INSTALLATION,

OPERATION
&
MAINTENANCE
MANUAL

SINGLE PACKAGED ROOF TOP AIR CONDITIONERS

PY SERIES
MODELS: PY036 - PY360

Part Number: 800-213-64 (Rev.-03)

 INDEX
Contents Page
General
Model decoding ...................................................................................................................................................... 2

General statement .................................................................................................................................................. 2

Warranty ................................................................................................................................................................. 2

Safety issues .......................................................................................................................................................... 3

Inspection for damage ............................................................................................................................................ 3

Installation instructions
General ................................................................................................................................................................... 3

Location of unit ....................................................................................................................................................... 3

Service clearance ................................................................................................................................................... 4

Rigging instructions ................................................................................................................................................ 4

Condensate drain connection ................................................................................................................................. 5

Duct connection ...................................................................................................................................................... 5

Electric heater ......................................................................................................................................................... 5

Unit weight & weight distribution ............................................................................................................................. 5

Unit dimensions ................................................................................................................................................... 6-8

Cable size ............................................................................................................................................................... 9

Operation instructions
Start-up inspection & check list .............................................................................................................................. 9

Electrical data .................................................................................................................................................. 10-16

Performex controller, operation & functions .......................................................................................................... 17

Electronic thermostat ....................................................................................................................................... 17-18

Crankcase heater ................................................................................................................................................. 18

Pump down control ............................................................................................................................................... 18

Maintenance instructions
Airflow adjustment ................................................................................................................................................ 19

Crankcase heater ................................................................................................................................................. 19

Cleaning of coils & filters ...................................................................................................................................... 19

Belt tension testing procedure ......................................................................................................................... 19-20

Preventive maintenance schedule ....................................................................................................................... 21

Trouble shooting chart ..................................................................................................................................... 22-23

Typical schematic wiring diagram .................................................................................................................... 24-29

Parts list ........................................................................................................................................................... 30-32

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

1
 MODEL DECODING
MODELS: PY036 - PY060 (DIRECT DRIVE MOTOR)
1& 2 3, 4 & 5 6 7 8 9 10 11 12
BASIC NOMINAL ELECTRICAL BLOWER DRIVE HEATER OPTIONS EVAPORATOR CONDENSER ACCESSORIES
COOLING SUPPLY MOTOR OPTIONS (kW/STAGE) COIL COIL
CAPACITY ( V-Ph-Hz )
(MBH)
PY 036 C : 208/230-1-60* U : 0.5 HP ODP N : DIRECT N : NO HEATER J :ALUMINUM J :ALUMINUM N : STANDARD UNIT
CLASSIC (DIRECT DRIVE) DRIVE A : 5/1 FIN FIN
H : 208/230-3-60 C : 7.5 /1
PACKAGED
048 W : 0.75 HP ODP D : 10 /2** K : COATED K : COATED
UNIT
060 M : 380-3-60 (DIRECT DRIVE) ALUMINUM FIN ALUMINUM FIN
(4 WIRE)
L :COPPER FIN L :COPPER FIN
F : 460-3-60

NOTE: * Applicable for PY036 & PY048 models only.

** Applicable for PY060 models only.

MODELS: PY075 - PY360 (BELT DRIVEN MOTOR)

1& 2 3, 4 & 5 6 7 8 9 10 11 12
BASIC NOMINAL ELECTRICAL BLOWER DRIVE HEATER OPTIONS EVAPORATOR CONDENSER ACCESSORIES
COOLING SUPPLY MOTOR OPTIONS (kW/STAGE) COIL COIL
CAPACITY ( V-Ph-Hz )
(MBH)
PY 075 H : 208/230-3-60 R : 1.5 HP ODP J : ALT. I N : NO HEATER J :ALUMINUM J :ALUMINUM N : STANDARD UNIT
C : 7.5 /1
CLASSIC Z : 2 HP ODP : 10 /2 FIN FIN
D C : STD. UNIT WITH
PACKAGED M : 380-3-60 K : ALT. II E : 12/2 FRESH AIR HOOD &
UNIT (4 WIRE) N : NO HEATER K : COATED K : COATED MANUAL DAMPER
090 Z : 2 HP ODP
D : 10 /2 ALUMINUM FIN ALUMINUM FIN
100 E : 3 HP ODP E : 12/2 P : STD. UNIT WITH
F : 460-3-60
F : 15 /2 PDS
L :COPPER FIN L :COPPER FIN
120 E : 3 HP ODP
M :STD. UNIT WITH
PDS, FRESH AIR
E : 3 HP ODP N : NO HEATER
E : 12/2 HOOD & MANUAL
150 G : 5 HP ODP F : 15 /2 DAMPER
G : 20 /2
N : NO HEATER
180 G : 5 HP ODP F : 15 /2
210 J : 7.5 HP ODP G : 20 /2
H : 25/2
240 J : 7.5 HP ODP N : NO HEATER
G : 20 /2
300 J : 7.5 HP ODP H : 25/2
340 L : 10 HP ODP J : 30/2
L : 10 HP ODP
360
M : 15 HP ODP

GENERAL
GENERAL STATEMENT
This unit is from the PY series that was designed & built for the optimum performance. However, it is required that you become well
acquainted with good practices for the proper installation/operation/and maintenance procedures in order to ensure a safe trouble free
operation, year after year.

Please read through the whole manual contents before you attempt to install/operate/ and maintain the unit.

Most of the procedures described in this manual require certain skills and experience. The installation and other maintenance procedures
should be performed only by highly skilled and experienced technicians. The end users role should be limited to the cleaning of the
filter.

Please consult your nearest Classic representative for further information.

The PY units can be supplied, depending on the End User requirement, as the basic Cool Only version, or the Heat & Cool version
(with electric heater module).

WARRANTY
All of the PY series of Packaged Roof Top Units are covered by the standard warranty terms against any manufacturer defect. Should
you encounter any problem that falls under the warranty terms please contact your nearest Classic representative.

2
SAFETY ISSUES
There are three degrees of safety hazards that are identified throughout this manual as WARNING (where the situation will result in
personal injury), CAUTION (where personal injury might occur), and ATTENTION (where minor personal injury and/or property dam-
age could happen). Please understand and respect those identifications.

WARNING: The PY units operate on a high voltage with moving parts (at high speed) which can lead to serious injuries and/
or damage to the unit. Never attempt to service the unit unless the main electrical power supply has been disconnected.

CAUTION: Extra care should be observed when installing, test running, adjusting, servicing, or maintaining the unit as the
hazard of explosion, fire, electrical shock, and potential personal injury and property damage are present.

When performing any task pertaining to the installation and maintenance of the unit, the skilled technician should observe all the
applicable safety measures (wear of safety helmet, boots, gloves, and goggles. Use of proper handling materials for brazing and use
of wet cloth for quenching. A fire extinguisher should be easily accessible etc.). He should also read all the instructions and information
in this Manual prior to attempting to perform any installation or servicing of the unit.
All applicable local codes should also be observed.

INSPECTION FOR DAMAGE

The unit should be carefully inspected visually for any sign of physical damage due to mishandling. Whenever a damage is detected,
please indicate it on the corresponding delivery note before you sign it and inform your nearest Classic office.

INSTALLATION INSTRUCTIONS
GENERAL
These units are shipped completely assembled, charged, and wired. They do not require any field installation of refrigerant tubing.
Units require external power, thermostat wiring, condensate drain piping and ducting as applicable.

Size of unit for an installation should be based on a heat gain calculation made according to applicable standards. Units must also be
installed in accordance with regulations of the "National Fire Protection Association" and local electrical codes. Where local regulations
conflicts with the instructions in this manual, installer should adhere to local standards.

Prepare your concrete pad or steel stand based on the corresponding dimensions. Remove shipping protective covers and wooden
crating and lift unit from base and place in position with suitable vibration isolators.

All field installed accessories are to be installed by the customer.

LOCATION OF UNIT
When selecting the location for the unit, the following points should be kept in mind:
1. Provisions for a concrete pad or steel stand base.
2. That the terrain allows for drainage away from the unit.
3. If the unit is to be roof mounted, inspect the roof for load bearing capacity. The roof should have sufficient structural strength to
carry the weight of the unit.
4. Install unit on vibration isolation pads, i.e. on rubber mounting pads.
5. Availability of electric power.
6. To position the unit for unrestricted air circulation of the condenser air inlet and to prevent any possibility of air recirculation from the
condenser fan discharge air (see figure on next page).
7. Check minimum clearances required for your unit, with regard to walls, or other obstructions (see figure on next page).
8. Air cooled equipment should not be installed under low structural overhangs which can cause condenser air recirculation or
restriction. Observe minimum of clearance (see figure on next page).
9. Care should be taken to prevent air from other sources from entering condenser, if this air is at a high temperature.
10. Level the unit on its final location and be sure that the levelling tolerance is 5 mm per linear meter in any direction.

CAUTION: Do not install the unit as indoor unit, install it in an open area, and unit air inlets must not be located near exhaust
vents or other source of contaminated air.

3
SERVICE CLEARANCE
MODELS: PY036 - PY150 MODELS: PY180 - PY360
X, D D
BO
OL R
TR TO
CON R MO
OR WE
L F LO
NE & B
PA O R
SS S
CCE PRES
A OM
C

ACCESS PANEL FOR

EVAPORATOR COIL

B
E T
INL
IR
E RA
NS
DE
C ON

NOTE: All dimensions are in cm.

MODEL DIMENSIONS MODEL DIMENSIONS
NUMBER A B C D E NUMBER A B C D E
PY036 85 105 105 150 90 PY180 120 90 115 250 120
PY048 85 105 105 150 90 PY210 120 90 115 250 120
PY060 85 105 105 150 90 PY240 120 90 115 250 120
PY075 90 105 105 200 90 PY300 120 90 115 250 120
PY090 90 105 105 200 90 PY340 120 90 115 250 120
PY100 90 105 105 200 90 PY360 120 90 115 250 120
PY120 90 105 105 200 90 A : Clearance dimension from condenser coil & compressor access panel
PY150 90 105 105 200 90 B : Clearance dimension from filter access panel
A : Clearance dimension from condenser coil C : Clearance dimension from electrical control box, blower & motor/evaporator access panel
B : Clearance dimension from electrical control box, blower & motor/evaporator access panel D : Clearance dimension over the condenser fan
C : Clearance dimension from condenser coil E : Clearance dimension from condenser coil
D : Clearance dimension over the condenser fan
E : Clearance dimension from filter access panel

RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Insert 2" nominal pipe through holes in the base rail as shown in the figure below for slings.
Holes in base rail are centered around the unit center of gravity.
Use wooden pallet or spreader bar when rigging, to prevent the slings from damaging the unit.
Rollers may be used to move the unit on the roof or ground.

CAUTION: All panels should be in place when rigging.

MODELS: PY036 - PY360

LIFT LIFT

SPREADER BAR

PROPER CLEARANCE TO BE
PROVIDED

COMPRESSOR
END

MUST BE 2" NOMINAL PIPE THRU UNIT FOR SLINGS TO AVOID BASE DAMAGE

4
CONDENSATE DRAIN CONNECTION
Use standard PVC pipe with NPT connection for the condensate drain. Provide a 'P' trap immediately at the condensate drain connection.
Piping has to be sloped away from the unit.
Remember to remove the drain hole plug before operating the unit. Avoid bends & elbows.

DUCT CONNECTION
The units can be connected to the ducting in horizontal configuration. Connect ducting using flexible duct connection. The duct should
be properly designed and the drive package should match the required CFM & corresponding external static pressure.

ATTENTION: Avoid abrupt changes in size and/or direction of duct to ensure proper unit performance.

ELECTRIC HEATERS
Electric heater kit is installed as an externally mounted kit at the supply air opening.

UNIT WEIGHT & WEIGHT DISTRIBUTION

TOTAL WEIGHTS (Kg.)
MODEL WEIGHT
NUMBER (Kg.) K G L N M H R Y
PY036 195 60 45 52 38 - - - -
PY048 213 66 48 58 41 - - - -
PY060 215 66 49 58 42 - - - -
PY075 335 95 83 86 71 - - - -
PY090 360 107 86 93 74 - - - -
PY100 440 128 101 116 95 - - - -
PY120 445 130 102 118 95 - - - -
PY150 450 131 103 119 97 - - - -
PY180 800 155 104 166 98 145 132 - -
PY210 840 170 106 176 99 151 138 - -
PY240 970 190 120 200 116 177 167 - -
PY300 975 192 120 201 116 177 169 - -
PY340 1030 215 124 223 118 179 171 - -
PY360 1323 220 138 200 128 150 165 164 158

K H R G

CONDENSER SECTION

L M Y N
=

SUPPLY AIR RETURN AIR

5
 UNIT DIMENSIONS
PY036 - PY060

24
[0.94]

NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).

6
 UNIT DIMENSIONS
PY075 - PY150

COMPRESSOR / CONTROLS ACCESS PANEL

ACCESS PANEL FOR BLOWER & MOTOR M

CONTROL COMPARTMENT

CONDENSER COIL CONDENSATE DRAIN OUTLET

3/4" NPT

AIR IN

(OPTIONAL)
FRESH AIR OPENING/HOOD

AIR IN SUPPLY AIR RETURN AIR

TOP VIEW

AIR OUT
K J H N

FILTER
SUPPLY AIR RETURN AIR
ACCESS

G
F
CONDENSER COIL OPENING OPENING
PANEL
C

CONDENSER COIL

POWER SUPPLY CONN

DRAIN OUTLET
E

[5.21]
O

132
D
L P 12.7 ( 0.5) MOUNTING HOLES
B (2 EACH SIDE)
A

SIDE VIEW FRONT VIEW SIDE VIEW

DIMENSIONS
MODEL
A B C D E F G H J K L M N O P

PY075 - PY090 2080(81.89) 1162(45.75) 1034(40.71) 1114(43.86) 308(12.15) 550(21.64) 798(31.4) 300(11.81) 251(9.87) 396(15.59) 152(5.98) 175(6.88) 24(0.94) 171(6.73) 1775(69.88)

PY100 - PY150 2212(87.1) 1408(55.43) 1085(42.72) 1372(54) 255(10.03) 707(27.84) 790(31.1) 367(14.46) 190(7.48) 476(18.74) 150(5.91) 145(5.71) 48(1.89) 200(7.87) 1907(75.08)

NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).

7
 UNIT DIMENSIONS
PY180 - PY360

CONTROLS ACCESS PANEL S

ACCESS PANEL FOR BLOWER & MOTOR
CONDENSER COIL M

CONTROL COMPARTMENT
CONDENSATE DRAIN OUTLET
A\IR IN 3/4" NPT
POWER INLET

A\IR IN (OPTIONAL)
FRESH AIR OPENING/HOOD

CONDENSER COIL
AIR IN SUPPLY AIR RETURN AIR

TOP VIEW

F AIR OUT
K U H N
CONTROL BOX
ACCESS PANEL
COMPRESSOR
ACCESS PANEL

CONDENSER COIL SUPPLY AIR RETURN AIR OPENING

R

OPENING

ACCESS PANEL
C

FILTER
[9.17] DRAIN OUTLET
233

[5.67]
144
POWER INLET
D X X G D
G L
B B
A 16 x 25mm
MOUNTING SLOT (3EACH SIDE)
MOUNTING SLOT (4EACH SIDE-PY/PQ360)
SIDE VIEW FRONT VIEW SIDE VIEW

DIMENSIONS
MODEL
A B C D F G H K L N R S M U X

PY180 - PY210 2794(110) 1778(70) 1266(49.83)1715(67.52) 1737(68.37) 197(7.75) 817(32.17) 720(28.35) 1200(47.25) 83(3.27) 912(35.9) 666(26.22) 194(7.64) 171(6.73) -

PY240 - PY340 3048(120) 2196(86.44) 1446(56.94) 2135(84.1) 2152(84.72) 324(12.76) 915(36.02) 740(29.13) 1200(47.25) 84(3.31) 1050(41.34) 666(26.22) 289(11.38) 194(7.64) -

PY360 3683(145) 2184(86) 1446(56.94)2125(83.66) 2184(86) 42(1.65) 938(36.93) 527(20.75) - 97(3.83) 1000(39.37) 680(26.77) 254(10) 372(14.65) 1125(44.29)

NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).

8
CABLE SIZE
All wiring should be in accordance with local standards.
Before making any connection, check the electric power supply, it must have the same characteristics as what is displayed in the nameplate.
For selecting cable size, refer to wire ampacity table at different MCA (Minimum Circuit Amps) provided in unit electrical data, which
is listed as a guideline (see table below).
Wiring connection to the unit must have suitable insulation of a minimum temperature of 600C.

POWER MODEL MCA CONDUCTOR SIZE POWER MODEL MCA CONDUCTOR SIZE POWER MODEL MCA CONDUCTOR SIZE
SUPPLY No. AWG METRIC SUPPLY No. AWG METRIC SUPPLY No. AWG METRIC
MM2 MM2 MM2
PY036 18.9 14 2.5 PY036 11.1 14 2.5 PY036 8.5 14 2.5
PY048 27 10 6 PY048 17.3 14 2.5 PY048 13.8 14 2.5
PY060 31.5 10 6 PY060 20 14 2.5 PY060 16.5 14 2.5
PY075 35 8 10 PY075 19.9 14 2.5 PY075 17.3 14 2.5
PY090 42.1 8 10 PY090 25.3 10 6 PY090 19.2 14 2.5
PY100 48.6 6 16 PY100 25.3 10 6 PY100 24.4 12 4
208/230-3-60 PY120 56.7 4 25 380-3-60 PY120 30.2 10 6 460-3-60 PY120 29.3 10 6
PY150 63.1 4 25 (4 WIRE) PY150 34.2 8 10 PY150 30.7 10 6
PY180 93.1 2 35 PY180 50.4 6 16 PY180 46.3 8 10
PY210 103.6 2 35 PY210 59.4 6 16 PY210 52.7 6 16
PY240 125.7 1/0 53.4 PY240 72.4 4 25 PY240 58.8 6 16
PY300 141.3 2/0 67.4 PY300 76.1 4 25 PY300 61.7 4 25
PY340 143.5 2/0 67.4 PY340 95.7 2 35 PY340 75.2 4 25
PY360 175.6 3/0 85 PY360 116.3 1 52.4 PY360 86.5 3 26.7

CONDUCTOR SIZE LEGEND: MCA - Minimum Circuit Amps

POWER MODEL MCA
SUPPLY No. AWG METRIC
MM2
PY036 25 10 6
208/230-1-60
PY048 37.8 8 10

Notes: 1. Customer is to select cable size also with cross reference as per cable manufacturer data for voltage reduction per unit
length. The above cable ampacity table is for guidance only.
2. The selected cables for specified units is as per following characteristics:
a. Unit without electric heaters.
b. Any extra electrical accessories shall add to MCA rate, for more information, refer to unit electrical tables in the catalog.

OPERATION INSTRUCTIONS
START-UP INSPECTION & CHECK LIST
After the installation is completed in all respect, the following points should be covered before the system is switched on for operation.
1. Check unit location as per installation instructions.
2. Make sure all electrical fasteners/connections are tight and clean.
3. All controls are set according to manufacturer's instructions (low & high pressure switch, pump down solenoid, etc...)
4. Make sure all valves are open (compressor suction & discharge service valves, liquid line, etc.).
5. Follow all the instructions from the warning tags and stickers.
6. Check if condenser & blower fan are free to turn without wobbling.
7. Remove straps & wooden pieces that holds the compressor in place during transportation.
8. Compressor crankcase heater should be energized for 24 hours (special attention should be taken to disable compressor contactor
before energizing the unit.
9. Expansion valve bulb is strapped properly at correct location (applicable for PY075 - PY360 only).
10. Circuit breaker/fused disconnect switch.
11. Blower fan belt is properly tightened and pulleys are properly aligned (applicable for PY075 - PY360 only).
12. All refrigerant service valve caps are installed.
13. All piping, piping insulation and piping supports are properly installed.
14. Thermostat is the right one and installed properly.
15. Connect the manifold gauge to suction & discharge line service valves. Prepare recommended instruments for checking Voltage,
Amps, RPM, CFM, static pressure, etc.
16. Start the blower fan and condenser fan. Check the amperage against the nameplate ampere.
17. Start the compressor & observe the compressor discharge and suction pressures. If not within system design limits, determine
why & take corrective action.

9
 ELECTRICAL DATA
MODEL No.: PY036 MODEL No.: PY048
POWER VOLTAGE FM COMPRES- BLOWER ELECTRIC POWER VOLTAGE FM COMPRES- BLOWER ELECTRIC
SUPPLY RANGE SOR MOTOR HEATER SUPPLY RANGE SOR MOTOR HEATER
MCA MOCP MCA MOCP
(V-Ph-Hz) (V-Ph-Hz)
MIN. MAX. FLA RLA LRA HP FLA kW FLA MIN. MAX. FLA RLA LRA HP FLA kW FLA

25 40 37.8 60

5 21.7 29.4 40 5 21.7 37.8 60

208/230-1-60 187 253 2.3 16.7 84 0.5 1.8 208/230-1-60 187 253 2.3 24.6 132 0.75 4.7
7.5 32.6 43 45 7.5 32.6 46.6 60

10* 43.5 56.6 60 10* 43.5 60.3 70

18.9 30 27 40

5 12.6 18.9 30 5 12.6 27 40

208/230-3-60 187 253 2.3 11.8 67 0.5 1.8 208/230-3-60 187 253 2.3 16 97 0.75 4.7
7.5 18.8 25.8 30 7.5 18.8 29.4 40

10* 25.1 33.6 35 10* 25.1 37.3 40

11.1 15 17.3 25

5 7.6 11.8 15 5 7.6 17.3 25

380-3-60 342 418 2.3 5.6 39 0.5 1.8 380-3-60 342 418 2.3 8.2 50 0.75 4.7
7.5 11.4 16.5 20 7.5 11.4 20.1 25
(4 WIRE) (4 WIRE)
10* 15.2 21.3 25 10* 15.2 24.9 25

8.5 15 13.8 20

5 6.3 8.9 15 5 6.3 13.8 20

460-3-60 414 506 0.9 5.4 29.2 0.5 0.83 460-3-60 414 506 0.9 8.2 50 0.75 2.6
7.5 9.4 12.8 15 7.5 9.4 15 20
10* 12.6 16.8 20 10* 12.6 19 20

MODEL No.: PY060

POWER VOLTAGE FM COMPRES- BLOWER ELECTRIC
SUPPLY RANGE SOR MOTOR HEATER
MCA MOCP
(V-Ph-Hz)
MIN. MAX. FLA RLA LRA HP FLA kW FLA

31.5 50

5 12.6 31.5 50
208/230-3-60 187 253 2.3 19.6 105 0.75 4.7
7.5 18.8 31.5 50

10* 25.1 37.3 50

20 30

5 7.6 20 30
380-3-60 342 418 2.3 10.4 55 0.75 4.7
(4 WIRE) 7.5 11.4 20.1 30

10* 15.2 24.9 30

16.5 25

5 6.3 16.5 25
460-3-60 414 506 0.9 10.4 55 0.75 2.6
7.5 9.4 16.5 25

10* 12.6 19 25

LEGEND:

FM - Fan Motor

HP - Horse Power

FLA - Full Load Amps

RLA - Rated Load Amps

LRA - Locked Rotor Amps

MCA - Minimum Circuit Amps

MOCP - Maximum Over Current Protection

* Combination of 2 heater modules

10
 ELECTRICAL DATA
MODELS: PY075 & PY090
MODEL NUMBER
DESCRIPTION
PY075 PY090
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
34 50 39.9 50
5/6 12.6/15.1 39.9/39.9 50/50
5/6 12.6/15.1 34/34 50/50
7.5/10 18.8/25.1 39.9/39.9 50/50
1.5 5.6 7.5/10 18.8/25.1 34/38.4 50/50 2 6.6
(STD) (STD) * *
10 /12 25.1/30.1 39.9/45.9 50/50
* *
10 /12 25.1/30.1 38.4/44.6 50/50 15*/20* 37.7/50.2 55.4/71 60/80
15* 37.7 54.1 60 25*/30* 62.8/75.3 86.8/102.4 90/110
208/230-3-60 187 253 2.5 20.7 156 13.1 80
35 50 42.1 50
(3.8 FOR
PY090) 5/6 12.6/15.1 42.1/42.1 50/50
5/6 12.6/15.1 35/35 50/50
7.5/10 18.8/25.1 42.1/42.4 50/50
2 6.6 7.5/10 18.8/25.1 35/39.6 50/50 3 8.8
(ALT.) (ALT.) * *
10 /12 25.1/30.1 42.4/48.6 50/50
* *
10 /12 25.1/30.1 39.6/45.9 50/50 15*/20* 37.7/50.2 58.1/73.8 60/80
15* 37.7 55.4 60 25*/30* 62.8/75.3 89.5/105.1 100/110
19.3 25 24.2 30
5/6 7.6/9.1 24.2/24.2 30/30
5/6 7.6/9.1 19.3/19.3 25/25
7.5/10 11.4/15.2 24.2/24.2 30/30
1.5 3.4 7.5/10 11.4/15.2 19.3/23.3 25/25 2 4
(STD) (STD) * *
10 /12 15.2/18.2 24.2/27.8 30/30
* *
10 /12 15.2/18.2 23.3/27 25/30 15*/20* 22.8/30.4 33.5/43 35/45
15* 22.8 32.8 35 25*/30* 38/45.6 52.5/62 60/70
380-3-60 (4 WIRE) 342 418 2.5 10.7 72 8.2 50
19.9 30 25.3 30
(1.7 FOR
PY090) 5/6 7.6/9.1 25.3/25.3 30/30
5/6 7.6/9.1 19.9/19.9 30/30
7.5/10 11.4/15.2 25.3/25.4 30/30
2 4 7.5/10 11.4/15.2 19.9/24 30/305 3 5.14
(ALT.) (ALT.) * *
10 /12 15.2/18.2 25.4/29.2 30/30
* *
10 /12 15.2/18.2 24/27.8 30/30 15*/20* 22.8/30.4 34.9/44.4 40/45
15* 22.8 33.5 35 25*/30* 38/45.6 53.9/63.4 60/70
16.6 25 18.6 20
5/6 6.3/7.5 18.6/18.6 20/20
5/6 6.3/7.5 16.6/16.6 25/25
7.5/10 9.4/12.6 18.6/20.1 20/25
7.5/10 9.4/12.6 16.6/19.3 25/25
1.5
(STD)
2.8 2
(STD)
3.5
* *
10 /12 12.6/15.1 20.1/23.3 25/25
* *
10 /12 12.6/15.1 19.3/22.4 25/25 15*/20* 18.8/25.1 27.9/35.8 30/40
15* 18.8 27 30 25*/30* 31.4/37.7 43.6/51.5 45/60
460-3-60 414 506 1.3 10 74 5.9 42
17.3 25 19.2 25
(1.8 FOR
PY090) 5/6 6.3/7.5 19.2/19.2 25/25
5/6 6.3/7.5 17.3/17.3 25/25
7.5/10 9.4/12.6 19.2/20.9 25/25
2 3.5 7.5/10 9.4/12.6 17.3/20.1 25/25 3 4.1
(ALT.) (ALT.) * *
10 /12 12.6/15.1 20.9/24 25/25
* *
10 /12 12.6/15.1 20.1/23.3 25/25 15*/20* 18.8/25.1 28.6/36.5 30/40
15* 18.8 27.9 30 25*/30* 31.4/37.7 44.4/52.3 45/60

LEGEND:
HP - Horse Power
FM - Fan Motor (Condenser)
BM - Blower Motor
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules

11
 ELECTRICAL DATA
MODELS: PY100 & PY120
MODEL NUMBER
DESCRIPTION
PY100 PY120
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
46.4 60 56.7 70
5/6 12.6/15.1 46.4/46.4 60/60
7.5/10 18.8/25.1 46.4/46.4 60/60 5/6 12.6/15.1 56.7/56.7 70/70
2 6.6
(STD) * *
10 /12 25.1/30.1 46.4/46.4 60/60
15*/20* 37.7/50.2 55.4/71 60/80 7.5/10 18.8/25.1 56.7/56.7 70/70
25*/30* 62.8/75.3 86.8/102.4 90/110
187 253 3.8 16 97 19.6 105 3 8.8
208/230-3-60
48.6 60 (STD) * *
10 /12 25.1/30.1 56.7/56.7 70/70
5/6 12.6/15.1 48.6/48.6 60/60

3 8.8
7.5/10 18.8/25.1 48.6/48.6 60/60 * *
15 /20 37.7/50.2 58.1/73.8 70/80
(ALT.) * *
10 /12 25.1/30.1 48.6/48.6 60/60
15*/20* 37.7/50.2 58.1/73.8 60/80 * *
25 /30 62.8/75.3 89.5/105.1 100/110
25*/30* 62.8/75.3 89.5/105.1 100/110
24.2 30 30.2 40
5/6 7.6/9.1 24.2/24.2 30/30
7.5/10 11.4/15.2 24.2/24.2 30/30 5/6 7.6/9.1 30.2/30.2 40/40
2 4
(STD) * *
10 /12 15.2/18.2 24.2/27.8 30/30
15*/20* 22.8/30.4 33.5/43 35/45 7.5/10 11.4/15.2 30.2/30.2 40/40
25*/30* 38/45.6 52.5/62 60/70
342 418 1.7 8.2 50 10.4 55
380-3-60 (4 WIRE)
25.3 30
3
(STD)
5.14
* *
10 /12 15.2/18.2 30.2/30.2 40/40
5/6 7.6/9.1 25.3/25.3 30/30

3 5.14
7.5/10 11.4/15.2 25.3/25.4 30/30 * *
15 /20 22.8/30.4 34.9/44.4 40/45
(ALT.) * *
10 /12 15.2/18.2 25.4/29.2 30/30
15*/20* 22.8/30.4 34.9/44.4 40/45 * *
25 /30 38/45.6 53.9/63.4 60/70
25*/30* 38/45.6 53.9/63.4 60/70
23.8 30 29.3 35
5/6 6.3/7.5 23.8/23.8 30/30
7.5/10 9.4/12.6 23.8/23.8 30/30 5/6 6.3/7.5 29.3/29.3 35/35
2
(STD)
3.5
* *
10 /12 12.6/15.1 23.8/23.8 30/30
15*/20* 18.8/25.1 27.9/35.8 30/40 7.5/10 9.4/12.6 29.3/29.3 35/35
25*/30* 31.4/37.7 43.6/51.5 45/60
414 506 1.8 8.2 50 10.4 55 3 4.1
460-3-60
24.4 30 (STD) * *
10 /12 12.6/15.1 29.3/29.3 35/35
5/6 6.3/7.5 24.4/24.4 30/30

3 4.1
7.5/10 9.4/12.6 24.4/24.4 30/30 * *
15 /20 18.8/25.1 29.3/36.5 35/40
(ALT.) * *
10 /12 12.6/15.1 24.4/24.4 30/30
15*/20* 18.8/25.1 28.6/36.5 30/40 * *
25 /30 31.4/37.7 44.4/52.3 45/60
25*/30* 31.4/37.7 44.4/52.3 45/60

LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules

12
 ELECTRICAL DATA
MODELS: PY150 & PY180
MODEL NUMBER
DESCRIPTION
PY150 PY180
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
59.2 70
85.4 110
5/6 12.6/15.1 59.2/59.2 70/70
7.5/10 18.8/25.1 59.2/59.2 70/70 * *
10 /12 25.1/30.1 85.4/85.4 110/110
3 8.8 5 12.7
(STD) * *
10 /12 25.1/30.1 59.2/59.2 70/70 (STD)
* *
15 /20 37.7/50.2 85.4/85.4 110/110
15*/20* 37.7/50.2 59.2/73.8 70/80
25*/30* 62.8/75.3 89.5/105.1 100/110 25*/30* 62.8/75.3 94.4/110 110/110
208/230-3-60 187 253 3.8 20.7 156 32.1 195
63.1 80 & & 93.1 125
5/6 12.6/15.1 63.1/63.1 80/80 25 164

7.5/10 18.8/25.1 63.1/63.1 80/80 * *

10 /12 25.1/30.1 93.1/93.1 125/125
5 12.7 7.5 20.4
(ALT.) * *
10 /12 25.1/30.1 63.1/63.1 80/80 (ALT.)
* *
15 /20 37.7/50.2 93.1/93.1 125/125
15*/20* 37.7/50.2 63.1/78.6 80/80
25*/30* 62.8/75.3 94.4/110 100/125 25*/30* 62.8/75.3 104/119.6 125/125
30.9 40
44.7 60
5/6 7.6/9.1 30.9/30.9 40/40
7.5/10 11.4/15.2 30.9/30.9 40/40 * *
10 /12 15.2/18.2 44.7/44.7 60/60
3 5.14 5 8.4
(STD) * *
10 /12 15.2/18.2 30.9/30.9 40/40 (STD)
* *
15 /20 22.8/30.4 44.7/48.5 60/60
15*/20* 22.8/30.4 34.9/44.4 40/45
25*/30* 38/45.6 53.9/63.4 60/70 25*/30* 38/45.6 58/67.5 60/70
380-3-60 (4 WIRE) 342 418 1.7 10.7 72 16.7 123
34.2 40 & & 50.4 60
5/6 7.6/9.1 34.2/34.2 40/40 12 100
7.5/10 11.4/15.2 34.2/34.2 40/40 * *
10 /12 15.2/18.2 50.4/50.4 60/60
5 8.4 7.5 14.1
(ALT.) * *
10 /12 15.2/18.2 34.2/34.2 40/40 (ALT.)
* *
15 /20 22.8/30.4 50.4/55.6 60/60
15*/20* 22.8/30.4 39/48.5 40/50
25*/30* 38/45.6 58/67.5 60/70 25*/30* 38/45.6 65.1/74.6 70/80
28.4 35
42.5 50
5/6 6.3/7.5 28.4/28.4 35/35
7.5/10 9.4/12.6 28.4/28.4 35/35 * *
10 /12 12.6/15.1 42.5/42.5 50/50
3
(STD)
4.1
* *
10 /12 12.6/15.1 28.4/28.4 35/35
5
(STD)
6.4
* *
15 /20 18.8/25.1 42.5/42.5 50/50
15*/20* 18.8/25.1 28.6/36.5 35/40
25*/30* 31.4/37.7 44.4/52.3 45/60 16.4 95 25*/30* 31.4/37.7 47.3/55.1 50/60
460-3-60 414 506 1.8 10 74 & &
30.7 40
12 101 46.3 60
5/6 6.3/7.5 30.7/30.7 40/40
7.5/10 9.4/12.6 30.7/30.7 40/40 * *
10 /12 12.6/15.1 46.3/46.3 60/60
5 6.4 7.5 10.2
(ALT.) * *
10 /12 12.6/15.1 30.7/30.7 40/40 (ALT.)
* *
15 /20 18.8/25.1 46.3/46.3 60/60
15*/20* 18.8/25.1 31.5/39.4 40/40
25*/30* 31.4/37.7 47.3/55.1 50/60 25*/30* 31.4/37.7 52/59.9 60/60

LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules

13
 ELECTRICAL DATA
MODELS: PY210 & PY240
MODEL NUMBER
DESCRIPTION
PY210 PY240
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA

95.9 125
125.7 150
* *
10 /12 25.1/30.1 95.9/95.9 125/125
5 12.7
15*/20* * *
(STD)
37.7/50.2 95.9/95.9 125/125 10 /12 25.1/30.1 125.7/125.7 150/150

25*/30* 62.8/75.3 95.9/110 125/125

208/230-3-60 187 253 3.8 33.6 225 42 239 7.5 20.4
(STD)
* *
15 /20 37.7/50.2 125.7/125.7 150/150
(5.4 FOR 103.6 125
PY240)
* *
10 /12 25.1/30.1 103.6/103.6 125/125 * *
25 /30 62.8/75.3 125.7/125.7 150/150
7.5 20.4
(ALT.)
* *
15 /20 37.7/50.2 103.6/103.6 125/125

25*/30* 62.8/75.3 104/119.6 125/125 * *

35 /40 87.9/100.4 135.4/151 150/175

53.7 70
72.4 90
* *
10 /12 15.2/18.2 53.7/53.7 70/70
5 8.4
(STD)
15*/20* 22.8/30.4 53.7/53.7 70/70 * *
10 /12 15.2/18.2 72.4/72.4 90/90

25*/30* 38/45.6 58/67.5 70/70

380-3-60 (4 WIRE) 342 418 1.7 18.6 140 23.5 145 7.5 14.1
(STD)
* *
15 /20 22.8/30.4 72.4/72.4 90/90
(2.7 FOR 59.4 70
PY240)
* *
10 /12 15.2/18.2 59.4/59.4 70/70 * *
25 /30 38/45.6 72.4/74.6 90/90
7.5 14.1
(ALT.)
* *
15 /20 22.8/30.4 59.4/59.4 70/70

25*/30* 38/45.6 65.1/74.6 70/80 * *

35 /40 53.2/60.8 84.1/93.6 90/100

48.9 60
58.8 70
* *
10 /12 12.6/15.1 48.9/48.9 60/60
5 6.4
(STD) 15*/20* 18.8/25.1 48.9/48.9 60/60 * *
10 /12 12.6/15.1 58.8/58.8 70/70

25*/30* 31.4/37.7 48.9/55.1 60/60

460-3-60 414 506 1.8 17.3 114 19.2 125 7.5 10.2
(STD)
* *
15 /20 18.8/25.1 58.8/58.8 70/70
(2.7 FOR 52.7 70
PY240)
* *
10 /12 12.6/15.1 52.7/52.7 70/70 * *
25 /30 31.4/37.7 58.8/59.9 70/70
7.5 10.2
(ALT.)
* *
15 /20 18.8/25.1 52.7/52.7 70/70

25*/30* 31.4/37.7 52.7/59.9 70/70 * *

35 /40 43.9/50.2 67.6/75.5 70/80

LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules

14
 ELECTRICAL DATA
MODELS: PY300 & PY340
MODEL NUMBER
DESCRIPTION
PY300 PY340
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
137.2 175 139.4 175

* *
10 /12 25.1/30.1 137.2/137.2 175/175 * *
10 /12 25.1/30.1 139.4/139.4 175/175
7.5 20.4 15*/20* 37.7/50.2 137.2/137.2 175/175 7.5 20.4 15*/20* 37.7/50.2 139.4/139.4 175/175
(STD) (STD
25*/30* 62.8/75.3 137.2/137.2 175/175 25*/30* 62.8/75.3 139.4/139.4 175/175

35*/40* 87.9/100.4 137.2/151 175/175 35*/40* 87.9/100.4 139.4/151 175/175

208/230-3-60 187 253 5.4 47.1 245 48.1 350
141.3 175 143.5 175

* *
10 /12 25.1/30.1 141.3/141.3 175/175 * *
10 /12 25.1/30.1 143.5/143.5 175/175
10 24.5 15*/20* 37.7/50.2 141.3/141.3 175/175 10 24.5 15*/20* 37.7/50.2 143.5/143.5 175/175
(ALT.) (ALT.)
25*/30* 62.8/75.3 141.3/141.3 175/175 25*/30* 62.8/75.3 143.5/143.5 175/175

35*/40* 87.9/100.4 141.3/156.1 175/175 35*/40* 87.9/100.4 143.5/156.1 175/175

74.4 90 94 125

* *
10 /12 15.2/18.2 74.4/74.4 90/90 * *
10 /12 15.2/18.2 94/94 125/125
7.5 14.1 15*/20* 22.8/30.4 74.4/74.4 90/90 7.5 14.1 15*/20* 22.8/30.4 94/94 125/125
(STD) (STD)
25*/30* 38/45.6 74.4/74.6 90/90 25*/30* 38/45.6 94/94 125/125

35*/40* 53.2/60.8 84.1/93.6 90/100 35*/40* 53.2/60.8 94/94 125/125

380-3-60 (4 WIRE) 342 418 2.7 24.4 145 33.1 195
76.1 100 95.7 125

* *
10 /12 15.2/18.2 76.1/76.1 100/100 * *
10 /12 15.2/18.2 95.7/95.7 125/125
10 15.8 15*/20* 22.8/30.4 76.1/76.1 100/100 10 15.8 15*/20* 22.8/30.4 95.7/95.7 125/125
(ALT.) (ALT.)
25*/30* 38/45.6 76.1/76.8 100/100 25*/30* 38/45.6 95.7/95.7 125/125

35*/40* 53.2/60.8 86.3/95.8 100/100 35*/40* 53.2/60.8 95.7/95.8 125/125

59.7 70 73.2 90

* *
10 /12 12.6/15.1 59.7/59.7 70/70 * *
10 /12 12.6/15.1 73.2/73.2 90/90

7.5 10.2 15*/20* 18.8/25.1 59.7/59.7 70/70 7.5 10.2 15*/20* 18.8/25.1 73.2/73.2 90/90
(STD) (STD)
25*/30* 31.4/37.7 59.7/59.9 70/70 25*/30* 31.4/37.7 73.2/73.2 90/90

35*/40* 43.9/50.2 67.6/75.5 70/80 35*/40* 43.9/50.2 73.2/75.5 90/90

460-3-60 414 506 2.7 19.6 125 25.6 158
61.7 80 75.2 100

* *
10 /12 12.6/15.1 61.7/61.7 80/80 * *
10 /12 12.6/15.1 75.2/75.2 100/100
10 12.2 15*/20* 18.8/25.1 61.7/61.7 80/80 10 12.2 15*/20* 18.8/25.1 75.2/75.2 100/100
(ALT.) (ALT.)
25*/30* 31.4/37.7 61.7/62.4 80/80 25*/30* 31.4/37.7 75.2/75.2 100/100

35*/40* 43.9/50.2 70.1/78 80/80 35*/40* 43.9/50.2 75.2/78 100/100

LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules

15
 ELECTRICAL DATA
MODELS: PY360
MODEL NUMBER
DESCRIPTION
PY360
COMPR-
VOLTAGE FM ELECTRIC
POWER ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA
163.1 200

* *
10 /12 25.1/30.1 163.1/163.1 200/200
10 24.5 15*/20* 37.7/50.2 163.1/163.1 200/200
(STD)
25*/30* 62.8/75.3 163.1/163.1 200/200

35*/40* 87.9/100.4 163.1/163.1 200/200

208/230-3-60 187 253 5.4 56.8 425
175.6 225

* *
10 /12 25.1/30.1 175.6/175.6 225/225
15 37 15*/20* 37.7/50.2 175.6/175.6 225/225
(ALT.)
25*/30* 62.8/75.3 175.6/175.6 225/225

35*/40* 87.9/100.4 175.6/175.6 225/225

109 125

* *
10 /12 15.2/18.2 109/109 125/125
10 15.8 15*/20* 22.8/30.4 109/109 125/125
(STD)
25*/30* 38/45.6 109/109 125/125

35*/40* 53.2/60.8 109/109 125/125

380-3-60 (4 WIRE) 342 418 2.7 39 239
116.3 150

* *
10 /12 15.2/18.2 116.3/116.3 150/150
15 23.1 15*/20* 22.8/30.4 116.3/116.3 150/150
(ALT.)
25*/30* 38/45.6 116.3/116.3 150/150

35*/40* 53.2/60.8 116.3/116.3 150/150

80.2 100

* *
10 /12 12.6/15.1 80.2/80.2 100/100

10 12.2 15*/20* 18.8/25.1 80.2/80.2 100/100

(STD)
25*/30* 31.4/37.7 80.2/80.2 100/100

35*/40* 43.9/50.2 80.2/80.2 100/100

460-3-60 414 506 2.7 27.8 187
86.5 110

* *
10 /12 12.6/15.1 86.5/86.5 110/110
15 18.5 15*/20* 18.8/25.1 86.5/86.5 110/110
(ALT.)
25*/30* 31.4/37.7 86.5/86.5 110/110

35*/40* 43.9/50.2 86.5/86.5 110/110

LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules

16
 Performex-1TM CONTROLLER : OPERATION & FUNCTIONS
The Zamil Packaged units are provided with technologically advanced new Performex-1TM Controller Microprocessor
Based Electronic Control Board, incorporating the following benefits and features:
- COMPLETE UNIT CONTROL: Provides complete unit control for heating and cooling application whether single
stage or two stage utilizing the input from sensor that measure temperatures during unit operation.
- COMPRESSOR LOCKOUT: If any of the units safety controls trip due to abnormal conditions the Electronic Control
locks out the compressor, preventing restart, unless attended by qualified service technicians. The unit can be re-
started only by reset the thermostat after ensuring safe system conditions.
- LEAD LAG OPERATION: The unit electronic controls automatically alternate lead and lag the compressors for even
operation. Compressor #1 can be set always lead as an option.
- ANTI-RECYCLE TIMER: For compressor safety in case of accidental manual reset or immediate recycling of thermo-
stat due to load demand. This considerably improves compressor life.
- PUMP DOWN OPTION: In units equipped with pump down system the time delay creates the required time gap between
the solenoid opening and compressor start to equalize the pressure in the system prior to compressor start up.
- AUTO/MANUAL RESET OF THE ALARM SIGNALS.
- FULL CONTROL OF THE INDOOR FAN: Fan operation can be selected either to run continuously or stage with the
compressor/heaters.

- PROTECTION: The PerformexTM Controller will provide the following protection:

1. Compressor high pressure protection
2. Compressor low pressure protection

ELECTRONIC THERMOSTAT
LCD display: a) Room temperature display

b) Mode of operation (Cool/Heat/Auto/Fan system control)

c) Set temperature

d) Compressor Status - ON/OFF/FAULT

e) Error Codes

1. ON/OFF: Press the ON/OFF button & the unit shall be switched ON. A status Led adjacent to this button shall light up indicating the
unit is switched ON. To shut off the unit, press this button again.

2. MODE: Press the mode button to select the desired mode. On selection the corresponding icon shall be displayed on the LCD
display panel.

3. TEMPERATURE RANGE AND SETTING: The operating temperature range is 160C to 300C (610F to 860F), both inclusive. Press
the UP or DN button to select the desired temperature. The temperature setting is effective only for the Cool, Heat and Auto modes.

4. INDOOR (EVAPORATOR) FAN: There is one indoor fan with single fan speed. When fan speed on LCD panel is HIGH, indoor fan
will always turns on. Indoor fan can be set off, when the compressor is cut off by setting the fan speed to AUTO on the LCD panel
by pressing Fan button. By pressing the Fan button again the fan speed can resume to HIGH.

5. COOL MODE: Whenever the unit is started in cool mode (without Pump Down Solenoid-PDS), the compressors will be turned on
one by one depending on the load requirement of the unit.

6. HEAT MODE (HEATER MODEL): Whenever the unit is started in heat mode, the heaters shall be switched ON one by one to
meet the load requirement.

17
7. LEAD/LAG OPERATION: Whenever a compressor needs to be on, the controller will turn on the compressor with the
shorter accumulated run time provided its 3 minutes minimum off time has lapsed. Otherwise the other compressor
will on first. Similarly, the compressor with the longer accumulated run time will be the first one to be cut off. This is to
load the compressors evenly over long run period. Balance loading is enabled when compressor #1 lead option is
disabled.
8. AUTO MODE: In Auto mode, operating mode will be selected automatically between Heat and Cool mode, depend-
ing on the Room Temperature and Set Temperature. again.
9. ERROR CODE:
Error code is displayed on the LCD panel. When system on and error code is shown, the ON/OFF LED on the LCD panel will blink.
When system off, error code is still display for thermistor error but the ON/OFF LED will be off.
E06 Compressor 1 high pressure trip (or contact open)
E07 Compressor 2 high pressure trip (or contact open), (not applicable for single compressor units)
E10 Compressor 1 low pressure trip
E11 Compressor 2 low pressure trip, (not applicable for single compressor units)

CRANKCASE HEATER
The crankcase heater is provided to hold the compressor oil reservoir at higher temperature than the coldest part in the system.
Power must be supplied to crankcase heater for a minimum of 12-hours prior to system start-up. If power is off for 6-hours or more,
crankcase heater must be energized for 12-hours before operating the system. Otherwise compressor damage may result.

PUMP DOWN CONTROL

If the unit is provided with pumpdown system, then a solenoid type valve is installed in the liquid line ahead of expansion valve to
prevent flow of refrigerant into the evaporator during off cycle. The controller is wired to solenoid valve which energize in cooling and
opening the valve. Whenever the thermostat temperature is satisfied, the solenoid will close followed compressor off after pumping the
refrigerant from low side of the system until the low pressure switch open the control circuit.

18
 MAINTENANCE INSTRUCTIONS
AIRFLOW ADJUSTMENT (Applicable for PY075 - PY360 only)
The airflow could be adjusted by adjusting pulleys of blower motor or belt tension with proper mounting and alignment of the pulleys:
Refer to fan performance tables in the catalog for selecting applicable airflow, RPM and brake horse power at specified static
pressure.
Select the appropriate drive as per motor and blower characteristic in the catalog.
The set screw shall be loosened to make the pulley moving.
Adjust pulleys diameter, opening counter clockwise to reduce RPM and further reduce airflow, while closing clockwise increases
RPM and airflow.
Tighten the set screw and then install the belts.
Test the unit operating airflow for further adjustment.

CRANKCASE HEATER
Periodic checking for proper operation or crankcase heater is highly recommended as follows:
a) Check continuity of the heater using multimeter device.
b) Check grounding of the heater by Meggar device (to prevent electrical hazards).
c) Observe whether the heater is warming down the compressor near the oil sump.

CLEANING OF COILS & FILTERS

Turn off the power supply.
Take out access panel of evaporator coil.
Remove the filter from its access panel.
Protect electrical components and motors from water washing.
Clean the coil by flushing water by pressure washer followed by compressed air from supply to return direction.
Filter shall be cleaned every six month, in some hygienic application it is recommended for replacement.
Cleaning drain pan and trap is recommended once in a year to prevent bacteria growing under the coil.

BELT TENSION TESTING PROCEDURE INSTRUCTION (Applicable for PY075 - PY360 only)
To determine the lbs. force required to tension a drive, you simply do the following:
1. Measure the Belt span as shown.
2. Divide belt span by 64 to get belt deflection needed to check tension.
3. Set large "0" ring on span scale at required belt deflection. This scale is in 1/16" increments.
4. Set small "0" ring at zero on the "Force Scale" (plunger).
5. Place the larger end of the tension checker squarely on one belt at the center of the belt span. Apply force on the plunger until the
bottom of the large "0" ring is even with the top of the next belt or with the bottom of a straight edge laid across the sheaves.
6. Read the force scale under the small "0" ring to determine force required to give the needed deflection.
7. Compare the force scale reading with the correct value for the belt style and cross section used, as given in table on next page.
The force should be between the minimum and maximum values shown.
8. If there is too little deflection force, the belts should be tightened. If there is too much deflection force, the belts should be
loosened.

Note: Tension new drives at the maximum deflection force recommended. Check the tension at least two times during the first day's
operation as there normally will be a rapid decrease in belt tension until belts have run in. Check the tension periodically after the first
day's operation and keep tension in recommended area. The correct operating tension for a V-belt drive is the lowest tension at which
the belts will not slip under the peak load conditions. Shafts must be adequate for the tensions required.

19
BELT TENSION TESTING PROCEDURE

BELT SPAN
DEFLECTION =
64
FORCE SCALE
SMALL
"0"
RING
BELT SPAN

SPAN SCALE
LARGE
"0"
RING

BELT TENSION CHECKER MEASURE THE BELT DEFLECTION FORCE

BELTS
BELT TYPE BELT CROSS SECTION SMALL PULLEY PITCH DIA. (P.D.) DEFLECTION FORCE - LBS.
RANGE MINIMUM MAXIMUM
1.25 1.75 1/2 5/8
3L 2 2.25 5/8 7/8
2.5 3 3/4 1-1/8
2.1 2.8 1-1/8 1-5/8
A 4L 3 3.5 1-1/2 2-1/8
3.7 5 1-7/8 2-5/8
3 4.2 2 2-7/8
B 5L 4.5 5.2 2-3/8 3-3/8

TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS

L1 L2 L3 N (FOR 380V ONLY)

FUSED DISCONNECT SWITCH

OR CIRCUIT BREAKER

PACKAGE UNIT
CONTROL PANEL

L1
LEGEND
HVTB

L2
ECB - ELECTRONIC CONTROL BOARD
L3 HVTB - HIGH VOLTAGE TERMINAL BLOCK
LI - LINE1
NTB

N L2 - LINE2
L3 - LINE3
G
N - NEUTRAL TERMINAL BLOCK
G - GROUND

FIELD WIRING
GND
+5V
ECB

B
A

CONTROL WIRES-INTERCONNECTING
( USE 16 TO 22 AWG WIRE) A B +5V GND
INDOOR THERMOSTAT

20
 PREVENTIVE MAINTENANCE SCHEDULE
CAUTION: Disconnect power supply and allow all rotating parts to stop before servicing the unit.

FREQUENCY OF MAINTENANCE, MONTHS

ITEM (FIRST 4 YEARS)

6 12

Clean air filter (Aluminum)* X

Pressure wash condenser & cooling coil as required X

Check blower belt, tension, wear tear/replace if required X

Check alignment of pulleys X

Clean drain pan, drain pipe X

Clean blower wheel X

Check for loose bolts/screws & tighten as necessary X

Check all electrical controls, components, wiring terminals, etc..., for sparks,
X
over heat, loose connections/repair or correct

Check for rusted/paint X

Check all temperature, pressure readings as applicable and satisfy the X

operation performance

Run test all motors and check the amperage X

Grease/oil as required X

Check vibration isolators X

Clean and fix thermal bulbs in the correct location. Insulate it. X

Check canvass connections, insulation damage X

* If fiberglass filters used, replace it yearly.

NOTE: Always observe for abnormal noise or vibration.

MAINTENANCE TOOLS/EQUIPMENT REQUIRED
STANDARD : Screw drivers (Slot & Phillips), adjustable wrenches, pliers, refrigeration wrenches & socket set wrenches, pulley
puller, etc.

SPECIAL : Manifold gauge set, R-22 charging cylinder, belt tension checker, leak detector, vacuum pump with electronic gauges,
thermometer, hook type ammeter/voltmeter/ohmmeter and oxy-acetylene brazing set etc.

21

SYMPTOM
Thermostat shows no display
Thermostat LCD panel display is not
bright & does not function properly
Blower not running, compressor short
cycles
Blower running, no sufficient air
Blower running, but with not enough
supply air
Blower running and delivers excess
air
Blower runs, compressor not working
Compressor runs, but short cycling
Thermostat shows faulty indication
Low suction pressure
High suction pressure
High discharge pressure
TROUBLE SHOOTING CHART
CAUSES CHECK & CORRECTIVE MEASURE
1. Power off/Blown fuse 1. Check the power. Switch ON the circuit breaker.
Replace fuse if it blown.
2. Faulty field wiring 2. Check wiring against diagram.
3. Loose connections 3. Check and correct it.
4. Defective thermostat 4. Replace it.
1. Battery life is over 1. Replace battery
1. Blower belt slipped/not fixed 1. Correct belt. Check tension and alignment.
2. Faulty wiring 2. Check wiring against diagram.
3. Burned wiring 3. Check and correct it.
4. Defective blower motor contactor 4. Replace if.
5. Defective blower motor 5. Replace it.
1. Wrong rotation (Applicable initial start up/or after 1. Check the rotation of blower, interchange phase
a power failure), 3 phase motor of blower motor from blower motor contactor.
1. Loose Belt 1. Adjust it & check belt tension.
2. Variable pulley wide open 2. Adjust the pitch of the pulley.
3. Return air obstructed 3. Check and remove the obstructions.
4. High static pressure 4. Verify static pressure and fan performance data.
5. Improper pulley selection 5. Change pulley (if blower motor ampere within rated load).
6. Closed dampers/improper air balance 6. Check all dampers opened properly. Balance air.
7. Dirty filter 7. Clean it.
8. Dirty cooling coil 8. Clean it.
1. Variable pulley needs more tightening 1. Adjust the pitch of the pulley.
2. Improper pulley/motor selection 2. Select suitable combination.
3. Low external static pressure 3. Check the duct design.
1. Safety circuit open due to low suction pressure, 1. Re-set the unit and determine the reason. Check
high discharge pressure, overload protector high & low pressure (refer to symptom for "low/
high suction pressure & high discharge pressure").
2. Defective compressor contactor 2. Replace it.
3. Burned wiring 3. Check and replace it.
4. Defective compressor 4. Replace it.
1. Safety circuit open due to: 1. a) Verify the reason for low suction pressure
a) Low suction pressure (refer to symptom for "low suction pressure").
b) High discharge pressures b) Verify the reason for high discharge pressure
(refer to symptom for "high discharge pressure").
c) Overload protector c) Check dome temperature. RLA each phase.
Verify the reason.
2. Thermostat in cold location 2. Check and relocate as required.
3. High thermostat setting 3. Lower the temperature setting to 210C for test.
1. Safety circuit open due to: 1. a) Verify the reason & correct it (refer to symptom
for "low suction pressure").
a) Low pressure switch b) Verify the reason for high discharge pressure.
b) High pressure switch (refer to symptom for "high discharge pressure").
c) Overload protector c) Check comp. RLA against nameplate for each phase,
check comp. dome temperature, etc. & correct it.
1. Less Freon 1. Check for gas leak & charge freon as required.
2. Loose belt 2. Adjust it. Check belt tension.
3. Variable pulley widely open 3. Adjust the pulley.
4. Dirty filter 4. Clean it.
5. Dirty cooling coil 5. Clean it.
6. Return air restricted 6. Check return air grille sizes, etc. against design.
7. Improper expansion valve bulb installation/location 7. Verify and correct it.
8. Restriction in expansion valve/filter dryer 8. Check and correct/replace it.
1. Excess freon charge 1. Verify and adjust it.
2. Excess air quantity 2. Adjust air quantity.
3. High room temperature condition 3. Check & verify. Isolate the area to be cooled & observe.
4. Undersize unit (serving large area) 4. Check design/unit selection.
5. Expansion valve widely open 5. Check superheat & adjust it, if required.
6. Defective compressor valve 6. Check and replace compressor.
1. Condenser fan motor not working properly 1. Fan blade stuck with ventury. Check & correct it.
2. Excess freon charge 2. Check freon and adjust it, if necessary.
3. Dirty condenser 3. Clean it.
4. High ambient condition/Air in condenser obstructed 4. Verify the reason and correct it.
5. Defective fan motor capacitor 5. Check and replace it.
6. Defective fan motor 6. Check and replace it.
22

SYMPTOM
Unit works continuously, no sufficient
cooling
Unit not cooling properly during night
time
Not sufficiently cooling during
daytime
Cooling coil ices up
Unit is not restarting (after a cut-off)
Unit is taking long time to restart
Compressor goes lockout (pump
down system)
Taking more time for the pumpdown
cycle, cooling coil ices up
Noisy unit
Unit operational noise listening inside
the building
Compressor not working
Circuit breaker of the unit trips
TROUBLE SHOOTING CHART
CAUSES CHECK & CORRECTIVE MEASURE
1. Low suction pressure 1. Verify the reason & correct it (refer to symptom
for "low suction pressure").
2. High discharge pressure 2. Verify the reason and adjust the freon, if required.(refer
to symptom for "high discharge pressure").
3. Less air quantity 3. Refer to symptom for "blower works, less air".
4. Cooling coil ices up 4. Determine the reason (refer to symptom for
"cooling coil ice up") & correct it.
5. Second stage (If exists) not working 5. Set the thermostat to lower temperature (210C)/
or verify the reason.
6. Serving large area 6. Check the design.
1. Low ambient condition 1. Check and verify the ambient temperature.
2. Safety low pressure switch open due to low 2. Check the reason and correct it (refer to
suction pressure symptom for "low suction pressure").
3. Fan cycling (whenever applicable) setting low 3. Adjust the fan cycling.
4. Thermostat setting too low 4. Adjust the thermostat setting.
5. Cooling coil ices-up 5. Verify the reason and correct it (refer to
symptom for "cooling coil ice up").
6. Less air quantity 6. Verify the reason and correct it (refer to
symptom for "blower works, less air").
1. High discharge pressure 1. Check and verify the reason (refer to symptom
for "high discharge pressure").
2. High thermostat setting 2. Adjust thermostat.
3. Serving large area 3. Check the design/unit selection.
4. Less air quantity 4. Check and verify the reason (refer to symptom
for "blower works, less air").
5. High ambient condition 5. Check the ambient condition.
6. Dirty condenser 6. Clean it.
1. Less freon 1. Check for gas leak & charge freon as required.
2. Less air quantity 2. Determine the reason and correct it (refer to
symptom for "blower works, less air").
3. Dirty filter 3. Clean it.
4. Dirty cooling coil 4. Clean it.
1. Safety circuit open due to low pressure switch 1. Rectify the reason of low suction pressure (refer
to symptom for "low suction pressure").
1. Thermostat in cold location 1. Shift the location as required.
1. Imbalance freon 1. Check freon charge and confirm FLA.
2. Malfunctioning pumpdown solenoid valve 2. Check pumpdown solenoid valve operation.
1. Leaky pumpdown solenoid valve 1. Check pumpdown solenoid valve and replace it.
1. Improper installation 1.Check and correct it properly.
2. Improper vibration isolators 2. Check and correct it properly.
3. Loose parts or mountings 3. Check and tighten.
4. Tubing rattle 4. Tighten the pipe support.
5. Bent fan blade causes vibration 5. Check the balance, alignment, bracket, etc.
Correct it/replace it.
6. Defective bearings 6. Replace the motor.
7. Belt tension is high 7. Adjust belt tension.
8. Blower motor pulley is not aligned 8. Align pulley.
1. Improper installation 1. Check and correct it.
2. Improper vibration isolators 2. Check and correct it.
3. Abnormal noise in the unit 3. Verify the reason of noisy unit & correct it.
4. Unit too close to the slab/wall openings 4. Verify the design/Relocate the unit if necessary.
5. Duct design (high static) 5. Check & verify the design.
6. Wooden packing beneath the compressor is not removed 6. Remove wooden packing (if any).
1. Low voltage 1. Rectify the reason & correct it.
2. Single phase failure 2. Check the compressor amperage each phase.
3. Burned wirings 3. Check and correct it.
4. Overload protector open 4. Check and verify the reason.
5. Defective contactor 5. Check and replace it.
6. Burned compressor motor winding 6. Check and replace it.
7. Damaged (stuck) compressor 7. Check and replace it.
1. Burned wirings 1. Check and correct the wiring.
2. Grounded wirings 2. Check meggar test.
3. Faulty field wiring 3. Check wiring against diagram.
4. Grounded compressor/blower motor 4. Replace it, if required.
5. Undersize circuit breaker 5. Check the circuit breaker ratings.
23
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY036 - PY075 (Single compressor units)

POWER SUPPLY
PLS. REFER UNIT NAME PLATE

WIRG. DGM. SUITS

230V/3PH/60HZ
460V/3PH/60HZ & HEATER DATA TABLE
380V/3PH/60Hz UNITS
NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS
2. FOR UNITS WITH ABOVE
VOLTAGE CONNECT 37A
OF FM & L3 OF 1PH BM TO NTB
(SEE HEATER DATA TABLE)

HEATER CONNECTION DETAILS

460V

230V

DIP SWITCH SETTINGS

JUMPER SETTING ON ECB

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

24
 TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY036 - PY075 (Single compressor units)
LEGEND
STANDARD OPTIONS
AR AUXILIARY RELAY
1. UVM OPTION
AFS AIRFLOW SWITCH
ATB AUXILIARY TERMINAL BLOCK
BM BLOWER MOTOR
* BMC BLOWER MOTOR CONTACTOR
* CC COMPRESSOR CONTACTOR
2. SMOKE DETECTOR OPTION
CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
CAP CAPACITOR
ECB ELECTRONIC CONTROL BOARD
* FACTORY INSTALLED B.M SPEED 3. VOLT FREE CONTACT OPTIONS
A. UNIT ON & OFF INDICATION OPTION
FL FUSE LINK
FM FAN MOTOR (CONDENSER)
FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
HC HEATER CONTACTOR
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
HTR HEATER
JP JUMPER
L1 LINE 1
L2 LINE 2
L3 LINE 3
LPS LOW PRESSURE SWITCH
LUG LUG GROUND
* N NEUTRAL
* NTB NEUTRAL TERMINAL BLOCK
O/L OVER LOAD
SD SMOKE DETECTOR
C. BM ON,OFF & TRIP INDICATION OPTION TRANS TRANSFORMER
T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
___ FIELD WIRING
+ DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
PRESSURE SWITCH SETTINGS
4. HPS CONNECTION OPTION

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
CRANKCASE HEATER CONNECTION
2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS
EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.

3. IF PDS & HEATERS ARE FACTORY INSTALLED, PLEASE

READ BROKEN LINES AS CONTINUOUS LINES.

4. POWER MUST BE SUPPLIED TO CRANKCASE HEATER

FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START
UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE OPER-
ATING THE SYSTEM.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE-

SULT IN COMPRESSOR DAMAGE.

5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

TO BE PROVIDED BY CONSUMER WITH RATING AS
RECOMMENDED BY ZAMIL.

6. COMPRESSOR IS PROVIDED WITH INTERNAL OVERLOAD.

7. IF ANY CHANGES IN THE DIP SWITCH SETTING IS RE-

QUIRED, TURN OFF POWER FIRST & SET REQUIRED SET-
TINGS.

25
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY090 - PY150 (Dual compressor units)
HVTB

LUG

POWER SUPPLY
PLS. REFER UNIT NAME PLATE
HEATER DATA TABLE
WIRG. DGM. SUITS
230V/3PH/60HZ
460V/3PH/60HZ &
380V/3PH/60Hz UNITS
NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS

(SEE HEATER DATA TABLE)

HEATER CONNECTION DETAILS

460V
TYPE-I TYPE-II

230V

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

26
 TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY090 - PY150 (Dual compressor units)
CONNECTION APPLICABLE FOR 3. VOLT FREE CONTACT OPTIONS
LEGEND
1PH FM ONLY BM WITH EXTERNAL OLR A. UNIT ON & OFF INDICATION OPTION AR AUXILIARY RELAY
AFS AIRFLOW SWITCH
ATB AUXILIARY TERMINAL BLOCK
BM BLOWER MOTOR
BMC BLOWER MOTOR CONTACTOR
CC COMPRESSOR CONTACTOR
CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
CAP CAPACITOR
ECB ELECTRONIC CONTROL BOARD
FL FUSE LINK
FM FAN MOTOR (CONDENSER)
FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
CRANKCASE HEATER CONNECTION HC HEATER CONTACTOR
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
HTR HEATER
JP JUMPER
L1 LINE 1
C. BM ON,OFF & TRIP INDICATION OPTION L2 LINE 2
L3 LINE 3
LPS LOW PRESSURE SWITCH
STANDARD OPTIONS LUG LUG GROUND
N NEUTRAL
1. UVM OPTION
NTB NEUTRAL TERMINAL BLOCK
O/L OVER LOAD
SSPS SOLID STATE PROTECTIVE SYSTEM
FAN MOTOR CONTROL CONNECTION SD SMOKE DETECTOR
(APPLICABLE FOR FM WITH T.O.P)
TRANS TRANSFORMER
2. SMOKE DETECTOR OPTION T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
TOP FM THERMAL OVERLOAD PROTECTION
___ FIELD WIRING
HPS OPTION
+ DISCONNECT TAB - 1/4"
SPLICE-CLOSED END

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.

2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS

EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.

3. IF PDS & HEATERS ARE FACTORY INSTALLED, PLEASE

READ BROKEN LINES AS CONTINUOUS LINES.

4. POWER MUST BE SUPPLIED TO CRANKCASE HEATER

FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START
UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE OPER-
ATING THE SYSTEM.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE-

SULT IN COMPRESSOR DAMAGE.

5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

TO BE PROVIDED BY CONSUMER WITH RATING AS
RECOMMENDED BY ZAMIL.

6. COMPRESSORS ARE PROVIDED WITH INTERNAL OVER-

LOAD.

7. IF ANY CHANGES IN THE DIP SWITCH SETTING IS RE-

QUIRED, TURN OFF POWER FIRST & SET REQUIRED SET-
TINGS.

27
 TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY180 - PY360 (Dual compressor units)
HVTB

POWER SUPPLY
PLS. REFER UNIT NAME PLATE

WIRG. DGM. SUITS LUG

230V/3PH/60HZ
460V/3PH/60HZ &
CONNECTION FOR COMPRESSOR
380V/3PH/60Hz UNITS WITH MOTOR OVERLOAD

NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS

HEATER OPTION-1 (SEE HEATER DATA TABLE) (SEE HEATER DATA TABLE)
HEATER OPTION - 2

CONNECTION FOR MANUEROP COMP. WITH SSPS

460V

230V

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

28
 TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY180 - PY360 (Dual compressor units)
STANDARD OPTIONS LEGEND

TO HVTB
1. UVM OPTION AR AUXILIARY RELAY
AFS AIRFLOW SWITCH
TO HVTB
ATB AUXILIARY TERMINAL BLOCK
BM BLOWER MOTOR
BMC BLOWER MOTOR CONTACTOR
CC COMPRESSOR CONTACTOR
2. SMOKE DETECTOR OPTION CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
CAP CAPACITOR
ECB ELECTRONIC CONTROL BOARD
3. VOLT FREE CONTACT OPTIONS FL FUSE LINK
FM FAN MOTOR (CONDENSER)
A. UNIT ON & OFF INDICATION OPTION
FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
HC HEATER CONTACTOR
HPS HIGH PRESSURE SWITCH
COMP. WITH CIRCUIT BREAKER OPTION HVTB HIGH VOLTAGE TERMINAL BLOCK
HTR HEATER
HVTB
JP JUMPER
L1 LINE 1
L2 LINE 2
LUG L3 LINE 3
LPS LOW PRESSURE SWITCH
LUG LUG GROUND
N NEUTRAL
NTB NEUTRAL TERMINAL BLOCK
O/L OVER LOAD
SSPS SOLID STATE PROTECTIVE SYSTEM
SD SMOKE DETECTOR
TRANS TRANSFORMER
LOW AMBIENT OPTION T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
TOP FM THERMAL OVERLOAD PROTECTION
___ FIELD WIRING
C. BM ON,OFF & TRIP INDICATION OPTION + DISCONNECT TAB - 1/4"
SPLICE-CLOSED END

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.

2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS

EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.

3. IF PDS & HEATERS ARE FACTORY INSTALLED, PLEASE

FAN MOTOR CONTROL CONNECTION
(APPLICABLE FOR FM WITH T.O.P) READ BROKEN LINES AS CONTINUOUS LINES.

4. POWER MUST BE SUPPLIED TO CRANKCASE HEATER

A) STANDARD CONNECTION
FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START
UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE OPER-
ATING THE SYSTEM.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RE-

B) WITH LOW AMBIENT OPTION
SULT IN COMPRESSOR DAMAGE.

5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

TO BE PROVIDED BY CONSUMER WITH RATING AS
RECOMMENDED BY ZAMIL.

6. COMPRESSORS ARE PROVIDED WITH INTERNAL OVER-

LOAD.

7. IF COMPRESSOR IS SUPPLIED WITH SSPS, CONNECT AS

SHOWN. PLEASE ALLOW 2-3 MINUTES FOR SSPS SWITCH
HPS OPTION TO CLOSE, BEFORE STARTING THE UNIT.

8. IF ANY CHANGES IN THE DIP SWITCH SETTING IS RE-

QUIRED, TURN OFF POWER FIRST & SET REQUIRED SET-
TINGS.

29
 PARTS LIST
MODEL NUMBER PY036C PY036H PY036M PY036F PY048C PY048H PY048M PY048F
COMPRESSOR 800-684-01 800-684-04 800-684-14 800-684-07 800-684-03 800-684-06 800-684-09 800-684-09

CONDENSER FAN MOTOR 800-544-02 800-544-02 800-544-02 800-547-32 800-544-02 800-544-02 800-544-02 800-547-32

BLOWER MOTOR 800-547-72 800-547-72 800-547-72 800-547-73 800-546-88 800-546-88 800-546-88 800-546-90

BLOWER WHEEL 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34

CONDENSER FAN PROPELLER 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49

CONTACTOR COMPRESSOR 800-736-07 800-095-01 800-095-01 800-095-01 800-736-22 800-736-22 800-095-01 800-095-01

CONTACTOR BLOWER MOTOR 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27

CAPACITOR FAN MOTOR 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15

AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02

ORIFICE PISTON 800-195-16 800-195-16 800-195-16 800-195-16 800-195-20 800-195-20 800-195-20 800-195-20

ORIFICE DISTRIBUTOR 800-194-15 800-194-15 800-194-15 800-194-15 800-194-17 800-194-17 800-194-17 800-194-17

LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00

FAN GRILLE 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46

FILTER DRIER 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08

MODEL NUMBER PY060H PY060M PY060F

COMPRESSOR 800-672-51 800-672-52 800-672-52

CONDENSER FAN MOTOR 800-544-02 800-544-02 800-547-32

BLOWER MOTOR 800-546-88 800-546-88 800-546-90

BLOWER WHEEL 800-707-34 800-707-34 800-707-34

CONDENSER FAN PROPELLER 800-224-49 800-224-49 800-224-49

CONTACTOR COMPRESSOR 800-736-22 800-095-01 800-095-01

CONTACTOR BLOWER MOTOR 800-736-27 800-736-27 800-736-27

CAPACITOR FAN MOTOR 800-353-15 800-353-15 800-353-15

AIR FLOW SWITCH 800-005-02 800-005-02 800-005-02

ORIFICE PISTON 800-195-22 800-195-22 800-195-22

ORIFICE DISTRIBUTOR 800-194-17 800-194-17 800-194-17

LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00

FAN GRILLE 800-625-46 800-625-46 800-625-46

FILTER DRIER 800-531-08 800-531-08 800-531-08

30
 PARTS LIST
MODEL NUMBER PY075H PY075M PY075F PY090H PY090M PY090F PY100H PY100M PY100F
COMPRESSOR 800-674-23 800-674-24 800-674-25 800-684-05 800-684-09 800-684-08 800-684-06 800-684-09 800-684-09

CONDENSER FAN MOTOR 800-545-58 800-545-58 800-545-63 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68

BLOWER MOTOR 800-544-13 800-546-44 800-544-13 800-544-16 800-546-29 800-544-16 800-544-16 800-546-29 800-544-16

BLOWER WHEEL 800-707-46 800-707-46 800-707-46 800-707-46 800-707-46 800-707-46 800-707-02 800-707-02 800-707-02

CONDENSER FAN PROPELLER 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23

CONTACTOR COMPRESSOR 800-736-22 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01

CONTACTOR BLOWER MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01

CONTACTOR COND. FAN MOTOR N.A. N.A. N.A. 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01

AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02

ORIFICE PISTON 800-195-35 800-195-35 800-195-35 800-195-17 800-195-17 800-195-17 800-195-20 800-195-20 800-195-20

ORIFICE DISTRIBUTOR 800-194-18 800-194-18 800-194-18 800-194-15 800-194-15 800-194-15 800-194-15 800-194-15 800-194-15

LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00

HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

FAN GRILLE 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29

FILTER DRIER 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08

MODEL NUMBER PY120H PY120M PY120F PY150H PY150M PY150F PY180H PY180M PY180F
800-674-79 800-674-80 800-674-81
COMPRESSOR 800-672-51 800-672-52 800-672-52 800-674-23 800-674-24 800-674-25 800-674-76 800-674-77 800-674-78
CONDENSER FAN MOTOR 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68

BLOWER MOTOR 800-544-17 800-546-92 800-544-17 800-544-17 800-546-92 800-544-17 800-544-72 800-544-64 800-544-72

BLOWER WHEEL 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02

CONDENSER FAN PROPELLER 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
800-736-48
CONTACTOR COMPRESSOR 800-736-22 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01

CONTACTOR BLOWER MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-098-55 800-098-55 800-098-55

CONTACTOR COND. FAN MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01

AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02

EXPANSION VALVE* 800-195-22 800-195-22 800-195-22 800-195-35 800-195-35 800-195-35 800-182-00 800-182-00 800-182-00

DISTRIBUTOR 800-194-18 800-194-18 800-194-18 800-194-18 800-194-18 800-194-18 800-196-00 800-196-00 800-196-00

LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00

HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

FAN GRILLE 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-74 800-625-74 800-625-74

FILTER DRIER 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-05 800-531-05 800-531-05

* Flo-rater piston is used for models PY120 - PY150.

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 PARTS LIST
MODEL NUMBER PY210H PY210M PY210F PY240H PY240M PY240F PY300H PY300M PY300F
COMPRESSOR 800-674-65 800-674-66 800-674-67 800-674-36 800-674-37 800-674-38 800-674-17 800-674-18 800-674-19

CONDENSER FAN MOTOR 800-545-68 800-545-68 800-545-68 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06

BLOWER MOTOR 800-544-72 800-544-64 800-544-72 800-544-73 800-544-65 800-544-73 800-544-73 800-544-65 800-544-73

BLOWER WHEEL 800-707-02 800-707-02 800-707-02 800-707-23 800-707-23 800-707-23 800-707-23 800-707-23 800-707-23

CONDENSER FAN PROPELLER 800-224-23 800-224-23 800-224-23 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28

CONTACTOR COMPRESSOR 800-736-48 800-736-22 800-095-01 800-736-25 800-736-22 800-736-22 800-736-25 800-736-22 800-736-22

CONTACTOR BLOWER MOTOR 800-098-55 800-098-55 800-098-55 800-098-59 800-098-55 800-098-55 800-098-59 800-098-55 800-098-55

CONTACTOR COND. FAN MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01

AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02

EXPANSION VALVE 800-182-00 800-182-00 800-182-00 800-185-00 800-185-00 800-185-00 800-186-00 800-186-00 800-186-00

DISTRIBUTOR 800-196-00 800-196-00 800-196-00 800-194-01 800-194-01 800-194-01 800-192-02 800-192-02 800-192-02

LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00

HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

FAN GRILLE 800-625-74 800-625-74 800-625-74 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38

FILTER DRIER 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05

MODEL NUMBER PY340H PY340M PY340F PY360H PY360M PY360F

COMPRESSOR 800-674-10 800-674-11 800-674-12 800-674-70 800-674-71 800-674-72

CONDENSER FAN MOTOR 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06

BLOWER MOTOR 800-544-73 800-544-65 800-544-73 800-544-74 800-544-66 800-544-74

BLOWER WHEEL 800-707-23 800-707-23 800-707-23 800-707-94 800-707-94 800-707-94

CONDENSER FAN PROPELLER 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28

CONTACTOR COMPRESSOR 800-098-65 800-736-48 800-736-22 800-098-67 800-736-25 800-736-22

CONTACTOR BLOWER MOTOR 800-098-59 800-098-55 800-098-55 800-098-61 800-098-57 800-098-55

CONTACTOR COND. FAN MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01

AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02

EXPANSION VALVE 800-186-00 800-186-00 800-186-00 800-186-00 800-186-00 800-186-00

DISTRIBUTOR 800-192-02 800-192-02 800-192-02 800-196-16 800-196-16 800-196-16

LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00

HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

FAN GRILLE 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38

FILTER DRIER 800-531-05 800-531-05 800-531-05 800-531-01 800-531-01 800-531-01

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