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Centrifuge 5417 C / 5417 R

5417 C from Serial no. 13,000 upwards / 5417 R from Serial no. 7,000 upwards

Service Manual
English
Service Manual Centrifuge 5417 C/5417 R , English 5408 920.100-13
5417 C from Serial no. 13,000 upwards / 5417 R from Serial no. 7,000 upwards
Safety 1

(blank) PACT information sheets 2

Error lists / Troubleshooting 3

Disassembly / Assembly 4

(blank) Alignment / Adjustment 5

Diagrams 6

Spare parts list 7

Technical data 8

Maintenance 9

(blank) Operation 10

(blank) EDP / Printer 11

Descriptions 12
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
Contents

1 Safety
Using this manual ............................................................................................................... 1-1
Warranty .............................................................................................................................. 1-1
User profile.......................................................................................................................... 1-1
Warning signs and hazard icons ....................................................................................... 1-2
Danger levels ...................................................................................................................... 1-1
Safety instructions on the device ..................................................................................... 1-2
Safety precautions ............................................................................................................. 1-3

2 PACT information (blank)

3 Error lists / Troubleshooting


Error list ............................................................................................................................... 3-1
Warnings and directions .................................................................................................... 3-8
Errors from the service programs..................................................................................... 3-8
Imbalance measuring system:......................................................................................... 3-8

Customer service displays................................................................................................. 3-9


1 Temperatures (5417 R only) ........................................................................................ 3-9
2 Condenser fan (5417 R only) ....................................................................................... 3-9
3 FC parameters............................................................................................................. 3-10
4 FC parameters............................................................................................................. 3-10
5 Rotor recognition......................................................................................................... 3-10
6 Imbalance determination ............................................................................................. 3-11
7 Last error message...................................................................................................... 3-11
8 Version......................................................................................................................... 3-11
9 Current error message ................................................................................................ 3-12

KS/ 1809 Contents 0-1


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
Contents

Description of service programs ....................................................................................... 3-13


Program overview............................................................................................................ 3-13
General description ......................................................................................................... 3-14
Setting the serial interface ............................................................................................... 3-14
Voltage version ................................................................................................................3-15
Display and keypad check .............................................................................................. 3-15
Lid function test ............................................................................................................... 3-15
Initializing the EEPROM ................................................................................................... 3-16
First initialization .............................................................................................................. 3-16
Follow-up initializations ................................................................................................... 3-16
Switching the aggregates / temperature sensor test (5417 R only) ................................ 3-17
Cycle program ................................................................................................................. 3-17
Rotor recognition test / rotor pulses................................................................................ 3-18
Frequency converter (FC) test ......................................................................................... 3-19
Imbalance calibration ...................................................................................................... 3-20
Determination of acceleration and braking times............................................................ 3-21
Overspeed cut-off test..................................................................................................... 3-22
Viewing the error table..................................................................................................... 3-22
Display number of starts / number of runs ...................................................................... 3-22
Viewing the values stored in the EEPROM...................................................................... 3-23

4 Disassembly / Assembly
5417 R only!................................................................................................................. 4-1
Centrifuge upper part (5417 C only).................................................................................. 4-1
Upper part of housing (5417 C only) ................................................................................. 4-2
Upper part of housing (5417 R only) ................................................................................. 4-3
Front cover (5417 R only) ................................................................................................... 4-4
Lid......................................................................................................................................... 4-4
Lid latch (5417 C only) ........................................................................................................ 4-4
Lid latch (5417 R only) ........................................................................................................ 4-5
Motor (5417 C only)............................................................................................................. 4-6
Motor (5417 R only)............................................................................................................. 4-6
Frequency converter PCB (5417 C only)........................................................................... 4-7
Frequency converter PCB (5417 R only)........................................................................... 4-8
Keypad (5417 C only) .......................................................................................................... 4-9
Keypad (5417 R only) .......................................................................................................... 4-9
Brake resistors (5417 C only) ............................................................................................. 4-10
Brake resistors (5417 R only) ............................................................................................. 4-11
Rotor chamber (5417 C only) ............................................................................................. 4-12

0-2 Contents KS/ 1809


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
Contents

5 Alignment / Adjustment (blank)

6 Diagrams
Overview 5417 C electronics ............................................................................5417 810.937
Overview 5417 R electronics ............................................................................5408 810.983
Control ................................................................................................................5408 810.908

7 Spare parts list


Spare parts list.................................................................................................................... 7-1
Recommended spare parts 5417 C First equipment.................................................... 7-13
Recommended spare parts 5417 R First equipment.................................................... 7-15

8 Technical data
Technical data 5417C (from S/N 13,000 onwards) .......................................................... 8-1
Technical Data 5417 R (from S/N 7,000 onwards) .......................................................... 8-2

9 Maintenance
Overview maintenance ...................................................................................................... 9-1
Operation Qualification/Additional maintenance............................................................ 9-2
Description of centrifuge maintenance............................................................................ 9-3
Additional maintenance for centrifuges........................................................................... 9-8
Description of the device test for centrifuges ................................................................. 9-9

10 Operation (blank)

11 EDP/Printer (blank)

12 Descriptions

KS/ 1809 Contents 0-3


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
Contents

Hardware description General construction ................................................................. 12-1


Frequency converter assembly group ............................................................................. 12-1
Display/operation assembly group.................................................................................. 12-1
Imbalance monitoring assembly group ........................................................................... 12-1
Three-phase asynchronous motor .................................................................................. 12-1
Lid latch with query keys ................................................................................................. 12-1
Various cables .................................................................................................................12-1
Refrigerating aggregate, condenser fan, solenoid valve ................................................. 12-1

Functional description of the assembly groups .............................................................. 12-2


Power supply....................................................................................................................... 12-2
Frequency converter assembly group .............................................................................. 12-2
Input power supply unit with PFC control ....................................................................... 12-2
Switching power unit for the voltage supply for the control assembly groups ............... 12-2
Power unit for motor drive and brake chopper ............................................................... 12-3
Computer core with interface to the operating unit PCB ................................................ 12-3

Display/operation assembly group ................................................................................... 12-3


Rotational speed determination and rotor recognition .................................................. 12-4
Active mechanism .............................................................................................................. 12-4
Imbalance determination ................................................................................................... 12-4
Temperature determination (Refrigerated Centrifuge 5417 R only).............................. 12-5
Rotor chamber temperature ............................................................................................ 12-5
Condenser temperature................................................................................................... 12-5

Lid magnet selection and lid query................................................................................... 12-5


Converter interface ............................................................................................................12-5
Condenser fan regulation (Refrigerated Centrifuge 5417 R only) ................................ 12-6
Power supply
for refrigerating aggregate, condenser fan, solenoid valve (5417 R only) ....................... 12-6
Refrigerating aggregate ................................................................................................... 12-6
Condenser fan ................................................................................................................. 12-6
Solenoid valve .................................................................................................................12-6

PC interface......................................................................................................................... 12-6

0-4 Contents KS/ 1809


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
1 Safety
Using this manual

 Read this service manual before commencing work on the device.


 Please also follow the safety instructions of the corresponding operating manual.
Make sure that you have the current versions of the service and operating manuals. Check this using the version
numbers under www.eppendorf-support.com and www.eppendorf.com.

Warranty

Liability in the case of incorrect maintenance, servicing or testing


The Eppendorf service partner commissioned with carrying out maintenance, servicing or testing is responsible for
ensuring that all work is performed in a professional manner.
 Maintenance, servicing or testing work must not alter the condition of the device such that its safety is reduced
in comparison to its original condition.
Only use accessories and original spare parts recommended by Eppendorf for maintenance, servicing or testing as
well as measuring and testing devices recommended by Eppendorf.

User profile

Requirements of specialists entrusted with maintenance, servicing or testing work


The following prerequisites are required for all maintenance, servicing or testing work:
 Service training provided by Eppendorf AG for the product to be maintained, repaired or tested.
 Successful participation in service training measures with Eppendorf AG certification.
 Specialist training with knowledge of applicable local and international standards.
 Ability to assess delegated work.
Recognition of potential hazards and how to prevent or correct them.

KS/1809 Safety 1-1


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
1 Safety
Warning signs and hazard icons

Biological hazard Danger of explosion

Risk of electric shock Risk of being crushed

General danger Material damage

Notice

Danger levels

The danger level is part of a safety note and defines the potential consequences if the information contained therein
is not observed.

DANGER Will lead to serious injuries or death.


WARNING May lead to serious injuries or death.
CAUTION May lead to minor to moderate injuries.
ATTENTION May lead to material damage.
Notice Provides useful information.

Safety instructions on the device

Depiction Meaning Location


WARNING Right device side
General hazard point. Follow the
operating manual.

1-2 Safety KS/1809


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
1 Safety
Safety precautions

Electric shock

 Switch off the device and disconnect the power plug before opening the device, performing
work on electrical connections or starting maintenance or cleaning work.
DANGER

Risk of explosion.

 Do not operate the device in rooms where work is being carried out with explosive
substances.
DANGER
 Do not use this device to process any explosive or highly reactive substances.
 Do not use this device to process any substances which could create an explosive
atmosphere.

Infection by contaminated material.

 Inform yourself about any potential contamination risks before starting work with the device.
WARNING  Ensure that the device is decontaminated. Check the respective decontamination certificate.
 Wear protective clothing (protective gloves, protective glasses) when working with the
device.

Centrifuge lid can crush. Keep hands clear.

 When opening or closing the device lid, do not reach between the lid and device or into the
WARNING latching mechanism of the lid.

 Always open the centrifuge lid completely to prevent it from falling.

Injuries from sharp-edged components

Sharp-edged components are exposed when the device is open.


WARNING  Wear protective gloves and exercise proper caution when working on the device.

Risk from incorrect supply voltage


 Only connect the device to power sources that match the electrical specifications on the
device's nameplate.
WARNING
 Only use sockets with protective earth conductor.

Risk of injury from chemically or mechanically damaged accessories.

Even minor scratches and cracks can result in serious internal material damage.
WARNING  Protect all parts from mechanical damage.
 Check accessories regularly.
 Do not use rotors or buckets with signs of corrosion or mechanical damage (e.g.,
deformations).

Poor safety due to incorrect accessories and spare parts.

The use of accessories and spare parts other than those recommended by Eppendorf may
impair the safety, function and precision of the device. Eppendorf accepts no warranty or liability
CAUTION
for damage caused by non-recommended accessories and spare parts or incorrect use.
 Use only original accessories and original spare parts recommended by Eppendorf.

KS/1809 Safety 1-3


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
1 Safety
If a fault occurs, objects in the immediate vicinity of the devices could get damaged.

 In accordance with the recommendations of EN 61010-2-020, leave a safety distance of 30


cm clear around the device during operation.
NOTICE

Damage to electronic components from condensation.

After the device has been moved from a cool to a warmer environment, formation of
condensation can occur inside the device.
NOTICE
 Wait for at least three hours before connecting the device to the mains power supply.
 Alternatively: let the device run for half an hour just before a short transport.

Damage to electronic components can result from electrostatic discharge.

 Store and transport vulnerable components or modules only in antistatic or conducting


packaging.
NOTICE
 Discharge yourself before removing the component or module from its packaging. For
example, use a grounding bracelet, conducting shoes, or conducting base under the device.

 Hold the component or module only by the edges.


 Do not touch protruding pins or conductor tracks.
 Do not rub the component or module against objects, especially plastics.

Refrigerating system malfunction or damage to centrifuge.


 Repairs to the refrigerating system must only be carried out by a refrigeration expert.
NOTICE  Repairs, e.g., replacement of spare parts, are carried out at your own risk.
 Observe all national and local safety regulations.

Risk of damage to compressor and refrigerating system by tilting the device

The compressor and refrigerating system may be damaged by switching on the device when in
a tilted position or by switching it on immediately after tilting.
NOTICE
 Allow the device to stand in an upright position for at least 4 hours before switching it on.
 Never turn the device upside down.

Damage as a result of incorrect packing.

Eppendorf accepts no warranty or liability for damage caused by incorrect packing.

NOTICE  Only dispatch the device in the original packaging provided for transport.

1-4 Safety KS/1809


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
2 PACT information sheets

MMT/MMWT/ PACT information sheets 2-1


PACT-System
Product News Application News Commercial Info Technical Info

Mgliche Beschdigungen an Bedienteilen der Centrifugen 5417 C

Durch Rckmeldungen ber unsere Service Info Line (SIL) aus den Mrkten wurden wir auf einen mglichen
Fehler an neuen Bedienteilen der Centrifugen 5417C aufmerksam gemacht.

Beim Abziehen der Schutzfolie verblieben offensichtlich Kleberreste auf der Oberflche des Display. In vielen
Fllen lieen sich diese Rckstnde mit handelsblichem Waschbenzin entfernen. In einigen Fllen war jedoch
die Oberflche des Display bereits angegriffen, so dass das Bedienteil ausgewechselt werden musste.

Als Verursacher dieser Beschdigungen wurde ein Silikon-Lsungsmittel in einem Glasreiniger ermittelt.
Der entsprechende Fertigungsprozess wurde bereits gendert.

Sollten Sie ein Display vorfinden, bei dem sich die Kleberreste nicht rckstandslos mit Waschbenzin entfernen
lassen, berichten Sie uns diesen Fall bitte unter Angabe der Gertenummer per SIL. Wir werden das Bedienteil
umgehend austauschen.

Possible damage to control panels of the Centrifuge 5417 C

Due to feedback obtained from the markets through our Service Info Line (SIL) , a possible error involving the
new control panels of the Centrifuge 5417C has been brought to our attention.

When the protective foil is pulled off, it seems that adhesive residue remains on the surface of the display.
In many cases this residue can be removed with commercially available petroleum ether. However, in some
cases the surface of the display had already been damaged, meaning that the control panel needed to be
exchanged.

A silicone solvent in a glass cleaner has been determined to be the cause of the damage.
The production process involved has already been changed.

If you should discover a display where it is not possible to completely remove the adhesive residue with
petroleum ether, please report this case to us with the device number via an SIL. We will replace the control
panel immediately.
MST/Mo/2005-08-18 5417C5T01 1 (1)
PACT-System
Product News Application News Commercial Info Technical Info

New serial number for all centrifuges


Starting with the beginning of January 2008 all newly produced centrifuges carry a
redesigned nameplate. Additionally, there is a new consistent format of the serial number.

Redesigned nameplate for centrifuges with the new 12-digit serial number (example):

Please note that, depending on the type of instrument, it can take some time until the first
devices with the new nameplate and the new serial number reach the market.

EAG-UM / J. Kulzer 2008-01-15-P-PACT-Seriennummer-Centr-e.pdf 1 (1)


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
2 PACT information sheets

2-2 PACT information sheets MMT/MMWT/


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Error list

Display Error Cause Test/Solution

Error 1 Centrifuge brakes. 1. Error in measurement Use another rotor. If the


system for rotational error does not recur, check
speed. No rotor the coding ring of the rotor.
recognized. Check whether the mag-
nets are complete and in
2. Magnet assignment of
good condition.
the rotor coding is
Check the rotational speed
defective.
sensor with customer ser-
3. Only two magnets rec- vice program 8:
ognized (half rotational
Four pulses per rotation;
speed).
test with service program
4. Incorrect voltage ver- 8 (SE 8) possible.
sion has been set.
Rotor ratio, test with ser-
5. A loose rotor has been vice program 8 or cus-
recognized (rotor may tomer service display 5.
have tightened during
acceleration).

Error 2 Centrifuge does not start or Imbalance idle value is out- Customer service program 6
brakes. side the permitted limits, or shows the stored idle value
the measuring value is and the current idle value.
incorrect. Test: Current idle value
Incorrect idle value must be changes when the motor
applied for at least three axle moves. If it does not
seconds. change, the sensor is defec-
tive or the magnet bracket is
1. Sensor value < 0.5 V or
missing.
> 4.5 V; sensor is
When the centrifuge is sta-
defective.
tionary, the current idle
2. Idle value is 220 mV value must be within the lim-
outside the stored idle its of 25 digits (equivalent
value (SE15). to 220 mV) of the stored
idle value.

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-1


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Display Error Cause Test/Solution

Error 3 No rotor pulses. No rotor pulses after start- No rotor; measuring system
ing. Centrifuge brakes for for rotational speed is
ten seconds. defective or drive is defec-
No rotor pulses during run. tive. Error remains active
Centrifuge brakes and is after a power supply inter-
locked for eight minutes. ruption. Keep the centrifuge
switched on. After an eight-
minute blocking time, Error
3 is deleted and the lid
opening is released. Press
the Open key.
Check the state of the rotor
coding. Check the function
of the rotational speed sen-
sor by using SE 8.

Error 4 (not occupied)

Error 5 Drive switches off; centri- No report from lid by at Test of the lid signals with
fuge decelerates without least one limit switch during service program 5 or SE 4.
braking. run.
Reports of lid positions:

5417 R:
1. Lid is closed
microswitch in the lid
latch.

2. Lid is locked micro-


switch in the lid latch.

5417 C:
1. Lid is closed Reed
contact in the lid latch,
activated by the lid
magnet.

2. Lid is locked micro-


switch in the lid latch.

3-2 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Display Error Cause Test/Solution


Error 6 Centrifuge does not start, or Error in the frequency con- Allow centrifuge to cool for
decelerates without braking. verter; possible thermal five minutes, then restart.
Additional error messages overload. If necessary, check the
of the frequency converter function of the frequency
1. Not ready after
(FC) only in service displays converter (FC) with service
switching on.
as last number of display 9: program 9 (SE 9).
0 No error 2. Error detected in fre- Check the state of the brake
1 Undervoltage quency converter resistors thoroughly before
2 Overvoltage (Par. 23). replacing a converter.
4 Overtemperature + Repair work on the con-
3. Error when braking.
Converter verter is not permitted!
7 Overcurrent converter 4. Frequency converter
8 EEPROM FC error carried out a RESET.
10 No release
power off w/o exiting a
40 Short-circuit in power service program
unit
FA Reset by watchdog
FF Serial interface time
out

Error 7 Centrifuge brakes. 1. Overspeed monitoring Check the motor. Check the
is active; maximum frequency converter with
rotational speed of the SE 9.
rotor has been
exceeded.

2. There are regulator


deviations of 800 rpm
from the nominal value.

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-3


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Display Error Cause Test/Solution


Error 8 Centrifuge brakes. Non-compliance with accel- The rotor may not be cor-
eration ramps. rectly fastened.
Ramp control has detected The voltage version is not
a non-permissible deviation set correctly. Check with
during acceleration. customer service display 8.
Adjust the voltage version
using SE 2.
Check the acceleration with
SE 11.

Error 9 EEPROM error. Writing error (Error 9) or Re-initialize the EEPROM


and reading error (Error 10) of with SE 5. Alternatively,
Error 10
the EEPROM. Error is dis- replace the operating unit.
played and the standard
settings are set. If there is
an error when reading the
setting for imbalance, the
centrifuge can no longer
start (Error 2!).

Error 11 No further actions possible. Watchdog error on the Replace the operating unit.
Operation/display PCB.

Error 12 Communication error of the Error 12, error during trans- Check the data exchange
and PC interface. mission. with the interface tester.
Error 13
Error 13, reception error. Check the cable connec-
Centrifuge can be operated
Parity error, incorrect code tions.
manually.
number, check sum error

Error 14 No further actions possible. EPROM check sum error Replace the operating unit.
after mains-on.
Error program memory,
EPROM defective.

3-4 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Display Error Cause Test/Solution


rotor Centrifuge switches off and Imbalance error at Check installation of the
(error 15)
decelerates with braking. n > 3,000 rpm. centrifuge, even surface,
The centrifuge was pushed stable position.
or the rotor was not fas- Check the motor and rotor.
tened. Undamaged rotor sit and
motor axle. Check whether
the rotor is correctly fas-
tened and positioned.

Error 16 Centrifuge switches off and Communication error with Check the cable connection
and Error
decelerates without braking. the frequency converter between the operating unit
17
(FC). and the converter PCB.
Replace the converter or the
Error 16:
operating unit.
1. Error during request to
frequency converter.

2. Error after telegram


repetition.

Error 17:
Error during transmission of
select telegram to FC:

1. Queue overflow FC
telegrams.

2. Error after three repeti-


tions of a select tele-
gram.

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-5


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Display Error Cause Test/Solution


Error 18 Centrifuge switches off, Overtemperature of the Check the cooling system
(5417R braked deceleration. Refrig- rotor chamber: with SE 6.
only)
erating aggregate off.
1. After the temperature
regulation the interval
of 5 C is exceeded.

2. Chamber temperature
is more than 10 C
higher than the start
temperature or the
nominal temperature.

3. Chamber temperature
> 50 C.

Error 19 Centrifuge switches off, Excess temperature of the Allow the refrigeration
(5417R braked deceleration, the condenser; measured tem- aggregate to cool.
only)
refrigeration aggregate is perature higher than Check the function of the
switched off, the fan keeps + 58 C. fan.
running. Clean the condenser, the
fan opening must not be
blocked.

Error 20 Centrifuge switches off, Temperature sensor in the Check the chamber sensor
(5417R deceleration with braking, rotor chamber is defective with SE 6.
only)
the refrigeration aggregate (NTC). Replace the sensor.
is switched off.

Error 21 Centrifuge switches off, Temperature sensor on con- Replace the condenser sen-
deceleration with braking. denser is defective (NTC). sor.
The measuring value is not
between 8 C and
+ 83 C.

3-6 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Display Error Cause Test/Solution


Error 22 Fan is possibly controlled Error in the fan control. Replace the converter PCB.
(5417R with full power. There is no 50(60) Hz sig-
only)
nals for the fan control and
mains-off recognition:

1. During run and stand-


by, the fan is controlled
with full power, error
display.

2. After mains-on.

Error 22 Broken mains detection Replace the converter PCB.


(only
5417C)

Error 23 Lid is blocked until the fre- Irregularities during braking. Check connections of the
quency converter detects a brake resistors. Check cable
standstill. between operating unit and
converter.
Check function of converter
with SE 9.

Int Mains interrupted during a Check power supply: mains


(Error 25)
run. connection cable, mains
input module in centrifuge,
mains plug.

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-7


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Warnings and directives

+ Warnings are not stored in the EEPROM!


(Warning messages=Wxx).

clEAn ro W28 After the 200th/201st/202nd run with the installed rotor, the maintenance
advice "clean rotor" is emitted.
SPEED W29 The rotational speed set is higher than the nominal rotational speed of the rotor
in use.
The centrifuge starts, but stops running after recognizing the rotor.

InbAL W30 There is a non-permissible rotational speed of n < 2,000 rpm.


The centrifuge brakes.

Error 37 The voltage version of the frequency converter does not correspond to that of
the centrifuge.
The check is carried out after switching on the centrifuge.

Errors from the service programs

Imbalance measuring system:

Error 32 Hardware error: imbalance measuring system.

Error 33 Measuring values outside the measuring range, too little space between sensor and
magnet.

Error 34 Incorrect measuring series:


1. Mean value not within limits or distance too short.
2. Scattering run 1-3 too great.
3. Scattering run 4-6 too great.

Possible causes: The distance between the sensor and the magnet is too large or is set
incorrectly.

Error 35 Imbalance sensor idle value exceeds the setting limits of 145 to 195.

Error 36 EEPROM not yet initialized; call up service program 5.

3-8 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Customer service displays

For Centrifuge 5417 C from serial no. 13.000 onwards and for Centrifuge 5417 R from serial no. 7.000
onwards.

If the SOFT and SPEED-PLUS keys are pressed simultaneously, the centrifuge switches over to the ser-
vice display mode. This does not depend on the current centrifuge operational mode. The centrifugation
runs remain unaffected. The displays are run through by pressing the SOFT key. During the service dis-
play, a SOFT switchover is not possible.

In the case of error, the display automatically jumps to "current error message". It is then possible to
switch to different displays.

The display "current error message" shows the current error and the error location. For Error 6, the con-
verter error number is also shown.

1 Temperatures (5417 R only)

1 m T y y y z n z z


m Solenoid valve, A = open, = closed
T Regulator value (0 to 3, parameter for production)
yy.y Actual temperature rotor chamber sensor
zz.z Corrected nominal value = regulator value
n Motor heating switched on in standby

2 Condenser fan (5417 R only) (press Soft key to see)

2 x x x K n y y


xx Condenser temperature, refrigeration aggregate switches off at 75 C
yy Display of the regulator level, 0 to 16
K Refrigeration aggregate E = switched on, A = switched off
n Solenoid valve is opened.

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-9


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

3 FC parameters

3 x x x x x | | | |
1 2 3 4


xxxxx Rotational field speed
FC status 1 FC is ready.
2 Go-ahead is given.
3 Timing switched on (power unit (FC) is selected).
4 Collective error message (short-term indication, if there is a converter error,
the current error message is displayed with Function 9).

4 FC parameters

4 y y y z n x x


yyy Open lid: software version FC
Closed lid: intermediate circuit voltage
z FC mode 0/1/3/7, parameter for production
n FC temperature warning, from approx. 5 C below switch-off value
xx Temperature frequency converter, switch-off at approx. 75 C

5 Rotor recognition

5 x x x y u v


xxx Rotor relation
y Rotor number
u, v lid switch 0 = open, 1 = closed

Rotor no. Rotor model Rotor relation 5417 C 5417 R


R0 F 45-30-11 85132 14,000 rpm 14,000 rpm
R0 FA 45-30-11 85132 14,000 rpm 14,000 rpm
R1 A-12-11 142195 10,000 rpm Rotor too large
R1 A-8-11 142195 10,000 rpm 10,500 rpm
R1 F 45-48-PCR 142195 10,000 rpm 10,500 rpm
R2 F 45-24-11 210290 16,400 rpm 16,400 rpm

3-10 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

6 Imbalance determination

When the lid is open

6 x x x y y y


xxx Current imbalance idle value during standstill 170 25 (-->145-195)
yyy Stored idle value

When the lid is closed

6 x x y y z z


xx Max. imbalance that occurred during a run up to 3,000 rpm
yy Max. imbalance that occurred during a run from n 3,000 rpm
zz Imbalance switch-off limit for the rotor in use.

7 Last error message

7 x x y y z z


xx Last error
yy Last but one error message

8 Version

8 x x x x y y


xxxx Check value EPROM 0...FFFDH
yy Voltage version set (23 = 230 V / 11 = 115 V / 10 = 100 V)

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-11


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

9 Current error message

9 E x x y z z


xx Error number
y Number for locating the cause
zz FC error number, if the converter switches off with error 6
FC error number:0 No error detected in FC
1 Undervoltage
2 Overvoltage
4 Excess temperature converter
7 Overcurrent converter
8 Error EEPROM FC
10 No release
40 Short-circuit in power unit
FA Reset by watchdog
FF Serial interface time out

3-12 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

Description of service programs

Centrifuge 5417 C from serial no. 13.000 onwards and Centrifuge 5417 R from serial no. 7.000 onwards.

Program overview

Program no. Program function


1 Setting the serial address
2 Setting the voltage version
3 Checking the display and the keypad
4 Testing the lid function / lid limit switches
5 EEPROM initializing
6 Test refrigeration aggregate / fan / temperature sensors
7 Cycle test
8 Rotor recognition
9 Test frequency converter
10 Calibration of imbalance sensor
11 Determination of the acceleration and braking times
12 Overspeed cut-off test
13 Viewing the error table
14 Display of the number of starts / number of runs / operating hours
15 Display of the switching off values for imbalance / sensor idle value / voltage version
1619 Test program for production.
+ No service programs!

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-13


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

General description

The service programs are independent of the normal operating modes. It is possible to access program
selection by pressing the SOFT and TIME-PLUS keys together and simultaneously pressing the mains
switch.

Display:

S E x x


xx Service program number

The required program number can be set by pressing the TIME-PLUS or TIME-MINUS key. The lid is
opened by pressing the OPEN key. All programs are started by pressing the START key. Errors which are
displayed can be deleted by pressing the START key.
If "Error 36" appears in the display immediately after the service programs have been called up, the
EEPROM must be initialized.
The service mode can only be quit by switching off the centrifuge.

1) Setting the serial interface

START Program 1

b U S x

0 = Disable
1 = RS232
2 = Reserved for CAN bus

Press the START key to access the setting of the device address.

A d r x x

xx Device address 20...29 (Hex)
By pressing the TIME-PLUS key, the address to be set is continuously counted upwards.
START To confirm the selected address.

3-14 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

2) Voltage version

START program 2

S P x x x

Start SE 2 The version which has been set is displayed.
SPEED-PLUS buttonSelection of the voltage version 230 120 100
SOFT buttonValue is stored in the EEPROM display 'OK'.
STOP buttonEnd of program

3) Display and keypad check

START program 3

1. Display checkThe sound is on for 1.5 seconds; all segments are displayed
2. Keypad checkDisplay is deleted
press any key"1" is displayed for each key

The STOP key is the last key to be pressed; this is also the end of the program.

4) Lid function test

START program 4

L I d x1 x2

x1 bolt limit switch 1 = Lid closed 0 = Lid open
x2 lid limit switch 1 = Lid locked 0 = Lid unlocked
Close lid to activate. Switches x1 and x2 toggle between 11 (closed) and 00 (open)

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-15


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

5) Initializing the EEPROM

The set nominal values and the operating conditions are stored in the EEPROM after each run of the
centrifuge. The limits for switching off (imbalance) and statistical data are also stored in the EEPROM.

First initialization

Error 36 is indicated if no identification is found in the EEPROM when entering the service mode.
The error can be erased with the START button.

START program 5

I n I T 0

Presetting rotational speed = 14,000 rpm, rcf = 20,800, radius = 89 mm,
time = 10 min., temp. = 18 C, imbalance idle value = 170,
imbalance = 17, interface adr. = 20H, inactive,
all tables are erased
SOFT button initialization is carried out,
STOP button no initialization, return to program selection

4 1 4 0 0 0 1 0

+ Always carry out imbalance calibration after the first initialization!

Follow-up initializations

START program 5

I n I T 1

STOP buttonno initialization, return to program selection
SOFT button initialization is carried out, calibration data for imbalance,
voltage version and interface setting remain intact,
all other data is deleted.

Possible errors during initialization: Error 9, EEPROM cannot be inscribed correctly.

3-16 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

6) Switching the aggregates / temperature sensor test (5417 R only)

START program 6

A x U y L z s s

Switching the aggregatesTEMP_PLUSrefrigeration aggregate x = 1 agg. on / x = 0 = agg. off A toggle
SPEED-MINUS solenoid valve y = 1 valve open / y = 0 valve closed U toggle
SPEED-PLUS condenser fan Z = 1 fan on / Z = 0 fan off L
ss fan step (0..16), the step can be changed by means
of the TIME-PLUS and MINUS keys

FC key To switch over to the temperature display

y y y x x x

xx Condenser temperature (xx.x)
yyy Rotor chamber temperature (yy.y)

STOP End

7) Cycle program

START program 7

This program is used for a continuous centrifuge test. The SHORT, SOFT and FC functions are available.

Specifications:
5417 C: 4 runs of 1 minute each; interval of 1 minute; 10-minute interval after the 4th run.
5417 R: 4 runs of 10 minutes each; interval of 1 minute; 10-minute interval after the 4th run.

P A U S E x x

The long interval can be set gradually with the SOFT button in limits of between 1 minute and
20 minutes. (Standard: 10 minutes).

The nominal values of the run can be changed after the service program has started. The operating
hours which have elapsed and the number of runs are stored.

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-17


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

START program 7

4 1 4 0 0 0 1 0

Display of the preset nominal values. Alterations are possible.
START To begin the cycle run

Display after each run:

P A U S E x x

xx Interval time, in minutes or seconds

An individual run can be aborted by pressing the STOP key. The lid can be opened during the interval.

The cycle program can be quit by pressing the SHORT key.

8) Rotor recognition test / rotor pulses

START program 8

r o 1 2 3 4


Slowly turn the rotor by hand; a digit is displayed for each pulse (4 pulses per rotation!)

Press the SPEED_PLUS key: Calculation of rotor ratio and rotor number (turn rotor by hand)

r o x x x z

xxx Rotor ratio
z Rotor number 0, 1, 2

SE 8 is ended via STOP.

3-18 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

9) Frequency converter (FC) test

Both lid limit switches must be closed during this test, otherwise the frequency converter is not released.

Safety precautions:

Do not insert a rotor if the test is carried out with an open centrifuge or without the centri-
fuge lid!

START program 9

After the program has started, an indication that the centrifuge is ready to use must appear in the dis-
play.

TIME-PLUS keyRun with approx. 120 rpm


TIME-MINUS keyBraking

F U b x x x z

F U E r 6 y y

b Converter ready
z 1 = FC started
xxx Rotational field frequency
yy FC error code in case of error 1 Undervoltage
2 Overvoltage
4 Overtemperature converter
7 Overcurrent converter
8 Error EEPROM FC
10 No release
40 Short-circuit in power unit

FA Reset by watchdog
FF Serial interface time out

STOP key or SHORT key: the FC is switched off; centrifuge returns to program selection.

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-19


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

10) Imbalance calibration

General information:
Imbalance calibration requires two calibration weights. Two reaction tubes of 1.5 ml or 2.0 ml are filled
and balanced with the corresponding material (e.g. quartz sand).
The tube for the lower calibration value must have a total weight of 2.3 g 0.1 g. The total weight of the
vessel for the upper calibration value is 3.8 g 0.1 g.
If the imbalance calibration is carried out with fixed-angle rotor F 45-30-11 or FA 45-30-11 (rotor number
R0), the determined limits are converted for the swing-bucket rotor and the PCR rotor (rotor number R1)
as well as the 24-position rotor (rotor number R2).
However, if the calibration is carried out with a different rotor than the 30-position rotor, the determined
values are valid for this rotor only; the values cannot be carried over to another rotor!

The imbalance calibration is carried out without rotor lid.

Install a flyweight of 2.3 g (lower value) into the rotor.


Close the centrifuge lid.
START program 10

Three runs are carried out and the measured value imbalance value is displayed,

The lid automatically opens after the third run.

Install a flyweight of 3.8 g (upper value).

Close the centrifuge lid, Three runs are repeated.

Calculation and display of the switch-off value (it is stored in the EEPROM).

Start test run. In the display "InbAL" is displayed. The service function is leaving.

r u n y x x

y Run number
xx Measured imbalance value

E n d x x

xx Calculated switch-off value
START Test run with the 3.8 g flyweight; the centrifuge must display "InbAL" and then switch off
OPEN To open the centrifuge lid.
SHORT To abort the calibration in progress; return after the machine has come to a standstill.

Error displays:
Error 33 Measuring values outside the measuring range; too little distance between sensor and
magnet.
Error 34 Incorrect measuring series (deviation is too large or the space between the measuring
series too small).
Possible causes: the distance between the sensor and magnet is too large or is set
incorrectly.
Error 35 Idle value of the imbalance sensor is outside the specified limits.

3-20 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

11) Determination of acceleration and braking times

Load the rotor completely.


Close the lid.

START program 11

3 0 1 4 0 0 0 1 0

START To begin the measuring run.
After the rotor has been recognized, the measuring rotational speed is calculated by the
program = 97 % of the max. rotational speed of the rotor used.

Display of the acceleration time in seconds (x10), if the measuring rotational speed was reached

H L x x x

STOP To start of the measurement of the braking time

Display of the braking time in seconds (x10), if the centrifuge has come to a standstill.

b L x x x

SHORT To return to the program selection

Acceleration and braking times depend on the rotor model, load and voltage version. The average values
listed below are valid for 30-position rotor F 45-30-11 with the maximum load:

Voltage version Acceleration time (sec) Braking time (sec)


230 V 7.510.5 9.011.5
115 V 10.013.5 11.015.0
100 V 10.013.5 11.015.0
Soft ramp approx. 60 sec approx. 60 sec

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-21


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

12) Overspeed cut-off test

Close the lid


START program 12

A rotational speed above the cut-off rotational speed is set by the software. If the centrifuge is OK, it
switches itself off via Error 7 when the cut-off speed has been reached and then decelerates with brak-
ing.

If there is no cut-off, the run must be immediately stopped by hand!


The cut-off rotational speeds are 300 rpm above the nominal speed of the rotor in use.

--> SHORT: Leaving the Service-Function


13) Viewing the error table

The error that occurred first during a run is stored.

START program 13

Display of the error number and the number of errors during a run

SOFT To transfer to the step mode.


SHORT To continue step-by-step.
STOP To abort the program.

E r x x y y

xx Error number
yyy Number of errors

14) Display of number of starts / number of runs

START program 14

x x x x x E A

xxxx Number of starts
START next display

x x x x x C L

xxxx Number of centrifuge runs
START next display

x x x x x h

xxxxx Number of operating hours

START To return to the program selection.

3-22 Error lists/Troubleshooting MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

15) Viewing the values stored in the EEPROM

START program 15, then continue switching all displays with START

x x x U y

y Rotor number (0, 1, 2)
xxx Switch-off values for all rotors (no. 0, 1, 2) (displays each consecutively)

x x x U r

xxx Idle value imbalance sensor measurement at start of imbalance calibration.

x x x S P

xxx Voltage version

y y X X

XX P0, P1, PL =Test words for checking the test process during the production;
not for Service!

MMT/MMWT/ 1111 Error lists/Troubleshooting 3-23


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
3 Error lists / Troubleshooting

3-24 Error lists/Troubleshooting MMT/MMWT/1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

5417 R only!
Do not place the device on its side. If the centrifuge has been tilted, leave the device in its
normal position for at least four hours in order to prevent damage to the compressor!

5417C and 5417R:


Each time the PCB, motor or imbalance angle is replaced or disassembled, align the
imbalance sensor for all available rotors!

Centrifuge upper part (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Open the lid.

Disassemble the rotor.

Remove the motor cap (undo the four Phillips screws).

Unscrew the two rear feet of the device.

Unscrew the two front feet of the device. When doing so, hold together the upper and lower parts.

For further disassembling, place the upper part of the centrifuge on its right-hand side.

Assemble in reverse order.

MMT/MMWT/ 1111 Disassembly/Assembly 4-1


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Upper part of housing (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Open the lid.

Precondition: Remove the lid.

Disassemble the rotor.

Remove the Phillips screws (on the top side of the housing).

Remove Remove
Phillips screws Phillips screws

Remove the dummy plug (situated below the keyboard) and press out the keypad.

Disconnect the ground cable and the plug connections to the PCB of the operating unit.

Remove the housing by pulling it upwards.

Assemble in reverse order.

Start the centrifuge.

4-2 Disassembly/Assembly MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Upper part of housing (5417 R only)

Switch off the centrifuge and disconnect the mains plug.

Open the lid.

Precondition: Remove lid.

Disassemble the rotor.

Undo the two screws (top, rear) on the upper part of the housing.

Remove the front cover by undoing the two screws on the bottom side of the housing (if necessary,
move the centrifuge slightly over the table edge) (ball-pin fastening).

Disconnect the ground cable and the plug connections to the PCB.

Remove the plastic button for emergency release.

Unscrew the cover on the rear.

Undo the screws at the front.


Remove screws

Remove screws

Undo the screws on the outer part of the back wall of the housing.

Remove the housing by pulling it upwards.

Assemble in reverse order.

Start the centrifuge.

Do not forget the plastic button for emergency release!

MMT/MMWT/ 1111 Disassembly/Assembly 4-3


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Front cover (5417 R only)

Switch off the centrifuge and disconnect the mains plug.

Remove the front cover by undoing the two screws on the bottom side of the housing (if necessary,
move the centrifuge slightly over the table edge) (ball-pin fastening).

Disconnect the ground cable and the plug connections to PCB.

Assemble in reverse order.

Lid

Loosen the four Phillips screws on the inside of the lid.

Remove the upper part of the lid.

Unhook the torsion springs.

Remove the snap ring from the left-hand side of the axle.

Remove the axle from its mounting by slightly moving it to the side. When doing so, pay attention to
the bushes.

Remove the lid plate.

Assemble in reverse order.

Lid latch (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove the lid, disassemble the upper part of the housing.

Undo the two Phillips screws (at the front of the top side).

Remove Phillips Remove


screws Phillips screws

4-4 Disassembly/Assembly MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Pull out the lid latch towards the front.

Loosen the plug connections.

Assemble in reverse order.

Start the centrifuge.

Lid latch (5417 R only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove lid, remove the front cover, disassemble the upper part of the device.

Loosen the two Phillips screws (at the front of the top side).

Remove Phillips screws Remove Phillips screws

Pull out the lid latch downwards.

Loosen plug connection from frequency converter PCB.

Assemble in reverse order.

Start the centrifuge.

MMT/MMWT/ 1111 Disassembly/Assembly 4-5


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Motor (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove the upper part of the centrifuge.

Disconnect the plug connection and the ground wire.

Loosen the motor mountings (three screws on the bottom of the base plate).

Take out the motor.

When replacing the oscillating metals (they may be replaced as a complete set of three only)
install the torsion protection.

Assemble in reverse order.

Start the centrifuge.

Motor (5417 R only)

Switch off the centrifuge and disconnect the mains plug.

Open the lid.

Disassemble the rotor.

Unscrew the motor cap.

Precondition: Remove the front panel.

Loosen the plug connections on the frequency converter PCB.

Place the device on its side.

Remove the tray for condensation water by pulling it out towards the front.

Loosen the motor fastening (three screws).

Remove screws

4-6 Disassembly/Assembly MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Remove the motor by pulling it downwards.

Unscrew the motor plate (three screws).

When replacing the oscillating metals (they may be replaced as a complete set of three only
install the torsion protection.

Assemble in reverse order.

Start the centrifuge.

After installing the new motor, check the function and rotation direction using service
function 9! The sleeve must firmly fit over the edge of the rotor chamber, otherwise it may
slip off during operation!

5417C and 5417R:
Each time the PCB, motor or imbalance angle is replaced or disassembled, align the
imbalance sensor for all available rotors!

Frequency converter PCB (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove the upper part of the centrifuge.

Loosen plug connections on the frequency converter PCB.

Remove three screws on the top side (two on the left-hand side, one on the right-hand side).
Remove screws

Remove screws

MMT/MMWT/ 1111 Disassembly/Assembly 4-7


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Undo four screws (on the bottom of the base plate).

Take out the frequency converter PCB.

Assemble in reverse order.

Start the centrifuge.

Frequency converter PCB (5417 R only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove the front cover.

Loosen the plug connections on the LP frequency converter.

Loosen the connection between housing and ground.

Remove the mounting plate from the front cover (two screws and two ball pins).

Remove Remove
screws screws

Remove Remove
ball pins ball pins

Loosen three outer screws (frequency converter PCB, loading side) and four countersunk screws
from the rear.

Assemble in reverse order.

Start the centrifuge.

4-8 Disassembly/Assembly MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Operating unit (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Remove the dummy plug (situated below the keypad) and press out the operating unit.

Disconnect the ground cable and plug connections to the PCB of the operating unit.

Assemble in reverse order.

Start the centrifuge.

Operating unit (5417 R only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove the front cover.

Loosen the connection between housing and ground.

Remove the plug connection (flat-band cable).

Press out the operating unit from the left-hand side (spring plates).

Assemble in reverse order.

Start the centrifuge.

MMT/MMWT/ 1111 Disassembly/Assembly 4-9


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Brake resistors (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove the upper part of the centrifuge.

Loosen the plug connection (white cable).

Loosen screws

Loosen four screws.

Assemble in reverse order.

Start the centrifuge.

4-10 Disassembly/Assembly MMT/MMWT/ 1111


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Brake resistors (5417 R only)

Switch off the centrifuge and disconnect the mains plug.

Precondition: Remove the lid, remove the front cover, take off the upper part of the housing.

Loosen the plug connection (white cable).

Remove the brake resistors incl. plate (two nuts) from the side panel.
Remove nuts

Assemble in reverse order.

Start the centrifuge.

MMT/MMWT/ 1111 Disassembly/Assembly 4-11


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
4 Disassembly / Assembly

Rotor chamber (5417 C only)

Switch off the centrifuge and disconnect the mains plug.

Preconditions: Disassemble the upper part of the housing, remove the lid latch,
remove the upper part of the centrifuge.

Unscrew the motor cap.

Loosen the intermediate plate (2 M5 screws on each side, left/right).

Remove the intermediate plate by pulling it out towards the front.

Loosen
M5 screws

Pull out
intermediate

Undo three screws below the intermediate plate.

Remove the chamber protection (fastened on three holdings).

Remove the rotor chamber.

Assemble in reverse order.

Start the centrifuge.

4-12 Disassembly/Assembly MMT/MMWT/ 1111


8 7 6 5 4 3 2 1

Version F1/F2
5408
F 100V 50/60Hz T 10,0A UL
120V 50/60Hz T 10,0A UL LID-position locking latch LID-
position device
230V 50/60Hz T 6,3A IEC
LID-magnet Micro-switch Micro-switch
230V 120V
F1
A sw BK rt RD bl BL
gnge GN/YE ON C C ON
F2 rt RD rt RD
D ws WH RD WH
rt ws
RD rt ws WH
Main-plug with Fuses and Switch 615 623
E
grau
621 1 = rot red
X605 X604 26 AGND 26 X4
S405 25 AGND 25 X2 1 2 3 4 5 6
1 2 1 2 24 GND 24
BK black schwarz 23 CL 23
22 VCC 22
BN brown braun ws sw 21 LIM 21
RD red rot 20 GND 20
19 RESET 19
YE yellow gelb 18 VCC1 18
GN green gruen 17 IBL 17
16 VCC 16
BL blue blau 15 RTE 15 Keyboard 5417R
WH white weiss 14 TX- 14
13 KONT 13 Bedienteil 5417R
Frequency converter 12 TX+ 12
11 RN 11
D Umrichter 10 VCC 10 X3
9 GND 9
5408_200.000-xx
8 RX- 8 8
MVL 7 Anschluss
5408_450.006-xx (230V) 7 7 6 fuer
X602 6 RX+ 6 Schnittstelle
5 GND 5 5
rt RD 1
5408_451.002-xx (120V) 4 FREI+ 4 4
3 DM 3 3 Interface
rt RD 2 FR- 2 Connector
2 2 1
1 GND 1

X601 10 622
9 V8 ws (white)

VERTRAULICH
CONFIDENTIAL
8 IBL bn (brown)
7 GND gn (green)
X606 X607 S402 6 VCC ge (yellow)
5 VCC rt (red)
4 RTE bl (blue)
R- R+ VCC ws (white)

SVN6
SVL6
C 3
2 FN gn (green)

S401S
S401T
S401R
ws sw ws sw 1 GND bn (brown) 624

230V: rt sw 614
RD BK 611 613 bn (brown)
120V: bl sw ws sw rotortemp.
BL BK WH BK sw (black) sensor
bl bl bl (blue)
BL BL
624 ws WH
ws WH rotation imbal
sensor magnet sensor
B condenser solenoid
fan 5407_010.002-01
valve 5810_303.001-xx
5425_604.009-xx
Magnetventil
Masseband
Kondensator-
Luefter Kessel
gnge chamber
compressor GN/YE bn (brown)
temperature sw (black)
condenser bl (blue)
gnge
GN/YE
A EP.LP. -
DV_Nr: - Overview_5417R_electronic
Chopper - Resistors Bez. : ov5407_1.sch
230V-Version: 2 x 270 Ohm
Blatt 1 von 1
115V-Version: 2 x 130 Ohm eppendorf Gepr.:

A-Nr : 97/
Zentrifugen 5408 810.983-01
Datum: 21.2.01/Kache
8 7 6 5 4 3 2 1

Version F1/F2
5417
F
100V 50/60Hz T 10,0A UL
LID-position locking latch LID-
120V 50/60Hz T 8,0A UL position device
230V 50/60Hz T 6,3A IEC
LID-magnet REED-Contact Micro-switch
F1
A sw (black) ws (white)
C ON
gnge
F2 ws (white)
D ws (white)
ws
ws

Main-plug with Fuses and Switch


E

X605 grau
S405 SDM+ SDM- 1 = rot
1 2 AGND
X604 26 AGND 26 X4
25 GND 25 X2 1 2 3 4 5 6
ws sw 24 24
23 CL 23
22 VCC 22
21 LIM 21
20 GND 20
19 RESET 19
18 VCC1 18
17 IBL 17
16 VCC 16
15 RTE 15
Keyboard 5417C
Frequency converter 14 TX- 14
D 13 KONT 13
12 TX+ 12
Bedienteil 5417C
Umrichter 11 RN 11
10 VCC 10
GND X3
9 RX- 9 8
8 MVL 8 7 Anschluss
7 RX+ 7 6 fuer
6 GND 6 5 Schnittstelle
5 FREI+ 5 4
4 DM 4 3
3 3 Interface
2 FR- 2 2 Connector
1 GND 1 1

VERTRAULICH
CONFIDENTIAL
S402 imbal
sensor
R- R+
C X601

S401S
S401T
S401R
1 2 3 4
Magnet gnge

Brueckenschutzleiter

GND bn (brown)
FN gn (green) rotation
VCC ws (white)
B sensor

Masseband

2x ws (white)
bn (brown) bn (brown)
sw (black) sw (black)
bl (blue) bl (blue)

A 3-pol. WAGO-Klemme For service


mounted on plate purposes only Uebersichtsplan 5417C Electronic
Chopper - Resistors
230V-Version: 2 x 270 Ohm Blatt 1 von 1
115V-Version: 2 x 130 Ohm
eppendorf Gepr.:
Zentrifugen 5417 810.937-00
Datum: 21.06.99
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

10-4

10-5

9-1

7-1

Fig. 1

9-11

9-3

6-1
9-9

9-10 10-1 9-4 Fig. 2

KS/0313
KS/ Spare parts list 7-1
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

9-5
Fig. 3

9-14 9-13

4-6

Fig. 4

4-3 3-2 9-7

7-2 Spare parts list KS/ 0313


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

9-15

11-1

3-1

Fig. 5

9-12

2-2

Fig. 6

2-1

KS/ 0313 Spare parts list 7-3


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

8-7 8-4

FigFig. 7 8-2 8-1 8-4 8-6

4-1

4-4

4-2

FigFig. 8 4-5 4-9

7-4 Spare parts list KS/0313


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

Fig. 9

10-7 10-6

5-1 Fig. 10

KS/0313
KS/ Spare parts list 7-5
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

10-8

10-5

10-2

10-1

9-8

9-6

4-8 9-2

Fig. 11

7-1

7-6 Spare parts list KS/0313


KS/
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

5-1 4-5 4-1 4-7

2-1 Fig. 12

KS/0313 Spare parts list 7-7


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

5417 C

5417 R
Fig. Pos. Designation New part

1 Mains input

1-1 Mains input module (5417 R, 230 V) 5426 856.010 x

1-1 Mains input module (5417 R, 100/120 V) 5426 856.028 x

1-1 Mains input module (5417 C, 230 V) 5417 856.015 x

1-1 Mains input module (5417 C, 100/120 V) 5417 856.023 x

1-2 Jumper (120 V version only) 0113 202.203 x

2 Electronics

06 2-1 Frequency converter 5417 R, 230 V 5408 852.120 x

06 2-1 Frequency converter 5417 R, 100/120 V 5408 852.112 x

12 2-1 Frequency converter 5417 C, 230 V 5417 852.125 x

12 2-1 Frequency converter 5417 C, 100/120 V 5417 852.133 x

06 2-2 PCB imbalance sensor 5810 303.001 x

3 Temperature sensors

04 3-1 Temperature sensor condenser 5408 856.070 x

05 3-2 Temperature sensor rotor bowl 5811 643.000 x

4 Drive

08 4-1 Motor 230 V, 5417 R 5408 850.071 x

12 4-1 Motor 230 V, 5417 C 5417 314.107 x

08 4-1 Motor 100/120 V, 5417 R 5408 850.080 x

12 4-1 Motor 100/120 V, 5417 C 5417 315.103 x

08 4-2 Ground connection cable for motor 5425 850.050 x x

04 4-3 Motor sleeves 5408 850.128 x

08 4-4 Repair kit motor suspension consisting of: 5408 850.055 x x


Buffer B 15x30, 3 pcs.
Stop washer, 3 pcs.
Nut M4, 3 pcs.
Toothed disk A4.3, 3 pcs.
Screw M4x8, 3 pcs.

7-8 Spare parts list KS/ 0313


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

5417 C

5417 R
Fig. Pos. Designation New part

08 4-5 Imbalance angle for 5417 R 5408 850.020 x

12 4-5 Imbalance angle for 5417 C 5417 850.025 x

04 4-6 Repair kit motor cap 5417 R consisting of: 5408 850.063 x
Motor cap with integr. speed sensor
O-ring 42x3
Screw Tuf. M4x10, 4 pcs.

12 4-7 Speed sensor 5417 C 5407 610.000 x

11 4-8 Motor cap 5417 C 5417 310.012 x

08 4-9 Supporting ring (rubber ring in motor plate) 5417 430.107 x x

5 Brake resistors

10 5-1 Brake resistor, cpl., 5417 R, 230 V, 150 5408 856.134 x

10 5-1 Brake resistor, cpl., 5417 R, 100/120 V, 75 5408 856.142 x

12 5-1 Brake resistor, cpl., 5417 C, 230 V 5417 856.031 x

12 5-1 Brake resistor, cpl., 5417 C, 100/120 V 5417 856.040 x

6 Fan

02 6-1 Fan for condenser, 230 V 5408 856.053 x

02 6-1 Fan for condenser, 100/120 V 5408 856.061 x

6-2 Fan for Centrifuge 5417 C 5417 854.020 x

7 Control pad

11 7-1 Control pad, cpl., 5417 C, 100/120/230 V 5417 851.021 x

Flat cable control pad Converter, 5417 C 5417 854.039 x

07 7-1 Control pad, cpl., 5417 R, 100/120/230 V 5408 851.019 x

Flat cable control pad Converter, 5417 R 5408 851.035 x

KS/0313
KS/ Spare parts list 7-9
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

5417 C

5417 R
Fig. Pos. Designation New part

8 Lid latch

07 8-1 Lid latch, cpl., 230 V 5408 853.135 x x

07 8-1 Lid latch, cpl., 100/120 V 5408 853.151 x x

8-3 Reed-sensor, type 59145-518 5702 853.127 x

07 8-4 Micro switch, with actuator (long and short) 5810 853.044 x x

07 8-7 Repair kit for emergency lid release consisting of: 5417 853.032 x x
Nylon pointed staple
Cord, 0.65 m
Tubular rivet

9 Housing

01 9-1 Housing 5417 R 5408 854.018 x

11 9-2 Housing, upper part, for 5417 C 5417 854.055 x

02 9-3 Rear panel 5408 854.069 x

02 9-4 Front panel, without oper. pad 5408 854.077 x

03 9-5 Foot of device 5417 001.010 x x

Spacer for foot 5417 R (1 set = 4 pcs.) 5408 854.131 x

11 9-6 Sealing ring for lid 5417 C 0113 001.089 x

04 9-7 Sealing ring for lid 5417 R 5408 854.107 x

11 9-8 Rotor chamber, plastics, 5417 C only! 5417 101.200 x

02 9-9 Sealing ring for condenser fan 5417 R 5408 854.034 x

02 9-10 Grid for condenser fan 5417 R 5408 854.042 x

02 9-11 Housing, upper part (plastic hood) of compressor, 5408 854.050 x


for 5417R

06 9-12 Clamping spring 0113 001.410 x x

03 9-13 Guiding rails for cond. water tray, set of 4 pcs. 5408 855.030 x

03 9-14 Tray for condensed water 5408 855.049 x

05 9-15 O ring 14x2 (1 pc.) 0013 010.811 x

7-10 Spare parts list KS/ 0313


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

5417 C

5417 R
Fig. Pos. Designation New part

10 Lid

02 10-1 Plastic part of cover, without monitoring glass 5408 853.011 x

11 10-1 Plastic part of cover, without monitoring glass 5417 705.009 x

11 10-2 Monitoring glass for 5417 C 5425 170.050 x

10-3 Reinforcement socket (4 pieces) 5408 853.097 x x

01 10-4 Monitoring glass, cpl., for 5417 R consisting of: 5408 853.046 x
Monitoring glass
Counter nut
Rubber bushing, type HG 11
Spacer ring

01 10-5 Metal body of lid 5408 853.020 x

11 10-5 Metal body of lid 5417 710.002 x

09 10-6 Bushing for lid axle 0013 008.892 x x

09 10-7 Lock washer for lid axle 0010 201.896 x x

11 10-8 Actuator for Reed switch, 5417 C only 5702 853.046 x

10-9 Set of lid screws and plastic washers (1 set = 20 pcs.) 5408 853.089 x x

10-10 Lid spring, left 5417 700.031 x x

10-11 Lid spring, right 5417 700.040 x x

11 Cooling system

05 11-1 Magnet coil, 230 V 5408 855.057 x

05 11-1 Valve complete, 230 V 5408 855.103 x

05 11-1 Magnet coil, 100/120 V 5408 855.065 x

05 11-1 Valve complete, 120 V 5408 855.111 x

05 11-1 Magnet coil, 100 V 5408 855.090 x

05 11-1 Valve complete, 100 V 5408 855.120 x

12 Auxiliary agents / Fuses

12-1 2x 6.3 A, T 5417 341.007 x

12-2 10.0 A, mT UL 5417 357.000 x

KS/0313
KS/ Spare parts list 7-11
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

5417 C

5417 R
Fig. Pos. Designation New part

12-3 for 5417 R, 100 V / 12.0 A, mT UL 5407 356.006 x

12-5 8.0 A, T UL 5417 356.004 x

12-7 Rotor key 5416 301.001 x x

12-8 Silicone E 43 0019 018.466

13 Spare parts for rotors

13-1 Fixed angle rotor F 45-30-11 5490 015.002 x x

13-2 Rotor lid for F 45-30-11 (metal) 5490 004.302

13-3 Fixed angle rotor FA 45-30-11 5490 025.008 x x

13-4 Rotor lid for FA 45-30-11 (metal) 5490 025.806

13-5 Fixed angle rotor FA 45-24-11 5490 061.004 x x

13-6 Rotor lid for FA 45-24-11 (metal) 5490 063.007

13-7 Swing bucket rotor A-8-11 5492 008.003 x x

13-8 Lid for A-8-11 (metal) 5492 008.801

13-9 Buckets for A-8-11, set of 8 pcs. 5492 008.810

13-10 PCR-rotor F-45-48-PCR 5490 060.008 x x

14 Transport protection

14-1 Transport box incl. transport protection and inlays 5408 850.950 x
for 5417 R

14-2 Transport box incl. transport protection and inlays 5417 850.955 x
for 5417 C

7-12 Spare parts list KS/0313


KS/
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

Recommended spare parts 5417 C First equipment


To: Eppendorf AG From:

Fax No.: 040 53801758 Fax No.:

Name:

Tel.:

Job No.:

230 V

120 V
Quantity Fig. Pos. Designation New part

Electronics

12 2-1 Frequency converter 5417 C 5417 852.125 x

12 2-1 Frequency converter 5417 C 5417 852.133 x

12 4-7 Speed sensor 5417 C 5407 610.000 x x

12 5-1 Brake resistor, cpl., 5417 C 5417 856.031 x

12 5-1 Brake resistor, cpl., 5417 C 5417 856.040 x

11 7-1 Control pad 5417 C 5417 851.021 x x

Drive

12 4-1 Motor, cpl. 5417 314.107 x

12 4-1 Motor, cpl. 5417 315.103 x

Lid latch

Reed-sensor, type 59145-518 5702 853.127 x x

07 8-4 Micro switch, with actuator (long and short) 5810 853.044 x x

Fuses

Fuse, 230 V, 6.3 A slow (1 set = 2 pcs.) 5417 341.007 x

Fuse, 120 V, 8 A slow UL 5417 356.004 x

KS/0313 Spare parts list 7-13


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

230 V

120 V
Quantity Fig. Pos. Designation New part

Transport protection for 5417 C consisting of: 5417 854.012 x x


Metal bar
Stargrip screw M6x10, 4 pcs.

7-14 Spare parts list KS/ 0313


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

Recommended spare parts 5417 R First equipment


To: Eppendorf AG From:

Fax No.: 040 53801758 Fax No.:

Name:

Tel.:

Job No.:

230 V

120 V
Quantity Fig. Pos. Designation New part

Electronics

06 2-1 Frequency converter 5417 R 5408 852.120 x

06 2-1 Frequency converter 5417 R 5408 852.112 x

06 2-2 PCB imbalance sensor 5810 303.001 x x

04 4-6 Repair kit motor cap 5408 850.063 x x

10 5-1 Brake resistor, cpl., 5417 R, 230 V, 150 5408 856.134 x

10 5-1 Brake resistor, cpl., 5417 R, 100/120 V, 75 5408 856.142 x

07 7-1 Control pad 5417 R 5408 851.019 x x

Temperature sensors

04 3-1 Temperature sensor condenser 5804 856.070 x x

05 3-2 Temperature sensor rotor bowl 5811 643.000 x x

Drive

08 4-1 Motor, cpl. 5408 850.071 x

08 4-1 Motor, cpl. 5408 850.080 x

KS/ 0313 Spare parts list 7-15


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
7 Spare parts list

230 V

120 V
Quantity Fig. Pos. Designation New part

Lid latch

07 8-4 Micro switch, with actuator (long and short) 5810 853.044 x x

Fuses

Fuse, 230 V, 6.3 A, slow (1 set = 2 pcs.) 0013 565.333 x

Fuse, 120 V, 10 A, slow UL 0013 586.730 x

Transport protection for 5417 R consisting of: 5408 854.093 x x


Winged bolts M6x35, 2 pcs.
Bushing, 2 pcs.
Washer 6.4 mm, 2 pcs.

7-16 Spare parts list KS/ 0313


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
8 Technical data

Technical data 5417 C (from S/N 13,000 onwards)

Power supply: 230 V 50 60 Hz


120 V 50 60 Hz
(see identific. plate)

Fuses (mains input module): 230 V 6.3 A T


120 V 8 A T

Current: 230 V 3.0 A


120 V 5.0 A

Max. power consumption: 400 W

Max. rotational speed: 16,400 min-1

Max. kinetic energy: 6,100 Nm

Max. density of material to be centrifuged: 1.2 kg/dm3

Max. load: 30 x 2.0 ml

Max. RFC: 25,000

Ambient temperature: 2 C 35 C

Max. relative air humidity: 75 %

Noise level: < 65 dB

Weight without rotor: 17 kg

Dimensions in mm (W x D x H): 320 x 430 x 228

MMT/MMWT/ 0100 Technical data 8-1


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
8 Technical data

Technical Data 5417 R (from S/N 7,000 onwards)

Power supply: 230 V 50 Hz or 60 Hz


120 V 50 Hz or 60 Hz
(see identific. plate)

Fuses (mains input module): 230 V 6.3 A T


120 V 10 A T

Current: 230 V 50 Hz or 60 Hz 4.0 A


120 V 50 Hz 6.5 A
120 V 60 Hz 7.0 A

Max. power consumption: 700 W

Max. rotational speed: 16,400 min-1

Max. kinetic energy: 6,100 Nm

Max. density of material to be centrifuged: 1.2 kg/dm3

Max. load: 30 x 2.0 ml

Max. RCF: 25,000

Ambient temperature: 10 C 35 C

Max. relative air humidity: 75 %

Noise level: < 65 dB

Range of temperature control for refrigeration: 9 C to +40 C

Cooling agent: R 134 A

Filling quantity of cooling agent: approx. 75 g

Weight without rotor: 34.8 kg

Dimensions in mm (W x D x H): 310 x 610 x 250

8-2 Technical data MMT/MMWT/ 0100


KS/ 1709
Group 1 Group 2 Group 3 Group 4
without refrigeration with refrigeration without refrigeration with refrigeration
no imbalance system no imbalance system with imbalance system with imbalance system

Centrifuge maintenance

5452
5418
5424
5702
5430
5804

5415R
5417R
5430R

5415D
5417C

5453
5810
5810R 5804R

5702RH 5702R
Nr. Execution at least every x months: 12 12 12 12 12 12 12 12 12 12 12 12 12
M 01 Cleaning of the device in accordance with its operating manual x x x x x x x x x x x x x
Overview maintenance

M 02 Condensation water tray drain hose x x x x x


M 03 Visual check of the display x x x x x x x x x x x x x
M 04 Keyboard x x x x x x x x x x x x x
M 05 Stable standing position/housing x x x x x x x x x x x x x
M 06 Rotor chamber x x x x x x x x x x x x x
M 07 Cleaning and greasing the rotor chamber seal x x x x x x x x x
M 08 Lid latch with emergency lid release x x x x x x x x x x x x
M 09 Lid springs/gas spring x x x x x x x x x x x x
M 10 Cleaning and lubricating the lid locking mechanism x x x x x x x x x x x x x
M 11 Motor cap/speed sensor x x x x x x x x
M 12 Motor sleeve x x x x x
M 13 Motor/motor shaft x x x x x x x x x x x x x
M 14 Drive suspension/shock mounts x x x x x x x x x x x x x
M 15 Imbalance detection x x x x x x x x
9 Maintenance

M 16 Motor fan/device fan/vent flap x x x x x x x x x x x


M 17 Fuse base x x x x x x x x x
M 18 PCBs/brake resistor x x x x x x x x x x x x x
M 19 Condenser fan x x x x x
M 20 Compressor/condenser (heat exchanger) x x x x x
Centrifuge 5417 C / 5417 R

M 21 Temperature sensors x x x x x
M 22 Analyzing device parameters, deleting, if necessary x x x x x x x x x x x x x
M 23 Software update, if necessary (EPROM or USB connection) x x x x x x x x
M 24 Test run x x x x x x x x x x x x x
Average time consumption: up to 60 minutes up to 70 minutes up to 90 minutes up to120 minutes

Time prerequisites: centrifuge maintenance/housing open


5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards

Care and maintenance


9-1
9-2
Group 1 Group 2 Group 3 Group 4
without refrigeration with refrigeration without refrigeration with refrigeration
no imbalance system no imbalance system with imbalance system with imbalance system

Operation Qualification (OQ)

5452
5418
5424
5702
5430
5804
incl. electrical safety test*

5415R
5417R
5430R
5804R

5415D
5417C

5453
5810
5810R

Care and maintenance


5702 RH 5702R
Execution at least every x months: 12 12 12 12 12 12 12 12 12 12 12 12 12
Operation Qualification (OQ) incl. electrical safety test* x x x x x x x x x x x x x
Average time consumption: up to 40 minutes up to 75 minutes up to 60 minutes up to 90 minutes

Group 1 Group 2 Group 3 Group 4


without refrigeration with refrigeration without refrigeration with refrigeration
no imbalance system no imbalance system with imbalance system with imbalance system

Additional maintenance
centrifuges

5452
5418
5424
5702
5430
5804

5415R
5702R
5417R
5430R
5804R

5415D
5417C

5453
5810
5810R

5702 RH
Operation Qualification/Additional maintenance

Nr. Execution at least every x months: 24 24 24 24 24 24 24 24 24 24 24 24 24


ME 01 Replacement of lid springs/gas spring x x x x x x x x x x x x
9 Maintenance

Average time consumption: up to 15 minutes up to 15 minutes up to 15 minutes up to 15 minutes


ME 02 Replacement of the rotor chamber seal x x x x x x x x x
Average time consumption: up to 15 minutes up to 20 minutes up to 20 minutes
ME 03 Replacement of drive suspension/shock mounts x x x x x x x x x x x x x
ME 04 Imbalance adjustment/check x x x x x x x x
Centrifuge 5417 C / 5417 R

Average time consumption: up to 15 minutes up to 20 minutes up to 45 minutes up to 60 minutes


ME 05 Software upgrade (EPROM/USB connection) x x x x x x x x
Average time consumption: up to 15 minutes up to 20 minutes
ME 06 Electrical safety test* x x x x x x x x x x x x x
Average time consumption: up to 15 minutes up to 20 minutes up to 20 minutes up to 20 minutes
ME 07 Test duty in Germany* (BGR 500) x x
Approx. annual time consumption in minutes 90 120
Approx. time consumption every three years in minutes: 150 200
* Carry out electrical safety test/compulsory testing in Germany every 12 month!
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards

Time prerequisites: centrifuge maintenance/housing open

KS/ 1709
Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
Description of centrifuge maintenance

M 01 Cleaning of the device in accordance with the operating manual


 Clean the centrifuge as described in the corresponding operating manual and supplement sheets.

M 02 Condensation water tray drain hose


 Drain the condensation water tray and remove it.
 Check the hose for any obstructions and gently blow with compressed air, if necessary.

M 03 Visual check of the display


 Check the display with the corresponding service program.
 Pay special attention to the following:
Defective pixels
Background lighting
Illumination of the prog and stand by keys
Test of the buzzer

M 04 Keypad
 Test the keypad with the corresponding service program and press each key.
 Pay special attention to the following:
Tactility

M 05 Stability
 Check the device feet to ensure stability of the device. In case of crack formation, the feet must be
replaced.

M 05 Housing
 Clean the housing as described in the corresponding operating manual and supplement sheets.
 Inspect for any damage which could impair safety.
 In case of any cracks, liquid might leak into the device. The housing must be replaced.

M 06 Rotor chamber
 Check the rotor chamber for damages.
 Look out for cracks, especially in case of plastic rotor chambers.
 Clean metal rotor chambers in accordance with the instructions in the operating manual.
They consist of stainless steel or specially coated metal.

If samples with a high concentration of sodium chloride (NaCL) are used, spots which look like rust
can occur.
 These spots must be removed immediately with polishing paste. Rust can only develop if the
maintenance measures recommended in the operating manual are not complied with.
If glass splinters are in the rotor chamber during centrifugation, black/gray abrasion may occur.
 If glass tubes have broken, the rotor and the complete rotor chamber must be cleaned immediately
to remove glass splinters. Small particles might get caught in rubber parts such as the motor
sleeve, rotor chamber sealing and rubber mats of adapters. These particles may be released later
and cause a sandblast effect with rubber abrasion. Thoroughly clean the rotor chamber and
replace all rubber parts.

KS/ 1709 Care and maintenance 9-3


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
M 07 Cleaning and greasing the rotor chamber seal
 Clean the rotor chamber seal as described in the corresponding operating manual and supplement
sheets.
 Perform the maintenance measures recommended there such as applying glycerin or silicone
grease to the seals.
 Pay special attention to the following:
Crack formation
Deformation
Hardened seals
 Replace damaged seals.
A defective seal may cause the ingress of air into the rotor chamber to increase, which may lead
to an increase in ice formation in the rotor chamber, depending on the indoor air humidity. Ice
formation has a negative impact on the cooling performance of the centrifuge.
A hardened seal may cause problems when closing the lid.

M 08 Lid latch with emergency release


 Check the emergency release for proper functioning.
 Observe the notes in the operating manual.

M 08 Lid latch reed switch


 Check the reed switch with the corresponding service program.
In addition, a reed switch can be checked manually using a magnet.

M 08 Lid latch locking mechanism


 Check the locking mechanism with the corresponding service program. In the service program,
each individual step of the locking process can be triggered by a separate keystroke.
It is useful to remove the front panel and/or the housing of the centrifuge to better observe the
individual movement phases.
 Check the latches of the system.
 Pay special attention to the following:
Lid latch
Wear of the lid eyelets
Slides and hooks

M 09 Lid springs
 The lid spring must be replaced every 2 years during maintenance as a precautionary measure.
 Pay special attention to the following:
Visible wear, e.g. chafe marks.

M 09 Gas spring
 The gas spring must be replaced at the latest every 2 years during maintenance as a precautionary
measure.
A new gas spring will ensure a lid opening angle of > 75.
 When the centrifuge is not in use, the centrifuge lid should always be open and must not be
restricted in its opening, e.g. by shelves mounted above the centrifuge.
 Observe the notes in the operating manual.

M 10 Cleaning and lubricating the lid locking mechanism


 Clean with a degreasing agent (e.g. alcohol).
Do not use acidic cleaning agents.
 Only use high performance grease paste (e.g. Gleitmo WSP 5040) for lubricating the lid locking
mechanism.

9-4 Care and maintenance KS/ 1709


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
M 11 Motor cap
 Replace the motor cap seals of the Centrifuges 5804, 5804R, 5810 and 5810R every 2 years as a
precautionary measure.
 Pay special attention to the following:
Cracks
Damage
Centered and tension-free installation
Penetrating liquids may cause considerable damage to the centrifuge.
Cracks and damage may result from improperly closed brackets on the aerosol-tight caps.
Tubes or other parts jammed in the rotor chamber during the centrifugation process may damage the
device.
 Only insert the motor cap of the Centrifuge 5430 R with silicone rubber E 41.

M 11 Speed sensor
 Install the rotor and check rotor detection and the rotor relation with the appropriate service
program.
 Check the motor speed sensor of the Centrifuges 5430, 5430R, 5702, 5702R and 5702RH with the
customer service indications.
Note: Perform the speed check in accordance with the OQ.

M 12 Motor sleeve
 Pay special attention to the following:
Cracks
Damage
Correct installation (to ensure leak tightness)
Liquid ingressing into the device may cause significant damage.
Only insert the motor sleeve of the Centrifuge 5430 R with Loctite 5910.

M 13 Motor
 Remove the rotor and rotate the motor shaft by hand. Running noise and a stiff movement indicate
bearing wear.
 When the motor is disassembled, look out for signs of corrosion and cracks in the bearing shield of
the motor.

M 13 Motor shaft
 Ensure that the motor shaft is clean, and look out for signs of wear.
Grooves and scratches result from careless mounting/dismounting of the rotor or from incorrect
tensioning of the rotor screw by the user.
 The taper bush of the Centrifuges 5804, 5804R, 5810 and 5810R must be firmly connected to the
motor shaft. Do not use silicone grease or similar products for lubrication.
 The O-ring of the Centrifuges 5702, 5702R and 5702RH must be renewed every 2 years.

M 14 Drive suspension
 Check the drive suspension for cracks.
In case of horizontal installation of the shock mounts, the drive suspension is subjected to
particular stress.

KS/ 1709 Care and maintenance 9-5


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
M 14 Shock mounts
 As a precautionary measure, the shock mounts should be replaced every 2 years as a whole set
(3 pieces).
 Pay special attention to the following:
Cracks
Damage
Deformed shock mounts
If installed horizontally, the shock mounts are exposed to shear forces, facilitating the formation of
cracks when heavily stressed.
If installed vertically, the shock mounts are subjected to stress by the large weight of the loaded rotor,
which may lead to deformation and cracks.

M 15 Imbalance detection
1. Load the rotor in a one-sided way.
For the weight specifications, please refer to the service manual of the respective centrifuge.
2. Use the respective customer service program to check whether the alignment tolerance is maintai-
ned within a safe range.
3. Perform test without rotor and with the heaviest customer rotor at maximum load (5804/5804R/
5810/5810R only).
4. Check the microswitch with the respective service program (5702/5702R/5702RH only).

M 16 Motor fan/device fan


 Remove dust and dirt with a cleaning brush or pressurized air.
 Pay attention to running noise.
 Select the individual steps for testing with the respective service program.

M 16 Vent flap
 Check whether the vent flap opens properly, using the respective service program (5804/5810
only).
The vent flap will open only if a fixed-angle rotor is installed and operating.

M 17 Fuse base
 Remove the fuses and inspect the contacts of the fuse holder and fuse base for signs of oxidation
and deposits.

M 18 PCBs and brake resistor


 Remove dust and dirt with a cleaning brush or pressurized air.
 Test the brake resistor(s) with an ohmmeter.

M 19 Condenser fan
 Remove dust and dirt with a cleaning brush or pressurized air.
 Pay attention to running noise.
 Check the various setting steps with the respective service program.

M 20 Compressor
 Test the engaging and disengaging of the compressor with the respective service program.

M 20 Condenser (heat exchanger)


 Remove dust and dirt with a cleaning brush or pressurized air.

M 21 Temperature sensor (bottom of chamber)


 Use the respective service program to show the current temperature value on the display.
After a longer standstill of the open centrifuge, the temperature value displayed must correspond to
the room temperature.
Note: The temperature check must be performed in accordance with the OQ.

9-6 Care and maintenance KS/ 1709


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
M 21 Temperature sensor (condenser)
 Use the respective service program to show the current temperature value on the display.
After a longer standstill of the centrifuge, the temperature value displayed must correspond to the
room temperature.

M 22 Analyze device data and write down/delete, if necessary:


 Use the respective customer service program and the respective service program to show the
following data on the display:
Error list
Error history (last 4 errors)
Number of activations
Operating hours
Overall number of rotor starts
Number of rotor starts for one rotor type
Note: Depending on the type of centrifuge, the individual parameters may vary or may not be available.

M 23 Software update
A software update is free of charge within the scope of maintenance to be able to use program enhan-
cements.
The software update is carried out either by replacing an EPROM or via the USB interface.
The latest software versions can be downloaded from www.eppendorf-support.com.

M 24 Performing a test run


1. Insert the rotor with rotor lid or buckets and adapters.
2. Load the rotor with the maximum number of samples.
3. Perform a test run.
For further information, please refer to the operating manual.

KS/ 1709 Care and maintenance 9-7


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
Additional maintenance for centrifuges

ME 01 Replacing the lid springs


 See chapter Disassembly/Assembly in the service manual.

ME 01 Replacing the gas spring


 See chapter Disassembly/Assembly in the service manual.

ME 02 Replacing the rotor chamber seal


 See chapter Disassembly/Assembly in the service manual.

ME 03 Replacing the drive suspension/shock mounts


 See chapter Disassembly/Assembly in the service manual.

ME 04 Imbalance adjustment/check
 See the service manual, chapter Alignment/Troubleshooting with the respective service program.

ME 05 Software upgrade
 Install the latest software (subject to a charge) to take advantage of the product improvements of
new functions, e.g. retrofitting a rotor.
A new version of the basic software will be installed.
The software upgrade is carried out either by replacing an EPROM or via the USB interface.
The latest software versions can be downloaded from www.eppendorf-support.com.

ME 06 Electrical test
 See "Description: Device check for centrifuges".

ME 07 Compulsory testing in Germany (BGR 500):


In Germany, centrifuges with a nominal power consumption (without refrigerating system) of more than
500 W or a kinetic energy exceeding 10,000 Nm are subject to compulsory testing in accordance with
accident prevention regulation BGR 500 (formerly VBG 7z).

This applies to the following centrifuges by Eppendorf AG: Centrifuge 5804/5804R/5810/5810R/5810


RA.
This means that a periodic inspection must be completed in the operational state at least once a year,
and in the disassembled state at least every 3 years. Rotors with a kinetic energy not exceeding 10,000
Nm are not subject to compulsory testing, but because of the fact that they are used in Centrifuges
5804/5804R/5810/5810R/5810 RA, all rotors (swing-bucket rotors with buckets) must be included in
the tests.

The centrifuge operator is, on his own authority, responsible to provide proper evidence to document
the required tests.

9-8 Care and maintenance KS/ 1709


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
Description of the device test for centrifuges

Rotational speed inspection


Measuring device: Digital hand tachometer, suitable for non-contact measurement; or stroboscope
Measurement range: 1 to > 30,000 rpm
Accuracy: < 0.1%

Measuring procedure:
1. Install the rotor.
2. Completely load the rotor with filled tubes.
3. Mark the rotor hub with a reflector (accessory part for the measuring device).
4. Close the centrifuge lid.
5. Start the centrifuge with the desired speed and let it run for a minimum of 5 minutes.
6. Measure the rotational speed through the monitoring glass in the centrifuge lid. For this, observe the operating
manual for the measuring device.
7. Write down the measurement result.
8. Repeat steps 5 to 7 for other speeds, if necessary.
The speed check must be carried out with the centrifuge lid closed. It is not allowed, for safety reasons, to check the
speed with the centrifuge lid open!
A recommendation for the speeds to be tested and their tolerances can be found in the technical data or the OQ of
the respective centrifuge.

Temperature inspection
Measuring device : Thermometer with a temperature sensor that has a low inherent heat capacity
(e.g. thermocouple, max. 0.5 mm)
Measurement range: 0 C to > 100 C
Accuracy: < 0.1 C
Ambient temperature: 23 C 2 C

Measuring procedure:
1. Fill several tubes with ethylene glycol or similar and position them symmetrically in the rotor (the minimum tube
and liquid volume for an accurate measurement is 1.5 ml).
2. Select maximum speed (depending on the centrifuge type and the rotor used).
3. Select the minimum temperature (depending on the centrifuge type and the rotor used) to be reached.
4. Precool the rotor with Fast Temp. (Fast Cool).
5. Start the centrifuge and let it run at least 45 minutes.
6. Stop the centrifuge and measure the temperature in the middle of the tubes immediately after opening the cen-
trifuge.
The sample heating is measured analogously compared to the ambient temperature (for centrifuges without refrige-
ration unit), omitting steps 3 and 4. Prior to beginning step 6, measure the ambient temperature to be able to com-
pare it with the temperature of the samples.
A recommendation for the temperatures to be tested and their tolerances can be found in the technical data or the
OQ of the respective centrifuge.

KS/ 1709 Care and maintenance 9-9


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards/ 5417 R from serial no. 7,000 onwards
9 Maintenance
Timer inspection
Measuring device: Stopwatch
Accuracy: < 0.1 seconds

Measuring procedure:
1. Set the operating time to Continuous Operation.
2. Start centrifuge and stopwatch simultaneously.
3. Let the centrifuge run for a minimum of 5 minutes.
4. Compare the time displayed on the centrifuge and the time measured with the stopwatch.
A recommendation for the times to be tested and their tolerances can be found in the technical data or the OQ of the
respective centrifuge.

Electrical safety test


Effective standard: IEC 61010-1 (complies with EN 61010-1)
Measuring device : The specifications of the above-mentioned standard must be able to be measured using
the measuring device. Consult the manufacturer of your measuring device.
Only a properly instructed and duly qualified electrician may carry out electrical safety tests.

Notes concerning the measuring procedure:


Measurement is carried out in accordance with EN 61010-1.
Measurement pursuant to any other, country-specific standard (e.g. VDE 701/702) will be allowed only if this
standard specifies the same measuring procedures and limiting values and is subordinated to EN 61010-1.
If the measurement is carried out in accordance with any other standard, attention must be paid to the fact that
the measuring arrangement meets the requirements of EN 61010-1.
In the US, the PE conductor current is measured in accordance with NFPA 99.
Handling of the different measuring devices may vary. Consult the operating manual of the measuring device for
information about the measuring procedure.
Measurement is carried out on a grounded, metallic point that is not insulated and can be touched from the out-
side (e.g. housing screws).
The protective earth conductor's accessible current or the protective earth resistance cannot be measured on
the centrifuge lid, rotor, or motor shaft.
Never use an optionally provided interface for measurement. You might damage the electronic system of the
centrifuge.

9-10 Care and maintenance KS/ 1709


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
12 Descriptions

Hardware description general construction

For Centrifuge 5417 C from serial no. 13.000 onwards and 5417 R from serial no. 7.000 onwards.

The centrifuges of the series 5417 consist of the following main electrical assembly groups:

Frequency converter assembly group


With input filter, power supply unit, PFC module, drive unit for the motor and electronic brake control.

Terminals for monitoring the imbalance, rotational speed registration, lid magnet
Additional terminals for the refrigerated version:

Chamber temperature, condenser temperature

Compressor, solenoid valve, condenser fan

Display/operation assembly group, consisting of:


Keypad, LCD display glass with background illumination

Central control unit (processor, OTP), frequency converter interface, position registration of the lid
latch

Signal transmitter for the refrigerated version (5417 R)

Imbalance monitoring assembly group, consisting of:


PCB with an analog Hall sensor and OPV for processing signals

Non-refrigerated version: integrated in the converter PCB


Refrigerated version: mounted on the base plate of the machine

Three-phase asynchronous motor

Lid latch with query keys

The PC interface is available as an optional extra which can be updated as a plug-in module and an
interface cable.

Various cables

Additional parts for refrigerated version (5417 R):

Refrigerating aggregate, condenser fan, solenoid valve

MMT/MMWT/ 3099 Descriptions 12-1


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
12 Descriptions

Functional description of the assembly groups

Power supply

Voltage is supplied via a cold device plug module with integrated mains plug and fuse inserts.
From the mains switch, the power is applied via S405, the "frequency converter" PCB.

Frequency converter assembly group

This assembly group is the core of the machine, as the drive of the three-phase asychronous motor and
the power supply for all assembly groups are generated in the frequency converter.

This PCB consists of the following main assembly groups:

Input power supply unit with PFC regulation


Switching power supply unit for voltage supply for the control assembly groups
Power unit for motor drive and brake chopper
Computer core with interface to the operating PCB

Non-refrigerated version (5417 C):

The PCB is screwed onto the base plate of the machine. Terminals for the lid magnet, the rotational
speed sensor and the imbalance assembly group itself are on the converter PCB.

Refrigerated version (5417 R):

The PCB is screwed onto a cooling plate in the front panel of the machine. Terminals for rotational speed
sensor, chamber and condenser temperature sensors, imbalance assembly group, as well as refrigerated
aggregate, condenser fan, solenoid valve, and lid magnet are on the converter PCB.

Input power supply unit with PFC control

The input power supply unit contains assembly groups such as filters for eliminating radio interferences,
current limitation for limiting the starting current of the intermediate circuit condensers, PFC switching for
minimizing the mains reaction by sinusoidally loading the mains. The PCB is suppled with mains voltage
via terminal S405.

Switching power unit for the voltage supply for the control assembly groups

The switching power supply unit supplies all assemblies with the corresponding voltages, with or without
potential. The following voltages are available:

24 V without potential (control voltage for SSR)


5V without potential (supply voltage for operating unit)
15 V with potential (control voltage e.g. for brake chopper or refrigerated aggregate relays)
5V with potential (control voltage for computer core and peripheral electronics of the FC)

12-2 Descriptions MMT/MMWT/ 3099


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
12 Descriptions

Power unit for motor drive and brake chopper

The frequency converter transforms the single-phase alternating current into a three-phase alternating
current for driving the three-phase asynchronous motor without collectors. The converter is equipped with
a basic data set, which can be updated at any time to the necessary parameters via the interface. With
this type of control, it is possible to set acceleration and braking curves as desired and to minimize power
consumption and power loss. The resistors required for the brake chopper operation are connected to
S402.
The converter contains the electronic braking circuit, which uses the external braking resistors in order to
reduce the excess energy which is generated (motor acts as generator).

Computer core with interface to the operating unit PCB

The core of the computer is formed by the Siemens Controller C504, which provides complete central
control of the drive (data communication for operation, generating a rotary field, or monitoring current and
voltage). The data communication between control and converter is based on a serial data transmission
(RS 232) via the connection cable to X4 or X604. This makes it possible to modify the converter
parameters for an optimal centrifuge run even when the run is taking place. During the run, there is a
continuous telegram exchange, so that also converter errors can be analyzed immediately. The data
output to the converter is carried out via port 6.1 and the data acceptance from the converter via port 3.0
of the processor on the keypad.

Display/operation assembly group

This assembly group consists of a matrix with an adhesive front foil and a PCB which is equipped on both
sides. The following parts are integrated onto the PCB:

Short-stroke keys for operation and for entering parameters


Seven-segment LC display with background illumination
Computer core (Siemens-Controller SAB 80C515A) (IC1), OTP (IC2), address latch (IC3) and
EEPROM (IC4)

Peripheral electronics for processing signals (sensors) and data communication

The processor operates with a clock frequency of 12 MHz which is generated by means of an oscillatory
circuit. This circuit consists of an oscillator switch in the processor and an external 12 MHz quartz (Q1)
with two 22 pF capacitors (C29, C30).

The operating system of the centrifuge is stored on the OTP. The EEPROM makes it possible to store
current operating parameters, such as rotational speed, duration of the last run and operating hours. This
data remains saved even after the centrifuge has been switched off and can be called up again after the
centrifuge has been switched on again. All control signals and sensor signals (except for lid inquiry) are
transferred to or from the converter via a 26-pin flat-band cable (X4). Please note that the adaptation of
the sensor leads at the converter PCB differs according to whether 5417 C or 5417 R is used. However,
the signal processing on the operating LP is identical.

MMT/MMWT/ 3099 Descriptions 12-3


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
12 Descriptions

Rotational speed determination and rotor recognition

These functions are carried out with the aid of a unipolar Hall sensor (TL4905L). This sensor consists of a
3-pin flat-band cable and is soldered to a sensor board located below the motor covering in the rotor
chamber. As the output is designed as an open-collector, R13 acts as "pull-up" resistor and supplies a
defined signal at the processor port (e.g. if a cable break occurs between the sensor and the keypad
PCB). R15 and C19 help to reduce interfering pulses (low-pass filter) and IC6 helps to improve the
steepness of the pulse.

Active mechanism

Under influence of a magnetic field, the output of the sensor becomes conductive against ground. When
the rotor is spinning, the magnetic strips on the rotor move past the Hall sensor and generate "LOW"
pulses, according to the width of the magnet. These impulses are evaluated as rotational speed pulses.
Four magnets of an identical width are used for each rotor, with the width used depending on the rotor
model. This enables clear coding of the rotors. The rotational speed has no effect in this regard.

Imbalance determination

Imbalance determination is carried out by a system which analyzes the distance between a magnet
fastened to the motor and an analog Hall sensor (UGN3503U). The sensor is integrated on PCB
"Imbalance Detection", which amplifies the Hall signal. The height and polarity of the induced voltage
corresponds to the strength and polarity of the magnetic field. Depending on the position of the motor
axle, the magnetic field of the magnet influences the sensor with different field strengths. In turn, this
changes the induced voltage at the output. This enables an analysis of the imbalance which is
reproducible exactly. The assembly is either directly mounted on the converter PCB (5417 C) or mounted
on the motor plate and adapted to the converter PCB (5417 R) via plug X601. The amplified sensor signal
reaches the keypad PCB (X4) via X604. It reaches the control processor (pinport 6.0) via an RC
combination, which functions as a low-pass filter and dampens interfering pulses. At this processor, it is
transformed into a signal which can be analyzed by the internal A/D converter. This assembly group is
installed at a distance of approx. 10 mm from the permanent magnet. In order to achieve a sufficient
signal, the operating voltage of the OPV on the imbalance PCB is 8 V. The signal is generated on the
converter PCB from the 24 V supply by means of a Z-stabilization. Since the analog voltage on the
processor pin of the operating unit PCB must not exceed 5 V, the voltage is limited by a 4.7 V Z-diode
(ZD1).

12-4 Descriptions MMT/MMWT/ 3099


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
12 Descriptions

Temperature determination (Refrigerated Centrifuge 5417 R only)

Rotor chamber temperature

In order to measure the rotor chamber temperature, an NTC resistor is used which is encapsulated in a
sleeve and located on the base of the rotor chamber. The sensor (NTC 10 k / 25 C) changes its
resistance in accordance with the temperature. The connection cables are connected to plug X601 of the
converter PCB. The signal reaches the operating unit PCB via X604, where it reaches the analog port
(PORT 6.1) of the processor with the voltage divider (R12) and the voltage modification is registered and
analyzed.

Condenser temperature

The condenser temperature is measured with the aid of an NTC resistor which is fastened to the port of
the compressor. This sensor (NTC 10 k / 25 C) serves as protection against overtemperature for the
compressor and as control element for the rotational speed control of the condenser fan. It is connected
to the analogue port of the processor (PORT 6.2) via X602 and X604 and a voltage divider (R14). The
measurement is carried out in proportion to the rotor chamber temperature.

Lid magnet selection and lid query

The lid latch mechanism contains a solenoid magnet and two switches, which are mounted in a separate
assembly group in the casing. The solenoid magnet is a DC magnet which is supplied with rectified mains
voltage by the converter PCB. Two solid-state relays (triac with optocoupler port), which are located on
the converter PCB, serve as "mains" switches. X4 and X604 of the keypad PCB serve to open the triacs,
which releases the magnet. A pulse of 200 ms in length opens the lid. When the machine has come to a
standstill and the "OPEN" key has been pressed, this pulse is sent from the processor pin (P5.2). The
signal distance of this pulse is connected to a monoflop circuit (IC7, C27, R39), which stops opening
pulses, if there are still rotational speed pulses. This circuit serves as an additional protection which
prevents the lid from being released unintentionally before the rotor has come to a standstill. The lid
position query has an important safety function, in order to prevent the machine from starting when the lid
is open. One microswitch recognizes the position of the locking and the other switch recognizes the lid
position.

Refrigerated version (5417 R): Second microswitch at the ejector of the lid recognition.
Non-refrigerated version (5417 C): Second switch is a Reed sensor that is activated by a magnet located
in the lid.

However, in both machines, both switches must be closed in order to signal that the machine is ready to
operate. This means that both processor ports (P3.4, P3.5) are connected to GND.

Converter interface

The data output (TX1) and the data input (RX1) are transported by two port cables (P3.0, P3.1). The
release cable (P5.3) has an additional safety function, as it can prevent the converter power level from
releasing. This release cable is additionally connected to the lid query signals by means of the hardware.
When the centrifuge lid is not closed properly, the release signal is blocked. The connection to a monoflop

MMT/MMWT/ 3099 Descriptions 12-5


Centrifuge 5417 C / 5417 R
5417 C from serial no. 13,000 onwards / 5417 R from serial no. 7,000 onwards
12 Descriptions

(IC7) offers additional protection against non-permitted release (e.g. if the keypad processor does not
operate correctly). A pulse frequency of 20 Hz from the processor must be applied to the monoflop in
order to maintain the release for the converter. This prevents the output signal (continuous release) from
switching off. If there are no trigger pulses from the processor (e.g. when the processor is reset), the final
amplifiers of the converter are switched off.

Condenser fan regulation (Refrigerated Centrifuge 5417 R only)

A condenser is installed in the refrigeration circuit which is used to distribute the heat from the
compressor to the surroundings. In addition, a fan supplies the condenser with cooling air. regulation of
the fan occurs via phase-control. This is realized by a solid-state relay (SR603 on the converter PCB),
which influences the voltage on the fan via a control signal (P1.3) from the processor. The rotational
speed of the fan depends on the condenser temperature which has been determined.

Power supply
for the refrigerating aggregate, the condenser fan and the solenoid valve (5417 R only)

These three aggregates operate with the mains voltage and are designed for the corresponding voltage
versions.

Refrigerating aggregate

Connecting the mains voltage via relay (REL 602) on the converter PCB to the connecting plugs SVL6,
SVN6. The command for switching is given by the data interface and carried out by the converter control.

Condenser fan

The mains voltage controlled by the solid-state relay is connected to the fan via X606 of the converter
PCB. Regulation takes place via a direct control cable from the processor of the operating unit PCB.

Solenoid valve

The solenoid valve is switched on and off by a solid-state relay (SR604) that is controlled via a direct
control cable from the processor of the keypad PCB. The solenoid valve is connected to the converter by
means of the terminal X607.

PC interface

Centrifuges 5417 R/C are prepared for operation at a PC interface. This means that the operating unit
PCB contains a plug board (X3) which can be connected to an additional assembly group via a cable.
This assembly group is used for adaptation to a standardized serial interface RS 232. Port 4 (4.0...4.4) on
the processor (IC1) is designed to carry out data exchange.

12-6 Descriptions MMT/MMWT/ 3099

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