Wincc Oa For Oil Gas en

SIMATIC WinCC Open Architecture
for Oil & Gas projects
Siemens AG 2012. All Rights Reserved.

SCADA system SIMATIC WinCC Open Architecture
Water & Waste water Energy Traffic Oil & Gas
Industry Research Building Automation

Industry Sector
The preferred SCADA system for Oil & Gas projects
for gas transport networks

for gas storage
for natural gas exploration
for gas processing plant
for oil & gas pipelines

Industry Sector
The preferred SCADA system for Oil & Gas projects
Do you want to increase your safety?

Plays system availability a central role in your project?
Would you like to be platform independently?
Do you have geographical distributed systems in your project?
Is integrated engineering and a high standardization important for you?
Do you need to integrate 3rd party products?
We have the right product for you!

Industry Sector
SIMATIC WinCC Open Architecture - Customer decision criteria
Increase system
High availability through redundant, geographical distributed systems availability
Object oriented concept saves cost in engineering- and
Save engineering
implementation process time
Flexible customization of client relevant requirements
Openness to adapt to country specific requirements and
Easy integration of
possibility to integrate various different sub-systems 3rd party products
Many available drivers and protocols

SIL 3 certified software with SIL 3 Guideline Increase safety
Longtime data archiving in Oracle data base

Facilitate operation of
Integrated Maintenance Suite to optimize the maintenance process distributed systems

Industry Sector
SIMATIC WinCC Open Architecture - Key features for Oil & Gas
Distributed system architecture

Openness and scalability
Performance
Availability
Ease of operation and maintenance
Investment protection
Security and Safety

Industry Sector
SIMATIC WinCC Open Architecture - Distributed system architecture
Enhanced system performance thanks to event-driven System 3 System 2

architecture even in low-bandwidth environments,
such as satellite or modem communication
Optimized communication during sharing of station
information in a distributed environment
Optimized communication load
Monitoring and operation of the pipeline from different
locations
Bidirectional interface with corporate systems
Scalability of remote stations
System 1

Industry Sector
SIMATIC WinCC Open Architecture - Openness and scalability
Choice of operating systems for the SCADA kernel:

Linux, Solaris (Unix), Windows or combination
Scalable up to more than 1,000,000 I/Os and up to 2,048 servers
Multilayer hierarchical SCADA architectures
Scalable redundancy in all system components
Flexible manager concept for clients, servers, and
distributed system managers
Open protocol for multi-tier communication among different
tiers and servers with OPC UA and other standard
RTU protocols: IEC, Modbus, DNP3, and other open
and proprietary protocols
Integration of an integrated control and safety system (ICSS)
Scalable from a single workstation solution to widely distributed plant SCADA installations

Industry Sector
SIMATIC WinCC Open Architecture - Performance
Highly optimized end-to-end event-driven architecture

Market-leading station automation and remote telemetry
units ideally suited for heterogeneous communication environments
Fast and event-driven communication with ICSS (OPC UA)
Virtually unlimited scalability in terms of the number of data points and servers
Remote diagnostics, software upload and download in WAN and LAN
Hot standby switchover without interruption

Industry Sector
SIMATIC WinCC Open Architecture - Availability
Disaster recovery system redundancy between two control

rooms without data loss (buffering during changeover
performed by regional servers)
Monitoring of system components
Geographically distributed server redundancy
Split-mode server redundancy (test and changes during run)
Access to the complete system from any location
(diagnosis, modifications)
Rugged architecture of the engineered system
Disaster Recovery System

Industry Sector
SIMATIC WinCC Open Architecture - Ease of operation and maintenance
State-of-the-art user management

Zonal management and operation of the plant
Advanced maintenance management suite (AMS)
Screens individually configurable by operators
Integration of a GIS (geographical information system)
SCADA HMI with sum-alert navigation
Online switching of languages
Flexible alarm management, configuration, suppression, and navigation WinCC OA AddOn - GIS Viewer
Operator comments on alarms are possible

Alarm output to text message and e-mail

Industry Sector
SIMATIC WinCC Open Architecture - Investment protection
Extended lifetime support for up to 20 years based on special agreements

Comprehensive life cycle management services
Recommended hardware and software upgrades in intervals
of five to six years
Multi-OS capabilities (MS Windows, Linux, Unix)
Open interfaces for current or future application software packages
Continuous innovation

Industry Sector
SIMATIC WinCC Open Architecture - Security and Safety
SIL (safety integration level) 3 according to IEC 61508 certified by TUEV

Natural defense against viruses using Linux/Unix
Optional use of encryption based on Kerberos for SCADA HMI and
DIST-communication, providing the highest level of SCADA security
available in the market
OPC UA security with digital certificates
Defense-in-depth software security architecture
Division into segments and security cells (API 1194)
Integration of infrastructure security

Industry Sector
Special features & WinCC OA AddOns for Oil & Gas
Disaster Recovery System reliable backup of the Master Control Center

Distributed System to connect up to 2,048 WinCC OA server
SIL3 certification for elaborate safety
ETool and Advanced Lib for integrated engineering and standardization
Video for integrated video management functionalities in SCADA
GIS Viewer for cartographic visualization of widely distributed systems
Specific drivers:
IEC 60870-5-101/104
SINAUT
Modbus (TCP/IP and serial)
DNP3
SNMP

Industry Sector
2x2 Redundancy Extension of the redundancy concept through a second Hot Standby System
Benefits:
When the Master Control System is out of order, the
geographical distributed Disaster Recovery Center takes the
operating of the system and the operation of each workstation
is connected to the Disaster Recovery Center
Continuous operation and operating of the system
Reduced down time during takeover
Minimized data loss during takeover

Industry Sector
Functions:
Master Control Center and Disaster Recovery Center must be connected via a
highly available and secured leased line
Manual or automatic takeover of all control operations,
when the Master Control Center is totally turned out
Redundant data management in a geographically distributed Disaster Recovery Center
Backward synchronization of values from SSS (Slave) to PSS (Master)
Extended switch-over mode - setting driver connections to active / inactive
Drivers run always on both system, only the specific driver
connections are set to active or inactive
Storing information of the active connections

Industry Sector
Disaster Recovery System System architecture
Redundant Hot- Redundant Hot-

Standby Server- Standby Server-
System with local System with local
Oracle database and Oracle database
permanent connected
to the periphery

Industry Sector
Distributed systems (Multi-Server)
System 3 System 2
System 1 Siemens AG 2012. All Rights Reserved.

Industry Sector
Distributed systems Features
Two or more autonomous WinCC OA systems are connected via network (LAN)
Each system can have its own connections the process (PLC, DDC, field bus,...)
All process data are mapped to local data points only (own system)
Each system is capable of displaying / processing data from other systems
No replication of data points (tags)!
Direct access to online values, states, alarms or history ("distributed database")
Event driven communication

Industry Sector
Distributed systems Details
Distribution Manager provides the interface between systems

Event driven communication leads to low network load
Only requested data are transferred
Network connection between systems can be fully redundant
Integrated connection monitoring
Interconnection of up to 2,048 distributed systems possible!

Industry Sector
Distributed systems Manager layer
System 1
Operator 1 Operator 2 UI ........... User Interface Manager
System 2 UI UI CTRL ..... Controlmanager

EV ......... Eventmanager
Operator 1 Operator 2 Server 1 Server 2
DB ......... Database Manager
UI UI
CTRL CTRL D ........... Driver
REDU REDU
Server
EV EV REDU .... Redundancy Manager
System 3 DIST DIST DIST ...... Distribution Manager
DB DB
Single Machine Station CTRL
D D
UI EV DIST
CTRL
DB
EV DIST D
DB
D
Local Area Network TCP

Industry Sector
WinCC OA is SIL 3 certified
WinCC OA is certified to IEC 61508 SIL3

Certification: TUEV approved that the WinCC OA functions,
software development processes and supporting documents are
conform to IEC 61508 standard
Usage of SIL 3 certified WinCC OA reduces total SIL 3 certification time

Industry Sector
ETool for integrated SCADA & PLC engineering - Engineering model 1
Simatic S7 as engineering master

With a few settings ETool creates from an
existing SIMATIC S7 project a completely
ready to use WinCC OA project

Industry Sector
ETool for integrated SCADA & PLC engineering - Engineering model 2
ETool as engineering master

Import device- and wiring diagrams from Excel
into ETool and generate at the push of a button
a SIMATIC S7 project and a completely ready
to use WinCC OA project

Industry Sector
Integrated engineering with ETool
Use WinCC OA / PLC Generate own PLC library Create own WinCC OA library
library 1a
1a 1b
1b
22 generate PLC data type generate data point types
Library
S7 library (simple/advanced)
realize PLC code generate configuration
WinCC OA library (master)
(simple/advanced)
one time effort generate graphic symbols
PLC application
engineering
generate PLC instances 33
(data modules),
ETool Integrated Engineering Automatically

44 generated
import PLC instances WinCC OA
Engineering
application
configuration of instances
(unit, description, alarms etc)
55
generate WinCC OA data points WinCC OA data points
generate WinCC OA panels WinCC OA panels

Industry Sector
Video - Framework for video management systems
Offers the easy possibility to integrate IP-cams, IP-components

and complete video management systems in to WinCC OA 13.02.2011
Benefits:
Reduced interfaces due to the use of just one single
user interface although divers systems
Enlargement of existing WinCC OA applications with
digital video components
Reduction for training cost, maintenance and cost of operation
Live stream

Industry Sector
Video - Example of architecture

Industry Sector
Video - Functions
Video Wizard for quick and easy configuration of

the video components
Camera explorer for selection and configuration
Online configuration of cameras
Live streams
Playback and multi playback (in combination with
network video recorder)
Control of multi displays and rear projection
Control of alarm message pop ups in video streams
Marking of recorded streams as an alarm
Export of video streams in AVI format
Operation via control panel and/or WinCC OA user interface

Industry Sector
Video - Technical features
Up to 12 Video streams per workstation *

Unlimited numbers of cameras
Up to 255 clients
Supported video format: H.264
Remote access to network video recorder
Transparent SNMP diagnosis of all IP-components
Video workstation executable under Windows / Linux
* Depending on Hardware configuration

Industry Sector
GIS Viewer - System visualization on a map
Full integration of cartographic information (GIS) into SCADA
Benefits:
Enhanced overview due to zoom in and out
Popup of information according to user requirements based
on the zoom factor
More value through combination of regional information to
plant status signals
Enhanced user guidance (quick and definite navigation to breakdown)
Efficient project planning due to dynamic maps instead of static single image

Industry Sector
GIS Viewer - System visualization on a map
Functions:
Visualization of WinCC OA objects (symbol, text, color
change or process value) in different map layers
User-defined quantity of map layers
Automatic zoom to upcoming alarms and warnings
Manual zoom (+, - and zoom into detail)
Easy navigation to any user interface, alarm and event screen
Direct link to alarms and consequently integrated in the
SCADA project
Data and maps are available at many different vendors (e.g.: ESRI -
Environmental Systems Research Institute)

Industry Sector
Specific drivers
OPC UA (Client and Server)

OPC Data Access (Client and Server)
OPC Alarms & Events (Client and Server)
Field bus
S7 Communication, Profibus DP, TLS, MPI
Tele Control Systems (RTU)
SINAUT, DNP3
IEC 60870-5-101, -104, SAT-SSI
RK512, 3964R, etc.
Dynamic Logic
Applicom General Driver Interface
Ethernet
Direct TCP/IP drivers
Industrial Ethernet S7, Modbus TCP, etc.
Teleperm
Industry Sector
Success Stories
Natural Gas Field zones in LongGang (CN)

Natural gas West-East Pipeline (CN)
Control system for gas transport network N.V. Nederlandse Gasunie (NL)
Diamond Key - Tankfarm Loading Systems (AUS)
Gas supply Unterland (DE)
SCADA system for gas storage Puchkirchen and Haidach RAG (AT)
OMV AG - ATOS (Accounting Tankfarm Organization System) (AT)

Industry Sector
Asian largest Natural Gas Field zones in SiChuan LongGang
Segment: Oil & Gas China Petro Company Ltd. is the largest oil/gas
producer and distributor, playing a dominant role
End user: SiChuan LongGang Gas-Field (China) in the oil and gas industry in China. It is one of
the companies with the hugest sale revenue in
System integrator: Moore China China, but also one of the largest oil companies
Realization date: 2009 in the world.
Requirements:
Central digital management for large gas field
Extreme short project duration
RDB Manager with the first Oracle 10g RAC database cluster (Real time
and balance data!) in SCADA system
Solution:
Hot-Standby Redundancy in central room
Auto Cool-Standby mode between central server and 5 distributed gas stations
WinCC OA Web Server and Clients
Connectivity via WinCC OA S7 (SIMATIC S7-400H PLC) & Modbus TCP driver
(Motorola RTU CPU 3600 Series)
Benefits:
Fulfill digital gas-field concept in China market
Realize the central and high efficiency management
As reference for futures setup and extend of whole southwest gas-field block Industry Sector
Natural Gas West-East Pipeline in China
Segment: Gas transport networks Natural Gas Pipeline transporting gas
from western gas fields to high
End user: Petro China (China) industrialized zones in the eastern
part of China.
System integrator: Cegelec Biggest pipeline project at that
SCADA ViewStar ICS is an OEM product based on WinCC OA time. Construction costs: about
$15 $18 US Billion
Realization date: 2006 Length: 4.400 km
Requirements:
Reliable SCADA system for distributed systems
Redundancy
OS SUN Solaris
RDB Oracle development
Solution:
Main & Emergency Control Center
WinCC OA installed in 39 geographically distributed station control systems
Benefits:
The functionalities of ViewStar ICS are ideal for gas transport networks,
especially Hot-Standby Redundancy and Distributed Systems

Industry Sector
Gas transport networks in the Netherlands
Segment: Gas transport networks N.V. Nederlandse Gasunie is a gas infrastructure
company. Gasunie owns one of the largest high
End user: N.V. Nederlandse Gasunie (Netherland) pressure gas pipeline grids in Europe, consisting of
12,000 kilometers of pipeline, dozens of installations
System integrator: Several system integrators and approximately 1,100 gas receiving stations. In
Realization date: 2006 2005, gas throughput totaled more than 95 billion
cubic meters.
Requirements:
One standard for controller and visualization
The standard for the next 15 years (upward compatible, fully supported)
Interfacing with several different PLCs
Solution:
Up to 1.000 distributed servers & stations via network
User Responsibility Management
Centralized parameter-synchronization (panels, scripts)
Bulk Import function for automatic import of application data from the controller
Benefits:
Access to any site from any location within the Gasunie network with the same look-and-feel
Reduced engineering time, errors, testing time and cost of training operators through to
standardization
Reduced bandwidth thanks to On demand communication with OPC DA
Industry Sector
Loading- and Tankfarm Systems
Segment: Tankfarmmanagement Diamond Key International is a leader in providing
products and services to the petrochemical
Customer: Diamond Key International (Australia) industry related to the storage, transfer and
distribution of bulk liquid and gas products. Their
Bayview is a product of DKI based on WinCC OA products range from specialized technical
components to metering and control systems to
full facility automation systems.
Requirements:
Customizable SCADA system
Open to various hardware components
Solution:
Customized for the requirements of tankfarm and loading solutions
DKI Terminal Automation Solutions based on WinCC OA
Special functionalities, like: tanks-, valves-, pumps monitoring and control, loading gantry
monitoring, external fire system status, external multi-product pipeline interface
Benefits:
BayView provides an enhanced ability to monitor loading operations in real-time with full visual
representation keeping informed of loading activities
Ideally suited for modernization projects that require the user to integrate numerous hardware
varieties

Industry Sector
Monitoring of a natural gas supply network
Segment: Gas supply network AVAT Automation is WinCC OA Solution Partner and one
of the leading companies in the development and
End user: Gasversorgung Unterland GMBH (Germany) production of engine management systems for large
gas engines.
System integrator: AVAT Automation GmbH The main aims of this owner-operated company are
Realization date: 2007 the increase in efficiency in energy generation, the
reduction of CO2 and toxic emissions, as well as the
utilization of regenerative energy forms.
Requirements:
Changeover to the new system within a few hours the
switchover to continuous running
Solution:
Windows XP-based Client/Server System
Two redundant servers in Hot-Standby mode
Hierarchically structured and priority-controlled fault messaging system
Benefits:
Intuitive and ergonomic user guiding with high performance levels
Easy to use, safe and simple
Clear menus and rapid picture change make operation easier

Industry Sector
Process management system for natural gas storage facility
Segment: Gas storage RAG is a key player in national-
and international gas distribution. RAG is not only
End user: Rohl Aufsuchungs AG (Austria) active in gas production and transport but also in
gas storage. RAG covers approx. 10% of the
System integrator: Siemens sterreich AG Austrian gas consumption per year out of their
Realization date: 2007 own production..
Requirements:
Integration of the new natural gas storage (in Haidach) into the
existing process management system (in Puchkirchen)
One common visualization interface, incl. authority function across the systems
Archiving with RDB (Oracle)
Solution:
Distributed (around 150 km) and redundant system
Spontaneous communication (TSPP)
Shared authority between the two natural gas storage
Interfaces to registration and accounting system (ERP Level III)
Benefits:
High level of performance and easy parameterization in face of a distributed and redundant system
Smooth plant operation thanks to the easy operation and maintenance
Industry Sector
Accounting Tankfarm Organization System
Segment: Refinery production management & optimization Founded in 1956, OMV AG is Austrias
largest listed industrial company and
End user: OMV AG (Austria) leading energy group in the European
growth belt. OMV is active in 13 Central
Sub contractor: Albrecht Consulting GmbH European countries as well as in
Realization date: 2004 Turkey in its Refining and Marketing
business segment, and in 17 countries
on four continents in Exploration and
Production.
Requirements:
Replacement of the existing tankfarm automation system
Open SCADA system
Potential for future enhancements
Efficient and low-cost maintenance
Solution:
Planning of production and product flow
Order administration
Quality control and reporting
Benefits:
The SCADA system manages product flows and quality from
crude oil pipelines to lorries which distribute refined products among the petrol stations
All-in-one software solution with future oriented concept
Comprehensive implementation competence
Industry Sector
Thank you for your attention!
ETM professional control GmbH - A Siemens company
Marktstrasse 3
A-7000 Eisenstadt
Phone: +43 2682 741 0

Fax: +43 2682 741 52555
E-Mail: info@etm.at

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SIMATIC WinCC Open Architecture

for Oil & Gas projects

Siemens AG 2012. All Rights Reserved.

Water & Waste water Energy Traffic Oil & Gas

Industry Research Building Automation

Siemens AG 2012. All Rights Reserved.

for gas transport networks

Siemens AG 2012. All Rights Reserved.

Do you want to increase your safety?

We have the right product for you!

Siemens AG 2012. All Rights Reserved.

Many available drivers and protocols

Longtime data archiving in Oracle data base

Siemens AG 2012. All Rights Reserved.

Distributed system architecture

Siemens AG 2012. All Rights Reserved.

Enhanced system performance thanks to event-driven System 3 System 2

Siemens AG 2012. All Rights Reserved.

Choice of operating systems for the SCADA kernel:

Siemens AG 2012. All Rights Reserved.

Highly optimized end-to-end event-driven architecture

Siemens AG 2012. All Rights Reserved.

Disaster recovery system redundancy between two control

Disaster Recovery System

Siemens AG 2012. All Rights Reserved.

State-of-the-art user management

Operator comments on alarms are possible

Siemens AG 2012. All Rights Reserved.

Extended lifetime support for up to 20 years based on special agreements

Siemens AG 2012. All Rights Reserved.

SIL (safety integration level) 3 according to IEC 61508 certified by TUEV

Siemens AG 2012. All Rights Reserved.

Disaster Recovery System reliable backup of the Master Control Center

Siemens AG 2012. All Rights Reserved.

Siemens AG 2012. All Rights Reserved.

Siemens AG 2012. All Rights Reserved.

Redundant Hot- Redundant Hot-

Siemens AG 2012. All Rights Reserved.

System 1 Siemens AG 2012. All Rights Reserved.

Siemens AG 2012. All Rights Reserved.

Distribution Manager provides the interface between systems

Siemens AG 2012. All Rights Reserved.

System 2 UI UI CTRL ..... Controlmanager

Local Area Network TCP

WinCC OA is certified to IEC 61508 SIL3

Siemens AG 2012. All Rights Reserved.

Simatic S7 as engineering master

Siemens AG 2012. All Rights Reserved.

ETool as engineering master

Siemens AG 2012. All Rights Reserved.

ETool Integrated Engineering Automatically

generate WinCC OA panels WinCC OA panels

Siemens AG 2012. All Rights Reserved.

Offers the easy possibility to integrate IP-cams, IP-components

Siemens AG 2012. All Rights Reserved.

Siemens AG 2012. All Rights Reserved.

Video Wizard for quick and easy configuration of

Siemens AG 2012. All Rights Reserved.

Up to 12 Video streams per workstation *

* Depending on Hardware configuration

Siemens AG 2012. All Rights Reserved.

Full integration of cartographic information (GIS) into SCADA

Siemens AG 2012. All Rights Reserved.