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Client:

Project Management Team:


P.O. Box 79
7th Floor Atlantic Place, 215 Water Street
St. John's, Newfoundland, Canada

STATUS Padeye Design Rev 1.0


Spreadsheet Name: Padeye Design
Discipline: Structural
File path: #VALUE!
File name: #VALUE!
Status: Information
Description: Design of a Padeye with Cheek Plates

Design codes, if 1. CAN/CSA-S16.1-94 Limit States Design of Steel Structures


applicable 2.
Reference(s) for 1. "Approved Structural Spreadsheets"
methodology 2.
Assumptions and 1. Factored moment based on the assumption of Hf acting at the top of the hole
Limitations 2. Use a complete penetration weld at the base of the padeye (base metal will
therefore govern capacity)
3. If moment capacity is a problem, consider transverse plates to support out of plane
bending
4.
5.
Information notes:

REVISION HISTORY
Major Minor Date By Chk Appr Description

1 00 2002-07-08 BT
1 01 2002-07-16 BT Added list of shackles, sketches of shackle and padeye
1 02 2002-08-21 BT Added 400-1000t shackles
1 03 2002-08-22 BT Modified calculation of Br
1 04 2002-10-01 BT Added more shackles to list
1 05 2002-10-17 BT Errors in some dimensions for Crosby G-2140 shackles
corrected.
1 06 2002-10-23 BT Corrected error in Freeplay (was Gp + (Tp + 2 * Tc) instead of Gp
- (Tp + 2 * Tc))
1 07 2002-11-06 BT Modified interaction equation for load non-vertical

File:C:\Bill Tucker\Spreadsheets\Template.xls Printed 06/22/2017 at 21:58:04 Page 1 of 10


DATA SHEET
PAGE HEADER INFORMATION
Heading Structural Spreadsheet PADEYE DESIGN, Rev#1.0, Status: Information
Engineer B.Tucker
CalcDate 6/22/2017 21:58
AppdBy
JobName NARL Loading Arm
Module
Subject1 Lifting
Subject2
PageNo
TotalPages

Steel Type Thickness Yield Charpy


[mm] [MPa] [Joules]
I 26 345 42 @ -30 oC
38 345 42 @ -50 oC
52 345 42 @ -50 oC
100 330 42 @ -50 oC
II 26 345 42 @ -30 oC
38 345 42 @ -20 oC
52 345 42 @ -40 oC
100 330 42 @ -40 oC
III 26 345 42 @ -20 oC
38 345 42 @ -20 oC
52 345 42 @ -20 oC
100 330 42 @ -20 oC
IV 26 260 & 300 none
38 260 & 300 none
52 260 & 300 none
100 260 & 300 none

Typical Dimensions for Standard Crosby Shackles


SWL (Tons U.N.O) Grip(A) [in] Dia. (B) [in] Height (C) [in]
0.5 0.47 0.31 1.13
0.75 0.53 0.38 1.22
1 0.66 0.44 1.44
1.5 0.75 0.50 1.69
2 0.81 0.63 1.88
3.25 1.06 0.75 2.38
4.75 1.25 0.88 2.81
6.5 1.44 1.00 3.31
8.5 1.69 1.13 3.75
9.5 1.81 1.25 4.25
12 2.03 1.38 4.69
13.5 2.25 1.50 5.25
17 2.38 1.63 5.75
25 2.88 2.00 7.00
30 2.38 1.63 5.75
35 3.25 2.25 7.75
40 2.88 2.00 7.00
50 3.25 2.25 7.75
55 4.13 2.75 10.50
75 tonnes 4.13 2.76 11.41
80 4.12 2.75 10.50
110 5.00 3.25 13.00
125 tonnes 5.12 3.15 14.37
140 5.25 3.75 14.63
175 5.50 4.25 14.50
200 tonnes 5.90 4.13 18.90
200 7.25 4.75 15.62
250 8.50 5.00 20.00
300 tonnes 7.28 5.25 23.62
300 8.38 6.00 19.50
400 tonnes 8.66 6.30 22.64
400 8.25 7.00 22.50
500 tonnes 9.84 7.09 24.80
500 8.31 7.50 25.25
600 tonnes 10.83 7.87 27.56
600 9.25 8.25 31.88
700 tonnes 11.81 8.46 28.94
800 tonnes 12.80 9.06 29.53
900 tonnes 13.78 9.84 29.80
1000 tonnes 14.96 10.63 29.92
Status: Information

Ref.
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby G-209/G213
Crosby type G-2140
Crosby G-209/G213
Crosby type G-2140
Crosby type G-2140
Crosby G-209/G213
Crosby type G-2160
Crosby type G-2140
Crosby type G-2140
Crosby type G-2160
Crosby type G-2140
Crosby type G-2140
Crosby type G-2160
Crosby type G-2140
Crosby type G-2140
Crosby type G-2160
Crosby type G-2140
Crosby type G-2160
Crosby type G-2140
Crosby type G-2160
Crosby type G-2140
Crosby type G-2160
Crosby type G-2140
Crosby type G-2160
Crosby type G-2160
Crosby type G-2160
Crosby type G-2160
Notes
1

2
The capacity is at the base of the padeye is based on a plastic section at ultimate load conditions
If the plate is thin, the engineer may prefer to use the elastic section modulus for Mr and the peak
shear stress (1.5 fv) instead of the average shear stress for Vf.
The bearing of the pin on the hole is calculated using S16.1, 13.10 (b) which is based on the
Hertz equation for bearing of a cylindrical surface. For comparison, the old method of considering
the bearing stress on the projected bearing area of the pin is also shown but is considered less accurate.
Structural Spreadsheet PADEYE DESIGN, Rev#1.07, Status: Information
Engineer: B.Tucker Job Name: NARL Loading Arm
Date: 09/09/2013 10:56 Module #:
App'd By: Subject: Lifting

Material Properties:
Yield strength of plate (see "Data Sheet" for plate material guidelines) Fy 345 MPa
Material performance factor phi 0.9
Loads (using factors for Lift Points): In Staad ?
Dynamic Amplification Factor = DAF = 1.15 Yes
Centre of Gravity Shift Factor = COG = 1.03 Yes
Consequence Factor = CF = 1.35 No
Skew Load Effect = SKL = 1.40 Yes
Dead Load Factor = DLF = 1.25 Yes
Factored load applied to padeye from lift analysis = P = 160 kN
Horizontal (out-of-plane) Load on Padeye (as % of applied load) = H = 10%
Maximum angle from vertical = Alpha = 90 degrees
Total Lift Factor = DAF x COG x CF x SKL x DLF = TLF = 2.80
Lift Factor Applied to Lift Analysis Loads = CF = LF = 1.35
Total Factored Load = P * LF = 1.35 * 160 = Pf = 216 kN
Factored Horizontal Load = 10% * 216 kN out-of-plane = Hf = 22 kN
Working Load (minimum SWL) = Pf / TLF = WL = 77 kN

Shackle Geometry: Shackle 50 Tons


Shackle Grip A (Gp) = 83 mm
Shackle Pin Diameter B (Dp) = 57 mm
Shackle Clearance y = C - Rm C = 197 mm
Safe Working Load SWL = 445 KN
WL=77 OK

y = 107 mm
x = -34 mm

x x = (A - (Tp + 2Tc))/2
Rm
Padeye Geometry:
Diameter of Hole Dh = 10 mm
Diameter Cheek Plates Cheek Pl. Dc = 20 mm
Radius of Main Plate Rm = 90 mm
Hp
Height to Center of Hole Hh = 50 mm
Height at end of Main Pl. Hh Hp = 100 mm
Dh
Length of Main Plate Lp = 100 mm
Thickness of Main Plate Lp Tp = 50 mm
Thickness Cheek Plates Tc = 50 mm

Geometry Notes:
Edge distance = Rm - Dh/2 85.0 mm Dh = 10 OK
Free play between hole and pin, Dh - Dp -47.2 mm WARNING: Pin bigger
(Recommend Dh = Dp + 3 for D 50mm, Dh = Dp + 6 for D > 50mm) than hole

File:\\amkcs004\workgroup\Engineering\Structural\Development Spreadsheets\Design\Padeye Version 1.02.xls


Structural Spreadsheet PADEYE DESIGN, Rev#1.07, Status: Information
Engineer: B.Tucker Job Name: NARL Loading Arm
Date: 09/09/2013 10:56 Module #:
App'd By: Subject: Lifting

Free play between cheek Pl's and Padeye = G p - (Tp + 2 * Tc) = -67.5 mm

File:\\amkcs004\workgroup\Engineering\Structural\Development Spreadsheets\Design\Padeye Version 1.02.xls


Structural Spreadsheet PADEYE DESIGN, Rev#1.07, Status: Information
Engineer: B.Tucker Job Name: NARL Loading Arm
Date: 09/09/2013 10:56 Module #:
App'd By: Subject: Lifting

a) Capacity at Base of the Padeye


Case 1: Load acts Vertically
Factored Moment at Base = Hf * (Hh+Dh/2)/1000 Mf = 1.2 kN.m
Moment Resistance at Base = phi * (Lp * T /4) * Fy * 1e-6
p
2
Mr = 19.4 kN.m
Tension Resistance at Base = phi* Lp * Tp * Fy * 1e-3 Pr = 1553 kN
Interaction = Mf/Mr + Pf/Pr = 0.06 + 0.14 Ratio = 0.20 < 1.0 OK

Case 2: Load acts 90 degrees from Vertical


Shear at Base = Pf*sin(alpha) = Vfy = 216 kN
Shear Resistance at Base = phi * Lp * Tp * 0.66 Fy * 1e-3 = Vry = 1025 kN
Vfy =216 OK
Tension at Base = Pf*cos(alpha) = Pf_2 = 0 kN
Moment in Plane of Plate = Vfy * (Hh+Dh/2)/1000 = Mfy = 12 kNm
Moment Resistance = phi * (Tp*L /4) *Fy * 0.000001
p
2
= Mry = 39 kNm
Interaction = Pf2/Pr + Mf/Mr [out-of-plane] + Mfy/Mry [in-plane]
= 0.00 + 0.06 + 0.31 = 0.37 < 1.0 OK
b) Shear Pullout Capacity of Ring
Tear out height = Rm - Dh/2 = hv = 85 mm
Area subject to shear = 2 * (hv * Tp + (Dc-Dh)*Tc) = Aw = 9,500 mm2
Shear strength = 0.66*Fy = Fs = 228 MPa
Shear Resistance = phi*Aw*Fs * 1e-3 = Vr = 1,947 kN
Pf =216 OK
c) Pullout Capacity in Main Plate
Length in tension (1/4 cheek) = PI() * Dc * 1/4 = Lt = 16 mm
Length in shear = PI() * Dc * 1/4 + 2*SQRT(R -(Dc/2) )
m
2 2
= Ls = 195 mm
Area for pull out = Tp * (Lt + 0.66*Ls) = At = 7,207 mm
Direct Tension Resistance = phi*At*Fy * 1e-3 = Tfr = 2,238 kN
Pf = 216 OK
d) Bearing
Bearing Capacity (old method) = phi*Fy*Dp*(Tp+2*Tc)/1000 = Br = 2,662 kN
Bearing Capacity according to S16.1, 13.10 (b)
= 0.00026 phi*(R1/(1-R1/R2))*L*Fy2 = Br = -25 kN
< Pf =216 NG

File:\\amkcs004\workgroup\Engineering\Structural\Development Spreadsheets\Design\Padeye Version 1.02.xls

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