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Ref No : cHN/poc/rrippins/c-42t

00 4 13S Date: r Z OCI ?0l5'


EVENT ANALYSIS REPORT
UNIT NO : 3 TPS: CSTPS Unit Capacity : ZIA MW
1. *HO Gode Station Code Tripping Date anO time No. of days from last sync.
CSTPS U-3 T.O7 03/08/2015 7 25
2015-201 6
Last Overhaut (AOH/COH)
synchronisation Date No of Days since last OH Period in year since last
overhaul
29t12t2014
2. Operating conditions at tfre Load MW Coal Gycles in service Oil Support
time of Event :

Scoal mills
3. Nature of event: Unit tri

4. Name of First UO, *"tn


First up : Furnace pressure very high
Main Protection: Boiler Trip, Turbine trip
GcB opened on : Low forurard power 86 GT
5 ,A) Observations :-
Unit was running with 1BG MW load' During bottom
as evacuation after opening feed gate of 34 grinder
heavy fluctuation in furnace draft observeo. , furnace draft
1+251 / -138). anJ unrt tripped. After tripping when checked
found inoperative & stuck up at -30 Deg. at every position 82 burner
(i.e. _30, O *iO), ,fro ei;o. 1 found
compare to other corners. More slag ash deposited at 10 Deg. down as
Bunkered Coat on O2-g?-?015: RopL way : 2800
at AB clinker grinder iiopp"r *".
, SCCL : 1800, WCL : 1 100
3::i::11"^11,"1-0_1 9_92.015:
Road : tioo, sccl :440o,nrcb , 500, DRCC : 600, Erecon : 300
Bunkered coal Analysis is as bellow:
Particuhrs Ftrr O2{IS-Z[}I5 Ftrr tH{fS-UOIs
ULI 1!I-67 r7s6
FC ;f7-Jyt Is-rf
Tltl I.I-6rf I2.TI!I
Arh ffi-6{ {rt-5{
Gfv SIEH 3{r7!I

5 B) Remedial Action/work done


= seal trough cleaning done. Ao
pressure switches & transmitter impulse flushing line checked. Furnace
ling flushing done. After normalisatron of
brought on bar at 1 8..27 hrs. boiler lighted up at 13:00 hrs and set

6. Root Cause Analysis :


Heavy clinker formation was on AB side. set kipped
on furnace draft due to falling of clinker.
7. Preventive action sugg
Burner tilt at all corners shall be aligned in next opportunity
(During shut down due to BTL on gto}lls Burner tilt
corner no 1 & 2 broken pins replaced. BT position at all
corner is operative and synchroised)
8. Preventive action sugg

9. similar event occurred last time:- Unit


tripped due on "Furnace pressure very very
high" due to falling of heavy clinker (clinker u# 3 210 MW Time : 9:33 Date: 3017 12015
formation)

9A. lmplementation tr",,


10. Boiler lighted up Time- 13:00 hrs Date- 03/08/2015

11. T-A Set Synchronised Time- 18'.27 Hrs Date- 03/08/2015


12. Remark a

a Nit

Chief E r (o&M)
GSTPS, ndrapur.

13. Recommendations of Works Section:

1. ProcuremenUReplacement Plan:
2. Operational Error:

3. Delay in Maintenance:

4. Delay in bringing back the Unit:

5. Training of Staff:

6. Whether remedial action is completed satisfactory & point is closed :

CE/DyCE(Works)
*HO Code will be given by Works Section.
UNIT NO # 3 Nature of tripping rni
to falling of clinker '(Others problem)

Date & Time of trip 03/08/20


Hot start: .-
HPT lower casing Temperature >350 o
HPT 442 / 3BB
C Top/
Turbine Casing Temp at Start up Bottom
f peg C) IPT -- Top/ 4s0 /320
Bottom
ACttvtty Date & Time I firne taten Benchmar Reason for
I from Boiler
I
k time fn deviation
I lightup in hh:mm
i hh:mm
Boiler lightup 0s/o9/201 5 14:00

PRDS Charging )3/aB/2015 t4:20 lo:zo


FO Changeover )Z/oB/2015 19:50 5: 50

Fire Killing

Header Blow Down


Completion
Boiler Relight Up

Vacuum puiling losZoaZzor-S rsno :00


com pletion 1 0:30
I

Rolling 0S/OB/2015 18:12 4:72 2:10 lDelay by 2:OZ


lOecause of IpT
I expa nssion
lproblem .
Synchronisation lO:ZO B/2C15 LB.t7 4:27 lrxpansion was on
2:20 ive 3.0 mm hence
rotor heating
g iven before
rolling.IPT
expa nssion
improved to - 1.66
m at 18 Hrs
Oil Support 0l/o9/2015 20:20 6:20
withdrawn at
utt uons (LDO / LDO 35 KL
FO) riil oit FO2 KL (LVFO)
withdrawn

Full Load/Max Load 0z/OB/2015 22:30 B:30


(MW) achieved at

Problems Faced 1.Oil guns AB-4


During Start Up conda nsate in atom ising stea m .
2'IPT Differntial expanssion was -3.0 mm took 2: 30 hrs to improve
after rotor heating

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