WinCC in virtual
Environments
WinCC V7.2, WinCC V7.3 and WinCC Runtime Professional V13
https://support.industry.siemens.com/cs/ww/en/view/49368181
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Use apply: http://www.siemens.com/terms_of_use
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For the secure operation of Siemens products and solutions, it is necessary to
take suitable preventive action (e.g. cell protection concept) and integrate each
component into a holistic, state-of-the-art industrial security concept. Third-party
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about industrial security, visit http://www.siemens.com/industrialsecurity.
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WinCC Virtualization
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Table of Contents
1 Preface ................................................................................................................ 5
1.1 Purpose of the document ..................................................................... 5
1.2 Main contents ....................................................................................... 5
1.3 Validity .................................................................................................. 5
2 General................................................................................................................ 6
2.1 What is virtualization? .......................................................................... 6
2.1.1 Definition............................................................................................... 6
2.1.2 Virtualization in detail ........................................................................... 7
2.2 Difference between client-based and server-based virtualization ....... 7
2.2.1 Client-based virtualization (Type 2: hosted) ......................................... 8
2.2.2 Server-based virtualization (Type 1: native)......................................... 8
2.3 Why virtualization ................................................................................. 9
2.4 What you should know about virtualization ........................................ 10
3 Requirements ................................................................................................... 11
3.1.1 Software for the use of virtualization .................................................. 11
3.1.2 ESX(i) Server (vSphere HyperVisor) .................................................. 12
3.1.3 Guest systems .................................................................................... 12
3.1.4 Related information ............................................................................ 13
3.2 Procedure for virtualization................................................................. 15
3.2.1 Creating a virtual machine and transferring it to the server ............... 15
3.2.2 Setting up the virtual network ............................................................. 17
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WinCC Virtualization
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10 References ....................................................................................................... 55
11 History............................................................................................................... 55
Siemens AG 2015 All rights reserved
WinCC Virtualization
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1 Preface
1.1 Purpose of the document
1 Preface
1.1 Purpose of the document
The aim of this document is to provide an overview of WinCC virtualization. The
objective is to show appropriate options despite general dependencies. Providing
relevant recommendations and explanations, this document is intended to serve as
a guide.
Virtualization software and technology allow numerous configurations. However,
this document focuses on the most useful ones.
1.3 Validity
This document is valid for:
WinCC V7.2
WinCC V7.3
WinCC Runtime Professional V13
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2 General
2.1 What is virtualization?
2 General
2.1 What is virtualization?
2.1.1 Definition
Application Application
Operating System Operating System
Application Application
Operating System Operating System
PROFINET IE
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2 General
2.2 Difference between client-based and server-based virtualization
General
The figure below shows the difference between a standard (physical) PC station
(left-hand side) and a virtualization server with virtual sessions (right-hand side).
Figure 2-2
Virtual Sessions
Application Application
Virtual
Guest OS Guest OS aachine
Sharing Sharing
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2 General
2.2 Difference between client-based and server-based virtualization
General
Client-based virtualization means that a client operating system is installed on the
physical platform; an application running one or more virtual clients runs on this
operating system.
Figure 2-3
CMn be run direcPly
Type 2 Principle Example Application on POe PC
Operating system
VM VM
VMwMre
WorksPMPion
VM Monitor App.
(Hypervisor)
Operating system
Hardware
Copyright Siemens AG 2015 All rights reserved
General
Server-based virtualization means that a server operating system on which no
client application can be run is installed on the physical platform. The operating
system, referred to as a HyperVisor by experts, requires fewer resources (as only
the physical hardware is provided to the VM as a virtual resource); however, it must
at least have the drivers of the physical hardware.
Figure 2-4
Operating system
VM VM
ESXi / Hyper-V
Hypervisor
Hardware
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2 General
2.3 Why virtualization
Increased security
Increased security due to remote access and centralized rights management.
Thin clients are virtually invulnerable to attacks, central protection on the virtual
Copyright Siemens AG 2015 All rights reserved
server.
Increased availability
1
The hardware on the virtual server can be replaced during operation.
Increased flexibility
If required, additional clients can be added simply by starting another VMware
session.
Additional clients for special tasks can simply run in the background:
2 3
RDP /VNC solutions for remote or mobile access.
Provision of backup computers as virtual systems. For example, during
maintenance of a system, a backup system can be used instead.
1
When using appropriate virtualization hardware.
2
Windows Remote Desktop Protocol: A large number of possible clients is available for various operating systems or
mobile devices. (The server is in the Windows operating system.)
3
Virtual Network Computing: Alternative option for remote control of operating systems. (A server is required on the
operating system. Viewing requires a client; clients are also available for various operating systems or mobile devices.)
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2 General
2.4 What you should know about virtualization
Meaning
When planning a virtualization structure, many factors need to be considered,
which can be decisive.
Costs
New structures or existing ones - license costs, hardware costs, administration
costs always have to be considered in total.
Especially license fees in conjunction with the manufacturer's support contract are
not insignificant and must be included in long-term planning.
The larger the planned structure or the more virtual machines will be used in a
structure, the higher the costs for the required hardware.
For example: The more virtual machines are used, the higher the requirements for
Copyright Siemens AG 2015 All rights reserved
Security
Due to the current requirements for security - not only in the office environment, but
also in the industrial environment -, a virtual infrastructure needs to be protected as
well.
Increased security can only be achieved if various virtualization properties and
requirements of the SCADA stations are considered according to the defense in
depth strategy.
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3 Requirements
2.4 What you should know about virtualization
3 Requirements
3.1.1 Software for the use of virtualization
Virtualization software
VMware Player or VMware Workstation and VMware Converter
VMware vSphere client
VMware vSphere Server ESX(i)
Microsoft Hyper-V
Note The dependencies that apply to VMware apply in equal measure to Hyper-V.
(See Chapter 4.3)
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3 Requirements
2.4 What you should know about virtualization
NOTICE The user and administrator are required to provide and ensure sufficient
system resources on the virtualization server and the virtual systems.
For more information, visit:
http://kb.vmware.com/selfservice/microsites/search.do?language=en_US&cmd=
displayKC&externalId=1003661
and
http://kb.vmware.com/selfservice/microsites/search.do?language=en_US&cmd=
displayKC&externalId=2052329
Table 3-1
Properties Requirements
Number of CPU cores The ESX(i) Server requires at least two real CPU cores.
Separation of networks Terminal bus and plant network must be separated with
separate real network cards.
CPU load The CPU load system should not permanently exceed a load
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>75%.
Table 3-2
Properties Requirements
Number of CPU cores WinCC Server: A WinCC Server guest system requires at
least two logical CPU cores.
WinCC Client: A WinCC Client guest system requires at
least one logical CPU core.
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3 Requirements
2.4 What you should know about virtualization
Properties Requirements
VMware Tools VMWare Tools must be installed on the guest computers.
(This improves performance.)
Operating states Pausing the guest systems with WinCC installations is not
released. The guest systems must be treated like real
WinCC Servers/Clients.
Hard drive storage Do not use Dynamic Memory Control.
management (The size of the hard drive file dynamically adjusts to the
used capacity.)
NOTICE Please consider the standard requirements for WinCC installations. They
can be found in the WinCC Release Notes or at the following link.
WinCC 7.2: Installation / Release Notes
https://support.industry.siemens.com/cs/ww/en/view/37437018
WinCC 7.3: General Information and Installation
https://support.industry.siemens.com/cs/ww/en/view/102777629
TIA Portal V13 Professional: SIMATIC WinCC V13 Released for Delivery
Copyright Siemens AG 2015 All rights reserved
https://support.industry.siemens.com/cs/ww/en/view/88360672
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3 Requirements
2.4 What you should know about virtualization
https://technet.microsoft.com/en-us/virtualization/dd565807.aspx
NOTICE The time of a virtual machine can be synchronized with the ESX(i)-Server's
time using, for example, VMware Tools.
The ESX(i) Server must have the same time source as the guest systems as
when starting up the guest systems, the host's time (ESXi) is always set first on
the guest system.
This may cause problems if an alternative (second) time source is used in
the guest operating system.
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3 Requirements
3.2 Procedure for virtualization
General
Running a virtual machine on a VMware vSphere Server (ESX) requires a number
of preparations. This includes installing the VMware vSphere Server (ESXi) and
creating and transferring the virtual machine(s).
In addition, a management station/PC should be set up where the virtualization
software to be used is installed. You need this software to create, transfer and
manage the virtualization structure.
Make sure not to add or remove unused hardware (e.g., floppy drive, HD audio,
shared folders, etc.) when creating a virtual machine.
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3 Requirements
3.2 Procedure for virtualization
Note Depending on the number of internal hard drives or RAIDs, the virtual machines
should be assigned to different data storage components to distribute the
write/read load accordingly (monitoring of IOPS/data store/HDD).
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3 Requirements
3.2 Procedure for virtualization
General
The figure below shows how a virtualization server is connected to the surrounding
networks.
Depending on the requirements, provide an appropriate minimum number of
necessary network cards.
Figure 3-1
Copyright Siemens AG 2015 All rights reserved
Note Split up the terminal bus and process bus between two physical network cards.
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3 Requirements
3.2 Procedure for virtualization
The figure below shows a sample configuration with a single VMware vSphere
Server (ESX).
It shows three different virtual standard switches (VSS), one for each physical
network adapter.
1. Log on to your VMware vSphere Server Here you can see the overview of the
(ESXi) with the root user. virtual switches and physical network
Navigate to Inventory, click the adapters.
Configuration tab and select Network.
2. Open the Add Network wizard.
3. Select the Virtual Machine connection
type and click Next.
4. Select the physical network adapter to be
used for your respective bus type.
5. Repeat steps 1-4 until you have assigned Terminal bus
a network card to all bus types. Process bus
Redundancy bus
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3 Requirements
3.2 Procedure for virtualization
The following virtual adapters were compatibility-tested for the terminal bus and
redundancy bus:
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3 Requirements
3.2 Procedure for virtualization
General
Using the example of a virtual machine (e.g.: WinCC Server): This VM has two
virtual network cards that are connected to the Terminal Bus virtual switch and
the Process Bus virtual switch.
Figure 3-3
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1. Log on to your VMware vSphere Server Here you can see the overview of the
(ESXi) with the root user. vSphere ESX(i) Server.
Navigate to Inventory, click the
Configuration tab and select Network.
2. Select the virtual machine you want to
configure.
3. Select Summary > Edit Settings to open
the settings of the virtual machine.
4. Select the virtual network adapter to be
used for your respective bus type.
Note
If no virtual network adapter exists, select
Add to add a new one. Refer to the SIMATIC NET release to
see which adapter type is released.
5. In Network Connection, select the
respective virtual standard switch (VSS).
6. Repeat steps 1-5 for each virtual network
adapter.
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3 Requirements
3.2 Procedure for virtualization
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4 Possible Applications
4.1 Test scenarios and performance data
4 Possible Applications
General
The use of virtualization servers (HyperVisors) offers a large range of possible
applications.
The following chapter shows various configurations of HyperVisors and WinCC
stations that were also tested for functionality, performance and plausibility.
The requirements for virtual hardware of a virtual machine do not differ from the
requirements for a physical system.
The requirements for WinCC in a virtual environment are the same as the ones for
a physical system.
A virtual WinCC station should not feature less hardware than it would feature with
the same project in a physical environment.
Example
PC Virtual machine
Station name WinCC Server
Operating system Server 2012 R2
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Note For related information on the WinCC installation requirements and hardware
requirements, please refer to the appropriate online help or manual.
4 During the installation, the drive on which the operating system is installed requires at least 100 Mbytes of free disk
space for additional system files. In most cases, the operating system is installed on drive C:.
5 Depending on the project size and the size of the archives and packages. When activating a project, at least
100 Mbytes of free disk space must be additionally available.
6 WinCC projects must not be saved to compressed drives or directories.
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4 Possible Applications
4.2 Options of WinCC in virtual environments
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4 Possible Applications
4.2 Options of WinCC in virtual environments
Figure 4-1
2.3 GHz / 3.3 GHz clock frequency with Intel Turbo Boost
8 Mbyte cache
TB, VT-x, VT-d and AMT as enhanced command sets
Main memory 16 GB DDR3 SDRAM (2 x 8 GB), dual channel, ECC;
Hard drives RAID5, 2 TB (3 x 1 TB HDD, striping with parity)
removable disk, Hot-Swap, frontside mounted;
Network cards 1 x Onboard 82574L th
2 x Intel PRO/1000GT -T PCI), ase
(1000B additionally
inserted.
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4 Possible Applications
4.2 Options of WinCC in virtual environments
Figure 4-2, Overview of the vSphere Client network configuration for single-user
configuration
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4 Possible Applications
4.2 Options of WinCC in virtual environments
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4 Possible Applications
4.2 Options of WinCC in virtual environments
Figure 4-5
2.3 GHz / 3.3 GHz clock frequency with Intel Turbo Boost
8 Mbyte cache
TB, VT-x, VT-d and AMT as enhanced command sets
Main memory 32 GB DDR3 1600 SD-RAM
Hard drives Adaptec Raid Controller (RAID 5 with hot spare)
Network cards 1 x Onboard 82574L
the only one accepted by VMware.
2 x Intel PRO/1000GT
(1000Base-T PCI), additionally inserted.
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4 Possible Applications
4.2 Options of WinCC in virtual environments
Figure 4-6, Overview of the vSphere Client network configuration in server/client mode
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4 Possible Applications
4.2 Options of WinCC in virtual environments
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4 Possible Applications
4.2 Options of WinCC in virtual environments
4.2.3 Two HyperVisors with two WinCC Clients and each with one
redundant WinCC Server
Figure 4-9
The figure shows two ESX(i) Servers that were used in the test. Another WinCC
Client station could run on the second ESX(i) Server, but this was not implemented
in the test.
As this test focuses on redundancy switchover, no automatic screen changes were
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4 Possible Applications
4.2 Options of WinCC in virtual environments
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4 Possible Applications
4.2 Options of WinCC in virtual environments
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4 Possible Applications
4.2 Options of WinCC in virtual environments
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4 Possible Applications
4.2 Options of WinCC in virtual environments
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4 Possible Applications
4.2 Options of WinCC in virtual environments
Redundancy scenario
Redundancy scenario
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4 Possible Applications
4.2 Options of WinCC in virtual environments
4.2.4 Summary
As can be seen in the above performance charts of the previous options, the
redundancy scenario or screen change to screens with a lot of animation, screen
windows, faceplates, etc. requires temporarily increased CPU and main memory
capacity.
This means an appropriate reserve (approx. 25 % CPU, RAM, memory) should
be additionally included when planning the hardware of a HyperVisor to avoid
unwanted system behavior due to performance bottlenecks.
Note It must be noted that, according to the WinCC hardware requirement, the virtual
machines are assigned at least as much hardware as the physical systems.
If more virtual hardware (e.g., virtual CPUs, vCPU) is assigned to the virtual
machines than exists physically in the host, full load of each VM may cause a
hypervisor overload, which can have a negative effect on all virtual systems.
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4 Possible Applications
4.3 Options of VMware (vSphere vCenter Server)
Note Ensure compatibility of the VMware vSphere Server (ESXi) versions that were
recommended and compatibility-tested for the WinCC version to be used.
Compatibility information
www.siemens.com/kompatool
Running one or more vSphere Servers (ESXi), single server or multiple servers in a
cluster, can include different functionalities - depending on the structure and
licensing of the vSphere vCenter Server.
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A single vSphere Server (ESXi) has only a few options compared to a cluster with
multiple vSphere Servers (ESXi).
The basis of this document is the smallest possible licensing and the associated
possible functions.
However, implementing multiple WinCC stations in a new or existing cluster
solution may be planned.
General
VMware vSphere functionalities offer numerous options to reduce administrative
overhead.
However, these functionalities are designed with a strong focus on office
environments, which may cause difficulties in automation.
Please follow the applicable instructions for your virtual infrastructure.
An ESX(i) host can have any number of network cards that are available to the
virtual network structure.
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4 Possible Applications
4.3 Options of VMware (vSphere vCenter Server)
7
When using multiple ESX(i) hosts in a cluster , make sure that the network
configuration of each host is identical.
If a virtual distributed switch is used, the switch simplifies the configuration: There
is only one central switch that allows you to configure all ESX(i) hosts at the same
time.
Note When using a distributed switch that is used for AS communication of WinCC,
make sure that it complies with the requirements and dependencies of the
respective SIMATIC NET release. See also Chapter 5.1 (SIMATIC NET -
notes/releases).
Copyright Siemens AG 2015 All rights reserved
7
vSphere vCenter Server is required for creating, configuring, managing an ESX(i) host cluster.
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4 Possible Applications
4.3 Options of VMware (vSphere vCenter Server)
4.3.1.2 vMotion
When running a host cluster, vMotion offers the option to migrate virtual machines
during operation from one physical server (ESXi host) to another without
downtimes.
Note This functionality would only be used if the VM itself has already failed (turned
8
off) and has no influence on WinCC or if WinCC, too, was accidentally closed.
Note This functionality is not supported by WinCC and was not compatibility-tested.
8
Siemens tests only functions that could influence WinCC. In this case, a compatibility test was
not performed.
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4 Possible Applications
4.3 Options of VMware (vSphere vCenter Server)
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4 Possible Applications
4.4 Options of Microsoft
Figure 4-17 Single Hyper-V host (core installation) and external Hyper-V Manager
Copyright Siemens AG 2015 All rights reserved
PROFINET IE
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4 Possible Applications
4.4 Options of Microsoft
9
Server 2012 + Hyper-V Manager role Client-based virtualization
Figure 4-18
9
It is not allowed to install and run WinCC directly on network servers (such as domain
controllers, file and name service servers, routers, software firewalls, media servers, exchange
servers, Hyper-V, etc.).
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5 Optional additional Options
5.1 PassThrough (VMDirectPath IO)
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5 Optional additional Options
5.2 Managed USB HUB
Note When using SIMATIC NET CPs in virtual environments, make sure that they
comply with the requirements and dependencies of SIMATIC NET.
Make sure to use the correct SIMATIC NET version for the respective
SIMATIC WinCC version.
The appropriate readme file lists the specific requirements and
dependencies that need to be considered.
https://support.industry.siemens.com/cs/ww/en/view/78822814
Information in SIMATIC NET 8.2
SIMATIC NET DVD V8.2 Released for Delivery
https://support.industry.siemens.com/cs/ww/en/view/63098071
The Ethernet LAN is used to connect the USB HUB to the virtual machine.
In order to assign a USB port to a virtual machine, it is first necessary to configure
the USB HUB via the HUBs WEB interface.
Furthermore, each virtual machine to connect to the USB HUB requires appropriate
software. This software allows them to access the respective USB ports (port
groups). The USB devices connected to these ports are passed on to the
respective VM via the Ethernet LAN.
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5 Optional additional Options
5.2 Managed USB HUB
Note A guide showing the detailed configuration of the USB HUB is available on the
manufacturers website:
http://www.digi.com/products/usb/anywhereusb#docs
http://www.digi.com/products/usb/anywhereusb#models
Figure 5-1
VM VM VM VM
VM VM VM VM
VM
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ReMlPort USB
softwMre drivers
Ethernet LAN
AnywhereUSB
USB Device
SmMrtCMrd
Remote Client
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6 Dependencies & Alternatives
6.1 How can I remotely access WinCC stations?
For more information on the subject, please refer the FAQ How can you
access WinCC stations remotely?:
https://support.industry.siemens.com/cs/ww/en/view/78463889
Passthrough
One option is to use the passthrough option described in Chapter 5.1.
The number of ASIA dongles depends on the number of int. USB hubs and not on
the number of USB ports (only an entire USB HUB can be passed through at a
time).
USB HUB
For the use of one or more ASIA dongles, the managed USB hub described in
Chapter 5.2 was tested for compatibility.
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7 Diagnostic Capabilities
7.1 Diagnostics using VMware vSphere Client
7 Diagnostic Capabilities
7.1 Diagnostics using VMware vSphere Client
General
Using the vSphere Client, you can not only configure the virtual machines (guest
systems), but you can also monitor the ESX(i) Server and the individual virtual
machines (guest computers).
Monitoring options
Various trend displays are possible in the vSphere Client:
Main memory usage
Operating state
CPU load
Hard drive
Network utilization
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7 Diagnostic Capabilities
7.1 Diagnostics using VMware vSphere Client
No. Step/action
In the navigation tree, select the item of the virtual system to be monitored.
Then select the Performance tab.
A diagram appears that shows the performance data graph.
5. Customizing diagnostics of the virtual system
To do this, proceed as described in Step 3.
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7 Diagnostic Capabilities
7.2 Diagnostics in the virtual system
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7 Diagnostic Capabilities
7.2 Diagnostics in the virtual system
No. Step/action
Click Add and select Close to close the dialog.
Note
It is a problem to display both values simultaneously in one diagram. The axis
scaling differs.
For optimum display, adjust the scaling using the Properties button and the
Graphics tab.
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8 Licensing
8 Licensing
General
All products/software must be licensed in accordance with the manufacturer's
license terms and terms & conditions.
Unlimited duration standard license that can be transferred to any computer and
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used on this computer. The Certificate of License (CoL) defines the type of use.
Licenses of the single license can only be used locally.
Unlimited duration license that can be transferred to any computer and used on this
computer. The license can also be obtained from a license server over the network.
Note The freedom virtualization has brought involves the risk of easily running or
destroying created virtual machines. When things get serious, a virtual machine
will be irretrievably lost, including all installations and licenses.
To minimize the risk of losing licenses, use a license server with SIMATIC
floating licenses. This additionally facilitates handling licenses.
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9 Glossary
9 Glossary
ESX(i)
Product from VMware. The software has/is its own operating system and provides
virtual systems with workspace. The software is used for virtualization on the
server side.
Core installation
Guest
Equivalent to virtual system.
Host
The host for virtual machines, regardless of whether this refers to the host for
desktop or server virtualization. In this document, host is equivalent to
virtualization server.
Hyper-V This software environment is provided by Microsoft through different paths and
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allows the user to provide, manage and run virtual machines on a Windows server
or core server.
HyperVisor
Software for virtualization (of a virtualization server).
Hyper-threading
Technology for better processing of commands for the processor. With
hyper-threading, one processor core appears as 2 process cores to the operating
system.
IOPS
Input/Output Operations per Second.
Management station
A PC that performs the configuration, maintenance and monitoring of one or more
virtualization servers.
The VMware Converter or vSphere Client applications can be used in this context.
RDP
Remote Desktop Protocol is a Microsoft solution for operator control and
monitoring of remote computers.
SCADA
SCADA stands for Supervisory Control and Data Acquisition.
VDS
Virtual Distributed Switch
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9 Glossary
Virtual hardware
Real resources are not directly provided to the virtualized systems to allow shared
use.
Such shared hardware can be network cards, processor cores or hard drives. This
hardware can be used partially and jointly by all virtualized systems.
Virtual network
A network which only exists within a virtualization server and allows communication
between multiple virtual systems (within one virtualization server).
Siemens AG 2015 All rights reserved
VNC
Virtual Network Control is an option for operator control and monitoring of remote
computers.
VMware
Company and vendor of virtualization software.
VMware Workstation
A VMware product for creating and using virtual systems on existing operating
systems.
vSphere Client
A VMware product for configuring, monitoring and running a VMware ESXi Server.
vSphere Server
A VMware product that is installed on the server hardware. Also known as a
HyperVisor, VMware ESX(i) Server or ESX(i) host.
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9 Glossary
VSS
Virtual Standard Switches
Siemens AG 2015 All rights reserved
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10 References
10 References
Internet links
This list is by no means complete and only presents a selection of appropriate
information.
Table 10-1
No. Subject Title
\1\ Siemens Industry https://support.industry.siemens.com
Online Support
\2\ WinCC 7.2 manual: Installation / Release Notes
https://support.industry.siemens.com/cs/ww/en/view/37437018
\3\ WinCC 7.3 manual: General Information and Installation
https://support.industry.siemens.com/cs/ww/en/view/102777629
\4\ TIA Portal V13 product note: SIMATIC WinCC V13 Released for Delivery
Professional https://support.industry.siemens.com/cs/ww/en/view/88360672
https://support.industry.siemens.com/cs/ww/en/view/109346876
\9\ Product note SIMATIC NET DVD V12 Released for Delivery
https://support.industry.siemens.com/cs/ww/en/view/78822814
\10\ Product note SIMATIC NET DVD V8.2 Released for Delivery
https://support.industry.siemens.com/cs/ww/en/view/63098071
\11\ Manual: SIMATIC NET PC Software SIMATIC NET PC Software V13
Installation Manual
https://support.industry.siemens.com/cs/ww/en/view/77377602
\12\ FAQ How can I remotely access WinCC stations?
https://support.industry.siemens.com/cs/ww/en/view/78463889
\13\ VMware http://kb.vmware.com
Knowledge Base
\14\ Microsoft Support http://support.microsoft.com
11 History
Table 11-1
Version Date Modifications
V1.0 04/2011 First version
V2.0 05/2015 Second version
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