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CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.

ORYX-GTL Project ,Raslaffan

PROCEDURE QUALIFICATION RECORD (PQR)

TABLE OF CONTENTS

1. PROCEDURE QUALIFICATION RECORD

2. WPS FOR QUALIFICATION

3. AS RUN SHEET

4. N.D.E. REPORT

5. MECHANICAL TEST REPORTS

6. MATERIAL RECORD & CERTIFICATION

7. WELDING CONSUMABLE ANALYSIS REPORT

8. EQUIPEMNT CALIBRATION CERTIFICATE


CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.
ORYX-GTL PROJECT,RASLAFFAN,QATAR
QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon.

Sheet 2 of 3
Procedure Qualification Record No: AS-AL-PQR-08 Revision:00 Date :12/12/2004
WPS No.: AS-AL-08 Revision :01 Date :12/12/2004
Welding Process : GTAW + SMAW

Type : Manual

JOINTS (QW-402)

JOINT SKETCH 35 BEAD SEQUENCES

8.5mm
1.5mm

3.5mm

BASE METALS (QW-403) POST WELD HEAT TREATMENT


Material Spec, type or Grade ASTM B 619 UNS-10276 Temperature : N/A
to Material Spec, type or Grade ASTM B 619 UNS-10276 Time : N/A
P-No. 43 Group No. N/A to P No.
P- No.
43 43
Group No.
Group
N/ANo.N/A Others: N/A
Thickness of Test Coupon : 8.5 mm
Diameter of Test Coupon : 16" GAS (QW-408)
Heat No. & Certificate No.- See PMI report Percent Composition
Heat No. & Certificate No.- See PMI report Gas (es) (Mixture) Flow Rate
FILLER METALS (QW-404) GTAW SMAW Shielding Argon 99.995% 14L/min
SFA Specification 5.14 5.11 Trailing N.A N.A N.A
AWS Classification ERNiCrMo-4 ENiCrMo-4 Backing Argon 99.995% 10L/min
Consumable Manufacturer Special Metals Special Metals
INCONEL FillerMetal C- INCO WELDING
Trade Name ELECTRODE
276 C-276

Filler Metal F.No. 43 43


Weld Metal Analysis A.No. N/A N/A ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal 2.4mm 2.4mm Current : DC
Batch No. Z3001CK/122 26D5 Polarity DCEN for GTAW and DCEP for SMAW
Amps : See PQR sheet Volts See PQR sheet
Deposited Weld Metal 3.60mm 5.0mm Tungsten Electrode Size : SFA 5.12, EWTh-2, 2.4mm
Orifice Gas Cup Size : No.5
POSITION (QW-405) Heat Input- See PQR sheet
Position of Groove- 5G Run out length of electrode- : See PQR sheet
Weld Progression (Uphill, downhill) - Uphill TECHNIQUE (QW-410)
Other- None Travel Speed : See PQR sheet
String of Weave Bead- String & Weaving
Oscillation- N/A
PREHEAT (QW-406) Multipass or Single Pass (per side) : Multiple
Preheat Temp : None Surface Temp: 26C. single or Multiple Electrodes : Single
Interpass Temp. : 130C max. Other None
Other : None
CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.
ORYX-GTL PROJECT ,RASLAFFAN,QATAR
QW-483 (Back)

PQR No.AS-AL- 08 Sheet - 3 of 3

Tensile Test (QW-150)


UTL UTS
Specimen ID Type Dimensions(mm) Area (mm)
(KN) (N / mm)
Fracture Position Comments Location

070 Cross- weld 8.0 x 19.0 152.0 135.9 895 Weld material 12'O Clock

071 Cross- weld 7.9 x 19.3 152.5 134.0 880 Weld material 6'O Clock

Guided-Bend Tests (QW-160)


Specimen ID
Comments Location
Type Former Diameter Bend Angle Result
072 Face Bend 4t 180 Acceptable 1-2' O clock
073 Face Bend 4t 180 Acceptable 7-8' O clock
074 Root Bend 4t 180 Acceptable 4-5' O clock
075 Root Bend 4t 180 Acceptable 10-11' O clock
Fillet-Weld Test (AQ-180)

Result - Satisfactory: Yes_______________No ______________ Penetration into Parent Metal: Yes _ No ____
Macro - Results________________________________________________________________________________________

Macro Examination Test Specification : BS EN ISO 1321


Specimen ID Type Position Results Comments
459 Weld Section 6' O Clock Acceptable See attached macrograph (Magnification :X~2.3 )

Hardness Servey Test Specification : BS EN ISO 6507-1


Specimen ID Position Type Load Results Comments
459 N/A Vickers 10Kg Nil
See attached Report
Charpy Impact Test Test Specification : ASTM E 23 (Type A Notch)
Specimen ID Location Dimension Temp. C o
Impact Energy Joules,J
Avarage J
1 2 3

Radiography Test Results : Acceptable / Report No. : AS/AL-PQR-08-01

Welder's Name - MADHUKUTTAN C.J Clock No. Stamp No. P.W.001

Welder's Name - MANOJ KUMAR Clock No. Stamp No. P.W.003


Tests conducted by - Consortium Astaldi Arabia and Nasser S Al-Hajri Laboratory Test : Qatar Inspection Services
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Section IX of the ASME Code and GTL 84-2.

Manufacturer:
Date : By:
AS-AL TECHNIP Germanischer Lloyds ORYX
Name ROSH EUGINE

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