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Operational Excellence
Management System
An Overview of the OEMS
2 Operatio nal Excellence
Management System
4 Leadership Accountability
8 OE Expectat ions
14 OEMS Implementation
;jiiIl Inside
Back
Cover
Glossary
Chairman's Message
I am a strong and tireless advocate for operat iona l excelle nce. Operational excellence
is not only consistent wit h OUf commit ment to protect people and the environment. but
it also makes good busin ess sense. Safe, reliable, efficient and environmenta lly sound
operations are key to our company's fin ancial success. I expect t hat every j ob and every
task can be completed every day wit hout injury or incident.
Achi eving operat iona l excellence requires a systemat ic appro ach and a commil ment to
incident-free operations - always and everywhere. That's th e power of th e Operati onal
Excelle nce Management System (OEMS).
OEMS prov ides a co mmon pro cess that can be used in our operations around the globe.
It enables our busin esses to manage th eir safety, health and envi ron mental effo rts and to
conti nually improve the rel iability and effic iency of thei r operations. Driven by leaders hip,
it provides a system fo r adopt ing best practices and sta ndards, helps ensure th at our
company attains wor ld-class performance and deliver s sustai ned value .
Dave O'Reill y
I ask you to develop your OE knowledg e and skills , adopt and cascade the Tenets of
Chairmen and CEO
of Chevron Corporat ion Operat ion and appl y the management system. By doing so, you will be creatin g a company
t hat is safer, more reliable, mo re efficient and environmentall y sound - a company that is
a top per for mer and compe ti tor in every sense of t he word .
----- - - - - - - .
Operational Excellence
Vision and Values
Our vi sion for ope ratio nal excellence d ir ectl y As a busines s and as a member o f the wo rld com munity. Chevro n is com-
suppo r ts our corporate vision " te be the glo bal mitted to crea ting su per io r val ue for o ur invest or s. cus to mers , par tners.
energy company mos t admired l or it s peo ple. host governments, local commu nities and our em ployees. To succeed. we
par tnership and pe rfor mance ." With respec t must deliver wo rl d-cl ass performance and exceed th e capabi lities 01ou r
to o pe rat io nal excel lence, our vision is Mia be str ong est ccmceutcrs.
recognized and admired by ind ustry and the
com munities in which we operate as wo rld-cl ass Operat ional esceuence (OE) is a cr itical d river lo r business success and
in s.afe-tV. health. envi ro nment, reliability an e nabling st ra tegy fo r Chev ron. Operational excellence is def ined as
and efficiency." ..t he syst ema ti c ma nagemen t o f safety, h ealth, e nvironment, re liabilit y
and efficiency to achieve worl d-cla ss per fo rmance."
Objectives
To ach ieve and sustain hig h level s of per form ance, we mus t de velop
To bett er describe "world-c lass performan ce,"
st ro ng capability in ope r at io na l excell ence th ro ugh out Chevro n. Thi s
th e foll ow ing co rpo r ate DE Object ives have been
requires ac ti ve leadership and all employees to be e ngaged. We mu st
esta blis hed. We will systematic ally mana ge DE in
develop a cult u re wh ere ever yon e believes that all incidents a re prevent -
order 10:
able and th at " zero incidents " is possib le. Wit h enga ged and com mi tted
leaders hip, wo rld-class processes and an OE cult ur e we can ach ieve ou r
Achieve an inj ury- f r ee wo rk place.
objec tives in o pe rat io nal excellence.
Promo te a healthy wo rkplac e and
mi tiga te significant heal th r isks.
This do cu ment pro vides an overview of t he Operational Excellence
Elimina te spill s and environme nta l
Management System (OEMS), ou r st and ar d approach for achieving
incidents. Identify and mi t iga te key
world -class pe rfor mance. It includes gen er al guid ance for the implement a-
environmental risks.
tion and o perati o n of the OEMS. More deta iled gu idan ce can be fo und o n
Operate inciden t- fr ee w ith ind us tr y-
the Operat ional Excelle nce webs it e and wit hin the OE Sta nda rd Pr ocess
leading asset r eliabili ty.
docu mentati on. the l eader 's Guide to the OEMS and in the onl ine OE
Maximi ze the efficie nt use o f resources
Cer t ificat io n mod ules.
and assets.
The Operational Excellence
Management System (OEMS)
Leadership Accountability
Management System Process
OE Expectations
Using th e OEMS, we effect ive ly integr ate DE obj ect ives, plan s,
processes and behavi or s inl o ou r dail y opera tions and protect
people and t he env iro nment tod ay and in the future.
Leadership Accountability
leadershi p is the single largest factor for success in DE-leaders est ablish the vision and set objec tives that chal-
lenge t he organization to achieve world-d ass result s. They direct the Manaqement System Process, se tting priorities
and monitori ng progress on plans t hat focus on t he highest-i mpact items. leaders visi bly demonstrate their com-
mitment t hrough personal engagement with t he workforce and showing a conce rn and caring IOf the healt h and
safely of every indiv idual.
OE Expectations
Corporate Expectations lor Operatio nal Excellence are detailed under 13 elemen ts. The OE Expectations are met
through processes and programs put in place by local managemen t. Many of these expect ations are supported by
corpo rate and opera ti ng company standard OE processes.
Leadership Accountability
The single largest factor for success in operatlondl exceuencers leadership. Leaders are account-
ab le no t only for get tin q res ults. but getting results In th e r ight way and beha ving In accordance wi t h our valu es.
Leaders are expected to establish a vision and set objectives l or performance that challenge th e orqa nlzatlon to
achieve world-class results. Leaders direct th e Manaqemenf System Proc ess to drive improvemen t In OE res ults.
Leaders at every level are a lso expected t o seste- a culture qrounded In operational excellence. By t heir actions,
leaders must send the mesSdQe that operational excellence Is a priority thro ughout their orqan lzatlon s. Through
personal example. they mu st demOIlstra te that zero Incidents of any kind - whet her reldted to safety. health,
enviro nmental, reliability or efficiency - is attainable.
'0 Thlnqs a LHder Can Do to Build an DC Cultute 5. Sponsor and participate in critical OE 8. Conduct field visits, ask questees about
processes: make safety observations, safety, _ironmf'ntal and rf'liability condi-
1. Engagein dialogue with ITW11lbers 01 th(> workforce
participate In a Job Safety Analysis(JSA) tions and provide immediate pin'pointed
(employE'E'S and contractors); inquire about their
or an incident inwstigalion to determine fHdback (both positive and constructiw).
work and working conditions. understand and
root cecses, 9. Hold yourself and ethers accountable
recognize the value of each individual's contribution
6. Set clear, specific, measurable objectives for operational excellence pi'r lormance.
to incidenH rH operations.
for operational excellence. Communi- Includf' OE per formance in ranking. salary
2. Positively reinforce sale behaviors on the spot. Act
cate frequently with eu members of t he and job selec tlcns.
immediately to mit igate unsafe or environmentally
workforce on the objectives, measures, 10, Set high, specific standards for contin uo
unsound conditions. Share personal examples of
plans and progress. Regularly recognize ous improvement of criti cal OE processes.
safety learnings and coservaucns from both on' and
progress on indicators and achievement Share lessons learned and seek out and
ott-the-job.
of results. adopt precesses that could improve
Management System Process
The Management System Process (MSP) Is it systematic appt'OdCh used to dr ive proqress
toward world-clas s perfo rmance. Thf! M5P Is linked to t he busi ness plannlnq process. Dr ive n by leadership, th e
MSP is used to Inle qrate DE Objec tives, plan s and activities into daily opera tions. The MSP helps t he corporation,
operating companies and un it s establis h DE priorities and plans and It quides the developm ent of measures to
mon itor progress t oward wor ld-class results.
Process activi ty for improvemen t. and necessary plan adj ustments are made .
4.1 A process is in place to manage changes to facilities, 5.6 A pro cess is in place to ident ify and resolve ot her
opera tions, products or the organiza tio n. The manageme nt of repet it ive or recurring failures, t o imp rove reliability and
change process shaH add ress: reduce maint enance costs.
Both perma nent and temporary changes.
Aut hority for approvi ng cha nges. 5.7 A pr ocess is in place t o manage well reliability.
Evaluation of healt h and safety hazards, environmental Process shall include:
imp act s and mitigati on. Identif icat ion of cr itica l wells or well types. Possible
Communica tio n of t he change. failur e modes and effects are analyzed and steps are
Training. t aken to pr event failures or mitigate failur e effects
for cr itical wells or well ty pes.
Element 5: Reliability and Efficiency St andardized operatio n and survei llance duties for
Reliability crit ical wells or well types.
Operate and main tain wells and facilities to sustai n mechanical Use of survei llance, perf ormance data and analysis
integrity and pr event incident s. to assess current well perf orman ce against expected
well pot entia l to ident ify and evaluat e opport unit ies
5.1 A process (Reliability Opport unity Identificati on [ROI] or ot her for improvement.
applica ble pr ocess) is in place to ident ify and re sol ve th e signif i- Condit ion monitor ing t o ensure mechanical inteqrity
cant few faci lity and business uni t-wi de equipment work pro cess of all crit ical wells or well types.
and/o r human reliability opport unit ies that cause significant inci - Proact ive maint enance programs utili zing available
dents or perf orm ance gaps. Failure analysis is used to dete rmine surveillance and condit ion monit oring result s to cor-
causes of failures and actio ns are taken to resolve t hese causes. rect abnormal condit ions.
Priorit izatio n, planning and scheduling of well work.
5.2 A process is in place to ident if y cri tical st r uct ures, equip'
ment and work processes. Possible failur e modes and effec ts are Efficien cy
analyzed and ste ps are taken t o prevent th e failure or mitigate Maximi ze effi ciency of operat ions and conserve
t he effects. natu ral resources.
5.3 A process is in place to establish and use stan dardized equip- 5.8 A process is in place to optimize operational processes
ment operatio n and surv eillance duties for all crit ical st ructu res, and improve profitability thr ough the eff icient use of people,
equipment and prot ection devices t o ensure th ey operat e proper ly. time and assets.
5.4 A process is in place for condit ion monitoring (or ti me-based 5.9 A process is in place to tra ck and improve energy
inspecti on and testi ng) to monitor and ensure mechanical integrit y eff iciency while redu cing emissions (including greenhouse
of all cri tical st ruct ures, equipment and prot ecti on device s. gases) per unit of pr oducti on.
5.5 A process is in place t o prioritize, plan, schedule and complete 5.10 A pr ocess is in place to maintain inventor ies
necessary maintenance for all st ruct ures, equipment and and plans for conserv at ion of natural resources and
pro tective devices. Process shall include; fo r reducing use of raw materials by each facilit y and
Proactive maint enance of equipment and pr otecti on de- each pr ocess.
vices th roug h use of surv eillance and conditio n mo nito ring
results.
Element 6: ThirdParty Services Element 8: Product Stewardship
Systematically impr ove Third Part y Service performanc e Manage potenti al health , enviro nmental. safety (HES)and integrity
t hrough confor mance to Operational Excellence. r isks of our products throughout a product 's life cycle.
6.1 A process is in place to ensure that thi rd-party service 8.1 A process is in place to mai ntain and communica te information
suppliers perf orm to safety. healt h, erwironrnent and reliability on potential hazards and exposures from products from concept ion
requirements consistent with t hose requ ired of company and development through acquisiti o n. manufacture. distribution,
employees when working on company property and when storage, use, recycling , potential release and disposal.
prov iding services for the company off company property in
operational cont rol. 8 .2 A process is in place to ident ify. assess and manage signif icant
HES and integrity risks across t he life cycle (manufacturing. storage.
6.2 A Cont racto r satetv Management (CSM) process is in
dist ributi on. transpor tat ion. use. recycling, potent ial release and
place th at clearly esta blishes accoun tabili tie s to include:
disposal) of each exist ing product , by-product. int er mediate, or
Ident ificat ion of company cont ract "ow ners" (or man-
process st ream. Process should ensure peri od ic re-evaluati on
agement sponsors) accountable for each cont ract.
as appropriate.
Activ e engagement of cont ractors in implementi ng and
improving the CSM program.
8 .3 A process is in place to identify, assess and manage HES and
A cont ractor quali fi cation and selection process which
prod uct integrity impacts of manufacturing . dist ributi on. storage,
addresses safet y performance.
use. recycling. potential release and disposal when developing.
Pre-jo b work reviews and act ions during work to verify
for mulat ing or altering products. by-products. and pro cess inter-
scope of work. reinforce expectations and monitor
mediates. Assessment should be conduct ed earl y in each product's
compliance to requirement s.
or project's development and for any changes in t he produ ct life
Periodic evalua tion of cont ract or safety perfor mance
cycle t hat may pote ntially alt er the product.
and assessment of t he CSM prog ram.
Element 7: Environmental Stewardship 8 .4 A process is in place to identi ty. assess and manage risks posed
St rive to cont inually imp rove environmental performance and t hrou gh sto rage, handling. t ransport at ion and distr ibut ion of com-
reduce impacts fr om our c pereuc ns. pany products. materi als and ot her commercial goods. Implement
appropriate produ ct quality cont rol processes and product integ rity
7.1 A process is in place to inventory all emissions. releases r isk-reduct ion measures.
and wastes and to identify nat ural resour ces impacted by
operat ions. (Nat ural resources include air. surface weter;
8.5 Promot e produc t stewardship practices wit h th ird parti es.
ground water, soil and geologic resources. and local biological
inclUding suppliers. dist ribu tor s. t ranspor ters. cust omers and other
diversity.) The invent or y should include possible sources of
direct produ ct recipients.
unplanned releases and sources of poten tial contamination
caused by past practi ces.
11.4 Develop and imple ment a busines s cont inu ity plan.
in accordan ce wit h th e Busine ss Co nt in uity Plan ning
Corpo rate Sta ndar d Pro cess. that addresses cont in uit y
Element 12: Compliance Assurance
Verify conformance with company policy and government
regu lations. Ensure that employees and cont racto rs understand
the ir OE-relat ed responsibilit ies.
OE Cha mp ion Supportleaders, teece rs fnp team Help esteons n OEMS wit hin eecn operahnq unit.
and line meneeement in OEMS Coach leaders , teeoers fup teem and ot her line rneneqement in OE.
imple men tation and o peratio n. Help establi sh OE Processes. thO?ir prioritization, and novernance.
Coordina te tnteqrenon of DE plans Into business plan and assist in
monitonnq and rollow-up.
Coordinate local OEMS Self Assessment s.
Follow tne t enets of Operation.
seeoees
Heillith. Environment,
Safety. Rellabllltv
and Eff iciency teems
I Assist in establishiog and
deployiog functiOnal standards.
Provide sobject mailer eecertrse.
Provide HES and rO?liability sccocette linO? manag eflWfl t.
Suppor t OEMS implementa tion ettcrt th ro uQh f uncti onal O?ljllHtise.
Plan and implement subject maUer. audits and report s.
and $ubje<t m.ttK Support unit' s dewlopment, ProvidO? tect mtcet su pport f or HES and reliability improvements.
eJtperts implemE'nlatiOnand improve- Follow tne T_ts of Operation.
mentdDE~
ProvidO? rescc rces and support Serve as en advocate of t he proc ess to ensure t hat t he precess is
OE Procen Sponsors to ensure success of a specific accor ded t he appropr iate priority and 1"@C00jY<?s f undinQ.personne l
DE precess. and other resources,
En sure that process et recnveness and erficiency are meescreo and
verified at least annually.
Be accoun tabl e f or prc qres 's on the Contln c etimprovement Plan.
Coordin ate wit h other OE Process Sponsors and lin k wit h th e
business oren.
OE Process Advlso" Provide subjec t me tte r excer use Coordillato? and 100ad efforts reQardill Q t he process .
for a specutc OE proc ess. rnsc re t hat th e OE process, eocu meotauce arid records are kept
current.
Coordin a te o r support proce ss measurement and vermce ucn.
Conduc t per lormance re port i lll;l and t rend analysis.
Develop and implem ent the Continuallmproyement Plan.
Ma int ain contact wil h:
It Process Sponsor.
It Other precess Advi sors.
It Subject met ter expert s.
It End users.
Corporate OE Review Process
The Corpo rat e DE Review Proc ess plays an integral part in OEMS implementation. The
OE Rating Definitions
process pro vid es independen t feedback to operations on good practices and gaps in DE
pr ocesses and acti vities. It also updates executive management on the stat us 01OEMS Good Rati ng
OE Processres) reviewed provide
im plement at ion throughout the corporat ion. OE Reviews provide an excellent learning
a high degree of assurance 01
op port unity t o accelerate the und erstandi ng and performance of th e OEMS within units. co mpli ance with DE requirements.
Identified weaknesses, if any, are
The DE Revie w Process has two separate but related programs - D E Reviews and DE
relat ively m inor.
Fo cused Reviews. Both programs provide an oppor tu nity to share successful practices and
lesson s lear ned . Sat is fac to ry Rating
DE Process(es) reviewed prov ide
reasonable assurance of compli-
OE Reviews ance with DE requirements.
DE Reviews are designed to assess an organizat ion's ability 10 meet Chevro n's requi rem ent s for Identified weaknesses requ ire
management attention to enhance
opera tio nal excell ence including l eade rship Accountability, Management System Pro cess and
overall eff ecti veness.
OE Expectati ons . Whil e these req uirements fo r operati onal exce llence remain the same acro ss
the corporation, indi vidual units may address t hem differently. For example, different processes less-Than-Satis factory Rating
may be put in pla ce to mee t a given OE Expect ati on based upon the unique operat in g envir on- DE crc cessresj revie wed do not
pr ovide reas onable assuran ce 01
ment. OE Reviews assess and rate bo th the design and effect iveness of these pro cesses in
comp lian ce Wit h DE requ irem ents.
meeting OE requirements. The ralings utiliZed ar e Good, Satis facto ry or less-Than-Satisfact ory. Identified weaknesses represen t
a depa r ture from the se requ ire-
OE Focused Reviews ments and mu st be promptl y
correc ted.
c t Focused Reviews are intended t o co mpliment the OE Reviews.OE Focused Reviews are mo st
succinctty descr ibed as fit -for -purpose and may foll ow tw o primary co urses. Reporting units Ar eas of Concern
Signif icant weakne sses in spec ific
may request a Focused Review to conduct an in-depth assessme nt of one or more OE systems, sub-processes or prac -
processes. Ot her Focused Revie ws will assess a unit's progress in clOSing gaps identified in th e ti ces th at represent a d eparture
previous OE Review and assist the unit in addressing remain ing gaps. They will typically be from DE requirements and mu st
be promp tl y correct ed.
t arqe ted at the unit level, bu t may also be based on a spec ific t opi c or acr oss unit boundaries.
APplicability . Organization based (typically reporting unit level); all Chevron Usually reportmq unit-based; may be cross-
reporting units . organizational depending on subject matter.
Tenets of Operation
To achieve and sustain our objectives, we must develop a culture where everyone beli eves all
incidents and operating disruptions are preventable and that "zero incid ents" ;s possible.
Tenets are a code of conduct used by employees and contractors as a tool to guide dail y
decisions. Leaders pla y an imp ortant rol e in reinforci ng behavi ors consistent with th e tenets.
The Tenet s of Operation are based on two key principles:
Each organization wilt deploy the Tenets of Operation to pro vid e a foundation for an
operational excelle nce cul ture at Chevron.
Always:
Operat e within design and environmental limits. Comply with all appli cable rules and regulations.
Operate in a safe and controlled condit ion. Address abnormal condit ions.
Ensure safety devices are in place and fun ctioning. Foll ow written procedures f or high -ri sk or unusual
sit uat ions.
Foll ow safe wor k practices and procedures .
Involve the right people in decision s that affect
Meet or exceed cu stomer's requir ements.
procedures and equipment.
Maintain integrity of dedicated syst ems.
Questions a leader can ask to ensure that the tenets are Incorporated into decisions and behaviors:
Do we know th e limits of our facil ity or plant and equipment ? Is this task'going to compromise a safety system
Could this activity cause too much pressure, temperature , weight, or process?
flow. vibration or other abnormal condit ion that exceeds the design Are we meet ing or exceeding the requir ements lor
of the equipment? thi s activity ?
Will the task result in operating in an abnormal or alarm condition? Are we deviating from the normal process or expected
Are safety devices in place for th e work about t o be performed? conditions?
Are they wor king? Are we planning to follow th e safe work pract ice or
Do we understand the safety procedures or safe work practices standard operating procedures for t his work?
required for the task we are about to perform? Do we need t o foll ow a management of change
Do we have a permit and appropr iate job safety or hazard procedure for th is work ?
assessment for the work? Does the work have adequate supervision?
Do we underst and th e r isks associated with not following Have we communicated with the appropriate people
thO n."rOli " .",?
Glossary
Managl:'ment Syste m Process DE Obj ectives
A systemat ic appro ach used to drive progr ess toward A descri ption 01D E per formance businesses are
world-cla ss perfor mance. The Management System st riv ing to achieve. The corporat io n has esta blish ed
Process is link ed to th e business planning: pr ocess. five Objec tives (sho wn on page 1) that illust rate world -
class per for mance. Indiv idual units should align th eir
Opera tional Excelle nce (DE) objectives wit h the cc rcc retrc n's.
The syst ematic managem ent of safety, heal th.
envi ro nment, reliability and efficiency to achie ve DE Processes
wend-cre ss per formance. Interre lat ed or interacting act ivi ties undertaken to
meet DE Expect ati ons.
DE Expec tations Each DE Process has fi ve components:
Enter pr ise-wide req uirements for site -speci fic Pur pose, SCopeand Object ives
processes to control cer tain risks inherent to Procedures
our business . Resources. Roles and Responsibi lities
Measur ement and Ver ification
Operati onal Excellence Management System Conti nual Improvement
(OEMS)
A standard approach for achieving wor ld-class per- Standard Processes
formance in safety. health, environment. reliabil it y Speci fic pr ocess. procedu re or performance requ ir e-
and effici ency. The OEMS consists or three parts: ments applicable to all units ente rprise-wide. OE
leadership Accountabili ty Sta ndard Processes may also be specific to a sector
Manaq emenl Syst em Process or an oper ati ng company.
,r --------~------- ~ ~ ~
Operational Excellence
Opera tiona l Excellence Is the systematic management of
safety, health , enviro nment, reli ability and efficie ncy to achieve
wor ld-cla ss per forma nce.
DE: Vision
To be recognized and admi red by indust ry and the commu ni ti es
in which we operate as wor ld -class in safet y. heal th, environment ,
reliabili ty and eff iciency.
DE: Objectives
Achieve an injury-f ree work place.
Promot e a healt hy workplace and mit ig ate signif icant
health ri sks.
Eliminate spills and enviro nment al incidents. Iden ti fy and
mit iga te key environmen tal risks.
Operate inciden t-fre e wi t h industry-leading asset reliability.
Maxim ize the eff icient use of resour ces and asset s.
Che~
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