2 4
Flat spring
ll@.Ui:ft
14 HFJ3501306FA 2 8
Hold-down cap
ft.i3$~W
15 HFJ3S02305FB 2 1
Parking brake lever left
:t1i3$~'i!f
16 HF]3S0240SFB 2 1
Parking brake lever. right
~i:f!!
17 HFJ3S02305FA 2 2
Pivot pin
18 HFJ3502306FA
mJl
2 2
Washer
19
3foifj
HFJ3S02307FA 2 2
Split pin
~.mtll
20 Q40306 1 4
Spring washer
* * 21 HFJ3502306FB
ft..5m-iliLt;:.Jllt
2 1
Cylinder assy.rear. LH
193
m33-3 ~:it ~$J i9J B~~. px: ( E! iJJ) (II)
194
Fig. 33-3 Drum Brake Assy,Rear ( Automatic Adjusting)
OO{\l~ ~IW'}.U.lIJ
~1C1'f~ ~JlC1'f15~ .i(!.$ltil: ;jf~t'I:
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ3502406FB
:tr J<Htn,~Jilt
" "22 2 1
Cylinder assy,rear,RH
HFJ3502307FB
JE- 4tillI:til:l14'
" "23 2 2
Cylinder break up assy
24 HFJ3501311FA
nter.'-fT 3 1
Bleed Screw
.J&m~
25 HFJ3501312FA 3 1
Rubber cap
.~
26 Q150B0612-6g 2 4
Bolt
ti'.liijml( ~ :ZlI.JlJJ~~.
27 HFJ3502308FB Lash automatic adjusting device. 3 1
LH
-1'fliijmJ( gj Z9JlJllJ~~.
28 HFJ3502408FB Lash automatic adjusting device. 3 1
RH
195
196
Fig. 34 Front axle
1fIitr.% ~ftG&jjIJ
~lftWFJi} ~ifG#~~ .$~Ut
Assemble
lH&f
Item No. Part No. Description Qty Validity
distinction
f,HUJI:
* *1 HFJ3S01318DA 2 2
Front hub
2 HFJ3S01319DA
W:ti-
2 8
Bolt
tiki.
* *3 HFJ350132IDA 2 2
Bearing
~II
4 HFJ3501322DA Z Z
Baffle ring
S Q401Z0
'fmll
1 2
Washer
6
t; f{j jH1UJ il]:
HFJZ90100SDA 1 2
Nut Hex -head castle
7 QSOO4030
1f1=Hi'!
1 Z
Split pin
1!Jj~.\J
8 HFJZ9010Z3DA 1 2
Dust boot
197
m35-1
30
2~~
t----cD~20
28
20~
itb-23
1-24
19
198
Fig. 35-1 Reservoir Assy ~M /CYL & Booster and
Brake Vacuum Lines
~1Ir.i'}fJjtl
00&% ~ll[.{tf% ~1Ir.{tf15'fF lIi$~:!I!; ifJtfJ:
Item No. Assemble
Part No. Description Qty Validity
distinction
Jt:7!Ui.(,j,~
* *1 HFJ3504010DA 1 1
Reservoir assy
2 HFJ3504012DA
Jt:aUillii'f
2 1
Cap, reservoir
r:~.
*3 HF}350401IDA 2 1
Body, reservoir
4 HFJ3504013DA
~&~!mH*~~
2 1
Lead-wire liquid-level Sensor
Jt:~.X~
5 HFJ3503020DA 1 1
Bracket. reservoir
6 Q214B0625-6g
!In 1 1
Screw
7 Q214B0512-6g
lin 1 2
Screw
~m~:~HI
8 Q67216 1 4
Clamp ,double-wire hose
Jt:~.J"1IJlJ~!fX'lUI{If
9 HFJ3504020CA 1 1
Hose, reservoir
Jt:~ilUtr1lJlJ~!fX'lf
* 10 HFJ3504009CA 1 1
Hose. reservoir
n~'Iil
HF}3505000CA lib fJ ''1Iir.(,j,~ I type
* * 11 HFJ3505000DA 1 1
M/CYL and booster assy xiJ'l'l~
X type
1t:5!!!lJ:fJU.~~
12 HFJ3501000CA 2 1
Booster assy
niJ'l'lll!
HFJ3505010CA 1IJlJ~'1Iir.~,~ ntype
13 2 1
HFJ3505010DA M/CYL assy x~'IB!
X type
14
1IilJ:
HFJ3505011CA 2 2
Nut
15 HFJ3510002CA
1tif Y. 'ij'JU.l:JIilJ:
2 1
Nut.lock
16 HFJ351001CA
:&:Y.
2 1
Clevis
if'j~
17 Q/2A-CJ-464-10X 21 1 1
Shaft
3fQif'j
18 Q5002520 1 1
Split pin
19 Q/2A-C}-438-M8
*ftI*~liifJl'-ilJ:
1 4
Nut, hex-flange
199
30
27 2~~
t~~20
28
~
1/
20 -----Q> 27
19
20
7ID--- 23
1--24
200
Fig. 35-1 Reservoir Assy . . M /CYL &. Booster and
Brake Vacuum Lines
00&% ~1lG~Utl
~l!r.#% ~l!r.ftf1'i~ lj!$~:!t :fHttt
Item No. Assemble
Part No. Description Qty Validity
distinction
20 ~tt:PF.
Q/2A-CJ-336B-15.5 1 6
Clamp, spring
HF]3506090CA
NO. 1 $JJi9JJ{'ZT!!I!'1f HFJ6371
21 HFJ3506090DA 1 1
Pipe, vacuum 1st HFJ6376
HFJ3506090DB
22 ~J&lilfT
Q2710616 1 1
Screw, tapping
23 NO. 1 *,Ji9JJ{5!'1f~m#
HFJ3503070CA 1 2
Clip assy, vacuum-hose 1st
24 Q/2A-CJ-28-M8 X 16
liltr
1 1
Bolt
J{5!'1fl!/%:~
25 HFJ3503005CA 1 1
Grommet, vacuum-pipe
26 Q/2A-CJ-28-M6 X 14
mil".tr
1 2
Bolt assy
HFJ3506005CA NO. 1 *,J~J{'Ztt'1f
27 1
HFJ3506005DA Hose, vacuum 1st 1 HFJ6376
NO. 2 *,Ji9JJ{'Ztt'1f.~,$;
28 HFJ3506140CA 1 1
Hose assy,vacuum 2nd
NO. 2 *,Ji9JJ{5!~'1f
29 HFJ3506110CA 1 1
Pipe ,vacuum 2nd
30
HFJ3506006CA NO. 3 *,J~J{5!~'1f ~~mEt!.1lJJl:
HFJ3506006DB 1 1
Hose, vacuum 3rd For DELPHI EGI
201
I
19
202
Fig.35-2 Reservoir Assy,M /CYL &. Booster and
Brake Vacuum LinesCfor UAES)EGI
lt~.
" 3 HFJ3504011DA 2 1
Body, reservoir
4 ~fl1.~~~-'ii'~
HFJ3S04013DA 2 1
Lead-wire ,liquid-level sensor
lt~.;t~
5 HFJ3503020DA 1 1
Bracket, reservoir
~tr
6 QZ14B06Z5-6g 1 1
Screw
7 QZ14B051Z-6g
.tr
1 2
Screw
~mMff.
8 Q67216 1 4
Clamp ,double-wire hose
10 Jt~.1itrili1J7#JiXif
HFJ3S04009CA 1 1
Hose, reservoir
1~'lfA
HFJ3S05000CA WJn'l!il:.~.ll\t I type
" " 11 HFJ3505000DA 1 1
M/CYL and booster assy x~'iA
X type
J!i.~WJnff.~.ll\t
" 12 HFJ3S01000CA 2 1
Booster assy
1~'iA
13
HFJ3505010CA ili1J7#J::El!il:.~.ll\t I type
HFJ350S010DA 2 1
M/CYL assy X~ifJlll.
X type
14
litH}
HFJ3S0S011CA 2 2
Nut
jl:ffX~lI:..ill
15 HFJ3S10002CA 2 1
Nut ,lock
16 HFJ3S1001CA
ItJt
2 1
Clevis
17 m~
Q/ZA-CJ-464-10 X 21 1 1
Shaft
18 QSOO2S20
7fl=lm
1 1
Split pin
19 Q/2A-CJ-438-M8
1-\ ifJ l'!~ mill!ill
1 4
Nut, hex-flange
203
8
I
19
204
Fig.35-2 Reservoir Assy~M /CYL &. Booster and
Brake Vacuum LinesCfor EGI UAES)
00&.% ~~ii!U.JIJ
~Ef'f% ~ ftC f'f15 J; .$ttfi :ffj&tE
Item No. Part No. Assemble
Description Qty Validity
distinction
20 Q/2A-CJ-336B-15.5 ~tE*m
1 4
Clamp, spring
HFJ3506090CA
NO. 1 ttJi;fj1t~'W HFJ6371
21 HFJ3506090DA 1 1
Pipe,vacuum 1st HFJ6376
HFJ3506090DB
~J11n
22 Q2710616 1 1
Screw, tapping
NO. 1 ilitJiilJ1t'W:~jHIH'f
23 HFJ3503070CA 1 2
Clip assy, vacuum-hose 1st
24 .~
Q/2A-CJ-28-M8 X 16 1 1
Bolt
25 HFJ3503005CA
Jl:'Wfi'il%:.I:t
1 1
Grommet, vacuum-pipe
mil.~
26 Q/2A-CJ-28-M6X 14 1 1
Bolt assy
27
HFJ3506005CA NO.1 JliiJ!9JJl'!fk'W
HFJ3506005DA 1 1 HFJ6376
Hose, vacuum 1st
NO. 2 JliiJiilJJl'!ft'W,~,1iX;
28 HFJ3506140DD 1 1
Hose assy,vacuum 2nd
205
12
t
-I
17
206
Fig. 35-3 Reservoir Assy and M /CYL
mill.!;} ~~f'f-l}
~ftC~!iJtl
*ftC{'fi;~ 1(!.$:n:!ll: ::ff~t':E
Item No. Assemble
Part No. Description Qty Validity
distinction
t:HiIil.~,~
* *1 HFJ3504010DA 1 1
Reservoir assy
Jt~IiIJl!ii.T
*2 HFJ3504012DA 2 1
Cap, reservoir
3 HFJ350401lDA
t:HiIil
2 1
Body, reservoir
4 HFJ3504013DA Hiill~Jif;*-"3'-~
2 1
Lead-wire, liquid-level sensor
5 HFJ3S03020DA
JtHiiIiJDt$\!!
1 1
Bracket, reservoir
6 Q214B062S-6g
_iT
1 1
Screw
7 Q214B0512-6g
lilHT
1 2
Screw
8 mm~HHII
Q67216 1 4
Clamp,double-wire hose
9 HFJ3504007FA f:J!i~!lC'1'f
1 1
Hose, reservoir
10 f:J!i~!lCt\'
HFJ3504006FA 1 1
Hose, reservoir
n;@'1'f~
HFJ3505000FA llifJ l#J 3:: ffiI ,g. ~ n type
* * 11 1 1
HFJ350S000FB M/CYL assy x1f!t\'~
X type
12 Q5002516 7ft=lfl1!
1 1
Split pin
fi'j~
13 Q/2A-CJ-464-8 X 17 1 1
Shaft
I!fj1~;ifjjlJj{ilj:
14 Q341CI0 1 2
Nut, I type hex-head
15 Yil.~1I1
Q40310 1 Z
Washer ,spring
16 HFJ3504021FA
M:t:.
Bush
1 z
~jFj,*~iliij!J-lij:
17 Q/2A-CJ-438-M8 1 4
Nut, hex-flange
m-&I[~
18 Q/2A-CJ-448-M8 X 18 1 4
Bolt, rool teeth
~jfj~l[~
19 Q151CI065-6g 1 2
Bolt, hex-head
20 HF]3504022FA lMJE~
1 1
Bracket, mounting
207
208
Fig. 36-1 Brake Pipe (X Type . . Brakes,
front-disc and rear-drum)
12 Q/2A-CJ-28-M6 X 14 mirl\!!li<t
1 5
Bolt. washer assembled
13 ijjfJZ#J'W~~ar
HF]3503007DA 1 1
Grommet, brake pipe
" "14 HFJ3503030DA t\ toJ 'If M:i~!ll. ft-
1 1
Connector assy. six channels
15 Q/2A-CJ-28-M6 X 30
!ll.ir.i<t
1 2
Bolt. washer assembled
16 Q/2A-CJ-425
iCfiF
Ring 1 8
17 HFJ3503040CA ~Tmf-t
Clip assy 1 18
18 Q2710616 J&iJ\lfJ
1 16
Screw. tapping
G.P~,(,tijJ(;
* "19 HF]3523000CA 1 2
G. P Valve assy
.5i1ifJ1#J!tI::~,~,nX;
" * 20 HFJ3506130CA 1 2
Hose assy. rear brake
21 Q/2A-CJ-47A-ST6. 3 X 13 J&l\!!lm.!J:*ft-
1 2
Screw assy, tapping
22 Q/2A-CJ-475-10 mm!i 1 4
Copper gasket
23 Q/2A-CJ-451 *fL~(j~
1 2
Bolt, connector
fJj ilifJ Z#J!tI::tl' ,g, nX;
" "24 HFJ3506120CA 1 2
Hose assy, front brake
25 HFJ3503009DA ilifJZ#J!tI::'W:R~
1 1
Hose bracket, brake
26 Q/2A-CJ-30-M8 X 20-8.8
mir.i<t
1 1
Bolt. washer assembled
"It: X ~ ilifJ Z#J'f 1i*{k?,j>
2003 1f. 10 Jl1 S lE?,1f 3\')(.
Note: X type is available since Oct. 1 2003.
209
210
Fig.36-2 Brake Pipe( n Type . . Brakes,
front-disc and rear-drum)
~ftCj,UJ
00&% ~1JCf1f% ~nr.f1f11* 1(!.$~. ;fjj{tft
Item No. Assemble
Part No. Dscription Qty Validity
distinction
HFJ3506010CA NO. 6 $IJ~,,
* *1 HFJ3506010DC 1 1 HFJ6371
NO.6 Pipe, brake
NO. 2$1J~~
* *2 HFJ3506040CA 1 1
NO.2 Pipe. brake
NO. 3 $IJ~~
* *3 HFJ3506050CA 1 1
NO.3 Pipe, brake
NO.1 ffjfJiJIJ,,
* *4 HFJ3506020CA 1 1
NO.1 Pipe. brake
NO. 12 i!/fJ~'lf
* *5 HFJ3506080CA 1 1
NO. 12 Pipe, brake
NO.5 i!/fJi;IJ'lf
* *6 HFJ3506030CA 1 1
NO.5 Pipe. brake
HFJ3506060CA
NO.7 i!/fJi;lJif CD
* *7 HFJ3506080DC 1 1
NO.7 Pipe, brake
HFJ3506080FA
HFJ3506070CA NO. 8 $Ij~'lf CD
* *8 HFJ3506090FA 1 1
NO.8 Pipe, brake
~Jt
9 Q/2A-CJ-426 1 2
Clip
~!I:irl!l!t<f:
10 Q/2A-CJ-28-M6 X 14 1 3
Bolt, washer assembled
ffjfj7#J1ffM~~
11 HF]3503007DA 1 1
Grommet, brake pipe
.liiEJ'lf~*mf1f
* * 12 HF]3503030CA 1 1
Connector assy,five channels
~.llid\Jt<f:
13 Q/2A-CJ-28-M6X 25 1 2
Bolt, washer assembled
14 Q/2A-CJ-425
-I'":t 6
1 @
Ring 5
15 HF]3503040CA
*'HMj:
1 12
Clip assy
16 Q2710616
J3[jr;lIifJ
1 9
Screw. tapping
G. P Iij
* * 17 HFJ3523000CA 1 1
G. P Valve assy
HFJ3506130CA
Foi/ilJ 7#J ~~ ,(it~ CD
* * 18 HFJ3506120DC 1 2
Hose assy. rear brake
HF]3506120FA
19 Q/2A-CJ-47A-ST6. 3X 13
J3[JIltHll.irf1\'
1 5
Screw assy, tapping
20 HFJ3503050CA
*'rmf1\'
1 1
Clip assy
211
212
Fig.36-2 Brake Pipe( n Type . . Brakes,
front-disc and rear-drum)
~{i1:% ~lfGft%
$:1lC&'UU
*lfGft-4;~ .!'j!$!J&1!: :ffJOCft
Item No. Assemble
Part No. Description Qty Validity
distinction
21 Q/2A-CJ-475-10
m:1fHlii
1 4
Copper gasket
22 Q/2A-CJ-451 *tL~t<
1 2
Bolt, connector
frjJli!J1j/JtK~,~.Q\t
* * 23 HFJ3506120CA 1 2
Hose assy, front brake
~fijq1t.~il}:
24 Q351B16
Thin nut, hex-head
1 1
213
16
14 7
14 /-\
15
((~7
214
Fig. 36-3 Brake Pipe(][ Type, Double Drum-brakes)
m{)L% ~IG~UU
:lJ1:lGf","% ~ne.{lfi1~ 1)!$~t!i fl~tE
Item No. Assemble
Part No. Description Qty Validity
distinction
.... 1
HFJ3506030FA NO.6 ilitJ79J'lf
1 1 HFJ6371
HFJ3506010DD NO.6 pipe. brake
.... 2 HFJ3506040CA
NO.2 ilitJ 79J'lf
1 1
NO.2 pipe. brake
.... 3 HFJ3506050CA
NO.3 ilitJ 79J'lf
1 1
NO.3 pipe. brake
.. * 4 HFJ3506020CA
NO.1 ilitJ79J'lf
1 1
NO.1 pipe. brake
.... 5 HFJ3506080CA
NO. 12 ilitJ79J'lf
1 1
NO. 12 pipe. brake
HFJ3506060CA ill
.... 6 HFJ3506080DC
NO.7 ilitJ 79J'If
1 1
NO.7 pipe. brake
HFJ35060S0FA
.. * 7
HFJ3506070CA NO.8 ffilJ 79J'lf ill
1 1
HFJ3506090FA NO.8 pipe. brake
8
~Jt
Q/2A-CJ-426 1 2
Clip
m.g.-Q\tf
9 Q/2A-CJ-28-M6 X 14 1 1
Bolt. washer assembled
10 HFJ3503007DA
ilitJ 79J'If 00 ~Ni
1 1
Grommet. brake pipe
11
li ioJ'iffl:1dll.ft
HFJ3503030CA 1 1
Connector assy .six channels
12
m.g.--.tf
Q/2A-CJ-28-M6X25 1 2
Bolt, washer assembled
13 Q/2A-CJ-425
-tJf 6
1
Ring 5
~~m{lf
14 HFJ3503040CA 1 12
Clip assy
15 Q2710616
J&tllJr
1 9
Screw, tapping
16 Q/2A-CJ-47 A-ST6. 3 X 13
J&!II $I ~I:I:rf1'
1 5
Screw assy. tapping
~~mft
17 HFJ3503050CA 1 1
Clip assy
HF]3506130CA
~ilitJ 79Jt\:'If .t,1.y
ill
.... 18 HFJ3506120DC
Hose assy. rear brake
1 2
HFJ3506120FA
215
20
({;
15
216
Fig. 36-3 Brake Pipe( n Type, Double Drum-brakes)
~ll[.l;lUJtl
m1lL% ~Il[.{'f% ~Il[.{'fiir. !ji*~il: 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
iIiIJiJIJ'W
* * 20 HFJ3506070FA 1 1
Pipe,brake
iIiIJiJIJ'W
* * 21 HFJ3506060FA 1 1
Pipe ,brake
t;jfj.~1:
22 Q351B16 1 1 @
Thin nut,hex-head
217
(~?1
~L;j~
19 14
218
Fig. 36-4 Brake Pipe( X Type, Double Drum-brakes)
~lft'.f;.1k;ijJj
~{iI~ ~ftC{lJ:% ~lft'.{'fil~ ~$~:Il;:
Item No. Assemble lI*tt
Part No. Description Qty Validity
distinction
NO.6 ltit]I;!J"!'f
" "1 HF]3S06010DK 1 1
NO.6 Pipe.brake
NO.2 ltitJ7iJJ"!'f
" "2 HF13s06040CA 1 1
NO.2 Pipe. brake
NO.3I11'JI;!J"!'f
" "3 HFJ3S060S0DA 1 I
NO.3 Pipe. brake
NO.6 ltitJI;!J"!'f
" "4 HFJ3S06010DJ 1 1
NO.6 Pipe. brake
HFJ3S06020CA NO. 1 II1'Ji#J'iIf HFJ6371
" "5 1 1
HFJ3S06020DA NO.1 Pipe. brake HFJ6376
HFJ3S06080CA NO.12 ltitJI;!J'iIf HFJ6371
" "6 1 1
HFJ3S06080DA NO. 12 Pipe, brake HFJ6376
NO.7 $IJ i#J'iIf
" "7 HFJ3S06060CA 1 1
NO.7 Pipe. brake
NO.8 ltitJ7iJJ'iIf
" "8 HFJ3506070DA 1 1
NO.8 Pipe. brake
9 Q/2A-CJ-426 ~f'i
1 2
Clip
10 Q/2A-CJ-28-M6 X 14
mi;-i11i
1 1
Bolt. washer assembled
12 jqEJ'iIf~3JdlHlJ:
HFJ3503030DA 1 1
Connector assy,six channels
13 Q/2A-CJ-28-M6 X 30 mirm~
1 2
Bolt, washer assembled
14 Q/2A-C]-42S -FJf
1 8
Ring
~':H1H'f
15 HFJ3S03040CA 1 18
Clip assy
16 Q2710616
gl&lln
1 16
.
Screw. tapping
18 gJ&tJl(nmiHlJ:
Q/2A-C]-47A-ST6.3XI3 1 2
Screw ass y tapping
HF13S06060FA $IJi#JW
" " 21 1 1
Pipe. brake
22 HFJ3s03009DA ilJtJi9JtitW:R~
1 1
Hose bracket. brake
23 mirtlti
Q/2A-CJ-30-M8X 20-8.8 1 1
Bolt. washer assembled
tt, X "!llilJtJi9Jfl'l1tr:tki5 g 20031j:.l0 YJ 1 13 j1f~o
Note, X type is available since Oct. 1st 2003.
219
220
Fig. 36-5 Brake Pipe ( n Type, Double Drum-brakes)
m{\L~ ~1lG#Hti
~1IC{'!'~ 1?1lr.f4'~tli !j!$~:!i :ff~t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
HF]3506010DB NO.6 iUtJ14J'l!!' HF1l011G
* *1 1 1
HF]3506010DF NO.6 Pipe. brake HF]lOl1H
NO.2 jjjlJ1#J'l!!'
* *2 HF]350604OCA 1 1
NO.2 Pipe, brake
NO.3 iflIJf4J'l!!'
* *3 HF]3506050CA 1 1
NO.3 Pipe, brake
NO.1 iUtJ~~
* *4 HF]3506020CA 1 1
NO.1 Pipe. brake
NO. 12 iflIJ 14Jti'
* *5 HF]3506080CA 1 1
NO. 12 Pipe. hrake
NO.7iUtJ~'l!!'
* *6 HF]3506060CA 1 1
NO.7 Pipe, brake
NO.8ifl1J~~
* *7 HF]3506070CA 1 1
NO.8 Pipe, brake
~Jt
8 Q/2A-C]-426 1 2
Clip
9 Q/2A-CJ-28-M6 X 14
m*~1'E
1 1
Bolt, washer assemhled
iUtJ~ti'lI'1I~J1[
10 HF]3503007DA 1 1
Grommet, brake pipe
JitoJ'l1l'1'8;:?kmf'!'
**11 HF]3503030CA 1 1
Connector assy, five channels
12 Q/2A-C]-28-M6 X 25
m*~1'E
1 2
Bolt. washer assemhied
13 Q/2A-CJ-425
-"FfF
1 6
Ring
~-=fmf'!'
14 HF]3503040CA 1 10
Clip assy
15 ~g,r*n
Q2710616 1 7
Screw, tapping
16 ~g,r*nmitf4'
Q/2A-C]-47A-ST6. 3X 13 1 5
Screw assy. tapping
221
222
Fig. 36-6 Brake Pipe (n Type, Brakes,
front-disc and rear-drum)
NO.lili'J~.
" *4 HFJ3506020CA
NO.1 Pipe,brake
1 1
NO.12ili'J~'l'f
* *5 HF]3506080CA
NO. 12 Pipe ,brake
1 1
NO.Sili'J~'l'f
" "6 HF]3506030DA 1 1
NO.5 Pipe,brake
NO.7ili'J~'l'f
* *7 HF]3506060CA
NO.7 Pipe, brake
1 1
NO.8ili'J~'I
* *8 HFJ3506070CA
NO.8 Pipe, brake
1 1
9 Q/2A-C]-426 ~Jt
1 2
Clip
10 mir.~
Q/2A-Cl-28-M6X 14 1 3
Bolt, washer assembled
11 ili'J1;t).IM~~
HF]3503007DA 1 1
Grommet, brake pipe
1i.1oJ.~*m{If
* * 12 HF]3S03030CA 1 1
Connector assy, five channels
13 Q/2A-C]-28-M6 X 25 mir-'~
1 2
Bolt ,washer assembled
14 Q/2A-Cl-425 -Jf
1 6
Ring
15 HF]3503040CA ~Tmflf
Clip assy 1 10
16 Q2710616 I."IJ&-.n
1 7
Screw, tapping
G.Pil'J.~Jl\t
" * 17 HF]3523000CA 1 1
Valve assy, proportioning
J6*J7;IJ$X'l'f.~Jl\t
* * 18 HF]3506120FA 1 2
Hose assy, rear brake
19 l~p.t.nmirf1j:
Q/2A-Cl-47A-STG.3XI3 1 5
Screwassy,tapping
20 ~Tmflf
HF]3503050CA 1 1
Clip assy
21 Q/2A-Cl-475-10
mmll 1 4
Copper gasket
22 Q/2A-Cl-451 *fLJI~
1 2
Bolt, connector
lliiili'J 1;t)$X'\J .~$;
* * 23 HF]3506120CA 1 2
Hose assy. front brake
223
3
12
10
~
10
9
224
Fig. 37 Brake Pedal . . Accelerator Pedal And Clutch Pedal
~lfC!)}JJ~
m{\'Z:f} ~1fGf't% ~1fGf't1'itF .$~:!i ll~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
:bo~.ti.~fflt
" "1 HFJ1108200CA 1 1
Pedal assy,accelerator
2 t\ff.J~II~miH'f
Q/2A-CH6-M6X 16 1 2
Bolt assy,hex-head
:il:!k8~:!&rr
3 Q/2A-CJ-I04-4. 8X 10 1 4
Screw,disk flange
4 HFJ1108005CA
ti'.!Pti
1 1
Plate,guard LH
5 Q/2A-CJ-466
l:tlli
1 1
Bush
~.
" "6 Q/2A-CJ-432 1 1
Spring
7 H~
HFj3504007CA 1 1
Bush
HFj3504011CA
;!i{!lw._
" "8 1 1
Spring, return
10 HFj3504oo8FA
Kl!ltJim
1 2
Pad,pedal
x.1I;~1!fJj]
HFj3504030CA itlJ~Kl!l;lLimf'f
" "11 1 1 without
HFj3504030FA Pedal assy, brake
booster
mid~tt
12 Q/2A-CJ-30-M8 X 20-8.8 1 6
Bolt, washer assembled
Kl!l;lLi~
13 HFj 3504005CA 1 1
Shaft, pedal
14 Q/2Aj22-10XI8X2
mJt
1 1
Washer
15 Q40110
mJt
1 1
Washer
16 Q341CI0
.-Ilt 1 1
Nut
Kl!ltJi5i:~mf'f
" "17 HFj3504020DA 1 1
Bracket assy, pedal
18 Q/2A-Cj-30-M8 X 16-8.8
lItt
1 4
Bolt
ti'.5i:tt~
19 HFj3504005DA 1 1
Bracket,suppor LH
20 ti'.5i:~mf'f
HFj3504060CA 1 1
Bracket assy, LH
:tr5i:~mf'f
21 HFj3504070CA 1 1
Bracket assy,RH
225
i--1tII'
226
Fig. 38 Parkng Brake System
I~H:lL% ~lIUlUJtl
~llr.{1f% ~1lr.{1f-i'i~ 1ji$~:I: 1f~t'I:
Item No. Assemble
Part No. Description Qty Validity
distinction
!lt$!W!m..ff ,~nIt
* *1 HFJ3508100DA 1 1
Lever assy, parking brake
i\fif.I~m~m1l"{1f
2 Q/2A-CJ-31-MSX 20-8.8 1 2
Bolt, washer assembled
!lJ:$1J7f~
*3 HFJ3718110CA Z 1
Switch assy, parking brake lamp
7fofi!j
4 Q5002516 1 1
Split pin
5 Q/2A-CJ-470
t!llll
1 1
Clip ,snap
fi!j
6 HFJ350S006CA 1 1
Pin
* *7
HFJ3508Z00CA !It* 1 %11iI~~lH1f 1 1
HFJ3508200DA Cable assy, parking brake 1st HFJI011H
i\fif.I~~t
8 Q/2A-CJ-Z1-M6X 25-8.8 1 2
Bolt, hex-head
9 Q40206
mill
1 2
Washer
10 Q340B06
.3: 1 2
Nut
'ffiJ~JIl(~
12 HFJ350S005CA 1 Z
Band ,cable
lI'iI~m
13 HFJ3508007CA 1 1
Grommet
~~t!lti
14 HFJ350S009CA 1 1
Stopper, cable
@]{lL5!Yl.
* 15 HFJ350S005DA 1 1
Spring, return
* "16
HFJ3508300CA lJt$ 2 %11iI~~rH4' HFJI011G
1 1
HFJ350S300FB Cable assy,parking brake 2nd HFJI011H
HFJ6351B Fo;l)'i:
17 Q/2A-CJ-421 ~~*T
1 2 rear-axle
Clip
of HFJ6351B
227
228
Fig. 39 Steering Gear Assy
3 HFj3401200CA t&~lI!Itt
Pinion oil seal 2 1
4 HFj3401017CA llil1i~
Bush 2 1
5 GB/T893.1-1986-35 tLm~~U'i1ll
Lock spring washer 2 1
6 jJlUIfitY~!Ht
HFj3401300CA 2 1
Pinion, compl
7 HFJ34011 ooCA ~~fi1tf4i;mflf
Steering gear housing 2 1
8
<ijlti;JG
HFj3401019CA 2 3
Wire. lock
9 HFj3401018CA ili~I!J.if..!l
Dust boot of rack 2 1
10 HFj3401015CA ilIlU'Lt!l1ll
Limit ring 2 1
11 GB/T894.1-1986-20 ~m~.t!llll
Lock spring washer 2 1
tY~IlJjj:J
12 HFj3401012CA 2 1
Dust boot of rack
<ijlt~
13 HFj3401029CA 2 1
Wire. lock
14 HFj3401025CA <ijlt~.~
Lock nut 2 1
15 HFj3401023CA iJ/iJ1fJl'-
Adjusting nut 2 1
16 HFj3401024CA ~.
Spring 2 1
17 HFj3401026CA
f;ill!'JII(III
Grommet 2 1
18 HFj3401502CA tN~J'f;m
2 1
Supporting seat, rack
19
Q/2A-CJ-175A-M10 X ~!fJ :#dt t~J.!!. ~f1j:
1. 25 X 45-8. 8 1 2
Bolt washer and plate, assy
20 HFJ3401027CA I~t\!fJJl'-1:
I type hex-head nut 2 1
21 HFj3401028CA ~.mlll
2 1
Spring washer
22 HFj3401402CA XIl=
York, rack 2 1
23 HFj3401014CA tN~
Rack 2 1
24 HFj3401102CA ~'i=
Bush 3 1
25 HFj3401103CA
%f4i;
Gear housing 3 1
229
t-----~6
A.--.l----12
8~ 5
''v~74
......- - 1 3
~"fDo---13
~9
11----f)
\-- 17
IWo----18
14
230
Fig. 40-1 Steering Shaft And Universal Joint, Assy
2 Q351B12
i\jfLlllHI-Ill:
2 1
Hexangular nut
~.mll
3 Q40312 2 1
Spring washer
~Jfl~.t'lll
4 GB/T894.1-1986-17 2 2
Shaft lock spring washer
5 HF1340410lDA
t!llll
2 1
Adjusting washer
L~
" "6 HF13404102DB 2 1
Upper shaft
+~~JJIli.Jl1
" "7 HF13404150DA 2 1
Universal joint
8 Q/2A-Cl-31-M8X28-8.8
i\ ffJ -!kJlfUliiH'f
2 2
Bolt washer, assy
9 HF1340420lCA
ii!J401l
2 1
Dustproof cover
10 Q/2A-Cl-31-M8X32-8.8
t;ffJ-!kllrtmiH'f
2 1
Bolt washer, assy
11 HF13404170DA
\UtIf
2 1
Sealed bush
!ftloJtt1'l'~~m{'f
12 HF13404180DB 2 1
Weld steering column, campI
13
t; ffJ -!k .~mif{'f
Q/2A-Cl-35-M8 X 22-8.8 1 4
Bolt washer, assy
!ftloJr~.~JlJt
" "14 HF13404200CA 1 1
Steering lower shaft, assy
15 HF13404 206CA
:fliJt
2 2
Plate
31(1_
16 HF13404204CA 2 1
Spring
r~~t8;{'f
" " 17 HF13404210CA 2 1
Weld lower shaft
18 HF13404202CA
.t
2 4
Bolt
19 H~
HFJ3404207CA 2 4
Bush
~~l1)JjHl~
20 HFJ3404205CA 2 1
Coupling rubber
~~
21 HFJ3404203CA 2 1
Shaft boot
3I(I_mlll
22 Q40308 2 4
Spring washer
23 Q340B08
.-Ill:
2 4
Nut
231
~'-----2
~---3
--12
~ 12
9--$
13
232
Fig. 40-2 Steering Shaft And Universal Joint, Assy(Airbag)
mtLJi} ~ft['.t&J;U
~1![.f'!'Ji} ~nc{'!'!6~ .$~it 1f~tt
Item No, Assemble
Part No. Description Qty Validity
distinction
~liiJL$,~JlIt
* *1 HFJ 34041 OoDC 1 1
Steering upper shaft. assy
2 Q351B12
'Iilttll:rf'!'
2 1
Combined nut
3 GB/T894.1-1986-17
~J1B'.t!l!l
2 2
Shaft lock spring washer
4 HFJ340410lDA
t'lll
2 1
Adjusting washer
...t~
*5 HFJ3404102DC 2 1
Upper shaft
+,~Jj(iirp
* *6 HFJ34041S0DA 2 1
Universal joint
7 :f.\fb ~lttUl.{:j-f'!'
Q/2A-CJ-31-M8 X 28-8.8 2 2
Bolt washer. assy
IlJi~JJ
8 HFJ3404201CA 2 1
Dustproof cover
9 HFJ3404170DA
&i3ffF
2 1
Sealed bush
10
:f.\fbMlllfdll{:j-{,!,
Q/2A-CJ-31-M8 X 32-8.8 2 1
Bolt washer. assy
11 ~liiJtt'1fm.~mf'!'
HFJ3404180DC 2 1
Weld steering column. compl
12 :f.\m~t!Jltim{:j-f'!'
Q/2A-CJ-3S-M8 X 22-8.8 1 4
Bolt washer. assy
$tliiJT~.~JlIt
* * 13 HFJ3404200CA 1 1
Steering lower shaft. assy
14 Q340B08
!lilt
2 4
Nut
15
,jJiJt
HFJ3404206CA 2 2
Plate
16 ~.
HFJ3404204CA 2 1
Spring
Hlbm.~f'!'
* * 17 HFJ3404210CA 2 1
Weld lower shaft
18
t(ti
HFJ3404202CA 2 4
Bolt
l>j'l!;
19 HFJ3404207CA 2 4
Bush
JI)C~l1J&m
20 HFJ3404205CA 2 1
Coupling rubber
~1:!;
21 HFJ3404203CA 2 1
Shaft boot
22 ~.m!l
Q40308 2 4
Spring washer
233
~2
234
Fig. 41 Front Axle Assy
~1lC~ltl
00&% $i!fC1if% ~i!fC1if4'i~ .$~:I: 1f~t1
Assemble
Item No. Part No. Description Qty Validity
distinction
iltr~,g,Jjj(;
1 HFJ3000000DC 1 1
Front Axle, assy
iltr~,ffi,Jjj(;
* *2 HFj30011 OODC 1 1
Beam assy, front
Q/2A-CJ-35-MI0 XL 25 7\ftJ~~j<fmif1'f
3 1 4
X 28-8.8 Bolt. hex-head
~~m{if
4 HFJ3003130DA 1 2
Bearing assy
<P9:!:j!W',ffi,Jjj(;
5 HFJ3003100CA 1 1
Pitman arm assy, center
~1oJ<P9:!:j!W'
* *6 HFJ3003101CA 2 1
Pitman arm. steering
~fllJm1'f
* *7 HFJ3003120DA 2 1
Bush. bumper
8
)E&.1lt
Q/2A-CJ-156-MI8X 1. 5 1 1
Location nut
~rIIltl1MJf,g,Jt
* *9 HFJ3003200CA 1 2
Tie rod assy. steering
~rIIltltll>tftr.~~~{if
* * 10 HFJ3003210CA 2 2
End assy, steering tie rod left
<ij/[~w..
11 HFJ3003216CA 3 2
Spring, lock
12 HFJ3003215CA
it'#'!i
3 2
Dust cap
7\fDflI~.ilt
13 Q387B12 1 6
Nut, hex-castle
14 Q5003230
lfo4fl
1 6
Cotter pin
~ rill tltuff:tl~:'Jdll. {if
* * 15 HFJ3003220CA 2 2
End assy. steering tie rod right
16 Q341B14
JI-B:J: Ctr.Jt'iD
2 2
Nut Cleva)
tuff
* * 17 HFJ3003201CA 2 2
Rod. tie
Q/2A-Cj-444-MI2 X 1. :/f~.j<f
18 1 1
25X49 Bolt. square head
~rIIlJ1l:ff,g,Jt
* * 19 HFJ3003300CA 1 1
Drag link assy, steering
20 HFJ3003215CA
it'tt-'J
2 1
Dust cap
<ij/[~w..
21 HFJ3003216CA 2 1
Spring. lock
22 Q341B14
J1-B:J:
2 2
Nut
235
r-------O--- 2
3
f?
236
Fig. 42-1 Steering Wheel
~jfi;~]Hltl
I!Im% ~ftG{'!'% ~ftG{H'I:M; $:$~:I: 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
* *1 HF}3402000DA
fffaJ:&:
1 1
Steering wheel
~1iiJ:&:r::l'iliiifljf,i
2 HFJ3402011DA 3 1
Cover brand
~faJ:&:r::l'ilii
*3 HFJ3402010DA 2 1
Steering wheel cover
~ faJ :&:*f*.,a,Jilt
* *4 HFJ3402020DA 2 1
Steering wheel body. assy
237
-------2
..............,6+------- 3
238
Fig.42-2 Steering Wheel Assy (Including airbag system)
mUi% ~ftG~!iJ~
~ftCfll:% ~Ilfll:~fl; $$~" :fl~tE
Item No. Assemble
Part No. Description Qty Validity
distinction
3<~"t.m~
" "1 HFJ3402020DB 1 1
Airbag module
3<~~.~{;t<~tlft-
" "2 AC34020003 1 1
Airbag gas inflator
3 +~1I.n
GB823-88(M5 X 12) 2 3
Bolt
"t.IOO~~m
4 HFJ3402011DB 2 1
Airbag fixation seat
.~
5 AC34020004 2 4
Bolt
239
3
13---6
14---@
l2
18 i
~
\_-~ ~
,~~ ~~I I 11
1716 15 ~19
240
Fig. 43 Front Suspension Frame
~1lC~JJIJ
OOUL~ ~ftC11f~ ~ftr.1If.:gfil; ~$~iI: i'H&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
WJ'W:.~,~
" "1 HFJ3001000CA 1 1
Frame. front suspension
2
Q/2A-C}-35-MIO X 1. 25 7\ jij:!k tt!~m1HIf
1 4
X 28-8.8 Bolt
litr~lIW.g.~
" "3 HF]2904000CA 1 2
Arm assy. front suspension
l\O~amflf
4 HFJ2904030CA 2 2
Boot assy
1\O~1l-f~
5 HFJ2904006CA 2 2
Clip
6 ltitJ&~~mflf
HFJ2904040CA 2 2
Bush
7 Q387B12
Rjij7f1fl1ifJtt!-B}:
1 2
Nut
8 Q5003220
7frHi1l
1 2
Cotter pin
7\jij:!k.~
9 Q151CI075ATF2-6g 1 2
Bolt hex-head
10 Q/2A-C}-45-MI0X 1. 25
ilHI:7\ jij tiJ!.~.-li
1 2
Nut, self locking
~H.ll.jf.@~
" "11 HFJ2909000CA 1 2
Rod assy. tension
~H.ll.jfm.flf
" "11-1 HFJ2909020CA 2 2
Rod. tension
~:tE.~
12 HFJ2909007CA 2 4
Bolt
~~S!1\..~1II
13 Q40510 1 4
Lock washer
f\jij.1lJ:
14 Q/2A1l59MIOX 1. 25 1 4
Nut
15
t'Lifltlli
HFJ2909006CA 2 4
Bush, tension rod
~H.ll.ifmlll
16 HFJ2909005CA 2 2
Washer, tension rod
Rfij~tiJ!.~-fll:
17 M12 GB1337 2 2
Nut, self locking
18 HFJ2909010
#41.ll.ff5i:i1I!
2 2
Plank, tension rod
Q/2A-CJ-31-MI0 X 1. 25 7\fij:!k.~m1tflf
19 1 8
X 25-8.8 Bolt, washer assembled
241
r-'
----s
-9
4~ [j--S
2-41 e:t-
9
~s
3--11 ~7
242
Fig. 44 Front Stabilizer
~ftG#jjJrJ
~UL~ ~ftlf'tJi} ~ftGf't1'l*t !jt$~ii 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
f!J~jEff
* *1 HFJ2906005CA 1 1
Bar, stabilizer front
~jE3t~
2 HFJ2901009CA 1 2
Barcket, stabilizer bar mount
3 Q/2A-CJ-31-M8X 20-8.8
r-JiJ '!l.-JltUL1l"f't
1 4
Bolt, washer assembled
*4 HFJ 2901007CA
MtBHtll'
1 2
Bush, stabili""r bar mount
1t~ll'
*5 HFJ2901008CA 1 z
Bush, stabilizer bar
6 Q15OB0870-6g
r-JiJ'!l.-Jlfi
Bolt
1 z
.f'tr-JiJ'!l.-i1l\~.-Il):
7 Q/2A-CJ-45-M8 1 2
Nut, self locking hex-head
8 HFJ2901005CA
mlt
1 4
Washer
~~
*9 HFJ2901006CA 1 4
Bush
243
~
~ 10
.. 9
8
~
~7
o 17
@-12
~11
~16
~15
~13
0:--
14
fjr'
~2
18-19
244
Fig. 45 Front Suspension
OOm% ~~~jJ~
~Il[.f'f% ~lfr.f't~~ J1t$~i!: 1f~tE
Item No. Assemble
Part No. Description Qty Validity
distinction
ti'.IJiU~~ 10J l!Uj~~~ _ ,~,1lX:
* * HFJ2901100CA 1 1
Front suspension. LH
:t=i"~*i%'E:ill~~_,~,1lX:
* * HFJ2901200CA 1 1
Front suspension, RH
HF]29011 OOFA
ti'.~*i%'E:i lI~s. _ ,~,mt
* * Front suspension, LH
1 1
::ti/.l'#Hl~i%'E:i~IllE~_.~,fflt
* * HFJ2901200FA 1 1
Front suspension, RH
ti'.~*i%'E:i.~~_,~,J1lt
* * HF]2901100DA 1 1
Front suspension, LH
::ti~*i%'E:il!l.~~_,~1lX:
* * HFJ2901200DA 1 1
Front suspension, RH
~1IiE~_
1 HF]2901102CA 2 2
Spring, front coil
~.tp'i'
2 HF]2901103CA 2 2
Seat, front coil spring
~J1ftll'i'
3 HF]29011 01 CA 2 2
Bumper, spring
4 HF]2901104CA
iltr5'-itr,'Mi
2 2
Seat, spring upper
::tiiltrlli!;~~,~.ti\t
5 HF]2905200CA 2 1
Strut assy, RH
6 ti'.1ltrlli!;*~,~ti\t
HF]2905100CA 2 1
Strut assy, LH
3f~lil
7 Q/2AJ22-14 X 25 X 2. 5 2 2
Washer
1t~~.~11
8 Q40514 2 2
Spring washer
1filJ.:7\jfj~Bt
9 Q341B14 2 2
Nut
10 HF]2901111CA
r,:itlftp'Mi
2 2
Cap, strut support
11 HF]2911120CA
r,:it:lf ElHIl 14
2 2
Support, front strut
11J't:7\~.Bt
12 Q340B08 1 6
Nut
13 ~l'-1t:t:
HF]2901105CA 2 2
Bearing, strut thrust
~1?Jl'{:t:
14 HF]2901106CA 2 2
Dust stal, strut bearing
15 HF]2901107CA
5i:JfliJl!fr.
2 2
Seat, bearing
16 HF]2901108CA
iltrlli!;r,:itlf
2 2
Rubber, front strut support
245
~
.-A 10
'" 9
8
~
~7
o 17
@-12
~11
~16
~15
~13
0:- 14
~4
~2
18'19
246
Fig. 45 Front Suspension
l~HlL% ~ftG~~tl
~ftG{"'.Ji} ~ft[.t~
Assemble
JJi$f:I: *"~tt
Item No. Part No. Description Qty Validity
distinction
J:)t~ftJ1:3l!;
17 HFJ2901109CA 2 2
Stopper. thrust rebound
ti~riiJl1
* * 18 HFJ3001006CA 1 1
Knuckle. steering RH
ti~riiJl1
* * 18-1 HFJ3001006FA 1 1
Knuckle. steering RH
* * 19 HF]3001005CA
ft~riiJi' . 1 1
Knuckle, steering LH
ti:~riiJi'
* * 19-1 HFJ3001005FA 1 1
Knuckle, steering LH
~JD~.H~
20 Q151CI060TF2-6g 1 2
Bolt hex-head
:m:ml~.mlll
21 Q40510 1 2
Spring washer
I~~JD.ilt
22 Q341CI0 1 2
Nut
.~
23 Q151CI018-6g 1 2
Bolt
:m:m~.mll
24 Q40510 1 2
Spring washer
247
m46-1
~ r~
26
10 l~
9
248
Fig. 46-1 Rear Suspension
l!lti'l.% ~ftGtJHJtl
*ftG#% ~lEf'I:;g~ J!-$ltl: :ff~:1't
Item No. Assemble
Part No. Description Qty Validity
distinction
5mtIi~.~$;
" "1 HFJ2912000CA 1 2
Spring assy, rear
2 HFJ2911103CA 5mtIi~.LH~
Pad, upper 1 2
3 HFJ2911102CA Fom~~.TH~
1 2
Pad, lower
4 HFJ2911107CA Fom~~.~w.
1 2
Plate, spring clamp
U 1W~1'
" "5 HFJ2911106CA 1 4
U bolt, spring
11 Q40512 ][1W~.~1I
Lock washer 1 2
12 11W7'\m~-/lj;
Q341B12 1 2
Nut
21 Q340B08 11W7'\Jb~-llF
1 2
Nut
22 ][1W~.~1I
Q40510 1 2
Lock washer
23 Q341CIO I1W7'\1r:Iill-llF
Nut 1 4
24 Q40112 'l"-~II
1 2
Washer
25 ~II
HFJ2911105CA 1 2
Washer
249
III 46-2 ~A~,~. J(1R$)
250
Fig. 46-2 Rear Suspension (Wagon)
~ftC&'1um
I'IUL% ~ftCf'l'% ~ftCf'l'il'Mi .$~:!i llAA-t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
Fo~l&5IIi.,~Ji\t
** 1 HFJ2912000DA 1 2
Spring ass y. rear
2 HFJ2911103CA
FooWll&5IIi.l:ltm
1 2
Pad, upper
3 FcoWll&5IIi.~ltm
HFJ2911102CA 1 2
Pad, lower
4 HFJ291l107DA
Fc~l&5IIi.*l&
1 2
Plate. spring clamp
U 1f!llJ:1"
* *5 HFJ2911106DA 1 4
U bolt, spring
* *6 HFJ2911CA :Fcfll:ll&5IIi.~.m1'1' 1
2",
Seat. spring LH&RH
I~t\Jf'I~ilj:
7 Q341CIO 1 16
Nut
*8 HFJ2911130CA
FofIl:Il&5' .i!5J1 tk:
1 2
Bumper. spring
9 HFJ2911101CA
.1"
1 2
Bolt
10 Q40112
>F-mlll
1 2
Washer
1l[~5IIi.mlll
11 Q40512 1 2
Lock washer
I~t\Jf'I.ilj:
12 Q341BIZ 1 Z
Nut
jHltll&
* 13 HFJ2911109CA 1 2
Plate. shackle outer
* 14 HFJ2911104DA
W1f
1 8
Bush
5'Hj!lJ l&.mf'l'
* 15 HFJ2911140CA 1 2
Plate. shackle outer
16 Q40510
1l[!!'1511i.mlll
1 4
Spring washer
17 Q341CIO
I ~t\JUIilj:
Nut
1 2
Fo/1iittJR~,~,Ji\t
* * 18 HFJZ915000CA 1 2
Shock absorber assy, rear
19 W~
HFJ2911108CA 2 4
Bush
20 Q40308
511i.mll
1 2
Spring Washer
21 Q340B08
1 ~t\fUI1lF
1 2
Nut
22 1i~5IIi.mlll
Q40510 1 2
Spring washer
251
00 46-2 .
mil~.~ p.x; (~$)
252
Fig. 46-2 Rear Suspension (Wagon)
~~f'lUJtl
mUL~ ~ftil#-% ~ftilftl';g~ iIi*lJ&:I: ~5&t'.t
Assemble
Item No. Part No. Description Qty Validity
distinction
23 Q341CI0 I~*jfj.~
1 4
Nut
24 Q40112
'fmlll
1 2
Washer
25 HFJ29111 05CA
mil 1 2
Washer
ifiIj:WI*t~
* 26 HFJ2912005DA 1 2
Bush
27 HFJ2912004DA *t~
1 2
Bush
253
3
254
Fig. 47 Wheel &. Tyre Assy
~1fCi;}HJtl
00&'-1} ~~1'I'-I} ~~flf,g~ tjt$~fi 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
$m,&~JJ;;~JlX.(~~)
* * HF]3100000DA 1 5
Wheel&Tyre assyCsteel wheel)
$~,&~JJ;;~JlX.Cm1t~~)
* * HF]3100000DB 1 5
Wheel&Tyre assy(AL wheel)
$~.&ft"JJ;;~JlX.C~Tg$~)
* * HF]3100000DC 1 5
Wheel&Tyre assyCsteel&.AL)
$ft",&~JJ;;~JlX.C~ft")
* * HF]3100000DE 1 5
Wheel&Tyre assyCsteel wheel)
13X5. OOB $ft"
* * 1-1 HF]3101000DC 2 5
13 X 5. OOB wheel
Tg1t~$ft"
* * 1-2 HF]3101000DD 2 5
Aluminium wheel
mm$ft"
* * 1-3 HF]3101000DE 2 5
Steel&.AL wheel
Q/2A-C]-159-MI2 X l. $ft"l!lll-BF
*2 25 1 16
wheel Nut
165/70 R13 835 ~JJfi
* * 3-1 HF]3106000DB 2 5
165/70 R13 835 tyre
165/70 R13 79T ft"Jlfl
* * 3-2 HF]3106000DC 2 5
165/70 R13 79T tyre
4 ~nll1l1
HF]3100100DA 2 1
Tyre valve
~:m:tJ!:
5 HF]3100CA 2 1
Balance patch
$mopc,'fIit
*6 HF]2400006CA 1 1
Center cap. wheel
255
9
3,4,5
6
E : I : 3
7
8
I
256
Fig. 48 Spare Tyre Mounting
00 ilL % ~lIG~U~
~IJU"% ~lIGf"'~~ ljl.$lt:!i 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
mirJiHt~
1 Q/2A-35-M8X 18-8.8 1 4
Bolt assembled
.j}-lIf;j[:IJ~
2 HF]3105007DA 1 1
Bracket. strut support
3 HFJ3100000DA
$?:.&?:Jffi .~JlIt
1 1
Wheeo&.Tyre assy
. HFJ3100000DB
$?:,&?:lIf;.~JlIt
Wheel&.Tyre assy
1 1
$?:,&?:lIf;.~JlIt
5 HFJ3100000DC 1 1
Wheel&.Tyre assy
6 HFJ3105006DA
.ffi:ti
1 1
Plate. spare tire carrier
7 Q40410
w..mil 1 2
Spring Washer
8 Q341CIO
JiHt-/lJ:
1 2
Nut
*lIf;j[~.~JlIt
9 HFJ3105020DA 1 1
Bracket. spare tire carrier
Note: It is available for the status which the spare tire intalled on the third row seats on the passenger cars.
257
7
f'
-r.
I)
il 5
I
8
258
Fig. 49 Spare Tyre Bracket Mounting
~ftC~UJIJ
OOt!l% ~I!U'!'% ~fI'.{4'.i'I'fF $$~iit 1f~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
1 Q150B0620~6g
tl.ii
1 2
Bolt
2 Q40306
w.itmllil
1 2
Spring Washer
3
mf'j
Q40106 1 2
Washer
1}Jll~I.u~,$;
* *4 HF131051000B 1 1
Bracket, spare tire carrier
1}Jlf;$\\!,~,$;
" "4-1 HF]3105100DC 1 1
Bracket. spare tire carrier
HF]3105010CA
iEf!1m.flt-
" 5 1 1
Pothook
1}Jlf;.ii
*6 HF]3105005DA 1 1
Bolt, spare tire
* 6-1
1}Jlf;'l!iim.{tf
HFJ3105200DA 1 1
Bolt, spare tire
7 Q150B0612-6g
Ilii
1 1
Bolt
1}Jlf;~m~m.#
8 HFJ31050100A 1 1
Tightwire. spare tire
259
l~2
260
Fig. 50 Driver Tool, Manual Jack and Jiggle Bar
~1f,r&jJtl
OOfll:~ ~If,ft!'% ~If,ft!'~~ .:tj::~t :ij"~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
*2
HFj3913100DA f Jr m.ra$; HFHOllG
HFj3913100DA 1 1
jack. manual HFHOllH
3 .~
HFj3913005DA 1 1
Bar. jiggle
4 HFj3913006DA
-FM
1 2
Circ1ip
261
I
tI
262
Fig. 51 Starter
~fte~;jJ~
mlli~ ~fte{'f~ ~fte1'f~fl\ ifL$~:I: 1f~tE
Item No. Assemble
Part No. Description Qty Validity
distinction
j i9J tI1J;tfj~
*1 462-3708950-01 1 1
Starter ass y
263
264
Fig. 52 Alternator
OOUL~ ~nr.~Utl
*nr.f1f~ ~nr.f'i'1'il\ 1p.$~. :fj:!{f(ft
Item No. Assemble
Part No. Description Qty Validity
distinction
~m.~)jj/;
* *1 465Q-3701950P 1 1
Alternator assy
~miJ/iIm:tt
2 462-1000040 Arm. alternator 2 1
Adjusting
3 M8X 22-QGB21-76
tifT
2 1
Screw
~ttfNII
GB859-878 2 1
Spring washer
462-1000249
mill
2 1
Washer
4 462-1000209
Mltr
2 1
Screw
GB859-878
3Il\ttmlll
2 1
Spring washer
~~mll~5t~,~$;
5 462-1000809 Alternator 2 1
Barrket assy
6 GB5783-86-M8X 30
Mltr
2 1
Screw
GB97.1-85-8-140HV
ffJ!1II
2 1
Washer
7 M8X22-QGB21-76
lin 2 1
Screw
462-1000235
mill
2 1
Washer
GB859-878
w.ttmlll
2 1
Spring washer
265
6
15i'
14----@
13-
L---.._
~
~-16
266
Fig. 53 Distributer
~ftC!'JJIJ
OOUi.-'% ~1lC.f'f-'% ~ftCf'f~fj; 1j!*~t 1fX'tt
Item No. Assemble
Part No. Description Qty Validity
dis tinction
JtltiILb':.J&
*1 465Q-3706950 1 1
Distributor assy
1#ii1liffg;k~,~.J&
*2 465Q-3707801 (L: 750) Ignition cable assy 2 1
NO.1
2# ii1liff,#;;k~.~.li\t
*3 465Q-3707802(L: 710) Ignition cable 2 I
Assy. NO.2
3 # ii1li lli,~;k~,(,iJ&
*4 465Q-3707 803 (L: 660) Ignition cable 2 1
Assy. NO.3
Ht ii1liffi,#;;k~.(,ili\t
*5 465Q-3707804(L: 630) Ignition cable 2 1
Assy. NO.4
5# il!ri ffi,~;k~,b':,li\t
*6 465Q-3707800 (L: 720) Ignition ca ble 2 1
Assy. NO.5
~r
7 465Q-I000068 2 1
Clip
~r
8 465Q-I000I05 2 1
Clip
I:@JJr!~r
9 465Q-l 0001 04 2 1
Cable clip
10 GB818-76M6 X 10-Q
+:1t"f- ~ !Jd,UJ
2 1
Bolt
~ffi,~;k~3t1Jl:!
11 462-1000067 Ignition cable 2 1
Barrket assy
HFJ6351B
HFJ3705100DA g;k~lm,(,ili\t HFJ6350B
* 12 1 1
HFJ3705100DC Ignition coil assy HFJ6351C
HFJ63571C
ff}1iI
13 462-1000249 2 1
Washer
W..~II
14 GB859-878 2 1
Spring washer
15
I(fT
GB21-76M8 X 32-Q 2 1
Screw
,~)d~:J!k:,b':,li\t HFJ6351B
16 HFJ3706100FA 1 1
Ignition model assy HFJ6350B
267
m54-1 fI! j&
15
13
268
Fig. 54-1 Battery
00&% ~~~Jjtl
~1Cf'f% ~DC {4' -il fF 1f!.$~" If!&tt
Item No. Part No. Assemble
Description Qty Validity
distinction
* *1 HFJ3703100DA
.!t!1l!! HFJ635lB,
1 1
Battery HFJ5351C
2 ~1.fHiIH!H4' HFJ6350B,
HFJ3724520DA 1 1
Fusible link assy HJF6350C
'I'!t!1l!!JE~ HF]5371
" "3 HF]3724540DA 2 1
Battery cable ( +) HF]6376
1f!t!1l!!:ftt~ HFIlOUH
* *4 HF]3724650DA 2 1
Battery cable (-)
5 .!t!1l!!ft~
HFJ3703400DA 1 1
Lid, battery box
5
llI'Hfl!
HFJ3703006CA 1 1
Cushion
1fl@,;lIBft
*7 HF]3703200CA 1 1
Battery box
8 Q40106
mil 5
1
Washer
9 Q2140620
!lIlfI
1 1
Screw
10 ~II
HFJ3703008CA 1 2
Grommet
11 HF]3703009CA
if !t! ft!!, fl!lJ:lii ~t.l {4'
1 1
Side panel insulator
12 HFJ3703007CA
lil@,1l!!!E:ff
1 1
Holder battery
13 HFJ3703017DA
if !t!;lIB ~ lfi~i.l{4'
1 1
Id panel insulator
14 .~
Q/2A-CJ-81-M5 X 25 1 1
Bolt
15 HF]3703300CA
1f!t!1l!!tlktF1Il'
1 1
Battery belt
269
m54-2 Ji1d!(HFJI0IIG)
I
3
5 3
270
Fig. 54-2 BaUeryCHFJI011G)
III{\[% ~ ftCifiJjlJ
~ftCft% "!tlGllf-t~ 1(1.$~. 1i!&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
lflt!.1l!!.'i:i~
1 HF]3703400DA 1 1
Lid. battery
.~
2 Q2140612 1 2
Bolt
li!iI)E.~
3 HF}3703103DA 1 2
Bolt. fixing
.~
4 Q34005 1 2
Nut
1Ilt!.1l!!.:%t&
5 HFJ3703013DA 1 1
Side panel. battery
1Ilt!.1l!!.
* *6 HF}3703100DA 1 1
Battery
271
---==--
QClD
" ; ~.~~fddJbd'J
272
Fig. 55 Electrical Installation
~ ftG#,!HJlj
mlli:~ ~~f'!'~ *~{tf~:fi\ lfJ.$fdil: 1fj&11
Item No. Assemble
Part No. Description Qty Validity
distinction
\llIJiYl
* *1 HFj3721100DA 1 1
Horn
2
tJ1'Ut,g-{tf
Q/2A-Cj-31-M8 X 18 1 1
Bolt
!lt$Jlitji#J:tr7f~
* .. 3 HFj3718110CA 1 1
Park brake lamp switch
Jlitji#J1J7f~
* "4 HFj3720100CA 1 1
Stop lamp switch
~ilJ:
5 GB76-53 MI0X1- 5 1 1
Nut
flmf~
* *6 HF}37751l0DA 1 4
Door switch
* *7 HFj3735310DA
l1lI*mJgff
1 4
Pump relay
HF}37351l0DA
r:J:l'tmJgff
* *8 1 1
Flashing relay
~iftJJtlJgff
* *9 HFj3735510DA 1 1
A/C Rrelay
1ltr~1J7f~
* * 10 HFj3750110DA 1 1
Front fog lamp switch
)-~;tr7f~
**11 HFj375010DA 1 1
Rear Fog Lamp Switch
* * 12 HFj3741l00DA
Fo!1hl< Jit iff;ff7f~
1 1
Rear wiper&washer switch
FoIl*~7f~
HFj3778100DA Rear defrost switch 1 1 ~~
* .. 13
HFj3778100FA FoIl*#~i1Ii7f~ 1 3 Optional
Rear defrost decorating switch
1a]$::!1] 71<.
* .. 14
HFj37741l0DA m,g-*~ With INT
HFj377 4110DB 1 1
Combination switch 7G fEi] $::!1J JJ<.
Without INT
15 Q271B4816
l'lJ.&JiUr
1 4
Self-cutting screw
7f;tt'l'l'tltl
HF}3704100CA AU<.** without Column Lock
" * 16 1 1
HF}3704100CB Ignition switch tt'l'l'~
With Column Lock
.. "17 fl'iir9t~ff7f~
HFj3746100DA 1 Z
Power window switch
&~,7f*
" "18 HFj3746100DA 1 1
Hazard switch
19 &~,**5t$:!
HFj3777005DA 1 1
Hazard switch, bracket
273
_.=-==--
Q~
23 ;. ~~'''.'''"~""t~~~~
."'
7 8
~0
f. I I
_. I 12 13
I 11
10
274
Fig. 55 Electrical Installation
~lJi'.#&~.m
OOUL~ ~lfGft~ ~ IfG ft 1; :F $$:ttt If:i&1'E
Item No. Assemble
Part No. Description Qty Validity
distinction
20 ~~-FJt
HF]3801107DA 1 2
Fastening Clip
21 ~l&.!\!fJ
Q271B4816 1 2
Self-cutting Screw
lR:!III~t;T
* * 22 HF]3725110DA 1 1
Cigaretee Lighter, Core
,.aM~Ji.
* * 23 HF]3725120DA 1 1
Cigaretee Lighter. Base
275
00 56
-.
I
I
I
I
I
)
'"
16
18
I
276
Fig. 56 Combination Meter
lmlli.% ~1lC~JJ~
~IICf't-% ~ ICf4' il :M; .!)i$;i&:!i!: :1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ3820100DC
mil-fS(* HFJ6351B,
Combination meter HFJ6371B,
* *1 1 1 HFJ6371C
mil-f5l* HFJ6376
HFJ3820100DA Combination meter HF)l011G,HF1l011H
2 HFJ3820100DA-l $ it!!.W
Speedometer
* 2 1
~i1ll* 7l<m*
3 HFJ3820100DA-2 Fuel quantity gauge &. 2 1
temperature gauge
4 ~l1il'!1'!-
HFJ3820100DA-3 2 1
Glass bezzel
5 HFJ3820100DA-4
OO1i:
2 1
Front shell
6
m:;1i:
HFJ3820100DA-5 Z 1
Rear shell
7 HFJ3820100DA-6
fPjfi1J!1l!iHti
2 1
PCB
1~m~rrgJ[
8 HFJ3820100DA-7 2 3
Wedge lamp holder
mCI2V 3.4W)
9 HFJ3820100DA-8 2 3
Bulb
10 HFJ3820100DA-9
tluBngJ[
2 12
Wedge lamp holder
meH!2V l.2W)
11 HFJ3820100I>A-I0 2 12
Bulb
lI!l~-FJt
12 Q/2AM13-5-2 1 4
Clip,spring
Q/2A-CJ-4 7A- I!:P&:fT
13 1 4
ST4. 8X 16 Screw, tapping
~~ HF1l011G,
* * 14 HFJ3802100DA 1 1
Flexible shaft HF1l011H
15 Q2800616
lifT HF1l011G,
1 1
Screw HFll 011 H
HFJ6351B HFJ6371B,
$it1'!f~ff
* * 16 HFJ3802120DB 1 1 HFJ6371C
Speed sensor
HFJ6376
HFJ6351B HFJ6371B,
17 HFJ380Z00lDB
lifT
1 1 HFJ6371C,
Screw
HFJ6376
HFJ3808100DA 7j(mf'!f~ff 1 1
* * 18 HFJ3808100FB Temperature sensor
277
278
Fig. 57 Car radio
~ftl~JIIJ
mm~ :lfftlf!l'~ :lfftGf!l'1'i~ ~$~:It 1f~fi:
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ635IB,
HF]7901110DA i&:$:m.:t:m.i;1$; HFJ6371B,
* *1 1 1
Car radio assembly HFJ6371C
HFJ7901110FB
2 i&:$:m*~f;~
HFJ7901120DA 1 1
Radio bracket
3 Q340B05
.ill: 1 1
Nuts
HFJ6351B,
HFJ7901310DA thJl'fft 4
* *4 HFJ7901310FB
1 HFJ6371B,
Loud speaker
2 HFJ6371C
HFJ6351B,
5 Q/2AM35-4
Je:Jt;.ill: 1 16
HFJ637IB,
Nylon nuts
1 8 HFJ6371C
~tHllirf!l' HFJ635IB,
1 16
Combination screw, tapping HFJ6371B,
6 Q271B4213
~trt1l*f!l' 1 8 HFJ6371C
Combination screw, tapping
HFJ6351B,
HF]7903100DA HFJ6371B,
*7 *-f& 1 1 HFJ6371C-
HFJ7903100DB Antenna
HFJ6376
HFJlOllG,HFJlOllH
7\ffl~~j!if.ill:
8 GB6177-86-M5 1 1
Flange nuts
HFJ6351B,
4 HFJ6371B,
9 HFJ3724301EA
:JFJt
1 HFJ6371C-
Adhesive tape
5 HFJ6376
HFJlO11G,HFJlO11H
279
24
15
~ 14
280
Fig. 58-1 Harness
HFj63SIB,SOB
HFj3724110DA Atrfll~W: HFj63S0C, SIC,
" "1 1 1
HF]3724110FH Front harness HFj637LHFj6376
~7tlSeries
1Iifwr~
" "2 HFJ372410SDA 2 2
Fuse(SA)
1Iifwr~
* *3 HFj3724106DA 2 S
Fuse(lOA)
1Iif~~
* "4 HF]3724107DA 2 9
Fuse(lSA)
1Iif~~~
S HFj372420lDA 2 1
Lid, fuse box
6 Q7185513
J3J&@tr
1 4
Screw, tapping
1Iif~~:;tr
7 HF]3724202DA 1 1
Fuse box
$~~::Jt~
8 HF]372410lDB 1 1
Relay barrket
9
_tE
Q/2A-C]-36-M5 X 18 1 4
Bolt
.~1l!lJ.E~
* " 10 HF]3724640DA 1 1
Battery cable ( +)
~1Iif~m{.>f
*11 HFj3724620DA 2 1
Fusible link assy
.~~:6'!.~
" " 12 HFj37246S0DA 1 1
Battery cable (-)
E$!t~w:
* " 13 HF]372471 ODA 1 1
Rear body harenss
:J1H~Jm1
14 Q/2A-CH28-M6X 16 1 4
Bolt, (earth)
HFj3724720DA :t"ffiiJIII~*
" * IS 1 1
Tight side harness
ti::$:n~w:
" * 16 HFJ3724410FA 1 1
Door harness, Oh)
:t"$n~w:
* * 17 HFj3724510FA 1 1
Door harness(rh)
HFj6351B,50B
HF]3724210DA fSC1lt1Jii.~W: HF]63S0C,SlC,
" * 18 1 1
HFJ3724210DB lip harness HFJ6371,HFj6376
~jlJSeries
}j!Hl~*
* * 19 HFJ3724810DA 1 1
Tail door harness
281
21
15
~ 14
282
Fig. 58-1 Harness
mf:iI.% ~J!lC.~JJU
~J!lC.i4'% *J!lC.i4'-tfF ~$~it 1f~1'.t
Assemble
Item No. Part No. Description Qty Validity
distinction
HFj6351B,50B
HFj6350C 51C-
HFj637L
HFj3724610DA 1ltr$:!iit~*
" "22 1 1 HFj6376 *7U
HFj3724610FH Classis harness
HFj6371L,
HFj6376
Series
1t!~;:y~*
" "23 HF]3724310DA I I
Room lamp harness
24 HFj3724802DA
J&1I
1 1
Grommet
HF]3624110DA ~~~* DELPHI
" "25 I I
HFJ3624110,120, l30De Engine harness UAES
HFj3601100DA Ecm DELPHI
" "26 I I
HFj3601100De Ecu UAES
Ecm :Jt~
" 27 HFj3601005DA I I DELPHI
Ecm bracket
283
12
10
)
I
18
284
Fig. 58-2 Harness(HFJI0IIG"HFJI0IIH)
~~~J1IJ
OOlli:Jit ~lC{'tJit ~~f't~* .$~:Ii :fl~tE
Item No. Assemble
Part No. Description Qty Validity
distinction
~1i'Jf~~ HFnOllG,
1 HFJ372420lDA 2 1
Lid. fuse box HFH011H
.~
2 Q/2A-CJ-36-M5 X 18 1 2
Bolt
~ltJiM
*3 HFJ3724105DA 2 2
Fuse(SA)
~ltJiM
*4 HFJ3724106DA 2 5
Fuse(lOA)
~ltJi~
*5 HFJ3724107DA 2 9
Fuse(15A)
~1i'Jf~~
6 HFJ3724202DA 1 1
Fuse box
~lJ.&i'ln
7 Q271BS513 1 7
Screw. tapping
8 HFJ3724590CA
-t'F
1 7
Clip
ii$n~*
* *9 HFJ3724510FA 1 1
Door harness (rh)
b:$n~*
* * 10 HFJ3724410FA 1 1
Door harness, (lh)
**11
HFJ3724310DC *p;j1J~* HFHOllG
1 1
HFJ3724310DA Room lamp harness HFHOllH
HFJ3724110FJ fJjlll~* HFHOllG
* * 12 1 1
HFJ3724110FH Front harness HFHOllH
m~.ji
13 Q/2A-CJ-128-M6 X 16 1 4
Bolt. (earth)
~J$~mf't
14 HFJ3724620DA 2 1
Fusible link assy
HFJ3724640DB 1f~1l!!.iE~ HFHOllG
* * 15 1 1
HFJ3724640DC Battery cable (+) HFHOllH
HFJ3724650DB 1f!@'1l!!ift~ HFHOllG
* * 16 1 1
HFJ3724650DC Battery cable (-) HFHOllH
HFJ3724210DP f5t~1&~* HFHOllG
* * 17 1 1
HFJ3724210DB I/p harness HFHOllH
HFJ3624110DD !@.1I$t~* HFJIOllG
* * 18 1 1
HFJ3624110DL Engine harness HFJIOllH
HFJ3724610DA~A3 fJj$~~* HFHOllG
* * 19 1 1
HFJ3724610FY Classis harness HFHOllH
i'i!@'M~W!
20 HFJ372410lDB 1 1
Relay bracket
t1ji
21 Q/2A-CJ~36-M5 X 14 1 1 HFHOllG
Bolt
* * 22 HFJ3601100DG Ecm 1 1
Ecn ~W!
* 23 HFJ3601005DA 1 1
Ecm barket
285
3
10
13
286
Fig. 59 Front Wiper &. Front Washer
~~lUJU
mUl% ~ft!f'f% ~~fif1'i~ $:$~II: :ff~tt
Assemble
Item No. Part No. Description Qty Validity
distinction
lltrjli1J*tI!mlit3t~mf'f
* *1 HF]5205100DA 1 1 HFJ6371B,
Front wiper motor &.braket assy
HFJ6371C
HFJ6011G,
HF1l011H
2 Q/2A-CJ-30-M6 X 16
:t\JD :~Jd~{ Jlmitflf
1 4
Hexagonal head bolt assy
lltrt7tf>fffliHElit tI! m
* *3 HFJ5207120DA 1 1
Front washer tank&.motor
4 HF]5Z07130DA
lltrl)\;f>f1lEff
2 1
Front washer hose
t!!IJt*tm~
* *5 HFJ5205120DA 1 1
4 Links assy
lltrij\;f>fff~1lI
*6 HFJ5207110DA 2 2
Front washer nozzle
7 HFJ520512IDA "':t:a4m
2 2
Slant-wise mat
8 HFJ5205122DA
"':t:IUlj:
2 2
Net
)ljj7J<';JJlft
9 HFJ5207111DA 2 2
Water-resistance cover
te!lJ-Iltlit \5IJlilumfif
* * 10 HFJ5205130DA 1 1
Left wiper arm&.brush assy
~.~III
11 Q40404 1 2
Spring gasket
:t\JD~.-flj:
12 Q340B04 1 2
Hexagonal head nut
~!Ij"'&\5IJ.lfiUm1tf
* * 13 HFJ5205140DA 1 1
Right wiper arm&.brush assy
287
~G'>
I
15
14
it i
7
9 8
288
Fig. 60 Rear Wiper & rear washer
~Uz.~ ~Ilil?;lHJU
~ftr.f'f~ ~iGf'f4;tF 1t!$f.{i!: 1i~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
Fo~JJ.l<~m,({j.Jilt
* *1 HFJ5205210DA 2 1 HFJ6371B,
Rear wiper motor assy
HFJ6371C
2 HFJ5205230DA
3t:!l/.!m.f'f
2 1
Braket assy
3 7\Jri*.~m.i:-fIf
Q/2A-C}-30-M6 X 20 2 3
Hexagonal head bolt assy
4 HFJ5205212DA
w..mlll 2 3
Spring gasket
5 Q/2A-CJ-30-M6 X 20
7\Jri jldl!l(~m.i:-f'f
1 3
Hexagonal head bolt assy
~1II
6 HFJ520520lDA 2 3
Elastomeric gasket
7
~t!;JlUI
HFJ5205203DA 1 1
Net
8 7\Jri~tl-llF
Q340B06 1 1
Hexagonal head nut
9 Q40306
W-'it!UiI
1 1
Spring gasket
* * 10 HFJ5205220DA
.
Fo~J. ~Jlilam. f'f
1 1
Rear wiper arm&Brush assy
Fof5\: ~:lllfi1Hf
* * 11 HFJ5207220DA 1 1
Rear washer tank
.\lilmll~Ii:lJ;1(.fT
12 Q/2A-CJ-13A-4X 12 Snap-head oscillating 1 3
weight bolt
13 Q/2AM35-4
JEl.:1ttl-llF
1 3
Nylon nut
}-f5\:~~'m'
14 HFJ5207230DA 1 1
Rear washer hose
$i)\;~:lllfP61:11J
* 15 HFJ5207210DA 1 1
Rear washer nozzle
289
m61-1 mr .ft ~
1,2
--I~III
3,4 5 6 7 8 9
10
290
Fig. 61-1 Head Lamp
~Ifl'.~~tl
00&% ~Ifl'.{'f% ~lfl'.f'f-1'l~ !(!.*fl::ii lfJ&f:E
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ6371B,
HFJ3711300DA 1ltrJ!UL~,nl1.Cti.) HFJ6371C
* *1 HFJ3711300FA 1 1
Head lamp assy,LH HFnOllG,
HFJiOllH
HFJ3711400DA lW!ffi;IJ,~,liX;(::tD
* *2 HFJ3711400FA 1 1
Head lamp assy,RH
HF3711310DA lW,IRl;IJ',J(ft)
3 2 1
HF3711310FA House of head lamp, LH
HF3711320DA Dtr,lRl;IJ~(1i)
4 2 1
HF3711320FA House of head lamp. RH
8
HFJ37113S0DA '~*af#1II
HFJ3711360FA 2 2
Sealing, waterproof
HF3711330DA .~.',J
9 2 2
HF3711330FA Cover .dustproof
lW JRl;IJ!\lR iij: miH'f
10 Q/2A-CJ-44-MS 1 6
Combination nuts, head lamp
291
1,2
I~-~I~II~I
3,4 5 6 7 8 9
10
292
Fig. 61-2 Head Lamp(crystal lamp)
~ftG~JJU
mUZ% ~ftGft% ~ftGft:iij; .l)i:$~ii: :ffXttt
Item No. Assemble
Part No. Description Qty Validity
distinction
mrJRljJ.~~<ti:) HF]6371B
* *1 HF]3711300FB I I
Head lamp assy,LH HF]6371C
mrJffi?:r.~~(;Ef)
* *2 HFJ3711400FB I I
Head lamp assy,RH
fifJffijJ.\J<tI:)
3 HF3711310FB 2 I
House of head lamp, LH
IltrJRljJ.\J<;Ef)
4 HF3711320FB 2 I
House of head lamp,RH
5 HFJ3711350FB
I!Ji;lj(*ltll
Sealing, waterproof 2 2
fifJKtJJjJX!l(l2V-55W) 2 4
6 HI
Bulbs, head lamp
fj'$jJmIY (l2V/5W)
7 W5W 2 2
Bulb,drive lamp
.1!Jj.iJ
8 HF3711330FB 2 4
Cover ,dustproof
9 HFJ3711340FB
!'JIU,:,~
2 2
Harness assy
ll1iJffijJ~-Hj:!.lJ.ilft
10 Q/2A-C]-44-M5 I 6
Combination nuts ,head lamp
293
0061-3 DtrJt~(HFJ6376)
1,2
1
3,4
I
5
I I I I
6 7 8 9
10
294
Fig. 61-3 Head Lamp
oot't% ~~~JJtl
~~i4'% ~~i4'~ !\t$ttt 1ftfft
Assemble
Item No. Part No. Description Qty Validity
distinction
3 HF3711310FC
litr lffHJ.\l <li:)
2 1
House of head larnp.LH
4 HF3711320FC
fIJ lffOJ.\l <:ti)
2 1
House of head lamp,RH
ff$1J:JJJ@(l2V/SW)
S wsw 2 2
Bulb,drive lamp
6 'ff$1J~"*
HFJ3711340FC 2 2
Harness, drive lamp
f1Jlffl1J:JJ/'@02V-60/SSW)
7 H4 2 2
Bulbs, head lamp
8 'I!h"~.\l
HF3711330FC 2 2
Cover,dustproof
9 HFJ3711350FB
IlIi7.K \~H;j III
2 2
Sealing, waterproof
lWlffl1J!Iilll}:i.ll.%#
10 Q/2A-CJ-44-M5 1 6
Combination nuts, head lamp
295
IE 62-1 ...:&L.
DU
6 7 6
296
Fig. 62-1 Front small lamp
m1J'z.% ~~~Jjtl
~lF.f4'% ~lF.fH;~
Assemble .*~:Ii 1f~tt
Item No. Part No. Description Qty Validity
distinction
4
HFJ3712112DA Atr/HJ1*
2 1
HFJ3712112FA House ,front smalllamp,RH
5
HFJ3712113DA '1IJi*~jflll
2 2
HFJ3712113FA Sealing, waterproof
6 Q271B429.5
11l:l&lItr
1 4
Screw, tapping
HFJ3712005DA 1l1J/J\:t:rlM~tr
7 1 2
HFJ3712005F Screw, fixing
Note: The lamps with 'DA' mark are Hella co. ltd's products. the lamps with 'FA' mark are low price products.
297
6 1
298
Fig. 62-2 Front Small Lamp
III&%
Item No.
~ftCf'f%
Part No.
*ftCf'f 1; tF
Description
~ftC~jlU
Assemble
1(!$f{t
Qty
1i1tft
Validity
distinction
3 HFJ3712111FC
IDI'N:rf*
2 1
House,front smalllamp,LH
4 HFJ3712112FC
fJf/j\j:rf*
2 1
House, front small lamp, RH
5 HF]3712113FC
11117K!W tt mJ
2 2
Sealing, waterproof
6 Q271B429.5
:l&JilHr
1 4
Screw, tapping
7 HF]3712005FA
ntr IMTIi~UNr
1 2
Screw, fixing
299
--5
--~4
300
Fig. 63 Driver Room Lamp
1!Iw..f} ~1fG#&~~
~fitf'!'% ~1fGf'!'eg~ .:$~tli': ff5&t1
Item No. Assemble
Pan No. Description Qty Validity
distinction
5 Q271B4825
Ii:! J&tllaT
1 3
Screw. tapping
301
3
302
Fig. 64 Passenger Room Lamp
OOULJi} ~!C~~tl
~!Cflf% ~!Cft-1;~ 1f!.$~:I: ;ffJltf.
Item No. Assemble
Part No. Description Qty Validity
distinction
303
00 65-1 ~ ~ (I)
1,2
9
ITI
8 7 6
I
5
I
3,4
304
Fig. 65-1 Tail Lamps (I)
m{\L-'<} ~l!Cti~~
+fIGf'f-,<} ~fIGf4'~~ 1f!-$~j!; :ff5it11
Item No. Assemble
Part No. Description Qty Validity
distinction
3
HFJ371611lDA ~:tr:tr14:(ft)
HF}3716111FA 2 1
Tail lamp's house,LH
4
HFJ3716112DA J'tr:tr14:(ll)
2 1
HFJ3716112FA Tail lamp's house,LH
5 P21W
!itr"1:JJ:JJi1g (21 W)
2 2
Bulb,turn signallamp(21W)
'1T$/i!it];1JmfQ(21 W/5W)
6 P21/SW Bulb ,drive/stop 2 2
lamp (21 W /SW)
HFJ3716113DA mfQ!:i
7 2 2
HFJ3716113FA Bulb's base
8 Q271B4212 ~Jt.fJ
2 4
Screw, tapping
9 HFJ371610lDA
J':IJ fijj ~ f4'
1 4
Fixing nuts, tail lamp
305
IE 65-2 ~ ~ (II)
1,2
10
rTll
9 8 7 6
I
5
I
3,4
306
Fig. 65-2 Tail Lamps (II)
oow.-l} ~!Gi&~tl
~ftC1'f-l} ~ ftC1'f.oil fj( .$~:It :ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
J,:tr ,@$;(ti:)
* *1 HFJ3716110FB 1 1
Tail lamp assy,LH HFJ6371B
~:tr.~.$;(:t") HFJ6371C
* *2 HFJ3716120FB 1 1
Tail lamp assy, RH HFJ6376
~:IJ:IJ-f*(ti:)
3 HFJ3716111FB 2 1
Tail lamp's house,LH
~:IJ:IJ -f* (:t")
4 HFJ3716112FB 2 1
Tail lamp's house,LH
:/Jlf!!<5W)
5 WSW 2 2
Bulb(5W)
~rRJ:IJ:lJifg (21 W)
6 P21W 2 2
Bulb ,turn signallamp(21W)
$tJ7#:J:tr:IJifg(21W)
7 P21W 2 2
Bulb ,stop lamp(21W)
:lJmaf
8 HFJ3716113FB 2 2
Bulbs' base
9 Q271B4212
l':p.&:liIUJ
2 4
Screw, tapping
.i'G:JJIJM~i'f
10 HFJ3716101FA 1 4
Fixing nuts, tail lamp
307
308
Fig. 66-1 Rear Combination Lamp
I!ImJi} ~llCf4Ji}
~1lCW.~~
~llCfH'ifJ; i(!.$~iI: :ff:J>&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
3 P21W JlJ$:tr:trifi!
2 1
Bulb, backup lamp
4
HFJ3773110DA Fom1t:trn,,*-,,-
HFJ3773110FA 2 1
House ,rear comb lamp
HFJ3773130DA Fo~nnifi).~
5 2 1
HFJ3773130FA Bulb's base. rear fog lamp
6 P21W
Fo~:trm
2 1
Bulb ,rear fog lamp
309
00 66-2 ~m~~(HFJI0IIG. . HFJI0IIH)
9 8 7 5,6 3,4
U ____
10
1,2
310
Fig. 66-2 Rear Combination Lamp
OOUL~ ~Ii'.tl:ll~
~Ii'.#-% ~1i'.f+15~ .:$~:M: fl~t't
Item No. Assemble
Part No. Description Qty Validity
dis tinction
tLFomir;IJ
* *1 HFJ37731100C 1 1
Rear combination lamp,LH
:tiFoifiir1:T
* *2 HF]3773120OC 1 1
Rear combination lamp,RH
tc.Foifiittrllff!t
3 HFJ37731130C Lense,rear combination 2 1
lamp,LH
:tiFomirtTlIff.\J
4 HF]3773114OC Lense, rear combination 2 1
lamp.RH
li:'.Fomir:J:T!i:i*
5 HF]3773111OC House,rear combination 2 1
lamp,LH
:tiFoifiittr!i:i*
6 HF]3773112OC House. rear combination lamp, 2 1
RH
;lJrfg (:fT:$ /$JJ ~J)
7 P2I!5W 2 2
BulbCdrive lamp/stop lamp)
8 HF]3773115OC ~*ifi
2 2
Harness ass y
iJ~(~M)
9 P21W 2 2
BulbCturn signal lamp)
E1~.n
10 Q271B4220 2 4
Screw. tapping
311
00 67 M.~(HFJI0IIG .. HFJI0IIH)
3 4
312
Fig. 67 Rear Fog Lamp
001.Jl% ~1lG~JJU
~llCf'I'% ~llCf.1j:'!'i 'F ~$fJ[:m: 1f~f
Item No. Assemble
Part No. Description Qty Validity
distinction
Fo.:J:r,g,~
* *1 HFJ3732110DB 1 1
Rear fog lamp assy
2 HF3732111DB
. E~:J:rf*:
2 1
House, rear fog lamp
3 P21W
. E~:J:rffg
2 1
Bulb,rear fog lamp
.E~:J:r:J:rm~
4 HF37321112DB 2 1
Bulb's base ,rear fog lamp
313
00 68-1 1tr. ~ (I)
2 3 4
I ~~.~I
314
Fig. 68-1 Front Fog Lamps (I)
1lIi!l% ~~~JJ~
~~f4:.% ~ftG f'l'-1:; ft ijt$~j: 1f1ttE
Item No. Assemble
Part No. Description Qty Validity
dis tinction
5 Q271B4216
ElJ&cn
1 4
Screw. tapping
315
m68-2 Dtr. ~r (II)
2 3 4
316
Fig. 68-2 Front Fog Lamps (II)
~lfI'.~?UJIJ
OOUI-'% +lfI'.f4--'% +JlCf4-~'f; .:$~Il: llJ&1'1
Item No. Assemble
Part No. Description Qty Validity
distinction
HFjlOllG,
.... 1
HFJ3 73211 ODA fJj~:tr.~J1\t
1 2 HF]lOllH
HFJ3732110FA Front fog lamp assy
HFJ6376
2
HFJ3732111DA .:trf*Jl
2 2
HFJ3732111FA House.front fog lamp
.:tr;J@l
3 H3 2 2
Bulb
4
HFJ3732112DA f;t*m.~tp'i',~J1\t
2 2
HFJ3732112FA Harness assy&waterproof caver
5 Q271B4216
l3J&:cn
1 4
Screw. tapping
~It*,-t.f
6 Q/2A-CJ-90A 1 4
Plastic nuts
317
I
2
I
3 4
318
Fig. 69 Backup Lamp
~~~~J
mUl~ ~~f'I'% ::f:~f'I',g;ij; .$~:I: 1f~f
Item No. Assemble
Part No. Description Qty Validity
distinction
1il$:tr.~,Ji!t
* *I HFJ3729100DA I I HFJIOIIG
Backup lamp Assy
HFJIOIIH
2
iilJ$tr~7@~
HF37291112DA 2 I
Bulb's base, backup lamp
iilJ$trm
3 P21W 2 I
Bulb. backup lamp
.-fjj$~,,*
4 HF372911lDA 2 I
House, backup lamp
319
S
IJ....--_ _- -
....-+----_- 4 .----1---
L---_~~----------1-------- 6
320
Fig. 70-1 License Lamps
~~~JIJ
OOfil:~ *JUJ:% ~e#-1IfF .$fkt ::ff~t1
Item No. Assemble
Part No. Description Qty Validity
distinction
HF]3717100DA WJ!HL~Jilt
* *1 HF]3717100FA 1 1
License lamp assy
2
HF]3717110DA '~f*.l:l
HF]3717110FA 2 1
Lens, license lamp
~if!!.C12V-5W),C12V/10W)
3 CSW 2 1
Bulb
HF]6371B,
4
HF]3717120DA .;ru>J.i
HF]3717120FA 2 1 HF]6371C
Base,license lamp
HF]6376
5
HF] 3717130DA ~*m
2 1
HFJ3717130FA Harness assy
~J.ttlUT
6 Q/2A-C]-13A-4 X 16 1 2
Screw, tapping
321
III 70-2 .J(~(HFJI011G,HFJI0IIH)
2 3 4
322
Fig. 70-2 License Lamps
mUl~ ~Ur.tu~
~~f4'% *ftGf4'4!ifj(
Assemble .*~:!i :fl~t'
Item No. Part No. Description Qty Validity
distinction
**1
AA! !!U:r.m. JOC HFJIOllG
HFJ3717100DB 1 1
License lamp assy
HFJIOllH
2 HFj3717120DB
.1\!i'IP'l=
2 1
Protect cover .license lamp
3 CloW
trffY C12V 11 OW)
2 1
Bulb C12V 11 OW)
4 HFJ3717110DB
tr-l*.IJ.
2 1
Base, license lamp
5 Q/2A-CJ-62-M5X 12
tltr
1 2
Bolt
323
~/
2
324
Fig. 71 Rear Reflector
oo&.% ~ftUUtl
*ftG1't% *ftG1'f.tfJ: .$$~:fIt :fIxttt
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ3760110DA liM~,~Jilt
**1 1 2
HFJ3760110FA Reflector assy HFJ6371B!HFJ6371C
2
HFJ376010lDA -Fill HFJ6376
1 4
HFJ3760101FA Clip
325
1,2
7
I
3,4
I I
5 6
326
Fig. 72-1 Front Turn Signal Lamps
~ftGf1tjjtl
mUL~ ~ftG{lf~ ~ftGft~~ $$f.(. fl~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
lM~rIl]:tr.~$;<li:) HFJ6371B
** 1 HFJ3726110DD 1 1
Front turn signallamp,LH HFJ6371C
lM~rIl]:tr.~ffltC1:!)
* *2 HFJ3726120DD 1 1
Front turn signallamp,RH
1Jf*Jllcta
3 HFJ372611lDD 2 1
House, front turn signal lamp, LH
1Jf*JllC1:!)
4 HFJ3726112DD 2 1
House ,front turn signallamp,RH
1Jmo2V/21W)
5 PY21W 2 2
Bulb (l 2V/21W)
1Jmm
6 HFJ3726113DD 2 2
Bulb's base
~:J&n
7 Q/2A-CJ-47A-4. 2 X 16 1 4
Screw, tapping
327
1,2
I~I
7 3,4 5
328
Fig. 72-2 Front Turn Signal Lamps
OO{)L% ~~i'}UJ~
~~iIt'% ~~iIt'~~ 1jt$!tt:!i :fi~f
Item No. Assemble
Part No. Description Qty Validity
distinction
ntr~ (Ii] 1:[ .~ lit (ti.)
.... 1 HFj3726110FC 1 1
Front turn signallamp,LH
1ltr~(Ii]1:[.~,litCtn
.... 2 HFj3726120FC 1 1
Front turn signallamp,RH
.1:[f*.'ilt
3 HFj3726111FC 2 1
House ,front turn signallamp,LH
'1Jf*.'ilt
4 HFj3726112FC 2 1
House, front turn signal lamp, RH
1:[7'@!02V/ZIW)
5 PY21W 2 2
Bulb
.1:[7'@!!i:
6 HFj3726113FC 2 2
Bulb's base
~JKfi"
7 Q/2A-CJ-47A-4. 2X 16 1 4
Screw, tapping
329
1,2
I I
3,4 5 6
330
Fig. 72-3 Front Turn Signal Lamps
3 ':IT~1J
HFJ3726111FA 2 1
House ,front turn signal lamp ,LH
4 HFJ3726112FA
':IT~1J
2 1
House, front turn signal lamp ,RH
:lT7@!C12V/21W)
5 P21W 2 2
Bulb
:lT7@!~
6 HFJ3726113FA 2 2
Bulb's base
331
2
332
Fig. 73 Side Turn Signal Lamp
mUL~ ~~~u~
*~{lj:~ ~ftGflj:1'i'fl; ~$~jl; :fftft
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]3726310DA iJ!U!it I"J:):J ,\{l. $; HFH6371B,HFJ6371C
** 1 HFJ3726310FA
1 2
Side turn signal lamp HFnOllG,HFnOllH
HFJ3726311DA .:):Ji@~ HFJ6376
2 2 2
HFJ3726311FA Base,bulb
:):Jff!!02V-SW)
3 WSW 2 2
Bulb02V-SW)
HFJ3726312DA *!ojfm
4 2 2
HFJ3726312FA Sealing
HFJ3726313DA .:):J1*~
S 2 2
HFJ3726313FA House.side turn signal lamp
Note: The lamps with 'DA' mark are Hella co. ltd's products. The lamps with 'FA' mark are low price products.
333
334
Fig. 74 Heater System
~lf[.#JUU
I!I&.% ~I!ut% ~lf[.f'tilF iti$~:It 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
1
l't1M!L1fi'j
HFJ810102lDA 1 1
Wire, temperature control
2
:iilXl.lIUlthtlfi'j
HFJ8101022DA 1 1
Wire, mode control
IIllXl.tJl.tfWo.:m:m f't .
** 3 HFJ81 01 050DA 1 1
Panel assy, heater control
fi'jJ~-FJ1
4 Q/2AMI3-5-2 1 3
Nut, spring
*5 HFJ8101017DA
tltEffi
1 2
Knob
lXI.:ittItE'ill
*6 HF]8101005DA 1 1
Blower switch
ft~~.ii~tx'lf
7 HF]8101015DA 1 1
Defroster connect duct, LH
:ti1l*5.ii~tt'lf
8 HFJ8101023DA 1 1
Defroster connect duct, RH
9 HFJ8101016DA
ft 1'!iJiililXl.~'If
1 1
Vent duct, LH
10 HF]8101007DA
ft.:p 'L':iilXl W: *~'lf
1 1
Central vent duct. LH
11
:ti.:p,c.,jilXl. W: *~'lf
HFJ8101006DA 1 1
Central vent duct, RH
12 HFJ8101024DA
:ti 1ll~ :iilXl!if.If
1 1
Vent duct. RH
lIl)i(l.mtlWo.~.!!1,~
13 HFJ8101040DA 1 1
Air intake box
14 HFJ8101008DA
ftll*5ttlf
1 1
Defroster duct, LH
IIllXlmj:m,~~
* * 15 HFJ8101060DA 1 1
Heater assy
16 :E"1l*~tt'lf
HFJ8101005CA 1 1
Defroster duct. RH
17 HFJ8101009CA
.1&11
1 2
Rubber ring
18 HFJ8101027CA
HI
1 4
Clamp
19 HFJ8101011CA
-FT
1 2
Clip
20 HFJ8101025CA 1Il)i(l.tJl.**If
1 1
Heater water hose. inlet
21
HF]8101026CA lIl)i(l.fJltf:l7l<'lf HF]6371,HFJ6371B
HFJ8101026DC 1 1
Heater water hose, outlet HFJ6371C
22 HFJ81 0111 OCA
lIlJX1.fJllBl7l<'lfmtt HFJ6371 ,HFJ6371B
1 1
Heater water pipe assy, outlet
335
00 74
36 , 30
13
336
Fig. 74 Heater System
~1lG~ltl
OOtLJi} ~fiGf't% ~ IlG {'!'.fj ~ $$f{JI: :fi::&tE
Item No. Assemble
Part No. Description Qty Validity
distinction
23 Q/2A-CJ-30-M6 X 20 m*~~
1 1
Bolt. washer assembled
24 m*~-lij:
Q/2A-CJ-44-M6 1 6
Nut, washer assembled
25
Q/2A-CJ-4 7A-ST5. 5 m*I1l1&~lT
X 13 1 2
Screw tapping, washer assembled
m1l-~f<'(
26 Q/2A-CJ-30-M8 X 12 1 1
Bolt, washer assembled
27 Q/2A-CJ-30-M6 X 40
m1l-:ilf<'(
1 2
Bolt, washer assembled
28 Q/2A-CJ-30-M6 X 50
m1l-:ilf<'(
1 2
Bolt, washer assembled
29
Q/2A-CJ-48A-ST3.5 m1l-~1&~lT
X13 1 4
Screw tapping,washer assembled
30
Q/2A-CJ-47 A-ST6. 3 m1l-I1l1&~tr
X16 1 1
Screw tapping, washer assembled
31
Q/2A-CJ-4 7A-ST3. 5 m1l-l1l1&jJlT
X16 1 2
Screw tapping, washer assembled
32
Q/2A-CJ-4 7A-Sn. 8 m1l-~J.uur
X 16 1 1
Screw tapping, washer assembled
33 Q/2A-CJ-25A-6 X 16
m1l- ~ :It l!JJr
1 1
Screw tapping, washer assembled
34 Q/2A-CJ-13A-5 X 16
l1l1&jJn
1 3
Screw, tapping
HFJ8101009DB A/C*;t: 5!i.Ril$
* * 35 1 1
HFJ8101009FA A/C swith ~F5!i.Ril$
3&f9J~*;t: A/C
* * 36 HFJ810101lDA Swith. recirculating/outside 1 1 NO A/C
damper control
337
\
\
~~~~~ ~ 3
~'OJ~:~-~L/
, ..-
A
9
11 _/1 12 ~
l3
.
338
Fig. 75 Herter Assy and Box
mill% !li'i1ft!~~U
~ftGf!f% ~Ift!f't~ft .$ltlit fl~tt
Item NQ. Assemble
Part No. Description Qty Validity
distinction
1
lllJXI.tJI.'iE-!*
HFJ8101060DA-1 2 1
Heater case
itJXI.tJI.
**2 HFJ8101060DA-2 2 1
Blower
~~;:r,-!*.
** 3 HFJ8101060DA-3 2 1
Heater core
,,,. 4 ijj~~m
HFJ8101060DA-4 2 1
Resistor
5
JiiJXI.'lf
HFJ8101060DA-5 2 1
Duct
6 HFJ8101060DA-6
ilfJ
2 3
Screw
7 HFJ8101060DA-7
m5!:t!JliIJJXl.fl
2 1
Damper, mode control
8 HFJ81 01 060DA-8
lIiiI.Jl:t!lfitJJXl.fl
2 1
Damper, temperature control
;t~
9 HFJ8101060DA-9 2 1
Bracket
HFJ8101060DA-10
7l<iliilfl
" * 10 2 1
Water valve
11 HFJ8101060DA-11
7l<'lf
2 1
Water pipe
12 HFJ8101060DA-12
it'lf
2 1
Hose
13 HFJ8101060DA-13 *1"- 2 2
Clamp
14 tltM.mJXI.f1
HFJ8101040DA-l 2 1
Damper
15 tltM.m7i:i*
HFJ8101040DA-2 2 1
Case
~m
16 HFJ8101040DA-3 2 1
Motor
17 HFJ8101040DA-4
l&tlfJ
2 3
Screw, tapping
18 HFJ8101040DA-5 *JXl.Cl
2 1
Air inlet
339
22
1
42
7
39
340
Fig. 76-1 Air-conditioning System
(two evaps and two condensers)
mtiL% ~~!iItJU
~~{4'-'i} ~~{4',g~
Assemble
$$f{:I: :flxtt1
Item No. Part No. Description Qty Validity
distinction
1 HFj8108006DA
T'IW
1 4
Clamp
2 HFJ8108007DA
Mtlll
1 1
Rubber loop
3 HFJ8108008DA
Til
1 1
Clip
i\iIiffi"lf (ii!i ffi::o.;ii- ~jIA)
**4 HFJ8108020DB Hose. high pressure(3-way 1 1
pipe. high pressure-upper evap)
i\iIiffi"lf(fj\lJ~-Il5"~)
** 7 HFJ8108070DE Hose. high pressure (condenser. 1 1
side-condenser. rear)
i\iIiIt:'1f(MU~-~~~)
** 8 HFJ8108080DE Hose. high pressure (condenser. 1 1
side-receiver)
~ffi'1f(~W:~-~Jf:::'JI.)
** 9 HFJ8108090DB Hose. high pressure (rceiver-3- 1 1
way pipe.high pressure)
i\iIiffi"lf (ffitllim~;g~)
** 10 HFJ8108110DF Hose. high pressure (compressor 1 1
-condenser, rear)
11 HFJBI08120DA
T'IW
1 2
Clamp
12 HFJ8108140DA
-fM
1 1
Clip
13 HFJ8108150DA
-frl
1 13
Clip
14 HFJ8108160DA
-f41
1 1
Clip
15 HFJ810B170DA
-fm
1 1
Clip
16 ~~tUT
Q/2A-CJ-24A-6 X 16 1 10
Screw. tapping
17 8~lUr
Q/2A-CJ-25A-5 X 16 1 2
Screw. tapping
341
5&
342
Fig. 76-1 Air-conditioning System
(two evaps and two condensers)
18 Q/2A-CJ-36-M6X 16
tJJ:f_lt
1 8
Bolt. washer assembled
19 Q/2AJ19-5
mf4li1-Bf
1 1
Nut. plastic
20
Q/2A-CJ-47 A-ST6. 3 EiJ,tliln
X16 1 2
Screw. tapping
11i ffi 'lJ (~ ffi2li.- Wi f{)
* * 21 HFJ8108040DJ Hose. high pressure (3-way 1 1
pipe. high pressure-front evap)
23 HFJ3774101EA
-t1l\'
1 2
Clamp
J:If~
24 HFJ811220lDA 1 1
Cushion. rubber
25 3t~
HFJ8112202DA 1 1
Bracket
tl'li~
26 HFJ8112203DA 1 1
Garnish cover
]li~iJJi!*:*
* * 27 HFJ8112210DA 1 1
Switch. upper evap fan&motor
]li~:<i!iAIJ~*
"* 28 HFJ8112110DA 1 1
Ale harness, upper evap
ffi!liitll..!t1l\'
"* 29 HFJ8104005DA 1 1
Belt. compressor
Bi!liitILl:3t~
" 30 HFJ8104006DA 1 1
Adjusting bracket, COmpressor
31 Q340B08 -;I: 1 1
Nut
32 Q/2A-CJ-36-M8 X 25
m:f_lt
1 1
Bolt, washer assembled
33 Q1501030T
liIlt
1 3
Bolt
34 Q40110
mill
1 3
Washer
35 ~.mlll
Q40310 1 3
Washer, spring
ffi!liitll..~nJ(;
*" 36 HFJ8104100DA 1 1
Compressor assy
37 Q/2A-CJ-30-M6 X 20 miH'lt
1 4
Bolt. washer assembled
343
344
Fig. 76-1 Air-conditioning System
(two evaps and two condensers)
OOlli.% ~ftUiUJ~
~lfi',flf'% ~f't;g~ .$lt::l: :fl~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
38 Q4020B
3fmll
1 2
Washer
s1H'ift ,~JlZ
* * 39 HFJ8105210DA 1 1
Condenser assy, rear
40 m.it.~
Q/2A-CJ-33-M6 X 20 1 2
Bolt, washer assembled
41 Q340B06
.ilJ: 1 2
Nut
IJJrt~ft,~JlZ
* * 42 HFJ8105210CA 1 1
Condenser ass y, side
43 mittl~
Q/2A-CJ-36-M6 X 16 1 2
Bolt, washer assembled
44 mil'-J!l~
Q/2A-CJ-36-M6 X 25 1 1
Bolt, washer assembled
I~t\jflJ!lilJ:
45 Q340B06 1 2
Nut
46 -t~
HFJ8109010DA 1 1
Clip
!t:~ft
* * 47 HFJ8109100DA 1 1
Receiver
48 m.il'-.~
Q/2A-CJ-36-M6X 16 1 1
Bolt, washer assembled
49 mit.~
Q/2A-CJ-63-M6 X 30 1 1
Bolt, washer assembled
50
$j7j('If
HFJ8107101CA 1 1
Hose, discharge water
j:f~ 7j('If!IIC II
51 HFJ8107106CA Rubber loop, discharge water 1 1
hose
52 fUt~5i:~
HFJ8107120CA 1 1
Bracket, evap
Jtu~$l:ff ,~JlZ
* * 53 HFJ8107110DC 1 1
Evap assy, front
5i:~
54 HFJ810720lDA 1 1
Bracket
55
U! ~:tv(7j( If
HFJ8107202DA 1 1
Hose, upper evap discharge water
56 HFJ8107203DA
11JitMt!IICtJil.
1 1
Glue mud, antifreeze
mit.~
57 Q/2A-CJ-36-M6 X 16 1 6
Bolt, washer assembled
58 mil'-.~
Q/2A-CJ-36-M6 X 25 1 4
Bolt, washer assembled
59 rn~IIIU!~m
HFJ8107310DA 1 1
Insulator, upper evap
* * 60 HFJ8107210DA
19! 'i': m$I: ft ,~. JlZ
1 1
Upper evap assy
345
15
25
27
29
I
l.....----
26
18
30
32
346
Fig. 76-2 Air-conditioning System (single front evap)
mttr-'i} ~1'fC~jJIJ
~!Gf'!'-'i} *l'f[.#1:1~ .$ $ fj(:I; ~Xttt
Item No. Assemble
Part No. Description Qty Validity
distinction
lli!!fiiflL...t5i:~
*1 HFJ8104006DB 1 1
Adjusting bracket, compressor
**2 HFJ8104007DB
lli!!fiiflLEi:'l1l'
1 1
Belt, compressor
3 Q/2A-CJ-IOI-M8 X 25
tiftiiJ1i
1 1
Bolt, washer assembled
4 Q/2A-CJ-I0I-M8X 35
tifti!J1i
1 1
Bolt, washer assembled
5 Q/2A-CJ-I01-M8 X 40
mfti!J1i
1 1
Bolt, washer assembled
I~t\ffJiltlf
6 Q340B08 1 1
Nut
~II
7 Q40108 1 1
Washer
lli!!f1im.~,~
** 8 HFJ8104100DB 1 1
Compressor assy
9 Q/2A-C}-101-M8X 30
mfti!J1i
1 1
Bolt, washer assembled
10 Q/2A-CJ-36-M6 X 16
tift.1l
1 1
Bolt, washer assembled
11 Q/2A-CJ-63-M6 X 30
tiftiiJ1i
1 1
Bolt, washer assembled
12 HF]8107101CA ll8i*'1f
1 1
Hose, discharge water
13 1l~*'lf~1I
HFJ8107106CA 1 1
Rubber loop, discharge water hose
;ti{tstff5i:~
14 HFJ8107120CA 1 1
Bracket, evap
WJ~tstff.t!l.~
*" 15 HFJ8107110DC 1 1
Evap assy, front
16 Q/2A-CJ-33-M6 X 16
tift.1i
1 2
Bolt, washer assembled
I~*ffJ.tlf
17 Q340B06 1 2
Nut
ftl~UH1,~
** 18 HF]8105100DB 1 1
Condenser assy
19 Q/2A-C}-36-M6 X 16
mftil+.t
1 2
Bolt, washer assembled
20 Q/2A-C}-36-M6 X 25
mftiltt
1 1
Bolt, washer assembled
21 Q340B06
1rt!i\ffJlttlf
1 2
NUl
!tiW:ff5i:~
22 HFJ8109010DB 1 1
Bracket, receiver
* * 23 HFJ8109100DB !tiW:ff
: RprpivPT 1 1
347
15
25
27
29
I
<.---
26
18
30
32
348
Fig. 76-2 Air-conditioning System (single front evap)
OO-ur-l} ~1fC~JJtl
~lfCft~ ~DCf'f1'i~ .:$~:M 1f%t:fi
Item No. Assemble
Part No. Description Qty Validity
distinction
i\'Ij ffi'lf(i\'Ij ffiJ!I!'l!l'-~$t~)
** 24 HFJ8108040DJ Hose, high pressure (pipe. high 1 1
pressure-evap)
N:lli'lf (~$tB-N;Eli1jj!'lf)
** 25 HFJ810805DJ Hose, low pressure (evap-pipe. 1 1
low pressure)
il!IiEli'lr (lli!itJl. -ft3f~ )
** 26 HFJ8108050DD Hose. high pressure 1 1
(compressor-condenser)
il1lilli'lf (ft3f~~ltU}:~)
* * 27 HFJ8108060DD Hose. high press ure (condenser- 1 1
receiver)
* * 28 HFJ8108030DG
il!IiElilil'lr
1 1
Pipe, high pressure
N;Eli1jj!'lf
** 29 HFJ8108120DG 1 1
Pipe, low pressure
30 HFJ8108006DA
iHIf
1 4
Clamp
31 HFJ8108140DA -t:-*
Clamp
1 2
32 HFJ8108150DA -t:-*
Clamp
1 3
33 lI!J1PlI\C~
HFJ8108012DA 1 1
Strip. rubber
34 Q/2A-CJ-24A-6 X 16
t:l:l&i\W.tr
1 3
Screw, tapping
35 Q/2ACJ-25A-5X 16
t:l:l&lIfJ
1 1
Screw. tapping
m.iri\W.~
36 Q/2A-CJ-36~M6 X 16 1 4
Bolt. washer assembled
37 mil-.~
Q/2A-CJ-174-M8 X 25 1 2
Bolt, washer assembled
~f-I..-fij:
38 Q/2A1l9~5 1 1
Nut. plastic
39 i\W.tl1:
Q340B08 1 1
Nut
349
21
.43
/
350
Fig. 76-3 Air-conditioning System (single upper evap)
m{lz~ ~~f&~U
~~#~ ~~f"".i;Jl; .l)!$l'lil: :fi"xttt
Item No. Assemble
Part No. Description Qty Validity
distinction
Bi!liitJLl:.:R~
*1 HFJ8104006DB 1 1
Adjusting bracket. compressor
** 2 HFJ8104007DB Bi!;fiitJI.btftr
Belt. compressor 1 1
3 mit.~
Q/2A-CJ-I0I-M8 X 25 1 1
Bolt. washer assembled
m-;,,;.~
4 Q/2A-CJ-I0I-M8X 35 1 1
Bolt. washer assembled
5 Q/2A-CJ-I0I-M8X40 m*.~
1 1
Bolt. washer assembled
6 Q340B08 I~:t\JfJ.t
Nut 1 1
7 Q40108 mill
Washer 1 1
Bi!liitJL.~~
** 8 HFJ8104100DB
Compressor assy 1 1
9 Q/2A-CJ-I01-M8X 30 mit.~
1 1
Bolt, washer assembled
10 Q/2A-CJ-33-M6 X 16 m*.~
Bolt, washer assembled 1 2
I~;;\JfJ.t
11 Q340B06 1 2
Nut
tt.~.~~
** 12 HFJ8105100DB 1 1
Condenser assy
13 m-;,,;.~
Q/2A-CJ-36-M6 X 16 1 2
Bolt. washer assembled
14 Q/2A-CJ-36-M6 X 25 m*.~ 1
Bolt. washer assembled 1
15 I~;;\JfJ.t
Q340B06 1 2
Nut
16 HFJ8109010DB It:1ll~:R~
Bracket, receiver 1 1
r:1ll~
** 17 HFJ8109100DB 1 1
Receiver
18 jjSj7j(1f
HFJ8107005DD 1 2
Hose. discharge water
19 HFJ8107006DD :iiJX1.~ff
Duct 1 2
20 HFJ8107007DD 112*4-1"'11\'
Clamp, plastic 1 2
21 HFJ8107009DB
Ili\H'&m
Insulator 1 1
22 HFJ8107100DD ~~~:R~
Bracket, evap 1 1
23 Q/2A-CJ-36-M6 X 16 m*.~
Bolt, washer assembled 1 6
351
12
352
Fig. 76-3 Air-conditioning System (single upper evap)
OOUL~ ~ftU,U~
~WGflf~ ~WGf'f~fF J'ji.$~:!i!: :ff~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
24 m~~tr
Q/2A-CJ-18-M5 X 25 1 4
Screw, washer assembled
g:p&~tr
25 Q/2A-CJ-25A-5 X 12 1 4
Screw, tapping
~:&i!!i,~,n\(;
* * 26 HFJ8107200DE 1 1
Evap assy
m~:lIJ!;!BI!
** 27 HFJ8112110DD 1 1
A/C harness, upper evap
m~i)lij~7f*,i;i,n\(;
** 28 HFJ8112210DB 1 1
Switch, upper evap fan&.rnotor
29 HFJ8108007DA
li\t'1II
1 1
Rubber loop
30 HFJ8108008DA -I'"m
Clip 1 1
31 [ljj~.li\t've
HFJ8108006DD 1 1
Glue mud, antifreeze
32 HFJ8108160DA -1'"*
Clamp
1 3
33 HFJ8108006DA -1'"*
Clamp 1 2
34 HFJ8108140DA -1'"*
Clamp
1 2
35 HFJ8108150DA -1'"*
Clamp 1 3
36 [ljjtpli\t'*
HFJ8108012DA 1 1
Strip, rubber
37 m~.1i'
Q/2A-CJ-17 4-M8 X 25 1 2
Bolt, washer assembled
38 mi'r~1't
Q/2A-CJ-36-M6 X 16 1 6
Bolt, washer assembled
39 Q/2A-CJ-24A-6 X 16 11:I~.tr
1 3
Screw, tapping
iiifflil~
* * 40 HFJ8108030DD 1 1
Pipe, high pressure
1If; ff "If (~:& fi\~{l ffi lit! "If)
* * 41 HFJ8108040DD Hose, low pressure (evap-pipe, 1 1
low pressure)
iiiff"lf (ffimim-{~'1~i!!i)
* * 42 HFJ8108050DD Hose, high pressure 1 1
(compressor-condenser)
iiiff"lf (ttlllfi\-.t:~i!!i)
** 43 HFJ8108060DD Hose, high pressure (condenser- 1 1
receiver)
j@j ffi "If C~ IE lit! if-?i:& ~ )
** 44 HFJ8108110DD Hose, high pressure (pipe, high 1 1
pressure-evap)
353
6
4
3
II
10
15
13
20 18
~~~
17
16
19
354
Fig. 77 Evaporator Assy. Front Evaporator Assy
Upper Evaporator Assy
?li'<ftG~J}U
00&% ~nG{!j:% ~ftG{!j:1:i~ I(!. $ t\:1I: 1f~fj;
Item No. Assemble
Part No. Description Qty Validity
dis tinction
~:&llSJXltll.
"" 1 HFJ8107200DE-1 2 2
Fan&.motor assy
~:&llSJ:%fii:.
2 HFJ8107200DE-2 2 1
Upper case
~:&~T%fii:.
3 HFJ8107200DE-3 2 1
Lower case
fl{:&~ilt1*
4 HFJ8107200DE4 2 1
Evaporator core
HFJ8107200DE-5
.wJllf:!l'J
"" 5 2 1
Expansion valve
OO:i!lI:!.llll;fll~);jU~.nJ(;
"" 6 HFJ8107200DE-6 2 1
Resistor and harness assy
7 HFJ8107200DE-7
mit_fi"
2 21
Screw, washer assembled
mU~ffl-llf;fl
"" 8 HFJ8107200DE-8 2 1
Temperature Sensor
9 HFJ8107110DC-1
J!trfl{:&BJ:1i:1*
2 1
Upper case
J!trfl{:&~T1i:1*
10 HFJ8107110DC -2 2 1
Lower case
frI~:&Bilti*.
11 HFJ8107110DC -3 2 1
Evaporator core
lIilll~Ilf;B
12 HFJ8107110DC -4 2 1
Temperature sensOr
HFJ8107210DA-1
ImJifii:&flJXl.tIl.
"" 13 2 1
Fan&.motor assy
mJi~:&~J:1t1*
14 HFJ8107210DA-2 2 1
Upper case
15 HFJ8107210DA-3
lJi ft~:& flo Tj'Efii:.
2 1
Lower case
16 HFJ8107210DA-4
fl{:&floiltfii:.
2 1
Evaporator core
HFJ8107210DA-5
WJlIf:illIJ
"" 17 2 1
Expansion valve
lIilll~llf;fl
"" 18 HFJ8107210DA-6 2 1
Temperature sensOr
19 HFJ8107210DA-7
mitllfi"
2 4
Screw, washer assembled
mit~.ji
20 HFJ8107210DA-8 2 2
Bolt, washer assembled
355
10
,
\
~ .
~'ll
I !
5 8 ,
6
13 14
16~
~:
18
,/
II
12
n
~ n
~ II
'1)'~/16
17 ~
15
21
19
11
-r 25
~~\~
20
,,
\.
22
~
''r- \
/
24
/
23
356
Fig. 78 Condenser "Side Condenser "
Rear Condenser Assy
IIH.!i:~ ~1lC~JjIJ
~llI.flf~ ~BGflf.i';~ $$'1&. ll:&tt
Item No. Part No- Assemble
Description Qty Validity
distinction
1 HFJ8105100DB~1
iltJXI.!l
2 1
Air intake cover
"2 I'HlUHf;:
HFJ8105100DB-2 2 1
Condenser core
** 3 HFJ810S100DB-3
JXl.tJl
2 2
Fan&.motor assy
#4 HFJ8105100DB-4 ~* 2 1
Harness
"s JXl.tJlll!
HFJ8105100DB-S 2 1
Fan&.motor cover
6 tij[~
HFJ810S100DB-6 2 1
Bracket, RH
li:j[~
7 HFJ810S100DB-7 2 1
Bracket, LH
8 HFJ810S100DB-8 rnil-if:-llJ:
2 4
Nut. washer assembled
9 HFJ810S100DB-9 rnil-if:~
2 4
Bolt, washer assembled
10 HFJ810S100DB-I0
rnirJll-llJ:
2 8
Nut, washer assembled
11 HFJ810S210CA-l liIUItIit*JxUl
2 1
Air intake cover, side condenser
"12 HFJ810S210CA-2
liIU It lit It~;t; f*
2 1
Condenser core, side condenser
"13 HFJ810S210CA-3 liIUlt~JXltJl~
2 1
Fan&.motor cover side condenser
"14 li\lJIt~JXltJl
HFJ810S210CA-4 2 1
Fan&.motor side condenser
li:j[~
IS HFJ8105210CA-5 2 1
Left bracket
gllirJll~
16 HFJ8105210CA-6 2 8
Bolt. washer assembled
17 HFJ8105210CA-7
gllirif:tJ
2 4
Screw, washer assembled
18 HFJ810S210CA-8 rnil-~-llJ:
2 4
Nut, washer assembled
19 Fo~~~iltJX1.~
HFJ810S210DA-l 2 1
Air intake COver, rear condenser
"20 Fo~~~It~;t;f*
HFJ8105210DA-2 2 1
Condenser core, rear condenser
Fo~~~JXltJl~
" 21 HFJ8105210DA~3 2 1
Fan&motor cover, rear condenser
"22 FoIt~~JXl.tJl
HFJ8105210DA-4 2 1
Fan&motor, rear condenser
23 HFJ8105210DA-S
mirJ\ln
2 4
Screw, washer assembled
24 mirJll~
HFJ8105210DA-6 2 6
Bolt, washer assembled
25 HFJ8105210DA-7 mil-JIlilt
2 4
Nut, washer assembled
357
2
7
8 9/' 3
358
Fig. 79-1 Column covers
~W:% ~~#%
~~#uu
~~flj:~~ .$~-li fl~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
4 Q/2A-CJ-13A-4 X 12
l1lJ.&fT
1 2
Screw, Tapping
!J'jJ~-FJt
5 Q/2AM13-4 1 2
Clip. Fixing
6 Q/2A-CJ-474-M5X 10
efT
1 2
Bolt
7
Q/2A-CJ-104-4.8 X J.&fT
16H.FL Screw, Tapping 1 1
8 Q/2A-CJ-104-4. 8x 16
J.&fT
1 2
Screw, Tapping
9 Q/2AM13-5 li'!I~-FJt
1 2
Clip ,Fixing
359
2
/ ..
r/
5 7
J
6
360
Fig. 79-2 Column covers
*1 HFJ377420lDA
m,15-JHU:lJ
1 1
Column cover, upper
m,itJf~r"l
*2 HFJ3774202DA 1 1
Column cover,lower
~r"Jtt1ltpll
*3 HFJ3774203DA 1 1
Column cover
4 Q271B4213
ElJ;J(tr
1 2
Screw, tapping
5 Q271B4816
ElJ;J(tr
1 7
Screw, tapping
6 Q/ZA-CJ-47A-4.8X16
m,15-ElJ;J(tr
1 2
Combnition screw
7 I~UE-Fn
Q/2AM13-S 1 9
Clip,spring
8 Q/2AM13-4 ii!iI~-FJt
1 2
Clip, spring
361
III 80
~48, 49
~~23
~I
+
22
18
34
-. Iff"
~'-~
20 17
362
Fig. 80 Dashboard
~ftr.~.jJIJ
IEUl.lJ} ~ftr.f't.lJ} ~ftr.fH'~ .$~:li ~~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
f~:1{,11H~,,$;
** 1 HFJ3801100DA 1 1
Dashobard-Assy
~:1{:1lif*.
** 2 HFJ3801200DA 2 1
Dashboard-Frame
~:1{:1lif*. :i1!;~
HFJ3801200DB 2 1
Dashboar-Frame Optional
~:1{:1lili:1llIJ*-
3 HF]380 11 OlDA 2 1
Side-Cover- Lh
~:1{:1litilll~*-
4 HFJ3801102DA 2 1
Side-Cover- Rh
5 HFJ3801103DA
:1l"m.tr
2 1
Special-Screw
{~:1{:1li.\J:1li
6 HFJ3801105DA 2 1
Dashboard-Beze
7 HFJ3801106DA '*~ 2 1
Clip
~tr
8 Q/2A-CJ-13A-S X 12 2 1
Self-Threading-Screw
9
1J';jJ;E-F1t
HF]3801107DA 2 1
Speed-Nut
10 Q/2A-CJ-13A-S X 12
JRfT
2 2
Self-Threading-Screw
1J';j~-t<-1t
11 HFJ3801107DA 2 2
Speed-Nut
~tr
12 Q/2A-CJ-13A-S X 12 2 3
Self-Threading-Screw
13 1OO~-FJt
HFJ3801107DA 2 3
Speed-Nut
~tr
14 Q/2A-CJ-13A-S X 16 2 2
Self-Threading-Screw
1J';j~-FJt
IS HFJ3801107DA 2 2
Speed-Nut
# 16
li:)jJXl.aJlfWf
HFJ38011400DA 2 1
Side-Outlet-Asm-Lh
17
-t<-i(
FJ38011108DA 2 4
Clip
18 Q/2A-CJ-13A-S X 16
:tttr
2 2
Self-Threading-Screw
19 1OO~-t<-Jt
HFJ3801107DA 2 1
Speed-Nut
#20
ti)jJXl.EfDtif
HFJ38011S00DA 2 1
Side-Outlet-Asm-Rh
21 HFJ38011109DA
ff*-!l:1li
2 1
Switch- Bezel
363
III 80
~48, 49
~-r23
2~
+
22
18
34 .4l
~
,mi
~, -~
20 17
364
Fig. 80 Dashboard
~ftC~!iJIJ
OOffi.% ~ftCf'l'% ~ftCft~F lp.-*~i!: :flXttt
Item No. Assemble
Part No. Description Qty Validity
distinction
22 Q/2A-CJ-13A-3 X 12
gjJ&tr
2 2
Self-Threading-Screw
23
jj!iJ):EfJt
HFj38011111DA 2 2
Speed-Nut
ft~JjIll3TI!If:Jf~!lt11ii
24 HFj38011117DA 2 1
Switch-Pw-Bezel-Lh
ft~JjIll3TI!If:Jf~!lt11ii J2\;~
HFj38011117DB 2 1
Switch-Pw-Bezel-Lh Opitonal
25 :ti~ll!l3TI!If:Jf~'!l11ii
HFj3801l118DA 2 1
Switch- Pw-Bezel-Rh
:ti~Jll\3TI!If*~~11ii
HFJ3801111 8DB 2 1
Switch-Pw-Bezel-Rh
IJ.t.iillIliL~,.Q\t iZ!i~
** 26 HFj38011600DA 2 1
Glove-Box-Asm Optional
.IlU.~
27 HFJ38011112DA 2 6
Rubber-Buffeer
gjJ&tr
28 Q/2A-Cj-13A-5 X 16 2 2
Self-Threading-Screw
29
OO):EfJt
HFJ3801107DA 2 2
Speed-Nut
~i)ij~ifilJ1$11ii
30 HFj3801300DA 2 1
Have-Control-Bezel
31 *~OO):E11ii
HFj3801104DA 2 1
Switch-Holder
32 Q/2A-Cj-13A-3 X 12
gjJ&tr
2 2
Self-Threading-Screw
33
{JC'l!{11iiJffi i!IHHlift
HFJ3715100DA 2 1
Light
34 Q/2A-CJ-13A-4 X 12
gjJ&tr
2 3
Self-Threading-Screw
!M~
35 HFJ3801115DA 2 2
Outlet-Gasket
36 1i:~
HFj38011I 6DA 2 1
Bracket
37 Q/2A-CJ-13A-5 X 16
gjJ&tr
2 2
Self-Threading-Screw
38 HFj38011107DA
OOJEfJl
2 1
Speed-Nut
39 Q/2A-CJ-13A-5 X 16
gjJ&tr
2 1
Self-Threading-Screw
40
jj!iJ):EfJt
HFj38011107DA 2 1
Speed-Nut
:lI!iJ tJ(:&k~!H'I'
* 41 HFj3801I 700DA 2 1
Ashtray-Asm
365
~48, 49
~"-23
21')&
+
22
.
34
~27
VI ~
V,
f l
28 29
366
Fig. 80 Dashboard
oo&.% ~DCJm
~DCf't-% ::?DC#i'i~ l(!.$~" :ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
:I:I!I;Y(~
* 42 HF]3801170lDA 3 1
Ashtray-frame
43 HFJ38011702DA
W-fHt
3 1
Spring
44 HFJ38011703DA
ff:f&
3 1
Sheet-metal-covering
~tI1.
45 HFJ38011704DA 3 1
Guide-rail
46 Q/2A-CJ-13A-5 X 16
13:l1!:fi"
2 3
Self-Threading-screw
1m~-FJt
47 HFJ3801107DA 2 3
Speed-nut
ti:1J!~I!MiP
48 HFJ3801113DA 2 1
Defroster-side-outlet-LH
49 HFJ3801114DA
:ti1JllIIUIi p
2 1
Defroster-side-outlet-RH
ifliJl1i.
50 HFJ3801119DA 2 1
Cover
51 HFJ3801020DA
mn 1 6
Screw
52 VIN *'~
HFJ390309lDA 1 1
Vin-plate
53 ~oo~'IW
HFJ3903092DA 1 1
Adhesive-tape
367
368
Fig. 81 Front Door Assy
~1JC~:lJ~
[JtL~ ~1fGf'!'~ ~IIUH,,:FF 1ft$~1: :fr5&fl
Assemble
Item No. Part No. Description Qty Validity
distinction
HFj6402 110 0A
F"ltijitlU.!ljtf 2 tL I
** 1 120 Trimming Panel camp,. inner
3
::ti'l
HFj6407300DA F"ltJ]*~*mf'!'
** 5 Weatherstrip camp, inner
4 2
4Ol iltrfl7rtJ]7Jc 2 tL I
** 6 HFJ6407
402
OA
Front doorWeatherstrip, outer
5
::ti'1
7 HFJ6402
101
0A
1ltr7J<.\1l 4 2 ti: I
102 Cover, wa ter proof ::ti'1
~tiji~liMJE*,
8 HFJ6407 404DA 5 2
Mounting slik , Trimming strip
~:fIll7tr4t1L~mftf 2 tL I
** 9 HFJ6404 1l0DA 6 ,
120 Regulator-glass camp ::ti'l
10 Q/2A-Cl-93-4. 8 X 1. 5
i"./t 3 2
Clip
12 Q/2A~Cl-24A-5 X 16
+*!J'U ~ J&:tJlII'fl-~lIlmiff4' 2 2
Washer, screw assembly
m$j.t1(1lJ
13 Q/2A-CJ-I0OA 7 2
Nut, plastic square head
103 ~:t!.I'.mj;ff 2 ir. 1
14 HFJ6402 DA 2
104 Cover , rear-view-mirror ::ti'l
005 ~:fIll 2 tL 1
** 19 HFJ6403
006
DA
Glass, LH, RH
6
::ti'1
Il& tL tIL ~ ,f;t Jilt
** 20 HFJ6409100DA
Stopper camp
1 2
1'J~~Et
21 Q/2A-Cl-I05-M6 6 12
Nut, flange
22 Q/2A-Cl-I00
Imt'J{1lJ 3 4
Nut, plastic square head
+~e.t*J&:tJ;fIl;:k:~lImiff'!'
23 Q/2A-CJ-48A-ST4. 2 X 19 3 4
Washer, screw assembly
24 Q/2A-CJ-170
-=fEt1lJ 3 8
Clip
369
370
Fig. 82 Sliding Door assy
** 5 HFJ6207006DA :.ti7riJJ7l<~
5 1
RH outer weatherstrip
7 Q/2A-CJ-I00A m~i<"11J
7 6
Nut. square plastic
HFJ6207013DA ftmt-l-i*J\llliM~
** 8 4 2
Weatherstrip. LH inner plastic
:.tim~i*J\llliM~
** 9 HFJ6207014DA 4 2
Weatherstrip. RH Inner plastic
ftt!'tnLj;l;JiiIi~
"'''' 10 HFJ620701lDA LH sliding door upper inner 3 1
Trim
:.tit!'tfll:j;l;JiiIi~
'" * 11 HFJ6207012DA RH sliding door upper inner 3 1
Trim
** 12 HFJ6203100DA
ftt!'tll!T,g,Jjj(;
7 1
Window assy. sliding doot LH
:.tim-ll!T,g.Jjj(;
** 13 HFJ6203200DA 7 1
Window assy, sliding doot RH
14 HFJ6200010DA 1!JJ1Itk:ffi:
3 4
Grommet, bumper pad
15 HFJ6200020DA Iltilltk:
3 4
Pad. bumper
16 Q/2A-CJ-1l8-M6 X 18 :llil:MI11Jrmil'f4'
6 8
Washer. screw assembly
17 Q/2A-CJ-121-6-2 S'.i<"Jt 6 8
Clip, spring
18 HFJ6202005DA ftl!JJ*:liX.
4 1
Panel. LH water proof
19 HFJ6202006DA :.ti1!JJ*m. 4 1
Panel, RH water proof
20 HFJ6202010DA fttftm.mftf
3 1
Cover camp, LH
21 HFJ6202020DA :tftfttimf4'
3 1
Cover camp. RH
22 Q/2A-CJ-170
-f--ll]:11J
3 10
Clip
371
372
Fig. 83 Tail Door assy
OO{!L~ ~ll[.{4'~
~ftG#lU3U
~fti'.t-~J; .:tj::~:!i lfJ$(ft
Item No. Assemble
Part No. Description Qty Validity
distinction
/'Il\1'l~~,~JiX;
" "1 HFj6301100FA 7 1
Door camp. tail
HFJ6300007FA
/'Il\f1WtfJt
" "2 7 1
Plug
i\jfJ;!l;-8~liIU
3 Q/2A-CJ-I0I-M6 X 14 1 8
Bolt
4 Q/2A-CJ-176
.m f-J. -Ftil
3 4
Button, plastic
5 ~nlJ1ll!l
HFJ6303010DA 5 1
Glass. tail door
Q/2A-CH05-MI0X 8~~-lij:
6 6 4
1. 25-8 Nut
7 Q40108
mil
6 2
Washer, flat
Jf,n~iii~
8 HFJ6306005DA 1 2
Pin. tail door hinge
9 Q/2A-Cj-l11-7
lfmri
1 2
Washer. flat
~nlM~~iiiJii.ll.{4'
10 HFJ6306010DA 1 2
Holder comp, tail door fixed hinge
tfCiiii~mmJt
11 HFJ6306006DA 1 4
Shim, hinge adjusting
Q/2A-CJ-I05-M10X 8~Jnl\-lij:
12 4
1. 25-8 Nut
~f1.wP'ijj:J~m{4'
13 HFJ6300010DA 7 1
Cover camp, tail door license lamp
~I'T*ft~,~JiX;
" "14 HFJ6309000DA 1 2
Gas spring camp. tail door
~{!Lffiftl4'
" " 15 HFJ6300020DA 2 2
Stopper camp
HFj6302005DA
/'Il\f1rJqi'fli
" "16 1 1
Trimming pane\' tail door inner
17 ii*~~lVfH"-lij:
Q/2A-CJ-1l2 7 2
Nut
18 Q/2AJ22-6XI2Xl
mill
7 2
Washer
19
Q/2A-CJ-4 7A-STS. 5 f:!;!l;- J&Jnl\niftill4'
X30F2 3 2
Washer, screw assembly
20 Q/2A-CHI
mf+-Ftil
3 13
Clip, pias tic
7fl:l~.~1i
21 Q/2A-CJ-llO-6 1 4
Ring, spring
m~~~Il!1Ltt~
* 22 HFJ 6300005FA 7 1
Plug. Rear washer nozzle
j'!tJJj(,gHL;I;If~
" 23 HFj6300006FA 7 1
Plug. Rear wiper
373
2 3
/~
HFJ6351B
374
Fig. 84 Tail Door Garnish (Label)
mVi:% ~1Cf;l:lltl
~lCf'I'% ~!Gf'I'~~ i(!!f:ltll 1i~f
Item No. Assemble
Pan No. Description Qty Validity
distinction
!f:~)C'oo;l;
*1 HFJ3921310DA 1 1
Type Label
HFJ6371
*2 HFJ39Z1110DA :tff-AA! Logo 1 1 HFJ6371B
HFJ6371C
r~:lCOO~
*3 HFJ3921Z10DA 1 1
Name Label
375
00 85 ffj 1'1 fX
~:tJ - .. ~
C7
- . & ..
376
Fig. 85 Sliding Door Hinge
Illlli% ~1fr',~lBJti
~Ifr',f"'% ~1I?,f'!'1'i'M; Jt.$f,(1!: :ff5&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
teL ~4iU{l.~
* *I HF]6206100DA I 1
Hinge comp, LH upper
t1L~ft.g,$;
* *2 HF]6206200DA I I
Hinge camp, RH upper
ti:T~ft.g,$;
" "3 HF]6206500DA I I
Hinge comp, LH lower
t1Tttft.~.$;
" "4 HF]6206600DA 1 1
Hinge comp, RH lower
te<j:t~ft.~.$;
" "5 HF]6206300DA 1 1
Hinge comp, LH middle
::tl<j:t~ft,g,~
" "6 HF]6206400DA I I
Hinge comp, RH middle
7 *JfJ~J!ltt,~.~III,3jl-~lIlmirf'!'
Q/2A-C]-35-M8X 22-9.8 6
Washer, screw assembly
377
"VIEW
1
~ L--- .
6
i.~~
~w 12
378
Fig. 86 Front Door Lock Comp
OO{tr% ~fr',~Jjtl
~fr',it-% ~fr',it-ot~ fji:t:~ .. :1B&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
130 j~tlr-'fm it-
** 1 HFJ6405
140
DA 6 2 tr. 1
Handle camp, outside 1:11
5 HFJ6405106DA
I@lPf'1llo!t
6 2
Spacer, striker
107 jHIl-'f tiL tf tr. 1
** 6 HFJ6405
108
DA 6 2
Rod, outside handle tension 1:11
HFJ6405 1l0DA
l@li*i1Ht tr. 1
** 7 120 6 2
Lock camp :til
** 8 HFJ6405 150 DA P3 tiL -mit- 2 tr. 1
160 6
Handle camp, inside :til
170 I@l;!tm# ti: 1
** 9 HFJ6405
180
DA 6 2
Cylinder camp, key :til
~mm#
* 10 HFJ6405210DA 6 2
Snap camp
I@lPfg1l.f'!'
* * 11 HFJ6405220DA 6 2
Striker camp
** 12 HFJ6405
230
DA
P3tL-tiLtfm 2 tr. 1
240 6
Rod camp, inside handle tension :til
379
I
380
Fig. 87 Tail Door Lock Comp
m-uz:% ~fiG~lHJtl
~llCft-% *1lC14';g~ ~$~U!l: :ff:i&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
~flf.llttil1f
* *1 HF]6305005DA 6 1
Rod, tail door lock tension
~n7!''fmjJH4'
" *2 HFJ 6305010DA 6 1
Handle comp. tail door outside
~n~f*m14'
* *3 HFJ6305020DA 6 1
Lock comp. tail door
~n~:fm14'
* *4 HF]6305030DA 6 1
Striker comp, tail door
381
382
Fig. 88 Sliding Door Lock Comp
~m'.;I.HJIJ
111m'S" ~m'.lttJi} ~m'.IH;J; ~$n:i: ::fi:\&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
lij'r:JumItt
* *1 HFJ6205050DA 6 1
Handle camp. LH outside
:t1 j'H1Pf ~1H't
* *2 HFJ6205060DA 6 1
Handle camp, RH outside
!mmf't
* *3 HFJ6405210DA 6 2
Snap camp
li~1*ml4'
* *4 HFJ6205010 DA 6 1
Lock camp, LH
:t1 ;m.1*mItt
* *5 HFJ62050Z0 DA 6 1
Lock camp, RH
tL!mtILillJ
* *6 HFJ6205005 DA 6 1
Elastic cord, LH snap
:u:J:mtILillJ
* *7 HFJ6Z05006 DA 6 1
Elastic cord, RH snap
;m.Jfmftt
* *8 HFJ6405220 DA 6 2
Striker comp
tLi*I:JutlLffMI.Itt
* *9 HFJ6205110 DA 6 1
Elastic cord camp, LH inside handle
:tIpgllltlLWimltt
* * 10 HFJ62051Z0 DA 6 1
Elastic cord comp, RH inside handle
tL~1I::mwmf'f
* * 11 HFJ6205030 DA 6 1
Stopper comp, LH lock
:U~J.l:m:jt]ml4'
* * 12 HFJ6205040 DA 6 1
Stopper comp, RH lock
tLi*I:lum{lj:
* * 13 HFJ6205070 DA 6 1
Handle camp, LH inside handle
:Ui*l:lumIlj:
* * 14 HFJ6205080DA 6 1
Handle camp, RH inside handle
383
15 16
\ Z
17
...
~~I . 4.
_ l l/ ~1
:;Yj
~ .~~
~ ~'~4"\~ 8
,I ...~
9
384
Fig. 89 Bumper and grill
00&% ~1lC~~IJ
~1lC{4',} ~llCfH5'M1 !)i:$~:fI!: lfJ&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
~u1*llfu:tr%f*
* *1 HFJ2803005DA Z 1
Front bumper
m1t~fT
Z Q/2A-CJ-6Z-M6 X 16 1 2 HFJ6350B,50C
Washer ,screw assembly
HFJ6351B.51C
3
Q/2A-CJ-105-M6 + Q/ gll.ir~1lt
1 3+6
zAJ22-10XZOX 1 HFJIOllG HFJIOllH
Nut
4 Q214B0412-6g+Q40104
m1f_fT
1 3
Washer ,screw assembly
HFJ6371 *9iJ
HFJ5304101DA mJ:WitIIiJ HF17371 series
* *5 2 1
HFJ530420lDA Front grill HFnOllG,HFJIOllH
HFJ6376
6 HFJ2803006DA 1:i~*tk:
3 1
Foam,RH
7 Q/2A-CH13
i:fD
2 6 HFJ6350B,50C
Clip
HFJ6351B.51C
8 HFJ2803007DA
li:.tll!'tk:
3 1 HFnOllG HFJIOllH
Foam ,LH
9
Q/2A-CJ-62-M6 X 16 + ~n
Q/ZAJ22-10X 20 Xl 1 4
Washer ,screw assembly
:t1~)lj1tk:
10 HFJ280300SDA 3 1
Foam ,RH
11 Q/2A-CJ-1l3
i::tQ
Z 6
Clip
1L~)lj1tk:
12 HFJ2803007DA 3 1
Foam ,LH
gll.1f~~ HFJ6350B,51B,
13 Q/2A-CJ-101-MSX 20 1 4
Washer ,bolt assembly HFJ6350C,51C
14 ~~~ HF6371
HFJ2S04006DA 2 4
Fixed wheel HFJ6376
Fo1*llfu:tr%f*
* * 15 HFJ2S04005DA 2 1
Rear bumper
16 4fm~fT
HFJ2804011DA 1 3
Expert screw
17 mir~li
Q/2A-CJ-Sl-6X 25 1 2
Washer ,bolt assembly
385
7
i
1
/._-
2
386
Fig. 90 Front Bumper and Front Grill
OO{lr~ ~1iC~:lJ~
~liCf"'% ~liCfH~~ Jil-$l\[it ffxtft
Item No. Assemble
Part No. Description Qty Validity
distinction
li1fi*~tr9='iiJi'l1f
* *1 HFJ2803130DN 3 1
Front bumper center decorate pipe
il1fi*~trtlii'l1f
* *2 HFJ2803DN 3 2
Front bumper decorate pipe LH,RH
li1fi*~tt1ltrf'i'
* *3 HFJ2803120DN 2 1
Front bumper foreside
il1fi*~trFof'"
* *4 HFJ2803110DN 4 1
Front bumper rear end
HFJ6371
5 xftJi!~lliU~"!lJ: HFJ6371B
Q/2A-CJ-I05-M6 3 3
Nut
HFJ6371C
6 Q/2A]22-6X20Xl
.IffiHi
3 8
Washer
7 Q/2A-CJ-62-M6 X 16
mirtlt
1 13
Bolt , washer assembled
8 mir~t
Q/2A-CJ-62-M8 X 16 2 4
Bolt, washer assembled
lltrJ1UlIt
* *9 HFJ530410lDA 2 1
Front grill
10 Q214B0414-6g+Q40104
mirllt
1 3
Bolt, washer assembled
387
r
2
\,~
388
Fig. 91 Front Bumper
~lI[.~HU
~{iL% ~lI[.{'f% ~ IlG{'f 1'1 ,fIj; !'F-$ltil :fH&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
1ltr1*lI>2:tt,~~ HFJ6376
**1 HFJ2803000DP 2 1
Front bumper
2 Q/2A-C]-105-M6
!ll.ifJlilJ:
1 3
Nut
3 Q/2AJ22-6 X 20 X 1
mJt
1 8
Washer
m.if~n
4 Q/2A-CJ-62-M6 X 16 1 6
Screw. washer assembled
389
\::0 07
o
390
Fig. 92 Front Panel Garnish (Label)
~1G#}lJjlJ
mt'r% ~~f'f% ~lGfH,F .!)t$~:!lt lfJ1ttt
Item No. Assemble
Part No. Description Qty Validity
distinction
n~
" 1 HFJ392UIODA 1 1
Label
391
2
392
Fig. 93 Front Windshield Glass
~1lC~;\}IJ
OOUI% ~1lCf't% ~ IlC {4' ~ fj; ~$~t 1rXl1.tt
Item No. Assemble
Part No. Description Qty Validity
distinction
J!fJt'lJXt~fItl
** 1 HFJ520610lDA 1 1
Windsbield glass
* .. 2 HFJ5206102DA
iitrt'lJXtJIlt*
1 1
Windshield glass seal
393
4
394
Fig. 94 Wheelhouse
1flUi.% *Ef4' %
II ~ I!Cr}UJIJ
*Ef1'llfF !li~~fi: lH&f
Item No. Assemble
Part No. Description Qty Validity
distinction
3 ~~l!Jtr
Q/2A-C]-25A-5 X 15 1 4
Screw
*4 HF]2802
31O
DA ~Fotfl;~W.~ 2 tie 1 HFJ5371 ~YlJ
320 2
Rear wheelhouse LH,RH
::til HFJ6371 series
5 Q/2A-CJ-44-M5
gll-fr.HJ:
1 6
Nut
395
396
Fig. 95 He'adliner
~1!'}kJ1j
~{Iz~ ~ljUf~ ~1{"'~fJ; .$~:!ll ir5&ft
Item No. Assemble
Part No. Description Qty Validity
dis tinction
~rm
** 1 HFJ5702110DA 1 1
Headliner
2 HFJ5702210DA m~""
1 1
Evaporator cover
3 HFJ5702230DA
1ltrill:"UMlfr
1 1
Front gas inlet grid
~1Ia:f1i
** 4 HFJ8402 1l0DA 1 2 ft 1
120 Sunvisor ;til
ffi 5 ft 2
** 5 HFJ5702130DA 1
Grab ;tI3
6 HFJ5702220DA
lMt-tm
1 1
Seal washer
7 HFJ5702120DA
lIF&('i'UIit ,~>nJ1;
1 1
Gas outlet grid assy
~11~i'.iii)lij~.illf
8 HFJ5702120DA 1 2
Tail door hinge adjusting cap
+~;jI:iiEJd:~IT
9 Q/2A-CJ-18A-M6 X 40 1 10
Screw
+~tfi:c[~8~J'l~IT
10 Q/2A-CJ~104-ST4. 8X32 1 4
Screw
397
,/
3
,\ ,
,
"
Fig. 96-1 Box Side Panel Assy
m-fil:\} ~WG~jJtl
~1Ieft!'% ~lIeftl:;g~ .$~::I: 1f~f.
Item No. Assemble
Part No. Description Qty Validity
distinction
1 *~~:Ii,~Jilt
HFj8501100DM 1 1
Box floor assy
ft
HFj850Z 100 DM ::ti :W~!iBlI:Ii,~ Jilt
Z Zft 1 1
ZOO ::til
Box side panel assy LH/RH
$~fi4I!lL~Jilt
3 HFjB505Z00DA 4 1
Box lock assy
4 HFj5400451DA IlJillJ&*
6 1
Cushion
5 HFj8503100DA
:w ~!itFo fi ,hi Jilt 1 I
Box side panel assy
6
Q/ZA-Cj-271- tJl!.tHll:*"f4=
10 1
MIOXl.25X30 Washer, screw assembly
7 Q/2A-CJ-6I-M6 X 14
.tH!l1H4=
B 1
Washer, screw assembly
399
3
.\ ,
,
400
Fig. 96-2 Box Side Panel Assy
~ftl.l<J.UIJ
mUZ% ~~1'f% ~IU't-,gfl; ljt$~il!: 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
*iI'ilm;1Ji,(,1.~
1 HFJ8501100DM 1 1
Box floor assy
ti. :WiI'iliIl1Ji,(,i ~
:ti
2 HFJ8502 100 DM 2 ti. I 1
200 :til
Box side panel assy LH/RH
$~1Ji~,(,i~
3 HFJ8505200DA 4 1
Box lock assy
4 HFJ540045IDA
l!1iitJB'Clt
6 I
Cushion
:W~j"1&,(,i~
5 HFJ8503100DA 1 I
Box Rear Panel Assy
6
Q/2A-CJ-271- Ji'-~mi!1'f
8 I
MIOXI.25X30 Bolt. screw assembled
tl~mi!{'!'
7 Q/2A-CJ-6I-M6 X 14 8 1
Bolt, screw assembled
401
11 97
17 18
"'./ /
''1~4
, . .....-10
~~~
30
1111 c(
27
o
25
Po @'"
16 \ 14
15
402
Fig. 97 Floor Accessories
OO{)L% ~1lC~Hl~
*1lC#% *1lC#;g~
Assemble
.$~t lfXttt
Item No. Part No. Description Qty Validity
dis tinction
*1 HFJ510910lDB li1J~~m
Front carpet 2 1
HFJ6371 .:9IJ
2
Q/2A]l7-5 + Q/2AJ-18- *:t1l 1 18 HFJ6371 series
M5 Clip 1 4 HF]lOI1H
HF]lOllG
HFJ6371 %'911
4 Q/2A-CJ-100 mfl.-m: 3 16 HFJ6371 series
Plastic nut 3 6 HF]lOllG
HF]lOllH
HFJ6371 %'7\1
5 Q271B4232 +tll'l~ E1 Jt.!J.l-n 10 HFJ6371 series
1
Screw 6 HF]lOllG
HF]lOllH
HFJ6371 *9IJ
9 HFJ5110104DA Fo~~tiI!!iFtHllilllCJt
1 1 HFJ6371 series
Silence ,RR floor, RH
HF]lOllH
HFJ6371 %'911
12 HFJ5110103DA J~t!iti:I!!iF13 ~lilfl{Jt
1 1 HFJ 6371 series
Silence ,RR floor,LH
HF]lOllH
HFJ6371 %'9IJ
"* 13 HFJ510020lDA ti:li1Jr'llti1li# HFJ6371 series
2 1
Front sill plate LH HF]lOllH
HF]lOllG
14 HFJ6200102EA ttflii
1 2
Plug
15 HFJ511010lDA li1J~~ti:I!liFI3JU!illlCn
1 1
Silence, FR floor, LH
16 HFJ5110102DA li1J~~tiI!liFE1JU!ilfl{Jt
1 1
Silence, FR floor, RH
HFJ6371 %'1~
4
HFJ6371 series
17 Q/2A-CJ-92A mfli<-:t1l 8
Plastic clip 1 8AJ~Hilf:tit~
12
HFJ6371 series
16
eight seats
403
00 97
17 18
\,1 /
\y4
' __10
PoQ\
16 \ 14
15
404
Fig. 97 Floor Accessories
7 A.Ii~~lillL.t
Jfl fIHIE:: flt,,* fi1f
canel the third row
seats based on seven
seats
7 A)]!fi1f~lillU:
.Ilk ilUll:=.fI~ "*fi1f
=,
Jfl ffl .:=:. f1~.Ii
~:/;l;::5
cancel the second and
the third row seats
based on seven seats
19 Q/2A-CJs-500-2003 t~
Plug 1 1 HFJlOllH
HFJ6371 *~J
20 L~11HIf:ffif. HFJ6371 series
HFJ5110109DA 1 2
Plug for Cover upper assy HFJlO11H
HFJlOllG
21 HFJ5107100DA L~1'&mf'l'
Cover upper assy 2 1
HFJ6371 *JlJ
23 b'l'f.1'&l!iU!t!1~ HFJ6371 series
HFJ5110113CA 3 1
Insulator cover upper HFH011H
HFJl 011 G
25 +'t!ll~!llHrm-g-{'l'
Q/2A-CJ-SI-M6 X 20 1 4
Washer ,bolt assembly
26 Q/2A-CJ-81-M6 X 25 +'1fIl1l:j1dlnm-g-f'I'
Washer, bolt assembly 1 2
27 HFJ5400730EA lItril>tt'il'iMJt
Seal, front pillar 1 1
405
3
/
25
25
~. 21~}~
2~16
406
Fig. 97 Floor Accessories
11H.!l:~ ~nei;lHJ~
~nef'l'{} ~nef'l'~ .$1i:li
Assemble :fl~ft
Item No. Part No. Description Qty Validity
dis tinction
1 1
1f?i!iJl
30 ~iIJR.~'=: with A/C
HFJ5110108DA
No.3 plug for A/C
Jt\!.m~i\II
1 2
cancel A/C
407
408
Fig. 98-1 Front Seats
m{)L% ~1fG#ffiJJ9
*lfGflJ'% ~1f~AlJ' it ~ .$~:!I: :{Htt'l:
Item No. Part No. Assemble
Description Qty Validity
distinction
~H!.m~.~~
**1 HF]6800200DA 1 1
Passenger Seat Assy
~$I!H!.m~.g,~
** 2 HF]6800100DA 1 1
Driver Seat Assy
m~til!
#3 HF]6800110CA 1 2
Seat Latch
m~i!Jt
#4 HF]680012OCA 1 2
Seat Latch
5 Q/2A-C]-36-M6 X 18
.l!i:!.II.il"f4:
1 12
Washer ,screw assembly
6
:llti
2 2
Table Plate
409
II 98-2 1iH:\~.Ji.(HFJI011G.. HFJI0IIH)
8
" .. . 4
410
Fig. 98-2 Front Seats
00 til % ~1f(i'Utl
~~f'f% ~1f(f'f4';~ J!.$lt:!i :ff~f1
Item No. Part No. Assemble
Description Qty Validity
distinction
HF]6800400DB lli~tU{J.$; HF]lOllG
** 1 1 2
HF]6800400DB . Headreast HF]lOl1H
HF]6800300DP 1li~'I1',~$; HF]lOllG
**2 1 1
HF]7300200DP Rear seat back Assy HF]lOl1H
HF]6800100DB :ti:J1!~,~$; HF]lOl1G
3 1 1
HF]7300100DP Seat pad Assy LH HF]l 011 H
4 HF]6800200DB
t:i Jl~.~ $;
Seat pad Assy LH 1 1 HF]lOllG
5
Q/2A-CJS-291-M6 X 16 mif~!HJ 8 HFH011G
Q/2A-CJ-35A-M8X 25-8. 8 Screw 1
3 HF]lOllH
6
Q/2A-CJ-63-M6X 18 mifJil~ 12 HF]lOllG
Q/2A-CJ-35A-M6 X 14 Bolt Camp 1
8 HF]lOllH
7 Q/2A-CJ-35A-M8 X 25-8.8
mifJilt:E
Bolt Comp 1 4 HF]lOllH
411
2
412
Fig. 99 Middle Seats
I~HlL.% ~~{lt%
~ftG!'2UJtl
*IlUt4'l~ 1ft.$~:I: 1i~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
HF17100200DA 1i!ktf;.
**1 HFJ7200000FA
1'l'P ~lilt,(!!.Jtt with head pillow
1 1
RH Middle Seat Assy k!k3
HFJ7200000FB
without heael pillow
ftqt~~,(!!.JJX;
** 2 HFJ7100100DA 1 1
LH Middle Seat Assy
Q/2A-CJ-35~M8X25
.~m.it{4' faf~~~
3 Q/2A~CJ-35A~M8 X 22- 1 8
Washer ,screw assembly simple seats
8.8
HFJ6800
150 illIjfiti
** 4 2 2
160 Adjust
413
414
Fig. 100 Rear Seats
415
6
5 /
I l'
3 U- 4
2 .I
''\ t
416
Fig. 101 Console
HFJ6371 *71J
HFJ5100110DA 9':'k:~ijjfJ][mf4' 2 1 HFJ6371 Series
** 1 HFJ5100110DL Console assy 2 1 HFJIOllG
HFJIOllH
HFJ6371 *7iJ
HFJ6371
2 Q/2A-CJ-147-4.8-1
3!(l.tt-t:-lll
Spring clip 2 2 HFJ6371 Series
HFJIOllG
HFJIOllH
3 +~;j\Ul:~8~~:IllfJ
Q/2A-CJ-104-ST4.8X32 1 1
Screw
4 Q/ZA-CJ-IZ2-1998
mf-Ho
Plastic clip Z 2
5 +~;jI1l~8~~:IllfJ
Q/2A-CJ-I04-ST4.8X25 1 1
Screw
6 Q/ZA-CJ-I04A-ST4.8X14
+~;jf1l~8~~:IllfJ
Screw 1 2
417
418
Fig. 102 Body Side Inner Garnish and Fuel Filler Lids
OOUi.% ~ftC#Utl
~ftGf4:% ~lEf'f~~ tf!.:tt:ltl.: fl~t'
Item No. Assemble
Part No. Description Qty Validity
distinction
ftJru 1Ltt ~ 'b'Ji HFJ6371 *7'J
** 1 HFJ5402110DA 1 1
Inner garnish. LH front pillar HFJ6371 series
1iJitr1Ltt~'b'Ji
**2 HFJ5402120DA 1 1
Inner garnish, RH front pillar
3 Q/2A-CJ-91
-tm
1 34
Clip
ti'.9='1Lttk'b'Ji~
"* 4 HF]5402330DA Trimming panel, LH center 1 1
pillar upper
:1:i9='1Lttk'b'Ji1&
** 5 HFJ5402340DA Trimming panel, RH center 1 1
pillar upper
ti'.9='1LttT'b'Ji;fli
"" 6 HFJ5402310DA Trimming panel, LH center 1 1
pillar lower
:ti9='1LttT'b'Ji1&
** 7 HFJ5402320DA Trimming panel, RH center 1 1
pillar lower
8 Q/2A-CJ-47-ST4.2X13
S ~.fHIl.'frf'f
1 8
Washer ,screw assembly
9 Q/2A-CJ-90-A *~m*l-.-Ilt
1 12
Nut, insert plastic
10 Q/2A-CJ-47-ST4. 2 X 25
I1l ~.fJm'frf'f
1 2
Washer ,screw assembly
1IIl~onmf'f
*11 HFJ5400310DA 1 1
Cap assy, fuel tank filler
12 Q/2A-CJ-28-M5 X 12
1\ ffi :!JdJ.8l~m 'frf'f
1 2
Washer ,screw assembly
ti'.C1Ltt~iW
** 13 HFJ5402510DA Trimming panel, LH C pillar 1 1
inner
::tiC1LttP3'b'Ji
* * 14 HF]5402520DA Trimming panel, RH C pillar 1 1
inner
tI:J1J!U IE P>iiW
15 HFJ5402530DA Trimming panel, LH rear body 1 1
side inner
419
420
Fig. 102 Body Side Inner Garnish and Fuel Filler Lids
,
mtL% ~fiGl"~Hltl
~!I'.fl'% ~ftGfl'ilfl\ 1(!$f{i; 1f5&tE
Item No. Assemble
Part No. Description Qty Validity
distinction
:tI. JilIJ I'm f'31lP
* * 16 HFJ5402540DA Trimming panel. LH rear body 1 1
side inner
t;:'*'F~.\l
17 HFJ5402570DA 1 1
Cover, LH rear speaker
18
:ti'*'F~.\l
HFJ5402580DA 1 1
Cover. RH rear speaker
~5HUJ
19 Q/2A-CJ~18-M4X 12 1
Screw 4
~tti'"11J
20 Q/2A-CJ~94-4-3 1 4
Clip. spring
21 Q/2A-CJ-47-ST4. 2 X 16
~ :r&II fl m. it-{If 1 4
Washer .screwassembly
~tf-f i'" tll
22 Q/2A-CJ-I00 1 2
Clip. plastic
t;:. 1J!~ mI*J 1lP n
* * 23 HFJ5402550DA Trimming door. LH rear body 1 1
side inner
* * 25 HFJ5402130DA mrnw#* 1 2
Weatherstrip, front door
* * 26 HFJ5402350DA lfH1W#* 1 2
Weatherstrip. sliding door
1J!Hlilfif!l'i~
* * 27 HFJ5402710DA 1 2
Weatherstirp. body side window
Fl:\nW#~
* * 28 HFJ5402590DA 1 1
Weatherstrip. back door
421
422
Fig. 103 Body Side Outer Garnish
~ftG~jJtl
00&% ~ I!C. f4-'i} ~lfr'.{4'1i~ .!fL$fdl; lf~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
1
ti:J:1:!l*~
HFJ5400111DA 1 1
Weatherstrip, LH upper-
1:IJ:~7j(~
2 HFJ5400112DA 1 1
Weatherstrip, RH upper
1ltrnTIl.tr1:.~
** 3 HFJ5400131DA 11
Dust seal, front door lower
ti:HfflTIl.tr1:.:ik
4 HFJ5400151DA 1 1
Dust seal, LH sliding door lower
5
1:1 Hf fTf IJ1i 1:.:ik
HFJ5400152DA 1 1
Dust seal, RH sliding door lower
li:l~tUr
6 Q/2A-CJ-47-ST4.2XI2 1 2
Screw
1J!1Jtm$1ltrIl.tr1:.~
** 7 HFJ5403110DA Dust seal, body side window 1 1
front
ti:1l!'Jtm~Jlil
**8 HFJ540330lDA 1 1
Glass, LH body side
:tI1)ltlB!l~~
** 9 HFJ5403302DA 1 1
Glass, RH body side
illtlB!ll:iifJlit~
10 HFJ540310lDA 1 4
o ring, body side window
J9!1JB!ll:iif~~.I'~.~
11 HFJ5403320DA 1 2
Hinge assy, body side window
12 Q340B06
tl1lJ:
1 4
Nut
13
:1tHt
Q40206 1 4
washer
fl!tllEl:iif1i!1t.e~
'''' 14 HFJ5403310DA 1 2
Latch assy, body side window
tl~
15 Q/2A-CJ-28-M5 X 20 1 6
Bolt
16
illtll:iiff.llt'11Ht J1f~
HFJ5403102DA 1
Shim, body side window latch As required
ti:T~t/l.
* * 17 HFJ5400411DA 1 1
Rail, LH lower
:tIT'if-'4'1L
* * 18 HFJ5400412DA 1 1
Rail, RH lower
19
ti:T 'if- '4'Mii. j(;
HFJ5400413DA 1 1
Circlip, LH lower rail
:tlT~~~.j(;
20 HFJ5400414DA 1 1
Circlip, RH lower rail
21 HFJ5400415DA
mflltlfm:tk:
1 2
Pad, sliding door bumpering
22 Q/2A~CH7-ST-4. 2X16
l3.1&tmn
1 8
Screw
423
424
Fig. 103 Body Side Outer Garnish
~&-'i} ~l'lUUtl
~l!Cf'f% ~ llCf4-15 F .!f!.$fdiI ~~f.
Item No. Assemble
Part No. Description Qty Validity
distinction
23
m*4.-IJt
Q/2A-C]-90-A 1 12
Nut, plastic
:JI!J;t:;il}IJrr
24 Q4420410 1 2
Rivet, cherry
:ti: 't' \HfI,m.f4-
"" 25 HF]5400510DA 1 1
Rail assy, LH center
::ti 't'!if-$'t.m.f4-
"" 26 HF]5400520DA 1 1
Rail assy, RH center
27
-F-T
HF]540050lDA 1 4
Clip
28 Q/2A-CJ-64-M5>< 12
!ItT
1 12
Sctew
J1l:.iJ
29 Q/2A-CJ-47-ST4. 2 X 16 1 2
Screw
j,J-IJt
30 Q340B05 1 2
Nut
"f-m
31 Q40105 1 2
Washer
1Il'~f.mm.it.rr
32 Q/2A-CJ-1l4-M5 X 12 1 2
Washer ,screw assembly
ft't'!if-$'t..\Jm.f1f
" 33 HFJ5400530DA 1 1
Cover assy, LH center rail
::ti't'!if- $'t..\Jm. f4-
" 34 HFJ5400540DA 1 1
Cover assy, RH center rail
35
!if-'9:#Hmm.f'f:
HFJ5400210DA 1 1
Grid assy, ventilating
Fig. 104 Seat Belt
~1ft'.~jJU
m-uz..Jit ~Ift'.f'!'% ~ftCf't-1'i~ !)t$~:I; ;ffj&fI:
Item No. Assemble
Part No. Description Qty Validity
distinction
l!tr:gt&iHti1lt
**1 HFJ8212110DA
** 2 HFJ8212130DA
Reel assy, front
*lIJ~,~JVt
. 1 2
1 2
Clamp assy. belt
Fo~t&~.~JVt
* *3 HFJ8212310DA 1 2
Reel assy, rear
*lIJ~,~JVt
** 4 HFJ8212330DA 1 2
Clamp assy, belt
427
00 105-1 8 :$ :!t
428
Fig. 105-1 Body In White
OO{lL% ~1lC~j3tl
~jj[.#% *lft:8J;
Assemble
!i!$!)tftit 1fXtft
Item No. Part No. Description Qty Validity
distinction
lltr IE j;!j!.~ ,g,bj(;
1 HFJ5301000DA 1 1 HFJ6371
Front Panel Assy
T.9L~j;!j!.~,g,J$(;
2 HFJ5701100DA 1 1
Roof Panel Assy
ti:jJltlmlj;!j!.~.g,J$(;
3 HFJ5401100DA 1 1
Bodyside ASM. LH
;f=j1Y!tlmlj;!j!.~.g,~
4 HFJ5401200DA 1 1
Bodyside ASM. RH
$~j;!j!.~,g,J$(;
5 HFJ2801000DM 1 1
Frame assy
"iltr!t!l1&,g,J$(;
6 HFJ51011 OODL 1 1
Front floor assy
5!t!l1&,g,~
7 HFJ5101200DL 1 1
Rear floor assy
429
m105-2 8:$:!t (HFJI011G)
430
Fig. 105-2 Body In White(HFJI0IIG)
~ftG&&JJtl
mUi.% ::tnGfif% ::tUGfif;g fj; 1j3.!HUi 1ixt1"
Assemble
Item No. Part No. Description Qty Validity
distinction
litrm:lJi!~,(,1,jj\(;
1 HFJ5301000DA 1 1
Front panel assy
l!~:m~,~,Jilt
2 HFJ5701100DD 1 1
Roof panel assy
ti1J!lJm:m~,~,Jil(;
3 HFJ5401100DJ 1 1 HFnOllG
Bodyside ASM, LH
:tlfJ!ijm:m~,g,Jll(.
4 HFJ5401200DJ 1 1
Bodyside ASM, RH
$~~~,g,JiJt
5 HFJ2801000DJ 1 1
Frame assy
HFJ5101100DC :l\l!~,g,Ji\t
6 1 1
1ti1M<EGI)
HFJ5101100DD Front floor assy it1lll~(Carburetor)
Jm:lJi!~,g,nJ(;
7 HFJ5601100DA 1 1
Rear panel assy
431
m105-3 S $!t (HFJI0I1G)
432
Fig. 105-3 Body In White(HFJI011H)
433
00 106 ~ m-
434
Fig. 106 Rear-View-Mirror
OOnr:l3- ~!?~Utl
':tftG#-% *!?,#4';tF !)i$f(ii!: ;ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
li':*n:i:,il..~$;
**1 HFJ8202110DA Rear-view-mirror comp, LH 1 1
outside
~?rE:,iI.~t~$;
** 2 HFJ8202120DA Rear-view-mirror camp, RH 1 1
outside
li':?rJ":,iI.t1;J&m
3 HFJ820210lDA Spacer, rear-view-mirror, LH 1 1
outside
~?rE:,iI..J&m
4 HFJ8202102DA Spacer, rear-view-mirror, RH 1 1
outside
~J"mil.~$;
** 5 HFJ8201100DA 1 1
Rear-view-mirror comp, Inner
6 Q/2A-CJ-64-M6 X 25
Jltrmil"-f4:
1 6
Screw comp
435