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New General Cleaning Instruction Page 1 of 9

Planned Mailpack
Topic Number Revision Level Group Number
Date
05T0-5 JANUARY 2005 00
Expiration Date (U.S. and Canada) Expiration Date (International)

Engine Family Fuel System


NH, NT PT Fixed Time
NH, NT MVT - Mechanical Variable Timing
NH, NT HVT - Hydraulic Variable Timing
NH, NT STC - Step Timing Control
NH, NT CELECT
NH, NT CELECT Plus
NH, NT ICON Idle Control System
NH, NT CENTRY Fuel System
Signature, ISX, QSX15 Signature, ISX, QSX15
Signature, ISX, QSX15 ICON Idle Control System
Signature, ISX, QSX15 Signature, ISX CM870
V12, V28 PT Fixed Time
V903, VT8 PT Fixed Time
V903, VT8 STC - Step Timing Control
K6, K19 PT Fixed Time
K6, K19 HVT - Hydraulic Variable Timing
K6, K19 STC - Step Timing Control
K6, K19 CENTRY Fuel System
K6, K19 QSK
K38 PT Fixed Time
K38 HVT - Hydraulic Variable Timing
K38 STC - Step Timing Control
K38 CENTRY Fuel System
G14 Natural Gas
G28, G12 Natural Gas
K50 PT Fixed Time
K50 HVT - Hydraulic Variable Timing
K50 STC - Step Timing Control
K50 CENTRY Fuel System
L10 PT Fixed Time
L10 STC - Step Timing Control
L10 CELECT
L10 CENTRY Fuel System
ISM, ISMe, QSM11 ISM
ISM, ISMe, QSM11 ICON Idle Control System
ISM, ISMe, QSM11 CM875 or Combined CM870 and CM570
M11 STC - Step Timing Control
M11 CELECT
M11 CELECT Plus
M11 ICON Idle Control System
M11 CENTRY Fuel System

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New General Cleaning Instruction Page 2 of 9

ISBe/ISB (4 Cylinder) Bosch - ISB/ISBe


4B, B3.9 Lucas CAV Rotary
4B, B3.9 Bosch P Pumps
4B, B3.9 Bosch VE Rotary
4B, B3.9 Bosch A Pump
4B, B3.9 Stanadyne
4B, B3.9 Bosch VP44 - ISB
4B, B3.9 All Mechanical Fuel Systems (QuickServe
B3.3 Online)
B3.3 ZEXEL - VE Rotary
6B, B5.9 ZEXEL - Inline
6B, B5.9 Lucas CAV Rotary
6B, B5.9 Bosch P Pumps
6B, B5.9 Bosch VE Rotary
6B, B5.9 Bosch A Pump
6B, B5.9 Nippondenso
6B, B5.9 Stanadyne
6B, B5.9 Bosch VP44 - ISB
6C, C8.3 All Mechanical Fuel Systems (QuickServe
6C, C8.3 Online)
6C, C8.3 Bosch P Pumps
6C, C8.3 Bosch A Pump
6C, C8.3 Bosch MW Pump
6C, C8.3 Nippondenso
6C, C8.3 CAPS - ISC, QSC8.3, ISL, QSL9
ISL, QSL9 CM850
ISL, QSL9 All Mechanical Fuel Systems (QuickServe
L10 Gas Online)
ISBe/ISB (6 Cylinder Common Rail Fuel CAPS - ISC, QSC8.3, ISL, QSL9
System) CM850
ISBe/ISB (6 Cylinder Common Rail Fuel Natural Gas
System) Bosch - ISB/ISBe
K19G Bosch and CM850
B5.9G, G5.9, B5.9 LPG, B Gas Plus, B LPG Natural Gas
Plus Natural Gas
B5.9G, G5.9, B5.9 LPG, B Gas Plus, B LPG Natural Gas Plus
Plus QSK
QSK78 Natural Gas
C8.3G, C Gas Plus, G8.3 Natural Gas Plus
C8.3G, C Gas Plus, G8.3 Bosch P Pumps
QST 30 QSK
QSK45 QSK
QSK60 Diesel
QSV27 Diesel
QSV36 Diesel
QSV73 Diesel
QSV82 Natural Gas
QSV81G Natural Gas
QSV91G Natural Gas
G3.9 Natural Gas

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New General Cleaning Instruction Page 3 of 9

G50 Bosch VE Rotary


B4.5s Bosch VE Rotary
B6.7s Natural Gas
QSK60 Gas Bosch VP44 - ISB
QSB4.5 Natural Gas
QSK45G QSK
QSK23 Doowon Rotary Pump
A900 Doowon Rotary Pump
A1400 Doowon Rotary Pump
A1700 Doowon Rotary Pump
A2000 Doowon Rotary Pump
A2300

Design Application Market Application


All All
Engine Serial Number Range
CPL
From To

Service/Parts Topics

New General Cleaning Instruction


Publications Affected by
This Service Parts Topic
Operation and Troubleshooting
Engine Shop Other
Maintenance and Repair
A1400 4021424 4021433 1
A1700 4021424 4021433 1
A2000 4021424 4021433 1
A2300 4021424 4021433 1
B3.3 3666417 3666418

3666019 3,
3810205, 3666087 and 3666017 3666025 3,

2:34:09 PM 6/2/2006
New General Cleaning Instruction Page 4 of 9

3810464, and 3810207 and and


B3.9 4021389 3810206 3666109 4
4021389 and
B4.5 3666087
4095242
3666022,
3810205,
3810208, 3666019 3,
3666017
B5.9
3810233,
3666087 and 3666025 3,
3810374, and
3810206
3810435, 3666109 4
3810464, and
4021389
B4.5 s 4095242 4095243

B6.7 s 4095242 4095243


3666118 and
B5.9G 4021389
3666164
3666164 and
B5.9LPG 4021389
3666118
4021317 and
B Gas Plus 4021389
3666164
4021317 and
B LPG Plus 4021389
3666164
3666193,
3666194,
3666170,
3666288,
ISB 3666409, and
3666477,
3666496
4021271, and
4021337
3666477 and
ISB e 3666496
4021271
3666194 and
QSB3.9-30 4021388
4021396
3666194 and
QSB4.5 4021388
4021396
3666194 and
QSB4.5-30 4021388
4021396
3666194 and
QSB5.9-30 4021388
4021396
3666193 and
QSB5.9-44 3666397
3666194

3666020,

2:34:09 PM 6/2/2006
New General Cleaning Instruction Page 5 of 9

3666022,
3381968, 3810312 3,
3666003, 3666008
C8.3
3810248,
3810261, and and 3666021 3,
3810354, and
4021442 3810275
3810465, and 3666109 4
4021330
3666118 and
C8.3G 3666183
3666206
3666206 and
C Gas Plus 3666183
4021317
3666271,
ISC 4021428 4021416, and
4021418
3666271 and
ISC e 4021428
4021418
3666271,
QSC8.3 3666398 4021416, and
4021418
3666271,
ISL 4021428 4021416, and
4021418
3666271,
3666472 and
QSL9 4021416, and
4021481
4021418
3379057,
3666002, 3810298,
3379067, 3810434 3
3666077, 3810366,
NH 3379076, and
3810252, and 3810459, and
3810253 3666460
and 3379035 4
381095
3666002,
3810298,
3666077,
3810366, 3379057,
3666238, 3810434 3
3810459, 3379067,
NT 3666249, and
3666045, and
3666306,
3666070, and 3810395 3379035 4
3810252, and
3666460
3810253
3666024,
3666061, 3666231 1,
3666062, 3666084,
N14 3666095, 3666130, and 3810487 3666090 3,
3666136, 3666142 and
3666162, and 3666010 3
3810445

3666026, 3666231 1,

2:34:09 PM 6/2/2006
New General Cleaning Instruction Page 6 of 9

3666063,
3666070, 3810498 3,
3810239, 3810476 3810315 3,
3666084,
L10 3810240, and and
3810439, and
3810336, and 3379347
3810492
3810474 3810310 4

3666054,
3666103, 3666099,
L10G 3666182, 3666118, and
3810454, and 3666207
3666207
3666072,
3666073, 3666231 1,
3666070,
3666093,
M11 3666117,
3666084,
3666075 3666076 3,
3666130, and and
3666143,
3666139 3810310 4
3666165, and
3666166
3666415 1,
ISM 3666319
3666266 and 3666231 1,
3666322 and
3666476 3
3666266 and
ISM e 3666319
3666322 3666476 3

3666130 and
QSM11 3666404
3666322 3666476 3

3666415 1,
3666239,
Signature 3666251 3666259, and 3666231 1,
4021334 and
4021275 3
3666415 1,
3666239,
ISX 3666251 3666259, and 3666231 1,
4021334 and
4021275 3
3666239,
QSX15 3666423 3666259, and 4021275 3
4021419
3379052,
VT8 3379137, and 3379035 4
3379141

3379052,
3379075,
V903 3666455 3379057 3379035 4
3379137,
3379141, and

2:34:09 PM 6/2/2006
New General Cleaning Instruction Page 7 of 9

3810252
3379052,
V12 3379137, and 3379035 4
3379141
3379052,
3376077,
V28 3379137, 3666014
3379141, and
3810252
3666231 1,
K19 3666013
3666070 and
3666060 3810259 3,
3810307 and
3379035 4
K19G 4021400 4021404 1
3666137, 3666231 1
K38 3810497 3666070, and 3666040 and
3810432 3379035 4
3666137, 3666231 1
K50 3810497 3666070, and 3666040 and
3810432 3379035 4
3666098 and
QSK19 3666120 3666232
3666113
4021343 and 4021352 and
QSK19G
4021382 4021372
3666113 and
QSK23 4021374
4021375
3666113,
3666261,
QSK45 3666260
3666410, and 3666231 1
4021419
QSK45G 4021395 4021396
3666113,
3666261,
QSK60 3666260
3666410, and 3666231 1
4021419
QSK60G 4021395 4021396
3666113 and
QSK78 3666714
3666727

QST30 3666134 3666184, 3666190 3666231 4


3666214,

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New General Cleaning Instruction Page 8 of 9

3666217, and
4021419
QSV27 4021309 4021310
QSV36 4021309 4021310
QSV73 4021311 4021312
QSV82 4021311 4021312
4021314 and
QSV81G 4021313
4021315
4021314 and
QSV91G 4021313
4021315
3666087 and
G3.9
3810207 4021404 1

3666087 and
G5.9 4021490
3810207 4021404 1

3666087 and
G8.3 4021489
3810207 4021404 1

G12 4021404 1
G855 4021507 4021404 1
G14 4021404 1
G19 3810307 3666060 4021404 1
G28 3666014 4021404 1
G50 3810432 3666040 4021404 1
NOTE: Publications
identified as Other include
the following: 1Master
Repair Manual, 2Parts
Catalog, 3Specifications
Manual, 4Alternative
Repair Manual, 5Wiring
Diagram, and 6Features
Manual.

Warranty Impact
The information in this document has no effect on current warranty coverages or
None
repair practices, nor does it authorize TRP or Campaign actions.

This Service/Parts Topic is a revision to Procedure 204-008 for General Cleaning Instructions.

2:34:09 PM 6/2/2006
New General Cleaning Instruction Page 9 of 9

Considerable concern has been generated at both the factory and the field about engine
failures that occur a short time after an in-frame repair. Analysis of returned parts indicates
many of the failures are the result of dirt entering the engine during the repair. In particular,
intensive investigation of failures of ISX engines rod and main bearings very soon after field
repairs of the oil coolers, front gear cover, or cylinder head has shown that 30 percent of the
failures are due to contamination of some main oil drillings. Investigation into the type and
source of the contamination indicates it is appropriate to remind, review, and revise parts
cleaning instructions for all engines.

The statement A person can spend too much time cleaning parts but a person can not get
them too clean is even more relevant as customer expectations and regulatory requirements
increase. These demands coupled with increased diesel engine product complexity place more
pressure on the field technician in terms of time required to perform a quality repair. In a effort
to reduce customer downtime, many different labor saving devices, techniques, and shortcuts
are being used to meet customer expectations. However, some of the shortcuts and labor
saving efforts are the very things that can cause contamination of internal engine components
that lead to additional failures.

Attached is the revised General Cleaning Instructions that will be placed in all service
publications where those instructions are included. Field shops are strongly encouraged to
review these instructions with all technicians and to include general cleaning instructions in
technician training programs and new technician orientation programs.

NOTE: This is a product improvement not subject to campaign.

Related Procedures
99-204-008 General Cleaning Instructions

Last Modified: 29-Oct-2004

Copyright 2005
Cummins Inc.
All rights reserved

2:34:09 PM 6/2/2006