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Mag International Inc.

Parts Catalog

I-Mag - Standard Cab Truck


T- Mag XXC - Double Cab Truck
C-Mag - Cargo Van
P-Mag -Passenger Van
~ ~
LrroIIDll@ ff CCIIlt1@IIl~
i~~)J 1
00 1-1 fIiI..Jl!Ii--4:rl~a$?tCft!.P$'t;jj(:~) 2
Fig. 1-1 Cylinder Cap-Valve-Chamber CoverCEGD 3
00 1-2 fIiI..Jl!Ii--4:f1~~$)tCHF]6350B) 4
Fig.1-2 Cylinder Cap-Valve-Chamber Cover 5
00 1-3 fIiI..Jl!Ii--4:f1~lJ$?tCHF]6351B) 6
Fig.I-3 Cylinder Cap-Valve-Chamber Cover 7
00 2-1 "'l:fliI.fi$:$?tCft!.P$'t;jj(:0) 8
Fig. 2-1 Cylinder BodyCEGI) 9
00 2-2 '4.".fliI.fi$:$?tCHF]6350B) 12
Fig. 2-2 Cylinder 13
00 2-3 -4:fliI.fi$:$?tCHF]6351B) 14
Fig.2-3 Cylinder 15
00 3 i1Ilm:;1tl$?t 16
Fig. 3 Oil Basin .. .. 17
00 4-1 m~-:ittf-ItIJ!flIl$?tCEt!P$'t;J;R:~) 18
Fig. 4-1 Piston-Connecting Rod-Crank Shaft (EGD 19
00 4-2 m~-J!tf-ItIJ!flIl$)t(HF]6350B) 20
Fig.4-2 Piston-Connecting Rod-Crank Shaft 21
00 4-2 m~-:ittf-ItIJ!flIl$)t(HFJ6350B) 22
Fig. 4-2 Piston-Connecting Rod-Crank Shaft 23
00 4-3 m~-:ittf-EIlJ!flIl$)t(HFJ6351B) 24
Fig.4-3 Piston-Connecting Rod-Crank Shaft 25
00 5-1 P.*1'-'4.".r'1-8!tt!flll$?tCft!.P$'t;J;R::$) 28
Fig. 5-1 Rocker Arm-Valve-Camshaft(EGD 29
00 5-2 P.*1'-'4.".f1-8!tt!flll$)t<HFJ6351B,HFJ6350B) 30
Fig.5-2 Rocker Arm-Valve-Camshaft : 31
006-1 ll1JiVilimJ:t'!l~l$)t(I) .. 32
Fig. 6-1 Synchronizing Gear And Cover .. .. 33
00 6-1 /PJiVili~.&'!l~$)t(l) 34
Fig. 6-1 Synchronizing Gear And Cover .. '" .. .. . 35
00 6-2 /PJiVili~.&'!l~$)tCII) 36
Fig. 6-2 Synchronizing Gear And Cover , 37
00 6-2 /PJ t/7ili~ .&I'lJl!fi$?t (II) 38
Fig. 6-2 Synchronizing Gear And Cover '" 39
00 7-1 *'4.".~~$*(l0Cft!.ft!.~) 40
Fig. 7-1 Inlet Manifold (UAES) 41
00 7-2 *"\~~$*(~%i\mEt!P$'t) 44
Fig.7-2 Inlet ManifoldCDELPHD 45
00 7-3 *'4.".~~$*({tYIB~;J;R::$) 46
1
Fig. 7-3 Inlet Manifold (Carburetor) 47
00 8-1 PCV AAr$?t(~egegil!l!) 48
Fig. 8-1 PCV Valve(UAES) 49
00 8-2 PCV AAr$?t(~~m~il!l!) 50
Fig.8-2 PCV Valve(DELPIH) 51
00 9-1 ~'4:7.Jg1i!f~;g,fiX:(egil!l!tJ\~) 52
Fig. 9-1 Air Cleaner Assy(EGI) 53
00 9-2 ~'4:~1i!f~;g,Jllt(HFJ6351B) 54
Fig. 9-2 Air Cleaner Assy 55
00 9-3 ~'4:7.Jg1i!f~,g,fiX: (HFJ6350B) 56
Fig. 9-3 Air Cleaner Assy 57
00 9-4 ~'4:tl!1i!f~;g,fiX:(HFJI0IIG) 58
Fig. 9-4 Air Cleaner Assy 59
00 9-5 ~'4:7.Jg1i!f~;g,Jllt(HFJI0IIH) 60
Fig.9-5 Air Cleaner Assy 61
00 10-1 f11='4:ltt'If (eg~tJ\~) 62
Fig. 10-1 Exhaust Manifold (EGI) 63
00 10-2 f11='4:ltt'If ({tl!l~) 64
Fig.l0-2 Exhaust Manifold(Carburetor) 65
00 11-1 f11='4:*(~il!l!tJ\~) 66
Fig. 11-1 Exhaust sys(EGI) 67
0011-2 f11='9.:*(HFJ6350B) .. .. .. .. .. .. .. .. 68
Fig.II-2 Exhaust sys 69
00 11-3 f11='4:* (HF1l011G,HFJIOIIH) 70
Fig.II-3 Exhaust sys 71
00 12-1 mrm*$?t(~il!l!:tf\~) 72
Fig. 12-1 Oil Pump(EGI) 73
00 12-2 tJtrmJK1m?t(HFJ6350B) 74
Fig.12-2 Oil Pump 75
00 12-3 tJtrmJK1m?t(HFJ6351B) 76
Fig. 12-3 Oil Pump 77
00 13-1 ~il-~.&~w.$?t(It!.il!l!:tf\~) 78
Fig. 13-1 Clutch And Control (EGI) 79
00 13-2 ~il-~~W.$?t(HFJ6350B) .. .. .. .. .. .. .. .. .. .. .. 80
Fig. 13-2 Clutch And Control 81
00 13-3 ~il-cMf~W.$?t(HFJ6351B).. .. .. .. .. 82
Fig. 13-3 Clutch And Control .. 83
00 14-1 ~J!.~1~zro$?t(4MT) 84
Fig. 14-1 Transmission Drive 85
00 14-2 ~.itcMf1~1ill$?t(5MT) 88
Fig.14-2 Transmission Drive 89
00 15-1 ~.it~%f$:--g1Ej:J?tf$:$?t(4MT) 94
Fig. 15-1 Transmission Housing-Extension Case 95
2
0015-2 ~:i3!~%1*- ~f$n1*$*(5MT) 98
Fig. 15~2 Transmission Housing- Extension Case ......... , 99
0016 ~:i3!~~~:rm* 100
Fig.16 Transmission Control .................................................................... 101
001 7 :3t:i1K ~ 1* =i ~ t\l, ~.Ii: ... ... ...... ... ... ... ... ... 104
Fig.17 Gear Shifting Control' 105
0018-1 7JOjHxI.JJm$*Cf@.IlJJf:j;}(~) 110
Fig. 18-1 Water Pump-fanCEGI) ............................................................... 111
0018-2 7j(*-JXl.JJm$*({t1lll~Jlk~) .. 112
Fig.18-2 Water Pump-FanCCarburetor) 113
00 19 iR:~~:rm* 114
Fig.19 Radiator and Expand tank 115
0020-1 ~!\.I7.Kfif:rm*(DA462-lA/D) 116
Fig. 20-1 Coolant Pipe And Hose , ............................ 117
00 20-2 ~!\.I7.Kfif$?tCDA465lk.DA465-1A) 118
Fig.20-2 Coolant Pipe And Hose 119
0020-3 ~t;p7j(fif:rm*(DA462) ................................................................ 122
Fig.20-3 Coolant Pipe And Hose , .............................. 123
0021 f@.T,$l*~ 124
Fig. 21 Blower Install 125
00 22-1 1t~fJt~:I':$*(4MT) 126
Fig. 22-1 Engine Mounting 127
00 22-2 1t~fJt~j[$*(5MT) , ............................ 128
Fig22-2 Engine Mounting ..................................., 129
00 23-1 ~1IIl*~Ii:(lI*Egf@.IlJJf) ......................................................... 130
Fig. 23-1 Feed Line Assembly. (UAES) 131
0023-2 fjl;1IIl*~1i: (t@~mEg~) 132
Fig.23-2 Feed Line Assembly. CDELPHI) 133
00 23-3 fjl;1IIl*~Ii:(HFJ6351B,HFJ6350B) 134
Fig.23-3 Feed Line Assembly. . 135
00 23-4 fjl;1IIl*~Ii:(HF1l011G,HF1l011H f@.~) 136
Fig.23-4 Feed Line Assembly (HF1l011G,HFnOllH EGI) 137
00 23-5 fjl;Y!!l*ttIlCHF1l011G 1t1lllff) 140
Fig. 23-5 Feed Line Assembly. (HF1l011G Carburetor) 141
00 24-1 ~1IIl;ijj*~ClI*ijj,EgIlJJf) 144
Fig. 24-1 Fuel Tank Installation. . 145
00 24-2 ~1IIl;ijj*~(~~mijj,llJJf) 146
Fig.24-2 Fuel Tank Installation. (DELPHI) .......................................... 147
00 24-3 ~1IIl~*~ CHF] 6351B,HF]6350B) .. .. .. .. .. 150
Fig.24-3 Fuel Tank Installation 151
00 24-4 ~itIl~*~CHF1l011G,HF1l011H ijj,1lJJf) 154
Fig. 24-4 Fuel Tank InstallationCHF1l011G,HF]l01lH EGI) 155
00 24-5 f&1IIl;ijj*~CHF]l011G 1t1ll~) 156
3
Fig.24-5 Fuel Tank Installation(HFJIOllG Carburetor) 157
00 25 ID:iJXtfl ,tJo:i!$, ~il$1fl~,~,nJ(; ....................................... 158
Fig.25 Choke cable and acceleration and Clutch cable Assy .............................. 159
00 26-1 11ti9.J~dL~,nJ(;O) .................................................. 160
Fig. 26-1 Propeller Shaft Assy ............................ 161
00 26-2 11ti9.J~,~,nJ(;OI) ............................... 162
Fig. 26-2 Propeller Shaft Assy .. .. . . .. .. . .. . . . .. .. . . . . 163
00 27 j";jqf,~,nJ(; 164
Fig. 27 Rear Axle Assy .......................................... ,. 165
00 28 3=:/!i!lGJ!:B,~,nJ(; ............ :......................................... 168
Fig. 28 Differential Assy ........................., ..................... 169
00 29 ,*,~,*,Ji9.J~ ......................................................................... 172
Fig.29 Half Shaft ,Drum ..................................... 173
00 30 j";jqf%,'*'~lit*'Jzro~ ...................................... 174
Fig.30 Housing Rear Axle ,Half Shaft and Drum .......................................... 175
00 31 If!rllJ:t*,Jzro:B,~,nJ(; ......................................... 176
Fig. 31 Disc Brake Assy, Front .................................... 177
00 32-1 If!r~J:t*,JilIJ:B ,~,nJ(; .......................................................................... 178
Fig. 32-1 Drum Brake Assy, Front .. . ... .. .. ... ... ... .. .. ... ... ... ... ... ... ... ... ... ... ... 179
00 32-2 If!r!RJ:t*,Ji9.J:B,h!,nJ(;( iJ)) .................................... 180
Fig. 32~2 Drum Brake Assy,Front (Automatic Adjusting) 181
0033-1 j"~J:tilJfJi9.J:B,~,nJ(; ..................................................... 184
Fig. 33-1 Drum Brake Assy,Rear ................................... 185
00 33-2 j"~J:tftlJilIJ$,~,nJ(;( Elift!.))O) .............................. 188
Fig.33-2 Drum Brake Assy,Rear( Automatic Adjusting) ................................ 189
00 33-3 j"~J:tftlJ ilIJ:B ,~,nJ(; ( iJi'il) (II) ............ 192
Fig.33-3 Drum Brake Assy,Rear ( Automatic Adjusting) 193
00 34 mr~ 196
Fig. 34 Front axle ............................................. 197
00 35- 1 Jt:~ ilifth!, Jilt J~.JJ 11 3=:ffiI litftIJ i9.J JI; : ff Mi ..... ... .. .. .. ... ... ... ... ... ... ... 198
Fig. 35-1 Reservoir Assy ,M/CYL& Booster and Brake Vacuum Lines 199
00 35-2 Jt:~ilifU~,JJX: ,II)] 11 ctffiIlitllttJ i9.JJt:ff Mi(lfk ~ It!~) 202
Fig. 35-2 Reservoir Assy,M/CYL & Booster and Brake Vacuum Lines
(for UAES)EGI 203
00 35-3 Jt:~J1ift~,nJ(;t!lftlJZ#JffiI 206
Fig. 35-3 Reservoir Assy and M/CYL . .... . .. .. . 207
00 36-1 ftIJilIJ'liMi(X~, ftfllJiHtJ:tftlJi9.J:B) 208
Fig. 36-1 Brake Pipe(X Type, Brakes ,front-disc and rear-drum) 209
00 36-2 ftIJilIJ'llfMi(][ ~,ftfllj"!RJ:tit'Jzro$) 210
Fig.36-2 Brake Pipe( n Type, Brakes ,front-disc and rear-drum) 211
00 36-3 ftIJilIJ'liMi(][~, ftfj"ttJ:tftlJi9.J$) 214
Fig.36-3 Brake Pipe ( ][ Type, Double Drum-brakes) 215
00 36-3 IlttJi!JJ~Mi(][~,If!rj"ttJ:tit'JilIJ~) 216
4
Fig.36-3 Brake Pipe (n Type, Double Drum-brakes) 217
rn 36-4 i\lIJ~11f~(X jJIL fijJEfa~fljIJ~ff) 218
Fig.36-4 Brake Pipe ( X Type, Double Drum-brakes) 219
rn 36-5 i\lIJ~ff~( n JJlJ., fijJEfa~ili'J~ff) 220
Fig. 36-5 Brake Pipe (II Type, Double Drum-brakes) 221
rn 36-6 n JJlJ., fijftJEfa~i\lIJZ9Jff)
i\lIJ~ff~( 222
Fig.36-6 Brake Pipe( n Type, Brakes ,front-disc and rear-drum) 223
rn 37 fljIJi;bKt:fR,tu*~:fR, ~ir*Kt:fR 224
Fig. 37 Brake Pedal-Accelerator Pedal And Clutch Pedal .. 225
rn 38 ~$i\lIJZ9J*Mt 226
Fig.38 Parkng Brake System 227
rn 39 !fttrPJ*,g,~ 228
Fig.39 Steering Gear Assy 229
00 40-1 !fttrPJ~lkJfrPJ1j,g,g\(; 230
Fig. 40-1 Steering Shaft And Universal Joint, Assy 231
rn 40-2 !fttrPJ~lkJfrPJ1j,g,g\(;(1(~"'tilA:ft~) 232
Fig.40-2 Steering Shaft And Universal Joint, Assy(Airbag) 233
rn 41 mr~,~,~ 234
Fig. 41 Front Axle Assy ~ 235
0042-1 !fttrPJft,~,~ 236
Fig. 42-1 Steering Wheel , 237
0042-2 !fttrPJ:m:,~,pj(;(*1(~"'t.) 238
Fig. 42-2 Steering Wheel Assy (Including airbag system) 239
rn 43 mr~~~rPJmfiiJ 240
Fig.43 Front Suspension Frame 241
rn 44 1ltr~J,ff ,~,pj(; ,....... 242
Fig.44 Front Stabilizer 243
rn 45 mr()ill(;:jjOCff-"5~1bE5ip..,~,g\(; 244
Fig. 45 Front Suspension 245
00 45 1ltr()ill(;:jjOC~-"5~1bE5'. ,~,g\(; 246
Fig. 45 Front Suspension 247
00 46-1 J'~~,g,~ 248
Fig. 46-1 Rear Suspension 249
00 46-2 J'~~,~,pj(;(1i'f:$:) 250
Fig.46-2 Rear Suspension (Wagon) 251
00 47 :$:~ -"5~ mt ,g,g\(; , 254
Fig. 47
rn 48
Fig.48
* Wheel &. Tyre Assy
mt1(~

Spare Tyre Mounting


255
256
257
rn 49 *mt3t~1(~ 258
Fig.49 Spare Tyre Bracket Mounting 259
rn 50 Imi$I~, 'f- ffT9!lk:jft}ff 260
Fig. 50 Driver Tool, Manual Jack and Jiggle Bar 261
5
00 51 ~zrom 262
Fig. 51 Starter 263
00 52 ~I'\!m 264
Fig. 52 Alternator , 265
00 53 ?tl'\!ff 266
Fig. 53 Distributer .. . 267
0054-1 'i/!tf.Yl!!. 268
Fig. 54-1 Battery .. 269
00 54-2 'i/1'\!Yl!!.CHFJ1011G) 270
Fig. 54-2 BatteryCHFJ1011G) ..; 271
00 55 !tf..ec.i&t~ 272
Fig.55 Electrical Installation 273
00 56 m.-lfSl~ 276
Fig. 56 Combination Meter 277
00 57 7~$t&JVcm 278
Fig.57 Car radio 279
ffi 58-1 .!;j;~* 280
Fig. 58-1 Harness 281
00 58-1 .!;j;~* 282
Fig. 58-1 Harness 283
00 58-2 .!;j;~*CHFJ1011G,HFJ1011H) 284
Fig.58-2 HarnessCHFJIOllG,HFJIOllH) 285
00 59 wrjlifj7Jcff1trJt~ff 286
Fig.59 Front Wiper &- Front Washer 287
00 60 J6j1f1J7]<'ff1trJt~ff ; 288
Fig.60 Rear Wiper &- rear washer 289
ffi 61-1 wrP,ijiT 290
Fig. 61-1 Head Lamp 291
00 61-2 wrP,ijtrC7]<.~iT) 292
Fig. 61-2 Head Lamp Ccrystal lamp) 293
00 61-3 wrP,ijiTCHFJ6376) 294
Fig. 61-3 Head Lamp 295
00 62-1 wrIJ\tr 296
Fig. 62-1 Front small lamp , 297
00 62-2 wrlj\~rCHFJ6376) 298
Fig. 62-2 Front Small Lamp 299
00 63 ~J1t~~iL~ij I'!J)tr 300
Fig. 63 Driver Room Lamp 301
00 64 *.!pJiL~ijl'!J)iT 302
Fig. 64 Passenger Room Lamp 303
00 65-1 ,ij1,trCI) 304
Fig. 65-1 Tail LampsCI) 305
0065-2 ,ij1,trCII) .. 306
6
Fig. 65-2 Tail Lamps CII) .,....................................................................... 307
00 66-1 Ja'mif'1J 308
Fig. 66-1 Rear Combination Lamp 309
00 66-2 Ja'mif'1JCHFnOllG,HF]lOllH) 310
Fig.66-2 Rear Combination Lamp 311
00 67 Ja'~UrCHF]l011G,HFnOllH) 312
Fig.67 Rear Fog Lamp 313
00 68-1 mr'l='1J(1) , 314
Fig. 68-1 Front Fog Lamps (1) 315
00 68-2 mr~trCII) 316
Fig.68-2 Front Fog LampsCII) 317
00 69 ffiJ$'1J 318
Fig. 69 Backup Lamp 319
00 70-1 W~~'1J 320
Fig. 70-1 License Lamps 321
00 70-2 W,~t{'1J(HFJ1011G,HFJ1011H) 322
Fig. 70-2 License Lamps 323
00 71 Ja'liM:iHf 324
Fig. 71 Rear Reflector ; 325
00 72-1 mr~lnJfj1f%tr 326
Fig. 72-1 Front Turn Signal Lamps 327
00 72-2 mr~rtJ{j1f%trcHFJ6376) 328
Fig. 72-2 Front Turn Signal Lamps 329
m 72-3 mr~rtJfj1f%trcHF]l01lG,HFJ1011H) 330
Fig.72-3 Front Turn Signal Lamps 331
00 73 1li!~~M{]i%'1J 332
Fig. 73 Side Turn Signal Lamp 333
00 74 flJ5Q?l1i .. 334
Fig.74 Heater System 335
00 74 flJ5Q?l1i 336
Fig.74 Heater System 337
00 75 flJX\,m.tJL.btj~w.W ~ 338
Fig. 75 Herter Assy and Box 339
0076-1 2i!oJ~IiOrj/:~:orit~) 340
Fig. 76-1 Air-conditioning SystemCtwo evaps and two condensers) 341
00 76-2 2i!oJ~IiC~mr~) 346
Fig.76-2 Air-conditioning SystemCsingle front evap) 347
00 76-3 2i!oJ~IiC~rm~) 350
Fig.76-3 Air-conditioning SystemCsingle upper evap) 351
00 77 ~:&~,~,JJJt, mr~:&~ ,~,JJJt, DL'i:~:&tJ,~'hX: 354
Fig.77 Evaporator Assy. Front Evaporator Assy Upper Evaporator Assy 355
00 78 tt~:iHf,iiIJ~~tJ,j"~~tJ,~,ii\I; 356
Fig.78 Condenser ,Side Condenser ,Rear Condenser Assy 357
7
00 79-1 m~3f~.ll ................................................................................. 358
Fig. 79-1 Column covers ........................................ 359
00 79-2 m~:1f~.'!l(HFnOllG,HFnOllH) ................... 360
Fig. 79-2 Column covers 361
00 80 {)(*tIi ... ... ... ... 362
Fig. 80 Dashboard .. .. .. . . . . 363
00 81 wrfl,~,!Vt 368
Fig. 81 Front Door Assy 369
0082 ffffl,~,!Vt 370
Fig.82 Sliding Door assy 371
00 83 jigfl ,~,!Vt 372
Fig. 83 Tail Door assy 373
00 84 jigfl~tl1i(ti>AA!) 374
Fig. 84 Tail Door Garnish (Label) . .. . . . .. . . . . 375
00 85 ffffltJ(fjf 376
Fig. 85 Sliding Door Hinge 377
0086 wrfl1J1!Jl1,!Vt 378
Fig. 86 Front Door Lock Comp 379
00 87 jig 1'11jlL~, Jilt . .. .. . 380
Fig. 87 Tail Door Lock Comp 381
m 88 fff fl1!J!.,~,JiIt .. .. . . . . . .. .. . .. 382
Fig. 88 Sliding Door Lock Comp .............................. 383
m 89 1*~Ulitm,jjJlt 384
Fig. 89 Bumper and grill 385
m 90 wrilil:m!tUlitmW 386
Fig. 90 Front Bumper and Front Grill 387
00 91 ntrilil:m!ttt 388
Fig. 91 Front Bumper 389
00 92 ntrrm~tfp(ti>AA!) 390
Fig. 92 Front Panel Garnish (Label) 391
00 93 ntrfflJX\.~~ 392
Fig. 93 Front Windshield Glass , 393
m 94 ~VBtIi 394
Fig. 94 Wheelhouse 395
00 95 ]jji:Jl'iipgtfp 396
Fig. 95 Headliner 397
. 00 96-1 ~ffi,~JV(.(HFJ1011G) 398
Fig. 96-1 Box Side Panel Assy 399
00 96-2 ~ffi ,~,JV(. (HFJ1011H) 400
Fig.96-2 Box Side Panel Assy 401
00 97 :lI!!t!ii ~{t 402
Fig. 97 Floor Accessories 403
00 98-1 ntr~F~:fijf 408
8
Fig. 98-1 Front Seats .............................................................................. 409
00 98-2 mrll~.l:if;lf(HFJ1011G,HFJ1011H) .................................................... 410
Fig.98-2 FrontSeats ....................................... 411
m99 9='lI~.I:i:lllf ............. .... i .... 412
Fig.99 Middle Seats 413
m 100 J'lI~.I:i:lllf .. 414
Fig.100 Rear Seats 415
00 101 9=':9i!:~$fJ:i;: 416
Fig. 101 Console 417
00102 ili!~m1J*JtfILlitY1ll:WiOfl .... .. .. .... .. .. ...... 418
Fig.102 Body Side Inner Garnish and Fuel Filler Lids 419
00 103 1)!1J1IY'~tfIi{lf 422
Fig. 103 Body Side Outer Garnish , 423
00 104 gz:~* 426
Fig.104 Seat Belt 427
m 105-1 S$::!it 428
Fig. 105-1 Body In White 429
00 105-2 S$::!it(HFJ1011G) 430
Fig. 105-2 Body In White (HF}1011G) 431
m 105-3 8 $::!it(HF}1011G) 432
Fig.105-3 Body In White(HFJ1011H) 433
m 106 J'fW. 434
Fig. 106 Rear-View-Mirror 435

9
1
(
22

2
Fig. 1-1 Cylinder Cap-Valve-Chamber Cover(EGI)

mlli"'} ~!l:1t-i} ~!l:i;IH~


~ft[.{t1'i* .$~:!i!; :ff~f.t
Item No. Part No. Assemble
Description Qty Validity
distinction

1 462-1A/D-I003001/01 ~ir~
Cylinder cap 1 1

2 462-1003002-01 ~f1~'i'
Valve guide 1 8

3 462-1003006-A 11m. 1 1
Orifice
4 462-1000251 li1i*~Jt
Bowl plug 1 4
4;irm,~,!ilI;
5 462-1000800 1
Cylinder head gasket 1

6 462-1000015 JE&'i'
Set collar 1 2

7 462-1000215-B cn 1 10
Bolt
462-1000214 mill 1 10
Washer
8 462-1007903-B/B2 9: f1 ': l1!.~!ilI;
Valve chamber cover 1 1

9 462-1007015 ""Lf1~1J~;j&
Valve chamber cover clapboard 1 1

10 462-1007016 9:f1~1J~*m
1 1
Valve chamber cover clapboard gasket
11 462-1000228 .n 1 8
Screw
12 462-1000071-A ~f1~1J#FJ&m
1 1
Valve chamber cover sealing rubber gasket
13 #FJ&III,~,~
462-1007802 1 4
Sealing rubber band assy
14 462-1000216 Jiln 1 4
Bolt
15 462-1009800-B itll!lt=li'ii.~,Jilt
Oiling cap assy 1 1

16 :k;/t.~~
462-1A/D-3707950 1 4
Spark plug assy
17 8$i:;~Ejjffi~
462-1A/D-I003011 1 1
Camshaft rear cover
18 462-1003010-01 ~~limJt
1 1
Connecting seat gasket
19 462-1003007 JElliit'! 1
Set stud 2

20 462-1000237 tlUJ
Bolt 1 3

21 462-1003009 8$i:;~mr3t*~
1 1
Camshaft front bearing cover
22 462-1000233
jltr
Bolt 1 5

23 462-1003008-01 5t:*~mJt
Bearing cover gasket 1 1

24 462-1003004 JZt9:f1li 1
Intake valve seat 4

25 ;j:/~~f1fi
462-1003005 1 4
exhaust valve seat

3
m1-2 arrm-~ f1~. ~?t(HFJ6350B)

16

4(19

1--

8--

4
Fig. 1-2 Cylinder Cap-Valve-Chamber Cover

~1ll~:iJtl
mN~
Item No.
~lll{'!'-'i} "*
~lll{'!' 1';
Assemble
.$~j; 1f~rt
Part No. Description Qty Validity
distinction
"'tfliI~%.~llX; HFJ6350B,
462-1003800
Cylinder cap assy
HF1l011GA
1 4.fIiI~
462-1003001-B 2 1
Cylinder cap

2 462-1003002-B itt4.f1'i'f.~
2 4
Intake valve guide
:f.I~4.f1'i'f.~
3 462-1003003-B 2 4
Exhaust valve guide

4 462-1000215
Ji)i%Jt
2 4
Bowl plug

5 462-10002I5-B
lItr
2 10
Bolt

6 462-1000214
mill
2 10
Washer

7 ~tL~
462~ 1000015
2 2
Set collar
"'tfliIm.~,llX;
8 462-1000800 2 1
Cylinder head gasket
"'tf1~1J,~,llX;
462-1007903 Z 1
Valve chamber cover

9 4.f1~'>J3t,~,JlIt
462-1007801 2 1
Valve chamber cover housing
4:f1~al\l;f1i
10 462-1007015 2 1
Valve chamber cover clapboard

11 "'tf1~al\l;f1im
462-1007016 2 1
Valve chamber cover clapboard gasket

12 GB5783-86-M6 XI 0
lin 2 8
Screw

13 GB97.1-85-6-140HV
mill
2 8
Washer

14 462-1007802
MFJI!(WM,llX;
2 4
Sealing rubber band assy

15 462-1000216
Jln 2 4
Bolt
4.f1'i!flMF1ilCm
16 462-1000071-A Valve chamber cover sealing ruhber 2 1
gasket

17 462-1000045
1'EfJiJ
2 1
pothook
lU!JD~.~.llX;
18 462-1009800 Z 1
Oiling cap assy

19 462 -3707950
;JdtJl
2 4
Spark plug

5
8

12

6
Fig. 1-3 Cylinder Cap-Valve-Chamber Cover

oow.-l} ~ftUf% ~ft[.11f;g'M;


~ft[.fjjjIJ
1jt~lclil: 1f;;&f
Item No. Part No. Assemble
Description Qty Validity
distinction

1 465Q-I003001 ~ffiI.mt
1 1 HFJ6351B,
Cylinder cap
HFllOllG
2 462-1003002-F ~f1~'fl:
Valve guide 1 8

3 462-1003006-A ~mtP1li
Orifice 1 1

4 462-1000251 lM%~ft
Bowl plug 1 5

5 462-1000800 ~ffiIm.ffi.~
Cylinder head gasket 1 1

6 462-1000015 ~lli.'fl:
Set collar 1 2

7 462-1000215-B
j,ur
Bolt 1 10

462-1000214 mil
Washer 1 10

8 462-1007903-B ~n~.ijl.,ffi.~
1 1
Val ve chamber cover
9 462-1007015 ~f1~.ijl.IWil&
1 1
Valve chamber cover clapboard
10 462-1007016 ~fl:~I.ijl.IWil&m
1 1
Valve chamber cOver clapboard gasket
11 GB5783-86-M6X 10 'HT 1 8
Screw

GB97. 1-85-6-140HV mil


Washer 1 8

"'I.f1':.ijl.j;j-F1IICm
12 462-1000071-A Valve chamber cover sealing rubber 1 1
gasket

13 462-1007802 }fF1IIC1I,~~
1 4
Sealing rubber band assy
14 462-1000216
j;Ur
1 4
Bolt
15 462-1009800-B tt1lll P .mt.~.Jft
1 1
Oiling cap assy
j({t~,~,Jllt
16 462 -3707950 4
1
Spark plug assy
17 $!ftll!~
462-1A/D-I003011-B 1 1
Connecting seat
18 462-1003010 l!f~~mft
1 1
Connecting seat gasket
19 462-1003007 ~lli.ti!i
Set stud 1 2

20 M8X32-Q GB21-76 :tJur


Screw 1 3

GB97.1-85-6-140HV mil
Washer 1 3

7
8
Fig. 2-1 Cylinder Body(EGI)

OOfiL-I} ~1lC.~tl
~lGf"'% ~llCf"'~~ .$~. If:i&t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
~f[,,*,~$;
462-1A-1002900-B 1 1
Cylinder assy
1
~f[,,*,~$;
465Q-1A/D-I002900-01 1 1
Cylinder assy

2 462-1000252 '1J~~Jt
1 3
Bowl plug
,~[J~~Jt
3 462-1000251 1 2
Bowl plug

4 462-1000250 II.Jt
1 3
Screw plug

5 462-1002005-B
II.Jt
1 1
Screw plug

6 l!ltl!!~'lf1lJ/j
465Q-I000022-C 1 1
Oil filter connecting pipe

7 462-1002201-01
II.tr
1 10
Bolt

8 ml!l.R!i3''lf,~$;
65Q-1A/D-1002810 1 1
Oil gauge guide assy

462-1000241 liJtr
1 1
Bolt

9 462-1000247
mill
1 1
Washer
~.mlll
10GB93-87 1 1
Spring washer

462-1000242
_tr
1 1
Bolt

10 462-1000247
mill
1 1
Washer

10GB93-87 ~.mlll
1 1
Spring washer

11 BSI0-1700204
_tiE
1 1
Stud bolt

12 BSI0-1700205
JlllltiE
,1

462-1000212
_ilf
Stud bolt
1

1 2
13 Nut

462-1000247 mill
1 2
Washer

14 462-1000015 J:Elli.lt=
1 2
Set collar

15 462-1002014
7.lclt=1Iiiti
1 1
Water jacket COVer plate

16 7.Ic~1Iiitlim
462-1002013 1 1
Water jacket cover plate gasket

9
10
Fig. 2-1 Cylinder Body (EGI)

~ftl~jJtl
I!Hll.~ ~ftlf'f~ ~Ef'f;gft .ijt$.Ift:!i ~:AA:ft
Assemble
Item No. Part No. Description Qty Validity
distinction

17 462-1000228
.iT 1 6
BoIt
~jUil:tJl.r~lJiVi-l1i.
18 462-1000054 1 1
Transmission upper clapboard
~:ltff TI\(-l1i..~.Jilt
19 462-1701811-A 1 1
Transmission nether clapboard
tJl.iIbtJ!U~.Jilt
20 462-1017950 1 1
Oil filter assy
465Q-I009802 tJl.iIbR.!;J.Jilt
21 1 1
465Q-IA-I009802 Oil gauge
1I!l1Ef~ff.(~.Jilt
22 465Q-3810950 1 1
Oil pressure sensor

23
465Q-I000830 tli:'lf ~-r ~.Jlt
1 1
462-1000840 Tube clap
1 #: db$k.$k*illl.
24-1 462-1002008-01 1 1
1 #: Crankshaft bearing cap
2 #: dbtIJ:$k*fi.
24-2 462-1002009-01 1 1
2 #: Crankshaft bearing cap
3 #: db~'~*fi.
24-3 462-1002010-01 1 1
3 #: Crankshaft bearing cap
4#db~:~*illl.
24-4 462-1002011-01 1 1
4 # Crankshaft bearing cap
5 # db ~ 3=:tlI:*.fi.
24-5 462-1002012-01 1 1
5 # Crankshaft bearing cap

25 462-1002203
*ll.'t:lUt 1 1
Water jacket screw plug
*ll.'..itrlHII ~Jlt
26 462-1002801 Water jacket screw plug gasket 1 1
assy
f~ff
27 465Q-1A/D-3752800 1 1
knock sensor
JUT
28 462-1000244 1 1
Bolt

11
00 2-2 5t~f*$a
7 J- (HFJ6350B)

IS

13

~--16

12
Fig. 2-2 Cylinder

IEm% ~IIU}U~
*j[Cf1f% ~~f1f,g~ 1tt$~:ii 1f5<j{f
Item No. Part No. Assemble
Description Qty Validity
distinction

462-1A-I002900
-9:1Iil:f*. ,(i1, AIt HFJ6350B,
1 1
Cylinder assy HF]lOllGA
1 462-1A-I002001
-9:1Iil:f*.
2 1
Cylinder body

2 f!1a%~Jt
462-1000252 2 3
Bowl plug

3 f!1a%~Jt
462-1000251 2 2
Bowl plug

4 462-1000250
.:I;If
2 3
Screw plug

5 462-1002005-A
tl:l;lf
2 1
Screw plug

6 ~err
462-1002201 2 10
Bolt

7 ;7j(~~tt
462-1002203 2 1
Water jacket screw plug
;7j(~.:l;lffl1dm,~,AIt
8 462-1002801 2 1
Water jacket screw plug gasket assy
;7j('ft'~11i
9 462-1002014 2 1
Water jacket COver plate

10 GB5783-86-M6 X 10
err 2 6
Bolt

11 GB97.1-85-6-140HV
mill
2 6
Gasket

12 ;7j(~~11im
462-1002013 2 1
Water jacket cover plate gasket
~)tu.tm[!l!l%t&
13 462-1000054 2 1
Transmission upper clapboard
~)tUrl%t&,g,AIt
14 462-1701811-A 2 1
Transmission nether clapboard

15 462-1009802
mnllKg,AIt
2 1
Oil gauge

16 462-1000046 nil 00 tf> R Y::W!


2 1
Oil gauge bracket

17-1 1#EIlJ~.:t~*~
462-1002008-A 2 1
1 # Crankshaft bearing cap

17-2 2#1!b~.:t~*~
462-1002009-A 2 1
2:j:j: Crankshaft bearing cap

17-3 462-1002010-A 3#dI!~.:t~*~


2 1
3 :j:j: Cranks haft bearing cap

17-4 4:j:j: dI!~.1Jl!J*~


462-1002011-A 2 1
4 # Crankshaft bearing cap

17-5 5# dI!~.:t~*~
462-1002012-A 2 1
5 # Crankshaft bearing cap

13
m2-3 ~OO:1*$jt(HFJ6351B)

14
Fig. 2-3 Cylinder

~H:!l.~ ~ftC1lj:-f} ~rt'.1lj:~~ ~rt'.*u~ !)t$ltl:


Assemble 1f~tt
Item No. Part No. Description Qty Validity
distinction

1 465Q-1002900-C "t1liIi*,~.&It HFJ6351B,


Cylinder assy 1 1
HFn011G
2 462-1000252 ll9t%~Jt
Bowl plug 1 3

3 462-1000251 ll9t%~Jt
Bowl plug 1 2

4 462-1002005-A .~
Screw plug 1 1

5 462-1000250 W~
Screw plug 1 1

6 462-1000250 .~
Screw plug 1 2

7 462-1002201-01 tin 1 10
Bolt
8 465Q-1 00281 0 mjlllJ~~'l'f,~~
Oil gauge guide assy 1 1

9 462-1000241 wn 1 1
Screw
10 462-1000242 tin 1 1
Screw
11 462-1701201 W*ff
Stud bolt 1 1

12 462-1000202 S*ff
1 1
Stud bolt
13 462-1000212 lIilt
Nut 1 2

14 462-1000015 1E{:!l.~
Set collar 1 2

15 462-1002014 7.I<~~t&
1 1
Water jacket cOver plate
16 462-1002013 7MU!.t&tll
1 1
Water jacket cover plate gasket
17 GB5783-86-M6 X 10 tifT 1 4
Bolt
GB97.1-85-6-140HV 'tlllll
Gasket 1 4

18 465Q-I000054 ~~~J:I%t&,~~
Transmission uper clapboard 1 1

19 462-1701811-A ~~~rl%t&,~~
1 1
Transmission nether clapboard
20 GB5783-86-M6 X 10 lifT 1
Bolt 2

GB97. 1-85-6-140HV tlllll


Gasket 1 2

21 465Q-I009802 m1lllR.~~
Oil gauge 1 1

22 465Q-3810950 lJbJli'ffl'~fi,~Jllt
Oil pressure sensor 1 1

23 465Q-I017950 milll~,~Jllt
Oil filter assy 1 1

24 465Q-IOOO022-C ilIl~~'l'f.
1 1
Oil fil rer connecting pipe

15
16
Fig. 3 Oil Basin

~ftC~JJtl
I~H}L% ~ftCf'f% ~ftCf'f~~ .l~L$~t :ff~tt
Assemble
Item No. Part No. Description Qty Validity
distinction
ilIlm;%%.~Ji\I;
1 462-1009801-C 1 1
Oil basin assy
ilIlm;%m
2 462-1000021-A 1 1
Oil basin gasket

3 462-1000801
en 1 18
Screw
M!illl~lUl
4 462-1009202-A 1 1
Oil draining plug
mill
5 462-1009203 1 1
Gasket
milll#Pl!lt.i,~.Ji\I;
6 462-1010950 1 1
Oil collector assy

7
aUI
462-1000078 1 1
Rubber band

8 462-1000233
en 1 2
Screw

17
18
Fig. 4-1 Piston-Connecting Rod-Crank Shaft (EGI)

oow:% ~~f4'~ ~f4',g~


~~t&~u
.$~:llt 1f~fE
Item No. Part No. Assemble
Description Qty Validity
distinction
~-m:f.'~Jf
462-1 00~009-01 1 4
No.1 piston ring

1 ~=ilif.'~Jf
462-1004010-01 1 4
No.2 piston ring
f.'~t1IlJf,(;j,Jllt
462-1004903-01 1 4
Piston oil ring assy
2
f.'!l
462-1A-I004008 1 4
Piston
f.'~m
3 462-1004001 1 4
Piston pin
4 462-1004002
m!lm'illl.Jf
1 8
Piston pin snap ring
5
iHf,(;j,Jllt
462-1004900-B/Ol 1 4
Connecting rod assy
6 :itfHI~
462-1004003-01 2 8
Connecting rod bolt
7 462-1004201-01
:itfUR-/ij:
2 8
Connecting rod nut
8 :itff~PC
462-1004004 1 8
Connecting rod bearing shell
9 d1i~
465Q-I005001-B2/02 1 1
Crank shaft
10 462-1002006
.$PC
1 10
Main bearing brass
11 1!II~1I:~IUl
462-1002007 1 2
Crank shaft thrust spacer
12 462-1006900-A
Mt1Illtfi,(;j,Jl!t
1 1
Oil-sealing cup assy
13 '~1ill~-&~~1II
462-1000033 1 1
Drive synchronizing gear retaining ring
14 '~Iill~t!T~
462-1000034-01 1 1
Drive synchronizing gear
15 462-1000031
#lMJiI
1 1
Woodruff key
16 d1i~Ei:'I!l'~
462-1000038 1 1
Crank pulley
17 1M~.n
462-1000227 1 1
Screw
18 462-1005901-A
dIi Wl J: illl MEi: li1i! ,(;j, $;
1 1
Crankshaft rear oil seal cup assy
19 462-1002016-01
mJl
1 1
Spacer
20 462-1002015
d1iWlJ:j[jMhlb ~
1 1
Crankshaft rear bracing oil seal cap
21 462-1002202
JUT
1 2
Screw
22 462-1000221
Iln 1 4
Screw
~W:1!;
23 462-1000017 1 2
Locating sleeve

19
IE 4-2 m.a-itlf-db$dl$?t(HFJ6350B)

20
Fig. 4-2 Piston-Connecting Rod-Crank Shaft

OOUi-'% ~~i'f-'% ~ftGtlHtl


~~iH;~ $$f,(:I: 1f~tE
Item No. Part No. Assemble
Description Qty Validity
distinction

1-1 ~-:m:m~~
462-1004009-01 1 4
No.1 piston ring

1-2 462-1004010-01 ~=-:m:m~~


1 4
No.2 piston ring

1-3 m~ldlYf,~.Iit
462-1004903-01 1 4
Piston oil ring assy

2 m~
462-1A-1004008 1 4
Piston

3 ffl~i'i!f
462-1004001 1 4
Piston pin

4 m~lrloWiYf
462-1004002 1
Piston pin snap ring 8

jHf,~,.Iit
5 462-1004900 ",
1
Connecting rod assy 4

6 :iiff.~
462-1004003 1
Connecting rod bolt 8

7 ~JlfJl!~m
462-1004202 1 8
Lock gasket, double lugs

8 :i1ff.~
462-1004201 1
Connecting rod nut 8

9 462-1002006 :i1ff!iilrN:
1 8
Connecting rod bearing shell

10 465Q-I005001
1!II!iiIr
1 1
Crank shaft

11 462-1002006
3::!iilr1i
1 10
Main bearing brass

12 462-1002007
1!II!iiIr.1l:1tIUt
1 2
Crank shaft thrust spacer

13 #ldl&:Jil'a,~,.Iit
462-1006900 1 1
Oil-sealing cup assy

14 3::i9Jjiij:!Vt!T~:f=l1i
462-1000033 1 1
Drive synchronizing gear retaining ring

15 3::i9Jjiij:!Vt!T~
462-1000034 1 1
Drive synchronizing gear

16 462-1000031
,*,1Wlil!
1 1
Woodruff key

17 1!II!iiIr&:,*,~
462-1000038 1
Crank pulley 1

18 fM~.tr
462-1000227 1
Screw 1

19
462-1005804 tl1!i.A!iiIr~ft!iilr*
(G5624097) 1 1
Input-shaft needle bearing

20 ~.A!iilrldl#&:~,~,Jj\\
462-1005900 1 1
Input-shaft oil seal cup assy

21
III 4-2 m.a-aff-dlJ$dJ$?tCHFJ6350B)

22
Fig. 4- 2 Piston-Connecting Rod-Crank Shaft

I!Hft% ~ftG~jJlJ
~fttflf% *ftGfIf~fJ; .$~I; :fl~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

21 dll~FcTdl~tW,~$.
462-1005901 1 1
Crankshaft rear oil seal cup assy

22 462-1002016
mJt
1 1
Spacer

23 462-1002015 dll~Fc.Jt"~lill:ili
1 1
Crankshaft rear bracing oil seal cap

24 GB5783-86-M6 X 22
WfT
1 2
Screw

25 GB5783-86-M6 X 25
lifT
1 4
Screw

26 462-1000017 ~f.ll't'
1 2
Locating sleeve

27 GB97.1-85-6-140HV
mill
1 6
Washer

23
24
Fig. 4-3 Piston-Connecting Rod-Crank Shaft

00&% ~ftGft% ~ftGfjm


~ftG{4';g~ .!fl.$~!i ::fl~tt
Item No. Part No. Assemble
Description Qty Validity

1 465Q-I004008-01
m.
Piston
distinction

1 4

2-1 ~ -jllj~~ l'f


465Q-I004009 1 4
No.1 piston ring

2-2 465Q-I004010 ~=ili:m~l'f


1 4
No.2 piston ring
m~l1lll'f,(;:.Ji\t
2-3 465Q-I004011W 1 4
Piston oil ring assy

3 m.~
465Q-I004001 1
Piston pin 4

4 462-1004002 m.~'iIIl.l'f
1 8
Piston pin snap ring
:iiff,~~
5 462-1004900-01 1 4
Connecting rod assy

5-1 462-1004006-01 :ii*,H'~


1 8
Connecting rod bolt

5-2 ~ll='iIIl.~:m
462-1004202 1 8
Lock gasket. double lugs

6 462-1004201-1
:itff .jij:
1 8
Connecting rod nut

7 462-1004004 :iiff~7!C
1 8
Connecting rod bearing shell

8 1!Ii~
465Q-I005001 1
Crank shaft 1

9 ~1C
462-1002006 1 10
Main bearing brass

10 462-1002007 1!Ii~l!:m:Jt
1 2.
Crank shaft thrust Spacer

11 :ttrJllltli1i,~~
462-1006900 1 1
Oil-sealing cup assy

12 462-1000033
.:E i;b jRj ~ iiHt t II
1 1
Drive synchronizing gear retaining ring

13 z;fjIRl~iN~
465Q-I000034 1 1
Drive synchronizing gear

14 462-1000031 '*'lEiI
Woodruff key
1 i

15 462-1000038 I!Ii~Bl'll1~
1 1
Crank pulley

16 462-1000227 lM~tUr
1 1
Screw

17 462-1005901 1!Ii~J5l1ll:ttBi:li1i!,~~
1 1
Crankshaft rear oil seal cup assy

18 I!Ii~Foj:jJ,Ml1ll~
462-1002015 1 1
Crankshaft rear bracing oil seal cap

25
III 4-3 mil-il'F-JDlibms;}(HFJ6351B)

26
Fig. 4-3 Piston-Connecting Rod-Crank Shaft

OOlli:~ ~ft(.~lUjY
,*ftGf!j:~ ~ftGf4'-ii~
Assemble
.:$~t 1fXtt1
Item No. Part No. Description Qty Validity
dis tinction
.~Jt
19 462-1002016 1
Spacer 1

20 GB5783-86-M6 X 22
.n 1 2
Screw

GB97.1-85-6-140HV
mill
1 2
Washer

21 GB5783-86-M6 X 25
!lin
1 4
Screw

GB97.1-85-6-140HV
:mill
1 4
Washer

22
j:fftlli
462-1000017 1 2
Locating sleeve

23 l)4t.&&III.~JiIt
465Q-I005803 1 1
Flywheel and tooth ring

24 462-1005201-A
.n 1 6
Screw

25 IMItt~T
6X 10 I GB4661 1 1
Cy lindrical roller

26 6000-2RS/P63 !ftII*
1 1
Bearing

27
y--6

~
7 ~ 0- 10
11
1-9
'" '''-..J
15~15
~14
11

13

' -
@-16

It"
28
Fig. 5-1 Rocker Arm-Valve-Camshaft (EGI)

mi:!l% ~~~JIU
~~{"'% ~~{"'~~ ~$~iI :ff%l:f-t
Item No. Part No. Assemble
Description Qty Validity
distinction

1 8~~
462-1006001/01 1 1
Camshaft

2 !tilllBtm,(~.nt
462-1006900-A 1 1
Oil-sealing cup assy

3 8~~1I::1iJt
462-1003013 1 1
Camshaft thrust spacer

4 462-1003206 -lIm:HlfT
1 2
Screw
"\.n!ll}W~.~JlX;
5 462-1007901 1 2
Valve-rocker arm shaft assy

6 462-1003205 -:IIm*tSlfT
1 10
Screw

7 462-1007900 9:.1'1 llW.~ JlX;


1 8
Valve-rocker arm assy

8 462~ 1007008
'-'I.fl:f!'if~~.
1 8
Valve-rocker arm shaft spring

9 462-1007001 '-'I.fli.l'3~tSlfT
1 8
Valve adjusting screw

10 462-1007201
m1lJ:
1 8
Nut

11 462-1007009 *9:.1'1
1 4
Intake valve

12 462-1007010 11~'-'I. 1'1


1 4
Exhaust valve

13 462-1007012 9:.fl~.
1 8
Valve spring

14 462-1007013 '-'I.n~jt~
1 8
Valve spring retainer

15 462-1007014 '-'I.1'1-F.
1 16
Valve

16 "\.fl~.mlll
462-1007011 1 8
Valve spring washer
!tjffilll'(~.JlX;
17 462-1007902-01 1 8
Sealing oil band assy

29
III 5-2 --4=(r1-8~$dtW?t(HFJ6351B,HFJ6350B)

u 8

I4~1
15~'

,
I6_~

17 ----e::::;?

13-' 1=
I8------>
I9~ .'
I

13

12
17

"-\
5

30
Fig. 5-2 Rocker Arm-Valve-Camshaft

mill% ~ftr.~jltl
~ftr.f4'% ~lIiW" 1'; fj( .$fIfi :ff~t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
Mi1ll1Ut~.$;
1 462-1006900 1 1
Oil-sealing cup assy
462-1006801 8~~*,@.$;
2 1
465Q-I006801-B 1
Camshaft assy

3 *I@Amlli~
462-1006002 2 1
Distributor gear

4 462-1006003
~i1ll*-8~
2 1
Fuel pump camshaft

5 462-1003013
8mtl!l.l!:.J'lEJt
2 1
Camshaft thrust spacer

6 -~tlm~.fJ
462-1003206 2 2
Screw
4.n~.tl!I,~.$;
7 462-1007901 2 2
Valve-rocker arm shaft assy

8 -:mm~lIfJ
462-1003205 1 10
Screw

9
462-1007002 "'tnlli.
462-1007900 1 8
Valve-rocker arm

10 462-1007008 9:.nJil..tl!I~.
1 8
Valve-rocker arm shaft spring

11 462-1007009 *9:.1'1
1 4
Intake valve

12 :j:f~4.n
462-1007010 1 4
Exhaust valve

13 462-1007012
4.n~.
1 8
Valve spring
.~
14 462-1007201 1 8
Nut

15 462-1007001
"'t fliJBIHlfT
1 8
Valve adjusting screw

16 462-1007014
9:.1'1-.
1 16
Valve

17 462-1007013
9:.n~.~
1 8
Valve spring retainer
462-1007902-B Mi1llIIL~.$;
18 1
462-1007902-01 8
Sealing oil band assy

19 462-1007011 4.n~.~HI
1 8
Valve spring washer

31
32
Fig. 6-1 Synchronizing Gear And Cover

OOUL% ~ftG~Jtl
~ftGflf% ~ Dr. {If,g tl\ !f!.$~t!l!: :fj;;&f1
Item No_ Part No. Assemble
Description Qty Validity
distinction

462-1000803 1 1 HF}6350C,HF}6371C

1 465Q-I000803
liD oJfiN~ om: PiJ i'ir.% ,~1lX; HF}6351B,HF}6371B,
1 1
Cover assy timing belt inside HF}1011G
465Q-IA-I000803 1 1 HFJ6351C-HFJ6371

462-1000900
2 liD oJf- iJ!J. *JHllLffi,1lX; 1 1 HFJ6350C,HFJ6371C
465Q-1A-1000900 Cover assy timing belt outside 1 1 HFJ6351C-HFJ6371
462-1000036
3 ~!Jltm 1 1 HFJ6350C-HFJ6371C
465Q-IA-I000036 Rubber gasket 1 1 HF}6351C-HFJ6371

4 462-1000025-A
.liil!Jlt1ll
1 2
Flat rubber gasket

5 462-1000026-A
!Jltlll
1 2
Rubber gasket

6 H~
462-1000027 1 4
Bushing
462-1000804 1 4 HFJ6350C-HF}6371C
7 .IfL~nIt
465Q-1000804 Screw HFJ6351C-HFJ6371B,
1 4
HF}lOIIG,HF}lOIIH

8 462-1000228
lIn,a,1lX;
1 6
Screw
~~m
462-1000004 1 2
Sponge gasket

9 462-1000005
#f!l\l!Jltm
1 1
Sponge rubber gasket
j

462-1000006 #f!l\lm
1 1
Sponge gasket

10 J~i'ir.!Jlt1ll
462-1000011-A 1 1
Outside cover rubber gasket
462-1000032-01 J>l-7#JliDoJf&tt: 1 1
11
465Q-1A-1000032 Driven synchronizing gear 1 1
12 462-1000031
,*-l2!Iil
1 1
Woodruff key

13 462-1000227
IillJEl\n
1 1
Screw
462-1000035 1 1 HFJ6350C-HF}6371C
14 465Q-1000035 liDoJf&~* HFJ6351C-HFJ6371B,
1 1
Timing belt HF}l 011G, HFll OllH
465Q-IA-1000035-B 1 1 HFJ6371
~*.1Ji,lljl)!i'a,a,1lX;
15 462-1000901-03 1 1
Tensioning wheel assy

33
34
Fig. 6-1 Synchronizing Gear And Cover

OOUi.% ~ftGf'I'% ~ftGi;!u.m


~ft[.f'I'4';fl:; .$~!i 1i~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

16 462-1000030 *JJ.lli 1 1
Stud bolt

17 462-1000029 *.3i:~ 1 1
Spring bracket

18 462-1000028 *JJ~.
1 1
Tension spring

19 462-1307201
.tIE 1 1
Stud bolt

20 462-1000224-B
wn 1 1
Screw

21 8GB93-87 *ttmlll
1 1
Spring washer

22 462-1000226
mill
1 1
Gasket

23 465Q-I000073 :1Ju~~~'lf~-r
1 1
Heater hose clamp
IN1~.~Jj\/;
24 462-1000860 1 2
Small pothook assy

25 462-1000011-A 9h~. lJl'fm:1f


1 1
Outer cap rubber blind plug

35
36
Fig. 6-2 Synchronizing Gear And Cover

OOUL~ ~ft[.!JJtl
*l!U'l'~ ~ftCf4'15~ Jl!.$~:il: ~~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

462-1000803 HFJ 6350B, HFJ 6350C


1 fP] ;Ift!r ~ 11}' P3 ~?t ,~JiZ
465Q-I000803 1 1 HFJ6351B ,HFJ6351C,
Cover assy timing belt inside
HFJ!OllG,HFJ!OllH
2 462-1000900 fP];If t!r:@ 1I}'J~~.~ $;
1 1
Cover assy timing belt outside
;ft!Jlt~~
3 462-1000036 1 1
Rubber gasket

4 ~~11
462-1000025-A 1 2
Flat rubber gasket

5 ~11
462-1000026-A 1 2
Rubber gasket

6 462-1000027
ltl;
1 4
Bushing
HFJ6350B,HFJ6350C
7
GB5783-86-M6 X 22 .~
GB5783-86-M6 X 16 1 4 HFJ6351B ,HFJ6351c.
Screw
HFIlOIIG,HFIlOllH
462-1000204-B
mill
Washer 4

HFJ6350B,HFJ6350C
8
GB5783-86-M6 X 10 ~~
* GB5783-86-M6 X 16 1 6 HFJ6351B ,HFJ6351C,
Screw
HFJ!OllG,HFIlOIIH

GB97.1-85-6-140HV
mill
6
Washer

9 462-1000004
t!if!l;!m
1 2
Sponge gasket

462-1000005 t!if~*m
1
Sponge rubber gasket
t!if~m
462-1000006 1
Sponge gasket

10 462-1000011-A Jr~~1Il
1 1
Outside cover rubber gasket

11 465Q-I000032
,M.i;lJfP];lft!rft;
1 1
Driven synchronizing gear

12 462-1000031 #mJilt
1 1
Woodruff key

13 ~JEtmrr
462-1000227 1
Screw 1

14 465Q-I000035
fP]:!VW:@1I}'
1 1
Timing belt
15 462-1000901 3*jJi)/lj~ft;,~,$; 1 1 HFJ6350B,HFJ6350C
462-1000901-01 Tensioning wheel assy HFJ6351B ,HFJ6351C,
HFJlollG
16 462-1000030
*jJ.l;
1 1
Stud bolt

37
38
Fig. 6-2 Synchronizing Gear And Cover

OOf1l% ~~f'f'% ~~j:,l*~


~~f'f'4!ifl; .:$:f:I: 'ff~f-
Item No. Assemble
Part No. Description Qty Validity
distinction
3Jlt.j(:~
17 462-1000029 1 1
Spring bracket

18 462-1000028 3lEiJ3Jlt.
1 1
Tension spring

19 462-1307201
.:fIE 1 1
Stud bolt

20 .~
462-1000224-B 1 1
Screw

21 GB93-878 3Jlt.mlll
1 1
Spring washer

22 462-1000226
mill
1 1
Gasket
!H1~.~.$;
23 462-1000860 1 2
Small pothook RSSy

39
13

I
Ii
9 8

n 1~~A"_. .r~-.,.
...x
13

~ '---N ~ 1 ~~"'" ~~~.;~


~~-'~" 22 "' .

;, ' - 21

'"
/
19

26

40
Fig. 7-1 Inlet Manifold (UAES)

~1iGi$J.ltl
IlBlli% ':?ftGftf% $:liGf4'~~ .$~I:: ::ff~.H'
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]6350C,
462-1A/D-1008800-0l/02 1 1
*'4:~'lf,tt~ HF]6371C
1
Inlet manifold assy HFJ6351C,
465Q-IA/D-1008800-01/02 1 1
HFJ6371B,HFj6371C
lJEt:fl f*,g,~
2 465Q-IA/D-II07950 1 1
Throttle assy

462-1000219
tr\D"
1 1
Screw
7l!J~H!i.Jij1f
4 465Q-IA/D-1000113 1 1
Hose, plastic
lJ~nm
5 465Q-IA/D-I000048 1 1
Throttle gasket
*~!Iiil.lt.ff.;fJ~~~
465Q-IA/D-ll00800
6 Inlet temperature and pressure 1 1
sensor
,
7 462-1000233
.D" 1 2
Screw
~:\I!l.!itJt
8 465Q-I000042 1 1
Ground blade terminal

9 462-1000209
lftr 1 3
Screw
~jtmtll
10 GB859-87 8 1 3
Spring washer
i1t'-'tMlWm
11 465Q-1A/D-I000041 1 2
Inlet manifold gasket
7l!J~Lg,JtX;
12 462-lA/D-1104950 1 1
Fuel distribution pipe assy

13 462-1000810
liD" 1 2
Screw
HFj6350C
462-lA/D-1300800 1 1
fttp~!Iiil.Jt~~H HF]6371C
14
Coolant temperature sensor HF]6351C,
465Q-IA/D-1300800 1 1
HFJ6:l7LHFJ6371B

15
465Q-0003201
465Q-I003202
"tit
Stud bolt 1
1 1
4
2tZilltJlJiiIljDj:
16 462-lA/D-1000047 1 1
Engine front shackle
~.mJl
17 GB859-875 1 1
Spring washer
lUll
18 M8GB51-76 1 5
Nut
."2~W
19 465Q-IA1D-I000064 1 1
Vacuum tube
Jt:"2ll1J:hHti;1f Ull
20 465Q-IA/D-I008003-01 1 1
Vacuum brake

41
13 14

I /0~
~ r.~;r'
bI:'.,('~ . - . /

13

\
\

6fL---- 24 19

20

26

42
Fig. 7-1 Inlet Manifold (DAES)

mm~ ~Ef4:.-'i} ~ftCirJJtl


~Ef't~'l\ .$~:I: ~~tt
Item No. Part No. Assemble
DescTlptIon Qty Validity
distmctIon
~.~lIilJilJJ
21 465Q-IA/D-1207850 1 1
Camster control valve
*.~lIilJilJJ1Il'C1.=
22 465Q-IA/D-I0001l4 Camster control valve rubber 1 1
rmg

23
462-1A/D-I000I09-01 *.~lIilJilJJtifiJt 1 1
465Q-IA/D-I008870 Camster control valve stator 1 2
24 465Q-IA/D-I008201
.tI
.ilt
1 2
Stud bolt

GB6170-86 M6 Nut
25 1 2
GB859-876 .Jtmlll 1 2
SpTlng washer
1Il'Cm
26 462-7-1008014 Rubber cap 1 1
27 462-1000218 lHI 1 1
Screw

i:*OOm.mr~It!.if!.~~~.
Note: This fig IS available to UAES EGI system.

43
rj13
I

11

10 - 1"'......"

44
Fig 7-2 Inlet Manifold (DELPHI)
OO{li:Ji} ~llC f4'Ji} ~!l'.3;ljJtl
~IlU4'-i1 :F .$~t!t l:f~tt
Item No. Part No. DescnptlOn Assemble
Qty Validity
distinctIOn
1
462~ 1A/D~ 1008800-011 :i!"\:J!5tff,g,JiIZ
02 Inlet manifold assy 1 1

2 462-1A/D-1104950 J!l~,~~
Fuel distributIon pIpe assy 1 1

3 462-1A/D-I000047 1.:iYrtll fir 1ft 11=


Engine front shackle 1 1

4 462~ IA/D-l300800 ~!P~m.IllW$~


Coolant temperature sensor 1 1

5 462-1A/D-I000111 :i!"\:ffi.:fJW~~fiIiI~M"Jt
Intake pressure sensor stator 1 1

6 462-1A/D-1100850 :i!4:ffifJW~:B
Intake pressure sensor 1 1

7 GB65-85-M5 X 8 lln 1 1
Screw
8 GB859-87 5 :l$Jf~1I
Spnng washer 1 1

9 462-1000228 lin 1 1
Screw
10 462-1A/D-II07950-01 l1"\:I'lf*,~JiIZ
Throttle body assy 1 1

11 465Q-IA/D-I000064 Jl;~txff
Vacuum tube 1 1

12 462-1A/D-1000109-01 ~1iI~JIiIJ~:JlfjJt
Camster control valve stator 1 1

13 462-1000810 lin 1 2
Screw
14 462-1A/D-1000113 71Il~llJI.llftff
Hose, plastIC 1 1

15 462-1000052 -t<-M I
Hoop 1
465Q-0003201 JlfJ1 I 1
16
465Q-I003202 Stud bolt 1 4
17 462-1A/D-I000048 l1"\:n~
Throttle gasket 1 1

18 M8GB51-76 lil.l: 1 5
Nut

GB93-878 ~I(t.mlll
Spring washer 1 5

19 462-1000209 .n 1 3
Screw
20 GB859-87 8 5I(tJfmlll
Spring washer 1 3

21 462-1A/D-I008312 :i!"\:Jlt'ltx$\i!
Inlet manifold bracket 1 1

22 462-1000233 liln 1 2
Screw
23 462-1A/D-I000041 *~J!5t'l1fm
Inlet manifold gasket 1 2

24 46nA/D-1207850 ~.~1lltJ~
Camster control valve 1 1

i. :*IfJJIimTmt~tll'!!lll!t~~o
Note:Thls fig IS available to DELPHI EGI system.

45
46
Fig 7-3 Inlet Manifold (Carburetor)

~1lf&Jtl
IEUr% ~~ft% ~Ilf't~fl\ 1(!$~. :fl~f
Assemble
Item No. Part No. Description Qty Validity
distmctlOn
JlI:~JIt'l',~.!ilt
1 462 -1008800-B 1 1
Inlet manifold assy
JlI:~JIt'l'~
2 462-1000041-01 1 2
Inlet manifold gasket

3 462-1002005-B
lllUt
Plug
1 2

4 462-1000813
wn 1 3
Screw

GB859-878
5..:!'t}1II
1 3
Spring washer

5 462-1003202
Wtt
1 4
Stud bolt

6 462-1003201
lllttt
1 1
Stud bolt
Wi!]:
7 GB51-76 M8 1 7
Nut
~.mlll
GB859-878 1 7
Sprmg washer
~~mmrl'in+
8 462-1000047 1 1
Engme front shackle
1tilbU.~.!ilt
9 465Q-ll 07950S 1 1
Carburetor assy
10 462-1000049 1tilbU\lii~m 1 1 HFJ6350B,635OC
465Q-IOOO049 Carburetor heat shIeld gasket HFj6351B ,6351C
HF]lOllG,lonH

11 462-1000048 {tilbU:!'t}'f 1 2 HFJ 6350B, 6350C


465Q-IOOO048 Carburetor gasket HFJ63518 ,6351C,
HF]lOllG,lOnH

12 462-1008201
Wtt
1 2
Stud bolt

47
m~'9:.il!~~
Connet to the Air Cleaner

mi:!t'9:.il.R'l'l
Connet to the Inlet Manifold
7

~~

tii'9:.n~~
Connect to the Valve-Chanlber Cover

48
Fig. 8-1 PCV Va)ve(UAES)

mtiL-i} ~!ft3#-i} !lIl!ft3iQUJU


~WG#-:t~ ~$~IUl :ff~tl
Item No. Part No. Assemble
Description Qty Validity
distmctlon

1 465Q-IA/D-I000079
lllCtf
1 1
Rubber tube

2 465Q-IA/D-I000093
lllCtf
1 1
Rubber tube

3 462-1000080 W't3:-Fm
1 3
Sprmg hoop
:::::JiIl~~J~.Ji\t
4 465Q-IOO0820 1 1
Three-way assy

5 465Q-IA/D-I000094
ifuHlIllllCW
1 1
Oil proof rubber tube

6 465Q-IOOOO92 -Fm
1 2
Hoop

7
pev 1iJJ,~$;
465Q-I014800 1 1
pev valve assy

8 462-1000096
-Fm
1 1
Hoop

49
m:~il!';1W2
Connet to the AIr Cleaner

mJH:"l.I8i'lI!l
Connet to the Inlet Manifold

~~D
6

Connect to the Valve-Chamber Cover

50
Fig 8-2 PCV Valve(DELPIH)

~ftG~~IJ
00&% ~lCf1f'% ~~flj:~$ .$~:I: :fl~tt
Item No. Part No. Assemble
DescnptlOn Qty Validity
distinctIOn
~'lJ
1 462-1A/D-1000079 1 1
Rubber tube
~'lf
2 465Q-1000079-01 1 1
Rubber tube

3 462-1000096
W..-Fil
1 1
Sprmg hoop
'=::3lmtt,f,l)jJt
4 465Q-IOO0820 1 1
Three-way assy
m-!II~'lf
5 462-1A/D-IOOO094 1 1
Oil proof rubber tube

6 465Q-IOOO092
-Ftl
1 2
Hoop
pcv!ll'J,(;1.)jJt
7 465Q-1014800 1 1
PCV valve assy

8 462-1000080
-Ftl
1 3
Hoop

51
-,,!;It--- 2 -~

3
9

6-(
L-7

ll
V

52
Fig 9-1 Air Cleaner Assy(EGI)

~~@tjJtl
OOUL~ 1t~f1t-Ji} 1tllGf'!' ~ fF i(!.$~:Jii; ~Ji:tf.t
Item No. Part No. Assemble
DescnptlOn Qty Validity
distInction

HFJII09100DB HFJ6351C,HFJ6371B
"2~tim~
*1 1 1 HFJ6376
HFJ1109100FC AIr cleaner
HFJ6350C HFJ6371C
L3't,g,llIt
*2 HFJ11 0911 ODB 2 1
Up cover assy
tilt ,g,llIt
*3 HFJII09130DB 2 1
Element assy
T3't,g,llIt
*4 HFJll09120DB 2 1
Down cover assy
~~'1i
5 HFJII0910lDB 2 1
Rubber pIpe

6 l't"i!~'1iffi-f'!'
HFJII09010DB 1 1
Au duct assy
l't~'1f
7 HFJll09011DB 2 1
Au duct pipe
i1/[~'1i
8 HFJII09013DB 2 1
Au duct hose

9 HFJII09007CA
-frl
1 1
Clamp

10 Q/2AM37-56 -fm
1 3
Clamp

11 Q/2A-CJ-36-M6 X 16
t-\ jJj ~ l\!l{ -Em.iH'!'
1 2
Bolt. hex-head

12 Q/2A-CJ-36-M8 X 30
t-\ jJj HI -Effi-iH'!'
1 2
Bolt. hex-head

53
10 12
7

~
6

0----.----
~~/
15
I
I

I
~
17
-21!'_3

.17

54
Fig. 9-2 Air Cleaner Assy

IIH.li% ~ftC&~tl
*~1tf% *~#4'i~ llt:$tt :ti~tt
Assemble
Item No. Part No. DescrlpHon Qty Validity
distmctlon
~ SCIJU\' r.f
*1 HFJll09100DC 1 1
AIr cleaner
..t7t,~JlIt
*2 HFnl09110DB 2 1
Up cover assy
1Jt;r,,~JlIt
*3 HFJ1109130DB 2 1
Element assy
r7t,~JlIt
*4 HFnl09120DB 2 1
Down cover assy

5 HFnl0910lDB
ilttttr
2 1
Rubber pIpe
~~sctrm#
*6 HFnl09030CA 1 1
AIr duct assy
j!l;~
7 HFJ1109073CA 2 1
Jomt hose
~:!k
8 HFJ1109071CA 2 1
Jomt hose
~SCiltl3t1*,~JlIt
*9 HFJ1109200CA 1 1
AIr valve cover assy
~~SCiltln~'i'm1tf
10 HFnl09040CA 1 1
Au valve cover pIpe assy

11 HFnl09050CA
IIfSCJl4!m#
1 1
Heated air cavIty assy

12 HFnl09043CA
ilttt'i'
1 1
Corrugated pIpe

13 HFnl09007CA
-tm
1 1
Clamp
fI~"'t~'i'm#
14 HFJ1109060CA 1 1
Exhaust pIpe assy

15 Q/2AM37-56
-tm
Clamp
2 2

16 Q/2A-CJ-36-M6 X 16
Ml'J:J'I;t:lfimil-#
1 2
Bolt, hex-head
t-:ftJ:!kt:l~mil-#
17 Q/2A-C}-36-M8 X 30 1 2
Bolt, hex-head

18
Q/2A-C}-4 7A-ST6. 3 X mil-llltr
1 4
16 Screw

55
11

15

16

5 "

-::ttI'C'-_3 --1

18
17
...... n~~""f-- 4 ..-

56
Fig. 9-3 Air Cleaner Assy

OOUl-f}
Item No.
~~f4:~
Part No.
~~{"'i'i'lij;
Description
~1tC~JJIJ
Assemble
.:tt:n. :fl~tt
Qty Validity
distmctlon
~4:jj~~
*1 HFJ1109100DC 1 1
AIr cleaner
l:'J!e.~,JlX;
*2 HFJ1109110DB 2 1
Up cover assy
~;t,.~,JlX;
*3 HF1l109130DB 2 1
Element assy
r'J!e.~,JlX;
*4 HFJ 11 091 ZODB 2 1
Down cover assy

5 HF1l1 091 OlOB ~tt'l


Z 1
Rubber pIpe

6 HF1l109030CA
1t'5!4:'Itflf't
1 1
AIr duct assy

7 HFJ1109073CA
t!l13/;
2 1
Jomt hose

8 HFJ1109071CA *3/;
2 1
Jomt hose
t!l1~
9 HF1l109042CA 1 1
JOInt hose

10 '5!4:IlJJ'J!e1*.~JlX;
HFHI09200CA 1 1
AIr valve cover assy

11 ~tt'l
HFHI 09006FA 1 1
Corrugated pIpe

12 HFJ1109043CA
lJ!ttt'lf
1 1
Corrugated pIpe

13 HF1l109007CA
-tM
1 1
Clamp

14 HF1l109005FA
-t1ll'
1 2
Clamp

15 Q/2AM37-45 -tIll
1 1
Clamp

16 Q/2AM37-56 -tM
2 2
Clamp
*jfj~.~tfl.g.{",
17 Q/2A-CJ-36~M6 X 16 1 2
Bolt. hex-head

18 Q/2A-CJ-36-M8 X 30 *jfj~.~tfl.g.l'"
1 2
Bolt. hex-head

19
Q/2A-CJ-47A-ST 6. 3 X ~iiltn
16 1 4
Screw

57
15

9
19 7 5
20

-IJ>o.--- 2 -

21 3 _._-_. --I

22 4
~~-

58
Fig. 9-4 Air Cleaner Assy

OO{i'I~ ~~1tJ:% ~JGtlHJtl


~lfGf4'* .!'P-$fl:!ll: :fl~t'.
Item No. Part No. Assemble
DescrIptIOn Qty Validity
distinction
'!i!9:.llt!~IUIf
*1 HFjl109100FC 1 1
Air cleaner

*2 HF1l109110DB
Ln.!it.!Vt
2 1
Up cover assy

*3 HFj1109130DB
llt!it>.!it.!Vt
2 1
Element assy

*4 HF1l109120DB
rn.!it.!Vt
2 1
Down COver assy
~tti!f
5 HF]110910lDB 2 1
Rubber pIpe

6 ~ '5!9:. 'i' mf4'


HFj1109030CB 1 1
AIr duct assy

7 HF]1109073CA It*
2 2
JOint hose

8 HF]1109071CA It*
2 1
JOint hose

9 HFj1109072CA It*
1 1
JOint hose

* 10 HF1l109100CA
'5!9:.:lD.tl!mtt.!it.!Vt
1 1
Coarse filter assy

11 HF1l109105CA
if!till
2 1
Sealing rIng
,,*mL;jJi
12 HF1l109103CA 2 1
Air deflector

13 ~.!ii{.:lD.tl!mtH~~
HF]1109006CB 2 1
Coarse filter bracket

14 Q150B0816-6g
:t:;JMI;j;i
2 2
Bolt. hex-head

15 ~ttlf
HFJII09044CA 1 1
Corrugated pIpe

16 ~tti!f
HF1l109045CB 1 1
Corrugated pIpe

17 HF1l109007CA
-Ftl
1 1
Clamp

18 HF1l109007FA
-Fli
1 1
Clamp

19 HF1l1 09008FA
-Fli
1 1
Clamp

20 Q/2AM37-56
-Fft'[
2 2
Clamp

21 Q/2A-Cj-36-M6 X 16
:t:;Jf!:ikI!.;j;imilf4'
1 4
Bolt. hex-head

22 Q/2A-CJ-36-M8 X 30
:t:;J:ikI!.;j;imilflf
1 2
Bolt. hex-head

59
,,~~8 20
~ 19 \\
5
"
\

16)
2--
13/

21
~/~ 3

6 / 22
4

60
Fig. 9-5 Air Cleaner Assy

~Ul-l} ?!ii'{rr~~ jilJ


*llGlt-'i} *lClt,g~ ~$~:Ii lf~f.t
Item No. Assemble
Part No. DescriptIOn Qty Validity
distmctlOn
~~~@
*1 HFJII09IOOFC 1 1
Air cleaner
L%,~JiX;
*2 HFJlI09110DB 2 1
Up cover assy
vg~,~,JiX;
*3 HFJII09130DB 2 1
Element assy
T%,~,JiX;
*4 HFllI09I20DB 2 1
Down cover assy

5 HFJII09IOlDB
1l1Wc'lll'
2 1
Rubber pipe

6 HF]lI09030CB
It"i! 4....~f m14'
1 1
Air duct assy
~!k
7 HFllI09073CA 2
JOint hose 2

8 ~!k
HFllI09071CA 2 1
Jomt hose

9 ~!k
HF]lI09072CA 1 1
JOint hose
~m~m:n,~JiX;
* 10 HF]lI09IOOCA 1 1
Coarse filter assy
~~11
11 HFJll09I05CA 2
Sealing rmg 1

12 HFJlI09I03CA
'i"f-Vii1Ji
2 1
Air deflector
~4:mvg~@1i:~
13 HF]lI09006DG 2 1
Coarse filter bracket
1';jB!kill'f
14 Q/2A-CJ-22-M8 X 16 2 2
Bolt, hex- head

15 HF]lI09007DG
ittt'lff
1 1
Corrugated pipe

16 HF]lI09008DG
ilttt'lll'
1 1
Corrugated pipe

17 HFJlI09007CA
i'".
1 1
Clamp

18 i'"~
HFJll09007FA 1 1
Clamp
i'"~
19 HF111 09008FA 1
Clamp 1

20 Q/2AM37-56
i'"m
2 2
Clamp
1';jB Mli1'(~.Il. il"#
21 Q/2A-CJ-36-M6 X 16 1 4
Bolt, hex-head
1'; jB !k ~ 1'(~.Il. il14'
22 Q/2A-CJ-36-M8 X 30 1
Bolt, hex-head 2

61
12---

62
Fig 10-1 Exhaust Manifold (EGI)

IIH.lL% ~ftGf't% ~!G~7JU


~!G#~'M\ .$~:!i lL~tt
Item No. Part No. Assemble
DescnptlOn Qty Validity
distmctlOn

1
465Q-IA/D-I008810/01 1l~~.d1'1f,~JilI; 1 1 DELPHI
465Q-IA/D-I008810 Exhaust manifold assy 1 1 UAES
ll~~i.t'1fIWi~~,~JilI;
2 465Q-I008804 Exhaust manifold heat baffle 1 1
assy
1l~~~'1fTI!i1~;jfi.~JilI;
3 465Q-I000821 Exhaust manifold low heat shIeld 1 1
assy

4 465Q-I008203 !Ill!:
1 3
Stud bolt

5 !ltr.~JilI;
462-1000228 1
Screw 2

1l~G(.J!t'1f1!i1~;jfi,~ Jill;
6 462-1A/D-I008802 Exhaust manifold heat shIeld 1 1
assy

7 462-1008202 !Ill!:
1 6
Stud bolt

8 GB97.1-85-6-140HV
mill
1 6
Washer

9 GB6170-86-M6 !I-BJ:
1 6
Nut

10 465Q-I003201 !Ill!:
1 8
Stud bolt

11 GB6170-86-M8 !I-BJ:
1 8
Nut
462-1A/D-1207800 .~~U,~,JilI; 1 1 DELPHI
12
465Q-1A/D-1207800 02 sensor assy 1 1 UAES

63
m10-2

64
Fig.l0-2 Exhaust ManlfoldCCarburetor)

ooW:-'S- ~ftUt% ~lltm.~tl


~ftCf""~~ !ft$fl:"i: :.ffr.&tt
Item No. Part No. Assemble
DescnptlOn Qty Validity
distmctlOn
465Q-1008801 1l~'-'{.Jl;t'lf ,~$; HFJ6350B
1 1
465Q-1008006 1
Exhaust manifold assy HFJ6351B
1l~'-'{.Jl;t'lfI!{Yj ~.Il ,~, $;
2 465Q-1008804 Exhaust manifold heat baffle I 1
assy
ll~'-'{.Jl;t'lfTI!{Yj~1li,~$;
3 465Q-I000821 Exhaust manifold low heat shIeld 1 1 HFJ635IB,
assy HFJ 6350B,HFll OIlG
4 ~m {t'i1lI~~$
465Q-I008203 1
Stud bolt 3
HFJ635IB,

llln,~,$; HFJ6350B,HF1l011G
5 GB5783-86-M6X 10 1
Screw 2 carburetor
cars
J:I~~Jl;t'l:fI!{Yj~;j&,~$;
6 462-1008802 Exhaust manifold heat shIeld 1 1
assy

7 462-1008202
tlm 1 6
Stud bolt

8 GB97.1-85-6~140HV
mill
1 6
Washer

9
@-fl1:
GB6170-86-M6 1
Nut 6

10 465Q-I003201
wm 1
Stud bolt 8

11 M851-76
.-fl1:
1 8
Nut

12 GB97.1-85-6-140HV
mill
1 1
Washer

65
11

~ 12

11

;--r
--J-..\~7._
6
5

66
Fig. 11-1 Exhaust sys (EGI)

mlli.J,} ~ftC~JJtl
*~fII:% ~Il[.f't~j; lfJ.$tiilt lf~t'I:
Item No. Part No. Assemble
DescrIption Qty Validity
distInctIon
-M~E{.'lf*Mm
" 1 HFJ1Z00010DB 1 1
Gasket
~~5!1i.mlll
2 Q40410 1 3
LIght sprIng washer
Q/2A-CJ-250-MIO X 1. i'\1f!i!l1')JUI-fl.J:
3 1 3
25 Hex lock nut
-M~ "'I:lfmflf
* * 4-1 HFJ1Z03000DA 1 1
ConnectIng pIpe HFJ6351B

HFJ635OC,HFJ6371C
HFJ1203000DB ~:Jt3Htr-=:'5C1i1t~,l,thit 1 1
* * 4-2 HFJ6351C,HFJ637L
HFJ1200003DC Connectmg pIpe and TWC 1 1
HFJ6371B,HFJ6376,
HFJ6376B
HFl1Z00008CA
-M~~'lf&'MJf
*5 1 1
Sealing rIng

6 HFJ1Z00007CA
:tiP"'t'lf5!1i.
1 2
Sprmg
.~
7 Q/2A-C]-455 1 2
Bolt
HFJ6350C
HFJI201000FB li'fFlj ~ ,~, hit 1 1 HFJ6371C
* *8 HFJ6351C,HFJ6371,
HFJIZOIOOODC Muffler assy 1 1 HFJ6371B,HFJ6376,
HFJ6376B
~JlR~
9 HFJ1Z000Z1CA 1 1
Hanger
~JlR~
10 HFJ1Z0003ICA 1 2
Hanger
:T\1f!ik.~mlrf'f
11 Q/2A-CJ-30-M8 X 38 1 6
Bolt. hex-head

12 HFJ12000Z2CA
H1!.=
2 6
Bush

67
m11-2 ~~ec~ (HFJ63S0B)

9
10
~
I '--.,.., JIllI\ I

ttJ9
~~
10 9 ,.,

L_

68
Fig. 11-2 Exhaust sys

~~#,ijJIJ
oo-&.~ +~ftf~ *~{4:~*F !)!:$~-lit lH&f
Item No. Assemble
Part No. Description Qty Validity
distinction
jj~~~*Mm
" 1 HFHOOI007FA 1 1
Gasket

2 Q40510
lHt'Bi(! lIHlHI
1 3
Heavy spring washer

3
t\.fUlilt
Q/2AJ159MI0X 1. 25 1 3
Nut hex
~ti;R
"4 HFJIOOI008FA 1 1
Connecting pipe
!t!W~lIHUil
5 Q40410 1 3
Light spring washer
Q/2A-CJ-250-MIO X 1- t\ .fBilJ!:it ilt
6 1 2
25 Hex lock nut
7i'iF~,g.J&
" 7 HFH201000FA 1 1
Muffler assy

8 Q/2A-CJ-30-M8X 38
t\ JfJ 5k.1'UIlil"ff
1 6
Bolt. hex-head
1t~
9 HFJI200022CA 1 6
Bush
~tl:lik:
10 HFH200031CA 1 2
Hanger
~tl:lik:
11 HFH200021CA 1 1
Hanger

69
III 11-3 ~~~~ (HFJI011G,HFJI0IIH)

I
2 !

70
Fig. 11-3 Exhaust sys

OOUz..li} ~ftl-ft.~ ~1ftl~Htl


~ft[.#-~ !p.$~:I.It fl~ti
Item No. Assemble
Part No. Description Qty Validity
distinction
j$~'\WaHtm
*1 HFJI200010DB 1 1
Gasket

2 Q40410
!i!W-. .~i111
1 3
Light spring washer
Q/2A~CJ~250-MI0 X 1. *jf!ilIl~WH}
3 1 3
25 Hex lock nut
HFJI203000DC
HFJIOllH
~tH~'*:::::'~-OO1t3,~~
* * 4~1 1 1 HFJIOllG
Connecting pipe and TWC
HFJI203000DB
HFJIOllGA
n~'\Wm.fIt- HFHOllG-GZ801,
* * 4-2 HFJI203000DA 1 1
Connecting pipe HFHOllGA-GZ801
:tf~~'\W\tMYf
5 HFJ1200008CA 1 1
Sealing ring
:tf~~'1fW.
6 HFJI2OOOO7CA 1
Spring 2

7 Q/2A-CJ~455
W-tt
1 2
Bolt
*jf!~W~m.g..1tf
8 Q/2A-CJ-30-M8 X 38 1 6
Bolt. hex~head

9 HFJI2OOO22CA
H"lf
2 6
Bush

10 HFJI200031CA ~~* 1 2
Hanger

HFJI201000DG tj!jflJ3,{~.~ 1 1 HFJIOllH


* * 11 HFJ1200000DE Muffler assy 1 1 HFJIOllG
HF1l011GA

12 HFJI2OOO21CA ~~* 1 1
Hanger

71
72
Fig. 12-1 Oil Pump(EGI)

~llCttUjq
~Ul~ ~lftlft% *ftlf'f;g~ ~:$~:II:
Assemble
f.fxttt
Item No. Part No. Description Qty Validity
distinction
mM~.~~

.if
1 462-1011950 1 1
Oil pump assy

2 462-1000250 2 1
Plug
~lnH'H!j:ft
3-1 462-1011006-01 2 1
Gear, oil pump outer

3-2 462-1011007 M*Pit3i":ft


2 1
Gear, oill pump inside

4-1 462-1011003
i)/ljffimn
2 1
Pressure regulator valve

4-2 ~.
462-1011004 2 1
Spring

4-3 ~.!:i
462-1011005 2 1
Spring seat

5 mM~J5~
462-1011002 2 1
Oil pump rear cover
-:'j!mm~.n
6 462-1003206 2 6
Screw
462-1000018-01 HFJ637LHFJ6371B,
tt~1:1i'lIH11: 1 1
7
HFllOllG
Rubber- asbestos gasket 1 1
462-1000018
HFJ6371C

8 462-1000217
!In
1 1
Screw

9 462-1000218
.n
1 5
Screw

10 462-1000219
lin
1 2
Screw
JEUZ~
11 462-1000017 1 2
Locating sleeve

12 462-1000812
tJiT
1 1
Screw

13
3t;ili;Jt
462-1000020 1 1
Anchor plate

73
III 12-2 mjtIJ $ ?t (HF J 6350B)

10

74
Fig. 12-2 Oil Pump

mULJi} ~liGf'I'% ~ftG~~tl


~ftGf'I'1JfF .If!.$ftli li~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
tJ1.JIb:~U~,~
1 462-1011950 1 1
Oil pump assy

2 462-1000250 .:It
2 3
Plug

3 462-1011 006 lIb~H~tli~


2 1
Gear, oil pump outer

4 462-1011007 I1lI~P:I&lt
2 1
Gear, oil pump inside

5 462-1011003 iI!iIffimn 2 1
Pressure regulator valve

6 462-1011004 ~.
2 1
Spring-
~.Jil\
7 462-1011005 2 1
Spring seat

462-1011002 tJ1.JIb~J'~
8 2 1
Oil pump rear cover

9 462-1003206 -'trm:~dIIUr
2 6
Screw

10 462-1000018 1tBlHimm
1 1
Rubber- asbestos gasket

11 GB5783-86-M6X 32 tttr 1 1
Screw

12 GB5783-86-M6 X 35 IItr 1 5
Screw

13 GB5783-86-M6 X 42 IItr 1 2
Screw

14 462-1000017 ~UL'l'
1 2
Locating sleeve

15 462-1017800 tJ1.JIbtIUnM,~
1 1
Oil filter aSSY
l1lI~it'1JPJi
16 462-1017015-A 1 1
Oil filter connector

17 462-1017016 tJ1.JIb~mff~
1 1
Oil filter seat

18 GB97.1-85-6-140HV
mill
1 11
Washer

19 GB5783-86-M6 X 25 IItr 1 2
Screw

20 GB5783-86-M6 X 60 IItr 1 1
Screw

21 462-1000023 tJ1.JIb~mffm
1 1
Oil filter gasket

22 J1b~it'1JPJi
462-1000022 1 1
Oil filter connector

23 462-1000019 ~III
Washer 1 1

24 465Q-3810950 lIbffi.~~ff.~~
Oil pressure sensor assy
1 1

75
I@ 12-3 milb jjilSjt (HFJ6351B)

76
Fig. 12-3 Oil Pump

mi:lL-l} ~~f4'.J;} ;IUL~Hltl


~BCftf:1'l;fj\ !j!:ntl: ~j&tt
Item No. Part No. Assemble
Description Qty Validity
distinction
fJlIHjU;,).~
1 462-1011950 1
Oil pump assy 1

2 462-1000250
Jl$:I:&'
1 1
Plug

3-1 !lli!JL9HN~
462-1011006-01 1 1
Gear, oil pump outer

3-2 462-1011007 !ll*p;j&~


1 1
Gear, oil pump inside

4-1 462-1011003
ifl;JJlimn
1 I
Pressure regula tor valve

4-2 462-1011004
5!Mil
1 1
Spring

4-3 462-1011005
5Uti,l
1 1
Spring seat

5 462-1011002 fJl1lll*Fo~
1 1
Oil pump rear cover
~mm:Yd~fJ
6 462-1003206 1 6
Screw
tt!Jl(:Q"m~
7 462-1000018 1 1
Rubber- asbestos gasket

8 GB5783-86-M6 X 32
Jl$fJ
1 1
Screw

9 GB5783-86-M6 X 35
Jl$fJ
1 5
Screw

10 GB5783-86-M6 X 42
lilfJ
1 2
Screw
}li:lLl!;
11 462-1000017 I 2
Locating sleeve

77
,J:

~/
16

f~I
I 5
7

78
Fig. 13-1 Clutch And Control (EGI)

m&Ji} ~JGflj:% ~ilUiUJ


~lRfH5~ tji:tt:f1l: :fl~t1
Item No. Assemble
Part No. Description Qty Validity
distinction

1 462-1A/D-I005803
l'.lt,&"& 1I.!;'!-.~
1 1
Fly-wheel and gear assy
~lJ
2 462-1005201-A 1 6
Bolt
OOtt~T
3 6X 10IIIbGB4661 1 1
Cylindrical roller gearing

]l1j,g-~.EE3:,&3'ti*.~Jllt/~,g-~
j!jf.~JOC
4 LHI0-1601900/01 1 1
Clutch pressure plate and
housing assy /Clutch cover assy

5 462-1000238
5;E-Itrmn
1 2
Locating screw
~lJ
6 462-1000810 1 4
Screw

7 GB93-878
3(!,.mlll
1 2
Spring washer
~,g-~hU;ry f!U{I.JlX;
8 LHI0-1601800-01 1 1
Clutch driven disk
~Jl(
9 6000DDUR 1 1
Bearing
462-1601860 5t~fl!JJl(
10 1 1
(48RCT330I) Release bearing
5J1l..~
11 462-1700013 1 2
Spring clip
~it~%7l\li~.~JlX;
12 462-1601806 1 1
Clutch release sbaft assy

13 ~it~%~~~.
462-1601022 1 1
Clutch release shaft spring
A"ir"~%~~H~
14 462-1601021 1 2
Clutch release bearing bush
~ ir"~111}!1f
15 462-1700012-A 1 1
Clutch arm
~lJ
16 462-1700205 1 1
Screw

17 462-1000235
:mil
1 1
Washer
GB6170-86-M8 @1lJ:
18 1 1
(~ M8GB51-76) Nut

79
80
Fig. 13-2 Clutch And Control

OO&Ji} ~DC.rJHl~
*DC.1'f% *!lC1'1' 1; ~ ttl$~tl: :ff~f.t
Item No. Assemble
Part No. Description Qty Validity
distinction
~~&Wl~L~,$'.
1 462-1005803 I 1
Fly-wheel and gear assy

2 462-1005201
JltT
1 6
Bolt
~&fj!j
3 462-1003007 1 1
Positioning set pin
;l!;i1H Bi1!1it 3't f* ,g, $'.
4 462-1601900 Clutch pressure plate and 1 1
housing assy
~&l'!itr
5 462-1000238 1 2
Locating screw
~tr
6 M8X 16-QGB21-76 1 4
Screw
~.~III
7 GB859-878 1 6
Spring washer
~i1Hb\;;;/)1!.g,Jil(;
8 462-1601800 1 1
Clutch driven disk

9 462-1601025 ?t~~*
1 1
Release bearing

10 462-1601026 ~*J.i
1 1
Bearing seat

11 462-1700013
5Ul*
1 2
Spring clip

~i1H?t~~,@Jllt
12 462-1601806 1 1
Clutch release shaft assy

~i1H:St~~~.
13 462-1601022 1 1
Clutch release shaft spring
;l!;i1H:St~~H'!!;
14 462-1501021-A 1 1
Clutch release bearing bush

15 462-1700012-A
;l!;i1H4t...
1 1
Clutch arm

16 M8X 38 X 22GB21-76
WtT
1 1
Screw
~III
17 GB97.1-85-6-140HV 1 1
Washer

18 462-1000235
mil 1
Washer 1

j{tlF
19 ~ M8GB51-76 1 1
Nut

81
5

82
Fig. 13-3 Clutch And Control

~1C!'}U;tl
lflUl.lf} ~lCf4'% ~ftGflt-i;,,* lIi$~:Il!: ~jitf.
Item No. Assemble
Part No. Description Qty Validity
distinction
~ ft~lliA1it3t1*J~,JVt
1 LHI0-1601900 Clutch pressure plate and 1 1
housing assy
~tlL.tT
2 462-1000238 1 2
Locating screw

3 M8XI6-QGB21-76
tin
1 4
Screw
~.~Il
4 GB859-878 1 6
Spring washer

5 462-1601800
1!l ft~ bU;lJ A.~JVt
1 1
Clutch driven disk

6 LHI 0-160191 0-01 ?t1!l~*


1 1
Release bearing

7 LHIO-1601840
1!lftB?t 1!l~.~JVt
1 1
Clutch release shaft assy
~t1um:f.t1f!
8 GB879~86 3 X 10 1 1
Spring cylinder pin
~ft~?t~~~_
9 LHI0-1601022 1 1
Clutch release shaft spring
1!lft~?t~~W:t!;
10 LHI0-1601021 1 1
Clutch release bearing bush
1!lif~mfi'
11 LHIO-1601035 1 1
Clutch arm

12 M8X35-Q GB21-76
-.n
1 1
Screw

GB97. 1-85-8-140HV
mill
1 1
Washer

13 M8GB51-76
lill1lF
1 1
Nut

83
84
Fig. 14-1 Transmission Drive

OOtL% ~1fl',lU}tl
~lIGftJi} ~IIUf,gtF .$~:I:
Assemble
iHllt!:
Item No. Part No. Description Qty Validity
distinction
-~.~.Jilt
1 BS09-1701810 1
No.1 shaft assy 1

~$t~:ik
2 K17. 52215. 7 1 1
Roller bearing

3 462-1701061
Till
1 I
Hog ring
~~ilIlM,~.JllI;
4 BS09-1701940 1
No.1 shaft oil seal assy 1

5 BS09-17010Z7-B
=flIl
1 1
No.2 shaft
~t!ltJ;J~
6 B509-1701044 1 1
Gear main shaft 1st
-tltJ;J~lt~
7 BS09-1701029 1 1
Gear main shaft 1st bush

8 462-1701034
.J.I:itfl!olm
1 1
Thrust washer
=f1jtJ;J~
9 BS09-1701046 1
Gear main shaft 2nd 1

.=::t'~Hg~
10 BS09-1701035 1 1
Gear main shaft 3rd
~$t~:ik
11 K253028 1 1
Roller bearing

12 6304N/P63 ~* 1 2
Bearing

13 BS09-1701031
fiiJ f1j b\ 7JIJ i!r tt:
1 1
Reverse driven gear
J"llll
14 462-1701063 1
Retaining ring 4

C ~!jHl!I:ik 4iJll. fF
15 462-1700002 1 2
"C" type bearing locking ring
9='rii]&~$
16 BS09-1701052 1 1
Middle gear shaft

17 6204/P63 ~* 1 2
Bearing
47GB893. 1 - 86 (it if f!!llll
18 1 1
47GB893-76) Retaining ring
JBC~,~JU.
19 462-1701809-A 1
Rubber plug assy 1

20 462-1701042
9!'tl;t1l
1 1
Toothed ring, outer
m:JI~tU!;-&
21 462-1701043-01 1 1
Low-speed connecting toothed ring
m:JI~&wlll
22 462-1701045- A2 1
Low-speed baulk ring 2

85
III 14-1 ~.:tI;"
xJZnB1t~ $;tC4MT)

86
Fig. 14-1 Transmission Drive

~ftei;UIJ
IEflL% ~IUf% ~lfI;flf.:g~ 1ji$~:I: 1l~t1
Item No. Part No. Assemble
Description Qty Validity
distinction
1ff~
23 462-1701038/01 1
Key 6

24 462-1701041
5iI1_-F1Il
1 2
Spring hog ring

25 462-1701039
!lHlflll
1 1
Toothed ring, outer
i'iliit~~~i!f
26 BS09-1701057 1 1
High-speed connecting toothed ring

27 462-1701024-A
i'iliitliiJ Wi!f III
1 2
High-speed baulk ring

28 462-1701037
5iI1_-F1Il
1 2
Spring hog ring
{jj~i;li!f~
29 462-1700004- A 1 1
Reverse drive gear
ff1j~"",riiji!f~,~,Jtli;
30 BS09-1701830 1 1
Reverse middle gear assy
ff1J~m~$
31 462-1700007 1
Reverse gear shaft 1

.tr,~,Jll!;
32 462-1000801 1 2
Screw

33 BS09-1700003 ~*~Jt
1 1
Bearing baffle

34 462-1701032- B
l!1Io&Iff
1 1
Speed chart worm

35 462-1701009
.iJ:JtIll
1 1
Thrust washer
it!J:o&1>\i;lW~
36 462-1701008- B2 1 1
Speed chart driven gear

37 462-1701010
Hll'
1 1
Bush

462-1701902
itil!llll,g, JVt
38 1 1
Oil-sealing ring
20GB894. 1- 86 -Fill
39 1 1
(Jeilf 20GB894-76) Hog ring
~II
40 462-1701033 1 1
Retaining ring
=t'lj$Ht~*
41
. K253020
Roller bearing main shaft 2nd
1 1

~t'l~vr$*
42 K253025 1 1
Roller bearing main shaft 1st

87
fII 14-2 1e im fi -I"? ~ "itrt
.l:b;h .ll. (SMT)
RIJ 7J-

'1.

~._~

37 ~~" -- 28
, )\'
36
~t}jY 24

27 26

88
Fig. 14-2 Transmission Drive

m{il% ~DG1'f%
*llGl;Jl;\JIJ
~1E1H;F ttt$~jf ;ff~ft
Item No. Assemble
Part No. Description Qty Validity
dis tinction
~~.g,$;
1 BSI0-2-1701810 1
No.1 shaft assy 1

$tr~lJ;
2 K202617 1 1
Roller bearing
-$$lJ;
3 63/28-2RSN/P63 1 1
No.1 shaft bearing

4 C*~Jf
BSI0-2-1701067 1 1
"C" ~ype bearing locking ring

5 BSI0-2-1701207
-Fill
1 1
Hog ring

6 BSI0~1701930
ilIltl
1 1
Oil seal

7 BSI0~ 2~ 1701027
=~
1 1
No.2 shaft

8 3 X 5 mGB4661 ~84
OOttfi'l
1 3
Column pin

9 BSI0-2-1701034
lI:flHlill
1 2
Thrust washer
~t1lJiHt
10 BSI0-2-1701044 1
Gear main shaft 1st 1

t<t~
11 BSI0-2-1701065 1
Bush 1

$ft~lJ;
12 K354027 1
Roller bearing 3

13 BSI0~2~ 1701046 =t1l-&~


1 1
Gear main shaft 2nd
:::=:~-&~
14 BSI0-2~1701035
1 1
Gear main shaft 3rd
mtr~lJ;
15 K303527 1
Roller bearing 1

16 'lit1l-&~
BSI0-2-1701062 1 1
Gear main shaft 5rd

17 B510-2-1701063
til II
1 1
Retaining ring
mtr~lJ;
18 K27. 533. 522. 7 1 1
Roller bearing

19 6206N/P63
11IIlJ;
1 1
Bearing

20 C*~Jf
B510-1701015 1 1
"C" type bearing locking ring

21 6305/P63
11IIlJ;
1 1
Bearing

22 B510-1701204
-Fill
1 3
Hog ring

89
00 14-2 ~:iiB1Va:mr
~ pp?tCSMT)

28

36

90
Fig. 14-2 Transmission Drive

00&% ~~~;'iJtl
~ftU"% ~ft[.flf:i:l~ 4t$fI::I: :ff~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

23 BSIO-1701208
-til
1 2
Hog ring

24 BSIO-2-1701052
'1"16J&fIi$
1 1
Middle gear shaft
li~''J;fJm-m
25 BSI0-2-1701064 1 1
Gear5 initiative gear

BSIO-2-1701066
ttZ9JfF
1 1
Stopping ring
26
62/28N/P63
'1"16J$r.r!fl!l;iJ:.
Middle shaft front bearing

27 BSI0- 2 -1701207
-til
1 1
Hog ring

28
'1"16]~<F~*
62/28/P63 1 1
Middle shaft middle bearing
$;iJ:.
29 6304/P63 1 1
Bearing
11H!!ft'*~&
BS10-1701043 1 1
Low-speed connecting toothed ring
30
BS10-2-1701042
1!f;l'7r&lII
Low- toothed ring, outer
1!f;~[jlJ:!tfF
31 BS10-1701045 1 2
Low-speed baulk ring

32 BS10-1701036
YJl.ttfF
1 2
Spring hog ring

33 BS10-1701041
s -tlll
1 2
Spring hog ring
i\!IJ)t!ft'*~&
BS10-1701061 1 1
High-speed connecting toothed ring
34
BS10-2-1701059
i\!IJ)t7r-&1II
High - toothed ring, outer
~)t[jlJ:!tfF
35 BS10-1701024 1 3
High speed ring synchronization

36 BSIO-1701037
YJI..-"FII
1 4
Spring hog ring
iiiJ,3it'l!ft'*~&
BS10-1-1701058 1 1
Joining gear, reverse and gearS
37
i@i)t7r&1I!
BSIO-2-1701059
High speed outer gear ring

38 BS10-2-1701038
1ft#!:
1 6
Key
3i~1ft#!:
39 BS10-1-1701057 1 3
Gear5 key

40 BS10-2-1701033
iiiJffl <P1'a]!ilIl
1 1
Reverse middle shaft

91
00 14-2 ~ :ii -K 'I~ ~ 1m
J:t:. .... pp .ll. (SMT)
J)'

92
Fig. 14-2 Transmission Drive

OOVL% ~IlUI'% ~fti'.~~tl


~i'lGf'!',g~ .!IL$~:I: if%t:tl:
Item No. Part No. Assemble
Description Qty Validity
distinction
]E{)IUl
41 6x 10 mb GB4661-84 1 1
Orientation pin
jiJ t'l9=' 1'aJ tl;[ *: ,~,,qX,
42 BSI0-2~1701830
1 1
Reverse middle gear assy

43 BSI0-1701017
t'lll
1 1
Retaining ring

44 BSI0-1701032
1ftJ t'l 79Jt& ~
1 1
Reverse initiative gear

45 fiiJt'lR79Jt&~
BS10-1701031 1
Reverse drive gear 1

46 BSI0-1701029 ft't:
Bush 1 1

!['fjiUJ!tAA~
47 BSI0- 3802011 1
Odometer worm 1

!['fM~R79Jtl;[~
48 BSI0-3802012 1 1
Odometer drive gear

49 BSI0- 3802013
ft't:
1 1
Bush

50 ~II
BSIO- 3802014 1
Rubber ring 1

~II
51 BSI0-2~3802015
1 1
Rubber ring
l'l1lttlll.~,~
52 462-1701902
1 1
Shaft oil seal assy

93
23

1\ ~
28 \'1
29

94
Fig. 15-1 Transmission Housing - Extension Case

I~H:Jz.% ~ftC~J}IJ
~ftUf"% ~ftC{!f~~ $~~" ff~t
Item No. Part No. Assemble
Description Qty Validity
distinction
J:tIl.i'!1i:f.$:
1 BS09/D-1701005 1 1
Transmission case assy. upper
H/1.i'!1i:f.$:
2 BS09-1701001 1 1
Transmission case assy. lower
~-llL~
3 462-1700018 1 2
Set collar

4 462 -1700202
lmtr
1 4
Screw

5 462~ 1700203
tltr
1 4
Screw
tiH!fjl~:il'it
6 462-1701004 1 1
Inspection hole rubber cap
Foj!{$mi'!%{..$:
7 462-1701006/01 1 I
Rear extension case
rmMIIl.~nlt
8 462-1701903 1 1
Oil~sealing ring

9 462-1700011
m-r
1 1
Gasket
~-llLl!.'
10 462-1700008 1 2
Set collar

11 462-1700205
J!f!rr
1 7
Screw

12 462-1000244
.rr
1 1
Screw

13 462-1701206- A
.:If
1 2
Screw plug
H!(:If
14 462-1701003- A 1 1
Rubber plug
1liJ:$:tr7f:3t:,~mt
15 462- 3729950 1 1
Backing~up lamp switch

16 462-1700010
1liJ:$7f:3t:J& III
1 1
Backing-up switch rubber ring
iiJ~/J.l(.~JliI:H~
17 462-1701011/01 1 1
Copper bush

18 462-1701804
Ji'l:ilPJ n ,~nlt
1 1
Breather valve assy

19 462-1701202
J!f!f1
1 1
Stud bolt

20 462-1701201
lilf1
1 1
Stud bolt

21 462-1000212
.-IlJ: 1
Nut 2

~-llLlt=
22 462-1000015 1 2
Locating sleeve

95
23

96
Fig. 15-1 Transmission Housing - Extension Case

OOUi:-% ~~i&jj~
~ifGf't~ ~ifGf't'1"'i~ <f!.$~:I: :fj"~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

23 ~7#Jm/Jll=
462-1000042 1 1
Engine suspender
~~
24 462~ 1700204
1 2
Screw

25 iltl~Ui:Jlftf~~
462-1A/D-3700800 1 1
Crankshaft position sensor
~~.(;tJl1t
26 462-1000801 1 1
Screw

27 J:l~
462-1000241 1 1
Screw

28 462~1000247
mill
1 2
Washer

29 462 ~ 1000242
tlfJ
1 1
Screw

97
534 6

6 3 4 4

18

13

98
Fig. 15-2 Transmission Housing- Extension Case
c
,

~lnt!'U1J
mf:l1~ ~1lf4:~ ~1lf4:,g~ .:$ftt 14~f
Item No. Part No. Assemble
Description Qty Validity
distinction

1 BS09/D-1101005
-tml!l!1flf*
1 1
Transmission case assy, upper

2 BS09-1101001
rml!!1fl-l*
1 1
Transmission case aasy. lower

3
.l:'Ef:l1:ft;
462-1100018 1 2
Set collar

4 462-1700202
lin
1 4
Screw

5 462-1700203
lin
1 4
~w

6 462-1701004
,. .ii:R.RUI
1 1
Inspection hole rubber cap
~J$flllmm:;aef*
7 462 -170HI06!01 1
Rear .enenaion case 1

8 462-1701903
illi1tIl..~lllt
1 1
Oil-sealing ring
J~T
9 462-1700011 1 1
Gtsket
~m..
10

11
462-1100008

462-1700205
.n
Set collar

Screw
1

1
2

12 462-1000244
lin
1 1
Screw

13 462-1701206- A
.if
1 2
Screw plug
~if
14 462-1701003-A 1 1
Rubber plug
1Jj:$:tr 1f;t.!:,~ Jit
15 462-3729950 1 1
Backing-up lamp switch
fjJ:$1f~~1Il
16 462-1100010 1 1
Backing-up switch r"bber ring
t ~~/~~.t-t~
17 462-1701011/01 1 1
,9'pper bus h

18
Jl &it lllUn ,~Jit
462-1701804 1 1
Brearhe'ri valve asay

19 462 -1701202
Jlt!
1 1
Stud bolt
;t~mi%J:!:
20 462-1000042 1 1
Engine suspender

21 BSI0-1700013
!lUI
1 I
Rubber plug

99
38
37~

24
26
~

100
Fig. 16 Transmission Control

IE&.{} ~lGftI:% ~ftG~U


~i1Cf4:~fF Jl.:tj':~t 1i:att
Item No. Part No. Assemble
Description Qty Validity
distinction

1 BSI0-2-1702014
ilR:fJj%i*
1 1
Shift case

2 ffi!ltt~T
6X 10 II b GB4661 -84 1 1
Column roller

3 BSlO-1700212
.tlt 1 1
Stud bolt

4 462-1700203
.n
1 3
Screw
BS10-1702810 ilR:fJjWHl!J,~Jllt 1 1
5
462-1AB-1702810 Shift cranker shaft assy 1 1
JlU~
6 462-1702015 1 1
Rubber bushing

7 ~f1l"~.~,Jllt
462-1702805 1 1
Shift arm shaft assy
~III
8 462-1702020 1 1
Rubber gasket
~m
9 BSlO-1702022 1 1
Rubber gasket
ilR:fJjJ1l}if,~$;
10 BSI0-1702830 1 1
Shifting arm shaft assy

11 462-1000235
mill
1 1
Spring
w..m~
12 GB93~87 8 1 1
Spring washer

13 GB6170-86-M8
JIlilJ:
1 1
Nut

14 BSI0- 2-1702019
ilR:fJjJl..W
1 1
Shifting fork

15 462-1702017
w..
1 1
Spring

16 462-1702203
mill 1 1
Washer

17 BSI0-1-1702038 R[&'t'l*
1 1
Limiting stopper

18 BSI0-1-1702018
R[uziJllt.
1 1
Limiting spring

19 B510-1-1702203
R[&.Jln
1 1
Limiting screw
~J;j<
20 5/16"GB308 -77 1 1
Steel ball

21 BSI0-1702027
w..
1 1
Spring

22 B810-1702202
mill
1 1
Washer

101
18

38
37~

26
~

102
Fig. 16 Transmission Control

milL% !l~~~m
~~-f1I'% ~~f'f~~ .!ii:$:ttllt
Assemble *~tE
Item No. Part No. Description Qty Validity
distinction

23 462-1002203 *~.ut
1 1
Rubber gasket

24
-, -=t'lr&:X
BSI0-1702013 1 1
Fork gear1 and gear2
~,l!!It'lf,!(:X
25 BSI0-1702011 1 1
Fork gear3 and gear4
lfI]t'if,!(:X
26 BSI0-1702034 1 1
Reverse fork
-,=t'lr&:X~,~1l\t
27 BSI0- 2-1702033 1 1
Shaft assy. gearl and gear2 fork
~,l!!It'lf,!(:X~,~~
28 BSI0-2-1702800 1 1
Shaft assy. gear3 and gear4 fork
ii], .liffl~X~
29 BSI0-2-1702035 1 1
Shaft assy. reverse and gear5 fork

30 3XI2.7-GB309-84
J1lfJl!m
1 1
Lockself pin
~tElMltt.m
31 GB879-865X24 1 3
Spring column pin
~.
32 BSI0-1702031 1 3
Spring
~~
33 3/8"GB308-77 1 5
Steel hall
jj~il'ln,\!:,~
34 462-1701804 1 1
Breather valve assy.
~1Il
35 462-1702016 1 1
Rubber gasket
.!I!.llUHt~~~
36 462-1700014-A 1 1
odometer flexible shaft nip clasp

37 BSI0-2-1702041
f=I:.t!i
1 1
Baffle
J!Hr,~~
38 462-1000812 1 2
Screw

103
2

~35
\l

~34 22
~"/"

~31

~
18

11 12

lJ
15 ~,
16
17

104
Fig. 17 Gear Shifting Control

~IG~JJU
00&-'% ~nr.f4'% ~1G~'I'4;~ 1fL:$~j; fl~UE
Item No. Assemble
Part No. Description Qty Validity
distinction

1
HFJ1703310FA -f-m Z 1
4MT
HFJ1703120DA Knob 5MT

z Il1Jft';J
HFJ170310lDA 2 1
Boot

HFJ1703120CA
*~mf4'
" *3 2 1
Bracket assy. shifting control
W!#A;ffm~'I'
" "4 HFJ1703110DA 2 1
Lever assy.shifting lever

5 Q/2A-C]-476
1f'm1l
1 2
Washer. plain

6 Q/ZA-C]-424
-tPF
1 2
Washer
~Wmf4'
7 HFJ1703130CA 2 1
Arm assy rocket
ft~
8 HFJ1703103CA 2 1
Bush
lt~
9 HFJ1703101CA 2 2
Bush

10 Q/2A-C]-435
@1m51'(!..
2 1
Spring. return

11 Q40112
1f'm1l
2 1
Washer. plain

12 Q43690
7fDrJilll
2 1
Retainer

13 HF11703108CA *~ 2 1
Fitting
W1~
14 HFJ1703105CA 2 1
Bush. shaft

15 Q40108
1fflJ<1J
2 2
Washer. plain
t~~.flJ<1II
16 Q/2AM26-8 2 1
Spring washer. saddle
7fQm
17 Q5002020 2 1
Pin snap
t\Jfl~tw.tt
18 Q/ZA-C]-29-M5XI2 2 4
Bolt ,washer assembled
~~~
19 HFJ1703106CA 2 4
Spacer. bump
H~
20 HFJ1703107CA 2 4
Bush

21 Q/ZA -C] - 63- M6X30


f\Jfl*tw.ttmitf'l'
1 4
Bolt, washer assembled

105
2

~ 28
18

1
'1-33

106
Fig. 17 Gear Shifting Control

~llC!;UIJ
I!H!l% ~ftC{tf:% ~llCf't~~ .$~:i:
Assemble
lH&tt
Item No. Part No. Description Qty Validity
distinction

4MT
HF1l703200FA 5MT
~t4Hlij~,g,fiX; HFIlOllG Jit1lit71ll
* * 22 HF1l703300CA 1 1
Cable assy ,shift control ~
HF1l703300DA
HF1l011G with 5MT
carburator engine

4MT
5MT
HF1l703100FA ~~fW~ ,g,fiX;
23 HF]l703200CA Cable assy select 1
HFJIOllG Jit1litill
1
HF1l703200DA control ff
HFIlOllG with 5MT
caburator engine

24 Q/ZA-CJ-437-M6 t\fU'J:
2 1
Nut ,hexagon

25 Q/2A~Cj-437~M6
t\fflllilJ:
1 1
Nut, hexagon

26 Q/2Aj22-8X 14 Xl. 5
mill 1 1
Washer
T~
27 Q/2A-CJ-462-8 1 3
Pin snap
~)E~
28 HF1l703013CA 1 1
Seat, fixing
~)E~
29 HF]l703012CA 1 1
Plate, fixing

:il~$(llfJ
30 Q271B6316 Screw, cross recess disk head 1 2
tapping

9=' ~ *f1J gg ~ it ill


~>HF1l011GA 'li:f"1j
1t71ll~
"ZHONGYI" series
~
31 Q/2A-Cj-467-120 1 1
Hook,guide with 4MT carburator
engine and
HFllOllGA with
5MT carburator en-
gine
WJ~J55[!1t'1
32 HF1l703010FA 1 1
Bracket, cable rear 4MT

~lf-j.tL1lf
33 Q/ZA-Cj-415 1 2
Cassette, plastic

107
32
I
~~~
~r

~
18

"II~_]3
,,:J
15
II 12

T,
16
17

108
Fig. 17 Gear Shifting Control

~lfG~JJIJ
1!Iw.-'% *llr.f'I:% ~~{-t~fj; i!t$!j&:!i lf5&fi
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ6351B ~ 7u'
HF]1 011 G iJ li t'Ht.
ill~tlt~
~lnJtli
34 HF]1703006CA 1 1 HFJ6351B series
Plate ,guide
&HFJ1 011 G with
5MT carburetor
engine

HFJ6351B ~ 7u'
HF1l011G iJ litHt.
35
Q/2A-C}-30-M6X 12 :t; Jil:'k ~ ;f.~1l if f'I: ill~~~
-8.8 1 2
Bolt,washer assembled HFJ6351Bseries&
HF1l011G with 5MT
carburetor engine

109
110
Fig. 18-1 Water Pump-fan(EGI)

[1J-tlL-l} ~ IEl;&JJIJ
~1lCf4'-l} ~IEf"'-'3~ J!.$fLll 1f~rt
Item No. Assemble
Part No. Description Qty Validity
distinction
7j(:*.~Ji\t
1 462-1307950-02/01 1 1
Water pump assy

2 462-1000024 *:*'!'1H'i-
2 1
Water pump gasket

3 462-1000217
lUI
1 3
Screw

4 462-1002205
Jilt.!
1 2
Stud bolt

GB6170-86~M6
tl-llf
1 1
Nut
5
Jj(\,M!l ft ;ltH~
GB859-876
Fan pulley
z 2

6 Jj(\,M!lft'lW~
462-1000037 1 1
Fan pulley
Jj(\,,!jjJD'l'lW
7 462-1000229/01 1 1
Fan belt
462-1000039 1 1 HFJ6371C
1ttpJj(\,)ijijfiijlWi~
8
465Q-I000039 Cooling fan spacer ring HFJ6371.HFJ6371B
1 1
HFjl 011 G
Jj(\,)ijij,~$;
9 465Q ~ 1308800 1 1
Fan assy
462-1000808 1 4 HFJ6371C
.fJ,~,$;
10
465Q-I000808 Screw HFJ6371.HFJ6371B
1 4
HFjlO11G

111
112
Fig. 18-2 Water Pump-Fan(Carburetor)

mUi:% ~ftWHU
~llGi'1'% ~llG{'1'~*F .$~"I: 1l~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
462 -1307950 7j(*,~,.G\t
1 1 1
462-1307950- A2 Water pump assy

2 462-1000024 **mJt 2 1
Water pump gasket

M6X32 GB5783-86
.n 1 3
Screw
3
GB97.1-85-6-140HV
mil
1 3
Washer

4 462-1002205
_tlt

GB6170-86-M6
_ilt
Stud bolt
1 2

1 2
Nut
5
iJ!1'!jtl~Hll
GB859-876 1 2
Spring washer

6 462-1000037
}XIJlt&:1Wlt
1 1
Fan pulley

7 462-1000229/01
JX\.}jJ&1W
1 1
Fan helt

8 462-1000039
1t!IlJX\.mIEiJI%l!.'
1 1
Cooling fan spacer ring

462-1308800 JX\.}j,r,1,.G\t HFJ6350B,HFJ6350C


9 465Q -1308800 Fan assy 1 1 HFJ6351B ,HFJ6351C
HF1l011G,HF1l011H

GB5783-86 M6X 32 ~n,~Jit HFJ6350B,HFJ6350C


10 GB5783-86 M6X50 Screw 1 4 HFJ6351B ,HFJ6351C
HF1l011G,HF1l011H

GB97.1-85~6-140HV
mil
1 4
Washer

GB859-87 6
iJ!1'!JHi1i!
1 4
Spring

113
r
I

10

14
9

114
Fig. 19 Radiator and Expand tank

mUi% "tlfftf% ~1f~lUJU


~lfftf;g~ !j!$~fi 1fxtft
Item No. Part No. Assemble
Description Qty Validity
distinction
HFJ6350B, 7lC 51B(~F A/C)
HFJ6371 (~F A/C- UAES)
HF1l011GA,l1GC
* * 1-1 HF1l301000DB 1lt~lIHt~ HFJ6351C(~F AlC UAES)
Radiator assy 1 1
HFJ6350B,71C51B(No A/C)
HFJ637l(No A/C,UAES)
HF1l011GA,l1GC
HFJ6351C(No A/C, UAES)

1lt~~HtqX;
HFJ6351B(A/C),7l(A/C)
* * 1-2 HF1l301000OC 1 1 HF1l011G,l1GB
Radiator assy
HFJ6351C(A/C,DPL),71B

*2 HF1l304000CA 1lt~ff'Mf
2 1
Radiator cap

*3 HF1l305100CA :t&7./<~
2 1
Release switch

4 HF1l305005CA S'i:l1'Ef
Seal ring 2 1

5 ~ JfJ c#dl t-i gll. ir {tf


Q/2A-CJ-28-M6X14 1 8
Bolt. hex - head
HFJ6350B, 7lC, 51B(~F A/C)
HFJ6371(~F A/e.uAES)
HF1l011GA,llGC
6-1 HF1l309000CA lPJXl.J:fl HFJ6351C(~F Ale. UAES)
Fan cap 2 1
HFJ6350B, 7lC5lB(No A/C)
HFJ637l(No A/e. UAES)
HF1l011GA,llGC
HFJ6351C(No A/C,UAES)

lP,IXlJ:fl HFJ6351B(A/C), 71 (AlC)


6-2 HFJl309000CB 2 1 HF1l011G,HFIlOIIGB
Fan cap
HFJ6351C(A/C,DPL),71B
Q/2A-CJ ~ 101-M6 X ~JfJ:!k8~m,fi
7 2 4
12 Bolt. hex - flange
8 1lt~;%\:tlj(~
HFJl300020CA 1 1
BRKT,RAD-R
9 1lt~~ti'.j(~
HF1l300010CA 1 1
BRKT.RAD-L
10 Q/2A-CJ - 63-M6X 16 t\JfJ:!klll,fimil"f'f
1 4
Bolt. hex - head

11 HFJl300030CA 1lt~~Lj(~
BRKT,RAD-UP 1 1

12 HFll311 008CA tA~


2 1
Hose. tank -outer
13 HFll311 OOOCA fillr~
Condenser tank assy 1 1

*14 HFJ1311005CA ~1*


2 1
Body ,tank

15 ~~
HFJl31l006CA 2 1
Cap, condenser tank

16 HFll311 007CA tAW


2 1
Hose,tank-inter

115
IE 20-1 n~.'~J1< 1ftfflJt (DA462-1A/D)

11

15 12

~ 10

I
6

116
Fig. 20-1 Coolant Pipe And Hose

OO{liJi} *llI'.@Ujlj
~IUt% ~ Ii[. f4' ~ fj\ 1)i$~:tlll: :tfj&fi
Item No. Assemble
Part No. Description Qty Validity
distinction
i1f1ii't~.~,$;
* *1 462-1306950 2 1
Thermostat assy

2 462-1000043
:izbJ<'it ~~Hf
2 1
Washer, infall seat

3 i1f1ii't~.\J
462-1000044 2 1
Thermostat cap

4 462-1000815
iln
2 2
Bolt
5 462-1000814
'lin
2 2
Bolt HFJ6350C
6 :i~bJ<'it~.~JtZ HF}lOllGA
462-1303800 2 1
lnfall seat assy HF}lOllGC
7 463-1A/D-I000051
r-%"llUx'it HFJ6371C
2 1
Bypass hose -low

8 462-1000052
-Fti
2 4
Clamp

9 L?1~~'it
463-1A/D-I000113 2 1
Bypass hose-up
HFJ6350CCDELPHD

10
-Ffl 1 2 HFJIOIIGA,HFnOI1GC
Q67240
HFJ6371C
Clamp 1 HFJ6350CCUAES)
HFJ6350CCDELPHI)
HFn300005DB JtbJ<'it 1 1 HFnOl1GA,HF}l011GC
*11
HFJ6371C
HFn303005CA Water inlet hose 1 HFJ6350CCUAES)
HFJ6350CCUAES)
12 Q67238
f. 1 4 HF}l011GA,HFnOl1GC
HFJ6371C
Clamp 5 HFJ6350CCDELPHI)

* 13 1:!J7J<~'it HFJ6350C
HFn300006DB 1 1
Water outlet hose HF}lOllGA

14 HFn300010FA
'::'Ji!i'it HFJ!OllGC
1 1
T-tube HFJ6371C

* 15 HFn300007DB 1l7J<~'1f
1 1
Water outlet hose

117
m20-2 1t ~]j( if 1flS?t (DA465 1l DA465 -lA)

11

~ o. S

10

fJ
ar l3

JJ-17
, 7

~rl3
.~

14~

6~ 9 >
14-=9
)~
11

118
Fig. 20-2 Coolant Pipe And Hose

00&% ~jGf'F-'i} ~jG~~.m


~~f'F4'J~ ljt$~:I: ll~tt
Item No. Part No. Assemble
Description Qty Validity
distinction
i3m~.~$;
* *1 462 ~ 1306950 2 1
thermostat assy

2 462 -1 000043 i3m~!i'lmJt


2 1
Cap gasket
HFJ6351B(~F A/C)

J.l(nilMoD{;ff HFJ6351B(NoA/C)
465Q-I000044 2 1 HFJ6351C,71,76,71B
Thermostat cap
3 HFn011G,l1GB,
HFJ6351CA
HFJ6351B (A/C), HFnOllG
462-1A2/D~1000044 1 mO$
Export Car
4 462-1000815 t,lHr
Bolt
2 2

j7..k'l!t~.~,$;
5 465Q-1303800 2 1
lnfall seat assy

6 465Q~1000059
:1Jo~~tt:'1f
2 1
Water hose

7 462-1000814 wn 2 2
Bolt

jJ.I('1f HFJ6351C- HFJ6371


HFJl303005CA HFJ6376,6351B(~FA/C)
Hose. water inlet
HFJ6376,635lB(No A/C)

*8 HFJ6351B(A/C)
HFJl303005DG 1 1 HFn011G 0$ m
HFH011G Export Car
HF]l300005DB HFJlOllG,HFJlollGB
HFJl303005DN HFJ6351CA,HFJ6371B

*9 HFJl303006CA m1Jctt:'1f
1 1
Hose. water outlet

HFJ6351B(~F A/C)
Q67240 ~m~:i:\~m
Clamp 1 1 HFJ6351B(No A/C)
HFJ6351C,HFJ6376

HFJ637L
10
HFJ6351B(A/C)

2
m
HFJlOllG r::l$
HFJlOllG Export Car
HFHOI1G,HFH011GB
HFJ6351CA,HFJ6371B
HFJ6351B(.o{F A/C)
Q67238 ~m~:i:\~m HFJ6351B(No A/C)
1 3
Clamp HFJ6351C,HF]6376
HFJ637LHFJlO11G
11
HFH011GB,HFJ6351CA
HFJ637lB,
2 HFJ6351B(A/C)
m
HFJlOllG r::l:$
HFTlOllG EXDort Car

119
m20-2 7t~J1< 1f$:$tCDA465 R DA465-1 A )

11

1l
,..~
~~ .. '
10

tJ
9s'" 13

5 7

~rl3
)"

.~

14-Q

6-\
14-=9
9

..:~
>
11

120
Fig. 20-2 Coolant Pipe And Hose

OO&:% ~IFJ;!UJU
~lGflt-\} ~lGflt~Jj; .$~1l :fi~1"t
Item No. Assemble
Part No. Description Qty Validity
distinction
465Q-IA~1000051 91iUtt' HFJ6351C,HFJ6376
Bypass hose
12 HFJ6371 ,HFJ6351B
462-1000051 2 1 HF]l011G,HF]l01lGB
HFJ6351CA, HFJ6371B
13
i:-M.
462-1000052 2 2
Clamp

14 465Q-I000066
i:-.
2 2
Clamp

15 ~t'~r
465Q-IOOOO73 2 1 HFJ6351B
Hose clip

121
122
Fig. 20-3 Coolant Pipe And Hose

~UL~ 1:llf1lGm.~tl
~1IG14'~ *~ftJ:;:gF J(t$tJ(:!I fi~ft
Item No. Assemble
Part No. Description Qty Validity
distinction

1 :i1.I:7Kif ~ ,~, ~
462 -1303800 2 1 HFJ6350B
Infall seat assy

2 462-1000050 :i1.1:7J< 'If ~ mJt


2 1
Washer , infall seat

3 462-1000814
lin 2 2
Bolt

4 462-1000044 "lIil~-'Il
2 1
Thermostat cap

5 462-1000043 "lIil~.lI!-mJt
2 1
Cap gasket

6 462-1000815
lin 2 2
Bolt

462-1306950 "m~,ffi.~
" "7 2 1
Thermostat assy

8 8 GB859-87 ~.!~HII
2 1
Sping washer

9 M8X22-Q GB21-76
lilHJ
2 1
Bolt

10 462-1000051 ?1JJttXif
2 1
Bypass hose

11 462-1000052 i<"m
2 2
Clamp

" 12 HFJ1300005FA *7.KttX'W


1 1
Water inlet hose

HFJ1300007FA
!l7J<ttX1f
" 13 1 1
Water outlet hose

HFJ1300006FA
!l7.KttX'lf
" 14 1 1
Water outlet hose

15 :=:'.iil'lf
HFJ1300010FA 1 1
T-tube

16 ,~,'HiHt;t;fFm
Q67238 1 4
Clamp

17 ~WJtt;rtfFm.
Q67240 1 2
Clamp

18 462 -1000020 5i:tJt


2 1
Backstop

19 462-1000073 :k:Jt~
2 1
Pothook

tl: :*m~fflT DA462 *JlJ2ti5btlto


Note: This fjg. is available to DA462 series engine.

123
14

In I ~ I
9
I
10
I
13

I~
6 11 12 7 8

/
~

I
~

124
Fig. 21 Blower Install

OOi:ll% ~1f(.~~iJ
*nGf"t% *nG{H~fF ~$~!!; :tr~t'
Item No. Part No. Assemble
Description Qty Validity
distinction

1 Q/2A-Cl-3S- M6X 16 ~ jfj * ilrdlli'l-14


1 4 HF163S1B(A/C)
Bolt. hex~head

2 HFjl30S00SDB ~r.!iilft:X:$.!
1 1 HF16351C(A/C)
BRKT, blower~L

3 Q340BOST12 i\l-/lf
1 2 HF16371 CAlC)
Nut

4 Q/2A~Cl-35-M8XI6 ~~*~lim*"f"t HF1l011G ili P:$


1 2
Bolt. hex - head HF1l011G Export Car
S HFjl30S006DB Itr.!iil:t!:J[M
1 1
BRKT ,blower~ R

6 M5 GB41-86 i\l-/lf
2 1
Nut
mm,(,1,Jl1!;
* *7 HF1l308110DA 2 4
Fan assy
mml'\'!.tr1.
* *S HF1l30S120DA 2 1
Fan motor

* *9 HFjl30S130DA m.!iil1f''''
2 1
Fan cap

10 M4 GBS18-S6 iI-/lf
2 4
Nut

11 5 GB95~S5
'fmll
2 1
Plate washer
~jlmlll
12 S GB93-87 2 1
Spring washer

13 4 GB95-S5 'ftlilll
2 4
Plate washer
Itr.!iil,(,1,Jl1!;
* * 14 HF1l30S100DA 1 1
Blower assy

125
126
Fig. 22-1 Engine Mounting

mUZ% ~lli].flj:-% ~ftC~Htl


~ftC{lj:-~fl\ $$n::II: 1f~t'E
Item No. Part No. Assemble
Description Qty Validity
distinction

1 ~~mBtr~tt~~,~Ja HF]6350B
462-1001802 1 2
Engine front mounting insulator HF]lOllG
2 GB93-8710 ~.~II HFJ6371B,
1 5
Spring washer HFJ6371C,HFJ6376
3 jJ-llJ:
462-1000212 1 5
Nut
~iJ/Jmft.iltr~tti!ii1&
4 462 -1000070 Engine left mounting cover 1 1
board
ll1i ~ttll3'&ju~t!jJ(;
5 462-1A/D-I001800 Front mounting right bracket 1 1
assy
iltr~ttft.3'&~,~Ja
6 462-1001801-B Front mounting left bracket as- 1 1
sy
7 462-1000253
8n
1 3
Screw

8 3I1i.~1I
GB859-878 1 4
Spring washer

9 ~iJ/JmFo~!UXm,~Ja
462-1001805 1 1
Engine rear mounting insulator
10 GB6170-86-M8 W-llJ:
1 3
Nut

11 462-1000069 ~iJ/JmFo~tt~
1 1
Engine rear bracket

12 462-1000213 ltn 1 1
Nut

13 GB93-878 mill
1 3
Washer

14 462-1000815 cn 1 1
Screw
Q/2A -CJ -178- M8X 22 ~ir.~
15
-8.8 1 2
Combined holt

16 Fo~ttj:~
HF]l001005FA 1 1
Rear mounting bracket

17 Q40510 3I1i*mlll
1 4
Spring washer

18 Q40110 'fmll
1 4
Plain washer
Q/2AM46-MI0X 1. 25X
19 2S-6g .~
1 4
Bolt
QI611030-6g
HF]l001200FA ~iJ/Jm3'&~
20
HF]lOO1200FB 1 1
Engine member
21 HF1l001006FA JE'~tt9%ft
1 1
Rear mounting bow shape

127
~~~ ~~
~.22~'/~19
15 f .
16.
~
~23
~ 20---e <.V-- 18
fix> 21~ A--17
16
15

c!r-II

128
Fig22-2 Engine Mounting

00&% ~I'liWf% ~1IC~JlU


~IIC flJ: 1'1 ~ ~$ttil: 1f~t1
Item No. Part No. Assemble
Description Qty Validity
distinction

1 1,t~m!lU~tEtttmi~,jjj(;
46SQ-I001802 1 2
Engine front mounting insulator
2 Q40110 'mlll
1 2
Plain washer
3 iJi;.JH~1Il
Q40S10 1 2
Spring washer
4 Q341CI0
I[nt "

1 2
Nut
5 1,ti9Jmli:1ltr~ttM:i&
46SQ-I000070 1 1
Engine left mounting cover board
6 M'~tE;b:ffi~.t!1,Jjj1;
46SQ-I001800 1 1
Front mounting right bracket assy
7 1ltr~ttli::ffi:Jill.~,jjj(;
465Q-I001801 1 1
Front mounting left bracket assy
8 465Q-I001805
lifT
1 4
Screw
9 GB859-878
iJi;.ttmlll
1 4
Spring washer
HFJIOOllOOCA ~i9Jm:ffi~.~Jjj1;
10
HFllOOllOODA 1 1
Engine member assy
11
Q/2A - CJ - 89 - MI0 X ..l: 1 4
1. 2SX5S-8. 8 Nut

12 HFJIOOI006CA -n~*m*
1 4
Lower buffer stopper

13 ft~
HFJIOOI007CA 1 4
Bushing

14 HFJIOOI0I0DA ..til*m*.~Jjj1;
1 4
Top buffer stopper assy

15 462-1000209
I[fT
1 4
Screw

16 GB859-878 5$'lltmll
1 4
Spring washer
Q/2A~CJ-178-M8X28 m:~I[.fi
17
-8.8 1 2
Combined bolt

18 Q40108 'mlll
1 2
Plain washer

19 ~i9Jm)'~tttttm.~Jjj1;
465Q -100180S 1 1
Engine rear mounting insulator
20 10 GB93-87 ~ttmlll
1 2
Spring washer

21 462-1000212
..l: 1 2
Nut

22 1,t;;;fjm)'~tt~
46SQ-I000069 1 1
Engine rear mounting bracket

23 HF1l001011CA )'*~51~
1 1
Rear mounting bracket

129
11

12 _Ih.--~

12

14

12

130
Fig. 23-1 Feed Line Assembly. (UAES)

OO'lli:% ~1G{!j:-'i} ~ftUIUJIJ


~ftr.f!I'45~ .!1l!$~t lf~f
Item No. Part No. Assemble
Description Qty Validity
distinction
~ .~$;
* *1 HFJ1104000DD 2 1
Carbon box assembly

2 1't~'lJ
HFJ1104008DD 2 1
Evapor hose

3 ~ 'lJi'J!.t8!m. {If
HFJ1104030DJ 2 1
Fuel hose subassembly

4 ~~~@]ldlf{'lJ
HFJ1104011DD 2 1
Fuel tank return hose

5 HFJ1104009DJ ~~~*ldlf{'lJ
2 1
Fuel tank inlet hose
~~tJgnf~.~$;
*6 HFJII05000DC 2 1
Fuel filter assembly

7 HFJ1100010DB ~.~H!lf!l'
2 1
Sulfur clamp subassembly

8 .~f{'l"f
HFJ 1104007DD 1 1
Inlet hose
~~@]~f{'l"f
*9 HFJII04013DD 2 1
Fuel rill return hose
~~*~f{'lJ
* 10 HJF11040I4DD 2 1
Fuel rill inlet hose

11 Q6711I ~f!1,!!!3llifJf~
2 2
Steel wire spring clamp

12 ~'f
HFJ1104040DB 1 10
Clamp

13 HFJ3724101EA -1ll'
1 1
Cassette

14
Q/2A-CJ-29- M6 X 16 *Jll~.~~!Hlf
-8.8 1 1
Cross head Screw subassembly

15
Q/2A-CJ - 47A-ST6. 3 +:~&~ 13l.&:trm.1rf!j:
XI3 1 2
Cross cap screw subassembly
Q/2A-CJ -47A-ST6. 3 llltlllt'lJ
16
X13 1 I
Purge hose

131
12
11

'-'\----- 4

16

12
12

12

14
7
6 ~s
16

132
Fig. 23-2 Feed Line Assembly. (DELPHI)

rnffi:% ~llG?lH.lU
+fiGf'!'% +Ili'.f'!'ii'ft !f".$f{ii 1f%ctt
Item No. Part No. Assemble
Description Qty Validity
distinction
~1iI,~,Jilt
* *1 HFnl04100DD 2 1
Carbon box assembly
~J,tff
2 HFnl04008DD 2 1
Evapor hose

3 i'lbffi!j!.~mf'!'
HFnl04030DJ 2 1
Fuel hose subassembly

4 r&i'lb>\!i@HI!l~'l1f
HFnl04018DB 2 1
Fuel tank return hose

5 r&i'lbom:i1!:i'lb~'l1f
HFnl04009DK 2 1
Fuel tank inlet hose

6 r&i'lb~m~.~Jilt
HFJ1l05000DB 2 1
Fuel filter assembly

7 HFnl00010DB ititlWl*'-'fmff
2 1
Sulfur clamp subassembly

8 HFnl04013DB
WiJi'lbtrc'lf
1 1
Inlet hose

9 HFJll04019DB
i'lb!Jt@]i'lbtrcif
2 1
Fuel rill return hose

10 i'lb!Jt:i1!:1Ill~'lf
HJFl104021DB 2 1
Fuel rill inlet hose

11 Q67111 #9 ~ ~ slt'rcJHI
2 2
Steel wire spring clamp

12 HFnl04040DB *'-'f 1
Clamp 8

13 HFJ3724101EA
-f'iW
1 1
Cassette
Q/2A-CJ -29-M6 X 16 *ib*~~mf'!'
14
-8.8 1 1
Cross head screw subassembly

15
Q/2A-CJ - 47A-ST6. 3 +:I'Hi* g:j ~fJmiff'!'
X13 1 2
Cross cap screw subassembly
:g(;-'f
16 HFllI04050DB 1 2
Clamp

17 HFll104024DB
MHft'lf
1 1
Purge

133
20

'"
"-,~--t9

0 - - 20

t-~

3-----,1/
to-~

to 9

134
Fig. 23-3 Feed Line Assembly.

mUi:% ~1lG14'%
!li'ift[.jJ3tl
~1lGf'H:5~ il!$~t 1f~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

* *1 HF]l100100CA
i.itliUiJilt HFJ6351B
1 1
Canister assy. HFJ6350B
2 JIlt~'lf
HF]l104024CA 1 1
Purge hose

*3 HFJ1104019CA ~ll!t~*lIIl'lf
1 1
Fuel pump inlet hose
1tlill~@]lIIl'lf
*4 HF]l104013CA 1 1
Carburetor fuel return hose

5 HFJ1104021CA 1tll!l~*lI!l'lf
1 1
Carburetor inlet hose

*6 462-1106950 ~lI!l*
1 1
Fuel pump

7 462-1000060 ~.-Fm
1 4
Spring clamp

8 M8X32-Q GB21-76
tlfT
1 1
Screw

9 ll!l~-~rR~~'W
HF]l104014CA 1 1
Fuel tank-filter hose

10 ~~~jl;;:6fm
Q67214 1 6
Duel bead spring clamp
~lilllltlrR~
*1l HF]l106000CA 1 1
Fuel filter

12 ~t\tB-Fm
HF]l100009CA 1 1
Filter clamp
Q/2A -CJ ~ 35- M6 X 16 i\ jfJ:* .tH!l:~14'
13 1
-8.8 1
Cross head screw subassembly

14 HFJ1104013CA ~7I!l*~'W
1 1
Fuel pump hose

15 HF]l100030FA
7I!l'WWtf:im14'
1 1
Fuel hose subassembly

16 ~2t'lf
HFJ1104023CA 1 1
Evaporative hose
Q/2A-CJ ~47A-ST6. 3 +~m:3:=* ~ .J3l:tltHllii"f'f
17 1
X12 2
Cross cap screw subassembly

18 ~71Uff@]lI!l~W
HF]l104018CA 1 1
Fuel tank return hose

19 HF]l703011CA
iHW
1 1
Clamp

20 il!~~~f.:E:ff~
Q67111 1 4
Circlip

21 ~~~A:ffm
Q67213 1 4
Duel bead spring clamp

22 GB97.1-85-8-140HV
mil
Washer

135
III 23-4 -mjllr~~. (HFJI0IIG"HFJI0IIH fl!1!l)

136
Fig.23-4 Feed Line Assembly
(HFJI0IIG,HFJI0IIH EGI)
IIIUl% ~!Gt)(~IJ
~!Gf'!'% ~!Gf'!'~~ !It$~Jl: If?'ittl:
Item No. Assemble
Part No. Description Qty Validity
distinction
HFnl04030DF lIb~~~mf'!'
1
HFJl104030DP 1 1
Fuel hose subassembly

2 Q67111 41Ht.>:tfftll
1 7
Bead spring clamp

3 Q/2A-CJ~489-15
i!/ilffffli>'J>:t~1JJfil
1 8
Worm type hose clamp
TIIl~@]TIIlIJHf
*4 HFJII04018DF 1
1
F ue! rill return hose

*5 HFnl04017DF TIIl~*TIIl~'lf
1 1
Fue! rill inlet hose

6 Q/2A-CJ-29-M6X 16
/\ ftl :~Jdltf:mitf1-
1 1
Cross head screw subassembly

7 @]iI!J'lf
HFJ1104015DF 1 1
Fuel return hose

8 HFJ1104016DF ~:~
.1 1
Evaporative hose

9 HFJII04014DF ttTlll'll
1 I 1
Fuel support hose

10 i!/ilffffli>'JA~'I'Jfil
Q/2A-CJ~489-16 1 4
Worm type hose clamp

11 J!J1t{t~'F~lH'!'
HFJII04010DB 1 1
Sulphur clip assy

12 HFJII05000DB
?'\ lib ~ ~olm ,\,1. JlX.
1 1
Fuel filter

13 ~lIb~'lfI
HFJII04009DF 1 1
Fuel supply hose I

14 ttllb~'ifI
HFJ1104011DF 1 1
Fuel supply hose I

15 ~:~'lf
HFJII04012DF 1 1
Evaporative hose
~.,~.JlX.
" * 16 HFJl104100DD 1 1
Canister assy

17 HFJII04013DF 1Jl1.IIft'l'
1 1
Purge hose
1I:@JiliIJ~
18 HFJII04018DE 1 1
Dual way check valve clip

19 Q271E6313 +M:C.t*I3l&I!$I
1 3
Screw

20 HFJII04017DE .&in~
1 2
Single plate clamp

21 ~1oJ1I:@l~
HFJII00200CA 1 1
Dual way check valve

22 HFJII04016DE ~loJlI:@]iliIJ*~'1f
1 1
Dual way check valve inlet air tube

137
m23-4 ~itb~ (HFJI0IIG"HFJI0IIH ~~)

138
Fig. 23-4 Feed Line Assembly
(HFJI0IIG"HFJI0IIH EGI)
fIlilL% ~ftC~lU
~ft?ft% ~ftCft,g~ l(!.$~t 1f~1'
Item No. Assemble
Part No. Description Qty Validity
distinction
~1oJ.1l::@]ilYJll4:'If
23 HFJllOOOO5DA 1 1
Dual way check valve outlet air tube

24 HFJ1104030DE
iii ~ 'If ~IH4'
1 1
Breather tube assy

25 Q67214 ~~~;;:t*.
1 4
Double bead spring clamp

26 JA~tiX'lfI
HFJ1104014DE 1 1
Breather tube I

27 JA~tiX'lfl
HFJ1104015DE 1 1
Breather tube I

139
3

16 5
4

l[ 3

10 9

9 8
r
9
7

140
Fig. 23-5 Feed Line Assembly. (HFJI0IIG Carburetor)

m{lL-l;} ~U[.~JU
~11Cf'f-l;} ~DC. f'f;G J; i(!$~ii :ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
~ali,~,$;
* *1 HFJ1104100DD 1 1
Cansiter

2 ~~'lfI
HFJ1104012DF 1 1
Evaporative hose

3 Q67111 m~.J:tJfil
1 2
Bead spring clamp

4 Q/ZA-Cj-Z9-M6XI6 * ffl ::!Jdl~ tHll.irf'f


1 4
Cross head screw subassembly

5 HFJ1104030DG
l1ll'lf:I!H.UH'f
1 1
Fuel hose subassembly

6 ~~'lf II
HF]l104016DF 1 1
Evaporative hose

7 HF]l104024DE
@.]l1ll'!f
1 1
Fuel return hose

*8 HF]l104008DN
4'tTIll'lf II
1 1
Fuel support hose
~i1'l~j\.';Jf_
9 Q67214 1 11
Duel bead spring clamp

10 HF]l104008DN
4'tl1ll'lfII
1 1
Fuel support hose

*11 HFJ1105000CA f!&TIIliJIim-~


1 1
Fuel filter

12 HF]l100009CA
vgmff+_
1 1
Filter clamp
Q/2A~CJ-35-M6XI6 *ffl~!UJmi>ff
13
-8.8 1 1
Cross head screw subassembly

14 HFJ1104007DN
ilIl$Jt:i1tM:tX'lf
1 1
Fuel rill return hose

15 HFJ1104009CA iJIi-*:tX'lf
1 1
Filter-fuel pump hose

16 HFJ1104013DF
IDI.lIf;t'\1f
1 1
Purge hose

17 ~~!tl::'!fI
HF]l104014DE 1 1
Breather hose I
18 HFJ1104017DE ~T
1 2
Clamp

19 Q271B6313 +~1tf!~:r&:lirr
1 3
Screw

20 T1IlIf:W~!.Il.f'f
HF]l104030DG 1 1
Fuel pipe assy

21 Xl!.IoJ.i.I:@]jij:i1t~'lf
HFJ1104016DE 1 1
Check valve inlet hose
~fPJ.i.I:@)jij
22 HFJ1100200CA 1 1
Double-way check valve

141
00 23-5 -mi1b~~~(HFJI0IIG -ftitbft)

10 9

9 8
r
9
7

142
Fig. 23-5 Feed Line Assembly

I!:/i!l% ~iIi:~jltl
~ili:f't% ~DGf'f1'l~ 1f!.$~:it 1f5&t'E
Item No. Assemble
Part No. Description Qty Validity
distinction

23 .iili~ttX~n
HFJl104015DE 1 1
Breather hose n

24 JlrmIlil~
HFJl104018DE 1 1
Valve clamp
~toJ~::'"{.~
25 HFjllOOOO5DA 1 1
Check valve outer hose

143
21

~
/21

11'
10 7 id;
1151r~ r~ Jl ''1
.
20 / - 14 . 9'

17

~ /,11
~~ 5

3
4

144
Fig. 24-1 Fuel Tank Installation.

OO{lLJi} ~1lG&&;\j~
~ftCf,!,Ji} "fftCf'!':t fF $:$'l&:!ll: 1f~f.
Item No. Assemble
Part No. Description Qty Validity
distinction
m*1~1lIl~,~Jlt
* *1 HF]lI011OODC 1 1
Plastic fuel tank assy

2
Q/ZA-CJ-61-M8X30 i\ fti ~ ~ttm.il-f'!'
-8.8 1 4
Bolt. hex head assembled

*3 :bo1lllttW
HFJll040016CA 1 1
Fuel filler hose

4 ~tfSgg:J:t*m
Q67250 1 2
Circ1ip. double - cable

5 +<f:ttAlilI!1ll~~UJ
Q/2A-CJ -474- M5X20 1 4
Screw, cross recess flat head
:bOilllD~,~Jlt
* *6 HF]l103000DA 1 1
Fuel filler cap assy

* *7 HFJll00030DA
:iilIlW~*mf'!'
1 1
Fuel filler pipe assy

8 ~.-F.
Q/2A-CJ-501-16 1 2
Spring clamp

9 1lIl~2%ji."'i'.tt'l!f
HF]lI04008CA 1 1
Fuel tank vapor hose 2

10
Q/2A-CJ -47A-ST6. 3 ft!.~ ~ J;&:.nmil-f'!' HFJ6371
X12 1 1
Screw. flathead HFJ6371C
ilIl~ji.",('l'f3t
11 HFJll00012CA 1 1
Clamp, fuel tank Breather pipe

12 ilIl~:ii",(W
HF]lI04017CA 1 1
Fuel tank Breather pipe
ilIl~ii"'i.'\fl!iim-ll;
13 HF]lIOOOO6CA Wearingproof ringer. fuel tank va- l 1
por pipe

14 ~iPl~ili"'i'.'\f
HFJ1100005DA 1 1
Double-way valve vent hose

15 Q67111 'W1~iJ)1~'I'*m
1 5
Circlip
~iPl.tl:.@I~
16 HF]1100200CA 1 1
Double-way check valve

17 :iA~~W
HF]1104015DC 1 1
Inlet valve hose

18 C::JiW
HFJ1100019CA 1 1
Three-ways pipe
1t!,i}f]!t!.ilIl,*,ffi,Jlt
* " 19 HFJII06000DC 1 1
Fuel pump assy

it :*OOmJtJTlI*1'tIt!,T~P6t*~fL
Note: This fig. is available to UAES EGI system.

145
11

I,e 1
10

1
12

15

4
3

146
Fig. 24-2 Fuel Tank Installation. (DELPHI)

~1lCi;)}JJIJ
mUi:% ~ftC{'f% ~1Ii'.f'I:~fJ; .*!~t!i1:: :fi~t'
Item No. Part No. Assemble
Description Qty Validity
distinction
1Mt1Ilm,f;tEiX; HFJ6371
* *1 HFJ1101100DB 1 1
Fuel tank assy HFJ6371B
!J\t\Ji'l~.ti"
Z Q150808Z5~ 6g 1 4
Bolt. small hex head
~JJlB!fJo1I
Q40408 1 4
Lock washer, light type

Q40208 *~Hm
1 4
Washer. big
~m~p:;f,fil
3 Q67250 1 Z
Circlip, double-cable

*4 HFJII040016CA
iJOt1lltrk'lf
1 1
Fuel filler hose
JtIjtll'lfJ;!j!~~.lH'f
* *5 HFJI100030DA 1 1
Fuel filler pipe assy

6 Q/ZA-q-474-M5X20
+';fI ,\jft IlID :!IdiUJ
1 4
Screw, cross recess flat head
iJot1ll[:j~,(i1,Jj\i;
* *7 HFJ1l03000DA 1 1
Fuel filler cap assy

13 ~.-Fm
Q/2A-CJ~501-16 1 2
Spring clamp

9 1t!l;j!lfZ%im""Ctx'lf
HFJII04008CA 1 1
Fuel tank Breather hose 2

10
Q/2A-CJ -47A-ST6. 3 ~~ ~ J1tIUJm1H'f
X12 1 1
Screw, flathead

11 t1Il;fffim""C'lf~
HFJUOOO1ZCA 1 1
Clamp, fuel tank vapor pipe

12 t1Il;fffim""C'lf
HFJ1l04017CA 1 1
Fuel tank Breather pipe
t1Il;j!lfll""C'lflW"lfJi~
13 HFJII00006CA Wearing proof ringer. fuel tank 1 1
Breather pipe

14 1t!l;j!lf1%1I""Ctx'lf
HFJII04007CA 1 1
Fuel tank Breather hose 1

15 t'l.1tIloml%~J'l'l
HFJ1101012DB 1 1
Fuel tank heat-against cOver

16 HFJII0101lDB
-F1IJ
1 2
Snap fastener

17 ~iPJiNJtI1""C'lf
HFJ1l00005DA 1 1
Double-way valve vent hose
+;fI~~JI!HJm.g.f'f
18 Q/ZA~CJ-26-M5XI2 1 1
Screw, cross recess nat head

19 ~iPJl!:@]ilJJ~
HFJII0001BCB 1 1
Clamp ,double-way check valve

147
148
Fig. 24-2 Fuel Tank Installation. (DELPHI)

OOUl-l} ~1!r.~jjU
l':1!r.14'% ~Jl[.14';gfj; ~$-~:Il!: ll5&tt
Item No. Part No. Assemble
Description Qty Validity
distinction

20 ~~1!!!~t'EyHI
Q67111 1 5
Circlip
~\ol.J1:@]1iil
21 HFH100200CA 1 1
Double-way check valve

22 ntAIiil~'lf
HFJ1l04022DB 1 2
Inlet valve hose

23 i1Il~J*2t~'lf
HFJ1l04012CA 1 1
Fuel tank Breather hose
Jt!.i;IJ~~lg'jU{l.~
* * 24 HFH106000DB 1 1
Fuel pump assy

HFH101106DB
Jt!.;!J*:-FiIf
1 1
Pump pinchcock

tt::.'/>: oo:mm rUUFtMl,1l.6f *~'fL


Note t This fig. is available to DELPHI EGI system.

149
00 24-3 ~ ilb. ~ ~ (HF J6351B .. HF J6350B)

150
Fig. 24-3 Fuel Tank Installation

~ftlftf% ~fl:~HU
001li% ~ftlfl!'~F .!1(!.:$~ii!: :ff~t'E
Item No. Part No. Assemble
Description Qty Validity
distinction
~i1b~,~,~
* *1 HF]l101000CA 1 1 HFJ6351B
Fuel tank assy
HFJ6350B
2 Q15080825-6g
/h\ Iii #- jJj;t
1 4
Bolt, small hex head
Q40408 !fm! ~ JH~ III
1 4
Spring washer, light type
Q40208 *~III
1 4
Washer, big
3 Q67250 ~~~:a:JfIi
1 2
Circlip, double-cable

*4 HF]l1040016CA :trnl!ltrXl'
1 1
Fuel filler hose
* .. 5 HFJ1100030DA :i11i1bffW.tf(tilftf
1 1
Fuel filler pipe assy
6 Q/2A-CJ-474-M5 X 20 +~:IIAiilmll~llfJ
1 4
Screw. cross recess flat head

* *7 :trnl!lr::l~.~JiX.
HF]l103000DA 1 1
Fuel filler cap assy
8 Q/2A-CJ-501-16 ~.-Fli
1 2
Spring clamp
9 l!I~2%Ji.~!tt'lf
HFJ1104008CA 1 1
Fuel tank vapor hose 2
10
Q/2A-CJ-4 7A-ST6. 3 X fi.:'k *i\!!!.fJtl:l:~{l!'
12 1 1
Screw. flat head
11 HFJ1100012CA l!I~iii~'lf*
1 1
Clamp, fuel tank Breather pipe
12 HF]l104017CA l!I'i!iJM~1'
1 1
Fuel tank Breather pipe
l!I~iii~'lfjljjM1:!;
13 HF]l100006CA Wearingproof ringer, fuel tank 1 1
vapor pipe
14 HFJ1104007CA Y!II:ml%iii~trXl'
1 1
Fuel tank vapor hose 1
15 HFJll01012DB 1'\ i1b '1!IH~ J$\.~
1 1
Fuel tank heat-against cOver
16 HF]l101011DB -t:Jll
1 2
Snap fastener
17 HF]l100005DA ~fiiJ~tI:l~1'
1 1
Double-way valve vent hose
18 Q/2A-CJ-26-M5 X 12 +~mil:'k'ilfJm*ftf
1 1
Screw, cross recess flat head
19 HF]l100018CB ~fiiJlI:.@]ilJJ*
1 1
Clamp,double-way check valve
20 Q67111 ~~iJ!l~t'EJfm
1 5
Circlip
21 ~fiiJl/:@]ilJJ
HF]l100200CA 1 1
Double-way check valve

22 i1tA~!tt1'
HFJ1104022CA 1 2
Inlet valve hose

151
00 24-3 Intb.~~(HFJ6351B.. HFJ6350B)

152
Fig. 24-3 Fuel Tank Installation

~llG!'}HjU
OOf}L% ::f:1C{1f% ~llG {If15 1* !)t$J&it :tfXttt
Item No. Assemble
Part No. Description Qty Validity
distinction
-=-..:ii'lt
23 HFJlIOOO19CA 1 1
Three~ways pipe
711!*'lflfttt'!.:'lt
24 HFJ1104012CA 1 1
Fuel tank Evaporative hose

25 Q/2A-CJ-26-M5 X 10
+'m1\l:'J,; :I\IHrmil"{4' 1 5
Screw, cross recess flat head
711! ..~Jit\gmf'f
., * 26 HFJ3806100CA 1 1
Fuel quantity sensor assy

153
III 24-4 ~i1b.~~ (HFJI0IIG,HFJI0IIH It!PI)

(1)-2
I

I
1I1t'!8+--- 3

154
Fig. 24-4 Fuel Tank Installation
(HFJI011G,HFJI011H EGI)

!1IUL~ ~ft[l~JJIJ
~1![.1'f~ ~ft[l1'f,g~ ~$~" :ff~ft
Item No. Assemble
Part No. Description Qty Validity
dis tinction
1&I!l~L~$;
* *1 HFJlIOIOOODE 1 1
Fuel tank assy

*2 HFJlIOl106DB
EI:!.!;I.L;!j[-F.
1 1
Pump pinchcock
El:!.i>JJf&lIt5L~Jllt
* *3 HFJ6350E-II06000 1 1
Fuelpump assy

4 ~3tllUt~*m:
Q67214 1 2
Circlip, double-cable

5 JIlC'lf
HFJl101005DD 1 1
Hose
1Jal!lr:J:il'[,~Jllt
" *6 HFll103000DA 1 1
Fuel filler cap assy

7
IjVR JfJ :Yd~ ~
Q15080825-6g 1 4
Bolt, small hex head

Q40408 !i1flWitmlll
1 4
Spring washer, light type

Q40208 *:mlll 1 4
Washer, big

tl:,*m~fflT~IIBf$o
Note, This fig is available to EGI vehicle.

155
00 24-5 .ttb_~~ (HFJI0IIG ftttbtl)

7 4 5

156
Fig. 24-5 Fuel Tank Installation (HFJI0IIG Carburetor)

lfJm% ~ftU-JU
::tlfGf4'% ~lfGftf-tfF ~$~t ;fj"~ft
Item No. Part No. Assemble
Description Qty Validity
distinction
tf&i1Il~IH~,fflt
* *1 HFJI101100DD 1 1
Fuel tank assy

2 Q15080825-6g
IJ\t\ffl:?kl'.ltf
1 4
Bolt. small hex head
!f~5tp..mll
Q40408 1 4
Lock washer. light type

Q40208 *~II 1 4
Washer. big
.lJni1ll 0 :ffiU,lfflt
* *3 HFJI103000DA 1 1
Fuel filler cap assy

4 Q67214 ~~~A;~.
1 2
Circlip. double-cable

5 ~1J
HFJI101005DD 1 1
Hose

6 Q/2A-CJ-26-M5 X 10
-t ' 1I:I1K:?k 1\fBI!. il"ftf
1 5
Screw. cross recess flat head
i1Il!t~~1mmf4'
* *7 HF]3806100DB 1 1
Fuel quantity sensor assy

157
--I

12~ 4 ---II

158
Fig. 25 Choke cable and acceleration
and Clutch cable Assy
~ftG~JJ~
lfHtr:'% ~~1'l'% ~ftG1'l'l'ifF
Assemble
.:t,:=.nt ;fj~t'
Item No. Part No. Description Qty Validity
distinction
[lIl)xt.rlm~L~)j\(; HFJ6351B
* 1-1 HF]l108100DB 1 1
Choke cable assy HFJ6350B
[lIlJXtnm~.~)j\(; 4MT
* 1-2 HF]l108100FA 1 1
Choke cable assy 5MT
ji,fi:-~m~,~)j\(; HFJ6350C
* 2-1 HF]l602100FA 1 1
Clutch cable assy HFJ6351C
ji,fi:-~m~.t1.)j\(; HFJ6371
* 2-2 HF]l602100DA 1 1
Clutch cable assy HF]lOllG
1JOJ!~m~.~$; HFJIOllH
* 3-1 HF]l108200DB 1 1
Acceleration cable assy HFJ6376
1JOJ!~~~,~)j\(; HFJ6351B
* 3-2 HFJll08200FA 1 1
Acceleration cable assy HFJ6350B
filjB~!k:}f
4 Q/2A-CJ-430 1 1
Resinous clip

5 HF]l108006CA
!k:"f
2 1
Clip

6 Q/2AJ22-6 X 12 XL 5
mil
1 2
Plate

7 Q/2ACJ-433
*-
Spring
1 1

8 ~
Q/2A-CJ-469 1 1
Pin

9 Q/2ACJ-441-M6
iJJl:l!l1J]:-
1 1
Adjust nut
filjB~!k:}f
10 Q/2A-CJ-431 1 1
Resinous clip

11 Q271B6313 +~m:Jl~J&llfJ
1 1
Plus tapping screw

12 Q/2A-CJ-414
mtHL1ll'
1 1
Plastic tape

159
00 26-1 =RII'~~ (I)
1V~im

160
Fig. 26-1 Propeller Shaft Assy

00&% ~1ft'.~'1UJIJ
~~f't-% ~~1'H?;1* 1f!.$~. :fi"1'Ltt
Item No. Assemble
Part No. Description Qty Validity
distinction
HF]2201000CA
HFJ2201000FB ~7#JWJ,~,.IiX;
* *1 1 1 HFnOllH
HFJ2201000FM Shaft assy, propeller
HFJ2201000FL
HFJ2201030CA nt7#JX,ffi.~
*2 2 1
HFJ2201030FA Sliding yoke assy

3 Q43025F3
1tm~f~1Il
2 8
Retainer, hole spring
+fIIl~!H'f
*4 HFJ2201040CA 2 2
Spider assy
HFJ2201020CA HFJ2201000CA
5
HFJ2201020FB 1~7#JWJ~*tJl1'1' HFJ2201000FB
HFJ2201020FM 2 1
Welding assy, propeller shaft HFJ2201000FM
HFJZ201020FL HFJ2201000FL
~~X
*6 HFJ220101ZCA Z 1
Flange

7 Q/2A-CJ~44-M8-8
l!ll{-llftJlil1'f
1 4
Nut assy
Q/2A~CJ-173A-M8 X 30-
8 *fb~.~
8.8 1 4
Bolt, hex-head
HFJ2201006FA DG:l:J;Ic
9 iIt~
-HFJ2201009FA 2
Counterweight As required

161
6

162
Fig. 26-2 Propeller Shaft Assy

OOlli.% ~IIU'F% ~IIU}UJtl


~~f4'~~ 1tl$ftfit :ff5&ft
Item No. Part No. Assemble
Description Qty Validity
distinction

HFJ6351B
2002 'If:6 Y.lZWI
HFJ2201000FB 1 i'J!Jft HFJ6351B
before June, 2002
* *1 HFJ6350B,
HFJ6350C *?iJ
ffl"~~,~Jilt 2002 'If:6 Ji ZWI
HFJ2201000FA 1 1 i'J!ffl HFJ6350B,
Shaft ass y, propeller
HFJ6350 Cseries,
before June, 2002

HFJ6350B,
HFJ6350C *?iJ
*2 HFJ2201030FA
1l't:i#JYUt,Jilt 2002 'If: 6 Ji ZWI
2 1
Sliding yoke assy i'J!Jft HFJ6350B,
HFJ6350Cseries,
before June. 2002

3 Q43025F3 :.fLffl 34t ft~ III


2 8
Retainer, hole spring

*4 HFJ2201040CA +~~mf4'
Spider assy 2 2

HFJ6351B
HFJ2201020FB 2002 'If: 6 Y.I Zoo
i'J!fflHFJ6351B
before June, 2002
5 HFJ6350B,
HFJ6350C *?iJ
HFJ2201020FA f~:i#J~~~~lH4' 2002 '6 JiZWI
2 1
Welding assy, propeller shaft i'J!ffl HFJ6350B,
HFJ 6350Cseries.
before June. 2002
HFJ6350B,
HFJ6350C *?iJ
~t,tX 2002 'If: 6 Ji ZWI
*6 HFjlOlO-2201101 2 1
Flange i'J!ffl HFJ6350B,
HFJ6350Cseries,
before June, 2002

HFJ6351B
~t,tX 2002 'If: 6 Ji ZWI
HF]2201012CA 2 1
Flange i'J!Jft HFJ6351B,
before June, 2002

Q/2A-CJ-174A-M8 X 28- 7\ jfj 5/dllllfi"mil'-f4' 2002 ' 6 Ji Z WI


7
8.8 Bolt, hex-head combination
1 4 'It Jft before
June ,2002
HFJ2201006FA ~:m#C
*~
~

8 2
HFJ2201009FA Counterweight As required

163
\9~- .
17 --

22

12

164
Fig. 27 Rear Axle Assy

00&% ~!fG~~IJ
~lIGf't% ~!fGf't4"i'VJI ij'L$tlc:!l!: li":!&ft
Item No. Part No. Assemble
Description Qty Validity
distinction

j:RijJJi1,T~1'J HFJ6350B,
1 1
Gear assy HFJ6350C ~?lJ
EijJJiI;f~ 20021:j'.6 jj JlIIftJll
" "1 HFJ2402019FA 2 1
Pinion.drive bevel HFJ6350B,
R>;IJ-&~ HFJ6350C series
HFJ2402301FA 2 1
Gear driven bevel used before
June, 2002
~~~7iif*.
" "2 HFJ2402311FA 1 1
Case, differential

" "3 32008 GB/TZ97-94 ~* 1 Z


Bearing

" "4 HFJ240Z015FA ~*lJl~*


1 Z
Adjuster ,differential side
:fjm~~iI;f~JlJ
" "5 1 1
Pinion, gear assy
:fj"&~
HFJ2402303FA 2 2
Pinion. differential
~~iI;f~
HFJ240231ZFA 2 2
Gear, diff side

6
HFJ2402304
HFJ2402309FA
- li::ftmlll
Shim
1
j'{(~
as required
:fjttr~~
7 HFJ2402314FA 1 1
Shaft. diff side pinion

8 ~~fHlHfi!
HFJ240Z313FA 1 Z
Washer. thrust

" " 9 HFJZ4020Z1FA ~* 1 1


Bearing

10
HFJ2402005FA
HFJ2402009FA
- j,\IJ~mn
Shim
1
l'/(~
as required
11 E>;IJJJi~lHt
HFJ240Z024FA 1 1
Spacer. drive bevel pinion

1:.~~$1tf*.~]L,~.$.
* * 12 1 1
Carrier, differential and cap assy

j:~~ff1tf*.
HFJ2402011FA 2 1
Carrier, differential
~]L
HFJ2402016FA 2 2
Cap ,diff side brg

" " 13 HFJ2402023FA ~* 1


Bearing

" "14 HFJ2402100FA


JIllM
1 1
Seal oil
Fol1j:1tm.~,~$.
" "15 HFJ2401000FA 1 1
Housing,comp rear axle

165
166
Fig. 27 Rear Axle Assy

OOUi.% ~ftCf;lHiU
~ftCf'l'% ~ ftC14' 4!1 J:; .!)'i$:tlclt lf~t'
Item No. Part No_ Assemble
Description Qty Validity
distinction

16 ~ttiI!J
5X 45GB897-65Mn 1 1
Pin.spring

17 HFJ2402017FA ~*<ijIlJt
1 2
Plate,diff side brg lock
.I'-~
18 Q15oB0812-6g 1
Bolt 2

~)U~1m
19 Q40310 1 2
Spring. washer

20
HFJ2402031FA ~

iJ/!I~mJt t!(~
HFJ2402039FA 1
Shim as required
21 ~~.I'-~
HFJ2402018FA 1 4
Double head bolt

22 Q40310 ~JHJHI
1 4
Spring, washer .
23 Q340E08
.I'--llt
1 4
Nut

24 HFJ2402302FA
!l:t<i
1 8
Bolt

25 HFJ2402200FA
)f rori'i 8 ~~IH4'
1 1
Flange. universal joint

26 HFJ2402013FA
mil
1 1
Washer

27 HFJ2402012FA
If-llt
1 1
Nut
iM9:.ilJl~!j
28 HFJ2401011FA 1 1
Cap, rr axle housing breather

29 iM9:.ilJl~.
HFJ2401013FA 1 1
Spring. compression

30 HFJ2401012FA
iM9:.ilJlCl
1 1
Valve. rr axle housing breather
Q/2A-CJ-445-M20 X 1. 5 .:t<i
31 1
X13 1
Bolt

32 !!~mll
Q/2A-CJ-420A 1 1
Plastic gasket
Q/2A-CJ-445-MI2 X If:t<i
33 1
1. 25X13 1
Bolt

34 Q/2A-CJ-420
!!f..f.mll
1 1
Plastic gasket

167
25
24 26 J
~~

168
Fig. 28 Differential Assy

J!l{i'L% ~llG{tf% ~lCflU~


~ftt{tf~tt 1(!$lf{ii li~f
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ2402100CA )jtnJ'W8~m{tf
" "1 1 1 :bn~m
HFJ2402100FB Flange, universal joint
:tM.7J!JiifltJ,llJ
1 1
Gear assy
:t7J!Jiif~
" "2 HFJZ402005CA Z 1
Pinion,drive bevel
M.7J!Jiif~
HFJ2402301CA 2 1
Gear, driven bevel

3 :t7J!Ji!r~H~
HFJ2402019DA 1 1
Spacer, drive bevel pinion

4 HFJ2402021DA ~029DA
il31HlHl tftWS
1
Sbim As required

" "5 HFJ240Z021FA ~* 1 1


Bearing

" "6 HFJ2402008CA


"'*
Bearing
1 1

HFJ2402100DA
m1M
" "7 1 1
Seal oil

8 HFJ2402013DA
mil
1 1
Washer

9 Q/2A-CJ-440-M8X 1. 5
.-Ill: 1 1
Nut

HFJ240201lDA
=l:./)iIl;:lUBtf*
" "10 1 1
Carrier, differential

11 Q40310 iJl1i.mlll
1 4
Spring washer

12
Q/2A-CJ-456-MI0 X 1I~
1. 25X53 1 4
Bolt
:t-; 1ft :!k 1I ~m it- {If
13 Q/2A~CJ-31-M8X28c8. 8 1 8
Bolt assy,hexagon

14 HFJ2402304DA~307DA
.1l::t1Emll ~115
1
Shim As required
lfmiif~
" " 15 HFJZ402303CA 1 2
Pinion, differential

" "16 HFJ2402304CA *-tl!liif4t


1 2
Gear, cliff side

17 :ffmiif~~
HFJ2402302DA 1 1
Shaft, diff side pinion

18 QS28054S
W-fti1l
1 1
Pin ,spring

19 HFJ2402301DA
J;jUff1'HII
1 2
Washer, thrust
~iU~nf*
" "20 HFJ2402308DA 1 1
Case ,differential

169
24 26 J
25

~~

170
Fig. 28 Differential Assy

OOUr~ ~JlGfJUJIJ
~JlU't.f} ~JlGf'F-tjij; .l1jt$~ii ~%ct'
Item No. Assemble
Part No. Description Qty Validity
distinction
.~
21 HFJ2402302CA 1 8
Bolt

* * 22 32008 GB/T297-94 ~*
1 2
Bearing

23 HFJ2402015DA ~*iIJ~PF
1 2
Adjuster ,differential side

24 HFJ2402017DA ~*i1!Jt
1 2
Plate ,diff side brg lock
.~
25 Q150B0812-6g 1 2
Bolt
Sl;Jt~1I
26 Q40408 1 2
Washer, spring

27 ~lL
HFJ2402016DA 1 2
Cap,diff side brg

28
HFJ2402006DA i1J~~Jt ttr:JS
- HFJ2402009DA 1
Shim As required

it::bn~~1.J HFJ6350B,HFJ6350C *?lJ$ 2002 ~6 ~mrf!JIL


Note, The Strong type of HFJ6350B,HFJ6350C series car wsed before June 2002.

171
10

172
Fig. 29 Half Shaft .. Drum

OOUL~ ~ftCflj:~
~IR~JJ~
~ lfC flj: 1'1 :fJ !(!.:$ltt!: :1f;&ft
Item No. Assemble
Part No. Description Qty Validity
distinction
lltri\J1JJ#J~,~,~
* *1 HFJ3501500FA 1 2
Drum assy, front brake

2
@ii
HFJ3501502FA 2 8
Bolt
~~
* *3 60205GB278-89 2 2
Bearing

4 HFJ3501503FA
l'aJIWiHl;
2 2
Spacer, wheel bearing
~~
* *5 204GB276-94 2 2
Bearing

6 Q40120
:!f'mll!
1 2
Washer

7 HFJ2901005DA
:* jfj 7HI'UI-lij:
1 2
Nut Hex -head castle
HFJ6350B,
;Jfl:.Jii'l HFJ6350C
8 Q5004030 1 2
Split pin ~71J 2002 ip 6 JJ
lltritffl
HFJ6350B,
9 1!ti~!J HFJ 6350C series
HFJ2901023DA 1 2
Dust boot used before
June, 2002
jt&:~
10 HFJ3501504FA 2 4
Rubber plug
J" *,J J#J ~'~ J1l(;
**11 HFJ3502500FA 1 2
Drum ass y, rear brake

12 HFJ2403007FA
tlii
1 8
Bolt

* * 13 HFJ2403010FA '*"~
Half shaft
1 2

14 ~~fflli
HFJ2403005FA 1 2
Retainer ring, rr wheel bearing
~~
* * 15 6206-Z GB/T276-94 1 2
Bearing
,*"~fflll
* * 16 HFJ2403006FA 1 2
Spacer, rr sft

* * 17 HFJ2401200FA
"iIUHJHlj:
1 2
Seal oil assy

18 ~M*tp~
HFJ2401009FA 1 2
Protector, oil seal

173
'l116~~'.'
l~ \114
(~/
l

.':
13
12

174
Fig. 30 Housing Rear Axle Half Shaft and Drum

!{i'(ftGii&:iJtl
m{!l% ~ftGf'F~ ~ ftG (4' 4'l ~ !jt$~:!I!; 1i~f
Assemble
Item No. Part No. Description Qty Validity
dis tinction

HFJ2401100CA &.
r.-H)'f'iC:J,lj!:jf ,(,}.!it
.. ,,1 HFJ2401100DA 1 1 X 'ifB!(X type)
Housing. camp rear axle
HFJ2401100FB ~O~!il~ (strong type

:ii~ilijm
Z HFJ240 1011FA 1 1
Cap, rr axle housing breather
JM~ilijW.
3 HFJZ401013FA 1 1
Spring, compression
:ii~ilijf1
4 HFJ2401012FA 1 1
Valve,rr axle housing breather
Q/2A-CJ-445-M20 X 1. 5 lSt~
5 1 1
X13 Bolt

6 Q/2A-CJ-42OA
ll1Sl-mll 1 1
Plastic gasket
Q/2A-CJ-445-MI2 X .~
7 1 1
I.25X13 Bolt

8 Q/2A-CJ-420
r:mm!l 1 1
Plastic gasket
Fo*,JiJb~
" "9 HFJ3502500DA 1 2
Drum ,rear brake
.~
10 HFJ2403005CA 1 4
Bolt
HFjZ403010CA *~ 1 Z ~O~~ (s<rong type
" " 11 HFJ2403010FB Half shaft
HFJ2403006DA *~ffl!l ~O~~ (strong type
" " lZ 1 2
HFJ2403006FA Spacer, rr shaft
6207-Z GB/T272-93 ~~
" " 13 1 2 ~O~~(strong type
6206-Z GB/T276-94 Bearing
HFJ2403005DA ~~fflll
14 1 2 ~O~!il ~ (strong type
HFJ2403005FA Retainerring,rr wheel bearing
HFJZ401200DA i1btHIH'!' ~O~!il~ (strong type
" "15 1 2
HFJZ401200FA Seal oil assy
i1btt"*tp~
16 HFJ2401006DA 1 Z
Protector. oil seal

tE: 1. 1Jo~~jJ HFJ6350B,HFJ635OC *91J 2002 : 6 J3lltr~ffl;


2. *&. ~iJf'!'19 2003 : 10
used before Oct ,1st. Z003
JJ 1 S Jltr~m.

Note, I. The strong type of HFJ6350B,HFJ6350C series car wsed before June 2002.
2. The parts with"&."wsed before Oct. ,lst,2003.

175
22-23

176
Fig. 30 }~ousing Rear Axle . . Half Shaft and Drum

!Iill-% ~mt!l~J
.E#-% ~I'.#~~ .$fUt ::fiatt
Item No. Part No. Assemble
Description Qty Validity
distinction
HFJ2401100CA &.
* *I HFJ2401100DA
J'*Jf'3%1il.(i Jil
I I X 1fA(X type)
Housing .comp rear axle
HFJ2401100FB bnmm (strong type

2 HFJ2401011FA ii.!it....
I I
Cap.rr axle housing breather

3 HFJ240IOI3FA ii~IlIJ"'. 1 I
Spring. compression

4 HFJ240II',12FA
ilAo(lIIil1
I I
Valve,rr axle housing hreather
Q/2A-CJ-44S-M20 X 1. S .~
S 1 I
XI3 Bolt
6 Q/2A-CJ-420A 1I~'m1l
I 1
Plastic gasket
Q/2A-CJ-44S-MI2 X .~
7 I
1.2SXI3 I
Bolt
8 Q/2A-CJ-420 Ilfll-'mll
I 1
Plastic gasket
J'i\m~tf
* *9 HFJ3S02500DA I 2
Drum,rear brake
.~
10 HFJ240300SCA I 4
Bolt

~'"
HFJ2403010CA
**11 I 2 ~nmm (strong type
HFJ2403010FB Half shaft

* * 12
HFJ24030116DA
~"'~II 1 2 ~nmm (strong type
HFJ2403006FA Spacer,rr shaft

"'~
6207-Z GB/T272-93
* * 13 1 2 ~nmm (strong type
6206-Z GB/T276-94 Bearing

14
HFJ2403005DA
"'~~. 1 2 !bl13lm (strong type
HFJ2403005FA Retaineriing,rr wheel bearing
HFJ240I200DA ~tstm#
* * IS HFJ240I200FA 1 2 ~nmml(strong type
Seal oil assy

16 ~tstf*:fJ!'~
HFJ2401006DA 1 2
Protector. oil seal

tI:,I. 1Jnmm1:1 HFJ6350B,HFJ63S0C ~J1J 2002 ~ 6 ~ flfM!ffl,


2. *'&. -%Er3#1:12003 ~ IO}lI
used hefore Oct 1st 2003
aflrM!ffl.
Note, 1. The strong type of HFJ63S0B,HFJ63SOC series car wsed before June 2002.
2. The parts with "&."wsed before Oct. ,1st, 2003.

175
5
10

1'2 $-
;:. 7

176
Fig. 31 Disc Brake Assy, Front

OOilL~ ~1fCr&fjtl
~1IC{4'~ ~1r.{4'~'M\ .$~t!: lfl&:f
Item No. Assemble
Part No. Description Qty Validity
distinction

* *1 HFJ3501300DA ftftJltiJJ lYJfIt .~J:i\!;


1 1
Front brake diper assy, LH

* *2 HFJ3501400DA ti"ftJltiJJ lYJ lIL~, J:i\!;


1 1
Front brake diper assy,RH
3 HFJ350130lDA ~ltiJM
2 2
Guide pin
4 HFJ3501302DA ~ilLm
2 2
Locating pin
ItiJJijiJ~t:l;J(.~,J:i\!;
5 HFJ3501303DA 2 2
Brake pad assy
6 HFJ3501304DA ijq'ttit~T
3 2
Spring dip
7 HFJ3501305DA 311t.~T
3 2
-1'"_
Spring clip
8 HFJ3501306DA 3 2
Snap spring
9 HFJ3501307DA i*I1Jly ii'Hr Jt
3 2
Shim inner
10 HFJ3501308DA 7Hlllfl'jifJt
3 2
Shim outer
11 HFJ3501309DA :Qt~.fi"
2 2
Bleed screw
12 HFJ350131lDA ~~*~~
2 2
Rubber cap
13 m~m{4'
HFJ3501312DA 2 2
Piston breakup assy
14 ~~lIIm{4'
HF}3501313DA 2 2
Rubber seal breakup assy
15 HFJ3501314DA ~l!'
2 2
Rubber sleeve
16 ~::.\l
HFJ3501315DA 2 2
Dust boot
17 Q151B1220TF2-6g lIti
1 4
Bolt
18 Q40512 ~UH~II
1 4
Spring washer

* * 19 HFJ3501316DA
ItiJJ ijiJi1!(*,~i., ~*,$IlJ~)
1 2
Brake disc
20 HFJ3501317DA .1< 1 8
Bolt
21 Q40310 ijq'ttiH~HI
1 8
Spring washer

* 22 HFJ3501110DA
ftifjtJ i#J fIt:lt ~ ,~, J:i\!;
1 1
Brake c1iper carrier assy,LH
ti"ifjtJiif.JfIt:lt~.~J:i\!;
* 23 HFJ3501120DA 1 1
Brake diper carrier assy,RH
24 Q/2A-CJ-31-M8 X 20-8. 8 .1< 1 8
Bolt

177
o-
e>..

~.
~~
~
.
. '"'"
<cl;
11
.....
'-t f~
B, jr-- 15 ' 16 18 r
~ 17

178
Fig. 32-1 Drum Brake Assy, Front

00&% ~~f'I:% ~f~~Htl


~i!Cf'f1;~ 1(!.$ltt :fi1tft
Item No. Part No. Assemble
Description Qty Validity
distinction
:;t;:iltrJlilJiYJ~.~Jj\1;
* *1 HFJ3501300FA 1 1
Brake assy front. LH
:tliltrJlilJiYJ~.~.Jj\1;
* *2 HFJ3501400FA 1 1
Brake,assy front,RH
3 m~w~
Q/2A-CJ-31-M8 X 20-8. 8 1 8
Bolt washer assembled
* *4 HFJ3501313FA JIiIJiYJ'W
2 2
Brake pipe
JIiIJiYJ_.~.Jj\1;
*5 HFJ3501301FA 2 4
Brake shoe assy
6 HFJ3501302FA w.. 2 4
Spring
7 HFJ3501303FA IlRliHi~
2 4
Hold-down pin
8 HFJ3501304FA w.. 2 4
spring
9 HFJ3501305FA w..>t 2 4
Flat spring
10 HFJ3501306FA llR&iIl
2 8
Hold-down cup
:;t;:iltrIHtffiL~Jj\1;
* * 11 HFJ3501307FA 2 1
Leading cylinder assy, LH
:tliltrii~ffiL~Jj\1;
* * 12 HFJ3501407FA 2 1
Leading cylinder assy. RH
:;t;:JI"iitt:fll.~Jj\1;
* * 13 HFJ3501308FA 2 1
Trailing cylinder assy, LH
* * 14 HFJ3501408FA ti Foiitt:fll.~JlX.
2 1
Trailing cylinder assy, RH
15 :;t;:~ff~ii
HFJ3501309FA 3 2
Adjusting device, LH
16 tiiJ/ilff~ii
HFJ3501310FA 3 2
Adjusting device,RH
17 Q214B0408-6g JiUr
3 4
Screw
18 slji.~mJ
Q40304 3 4
Spring washer
19 HFJ3501311FA ~~.fJ
3 2
Bleed screw
20 tl)JlH\;l~
HFJ3501312FA 3 2
Rubber cap
21 Q40308 ~mJ
2 4
Washer
22 Q340B08
'l-llj:
2 4
Nut
23 Q40306 mill 2 4
Washer
24 ~-Ilj:
Q340B06 2 4
Nut
:;t;:iltrJlilJ7JiJ}ff;~.~.JlX.
* * 25 HFJ3501314FA 2 1
Front brake plate assy, LH
:tliltrJlilJ7JiJ}ff;~.~nlt
* * 26 HFJ3501414FA 2 1
Front brake plate,assy, RH

179
12

e -1
1112

111213-14

-~._--~

19.:.. . ~@;~
16 _-i-- IS 3031

,I ~ f~
33

. : .:
2222 U ~~ \ 29 32

~ 2728

2S

180
Fig. 32-2 Drum Brake Assy,Front ( Automatic Adjusting)

m{!L% ~1ICi'}HJIJ
~Ilr.f't% ~1lr.1't-t:fi; 1(!$n-Ji ;ff5ltft
Item No. Assemble
Pan No. Description Qty Validity
distinction
li:.8trtlJ i9J-$ .lSl.)jIz.
* *1 HFJ3501300FB 1 1
Brake assy front,LH
::tl8trtlJ iJhM .lSl.Ji\(.
* *2 HFJ3501400FB 1 1
Brake,assy front,RH

3 Q/2A-CJ-31-M8X20-8.8
mitJlJtE
1 8
Bolt washer assembled

* *4 HFJ3501313FA
tlJiJh'W
2 2
Brake pipe

*5 HFJ3501301FB
tlJ cijIJ Jli .1il.)jIz.
2 4
Brake shoe assy
~.
6 HFJ3501302FA 2 4
Spring
1l&{!L~
7 HFJ3501303FA 2 4
Hold-down pin

8 ~.
HFJ3501304FA 2 4
Spring

9 ~~Jt
HFJ3501305FA 2 4
Flat spring
R{{!L:C!
10 HFJ3501306FA 2 8
Hold-down cup
li:.8tr:ll~ULlSl.Ji\(.
* * 11 HFJ3501302FB 2 1
Leading cylinder assy. LH

* * 12 HFJ3501402FB
::tlWi:ll$t-iLIil.)jIz.
2 1
Leading cylinder assy, RH
li:.$:II$t-iLlSl.)jIz.
* * 13 HFJ3501303FB 2 1
Trailing cylinder assy, LH

* * 14 HFJ3501403FB
::tl!5"!t$t-OiL(,1.)jIz.
2 1
Trailing cylinder assy, RH
lli~JlJfi"
15 HFJ3501304FB 3 4
Hold -down screw

16 GB859-87
mill 3 4
Washer

17 HFJ3501305FB
til3cijlJiIiJ"Ptei'f
3 2
Automatic adjusting lever,LH

18 HFJ3501405FB
::tll3iJhOO"Ptei'f
3 2
Automatic adjusting lever. RH
ti~#f~
19 HFJ3501306FB 3 2
Retainer, LH

20 :tl~:m~
HFJ3501406FB 3 2
Retainer, RH

21 SJ1l.~
HFJ3501307FB 3 4
Spring

22 HFJ3501308FB
li:.llIf1liI i*
3 2
Front cylinder body,LH

181
W32-2

1112\314

I
--- 3738
16 _--!--15

~ 3536

2223

24 ~
_~ 2728

25 i8'

182
Fig. 32-2 Drum Brake Assy, Front ( Automatic Adjusting)

OOf:lL-\} ~IG~JJIJ
::f1Gf'!'-\} ::f1Gf4~fj; iI'L$~t lf~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

23 HFJ3501408FB
ftIDJ!lil:1*
3 2
Front cylinder body.RH

24 a~.n
HFJ3501311FA 3 2
Bleed screw
ll.81HIfI~
25 HFJ3501312FA 3 2
Rubber cap

26 HFJ3501309FB
l8'i!t1ll
3 4
Seal
ftm~
27 HFj3501311FB 3 2
Piston.LH

28 tim~
HFj3501411FB 3 2
Piston.RH
iRiJ~mmlil
29 HFJ3501312FB 3 4
Washer adjusting wheel

30
ftiRiJ.tI;
HFJ3501313FB 3 2
Adjusting sleeve.LH

31
tiiJ/iIfftl;
HFJ3501413FB 3 2
Adjusting sleeve .RH

32 1ltrm!lil:I!ti4'.~
HFJ3501314FB 3 4
Front cylinder boot

33
l!ti1FtI;
HFj3501315FB 3 4
Protecting sleeve

34 HFJ3501316FB
fflll
3 4
Baffle ring
ftiM~m
35 HFJ3501317FB 3 2
Adjusting gear.LH

36 HFJ3501417FB
tiiRiJ.m
3 2
Adjusting gear.RH

37 HFj3501318FB
li:iRiJ n
3 2
Adjusting screw.LH
tiiRiJ~iiln
38 HFj3501418FB 3 2
Adjusting screw.RH

39 Q40508
mlll
2 4
Washer

40
t(-Ilt
Q340B08 2 4
Nut

41 Q40306
mill
2 4
Washer

42 Q34oB06
lI-Ilt
2 4
Nut
ftIDJ!litJ i#J lit 11U~,!$I;
* * 43 HFJ3501319FB 2 2
Front brake plate assy. LH
tiIDJ!litJi#Jlit11L~!$I;
* * 44 HFJ3501419FB 2 2
Front brake plate.assy. RH

183
13

c
c" 0 . 29.30
'" t :))1#-. 31
. ~---33
':; !--32
29'30

184
Fig. 33-1 Drum Brake Assy, Rear

OO{\'Z% ~ftG#}H~tl
~ftG{t% ~ft[.{4'ilfj( !I!.$~:lI ::fl5&f.t
Item No. Assemble
Part No. Description Qty Validity
distinction

lCJ5*,J~:lIU~.nl1;
2002 1p 6 tl
* "1 HFj3502300FA 1 1 mr~Jt.I
Brake assy rear,LH
used before
:tlJ5jj}1J 7#J ~ .tr:.~ jun,ZOOZ
* *Z HFj3502400FA 1 1
Brake,assy rear,RH
ili'<i\f~
3 HFj2403101FA 1 Z
Retainer, bearing outer

4 HFjZ403102FA
lllti
1 8
Bolt

5 Q40408
mill
1
.-Il}
Washer
8

6 Q/ZAI59M8 1 8
Nut

*7 HFJ3501301FA
*,J7#J.tr:,~
2 4
Brake shoe assy

8 HFj350Z301FA
w.. 2 4
Spring

9 HFJ 3502302FA
w.. Z 2
Spring

10 HFJ3502303FA
3ItI. 2 2
Spring
I'&{\'Z~
11 HFj3501303FA 2 4
Hold-down pin
~.
12 HFj3501304FA 2 4
Spring

13 ~.rr
HFj3501305FA Z 4
Flat spring

14-
1'&{\'Z.Il
HFJ3501306FA 2 8
Hold-down cap
lCJtt$~W
15 HFj3502304FA Z 1
Parking brake lever, left
:tlJtt$~W
16 HFJ350Z404FA 2 1
Parking brake lever,right
~~
17 HF13502305FA Z 2
Pivot pin

18 HFj3502306FA
mill
2 2
Washer
3fo~
19 HFj3502307FA 2 2
Split pin
j[f
20 HFj3502308FA 2 2
Strut

* * 21 HFj3502409FA
::t J5~J1Ltr:,~
2 1
Cylinder assy,rearRH

185
o
29-30

~
t31
- 0

- q' @----33
A--32
29-30

186
Fig. 33-1 Drum Brake Assy, Rear

~ftGl;UIJ
OOllLJi} ~~ttt-% *rettt-;g~ i(!$f(:I!: ~~ft
Assemble
Item No. Part No. Description Qty Validity
distinction
ftS~ffi:L~.~
* * 22 HF]3502309FA 2 1
Cylinder assy,rear LH
S~w:mtt.f:
* * 23 HF] 3502311FA 2 2
Cylinder break up assy
nt<!i(.~i'J
24 HF]3501311FA 3 2
Bleed screw
1t1l1Hl~~
25 HF]3501312FA 3 2
Rubber cap
~t
26 Q150B0612-6g 2 4
Bolt

27
<jll\:Jtm III
Q40306 2 4
Spring seat
iPlJ!I~.~,~
* 28 HF]3502312FA 2 2
Adjuster assy
fti)lijm-~ii
29 HFJ3502313FA 3 2
Adjusting device, LH
:tIlJ,IJm-~ii
30 HFJ3502413FA 3 2
Adjusting device, RH

31 HF]3502314FA
w.itJt
3 2
Flat spring
~n
32 Q2140408 3 2
Screw
~'liHlilll
33 Q40304 3 2
Spring washer
W.JH1~1II
34 Q40308 2 4
Spring washer

35 Q340B08
.1lJ: 2 4
Nut
ftsl!JtJi;fJ}ff;ti.~~
* * 36 HFJ3502315FA 2 1
Rear brake plate assy, LH
:tIsl!JtJ i;fJ}ff;ti.g.~
* * 37 HF]3502415FA 2 1
Rear brake plate assy, RH

187
r------------------ I
I I
I I
I I
I
I
I J
/
I
I
I
I
I
l.

25 ~
I 4
i(f( ~

188
Fig. 33-2 Drum Brake Assy, Rear ( Automatic Adjusting )

~~#U'J
I!l&.% ~lftlf'f% ~lftlf4';g;M; ~.$ttt ifXtft
Assemble
Item No. Part No. Description Qty Validity
distinction
tr:J51\i1J 7#J*f ,(~,jft
* *1 HFJ3502300DA 1 1
Brake assy rear.LH
HF]3502400DA :tlJ" 1\iIJ ;Jj*f,g, ~ 1 niJ!!'lfwr< n TYPE)
* *2 HF]3502400DB
1
Brake.assy rear.RH 1 XiJ!!'lfil!CX TYPE)
3 HF]3502319DA 8~"t
2 4
Bolt flange
~J1
4 Q40408 1 8
Washer
1\iIJ;Jj.,g,~
* *5 HF]350230lDA 2 4
Brake shoe assy
tr:1\iIJ;Jj ..t~~ &.~1lt
6 HF]3502302DA Return spring. brake. shoe- 2 1
uper. LH
:tl$fJ;Jj ..t~~&.~.
7 HF]3502402DA Return spring.
brake. shoe- 2 1
upper.RH
iIJlJ7#J.~~~&.~1lt
8 HF]3502303DA Return spring. brake. shoe- 2 2
lower
9 HF]3502304DA
fi\l
2 4
Pin

10 ~1lt
HF]3502305DA 2 4
Spring

11
iliffiTlll;ff
HF]3502306DA 2 4
Strut shoe bold-down -lower
is tr:fb\[Lt},jft 1 I iJ!!'lf~c UTYPj:)
* * 12 HF]3502307DA 2
Cylinder assy. rear LH 2 XiJ!!'l1l'wr<X TYPE)
}-:tl~mLt},jft
* * 13 HF]3502407DA 2 1 niJ!!'lfwr< n TYPE)
Cylinder assy. rear RH

14 HF]3502308DA
1t1!UUI#
2 2
Rubber seal breakup assy
~au:~1lt
15 HF]3502309DA 3 2
Spring cylinder
JiJc'~'{,i"fl 1 niJ!!'lfwrc n TYPE)
16 HFJ3501309DA 3
Bleed screw 2 X iJ!!'lf~<X TYPE)
1t~~IH~ 1 I iJ!!'lflt1ltC n TYPE)
17 HF]350131lDA 3
Rubber cap 2 X~'lfwrcx TYPE)
18 HF]350231lDA
tr:Jtt.$tmW
2 1
Parking brake lever. LH

19 HF]350241lDA
:tlJtt.$ illPif
2 1
Parking brake lever. RH

20 Jtt.$tm!f~IHi~
HF]3502312DA 2 2
Pivot, parking lever

189
r - - - - - - - - - - - - - - - - - - I
I I
I I
I I
I
I
I J
I '"
I
I
I
I
l .....
12 .......... ..... ...
' ......

1"f
II

190
Fig. 33-2 Drum Brake Assy, Rear ( Automatic Adjusting )

00&:% ~1fG~JJU
~llr.f'I'-'% ~llr.f'I'~'F .$~:I: lf~1"E
Item No. Assemble
Part No. Description Qty Validity
distinction
C ~~dll
21 HFJ3502313DA 2 2
C-washer
ti.7,9JtllJ~~Jt
22 HFJ3502314DA 2 1
Automatic adjusting device. LH
:ti~7,9JtllJ~~1I'
23 HFJ3502414DA 2 1
Automatic adjusting device, RH
:tJ[~~Ut
24 HFJ3502315DA 2 2
Stretch spring

25 Q/2AJl59M8-45
tlllf
1 8
Nut
J6ti.m7:jld~.Jilt
* * 26 HFJ3502316DA 2 1
Rear brake plate assy, LH
J6:tim7 ;\lRJ~, Jilt
* * 27 HFJ3502416DA 2 1
Rear brake plate,assy, RH

t:I::X ~ilitJilIJ'lfJ!!:l*;t; 2003 if 10 Jll 13 jlf~.


Note: X type has been used since Oct. 1st 2003.

191
192
Fig. 33-3 Drum Brake Assy, Rear ( Automatic Adjusting)

m&% ~1lG{tf:% ~1lG$!Utl


~1lG{tf:;gF ~$~:I: lf~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
ftJ";ttJ~~IH~.Jllt
* *1 HF]3502300FB 1 1
Brake assy rear.LH 2002 < 6 Jj
tiJ"JbIJ~~,~Jllt 1l1r~Jt1
* *2 HFJ3502400FB 1 1
Brake.assy rear.RH used before
3 HFJ2403101FA *tf~ Jun.2002
1 2
Retainer. bearing outer

4 HFJ2403102FA
iltf:
1 8
Bolt

5 Q40408
mJl
1 8
Washer

6 Q/2AJ159M8
ilffl:
1 8
Nut
JbIJiJbJlli.~Jllt
*7 HF]3502301FB 2 4
Brake shoe assy

JbIJiJbJlliT9ffiI~&5f..
8 HFJ3502302FB 2 4
Return spring. brake shoe -lower

9 t1r~
HFJ3502303FB 2 2
Stretch spring

10 1Il'JiJbJlli..t9ffil~&
HFJ3502304FB 2 2
Return spring. brake shoe -uper

11 HFJ3501303FA
W&ifj
2 4
Hold-down pin

12 ~.
HF]3501304FA 2 4
Spring

13 HF]3501305FA
5f..Jt
2 4
Flat spring
ll@.Ui:ft
14 HFJ3501306FA 2 8
Hold-down cap
ft.i3$~W
15 HFJ3S02305FB 2 1
Parking brake lever left
:t1i3$~'i!f
16 HF]3S0240SFB 2 1
Parking brake lever. right
~i:f!!
17 HFJ3S02305FA 2 2
Pivot pin

18 HFJ3502306FA
mJl
2 2
Washer

19
3foifj
HFJ3S02307FA 2 2
Split pin
~.mtll
20 Q40306 1 4
Spring washer

* * 21 HFJ3502306FB
ft..5m-iliLt;:.Jllt
2 1
Cylinder assy.rear. LH

193
m33-3 ~:it ~$J i9J B~~. px: ( E! iJJ) (II)

194
Fig. 33-3 Drum Brake Assy,Rear ( Automatic Adjusting)

OO{\l~ ~IW'}.U.lIJ
~1C1'f~ ~JlC1'f15~ .i(!.$ltil: ;jf~t'I:
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ3502406FB
:tr J<Htn,~Jilt
" "22 2 1
Cylinder assy,rear,RH

HFJ3502307FB
JE- 4tillI:til:l14'
" "23 2 2
Cylinder break up assy

24 HFJ3501311FA
nter.'-fT 3 1
Bleed Screw
.J&m~
25 HFJ3501312FA 3 1
Rubber cap
.~
26 Q150B0612-6g 2 4
Bolt
ti'.liijml( ~ :ZlI.JlJJ~~.
27 HFJ3502308FB Lash automatic adjusting device. 3 1
LH

-1'fliijmJ( gj Z9JlJllJ~~.
28 HFJ3502408FB Lash automatic adjusting device. 3 1
RH

195
196
Fig. 34 Front axle

1fIitr.% ~ftG&jjIJ
~lftWFJi} ~ifG#~~ .$~Ut
Assemble
lH&f
Item No. Part No. Description Qty Validity
distinction
f,HUJI:
* *1 HFJ3S01318DA 2 2
Front hub

2 HFJ3S01319DA
W:ti-
2 8
Bolt
tiki.
* *3 HFJ350132IDA 2 2
Bearing
~II
4 HFJ3501322DA Z Z
Baffle ring

S Q401Z0
'fmll
1 2
Washer

6
t; f{j jH1UJ il]:
HFJZ90100SDA 1 2
Nut Hex -head castle

7 QSOO4030
1f1=Hi'!
1 Z
Split pin
1!Jj~.\J
8 HFJZ9010Z3DA 1 2
Dust boot

197
m35-1

30

2~~
t----cD~20
28

20~

itb-23
1-24
19

198
Fig. 35-1 Reservoir Assy ~M /CYL & Booster and
Brake Vacuum Lines

~1Ir.i'}fJjtl
00&% ~ll[.{tf% ~1Ir.{tf15'fF lIi$~:!I!; ifJtfJ:
Item No. Assemble
Part No. Description Qty Validity
distinction
Jt:7!Ui.(,j,~
* *1 HFJ3504010DA 1 1
Reservoir assy

2 HFJ3504012DA
Jt:aUillii'f
2 1
Cap, reservoir
r:~.
*3 HF}350401IDA 2 1
Body, reservoir

4 HFJ3504013DA
~&~!mH*~~
2 1
Lead-wire liquid-level Sensor
Jt:~.X~
5 HFJ3503020DA 1 1
Bracket. reservoir

6 Q214B0625-6g
!In 1 1
Screw

7 Q214B0512-6g
lin 1 2
Screw
~m~:~HI
8 Q67216 1 4
Clamp ,double-wire hose
Jt:~.J"1IJlJ~!fX'lUI{If
9 HFJ3504020CA 1 1
Hose, reservoir
Jt:~ilUtr1lJlJ~!fX'lf
* 10 HFJ3504009CA 1 1
Hose. reservoir
n~'Iil
HF}3505000CA lib fJ ''1Iir.(,j,~ I type
* * 11 HFJ3505000DA 1 1
M/CYL and booster assy xiJ'l'l~
X type
1t:5!!!lJ:fJU.~~
12 HFJ3501000CA 2 1
Booster assy
niJ'l'lll!
HFJ3505010CA 1IJlJ~'1Iir.~,~ ntype
13 2 1
HFJ3505010DA M/CYL assy x~'IB!
X type
14
1IilJ:
HFJ3505011CA 2 2
Nut

15 HFJ3510002CA
1tif Y. 'ij'JU.l:JIilJ:
2 1
Nut.lock

16 HFJ351001CA
:&:Y.
2 1
Clevis
if'j~
17 Q/2A-CJ-464-10X 21 1 1
Shaft
3fQif'j
18 Q5002520 1 1
Split pin

19 Q/2A-C}-438-M8
*ftI*~liifJl'-ilJ:
1 4
Nut, hex-flange

199
30

27 2~~
t~~20
28

~
1/
20 -----Q> 27

19

20

7ID--- 23
1--24

200
Fig. 35-1 Reservoir Assy . . M /CYL &. Booster and
Brake Vacuum Lines

00&% ~1lG~Utl
~l!r.#% ~l!r.ftf1'i~ lj!$~:!t :fHttt
Item No. Assemble
Part No. Description Qty Validity
distinction

20 ~tt:PF.
Q/2A-CJ-336B-15.5 1 6
Clamp, spring
HF]3506090CA
NO. 1 $JJi9JJ{'ZT!!I!'1f HFJ6371
21 HFJ3506090DA 1 1
Pipe, vacuum 1st HFJ6376
HFJ3506090DB

22 ~J&lilfT
Q2710616 1 1
Screw, tapping

23 NO. 1 *,Ji9JJ{5!'1f~m#
HFJ3503070CA 1 2
Clip assy, vacuum-hose 1st

24 Q/2A-CJ-28-M8 X 16
liltr
1 1
Bolt
J{5!'1fl!/%:~
25 HFJ3503005CA 1 1
Grommet, vacuum-pipe

26 Q/2A-CJ-28-M6 X 14
mil".tr
1 2
Bolt assy
HFJ3506005CA NO. 1 *,J~J{'Ztt'1f
27 1
HFJ3506005DA Hose, vacuum 1st 1 HFJ6376

NO. 2 *,Ji9JJ{'Ztt'1f.~,$;
28 HFJ3506140CA 1 1
Hose assy,vacuum 2nd
NO. 2 *,Ji9JJ{5!~'1f
29 HFJ3506110CA 1 1
Pipe ,vacuum 2nd

30
HFJ3506006CA NO. 3 *,J~J{5!~'1f ~~mEt!.1lJJl:
HFJ3506006DB 1 1
Hose, vacuum 3rd For DELPHI EGI

201
I

19

202
Fig.35-2 Reservoir Assy,M /CYL &. Booster and
Brake Vacuum LinesCfor UAES)EGI

I!Hl1.% ~~f'f% ~~f'f,g~


*"ftGr,UIJ
$$~t :fl~f
Item No. Assemble
Part No. Description Qty Validity
distinction
t':~!iI.~1it
" " 1 HFJ3S04010DA 1 1
Reservoir assy
Jt~!iI]\fi'F
2 HFJ3504012DA 2
Cap, reservoir 1

lt~.
" 3 HFJ3504011DA 2 1
Body, reservoir

4 ~fl1.~~~-'ii'~
HFJ3S04013DA 2 1
Lead-wire ,liquid-level sensor
lt~.;t~
5 HFJ3503020DA 1 1
Bracket, reservoir
~tr
6 QZ14B06Z5-6g 1 1
Screw

7 QZ14B051Z-6g
.tr
1 2
Screw
~mMff.
8 Q67216 1 4
Clamp ,double-wire hose

9 lt~.Foili1J7#J iXif ~!H'f


HFJ3504020CA 1 1
Hose, reservoir

10 Jt~.1itrili1J7#JiXif
HFJ3S04009CA 1 1
Hose, reservoir

1~'lfA
HFJ3S05000CA WJn'l!il:.~.ll\t I type
" " 11 HFJ3505000DA 1 1
M/CYL and booster assy x~'iA
X type
J!i.~WJnff.~.ll\t
" 12 HFJ3S01000CA 2 1
Booster assy
1~'iA
13
HFJ3505010CA ili1J7#J::El!il:.~.ll\t I type
HFJ350S010DA 2 1
M/CYL assy X~ifJlll.
X type
14
litH}
HFJ3S0S011CA 2 2
Nut
jl:ffX~lI:..ill
15 HFJ3S10002CA 2 1
Nut ,lock

16 HFJ3S1001CA
ItJt
2 1
Clevis

17 m~
Q/ZA-CJ-464-10 X 21 1 1
Shaft

18 QSOO2S20
7fl=lm
1 1
Split pin

19 Q/2A-CJ-438-M8
1-\ ifJ l'!~ mill!ill
1 4
Nut, hex-flange

203
8

I
19

204
Fig.35-2 Reservoir Assy~M /CYL &. Booster and
Brake Vacuum LinesCfor EGI UAES)

00&.% ~~ii!U.JIJ
~Ef'f% ~ ftC f'f15 J; .$ttfi :ffj&tE
Item No. Part No. Assemble
Description Qty Validity
distinction

20 Q/2A-CJ-336B-15.5 ~tE*m
1 4
Clamp, spring

HFJ3506090CA
NO. 1 ttJi;fj1t~'W HFJ6371
21 HFJ3506090DA 1 1
Pipe,vacuum 1st HFJ6376
HFJ3506090DB

~J11n
22 Q2710616 1 1
Screw, tapping
NO. 1 ilitJiilJ1t'W:~jHIH'f
23 HFJ3503070CA 1 2
Clip assy, vacuum-hose 1st

24 .~
Q/2A-CJ-28-M8 X 16 1 1
Bolt

25 HFJ3503005CA
Jl:'Wfi'il%:.I:t
1 1
Grommet, vacuum-pipe
mil.~
26 Q/2A-CJ-28-M6X 14 1 1
Bolt assy

27
HFJ3506005CA NO.1 JliiJ!9JJl'!fk'W
HFJ3506005DA 1 1 HFJ6376
Hose, vacuum 1st
NO. 2 JliiJiilJJl'!ft'W,~,1iX;
28 HFJ3506140DD 1 1
Hose assy,vacuum 2nd

205
12

t
-I

17

206
Fig. 35-3 Reservoir Assy and M /CYL

mill.!;} ~~f'f-l}
~ftC~!iJtl
*ftC{'fi;~ 1(!.$:n:!ll: ::ff~t':E
Item No. Assemble
Part No. Description Qty Validity
distinction
t:HiIil.~,~
* *1 HFJ3504010DA 1 1
Reservoir assy
Jt~IiIJl!ii.T
*2 HFJ3504012DA 2 1
Cap, reservoir

3 HFJ350401lDA
t:HiIil
2 1
Body, reservoir

4 HFJ3504013DA Hiill~Jif;*-"3'-~
2 1
Lead-wire, liquid-level sensor

5 HFJ3S03020DA
JtHiiIiJDt$\!!
1 1
Bracket, reservoir

6 Q214B062S-6g
_iT
1 1
Screw

7 Q214B0512-6g
lilHT
1 2
Screw

8 mm~HHII
Q67216 1 4
Clamp,double-wire hose

9 HFJ3504007FA f:J!i~!lC'1'f
1 1
Hose, reservoir

10 f:J!i~!lCt\'
HFJ3504006FA 1 1
Hose, reservoir

n;@'1'f~
HFJ3505000FA llifJ l#J 3:: ffiI ,g. ~ n type
* * 11 1 1
HFJ350S000FB M/CYL assy x1f!t\'~
X type
12 Q5002516 7ft=lfl1!
1 1
Split pin
fi'j~
13 Q/2A-CJ-464-8 X 17 1 1
Shaft
I!fj1~;ifjjlJj{ilj:
14 Q341CI0 1 2
Nut, I type hex-head

15 Yil.~1I1
Q40310 1 Z
Washer ,spring

16 HFJ3504021FA
M:t:.
Bush
1 z
~jFj,*~iliij!J-lij:
17 Q/2A-CJ-438-M8 1 4
Nut, hex-flange
m-&I[~
18 Q/2A-CJ-448-M8 X 18 1 4
Bolt, rool teeth
~jfj~l[~
19 Q151CI065-6g 1 2
Bolt, hex-head

20 HF]3504022FA lMJE~
1 1
Bracket, mounting

207
208
Fig. 36-1 Brake Pipe (X Type . . Brakes,
front-disc and rear-drum)

IEUL% ~Il[.ft-% ~l![.tJ!*~


~ft[.f-t:tfj; ~*~:I! 1f!{tf.
Item No. Part No. Assemble
Description Qty Validity
distinction
NO. 6 ijjfJ79J~
* *1 HFJ3506010DH 1 1
NO.6 Pipe. brake
NO. 2 ijjfJ1#J~
* *2 HFJ3506040CA 1 1
NO.2 Pipe. brake
NO.3 ijjfJ 79Jtl'
* *3 HFJ3506050DA 1 1
NO.3 Pipe. brake
NO.6 ijjfJ 1#Jtl'
* *4 HFJ3506010DG 1 1
NO.6 Pipe, brake
HFJ3506020CA NO.1 ilifJ1#Jtl' HFJ6371
* *5 HFJ3506020DA 1 1
NO.1 Pipe. brake HFJ6376
HFJ3506080CA NO. 12 ilifJ~tl' HFJ6371
" "6 1 1
HFJ3506080DA NO. 12 Pipe,brake HFJ6376
NO.5 ilifJ 1#Jt'i
* *7 HFJ3506030CA 1 1
NO.5 Pipe. brake
NO.5 ilifJ 1#Jt'i
* "8 HFJ3506030DC 1 1
NO.5 Pipe. brake
NO.7 ilifJ 1#Jt'i
" "9 HFJ3506060CA 1 1
NO.7 Pipe, brake
NO. 8 ilifJ~'lf
* * 10 HF]3506070DA 1 1
NO.8 Pipe, brake
11 Q/2A-CJ-426 ~!t
Clip 1 2

12 Q/2A-CJ-28-M6 X 14 mirl\!!li<t
1 5
Bolt. washer assembled
13 ijjfJZ#J'W~~ar
HF]3503007DA 1 1
Grommet, brake pipe
" "14 HFJ3503030DA t\ toJ 'If M:i~!ll. ft-
1 1
Connector assy. six channels
15 Q/2A-CJ-28-M6 X 30
!ll.ir.i<t
1 2
Bolt. washer assembled
16 Q/2A-CJ-425
iCfiF
Ring 1 8

17 HFJ3503040CA ~Tmf-t
Clip assy 1 18

18 Q2710616 J&iJ\lfJ
1 16
Screw. tapping
G.P~,(,tijJ(;
* "19 HF]3523000CA 1 2
G. P Valve assy
.5i1ifJ1#J!tI::~,~,nX;
" * 20 HFJ3506130CA 1 2
Hose assy. rear brake
21 Q/2A-CJ-47A-ST6. 3 X 13 J&l\!!lm.!J:*ft-
1 2
Screw assy, tapping
22 Q/2A-CJ-475-10 mm!i 1 4
Copper gasket
23 Q/2A-CJ-451 *fL~(j~
1 2
Bolt, connector
fJj ilifJ Z#J!tI::tl' ,g, nX;
" "24 HFJ3506120CA 1 2
Hose assy, front brake
25 HFJ3503009DA ilifJZ#J!tI::'W:R~
1 1
Hose bracket, brake
26 Q/2A-CJ-30-M8 X 20-8.8
mir.i<t
1 1
Bolt. washer assembled
"It: X ~ ilifJ Z#J'f 1i*{k?,j>
2003 1f. 10 Jl1 S lE?,1f 3\')(.
Note: X type is available since Oct. 1 2003.

209
210
Fig.36-2 Brake Pipe( n Type . . Brakes,
front-disc and rear-drum)
~ftCj,UJ
00&% ~1JCf1f% ~nr.f1f11* 1(!.$~. ;fjj{tft
Item No. Assemble
Part No. Dscription Qty Validity
distinction
HFJ3506010CA NO. 6 $IJ~,,
* *1 HFJ3506010DC 1 1 HFJ6371
NO.6 Pipe, brake
NO. 2$1J~~
* *2 HFJ3506040CA 1 1
NO.2 Pipe. brake
NO. 3 $IJ~~
* *3 HFJ3506050CA 1 1
NO.3 Pipe, brake
NO.1 ffjfJiJIJ,,
* *4 HFJ3506020CA 1 1
NO.1 Pipe. brake
NO. 12 i!/fJ~'lf
* *5 HFJ3506080CA 1 1
NO. 12 Pipe, brake
NO.5 i!/fJi;IJ'lf
* *6 HFJ3506030CA 1 1
NO.5 Pipe. brake
HFJ3506060CA
NO.7 i!/fJi;lJif CD
* *7 HFJ3506080DC 1 1
NO.7 Pipe, brake
HFJ3506080FA

HFJ3506070CA NO. 8 $Ij~'lf CD
* *8 HFJ3506090FA 1 1
NO.8 Pipe, brake
~Jt
9 Q/2A-CJ-426 1 2
Clip
~!I:irl!l!t<f:
10 Q/2A-CJ-28-M6 X 14 1 3
Bolt, washer assembled
ffjfj7#J1ffM~~
11 HF]3503007DA 1 1
Grommet, brake pipe
.liiEJ'lf~*mf1f
* * 12 HF]3503030CA 1 1
Connector assy,five channels
~.llid\Jt<f:
13 Q/2A-CJ-28-M6X 25 1 2
Bolt, washer assembled

14 Q/2A-CJ-425
-I'":t 6
1 @
Ring 5

15 HF]3503040CA
*'HMj:
1 12
Clip assy

16 Q2710616
J3[jr;lIifJ
1 9
Screw. tapping
G. P Iij
* * 17 HFJ3523000CA 1 1
G. P Valve assy
HFJ3506130CA
Foi/ilJ 7#J ~~ ,(it~ CD
* * 18 HFJ3506120DC 1 2
Hose assy. rear brake
HF]3506120FA

19 Q/2A-CJ-47A-ST6. 3X 13
J3[JIltHll.irf1\'
1 5
Screw assy, tapping

20 HFJ3503050CA
*'rmf1\'
1 1
Clip assy

211
212
Fig.36-2 Brake Pipe( n Type . . Brakes,
front-disc and rear-drum)

~{i1:% ~lfGft%
$:1lC&'UU
*lfGft-4;~ .!'j!$!J&1!: :ffJOCft
Item No. Assemble
Part No. Description Qty Validity
distinction

21 Q/2A-CJ-475-10
m:1fHlii
1 4
Copper gasket

22 Q/2A-CJ-451 *tL~t<
1 2
Bolt, connector
frjJli!J1j/JtK~,~.Q\t
* * 23 HFJ3506120CA 1 2
Hose assy, front brake
~fijq1t.~il}:
24 Q351B16
Thin nut, hex-head
1 1

11,1. CDmJll'f HFJ6351B lfiiJf~;@;


2. mJll 'f~~ HFJ6351B Fotlf~;@ ,jf'f- 2002 " 6 YJ ~ Jl:: fleJll ;
3. Jll'f-:bo~!iliJ!!.FoiJf.
Note;1. The parts with CD are used for the cars installing tbe rear-axle of HFJ6351B.
2. The parts with are used for others up to Jun, 2002.
3. The parts with @ are used for the cars installing the strong rear-axle.

213
16
14 7
14 /-\

15
((~7

214
Fig. 36-3 Brake Pipe(][ Type, Double Drum-brakes)

m{)L% ~IG~UU
:lJ1:lGf","% ~ne.{lfi1~ 1)!$~t!i fl~tE
Item No. Assemble
Part No. Description Qty Validity
distinction

.... 1
HFJ3506030FA NO.6 ilitJ79J'lf
1 1 HFJ6371
HFJ3506010DD NO.6 pipe. brake

.... 2 HFJ3506040CA
NO.2 ilitJ 79J'lf
1 1
NO.2 pipe. brake

.... 3 HFJ3506050CA
NO.3 ilitJ 79J'lf
1 1
NO.3 pipe. brake

.. * 4 HFJ3506020CA
NO.1 ilitJ79J'lf
1 1
NO.1 pipe. brake

.... 5 HFJ3506080CA
NO. 12 ilitJ79J'lf
1 1
NO. 12 pipe. brake
HFJ3506060CA ill
.... 6 HFJ3506080DC
NO.7 ilitJ 79J'If
1 1
NO.7 pipe. brake
HFJ35060S0FA
.. * 7
HFJ3506070CA NO.8 ffilJ 79J'lf ill
1 1
HFJ3506090FA NO.8 pipe. brake
8
~Jt
Q/2A-CJ-426 1 2
Clip
m.g.-Q\tf
9 Q/2A-CJ-28-M6 X 14 1 1
Bolt. washer assembled

10 HFJ3503007DA
ilitJ 79J'If 00 ~Ni
1 1
Grommet. brake pipe

11
li ioJ'iffl:1dll.ft
HFJ3503030CA 1 1
Connector assy .six channels

12
m.g.--.tf
Q/2A-CJ-28-M6X25 1 2
Bolt, washer assembled

13 Q/2A-CJ-425
-tJf 6
1
Ring 5
~~m{lf
14 HFJ3503040CA 1 12
Clip assy

15 Q2710616
J&tllJr
1 9
Screw, tapping

16 Q/2A-CJ-47 A-ST6. 3 X 13
J&!II $I ~I:I:rf1'
1 5
Screw assy. tapping

~~mft
17 HFJ3503050CA 1 1
Clip assy
HF]3506130CA
~ilitJ 79Jt\:'If .t,1.y
ill
.... 18 HFJ3506120DC
Hose assy. rear brake
1 2
HFJ3506120FA

.... 19 fir lli'J 79Jt\:'If .t,1. y


HFJ3506110FA 1 2
Hose assy. front brake

215
20

({;
15

216
Fig. 36-3 Brake Pipe( n Type, Double Drum-brakes)

~ll[.l;lUJtl
m1lL% ~Il[.{'f% ~Il[.{'fiir. !ji*~il: 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
iIiIJiJIJ'W
* * 20 HFJ3506070FA 1 1
Pipe,brake

iIiIJiJIJ'W
* * 21 HFJ3506060FA 1 1
Pipe ,brake
t;jfj.~1:
22 Q351B16 1 1 @
Thin nut,hex-head

r: 1. CD~}fFf HFJ6351B ~1Jf:tIC~;


2. m}IFf~~ HFJ6351B ~1Jf:tIC~ ,1t-r 2002 < 6 J3 f'l!:.ffJll;
3. @}llT1Jo~!iHfl!~1Jf.
Note ,1. The parts with CD are used for the cars installing the rear-axle of HFJ6351B.
2. The parts with are used for others up to Jun, 2002.
3. The parts with are used for the cars installing the strong rear-axle.

217
(~?1
~L;j~
19 14

218
Fig. 36-4 Brake Pipe( X Type, Double Drum-brakes)

~lft'.f;.1k;ijJj
~{iI~ ~ftC{lJ:% ~lft'.{'fil~ ~$~:Il;:
Item No. Assemble lI*tt
Part No. Description Qty Validity
distinction
NO.6 ltit]I;!J"!'f
" "1 HF]3S06010DK 1 1
NO.6 Pipe.brake
NO.2 ltitJ7iJJ"!'f
" "2 HF13s06040CA 1 1
NO.2 Pipe. brake
NO.3I11'JI;!J"!'f
" "3 HFJ3S060S0DA 1 I
NO.3 Pipe. brake
NO.6 ltitJI;!J"!'f
" "4 HFJ3S06010DJ 1 1
NO.6 Pipe. brake
HFJ3S06020CA NO. 1 II1'Ji#J'iIf HFJ6371
" "5 1 1
HFJ3S06020DA NO.1 Pipe. brake HFJ6376
HFJ3S06080CA NO.12 ltitJI;!J'iIf HFJ6371
" "6 1 1
HFJ3S06080DA NO. 12 Pipe, brake HFJ6376
NO.7 $IJ i#J'iIf
" "7 HFJ3S06060CA 1 1
NO.7 Pipe. brake
NO.8 ltitJ7iJJ'iIf
" "8 HFJ3506070DA 1 1
NO.8 Pipe. brake

9 Q/2A-CJ-426 ~f'i
1 2
Clip

10 Q/2A-CJ-28-M6 X 14
mi;-i11i
1 1
Bolt. washer assembled

11 HFJ3503007DA ilJtJ i9J"!l1i!il JE~


1 1
Grommet. brake pipe

12 jqEJ'iIf~3JdlHlJ:
HFJ3503030DA 1 1
Connector assy,six channels

13 Q/2A-CJ-28-M6 X 30 mirm~
1 2
Bolt, washer assembled

14 Q/2A-C]-42S -FJf
1 8
Ring
~':H1H'f
15 HFJ3S03040CA 1 18
Clip assy

16 Q2710616
gl&lln
1 16
.
Screw. tapping

" "17 HFJ3S06130CA Fo ilJtJ i9J tit "if .~ ~


1 2
Hose assy, rear brake

18 gJ&tJl(nmiHlJ:
Q/2A-C]-47A-ST6.3XI3 1 2
Screw ass y tapping

" "19 HFJ3S06110FA


euilJtJ i9J tit'iIf ,~, ~
1 2
Hose ass y, front brake

HFJ3S06070FA ilJtJ i9J"if


" "20 1 1
Pipe.brake

HF13S06060FA $IJi#JW
" " 21 1 1
Pipe. brake

22 HFJ3s03009DA ilJtJi9JtitW:R~
1 1
Hose bracket. brake

23 mirtlti
Q/2A-CJ-30-M8X 20-8.8 1 1
Bolt. washer assembled
tt, X "!llilJtJi9Jfl'l1tr:tki5 g 20031j:.l0 YJ 1 13 j1f~o
Note, X type is available since Oct. 1st 2003.

219
220
Fig. 36-5 Brake Pipe ( n Type, Double Drum-brakes)

m{\L~ ~1lG#Hti
~1IC{'!'~ 1?1lr.f4'~tli !j!$~:!i :ff~t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
HF]3506010DB NO.6 iUtJ14J'l!!' HF1l011G
* *1 1 1
HF]3506010DF NO.6 Pipe. brake HF]lOl1H
NO.2 jjjlJ1#J'l!!'
* *2 HF]350604OCA 1 1
NO.2 Pipe, brake
NO.3 iflIJf4J'l!!'
* *3 HF]3506050CA 1 1
NO.3 Pipe, brake
NO.1 iUtJ~~
* *4 HF]3506020CA 1 1
NO.1 Pipe. brake
NO. 12 iflIJ 14Jti'
* *5 HF]3506080CA 1 1
NO. 12 Pipe. hrake
NO.7iUtJ~'l!!'
* *6 HF]3506060CA 1 1
NO.7 Pipe, brake
NO.8ifl1J~~
* *7 HF]3506070CA 1 1
NO.8 Pipe, brake
~Jt
8 Q/2A-C]-426 1 2
Clip

9 Q/2A-CJ-28-M6 X 14
m*~1'E
1 1
Bolt, washer assemhled
iUtJ~ti'lI'1I~J1[
10 HF]3503007DA 1 1
Grommet, brake pipe
JitoJ'l1l'1'8;:?kmf'!'
**11 HF]3503030CA 1 1
Connector assy, five channels

12 Q/2A-C]-28-M6 X 25
m*~1'E
1 2
Bolt. washer assemhied

13 Q/2A-CJ-425
-"FfF
1 6
Ring
~-=fmf'!'
14 HF]3503040CA 1 10
Clip assy

15 ~g,r*n
Q2710616 1 7
Screw, tapping

16 ~g,r*nmitf4'
Q/2A-C]-47A-ST6. 3X 13 1 5
Screw assy. tapping

17 HF]3503050CA *rgll. {!f: 1 1


Clip assy
ft'f1tJ!J~~'l1l'J~,Ji\t
* * 18 HFJ 3506120FA 1 2
Hose aasy, rear brake
lW1tJ!J~~'l1l'.~,Ji\t
* * 19 HF]3506110FA 1 2
Hose assy. front brake
iIlfJ ;1J'l1l'
* * 20 HF]3506070FA 1 1
Pipe, brake
iIlfJiiIJ'lf
* * 21 HF]3506060FA 1 1
Pipe.hrake

221
222
Fig. 36-6 Brake Pipe (n Type, Brakes,
front-disc and rear-drum)

M&% ~ftr.flf% ~ftr.f;i~tl


~ftr.flf<t'fF ~$~!cl: 1fX!itt
Item No. Part No. Assemble
Description Qty Validity
distinction
HFJ3506010DA NO.6llitJ~. HF]lOllG
" " 1 HF]3506010DE 1 1
NO.6 Pipe,brake HF]lOllH
NO. 2llitJ~.
* "2 HF]3506040CA 1 1
NO.2 Pipe, brake
NO.3ili'J~.
* *3 HF]350605OCA
NO.3 Pipe,brake
1 1

NO.lili'J~.
" *4 HFJ3506020CA
NO.1 Pipe,brake
1 1

NO.12ili'J~'l'f
* *5 HF]3506080CA
NO. 12 Pipe ,brake
1 1

NO.Sili'J~'l'f
" "6 HF]3506030DA 1 1
NO.5 Pipe,brake
NO.7ili'J~'l'f
* *7 HF]3506060CA
NO.7 Pipe, brake
1 1

NO.8ili'J~'I
* *8 HFJ3506070CA
NO.8 Pipe, brake
1 1

9 Q/2A-C]-426 ~Jt
1 2
Clip

10 mir.~
Q/2A-Cl-28-M6X 14 1 3
Bolt, washer assembled

11 ili'J1;t).IM~~
HF]3503007DA 1 1
Grommet, brake pipe
1i.1oJ.~*m{If
* * 12 HF]3S03030CA 1 1
Connector assy, five channels

13 Q/2A-C]-28-M6 X 25 mir-'~
1 2
Bolt ,washer assembled

14 Q/2A-Cl-425 -Jf
1 6
Ring

15 HF]3503040CA ~Tmflf
Clip assy 1 10

16 Q2710616 I."IJ&-.n
1 7
Screw, tapping
G.Pil'J.~Jl\t
" * 17 HF]3523000CA 1 1
Valve assy, proportioning
J6*J7;IJ$X'l'f.~Jl\t
* * 18 HF]3506120FA 1 2
Hose assy, rear brake

19 l~p.t.nmirf1j:
Q/2A-Cl-47A-STG.3XI3 1 5
Screwassy,tapping

20 ~Tmflf
HF]3503050CA 1 1
Clip assy

21 Q/2A-Cl-475-10
mmll 1 4
Copper gasket

22 Q/2A-Cl-451 *fLJI~
1 2
Bolt, connector
lliiili'J 1;t)$X'\J .~$;
* * 23 HF]3506120CA 1 2
Hose assy. front brake

223
3

12
10

~
10
9

224
Fig. 37 Brake Pedal . . Accelerator Pedal And Clutch Pedal

~lfC!)}JJ~
m{\'Z:f} ~1fGf't% ~1fGf't1'itF .$~:!i ll~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
:bo~.ti.~fflt
" "1 HFJ1108200CA 1 1
Pedal assy,accelerator

2 t\ff.J~II~miH'f
Q/2A-CH6-M6X 16 1 2
Bolt assy,hex-head
:il:!k8~:!&rr
3 Q/2A-CJ-I04-4. 8X 10 1 4
Screw,disk flange

4 HFJ1108005CA
ti'.!Pti
1 1
Plate,guard LH

5 Q/2A-CJ-466
l:tlli
1 1
Bush
~.
" "6 Q/2A-CJ-432 1 1
Spring

7 H~
HFj3504007CA 1 1
Bush

HFj3504011CA
;!i{!lw._
" "8 1 1
Spring, return

HFJ1602020CA ~ir~.~~~mf'f 5MT


" "9 1 1
HF1l602020FA Welding assy,clutch pedal 4MT

10 HFj3504oo8FA
Kl!ltJim
1 2
Pad,pedal
x.1I;~1!fJj]
HFj3504030CA itlJ~Kl!l;lLimf'f
" "11 1 1 without
HFj3504030FA Pedal assy, brake
booster
mid~tt
12 Q/2A-CJ-30-M8 X 20-8.8 1 6
Bolt, washer assembled
Kl!l;lLi~
13 HFj 3504005CA 1 1
Shaft, pedal

14 Q/2Aj22-10XI8X2
mJt
1 1
Washer

15 Q40110
mJt
1 1
Washer

16 Q341CI0
.-Ilt 1 1
Nut
Kl!ltJi5i:~mf'f
" "17 HFj3504020DA 1 1
Bracket assy, pedal

18 Q/2A-Cj-30-M8 X 16-8.8
lItt
1 4
Bolt
ti'.5i:tt~
19 HFj3504005DA 1 1
Bracket,suppor LH

20 ti'.5i:~mf'f
HFj3504060CA 1 1
Bracket assy, LH
:tr5i:~mf'f
21 HFj3504070CA 1 1
Bracket assy,RH

225
i--1tII'

226
Fig. 38 Parkng Brake System

I~H:lL% ~lIUlUJtl
~llr.{1f% ~1lr.{1f-i'i~ 1ji$~:I: 1f~t'I:
Item No. Assemble
Part No. Description Qty Validity
distinction
!lt$!W!m..ff ,~nIt
* *1 HFJ3508100DA 1 1
Lever assy, parking brake
i\fif.I~m~m1l"{1f
2 Q/2A-CJ-31-MSX 20-8.8 1 2
Bolt, washer assembled
!lJ:$1J7f~
*3 HFJ3718110CA Z 1
Switch assy, parking brake lamp
7fofi!j
4 Q5002516 1 1
Split pin

5 Q/2A-CJ-470
t!llll
1 1
Clip ,snap
fi!j
6 HFJ350S006CA 1 1
Pin

* *7
HFJ3508Z00CA !It* 1 %11iI~~lH1f 1 1
HFJ3508200DA Cable assy, parking brake 1st HFJI011H
i\fif.I~~t
8 Q/2A-CJ-Z1-M6X 25-8.8 1 2
Bolt, hex-head

9 Q40206
mill
1 2
Washer

10 Q340B06
.3: 1 2
Nut

11 Q/2A-CJ-36-M6X IS "* fif.I ~~~m1l"{1f


Bolt, washer assembled
1 2

'ffiJ~JIl(~
12 HFJ350S005CA 1 Z
Band ,cable
lI'iI~m
13 HFJ3508007CA 1 1
Grommet
~~t!lti
14 HFJ350S009CA 1 1
Stopper, cable
@]{lL5!Yl.
* 15 HFJ350S005DA 1 1
Spring, return

* "16
HFJ3508300CA lJt$ 2 %11iI~~rH4' HFJI011G
1 1
HFJ350S300FB Cable assy,parking brake 2nd HFJI011H
HFJ6351B Fo;l)'i:
17 Q/2A-CJ-421 ~~*T
1 2 rear-axle
Clip
of HFJ6351B

227
228
Fig. 39 Steering Gear Assy

OOUi% ~1lr.14'-'i} ~llr.iilUJ~


~1lr.14'1;fF 1jt$~:t!l 1f~fj:
Item No. Part No. Assemble
Description Qty Validity
distinction
~~fi.~$;
" "1 HFj3401000CA 1 1
Steering gear. assy
2 HFj3401016CA lli~~I!J.if..!l
Dust cap of pinion 2 1

3 HFj3401200CA t&~lI!Itt
Pinion oil seal 2 1

4 HFj3401017CA llil1i~
Bush 2 1

5 GB/T893.1-1986-35 tLm~~U'i1ll
Lock spring washer 2 1

6 jJlUIfitY~!Ht
HFj3401300CA 2 1
Pinion, compl
7 HFJ34011 ooCA ~~fi1tf4i;mflf
Steering gear housing 2 1

8
<ijlti;JG
HFj3401019CA 2 3
Wire. lock
9 HFj3401018CA ili~I!J.if..!l
Dust boot of rack 2 1

10 HFj3401015CA ilIlU'Lt!l1ll
Limit ring 2 1

11 GB/T894.1-1986-20 ~m~.t!llll
Lock spring washer 2 1
tY~IlJjj:J
12 HFj3401012CA 2 1
Dust boot of rack
<ijlt~
13 HFj3401029CA 2 1
Wire. lock
14 HFj3401025CA <ijlt~.~
Lock nut 2 1

15 HFj3401023CA iJ/iJ1fJl'-
Adjusting nut 2 1

16 HFj3401024CA ~.
Spring 2 1

17 HFj3401026CA
f;ill!'JII(III
Grommet 2 1

18 HFj3401502CA tN~J'f;m
2 1
Supporting seat, rack
19
Q/2A-CJ-175A-M10 X ~!fJ :#dt t~J.!!. ~f1j:
1. 25 X 45-8. 8 1 2
Bolt washer and plate, assy
20 HFJ3401027CA I~t\!fJJl'-1:
I type hex-head nut 2 1

21 HFj3401028CA ~.mlll
2 1
Spring washer
22 HFj3401402CA XIl=
York, rack 2 1

23 HFj3401014CA tN~
Rack 2 1

24 HFj3401102CA ~'i=
Bush 3 1

25 HFj3401103CA
%f4i;
Gear housing 3 1

26 GB/T290-1998 HKI010 ~ft-~*


3 1
Needle bearing

229
t-----~6

A.--.l----12

8~ 5

''v~74
......- - 1 3

~"fDo---13

~9
11----f)

\-- 17

IWo----18

14

230
Fig. 40-1 Steering Shaft And Universal Joint, Assy

OOW:Ji} ~IlUf-% ~1lG{'f;g~


!:l1lG?iJlJJtl
Assemble
J't!$ttii ;ff:!&ft
Item No. Part No. Description Qty Validity
distinction
!ftIoLUIL~,Jj\(.
" "1 HF13404100DB 1 1
Steering upper shaft, assy

2 Q351B12
i\jfLlllHI-Ill:
2 1
Hexangular nut
~.mll
3 Q40312 2 1
Spring washer
~Jfl~.t'lll
4 GB/T894.1-1986-17 2 2
Shaft lock spring washer

5 HF1340410lDA
t!llll
2 1
Adjusting washer
L~
" "6 HF13404102DB 2 1
Upper shaft
+~~JJIli.Jl1
" "7 HF13404150DA 2 1
Universal joint

8 Q/2A-Cl-31-M8X28-8.8
i\ ffJ -!kJlfUliiH'f
2 2
Bolt washer, assy

9 HF1340420lCA
ii!J401l
2 1
Dustproof cover

10 Q/2A-Cl-31-M8X32-8.8
t;ffJ-!kllrtmiH'f
2 1
Bolt washer, assy

11 HF13404170DA
\UtIf
2 1
Sealed bush
!ftloJtt1'l'~~m{'f
12 HF13404180DB 2 1
Weld steering column, campI

13
t; ffJ -!k .~mif{'f
Q/2A-Cl-35-M8 X 22-8.8 1 4
Bolt washer, assy
!ftloJr~.~JlJt
" "14 HF13404200CA 1 1
Steering lower shaft, assy

15 HF13404 206CA
:fliJt
2 2
Plate
31(1_
16 HF13404204CA 2 1
Spring
r~~t8;{'f
" " 17 HF13404210CA 2 1
Weld lower shaft

18 HF13404202CA
.t
2 4
Bolt

19 H~
HFJ3404207CA 2 4
Bush
~~l1)JjHl~
20 HFJ3404205CA 2 1
Coupling rubber
~~
21 HFJ3404203CA 2 1
Shaft boot
3I(I_mlll
22 Q40308 2 4
Spring washer

23 Q340B08
.-Ill:
2 4
Nut

231
~'-----2

~---3

--12

~ 12
9--$

13

232
Fig. 40-2 Steering Shaft And Universal Joint, Assy(Airbag)

mtLJi} ~ft['.t&J;U
~1![.f'!'Ji} ~nc{'!'!6~ .$~it 1f~tt
Item No, Assemble
Part No. Description Qty Validity
distinction
~liiJL$,~JlIt
* *1 HFJ 34041 OoDC 1 1
Steering upper shaft. assy

2 Q351B12
'Iilttll:rf'!'
2 1
Combined nut

3 GB/T894.1-1986-17
~J1B'.t!l!l
2 2
Shaft lock spring washer

4 HFJ340410lDA
t'lll
2 1
Adjusting washer
...t~
*5 HFJ3404102DC 2 1
Upper shaft
+,~Jj(iirp
* *6 HFJ34041S0DA 2 1
Universal joint

7 :f.\fb ~lttUl.{:j-f'!'
Q/2A-CJ-31-M8 X 28-8.8 2 2
Bolt washer. assy
IlJi~JJ
8 HFJ3404201CA 2 1
Dustproof cover

9 HFJ3404170DA
&i3ffF
2 1
Sealed bush

10
:f.\fbMlllfdll{:j-{,!,
Q/2A-CJ-31-M8 X 32-8.8 2 1
Bolt washer. assy

11 ~liiJtt'1fm.~mf'!'
HFJ3404180DC 2 1
Weld steering column. compl

12 :f.\m~t!Jltim{:j-f'!'
Q/2A-CJ-3S-M8 X 22-8.8 1 4
Bolt washer. assy
$tliiJT~.~JlIt
* * 13 HFJ3404200CA 1 1
Steering lower shaft. assy

14 Q340B08
!lilt
2 4
Nut

15
,jJiJt
HFJ3404206CA 2 2
Plate

16 ~.
HFJ3404204CA 2 1
Spring
Hlbm.~f'!'
* * 17 HFJ3404210CA 2 1
Weld lower shaft

18
t(ti
HFJ3404202CA 2 4
Bolt
l>j'l!;
19 HFJ3404207CA 2 4
Bush
JI)C~l1J&m
20 HFJ3404205CA 2 1
Coupling rubber
~1:!;
21 HFJ3404203CA 2 1
Shaft boot

22 ~.m!l
Q40308 2 4
Spring washer

233
~2

234
Fig. 41 Front Axle Assy

~1lC~ltl
00&% $i!fC1if% ~i!fC1if4'i~ .$~:I: 1f~t1
Assemble
Item No. Part No. Description Qty Validity
distinction
iltr~,g,Jjj(;
1 HFJ3000000DC 1 1
Front Axle, assy
iltr~,ffi,Jjj(;
* *2 HFj30011 OODC 1 1
Beam assy, front
Q/2A-CJ-35-MI0 XL 25 7\ftJ~~j<fmif1'f
3 1 4
X 28-8.8 Bolt. hex-head
~~m{if
4 HFJ3003130DA 1 2
Bearing assy
<P9:!:j!W',ffi,Jjj(;
5 HFJ3003100CA 1 1
Pitman arm assy, center
~1oJ<P9:!:j!W'
* *6 HFJ3003101CA 2 1
Pitman arm. steering
~fllJm1'f
* *7 HFJ3003120DA 2 1
Bush. bumper

8
)E&.1lt
Q/2A-CJ-156-MI8X 1. 5 1 1
Location nut
~rIIltl1MJf,g,Jt
* *9 HFJ3003200CA 1 2
Tie rod assy. steering
~rIIltltll>tftr.~~~{if
* * 10 HFJ3003210CA 2 2
End assy, steering tie rod left
<ij/[~w..
11 HFJ3003216CA 3 2
Spring, lock

12 HFJ3003215CA
it'#'!i
3 2
Dust cap
7\fDflI~.ilt
13 Q387B12 1 6
Nut, hex-castle

14 Q5003230
lfo4fl
1 6
Cotter pin
~ rill tltuff:tl~:'Jdll. {if
* * 15 HFJ3003220CA 2 2
End assy. steering tie rod right

16 Q341B14
JI-B:J: Ctr.Jt'iD
2 2
Nut Cleva)
tuff
* * 17 HFJ3003201CA 2 2
Rod. tie
Q/2A-Cj-444-MI2 X 1. :/f~.j<f
18 1 1
25X49 Bolt. square head
~rIIlJ1l:ff,g,Jt
* * 19 HFJ3003300CA 1 1
Drag link assy, steering

20 HFJ3003215CA
it'tt-'J
2 1
Dust cap
<ij/[~w..
21 HFJ3003216CA 2 1
Spring. lock

22 Q341B14
J1-B:J:
2 2
Nut

235
r-------O--- 2
3

f?

236
Fig. 42-1 Steering Wheel

~jfi;~]Hltl
I!Im% ~ftG{'!'% ~ftG{H'I:M; $:$~:I: 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

* *1 HF}3402000DA
fffaJ:&:
1 1
Steering wheel
~1iiJ:&:r::l'iliiifljf,i
2 HFJ3402011DA 3 1
Cover brand
~faJ:&:r::l'ilii
*3 HFJ3402010DA 2 1
Steering wheel cover
~ faJ :&:*f*.,a,Jilt
* *4 HFJ3402020DA 2 1
Steering wheel body. assy

237
-------2

..............,6+------- 3

238
Fig.42-2 Steering Wheel Assy (Including airbag system)

mUi% ~ftG~!iJ~
~ftCfll:% ~Ilfll:~fl; $$~" :fl~tE
Item No. Assemble
Part No. Description Qty Validity
distinction
3<~"t.m~
" "1 HFJ3402020DB 1 1
Airbag module
3<~~.~{;t<~tlft-
" "2 AC34020003 1 1
Airbag gas inflator

3 +~1I.n
GB823-88(M5 X 12) 2 3
Bolt
"t.IOO~~m
4 HFJ3402011DB 2 1
Airbag fixation seat
.~
5 AC34020004 2 4
Bolt

" "6 HFJ3402013DB ~IJI~** 2 2


Steering horn
~1IiJ:3:*f*.,~Jilt
" "7 HFJ3402010DB 1 1
Steering wheel body. assy

239
3

13---6
14---@

l2
18 i
~
\_-~ ~
,~~ ~~I I 11

1716 15 ~19

240
Fig. 43 Front Suspension Frame

~1lC~JJIJ
OOUL~ ~ftC11f~ ~ftr.1If.:gfil; ~$~iI: i'H&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
WJ'W:.~,~
" "1 HFJ3001000CA 1 1
Frame. front suspension

2
Q/2A-C}-35-MIO X 1. 25 7\ jij:!k tt!~m1HIf
1 4
X 28-8.8 Bolt
litr~lIW.g.~
" "3 HF]2904000CA 1 2
Arm assy. front suspension
l\O~amflf
4 HFJ2904030CA 2 2
Boot assy
1\O~1l-f~
5 HFJ2904006CA 2 2
Clip

6 ltitJ&~~mflf
HFJ2904040CA 2 2
Bush

7 Q387B12
Rjij7f1fl1ifJtt!-B}:
1 2
Nut

8 Q5003220
7frHi1l
1 2
Cotter pin
7\jij:!k.~
9 Q151CI075ATF2-6g 1 2
Bolt hex-head

10 Q/2A-C}-45-MI0X 1. 25
ilHI:7\ jij tiJ!.~.-li
1 2
Nut, self locking
~H.ll.jf.@~
" "11 HFJ2909000CA 1 2
Rod assy. tension
~H.ll.jfm.flf
" "11-1 HFJ2909020CA 2 2
Rod. tension
~:tE.~
12 HFJ2909007CA 2 4
Bolt
~~S!1\..~1II
13 Q40510 1 4
Lock washer
f\jij.1lJ:
14 Q/2A1l59MIOX 1. 25 1 4
Nut

15
t'Lifltlli
HFJ2909006CA 2 4
Bush, tension rod
~H.ll.ifmlll
16 HFJ2909005CA 2 2
Washer, tension rod
Rfij~tiJ!.~-fll:
17 M12 GB1337 2 2
Nut, self locking

18 HFJ2909010
#41.ll.ff5i:i1I!
2 2
Plank, tension rod
Q/2A-CJ-31-MI0 X 1. 25 7\fij:!k.~m1tflf
19 1 8
X 25-8.8 Bolt, washer assembled

241
r-'
----s
-9

4~ [j--S
2-41 e:t-
9
~s
3--11 ~7

242
Fig. 44 Front Stabilizer

~ftG#jjJrJ
~UL~ ~ftlf'tJi} ~ftGf't1'l*t !jt$~ii 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
f!J~jEff
* *1 HFJ2906005CA 1 1
Bar, stabilizer front
~jE3t~
2 HFJ2901009CA 1 2
Barcket, stabilizer bar mount

3 Q/2A-CJ-31-M8X 20-8.8
r-JiJ '!l.-JltUL1l"f't
1 4
Bolt, washer assembled

*4 HFJ 2901007CA
MtBHtll'
1 2
Bush, stabili""r bar mount
1t~ll'
*5 HFJ2901008CA 1 z
Bush, stabilizer bar

6 Q15OB0870-6g
r-JiJ'!l.-Jlfi
Bolt
1 z
.f'tr-JiJ'!l.-i1l\~.-Il):
7 Q/2A-CJ-45-M8 1 2
Nut, self locking hex-head

8 HFJ2901005CA
mlt
1 4
Washer
~~
*9 HFJ2901006CA 1 4
Bush

243
~
~ 10
.. 9
8

~
~7
o 17
@-12

~11
~16
~15
~13
0:--
14

fjr'
~2
18-19

244
Fig. 45 Front Suspension

OOm% ~~~jJ~
~Il[.f'f% ~lfr.f't~~ J1t$~i!: 1f~tE
Item No. Assemble
Part No. Description Qty Validity
distinction
ti'.IJiU~~ 10J l!Uj~~~ _ ,~,1lX:
* * HFJ2901100CA 1 1
Front suspension. LH
:t=i"~*i%'E:ill~~_,~,1lX:
* * HFJ2901200CA 1 1
Front suspension, RH

HF]29011 OOFA
ti'.~*i%'E:i lI~s. _ ,~,mt
* * Front suspension, LH
1 1

::ti/.l'#Hl~i%'E:i~IllE~_.~,fflt
* * HFJ2901200FA 1 1
Front suspension, RH
ti'.~*i%'E:i.~~_,~,J1lt
* * HF]2901100DA 1 1
Front suspension, LH
::ti~*i%'E:il!l.~~_,~1lX:
* * HFJ2901200DA 1 1
Front suspension, RH
~1IiE~_

1 HF]2901102CA 2 2
Spring, front coil
~.tp'i'
2 HF]2901103CA 2 2
Seat, front coil spring
~J1ftll'i'
3 HF]29011 01 CA 2 2
Bumper, spring

4 HF]2901104CA
iltr5'-itr,'Mi
2 2
Seat, spring upper
::tiiltrlli!;~~,~.ti\t
5 HF]2905200CA 2 1
Strut assy, RH

6 ti'.1ltrlli!;*~,~ti\t
HF]2905100CA 2 1
Strut assy, LH
3f~lil
7 Q/2AJ22-14 X 25 X 2. 5 2 2
Washer
1t~~.~11
8 Q40514 2 2
Spring washer
1filJ.:7\jfj~Bt
9 Q341B14 2 2
Nut

10 HF]2901111CA
r,:itlftp'Mi
2 2
Cap, strut support

11 HF]2911120CA
r,:it:lf ElHIl 14
2 2
Support, front strut
11J't:7\~.Bt
12 Q340B08 1 6
Nut

13 ~l'-1t:t:
HF]2901105CA 2 2
Bearing, strut thrust
~1?Jl'{:t:
14 HF]2901106CA 2 2
Dust stal, strut bearing

15 HF]2901107CA
5i:JfliJl!fr.
2 2
Seat, bearing

16 HF]2901108CA
iltrlli!;r,:itlf
2 2
Rubber, front strut support

245
~
.-A 10
'" 9
8

~
~7
o 17
@-12

~11
~16
~15
~13
0:- 14
~4

~2
18'19

246
Fig. 45 Front Suspension

l~HlL% ~ftG~~tl
~ftG{"'.Ji} ~ft[.t~
Assemble
JJi$f:I: *"~tt
Item No. Part No. Description Qty Validity
distinction
J:)t~ftJ1:3l!;
17 HFJ2901109CA 2 2
Stopper. thrust rebound
ti~riiJl1
* * 18 HFJ3001006CA 1 1
Knuckle. steering RH
ti~riiJl1
* * 18-1 HFJ3001006FA 1 1
Knuckle. steering RH

* * 19 HF]3001005CA
ft~riiJi' . 1 1
Knuckle, steering LH
ti:~riiJi'
* * 19-1 HFJ3001005FA 1 1
Knuckle, steering LH
~JD~.H~
20 Q151CI060TF2-6g 1 2
Bolt hex-head
:m:ml~.mlll
21 Q40510 1 2
Spring washer
I~~JD.ilt
22 Q341CI0 1 2
Nut
.~
23 Q151CI018-6g 1 2
Bolt
:m:m~.mll
24 Q40510 1 2
Spring washer

t:E, 1. HFJ2901~gzCA 1i1i!o lltr~~~~tIU;Ull. .~.Ji(. ,jifflT4'~$$*?tJ$ml;


2. HF]290ggzFA 1i1lE1"-WJ~~~.!:j.1tU\I..,~$;.jifflT4'~$$*?tJ$ml;
3. HFJ2901~ggDA jiffl'T4';I:},($*91J$!'w;
4. ~riiJl1 HFJ3001gg~CA ~ffl 'TWIili::a:ttJ 1j]B ,HFJ3001gz~FA jiffl 'fWIf&:a:ttj1j]B.
Note: 1. HFJ2901~ggCA is the inport Front Suspension, used for the passenger cars.
2. HFJ2901~ggFA is the national Front Suspension, used for the passenger cars.
3. HFJ2901~ggDA is used for the wagons.
4. HFJ3001gg~CA is used for the Front-disc brakes ,HFJ3001gg~CA is used for the Front drum brakes.

247
m46-1

~ r~
26
10 l~
9

248
Fig. 46-1 Rear Suspension

l!lti'l.% ~ftGtJHJtl
*ftG#% ~lEf'I:;g~ J!-$ltl: :ff~:1't
Item No. Assemble
Part No. Description Qty Validity
distinction
5mtIi~.~$;
" "1 HFJ2912000CA 1 2
Spring assy, rear
2 HFJ2911103CA 5mtIi~.LH~
Pad, upper 1 2

3 HFJ2911102CA Fom~~.TH~
1 2
Pad, lower
4 HFJ2911107CA Fom~~.~w.
1 2
Plate, spring clamp
U 1W~1'
" "5 HFJ2911106CA 1 4
U bolt, spring

" "6 HFJ2911CA :Foml&~.lim# 1 2t<


1'f
Seat. spring LH&RH
11W7'\m~-/lj;
7 Q341CI0 1 16
Nut
HFJ2911130CA Fo~'1H1i~.l1Otltk:
" "8 1 2
Bumper. spring
9 ~1'
HFJ2911101CA 1 2
Bolt
10 Q40112 'f~1I
Washer 1 2

11 Q40512 ][1W~.~1I
Lock washer 1 2

12 11W7'\m~-/lj;
Q341B12 1 2
Nut

" 13 HFJ2911109CA 7HlllW.


1 2
Plate. shackle outer
HFJ2911104CA H~
" 14 1 8
Bush

" 15 HFJ2911140CA 7Hlmw.ml'


1 2
Plate, shackle outer
16 Q40510 I1W~.~lI
1 4
Lock washer
17 Q341CI0 I1t'l7'\1r:I~-llF
Nut I 2
Fo~~~,ffi,$;
" "18 HFJ2915000CA 1 2
Shock absorber assy, rear
19 HFJ2911108CA H~
2 4
Bush
20 Q40308 ~.~II
Washer 1 2

21 Q340B08 11W7'\Jb~-llF
1 2
Nut
22 ][1W~.~1I
Q40510 1 2
Lock washer
23 Q341CIO I1W7'\1r:Iill-llF
Nut 1 4

24 Q40112 'l"-~II
1 2
Washer
25 ~II
HFJ2911105CA 1 2
Washer

" 26 HFJ2911191CA 1tl!.'


Bush 2 2

249
III 46-2 ~A~,~. J(1R$)

250
Fig. 46-2 Rear Suspension (Wagon)

~ftC&'1um
I'IUL% ~ftCf'l'% ~ftCf'l'il'Mi .$~:!i llAA-t'E
Item No. Assemble
Part No. Description Qty Validity
distinction
Fo~l&5IIi.,~Ji\t
** 1 HFJ2912000DA 1 2
Spring ass y. rear

2 HFJ2911103CA
FooWll&5IIi.l:ltm
1 2
Pad, upper

3 FcoWll&5IIi.~ltm
HFJ2911102CA 1 2
Pad, lower

4 HFJ291l107DA
Fc~l&5IIi.*l&
1 2
Plate. spring clamp
U 1f!llJ:1"
* *5 HFJ2911106DA 1 4
U bolt, spring

* *6 HFJ2911CA :Fcfll:ll&5IIi.~.m1'1' 1

2",
Seat. spring LH&RH
I~t\Jf'I~ilj:
7 Q341CIO 1 16
Nut

*8 HFJ2911130CA
FofIl:Il&5' .i!5J1 tk:
1 2
Bumper. spring

9 HFJ2911101CA
.1"
1 2
Bolt

10 Q40112
>F-mlll
1 2
Washer
1l[~5IIi.mlll
11 Q40512 1 2
Lock washer
I~t\Jf'I.ilj:
12 Q341BIZ 1 Z
Nut
jHltll&
* 13 HFJ2911109CA 1 2
Plate. shackle outer

* 14 HFJ2911104DA
W1f
1 8
Bush
5'Hj!lJ l&.mf'l'
* 15 HFJ2911140CA 1 2
Plate. shackle outer

16 Q40510
1l[!!'1511i.mlll
1 4
Spring washer

17 Q341CIO
I ~t\JUIilj:
Nut
1 2

Fo/1iittJR~,~,Ji\t
* * 18 HFJZ915000CA 1 2
Shock absorber assy, rear

19 W~
HFJ2911108CA 2 4
Bush

20 Q40308
511i.mll
1 2
Spring Washer

21 Q340B08
1 ~t\fUI1lF
1 2
Nut

22 1i~5IIi.mlll
Q40510 1 2
Spring washer

251
00 46-2 .
mil~.~ p.x; (~$)

252
Fig. 46-2 Rear Suspension (Wagon)

~~f'lUJtl
mUL~ ~ftil#-% ~ftilftl';g~ iIi*lJ&:I: ~5&t'.t
Assemble
Item No. Part No. Description Qty Validity
distinction

23 Q341CI0 I~*jfj.~
1 4
Nut

24 Q40112
'fmlll
1 2
Washer

25 HFJ29111 05CA
mil 1 2
Washer
ifiIj:WI*t~
* 26 HFJ2912005DA 1 2
Bush

27 HFJ2912004DA *t~
1 2
Bush

253
3

254
Fig. 47 Wheel &. Tyre Assy

~1fCi;}HJtl
00&'-1} ~~1'I'-I} ~~flf,g~ tjt$~fi 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
$m,&~JJ;;~JlX.(~~)
* * HF]3100000DA 1 5
Wheel&Tyre assyCsteel wheel)
$~,&~JJ;;~JlX.Cm1t~~)
* * HF]3100000DB 1 5
Wheel&Tyre assy(AL wheel)
$~.&ft"JJ;;~JlX.C~Tg$~)
* * HF]3100000DC 1 5
Wheel&Tyre assyCsteel&.AL)
$ft",&~JJ;;~JlX.C~ft")
* * HF]3100000DE 1 5
Wheel&Tyre assyCsteel wheel)
13X5. OOB $ft"
* * 1-1 HF]3101000DC 2 5
13 X 5. OOB wheel
Tg1t~$ft"
* * 1-2 HF]3101000DD 2 5
Aluminium wheel
mm$ft"
* * 1-3 HF]3101000DE 2 5
Steel&.AL wheel
Q/2A-C]-159-MI2 X l. $ft"l!lll-BF
*2 25 1 16
wheel Nut
165/70 R13 835 ~JJfi
* * 3-1 HF]3106000DB 2 5
165/70 R13 835 tyre
165/70 R13 79T ft"Jlfl
* * 3-2 HF]3106000DC 2 5
165/70 R13 79T tyre

4 ~nll1l1
HF]3100100DA 2 1
Tyre valve
~:m:tJ!:
5 HF]3100CA 2 1
Balance patch
$mopc,'fIit
*6 HF]2400006CA 1 1
Center cap. wheel

255
9

3,4,5

6
E : I : 3
7

8
I

256
Fig. 48 Spare Tyre Mounting

00 ilL % ~lIG~U~
~IJU"% ~lIGf"'~~ ljl.$lt:!i 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
mirJiHt~
1 Q/2A-35-M8X 18-8.8 1 4
Bolt assembled
.j}-lIf;j[:IJ~
2 HF]3105007DA 1 1
Bracket. strut support

3 HFJ3100000DA
$?:.&?:Jffi .~JlIt
1 1
Wheeo&.Tyre assy

. HFJ3100000DB
$?:,&?:lIf;.~JlIt
Wheel&.Tyre assy
1 1

$?:,&?:lIf;.~JlIt
5 HFJ3100000DC 1 1
Wheel&.Tyre assy

6 HFJ3105006DA
.ffi:ti
1 1
Plate. spare tire carrier

7 Q40410
w..mil 1 2
Spring Washer

8 Q341CIO
JiHt-/lJ:
1 2
Nut
*lIf;j[~.~JlIt
9 HFJ3105020DA 1 1
Bracket. spare tire carrier

Note: It is available for the status which the spare tire intalled on the third row seats on the passenger cars.

257
7

f'
-r.
I)
il 5

I
8

258
Fig. 49 Spare Tyre Bracket Mounting

~ftC~UJIJ
OOt!l% ~I!U'!'% ~fI'.{4'.i'I'fF $$~iit 1f~ft
Item No. Assemble
Part No. Description Qty Validity
distinction

1 Q150B0620~6g
tl.ii
1 2
Bolt

1~1 HF] 31 050050B


1}JlUlii
1 5
Bolt. spare tire

2 Q40306
w.itmllil
1 2
Spring Washer

3
mf'j
Q40106 1 2
Washer
1}Jll~I.u~,$;
* *4 HF131051000B 1 1
Bracket, spare tire carrier
1}Jlf;$\\!,~,$;
" "4-1 HF]3105100DC 1 1
Bracket. spare tire carrier

HF]3105010CA
iEf!1m.flt-
" 5 1 1
Pothook
1}Jlf;.ii
*6 HF]3105005DA 1 1
Bolt, spare tire

* 6-1
1}Jlf;'l!iim.{tf
HFJ3105200DA 1 1
Bolt, spare tire

7 Q150B0612-6g
Ilii
1 1
Bolt
1}Jlf;~m~m.#
8 HFJ31050100A 1 1
Tightwire. spare tire

11:: 1}!f.l~~ HFJ3105005DB, 1} Jll.~m {tf HFJ3105200DA .1}Jll~;~$;HFJ3105100DC :mJjlTqt:t::li'r$*91J$~;;It


*:mfflT~~~$1}Jlf;~~~~~r~~o
Note: The parts spare tire bolts and spane tire carrier bracket (HFJ31 050050B, HFJ31 0520010A, HFJ31 05100DC) are
available for the wagon serier, Orhers are available for the status which the spare tire installed under the floor.

259
l~2

260
Fig. 50 Driver Tool, Manual Jack and Jiggle Bar

~1f,r&jJtl
OOfll:~ ~If,ft!'% ~If,ft!'~~ .:tj::~t :ij"~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

HFj3901000DA \IJfi:tj::I,A HFHOllG


*1 1 1
HFj3901000DD Tool. driver HFllOllH

*2
HFj3913100DA f Jr m.ra$; HFHOllG
HFj3913100DA 1 1
jack. manual HFHOllH
3 .~
HFj3913005DA 1 1
Bar. jiggle

4 HFj3913006DA
-FM
1 2
Circ1ip

261
I
tI

262
Fig. 51 Starter

~fte~;jJ~
mlli~ ~fte{'f~ ~fte1'f~fl\ ifL$~:I: 1f~tE
Item No. Assemble
Part No. Description Qty Validity
distinction

j i9J tI1J;tfj~
*1 462-3708950-01 1 1
Starter ass y

263
264
Fig. 52 Alternator

OOUL~ ~nr.~Utl
*nr.f1f~ ~nr.f'i'1'il\ 1p.$~. :fj:!{f(ft
Item No. Assemble
Part No. Description Qty Validity
distinction

~m.~)jj/;
* *1 465Q-3701950P 1 1
Alternator assy
~miJ/iIm:tt
2 462-1000040 Arm. alternator 2 1
Adjusting

3 M8X 22-QGB21-76
tifT
2 1
Screw
~ttfNII
GB859-878 2 1
Spring washer

462-1000249
mill
2 1
Washer

4 462-1000209
Mltr
2 1
Screw

GB859-878
3Il\ttmlll
2 1
Spring washer
~~mll~5t~,~$;
5 462-1000809 Alternator 2 1
Barrket assy

6 GB5783-86-M8X 30
Mltr
2 1
Screw

GB97.1-85-8-140HV
ffJ!1II
2 1
Washer

7 M8X22-QGB21-76
lin 2 1
Screw

462-1000235
mill
2 1
Washer

GB859-878
w.ttmlll
2 1
Spring washer

265
6

15i'
14----@
13-
L---.._

~
~-16

266
Fig. 53 Distributer

~ftC!'JJIJ
OOUi.-'% ~1lC.f'f-'% ~ftCf'f~fj; 1j!*~t 1fX'tt
Item No. Assemble
Part No. Description Qty Validity
dis tinction

JtltiILb':.J&
*1 465Q-3706950 1 1
Distributor assy
1#ii1liffg;k~,~.J&
*2 465Q-3707801 (L: 750) Ignition cable assy 2 1
NO.1
2# ii1liff,#;;k~.~.li\t
*3 465Q-3707802(L: 710) Ignition cable 2 I
Assy. NO.2
3 # ii1li lli,~;k~,(,iJ&
*4 465Q-3707 803 (L: 660) Ignition cable 2 1
Assy. NO.3
Ht ii1liffi,#;;k~.(,ili\t
*5 465Q-3707804(L: 630) Ignition cable 2 1
Assy. NO.4
5# il!ri ffi,~;k~,b':,li\t
*6 465Q-3707800 (L: 720) Ignition ca ble 2 1
Assy. NO.5
~r
7 465Q-I000068 2 1
Clip
~r
8 465Q-I000I05 2 1
Clip
I:@JJr!~r
9 465Q-l 0001 04 2 1
Cable clip

10 GB818-76M6 X 10-Q
+:1t"f- ~ !Jd,UJ
2 1
Bolt
~ffi,~;k~3t1Jl:!
11 462-1000067 Ignition cable 2 1
Barrket assy
HFJ6351B
HFJ3705100DA g;k~lm,(,ili\t HFJ6350B
* 12 1 1
HFJ3705100DC Ignition coil assy HFJ6351C
HFJ63571C
ff}1iI
13 462-1000249 2 1
Washer
W..~II
14 GB859-878 2 1
Spring washer

15
I(fT
GB21-76M8 X 32-Q 2 1
Screw
,~)d~:J!k:,b':,li\t HFJ6351B
16 HFJ3706100FA 1 1
Ignition model assy HFJ6350B

267
m54-1 fI! j&

15

13

268
Fig. 54-1 Battery

00&% ~~~Jjtl
~1Cf'f% ~DC {4' -il fF 1f!.$~" If!&tt
Item No. Part No. Assemble
Description Qty Validity
distinction

* *1 HFJ3703100DA
.!t!1l!! HFJ635lB,
1 1
Battery HFJ5351C
2 ~1.fHiIH!H4' HFJ6350B,
HFJ3724520DA 1 1
Fusible link assy HJF6350C
'I'!t!1l!!JE~ HF]5371
" "3 HF]3724540DA 2 1
Battery cable ( +) HF]6376
1f!t!1l!!:ftt~ HFIlOUH
* *4 HF]3724650DA 2 1
Battery cable (-)

5 .!t!1l!!ft~
HFJ3703400DA 1 1
Lid, battery box

5
llI'Hfl!
HFJ3703006CA 1 1
Cushion
1fl@,;lIBft
*7 HF]3703200CA 1 1
Battery box

8 Q40106
mil 5
1
Washer

9 Q2140620
!lIlfI
1 1
Screw

10 ~II
HFJ3703008CA 1 2
Grommet

11 HF]3703009CA
if !t! ft!!, fl!lJ:lii ~t.l {4'
1 1
Side panel insulator

12 HFJ3703007CA
lil@,1l!!!E:ff
1 1
Holder battery

13 HFJ3703017DA
if !t!;lIB ~ lfi~i.l{4'
1 1
Id panel insulator

14 .~
Q/2A-CJ-81-M5 X 25 1 1
Bolt

15 HF]3703300CA
1f!t!1l!!tlktF1Il'
1 1
Battery belt

269
m54-2 Ji1d!(HFJI0IIG)

I

3

5 3

270
Fig. 54-2 BaUeryCHFJI011G)

III{\[% ~ ftCifiJjlJ
~ftCft% "!tlGllf-t~ 1(1.$~. 1i!&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction

lflt!.1l!!.'i:i~
1 HF]3703400DA 1 1
Lid. battery
.~
2 Q2140612 1 2
Bolt
li!iI)E.~
3 HF}3703103DA 1 2
Bolt. fixing
.~
4 Q34005 1 2
Nut
1Ilt!.1l!!.:%t&
5 HFJ3703013DA 1 1
Side panel. battery
1Ilt!.1l!!.
* *6 HF}3703100DA 1 1
Battery

271
---==--
QClD
" ; ~.~~fddJbd'J

272
Fig. 55 Electrical Installation

~ ftG#,!HJlj
mlli:~ ~~f'!'~ *~{tf~:fi\ lfJ.$fdil: 1fj&11
Item No. Assemble
Part No. Description Qty Validity
distinction

\llIJiYl
* *1 HFj3721100DA 1 1
Horn

2
tJ1'Ut,g-{tf
Q/2A-Cj-31-M8 X 18 1 1
Bolt
!lt$Jlitji#J:tr7f~
* .. 3 HFj3718110CA 1 1
Park brake lamp switch
Jlitji#J1J7f~
* "4 HFj3720100CA 1 1
Stop lamp switch
~ilJ:
5 GB76-53 MI0X1- 5 1 1
Nut
flmf~
* *6 HF}37751l0DA 1 4
Door switch

* *7 HFj3735310DA
l1lI*mJgff
1 4
Pump relay

HF}37351l0DA
r:J:l'tmJgff
* *8 1 1
Flashing relay
~iftJJtlJgff
* *9 HFj3735510DA 1 1
A/C Rrelay
1ltr~1J7f~
* * 10 HFj3750110DA 1 1
Front fog lamp switch
)-~;tr7f~
**11 HFj375010DA 1 1
Rear Fog Lamp Switch

* * 12 HFj3741l00DA
Fo!1hl< Jit iff;ff7f~
1 1
Rear wiper&washer switch
FoIl*~7f~
HFj3778100DA Rear defrost switch 1 1 ~~
* .. 13
HFj3778100FA FoIl*#~i1Ii7f~ 1 3 Optional
Rear defrost decorating switch
1a]$::!1] 71<.
* .. 14
HFj37741l0DA m,g-*~ With INT
HFj377 4110DB 1 1
Combination switch 7G fEi] $::!1J JJ<.
Without INT
15 Q271B4816
l'lJ.&JiUr
1 4
Self-cutting screw
7f;tt'l'l'tltl
HF}3704100CA AU<.** without Column Lock
" * 16 1 1
HF}3704100CB Ignition switch tt'l'l'~
With Column Lock
.. "17 fl'iir9t~ff7f~
HFj3746100DA 1 Z
Power window switch
&~,7f*
" "18 HFj3746100DA 1 1
Hazard switch

19 &~,**5t$:!
HFj3777005DA 1 1
Hazard switch, bracket

273
_.=-==--

Q~
23 ;. ~~'''.'''"~""t~~~~
."'

7 8

~0
f. I I
_. I 12 13
I 11
10

274
Fig. 55 Electrical Installation

~lJi'.#&~.m
OOUL~ ~lfGft~ ~ IfG ft 1; :F $$:ttt If:i&1'E
Item No. Assemble
Part No. Description Qty Validity
distinction

20 ~~-FJt
HF]3801107DA 1 2
Fastening Clip

21 ~l&.!\!fJ
Q271B4816 1 2
Self-cutting Screw
lR:!III~t;T
* * 22 HF]3725110DA 1 1
Cigaretee Lighter, Core
,.aM~Ji.
* * 23 HF]3725120DA 1 1
Cigaretee Lighter. Base

275
00 56

-.
I
I
I
I
I

)
'"

16
18

I
276
Fig. 56 Combination Meter

lmlli.% ~1lC~JJ~
~IICf't-% ~ ICf4' il :M; .!)i$;i&:!i!: :1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ3820100DC
mil-fS(* HFJ6351B,
Combination meter HFJ6371B,
* *1 1 1 HFJ6371C
mil-f5l* HFJ6376
HFJ3820100DA Combination meter HF)l011G,HF1l011H

2 HFJ3820100DA-l $ it!!.W
Speedometer
* 2 1

~i1ll* 7l<m*
3 HFJ3820100DA-2 Fuel quantity gauge &. 2 1
temperature gauge

4 ~l1il'!1'!-
HFJ3820100DA-3 2 1
Glass bezzel

5 HFJ3820100DA-4
OO1i:
2 1
Front shell

6
m:;1i:
HFJ3820100DA-5 Z 1
Rear shell

7 HFJ3820100DA-6
fPjfi1J!1l!iHti
2 1
PCB
1~m~rrgJ[
8 HFJ3820100DA-7 2 3
Wedge lamp holder
mCI2V 3.4W)
9 HFJ3820100DA-8 2 3
Bulb

10 HFJ3820100DA-9
tluBngJ[
2 12
Wedge lamp holder
meH!2V l.2W)
11 HFJ3820100I>A-I0 2 12
Bulb
lI!l~-FJt
12 Q/2AM13-5-2 1 4
Clip,spring
Q/2A-CJ-4 7A- I!:P&:fT
13 1 4
ST4. 8X 16 Screw, tapping
~~ HF1l011G,
* * 14 HFJ3802100DA 1 1
Flexible shaft HF1l011H
15 Q2800616
lifT HF1l011G,
1 1
Screw HFll 011 H
HFJ6351B HFJ6371B,
$it1'!f~ff
* * 16 HFJ3802120DB 1 1 HFJ6371C
Speed sensor
HFJ6376
HFJ6351B HFJ6371B,
17 HFJ380Z00lDB
lifT
1 1 HFJ6371C,
Screw
HFJ6376
HFJ3808100DA 7j(mf'!f~ff 1 1
* * 18 HFJ3808100FB Temperature sensor

277
278
Fig. 57 Car radio

~ftl~JIIJ
mm~ :lfftlf!l'~ :lfftGf!l'1'i~ ~$~:It 1f~fi:
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ635IB,
HF]7901110DA i&:$:m.:t:m.i;1$; HFJ6371B,
* *1 1 1
Car radio assembly HFJ6371C
HFJ7901110FB

2 i&:$:m*~f;~
HFJ7901120DA 1 1
Radio bracket

3 Q340B05
.ill: 1 1
Nuts
HFJ6351B,
HFJ7901310DA thJl'fft 4
* *4 HFJ7901310FB
1 HFJ6371B,
Loud speaker
2 HFJ6371C
HFJ6351B,
5 Q/2AM35-4
Je:Jt;.ill: 1 16
HFJ637IB,
Nylon nuts
1 8 HFJ6371C
~tHllirf!l' HFJ635IB,
1 16
Combination screw, tapping HFJ6371B,
6 Q271B4213
~trt1l*f!l' 1 8 HFJ6371C
Combination screw, tapping
HFJ6351B,

HF]7903100DA HFJ6371B,
*7 *-f& 1 1 HFJ6371C-
HFJ7903100DB Antenna
HFJ6376
HFJlOllG,HFJlOllH
7\ffl~~j!if.ill:
8 GB6177-86-M5 1 1
Flange nuts
HFJ6351B,
4 HFJ6371B,
9 HFJ3724301EA
:JFJt
1 HFJ6371C-
Adhesive tape
5 HFJ6376
HFJlO11G,HFJlO11H

279
24

15

~ 14

280
Fig. 58-1 Harness

IEf.lL% ~IlM.>f~ *!la{.>f;gfF *'1lG!;~HJU


.$lti!: :ff~tI:
Item No. Assemble
Part No. Description Qty Validity
distinction

HFj63SIB,SOB
HFj3724110DA Atrfll~W: HFj63S0C, SIC,
" "1 1 1
HF]3724110FH Front harness HFj637LHFj6376
~7tlSeries
1Iifwr~
" "2 HFJ372410SDA 2 2
Fuse(SA)
1Iifwr~
* *3 HFj3724106DA 2 S
Fuse(lOA)
1Iif~~
* "4 HF]3724107DA 2 9
Fuse(lSA)
1Iif~~~
S HFj372420lDA 2 1
Lid, fuse box
6 Q7185513
J3J&@tr
1 4
Screw, tapping
1Iif~~:;tr
7 HF]3724202DA 1 1
Fuse box
$~~::Jt~
8 HF]372410lDB 1 1
Relay barrket
9
_tE
Q/2A-C]-36-M5 X 18 1 4
Bolt
.~1l!lJ.E~
* " 10 HF]3724640DA 1 1
Battery cable ( +)
~1Iif~m{.>f
*11 HFj3724620DA 2 1
Fusible link assy
.~~:6'!.~
" " 12 HFj37246S0DA 1 1
Battery cable (-)
E$!t~w:
* " 13 HF]372471 ODA 1 1
Rear body harenss
:J1H~Jm1
14 Q/2A-CH28-M6X 16 1 4
Bolt, (earth)

HFj3724720DA :t"ffiiJIII~*
" * IS 1 1
Tight side harness
ti::$:n~w:
" * 16 HFJ3724410FA 1 1
Door harness, Oh)
:t"$n~w:
* * 17 HFj3724510FA 1 1
Door harness(rh)
HFj6351B,50B
HF]3724210DA fSC1lt1Jii.~W: HF]63S0C,SlC,
" * 18 1 1
HFJ3724210DB lip harness HFJ6371,HFj6376
~jlJSeries
}j!Hl~*
* * 19 HFJ3724810DA 1 1
Tail door harness

* * 20 HFj3724630DA I!l:m~* HF]6351B,


1 1
Fuel tank haress HF]6350B
lllClll
21 HF]372480lDA 1 1
Grommet

281
21

15

~ 14

282
Fig. 58-1 Harness

mf:iI.% ~J!lC.~JJU
~J!lC.i4'% *J!lC.i4'-tfF ~$~it 1f~1'.t
Assemble
Item No. Part No. Description Qty Validity
distinction

HFj6351B,50B
HFj6350C 51C-
HFj637L
HFj3724610DA 1ltr$:!iit~*
" "22 1 1 HFj6376 *7U
HFj3724610FH Classis harness
HFj6371L,
HFj6376
Series

1t!~;:y~*
" "23 HF]3724310DA I I
Room lamp harness

24 HFj3724802DA
J&1I
1 1
Grommet
HF]3624110DA ~~~* DELPHI
" "25 I I
HFJ3624110,120, l30De Engine harness UAES
HFj3601100DA Ecm DELPHI
" "26 I I
HFj3601100De Ecu UAES
Ecm :Jt~
" 27 HFj3601005DA I I DELPHI
Ecm bracket

283
12

10

)
I

18

284
Fig. 58-2 Harness(HFJI0IIG"HFJI0IIH)

~~~J1IJ
OOlli:Jit ~lC{'tJit ~~f't~* .$~:Ii :fl~tE
Item No. Assemble
Part No. Description Qty Validity
distinction

~1i'Jf~~ HFnOllG,
1 HFJ372420lDA 2 1
Lid. fuse box HFH011H
.~
2 Q/2A-CJ-36-M5 X 18 1 2
Bolt
~ltJiM
*3 HFJ3724105DA 2 2
Fuse(SA)
~ltJiM
*4 HFJ3724106DA 2 5
Fuse(lOA)
~ltJi~
*5 HFJ3724107DA 2 9
Fuse(15A)
~1i'Jf~~
6 HFJ3724202DA 1 1
Fuse box
~lJ.&i'ln
7 Q271BS513 1 7
Screw. tapping

8 HFJ3724590CA
-t'F
1 7
Clip
ii$n~*
* *9 HFJ3724510FA 1 1
Door harness (rh)
b:$n~*
* * 10 HFJ3724410FA 1 1
Door harness, (lh)

**11
HFJ3724310DC *p;j1J~* HFHOllG
1 1
HFJ3724310DA Room lamp harness HFHOllH
HFJ3724110FJ fJjlll~* HFHOllG
* * 12 1 1
HFJ3724110FH Front harness HFHOllH
m~.ji
13 Q/2A-CJ-128-M6 X 16 1 4
Bolt. (earth)
~J$~mf't
14 HFJ3724620DA 2 1
Fusible link assy
HFJ3724640DB 1f~1l!!.iE~ HFHOllG
* * 15 1 1
HFJ3724640DC Battery cable (+) HFHOllH
HFJ3724650DB 1f!@'1l!!ift~ HFHOllG
* * 16 1 1
HFJ3724650DC Battery cable (-) HFHOllH
HFJ3724210DP f5t~1&~* HFHOllG
* * 17 1 1
HFJ3724210DB I/p harness HFHOllH
HFJ3624110DD !@.1I$t~* HFJIOllG
* * 18 1 1
HFJ3624110DL Engine harness HFJIOllH
HFJ3724610DA~A3 fJj$~~* HFHOllG
* * 19 1 1
HFJ3724610FY Classis harness HFHOllH
i'i!@'M~W!
20 HFJ372410lDB 1 1
Relay bracket
t1ji
21 Q/2A-CJ~36-M5 X 14 1 1 HFHOllG
Bolt

* * 22 HFJ3601100DG Ecm 1 1

Ecn ~W!
* 23 HFJ3601005DA 1 1
Ecm barket

285
3

10

13

286
Fig. 59 Front Wiper &. Front Washer

~~lUJU
mUl% ~ft!f'f% ~~fif1'i~ $:$~II: :ff~tt
Assemble
Item No. Part No. Description Qty Validity
distinction

lltrjli1J*tI!mlit3t~mf'f
* *1 HF]5205100DA 1 1 HFJ6371B,
Front wiper motor &.braket assy
HFJ6371C
HFJ6011G,
HF1l011H
2 Q/2A-CJ-30-M6 X 16
:t\JD :~Jd~{ Jlmitflf
1 4
Hexagonal head bolt assy

lltrt7tf>fffliHElit tI! m
* *3 HFJ5207120DA 1 1
Front washer tank&.motor

4 HF]5Z07130DA
lltrl)\;f>f1lEff
2 1
Front washer hose
t!!IJt*tm~
* *5 HFJ5205120DA 1 1
4 Links assy
lltrij\;f>fff~1lI
*6 HFJ5207110DA 2 2
Front washer nozzle

7 HFJ520512IDA "':t:a4m
2 2
Slant-wise mat

8 HFJ5205122DA
"':t:IUlj:
2 2
Net
)ljj7J<';JJlft
9 HFJ5207111DA 2 2
Water-resistance cover
te!lJ-Iltlit \5IJlilumfif
* * 10 HFJ5205130DA 1 1
Left wiper arm&.brush assy
~.~III
11 Q40404 1 2
Spring gasket
:t\JD~.-flj:
12 Q340B04 1 2
Hexagonal head nut
~!Ij"'&\5IJ.lfiUm1tf
* * 13 HFJ5205140DA 1 1
Right wiper arm&.brush assy

287
~G'>
I
15
14

it i
7
9 8

288
Fig. 60 Rear Wiper & rear washer

~Uz.~ ~Ilil?;lHJU
~ftr.f'f~ ~iGf'f4;tF 1t!$f.{i!: 1i~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

Fo~JJ.l<~m,({j.Jilt
* *1 HFJ5205210DA 2 1 HFJ6371B,
Rear wiper motor assy
HFJ6371C
2 HFJ5205230DA
3t:!l/.!m.f'f
2 1
Braket assy

3 7\Jri*.~m.i:-fIf
Q/2A-C}-30-M6 X 20 2 3
Hexagonal head bolt assy

4 HFJ5205212DA
w..mlll 2 3
Spring gasket

5 Q/2A-CJ-30-M6 X 20
7\Jri jldl!l(~m.i:-f'f
1 3
Hexagonal head bolt assy
~1II
6 HFJ520520lDA 2 3
Elastomeric gasket

7
~t!;JlUI
HFJ5205203DA 1 1
Net

8 7\Jri~tl-llF
Q340B06 1 1
Hexagonal head nut

9 Q40306
W-'it!UiI
1 1
Spring gasket

* * 10 HFJ5205220DA
.
Fo~J. ~Jlilam. f'f
1 1
Rear wiper arm&Brush assy
Fof5\: ~:lllfi1Hf
* * 11 HFJ5207220DA 1 1
Rear washer tank
.\lilmll~Ii:lJ;1(.fT
12 Q/2A-CJ-13A-4X 12 Snap-head oscillating 1 3
weight bolt

13 Q/2AM35-4
JEl.:1ttl-llF
1 3
Nylon nut
}-f5\:~~'m'
14 HFJ5207230DA 1 1
Rear washer hose
$i)\;~:lllfP61:11J
* 15 HFJ5207210DA 1 1
Rear washer nozzle

289
m61-1 mr .ft ~

1,2

--I~III
3,4 5 6 7 8 9

10

290
Fig. 61-1 Head Lamp

~Ifl'.~~tl
00&% ~Ifl'.{'f% ~lfl'.f'f-1'l~ !(!.*fl::ii lfJ&f:E
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ6371B,
HFJ3711300DA 1ltrJ!UL~,nl1.Cti.) HFJ6371C
* *1 HFJ3711300FA 1 1
Head lamp assy,LH HFnOllG,
HFJiOllH
HFJ3711400DA lW!ffi;IJ,~,liX;(::tD
* *2 HFJ3711400FA 1 1
Head lamp assy,RH
HF3711310DA lW,IRl;IJ',J(ft)
3 2 1
HF3711310FA House of head lamp, LH
HF3711320DA Dtr,lRl;IJ~(1i)
4 2 1
HF3711320FA House of head lamp. RH

S tr*;IJ;lJiEl 02V /SW)


WSW 2 2
Bulb ,drive lamp
HFJ3711340DA tr*;IJ;lJiElli
6 2 2
HFJ3711340FA Base ,drive lamp bulbs
Dtr!ffi1:T;lJiEl (l2V-60/SSW)
7 H4 2 2
Bulbs, head lamp

8
HFJ37113S0DA '~*af#1II
HFJ3711360FA 2 2
Sealing, waterproof
HF3711330DA .~.',J
9 2 2
HF3711330FA Cover .dustproof
lW JRl;IJ!\lR iij: miH'f
10 Q/2A-CJ-44-MS 1 6
Combination nuts, head lamp

i.E ,1WDA F~;IJ AJJilHJ1:(Hella)0iil FfR .1WFA F;t:JJ{lftrrl1f~;IJ A.


Note ,The lamps with 'DA' mark are Hella co. ltd's products. the lamps with 'FA' mark are low price products.

291
1,2

I~-~I~II~I
3,4 5 6 7 8 9

10

292
Fig. 61-2 Head Lamp(crystal lamp)

~ftG~JJU
mUZ% ~ftGft% ~ftGft:iij; .l)i:$~ii: :ffXttt
Item No. Assemble
Part No. Description Qty Validity
distinction

mrJRljJ.~~<ti:) HF]6371B
* *1 HF]3711300FB I I
Head lamp assy,LH HF]6371C
mrJffi?:r.~~(;Ef)
* *2 HFJ3711400FB I I
Head lamp assy,RH
fifJffijJ.\J<tI:)
3 HF3711310FB 2 I
House of head lamp, LH
IltrJRljJ.\J<;Ef)
4 HF3711320FB 2 I
House of head lamp,RH

5 HFJ3711350FB
I!Ji;lj(*ltll
Sealing, waterproof 2 2
fifJKtJJjJX!l(l2V-55W) 2 4
6 HI
Bulbs, head lamp
fj'$jJmIY (l2V/5W)
7 W5W 2 2
Bulb,drive lamp
.1!Jj.iJ
8 HF3711330FB 2 4
Cover ,dustproof

9 HFJ3711340FB
!'JIU,:,~
2 2
Harness assy
ll1iJffijJ~-Hj:!.lJ.ilft
10 Q/2A-C]-44-M5 I 6
Combination nuts ,head lamp

293
0061-3 DtrJt~(HFJ6376)

1,2

1
3,4
I
5
I I I I
6 7 8 9

10

294
Fig. 61-3 Head Lamp

oot't% ~~~JJtl
~~i4'% ~~i4'~ !\t$ttt 1ftfft
Assemble
Item No. Part No. Description Qty Validity
distinction

fIJ !!1J ,({l. JJt (tD


* *1 HFJ3711300FC 1 1 HFJ6376
Head lamp assy,LH
f1J!!1J .~JJt <:ti)
* *2 HFj3711400FC 1 1
Head lamp assy,RH

3 HF3711310FC
litr lffHJ.\l <li:)
2 1
House of head larnp.LH

4 HF3711320FC
fIJ lffOJ.\l <:ti)
2 1
House of head lamp,RH
ff$1J:JJJ@(l2V/SW)
S wsw 2 2
Bulb,drive lamp

6 'ff$1J~"*
HFJ3711340FC 2 2
Harness, drive lamp
f1Jlffl1J:JJ/'@02V-60/SSW)
7 H4 2 2
Bulbs, head lamp

8 'I!h"~.\l
HF3711330FC 2 2
Cover,dustproof

9 HFJ3711350FB
IlIi7.K \~H;j III
2 2
Sealing, waterproof
lWlffl1J!Iilll}:i.ll.%#
10 Q/2A-CJ-44-M5 1 6
Combination nuts, head lamp

295
IE 62-1 ...:&L.
DU

6 7 6

296
Fig. 62-1 Front small lamp

m1J'z.% ~~~Jjtl
~lF.f4'% ~lF.fH;~
Assemble .*~:Ii 1f~tt
Item No. Part No. Description Qty Validity
distinction

HFJ3712110DA Atr/HL~~(tc) HFJ6371B,


* *1 HFJ3712110FA 1 1
Front small lamp assy,LH HFJ6371C
HFJ3712120DA Atr+:t:r,(,tJlX;(:tr) HFJIOllG,
* *2 HFJ3712120FA
1 1
Front small lamp assy,RH HFJIOllH
3
HFJ371211lDA ' M/j\:t:r1*
2 1
HFJ3712111FA House,front smalllamp,LH

4
HFJ3712112DA Atr/HJ1*
2 1
HFJ3712112FA House ,front smalllamp,RH

5
HFJ3712113DA '1IJi*~jflll
2 2
HFJ3712113FA Sealing, waterproof

6 Q271B429.5
11l:l&lItr
1 4
Screw, tapping
HFJ3712005DA 1l1J/J\:t:rlM~tr
7 1 2
HFJ3712005F Screw, fixing

71: ,*,DA tff-t;::t:r Jt.1.J#iJflI. (Hella)i~'RI 1"Jlr ,,*, FA t,.f,;,j;;1.Jiltffi"~1~HTJt. 0

Note: The lamps with 'DA' mark are Hella co. ltd's products. the lamps with 'FA' mark are low price products.

297
6 1

298
Fig. 62-2 Front Small Lamp

III&%
Item No.
~ftCf'f%
Part No.
*ftCf'f 1; tF
Description
~ftC~jlU
Assemble
1(!$f{t
Qty
1i1tft
Validity
distinction

WI tJ"J:T .~JiX; (ft.)


* *1 HFJ3712110FC 1 1
Front small lamp assy, LH
WI IN:r.~JiX;(;j)
* *2 HFJ3712120FC 1 1
Front small lamp assy,RH

3 HFJ3712111FC
IDI'N:rf*
2 1
House,front smalllamp,LH

4 HFJ3712112FC
fJf/j\j:rf*
2 1
House, front small lamp, RH

5 HF]3712113FC
11117K!W tt mJ
2 2
Sealing, waterproof

6 Q271B429.5
:l&JilHr
1 4
Screw, tapping

7 HF]3712005FA
ntr IMTIi~UNr
1 2
Screw, fixing

299
--5

--~4

300
Fig. 63 Driver Room Lamp

1!Iw..f} ~1fG#&~~
~fitf'!'% ~1fGf'!'eg~ .:$~tli': ff5&t1
Item No. Assemble
Pan No. Description Qty Validity
distinction

HFJ3714110DA ~~':Jm aA;tr ;~,)jj(; HFJ6371B,


* *1 HFJ3714110FA
1 1
Driver room lamp assy HFJ6371C
HFJ37l4l11DA .;tr-f*-'* HFJ6376
2 2 1
HFJ371411lFA Base,drive room lamp HFll011 G,
HFJ37141120A .jfjf~ HF1l011H
3 2 1
HFJ3714112FA Lens
'lJi'f!! 02VflOW)
4 CIOW 2 1
Bulb(l2VflOW)

5 Q271B4825
Ii:! J&tllaT
1 3
Screw. tapping

tt:'lil' OA fj(*'lJ Jl1glliJtIL(Hella)0~r"~'j!,. 'lWFA fj(~1g1ll;ffI'If*;tr JL


Note: The lamps with 'OA' mark are Hella co. ltd's products. the lamps with 'FA' mark are low price products.

301
3

302
Fig. 64 Passenger Room Lamp

OOULJi} ~!C~~tl
~!Cflf% ~!Cft-1;~ 1f!.$~:I: ;ffJltf.
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ3714210DA *9t~mI flJI n ,~$; HFJ6371B,


* *1 HFJ3714210FA
1 1
Passenger room lamp HFJ6371C
2
HFJ371421lDA . *9l.mlPJHr~J't.!l HFJ6376
2 1
HFJ371421lFA Lens assy, passenger room lamp
.:.tJrf!!
3 CloW 2 1
Bulb

l:*DA :fJj(ii!;nA~#lJ1lr(Hella)0jijf'J!lr ,*FA ~ii!;~1lfi1rtt~n~,


Note: The lamps with 'DA' mark are Hella co. ltd's products. The lamps with 'FA' mark are low price products.

303
00 65-1 ~ ~ (I)

1,2

9
ITI
8 7 6
I
5
I
3,4

304
Fig. 65-1 Tail Lamps (I)

m{\L-'<} ~l!Cti~~
+fIGf'f-,<} ~fIGf4'~~ 1f!-$~j!; :ff5it11
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ3716110DA J':JJ ,(;J.jj)(; (ft) HFJ6371B


* *1 HFJ3716110FA
1 1
Tail lamp assy,LH HFJ6371C
HF}3716120DA ~:J:L~.jj)(; (1'i)
* *2 1 1
HFJ3716120FA Tail lamp assy,RH

3
HFJ371611lDA ~:tr:tr14:(ft)
HF}3716111FA 2 1
Tail lamp's house,LH

4
HFJ3716112DA J'tr:tr14:(ll)
2 1
HFJ3716112FA Tail lamp's house,LH

5 P21W
!itr"1:JJ:JJi1g (21 W)
2 2
Bulb,turn signallamp(21W)
'1T$/i!it];1JmfQ(21 W/5W)
6 P21/SW Bulb ,drive/stop 2 2
lamp (21 W /SW)
HFJ3716113DA mfQ!:i
7 2 2
HFJ3716113FA Bulb's base

8 Q271B4212 ~Jt.fJ
2 4
Screw, tapping

9 HFJ371610lDA
J':IJ fijj ~ f4'
1 4
Fixing nuts, tail lamp

ff: 1il' DA tj;~:IJJt7giflfm CHella)0PJ f'm., 1il' FA fjj;~jgfl.fft1lf!l!t:JJ:R-o


Note: The lamps with 'DA' mark are Hella co. ltd' s products. The lamps with 'FA' mark are low price products.

305
IE 65-2 ~ ~ (II)

1,2

10
rTll
9 8 7 6
I
5
I
3,4

306
Fig. 65-2 Tail Lamps (II)

oow.-l} ~!Gi&~tl
~ftC1'f-l} ~ ftC1'f.oil fj( .$~:It :ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

J,:tr ,@$;(ti:)
* *1 HFJ3716110FB 1 1
Tail lamp assy,LH HFJ6371B
~:tr.~.$;(:t") HFJ6371C
* *2 HFJ3716120FB 1 1
Tail lamp assy, RH HFJ6376
~:IJ:IJ-f*(ti:)
3 HFJ3716111FB 2 1
Tail lamp's house,LH
~:IJ:IJ -f* (:t")
4 HFJ3716112FB 2 1
Tail lamp's house,LH
:/Jlf!!<5W)
5 WSW 2 2
Bulb(5W)
~rRJ:IJ:lJifg (21 W)
6 P21W 2 2
Bulb ,turn signallamp(21W)
$tJ7#:J:tr:IJifg(21W)
7 P21W 2 2
Bulb ,stop lamp(21W)
:lJmaf
8 HFJ3716113FB 2 2
Bulbs' base

9 Q271B4212
l':p.&:liIUJ
2 4
Screw, tapping
.i'G:JJIJM~i'f
10 HFJ3716101FA 1 4
Fixing nuts, tail lamp

307
308
Fig. 66-1 Rear Combination Lamp

I!ImJi} ~llCf4Ji}
~1lCW.~~
~llCfH'ifJ; i(!.$~iI: :ff:J>&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction

HFJ3773100DA Jm1t:tr.~,JlI(. HFJ6371B,


* *1 HFJ3773100FA 1 1
Rear combination lamp HFJ6371C
2
HFJ3773120DA 1iiJ$:tr:trj@~ HFJ6376
HFJ3773120FA 2 1
. Bulb's base, backup lamp

3 P21W JlJ$:tr:trifi!
2 1
Bulb, backup lamp

4
HFJ3773110DA Fom1t:trn,,*-,,-
HFJ3773110FA 2 1
House ,rear comb lamp
HFJ3773130DA Fo~nnifi).~
5 2 1
HFJ3773130FA Bulb's base. rear fog lamp

6 P21W
Fo~:trm
2 1
Bulb ,rear fog lamp

i: 'IW DA Vf,ii!;;:tr Jl,.1'1l'/ifI!i:CHella)0irJ f'&lt ,'lWFA tf>~jgflift~~:tr JI,.,


Note: The lamps with 'DA' mark are Hella co. ltd' 5 products. the lamps with 'FA' mark are low price products.

309
00 66-2 ~m~~(HFJI0IIG. . HFJI0IIH)

9 8 7 5,6 3,4

U ____
10

1,2

310
Fig. 66-2 Rear Combination Lamp

OOUL~ ~Ii'.tl:ll~
~Ii'.#-% ~1i'.f+15~ .:$~:M: fl~t't
Item No. Assemble
Part No. Description Qty Validity
dis tinction

tLFomir;IJ
* *1 HFJ37731100C 1 1
Rear combination lamp,LH
:tiFoifiir1:T
* *2 HF]3773120OC 1 1
Rear combination lamp,RH
tc.Foifiittrllff!t
3 HFJ37731130C Lense,rear combination 2 1
lamp,LH
:tiFomirtTlIff.\J
4 HF]3773114OC Lense, rear combination 2 1
lamp.RH
li:'.Fomir:J:T!i:i*
5 HF]3773111OC House,rear combination 2 1
lamp,LH
:tiFoifiittr!i:i*
6 HF]3773112OC House. rear combination lamp, 2 1
RH
;lJrfg (:fT:$ /$JJ ~J)
7 P2I!5W 2 2
BulbCdrive lamp/stop lamp)

8 HF]3773115OC ~*ifi
2 2
Harness ass y
iJ~(~M)
9 P21W 2 2
BulbCturn signal lamp)
E1~.n
10 Q271B4220 2 4
Screw. tapping

311
00 67 M.~(HFJI0IIG .. HFJI0IIH)

3 4

312
Fig. 67 Rear Fog Lamp

001.Jl% ~1lG~JJU
~llCf'I'% ~llCf.1j:'!'i 'F ~$fJ[:m: 1f~f
Item No. Assemble
Part No. Description Qty Validity
distinction

Fo.:J:r,g,~
* *1 HFJ3732110DB 1 1
Rear fog lamp assy

2 HF3732111DB
. E~:J:rf*:
2 1
House, rear fog lamp

3 P21W
. E~:J:rffg
2 1
Bulb,rear fog lamp
.E~:J:r:J:rm~
4 HF37321112DB 2 1
Bulb's base ,rear fog lamp

313
00 68-1 1tr. ~ (I)

2 3 4

I ~~.~I

314
Fig. 68-1 Front Fog Lamps (I)

1lIi!l% ~~~JJ~
~~f4:.% ~ftG f'l'-1:; ft ijt$~j: 1f1ttE
Item No. Assemble
Part No. Description Qty Validity
dis tinction

HFJ3732110DA iitr~;I:J,~$; HFJ6371B


" "1 1 2
HFJ3732110FA Front fog lamp assy HFJ6371C
HFJ3732111DA ''!J'f*:!l!.
2 2 2
HFJ3732111FA House. fr fog lamp
;l:Ji@102V 55W)
3 H3 2 2
Bulb02V S5W)
HFJ3732112DA ~IBltm~;jp~,~,$;
4 2 2
HFJ3732112FA Harness assy&.waterproof cover

5 Q271B4216
ElJ&cn
1 4
Screw. tapping

It,'lj}'DA W-~;I:JA19#lJtL (Hella) iHi.J f'rfft .'lj}'FA tf,~19{lf;1Jrl!l'-~1JA.


Note: The lamps with 'DA' mark are Hella co. ltd 's products. the lamps with 'FA' mark are low price products.

315
m68-2 Dtr. ~r (II)

2 3 4

316
Fig. 68-2 Front Fog Lamps (II)

~lfI'.~?UJIJ
OOUI-'% +lfI'.f4--'% +JlCf4-~'f; .:$~Il: llJ&1'1
Item No. Assemble
Part No. Description Qty Validity
distinction

HFjlOllG,
.... 1
HFJ3 73211 ODA fJj~:tr.~J1\t
1 2 HF]lOllH
HFJ3732110FA Front fog lamp assy
HFJ6376

2
HFJ3732111DA .:trf*Jl
2 2
HFJ3732111FA House.front fog lamp

.:tr;J@l
3 H3 2 2
Bulb

4
HFJ3732112DA f;t*m.~tp'i',~J1\t
2 2
HFJ3732112FA Harness assy&waterproof caver

5 Q271B4216
l3J&:cn
1 4
Screw. tapping
~It*,-t.f
6 Q/2A-CJ-90A 1 4
Plastic nuts

it ,'ill' DA tf-$.:tr ~7g#jH1I(Hel1a)0~ F .1ll'FA tf-~jgffl:ffl"~~:tr~.


Note, The lamps with 'DA' mark are Hella co. ltd' s products. The lamps with 'FA' mark are low price products.

317
I
2
I
3 4

318
Fig. 69 Backup Lamp

~~~~J
mUl~ ~~f'I'% ::f:~f'I',g;ij; .$~:I: 1f~f
Item No. Assemble
Part No. Description Qty Validity
distinction

1il$:tr.~,Ji!t
* *I HFJ3729100DA I I HFJIOIIG
Backup lamp Assy
HFJIOIIH
2
iilJ$tr~7@~
HF37291112DA 2 I
Bulb's base, backup lamp
iilJ$trm
3 P21W 2 I
Bulb. backup lamp
.-fjj$~,,*
4 HF372911lDA 2 I
House, backup lamp

319
S
IJ....--_ _- -

....-+----_- 4 .----1---

L---_~~----------1-------- 6

320
Fig. 70-1 License Lamps

~~~JIJ
OOfil:~ *JUJ:% ~e#-1IfF .$fkt ::ff~t1
Item No. Assemble
Part No. Description Qty Validity
distinction

HF]3717100DA WJ!HL~Jilt
* *1 HF]3717100FA 1 1
License lamp assy

2
HF]3717110DA '~f*.l:l
HF]3717110FA 2 1
Lens, license lamp
~if!!.C12V-5W),C12V/10W)
3 CSW 2 1
Bulb
HF]6371B,
4
HF]3717120DA .;ru>J.i
HF]3717120FA 2 1 HF]6371C
Base,license lamp
HF]6376
5
HF] 3717130DA ~*m
2 1
HFJ3717130FA Harness assy
~J.ttlUT
6 Q/2A-C]-13A-4 X 16 1 2
Screw, tapping

7 Q/2A-C]-147-4. 2-2. 5 *lll-tJt


1 2
Spring clip

it,'I!l'DA fif,~;r A~t6J1ll(HelJa)*ff]i""R'a ,'I!l'FA ;fjF~~~ffr=tUl1~ A.


Note ,The lamps with 'DA' mark are HelJa co. ltd's products. The lamps with 'FA' mark are low price products.

321
III 70-2 .J(~(HFJI011G,HFJI0IIH)

2 3 4

322
Fig. 70-2 License Lamps

mUl~ ~Ur.tu~
~~f4'% *ftGf4'4!ifj(
Assemble .*~:!i :fl~t'
Item No. Part No. Description Qty Validity
distinction

**1
AA! !!U:r.m. JOC HFJIOllG
HFJ3717100DB 1 1
License lamp assy
HFJIOllH
2 HFj3717120DB
.1\!i'IP'l=
2 1
Protect cover .license lamp

3 CloW
trffY C12V 11 OW)
2 1
Bulb C12V 11 OW)

4 HFJ3717110DB
tr-l*.IJ.
2 1
Base, license lamp

5 Q/2A-CJ-62-M5X 12
tltr
1 2
Bolt

323
~/
2

324
Fig. 71 Rear Reflector

oo&.% ~ftUUtl
*ftG1't% *ftG1'f.tfJ: .$$~:fIt :fIxttt
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ3760110DA liM~,~Jilt
**1 1 2
HFJ3760110FA Reflector assy HFJ6371B!HFJ6371C
2
HFJ376010lDA -Fill HFJ6376
1 4
HFJ3760101FA Clip

t:'lll' DA tF~nA.:'htfiJt!L<Hella)0j'i) f'p'lr.'lll' FA +f-~J9l1tift~~nAo


Note: The lamps with 'DA' mark are Hella co. ltd's products. The lamps with 'FA' mark are low price products.

325
1,2

7
I
3,4
I I
5 6

326
Fig. 72-1 Front Turn Signal Lamps

~ftGf1tjjtl
mUL~ ~ftG{lf~ ~ftGft~~ $$f.(. fl~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
lM~rIl]:tr.~$;<li:) HFJ6371B
** 1 HFJ3726110DD 1 1
Front turn signallamp,LH HFJ6371C
lM~rIl]:tr.~ffltC1:!)
* *2 HFJ3726120DD 1 1
Front turn signallamp,RH
1Jf*Jllcta
3 HFJ372611lDD 2 1
House, front turn signal lamp, LH
1Jf*JllC1:!)
4 HFJ3726112DD 2 1
House ,front turn signallamp,RH
1Jmo2V/21W)
5 PY21W 2 2
Bulb (l 2V/21W)
1Jmm
6 HFJ3726113DD 2 2
Bulb's base
~:J&n
7 Q/2A-CJ-47A-4. 2 X 16 1 4
Screw, tapping

327
1,2

I~I
7 3,4 5

328
Fig. 72-2 Front Turn Signal Lamps

OO{)L% ~~i'}UJ~
~~iIt'% ~~iIt'~~ 1jt$!tt:!i :fi~f
Item No. Assemble
Part No. Description Qty Validity
distinction
ntr~ (Ii] 1:[ .~ lit (ti.)
.... 1 HFj3726110FC 1 1
Front turn signallamp,LH
1ltr~(Ii]1:[.~,litCtn
.... 2 HFj3726120FC 1 1
Front turn signallamp,RH
.1:[f*.'ilt
3 HFj3726111FC 2 1
House ,front turn signallamp,LH
'1Jf*.'ilt
4 HFj3726112FC 2 1
House, front turn signal lamp, RH
1:[7'@!02V/ZIW)
5 PY21W 2 2
Bulb
.1:[7'@!!i:
6 HFj3726113FC 2 2
Bulb's base
~JKfi"
7 Q/2A-CJ-47A-4. 2X 16 1 4
Screw, tapping

329
1,2

I I
3,4 5 6

330
Fig. 72-3 Front Turn Signal Lamps

I!H:fL% ~1IG{1j:% ~~@J.*tl


~~{Ij:~;fj( !'It$ttt :fl~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
etr~ 1aJ:IT ,~,~ (ta
** 1 HF]3726110FA 1 HF1l011G
1
Front turn signallamp,LH
HF1l011H
1W~ 1aJ:IT .~, llJt (:t1>
*" 2 HFJ3726120FA 1 1
Front turn signallamp,RH

3 ':IT~1J
HFJ3726111FA 2 1
House ,front turn signal lamp ,LH

4 HFJ3726112FA
':IT~1J
2 1
House, front turn signal lamp ,RH
:lT7@!C12V/21W)
5 P21W 2 2
Bulb
:lT7@!~
6 HFJ3726113FA 2 2
Bulb's base

331
2

332
Fig. 73 Side Turn Signal Lamp

mUL~ ~~~u~
*~{lj:~ ~ftGflj:1'i'fl; ~$~jl; :fftft
Assemble
Item No. Part No. Description Qty Validity
distinction
HF]3726310DA iJ!U!it I"J:):J ,\{l. $; HFH6371B,HFJ6371C
** 1 HFJ3726310FA
1 2
Side turn signal lamp HFnOllG,HFnOllH
HFJ3726311DA .:):Ji@~ HFJ6376
2 2 2
HFJ3726311FA Base,bulb
:):Jff!!02V-SW)
3 WSW 2 2
Bulb02V-SW)
HFJ3726312DA *!ojfm
4 2 2
HFJ3726312FA Sealing
HFJ3726313DA .:):J1*~
S 2 2
HFJ3726313FA House.side turn signal lamp

Note: The lamps with 'DA' mark are Hella co. ltd's products. The lamps with 'FA' mark are low price products.

333
334
Fig. 74 Heater System

~lf[.#JUU
I!I&.% ~I!ut% ~lf[.f'tilF iti$~:It 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

1
l't1M!L1fi'j
HFJ810102lDA 1 1
Wire, temperature control

2
:iilXl.lIUlthtlfi'j
HFJ8101022DA 1 1
Wire, mode control
IIllXl.tJl.tfWo.:m:m f't .
** 3 HFJ81 01 050DA 1 1
Panel assy, heater control
fi'jJ~-FJ1
4 Q/2AMI3-5-2 1 3
Nut, spring

*5 HFJ8101017DA
tltEffi
1 2
Knob
lXI.:ittItE'ill
*6 HF]8101005DA 1 1
Blower switch
ft~~.ii~tx'lf
7 HF]8101015DA 1 1
Defroster connect duct, LH
:ti1l*5.ii~tt'lf
8 HFJ8101023DA 1 1
Defroster connect duct, RH

9 HFJ8101016DA
ft 1'!iJiililXl.~'If
1 1
Vent duct, LH

10 HF]8101007DA
ft.:p 'L':iilXl W: *~'lf
1 1
Central vent duct. LH

11
:ti.:p,c.,jilXl. W: *~'lf
HFJ8101006DA 1 1
Central vent duct, RH

12 HFJ8101024DA
:ti 1ll~ :iilXl!if.If
1 1
Vent duct. RH
lIl)i(l.mtlWo.~.!!1,~
13 HFJ8101040DA 1 1
Air intake box

14 HFJ8101008DA
ftll*5ttlf
1 1
Defroster duct, LH
IIllXlmj:m,~~
* * 15 HFJ8101060DA 1 1
Heater assy

16 :E"1l*~tt'lf
HFJ8101005CA 1 1
Defroster duct. RH

17 HFJ8101009CA
.1&11
1 2
Rubber ring

18 HFJ8101027CA
HI
1 4
Clamp

19 HFJ8101011CA
-FT
1 2
Clip

20 HFJ8101025CA 1Il)i(l.tJl.**If
1 1
Heater water hose. inlet

21
HF]8101026CA lIl)i(l.fJltf:l7l<'lf HF]6371,HFJ6371B
HFJ8101026DC 1 1
Heater water hose, outlet HFJ6371C
22 HFJ81 0111 OCA
lIlJX1.fJllBl7l<'lfmtt HFJ6371 ,HFJ6371B
1 1
Heater water pipe assy, outlet

335
00 74

36 , 30

13

336
Fig. 74 Heater System

~1lG~ltl
OOtLJi} ~fiGf't% ~ IlG {'!'.fj ~ $$f{JI: :fi::&tE
Item No. Assemble
Part No. Description Qty Validity
distinction

23 Q/2A-CJ-30-M6 X 20 m*~~
1 1
Bolt. washer assembled

24 m*~-lij:
Q/2A-CJ-44-M6 1 6
Nut, washer assembled

25
Q/2A-CJ-4 7A-ST5. 5 m*I1l1&~lT
X 13 1 2
Screw tapping, washer assembled
m1l-~f<'(
26 Q/2A-CJ-30-M8 X 12 1 1
Bolt, washer assembled
27 Q/2A-CJ-30-M6 X 40
m1l-:ilf<'(
1 2
Bolt, washer assembled

28 Q/2A-CJ-30-M6 X 50
m1l-:ilf<'(
1 2
Bolt, washer assembled
29
Q/2A-CJ-48A-ST3.5 m1l-~1&~lT
X13 1 4
Screw tapping,washer assembled

30
Q/2A-CJ-47 A-ST6. 3 m1l-I1l1&~tr
X16 1 1
Screw tapping, washer assembled

31
Q/2A-CJ-4 7A-ST3. 5 m1l-l1l1&jJlT
X16 1 2
Screw tapping, washer assembled

32
Q/2A-CJ-4 7A-Sn. 8 m1l-~J.uur
X 16 1 1
Screw tapping, washer assembled

33 Q/2A-CJ-25A-6 X 16
m1l- ~ :It l!JJr
1 1
Screw tapping, washer assembled

34 Q/2A-CJ-13A-5 X 16
l1l1&jJn
1 3
Screw, tapping
HFJ8101009DB A/C*;t: 5!i.Ril$
* * 35 1 1
HFJ8101009FA A/C swith ~F5!i.Ril$
3&f9J~*;t: A/C
* * 36 HFJ810101lDA Swith. recirculating/outside 1 1 NO A/C
damper control

337
\
\

~~~~~ ~ 3

~'OJ~:~-~L/
, ..-

A
9

11 _/1 12 ~
l3
.

338
Fig. 75 Herter Assy and Box

mill% !li'i1ft!~~U
~ftGf!f% ~Ift!f't~ft .$ltlit fl~tt
Item NQ. Assemble
Part No. Description Qty Validity
distinction

1
lllJXI.tJI.'iE-!*
HFJ8101060DA-1 2 1
Heater case
itJXI.tJI.
**2 HFJ8101060DA-2 2 1
Blower
~~;:r,-!*.
** 3 HFJ8101060DA-3 2 1
Heater core
,,,. 4 ijj~~m
HFJ8101060DA-4 2 1
Resistor

5
JiiJXI.'lf
HFJ8101060DA-5 2 1
Duct

6 HFJ8101060DA-6
ilfJ
2 3
Screw

7 HFJ8101060DA-7
m5!:t!JliIJJXl.fl
2 1
Damper, mode control

8 HFJ81 01 060DA-8
lIiiI.Jl:t!lfitJJXl.fl
2 1
Damper, temperature control
;t~
9 HFJ8101060DA-9 2 1
Bracket

HFJ8101060DA-10
7l<iliilfl
" * 10 2 1
Water valve

11 HFJ8101060DA-11
7l<'lf
2 1
Water pipe

12 HFJ8101060DA-12
it'lf
2 1
Hose

13 HFJ8101060DA-13 *1"- 2 2
Clamp

14 tltM.mJXI.f1
HFJ8101040DA-l 2 1
Damper

15 tltM.m7i:i*
HFJ8101040DA-2 2 1
Case
~m
16 HFJ8101040DA-3 2 1
Motor

17 HFJ8101040DA-4
l&tlfJ
2 3
Screw, tapping

18 HFJ8101040DA-5 *JXl.Cl
2 1
Air inlet

339
22
1

42
7

39

340
Fig. 76-1 Air-conditioning System
(two evaps and two condensers)

mtiL% ~~!iItJU
~~{4'-'i} ~~{4',g~
Assemble
$$f{:I: :flxtt1
Item No. Part No. Description Qty Validity
distinction

1 HFj8108006DA
T'IW
1 4
Clamp

2 HFJ8108007DA
Mtlll
1 1
Rubber loop

3 HFJ8108008DA
Til
1 1
Clip
i\iIiffi"lf (ii!i ffi::o.;ii- ~jIA)
**4 HFJ8108020DB Hose. high pressure(3-way 1 1
pipe. high pressure-upper evap)

{ij;It: "If (J]i},\{-{ij;ffi:='JI.)


** 5 HFJ8108030DA Hose. low pressure(upper 1 1
evap-3-way pipe. low pressure)

{ij; It: "If ( {ij; ffi:=.JI.- Jf!:l1itlt)


**6 HFJ8108060DD Hose. low pressure (3-way 1 1
pipe. low pressure-compressor)

i\iIiffi"lf(fj\lJ~-Il5"~)
** 7 HFJ8108070DE Hose. high pressure (condenser. 1 1
side-condenser. rear)

i\iIiIt:'1f(MU~-~~~)
** 8 HFJ8108080DE Hose. high pressure (condenser. 1 1
side-receiver)

~ffi'1f(~W:~-~Jf:::'JI.)
** 9 HFJ8108090DB Hose. high pressure (rceiver-3- 1 1
way pipe.high pressure)
i\iIiffi"lf (ffitllim~;g~)
** 10 HFJ8108110DF Hose. high pressure (compressor 1 1
-condenser, rear)

11 HFJBI08120DA
T'IW
1 2
Clamp

12 HFJ8108140DA
-fM
1 1
Clip

13 HFJ8108150DA
-frl
1 13
Clip

14 HFJ8108160DA
-f41
1 1
Clip

15 HFJ810B170DA
-fm
1 1
Clip

16 ~~tUT
Q/2A-CJ-24A-6 X 16 1 10
Screw. tapping

17 8~lUr
Q/2A-CJ-25A-5 X 16 1 2
Screw. tapping

341
5&

342
Fig. 76-1 Air-conditioning System
(two evaps and two condensers)

~Ul~ ~ftGf!j:~ ~ftG~JJtl


~ftGf4:1!lfl\ .$~:!l!: :fl~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

18 Q/2A-CJ-36-M6X 16
tJJ:f_lt
1 8
Bolt. washer assembled

19 Q/2AJ19-5
mf4li1-Bf
1 1
Nut. plastic

20
Q/2A-CJ-47 A-ST6. 3 EiJ,tliln
X16 1 2
Screw. tapping
11i ffi 'lJ (~ ffi2li.- Wi f{)
* * 21 HFJ8108040DJ Hose. high pressure (3-way 1 1
pipe. high pressure-front evap)

iWi ffi 'lJ (Wif{-1]:!; ffi~:ii)


** 22 HFJ8108050DJ Hose. high pressure(front evap 1 1
-3-way pipe, low pressure)

23 HFJ3774101EA
-t1l\'
1 2
Clamp
J:If~
24 HFJ811220lDA 1 1
Cushion. rubber

25 3t~
HFJ8112202DA 1 1
Bracket
tl'li~
26 HFJ8112203DA 1 1
Garnish cover
]li~iJJi!*:*
* * 27 HFJ8112210DA 1 1
Switch. upper evap fan&motor
]li~:<i!iAIJ~*
"* 28 HFJ8112110DA 1 1
Ale harness, upper evap
ffi!liitll..!t1l\'
"* 29 HFJ8104005DA 1 1
Belt. compressor
Bi!liitILl:3t~
" 30 HFJ8104006DA 1 1
Adjusting bracket, COmpressor

31 Q340B08 -;I: 1 1
Nut

32 Q/2A-CJ-36-M8 X 25
m:f_lt
1 1
Bolt, washer assembled

33 Q1501030T
liIlt
1 3
Bolt

34 Q40110
mill
1 3
Washer

35 ~.mlll
Q40310 1 3
Washer, spring
ffi!liitll..~nJ(;
*" 36 HFJ8104100DA 1 1
Compressor assy

37 Q/2A-CJ-30-M6 X 20 miH'lt
1 4
Bolt. washer assembled

343
344
Fig. 76-1 Air-conditioning System
(two evaps and two condensers)
OOlli.% ~ftUiUJ~
~lfi',flf'% ~f't;g~ .$lt::l: :fl~ft
Item No. Assemble
Part No. Description Qty Validity
distinction

38 Q4020B
3fmll
1 2
Washer
s1H'ift ,~JlZ
* * 39 HFJ8105210DA 1 1
Condenser assy, rear
40 m.it.~
Q/2A-CJ-33-M6 X 20 1 2
Bolt, washer assembled
41 Q340B06
.ilJ: 1 2
Nut
IJJrt~ft,~JlZ
* * 42 HFJ8105210CA 1 1
Condenser ass y, side
43 mittl~
Q/2A-CJ-36-M6 X 16 1 2
Bolt, washer assembled
44 mil'-J!l~
Q/2A-CJ-36-M6 X 25 1 1
Bolt, washer assembled
I~t\jflJ!lilJ:
45 Q340B06 1 2
Nut
46 -t~
HFJ8109010DA 1 1
Clip
!t:~ft
* * 47 HFJ8109100DA 1 1
Receiver
48 m.il'-.~
Q/2A-CJ-36-M6X 16 1 1
Bolt, washer assembled
49 mit.~
Q/2A-CJ-63-M6 X 30 1 1
Bolt, washer assembled
50
$j7j('If
HFJ8107101CA 1 1
Hose, discharge water
j:f~ 7j('If!IIC II
51 HFJ8107106CA Rubber loop, discharge water 1 1
hose

52 fUt~5i:~
HFJ8107120CA 1 1
Bracket, evap
Jtu~$l:ff ,~JlZ
* * 53 HFJ8107110DC 1 1
Evap assy, front
5i:~
54 HFJ810720lDA 1 1
Bracket

55
U! ~:tv(7j( If
HFJ8107202DA 1 1
Hose, upper evap discharge water

56 HFJ8107203DA
11JitMt!IICtJil.
1 1
Glue mud, antifreeze
mit.~
57 Q/2A-CJ-36-M6 X 16 1 6
Bolt, washer assembled
58 mil'-.~
Q/2A-CJ-36-M6 X 25 1 4
Bolt, washer assembled
59 rn~IIIU!~m
HFJ8107310DA 1 1
Insulator, upper evap
* * 60 HFJ8107210DA
19! 'i': m$I: ft ,~. JlZ
1 1
Upper evap assy

345
15

25

27

29

I
l.....----

26

18

30
32

346
Fig. 76-2 Air-conditioning System (single front evap)

mttr-'i} ~1'fC~jJIJ
~!Gf'!'-'i} *l'f[.#1:1~ .$ $ fj(:I; ~Xttt
Item No. Assemble
Part No. Description Qty Validity
distinction
lli!!fiiflL...t5i:~
*1 HFJ8104006DB 1 1
Adjusting bracket, compressor

**2 HFJ8104007DB
lli!!fiiflLEi:'l1l'
1 1
Belt, compressor

3 Q/2A-CJ-IOI-M8 X 25
tiftiiJ1i
1 1
Bolt, washer assembled

4 Q/2A-CJ-I0I-M8X 35
tifti!J1i
1 1
Bolt, washer assembled

5 Q/2A-CJ-I01-M8 X 40
mfti!J1i
1 1
Bolt, washer assembled
I~t\ffJiltlf
6 Q340B08 1 1
Nut
~II
7 Q40108 1 1
Washer
lli!!f1im.~,~
** 8 HFJ8104100DB 1 1
Compressor assy

9 Q/2A-C}-101-M8X 30
mfti!J1i
1 1
Bolt, washer assembled

10 Q/2A-CJ-36-M6 X 16
tift.1l
1 1
Bolt, washer assembled

11 Q/2A-CJ-63-M6 X 30
tiftiiJ1i
1 1
Bolt, washer assembled

12 HF]8107101CA ll8i*'1f
1 1
Hose, discharge water

13 1l~*'lf~1I
HFJ8107106CA 1 1
Rubber loop, discharge water hose
;ti{tstff5i:~
14 HFJ8107120CA 1 1
Bracket, evap
WJ~tstff.t!l.~
*" 15 HFJ8107110DC 1 1
Evap assy, front

16 Q/2A-CJ-33-M6 X 16
tift.1i
1 2
Bolt, washer assembled
I~*ffJ.tlf
17 Q340B06 1 2
Nut
ftl~UH1,~
** 18 HF]8105100DB 1 1
Condenser assy

19 Q/2A-C}-36-M6 X 16
mftil+.t
1 2
Bolt, washer assembled

20 Q/2A-C}-36-M6 X 25
mftiltt
1 1
Bolt, washer assembled

21 Q340B06
1rt!i\ffJlttlf
1 2
NUl
!tiW:ff5i:~
22 HFJ8109010DB 1 1
Bracket, receiver
* * 23 HFJ8109100DB !tiW:ff
: RprpivPT 1 1

347
15

25

27

29

I
<.---

26

18

30
32

348
Fig. 76-2 Air-conditioning System (single front evap)

OO-ur-l} ~1fC~JJtl
~lfCft~ ~DCf'f1'i~ .:$~:M 1f%t:fi
Item No. Assemble
Part No. Description Qty Validity
distinction
i\'Ij ffi'lf(i\'Ij ffiJ!I!'l!l'-~$t~)
** 24 HFJ8108040DJ Hose, high pressure (pipe. high 1 1
pressure-evap)
N:lli'lf (~$tB-N;Eli1jj!'lf)
** 25 HFJ810805DJ Hose, low pressure (evap-pipe. 1 1
low pressure)
il!IiEli'lr (lli!itJl. -ft3f~ )
** 26 HFJ8108050DD Hose. high pressure 1 1
(compressor-condenser)
il1lilli'lf (ft3f~~ltU}:~)
* * 27 HFJ8108060DD Hose. high press ure (condenser- 1 1
receiver)

* * 28 HFJ8108030DG
il!IiElilil'lr
1 1
Pipe, high pressure
N;Eli1jj!'lf
** 29 HFJ8108120DG 1 1
Pipe, low pressure

30 HFJ8108006DA
iHIf
1 4
Clamp

31 HFJ8108140DA -t:-*
Clamp
1 2

32 HFJ8108150DA -t:-*
Clamp
1 3

33 lI!J1PlI\C~
HFJ8108012DA 1 1
Strip. rubber

34 Q/2A-CJ-24A-6 X 16
t:l:l&i\W.tr
1 3
Screw, tapping

35 Q/2ACJ-25A-5X 16
t:l:l&lIfJ
1 1
Screw. tapping
m.iri\W.~
36 Q/2A-CJ-36~M6 X 16 1 4
Bolt. washer assembled

37 mil-.~
Q/2A-CJ-174-M8 X 25 1 2
Bolt, washer assembled
~f-I..-fij:
38 Q/2A1l9~5 1 1
Nut. plastic

39 i\W.tl1:
Q340B08 1 1
Nut

349
21

.43
/

350
Fig. 76-3 Air-conditioning System (single upper evap)

m{lz~ ~~f&~U
~~#~ ~~f"".i;Jl; .l)!$l'lil: :fi"xttt
Item No. Assemble
Part No. Description Qty Validity
distinction
Bi!liitJLl:.:R~
*1 HFJ8104006DB 1 1
Adjusting bracket. compressor

** 2 HFJ8104007DB Bi!;fiitJI.btftr
Belt. compressor 1 1

3 mit.~
Q/2A-CJ-I0I-M8 X 25 1 1
Bolt. washer assembled
m-;,,;.~
4 Q/2A-CJ-I0I-M8X 35 1 1
Bolt. washer assembled

5 Q/2A-CJ-I0I-M8X40 m*.~
1 1
Bolt. washer assembled

6 Q340B08 I~:t\JfJ.t
Nut 1 1

7 Q40108 mill
Washer 1 1

Bi!liitJL.~~
** 8 HFJ8104100DB
Compressor assy 1 1

9 Q/2A-CJ-I01-M8X 30 mit.~
1 1
Bolt, washer assembled

10 Q/2A-CJ-33-M6 X 16 m*.~
Bolt, washer assembled 1 2

I~;;\JfJ.t
11 Q340B06 1 2
Nut
tt.~.~~
** 12 HFJ8105100DB 1 1
Condenser assy

13 m-;,,;.~
Q/2A-CJ-36-M6 X 16 1 2
Bolt. washer assembled

14 Q/2A-CJ-36-M6 X 25 m*.~ 1
Bolt. washer assembled 1

15 I~;;\JfJ.t
Q340B06 1 2
Nut

16 HFJ8109010DB It:1ll~:R~
Bracket, receiver 1 1

r:1ll~
** 17 HFJ8109100DB 1 1
Receiver

18 jjSj7j(1f
HFJ8107005DD 1 2
Hose. discharge water

19 HFJ8107006DD :iiJX1.~ff
Duct 1 2

20 HFJ8107007DD 112*4-1"'11\'
Clamp, plastic 1 2

21 HFJ8107009DB
Ili\H'&m
Insulator 1 1

22 HFJ8107100DD ~~~:R~
Bracket, evap 1 1

23 Q/2A-CJ-36-M6 X 16 m*.~
Bolt, washer assembled 1 6

351
12

352
Fig. 76-3 Air-conditioning System (single upper evap)

OOUL~ ~ftU,U~
~WGflf~ ~WGf'f~fF J'ji.$~:!i!: :ff~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

24 m~~tr
Q/2A-CJ-18-M5 X 25 1 4
Screw, washer assembled
g:p&~tr
25 Q/2A-CJ-25A-5 X 12 1 4
Screw, tapping
~:&i!!i,~,n\(;
* * 26 HFJ8107200DE 1 1
Evap assy
m~:lIJ!;!BI!
** 27 HFJ8112110DD 1 1
A/C harness, upper evap
m~i)lij~7f*,i;i,n\(;
** 28 HFJ8112210DB 1 1
Switch, upper evap fan&.rnotor
29 HFJ8108007DA
li\t'1II
1 1
Rubber loop
30 HFJ8108008DA -I'"m
Clip 1 1

31 [ljj~.li\t've
HFJ8108006DD 1 1
Glue mud, antifreeze

32 HFJ8108160DA -1'"*
Clamp
1 3

33 HFJ8108006DA -1'"*
Clamp 1 2

34 HFJ8108140DA -1'"*
Clamp
1 2

35 HFJ8108150DA -1'"*
Clamp 1 3

36 [ljjtpli\t'*
HFJ8108012DA 1 1
Strip, rubber

37 m~.1i'
Q/2A-CJ-17 4-M8 X 25 1 2
Bolt, washer assembled
38 mi'r~1't
Q/2A-CJ-36-M6 X 16 1 6
Bolt, washer assembled
39 Q/2A-CJ-24A-6 X 16 11:I~.tr
1 3
Screw, tapping
iiifflil~
* * 40 HFJ8108030DD 1 1
Pipe, high pressure
1If; ff "If (~:& fi\~{l ffi lit! "If)
* * 41 HFJ8108040DD Hose, low pressure (evap-pipe, 1 1
low pressure)
iiiff"lf (ffimim-{~'1~i!!i)
* * 42 HFJ8108050DD Hose, high pressure 1 1
(compressor-condenser)
iiiff"lf (ttlllfi\-.t:~i!!i)
** 43 HFJ8108060DD Hose, high pressure (condenser- 1 1
receiver)
j@j ffi "If C~ IE lit! if-?i:& ~ )
** 44 HFJ8108110DD Hose, high pressure (pipe, high 1 1
pressure-evap)

* * 45 HFJ8108120DD 11 ffilil "If


1 1
Pipe, low press ure

353
6

4
3

II

10

15

13
20 18

~~~
17

16
19

354
Fig. 77 Evaporator Assy. Front Evaporator Assy
Upper Evaporator Assy
?li'<ftG~J}U
00&% ~nG{!j:% ~ftG{!j:1:i~ I(!. $ t\:1I: 1f~fj;
Item No. Assemble
Part No. Description Qty Validity
dis tinction
~:&llSJXltll.
"" 1 HFJ8107200DE-1 2 2
Fan&.motor assy
~:&llSJ:%fii:.
2 HFJ8107200DE-2 2 1
Upper case
~:&~T%fii:.
3 HFJ8107200DE-3 2 1
Lower case
fl{:&~ilt1*
4 HFJ8107200DE4 2 1
Evaporator core

HFJ8107200DE-5
.wJllf:!l'J
"" 5 2 1
Expansion valve
OO:i!lI:!.llll;fll~);jU~.nJ(;
"" 6 HFJ8107200DE-6 2 1
Resistor and harness assy

7 HFJ8107200DE-7
mit_fi"
2 21
Screw, washer assembled
mU~ffl-llf;fl
"" 8 HFJ8107200DE-8 2 1
Temperature Sensor

9 HFJ8107110DC-1
J!trfl{:&BJ:1i:1*
2 1
Upper case
J!trfl{:&~T1i:1*
10 HFJ8107110DC -2 2 1
Lower case
frI~:&Bilti*.
11 HFJ8107110DC -3 2 1
Evaporator core
lIilll~Ilf;B
12 HFJ8107110DC -4 2 1
Temperature sensOr

HFJ8107210DA-1
ImJifii:&flJXl.tIl.
"" 13 2 1
Fan&.motor assy
mJi~:&~J:1t1*
14 HFJ8107210DA-2 2 1
Upper case

15 HFJ8107210DA-3
lJi ft~:& flo Tj'Efii:.
2 1
Lower case

16 HFJ8107210DA-4
fl{:&floiltfii:.
2 1
Evaporator core

HFJ8107210DA-5
WJlIf:illIJ
"" 17 2 1
Expansion valve
lIilll~llf;fl
"" 18 HFJ8107210DA-6 2 1
Temperature sensOr

19 HFJ8107210DA-7
mitllfi"
2 4
Screw, washer assembled
mit~.ji
20 HFJ8107210DA-8 2 2
Bolt, washer assembled

355
10
,
\
~ .

~'ll
I !
5 8 ,
6

13 14
16~

~:
18
,/
II

12

n
~ n
~ II

'1)'~/16
17 ~
15
21

19
11
-r 25

~~\~
20
,,
\.

22

~
''r- \
/
24
/
23

356
Fig. 78 Condenser "Side Condenser "
Rear Condenser Assy
IIH.!i:~ ~1lC~JjIJ
~llI.flf~ ~BGflf.i';~ $$'1&. ll:&tt
Item No. Part No- Assemble
Description Qty Validity
distinction

1 HFJ8105100DB~1
iltJXI.!l
2 1
Air intake cover

"2 I'HlUHf;:
HFJ8105100DB-2 2 1
Condenser core

** 3 HFJ810S100DB-3
JXl.tJl
2 2
Fan&.motor assy
#4 HFJ8105100DB-4 ~* 2 1
Harness

"s JXl.tJlll!
HFJ8105100DB-S 2 1
Fan&.motor cover
6 tij[~
HFJ810S100DB-6 2 1
Bracket, RH
li:j[~
7 HFJ810S100DB-7 2 1
Bracket, LH
8 HFJ810S100DB-8 rnil-if:-llJ:
2 4
Nut. washer assembled
9 HFJ810S100DB-9 rnil-if:~
2 4
Bolt, washer assembled
10 HFJ810S100DB-I0
rnirJll-llJ:
2 8
Nut, washer assembled
11 HFJ810S210CA-l liIUItIit*JxUl
2 1
Air intake cover, side condenser
"12 HFJ810S210CA-2
liIU It lit It~;t; f*
2 1
Condenser core, side condenser
"13 HFJ810S210CA-3 liIUlt~JXltJl~
2 1
Fan&.motor cover side condenser
"14 li\lJIt~JXltJl
HFJ810S210CA-4 2 1
Fan&.motor side condenser
li:j[~
IS HFJ8105210CA-5 2 1
Left bracket
gllirJll~
16 HFJ8105210CA-6 2 8
Bolt. washer assembled
17 HFJ8105210CA-7
gllirif:tJ
2 4
Screw, washer assembled
18 HFJ810S210CA-8 rnil-~-llJ:
2 4
Nut, washer assembled
19 Fo~~~iltJX1.~
HFJ810S210DA-l 2 1
Air intake COver, rear condenser
"20 Fo~~~It~;t;f*
HFJ8105210DA-2 2 1
Condenser core, rear condenser
Fo~~~JXltJl~
" 21 HFJ8105210DA~3 2 1
Fan&motor cover, rear condenser
"22 FoIt~~JXl.tJl
HFJ8105210DA-4 2 1
Fan&motor, rear condenser
23 HFJ8105210DA-S
mirJ\ln
2 4
Screw, washer assembled
24 mirJll~
HFJ8105210DA-6 2 6
Bolt, washer assembled
25 HFJ8105210DA-7 mil-JIlilt
2 4
Nut, washer assembled

357
2

7
8 9/' 3

358
Fig. 79-1 Column covers

~W:% ~~#%
~~#uu
~~flj:~~ .$~-li fl~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

*1 HFJ3774201DC mil'-*3C...t~ HFJ6371B.HFJ6371C


1 1
Column Cover, Upper HFJ6376
*2 HFJ377 4202DB mir*3C-rlJ 1 1
Column Cover,Lower
~ioJtt'lttp~
*3 HFJ3774203DA 1 1
Column Cover

4 Q/2A-CJ-13A-4 X 12
l1lJ.&fT
1 2
Screw, Tapping
!J'jJ~-FJt
5 Q/2AM13-4 1 2
Clip. Fixing

6 Q/2A-CJ-474-M5X 10
efT
1 2
Bolt

7
Q/2A-CJ-104-4.8 X J.&fT
16H.FL Screw, Tapping 1 1

8 Q/2A-CJ-104-4. 8x 16
J.&fT
1 2
Screw, Tapping

9 Q/2AM13-5 li'!I~-FJt
1 2
Clip ,Fixing

359
2
/ ..

r/
5 7

J
6

360
Fig. 79-2 Column covers

M{)[% ~lIGf4'% ~lIG~~'J


~ftlf4'~~ ~$ti:Ii 1f:!&ft
Item No. Part No. Assemble
Description Qty Validity
distinction

*1 HFJ377420lDA
m,15-JHU:lJ
1 1
Column cover, upper
m,itJf~r"l
*2 HFJ3774202DA 1 1
Column cover,lower
~r"Jtt1ltpll
*3 HFJ3774203DA 1 1
Column cover

4 Q271B4213
ElJ;J(tr
1 2
Screw, tapping

5 Q271B4816
ElJ;J(tr
1 7
Screw, tapping

6 Q/ZA-CJ-47A-4.8X16
m,15-ElJ;J(tr
1 2
Combnition screw

7 I~UE-Fn
Q/2AM13-S 1 9
Clip,spring

8 Q/2AM13-4 ii!iI~-FJt
1 2
Clip, spring

361
III 80

~48, 49

~~23
~I
+
22

18
34
-. Iff"
~'-~
20 17

362
Fig. 80 Dashboard

~ftr.~.jJIJ
IEUl.lJ} ~ftr.f't.lJ} ~ftr.fH'~ .$~:li ~~ft
Item No. Assemble
Part No. Description Qty Validity
distinction
f~:1{,11H~,,$;
** 1 HFJ3801100DA 1 1
Dashobard-Assy
~:1{:1lif*.
** 2 HFJ3801200DA 2 1
Dashboard-Frame
~:1{:1lif*. :i1!;~
HFJ3801200DB 2 1
Dashboar-Frame Optional
~:1{:1lili:1llIJ*-
3 HF]380 11 OlDA 2 1
Side-Cover- Lh
~:1{:1litilll~*-
4 HFJ3801102DA 2 1
Side-Cover- Rh

5 HFJ3801103DA
:1l"m.tr
2 1
Special-Screw
{~:1{:1li.\J:1li
6 HFJ3801105DA 2 1
Dashboard-Beze

7 HFJ3801106DA '*~ 2 1
Clip
~tr
8 Q/2A-CJ-13A-S X 12 2 1
Self-Threading-Screw

9
1J';jJ;E-F1t
HF]3801107DA 2 1
Speed-Nut

10 Q/2A-CJ-13A-S X 12
JRfT
2 2
Self-Threading-Screw
1J';j~-t<-1t
11 HFJ3801107DA 2 2
Speed-Nut
~tr
12 Q/2A-CJ-13A-S X 12 2 3
Self-Threading-Screw

13 1OO~-FJt
HFJ3801107DA 2 3
Speed-Nut
~tr
14 Q/2A-CJ-13A-S X 16 2 2
Self-Threading-Screw
1J';j~-FJt
IS HFJ3801107DA 2 2
Speed-Nut

# 16
li:)jJXl.aJlfWf
HFJ38011400DA 2 1
Side-Outlet-Asm-Lh

17
-t<-i(
FJ38011108DA 2 4
Clip

18 Q/2A-CJ-13A-S X 16
:tttr
2 2
Self-Threading-Screw

19 1OO~-t<-Jt
HFJ3801107DA 2 1
Speed-Nut

#20
ti)jJXl.EfDtif
HFJ38011S00DA 2 1
Side-Outlet-Asm-Rh

21 HFJ38011109DA
ff*-!l:1li
2 1
Switch- Bezel

363
III 80

~48, 49

~-r23
2~
+
22

18
34 .4l
~
,mi
~, -~
20 17

364
Fig. 80 Dashboard

~ftC~!iJIJ
OOffi.% ~ftCf'l'% ~ftCft~F lp.-*~i!: :flXttt
Item No. Assemble
Part No. Description Qty Validity
distinction

22 Q/2A-CJ-13A-3 X 12
gjJ&tr
2 2
Self-Threading-Screw

23
jj!iJ):EfJt
HFj38011111DA 2 2
Speed-Nut
ft~JjIll3TI!If:Jf~!lt11ii
24 HFj38011117DA 2 1
Switch-Pw-Bezel-Lh
ft~JjIll3TI!If:Jf~!lt11ii J2\;~
HFj38011117DB 2 1
Switch-Pw-Bezel-Lh Opitonal

25 :ti~ll!l3TI!If:Jf~'!l11ii
HFj3801l118DA 2 1
Switch- Pw-Bezel-Rh
:ti~Jll\3TI!If*~~11ii
HFJ3801111 8DB 2 1
Switch-Pw-Bezel-Rh
IJ.t.iillIliL~,.Q\t iZ!i~
** 26 HFj38011600DA 2 1
Glove-Box-Asm Optional
.IlU.~
27 HFJ38011112DA 2 6
Rubber-Buffeer
gjJ&tr
28 Q/2A-Cj-13A-5 X 16 2 2
Self-Threading-Screw

29
OO):EfJt
HFJ3801107DA 2 2
Speed-Nut
~i)ij~ifilJ1$11ii
30 HFj3801300DA 2 1
Have-Control-Bezel

31 *~OO):E11ii
HFj3801104DA 2 1
Switch-Holder

32 Q/2A-Cj-13A-3 X 12
gjJ&tr
2 2
Self-Threading-Screw

33
{JC'l!{11iiJffi i!IHHlift
HFJ3715100DA 2 1
Light

34 Q/2A-CJ-13A-4 X 12
gjJ&tr
2 3
Self-Threading-Screw
!M~
35 HFJ3801115DA 2 2
Outlet-Gasket

36 1i:~
HFj38011I 6DA 2 1
Bracket

37 Q/2A-CJ-13A-5 X 16
gjJ&tr
2 2
Self-Threading-Screw

38 HFj38011107DA
OOJEfJl
2 1
Speed-Nut

39 Q/2A-CJ-13A-5 X 16
gjJ&tr
2 1
Self-Threading-Screw

40
jj!iJ):EfJt
HFj38011107DA 2 1
Speed-Nut
:lI!iJ tJ(:&k~!H'I'
* 41 HFj3801I 700DA 2 1
Ashtray-Asm

365
~48, 49

~"-23
21')&
+
22

.
34

~27

VI ~
V,
f l
28 29

366
Fig. 80 Dashboard

oo&.% ~DCJm
~DCf't-% ::?DC#i'i~ l(!.$~" :ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
:I:I!I;Y(~
* 42 HF]3801170lDA 3 1
Ashtray-frame

43 HFJ38011702DA
W-fHt
3 1
Spring

44 HFJ38011703DA
ff:f&
3 1
Sheet-metal-covering
~tI1.
45 HFJ38011704DA 3 1
Guide-rail

46 Q/2A-CJ-13A-5 X 16
13:l1!:fi"
2 3
Self-Threading-screw
1m~-FJt
47 HFJ3801107DA 2 3
Speed-nut
ti:1J!~I!MiP
48 HFJ3801113DA 2 1
Defroster-side-outlet-LH

49 HFJ3801114DA
:ti1JllIIUIi p
2 1
Defroster-side-outlet-RH
ifliJl1i.
50 HFJ3801119DA 2 1
Cover

51 HFJ3801020DA
mn 1 6
Screw

52 VIN *'~
HFJ390309lDA 1 1
Vin-plate

53 ~oo~'IW
HFJ3903092DA 1 1
Adhesive-tape

367
368
Fig. 81 Front Door Assy

~1JC~:lJ~
[JtL~ ~1fGf'!'~ ~IIUH,,:FF 1ft$~1: :fr5&fl
Assemble
Item No. Part No. Description Qty Validity
distinction

HFj6402 110 0A
F"ltijitlU.!ljtf 2 tL I
** 1 120 Trimming Panel camp,. inner
3
::ti'l

HFJ640Z 105 0A F"l:l1L- 2 tL I


** 2 106 Handle, inner
2
::ti'l
~tti".
3 Q/2A-CJ-147 2 2
Circlip, spring
+~e.t* J&:tJ;fIl;:k:mlllmifftf
4 Q/2A-Cl-48A-ST4. 8 X 22 2 2
Washer, screw assembly

HFj6407300DA F"ltJ]*~*mf'!'
** 5 Weatherstrip camp, inner
4 2

4Ol iltrfl7rtJ]7Jc 2 tL I
** 6 HFJ6407
402
OA
Front doorWeatherstrip, outer
5
::ti'1

7 HFJ6402
101
0A
1ltr7J<.\1l 4 2 ti: I
102 Cover, wa ter proof ::ti'1
~tiji~liMJE*,
8 HFJ6407 404DA 5 2
Mounting slik , Trimming strip
~:fIll7tr4t1L~mftf 2 tL I
** 9 HFJ6404 1l0DA 6 ,
120 Regulator-glass camp ::ti'l

10 Q/2A-Cl-93-4. 8 X 1. 5
i"./t 3 2
Clip

11 HFJ64021 07DA *:lii


Plug
2 2

12 Q/2A~Cl-24A-5 X 16
+*!J'U ~ J&:tJlII'fl-~lIlmiff4' 2 2
Washer, screw assembly
m$j.t1(1lJ
13 Q/2A-CJ-I0OA 7 2
Nut, plastic square head
103 ~:t!.I'.mj;ff 2 ir. 1
14 HFJ6402 DA 2
104 Cover , rear-view-mirror ::ti'l

HFJ6401 100 DA i& $I! 1Jt n1!i!13l': ,~, Jilt 2 ti: 1


15 7
200 Door camp, FR LH, RH ::ti'1
101 L~f5imi;IJj:~ 2 tL I
16 HFJ6406 102 DA 1
Hinge bracket upper ::ti'1
T~~mi;IJj:N 22 ti: 1
17 HFJ6406 103 DA 1
104 Hinge bracket lower ::ti'l
~:fIll~;ltHt'tf*mftf
HFJ6407 100 DA 2 tL 1
** 18 200
Weatherstrip camp, around of 5
::ti'1
Glass

005 ~:fIll 2 tL 1
** 19 HFJ6403
006
DA
Glass, LH, RH
6
::ti'1
Il& tL tIL ~ ,f;t Jilt
** 20 HFJ6409100DA
Stopper camp
1 2

1'J~~Et
21 Q/2A-Cl-I05-M6 6 12
Nut, flange

22 Q/2A-Cl-I00
Imt'J{1lJ 3 4
Nut, plastic square head
+~e.t*J&:tJ;fIl;:k:~lImiff'!'
23 Q/2A-CJ-48A-ST4. 2 X 19 3 4
Washer, screw assembly

24 Q/2A-CJ-170
-=fEt1lJ 3 8
Clip

369
370
Fig. 82 Sliding Door assy

llli.ll% ~ftGftf% ~IG~UU


~ftGftf~F l(l.$~t lfxtf:!:
Item No. Part No. Assemble
Description Qty Validity
distinction
HFJ6371
tL1ftl'l1.'i!~,~.Jjj(;
**1 HFJ6201100DA 7 1 HFJ6371B
Door camp. LH sliding
HFJ6371C
:.tit!'m~*,($Jjj(;
* *2 HFJ6201200DA 7 1
Door camp. RH sliding

**3 HFJ6207030DA i*JiJJ7l<mftf


4 2
Weatherstrip camp. inner
ft7H:JJ7l<~
**4 HFJ6207005DA 5 1
LH outer weatherstrip

** 5 HFJ6207006DA :.ti7riJJ7l<~
5 1
RH outer weatherstrip

6 Q/2A-CJ-4 7A-ST4. 2 X 19 +:llil:~ 13 J&-tHll'ffNllmiHtf


3 6
Washer. screw assembly

7 Q/2A-CJ-I00A m~i<"11J
7 6
Nut. square plastic

HFJ6207013DA ftmt-l-i*J\llliM~
** 8 4 2
Weatherstrip. LH inner plastic
:.tim~i*J\llliM~
** 9 HFJ6207014DA 4 2
Weatherstrip. RH Inner plastic
ftt!'tnLj;l;JiiIi~
"'''' 10 HFJ620701lDA LH sliding door upper inner 3 1
Trim

:.tit!'tfll:j;l;JiiIi~
'" * 11 HFJ6207012DA RH sliding door upper inner 3 1
Trim

** 12 HFJ6203100DA
ftt!'tll!T,g,Jjj(;
7 1
Window assy. sliding doot LH
:.tim-ll!T,g.Jjj(;
** 13 HFJ6203200DA 7 1
Window assy, sliding doot RH
14 HFJ6200010DA 1!JJ1Itk:ffi:
3 4
Grommet, bumper pad
15 HFJ6200020DA Iltilltk:
3 4
Pad. bumper
16 Q/2A-CJ-1l8-M6 X 18 :llil:MI11Jrmil'f4'
6 8
Washer. screw assembly
17 Q/2A-CJ-121-6-2 S'.i<"Jt 6 8
Clip, spring

18 HFJ6202005DA ftl!JJ*:liX.
4 1
Panel. LH water proof
19 HFJ6202006DA :.ti1!JJ*m. 4 1
Panel, RH water proof
20 HFJ6202010DA fttftm.mftf
3 1
Cover camp, LH

21 HFJ6202020DA :tftfttimf4'
3 1
Cover camp. RH

22 Q/2A-CJ-170
-f--ll]:11J
3 10
Clip

371
372
Fig. 83 Tail Door assy

OO{!L~ ~ll[.{4'~
~ftG#lU3U
~fti'.t-~J; .:tj::~:!i lfJ$(ft
Item No. Assemble
Part No. Description Qty Validity
distinction
/'Il\1'l~~,~JiX;
" "1 HFj6301100FA 7 1
Door camp. tail

HFJ6300007FA
/'Il\f1WtfJt
" "2 7 1
Plug
i\jfJ;!l;-8~liIU
3 Q/2A-CJ-I0I-M6 X 14 1 8
Bolt

4 Q/2A-CJ-176
.m f-J. -Ftil
3 4
Button, plastic

5 ~nlJ1ll!l
HFJ6303010DA 5 1
Glass. tail door
Q/2A-CH05-MI0X 8~~-lij:
6 6 4
1. 25-8 Nut

7 Q40108
mil
6 2
Washer, flat
Jf,n~iii~
8 HFJ6306005DA 1 2
Pin. tail door hinge

9 Q/2A-Cj-l11-7
lfmri
1 2
Washer. flat
~nlM~~iiiJii.ll.{4'
10 HFJ6306010DA 1 2
Holder comp, tail door fixed hinge
tfCiiii~mmJt
11 HFJ6306006DA 1 4
Shim, hinge adjusting
Q/2A-CJ-I05-M10X 8~Jnl\-lij:
12 4
1. 25-8 Nut
~f1.wP'ijj:J~m{4'
13 HFJ6300010DA 7 1
Cover camp, tail door license lamp
~I'T*ft~,~JiX;
" "14 HFJ6309000DA 1 2
Gas spring camp. tail door
~{!Lffiftl4'
" " 15 HFJ6300020DA 2 2
Stopper camp

HFj6302005DA
/'Il\f1rJqi'fli
" "16 1 1
Trimming pane\' tail door inner

17 ii*~~lVfH"-lij:
Q/2A-CJ-1l2 7 2
Nut

18 Q/2AJ22-6XI2Xl
mill
7 2
Washer

19
Q/2A-CJ-4 7A-STS. 5 f:!;!l;- J&Jnl\niftill4'
X30F2 3 2
Washer, screw assembly

20 Q/2A-CHI
mf+-Ftil
3 13
Clip, pias tic
7fl:l~.~1i
21 Q/2A-CJ-llO-6 1 4
Ring, spring
m~~~Il!1Ltt~
* 22 HFJ 6300005FA 7 1
Plug. Rear washer nozzle
j'!tJJj(,gHL;I;If~
" 23 HFj6300006FA 7 1
Plug. Rear wiper

373
2 3
/~

HFJ6351B

374
Fig. 84 Tail Door Garnish (Label)

mVi:% ~1Cf;l:lltl
~lCf'I'% ~!Gf'I'~~ i(!!f:ltll 1i~f
Item No. Assemble
Pan No. Description Qty Validity
distinction
!f:~)C'oo;l;
*1 HFJ3921310DA 1 1
Type Label
HFJ6371
*2 HFJ39Z1110DA :tff-AA! Logo 1 1 HFJ6371B
HFJ6371C
r~:lCOO~
*3 HFJ3921Z10DA 1 1
Name Label

375
00 85 ffj 1'1 fX

~:tJ - .. ~

C7

- . & ..

376
Fig. 85 Sliding Door Hinge

Illlli% ~1fr',~lBJti
~Ifr',f"'% ~1I?,f'!'1'i'M; Jt.$f,(1!: :ff5&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
teL ~4iU{l.~
* *I HF]6206100DA I 1
Hinge comp, LH upper
t1L~ft.g,$;
* *2 HF]6206200DA I I
Hinge camp, RH upper
ti:T~ft.g,$;
" "3 HF]6206500DA I I
Hinge comp, LH lower
t1Tttft.~.$;
" "4 HF]6206600DA 1 1
Hinge comp, RH lower
te<j:t~ft.~.$;
" "5 HF]6206300DA 1 1
Hinge comp, LH middle
::tl<j:t~ft,g,~
" "6 HF]6206400DA I I
Hinge comp, RH middle

7 *JfJ~J!ltt,~.~III,3jl-~lIlmirf'!'
Q/2A-C]-35-M8X 22-9.8 6
Washer, screw assembly

377
"VIEW
1

~ L--- .
6

i.~~
~w 12

378
Fig. 86 Front Door Lock Comp

OO{tr% ~fr',~Jjtl
~fr',it-% ~fr',it-ot~ fji:t:~ .. :1B&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
130 j~tlr-'fm it-
** 1 HFJ6405
140
DA 6 2 tr. 1
Handle camp, outside 1:11

HFJ6405 101 DA ~~tlHRtttf


** 2 102 6 2 ti: 1
Rod. safety lock "til
HFJ6405 103 DA I@l;!t=nrtf
** 3 104 6 2
Rod. key cylinder tension
I@l;!t~~!t
4 HFJ6405105DA 6 2
Fitting, key cylinder connecting

5 HFJ6405106DA
I@lPf'1llo!t
6 2
Spacer, striker
107 jHIl-'f tiL tf tr. 1
** 6 HFJ6405
108
DA 6 2
Rod, outside handle tension 1:11

HFJ6405 1l0DA
l@li*i1Ht tr. 1
** 7 120 6 2
Lock camp :til
** 8 HFJ6405 150 DA P3 tiL -mit- 2 tr. 1
160 6
Handle camp, inside :til
170 I@l;!tm# ti: 1
** 9 HFJ6405
180
DA 6 2
Cylinder camp, key :til
~mm#
* 10 HFJ6405210DA 6 2
Snap camp
I@lPfg1l.f'!'
* * 11 HFJ6405220DA 6 2
Striker camp

** 12 HFJ6405
230
DA
P3tL-tiLtfm 2 tr. 1
240 6
Rod camp, inside handle tension :til

379
I

380
Fig. 87 Tail Door Lock Comp

m-uz:% ~fiG~lHJtl
~llCft-% *1lC14';g~ ~$~U!l: :ff:i&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
~flf.llttil1f
* *1 HF]6305005DA 6 1
Rod, tail door lock tension
~n7!''fmjJH4'
" *2 HFJ 6305010DA 6 1
Handle comp. tail door outside
~n~f*m14'
* *3 HFJ6305020DA 6 1
Lock comp. tail door
~n~:fm14'
* *4 HF]6305030DA 6 1
Striker comp, tail door

381
382
Fig. 88 Sliding Door Lock Comp

~m'.;I.HJIJ
111m'S" ~m'.lttJi} ~m'.IH;J; ~$n:i: ::fi:\&tt
Item No. Assemble
Part No. Description Qty Validity
distinction
lij'r:JumItt
* *1 HFJ6205050DA 6 1
Handle camp. LH outside
:t1 j'H1Pf ~1H't
* *2 HFJ6205060DA 6 1
Handle camp, RH outside
!mmf't
* *3 HFJ6405210DA 6 2
Snap camp
li~1*ml4'
* *4 HFJ6205010 DA 6 1
Lock camp, LH
:t1 ;m.1*mItt
* *5 HFJ62050Z0 DA 6 1
Lock camp, RH
tL!mtILillJ
* *6 HFJ6205005 DA 6 1
Elastic cord, LH snap
:u:J:mtILillJ
* *7 HFJ6Z05006 DA 6 1
Elastic cord, RH snap
;m.Jfmftt
* *8 HFJ6405220 DA 6 2
Striker comp
tLi*I:JutlLffMI.Itt
* *9 HFJ6205110 DA 6 1
Elastic cord camp, LH inside handle
:tIpgllltlLWimltt
* * 10 HFJ62051Z0 DA 6 1
Elastic cord comp, RH inside handle
tL~1I::mwmf'f
* * 11 HFJ6205030 DA 6 1
Stopper comp, LH lock
:U~J.l:m:jt]ml4'
* * 12 HFJ6205040 DA 6 1
Stopper comp, RH lock
tLi*I:lum{lj:
* * 13 HFJ6205070 DA 6 1
Handle camp, LH inside handle
:Ui*l:lumIlj:
* * 14 HFJ6205080DA 6 1
Handle camp, RH inside handle

383
15 16

\ Z
17
...

~~I . 4.
_ l l/ ~1
:;Yj

~ .~~
~ ~'~4"\~ 8
,I ...~
9

384
Fig. 89 Bumper and grill

00&% ~1lC~~IJ
~1lC{4',} ~llCfH5'M1 !)i:$~:fI!: lfJ&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
~u1*llfu:tr%f*
* *1 HFJ2803005DA Z 1
Front bumper
m1t~fT
Z Q/2A-CJ-6Z-M6 X 16 1 2 HFJ6350B,50C
Washer ,screw assembly
HFJ6351B.51C
3
Q/2A-CJ-105-M6 + Q/ gll.ir~1lt
1 3+6
zAJ22-10XZOX 1 HFJIOllG HFJIOllH
Nut

4 Q214B0412-6g+Q40104
m1f_fT
1 3
Washer ,screw assembly
HFJ6371 *9iJ
HFJ5304101DA mJ:WitIIiJ HF17371 series
* *5 2 1
HFJ530420lDA Front grill HFnOllG,HFJIOllH
HFJ6376
6 HFJ2803006DA 1:i~*tk:
3 1
Foam,RH

7 Q/2A-CH13
i:fD
2 6 HFJ6350B,50C
Clip
HFJ6351B.51C
8 HFJ2803007DA
li:.tll!'tk:
3 1 HFnOllG HFJIOllH
Foam ,LH

9
Q/2A-CJ-62-M6 X 16 + ~n
Q/ZAJ22-10X 20 Xl 1 4
Washer ,screw assembly
:t1~)lj1tk:
10 HFJ280300SDA 3 1
Foam ,RH

11 Q/2A-CJ-1l3
i::tQ
Z 6
Clip
1L~)lj1tk:
12 HFJ2803007DA 3 1
Foam ,LH
gll.1f~~ HFJ6350B,51B,
13 Q/2A-CJ-101-MSX 20 1 4
Washer ,bolt assembly HFJ6350C,51C
14 ~~~ HF6371
HFJ2S04006DA 2 4
Fixed wheel HFJ6376
Fo1*llfu:tr%f*
* * 15 HFJ2S04005DA 2 1
Rear bumper

16 4fm~fT
HFJ2804011DA 1 3
Expert screw

17 mir~li
Q/2A-CJ-Sl-6X 25 1 2
Washer ,bolt assembly

385
7

i
1

/._-
2

386
Fig. 90 Front Bumper and Front Grill

OO{lr~ ~1iC~:lJ~
~liCf"'% ~liCfH~~ Jil-$l\[it ffxtft
Item No. Assemble
Part No. Description Qty Validity
distinction

li1fi*~tr9='iiJi'l1f
* *1 HFJ2803130DN 3 1
Front bumper center decorate pipe

il1fi*~trtlii'l1f
* *2 HFJ2803DN 3 2
Front bumper decorate pipe LH,RH

li1fi*~tt1ltrf'i'
* *3 HFJ2803120DN 2 1
Front bumper foreside
il1fi*~trFof'"
* *4 HFJ2803110DN 4 1
Front bumper rear end
HFJ6371
5 xftJi!~lliU~"!lJ: HFJ6371B
Q/2A-CJ-I05-M6 3 3
Nut
HFJ6371C
6 Q/2A]22-6X20Xl
.IffiHi
3 8
Washer

7 Q/2A-CJ-62-M6 X 16
mirtlt
1 13
Bolt , washer assembled

8 mir~t
Q/2A-CJ-62-M8 X 16 2 4
Bolt, washer assembled
lltrJ1UlIt
* *9 HFJ530410lDA 2 1
Front grill

10 Q214B0414-6g+Q40104
mirllt
1 3
Bolt, washer assembled

387
r
2

\,~

388
Fig. 91 Front Bumper

~lI[.~HU
~{iL% ~lI[.{'f% ~ IlG{'f 1'1 ,fIj; !'F-$ltil :fH&tl:
Item No. Assemble
Part No. Description Qty Validity
distinction
1ltr1*lI>2:tt,~~ HFJ6376
**1 HFJ2803000DP 2 1
Front bumper

2 Q/2A-C]-105-M6
!ll.ifJlilJ:
1 3
Nut

3 Q/2AJ22-6 X 20 X 1
mJt
1 8
Washer
m.if~n
4 Q/2A-CJ-62-M6 X 16 1 6
Screw. washer assembled

389
\::0 07
o

390
Fig. 92 Front Panel Garnish (Label)
~1G#}lJjlJ
mt'r% ~~f'f% ~lGfH,F .!)t$~:!lt lfJ1ttt
Item No. Assemble
Part No. Description Qty Validity
distinction
n~
" 1 HFJ392UIODA 1 1
Label

391
2

392
Fig. 93 Front Windshield Glass
~1lC~;\}IJ
OOUI% ~1lCf't% ~ IlC {4' ~ fj; ~$~t 1rXl1.tt
Item No. Assemble
Part No. Description Qty Validity
distinction
J!fJt'lJXt~fItl
** 1 HFJ520610lDA 1 1
Windsbield glass

* .. 2 HFJ5206102DA
iitrt'lJXtJIlt*
1 1
Windshield glass seal

393
4

394
Fig. 94 Wheelhouse

1flUi.% *Ef4' %
II ~ I!Cr}UJIJ
*Ef1'llfF !li~~fi: lH&f
Item No. Assemble
Part No. Description Qty Validity
distinction

**1 HF]Z802 100 DA ~1lutfl;t'lW.* 2 2 tie 1


HF]5371 ~YlJ
HF]5371 series
200 ::til
Front wheelhouse LH ,RH HFnOllG,HFllollH
2 Q/2AJ19-5 *~l!JHJ:
1 5
Nut

3 ~~l!Jtr
Q/2A-C]-25A-5 X 15 1 4
Screw

*4 HF]2802
31O
DA ~Fotfl;~W.~ 2 tie 1 HFJ5371 ~YlJ
320 2
Rear wheelhouse LH,RH
::til HFJ6371 series

5 Q/2A-CJ-44-M5
gll-fr.HJ:
1 6
Nut

395
396
Fig. 95 He'adliner
~1!'}kJ1j
~{Iz~ ~ljUf~ ~1{"'~fJ; .$~:!ll ir5&ft
Item No. Assemble
Part No. Description Qty Validity
dis tinction
~rm
** 1 HFJ5702110DA 1 1
Headliner

2 HFJ5702210DA m~""
1 1
Evaporator cover

3 HFJ5702230DA
1ltrill:"UMlfr
1 1
Front gas inlet grid

~1Ia:f1i
** 4 HFJ8402 1l0DA 1 2 ft 1
120 Sunvisor ;til

ffi 5 ft 2
** 5 HFJ5702130DA 1
Grab ;tI3

6 HFJ5702220DA
lMt-tm
1 1
Seal washer

7 HFJ5702120DA
lIF&('i'UIit ,~>nJ1;
1 1
Gas outlet grid assy
~11~i'.iii)lij~.illf
8 HFJ5702120DA 1 2
Tail door hinge adjusting cap
+~;jI:iiEJd:~IT
9 Q/2A-CJ-18A-M6 X 40 1 10
Screw
+~tfi:c[~8~J'l~IT
10 Q/2A-CJ~104-ST4. 8X32 1 4
Screw

397
,/
3

,\ ,
,
"
Fig. 96-1 Box Side Panel Assy

m-fil:\} ~WG~jJtl
~1Ieft!'% ~lIeftl:;g~ .$~::I: 1f~f.
Item No. Assemble
Part No. Description Qty Validity
distinction

1 *~~:Ii,~Jilt
HFj8501100DM 1 1
Box floor assy
ft
HFj850Z 100 DM ::ti :W~!iBlI:Ii,~ Jilt
Z Zft 1 1
ZOO ::til
Box side panel assy LH/RH
$~fi4I!lL~Jilt
3 HFjB505Z00DA 4 1
Box lock assy

4 HFj5400451DA IlJillJ&*
6 1
Cushion

5 HFj8503100DA
:w ~!itFo fi ,hi Jilt 1 I
Box side panel assy

6
Q/ZA-Cj-271- tJl!.tHll:*"f4=
10 1
MIOXl.25X30 Washer, screw assembly

7 Q/2A-CJ-6I-M6 X 14
.tH!l1H4=
B 1
Washer, screw assembly

399
3

.\ ,
,

400
Fig. 96-2 Box Side Panel Assy
~ftl.l<J.UIJ
mUZ% ~~1'f% ~IU't-,gfl; ljt$~il!: 1f~tt
Item No. Assemble
Part No. Description Qty Validity
distinction
*iI'ilm;1Ji,(,1.~
1 HFJ8501100DM 1 1
Box floor assy
ti. :WiI'iliIl1Ji,(,i ~
:ti
2 HFJ8502 100 DM 2 ti. I 1
200 :til
Box side panel assy LH/RH
$~1Ji~,(,i~
3 HFJ8505200DA 4 1
Box lock assy

4 HFJ540045IDA
l!1iitJB'Clt
6 I
Cushion
:W~j"1&,(,i~
5 HFJ8503100DA 1 I
Box Rear Panel Assy

6
Q/2A-CJ-271- Ji'-~mi!1'f
8 I
MIOXI.25X30 Bolt. screw assembled
tl~mi!{'!'
7 Q/2A-CJ-6I-M6 X 14 8 1
Bolt, screw assembled

401
11 97

17 18

"'./ /
''1~4
, . .....-10
~~~

30

1111 c(
27
o
25

Po @'"
16 \ 14
15

402
Fig. 97 Floor Accessories

OO{)L% ~1lC~Hl~
*1lC#% *1lC#;g~
Assemble
.$~t lfXttt
Item No. Part No. Description Qty Validity
dis tinction

*1 HFJ510910lDB li1J~~m
Front carpet 2 1

HFJ6371 .:9IJ
2
Q/2A]l7-5 + Q/2AJ-18- *:t1l 1 18 HFJ6371 series
M5 Clip 1 4 HF]lOI1H
HF]lOllG

HFJ5109102DB Fo~~m HFJ6371 %'9IJ


*3 2 1
HF]5109102DK Rear carpet HFJ6371 series
2 1
HF]lOllH

HFJ6371 %'911
4 Q/2A-CJ-100 mfl.-m: 3 16 HFJ6371 series
Plastic nut 3 6 HF]lOllG
HF]lOllH
HFJ6371 %'7\1
5 Q271B4232 +tll'l~ E1 Jt.!J.l-n 10 HFJ6371 series
1
Screw 6 HF]lOllG
HF]lOllH

**6 HFJ5100202DA tili1Jl'ltllttl'liftj:


2 1
Front sill plate RH

7 Q271B4225 +tll'l~E1J.t.-n HFJ6371 %'9IJ


1 6
Crossed screw HFJ6371 series

**8 HFJ5100204DA tim n mi1li#


Sliding door sill plate RH 2 1

HFJ6371 *9IJ
9 HFJ5110104DA Fo~~tiI!!iFtHllilllCJt
1 1 HFJ6371 series
Silence ,RR floor, RH
HF]lOllH

~l'llti1liftj: HFJ6371 %'911


"* 10 HF]5100205DA 2 1
Tail door sill plate HFJ6371 series

11 HFJ5100203DA ti: ffHl Iti1Iifif


2 1
Sliding door sill plate LH

HFJ6371 %'911
12 HFJ5110103DA J~t!iti:I!!iF13 ~lilfl{Jt
1 1 HFJ 6371 series
Silence ,RR floor,LH
HF]lOllH

HFJ6371 %'9IJ
"* 13 HFJ510020lDA ti:li1Jr'llti1li# HFJ6371 series
2 1
Front sill plate LH HF]lOllH
HF]lOllG
14 HFJ6200102EA ttflii
1 2
Plug
15 HFJ511010lDA li1J~~ti:I!liFI3JU!illlCn
1 1
Silence, FR floor, LH
16 HFJ5110102DA li1J~~tiI!liFE1JU!ilfl{Jt
1 1
Silence, FR floor, RH
HFJ6371 %'1~
4
HFJ6371 series
17 Q/2A-CJ-92A mfli<-:t1l 8
Plastic clip 1 8AJ~Hilf:tit~
12
HFJ6371 series
16
eight seats

403
00 97

17 18
\,1 /
\y4

' __10

PoQ\
16 \ 14
15

404
Fig. 97 Floor Accessories

00&% 1l,l:1l(.{'l'% ~ft?{'l'1;*


~ft?~~tl
~$~. 1f~tl
Item No. Part No. Assemble
Description Qty Validity
distinction

7 A.Ii~~lillL.t
Jfl fIHIE:: flt,,* fi1f
canel the third row
seats based on seven
seats
7 A)]!fi1f~lillU:
.Ilk ilUll:=.fI~ "*fi1f
=,
Jfl ffl .:=:. f1~.Ii
~:/;l;::5
cancel the second and
the third row seats
based on seven seats

18 HFJ5402430EA J!'l:l:!f HFJ6371 *~J


Plug 1 2
HFJ6371 series

19 Q/2A-CJs-500-2003 t~
Plug 1 1 HFJlOllH

HFJ6371 *~J
20 L~11HIf:ffif. HFJ6371 series
HFJ5110109DA 1 2
Plug for Cover upper assy HFJlO11H
HFJlOllG

21 HFJ5107100DA L~1'&mf'l'
Cover upper assy 2 1

~f!* 1=1 .'i\UIH'l' HFJ6371 *JlJ


* 22 HFJ5110110DA 2 1 HFJ6371 series
Cover, engine inspect assy
HFHOllH

HFJ6371 *JlJ
23 b'l'f.1'&l!iU!t!1~ HFJ6371 series
HFJ5110113CA 3 1
Insulator cover upper HFH011H
HFJl 011 G

24 Q/2A-CJ-62-M6 X 16 +'1fIll!!! j\t\jfi MUHli-g-f'l'


Washer ,bolt assembly 1 4

25 +'t!ll~!llHrm-g-{'l'
Q/2A-CJ-SI-M6 X 20 1 4
Washer ,bolt assembly

26 Q/2A-CJ-81-M6 X 25 +'1fIl1l:j1dlnm-g-f'I'
Washer, bolt assembly 1 2

27 HFJ5400730EA lItril>tt'il'iMJt
Seal, front pillar 1 1

405
3
/

25

25

~. 21~}~
2~16

406
Fig. 97 Floor Accessories

11H.!l:~ ~nei;lHJ~
~nef'l'{} ~nef'l'~ .$1i:li
Assemble :fl~ft
Item No. Part No. Description Qty Validity
dis tinction

:fl'S!i.I, :fl1t'S!J!lJfl, tIL


ttbt~fl:ft{'i(~
1 2 with AlC, vacuum
power, mechinical
combination meter

ff'S!iMJ, :fl1t'S!J!IJ fl, ll!


Ti't~Il:f:t{)Ut!b
with AIC, vacuum
power electrical
combination meter
x'S!iMJ, :fl1t'S!J!lJfl, m.
ttbtm:ft{'i(~, 1f~i.I,
U'S!J!lJfl,m~m1r
1 3
~
without A/C, with va
-cuam power, mechin
-ical combination me
-ter, with A/C, with
-out vacuum power,
~i.IR.~-
mechinical
28 HFJ5110106DA combination meter.
No.1 plug for A/C
1f~i/IiI,X"~1IJJ.tJ,I@.
rJtm1r1Sla,76~
iMJ, 1fJl'S!1IJJfl, ll!f-Jt
m1r1Sla, x!i!iMJ,76
.~1IJJfl,lJ1.:~s:tmit
{S(*
with A/C, without
1 4 vacuum power,
electrical combination
meter. without A/e,
with vocuum power,
electrical combination
meter. without A/C,
and vacuum power
metor.
x~iMJ,X.~QbjL
EIHs:tmitNa
1 5 with A/C, anel vacu
-urn power, electrical
combination meter
1f~iJl
1 0
29 HFJ5110107DA ~lIlJR.~= with A/C
No.2 plug for A/C
1 1
Jt\!.iI'l'Zi!iMJ
cancel A/C

1 1
1f?i!iJl
30 ~iIJR.~'=: with A/C
HFJ5110108DA
No.3 plug for A/C
Jt\!.m~i\II
1 2
cancel A/C

407
408
Fig. 98-1 Front Seats

m{)L% ~1fG#ffiJJ9
*lfGflJ'% ~1f~AlJ' it ~ .$~:!I: :{Htt'l:
Item No. Part No. Assemble
Description Qty Validity
distinction

~H!.m~.~~
**1 HF]6800200DA 1 1
Passenger Seat Assy
~$I!H!.m~.g,~
** 2 HF]6800100DA 1 1
Driver Seat Assy
m~til!
#3 HF]6800110CA 1 2
Seat Latch
m~i!Jt
#4 HF]680012OCA 1 2
Seat Latch

5 Q/2A-C]-36-M6 X 18
.l!i:!.II.il"f4:
1 12
Washer ,screw assembly

6
:llti
2 2
Table Plate

HF]6800 130 i1JffJ~


** 7 2 2
140 Adjust

7..,*OOjUFf HFnOllH 1fl$.


Note: This fjg. is available to HFnOllH car.

409
II 98-2 1iH:\~.Ji.(HFJI011G.. HFJI0IIH)

8
" .. . 4

410
Fig. 98-2 Front Seats

00 til % ~1f(i'Utl
~~f'f% ~1f(f'f4';~ J!.$lt:!i :ff~f1
Item No. Part No. Assemble
Description Qty Validity
distinction
HF]6800400DB lli~tU{J.$; HF]lOllG
** 1 1 2
HF]6800400DB . Headreast HF]lOl1H
HF]6800300DP 1li~'I1',~$; HF]lOllG
**2 1 1
HF]7300200DP Rear seat back Assy HF]lOl1H
HF]6800100DB :ti:J1!~,~$; HF]lOl1G
3 1 1
HF]7300100DP Seat pad Assy LH HF]l 011 H
4 HF]6800200DB
t:i Jl~.~ $;
Seat pad Assy LH 1 1 HF]lOllG

5
Q/2A-CJS-291-M6 X 16 mif~!HJ 8 HFH011G
Q/2A-CJ-35A-M8X 25-8. 8 Screw 1
3 HF]lOllH
6
Q/2A-CJ-63-M6X 18 mifJil~ 12 HF]lOllG
Q/2A-CJ-35A-M6 X 14 Bolt Camp 1
8 HF]lOllH
7 Q/2A-CJ-35A-M8 X 25-8.8
mifJilt:E
Bolt Comp 1 4 HF]lOllH

HF]6800 130 iA\lJb~


** 8 2 2 HF]lOllH
140 Adjust

411
2

412
Fig. 99 Middle Seats

I~HlL.% ~~{lt%
~ftG!'2UJtl
*IlUt4'l~ 1ft.$~:I: 1i~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

HF17100200DA 1i!ktf;.
**1 HFJ7200000FA
1'l'P ~lilt,(!!.Jtt with head pillow
1 1
RH Middle Seat Assy k!k3
HFJ7200000FB
without heael pillow

ftqt~~,(!!.JJX;
** 2 HFJ7100100DA 1 1
LH Middle Seat Assy
Q/2A-CJ-35~M8X25
.~m.it{4' faf~~~
3 Q/2A~CJ-35A~M8 X 22- 1 8
Washer ,screw assembly simple seats
8.8
HFJ6800
150 illIjfiti
** 4 2 2
160 Adjust

413
414
Fig. 100 Rear Seats

mlli:~ ~lfut-% ~ftlfa:lJtl


~ftlf'H,,'fj; ~$!tt:l: ~:f{f
Item No. Part No. Assemble
Description Qty Validity
distinction

** 1 HF]7300000DA j' -'** .(;j.Jit 1 1


Rear Seat Assy
~t<milftj:
2 Q. 2A-CJ-35-M8 X 25 1 4
Washer ,screw assembly
iI'ilffJ@
** 3 HFJ6800170
Adjust 2 2 HFJIOllH

415
6
5 /
I l'
3 U- 4
2 .I
''\ t

416
Fig. 101 Console

~UL-'% ~l!Cf4'% ~1lGf:JJtl


~1!Cf4':tfF $.$~lC!i ;ff~tt
Item No. Part No. Assemble
Description Qty Validity
distinction

HFJ6371 *71J
HFJ5100110DA 9':'k:~ijjfJ][mf4' 2 1 HFJ6371 Series
** 1 HFJ5100110DL Console assy 2 1 HFJIOllG
HFJIOllH
HFJ6371 *7iJ
HFJ6371
2 Q/2A-CJ-147-4.8-1
3!(l.tt-t:-lll
Spring clip 2 2 HFJ6371 Series
HFJIOllG
HFJIOllH

3 +~;j\Ul:~8~~:IllfJ
Q/2A-CJ-104-ST4.8X32 1 1
Screw

4 Q/ZA-CJ-IZ2-1998
mf-Ho
Plastic clip Z 2

5 +~;jI1l~8~~:IllfJ
Q/2A-CJ-I04-ST4.8X25 1 1
Screw

6 Q/ZA-CJ-I04A-ST4.8X14
+~;jf1l~8~~:IllfJ
Screw 1 2

417
418
Fig. 102 Body Side Inner Garnish and Fuel Filler Lids

OOUi.% ~ftC#Utl
~ftGf4:% ~lEf'f~~ tf!.:tt:ltl.: fl~t'
Item No. Assemble
Part No. Description Qty Validity
distinction
ftJru 1Ltt ~ 'b'Ji HFJ6371 *7'J
** 1 HFJ5402110DA 1 1
Inner garnish. LH front pillar HFJ6371 series
1iJitr1Ltt~'b'Ji
**2 HFJ5402120DA 1 1
Inner garnish, RH front pillar

3 Q/2A-CJ-91
-tm
1 34
Clip
ti'.9='1Lttk'b'Ji~
"* 4 HF]5402330DA Trimming panel, LH center 1 1
pillar upper

:1:i9='1Lttk'b'Ji1&
** 5 HFJ5402340DA Trimming panel, RH center 1 1
pillar upper

ti'.9='1LttT'b'Ji;fli
"" 6 HFJ5402310DA Trimming panel, LH center 1 1
pillar lower

:ti9='1LttT'b'Ji1&
** 7 HFJ5402320DA Trimming panel, RH center 1 1
pillar lower

8 Q/2A-CJ-47-ST4.2X13
S ~.fHIl.'frf'f
1 8
Washer ,screw assembly

9 Q/2A-CJ-90-A *~m*l-.-Ilt
1 12
Nut, insert plastic

10 Q/2A-CJ-47-ST4. 2 X 25
I1l ~.fJm'frf'f
1 2
Washer ,screw assembly

1IIl~onmf'f
*11 HFJ5400310DA 1 1
Cap assy, fuel tank filler

12 Q/2A-CJ-28-M5 X 12
1\ ffi :!JdJ.8l~m 'frf'f
1 2
Washer ,screw assembly

ti'.C1Ltt~iW
** 13 HFJ5402510DA Trimming panel, LH C pillar 1 1
inner

::tiC1LttP3'b'Ji
* * 14 HF]5402520DA Trimming panel, RH C pillar 1 1
inner
tI:J1J!U IE P>iiW
15 HFJ5402530DA Trimming panel, LH rear body 1 1
side inner

419
420
Fig. 102 Body Side Inner Garnish and Fuel Filler Lids
,
mtL% ~fiGl"~Hltl
~!I'.fl'% ~ftGfl'ilfl\ 1(!$f{i; 1f5&tE
Item No. Assemble
Part No. Description Qty Validity
distinction
:tI. JilIJ I'm f'31lP
* * 16 HFJ5402540DA Trimming panel. LH rear body 1 1
side inner
t;:'*'F~.\l
17 HFJ5402570DA 1 1
Cover, LH rear speaker

18
:ti'*'F~.\l
HFJ5402580DA 1 1
Cover. RH rear speaker
~5HUJ
19 Q/2A-CJ~18-M4X 12 1
Screw 4

~tti'"11J
20 Q/2A-CJ~94-4-3 1 4
Clip. spring

21 Q/2A-CJ-47-ST4. 2 X 16
~ :r&II fl m. it-{If 1 4
Washer .screwassembly
~tf-f i'" tll
22 Q/2A-CJ-I00 1 2
Clip. plastic
t;:. 1J!~ mI*J 1lP n
* * 23 HFJ5402550DA Trimming door. LH rear body 1 1
side inner

:ti. il!lJ mI*J 1lP n


* * 24 HFJ5402560DA Trimming door. RH rear body 1 1
side inner

* * 25 HFJ5402130DA mrnw#* 1 2
Weatherstrip, front door

* * 26 HFJ5402350DA lfH1W#* 1 2
Weatherstrip. sliding door
1J!Hlilfif!l'i~
* * 27 HFJ5402710DA 1 2
Weatherstirp. body side window
Fl:\nW#~
* * 28 HFJ5402590DA 1 1
Weatherstrip. back door

421
422
Fig. 103 Body Side Outer Garnish

~ftG~jJtl
00&% ~ I!C. f4-'i} ~lfr'.{4'1i~ .!fL$fdl; lf~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

1
ti:J:1:!l*~
HFJ5400111DA 1 1
Weatherstrip, LH upper-
1:IJ:~7j(~
2 HFJ5400112DA 1 1
Weatherstrip, RH upper
1ltrnTIl.tr1:.~
** 3 HFJ5400131DA 11
Dust seal, front door lower
ti:HfflTIl.tr1:.:ik
4 HFJ5400151DA 1 1
Dust seal, LH sliding door lower

5
1:1 Hf fTf IJ1i 1:.:ik
HFJ5400152DA 1 1
Dust seal, RH sliding door lower
li:l~tUr
6 Q/2A-CJ-47-ST4.2XI2 1 2
Screw
1J!1Jtm$1ltrIl.tr1:.~
** 7 HFJ5403110DA Dust seal, body side window 1 1
front
ti:1l!'Jtm~Jlil
**8 HFJ540330lDA 1 1
Glass, LH body side
:tI1)ltlB!l~~
** 9 HFJ5403302DA 1 1
Glass, RH body side
illtlB!ll:iifJlit~
10 HFJ540310lDA 1 4
o ring, body side window
J9!1JB!ll:iif~~.I'~.~
11 HFJ5403320DA 1 2
Hinge assy, body side window

12 Q340B06
tl1lJ:
1 4
Nut

13
:1tHt
Q40206 1 4
washer
fl!tllEl:iif1i!1t.e~
'''' 14 HFJ5403310DA 1 2
Latch assy, body side window
tl~
15 Q/2A-CJ-28-M5 X 20 1 6
Bolt

16
illtll:iiff.llt'11Ht J1f~
HFJ5403102DA 1
Shim, body side window latch As required
ti:T~t/l.
* * 17 HFJ5400411DA 1 1
Rail, LH lower
:tIT'if-'4'1L
* * 18 HFJ5400412DA 1 1
Rail, RH lower

19
ti:T 'if- '4'Mii. j(;
HFJ5400413DA 1 1
Circlip, LH lower rail
:tlT~~~.j(;
20 HFJ5400414DA 1 1
Circlip, RH lower rail

21 HFJ5400415DA
mflltlfm:tk:
1 2
Pad, sliding door bumpering

22 Q/2A~CH7-ST-4. 2X16
l3.1&tmn
1 8
Screw

423
424
Fig. 103 Body Side Outer Garnish

~&-'i} ~l'lUUtl
~l!Cf'f% ~ llCf4-15 F .!f!.$fdiI ~~f.
Item No. Assemble
Part No. Description Qty Validity
distinction

23
m*4.-IJt
Q/2A-C]-90-A 1 12
Nut, plastic
:JI!J;t:;il}IJrr
24 Q4420410 1 2
Rivet, cherry
:ti: 't' \HfI,m.f4-
"" 25 HF]5400510DA 1 1
Rail assy, LH center
::ti 't'!if-$'t.m.f4-
"" 26 HF]5400520DA 1 1
Rail assy, RH center

27
-F-T
HF]540050lDA 1 4
Clip

28 Q/2A-CJ-64-M5>< 12
!ItT
1 12
Sctew
J1l:.iJ
29 Q/2A-CJ-47-ST4. 2 X 16 1 2
Screw
j,J-IJt
30 Q340B05 1 2
Nut
"f-m
31 Q40105 1 2
Washer
1Il'~f.mm.it.rr
32 Q/2A-CJ-1l4-M5 X 12 1 2
Washer ,screw assembly
ft't'!if-$'t..\Jm.f1f
" 33 HFJ5400530DA 1 1
Cover assy, LH center rail
::ti't'!if- $'t..\Jm. f4-
" 34 HFJ5400540DA 1 1
Cover assy, RH center rail

35
!if-'9:#Hmm.f'f:
HFJ5400210DA 1 1
Grid assy, ventilating
Fig. 104 Seat Belt

~1ft'.~jJU
m-uz..Jit ~Ift'.f'!'% ~ftCf't-1'i~ !)t$~:I; ;ffj&fI:
Item No. Assemble
Part No. Description Qty Validity
distinction
l!tr:gt&iHti1lt
**1 HFJ8212110DA

** 2 HFJ8212130DA
Reel assy, front
*lIJ~,~JVt
. 1 2

1 2
Clamp assy. belt
Fo~t&~.~JVt
* *3 HFJ8212310DA 1 2
Reel assy, rear
*lIJ~,~JVt
** 4 HFJ8212330DA 1 2
Clamp assy, belt

427
00 105-1 8 :$ :!t

428
Fig. 105-1 Body In White

OO{lL% ~1lC~j3tl
~jj[.#% *lft:8J;
Assemble
!i!$!)tftit 1fXtft
Item No. Part No. Description Qty Validity
distinction
lltr IE j;!j!.~ ,g,bj(;
1 HFJ5301000DA 1 1 HFJ6371
Front Panel Assy
T.9L~j;!j!.~,g,J$(;
2 HFJ5701100DA 1 1
Roof Panel Assy
ti:jJltlmlj;!j!.~.g,J$(;
3 HFJ5401100DA 1 1
Bodyside ASM. LH
;f=j1Y!tlmlj;!j!.~.g,~
4 HFJ5401200DA 1 1
Bodyside ASM. RH
$~j;!j!.~,g,J$(;
5 HFJ2801000DM 1 1
Frame assy
"iltr!t!l1&,g,J$(;
6 HFJ51011 OODL 1 1
Front floor assy
5!t!l1&,g,~
7 HFJ5101200DL 1 1
Rear floor assy

429
m105-2 8:$:!t (HFJI011G)

430
Fig. 105-2 Body In White(HFJI0IIG)

~ftG&&JJtl
mUi.% ::tnGfif% ::tUGfif;g fj; 1j3.!HUi 1ixt1"
Assemble
Item No. Part No. Description Qty Validity
distinction
litrm:lJi!~,(,1,jj\(;
1 HFJ5301000DA 1 1
Front panel assy
l!~:m~,~,Jilt
2 HFJ5701100DD 1 1
Roof panel assy
ti1J!lJm:m~,~,Jil(;
3 HFJ5401100DJ 1 1 HFnOllG
Bodyside ASM, LH
:tlfJ!ijm:m~,g,Jll(.
4 HFJ5401200DJ 1 1
Bodyside ASM, RH
$~~~,g,JiJt
5 HFJ2801000DJ 1 1
Frame assy
HFJ5101100DC :l\l!~,g,Ji\t
6 1 1
1ti1M<EGI)
HFJ5101100DD Front floor assy it1lll~(Carburetor)
Jm:lJi!~,g,nJ(;
7 HFJ5601100DA 1 1
Rear panel assy

431
m105-3 S $!t (HFJI0I1G)

432
Fig. 105-3 Body In White(HFJI011H)

OO&-lS- ~ftG{4'-% ~ftCf"f.%F


*!I.'.~~~
~$r,ct :ffJ&f.
Item No. Assemble
Part No. Description Qty Validity
distinction
HFJ5301000DA WJmj,if!.~,g,nY; HFnOllH
1 1 1
HFJ5301000DE Front Panel Assy HFJ6376
m~j,if!.~,g,nY;
2 HFJ5701100DM 1 1
Roof Panel Assy
ti:iJ!iJm~~,g,JlX.
3 HFJ5401100DK 1 1
Bodyside ASM, LH
:tlj)]lm:t!i!~,g,JlX.
4 HFJ5401200DK 1
Bodyside ASM. RH
$$\i!:t!i!~,g,JlX.
5 HFJ2801000DW 1 1 HFnOllH
Frame assy
frjtt!!;j&:t!i!~,g,JlX.
6 HFJ5101100DK 1 1
Front floor assy
Fcitt!!;j&,g,iVt
7 HFJ5101200DK 1 1
Rear floor assy
Fcim:t!i!~,g,JlX.
8 HFJ5601100DM 1 1
Rear Panel Assy

433
00 106 ~ m-

434
Fig. 106 Rear-View-Mirror

OOnr:l3- ~!?~Utl
':tftG#-% *!?,#4';tF !)i$f(ii!: ;ff~tt
Item No. Assemble
Part No. Description Qty Validity
distinction

li':*n:i:,il..~$;
**1 HFJ8202110DA Rear-view-mirror comp, LH 1 1
outside

~?rE:,iI.~t~$;
** 2 HFJ8202120DA Rear-view-mirror camp, RH 1 1
outside

li':?rJ":,iI.t1;J&m
3 HFJ820210lDA Spacer, rear-view-mirror, LH 1 1
outside

~?rE:,iI..J&m
4 HFJ8202102DA Spacer, rear-view-mirror, RH 1 1
outside
~J"mil.~$;
** 5 HFJ8201100DA 1 1
Rear-view-mirror comp, Inner

6 Q/2A-CJ-64-M6 X 25
Jltrmil"-f4:
1 6
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