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for Industry

for Shipping
for Navy
Sauer
Compressors
Product Overview

2008| 1
T h e S a u e r Compressor R a n g e

More detailed Sauer product catalogues


If you require more detailed information for any of our products, The product range comprises:
please send us the information requested below, together with I Air- and water-cooled
which catalogues are of interest to you, and we will be pleased reciprocating compressors
to send them on to you.
I Medium and high-pressure compressors
Fax: +49 (0)431/39 40-24 or E-mail: sales @ sauersohn.de
I Compressors for neutral
and explosive gases

for Industry
Company I Special navy compressors
(shock-resistant, non-magnetic)
Name I Girodin axial piston compressors
for special applications in submarines
I Screw-type compressors for
Address Industry, Shipping and Navy

for Shipping
I Complete solutions
City/Postcode Country including turnkey installation
I Worldwide service and customer support
Telephone

for Navy
E-mail

At your request, we will send you a detailed,


individual offer by return!

Conversion table
Image Navy
E-mail to: sales @ sauersohn.de

All technical data is valid for the compression of air in accor-


dance with ISO 1217. All Sauer compressors can additionally
be supplied in special versions for the compression of both
neutral gases, such as helium, nitrogen, argon or explosive, S a u e r

flammable gases, such as hydrogen or natural gas. C o m p r e s s o r s


for Industry

innovative

Should you need further technical data or information on the reliable


competent
Industry Shipping
compressor or available options, such as electrical control,
dryers, filters, sound-proof enclosures or compressed-air,
or gas, tanks, we can prepare an individual offer by return.
We would be pleased to help with the development of any
special application (e.g. special-voltage, hydraulic or diesel
drive) and with customised solutions for air, neutral or ex- S e r v i c e
for Sauer Compressors
plosive gases. Reliable
Fast
Worldwide

Gas Service
Sauer Compressors for Industry

Sauer Compressors for Industry


Notes

________________________________________________________________________

2-stage air-cooled
________________________________________________________________________
medium pressure compressors
up to 40 bar
________________________________________________________________________
3-stage air-cooled
________________________________________________________________________
medium pressure compressors
up to 44 bar

________________________________________________________________________ 3- and 4-stage air-cooled


high pressure compressors
________________________________________________________________________ up to 420 bar
2-stage water-cooled
________________________________________________________________________ medium pressure compressors
up to 30 bar
________________________________________________________________________ 4-stage water-cooled
high pressure compressors
________________________________________________________________________ up to 400 bar

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________ 4
5
2- stage a i r - c o o l e d m e d i u m p r e s s u r e up to 40 bar
H WP 45/65 L

Actual Capacity
75
1200
70
WP 65 1100
65 L@1
4 7 0 rp B
m L
60 1000
55 900 Weight (kg) and Dimensions (mm)
50 W P 45 L @
14 70 rp m 800

50 Hz

WP 15 L

WP 22 L

WP 33 L

WP 45 L

WP 65 L
45

Actual C a p a c i t y l/min
Actual Capacity m 3 / h

700
40
35 600

Sauer Compressors for Industry


30 500 kg 120 135 185 320 330
WP 33 L @ 1470 rpm
25 400 L 815 855 890 1210 1250
20 WP 22 L @ 1470 rpm B 600 600 600 745 745
300
15 WP 15 L @ 1470 rpm
H 630 630 630 820 820
200
10
5 100
Actual Capacity
0 0 90 1500
85 1400
0 10 20 30 40 50
80 WP 65
L @ 17 1300
Operation/Final pressure bar 7 0 rp m
75
1200
70
65 1100
60
W P 45 L @ 1000
17 70 rp m

60 Hz
Power/Heat Dissipation 55 900

Actual C a p a c i t y l/min
15

Actual Capacity m 3 / h
16 50
14 800
45
700
13 40
14
rpm 35 600
12
@ 1470 WP 33 L @ 1770 rpm
5L 30 500
11 WP 6 12 25 WP 22 L @ 177 0 rpm 400
10 20 WP 15 L @ 17
70 rpm 300
rp m 15
9 1470 10

50 Hz
5L@ 200
WP 4 10
8
Heat dissipation kJ/s

5 100
8
Required power kW

7 0 0
7 0 rp m
6 L @ 14 0 10 20 30 40 50
WP 33
6
5 Operation/Final pressure bar
0 rpm
4 WP 22 L @ 147
4
0 rpm Power/Heat Dissipation
3 WP 15 L @ 147 17
18
2 2 16

1 15 m
77 0 rp 16
14 @1
0 0 65 L
WP
0 10 20 30 40 50 13
14
Operation/Final pressure bar 12

11 rp m
1770 12
5L@
All technical data is valid for the compression of air in accordance 10 WP 4
with ISO 1217. 9 10

60 Hz
All Sauer compressors can additionally be supplied as special versions 8

Heat dissipation kJ/s


m
for the compression of neutral gases such as helium, nitrogen, argon 7 7 0 rp
L@1 8
WP 33
Required power kW

7
or explosive gases such as hydrogen or natural gas.
6
6
Design Data @ 17 70 rp m
5 W P 22 L
m
7 7 0 rp
4 L@1
Ambient temperature max.: 55C WP 15
WP 15 L

WP 22 L

WP 33 L

WP 45 L

WP 65 L

4
Duty cycle time: continuous 3

2 2
1 6
Max. operation pressure (bar) 40 40 35 40 40
0 0 7
Max. speed (rpm) 2000 2000 1800 1800 1800
0 10 20 30 40 50
Stages 2 2 2 2 2
Cylinder 2 2 2 2 2 Operation/Final pressure bar
3- stage a i r - c o o l e d m e d i u m p r e s s u r e up to 44 bar
H
WP 121 L
Actual Capacity
320
300 5000
W P 31 1 L @
14 70 rp m
280 B L
4500
260 Weight (kg) and Dimensions (mm)
240 4000

WP 101 L

WP 121 L

WP 151 L

WP 271 L

WP 311 L
WP 81 L
WP 271 L @ 147
220 0 rpm
3500
200

50 Hz
180 3000
kg 415 430 655 700 940 1075
160

Actual Capacity l/min


L 1345 1385 1565 1575 1765 1835
Actual Capacity m 3 / h

WP 151 L @ 147 2500

Sauer Compressors for Industry


140 0 rpm
WP 121 L @ 1470 rpm B 945 945 960 960 1070 1070
120 2000
H 900 900 955 955 1100 1100
100 WP 101 L @ 1470 rpm
1500
80 WP 81 L @ 1470 rpm
Actual Capacity
60 1000 400
6500
375
40
500 WP 311 6000
350 L @ 17
20 7 0 rp m
325 5500
0 0
300 5000
0 10 20 30 40 50
275 WP 27 1 L @ 4500
Operation/Final pressure bar 17 70 rpm

60 Hz
250
4000
225
3500

Actual Capacity l/min


Actual Capacity m 3 / h
Power/Heat Dissipation 200
75 80
175 WP 151 L @ 177 3000
0 rpm
70 WP 12 1 L @
150 17 70 rpm 2500
65 70
125 WP 101 L @ 1770 rpm 2000
60
100 WP 81 L @ 1770 rpm
m 1500
55 1 4 7 0 rp 60
1L@ 75
WP 31
50 1000
50

50 Hz
45 50 500
25
@ 14 70 rp m
W P 27 1 L
Heat dissipation kJ/s

40 0 0
40
Required power kW

35 0 10 20 30 40 50

30 rpm Operation/Final pressure bar


WP 151 L @ 147 0 30
0 rpm
WP 121 L @ 147
25

rpm
20
WP 101 L @ 147 0 20 Power/Heat Dissipation
15 WP 81 L @ 1470 rpm 80

10 10 75 80
70 70 rp m
5 @ 17
11 L
0 0 65 WP 3 70
0 10 20 30 40 50 60

Operation/Final pressure bar 55 60


m
50 @ 17 70 rp
All technical data is valid for the compression of air in accordance with W P 27 1 L

60 Hz
45 50
ISO 1217.

Heat dissipation kJ/s


All Sauer compressors can additionally be supplied as special versions 40
@ 17 70 rp m 40
Required power kW

for the compression of neutral gases such as helium, nitrogen, argon or 35 W P 15 1 L


explosive gases such as hydrogen or natural gas.
@ 17 70 rpm
30 W P 12 1 L 30
Design Data 25 0 rpm
WP 101 L @ 177
20
WP 81 L @ 1770 rpm 20
WP 101 L

WP 121 L

WP 151 L

WP 271 L

WP 311 L

Ambient temperature max.: 55C


WP 81 L

15
Duty cycle time: continuous
10 10
5
8
Max. operation pressure (bar) 44 44 44 44 44 44
0 0
Max. speed (rpm) 1800 1800 1800 1800 1800 1800 9
0 10 20 30 40 50
Stages 3 3 3 3 3 3 Operation/Final pressure bar
Cylinder 3 3 3 3 4 4
3- and 4- stage a i r - c o o l e d h i g h p r e s s u r e up to 420 bar
WP 4325

75
Actual Capacity
1200 H
70 Weight (kg) and Dimensions (mm)
1100

WP 3215

WP 4325

WP 4331

WP 4341
65
W P 43 41
60 @ 14 70 1000
rp m
55 900
50 kg 300 350 460 550
800 B

50 Hz
45 L L 725 700 1340 1400
700
40 B 740 700 870 940

Actual Capacity l/min


A c t u a l C a p a c i t y m 3/ h

35 WP 4331 @ 1470 rpm 600 H 1120 1235 910 910

Sauer Compressors for Industry


30 500
25 400
WP 4325 @ 1470 rpm
20
300 80
Actual Capacity
WP 3215 @ 1470 rpm 1300
15
200 75
10 W P 43 41 @ 1200
70 17 70 rp m
5 100
65 1100
0 0
60 1000
50 100 150 200 250 300 350 400 450
55 900
Operation/Final pressure bar
50

60 Hz
800
45
WP 4331 @ 1770 rpm 700
24 Power/Heat Dissipation 40

Actual Capacity l/min


26

A c t u a l C a p a c i t y m 3/ h
35 600
22 24
30 500
20 22 WP 4325 @ 1770 rpm
m 25
1 4 7 0 rp 400
41 @
18 WP 43 20
20 WP 3215 @ 1770 rpm
300
16 18 15
200

50 Hz
16 10
14
rpm
WP 433 1 @ 147 0 5 100
Heat dissipation kJ/s

14
12
Required power kW

0 0
12
10 50 100 150 200 250 300 350 400 450
rpm
WP 432 5 @ 147 0
10
8 Operation/Final pressure bar
8
0 rpm
6 WP 321 5 @ 147
6
4 30 Power/Heat Dissipation
4 32
2 28
2 30
26
0 0 28
m
50 100 150 200 250 300 350 400 450
24 @ 17 70 rp 26
W P 43 41
22 24
Operation/Final pressure bar
20 22

60 Hz
All technical data is valid for the compression of air in accordance 18 20
with ISO 1217.
16 17 70 rpm 18
WP 43 31 @

Heat dissipation kJ/s


All Sauer compressors can additionally be supplied as special versions
16
Required power kW

for the compression of neutral gases such as helium, nitrogen, argon or 14


explosive gases such as hydrogen or natural gas. 14
12 rpm
WP 432 5 @ 177 0 12
10
Design Data 10
8 WP 3215 @ 1770 rpm
8
WP 3215

WP 4325

WP 4331

WP 4341

Ambient temperature max.: 50C 6


6
Duty cycle time: continuous
4
4
2 2
Max. operation pressure (bar) 350 420 350 350 0 0 10
Max. speed (rpm) 2000 2000 1800 1800 50 100 150 200 250 300 350 400 450 11
Stages 3 4 4 4
Operation/Final pressure bar
Cylinder 3 4 4 4
3- and 4- stage a i r - c o o l e d h i g h p r e s s u r e up to 350 bar
H
WP 4351

160
Actual Capacity
2600
150 B L
2400
140
Weight (kg) and Dimensions (mm)
130 2200

WP 126 L

WP 4351
120 WP 126L @ 1470 rpm 2000
110 WP 435 1 @ 147 1800
0 rpm
100

50 Hz
1600
90 kg 655 900
1400

Actual Capacity l/min


Actual Capacity m 3 / h

80 L 1565 1690

Sauer Compressors for Industry


70 1200 B 974 990
60 1000 H 1050 1080
50 800
40
600
30
400 160
Actual Capacity
20 2600
200 150
10 2400
140 WP 1
0 0 26L @
1770 2200
130 rp m WP 435 1 @ 177 0
40 60 80 100 150 200 250 300 350 400 rpm
120 2000
Operation/Final pressure bar
110 1800
100
Power/Heat Dissipation 1600
60

60 Hz
90
1400

Actual Capacity l/min


Actual Capacity m 3 / h
55 60 80
70 1200
50
60 1000
45 50
50 800
40 40
600
m
@ 14 70 rp 40 30
35 WP 126L @ 1470 rpm W P 43 51

50 Hz
400
20
Heat dissipation kJ/s

30 200
Required power kW

10
30
25 0 0

40 60 80 100 150 200 250 300 350 400


20
20
Operation/Final pressure bar
15

10 10
Power/Heat Dissipation
60
5
55 60
0 0

40 60 80 100 150 200 250 300 350 400 50

0 rp m
Operation/Final pressure bar 45
51 @ 177 50
WP 43
40
0 rp m
All technical data is valid for the compression of air in accordance with ISO 1217. @ 177 40
26L

60 Hz
35
WP 1
All Sauer compressors can additionally be supplied as special versions for the com-

Heat dissipation kJ/s


pression of neutral gases such as helium, nitrogen, argon or explosive gases such 30
Required power kW

as hydrogen or natural gas. 30


25

Design Data 20
20
WP 126 L

15
WP 4351

Ambient temperature max.: 50C


Duty cycle time: continuous 10 10

5
Max. operation pressure (bar) 80 350
0 0 12
Max. speed (rpm) 1800 1800 13
40 60 80 100 150 200 250 300 350 400
Stages 3 4
Cylinder 3 4 Operation/Final pressure bar
2- stage w a t e r - c o o l e d m e d i u m p r e s s u r e up to 30 bar
H WP 200
Actual Capacity
400
375 Weight (kg) and Dimensions (mm)
6000
350 W P 40 0 @

WP 100

WP 200

WP 240

WP 400
14 70 rp m
325
300 5000
275
L
kg 500 800 850 1350
250 B

50 Hz
4000 L 1340 1495 1535 1810
225

Actual Capacity l/min


Actual Capacity m 3 / h

200 B 700 1025 1025 1165


WP 240 @ 1470 rpm
175 3000 H 850 885 885 1090
WP 200 @ 147 0 rpm

Sauer Compressors for Industry


150
125
2000 Actual Capacity
100 450
WP 100 @ 1470 rpm
75 425 7000
1000 400 W P 40 0 @
50 17 70 rp m
25 375
6000
0 0 350

5 10 15 20 25 30 35 325
300 5000
Operation/Final pressure bar

60 Hz
275
250
4000
WP 24 0 @ 17
Power/Heat Dissipation 225 70 rpm

Actual Capacity l/min


Actual Capacity m 3 / h
80
70 200 WP 200 @ 177
75
0 rpm
175 3000
m
70 4 7 0 rp 150
0 @ 1 60
65
WP 40 125 WP 100 @ 1770 rpm
Heat dissipation (cooling-water) kJ/s

2000
60 100
50 75
55
1000
50
50
25

50 Hz
45 40
0 0
40
14 70 rp m 5 10 15 20 25 30 35
W P 24 0 @
Required power kW

35 30 Operation/Final pressure bar


30 WP 200 @ 147 0 rpm

25
20 Power/Heat Dissipation
20 90
WP 100 @ 1470 rpm 80
85
15

10 10 80 rp m
770 70
0 @ 1
5
75 WP 40

0 0 70
60
5 10 15 20 25 30 35 65

Heat dissipation (cooling-water) kJ/s


60
Operation/Final pressure bar
50
55

60 Hz
All technical data is valid for the compression of air in accordance with 50
m
ISO 1217. @ 17 70 rp
45 W P 24 0 40
All Sauer compressors can additionally be supplied as special versions
40 0 rpm
for the compression of neutral gases such as helium, nitrogen, argon or WP 200 @ 177
Required power kW

explosive gases such as hydrogen or natural gas. 35 30


30
Design Data
25
WP 100 @ 1770 rpm 20
Ambient temperature max.: 50C 20
WP 100

WP 200

WP 240

WP 400

Duty cycle time: continuous 15

10 10

Max. operation pressure (bar) 30 30 30 30 5 14


Max. speed (rpm) 1800 1800 1800 1800 0 0 15

Stages 2 2 2 2 5 10 15 20 25 30 35

Cylinder 2 2 2 3 Operation/Final pressure bar


4- stage w a t e r - c o o l e d h i g h p r e s s u r e up to 400 bar
H WP 5500/5000

800 Actual Capacity Weight (kg) and Dimensions (mm)


750

WP 3100

WP 5000

WP 5500

WP 4000

WP 6000
12000
700
B L
650
600 10000
kg 1350 1650 930 3500 3500
550

50 Hz
L 1800 1215 970 2800 2800
500 WP 6000 @ 1485 rpm
8000 B 1180 1095 810 1600 1600
450
H 800 1570 1325 1800 1800

Actual Capacity l/min


Actual Capacity m 3 / h

400

Sauer Compressors for Industry


350 6000
WP 6000 @ 970 rpm Actual Capacity
300 1000
16000
250 950
4000
WP 400 0 @ 148 5 900 15000
200 WP 310 0 @ 147 rpm
0 rpm 850 14000
150 WP 5000 @ 1470 rpm
2000 800 13000
100
WP 5500 @ 1470 rpm 750
50 12000
700
0 0 11000
650
20 40 60 80 150 200 250 300 350 400
600 WP 6000 @ 1780 rpm 10000

60 Hz
Operation/Final pressure bar 550 9000
500 8000
450

Actual Capacity l/min


Actual Capacity m 3 / h
7000
400 WP 6000 @ 1180 rpm
250 Power / Heat Dissipation
220 6000
350

225 300 5000


200
WP 40 00 @
250 17 80 rpm 4000
200 180 200 WP 3100 @ 1770 rpm
Heat dissipation (cooling-water) kJ/s

3000
WP 5000 @ 1780 rpm
150
175 160 2000
5 rp m 100 WP 5500 @ 1780 rpm
@ 148
000 1000
150 WP 6 140 50

50 Hz
0 0
120
125 20 40 60 80 150 200 250 300 350 400
Required power kW

m 100
@ 97 0 rp Operation/Final pressure bar
100
W P 60 00
80
75 rpm
WP 400 0 @ 147 0 60
m 250 Power / Heat Dissipation
50 @ 14 70 rp rpm 220
W P 31 00 WP 500 0 @ 147 0 40

25 225 200
WP 5500 @ 1470 rpm 20
0 rpm
0 0 200 178 180

Heat dissipation (cooling-water) kJ/s


0@
20 40 80 150 200 250 300 350 400 600
60 WP 160
175
Operation/Final pressure bar
140
150
All technical data is valid for the compression of air in accordance with ISO 1217.

60 Hz
0 rp m
All Sauer compressors can additionally be supplied as special versions for the @ 118 120
125 000
WP 6
Required power kW

compression of neutral gases such as helium, nitrogen, argon or explosive gases


100
such as hydrogen or natural gas. 100
80
Design Data 75 WP 4000 @ 1780 rpm
17 70 rpm 60
WP 31 00 @ 0 rpm
Ambient temperature max.: 60C 50 WP 500 0 @ 178
WP 3100

WP 5000

WP 5500

WP 4000

WP 6000

40
Duty cycle time: continuous
25 WP 5500 @ 1780 rpm
20

0 0 16
Max. operation pressure (bar) 100 350 350 420 420
20 40 60 80 150 200 250 300 350 400 17
Max. speed (rpm) 1800 2000 2000 1800 1800
Stages 3 4 4 4 4 Operation/Final pressure bar
Cylinder 3 4 4 6 6
Notes
Sauer Compressors for Shipping
________________________________________________________________________

Sauer Compressors for Shipping


________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________ 2-stage air-cooled


starting-air compressors
________________________________________________________________________ up to 40 bar
3-stage air-cooled
________________________________________________________________________ starting-air compressors
up to 40 bar
________________________________________________________________________ 2-stage water-cooled
starting-air compressors
________________________________________________________________________ up to 30 bar
Control- and
________________________________________________________________________
working-air compressors
up to 12 bar
________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________ 18
19
2- stage a i r - c o o l e d s t a r t i n g - a i r
up to 40 bar
WP 45/65 L
H

B
L
Today, the principle of air-cooling is recognised as the interna-
tional shipbuilding standard for smaller starting-air compressors.
In the 50s Sauer started with the development of air-cooled
Weight (kg) and Dimensions (mm)
compressors in this performance range as an alternative to water-

WP 15 L

WP 22 L

WP 33 L

WP 45 L

WP 65 L
cooled units, which were maintenance-intensive and more prone

H 25
to failure.
Following a complete re-design, the 2-stage air-cooled starting-air kg 120 135 185 320 330 28
compressors of Sauer & Sohn are today among the most modern L 815 855 890 1210 1250 315
and maintenance-friendly compressors available world-wide. B 600 600 600 745 745 230
H 630 630 630 820 820 340
Should you require any references, please do not hesitate

Sauer Compressors for Shipping


to contact us!

2-stage air-cooled starting-air compressors

Type Speed Charging Power Heat


rpm capacity m3/h required dissipation
@ 30 bar kW kJ/sec

WP 15 L 1170 13,2 2,7 3,0


General advantages 1470 16,5 3,4 3,7
I Lower installation costs without the need 1770 19,6 4,1 4,5
for a cooling water circuit WP 22 L 1170 17,6 3,5 3,9
I Weight reduction and less installation space 1470 22,0 4,4 4,8
I Reliable and safe to operate at ambient 1770 25,9 5,4 5,9

temperatures up to 60C WP 33 L 1170 26,0 5,1 5,6


1470 32,6 6,5 7,1
1770 39,0 7,8 8,6
WP 45 L 1170 41,6 7,6 8,4
1470 53,0 9,6 10,6
Design Data
1770 62,2 11,5 12,6
WP 15 L

WP 22 L

WP 33 L

WP 45 L

WP 65 L

Ambient temperature max.: 60C WP 65 L 1170 54,1 10,2 11,2


Duty cycle time: continuous 1470 67,9 12,8 14,0
1770 82,0 15,4 17,0
Max. operation pressure (bar) 40 40 35 40 40 H 25 50
Max. speed (rpm) 2000 2000 1800 1800 1800 double- 1,8 Hand operated
Stages 2 2 2 2 2 strokes/min. air compressor
Cylinder 2 2 2 2 2

Performance data with +/-5% tolerance.


Charging capacity according to Shipbuilding regulations. Performance data
for final pressure deviating from 30 bar will be provided upon request.
Weights and dimensions for standard units with three-phase A. C. motor,
IP 55, and flexible mounting. H 25 is also available with 30 and 63 l vessel.

20
21
3- stage a i r - c o o l e d s t a r t i n g - a i r
up to 40 bar
H
WP 121/151 L

The division of the pressure ratio into 3 stages instead of


the traditional 2-stages used for water-cooled compressors
considerably decreases compression temperatures. B L

The result, even when a standard mineral oil is used, e.g.


circulating oil in main engines, is that any carbonisation of
compressor valves belongs to the past. Weight (kg) and Dimensions (mm)

WP 101 L

WP 121 L

WP 151 L

WP 271 L

WP 311 L
WP 81 L
2-stage water-cooled 3-stage air-cooled

1. stage 2.3 bar


300
2. stage 8.9 bar Thermal
1. stage 4.5 bar 2. stage 30 bar
cracking
kg 415 430 655 700 940 1075
of synthetic L 1345 1385 1565 1575 1765 1835
250 oils
3. stage 30 bar B 945 945 960 960 1070 1070
compression temperature C

Thermal H 900 900 955 955 1100 1100

intercooler 2nd stage


200
intercooler 1st stage

cracking
aftercooler 2nd stage
intercooler 1st stage

of mineral
oils

Sauer Compressors for Shipping


aftercooler
3rd stage
100 3-stage air-cooled starting-air compressors

Type Speed Charging Power Heat


45
32 rpm capacity m3/h required dissipation
cooling water temperature (freshwater) maximum cooling air temperature in engine room @ 30 bar kW kJ/sec
Temperature rise of air during compression compression
WP 81 L 1170 67 13 14,0
1470 85 16 18,0
1770 102 20 21,0
For more information order
WP 101 L 1170 82 16 18,0
our catalogue Advantages. 300
2-stage
water-coo
led

1470 105 20 22,0


3-stage
air-cooled
1. stage
4.5 bar
250 2. stage 1. stage
30 bar 2.3 bar
e C

E-mail: service@sauersohn.de
2. stage
n temperatur

200 8.9 bar Thermal


cracking
of synthetic
3. stage oils
30 bar

1770 124 24 26,0


compressio

1st stage

Thermal
1st stage
2nd stage

cracking
2nd stage

100 of mineral
oils
intercooler

intercooler
aftercooler

intercooler

aftercooler
3rd stage

45
32

cooling
water inlet
temperature
(freshwater)
maximum
cooling
air temperature
in engine
room
compressio

WP 121 L 1170 104 19 20,9


n

You r Adv
anta ges by
g usin
S a u e
r 3 -
S t a g
A i r -
C o m
c o o l
e d
e
1470 134 25 28,0
p r e s
s o r s
lower
tempe rature
1770 157 31 34,0
less maint s
enanc e
easy costs
instal lation

WP 151 L 1170 124 23 25,0


General advantages 1470 156 30 33,0
1770 183 38 42,0
I Lowest compression temperatures resulting from the
division of the overall pressure ratio into 3 stages. WP 271 L 1170 184 35 39,0
1470 233 43 47,0
I Cost reduction of up to 5,000 USD without the need 1770 280 52 57,0
for a cooling water circuit.
WP 311 L 1170 252 47 52,0
I Reliable and safe to operate at an ambient temperature 1470 315 62 68,0
of up to 60 C. 1770 366 71 78,0

Design Data
Performance data with +/- 5% tolerance.
WP 101 L

WP 121 L

WP 151 L

WP 271 L

WP 311 L

Ambient temperature max.: 60C


WP 81 L

Charging capacity according to Shipbuilding regulations. Performance


Duty cycle time: continuous data for final pressure deviating from 30 bar will be provided upon request.
Weights and dimensions for standard units with three-phase A. C. motor,
IP 55, and flexible mounting.
Max. operation pressure (bar) 44 44 44 44 44 44
Max. speed (rpm) 1800 1800 1800 1800 1800 1800 22
Stages 3 3 3 3 3 3 23
Cylinder 3 3 3 3 4 4
2- stage w a t e r - c o o l e d s t a r t i n g - a i r
up to 30 bar
H WP 200/240
Towards the middle of the 90s Sauer & Sohn developed a new
series of 2-stage compressors to satisfy the traditional demand for
water-cooling in Shipping. Today Sauer offer the most modern
compressor of this design throughout the world. With the cylin- L

ders arranged in V-shape and advanced competetive design fea- B

tures, we are able to offer a series of maintenance-friendly and


reliable water-cooled units. The 2-stage water-cooled starting-air
Weight (kg) and Dimensions (mm)
and working-air compressors produced by Sauer & Sohn form

WP 100

WP 200

WP 240

WP 400
part of international Shipbuilding and Shipping standards.
Should you require any references, please do not hesitate to
contact us! kg 500 800 850 1350
L 1350 1500 1540 1725
General advantages B 700 1000 1000 1165
H 830 890 890 1090
I Low vibration.
I Reliable pressure oil lubrication.

Sauer Compressors for Shipping


I Replaceable cylinder liner and cooler inserts.
I Short stroke machine for compact dimensions.

2-stage water-cooled starting-air compressors 2-stage water-cooled working-air compressors

Type Final Speed Charging Power CW- Type Final Speed Charging Power CW-
pressure rpm capacity m3/h required Requirement pressure rpm capacity m3/h required Requirement
max. bar @ 30 bar kW l/min bar @ 10 bar kW l/min

WP 100 30 1170 82 16,0 21 WP 100 12 1170 88 14,3 19


1470 101 19,5 25 1470 108 17,6 24
1770 122 24,0 32 1770 125 21,3 29
WP 200 30 1170 142 26,0 35 WP 200 12 1170 151 23,0 31
1470 178 34,0 46 1470 186 30,0 41
1770 206 40,0 54 1770 222 36,0 49
WP 240 30 1170 172 32,0 43 WP 240 12 1170 184 29,0 39
1470 207 41,0 55 1470 222 37,0 50
1770 250 49,0 66 1770 267 44,0 59
WP 400 30 1170 307 52,0 70 WP 400 12 1170 328 47,0 63
1470 380 73,0 99 1470 406 65,0 88
1770 457 82,0 110 1770 468 73,0 99

Design Data Performance data with +/- 5% tolerance.


Charging capacity according to Shipbuilding regulations. Performance
WP 100

WP 200

WP 240

WP 400

Ambient temperature max.: 50C


data for final pressure deviating from 30 or 10 bar will be provided upon
Duty cycle time: continuous
request.
Weights and dimensions for standard units with three-phase A. C. motor,
IP 55, and flexible mounting. Cooling water requirement referred to a
Max. operation pressure (bar) 30 30 30 30
t = 10 C.
Max. speed (rpm) 1800 1800 1800 1800
Stages 2 2 2 2
Cylinder 2 2 2 3 24
25
Control- and working-air
up to 12 bar
H
WP 226 L

For control- and working-air screw and reciprocating piston


compressors are used. L
B
Sauer delivers both types of compressors. For requirements
under 100 m3/h, we recommend that you use piston compres-
sors, and for performance requirements over 300 m3/h, we
recommend screw compressors. Within the range of 100 m3/h Weight (kg) and Dimensions (mm)

to 300 m3/h, we also recommend screw compressors provided

SC 15

SC 22

SC 26

SC 31

SC 42

SC 52

SC 61

SC 76
that the annual operation time is more than 4,000 hours.

kg 220 220 450 450 580 595 900 1000


Weight (kg) and Dimensions (mm) L 945 945 1270 1270 1270 1270 1520 1610
B 605 605 795 795 795 795 850 850
WP 146 L

WP 226 L
WP 33 L

WP 65 L

H 900 900 1070 1070 1170 1170 1355 1355

Sauer Compressors for Shipping


kg 185 330 850 880 Screw-type compressor, air-cooled Final pressure max. 12 bar

L 890 1250 1420 1735


Type Version Motor Capacity* Power
B 600 745 870 1030
rpm m3/h required
H 630 820 880 1020 kW

SC 15 50 Hz 2920 83 10,5
Piston compressor, 2-stage air-cooled 60 Hz 3520 100 12,7
SC 22 50 Hz 2920 113 13,2
Type Final Speed Charging Power 60 Hz 3520 136 15,9
pressure rpm capacity m3/h required
bar @ 10 bar kW SC 26 50 Hz 2930 148 16,0
60 Hz 3530 177 19,2
WP 33 L 12 1170 28 4,4 SC 31 50 Hz 2940 170 18,7
1470 35 5,6 60 Hz 3540 204 22,5
1770 42 6,7
SC 42 50 Hz 2960 234 28,6
WP 65 L 12 1170 57 8,7 60 Hz 3550 280 34,3
1470 72 10,9
1770 87 13,2 SC 52 50 Hz 2980 278 33,4
60 Hz 3555 334 40,0
WP 146 L 10 1170 118 17,5
1470 150 22,0 SC 61 50 Hz 2965 387 41,4
1770 180 26,0 60 Hz 3565 465 50,0

WP 226 L 10 1170 220 25,0 SC 76 50 Hz 2960 462 49,5


1470 275 33,0 60 Hz 3565 555 59,5
1770 330 42,0

Performance data with +/- 5 % tolerance. Charging capacity according to


Design Data Shipbuilding regulations.
Capacity of screw-type compressors according to DIN-ISO 1945. Weights and
Ambient temperature max.: 60C
WP 146 L

WP 226 L

dimensions for standard units with three-phase A. C. motor, IP 54, and flexible
WP 33 L

WP 65 L

Duty cycle time: continuous mounting.


*
Larger capacity up to 2000 m3/h or capacity for other final pressures
upon request.
Max. operation pressure (bar) 30 30 10 10 Water-cooled screw-type compressors available upon request.
Max. speed (rpm) 1800 1800 1800 1800
26
Stages 2 2 2 2 27
Cylinder 2 2 2 2
Notes

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________
Sauer Compressors for Navy
________________________________________________________________________

________________________________________________________________________

Sauer Compressors for Navy


________________________________________________________________________

________________________________________________________________________

________________________________________________________________________ High pressure


water-cooled compressors
________________________________________________________________________ Series up to 350 bar
High pressure
________________________________________________________________________
air-cooled compressors
Series up to 350 bar
________________________________________________________________________
Breathing Air
________________________________________________________________________ air- and water-cooled compressors
Series up to 420 bar
________________________________________________________________________ Control- and
working-air compressors
________________________________________________________________________ Series up to 10 bar

________________________________________________________________________

________________________________________________________________________ 28
29
High pressure w a t e r - c o o l e d Series up to 350 bar
H
WP 5000

The Sauer WP 5000 series Naval compressors have been


specially designed for the use on combat ships, e.g. destroyers,
frigates and submarines. They are available with AC- or DC- L
B
motor drive and can be delivered for surface ships or as highly
sophisticated submarine versions. Straight cooler tubes, withdrawable from
either sides of the cooler to easy cleaning
Their special feature is the vertical crankshaft with the 4 cylin-
and installation. The floating-end design
ders arranged radially, and the motor direct coupled on top of prevents excess thermal stress in the bundle
the compressor. and possible damage.

As an alternative for submarine applications, Sauer offers the


unique axial swash type compressor of the TGM design with
low space requirement and noise emission.
Dry cylinder liners to ensure
complete separation of the water
circuit from the air, and oil,
circuits for highest reliability.

High effeciency valves for longer


maintenance intervals prearranged
Weight (kg) and Dimensions (mm)
in the valves covers for easy and

TGM 150/250
quick maintenance.

TGM 60/100
TGM 15/30
WP 5500

WP 5000
Vertical arrangement of the crank-

Sauer Compressors for Navy


shaft with radial cylinders to
ensure lowest possible vibration
and structurebourne noise levels. kg 930 1650 360 1100 2000
L 970 1215 1000 1135 1800
B 810 1095 650 940 940
H 1325 1570 780 1300 1500
Water-cooled compressors series WP 5000

Type Final Speed Charging Power


pressure rpm capacity required
bar m3/h kW
Water-cooled & axial swash plate type compressors series TGM
WP 5500 250 1170 53 17,2 (Girodin-Sauer)
1470 66 21,6
1770 80 26,0 Type Final Speed Charging Power
pressure rpm capacity required
WP 5000 250 1170 115 34,4
max. bar m3/h kW
1470 145 43,2
1770 174 52,0
TGM 15/30 250 1070 15 6,5

WP 5500 350 1170 52 18,5 TGM 60/100 250 620 60 20


1470 65 23,3 850 80 28
1770 80 28,0
TGM 150/250 250 680 150 45
WP 5000 350 1170 113 37,0
1470 141 46,5
1770 170 56,0 Performance data with +/-5% tolerance. 30
Charging Capacity according to international Navy Standards.
31
High pressure a i r - c o o l e d Series up to 350 bar
WP 3232
H

In 1955 Sauer delivered the first air-cooled light-weight HP com-


pressor 3231N, which can still be seen in the German Museum in
Munich as the first of its kind. Since then Sauer have delivered
B L
more than 1000 air-cooled HP compressors for navy applications
and owing to their special design, work to the full satisfaction of
the users. Main features of Sauer air-cooled HP compressors are:
I Light-weight
I Robust design Weight (kg) and Dimensions (mm)
I Suitable for ambient temperatures up to +60C

WP 3232

WP 4331

WP 4341
WP 22 L

WP 45 L

WP 65 L

WP 81 L
I Less and easy maintenace
I Can be delivered as a non-magnetic version upon request
I Suitable for breathing air supply kg 120 310 320 415 291 480 530
I Drive by AC-, DC- or diesel engine L 812 1210 1250 1345 920 1350 1350
I Available in semi- or non-magnetic design B 600 745 745 945 710 720 860
I Maximum pressure 350 bar H 630 820 820 900 970 930 860

Sauer Compressors for Navy


Air-cooled compressors Air-cooled compressors

Type Final Speed Charging Power Type Final Speed Capacity Power
pressure rpm capacity m3/h required pressure rpm m3/h required
max. bar @ max. press. kW bar kW

WP 22 L 40 1150 16 3,7 WP 3232 230 1170 11,0 5,3


1450 21 4,6 1470 14,2 6,8
1750 25 5,7
WP 4331 250 1470 34,0 13,8
WP 45 L 40 1170 39 8,0 1770 40,0 16,6
1450 50 10,0
WP 4341 250 1470 57,0 20,0
1750 60 12,0
1770 69,0 23,4
WP 65 L 40 1170 52 10,6
1450 65 13,3
1770 80 16,0 Performance data with +/-5% tolerance.
Performance data for final pressure deviating from above pressures
WP 81 L 40 1170 67 13,7 upon request. Maximum pressure 400 bar for WP 4000 series.
1470 86 16,3
1770 101 20,4

32
33
Breathing air compressors a i r - c o o l e d Series up to 420 bar
WP 4325
H

Sauers quality and leading position in the market for Navy com-
pressors is well known. With the introduction of the unique HP
compressor block Tornado this quality and performance is now L
B
also available for breathing air compressors. Sauers Navy breath-
ing air compressors can be delivered according to several shock
and vibration standards from simple LRoS rules to highest Navy
standards such as US Mil Std 901 or German BV0432 and 044.
The heart of each breathing air station is the very robust compres-
sor block a block which is designed to withstand the highest
demands as they occur for naval applications such as inclination,
shock, vibration and last, but not least, high temperatures and Sauer can deliver all the required
breathing air accessories. These
continuous operation.
can be delivered separately
The vertical arrangement for the running gear of the Tornado or integrated in the
breathing air station.
models WP 3215 and WP 4325 has been adopted from the
established water-cooled WP 5000 series compressors used in
submarines, frigates and aircraft carriers. This arrangement
ensures lowest possible noise emission and low structurebourne
noise levels.
The Sauer breathing air compressor for naval use has everything
Weight (kg) and Dimensions (mm)
required for a complete installation: fully automatic electronic

Sauer Compressors for Navy


WP 3215

WP 4325

WP 4331

control, noise insulation down to 72 db(A), integrated filter,


demister and condensate collecting tank.
Filtration can be delivered according to any of the international
kg 525 595 650
L 1580 1580 1600 standards such as DIN EN 12021, BS 4275 or US CGA Grade D
B 775 775 900 or E and Navy standard FS Grade A or B.
H 1525 1525 1500

Optimised cooling air flow:


Tornado
Compressed air treatment
and filtration in cold air
Type Final Speed Charging Power
stream.
pressure rpm rate required
max. bar l/min kW
Integrated condensate
demister vessel.
WP 3215 350 1170 275 5,4
1470 340 6,7
1770 390 8,4
WP 4325 400 1170 390 8,4
1470 500 10,0
1770 570 12,0
Side covers easily
WP 4331 420 1470 625 14,0
removed for inspection
1770 600 17,0
and maintenance.

Dimensional datas and weight for Comsilent Version


34
Capacity measured as a charging rate up to a final pressure of 300 bar.
35
Control- and working-air Series up to 10 bar
SC 26
H

For control and working air applications Sauer can deliver special
LP Compressor station SC 26 with
screw and piston compressors in a Naval design. Sauer low pres-
integrated desiccant dryer.
sure air compressors can be delivered according to several shock L B Shockproof, sea-water cooled version.
and vibration standards from simple LRoS rules to highest Navy
standards such as US Mil Std 901 or German BV0432 and 044.
Weight (kg) and Dimensions (mm)

WP 146 L

WP 226 L
Cooling is available for both screw- and piston compressors by

WP 200
SD 22

SD 30

SD 38
SC 26

SC 42

SC 52
seawater, fresh- or chilled water as well as by air. If required
special air treatment can be included in the scope of supply either
kg 450 580 595 310 370 560 850 880 800
to be delivered separately or attached to the compressor in a
L 1270 1270 1270 1050 1050 1550 1420 1735 1500
module. B 795 795 795 795 795 810 870 1030 1000
H 1070 1170 1170 1240 1240 1170 880 1020 890

Screw type compressor V-belt driven


As an alternative to the screw compressors of the SC range, Sauer
Technical Data for a
offers direct driven and frequency controlled screw compressors
final pressure of 8 bar of the SD range. This alternative offers lower maintenance and
Type Version Final Motor Charging* Power Heat higher reliability without V-belts. It also allows smaller size air
pressure speed capacity required dissipation receivers owing to soft-capacity control as per the actual demand.
max. bar rpm m3/h kW kJ/sec
The highly reliable Sauer piston compressors offer the same
SC 26 50 Hz 10 2930 148 16,0 17,6
advantages and technology as the established 30 bar starting-air

Sauer Compressors for Navy


60 Hz 3530 177 19,2 21,1
SC 42 50 Hz 10 2960 234 28,6 31,5 compressors.
60 Hz 3550 280 34,3 37,8
SC 52 50 Hz 10 2980 278 33,4 36,7 Piston compressor
60 Hz 3555 334 40,0 44,0
Technical Data for a final pressure of 8 bar
Type Final Speed Charging Power Heat
pressure rpm capacity required dissipation
Screw type compressor direct driven
bar m3/h kW kJ/sec
Technical Data for a
final pressure of 8 bar WP 146 L 10 1170 121 17 19
air- 1470 151 21 23
Type Version Final Motor Capacity *
Power Heat
cooled 1770 181 25 28
pressure speed m3/h required dissipation
max. bar rpm kW kJ/sec
WP 226 L 10 1170 238 23 25
SD 22 50/60 Hz 10 frequency 200 21,0 23,0 air- 1470 287 32 35
controlled
cooled 1770 345 39 43
SD 33 50/60 Hz 10 frequency 245 28,5 31,0
controlled
WP 200 10 1170 151 23
SD 38 50/60 Hz 10 frequency 325 36,0 40,0 water- 1470 186 30
controlled cooled 1770 221 36

Performance data with +/-5% tolerance.


Capacity of screw-type compressors according to DIN-ISO 1945.
Weights and dimensions for standard units with three-phase A. C. motor, IP 54,
and flexible mounting. Water-cooled screw-type compressors upon request. 36
*
Larger capacity up to 2000 m3/h or capacity for other final pressures upon request. 37
**
Heat dissipation to cooling-water for t = 10 C
Unit Conversions & Useful data
Flow-Rate Density

Flow-Rate (Volume) l/min m^3/h cfm Density g/ml (g/cc) Kg/m^3 lb/ft^3 lb/in^3

Litres/minute l/min 1 0.060 0.0353 Grams/milli-litre g/ml 1 1000 62.43 0.03613


Cubic metres/hour m^3/h 16.67 1 0.5886 Kilograms/cubic metre Kg/m^3 0.0010 1 0.06243 0.000036
Cubic feet/ minute cfm 28.32 1.699 1 Pounds/cubic foot lb/ft^3 0.01602 16.02 1 0.0005787
Pounds/cubic inch lb/in^3 27.68 2768 1728 1

International Standard Atmosphere


Speed of Sound = 340.294 m/s = 1116.45 ft/s
Pressure = 760 mmHg = 1013 mbar = 1.013 bar = 29.92 in.Hg = 14.696 psi
Temperature = 15C = 288.15K = 59F = 518R Power
Density = 1.225 kg/m^3 = 0.07646 lb/ft^3
Normal m^3/h (Nm^3/h) = 0C & 1013 mbar
Power hp kW BTU/s kCal/s
Standard cfm (Scfm) = 60F & 14.696 psi

Horsepower hp 1 0.7457 0.7068 0.1782


Volume Kilowatts kW 1.341 1 0.9484 0.252
British Thermal Unit/sec BTU/s 1.415 1.055 1 0.252
Volume gpm gpm US
Kilo-calorie/second kCal/s 5.614 4.187 3.968 1
Litres/minute l/min 0.220 0.2642
Imperial gallons/minute gpm 1 1.201
US gallons/ minute gpm 0.8327 1
Length

Water Length m in ft mm
1 Litre of water @ 4C and 760 mmHg = 1 kg = 2.205 lb
1 Cubic foot of water @ 4C and 760 mmHg = 28.32 kg = 62.43 lb
Metres m 1 39.37 3.2808 1000
1 gal (IMP) of water @ 62F and 30 inHg = 4.536 kg = 10 lb
Inches in 0.0254 1 0.0833 25.4
Feet ft 0.3048 12 1 304.8
Millimetres mm 0.001 0.03937 0.00328 1
Force

Force N Kgf lbf

Newtons N 1 0.102 0.2248

Conversion table
Kilogram force Kgf 9.8066 1 2.2046 Mass (Weight)
Pounds force lbf 4.4482 0.4536 1
Mass (Weight) g kg lb ton Ton (US)

Stress Grams g 1 0.001 0.002205 - -


Kilograms kg 1000 1 2.205 0.001 0.0011
Stress psi N/mm^2 MPa Pounds lb 0.4536 0.4536 1 0.000454 0.0005
Ton (metric) ton 1000000 1000 2205 1 1.1025
Pounds/sq.inch psi 1 0.006895 0.006895 US Tons Ton (short) - 907.02 2000 0.90702 1
Newton/sq.millimetre N/mm^2 145.039 1 1
Mega Pascal MPa 145.039 1 1

Pressure

Pressure Bar mbar kPa Kg/cm^3 mm.Hg psi in H2O in.Hg

Bar bar 1 1000 100 1.020 750.0 14.504 401.5 29.53


Millibar mbar 0.001 1 0.100 0.00102 0.750 0.0145 0.4015 0.02953
Kilopascals kPa 0.01 10 1 0.0102 7.500 0.145 4.015 0.2953
Kilograms/sq.cm kg/cm^2 0.9807 980.7 98.07 1 735.6 14.22 393.7 28.96
Millimetres of Mercury mm.Hg 0.0013 1.333 0.1333 0.00136 1 0.0193 0.5352 0.03937
Pounds/sq. inch psi 0.06895 68.95 6.895 0.0703 51.71 1 27.68 2.036
Inches of Water in H20 0.0025 2.491 0.2491 0.00254 1.868 0.0361 1 0.0736
Inches of Mercury in.Hg 0.0339 33.86 3.386 0.03453 25.4 0.4911 13.6 1
Your local agent:

J.P. Sauer & Sohn Maschinenbau GmbH

P. O. Box 92 13
D-24157 Kiel
Phone +49 (0) 4 31/39 40-0
Fax +49 (0) 4 31/39 40-24
e-mail: info@sauersohn.de
Internet: www.sauersohn.de

Compressor Sales for Industry


Phone +49 (0) 4 31/39 40-83/-18

Compressor Sales for Shipping


Phone +49 (0) 4 31/39 40-82/-85

Compressor Sales for the Navy


Phone +49 (0) 4 31/39 40-80

Custumor Service/Spares
Phone +49 (0) 4 31/39 40-86/-87
Fax 39 40-89
e-mail: service@sauersohn.de
24-hour Emergency
Phone +49 (0) 172-4 14 63 94

Subject to technical change without notice.


Please refer to www.sauersohn.de for latest
version of the brochure.

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