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Contents 5 - Communication 5

Selection guide: Ethernet CPUs and modules . . . . . . . . . . . . . . . . . . . . page 5/2

5.1 - Ethernet TCP/IP network


b Logical Ethernet communication architecture. . . . . . . . . . . . . . . . . . . . . . . page 5/8
b Ethernet TCP/IP network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/10
b Transparent Factory Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/12
b Embedded Web server/FactoryCast . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/16
b I/O Scanning and Global Data services. . . . . . . . . . . . . . . . . . . . . . . . . page 5/18
b SNMP and TCP Open services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/20
b Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/22
b Ethernet TCP/IP network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/26
b Transparent Factory Ethernet infrastructure . . . . . . . . . . . . . . . . . . . . . page 5/32
b ConneXium industrial Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/38
b Ethernet TCP/IP network, connection by 10base5 interface (AUI) . . . . page 5/44

5.2 - AS-i bus


b TSX SAY master modules for AS-i bus . . . . . . . . . . . . . . . . . . . . . . . . . page 5/46
b Master modules for AS-i bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/48
b AS-i bus power supply module and unit . . . . . . . . . . . . . . . . . . . . . . . . page 5/50
5
5.3 - Modbus Plus network/ Modbus bus
b Modbus Plus network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/52
b Modbus Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/56

5.4 - X-way communication


b X-way communication architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/60
b X-way communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/62
b Fipway network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/64
b Fipio bus manager function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/68
b Fipio bus Agent function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/72
b Fipio/Fipway optic transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/76
b Fipio bus and Fipway network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/78
b Uni-Telway bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/82
b Asynchronous serial links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/86
b Connecting cables for PCMCIA cards and TER/AUX ports . . . . . . . . . page 5/88
b Jnet network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/90

5.5 - Network and bus


b CANopen bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/92
b INTERBUS bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/94
b Profibus DP bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/98

Schneider Electric 5/1


Selection guide Premium automation platform 5

Ethernet CPUs and modules

Applications Processors with built-in TCP/IC Ethernet port (heterogeneous industrial local area network)
Type of network

Structure Physical interface 10baseT/100base TX (RJ45)


Method of access CSMA - CD
Data rate 10/100 Mbps

Medium Double twisted pair


Fiber optic, via Ethernet ConneXium wiring system

Configuration Maximum number Maximum of 64 stations per network


of devices
Maximum length 500 to 3,100 m (depending on medium used)
Number of networks/station 0 (1) 2 (1) 3 (1)

5 Other built-in port Fipio bus


(bus manager)
Fipio bus
(bus manager)

Basic services Ethernet TCP/IP services Uni-TE/Modbus message handling


X-Way services Inter-network X-Way routing, X-Way/Uni-Telway routing, module diagnostics
Ethway

Embedded Web server Basic services "Rack Viewer" PLC diagnostics


services "Data Editor" access to PLC variables and data
FactoryCast services

Transparent Factory communication services I/O Scanning service (64 stations)


Global Data service
Network management
FDR server for automatic reconfiguration

Type of processor

Module format Double format processor

Type of module TSX P57 2623 TSX P57 2823 TSX P57 3623 TSX P57 4823

Page 5/30

(1) Excluding embedded Ethernet port.

5/2 Schneider Electric


5

Ethernet TCP/IP modules (heterogeneous industrial local area network)

10base5 (AUI), 10baseT (RJ45) 10baseT/100base TX (RJ45)


CSMA - CD CSMA - CD
10 Mbps 10/100 Mbps

Triaxial cable or double twisted pair Double twisted pair


Fiber optic, via Ethernet ConneXium wiring system Fiber optic, via Ethernet ConneXium wiring system

1 to 4 depending on processor or coprocessor used :


1 with TSX P57 1pp /2pp and T PCX 57 203, 3 with TSX P57 3pp and T PCX 57 353, 4 with TSX P57 4pp
5

Uni-TE message handling, common words, application to application

"Rack Viewer" PLC diagnostics


"Data Editor" access to PLC variables and data
Alarms viewer alarm display Alarms viewer alarm display
Graphic Data Editor graphic object Graphic Data Editor graphic object
editor editor
Display of user Web pages Display of user Web pages
(1.4 Mb available) (8 Mb available)

I/O Scanning service (64 stations)


Global Data service

FDR server for automatic reconfiguration


TCP Open TCP Open

All types of Premium processors TSX P57 2 p3/2 p23/3p3/3623/453/4823 and Atrium coprocessor T PCX 57 pp 3

Standard format module

TSX ETY 110/ETY 210 (1) TSX ETY 110 WS TSX ETY 4102 TSX ETY 5102

5/31

(1) TSXETY 210 module for Warm Standby redundant architectures, see page 43566/6.

Schneider Electric 5/3


Selection guide (continued) Premium automation platform 5

Network and bus modules

Applications Industrial local area network conforming to Industrial local area network conforming to
Network type the Modbus Plus standard the Fip standard

Type Modbus Plus Fipway

Structure Physical interface Modbus Plus standard Fip standard

Method of access Rotating token Bus managed by bus arbitrator


Data rate 1Mbps 1 Mbps

Medium Twisted pair Twisted shielded pair


Fiber optic Fiber optic via transmitters or repeaters

5 Configuration Number of devices 32 per segment 32 per segment


64 on all segments 128 on all segments

Maximum length 450 m per segment 1000 m per electrical segment


1800 m with 3 repeaters Maximum of 5000 m with repeaters

Number of 1 max. 1 to 4 depending on the model of processor


connections/station

Services Message handling Modbus Plus message handling : v Uni-TE


v Read/write access for variables v COM/shared table
v Global database v Application-to-application
v Peer Cop service v Telegram

Type of processor All types of Micro (TSX 37-20) and Premium processors

Type of module PCMCIA type III card on the processor or PCMCIA type III card on processor or Atrium
Atrium coprocessor coprocessor and on TSX SCY 21601
module

Type of module TSX MBP 100 TSX FPP 20

Page 5/53 5/65

5/4 Schneider Electric


5

Modbus open industrial field bus Open industrial field bus conforming Open industrial field bus conforming
to the Fip standard to the AS-i standard

Modbus Fipio (Agent) Fipio (bus manager) AS-i

RS 232DIsolated Isolated RS 485 Fip standard AS-i V1 standard AS-i V2 standard


RS 485 /
20 mA CL
1 Isolated RS 485
Master/Slave Bus managed by bus arbitrator Master/Slave
19.2 Kbps max. 1 Mbps 167 Kbps

Double shielded twisted pair Twisted pair 2-wire AS-i cable


Fiber optic with transmitters or repeaters

32 devices, max. 32 devices, max. 32 per segment, 28 with built-in link 2 31 discrete 31 + 31 discrete
5
48 Slave addresses, 247 Slave addresses, 128 on all segments (limited to 64 with the devices analog or security
max. max. processor TSX P57 1p3M) devices

15 m in RS 232D 1,300 m 1000 m to 15,000 m (according to medium used) 100 m


1000 m in RS 485 with repeaters 200 m with repeaters
1300 m in 20 mA CL or
built-in link 1
According to power consumption (see page 9/2) 1 max. 2 to 8 depending on the model of processor

Modbus Master/Slave RTU or ASCII v Uni-TE Transparent exchanges with sensor/actuator


13 Modbus functions (read/write for bits and v Periodic data exchanges (Agent function) devices
words, diagnostics) v Application-to-application
v Transparency of remote I/O exchanges

All types of Premium processors and Atrium All types of Micro TSX All types of Premium processors and Atrium
coprocessors (TSX 37-20) and P57 p53M/P57 p 823M coprocessors
Premium/Atrium T PCX 57 353M
processors

PCMCIA type III card Standard format PCMCIA type III card Built-in link on the Standard format module
inserted in (1) module on the processor or Premium processor or
Atrium coprocessor Atrium coprocessor

TSX SCP 11p (2) TSX SCY 11601 TSX FPP 10 2 built-in link on TSX SAY 100 TSX SAY 1000
1 built-in link processor
TSX SCY 21601

5/58 5/73 5/71 5/47

(1) All types of Micro/Premium processors and/or TSX SCY 21601 communication module.
(2) At the end of the reference, replace p by 1: RS 232D, by 2: 20 mA CL or by 4: Isolated RS485.

Schneider Electric 5/5


Selection guide (cont.) Premium automation platform 5

Bus modules

Applications Uni-Telway multi-component industrial bus Jnet proprietary industrial local


Network type area network

Type Uni-Telway bus Jnet network

Structure Physical interface Non isolated Isolated RS RS 232D Isolated 20 mA CL


RS 485 485 Isolated RS 485
RS 485
20 mA CL
Method of access Master/Slave Rotating token
Data rate 19.2 Kbps max. (1) 19.2 Kbps

Medium Double shielded twisted pair Twisted shielded pair

5 Configuration Number of devices 5 (excluding 28, 2 in RS 232D 32 (16 if SMC PLC in the network)
programming 48 Slave 28 in RS 485
terminal) addresses, 16 in
max. 20 mA CL
Max. length 10 m 1,000 m 1,300 m 200 m
15 m in 20 mA CL depending on
network
topology
Number of 1 max. According to power consumption 3 max.
connections/station (see page 43900/2)

Services Message handling Uni-Telway : Shared table with a total of 128


v Uni-TE 240 bytes message handling (Client/Server) words
v Application-to-application 240 bytes (64 words if SMC PLC in the
v Transparency for any device in an X-Way network)
architecture via a Master

Type of processor All types of Premium processors and Atrium coprocessors

Type of module Uni-Telway Standard (2) PCMCIA type III card on


built-in link format module TSX SCY 21601 module

Type of module 1 built-in TSX TSX TSX TSX


terminal port SCY 21601 SCP 11p JNP 112 JNP 114
link AUX
(3)

Page 5/85 5/85 5/91

(1) The Premium processors TSX P57 3p3/3623/453/4823 enable the program to be loaded via the TER terminal port at a maximum speed of 115 K bps.
(2) PCMCIA type III card inserted in the Premium processor or Atrium coprocessor slot and on the TSX SCY 21601 module.
(3) At the end of the reference, replace p by 1: RS 232D, by 2: 20 mA CL or by 4: Isolated RS 485.

5/6 Schneider Electric


5

CAN field bus INTERBUS industrial field bus Profibus high speed industrial field bus

CANopen bus INTERBUS bus Profibus DP bus

ISO 11898 Isolated RS 485 RS 485

CSMA/CA, multi-master Master/Slave generation 4 Master


10 Kbps...1 Mbps according to distance 500 Kbps 9.6 Kbps...12 Mbps according to distance

Double shielded twisted pair Shielded twisted pair, Shielded twisted pair,
Fiber optic, infra-red, etc. Fiber optic, infra-red, etc.

127 slaves 512 slaves max. with 254 bus terminal blocks max. 126 slaves
5

From 30 m (1 Mbps)...5000 m (10 Kbps) 400 m max.(inter-station bus) 1200 m (9.6 Kbps), 4800 m with 3 receivers
100 m (12 Kbps), 400 m with 3 repeaters

1 max. 1 or 2 depending on the type of Premium processor or Atrium coprocessor

CANopen: Read/Write access for DP slave input/output data


v Implicit PDO exchange v Data process implicit exchange Data transfer for Slaves diagnostics
v Explicit SDO or function block exchange v Pre-processing Parametering and monitoring of Slaves
CAN: v Logical addressing Management of monitoring requests
v PDU CAN explicit exchange v Segmentation Inter-master dialog not supported

All types of Premium TSX 57-20/30/40 processors and Atrium coprocessors All types of Premium processors and Atrium
coprocessors

PCMCIA type III card inserted in the Premium Standard format ISA bus PC card Standard format module
processor or Atrium coprocessor slot module

TSX CPP 100 TSX IBY 100 TSX IBX 100 TSX PBY 100

5/93 5/97 5/99

Schneider Electric 5/7


Architecture Premium automation platform 5

Ethernet TCP/IP network


Logical Ethernet communication architecture

Company
Intranet
Internet

Site 3
Site 2

Enterprise MES ERP Site 1

Unix Windows Linux

Factory
HMI + SCADA

E
T
H
E
R
Industrial PC
N
E
Workshop T

Quantum Quantum Quantum T


C
P
/
I
P
5 Premium

Dialog terminal
Quantum

PLC
Momentum M1E

Robot

Inputs/outputs

Servodrive
Gateway

Inputs/outputs

Workshop 1 Workshop 2

MES: Manufacturing Execution System (production management system)


ERP: Enterprise Resource Planning (integrated management software packages)
HMI/SCADA: Human/Machine Interface/Supervision Control And Data Acquisition
Gateway: Bridge to sensor/actuator bus, to installed base network, field bus, etc.

5/8 Schneider Electric


Architecture (continued) Premium automation platform 5

Ethernet TCP/IP network


Physical Ethernet communication architecture

Site 3
Router

Router Site 2
WAN Internet
Provider Provider
Public
Specialized link telecommunications Site 1
Frame Relay network, ADSL
ATM

Router Firewall RAS

Switches (VLAN)
or routers

(max. 50 switches) Switch

Switch
Redundant optical ring
Switch

100baseFX Switch ERP


3,100 m
max.
Full Duplex Half Duplex

Fiber optics MES


100 m 100 m
max. max.
Collision domain 2 Switch Quantum
Hub

100 m
max.
5
Premium Quantum
100baseTX
Hub Hub
Transceiver Momentum M1E

Third-party device

Magelis IPC Hub


Gateway
VijeoLook
210 m
maximum Robot
100 m
max.
Micro
Collision domain 1 Momentum

ATV58
100 m
max.

Premium
AS-i bus Collision domain 3
(1)

(1)In general, several collision domains should be defined in order to increase the architecture surface and improve performance.
See pages 5/32 to 5/37.

Schneider Electric 5/9


Presentation Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Concept

Presentation

The Transparent Factory concept is presented by Schneider Electric as a means of


providing transparent communication between PLC devices, production and
management. Network technologies and new services associated with these enable
data to be shared and distributed between sensors, PLCs, workstations and
third-party devices in a more and more effective way.
Web servers built into the network components and PLC devices can be used to:
b Transparent access to configuration data.
b Perform remote diagnostics.
b Integrate simple human/machine interface functions.
This concept is based on the Ethernet TCP/IP industrial standard which offers a
single network and which satisfies most communication requirements from the
sensors/actuators to the production management systems.
Where various communication systems are usually required, the standard
technologies used in Transparent Factory can be used to achieve major savings in
terms of definition, installation, maintenance or training.
The Transparent Factory concept is based on:
b Services based on Ethernet TCP/IP and which satisfy PLC constraints in terms of
functionalities, performance and service quality.
b Products including Several PLC ranges, distributed I/Os, industrial terminals,
variable speed drives, gateways and a growing number of partner products.
b A ConneXium wiring offer; ConneXium is an accessory range of hubs, switches
and cables adapted to the environment and its industrial constraints.

Services Network Global Automatic FDR Web Message Modbus


manage- Data reconfiguration Server handling I/O
ment Scanning

MIB Transparent Factory


Applica- SNMP NDDS DHCP TFTP FTP HTTP Modbus
tions

5 Transport UDP TCP

Link IP

Physical Ethernet 802.3 and Ethernet II

Modbus communication standard

Modbus, the industrial communication standard since 1979, has been combined with
Ethernet TCP/IP, which supports the Internet revolution, to make Modbus TCP/IP, a
completely open Ethernet protocol. The development of a connection to Modbus
TCP/IP requires no proprietary component or license purchase.
This protocol may be easily combined with any device supporting a standard TCP/IP
communication stack. Specifications can be obtained free of charge from the
website: www.modbus.org.

Modbus TCP, simple and open


The Modbus application layer is very simple and universally recognized. Thousands
of manufacturers are already implementing this protocol. Many have already
developed a Modbus TCP/IP connection and many products are currently available.
The simplicity of Modbus TCP/IP enables any small field team, such as an I/O
module, to communicate over Ethernet without the need for a powerful
micro-processor or a lot of internal memory.

Modbus TCP, high-performance


Because of the simplicity of its protocol and the high speed of 100 M bits/s Ethernet,
Modbus TCP/IP delivers excellent performance. This means it is possible to use this
type of network in real-time applications such as I/O Scanning. See page 5/18.

5/10 Schneider Electric


Presentation (continued), Premium automation platform 5

services Ethernet TCP/IP network


Transparent Factory Concept

Modbus TCP/IP, one standard


An identical application protocol is used for Modbus serial link, Modbus Plus or
Modbus TCP. This therefore makes it possible to route messages from a network to
another without changing protocol.
As Modbus is implemented above the TCP/IP layer, users can also benefit from the
IP routing which enables devices located anywhere in the world to communicate
without having to worry about the distance between them.
Schneider offers an entire range of gateways for interconnecting a Modbus TCP/IP
network to already existing Modbus Plus or Modbus serial link networks. For further
details, consult our regional sales office.
The IANA institute (Internet Assigned Numbers Authority) has assigned Schneider
port TCP 502 (Well known port), which is reserved for the Modbus protocol. This
protocol will shortly be also subject to an RFC (Request For Comments), documents
which form standard references within the Internet community.

Modbus TCP/IP function codes dec hexa Modbus TCP/IP characteristics


Bits access Read of n input bits 02 02 Maximum size of data:
Read of n output bits 01 01 Read: 125 words or registers.
Exceptional read status 07 07 Write: 100 words or registers.
Write 1 output bit 05 05
Write of n output bits 15 0F Standard Ethernet Services
Read of 1 input word 04 04
Read of n input words 03 03 b HTTP "Hypertext Transfer Protocol" (RFC1945)
Write 1 output word 06 06 The HTTP protocol (Hypertext Transfer Protocol) is used for transmitting Web pages
Write of n output words 16 10 between a server and a browser. HTTP has been used on the Web since 1990.
Diagnostics Diagnostics 08 08 Web servers embedded into Ethernet TF devices are at the heart of the Transparent
Event counter 11 0B Factory concept, and are used to provide easy access to devices anywhere in the
Event connection 12 0C world from a standard browser such as Internet Explorer or Netscape Navigator.
Identification 17 11
Premium function codes supported for accessing data and b BOOTP/DHCP (RFC1531)
diagnostics. BOOTP/DHCP is used to automatically provide the devices with the IP parameters. 5
This avoids having to manage the addresses of each device individually.
Management is instead performed in a dedicated IP address server.
DHCP protocol (Dynamic Host Configuration Protocol) is used to automatically
assign the devices their configuration parameters. DHCP is an extension of BOOTP.
DHCP protocol is made up of 2 components:
v One for providing the IP network address,
v One for providing the IP parameters specific to the device from a DHCP server.
Schneider Electric devices can be:
v BOOTP clients allowing automatic recovery of an IP address from a server,
v BOOTP servers enabling a device to distribute IP addresses to the network
stations.
Schneider uses standard BOOTP/DHCP protocols for its Faulty Device
Replacement service (FDR).

b FTP "File Transfer Protocol" (RFCs 959, 2228, and 2640)


File Transfer Protocol (FTP) provides basic file sharing elements. Many systems use
FTP protocol to exchange files between devices.
Transparent Factory devices implement FTP for transferring certain data to or from
devices, in particular when downloading firmware or user Web pages.

b SNMP "Simple Network Management Protocol" (RFCs 1155, 1156 and 1157)
The Internet community developed standard SNMP for managing the different
components of a network through a single system. The network management system
can exchange data with SNMP agent devices. This function enables the manager to
view the status of the network and devices, modify their configuration and feed back
alarms in the event of failure.
Transparent Factory devices are SNMP-compatible and can be integrated naturally
in a network managed via SNMP.

b COM/DCOM "Distributed Component Object Model"


COM/DCOM (Distributed Component Object Model) or OLE (Object Linking and
Embedding) is the name of the technology used in Windows components. This
enables Windows applications to communicate transparently.
These technologies are used in the OFS Data server software. See pages 8/14 and
8/15.

Schneider Electric 5/11


Selection Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Services

Presentation

Pages 5/12 and 5/13 describe the different Transparent Factory services from which
you can select whichever is most suitable for carrying out the function required by the
industrial application.

MES client ERP client

PC + Internet Network
browser manager

1
3
10/100 Mbps Ethernet

Installed base
1

5 Premium 2 2

Premium
Quantum 3

Gateway

Momentum

ATV-58

Magelis

5/12 Schneider Electric


Selection (continued) Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Services

Control level 1
Communication between MES/ERP systems and PLCs

At this level, what is needed is communication via a standard protocol infrastructure


enabling large volumes of data to be exchanged with production management
systems. In certain cases, the PLC must be able to adapt to the protocol of the
connected system. Response times are not critical.

The following Transparent Factory services are mainly used:


b HTTP communication, data viewing via Web pages and Java Applets.
b Exchanges in compliance with the OPC (OLE for Process Control) standard via an
OFS data server.
b TCP/IP Modbus message handling.
b Open TCP.

Communication between supervision systems and PLCs

For this type of communication, it is also necessary to transfer large volumes of data
to a group of PLCs.
The required response time is between 0.5 and 2 seconds.

The following Transparent Factory services are used:


b TCP/IP Modbus message handling.
b Data exchanges in compliance with the OPC standard via an OFS data server.
b Open TCP.

Communication between IHM applications and "field" PLCs/devices

An elementary HMI (Human/Machine Interface) application must allow the status of 5


a field device to be viewed by maintenance personnel.

The following Transparent Factory services are used:


b HTTP server and communication.
b Data display through personalized Web pages.

Schneider Electric 5/13


Selection (continued) Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Services

Inter-PLC level 2
Communication to PLCs for programming, diagnostics and data transfer

Simple communication interfaces are required to provide exchanges with the PLCs.
Point-to-point data is sent according to the programming algorithms or on demand,
for access at the initiative of a programming or diagnostics terminal.
The required response time is between 0.2 and 1 seconds.

The main Transparent Factory service used is Modbus TCP/IP message handling.

Inter-PLC communication for synchronizing applications

Broadcast communications must enable several applications to be synchronized


through real-time exchanges. In this case the volume of exchanged data is reliable.
The required response time is between 10 and 500 milliseconds.

The Global Data service of Transparent Factory is particularly well suited to this type
of exchange.

Field level 3
Communication between the PLC and field devices for managing the
automation process

PLC applications are essentially responsible for managing the inputs and outputs of
peripheral devices. Data must be transferred to all devices in a quick, deterministic
and repetitive way.
The required response time is between 10 and 100 milliseconds.
5 The Transparent Factory service I/O Scanner is used to meet these requirements.

Communication between the PC and field PLCs or devices

This type of communication is used to configure, monitor and maintain


workshop-level devices. It must remain simple in order for less well-trained personnel
to access the first diagnostics level from a standard PC.

T he adapted Transparent Factory services are:


b HTTP server for displaying diagnostics Web pages and customized Web pages.
b Standard SNMP network management protocol.

5/14 Schneider Electric


Selection (continued) Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Services

Selection of Transparent Factory services


The following table can be used to select a Transparent Factory service according to
the type of communication required.

Communication Control level 1 Inter-PLC level 2 Field level 3 See


pages
Transparent Factory Communication Supervision HMI application Inter-PLC Inter-PLC Communication Diagnostics,
Services with MES/ERP communication synchronization with maintenance of
peripherals devices
(I/O)
Modbus TCP/IP 5/10

Web/FactoryCast servers 5/16

I/O Scanning 5/18

Global Data 5/19

SNMP 5/20

Open TCP 5/21

OFS server 8/14

These services provide high-performance and reliable communication in Schneider


architectures featuring Quantum/Premium/Momentum/Micro PLCs.
However, in certain cases it is also necessary for these architectures to communicate
with the installed base, or with third-party devices:

b Communication with the Schneider Electric installed base.

The Transparent Factory architecture offers a number of means of facilitating the


5
extension of existing installations. These are the portability of applications, upgrade
procedures, the growing compatibility of protocols, the availability of gateways for
interconnecting the different networks, etc.

b Interoperability with third-party devices or protocols.

Finally, certain applications need to communicate with devices from other suppliers
than Schneider Electric. This can be achieved in a variety of ways, through access
to standard protocols from the PLC (Open TCP message handling) or through the
hosting of Schneider protocols in third-party devices. See the Schneider Alliances
partnership program on page 9/10.

Schneider Electric 5/15


Functions (continued) Transparent Factory Ethernet 5

Embedded Web server/FactoryCast

TF Ethernet modules

The TF (Transparent Factory) Ethernet modules of the automation device platforms


provide the following services:

FactoryCast user Web server b Transparent Factory communication service (Global Data, I/O Scanning, Network
Management, Modbus TCP/IP and TCP Open functions).
b Standard Web server (Rack Viewer and Data Editor functions).
b FactoryCast user Web server (user-defined Web page, Alarm Viewer and Graphic
Standard Web server DATA editor functions). This user Web server is available on FactoryCast TF
Ethernet-type modules.

The standard embedded Web server is a real time data PLC server. All PLC data is
Communication given in the form of standard HTML format Web pages, and can therefore be
Transparent Factory accessed by any Internet browsers capable of executing embedded Java code.
All of the functions provided by the embedded Web server do not require any
configuration or programming, either at PLC level, or at the compatible PC
supporting the Internet browser.
Services of the TF Ethernet PLC modules
The FactoryCast services can also be used to enhance TF Ethernet FactoryCast
modules with user Web pages that are defined and transferred using the FactoryCast
configuration software.

Standard Web server


"Rack Viewer" function, PLC diagnostics

The predefined "Rack Viewer" function (display of PLC rack) provides system
diagnostics for the PLC connected to the network via any TF Ethernet module. This
is a predefined, secure function (accessed by a password) enabling the following to

5 be displayed in real-time using a standard browser:

b The status of the LEDs on the front panel of the PLC.


b The PLC version type.
b The hardware configuration of the PLC with the status of the system words and
bits.
b The detailed diagnostics of each I/O or application-specific module sharing this
configuration.

"Data editor" function, access to the PLC data and variables

The access to variables function is a predefined and secure function (accessible by


password) used to create an animation table to access the list of PLC variables in
read or write.

The variables to be displayed can be entered and displayed either in symbolic


(S_Pump 234) or identifier (%MW99) form. These variables can only be write
accessed if they have been declared "authorized" using the FactoryCast
configuration software. In order to write a value in a variable, you will need to enter
and validate a second password.

Animation tables, containing certain application variables to be monitored or


modified, can be created by the user and saved in any TF Ethernet module.

5/16 Schneider Electric


Functions (continued) Transparent Factory Ethernet 5

Embedded Web server/FactoryCast

FactoryCast Web user server


"Alarm viewer" function, alarm display

The alarm display function is a predefined function protected by a password. It is


available with Premium PLCs, and can be used to process the alarms (display,
acknowledgment and deletion) that are managed at PLC level, using monitoring
function blocks known as Diagnostic DFBs. These alarms are processed in the same
way to those of the "display viewers" included in the PL7 Pro installation software,
Vijeo Look and Monitor Pro monitoring software packages, as well as in the CCX 17
control panels or Magelis XBT-F/T XBT-F terminals.

"Graphic Data Editor" function, graphic object editor

The graphic object editor function is used to create graphic displays, including of
animated graphic objects, linked to the PLC variables.
These customized displays can be used in user Web pages created using the
FactoryCast configuration software.

These displays are created using simple cut/paste operations, and the objects are
set according to the needs of the user (color, PLC variables, name, etc.). Once the
displays have been created, they can be saved in a transparent way in FactoryCast
TF Ethernet modules.

Display of user Web pages

FactoryCast TF Ethernet modules also have an 8 M byte Flash EPROM-type


memory (1). This is accessible as a hard disk, and can be used to receive (host) Web
pages defined by the user. 5
These Web pages can be created using any standard tool (2) that lets you create and
edit in HTML format. These pages can be enhanced by inserting animated graphic
objects linked to the PLC variables, which are provided by the graphic object editor.

Once created, these Web pages allow you to:


b Display all PLC variables in real time.
b Insert hyperlinks to external servers (documentation, suppliers, etc.).

This function is particularly suitable for creating graphics and images to be used for:
b Display, monitoring, diagnostics.
b Drawing up real-time production reports.
b Maintenance assistance.
b User manuals.

FactoryCast configuration tool for the embedded user WEB server

The FactoryCast configuration software, supplied on CD-ROM with every


FactoryCast TF Ethernet module, allows you to configure and administer the Web
server embedded in these modules. It is common to the Micro, Premium and
Quantum automation platforms and is Windows 95/98 and Windows NT compatible.

It provides the following functions:


b Secure access.
b Definition of the User names and associated passwords for accessing the Web
pages.
b Definition of access to the variables authorized in modification mode.
b Save/restore a complete Web site.
b Transfer of Web pages created in local mode by the user on a PC-compatible
workstation to the FactoryCast TF Ethernet module and vice versa.

(1) Memory is insensitive to power outages and to PLC resets.


(2) For example, Microsoft FrontPage.

Schneider Electric 5/17


Functions (continued) Premium automation platform 5

Ethernet TCP/IP network


I/O Scanning and Global Data services

I/O Scanning service

Word table
Read Write

Ethernet TCP/IP

Input words
Output words
of devices

The I/O Scanning service can be used to manage the exchange of distributed I/Os
on the Ethernet network after a simple configuration operation, with no need for
special programming.
The I/Os are scanned transparently by means of read/write requests according to the
Modbus Master/Slave protocol on the TCP/IP profile. This principle of scanning via
a standard protocol enables communication with any device which supports a
Modbus server on TCP/IP.
This service can be used to define :
5 b An %MW word zone reserved for reading inputs.
b An %MW word zone reserved for writing outputs.
b Refresh periods independent of the PLC scan.
During operation, the module :
b Manages the TCP/IP connections with each of the distributed devices.
b Scans the devices and copies the I/Os into the configured %MW word zone.
b Feeds back status words so that correct operation of the service can be monitored
from the PLC application.
b Applies the preconfigured fallback values in the event of a communication
problem.
Within the framework of the Schneider Alliances partnership program, Schneider
Electric has developed an offer of hardware and software products which enable the
I/O Scanning protocol to be implemented on any type of product which can be
connected to the Ethernet network (please consult your Regional Sales Office).

Characteristics : 64 stations can exchange a maximum of 120 words each. The


maximum size for all 64 stations in the PLC managing the service is 2 K %MW in
inputs and 2 K %MW in outputs.

Replacement service for faulty devices


(FDR, Faulty Device Replacement)
The Faulty Device Replacement service uses the standard BOOTP, DHCP, file
management and TFTP technologies with the objective of simplifying Ethernet
device maintenance.
It enables a faulty device to be replaced by a new product while guaranteeing its
detection, reconfiguration, and automatic restart by the system, without difficult
manual intervention.
The principal steps are :
b A device using the FDR service is faulty.
b Another similar device is taken from the maintenance pool, preconfigured with the
role_name (or identifier) of the device that is out of service, then reinstalled on the
network.
b The FDR server (which can be a Quantum or Premium PLC Ethernet module)
detects the new addition, configures its IP address and transfers all configuration
parameters to it.
b The substituted device verifies if all the parameters are indeed compatible with its
own characteristics, then switches to operating mode.

5/18 Schneider Electric


Functions (continued) Premium automation platform 5

Ethernet TCP/IP network


I/O Scanning and Global Data services

I/O Scanning service diagnostics

I/O Scanning service diagnostics can be performed in 3 ways :


b By the application program from a data field specific to the PLC.
b From the debugging screen in the installation software.
b From the PLC system diagnostics function viewed with the Internet browser on a
PC station.

Global Data service

The Global Data service ensures data exchanges in real time between stations
belonging to the same distribution group. It is used to synchronize remote
applications, or share a common database among several distributed applications.
The exchanges are based on a standard producer/consumer protocol, guaranteeing
optimal performance while maintaining a minimum network load. This RTPS (Real
Time Publisher Subscriber) protocol is promoted by the IDA (Interface For
Distributed Automation) organization, and has already been adopted as a standard
by several manufacturers.

Distribution group 1
Data exchange of 4 Kb max.
IP multicast 239.255.255.251

Ethernet TCP/IP

IP multicast 239,255,255,250
Data exchange of 4 Kb max.
Distribution group 2

Characteristics : A maximum of 64 stations can participate in Global Data within the


same distribution group.
Each station can :
b Publish one 1024-byte variable. The publication period can be configured from
1 to n periods of the MAST task of the processor.
b Subscribe to between 1 and 64 variables. Validity for each variable is controlled by
Health Status Bits, linked to a refresh timeout configurable between 50 ms and 1 s.
Access to a variable element is not possible. The total size of the subscribed
variables reaches 4 K contiguous bytes.
In order to optimize Ethernet network performance further still, Global Data can be
configured with the "multicast filtering" option, which together with switches in the
ConneXium range, perform data broadcasting only on Ethernet ports, where there is
a Global Data service subscriber station. If these switches are not used, Global Data
is transmitted in "multicast" on all switch ports.

Global Data service diagnostics

The diagnostics screens use a color code to show Global Data status :
b Configured/not configured/faulty.
b Published/subscribed.

Schneider Electric 5/19


Functions (continued) Premium automation platform 5

Ethernet TCP/IP network


SNMP and TCP Open services

SNMP service protocol

The SNMP (Simple Network Management Protocol) protocol is used, from a network
management station, to monitor and control all Ethernet architecture components
and thus ensure rapid diagnostics if a problem occurs.
It is used to:
b Query devices such as computer stations, routers, switches, bridges or terminal
devices (DTE) in order to view their status.
b Obtain statistics for the network on which the devices are connected.
This management software respects the traditional Client/Server model. However, in
order to avoid confusion with other communication protocols using this terminology,
we prefer to use the expression:
b Network manager for the Client application running on the computer station.
b SNMP agent for the server application that runs on the device.
Transparent Factory can be managed by any SNMP network manager, including
HP Openview or IBM Netview.

Standard SNMP (Simple Network Management Protocol) is used to access


configuration and management objects included in the MIB (Management
Information Base) for the devices. These MIBs must comply with certain standards
in order to be accessed by all managers on the market. However, depending on the
device complexity, manufacturers can add certain objects to the private databases.

The Schneider Electric Transparent Factory private MIB includes management


objects specific to the Schneider offer. These objects simplify installation,
implementation, and maintenance for Schneider Transparent Factory products in an
open environment using standard network management tools.
The Transparent Factory products support 2 SNMP network management levels:
b Standard MIB II, a first level of network management, can be accessed via this
interface. It lets the manager identify the devices forming the architecture and
5 retrieve general information on the configuration and operation of the Ethernet
TCP/IP interfaces.
b MIB Transparent Factory interface; management of the Transparent Factory
devices is improved via this interface. This MIB includes a set of data that enables
the network management system to supervise all the Schneider Transparent Factory
services.
The Schneider Electric Transparent Factory private MIB can be downloaded from the
Web server from any Ethernet Transparent Factory module in a PLC.

Open TCP

OSI Model Ethernet TCP/IP profile Premium platform Ethernet modules support a number of communication protocols
based on the TCP/IP standard.
7 Application Among these, the Modbus protocol has public specifications and its simplicity
Modbus
recommends it for the needs of communication with third-party devices (see
Schneider Alliances partnership program).
6 Presentation Socket However, for certain applications, it may prove necessary to use other protocols.
access This is the case when, for example, users wish to integrate Premium platforms into
existing architectures which use a particular communication protocol, possibly a
5 Session
proprietary one.
To meet these needs for open access, 2 interface levels are included in the
4 Transport TCP Schneider offer:
b A library of basic functions, which can be used in C language, enables direct
access to the socket interface on TCP. The user can thus create his own
3 Network IP communication functions using SDKC development software and take advantage of
the ease of use which this program offers in terms of development and debugging.
Once generated, these function blocks are used in the application like any standard
2 Link ISO 8802.2 - ISO 8802.3
PL7 programming software function block.
b A library of basic function blocks known as EFs, which can be used directly in the
1 Physical ISO 8802.3 (Ethernet)
application programs with PL7 language. These are the same as functions
10/100 Mbps developed in C language seen earlier, but are designed for use by non-computer
specialists. These EF function blocks are not modifiable.

5/20 Schneider Electric


Functions (continued) Premium automation platform 5

Ethernet TCP/IP network


SNMP and TCP Open services

Open TCP (continued)


Functions

Operating in TCP connection client/server mode, the basic functions on the Berkeley
socket interface enable:
b Management of 16 connections on the Open profile out of a maximum of 32
b Creation of sockets and their attachment to any TCP port.
b Switching of these sockets to "listen for a connection request from a remote client"
mode.
b Opening of a connection.
b Transmission and reception of data on these connections (8 bytes max.).
b Closing this connection.

Description

The TCP Open offer consists of a CD-ROM containing the TCP/IP function libraries.
Open access on TCP is only possible via TSX ETY 110WS/5102 Ethernet modules
(1). With open access on TCP, all the basic functions of TSX ETY 110 WS/5102
modules can be used.

The TCP/IP TLX CD TCP 42M function library comprises:


b The SDKC program enhancement library that provides access to the module
TCP/IP socket functions.
b The user's manual in English (no printed version).
b EF elementary communication function blocks (Socket/Bind/Listen/Accept/
Shutdown/Close/Send/Receive/Select/Set_Socket Option/Connect) for installation
using PL7 software (version u V3.3).
b Higher level EF function blocks, provided by way of example, which can perform
more advanced functions such as the complete sequence for establishing or closing
a connection, or sending or receiving data. The source files for all these EF blocks
are also supplied.
b An example of a PL7 application communicating with a TELNET application on a PC.
5
If dedicated function blocks need to be created, the SDKC program for C language
function development, version u V3.3 should be installed on the development station
(see page 6/27).

Setup precautions

The development of C language functions requires compliance with certain setup


precautions:
b To set up these services, the user should be familiar with the TCP/IP profile.
b In addition, since the SDKC program enables access to all the PLC internal
resources, all the necessary precautions should be taken when developing EF
communication blocks to avoid endangering the PL7 application, especially on the
commonly fragile operating modes such as cold/warm restarts, response to a fault, etc.
b The user should also take care to maintain the requests from the different
communication profiles at a level compatible with the performance required by the
application.
b Finally, it is the responsibility of the client application software (PL7 or C program)
to manage the operating modes for communication which may be specific to the
application, for example the behavior if a remote device fails to respond or in the
event of a break in connection.

For these different reasons, we recommend that you consult your Regional Sales
Office to ensure that your TCP protocol open access project is feasible.

(1) Open access on TCP requires TSX ETY 110 WS modules, version u PV 03 and SV 2.9. In
addition, it should be integrated on a configuration with a TSX P57 pp 3 processor
(or TSX P57 pp 2 version > V3.3).

Schneider Electric 5/21


Characteristics Premium automation platform 5

Ethernet TCP/IP network


Performance

Selecting the communication architecture

When selecting an architecture, it is advisable to take performance into account at


the earliest possible stage.

For this, the designer must:


b Have a clear idea of his needs as regards:
v quantity and type of devices to be interconnected,
v volume and type of exchanges,
v expected response times,
v environment.

b Compare his needs with the characteristics of the offers available and be aware
that the precise performance level between any 2 points on an architecture is
dependent on the weakest link in the chain, which can be:
v a function of the hardware,
v but also a function of the applications (size, architecture, OS, machine power, etc.)
which are often poorly defined at this stage of project.

b Select the most suitable architecture.

The objective of the following pages is to answer the second point by explaining the
performance of the different components which constitute an Ethernet architecture,
concentrating on the following 2 aspects:
b Processing capacity in terms of volume of exchanges (see pages 5/23 and 5/24).
b Application response time (see page 5/25).

Introduction

As in any communication system, the performance of an Ethernet architecture is


5 linked to numerous parameters which depend on the:

b Hardware used:
v network bandwidth,
v module resources,
v processor resources (PLC, PC or other CPUs).

b Application services used:


v Modbus (or Uni-TE) industrial messaging handling service,
v Global Data service,
v I/O Scanning service,
v Others (Web access, TCP Open communication).

The difficulty in determining the correct size of an architecture is due to the fact that
the majority of these parameters are linked.

Notes

b For purposes of simplification, the values shown in the tables which follow have
been reduced. If these are adhered to, correct operation of the architecture is
ensured. If the performance levels obtained are not sufficient, please consult our
Regional Sales Office for a more detailed study.

b The performance levels indicated depend relatively little on the size of messages.
Limiting factors have much more to do with the number of messages. It is therefore
necessary to group as much useful information as possible within the same message
using the most suitable Modbus request.

5/22 Schneider Electric


Characteristics (continued) Premium automation platform 5

Ethernet TCP/IP network


Performance

Processing capacity in terms of volume of exchanges

The methodology presented below in 4 steps can be used to determine the message
processing capacity on Ethernet TCP/IP.

Step 1: calculation of exchanges necessary for the application

Using the tables below, calculate the exchanges necessary for the application, i.e.
for each station on the architecture and for each service used, the number of
messages to be transmitted and received per second.

Messages transmitted per Station A Station B Station N Total number


second from of messages
received per
station
Messages per Station A R1
second sent to
Station B R2

Station N Ri

Total number of messages E1 E2 Ei Network load


transmitted per station Cru =
[R1Ri, E1Ei]

Not applicable

Step 2: station processor processing capacity (system requests)

Using the table below, compare the total number of messages received via the
Modbus and Uni-TE service for each station (value R1, R2 or Ri) with the station
processor processing capacity. If the result of this initial calculation is positive,
go to step 3.
5
Premium or Atrium platform Messages being received Messages being
transmitted
Communication by EFs or EFBs

Modbus requests v 4 mes/cyc


(1) with TSX 57-10
v 8 mes/cyc
with TSX 57-20
v 12 mes/cyc
with TSX 57-30
v 16 mes/cyc
with TSX 57-40
Does not constitute a limiting factor
v mes/cyc: number of messages being received per cycle from the PLC master task
(typical cycle from 50 to 100 ms).
v mes/s: number of messages transmitted and received per second.

(1) A temporary overload on several PLC cycles, due, for example, to an adjustment terminal or
the temporary connection of an Internet browser, is acceptable.

Schneider Electric 5/23


Characteristics (continued) Premium automation platform 5

Ethernet TCP/IP network


Performance
.

Step 3: bus or network module processing capacity

For each station, compare the total number of messages received ( [values Ri, Rj]
and the total number of messages transmitted ( [values Ei, Ej] for station N, for
example) with the bus or network processing capacity shown below. If the result of
this second calculation is positive, go to step 4.

Processing Premium Ethernet TCP/IP


TSX ETY 110/210 TSX ETY 4102/5102
TSX ETY 110WS TSX P57 pp23
Message transactions 60 450 (1)

Scanning I/O polling Service not available 2000 (1)

Global Data subscriptions Service not available 800 (1)

Characteristics summary

b Modbus requests:
v 125 words or registers in read access,
v 100 words or registers in write access.
b Global Data: 512-word published variable, subscription to a maximum of
64 variables, with a maximum size of 2 K %MW.
b I/O Scanning:
v 2 K %MW as input,
v 2 K %MW as output.

Network bandwidth management in the Ethernet TCP/IP modules

The bandwidth management service shows load level for the Ethernet module.

5 This enables the user to monitor any drift and anticipate possible problems.

Ethernet module load is indicated in 3 ways:


b Anticipated load in the PL7 configuration screen.
b Actual load in the PL7 diagnostics/debugging screen, as well as in Web
diagnostics pages. The load is displayed as a bar graph, animated in real time.
b In the SNMP interface for access to the SNMP network manager.

The bandwidth is shown as a percentage for each of the following services:


b Modbus (and Uni-TE) message handling.
b I/O Scanning.
b Global Data.
b Other.

Step 4: network load

In spite of the large bandwidth of an Ethernet Network (100 Mbps), the user must
ensure that the actual application load does not exceed 25 to 30 % of the hypothetical
network capacity. If this should occur, this load must be reduced via a switched
architecture (use of switches). See page 5/36.

(1) 100 % of the module load corresponds to the processing of 450 message transactions, or
2000 distributed input/output pollings, or 800 Global Data subscriptions. If these services are
used partially, then the module load will be calculated proportionately.

5/24 Schneider Electric


Characteristics (continued) Premium automation platform 5

Ethernet TCP/IP network


Performance

Application response time


For the Modbus (or Uni-TE) messaging handling service
Event Report
TT PLC-module processor exchanges are synchronous with the PLC cycle, in the same
manner as the input/output exchanges. When an event appears, (input switching to 1
CT1 CT1 CT1 CT1 Station 1 for example), a message can only be transmitted after this input has been taken into
consideration (start of the following cycle) and the PLC program has been executed,
i.e. approximately 1.5 cycles after the event has appeared.
NAT NAT

Network access time (NAT) shown in the table below as ms, totals the module transit
CT2 CT2 Station 2 time and the delay before the message can be transmitted across the network.

Processing Premium Ethernet TCP/IP


Action TSX ETY 110/210 TSX ETY 4102/5102
TSX ETY 110WS TSX P57 pp 23
Modbus requests < 25 ms < 10 ms
TT = Transaction time
CT1 = Device 1 cycle time
NAT = Network access time Transaction time TT includes the delay between the transmission of a message from
CT2 = Device 2 cycle time a client station 1, its reception by a server station 2, processing the request, sending
back the response and its acceptance by station 1 (update of an output for example).

As the block diagram above shows, the duration of the transaction will be between:
b TTmin = 2 x CT1 + 2 x NAT minimum.
b TTmax = 4 x CT1 + CT2 + 2 x NAT maximum.

Average duration is:


b TT = 3 x CT1 + 0.5 x CT2 + 2 x NAT.

For the I/O Scanning service


CT Manager
Ethernet TCP/IP Response time (RT) includes the delay between a remote input, processing by the 5
RT PLC application and updating a remote output:
b RT = 2 x CT + 1 ms per device.
Hub

Input Device 1

Output Device 2

For the Global Data service


Top synchro Return synchro
The transaction time (TT) includes the delay between publication of a Global Data by
Transaction time
TT
station 1, its reception and processing by remote station 2 and its retransmission to
CT CT CT Station 1 the initial station 1:

Publication
For an exchanged variable:
NAT NAT
b If CT < 5 ms, TT = 5 to 6 x CT.
Subscription Publication
b If CT u 10 ms, TT = 3 x CT.
CT CT Station 2

Schneider Electric 5/25


Presentation Premium automation platform 5

Ethernet TCP/IP network

Today, Ethernet enables distributed automation platforms to respond to:


b Needs for a single communication network.
b Demands for real-time performance on the factory floor.
b Needs for open access to control/monitoring software using standard
communication protocols and applications based on Internet technology.
All these criteria are reinforced by the capacity of the Schneider offer to provide
high-level services which enable the user to reduce his development and operating
costs.
Premium platforms are connected to the Ethernet TCP/IP network via 4 Premium
processors with built-in Ethernet port links and 5 modules:
b TSX P57 2623/2823/3623/4823 processors, of which 2 models have a built-in
Fipio bus link (bus manager).
b TSX ETY 110/210 modules, including the 2 communication profiles; TCP/IP on
Ethernet (10 Mbps) and Ethway. The TSX ETY 210 model is designed specifically for
use with Warm Standby architectures.
b TSX ETY 110 WS module including the 2 TCP/IP profiles on Ethernet (10 Mbps)
and Ethway, joined by the integrated Web server function with services at
FactoryCast level.
b TSX ETY 4102 including the TCP/IP profile with I/O Scanning and Global Data
functionalities on 10/100 Mbps Ethernet and the integrated Web server function as a
standard service.
b TSX ETY 5102 module, including all TSX ETY 4102 module functions, including
the integrated Web server function with services at FactoryCast level.

TCP/IP and Ethway profiles


Architecture of Premium Ethernet TCP/IP modules

OSI model Ethernet TCP/IP profile Ethway profile

5 7 Application Uni-TE/X-Way
Modbus
Global Data Uni-TE
COM

6 Presentation

5 Session

4 Transfer TCP (RFC793) UDP (RFC768)

3 Network IP (RFC791) X-Way addressing

2 Link LLC IEEE 802.2/MAC IEEE 802.3 LLC IEEE 802.2


CSMA-CD MAC IEEE 802.3

1 Physical IEEE 802.3 CSMA-CD


IEEE 802.3

The various services are provided by Ethernet processors and modules:


b Standard TCP/IP protocol enables Premium devices to communicate with:
v Quantum and Momentum M1E devices using Modbus message handling,
v TSX Series7 and April 5000/7000 devices via X-Way architecture using
X-Way/Uni-TE/ Ethway message handling.
v I/O type peripheral devices, by simple configuration via the I/O Scanning function,
v PCs and Magelis IPC terminals supporting an internal browser connected to Web
FactoryCast servers integrated in the Micro, Momentum, Premium and Quantum
PLCs,
v third-party products using any protocol on TCP/IP courtesy of the TCP Open
function.
v These various services were introduced previously (see pages 5/12 to 5/21).
b Ethway, which incorporates all the mechanisms of the X-Way communication
architecture (X-Way addressing system, Uni-TE message handling, COM distributed
database), but on a proprietary protocol.
Nota : the TSX ETY 110/210/110 WS, TSX ETY 4102/5102 Ethernet modules for Premium
PLCs ensure transparent routing of X-Way and Uni-TE messages from a TCP/IP network to an
X-Way network and vice versa.

5/26 Schneider Electric


Description, Premium automation platform 5

characteristics Ethernet TCP/IP network

Description of TSX P57pp23 processors with integrated Ethernet port

The TSX P57 2623/2823M and TSX P57 3623/4823M double format processors with
1 3 2 1 3 2 built-in Ethernet port include the following on the front panel:
1 A display unit including 5 display LEDs:
v RUN display LED (green): processor operating (program execution),
v ERR display LED (red): default processor or its integrated devices (PCMCIA
memory card and PCMCIA communication card),
4 v I/O display LED (red): fault originating from another module in the station or
5 configuration fault,
6 v TER display LED (yellow): terminal port active,
7 v FIP display LED (red): built-in Fipio bus active.
8 2 Display block connected to the built-in Ethernet port including 5 display LEDs:
9 v RUN display LED (green): Ethernet port ready,
v ERR display LED (red): fault on Ethernet port.,
v COL display LED (red): collision detection,
v STS display LED (yellow): Ethernet link diagnostics,
TSX P57 2623/3623M TSX P57 2823/4823M
v Two TX and RX display LEDs (yellow): transmission/reception activity.
3 A RESET button which, when pressed, triggers a cold restart of the PLC.
4 A female 8-way mini-DIN connector for connecting or adjusting the programming
terminal.
5 A female 8-way mini-DIN connector marked AUX for connecting a peripheral
device.
6 An RJ45 connector for connection to the Ethernet network.
7 A slot for a memory extension card in PCMCIA type I format.
8 A slot for a communication card in PCMCIA type III format.
9 A SUB-D 9-way connector (on models TSX P57 2823/4823M) for Fipio bus
manager communication.

Characteristics of the integrated Ethernet port in TSX P57 pp23 processors


5
Principal characteristics
Type of processors TSX P57 2623 TSX P57 2823 TSX P57 3623 TSX P57 4823
Number of inputs/outputs Discrete 1024 1024 1024 2048
Analog 80 80 128 256
Application-specific channels 24 24 32 64
Fipio field bus Built-in link yes yes
Maximum memory capacity With PCMCIA 160 K words 160 K words 384 K words 512 K words
Configuration (10baseT/100baseTX)
Number of stations Point-to-point connection (via standard RJ45 connector) to form a (10baseT/100baseTX)
star network (the stations are connected to ConneXium hubs or switches)
64 stations maximum per network
Number of network With Premium processor - TSX P57 2623/2823M: 0
connections - TSX P57 3623: 2 max.
(1) - TSX P57 4823: 3 max.
Web server services
Integrated Web server (2) Standard services - "Rack Viewer" PLC diagnostics
- Access to "Data editor" PLC variables and data
Transparent Factory communication services
I/O Scanning service Number of stations 64
User interface - 2 K %MW as inputs / 2 K %MW as outputs in the "scanner" PLC
- 120 words maximum per "scanned" device
Global Data service - Publication of 1 variable whose size is between 11024 bytes
- Subscription of 164 variables (4 Kb max.) for the entire distribution group
Network management SNMP agent, support for standard MIB II and private MIB TF Ethernet
FDR function FDR server for automatic reconfiguration on replacement of a faulty module (BOOTP/DHCP
protocols)
Standard services
TCP/IP services Uni-TE - Client/server mode
- Client/server requests of 256 bytes (synchronous mode)
- Client/server requests of 1 K byte (asynchronous mode)
Modbus - Client/server mode
- Synchronous requests of 256 bytes
X-Way services - X-Way inter-network routing
- X-Way/Uni-Telway routing
- Module diagnostics
(1) Number of network connections excluding integrated Ethernet port.
(2) For the PC station, requires an Internet browser (Internet Explorer version u 5.0).

Schneider Electric 5/27


Description Premium automation platform 5

characteristics (continued) Ethernet TCP/IP network

Description of TSX ETY 110/210/110 WS modules

The TSX ETY 110/210/110 WS modules are single format modules which are
1 installed in a rack slot of a Premium PLC station or Atrium coprocessor.

2 The front panel on the TSX ETY 110/210/110 WS modules comprises:

3 1 A display block indicating the module status.


2 A standard connector for 10baseT interface (RJ45).
3 A standard connector for 10base5 interface (AUI).
4 4 Four thumbwheels for defining the station number and network number.

Characteristics of TSX ETY 110/210/110WS modules

Configuration
Number of stations 10baseT Point-to-point connection (via standard RJ45 connector) to form a (10baseT) star network (the
stations are connected to ConneXium hubs or switches)
64 stations maximum per network

10base5 64 stations maximum per network

Length of network 10base5 - 500 m maximum for electrical link between 2 end stations on one segment
- 1,500 m max. total length for electrical link (3 segments connected by 2 repeaters)
- 2,800 m max. total length for mixed electrical/fibre optic link (3 electrical segments and 1 fibre
optic segment of 1,000 m connected by 1 repeater and 2 electrical/fibre optic half repeaters.)

10baseT - 1000 m max. (3,100 m with fibre optic)

Number of network Per Premium processor or - TSX P57 1pp/2 pp , TPCX 57 203: 1 max.
connections Atrium coprocessor - TSX P57 3pp, TPCX 57 353: 3 max.
5 - TSX P57 4pp: 4 max.

Web server services


Module types TSX ETY 110/210 (1) TSX ETY 110WS
Integrated Web server (2) Standard services - "Rack Viewer" PLC diagnostics
- Access to "Data editor" PLC variables and
data
FactoryCast services - Alarm viewer
- Graphic Data Editor
- Display of user Web pages (1.4 Mb available)

Transparent Factory communication services


Network management SNMP agent, support for standard MIB II and private MIB TF Ethernet

TCP Open (3) Direct access to the TCP layer via 2 interface
levels:
- EFS function block library
- Library of basic functions for use with C
language
Standard services
TCP/IP services Uni-TE - Client/server mode
- 256 bytes of client/server requests (synchronous mode)
- 1 K byte of client/server requests (asynchronous mode)
Modbus - Client/server mode
- 256 bytes of synchronous requests
Ethway services Uni-TE - Client/server mode
- 256 bytes of client/server requests (synchronous mode)
- 1 K byte of client/server requests (asynchronous mode)
Common words Shared database of 256 words

Application-to-application Priority exchange of point-to-point messages (maximum 256 bytes)

X-Way services - X-Way inter-network routing


- X-Way/Uni-TE routing
- Module diagnostics
(1) The TSX ETY 210 module, designed for use with Warm Standby architectures, also ensures
seamless addressing when making the "Normal/Help" switch, as well as architecture
diagnostics and maintenance through access to the "Help" PLC.
(2) For the PC station, requires an Internet browser (Internet Explorer version u 5.0).
(3) Requires the TCP Open CD-ROM supporting the TCP/IP and TLX CD TCP 42M functions
library.

5/28 Schneider Electric


Description, Premium automation platform 5

characteristics Ethernet TCP/IP network

Description of TSX ETY 4102/5102 modules

TSX ETY 4102/5102 modules are single format modules which are installed in a rack
1 slot of a Premium PLC station or Atrium coprocessor.

The front panel on the TSX ETY 4102/5102 module comprises:


2
1 A display block indicating the module status.
2 A standard connector for 10baseT/100baseTX (RJ45) interface.

Characteristics of TSX ETY 4102/5102 modules

Configuration (10baseT/100baseTX)
Number of stations Point-to-point connection (via standard RJ45 connector) to form a (10baseT/100baseTX)
star network (the stations are connected to Transparent Factory hubs or switches)
64 stations maximum per network

Length of network 10baseT 1,000 m max. (3,100 m with fibre optic)

10baseTX 412 m max. between 2 stations within the same collision domain (1)

Number of network Per Premium processor or - TSX P57 1pp /2pp, TPCX 57 203: 1 max.
connections Atrium coprocessor - TSX P57 3pp , TPCX 57 353: 3 max.
- TSX P57 4pp : 4 max.
Web server services
Module types
Integrated Web server (2) Standard services
TSX ETY 4102
- "Rack Viewer" PLC diagnostics
TSX ETY 5102
5
- Access to "Data editor" PLC variables and data

FactoryCast services - Alarm viewer


- Graphic Data Editor
- Display of user Web pages (8 Mb available)
Transparent Factory communication services
I/O Scanning service Number of stations 64

User interface - 2 K %MW as inputs/2 K %MW as outputs in the "scanner" PLC


- 120 words maximum per "scanned" device

Global Data service - Publication of 1 variable between 11024 bytes


- Subscription of 164 variables (4 Kb max.) for the entire distribution group

Network management SNMP agent, support for standard MIB II and private MIB TF Ethernet

TCP Open (3) Direct access to the TCP layer via 2 interface
levels:
- EFS basic function block library
- Library of basic functions for use with
C language
FDR function FDR server for automatic reconfiguration on replacement of a faulty module (BOOTP/DHCP
protocols)
Standard services
TCP/IP services Uni-TE - Client/server mode
- 256 bytes of client/server requests (synchronous mode)
- 1 K byte of client/server requests (asynchronous mode)

Modbus - Client/server mode


- 256 bytes of synchronous requests

X-Way services - X-Way inter-network routing


- X-Way/Uni-Telway routing
- Module diagnostics

(1) The network can be extended by using switches to separate the collision domains.
(2) For the PC station, requires an Internet browser (Internet Explorer version u 5.0).
(3) Requires the TCP Open CD-ROM supporting the TCP/IP and TLX CD TCP 42M functions
library.

Schneider Electric 5/29


References Premium automation platform 5

Ethernet TCP/IP network

Premium processors with integrated Ethernet port

The TSX P57 pp 23M processors comprise:


b A memory extension slot (PCMCIA type I card) and a slot for a communication
card (PCMCIA type III card).
b Two terminal ports (female 8-way mini-DIN connector), Uni-Telway or character
mode.
b An Ethernet 10baseT/100baseTX port, 10/100 Mbps (RJ45 connector).

The TSX P57 processors enables program loading via the terminal port at a
maximum speed of 115 Kbps (limited to 19.2 Kbps for the TSX P57 2623/2823M
processors.
The built-in Fipio link (bus manager) for TSX P57 2823 and TSX P 57 4823M
processors accepts a maximum of 127 connection points.

I/O capacity (2) Memory Communication and Max. no. of Reference Weight
capacity services profiles bus/network (1)
modules kg
TSX 57-20
1024 discrete I/Os 48 K integrated Uni-TE on TCP/IP 1 built-in Ethernet TSX P57 2623M 0.640
80 analog I/Os words Modbus on TCP/IP 4 AS-i buses
24 application-specific 160 K words X-Way 1 third-party bus
channels max. on Basic Web server
PCMCIA I/O Scanning
Global Data
Network management

64 K integrated Uni-TE on TCP/IP 1 built-in Ethernet TSX P57 2823M 0.680


words Modbus on TCP/IP 1 built-in Fipio
160 K words X-Way 4 AS-i buses
max. on Basic Web server 1 third-party bus
TSX P57 2623/3623M PCMCIA I/O Scanning

5 Global Data
Network management

TSX 57-30
1024 discrete I/Os 64/80 K Uni-TE on TCP/IP 1 built-in Ethernet TSX P57 3623M 0.640
128 analog I/Os integrated Modbus on TCP/IP 2 networks
32 application-specific words (3) X-Way 8 AS-i buses
channels 384 K words Basic Web server 2 third-party buses
max. on I/O Scanning
PCMCIA Global Data
Network management

TSX 57-40
2048 discrete I/Os 96/176 K Uni-TE on TCP/IP 1 built-in Ethernet TSX P57 4823M 0.680
256 analog I/Os max. integrated Modbus on TCP/IP 1 built-in Fipio
64 application-specific words (3) X-Way 3 networks
channels 512 K words Basic Web server 8 AS-i buses
TSX P57 2823/4823M max. on I/O Scanning 2 third-party buses
PCMCIA Global Data
Network management

(1) Maximum cumulative values. The number of remote inputs/outputs via bus is not counted.
(2) Product delivered with multilingual installation guide (processors and discrete inputs/outputs):
French, English, German, Spanish and Italian.
(3) The second value corresponds to the built-in memory capacity when the processor is
equipped with a PCMCIA memory card.

5/30 Schneider Electric


References (continued) Premium automation platform 5

Ethernet TCP/IP network

Premium modules for the Ethernet TCP/IP network


Network modules for Premium PLCs
Number of modules Communication/services Rate Integrated Web Reference Weight
per PLC profiles server
kg
1 for 57-10/20 Uni-TE on TC/IP 10 Mbps No TSX ETY 110 0.370
3 for 57-30 Modbus on TC/IP
4 for 57-40 Ethway/X-Way No TSX ETY 210 0.370
(1)
Uni-TE on TC/IP 10 Mbps FactoryCast TSX ETY 110 WS 0.370
Modbus on TC/IP service (2)
Ethway/X-Way (1.4 Mb available
Network management for user Web
TSX ETY 110/210/110 WS TCP Open pages)

Uni-TE on TC/IP 10/100 Mbps Standard service TSX ETY 4102 0.340
Modbus on TC/IP (without user Web
X-Way page)
I/O Scanning
Global Data
Network management

Uni-TE on TCP/IP FactoryCast TSX ETY 5102 0.340


Modbus on TC/IP service (2)
X-Way (8 Mb available for
I/O Scanning user Web pages)
Global Data
Network management
TCP Open
TSX ETY 4102/5102

Ethernet cards for PC-compatibles


Description Use Supplied with Reference Weight

Ethernet cards for PCI extension bus slot Windows 95, TCC ETH 01
kg

5
PC-compatibles Windows NT 4 (SP6),
Windows 2000 and Windows XP

ISA extension bus slot DOS 6, OS/2 2.2 drivers, TSX ETH PC 101M 0.720
TCC ETH 01 Short format Windows 95, Windows NT4(SP6),
Windows 2000 and Windows XP

X-Way drivers package Includes all the drivers 1 CD-ROM TSX CD DRV 13M
for PC-compatibles X-Way:
- Uni-Telway COM port, Fipway
TSX FPC10/FPP20 running
OS/2, DOS and Windows
3.1/95/98/
NT4.0/2000/Millennium/XP
- Ethway running OS/2, DOS
and Windows 3.1/95/98/NT4.0/
TSX ETH PC 101M 2000/XP
- XIP and ISAway running DOS
and Windows 3.1/95/98/NT4.0/
2000/Millennium/XP
- Uni-Telway TSX SCP 114
running Windows 95/98/NT4.0/
2000/Millennium/XP
- Terminal port running OS/2
Includes multilingual user
documentation.

Accessories and connection cables


Description Reference Weight
kg
For 10baseT/100baseTX (RJ45) interface See page 5/43

For 10base5 interface (AUI) See page 5/45

(1) Module designed for Warm Standby architectures.


(2) Benefits from TCP Open services. Supplied with a CD-ROM including the FactoryCast
configuration and administration software for the integrated Web server function and
documentation in English.

Schneider Electric 5/31


Presentation, Premium automation platform 5

characteristics Ethernet TCP/IP network


Transparent Factory Ethernet infrastructure

Presentation

Industrial Ethernet networks can use various standards. In each case, a set of rules
must be respected when determining what topology will be produced and with what
performance level.

The ConneXium offer comprises a complete family of industrial products used to


build a network architecture: hubs, switches, transceivers and cables. Wiring rules
pertaining to the ConneXium offer are described on pages 5/32 to 5/37.

Characteristics
General characteristics for industrial Ethernet standards
Standard Date rate Medium Type of connector Useable bandwidth Advantages
(Mbps) (on automation
network)
10base5 10 Thick coaxial cable 15-way SUB-D (AUI) 8 %, i.e. 800 Kbps Cost, Ethway
(yellow) compatibility

10baseT 10 Twisted shielded pair RJ 45 8 %, i.e. 800 Kbps Cost


(SFTP) (1)

10baseFL 10 Fibre optic (generally ST or MT-RJ 8 %, i.e. 800 Kbps Immunity,


62.5/125 multimode confidentiality
1300 m (2)

100baseTX 100 Shielded twisted pair RJ 45 40 %, i.e. 40 Kbps Data rate (x50)
(SFTP)

100baseFX 100 Fibre optics SC or MT-RJ 40 %, i.e. 40 Kbps Immunity

5 (1) SFTP cables (Shielded and Foiled Twisted Pair) are available in 2 versions:
v UL 1581 vertical tray, NFC 32070 level C1, IEC 332-1.
v Reaction to fire compliant with NFC 32 070 # class C2 and IEC 332-1, Low Smoke Zero
Halogen (LSZH) and UL 1581 VW1.

(2) The mutimode fiber is Low Smoke Zero Halogen as per HD.624-7, with reaction to fire
complying with NFC 32 070 # class C2 and IEC 332-1.

Installation principles

The Ethernet 802.3 Link Layer is based on a collision detection mechanism


(CSMA CD). Each station (DTE, Data Terminal Equipment) sends its data when
necessary and verifies if the frame has been correctly propagated. If a collision with
a frame sent by another station is detected, the station repeats the message after a
timeout, which increases the network load and thus the probability that another
collision will occur.

The transceivers or hubs (repeaters) are used to regenerate the signal once the
physical limits of the medium have been reached. They also propagate collisions, if
there are any.

Because of the transmission time needed to send data from one end of the network
to the other, a maximum network length exists, beyond which collisions might not be
detected by the sender. For this reason, and for each technology, a network size limit
has been set. This is described as the "maximum network diameter" within a same
collision domain.

Presentation: Installation rules:


page 5/32 pages 5/32 to 5/37

5/32 Schneider Electric


Installation rules Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Ethernet infrastructure

Architectures in a same collision domain

Various architectures may exist, depending on each standard:

b Line or bus topology, using transceivers.


b Star network topology, using hubs.
b Tree network topology, using hubs.

Transceivers are also used for transmitting signals between 2 dissimilar media such
as fiber optic and twisted pair cables.
In addition, the hubs (or concentrators) are also used to transmit signals among
several media (ports).
The transceivers and hubs are plug and play devices.

Line or bus topology Star topology Tree topology


DTE DTE DTE

Transceiver Hub Hub


DTE DTE DTE DTE DTE DTE

10base5 10baseT, 10baseF, 10baseT, 10baseF,


100baseTX, 100baseFX 100baseTX, 100baseFX

Note: in the information that follows, the terms "hubs" and "repeaters" are used
interchangeably.

Rule 1: to respect the "maximum network diameter" within a same collision


domain
5
Depending on the Ethernet standard employed, the network size can vary. To define
the correct architecture, the 2 constraints of maximum segment length and maximum
network diameter must be respected. The Schneider ConneXium performances
make it possible, in some situations, to surpass the limits of the 802.3 standard.

Ethernet Maximum segment length Maximum network diameter


standard (physical limit) (limited by collisions)

Type According to With According to With


standard 802.3 ConneXium standard 802.3 ConneXium
products products
10base5 500 m 1,800 m
(50 m for a drop cable) (2,800 m with fiber optic segment)

10baseT 100 m 500 m 1,000 m

10baseFL or 2,000 m 3,100 m 2,500 m 3,100 m


mixed (FL and T)
100baseTX 100 m 200 m

100baseFX in 412 m 228 m or 412 m between 2 DTE


Half Duplex devices
100baseFX in 2,000 m 3,000 m 228 m or 412 m between 2 DTE
Full Duplex devices

Presentation: Installation rules:


page 5/32 pages 5/32 to 5/37

Schneider Electric 5/33


Installation rules (continued) Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Ethernet infrastructure

Rule 2: for each technology, respect the following rules within the same
collision domain
10base5

Between 2 DTE (Data Terminal Equipment) devices, a maximum of 2 repeaters or


1 repeater with 2 half-repeaters (half-repeaters ensure transmission between a
copper and a fiber optic medium):
b Drop cable, 50 m length max.,
b One segment, 500 m length max.,
b Between 2 fiber optic half-repeaters, 1000 m length max.

Examples:
b All copper, 1,800 m length max.

Segment Segment Segment


500 m 500 m 500 m

DTE DTE
50 m 50 m 50 m 50 m 50 m 50 m
Hub/repeater Hub/repeater

b Mixed copper/fiber optic, 2,800 m length max.

Segment Segment Segment


500 m 500 m 500 m

1,000 m
DTE DTE
50 m 50 m 50 m 50 m 50 m 50 m
Hub/repeater Half-repeater Half-repeater

5 10baseT/10baseF

Between 2 DTE devices, a maximum of 5 segments and 4 hubs (or repeaters).

b Topology of 5 segments and 4 hubs (or repeaters): each 10baseFL segment must
have a length of < 500 m.
b Topology of 4 segments and 3 hubs (or repeaters): the 10baseFL inter-repeater
segments must have a length of < 1,000 m, and the 10baseFL segments between
hub and DTE devices must have a length of < 400 m.
Examples:
In the following 2 topologies, distances are usually given for the 10baseT standard,
with distances for the 10baseF standard within parentheses.

Hub/repeater 100 m (500 m) Hub/repeater

Hub/repeater Hub/repeater

100 m (500 m) 100 m (500 m)

DTE DTE
100 m (500 m) 100 m (500 m)

Maximum 500 m in 10baseT, 2,500 m in 10baseF.

Hub/repeater

Hub/repeater Hub/repeater

100 m 100 m
(1,000 m) (1,000 m)
DTE DTE
100 m (400 m) 100 m (400 m)

Maximum 400 m in 100baseTX, 2,800 m in 100baseFX

Presentation: Installation rules:


page 5/32 pages 5/32 to 5/37

5/34 Schneider Electric


Installation rules (continued) Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Ethernet infrastructure

100baseTX/100baseFX

This Ethernet standard defines 2 classes of hubs (or repeaters):

b Class 1 hubs: Maximum of 1 hub in a same collision domain.


b Class 2 hubs (for ConneXium repeaters): Maximum of 2 hubs in a same collision
domain.

Examples:

In the following 4 topologies, distances are usually given for the 100baseTX
standard, with distances for the 100baseFX standard within parentheses.

Class 1 hub/repeater Class 1 hub/repeater

DTE DTE DTE DTE


100 m 100 m 160 m 160 m
(200 m)

200 m max. in 100baseTX, 300 m in mixed 320 m max. in 100baseFX

Class 2 hub/repeater Class 2 hub/repeater

5m
DTE DTE
100 m 100 m
(111 m)
205 m max. in 100baseTX, 216 m in mixed

Class 2 hub/repeater Class 2 hub/repeater

5
DTE 28 m DTE
100 m 100 m

228 m max. in 100baseFX

Presentation: Installation rules:


page 5/32 pages 5/32 to 5/37

Schneider Electric 5/35


Installation rules (continued) Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Ethernet infrastructure

Architectures with several collision domains

Switched devices enable the limits of the above-described architectures to be


increased. Switches are used for communicating between 2 or more collision
domains. Communication for the upper layers is guaranteed among the different
ports and collisions at the link layer level are not propagated (filtering).

Switches are plug and play devices that can be remotely administered via SNMP
or HTTP. They essentially contribute 2 functions:

b Extension of the architecture to surpass the "maximum network diameter".


b Improvement of performance by a better allocation of bandwidth due to reduction
in collisions and network load. In addition, switches in the ConneXium range support
multicast filtering via the standard GARP/GMRP protocol, which optimizes
performances of the Global Data service. With these products, multicast frames are
transmitted only on switch ports where stations subscribing to the Global Data
service are connected. ConneXium switches also support the Faulty Device
Replacement (FDR) service, as well as the Schneider Electric Transparent Factory
private MIB for managing devices via the SNMP network management protocol.

Rule 3: to be respected when switches are used

b Switches are DTE devices that can be connected to hubs or directly connected to
devices. Rules 1 and 2, mentioned previously, thus apply.
b When 2 switches are connected, the line can be in Full Duplex, which removes the
risk of collisions and allows the effective data rate to be doubled. The rules related to
the collision domain thus do not apply, and only those imposed by the physical limits
should be observed.
For example, 2 switches may be connected on their 100baseFX ports via a fiber optic
cable 3,000 m in length.
5 Examples:

Collision domain 1 Collision domain 2


DTE DTE DTE DTE DTE DTE DTE DTE DTE

DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE

Site 1 Site 2
Switch
Switch 1 Switch 2

DTE DTE DTE DTE DTE DTE

Collision domain 3

Switch used to isolate several collision domains (reduction of Switches used to extend the architecture to provide a link between 2 buildings, for example.
the network load in order to improve performance).
Maximum distances:
b 100baseTX: 100 m between 2 switches.
b 100baseFX: 2,000 m between 2 switches, 3,000 m with ConneXium switches and
up to 40 km using monomode optical fiber (outside supply).

Presentation: Installation rules:


page 5/32 pages 5/32 to 5/37

5/36 Schneider Electric


Installation rules (continued) Premium automation platform 5

Ethernet TCP/IP network


Transparent Factory Ethernet infrastructure

Routers

In general, routers are used at the Enterprise's network level, in order to link different
units or sites. They are sometimes associated with security functions such as
firewalls for filtering remote access.

A router must be configured to enable it to recognize where messages must be


routed. Routing mechanisms are based on the IP address. Stations are grouped on
the same subnet according to their IP addresses and their subnet mask.

Every message addressed to a remote network will be transmitted to the router,


which ensures routing to the correct destination.

All of our Ethernet modules can be configured with a default gateway address and a
subnet mask, complying with the IP standard.

On the factory floor level, a switch is less expensive than a router, performs better,
and is easier to install ("plug and play").

Redundancy

The architectures previously described can be created to have greater availability by


using hubs or specific switches, linked to redundant copper or fiber optic rings. If the
ring is broken, communication is seamlessly restored in less than 500 ms.
These products are available with the possibility to create a redundant power supply.

Associated with the Warm or Hot Standby offers, they guarantee maximum
availability of the automation installations.

The various possible redundant topologies are: 5


1 10 Mbps copper or fiber optic redundant ring topology, with redundant hubs.

2 100 Mbps fiber optic ring redundant topology with redundant switches: maximum
commutation time from the "normal" line to the "emergency" line of 500 ms for a
redundant ring with 50 switches.

3 100 Mbps redundant fiber optic multiple ring topology with redundant switches:
maximum commutation time from the "normal" line to the "emergency" line
of 500 ms.

DTE DTE DTE

DTE DTE 1,100 Mbps


DTE DTE DTE DTE fiber optic ring

10 Mbps copper or
fiber optic redundant 100 Mbps Redundant
ring fiber optic ring switches

DTE Fiber optic ring 2 Fiber optic ring 3


DTE DTE DTE DTE

Redundant hubs

DTE DTE DTE DTE

1 2 3

Presentation: Installation rules:


page 5/32 pages 5/32 to 5/37

Schneider Electric 5/37


Presentation Premium automation platform 5

ConneXium industrial Ethernet

Presentation
As part of its Transparent Factory family of products, Schneider Electric offers a
range of industrially hardened network hubs, switches, transceivers, bridges, and
cables. These Ethernet-standard communication components enable you to
integrate Ethernet solutions from the device level to the control network, and beyond
to the corporate intranet. Each ConneXium Industrial Ethernet product is designed
with compliance to Ethernet standards, and with third-party compatibility in mind.

b ConneXium Hubs connect devices and provide segments to shared


communication among PLCs. TF Hubs are low-cost solutions which enable
communications with devices, such as Momentum I/O, to Ethernet networks.

b ConneXium Switches segment the application in different zones, groups, or


cells/machines. The proper placement of switches can increase network
performance by relieving network congestion. TF switches implement SNMP
protocol, allowing standard network management tools to monitor and diagnose the
network, and thus are a key architectural component for real-time and deterministic
network communication.

b ConneXium Transceivers provide connections to fiber optic networks in areas of


high electromagnetic interference. The use of multiple transceivers enables long
distances between process areas.

b ConneXium Bridges enable Modbus to Ethernet and Modbus Plus to Ethernet


communications, with multiple ports allowing flexibility among network components.

b ConneXium Cables connect each automation device to the attached hub, switch,
transceiver, or bridge. Cables are available in fiber optic and twisted pair options,
with a wide variety of connectors and cable lengths.

5 All Ethernet cabling system components are built to rigorous industrial standards,
and are designed to perform in harsh environments. ConneXium Switches and Hubs
support a high level of resilience. Their scalable redundant features - from single to
double ring structure - make it easy to build the kind of fault-tolerant network that fits
the specific requirements of your environment.

Optical redundant network 200 Mbps full duplex

Switch Switch Switch


Hub
Transceiver

Fiber optic
Hub Transceiver
Hub Optical Hub
loop
Hub

Momentum I/O Remote location

References: Characteristics:
page 5/43 pages 5/39 to 5/42

5/38 Schneider Electric


Characteristics Premium automation platform 5

ConneXium industrial Ethernet

Characteristics of hubs
Mechanical construction
Models 499 NEH 104 10 499 NEH 141 00 499 NOH 105 10

Operating temperature C (F) 0 to 60 (32 to 140)

Relative humidity 1095% (non-condensing)

Dimensions W x H x D mm 40 x 125 x 80 47 x 135 x 111 80 x 140 x 80


(in) (1.58 x 4.92 x 3.15) (1.85 x 5.31 x 4.37) (3.15 x 5.51 x 3.15)

Weight g (Lb) 520 (1.2) 240 (0.529) 900 (2)

Enclosure IP 30 IP 20 IP 30

Agency approvals and compliance cUL 1950; FM 3810; FM 3611 Class 1, Div. 2; CE, Germanischer Lloyd, IEC 61131-2

Electrical characteristics
Models 499 NEH 004 10 499 NEH 041 00 499 NOH 005 10

Technology Ethernet 10 Mbps Ethernet 100 Mbps Ethernet 10 Mbps

Interfaces 4 10baseT ports with 4 100baseTX ports with - 3 10baseT ports with RJ45
RJ45 shielded connectors RJ45 shielded connectors shielded connectors
- 2 10baseFL ports with BFOC
connectors

Connection type Twisted pair cable Twisted pair cables or


redundant fibre optic ring

Terminal block 1 x 5-pin, pluggable

Operating voltage VDC 18 to 32, safety low voltage 5


Redundancy Power supply Power supply and optical ring

Power consumption at 24 VDC mA 80 typical, 130 maximum 210 typical, 270 maximum 160 typical, 350 maximum

Maximum range m (ft) Twisted pair line length, max 100 (max 330) Fiber optic, max 3100 (max
10,000)
Twisted pair, max 100 (max
330)

Number of cascaded hubs 4 max 2 max 4 max

Number of hubs in a ring 11 max

Fault indicator Power supply failure; permanent fault in hub; faulty link status of TP port; at least one port has
auto-partitioned
LED indicators P1, P2 power, DA/STAT 1 to DA/STAT 4: data collision, P1, P2 power, DA/STAT 1 to
segmentation, and link status per port DA/STAT 5: data collision,
segmentation, and link status
per port

References:
page 5/43

Schneider Electric 5/39


Characteristics (continued) Premium automation platform 5

ConneXium industrial Ethernet

Characteristics of switches
Mechanical construction
Models 499 NES 171 00 499 NOS 171 00

Operating temperature C (F) 0 to 50 (32 to 122)

Relative humidity 1095% (non-condensing)

Dimensions W x H x D mm 105 x 130 x 105 110 x 131 x 111


(in) (4.1 x 5.1 x 4.1) (4.3 x 5.2 x 4.4)

Weight g (Lb) 850 (1.87)

Enclosure IP 20

Agency approvals and compliance cUL 1950; cUl 508; cUL 1604; FM 3810 Class 1, Div. 2; CE, Germanischer Lloyd, IEC 61131-2

Electrical characteristics
Models 499 NES 171 00 499 NOS 171 00

Technology Ethernet 10 Mbit/s and Fast Ethernet 100 Mbit/s

Interfaces 5 10BASE-T/100BASE-TX ports with shielded 5 10BASE-T/100BASE-TX ports with shielded


RJ45 connectors RJ45 connectors
2 100BASE-TX ports with RJ45 connectors 2 100BASE-FX ports with SC connectors

Connection type Twisted pair cable Twisted pair cables and redundant fiber optic
ring

Terminal block 1 x 5-pin, pluggable

Operating voltage VDC 18 to 32, safety low voltage

5 Redundancy Power supply; optical and/or copper ring structure; fast media redundancy (< 0.3s); redundant
manager

Power consumption at 24 VDC mA 800 maximum

Maximum range m (ft) Twisted pair line length, max 100 (max 330) Fiber optic, max 3100 (max 10,000)
Twisted pair, max 100 (max 330)

Number of switches in a ring Maximum 50 at 100 Mbit/s

Number of cascaded switches 2 max

Fault indicator Power supply failure; permanent fault in switch; faulty link status of TP port; at least one port
has auto-partitioned, self-test error, ring monitoring not possible

LED indicators P1, P2 power, Port 1 to 7 status, Redundancy Manager, and Standby

References:
page 5/43

5/40 Schneider Electric


Characteristics (continued) Premium automation platform 5

ConneXium industrial Ethernet

Characteristics of transceivers
Mechanical construction
Models 499 NTR 100 10 499 NTR 101 00

Operating temperature C (F) 0 to 60 (32 to 140)

Relative humidity 1095% (non-condensing)

Dimensions W x H x D mm 40 x 134 x 80 47 x 135 x 111


(in) (1.58 x 5.28 x 3.15) (1.9 x 5.3 x 4.4)

Weight g (Lb) 520 (1.2) 230 (0.51)

Enclosure IP 30 IP 20

Agency approvals and compliance cUL 1950; FM 3810 Class 1, Div. 2; CE, cUL 1950; cUl 508; cUL 1604; FM 3810;
Germanischer Lloyd, IEC 61131-2 Class 1, Div. 2; CE, Germanischer Lloyd,
IEC 61131-2

Characteristics
Models 499 NTR 100 10 499 NTR 101 00

Technology Ethernet 10 Mbit/s Ethernet 100 Mbit/s

Interfaces 1 10BASE-T port with shielded RJ45 connector 1 100BASE-TX port with shielded RJ45
1 10BASE-FL port with BFOC connector connector
1 100BASE-FX ports with SC connector
Connection type Twisted pair cable and fiber optic Ethernet cable

Terminal block 1 x 5-pin, pluggable

Operating voltage VDC 18 to 32, safety low voltage

Redundancy Power supply


5
Power consumption at 24 VDC mA 80 typical, 100 maximum 160 typical, 190 maximum

Maximum range m (ft) 10BASE-T 100(328) 10BASE-TX 100(328)


10BASE-FL 3100 (1070) 10BASE-FX 3100 (1070)

Link budget 11.5 db for 50/125 and 62.5/125 m fiber 8 db for 50/125 um fiber, 11 db for 62.5/125 um
fiber
LED indicators P1, P2 power, DA STAT 1 status and DA STAT 2 status

References:
page 5/43

Schneider Electric 5/41


Characteristics (continued) Premium automation platform 5

ConneXium industrial Ethernet

Bridges
Models 174 CEV 200 30 174 CEV 300 10

Networks link Modbus Plus to Ethernet Modbus to Ethernet

Operating power 110 / 220 VAC, auto sensing 9 ... 30 VDC range; 12 or 24 VDC, nominal

Ports 1 Ethernet 10BASE-T (RJ45), 1 RJ45 port for 10BASE-T cable


10BASE-2 (BNC),
10BASE-5 (AUI);
1 dual / single cable Modbus Plus

Mounting Vertical panel or horizontal shelf DIN rail

Dimensions W x H x D mm 122 x 229 x 248 35 x 95 x 60


(in) (4.8 x 9 x 9.8) (1.4 x 3.7 x 2.4)

Electrical cables
Models 490 NTW 000 pp 490 NTC 000 pp

Cable type Shielded and foil twisted pair straight-through Shielded and foil twisted pair crossed cord
cable

Available cable length m 2, 5, 12, 40, 80 5, 15, 40, 80


(ft) (6.5,16.4, 39.4,131.2, 262.4) (16.4, 49.2,131.2, 262.4)

Pre-assembled connector type RJ45 (two per cable)

Agency approvals and compliance UL, CSA 22.1 and NFPA 70 approval indicated by "U" after part number (example: 490 NTW
000 40U);
Category 5 of international cabling standard EIA/TIA-568; Class D of IEC 11801 / EN50173;
Low Smoke Zero Halogen (LSZH); flame retardant of NFC32 070 #1 (C2) and CEI 322/1

5 Optical cables
Models 490 NOC 000 05 490 NOT 000 05 490 NOR 000 05

Pre-assembled connector type MT/RJ-SC duplex MT/RJ-ST duplex MT/RJ-MT/RJ duplex

Cable type Standard glass fiber optic

Cable length m 5
(ft) (16.4)

Radiation susceptibility No radiation along the cable

References:
page 5/43

5/42 Schneider Electric


References
t
Premium automation platform 5

ConneXium industrial Ethernet

References
Description Ethernet network Available ports Reference Weight
kg (lb)
Hubs 10 Mbps 4 10BASE-T ports 499 NEH 104 10 0.520
(1.2)
10 Mbps 3 10BASE-T ports, 2 499 NOH 105 10 0.900 (2)
10BASE-FL ports
100 Mbps 4 100BASE-TX ports 499 NEH 141 00 0.520
499 NEH 104 10 (1.2)
Switches 10/100 Mbps 10/100 Mbps, 7 499 NES 171 00 1.450
100BASE-TX ports (3.2)
5 100BASE-TX ports, 499 NOS 171 00 1.450
2 100BASE-FX ports (3.2)
Transceivers 10 Mbps 1 10BASE-T port, 499 NTR 100 10 0.520
10BASE-FL port (1.2)
100 Mbps 1 100BASE-TX port, 499 NTR 101 00 0.520
1 100BASE-FX port (1.2)
499 NES 171 00 Bridges Modbus Plus to Ethernet Bridge 1 10baseT port 174 CEV 200 30 4.263 (9.
(RJ 45) or 10base2 4)
(BNC) or 10base5
(AUI)
Modbus to Ethernet Bridge 1 10baseT port 174 CEV 300 10 0.500
(RJ 45) (1.0)
Connection cables
Description Preformed at each end, use Length Reference Weight
kg (lb)
Shielded and foil twisted pair 2 RJ 45 connectors 2 m/6.5 ft 490 NTW 000 02 (1)
499 NTR 100 10 cord cable For connection to DTE terminals 5 m/16.4 ft 490 NTW 000 05 (1)
12 m/39.4 ft 490 NTW 000 12 (1)
40 m/131.2 ft 490 NTW 000 40 (1)
80 m/262.4 ft 490 NTW 000 80 (1)
Shielded and foil twisted pair 2 RJ 45 connectors
crossed cord cable
5 m/16.4 ft
For connexion between hubs, switches and 15 m/49.2 ft
transceivers
490 NTC 000 05 (1)
490 NTC 000 15 (1)

5
40 m/131.2 ft 490 NTC 000 40 (1)
174 CEV 300 10 80 m/262.4 ft 490 NTC 000 80 (1)
Fibre optic cable MT/RJ-SC duplex connectors 5 m/16.4 ft 490 NOC 000 05 (1)
MT/RJ-ST connectors 5 m/16.4 ft 490 NOT 000 05 (1)
MT/RJ-MT/RJ connectors 5 m/16.4 ft 490 NOR 000 05 (1)
Connection accessories
Description Use Ethernet ports Reference Weight
available kg
490 NTW 000 pp
Mini transceiver For connecting a 10base5 interface device 1 10base5 port (AUI TSX ETH NTR1
(2) to a 10baseTEthernet network segment type) and 1 10baseT
(twisted pair) port (RJ 45 type )
Ethernet PLC Products
Platform Description Integrated Web server Reference Weight
Diagnostic Web user page kg (lb)
Micro External module yes TSX ETZ 410 0.280
10/100 Mbp/s
490 NOC 000 0p
yes 8 Mo TSX ETZ 510 0.280
Premium M1E processor, yes 171 CCC 980 p0 0.042
1 Modbus
M1E processor, yes 171 CCC 960 p0 0.042
1 I/O bus
Communication 170 ENT 110 00 0.070
adapter 10 Mbps/s
Communication 170 ENT 110 01 0.070
adapter 100 Mbps/s
Premium Processors with yes TSX P57 pp23 0.640
10/100 Mbps/s port
10 Mbps/s modules TSX ETY 110 0.370
yes 1,4 Mo TSX ETY 110 WS 0.370
10/100 Mbps/s yes TSX ETY 4102 0.340
modules yes 8 Mo TSX ETY 5102 0.340
Quantum 10/100 Mbps/s 140 NOE 771 0p 0.345
modules
100 Mbps/s modules yes 8 Mo 140 NOE 771 1p 0.345
(1) Category 5 of the EIA/TIA-568 international wiring standards, class D of IEC 11801/EN50173 approved cables. Add the letter
U to the end of the referernce for CSA 22.1, NFPA 70 and UL approved cables (see page 5/42).
(2) )For example, a TSX Series 7 PLC equipped with a TSX ETH 107 Ethernet module.

Characteristics:
pages 5/39 to 5/42

Schneider Electric 5/43


Wiring system Premium automation platform 5

Ethernet TCP/IP network, connection by


10base5 interface (AUI)

Wiring system

TSX ETY 110/110 WS modules can take an AUI connector which enables direct
connection to an Ethernet 10base5 segment with the accessories and cables
described below.

Connection by 10base5 interface (AUI)

7 5 1 5 6 5 5 4 5

TSX ETY 110/110WS

7 5 1 5 4 5 5 5
TSX ETY 410/5101

5 3

TSX ETY 110/110WS

1 TSX ETH CA pp 0 trunk cable, triaxial cable (50 coaxial with shielding) 1 male N
type connector to be fitted to each end.
TSX ETH CD 025 trunk cable, triaxial cable equipped with N type connectors,
length 2.5 m. Corresponds to minimum length between 2 TSX ETH ACC 2
transceivers.
2 TSX ETY CB 0pp drop cable, 4 shielded twisted pair cable, AUI interface
(a straight connector and an elbow connector).
3 TSX ETY CC 0pp drop cable, 4 shielded twisted pair cable, AUI interface
(two straight connectors).
4 TSX ETH ACC 2 transceiver, AUI interface. Enables a device to be connected to the
Ethway network (obligatory when connecting two modules in point-to-point).
5 TSX ETH ACC 3 male N type connector for trunk cable.
6 TSX ETH ACC 4 female/female adaptor for extension of trunk cable.
7 TSX ETH ACC 5 (50 ) line terminator (includes an isolated terminator and a non
isolated terminator which must be connected to the installation grounding network.
One assembly per segment is required).

Mixed 10base5 (AUI)/10baseT (RJ45) connection

8 Hubs with 8 RJ45 ports /1 AUI port. TSX ETH 4102/5102 Ethernet modules have
only one RJ45 connector. They can, however, be connected to an Ethernet
10base5 network (twisted pair) by using the hub accessory TSX ETH NEH 8 which
has eight 10baseT ports (RJ45) and one 10base5 port (AUI) connected to a
transceiver 2 TSX ETH ACC 2.

References:
page 5/45

5/44 Schneider Electric


References Premium automation platform 5

Ethernet TCP/IP network, connection by


10base5 interface (AUI)

AUI interface accessories for connecting to the Ethernet


network
Description Use No Order in Unit reference Weight
(1) multiples kg
of
Ethernet transceiver Access point to any 4 1 TSX ETH ACC 2 0.765
network
TSX ETH ACC 2

Hub Can be used to connect 8 1 TSX ETH NEH 8


8 twisted pair (RJ45)
Ethernet stations on a
10base5 (AUI) network
Connector for trunk Must be fitted to both 5 10 TSX ETH ACC 3 0.050
cable ends of cable segment
on trunk cable
TSX ETH NEH 8

Female/female Extension of 2 cable 6 10 TSX ETH ACC 4 0.050


adaptor segments on trunk
cable

Line terminator kit Impedance adaptor 7 1 TSX ETH ACC 5 0.070

Ethernet network connecting cables


Description Connectors No
(1)
Length Reference Weight
kg 5
Trunk cables 2 type N 1 2.5 m TSX ETH CD 025 0.840
(radius curvature
min. 500mm) To be equipped with 2 1 23.4 m TSX ETH CA 020 1.650
TSX ETH ACC 3 male
N type connectors 117 m TSX ETH CA 100 5.600

210.6 m TSX ETH CA 200 8.300

Drop cables 15-way, SUB-D 2 5m TSX ETY CB 005 0.510


(radius curvature 1 straight, 1 elbow
min. 65mm) (module side) 10 m TSX ETY CB 010 0.980

20 m TSX ETY CB 020 1.820

15-way, SUB-D, 3 5m TSX ETH CC 005 0.510


2 straight (for FTX 517
or PC compatible 10 m TSX ETH CC 010 0.980
connection)
20 m TSX ETH CC 020 1.820

Description Use Reference Masse


(2) kg
Ethernet 10base5 Fitting TSX ETH ACC 3 on trunk cable TSX ETH ACC 10M 4.800
installation kit
(1) See page 5/44 for key.
(2) The letter M at the end of a reference indicates that the product is supplied with documentation
in English and in French.

Schneider Electric 5/45


Presentation, Premium automation platform 5

description TSX SAY master modules for AS-i bus

Presentation

TSX SAY 100/1000 Master modules for the AS-i bus enable the Premium PLC to act
as the AS-i bus master.

Sensors

Premium
+ TSX SAY 100/1000

XVA
column
AS-i bus

XBL keyboard

XAL button box Motor starter TSX SUP A02


power supply

The bus comprises a Master station (Premium PLC) and Slave stations. The Master
that supports the AS-i profile successively interrogates the devices connected on the
AS-i bus and stores the data (status of sensor/actuators, operational status of
devices) in the PLC memory. Communication management on the AS-i bus is
completely transparent with regard to the PLC application program. Two types of
AS-i profile are supported according to the type of Master Premium module:

5 b TSX SAY 100: master module with the AS-i M2 profile (AS-i V1) managing only
discrete slave devices (maximum of 31 devices).
b TSX SAY 1000: master module with the AS-i M2E profile (AS-i V2)
managing discrete slave devices (a maximum of 62 devices organized in 2 banks,
A/B, with 31 addresses each), analog devices (a maximum of 31 devices in bank A)
and safety interfaces (a maximum of 31 devices in bank A).

The maximum number of TSX SAY 100/1000 modules per PLC station is either 2,4,
or 8, depending on the type of processor installed (see page 5/47).
An AS-i power supply must be used for powering the various devices on the bus.
Ideally, this PSU should be situated nearest to the stations with the largest power
demands.

Description
1
TSX SAY 100/1000 AS-i bus Master modules are standard format modules. Modules
2
of this format are designed to slot into any position on the Premium PLC rack like any
3 Input/Output module or application-specific module. The modules feature, on the
front panel:
4
1 A display unit comprising 4 indicator lamps showing the module operating modes:
v RUN indicator lamp (green): module operating,
5 v ERR indicator lamp (red): module fault,
v COM indicator lamp with TSX SAY 100 (blinking green): AS-i bus
communication active,
TSX SAY 100 v A/B indicator lamp with TSX SAY 1000 (green): display of group of 32 slaves,
v I/O indicator lamp (red): AS-i bus I/O fault.
2 A display unit comprising 32 indicator lamps for diagnostics of the AS-i bus and of
each Slave connected to the bus depending on the A/B push button selected (1).
1
3 Two or three indicator lamps specific to the module: See diagnostics on page 5/47.
2 4 Two push buttons: see diagnostics on page 5/47.
3 5 One 3-way male SUB-D connector for connection to the AS-i bus (female screw
connector supplied).
4

(1) For the TSX SAY 1000 module, depending on the selection made with the A/B push button,
5 the first 31 Slaves (standard address settings) or the last 31 Slaves (extended address
settings with AS-i V2) are displayed.

TSX SAY 1000

5/46 Schneider Electric


Diagnostics, Premium automation platform 5

references, TSX SAY master modules for AS-i bus


connections

Diagnostics
TSX SAY 100 module (AS-i V1)
The three indicator lamps 3 on the front panel of the module that correspond to the
two push buttons 4 are usedfor diagnostics at module level:

Indicator lamps marked: Push buttons marked:


AS-i: AS-i power Display bus: I/O display: Z/R: used for local +/-: used for local
supply fault display unit 2 in display unit 2 in diagnostics of the diagnostics of the
bus display mode slave display AS-i bus AS-i bus
mode

The display unit on the front panel of the TSX SAY 100 master module allows local
diagnostics to be performed by displaying the:

b Slave devices on the AS-i bus(Bus mode).


b Status of each of the I/O channels of the selected slave (Slave mode).

TSX SAY 1000 module (AS-i V2)


The two indicator lamps 3 on the front panel of the module that correspond to the two
push buttons 4 are used for diagnostics at module level:

Indicator lamps marked: Push buttons marked:


PWR: AS-i power FAULT: AS-i bus fault A/B: selection of MODE: module
supply present slave group on Off line/On line
display unit 2

The display unit on the front panel of the TSX SAY 1000 master module allows
simplified local diagnostics to be performed by displaying the slave devices on the
AS-i bus. Detailed diagnostics for each of these slave devices can be carried out via
the ASI-TERV2 adjustment console.

5
References
Description Number per Protocol Number of I/O Reference Weight
PLC and profile (2) kg
AS-i bus 2 for 57-10 AS-i M2 Maximum of 31 discrete TSX SAY 100 0.340
Master 4 for 57-20 devices
modules for 8 for 57-30 AS-i M2E Maximum of 62 discrete TSX SAY 1000 0.340
Premium 8 for 57-40 devices
PLCs (1) Maximum of 31 analog
devices (3)
31 safety devices
Connection accessories
Description Supply Length Reference Weight
kg
AS-i bus For AS-i bus 20 m XZ-CB 10201 1.400
ribbon 50 m XZ-CB 10501 3.500
TSX SAY 100 TSX SAY 1000 cables
100 m XZ-CB 11001 7.000
(yellow)

(1) The 3-way SUB-D connector for connection to the AS-i cable is supplied with the module.
(2) These maximum values cannot be cumulated: see the characteristics on page 5/49.
(3) The TSX SAY 1000 module supports analog devices that have between 1 and 4 input or
output channels.

Connections
TSX SAY 100/SAY 1000 module
Brown wire

AS-i ribbon cable

Blue wire

Schneider Electric 5/47


Software setup Premium automation platform 5

Master modules for AS-i bus

Software setup

The AS-i bus is configured using PL7 Micro/Junior/Pro software. The services
offered are based on the principle of simplicity:
b Management of profile tables, parameters and data by the master (this
management is transparent to the user).
b Topological I/O addressing: each AS-i slave declared on the bus is assigned a
topological address on the bus. This is transparent to the user.
b Each sensor/actuator for the AS-i bus interfaces is treated as an in-rack I/O by the
Micro/Premium PLC.

AS-i bus configuration

All devices on the AS-i bus are configured implicitly using the following sequence of
screens:

Declaration of the AS-i bus master module

b The TSX SAZ 10 module is always inserted and declared in position no. 4 on
TSX 37-10/21/22 Micro automation platforms.

Declaration of the TSX SAZ 10 Micro module b TSX SAY 100/1000 modules can be inserted into any position on TSX/PCX 57
Premium automation platforms (except positions reserved for processors and power
supplies).

Configuration of AS-i slave devices

Using the configuration screen, it is possible to configure all the slave devices
5 corresponding to all interface I/Os on the AS-i bus. Depending on its type, the
configuration for each device consists of defining, as appropriate:

b Schneider Electric AS-i devices.


The user selects the AS-i device catalog reference from the various discrete, analog,
or safety interfaces listed. This selection automatically determines the AS-i profile
and the parameters associated with each interface.

b Third-party AS-i device.


The user can use PL7 Micro/Junior software to manage a "customized" list of
sensors/actuators of different brands. This list, specifying the AS-i profile and
parameters, is compiled to meet the needs of the user.

Configuration of slave devices for TSX SAY 100 Programming

After configuration, the I/Os connected on the AS-i bus are processed by the
application program in the same way as an in-rack I/O of the PLC, using either the
address (e.g. %I\4.0\16.2, input 2 of slave 16 of the AS-i bus), or the associated
symbol (e.g. Start_conveyor).

Configuration of slave devices for TSX SAY 1000

5/48 Schneider Electric


Diagnostics Premium automation platform 5

characteristics Master modules for AS-i bus

Diagnostics
1
Diagnostics performed using the centralized display unit of the Micro platform or
using the display unit of TSX SAY 100/1000 modules can be completed using a PC
2
terminal on which PL7 Micro/Junior/Pro software has been installed.

The terminal connected to the Micro/Premium PLC is used to perform diagnostics of


the operating state of the AS-i V1 TSX SAZ 10 and TSX SAY 100 master modules,
the bus and the slave devices on the bus.

For the AS-i V2 TSX SAY 1000 master module, the diagnostics are identical to those
of the AS-i V1 module, and in addition, take into account developments in the M2E
standard.

3 4
Diagnostics of the TSX SAY 100 module using PL7
Diagnostics are performed using a single screen divided into four sections providing
information on:

1 Status of the TSX SAZ 10 or TSX SAY 100/1000 module (RUN, ERR, I/O).
1 2 Status of the AS-i channel connected to the module.
3 Faulty interface (or slave).
2 4 Data relating to any selected interface (profile, parameters, forcing, etc).

In the event of an AS-i module or channel fault, a second screen can be accessed,
which clearly shows the type of fault, which may be at internal or external level.

3 4
Diagnostics of the TSX SAY 1000 module using PL7

Characteristics
Type of module TSX SAZ 10 TSX SAY 100 TSX SAY 1000
AS-i profile M2(AS-i V1) M2E (AS-i V2)
Type of addressing Standard Standard and extended
Product certification AS-i No. 12001, AS-i No. 18801, Pending
IEC 61131-2 IEC 61131-2
Ambient air temperature Operation 0+ 60 C
Storage - 25+ 70 C
Degree of protection IP 20
Vibration resistance Conforming to IEC 68-2-6. Fc tests.
Shock resistance Conforming to IEC 68-2-27. EA tests.
Number of connectable With standard addressing 31 slaves 31 slaves
interfaces (or slaves) With extended addressing 31 slaves
Type of connectable With standard addressing Discrete I/Os (4I/4O) Discrete I/Os (4I/4O) (1)
interfaces Analog I/Os (a maximum of
4 channels)
Safety interfaces

With extended addressing Discrete I/Os (4I/3O)


Bus connection By terminal block inside By 3-way SUB-D connector (included with the module)
module (polarity locating
device)
Module power supply Via power supply integrated into the host platform of the module

Display/diagnostics Via:
centralized display unit on Micro PLC or via the display unit ofTSX SAY 100/1000 modules
use of the PL7 Micro/Junior/Pro software diagnostics function
use of the ASI-TERV1 adjustment console (infrared link)

(1) If the interfaces are connected using extended addressing, the type of discrete I/Os is 4I/3O
(instead of 4I/4O).

Schneider Electric 5/49


Description, Premium automation platform 5

dimensions AS-i bus power supply module and unit

Description

The TSX SUP A02 power supply module and the TSX SUP A05 power supply unit
integrate the special filters necessary for the AS-i bus power supply. These elements
provide polarisation of the AS-i bus and power the associated sensors (within the
limits of available power). These supplies conform to PLC standards (IEC 1131-1

c
and IEC 1131-2) in terms of radiation, filtering and interference withstand.
The TSX SUP A05 unit also has a 24 V output used to supply other elements
which may or may not be connected to the AS-i bus (PLCs, sensors, actuators, etc).

TSX SUP A02 power supply module


1 It comprises:

4 1 An AS-i indicator lamp (green) indicating that the 30 V supply is present on the
AS-i bus.

t
2
2 Two screw terminals (AS-i + and AS-i -) to connect the AS-i bus, and one
3 terminal to connect the shielding when using a shielded bus cable.

3 Three screw terminals for connection to the network.

1
4 A primary voltage selector ( a 110120 V and a 200240 V).
2 TSX SUP A05 power supply unit
3 It comprises:

1 An ON indicator lamp (orange), mains supply present.


5
2 An AS-i indicator lamp (green), 30 V supply present on the AS-i bus.
5 4 3 A 24 V indicator lamp (green), 24 V supply present for the auxiliary power supply.

t
6
7 4 Two screw terminals (AS-i + and AS-i -) for connection to the AS-i bus, and one
terminal to connect the shielding when using a shielded bus cable.

5 Four screw terminals for the c 24 V output.


6 Three screw terminals for connection to the network.

7 Two terminals to select the primary voltage ( a 110120 V and a 200240 V).
These two power supplies conform to the fixing dimensions of Micro PLCs
(TSX SUP A02/SUP A05) and Premium PLCs (TSX SUP A05) which enables

pp
them to be mounted independently on rails next to Micro/Premium PLCs or, in
the case of the TSX SUP A02 module power supply, in a TSX RKY rack of the
Premium PLC.

Dimensions
TSX SUP A02 TSX SUP A05
Power supply module Power supply unit
Mounting bracket (provided)

16 8,72 56

4
151,5

151,5
89,9
88,9
150

140
59,2
4,5

31,3

20 16
31,3

120,2 73 8,75 207,3


5,75

17,72 40 135 224,8


73,43

Specifications: References:
page 5/51 page 5/51

5/50 Schneider Electric


Characteristics, Premium automation platform 5

references AS-i bus power supply module and unit

Characteristics
Type of power supply module TSX SUP A02 TSX SUP A05
Primary nominal voltage V a 100120 a 200240 a 100120 a 200240
Primary voltage range V a 85132 a 170264 a 85132 a 170264
Mains frequency limit Hz 4763 4763 4763 4763

Maximum time of immunity from micro power cuts ms 10 10 10 10

Secondary nominal voltages V 30 (AS-i bus) 30 (AS-i bus) 24 (process)

Voltage limits V 29.531.6 29.531.6 24 3 %

Output current A 2.4 at 60 C (2.8 A peak) See output currents graph at 60 C

Secondary useful power W 72 at 60 C See output currents graph at 60 C

TSX SUP A05 output currents (1)

7
6
Current in A at 24 V

5,8
5
4,5
4
3 3
2
1
0 1 2 3 4 5

Current in A at 30 V AS-i

rms insulation between primary and secondary V rms 3500

Withstand to electrical fields V/m 10

Safety extra low voltage (SELV) Yes


5
Emission withstand class FCC class A

Conformity to standards PLC IEC 1131-1, IEC 1131-2

Vibrations IEC 68-2-6-Fc (2 gn), marine standard IEC 68-2-6-Fc (1 gn), marine standard
IEC 945 IEC 945
Shocks IEC 68-2-27 (15 gn, 11 ms)
Temperatures Operation C - 10 + 60
Storage C - 25 + 70
(1) The TSX SUP A05 power supply unit is a power supply with constant maximum output. Power not consumed on one output is available to another output. Output
current must correspond to the graph shown above.

References
Description Current at secondary voltage Reference Weight

c 30 V (bus AS-i) c 24 V
(1) Kg

a 100120 V and
a50/60200240
2.4 A TSX SUP A02 1.050
V,
Hz module

aand100120
a 200240
V
V,
5 A (2) 7 A (2) TSX SUP A05 2.250

50/60 Hz unit

TSX SUP A02 (1) Phaseo power supply for AS-i bus, consult our catalogue AS-i wiring system.
(2) Power supply unit with constant maximum output, see graph above.

TSX SUP A05


Dimensions:
page 5/51

Schneider Electric 5/51


Presentation Premium automation platform 5

Modbus Plus network

Presentation

Premium
3

Ethernet TCP/IP or Fipway

Quantum
1 Lexium XBT-F
2 Momentum MHDA
Premium Momentum

3 5

Modbus Plus
Bridge

Premium Micro Modbus Plus


Third-party device
ATV 58 Gateway

2
1 Modbus

Quantum

4
Modbus device

The Modbus Plus network is a high-performance industrial local network which can
respond to Client/Server type extended architectures,combining a high data rate
(1 Mbps), simple and economical transmission support and several message handling
services.

The main data exchange functions between all devices connected to the network are:

b The message exchange function according to the Modbus protocol.

b The "global database" function (Shared Table service, periodic, controlled by the
application: a station with the token can send 32 words to a maximum of 63 other
stations connected on the network).

1 The Premium (or Micro) client communicates with the Quantum server on the
Modbus Plus network via function block (communication function).

2 The Quantum client communicates with the Premium server on the Modbus Plus
network via MSTR function blocks.

3 A Premium (or Micro) client connected to the Ethernet TCP/IP or Fipway network
can communicate in read/write mode with a Modbus Plus station (the Premium
PLC therefore acts as a gateway).

4 A Premium (or Micro) client connected to the Modbus Plus network can access a
remote station via the Modbus Plus/Modbus gateway.

5 A Premium client connected to the Modbus Plus network can make exchanges
with the Momentum distributed inputs/outputs via the Peer cop function.

Characteristics: Connections: References:


page 5/53 page 5/54 page 5/55

5/52 Schneider Electric


Description, Premium automation platform 5

characteristics Modbus Plus network

Description

The type III TSX MBP 100 card is used to connect the Premium/Micro PLCs and Atrium
coprocessor to the Modbus Plus network. This card is installed in the slot reserved for
processors or coprocessors:

1 A host slot on processors or coprocessors.

2 A protective cover.
1
3 A removable cover with fixing screw (access to 20-way miniature connector).

4 4 Two indicator lamps:


1 v ERR: card or link fault,
v COM: activity on the line.

Connectors to be ordered separately:


2 3 v TSX MBP CE 0 pp drop cables.

Characteristics
Structure Type Industrial bus

Physical interface RS 485

Method of access Token bus

Transmission Mode Synchronous HDLC

Data rate 1 Mbps

Medium Twisted pair, fibre optic

Configuration Number of devices 64 maximum on 1,800 m twisted pair, 32 per segment

Number of addresses 64 devices maximum per segment

Length of bus 450 m maximum per segment, 1,800 m maximum with 3 repeaters

Number of segments Cascaded: 5 maximum using Modbus Plus BP85 bridges

Services Global database - 4096 byte common database


- cyclical exchange of 32 broadcast words

"Peer to peer" dialogue Read/write services (number of requests: 100 registers per transaction)

Peer Cop Cyclical exchange service (on Premium only): 500 words per station (broadcast or
point-to-point)

Connections: References:
page 5/54 page 5/55

Schneider Electric 5/53


Connections Premium automation platform 5

Modbus Plus network

Wiring system

11 5 3 5 6 5

4
8 9
7 7 7
12

10
1 2

1 TSX MBP 100: Modbus Plus PCMCIA card, for type III processor slot on Micro or
Premium platforms.
2 170 PNT 110 20: communication module for Momentum I/O base unit.
3 490 NAA 271 0p: trunk cable, shielded twisted pair with shielding drain (flying
leads). In lengths of 30, 150, 300, 450 or 1,500 m.
4 170 MCI 020/021 p p: drop cable equipped at each end with an RJ 45 connector
(baseT interface). In lengths of 0.25, 0.75, 3 or 10 m.
5 990 NAD 230 00: IP 20 local site tap, provides a tap link from the trunk cable for
connecting 1 device (connection of conductors requires wiring tool 043 509 383).
Integrates the line terminal.
6 990 NAD 230 10: IP 65 zamac local site tap, provides a tap link from the trunk
cable for connecting 1 device (screw terminal connection). It also has an RJ 45
connector for connecting a programming and maintenance terminal.
7 170 XTS 020 00: IP 20 tee, provides a tap link from the Modbus Plus cable (cable
with connectors at each end of an RJ 45 connector). It has a 9-way SUB-D female
connector for connecting the device.
8 TSX MBP CE 030/060: drop cable for Modbus Plus PCMCIA card, equipped on
the PCMCIA side with a 20-way miniature connector and with flying leads on the
990 NAD 230 00/010 local site tap side. In lengths of 3 or 6 m.
9 990 NAD 211 10/30: drop cable equipped on the device side with a 9-way SUB-D
female connector and with flying leads on the 990 NAD 230 00/010 local site tap
side. In lengths of 2, 4 or 6 m.
10TSX MBP CE 002: drop cable for Modbus Plus PCMCIA card, equipped on the
PCMCIA side with a 20-way miniature connector and on the network side with a
9-way SUB-D male connector. Can be used as an extension for cable 990 NAD
211 10/30. In lengths of 0.2 m.
11AS MBKT 185: set of 2 line terminators (impedance adapter) to be placed at
each end of the segment. The AS MBKT 185 terminators are placed directly at the
end of the cable (without a tap or tee).
990 NAD 230 11: set of 2 line terminators (impedance adapter) for IP 65 local site
tap 990 NAD 230 10, to be placed at each end of the segment.
12170 XTS 021 00: set of 2 line terminators (impedance adapter) for tee
170 XTS 020 00, to be placed at each end of the segment.

For wiring system:

b Quantum platform: please refer to our catalog AUTC101352126EN.


b Lexium drive for brushless motors: please refer to our catalog "Lexium movement
command" AUTC01104207EN.
b Altivar drive for asynchronous motors: please refer to our catalog "Progressive
starters and speed controllers" No. 56023.

Characteristics: References:
page 5/53 page 5/55

5/54 Schneider Electric


References Premium automation platform 5

Modbus Plus network

References
Description Number per PLC Use Addr. Composition Reference Weight
(1) kg
Modbus Plus 1 with Micro Type III slot on: 1 1 PCMCIA TSX MBP 100 0.110
PCMCIA card TSX 37-21/22 - TSX 37-21/22 PLC type III card
1 with - Premium processor
Premium/Atrium TSX 57-10/20/30/40
- Atrium T PCX 57-20/30 coprocessor
TSX MBP 100
Description Connection Addr. Reference Weight
(1) kg
Communication module for Modbus Plus network on Momentum I/O 2 170 PNT 110 20 0.110
Momentum I/O base units base units

170 PNT 110 20 Connection accessories (2)


Description Use Addr. Reference Weight
(1) kg
Modbus Plus IP 20 tap for tap link (tee) 5 990 NAD 230 00 0.230
taps
IP 65 tap for tap link connection (tee), supports 1 RJ 45 6 990 NAD 230 10 0.650
connector on front panel

IP 20 tee with 2 RJ 45 connectors for Modbus Plus cable 7 170 XTS 020 00 0.260
and 1 9-way SUB-D connector for tap link devices

Line 2 impedance adapters for local site tap (IP 20) 11 AS MBKT 185
terminators 990 NAD 230 00
(set of 2)
2 impedance adapters for local site tap (IP 65) 11 990 NAD 230 11
990 NAD 230 10

2 impedance adapters for tee (IP 20) 170 XTS 020 00 12 170 XTS 021 00

Mounting kit DIN rail mounting for 990 NAD 230 10 local site tap 990 NAD 230 12
for IP 65 tee
Wiring tool Mounting trunk and tap wires in the local site tap. 043 509 383

Connection cables (2)


Description Use Addr. Length Reference Weight
From To (1) kg
Modbus Plus Local site tap Local site tap 990 NAD 230 00/10 3 30 m 490 NAA 271 01
trunk cables
150 m 490 NAA 271 02

300 m 490 NAA 271 03

450 m 490 NAA 271 04

1,500 m 490 NAA 271 06

Drop cables IP 20 IP 20 170 XTS 020 00 tee 4 0.25 m 170 MCI 020 10
170 XTS 020 00
tee 1m 170 MCI 020 36

3m 170 MCI 021 20

10 m 170 MCI 020 80

PCMCIA card Drop cable with 9 way male SUB-D 10 0.2 m TSX MBP CE 002
TSX MBP 100 connector
TSX MBP CE 030/060 (miniature Local site tap 990 NAD 230 00/10 8 3m TSX MBP CE 030 0.340
connector)
6m TSX MBP CE 060 0.530

Communication Local site tap 990 NAD 230 00/10 9 2.4 m 990 NAD 211 10 0.530
module for
Momentum I/O 6m 990 NAD 211 30 0.530
base units
(1) Product supplied with bilingual Quick Reference Guide: English and French.
(2) For other Modbus Plus network connecting cables and accessories, please consult your Regional Sales Office.

Characteristics: Connections:
page 5/53 page 5/54

Schneider Electric 5/55


Presentation, Premium automation platform 5

description Modbus Bus

Presentation

Magelis IPC
Lexium MHDp

ATV 58

Modbus

XBT

Micro/Premium
April 5000 Quantum

The Modbus bus is used for Master/Slave architectures (it is necessary, however,
to check that the Modbus services used by the application are implemented on the
devices concerned).

The bus comprises one Master station and several Slave stations. Only the Master
station can initiate the exchange (direct communication between Slave stations is not
possible). Two exchange mechanisms are possible:
b Question/answer, where the requests from the Master are addressed to a given
Slave. The Master then waits for the response from the Slave which has been
interrogated.
b Broadcasting, the Master broadcasts a message to all the Slave stations on the
bus. These stations execute the order without transmitting a response.

Description

The Micro/Premium PLCs or Atrium coprocessors offer various Modbus bus


connection possibilities.
1 Built-in links to the Micro processor or to the TSX SCY p1601 Premium module

1 Via integrated port on the Micro processor.


The TER port (8-way mini DIN) has Modbus RTU Master/Slave (1) protocol.

2 Via integrated port on the TSX SCY 11601/21601 module for Premium PLCs.
This module has an isolated Half-duplex RS 485 serial link channel (25-way SUB-D
Micro
connector) with multiprotocol (including Modbus); (for the TSX SCY 11601
3
6 module, only the Modbus protocol is supported).

5 TSX SCP 11 multiprotocol PCMCIA cardsp

4 3 A slot on the Micro/Premium processors, the Atrium coprocessor and the


TSX SCY 21601 module(2) exists for the multiprotocol TSX SCP11p cards,
including Modbus, featuring:

2 4 A protective cover.

5 A removable cover with fixing screws (to access a 20-way miniature connector).

3 6 Two LEDs:
v ERR lamp: card or link fault,
v COM lamp: data transmission or reception.
Premium TSX SCY 21601 TSX SCY 11601
Cable connector to be ordered separately: TSX SCP/SCY cable.
6
(1) Modbus RTU Slave Protocol with TSX 37-05/08.
5 (2) This slot is also designed for Fipway TSX FPP 20 or Jnet TSX JNP 112/114 PCMCIA network
cards.

4
References:
pages 5/58 and 5/59

5/56 Schneider Electric


Characteristics Premium automation platform 5

Modbus Bus

Characteristics
Physical Interface Micro terminal port PCMCIA card TSX SCY integrated port
for integrated
Non-isolated RS 485 Premium RS 485
TSX 37-05/08 TSX Isolated 20 MA CL Non-isolated TSX TSX
37-10/21/22 RS 485 (1) RS 232 D SCY 11601 SCY 21601
Structure Type Heterogeneous industrial bus

Method of access Slave Master/Slave Master/Slave Type

Transmission Mode Asynchronous in baseband

Frame RTU RTU/ASCII

Data rate 1.2...14.2 Kbps 0.6..19.2 Kbps (for TSX SCP 111) 1.2...19.2 Kbps
1.2... 19.2 Kbps (for TSX SCP 112/114)
Medium Double shielded twisted pair Double Quintuple Double shielded twisted pair
shielded shielded
twisted pair, twisted pair
doubled
Configuration Number of devices 28 max. in RS 485 16 max. 2 (point-to- 32
Point-to-point in RS 422 point)

Max. number of link addresses 98 256 98 248 98

Length of bus 10 m max. non isolated link 1,300 m 100 to 1,000 m 15 m max. 1,300 m excluding C
1,300 m max. on isolated link excluding tap according to
(2) links rate
Tap links 15 m max. 15 m

Services Requests
Bits: 1,920 bits per request
Word s: 120 words per request
Security One CRC 16 check parameter on each frame

Monitoring No flow control Diagnostic counters, event counters

Modbus functions available Code Modbus Slave Modbus Master


on Premium/Micro PLCs or 01 Read n output bits Read bits
on Atrium coprocessor
02 Read n input bits Read input bits (3)
03 Read n output words Read words
04 Read n input words Read input words (3)
05 Write 1 output bit Write 1 bit or n bits
06 Write 1 output word Write 1 word or n words
07 Exceptional read status Exceptional read status
08 Diagnostic Diagnostic
0B Event counter Event counter
0C Event connection Event connection
0F Write n output bits
10 Write n output words
11 Identification Slave identification
Other requests accessible via SEND_REQ
generic function blocks
(1) Point-to-point RS 422-compatible connection.
(2) For an isolated link, you must use the TSX P ACC 01 terminal port cable connector.
(3) Requests not available on TSX 37-10/21/22 terminal port.

References:
pages 5/58 and 5/59

Schneider Electric 5/57


References Premium automation platform 5

Modbus Bus

Modbus bus connection elements


Description Protocol Physical layer Reference Weight
(1) kg
Micro PLC Modbus (RTU) Non-isolated RS 485 Refer to our catalog
integrated link Uni-Telway AUTC101272123FR
(TER) character mode

Communication Modbus - 1 RS 485 isolated integrated channel TSX SCY 21601 0.360
module for Character mode (channel 0), (1 to 97 Slaves)
Premium/Atrium Uni-Telway - 1 slot for PCMCIA card (channel 1)
(2)
Micro
Modbus 1 RS 485 isolated integrated channel TSX SCY 11601 0.340
(channel 0), 1.2...19.2 Kbps
(1 to 247 Slaves)

PCMCIA cards Modbus RS 485 (RS 422 compatible) TSX SCP 114 0.105
type III for Premium Character mode 1.2...19.2. Kbps
processor, Atrium Uni-Telway
coprocessor, PLC
TSX 37-21/22 or
TSX SCY 21601 TSX SCY 11601 TSX SCY 21601
module RS 232 D (9 signals) TSX SCP 111 0.105
0.6...19.2. Kbps

20 mA CL TSX SCP 112 0.105


1.2...19.2. Kbps
TSX SCP 11p

Modbus connection accessories


Description Use Reference Weight
kg
Passive junction Bus tap link and extension, line termination adaptation TSX SCA 50 0.520
box

TSX SCA 50 2-channel passive Tap link of 2 devices with 2 wires TSX SCA 64 0.570
subscriber socket Tap link of 1 Master device and/or 1 Slave device with 4 wires
(2 or 4-wire) (2) Fitted with 2 female 15-pin SUB-D connectors

Active adapter Connection of an RS 232 C device as RS 485 TSX SCA 72 0.520


RS 232 C/RS 485 Isolation of signals and line termination adaptation

TSX SCA 64

Micro PLC TER Bus tap link cable (2 or 4-wire) TSX P ACC 01 0.690
terminal port cable Isolation of Modbus signals
connector Line termination adaptation
Supplied with cable (length 1 m) fitted with a mini-DIN
connector (TER port)

Line terminators 2/4-wire cabling TSX SCA 10 0.030


(Set of 2) Can be connected to the front panel of the TSX SCA 64
subscriber socket

(1) Product supplied with a bilingual quick reference guide: English and French.
(2) PCMCIA type III slot for 1 TSX SCP 111/112/114, TSX FPP 20 or TSX JNP 112/114 card.
(3) 2 or 4-wire cabling, compatible with the TSX SCA 64 subscriber socket requires a max. 10 mm
external diameter Modbus cable.

Characteristics:
page 5/57

5/58 Schneider Electric


References (continued) Premium automation platform 5

Modbus Bus

Modbus connection cables


Description Use Length Reference Weight
From To kg
RS 485 double Modbus Bus 100 m TSX CSA 100 5.680
shielded twisted
pair trunk cables

200 m TSX CSA 200 10.920

500 m TSX CSA 500 30.000

Cables for isolated TSX SCP 114 card TSX SCA 50 housing 3m TSX SCP CM 4030 0.160
RS 422/485 tap link 2 wires (1)

TSX SCA 64 subscriber 3 m TSX SCP CM 4530 0,180


socket,
2/4 wires

Modbus standard 3m TSX SCP CX 4030 0.160


device, 4 wires (1)
(point-to-point)

Built-in channel TSX SCA 50 housing, 3m TSX SCY CM 6030 0.160


(channel 0) Premium 2 wires (1)
TSX SCY 11601,
TSX SCY 21601
module
TSX SCA 64 subscriber 3 m TSX SCY CM 6530 0.160
socket,
2 wires

RS 232 D tap link TSX SCP 111 card Communication device 3 m TSX SCP CC 1030 0.190
cables (Modem, converter, etc)
(DCE) (2)

Terminal device 3m TSX SCP CD 1030 0.190


with point-to-point
(DTE) (2)

10 m TSX SCP CD 1100 0.620

Cable for tap link TSX SCP 112 card Multidrop Modbus (1) 3m TSX SCP CX 2030 0.160
20 mA CL

Other connecting See page 5/88


cables

(1) End of cable fitted with free wires.


(2) End of cable fitted with a male 25-pin SUB-D connector.

Characteristics:
page 5/57

Schneider Electric 5/59


Communication Premium automation platform 5

architecture

Level 3 Ethernet

Monitor Pro
Ethernet TCP/IP (Uni-TE,Modbus)

Level 2 Ethernet TCP/IP


(Uni-TE,Modbus)
Micro

TSX ETZ

TSX ETZ
Modbus Bus
Uni-Telway Bus Premium
Modem

ATV-28 Modem

ATV-58 Micro
Fipway/Modbus Plus
Level 1
Micro Micro

Magelis
AS-i bus

XAL control
station
Nano

Intelligent
sensors
Nano

Nano

Nano

5/60 Schneider Electric


5

Digital HP
Magelis IPC (1)

Service Global Data Ethernet TCP/IP (Modbus)


Quantum + Web server

Premium

Quantum
Premium + Web server

Ethernet

Premium
Magelis IPC
Modbus Plus

I/O Scanning
Momentum

Bridge
Micro Premium

Premium

ATV-58

T XBT-F Magelis

Premium I/O extension rack Sensors Quantum

Micro
AS-i bus
Premium I/O extension rack

Bus AS-i

Motor starter

T
Bus X Intelligent XBL keypad
XAL control
station sensors
Motor starter

(1) Industrial Magelis IPC PC in configuration Thin Client : PC having only Windows and an Internet browser

Schneider Electric 5/61


X-Way and the OSI model Premium automation platform 5

X-way communication

X-Way and the OSI model

The communication architecture of the programmable Micro/Premium PLCs, like that


of TSX 17 or TSX model 40 PLCs, is compliant with the OSI model .

Telegram
7 Application Common words/shared table Uni-TE
Application-to-application communications Modbus (1)
Uni-TE

6 Presentation

5 Session

4 Transport TCP

3 Network X-Way addressing system IP

2 Link Uni-Telway WorldFip ISO 8802-3 ISO 8802-3


Ethernet Ethernet
1 Physical RS 485 WorldFip ISO 8802-3 ISO 8802-3
19.2 Kbps 1 Mbps 10 Mbps 10/100 Mbps

Uni-Telway Fipio/Fipway Ethway Ethernet TCP

The physical layer enables the physical transmission of data signals between 2
systems via a medium. In order for a network to operate correctly, and to ensure full
security of personnel in compliance with IEC 1131-2, it is necessary to implement the
wiring recommendations described in the reference manual TSX DR NET F "X-Way
communication" (or in the TSX CD D MTE 03F CD-ROM "Technical documentation").

The application layer concerns application programs, data exchange and


cooperation conventions.
This layer provides the following services:
b Industrial Uni-TE message, available on Micro/Premium/TSX PLCs.
b Distributed COM database available on Micro/Premium/TSX PLCs, or Shared
Table service available on Micro/Premium PLCs.
b Periodical data exchange on Fipio bus, see page 5/72.
b Application-to-application communication.
b Telegram.

Size of requests Ethway, Ethernet Fipway Fipio Uni-Telway


TCP/IP (1)
Uni-TE service 256 bytes (2) 128 bytes 128 bytes 240 bytes (3)
COM service 256-word 128-word
database (4) database
Application-to- 256 bytes 128 bytes 128 bytes 240 bytes (3)
application
Telegram 16 bytes
(1) Ethway not available on Micro PLC.
(2) 1 K bytes with requests executed as a background task.
(3) 128 bytes on Micro/Premium/TSX model 40 terminal port, 32 bytes on TSX 17-20/47-20/25.
(4) COM service not available with Ethernet TCP/IP.

Uni-TE services

The Uni-TE protocol is the industrial message handling system supported by the
X-Way communication architecture. It operates on the question/answer or
request/confirmation principle. A device which supports the Uni-TE protocol can be a:
b Client: this device initiates communication. It asks a question (reads), transmits data
(writes) or sends an instruction (Run, Stop, etc.).
b Server: this device executes the service requested by the client and sends a
confirmation after execution.

5/62 Schneider Electric


X-Way and the OSI model Premium automation platform 5

(continued) X-way communication

The services provided depend on the type of device (PLC, numerical controller,
programming terminal, supervision station, etc.). Depending on its function, each
device can be Client and/or Server. A Client PLC can access other devices on the
architecture via its application program: It can read/write objects on another PLC or
numerical controller, select programs on a numerical controller, etc.

Network transparency
When connected to any station in the network or directly connected to the Fipway/
Ethernet TCP/IP network, a programming terminal can communicate with any other
station in the network (as if the terminal were physically connected to the PLC with
which it is dialoguing).
Network transparency also applies between stations connected to different
segments of the same multinetwork architecture.

COM service and Shared Table service (exclusive services one from another)
The COM service is made up of a set of dedicated words called common words.
Each Fipway/Ethway network station may or may not access the database (in read
only or read/write mode).
All PLC stations exchanging common words (32 stations on Fipway, 64 stations on
Ethway) are allocated, in a dedicated database (128-words for Fipway, 256 words for
Ethway), a write zone (set at 4 words for the Fipway network, and variable from 4 to
64 words for the Ethway network) per Micro/Premium station.
COM words are updated automatically during each scan of the general sequential
program (master task) without the intervention of the application program.

The Shared Table service can be used to exchange a table of internal words
divided into as many zones as there are Micro/Premium PLCs which comprise the
Fipway network. The exchange principle is based on the broadcasting, by each PLC,
of a word memory zone (broadcast zone) to the other PLCs on the network.
Each network station is allocated an exchange table comprising 128 internal words
for the 32 PLCs that share the service, with a broadcast zone assigned to each PLC,
variable from 1 to 32 internal words.

Application-to-application communication
This consists of using the user application program to send word tables between
2 devices, which may be Micro/Premium and TSX PLCs.
This service is particularly suitable for:
b Sending alarm messages from a PLC to a supervision station.
b Exchanging data tables between two PLCs controlled by the application programs
of the transmission and destination device.
b Sending broadcast messages to all stations and devices.

Telegram
The telegram service available on Fipway is a special case of application-to-
application messages. It enables short messages to be sent and received on a
priority basis (maximum 16 characters).
A telegram from a Micro/Premium PLC is sent immediately without waiting for the
end of the cycle. The telegram is received by the Micro/Premium PLC in:
b The event-triggered task (processed as soon as the message arrives in the
network card).
b The fast task or master task (when scanning the reception function).
A PLC can only process one telegram at a time.

Use in a multinetwork
The X-Way communication architecture is designed to cover multinetwork
applications capable of dealing with problems of:
b Concentration, the architecture is particularly suitable for feedback of supervision
data to a higher level.
b Redundancy, each PLC monitors the correct operation of both networks to which
it is connected. If one of the networks should fail, all traffic could be transferred to the
valid network.
b Inter-network communication. These architectures comprise several network
segments which are interconnected by "bridge PLC" stations. Transparent
communication is then offered between the entire architecture.

Schneider Electric 5/63


Presentation Premium automation platform 5

Fipway network

Presentation

Magelis IPC
Ethernet TCP/IP

Premium

Fipway

TSX

TSX 17-20
Micro
Premium Bus X

The Fipway network is an open local area network for communication between the
various Micro, Premium and TSX Series 7 PLCs using the X-Way services.
Communication conforms to the FIP standard with access via a bus arbitrator.

Micro (TSX 37-21/22) and Premium PLCs can be connected to a Fipway network
using a Fipway PCMCIA card which is inserted in each processor or into the TSX
SCY 21601 (Premium) communication module. Supported X-Way services (see
pages 43301/3 to 43301/5) are:
b Uni-TE services.
b Distributed database (COM) or Shared Table.
b Telegram (service only available when the PCMCIA card is inserted in the
processor).
b Application-to-application communication.

For characteristics, Fipway network wiring and connection accessories, see pages
5/78 to 5/81.

Characteristics References Performances


page 5/65 page 5/66 page 5/67

5/64 Schneider Electric


Characteristics Premium automation platform 5

Fipway network

Characteristics

The Fipio industrial fieldbus is standard of communication between various control


system components. It conforms to the WorldFip standard.

Type of bus/network Fipway network


Structure Type Open industrial fieldbus conforming to WordFip standard

Topology Devices linked by daisy-chaining or tap link connections

Maximum length m 5 000

Access method Producer/consummer principal


Management by fixed arbitrator

Transmission Mode Physical layer in baseband on shielded twisted pair, conforming to NF C 46-604

Data rate bits/s 1M

Medium 150 shielded twisted pair, 62,5/125 ou 50/125 fibre optic using electrical/fibre optic repeaters

Configuration Number of Per segment 32 stations


devices

Maxi 64 stations

Segments Number Unlimited

Length m 1 000 maximum per electrical segment


3 000 maximum per optical segment

Services COM (1) Distributed database: 128 mots maximum


0 or 4 % NWi words for Micro and Premium station with addresses 0 to 31

Shared table(1) Shared table of internal words: 128 words maximum


1 to 32 % MWi words per Micro and Premium station with addresses 0 to 3 (2)

Uni-TE Point-to-point requests with confirmation report: 128 bytes maximum, can be used by all
devices connected to the same X-Way architecture (access by the Client device to the Server
device system functions)

Application-to-application Point-to-point messages: 128 bytes maximum between 2 devices, can be used by all
Micro(1)/Premium/TSX Serie 7

Telegram Point-to-point priority messages: 16 bytes maximum between 2 Premium (3) or TSX Series 7
stations with addresses 0 to 15

Security Control characters in each frame and acknowledgement of point-to-point messages conforming
to standard NF C 46-603

(1) The COM and Shared table service are mutualy exclusive.
(2) Service reserved for Micro and Premium PLCs.
(3) Service only available when Fipway PCMCIA card is installed in the processor.

Presentation References Performances


page 5/64 page 5/66 page 5/67

Schneider Electric 5/65


Performances, Premium automation platform 5

description Fipway network

Performances
The operating principle of a Fipway network gives ensured, constant network cycle
times whatever the traffic and number of stations (2 to 64). This enables the Fipway
network to be updated (addition or removal of stations) without changing
the performance.
Maximum transmission time
b Telegram (TLG): priority application messages are transmitted in less than 10 ms
(one telegram per station).
b Common words (COM): the database of common words is updated every 40 ms.
b Shared Table: the exchange table is updated every 40 ms.
b Uni-TE message handling system: Uni-TE or standard application-to-application
messages are normally transmitted in less than 80 ms (40 ms for stations with
addresses below 32). Where there is a large amount of traffic, some messages can
wait for several cycles before being transmitted. The network characteristics enable
a maximum of 210 messages of 128 bytes per second to be transmitted.
The performance can be improved by inhibiting the Telegram service in the network.
Event Report
With such network characteristics, the response time at application level depends
almost exclusively on the processing capacity of the devices which are connected.
Device 1 CT1 CT1 CT1 CT1 For example, the remote loading of a 50 K word program takes less than two minutes
on a network with normal load.
CT1 = Cycle time of device 1.
Fipway network NCT NCT
NCT = Cycle time of Fipway network.
CT2 = Cycle time of device 2.
Device 2 CT2 CT2 The response time must be evaluated by the designer of each application in relation
to the devices connected.
Action The processing time of a device can vary from one to two cycle times as a function
of asynchronous operation.

Connectable devices

TSX 7 PLCs Magelis IPC industrial PC Magelis operator dialogue


terminals

Connection via Fipio/Fipway Equipped with: Connection via the


integrated link or via the TSX FPP 20 for FT 2100 TSX FPP 20 PCMCIA card
TSX FPM 100 module of (PCMCIA card)
TSX/PMX model 40 PLCs. TSX FPC 10M for PC
Connection via the compatible
TSX FPG 10 module of (ISA bus),
TSX 17-20 micro-PLCs. they access all devices in
the
X-Way architecture. The
various
X-Way drivers are available
on
CD-ROM TLX CD DRV 13M

Description
Micro/Premium PLCs have a slot on the processor for a type III PCMCIA
communication card. This can be fitted with the TSX FPP 20 fipway network
connection card, which is also inserted into the TSX SCY 21601 communication
3 module slot.
The TSX FPP 20 card comprises:
1 Protective cover
4
2 Removable cover with fixing screws for access to the 20-way miniature connector
3 Two indicator lamps:
2 v - ERR lamp : card fault, link fault,
1 v - COM lamp : data transmission or reception.
Connector to be ordered separately:
4 TSX FP CG 010/030, 1 or 3 m cable for connection to the TSX FP ACC 3/ACC 4
T-junction box (on 9-way SUB-D connector).

Presentation Characteristics References


page 5/64 page 5/65 page 5/66

5/66 Schneider Electric


References Premium automation platform 5

Fipway network

References
Description Number per Use Composition Reference Weight
Premium PLC kg
Fipway card 1 with 57-10 Type lll slot o, 1 type lll TSX FPP 20 0.110
1 with 57-20 - Micro/Premium processor PCMCIA
3 with 57-30- - TPCX 57-10/30 coprocessor card
4 with 57-40 -TSX SCY 21601 module
TSX FPP 20

Communication module See page 5/65 For Premium PLC 2 channels TSX SCY 21601 0.360
- 1 isolated 2-wire RS 485
integrated channel (Half-duplex)
- 1 slot for type lll PCMCIA card

Set of X-way drivers for PC Includes all X-Way drivers: 1 CD-Rom TLX CD DRV 13 M
compatible - Uni-Telway port COM, Fipway
TSX FPC10/FPP20 sous OS/2, DOS
and Windows
3.1/95/98/NT4.0/2000/Millennium/XP
TSX SCY 21601
- Ethway under OS/2, DOS and
Windows 3.1/95/98/NT4.0/2000/XP
- XIP and ISAway under DOS and
Windows 3.1/95/98/NT4.0/2000/Millennium/XP
- Uni-Telway TSX SCP 114 under
Windows 95/98/NT4.0/2000/Millennium/XP
- Terminal port under OS/2
Includes the multilingual user documentation.

Connection cables and accessories (2)


Description Use Length Reference Weight
From To kg
Cables for PCMCIA TSX FPP 20 Botier TSX FP ACC 3/4 1m TSX FP CG 010 0.210
card (miniature (connecteur type SUB-D
connector) 9 contacts)

3m TSX FP CG 030 0.410

TSX FP CG 010/030

(1) Product supplied with bilingual Quick Reference Guide: English and French.
(2) For other Fipway network accessories and connection cables, see pages 5/80 and 5/81.

Schneider Electric 5/67


Presentation, Premium automation platform 5

connectable devices Fipio bus manager function

Presentation

Premium (Bus manager)

Magelis IPC Magelis XBT, Produits


CCX17 Tiers

Momentum
TBX

Fipio

AS-i
Micro (Agent) Premium (Agent) gateway
Dust and damp ATV AS-i
proof TBX

The Fipio fieldbus is a standard means of communication between different control


system components. It enables 127 devices to be connected at the connection point
integrated in the processor. This fieldbus conforms to the WorldFip standard based
on producer/consumer mechanisms. It is designed for remote location of l/O up to
15 km away and enables a third-party Schneider Alliances device to be installed.
The bus arbitradiscr. (manager) can be a Premium PLC
TSX P 57 153/253/2823/353/453/4823 or Atrium T PCX 57 353 coprocessor.
Characteristics see page 5/73.
Fipio bus accessories and connecting cables, see pages 5/78 to 5/81.

Connectable devices

Schneider Electric devices which can be connected on the Fipio bus include:
b Micro/Premium Agent function (via PCMCIA TSX FPP 10 card).
b CCX 17 operator panel (version 2.4 ) (via PCMCIA TSX FPP 10 card).
b Magelis XBT-F graphic screen terminal (via PCMCIA TSX FPP 10 card) and Magelis
TXBT-F graphic station via PCMCIA TSX FPP 20 card .
b Le PC industriel Magelis IPC (via carte PCMCIA TSX FPC 10M).
b Momentum distributed discrete, analogue or application-specific l/O (with 170 FNT 110 01
communication module version u 1.0).
b TBX distributed discrete (1) or analogue l/O (IP 20) with TBX LEP 030 communication
module version 1.2.
b TBX distributed discrete dust and damp proof l/O (IP 65) (2) or TSX EpF (IP67).
b ATV 38/58/58F variable speed drive (via VW3-A58301/311 card) and ATV 68 (via
VW3-A68301 card).
b TBX SAP 10 Fipio/AS-i gateway (2).
b FT 2100 terminal (via PCMCIA TSX FPC 10M card or via PCMCIA TSX FPP 20
card).
b Schneider Alliances partner products (see below).

Schneider Alliances: Fipio bus openness

Schneider Alliances is an industrial and commercial programme of cooperation


between Schneider Electric and its partners, offering automation products (hardware
and software), system integration and other services to complement the Schneider
Electric offer.
The programme was established to improve the connection of devices from other
control system suppliers on the Fipio bus. Connection of a wide variety of different
brands of sensors and actuadiscr.s offers the end user a choice of global,
high-performance and low-cost control system solutions.

(1) WorldFip mode is only supported by TBX discrete I/O modules version 1.4. (TBX LEP 020).
(2) WorldFip mode is only supported by modules version 2.0.

Description: References:
page 5/69 page 5/71

5/68 Schneider Electric


Description, Premium automation platform 5

software setup Fipio bus manager function

Schneider Alliances: Fipio bus openness (continued)

Schneider Electric has integrated specific WorldFip mechanisms into its PLCs and
software in order to make them accessible to any automation system engineer
without any particular expertise in this area. Schneider Electric products and partner
products connected on Fipio then automatically reap the following benefits: simplified
description of architectures and configuration of equipment, and also simple control
system development and programming, operation and maintenance.

Within the Schneider Alliances programme, Schneider Electric has developed a range
of products and services destined to facilitate the connection and integration of
products and partner equipment on Fipio. Please consult our specialist catalogue
and the Schneider Alliances documentation (see pages 9/10 to 9/19).

Description

TSX P57 p53 M (1) processors and the T PCX P57 353 coprocessor have on the
front panel:

1 A 9-way SUB-D connecdiscr. for connection to the bus via the TSX FP ACC 2/12
connector.

T PCX P57 353M


TSX P 57p823M

Software setupt
Configuration
1 PL7 Junior/Pro software offer configuration screens which enable the declaration
and immediate and intuitive configuration of the remote devices connected on the
Fipio bus.
2
1 Each circle represents one connection point.

2 Clicking on a circle accesses the catalogue of devices which can be connected.

3 Once confirmed, the Fipio bus configuration will appear.


3
Processors fitted with the integrated Fipio link can manage 128 connection points on
the bus (addresses 0 to 127).
See page 5/70 for the table detailing limitations according to processor and type of
device.

Diagnostics
1
The diagnostic functions of the Fipio bus, integrated in the PL7 Junior/Pro software,
very quickly identify a fault on:

b The bus medium.


2 b Remote devices.
1 A graphic representation of the architecture displays the defective devices in red.

2 More detailed diagnostics can be accessed by double-clicking.


3
3 In addition, special screens display an overview of all the faults appearing on the bus
or on any device. On request, these faults can be recorded for later analysis.

(1) The TSX P57 153M processor is a single format module.

Presentation: References:
page 5/68 page 5/71

Schneider Electric 5/69


Maximum configuration Premium automation platform 5

Fipio bus manager function

Maximum configuration
The Fipio bus enables a maximum of 128 devices to be connected. This limit can, in
certain cases, be restricted depending on the type of bus manager processor and on
the devices which are connected on the bus.
The maximum number of devices which can be connected depends on:
b The maximum size of memory space available for Fipio data which is 95744 bytes
for TSX P57 153/253/353 processors and the T PCX 57 353 coprocessor and 214528
bytes for the TSX P 57-453 processors.
b The total number of bytes consumed by each device (see table below).
Product family Reference Base size Extension size Maximum number of connection points
(bytes) (bytes) TSX P57153M 253/2663/353M 453/4823M
Maxi number of Fipio devices (1) 63 127 127
ATV 38/58 With VW3-A58301 card 1808 52 52 62
ATV 38/58/58F With VW3-A58311 card 1280 62 62 62
ATV 68 With VW3-A68301 card 1280 62 62 62
Lexium MHDA With AM0 FIP 001V000 card 1424 62 62 62
CCX 17 T CCX 1720 F/FPS, 1952 4 4 4
T CCX 17p0 L/LPS
Magelis XBT-F With TSX FPP 10 card 1424 62 62 62
Magelis T XBT-F, With TSX FPP 20 (address 63) 1 1 1
Magelis IPC, compatible PC
Inductel, read/write stations XGK-S130421, XGP-S1304202 1808 52 52 62
With VW3-A58301 card
Momentum 170 ADI ppp /ADO ppp, 832 62 98 98
170 ADM 350 10/11,
170 ARM 370 10/390 10/30,
170 ADM 690 51,
170 ARN 120 90,
170 ARM 370 30/390 10
170 AAI 030 00/520 40, 1808 52 52 98
170 AAO 120 00/921 00,
170 AEC 920 00,
170 AMM 090 00
170 AAI 140 00 2304 40 40 92
TBX (2) TBX AES 200/ASS 400(3) 1332 62 70 126
272 59 59 126
(2/4 chan.
extens.)
TBX AMS 620 1584 59 59 126
272
(2 chan. extens.) 50 50 100 (3)
(4 chan. extens.) 50 50 84 (3)
528 44 44 63 (3)
(8 chan.extens.)
TBX CEP 1622/CSP 1622/1625 1152 31 31 31
TBX DES 16pp /DMS16pp/DSS16 pp 1152 62 81 126
144 (extension) 62 64 (4) 64 (4)
TBX DSS 1235 1152 144 (extension) 62 72 85 (4)
TBX DMS 1025 1152 144 (extension) 62 72 102 (4)
TBX EEP/ESP 08C22/1622 (IP 65) 1152 62 64 126
TBX SAP 10 1808 52 52 117
I/O IP 67 TSX EEF 08D2/EEF 16D2 832 62 98 98
TSX ESF 08T22/EMF 16DT2 1808 52 52 98
Micro/Premium Agent With TSX FPP 10 card 1424 62 62 62
FipConnect profile FRD C2 832 62 113 126
FRD C2P 1744 54 54 122
FSD C8 896 62 105 126
FSD C8P 1808 52 52 117
FSD M8 1040 62 90 126
FSD M8P 1952 48 48 109
FED C32 1280 62 73 126
FED C32P 2304 40 40 92
FED M32 1424 62 66 126
FED M32P 2448 38 38 87
Not applicable
(1) Address 63 is reserved for the programming and diagnostic terminal.
(2) Do not mix discrete and analogue base units on the same Fipio connection point.
(3) The number of analogue channels for TBX base units of the same type (AES, ASS or AMS)
is limited to 1008.
(4) The number of channels for TBX base units of the same type (DES, DMS or DSS) is limited
to 2048.

Presentation: Description: References:


page 5/68 page 5/69 page 5/71

5/70 Schneider Electric


Application services, Premium automation platform 5

references Fipio bus manager function

Application services

When using the bus manager function, the application services supported by the
Premium PLCs are:
b Remote l/O
Remote l/O modules are addressed by the PL7 application program as In rack l/O,
with which they can of course coexist. This service enables the exchange of l/O
status variables and output command variables. These exchanges are carried out in
a cyclical and deterministic manner and without intervention from the application
program.
The manager also manages remote devices (configuration) in an aperiodic manner,
without intervention from the application program.
b Uni-TE service
X-Way industrial message handling service suitable for MMI, diagnostics and control
functions (requests of 128 bytes maximum).
b Application-to-application service
This service consists of sending tables between 2 devices under the control of their
respective application programs (requests of 128 bytes maximum).
b Terminal transparency
Terminals connected on a higher level X-way network or on the manager PLC
terminal port communicate with the devices on the bus. This is also the case when
the terminal is connected at the priority address 63.
TSX P57 153M
Processors and coprocessor (1)
Type and max.no. of racks Memory capacity I/O Bus network Ethernet Reference (4) Weight
(2) Integrated in PCMCIA Capacity module TCP/IP kg
processor extension (3) capacity
TSX 57-10 32 Kwords 64 Kwords 512 discr. 1 integ.Fipio TSX P57 153M 0.420
4 racks maximum 24 analog. 1 network
8 app-spec. 2 AS-i bus
channels 0 third-party
bus
TSX 57-20 64 Kwords 160 Kwords 1024 discr. 1 integ.Fipio TSX P57 253M 0.560
16 racks maximum 80 analog. 1 network 4
24 app-spec AS-i bus 1integrated TSX P57 2823M 0.650
channels 1 third-party port
bus
TSX P57 253/353/453M
TSX 57-30 80 Kwords 384 K words 1024 discr. 1 integ.Fipio TSX P57 353M 0.560
16 racks maximum 128 analog. 3 networkx 8
32 app-spec AS-i bus
channels 2 third-party
bus
TSX 57-40 96/176 512 Kwords 2048 discr. 1 integ.Fipio TSX P57 453M 0.560
16 racks Kwords (5) maximum 256 analog. 4 networkx
64 app-spec 8 AS-i bus 1 integrated TSX P57 4823M 0.650
channels 2 third-party port
bus
PCX 57-30 16 racks 80/96 160 Kwords 1024 discr. 1 integ.Fipio T PCX 57 353M 0.320
Kwords (5) maximum 128 analog. 3 networkx
32 app-spec 8 AS-i bus
TSX P57 2623/4823M channels 2 third-party
bus
Accessories and connecting cables (6)
Description Use Material Reference Weight
From To kg
Female connectors (9-way Processors and Polycarbo- TSX FP ACC 12 0.040
SUB-D 9) coprocessors with Fipio nate black
integrated link (IP 20)
Zamac TSX FP ACC 2 0.080

(1) PCMCIA card extension memory, see page 1/25.


(2) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the TSX RKY 12 EX
T PCX 57 353M rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots.
(3) Cumulative maximum values: the I/O on Fipio are not counted.
(4) Product supplied with multilingual Quick Reference Guide (processors and discrete I/O) :
English, French, German, Spanish and Italian.
(5) The second value corresponds to the capacity of the integrated RAM when the application
program is supported by the extension memory.
TSX FP ACC 12 (6) For other accessories and Fipio bus connecting cables, see pages 5/78 to 5/81.

Presentation: Description:
page 5/68 page 5/69

Schneider Electric 5/71


Presentation Premium automation platform 5

Fipio bus Agent function

Presentation

Premium
(Bus manager)

Lexium

Momentum Micro (Agent)


CCX 17

Fipio bus

ATV 58

Intelligent XAL keyboard


sensors
Premium (Agent)

Bus AS-i
Motor starter

Micro (TSX 37-21/22) or Premium PLCs, fitted with a TSX FPP 10 PCMCIA card on
their integrated communication channel, are agents on the Fipio bus. The bus manager
is a TSX P 57 153/253/353/453, T PCX 57 203/353, TSX Series 7 model 40 or
April 5000 PLC.

The Fipio bus enables I/O to be remotely located close to the devices to be controlled
(Momentum, Altivar, etc). The Agent function enables offline processing, by locating
a Micro PLC close to the machine.

In addition to the standard Fipio services (see pages 5/63 to 5/63), Micro
(TSX 37-21/22) and Premium PLCs allow exchanges of input and output variables
with the bus manager PLC. These exchanges are performed cyclically, automatically
and without the involvement of the application program at the same rate as the task for
which the agent PLC has been configured.

For characteristics, Fipio bus wiring system and -connection accessories, see
pages 5/78 to 5/81.

Application services

The application services supported by Micro (TSX 37-21/22) and Premium Agent
function PLCs are:

b Uni-TE service, X-Way industrial message handling service suitable for operator
dialogue, diagnostics and control functions (requests of up to 128 bytes).

b Application-to-application communication service, which consists of the


transmission of tables between 2 devices controlled by their respective application
programs (messages of up to 128 bytes).

b New periodic data exchange service for exchanging a 64 word table between the
bus manager PLC and the Premium Agent PLC. Sofware setup see page 5/74.

Characteristics: References: Description:


page 5/73 page 5/74 page 5/75

5/72 Schneider Electric


Characteristics Premium automation platform 5

Fipio bus Agent function

Characteristics

The Fipio industrial fieldbus is standard of communication between various control


system components. It conforms to the WorldFip standard.

Type of bus/network Fipio bus


Structure Type Open industrial fieldbus conforming to WordFip standard

Topology Devices linked by daisy-chaining or tap link connections

Maximum length m 15 000

Access method Producer/consummer principal


Management by fixed arbitrator

Transmission Mode Physical layer in baseband on shielded twisted pair, conforming to NF C 46-604

Data rate bits/s 1M

Medium 150 shielded twisted pair, 62,5/125 ou 50/125 fibre optic using electrical/fibre optic repeaters

Configuration Number of Per segment 32 connexion points per segment


devices

Maxi 128 on all segments

Segments Number Unlimited

Length m 1 000 maxi per electric segment


3 000 maxi per optical segment

Services Input/Output exchanges Periodic and deterministic exchanges of variables between bus manager PLC and Agent PLC
(64 % MWi consecutive words: 32 % MWi for transmmission and 32 % MWi for reception)

Uni-TE Point-to-point requests with confirmation report: 128 bytes maximum, can be used by all
devices connected to the same X-Way architecture (access by the Client device to the Server
device system functions)

Application-to-application Point-to-point messages: 128 bytes maximum between 2 devices, can be used by all
Micro(1)/Premium/TSX Serie 7

Security Control characters in each frame and acknowledgement of point-to-point messages conforming
to standard NF C 46-603

(1) TSX 37-21/22 Micro.

Presentation: References: Description:


page 5/72 page 5/74 page 5/75

Schneider Electric 5/73


Software setup, Premium automation platform 5

description Fipio bus Agent function

Software setup

Each Micro/Premium PLC Fipio Agent uses 64 %MW consecutive internal words to
exchange periodic data. The first 32 words are reserved for sending data to the
manager, and the remaining 32 are reserved for receiving data from the manager.

PL7 Micro/Junior/Pro application-specific screens allow the configuration of the Fipio


Agent PCMCIA card. This consists of:

b Indicating the connection point number (1 to 127).

b Indicating the address at the beginning of the 64 %MW word table reserved for
sending data to and receiving data from the manager.

Description

Micro (TSX 37-21/22)/Premium PLCs have a slot in the processor for a type III
PCMCIA communication card. This can be fitted with a TSX FPP 10 Fipio bus
connection card.

3 The TSX FPP 10 card comprises:

1 A protective cover.

2 A removable cover with fixing screws giving access to the 20-way miniature
connector.

3 Two indicator lamps:


v ERR lamp: card fault, link fault,
v COM lamp: transmission or reception of data.
1 2 4
Connector to be ordered separately:
4 TSX FP CG 010/030, 1 or 3 m cable for connecting the TSX FP ACC 4 tap junction
(on 9-way SUB-D connector).

Presentation: Characteristics: Description:


page 5/72 page 5/73 page 5/74

5/74 Schneider Electric


References Premium automation platform 5

Fipio bus Agent function

References
Fipio bus connection component
Description Composition Use Reference Weight
kg
Fipio Agent 1 type III PCMCIA On Micro TSX FPP 10 0.110
function card Version V1.8 processors
(1) (TSX 37-21/22),
Premium/
Atrium
processors
TSX FPP 10

Fipio bus connection accessories (2)


Description Use Reference Weight
kg
Insulated bus Trunk cable tap link, supports TSX FP ACC 3 0.090
cable 2 x 9-way female SUB-D connectors
connector (for TSX FP CG 010/030 PCMCIA card
(in black
c
cable), for connection of TBX dust
TSX FP ACC 3 polycarbonate,
and damp proof module 24 V supply
IP 20)

Dust and damp Trunk cable tap link TSX FP ACC 4 0.660
proof bus
cable
connector

Fipio bus connection cables (2)


Description Use Length Reference Weight
TSX FP ACC 4
From To kg
Cables for TSX FPP 10 TSX FP ACC 4 1 m TSX FP CG 010 0.210
PCMCIA card card (miniature cable
connector) connector
(9-way SUB-D
connector) 3 TSX FP CG 030 0.410

(1) The TSX FPP 10 card is only supported by Micro TSX 37-21/22/Premium processors. Product
supplied with bilingual Quick Reference Guide: English and French.
(2) For other Fipio bus accessories and connection cables, see pages 5/80 et 5/81.
TSX FP CG 010/030

Presentation: Characteristics: References:


page 5/72 page 5/73 page 5/74

Schneider Electric 5/75


Presentation Premium automation platform 5

Fipio/Fipway optic transceiver

Presentation

The OZD FIP G3 optic transceivers are particularly adapted for use with applications
which are subject to harsh electrical environments or which are distributed over large
areas:
b Public buildings.
b Large-scale industrial sites.
b Water treatment and distribution.
b Transport and highway tunnel infrastructures, etc.
The OZD FIP G3 optic transceiver enables conversion of a FIP electric interface to
2 FIP optic interfaces and vice versa. As a result, it allows redundant ring topologies
to exist; these improve installation availability even when a line is broken at a point
in the medium.

In these situations, the length of the bus or the Fipio/Fipway ring can reach 20 Km,
with a maximum of 32 Fipio or 20 Fipway transceivers. See characteristics on
page 5/77. These characteristics may be increased using mixed topologies such
as 2 serial optic rings or 2 serial optic buses; please consult our regional office.

Wiring system

Premium
CCX 17

3 3
4 6 4 6
2 2
1 1

6 6 Optic ring

1 1 1

6 6 6

2 4 2 4
2
6 6 5 6
3 5

Momentum
Third party
Micro or
Premium + TSX FPP 10
Magelis IPC + TSX FPC 10M

1 OZD FIF G3: Fipio/Fipway optic transceiver.


2 TSX FP CAp00: 150 shielded twisted pair trunk cable (diameter 8 mm) for use
in standard environments and inside buildings.
3 TSX FP CG 0 p0: tap-off connection cable for TSX FPP 10/20 PCMCIA module
card for Micro/Premium PLCs.
4 TSX FP ACC 3/4: T-junction box. It also has two 9-way female SUB-D connectors
for connecting any device which connects to the bus by a PCMCIA card.
5 TSX FP ACC 2/12: 9-way female SUB D connector for Fipway/Fipio connection
using daisy chaining or tap link connection.
6 TSX FP ACC 7: line terminator to be placed at each segment end.

TSX LES 65: terminal block for TSX Series 7 PLC, which performs the address
coding.

Characteristics: References:
page 5/77 page 5/77

5/76 Schneider Electric


Presentation (continued), Premium automation platform 5

characteristics, Fipio/Fipway optic transceiver


references

Performance

Fipio bus operating mode and performance on fiber optics


After configuration in Fipio mode, the processor scans the various application
devices according to the software configuration:
b Image variables of the input values and of the output command values of a
configured device are scanned as quickly as possible on the bus, whilst respecting
the existing relationships between periods of different tasks which use these
devices.
b Appearance or disappearance of a configured device is detected on the bus within
a maximum time of 200 ms.
b Exchanges occur at the rate defined by the programmer, from 10 to 20 Uni-TE
messages per second.
The network cycle time is double that of the electrical bus when OZD FIP G3
transceivers are used.
Fipway bus operating mode and performance on fiber optics
The operating principle is identical to that on an electrical network, in that the number
of stations is limited to 32 and the transmission time is as follows:
b For the Common words and Shared Table services, updating of the entire
database is carried out every 40 ms maximum.
b For Uni-TE message handling, the network characteristics are used to transmit a
maximum of 230 messages of 128 bytes per second.
Characteristics (with OZD FIP G3 optic transceivers) (1)
Type of bus/network Fipio bus Fipway network
Structure Type Open industrial support conforming to Fip standard
Topology In redundant rings or in a line with simple redundant links
Access method Producer/consumer principle Producer/consumer principle
Management by a fixed arbitrator Management by an automatically elected
arbitrator
Transmission Mode Multimode (860 nanometres)
Data rate 1 Mbps
Medium (2) Fiber optic 50/125 - 17 dBm or 62.5/125 - 15 dBm
Inter-repeater distance 2,500 m for 50/125 and 2,800 m for 62.5/125
Configuration No. of connection points 32 optic transceivers 20 optic transceivers
Maximum no. of devices 16 Fipio devices can be connected to the same 16 stations can be connected to the same fiber
fiber optic transceiver optic transceiver but the maximum number of
stations is 32
No. of segments The loop (or fiber optic line) is similar to a non cascadable segment
Length Maximum circumference of the ring (or length of the line): 20 km
Maximum optic distance 1,500 m, with the following on the ring or the line: 32 optic transceivers
between 2 OZD FIP G3 2,000 m, with the following on the ring or the line: < 32 optic transceivers
transceivers 3,000 m, with the following on the ring or the line: 2 optic transceivers
Tap links From the OZD FIP G3 fiber optic transceiver, the maximum length of the electrical tap link is 100 m
Services Same as page 5/78 except for the Telegram service, which is not available with OZD FIP G3
fiber optic transceiver.

References
Description Max. number of Connectable devices Fipway Reference Weight
transceivers Fipio bus network kg
Optic transceiver 32 with Fipio - Micro/Premium Micro, OZD FIP G3 0.500
Fipio/Fipway (3) 20 with Fipway - TBX remote I/Os with Premium (with
TBX LEP 30 TSX FPP 20
- Remote Momentum I/O PCMCIA card)
- CCX 17 panels (version 2.4)
- Magelis IPC industrial PCs
- Lexium drives, etc.

Micro/Premium PLC connection components (4)


Description Use Composition Reference Weight
kg
Fipway card TSX 37-21/22 Micro PLC, Premium processor, 1 type III TSX FPP OZD 200 0.110
OZD FIP G3 Atrium coprocessor PCMCIA card

Fipio card agent function TSX 37-21/22 Micro PLC, Premium processor, 1 type III TSX FPP 10 0.110
Atrium coprocessor PCMCIA card

(1) These characteristics can be increased using mixed topologies; please consult our regional
office.
(2) Devices connected on electrical tap links are compatible with the WorldFip physical layer.
TSX FPP 20/10 (3) For TSX FP ACC 8M fiber optic electrical repeater, see page 5/80.
(4) For accessories and connection cables, see pages 5/80 and 5/81.

Presentation:
page 5/76

Schneider Electric 5/77


Connections Premium automation platform 5

Fipio bus and Fipway network

Fipio bus and Fipway network wiring system


Micro Agent TSX 17-20 TSX 17-20
Premium Agent
Magelis XBT Magelis IPC Premium bus manager TSX SAP 10 Premium (bus manager) TSX SAP 10
Compatible PC Momentum TBX (IP 20) Momentum TBX (IP 20)
Lexium, ATV 38/58/68 Lexium, ATV 38/58/68
CCX 17 FipConnect third-party FipConnect third product
FipConnect third-party products
products

4 4 9 10 9 10
or or

Daisy chaining
5 5
3 3
7
Daisy or
7 8 chaining 6 8 6
24 V 1
15
14 1 or 2
14 1 1 13 13 1 3 24 V 14
Daisy
Fiber optic link
chaining 14 12
4
24 V 14
11 11
1 or 2

TSX Serie 7 model 40 with TSX Series 7 TSX Series 7 Dust and damp
PCMCIA model 40 model 40 proof I/O (1)
Integrated link Integrated link

Connection to Fipway network and Fipio bus Connection to Fipway bus Connection to Fipio bus
(1) Dust and damp proof I/O modules on Fipio bus for IP 65 modules: TBX EEP/ESP modules and connections, see pages 3/72 to 3/77, IP 67 modules:
TSX EEF/ESF/EMF modules and connections, see pages 3/78 to 3/87.

Connectable devices
Devices to be connected on Fipio Boxes Connectors
TSX FP TSX FP TSX FP TBX FP TSX EF TSX FP TSX FP TBX TBX TBX
ACC 4 8 ACC 14 6 ACC 3 7 ACC 10 ACC 99 ACC 2 9 ACC 12 9 BLP 01 10 BLP 10 BAS 10
Premium Fipio Agent D D
Premium bus manager D D C/D C/D
Micro Fipio Agent D D
Lexium D D C/D C/D
ATV-58E D D C/D
ATV-58H/P/F, ATV-68/68F D D C/D
CCX 17 D D
Industrial Magelis IPC PCs D D
XBT-F, TXBT-F Magelis terminals D D
PC compatible D D
Momentum D D C/D C/D
TBX IP 20 D D C/D
TBX IP 65 with telealimentation C/D (2) C/D C/D (3)
TBX IP 65 without telealimentation D (1) D D (3)
IP 67 I/O C/D
TBX SAP 10 AS-i gateway D D C/D
Devices to be connected on Fipio Boxes Connectors
TSX FP TSX FP TSX FP TBX FP TSX EF TSX FP TSX FP TBX TBX TBX
ACC 4 8 ACC 14 6 ACC 3 7 ACC 10 ACC 99 ACC 2 9 ACC 12 9 BLP 01 BLP 10 BAS 10
Premium D D
Micro D D
TSX Series 7 model 40 (integrated link) D D C/D
TSX Series 7 model 40 (PCMCIA) D D
TSX 17-20 D D C/D C/D
Magelis IPC industrial PC D D
XBT-F, TXBT-F Magelis terminals D D
PC compatible D D
recommended connection C: connection by daisy chaining
possible connection D: connection by tap link
(1) Possible if only one TBX IP 65 module is used.
(2) The connection by daisy chaining with the TBX FP ACC 10 connection box is only possible with the first TBX module
on Fipio bus.
(3) The TBX BAS connector is only used for TBX IP 65 output modules.

References:
pages 5/80 and 5/81

5/78 Schneider Electric


Connections (continued) Premium automation platform 5

Fipio bus and Fipway network

Cables

1 TSX FP CA p00: trunk cable, shielded twisted pair 150 (8 mm diameter) for
normal environments and use inside buildings.

2 TSX FP CR p00: trunk cable, shielded twisted pair 150 (8 mm diameter) for
harsh environments and use outside buildings.

3 TSX FP CC p00: tap link cable, shielded twisted pair 150 ( 8 mm diameter) for
normal environments and use inside buildings.

4 TSX FP CG 0p0: tap link connecting cable for PCMCIA TSX FPP 10/20
communication card for Micro/Premium/TSX Series 7 PLCs, FT 2100 terminals and
PC compatibles. Connection to the bus is via a 9-way SUB-D connector on the
TSX FP ACC 3/ACC 4 junction box.

5 TSX FP CE 030: tap link connecting cable for TSX FPC 10 or FCP FPC 10 PC
communication card (ISA bus) for FTX 517, CCX 77/87 terminals and PC
compatibles. Connection to the bus is via a 9-way SUB-D connector on the
TSX FP ACC 3/ACC 4 junction box.

Connection boxes

6 TSX FP ACC 14: Polycarbonate IP 20 junction box: provides tap link from the trunk
cable to connect 1 device via
TSX FP CC p00 tap link cable or several devices in a daisy chain.

7 TSX FP ACC 3: IP 20 box for connecting 2 PC or PCMCIA cards (TSX FPP 10,
TSX FPC 10, TSX FPP 20/200, FCP FPP 10) on a 9-way SUB-D connector.

8 TSX FP ACC 4: IP 65 junction box. It also has a 9-way female SUB-D connector
for any device which is connected
to the bus via a PCMCIA card (in this case, the box is IP 20).
TSX EF ACC 99: IP 65 junction box for IP 67 I/O modules, see page 3/85.

Connectors

9 TSX FP ACC 2 and TSX FP ACC 12: 9-way female SUB-D connector for
Fipway/Fipio connection (TSX FP ACC 2 connector for TSX 17-20 micro-PLC for
example). Used for daisy chain or tap link connection (90 output high or low, 45
output high or low).

10 TBX BLP 01: connector for TBX I/O modules (IP 20).

11 TSX LES 65: connecting cable for TSX/PMX model 40 PLCs. Used for address
coding.

12 TSX FP ACC 6: electrical repeater: used to increase the number of stations


(max 64) and the length of the network by creating an additional segment of up to
1000 m (a maximum of 4 repeaters in cascade giving a network length of 5000 m).
TSX EF C p pp: dust and damp proof connectors for IP67 I/O modules, see page 3/85.

Other elements

13TSX FP ACC 8M: fibre optic/electrical repeater : used to connect electrical segments
via a fibre optic link (particularly suitable for zones with a high level of interference)
or to connect a fibre optic device.

14 TSX FP ACC 7: Line terminator, to be installed at both ends of a segment.

15TSX FP JF 020: fibre optic jumper (length 2 m). For fibre optic connection of the
TSX FP ACC 8M repeater to a patch panel. The maximum length of the fibre optic
cable (62.5/125) between 2 repeaters is 3000 m.
TSX EF ACC 7: line terminator, to be installed at both ends of a segment
requiring IP67 protection, see page 3/85.
TSX FP ACC 9: network wiring test tool. This is used for testing the continuity of
segments, the connections of the various devices and the installation of line
terminators.

References: Dimensions:
pages 5/80 and 5/81 page 5/81

Schneider Electric 5/79


References Premium automation platform 5

Fipio bus and Fipway network

Fipway network/Fipio bus connection accessories (1)


Description Use Rep. Reference Weight
kg
Female connector for Connection by daisy chaining 9 TSX FP ACC 2 0.080
TSX FPG 10p module Zamac material
(TSX 17 micro-PLCs)
TSX FP ACC 12
Female isolating Connection by daisy chaining 10 TSX FP ACC 12 0.040
connector or tap link black polycarbonate material IP 20
for devices with
9-way SUB-D connectors

c
Insulated bus connectionTrunk cable tap link (for connecting the 24 V 6 TSX FP ACC 14 0.120
box power supply of TBX dust and damp proof modules)
(black polycarbonate,
IP 20)

TSX FP ACC 14
Trunk cable tap link supports 7 TSX FP ACC 3 0.090
2 x 9-way SUB-D female connectors (for PCMCIA

c
card cable TSX FP CG 010/030)
For connecting 24 V power supply of TBX dust
and damp proof modules

Dust and damp proof bus Trunk cable tap link, supports 8 TSX FP ACC 4 0.660
connection box 1 x 9-way female SUB-D connector (for PCMCIA
(Zamac material, IP 65) card cable TSX FP CG 010/030)

Trunk cable tap link via 2 M23 connectors Remote c TSX EF ACC 99 0.715
24 V power distribution via 7/8" connector PC
TSX FP ACC 3
compatible terminal connection via 9-way female
SUB-D connector

Line terminators 2 impedance adaptors 14 TSX EF ACC 7 0.020


(sold in lots of 2)

Electrical repeater Increases the length of the network or bus by 12 TSX FP ACC 6 0.520
TSX FP ACC 4 (IP 65) allowing the connection of 2 segments of up to 1000
m each

Electrical/fibre optic Used to connect (via patch panel) an electrical 13 TSX FP ACC 8M 0.620
repeater segment (1000 m max.) and a fibre optic segment
(IP 65) (3000 m max.)

FIP wiring test tool Used to test each cable segment of the network TSX FP ACC 9 0.050
TSX EF ACC 99

Fipio/Fipway communication cards


PCMCIA cards Cards type III See pages 5/67 and 5/75

ISA bus PC card Fipio/Fipway connection card for PC compatible TSX FPC 10M 0.140
Card with short format on ISA bus
Windows 95/98 and Windows NT4 compatible

(1) The characteristics and performances of the Fipio bus or Fipway network are dependent on the above TSX FP accessories
being used.

Dimensions:
page 5/81

5/80 Schneider Electric


References (continued), Premium automation platform 5

Dimensions Fipio bus and Fipway network

Fipway network/Fipio bus connecting cables (1)


Description Type Conditions of use Rep. Length Reference Weight
kg
Trunk cables 8 mm In normal environment 1 100 m TSX FP CA 100 5.680
1 shielded twisted (2)
pair 150 and inside building 200 m TSX FP CA 200 10.920

500 m TSX FP CA 500 30.000

In harsh environment (3) 2 100 m TSX FP CR 100 7.680


outside building or in
garland (4) 200 m TSX FP CR 200 14.920

500 m TSX FP CR 500 40.000

9.5 mm, 1 shielded I/O IP67 100 m TSX FP CP 100 7.680


twisted pair 150
and 1 x 1.5 mm2 pair 500 m TSX FP CP 500 30.000
for remote supply
Tap link cables 8 mm, 2 shielded In normal environment(2) 3 100 m TSX FP CC 100 5.680
twisted pairs 150 and inside building
200 m TSX FP CC 200 10.920

500 m TSX FP CC 500 30.000

Cable for PCs card 2 shielded twisted From TSX FPC 10M card 5 3m TSX FP CE 030 0.410
pairs to TSX FP ACC 3/4 box
Fibre optic jumper Double fibre optic For electrical/fibre optic 15 2m TSX FP JF 020 0.550
62.5/125 repeater

(1) The characteristics and performances of the Fipio bus/Fipway network are dependent on the above TSX FP accessories
being used.
(2) Normal environment:
v without special environmental restrictions,
v operating temperature between + 5 C and + 60 C,
v fixed installations.
(3) Harsh environment:
v resistance to hydrocarbons, industrial oils, detergents, solder chips,
v up to 100% humidity,
v saline environment,
v extreme variations in temperature,
v operating temperature between - 10 C and + 70 C,
v mobile installations.
(4) Mobile installations: cables as per VDE 472, part 603/H:
v for use on cable drag chain with minimum bend radius of 75 mm,
v for use on gantry crane (strikethrough: portal support), subject to compliance with conditions for use such as acceleration,
speed, length etc: contact our regional branch office for further information.
v not authorized for use on robots, or multi-axis applications.

Dimensions
TSX FP ACC 4 TSX FP ACC 6 TSX FP ACC 8M TSX FP ACC 14

175 27 220 116


80 20
= 160 = = 205 = 104
= 50 =
20
20
=

=
=

68
50
79
50
83
65
80

RUN DEF
RUN DEF
=
=

20

25
20

25

20
=

Dimensions:
pages 5/78 and 5/79

Schneider Electric 5/81


Presentation, Premium automation platform 5

characteristics Uni-Telway bus

Presentation

The Uni-Telway bus is a standard means of communication between control system


components (PLCs, MMI terminals, supervisors, variable speed drives, numerical
controllers, weighing equipment, etc.).

It is suitable for architectures designed to manage control and monitoring devices via
Premium a PLC, or architectures used for MMI (supervision, etc.).

The Uni-Telway bus requires a master station which manages the allocation of bus
access rights to the various connected stations (known as slave stations).

CCX 17
Uni-Telway

ATV 58

Micro

Characteristics
Physical interface RS 485 non isolated Premium RS 485 Isolated RS 485/ 20 Ma CL PCMCIA Non-isolated
terminal port isolated module RS 422 PCMCIA card card RS 232 D PCMCIA
(TER/AUX) integrated port (1) card
Structure Type Heterogeneous industrial bus

Link Multidrop Point-to-point

Method of access Master/Slave principle

Transmission Mode Asynchronous transmission in baseband

Data rate 1.219.2 Kbps 0.319.2 Kbps

Medium Shielded double twisted pair

Configuration Number of devices 5 max. 28 max. 16 max. 2

Number of connection 8 max. 96 max.(1 device can occupy several datalink addresses)
addresses
Length of bus 10 m max., 1,000 m 1,000 m max. excluding tap links 15 m
with TSX P ACC 01 (unlimited via modem)

Tap links 20 m 20 m 15 m

Service Uni-TE Point-to-point requests with confirmation (question/response), of up to 240 bytes (2) initiated by any connected device

Unsolicited point-to-point data, without confirmation, of up to 240 bytes(2) initiated by any connected device

Broadcast messages of up to 240 bytes (2) initiated by the master device

Other functions Transparent communication, via the master, with any device in an X-Way architecture

Diagnostics, debugging, adjustment and programming of PLCs

Security Check character on each frame, acknowledgement and, if required, repetition of messages ensure security of
transmission
Monitoring Bus status table, transmission error counters and device status can be accessed by program in each device

Status of the bus and devices connected from the master PLC accessible using PL7 software.

(1) TSX SCY 21601 single format module.


(2) Limited to 128 bytes with Micro/Premium PLC terminal port.

References:
page 5/85

5/82 Schneider Electric


Characteristics (continued), Premium automation platform 5

description Uni-Telway bus

Performances

BCT The Uni-Telway bus cycle time depends on:


(ms) b The number of devices polled (datalink addresses).
400
b The data rate.
b The turnaround time of each device.
1 b The number, length and type of messages.
300
2 BCT = Bus Cycle Time, is the interval between two polls from the same device.

200 The curves opposite give the Uni-Telway cycle time as a function of the number of
slaves operating at 9.6 Kbps or 19.2 Kbps, with a typical turnaround time of 5 ms per
device (excluding messages).
100

The following table shows the time to be added (in ms) to obtain the true BCT value
as a function of the traffic (N = Number of usable characters):
1 4 8 12 16 20 24 27

1 = 9.6 Kbps Time (ms)


2 = 19.2 Kbps Exchanges at 9.6 Kbps at 19.2 Kbps
Master to slave 24 + 1.2 N (1) 17 +0.6 N (1)

Slave to Master 19 + 1.2 N (1) 12 +0.6 N (1)


Event Report
Slave to slave 44 +2.3 N (1) 29 + 1.15 N (1)

Device 1 CT1 CT1 CT1 CT1


In a distributed control system architecture the application-to-application response
Uni-Telway bus BCT BCT time depends not only on the communication system, but also on:

b The processing times of the message source and destination devices.


Device 2 CT2 CT2 b The degree of asynchronism between the bus and processor cycle times.

Action This response time must be evaluated by the designer of each application according
to the devices which are connected.
BCT = Uni-Telway bus cycle time
The processing time of a device may vary from one to two cycle times depending on the
CT1 = Device 1 bus cycle time
degrees of asynchronism.
CT2 = Device 2 bus cycle time

Description
Micro/Premium PLCs

Micro/Premium PLCs provide various ways of connecting to the Uni-Telway bus.

1 By integrated Micro/Premium processor or Atrium coprocessor port


The AUX port (2) (8-way mini-DIN) has one non-isolated RS 485 serial link
channel (maximum distance 10 m).
1 2 By TSX SCY 21601 integrated port for Premium PLC or Atrium coprocessor
This module has one Half-duplex isolated RS 485 serial link channel, which is
3 multiprotocol, including Uni-Telway.
3 Via multiprotocol PCMCIA card
A slot on the TSX 37-21/22/Premium PLC processors, the Atrium coprocessor and
the TSX SCY 21601 module (3) accepts the following multiprotocol cards:
Micro
v TSX SCP 114 PCMCIA card
Isolated RS 485/RS 422 link. This type of card corresponds to the Uni-Telway
standard.

v TSX SCP 111 PCMCIA card


1 2 Non isolated RS 232 D link. This type of card can be used for direct point-to-point
links or via Modem.

v TSX SCP 112 PCMCIA card


3 20 mA current loop link. This type of card is used for a multidrop link (2 to 16 devices)
and requires a c 24V external power supply.

Premium TSX SCY 21601


(1) N = Number of usable characters corresponding to the messages to be exchanged.
(2) TER port for TSX 37-05/08/10 PLC
(3) This slot can also accept the TSX FPP 20 PCMCIA card for Fipway networks, or the
TSX JNP 112/114 PCMCIA card for JNet networks.

Characteristics: References:
page 5/82 page 5/85

Schneider Electric 5/83


Connections Premium automation platform 5

Uni-Telway bus

Uni-Telway bus wiring system

12
FT 2100
TSX 17-20 11
4 2 1 2 2 5 2
TER AUX

Device 3 Adaptor
10 8
3

Micro (TER terminal port)


9
7

ATV 38/58
6
1 TSX CSA ppp: bus cable, double shielded twisted pair. The shielding must be
connected to the earth of each device.
2 TSX SCA 50: passive T-junction box, matches the impedance when it is installed
at the end of the line.
3 TSX SCA 62: passive 2-channel Uni-Telway subscriber socket, is used for
coding the address of two connected devices, and matching the impedance when
it is installed at the end of the line.
4 TSX SCA 60/61: passive terminal block, used for intermediate devices that have
a 15-way female SUB D connector:
- TSX SCA 60 used for intermediate devices,
- TSX SCA 61 used for end devices.
5 TSX P ACC 01: connection box, used for connecting a Micro/Premium PLC to
the Uni-Telway bus via the PLC terminal port. The connecting cable (length 1 m)
is integrated in the connection box. It isolates the signals (for distances > 10 m)
and is used to match the end of line impedance. It is also used to set the operation
of the terminal port (Uni-Telway Master/Slave or character mode).
6 TSX LES 64/74: cable connectors for extensions to the Uni-Telway bus, used to
connect TSX model 40 PLC processors that have an integral Uni-Telway port as
standard. They are used for coding the address of the connected device.
7 TSX SCP 114: PCMCIA card for connecting Micro (1)/Premium PLCs to the
Uni-Telway bus.
8 TSX SCP CU 4030: Uni-Telway connecting cable between the TSX SCP 114
PCMCIA card (on TSX P57 p0M processor or TSX SCY 21601 module) and the
TSX SCA 50 junction box.
9 TSX SCY CU 6530 : Uni-Telway connecting cable between the TSX SCY 21601
module integrated channel and the TSX SCA 62 subscriber socket.
10XBT-Z908: Uni-Telway connecting cable between the CCX 17 operator panel
and the TSX SCA 62 subscriber socket (see page 7/45).
11TSX PCX 1031: universal connecting cable between a PC compatible (COM port,
9-way SUB D connector) and the TER or AUX port for Micro/Premium PLCs or the
TSX P ACC 01 connection box (8-way mini-DIN connector).
12TSX CSC 015 : connecting cable between the TSX 17 micro-PLC (via a
TSX 17 ACC 5 adapter or a TSX SCG 1161 module) and TSX SCA 62
subscriber socket.

TSX DG UTW F : this manual describes the operating principles and the
architectures of the Uni-Telway bus. It is required for setting up and installing the
Uni-Telway bus.
TSX DR NET F: this manual describes the X-Way architectures, services and
address mechanisms. It includes the coding of Uni-TE requests as well as
precautions for connecting earths for the networks. It also includes the principles
of asynchronous serial transmission.
(1) With TSX 37-21/22 PLCs.

Characteristics: References:
page 5/82 pages 5/85

5/84 Schneider Electric


Reference Premium automation platform 5

Uni-Telway bus

Elements for connection to Uni-Telway bus


Description Protocol Physical layer PLC Addr. Reference Weight
(1) kg
Integrated link on Uni-Telway Non isolated RS 485 Micro Please consult our catalog
processor Character mode AUTC101272123EN
Premium See page 1/19

Atrium See page 1/23

Communication module Uni-Telway - 1 isolated 2-wire RS 485 Premium TSX SCY 21601 0.360
Modbus/Jbus integrated channel Atrium
Character mode (channel 0),
- 1 PCMCIA card slot
(channel 1) (2)
TSX SCY 21601
Type III PCMCIA cards for Uni-Telway RS 232 D (9 signals) 7 TSX SCP 111 0.105
Premium processors, Modbus/Jbus 0.319.2 Kbps
Atrium coprocessors, Character mode
TSX 37-21/22 PLCs, or RS 485 (RS 422 7 TSX SCP 114 0.105
TSX SCY 21601 modules compatible)
1.219.2 Kbps

20 mA CL 7 TSX SCP 112 0.105


1.219.2 Kbps
TSX SCP 11 p
Set of X-Way drivers for Includes all the X-Way drivers: 1 CD-ROM TSX CD DRV 12M
PC compatibles - Uni-Telway/Fipway/Fipio/Ethway running
Windows 3.1/95/98/NT/2000
- XIP/ISAway running DOS and
Windows 3.1/95/98/NT/2000
- Uni-Telway for TSX SCP 114 card running
Windows 95/98/NT/2000
- Terminal port running OS/2
TSX P ACC 01
Uni-Telway bus connection accessories
Description Use Addr. Reference Weight
kg
Terminal port connection Isolation of Uni-Telway signals for bus length > 10 m, end 5 TSX P ACC 01 0.690
box of line adaptation, bus cable tap links. Supplied with cable
(1 m length) equipped with a mini-DIN connector (TER or
AUX ports)
TSX SCA 50
Passive T-junction box Tap link and extension of bus cable, 2 TSX SCA 50 0.520

Passive 2-channel 2-channel tap link (15-way female SUB-D connector) and 3 TSX SCA 62 0.570
subscriber socket extension of bus cable, address coding and end of line
adaptation

Active adaptation box Connection of an RS 232 C device active adapter unit TSX SCA 72 0.520
TSX SCA 62 RS 232 C/RS 485 (using Uni-Telway protocol), adaptation and isolation of
signals, end of line adaptation (no address coding)

Uni-Telway bus connecting cables (3)


Description Use Addr. Length Reference Weight
From To (1) kg
Double shielded twisted Uni-Telway bus 1 100 m TSX CSA 100 5.680
pair RS 485 cables
200 m TSX CSA 200 10.920
TSX SCA 72
500 m TSX CSA 500 30.000

Cables for isolated RS 485 TSX SCP 114 card TSX SCA 50 T-jun. 8 3m TSX SCP CU 4030 0.160
tap link box
TSX SCA 62 sub. 3m TSX SCP CU 4530 0.180
sock.
TSX SCY 21601 TSX SCA 50 T-jun. 3m TSX SCP CU 6030 0.180
module integrated box
channel (channel 0) TSX SCA 62 sub. 9 3m TSX SCP CU 6530 0.200
sock.
TSX PCX 1031 RS 232 terminal port/ Micro/Premium or RS 232 D port for 11 2.5 m TSX PCX 1031 0.170
peripheral device Atrium port or 9-way SUB D type PC
connecting cable TSX P ACC 01 box compatible
(TER or AUX)

(1) Product supplied with bilingual Quick Reference Guide: English and French.
(2) Type III PCMCIA type III slot for TSX SCP 111/112/114, TSX FPP 20 or TSX JNP 112/114p card
(3) For information on other connection cables, please see pages 5/87.

Characteristics:
page 5/82

Schneider Electric 5/85


Presentation, Premium automation platform 5

description, Asynchronous serial links


characteristics

Presentation

Micro/Premium PLCs provide, via their processor, coprocessor or TSX SCY 21601
communication module, several possible ways for exchanging data in character
mode with devices equipped with an asynchronous serial link interface:
b RS 485 integrated port.
b Type III PCMCIA card with RS 232 D, RS 485 (RS 422 compatible) or 20 mA
current loop link.
Protocols supported are character mode (ASCII), Uni-Telway and Modbus.
Other protocols are also available, or can be developed on request, on a RS 485 or
RS 232 D link, which enables Micro/Premium PLCs to communicate on third-party
architectures. These products are offered within the framework of the Schneider
Alliances partnership programme (see page 9/10). The list of modules available can be
obtained from your Regional Sales Office, or from our Internet site
www.schneideralliances.com.

Premium TSX SCY 21601


Description
Integrated links
1 Via integrated port on the processor or coprocessor
The AUX (1) port (8-way mini-DIN connector) has one non-isolated RS 485 serial link
2 channel (maximum distance 10 m).
1
2 Via integrated port on the TSX SCY 21601 module
This module for Premium PLCs has one isolated RS 485 serial link channel (25-way
3 SUB-D connector). Half duplex multiprotocol, including Uni-Telway..
3
TSX SCP 11p multiprotocol PCMCIA cards
3 A slot on the processor, coprocessor and on the TSX SCY 21601 module takes
Micro cards which comprise:
4 A removable cover with fixing screws for access to the 20-way miniature
5
connector.
5 Two indicator lamps:
v ERR lamp: card or link fault,
1
v COM lamp: data transmission or reception.
Connector cable to be ordered separately: TSX SCP C p ppp cable
4
(1) TER port for Micro TSX 37-05/08/10 PLC.
3

Characteristics
Type Non isolated Isolated RS 485 PCMCIA cards PCMCIA cards PCMCIA cards
RS 485 terminal TSX SCY 21601 RS 232 D RS 485 20 mA current
port integrated port RS 422 loop (3)
(1) Compatible
Physical layer Data rate 1.219.2 Kbit/s 1.219.2 Kbit/s 0.319.2 Kbit/s 1.219.2 Kbit/s
(2)
Transmission Size 120 characters 4096 characters max.
Data 7 or 8 bits
Stop bit 1 or 2 bits
Parity bit Even, odd or none
Stop on silence
Services Reception echo
Repeat 1st char. echo
Auto LF
Back space
Beep
Flow mgmt by Xon-Xoff
by RTS/CTS
RTS/CTS delay
Stop on reception
End of message
PSR management
Parameters which can be accessed in configuration mode.
(1) Half-duplex link in RS 485, Full-duplex link in RS 422.
(2) With the TSX P57 3p 3/453 processor, data rate up to 115 Kbit/s during program uploading.
(3) Point-to-point or multidrop link.

References:
page 5/87

5/86 Schneider Electric


References Premium automation platform 5

Asynchronous serial links

References
Asynchronous serial link elements (character mode)
Description Protocol Physical layer PLC Reference Weight
(1) kg
Integrated link on Character mode RS 485 Micro Please consult our specialist
processor Uni-Telway non-isolated catalogue
AUTC101272123EN

Premium See page 1/19

Micro Atrium See page 1/23

Communication module Character mode - 1 isolated RS 485 Premium TSX SCY 21601
Uni-Telway integrated Atrium
Modbus/Jbus chan.(channel 0),
- 1 type III PCMCIA
card slot (channel 1)
(2)

Type III PCMCIA cards for Character mode RS 232 D (9 signaux) TSX SCP 111
TSX 37-21/22, PLC, Uni-Telway 0,319,2 Kbit/s
TSX/PCX Premium Modbus/Jbus
processor or RS 485 (compatible RS 422) TSX SCP 114
TSX SCY 21601 module 1,219,2 Kbit/s
Premium
BC 20 mA TSX SCP 112
1,219,2 Kbit/s

Asynchronous serial link connection accessories


Description Use Length Reference Weight
kg
Terminal port connection Isolation of RS 485 signals, end of line 1m TSX P ACC 01 0.690
box adaptation, supplied with cable for
connection to PLC

TSX SCY 21601 Connecting cables for asynchronous serial links


Description Use Length Reference Weight
From To kg
Cables for isolated RS 485 TSX SCP 114 card RS 485/RS 422 3m TSX SCP CX 4030 0.160
connection device
(3)
Integrated channel RS 485/RS 422 3m TSX SCY CU 6030 0.180
(channel 0) module device (4) via
TSX SCY 21601 TSX SCA 50 box
TSX SCP 11p
Universal cable for Micro/Premium/ RS 232 D of a 2.5 m TSX PCX 1031 0.170
terminal port/RS 232 Atrium port (TER or terminal device (DTE)
device AUX) or (5)
TSX P ACC 01 box

Cables for RS 232 D TSX SCP 111 card Communication 3m TSX SCP CC 1030 0.190
connection device: modem,
TSX P ACC 01
converter, (DCE)
(4)

Point-to-point 3m TSX SCP CD 1030 0.190


terminal device (DTE)
(4) 10 m TSX SCP CD 1100 0.620

Cable for BC 20 mA TSX SCP 112 card Current loop device 3m TSX SCP CX 2030 0.160
connection (3)
TSX PCX 1031
(1) Product supplied with a bilingual Quick Reference Guide: English and French.
(2) PCMCIA type III slot can receive one TSX SCP 111/112/114, TSX FPP 20 or
TSX JNP 112/114 card.
(3) End of cable fitted with flying leads.
(4) End of cable fitted with a 25-way male SUB-D connector.
(5) End of cable fitted with a 9-way male SUB-D connector. For use, to order separatly one
TSX CTC 10 adaptator (9-way male SUB-D connector/25-way male SUB-D connectors).

Presentation: Description: Characteristics:


page 5/86 page 5/86 page 5/86

Schneider Electric 5/87


References Premium automation platform 5

Connecting cables for PCMCIA cards


and TER/AUX ports

Micro/Premium Device to be Physical link Protocol Length Reference Weight


PLC connected kg
TSX SCP 111 DTE terminal 2 RS 232 D Character mode 3m TSX SCP CD 1030 0.190
PCMCIA card

10 m TSX SCP CD 1100 0.620

DCE terminal RS 232 D Character mode 3m TSX SCP CC 1030 0.190


(Modem...) 2 Uni-Telway

TSX SCP 114 TSX SCA 50 RS 485 (2-wire Character mode 3m TSX SCP CU 4030 0.160
PCMCIA card T-junction box isolated) Uni-Telway
3

RS 422/485 Character mode 3m TSX SCP CM 4030 0.160


(2-wire isolated) Modbus

TSX SCA 62 RS 485 Uni-Telway 3m TSX SCP CU 4530 0.160


2-channel (2-wire isolated)
subscriber
socket 4

TSX SCA 64 RS 422/485 Modbus 3m TSX SCP CM 4530 0.180


2-channel (2/4 wire)
subscriber
socket 4

DTE Terminal 3 RS 422/485 Modbus 3m TSX SCP CX 4030 0.160


(4-wire)

TSX SCP 112 Active or 20 mA current Character mode 3m TSX SCP CX 2030 0.160
PCMCIA card passive loop Uni-Telway
terminal 3 Modbus

TER/AUX ports TSX P ACC 01 RS 485 Uni-Telway 1m Included with TSX P ACC 01
junction box

TSX P ACC 01 RS 485 Uni-Telway 2m T FTX CB1 020 0.100


junction box 5

5m T FTX CB1 050 0.190

DTE terminal RS 232 Character mode 2,5 m TSX PCX 1031 (1) 0.170
(PC, printer) 6

1 25-way male miniature connector. 4 15-way male SUB-D connector.


2 25-way male SUB-D connector. 5 8-way female mini-DIN connector.
3 Flying leads. 6 9-way female SUB-D connector.
(1) Separate parts see page 5/89.

5/88 Schneider Electric


References (continued) Premium automation platform 5

Connecting cables for PCMCIA cards


and TER/AUX ports

Micro/Premium Device to be Physical link Protocol Length Reference Weight


PLC connected kg
TER/AUX ports (contin.) 1 DTE terminal RS 232 Uni-Telway 2.5 m TSX PCX 1031 0.170
(Slave PC ) 2 RS 485

DTE terminal RS 232 Character mode 2.5 m TSX PCX 1031 (1) 0.170
(printer, slave Uni-Telway
PC without
RTS) 2

DCE terminal RS 232 Character mode 3m TSX PCX 1130 (2) 0.140
(Modem M/Sl. Uni-Telway
USA/Europe) 3

CCX 17, panel, RS 485 Uni-Telway 2.5 m XBT-Z968 0.180


XBT terminal 4

TSX SCY 21601 TSX SCA 50 RS 485 Uni-Telway 3m TSX SCY CU 6030 0.180
communication module T-junction box 5 (2-wire isolated)
integrated port 4

Modbus/Jbus 3m TSX SCY CM 6030 0.180

TSX SCA 62 RS 485 Uni-Telway 3m TSX SCY CU 6530 0.200


2-channel (2-wire isolated)
subscriber
socket 6

RS 485 RS 485 Character mode 3m TSX SCY CM 6030 0.180


terminal5 (2-wire isolated)

Separate parts
Description Description Reference Weight
kg
SUB-D adapter 9-way male SUB-D connector/25-way female SUB-D connectors TSX CTC 07 0.060

9-way male SUB-D connector/25-way male SUB-D connector TSX CTC 10 0.060

1 8-way female mini-DIN connector. 4 25-way male SUB-D connector


2 9-way female SUB-D connector. 5 Flying leads.
3 9-way male SUB-D connector. 6 15-way male SUB-D connector
(1) To be ordered separatly: TSX CTC 07 and TSX CTC 10 adapters, see above separate parts.
(2) Point to point, supplied wih 1 SUB-D adapter: TSX CTC 09 9-way female/25-way male SUB-D connector.

Schneider Electric 5/89


Presentation, Premium automation platform 5

description, Jnet network


characteristics

Presentation

The Jnet network enables an automatic exchange of data between several Series
1000, SMC 50/600 and Premium PLCs, using the shared table service (exchange by
each PLC of a memory zone, internal words, broadcast zone, to other PLCs on the
network), see page 5/63.

Jnet

Premium April 5000 April 2000 April 3000 April 7000 SMC 50/600

The Jnet network services exchange data between Series 1000, SMC 50/600 and
Premium PLCs. The principle is based on broadcasting of a local zone by each PLC
(word memory zone), which is automatically copied to other PLCs on the network ;
no explicit programming for exchanges is required.

Description

Premium PLCs are connected to the Jnet network using type III PCMCIA
communication cards:
b TSX JNP 112 card for which the physical layer is a 20 mA current loop serial link.
b TSX JNP 114 card for which the physical layer is a RS 485 serial link.

These PCMCIA cards are installed in the host slot 1 on the TSX SCY 21601 module
of communication.

1 TSX JNP cards comprise:


2 A protective cover.
3 A removable cover avec vis de fixation (accs au connecteur miniature 20
4 contacts.
4 Two indicator lamps:
v ERR: card or link fault,
v COM: activity on the line.

Connectors to be ordered separately:


2 3
v TSX SCP CM 4030/CM 4530/CX 2030 cable.

Characteristics
Structure Type Inter-PLC network
Topology Bus with passive tap links
Method of access Circulation by token
Physical interface RS 485 2 wire, 20 mA CL

Transmission Mode Half duplex on 2 wires


Format 8 bits, no parity, 1 stop
Data rate 92.2 Kbps
Medium Shielded twisted pair

Configuration Number of devices 32 (16 if the network includes SMC PLCs)


Length of bus 1300 m maximum without tap links
Tap links 15 m maximum

Services Data exchanged Distributed database:


- 128 16-bit words for a network with 32 stations (Series 1000/Premium),
- 64 16-bit words for a network including SMC PLCs.

Monitoring Network nominal duty control indicator lamp

References:
page 5/91

5/90 Schneider Electric


Software configuration, Premium automation platform 5

references Jnet network

Software configuration

Installation procedures and access to the Jnet module configuration screen are
identical to those for any PCMCIA type communication module, using PL7 Junior/Pro
software.

Configuration of a Jnet PCMCIA card is accessed using the screen below:

Stations communicate between themselves automatically once they are configured


and connected to the same Jnet network.

A debug screen is also linked to the module. It gives the following information:

b Status of each station (RUN/STOP/ABSENT).


b Transmission error counter.

References
Connection elements to Jnet network
Description Number per Use Physical layer Reference Weight
PLC (1) kg
Jnet type III 3 maximum Type III slot on 20 mA CL TSX JNP 112 0.110
PCMCIA TSX SCY 21601 19.2 Kbps
module
RS 485 TSX JNP 114 0.110
19.2 Kbps

Connection accessories
Description Use Power supply Reference Weight
(1) kg
TSX JNP 112/114 2-channel Tap link of 2 x 2-wire devices 0.570
TSX SCA 64
subscriber Tap link of 1 Master device
socket and/or 1 x 4-wire Slave device
(2 or 4-wire) Fitted with 2 x 15-way female
(2) SUB-D connectors

Line Connection to the front panel of TSX SCA 10 0.030


terminators TSX SCA 64 subscriber socket
(sold in lots of 2) 2/4-wire cabling

T-junction box Connection to RS 485 viatap link Passive TSX SCA 50 0.520
TSX SCA 64 (Tee)

Connection cables
Description Use Length Reference Weight
From To kg
Cables for TSX JNP 114 TSX SCA 50 box 3 m TSX SCP CM 4030 0.160
isolated card 2-wire (3)
RS 422/485 tap
link TSX SCA 64 3m TSX SCP CM 4530 0.180
TSX SCA 50 subscriber socket
2/4-wire

Cable for TSX JNP 112 Multidrop Modbus 3 m TSX SCP CX 2030 0.160
20 mA CL tap card (3)
link
(1) Product supplied with bilingual Quick Reference Guide: English and French.
(2) 2 or 4-wire cabling, compatible with TSX SCA 64 subscriber sockets requires the use of a
Modbus cable with an external diameter of 10 mm maximum.
(3) Cable end fitted with flying leads.

Presentation: Description: Characteristics:


page 5/90 page 5/90 page 5/90

Schneider Electric 5/91


Presentation, Premium automation platform 5

description CANopen bus

Presentation

Originally used in the automotive industry, CAN is increasingly used in general


industry. Several fieldbuses based on CAN lower layers and components are
available. The CANopen bus conforms to the ISO 11898 international standard,
promoted by the CAN In Automation association, which consists of users and
manufacturers and offers an excellent assurance of open access and interoperability
due to its standardised devices and communication profiles.
The CANopen bus is a multimaster bus which ensures reliable deterministic access
to realtime data in control system devices. The CSMA/CA protocol is based on
broadcast exchanges, sent cyclically or on an event, which ensures optimum use of
the passband. A message handling channel can also be used to define slave
parameters.
The bus uses a double shielded twisted pair, on which 127 devices maximum are
connected by simple tap junctions. The variable data rate between 10 Kbps and
1 Mbps depends on the length of the bus (between 30 and 5000 m).

Description
Hardware description
4
The TSX P57 pp 3M and T PCX 57 pp3M Premium platforms connect to the
2 CANopen bus by means of the TSX CPP 100 type III PCMCIA card inserted in the
processor or coprocessor communication port slot.
1 This card is supplied with a connection cable for the TSX CPP ACC 1 tap junction. This
3
can be used to connect physically 2 CANopen buses, which are seen by the
application as a single logic interface. In practice, this feature enables the useful length
of the bus to be doubled.

The TSX CPP 100 card comprises:

1 A protective cover.
2 A removable cover (enabling mounting on a Premium processor or coprocessor).
3 A connection cable length 0.6 m.
4 2 diagnostic indicator lights.

Connections to be ordered separately:


TSX CPP ACC1 tap junction equipped with one 15-way SUB-D connector for
connecting the TSX CPP 100 card cable and two 9-way SUB-D connectors for
connecting the 2 CANopen buses. This tap unit has 2 bus activity indicator lights on the
front panel.

Software description

The CANopen bus is configured using dedicated software, which should be ordered
separately, reference TLX L FBC 10M. This software is used to describe the
configuration to be imported into the PLC application via the PL7
Junior/Pro programming software.
If the configuration file is too large in relation to the Premium processor capacity (see
characteristics table), it is possible to load the Master configuration directly by
inserting the TSX CPP 100 card in a PCMCIA port on the PC compatible.

In PL7, it is possible to configure the CANopen bus card so that the PLC
processor/TSX CPP 100 card exchanges are executed at the same rate as the
Master task or the fast task. The process data exchanged with the Slaves can be
accessed by %MW standard words, the number of which depends on the type of
processor and the task in which the module has been declared. PL7 standard
function blocks are used to define the device parameters.

Nota : In addition to supporting the CANopen protocol which uses V2.0A standard CAN
identifiers on 11 bits, the card enables direct access to the CAN link layer via CAN V2.0B
identifiers on 29 bits, used by the majority of CAN devices. In certain applications this enables
simultaneous control of CANopen devices and dedicated CAN products.

Characteristics: References:
page 5/93 page 5/93

5/92 Schneider Electric


Connectable devices, Premium automation platform 5

characteristics, CANopen bus


references

Connectable devices

The TSX CPP 100 module performs the role of the Master on the CANopen bus, and
other Schneider Electric devices (Slaves) which can be connected on the bus are:
b ATV 38/58 variable speed drives for asynchronus motors.
b Ultimal motor combinations.
b Lexium servodrives for MHDA brushless motors.
b Any third-party device which conforms to the CANopen standard profiles.
b Any CAN device which uses CAN V2.0B identifiers on the ISO 11898 physical
layer.

Bus characteristics supported by the TSX CPP 100 module


Type of bus CANopen
Structure Type Industrial bus
Physical interface ISO 11898
Access method CSMA/CA, multimaster, producer/consumer principle
Transmission Data rate 10 Kbps to 1 Mbps

Medium Double shielded twisted pair

Physical configuration Length of a segment according to 1 800 500 250 125 62,5 20 10
data rate (1) Mbps Kbps Kbps Kbps Kbps Kbps Kbps Kbps
30 m 50 m 100 m 250 m 500 m 1000 m 2500 m 5000 m
Number of slaves 127 max.
Software configuration TSX P57 2p3M/2p23M TSX P57 3p3M/3623M TSX P57 453M/4823M
T PCX 57 203M T PCX 353M
Maximum number of internal Master task 256 %MW words 512 %MW words 1792 %MW words
words supported as I/O
according to whether module Fast task 32 %MW words 64 %MW words 128 %MW words
configured as

Size of file generated by the TLX L FBC 10 M configurator 8 %KW constant words 16 %KW constant words 32 %KW constant words

Services CANopen b Implicit exchange of Process Data Object via %MW words
b Explicit exchange of Service Data Object by READ_VAR/WRITE_VAR function block
b Compatibility with standardised device and communication profiles on CANopen
CAN b Explicit exchange of CAN PDU at link level using extended format identifiers on 29 bits
(CAN V2.0B standard) by SEND_REQ generic function block.
b Explicit transmission of CAN PDU using identifiers on 11 bits (CAN V2.0A standard ) by
SEND_REQ generic function block. Reception of this type of identifier is not supported.

(1) Possibility of doubling the length by connecting 2 buses on the same TSX CPP 100 PCMCIA
card.

References
Description Services No. of modules Use Reference Weight
per PLC/PC kg
CANopen - cyclic 1 on TSX P57 Processor or TSX CPP 100 0.120
Master exchange 2p 3/2p23/3p 3/ coprocessor
PCMCIA card (PDO) 3623/453M/ communication
(type III) - CMS 4823M port slot.
message 1 on T PCX 57 Supplied with
handling (SDO) 203/353M 6 m cable
- management
of bus operating
modes

Separate parts
Description Use Reference Weight
kg
Tap junction Tap connection for the TSX CPP 100 card TSX CPP ACC 1
(15-way SUB-D connector) on 1 or 2 CANopen
buses (9-way SUB-D connector)
TSX CPP 100
CANopen Can be used to generate a configuration file for TLX L FBC 10M
module the TSX CPP 100 module, to be imported into the
configuration PL7 application
software

Schneider Electric 5/93


Presentation Premium automation platform 5

INTERBUS bus

Presentation

The INTERBUS bus is a serial link type fieldbus for sensors and actuators which
conforms to the requirements of an industrial environment.

Quantum

Premium/Atrium
E/S IP 65

Installation remote bus module

ATV-58
c 24 V

1 2
Installation remote bus module

Bus terminal module

c 24 V E/S IP 65

Momentum

The topology of the INTERBUS bus is designed as a ring system with master/slave
central access procedure.

It is subdivided into three parts:

b The remote bus 1 (bus devices use RS 485 point-to-point connection).

b The installation remote bus 2 (remote bus tap link via a bus terminal module). Its
technology is particularly suitable for IP 65 dust and damp proof systems.

b The local bus with TTL technology is particularly suitable for buses within a control
cabinet.

Each bus subscriber comprises a transmitter and a receiver.


The INTERBUS system is like a data ring and has the structure of a shift register
distributed on the bus. With its registers, each module constitutes a component of
this shift register ring. The INTERBUS master circulates the data in series on this
ring.

Characteristics: References:
page 5/96 page 5/97

5/94 Schneider Electric


Description, Premium automation platform 5

connectable devices INTERBUS bus

Description
1
Premium PLCs are connected to the INTERBUS bus via the TSX IBY 100
INTERBUS bus module.
The TSX IBX 100 communication coprocessor can be used to connect a ATRIUM
2
T PCX coprocessor integrated in a PC compatible to the INTERBUS bus.

3 The front panel on the TSX IBY 100/IBX 100 module comprises:

1 A display block with 6 indicator lamps (on the card for the TSX IBX 100).

2 A 9-way female RS 232 SUB-D connector: CMD Tool software support


(configuration software).

3 A 9-way female RS 485 SUB-D connector: INTERBUS link (this connector


integrates an additional power supply for the fibre optic link).

Connectable devices
The TSX IBY 100 module or the TSX IBX 100 card acts as the master on the
INTERBUS bus, other Schneider Electric devices (slaves) which can be connected
on the bus are:

b ATV 38/58 variable speed drives for asynchronus motors.

b Telefast IP 20 I/O interfaces.

b Momentum IP 20 I/O.

b Distributed discrete dust and damp proof I/O (IP 65).

b Inductel inductive identification systems (XGP/XGK-S read/write stations).

b AS-i/INTERBUS gateway.

b Any third-party device conforming to INTERBUS standard profiles.

Characteristics: References:
page 5/96 page 5/97

Schneider Electric 5/95


Characteristics, Premium automation platform 5

software configuration INTERBUS bus

Characteristics of the bus supported by TSX IBY 100 modules or TSX IBX 100 coprocessors
Type of bus Remote bus Installation rmote Local bus INTERBUS loop
bus
Structure Type Industrial bus

Physical interface RS 485 RS 485 with c 24 V in TTL Combined interface


cable (vertically mounted
signal and c 24 V
power supply)
Method of access Master/slave

Transmission Mode NRZ

Data rate 500 kbps

Medium - Twisted pair Special cable for: Special cable 2 x 1.5 mm 2


- Fibre optic - Sensor and I/O
- Wave guide rail module 24V power
- Infra-red supply
- Rotating collector - Data transmission

Physical configuration Length of segment 400 m maxi 200 m max. in the loop
Maximum length of cable - Module and the 1st - Bus terminal module - Bus terminal module - Bus terminal module
between: bus terminal module: and 1st module: 50 m and 1st module: 1.5 m and 1st interface:
400 m - 2 modules: 50 m - 2 modules: 1.5 m 20 m
- 2 bus term.modules: - 2 modules: 10 m
400 m
Module and last The bus terminal Bus terminal module Bus terminal module
station on the remote module and last and last module: 10 m and last module:
bus: 12.8 km module: 50 m 100 m
Number of tap links 16 maxi 1 loop per bus terminal
module
Number of bus terminal modules 254 maxi

Number of slaves 512 maxi Total current of 8 63


connected modules :
4.5 A max.

Number of I/O 3872 I/3872 O max.


(4096 I/O in total)

INTERBUS services Implicit exchange of process date: 242 %IW and 242 %QW
Pre-processing
Logical addressing
Segmentation

Software configuration

The INTERBUS bus can be configured in 3 modes:

b Auto mode: This mode does not require the use of any special configuration
software (I/O images are copied to %IW, %QW implicitly). It facilitates the wiring
check.

b Mode PL7 V IBY mode: This mode is used to define and load the configuration to
the module (explicit assignment of %IW, %QW). The CMD Tool software (1) is
required in order to generate the configuration text file.

b CMD V IBY mode: Reserved for configurations > 8 K words, and requires the use
of the CMD Tool software.

PMS message handling (usable on PCP devices) is managed via standard OFs
(Read-var, Write-var, etc).

The catalogue file which enables Schneider Electric devices to be integrated in the
CMD Tool software is available on our Web site:
b Address: www.schneiderautomation.com
b File for downloading: Schneider device catalog for CMD.

(1) Contact your Phnix Contact vendor.

References:
page 5/97

5/96 Schneider Electric


References Premium automation platform 5

INTERBUS bus

References
INTERBUS bus modules
Description No. of modules Communica- Services Reference (1) Weight
per PLC/PC tion profil kg
INTERBUS 1 with Master/slave - cyclical TSX IBY 100 0.320
module for TSX 57-20 0.5 M bps variable
Premium PLC 2 with Generation 4 exchanges
TSX 57-30 - PMS
2 with messaging
TSX 57-40 - bus operating
modes
management
INTERBUS 1 with Master/slave cyclical TSX IBX 100 0.280
coprocessor T PCX 57-203M 0.5 M bps variable
for PCX 2 with Generation 4 exchanges
coprocessor T PCX 57-353M - PMS
messaging
- bus operating
TSX IBY 100 modes
management

Converter software
Description Use Reference (1) Weight
kg
Symbol Used to convert CMD symbols into PL7 symbols TLX LIBS CNVF
converter
software
Bus connection elements
Description Use Length Reference (1) Weight
TSX IBX 100 kg
Momentum Momentum I/O base units on 170 INT 110 00
communica- INTERBUS bus
tion module

Remote bus 100 m TSX IBS CA 100


cables
400 m TSX IBS CA 400

Installation Preformed cables for linking 2 0.110 m 170 MCI 007 00


remote bus communication modules
cables 1m 170 MCI 100 00

Connecting TSX IB p to PC connection 6m 990 NAA 263 20


cable (with CMD Tool software)
15 m 990 NAA 263 50

9-way SUB-D Remote bus cables 170 XTS 009 00 0.045


170 INT 110 00 connectors
(sold in lots of 2)

(1)Product supplied with multilingual Quick Reference Guide: English and French.

Characteristics:
page 5/96

Schneider Electric 5/97


Presentation, Premium automation platform 5

description, Profibus DP bus


connectable devices

Presentation
The Profibus DP bus is a high-speed fieldbus which conforms to industrial
communication requirements.

PLC with PL7 and DP software

X-Way

Premium

Repeaters
(3 maxi)

With PL7 and DP software Third part Third part Momentum


ATV

The Profibus DP is a linear bus with a centralised access procedure of the Master/
Slave type. Only Master stations, also known as active stations, have access rights to
the bus. The Slave or passive stations can only respond to prompts. Dialogue
between Masters is also possible from some stations by means of a token bus
protocol. The physical connection is a single shielded twisted pair, but fibre optic
interfaces are available to create tree, star, or ring structures. Compared to the ISO
model, only layers 1, 2 are implemented, since access from the user interface is made
directly to the link layer via simple mapping of variables.

Configuration

The Profibus DP bus should be configured by special software, reference


TLX L FBC M, which should be ordered separately.
The DP software can be used to generate an ASCII configuration file which should
be imported into the PLC application via PL7 Junior/Pro development software.

Description
Premium PLCs (TSX/PCX 57) are connected to the Profibus DP bus by a
TSX PBY 100 module. This module can be installed in any slot in the Premium PLC
rack.

It comprises:

1 Host module for the PCMCIA card.

2 Profibus DP PCMCIA card with its integral connecting cable, 0.6 m long.

3 T-junction box enabling the tap link of the main bus 490 NAE 911 00.

1 2 3
Connectable devices

The TSX PBY 100 module acts as the master on the Profibus DP bus. The other
Schneider Electric slave devices which may be connected are:
b ATV variable speed drives.
b Momentum I/O blocks.
b Etc.
b Any compatible third-party device with standard Profibus DP profiles.

Characteristics: References:
page 5/99 page 5/99

5/98 Schneider Electric


Characteristics, Premium automation platform 5

references Profibus DP bus

Caracteristics of the bus supported by the module


Type of bus Profibus DP
Structure Type Industrial bus

Physical interface RS 485

Method of access Master/slave

Transmission Mode NRZ

Medium Shielded twisted pair, fibre optic, infra-red

Physical configuration Data rate/ segment length 9.6 K bits/s/1200 m (4800 m with 3 repeaters) to 12 M bits/s/100 m (400 m with 3 repeaters)

Number of slaves 126

Number of inputs/outputs 3872 inputs/3872 outputs (242 %IW words, 242 %QW words)

Services Subset of Class 1 Master Read/write DP slave I/O data


function Transfer slave diagnostic data
Set slave parameters (on power-up)
Check slave configurations (on power-up)

Subset of Class 2 Master Manage monitoring requests: Global_CONTROL et Get_Master_Diag


function Master/Master dialogue is not supported

References
Description Communication Services Reference Weight
profile kg
Profibus DP bus Master/slave Class 1 and Class 2 TSX PBY 100 0.870
module assembly 12 M bits/s Master functions, see
for Premium characteristics
TSX/PCX PLCs Profibus FMS
message handling
not supported
Profibus DP module Generates an ASCII TLX L FBC 10M
configuration configuration file for
software the module to be
imported into the PL7
application
+ Elements for connection to Profibus DP bus
Description Use Reference Weight
kg
Momentum communication module Profibus DP bus on 170 DTN 110 00
Momentum I/O sub-
bases

Connectors for communication module Line terminator 490 NAD 911 03

Intermediate 490 NAD 911 04


connection

Intermediate 490 NAD 911 05


connection and
terminal port

Description Length Reference Weight


+ kg
Profibus DP connecting cables 100 m TSX PBS CA 100

400 m TSX PBS CA 400

TSX PBY 100

490 NAD 911 03

Schneider Electric 5/99

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