FOR 2014
TRAINING
GUASCOR ENGINES
SYNCHRONY MAGNETIC
BEARINGS
SEE PAGE 13
CATALOG
2014
2014 product training catalog
Contents
Reciprocating Compressor / Integral
Gas Engine Steam Turbine Turbomachinery Product
Courses 45 Courses 67 Courses 89
Complete
Schedule 14 15
2
Registrar, payment and travel information
Registration, Payment and Payments Travel Information Additional Information
Cancellation Policy All payments for U.S. programs Classes/labs are generally held Participants in classroom-based
(visit www.dresser-rand.com for must be in U.S. dollars. from 8 am to 4 pm daily. Those courses are required to wear
additional information) Purchase orders must be traveling by air should make business casual clothes or jeans
received by the appropriate their reservations for departure (shorts not permitted), and
Dresser-Rand policy only no earlier than 3:30 p.m. on
permits us to offer training to registrar 15 days before the leather-upper shoes (neither
requested program. the last day of class. Please open-toe nor open-heel shoes
employees of Dresser-Rand account for estimated airport
and employees of owners and are permitted no clogs or
MasterCard, Visa and American travel times when making
operators of D-R equipment Express are accepted in the U.S. sandals).
reservations.
with whom we have a only, as are company checks on Participants in hands-on labs
business relationship. the first day of class. Company Reduced rate hotel are required to bring safety
checks should be made out to accommodations are available shoes, safety glasses and work
All registrations will be for Painted Post and Olean
confirmed upon receipt of the "Dresser-Rand Company". clothes/coveralls (shorts not
schools. Participants are permitted). Gloves are provided
payment arrangements for the Prices include instruction, responsible for payment.
specific program. when necessary.
training manual and lunches. Hotels, phone numbers and
Substitutions with personnel Asia Pacific programs include rates are available upon Contact your local training
from the same company may accommodations and local request. registrar (below) for any
be made at any time with transportation. questions you may have with
Airport ground transportation regards to proper attire.
notification to the appropriate Asia Pacific Programs is available at some locations;
registrar. however, rental cars are All safety and security
Purchase orders must be
Class size and duration are recommended for U.S.-based policies at each location must
received by the appropriate
determined by the type programs. Rental car agencies be followed by all students.
registrar 15 days in advance of
of school and the training the requested program. in the U.S. require the driver to
location. have a valid U.S. or international Asia Pacific Promotions:
Payment is required by driver license and a valid credit (applies to all AP locations):
Registrations cancelled by the U.S. dollar bank draft with card. 5% discount for early
client less than 15 days before beneficiary to "Dresser-Rand registration (one month before
the program are subject to one- Asia Pacific Sdn Bhd" or by Participants in hands-on labs
the start of class).
half of the registration fee. "No telegraphic transfer. Please are required to bring safety
shows" are subject to the entire contact the Asia Pacific registrar shoes, safety glasses and work 5% discount for a minimum of
program fee. for further details. clothes/coveralls. Gloves are three-person enrollment from
provided when necessary. same company.
D-R reserves the right to cancel Prices subject to change
or reschedule a program up to without notice. Please verify Check with the registrar for Prices subject to change without
10 days before the requested all prices with the appropriate specific class dates, times, notice.
program. registrar at the time of site information, and travel
registration. accommodations.
Driving directions are available at
www.dresser-rand.com
Clients can receive a 5%
discount by registering 60
days or more before the Control Systems Dresser-Rand Arabia Dresser-Rand Synchrony Business Unit
start of class (U.S.-based Dresser-Rand P.O. Box 30372, Al Khobar 31952, Kingdom of Product Training
Product Training Saudi Arabia 4655 Technology Drive
programs). Group dis- 1202 W. Sam Houston Pkwy. N. Tel: 966(3) 860-3729 Salem, VA 24153
counts are available; ask Houston, TX 77043 Fax: 966(3) 860-4554 Tel: (Int'l +1) 540-444-4200
Tel: (Int'l +1) 713-365-2645 Mobile: 966(56) 739-2112 Fax: (Int'l +1) 540-444-4201
your Training Registrar Fax: (Int'l +1) 713-365-2660 UAE 971(50) 312 5075 E-mail: kcwhite@dresser-rand.com
E-mail: nalatassi@dresser-rand.com
for details. Dresser-Rand do Brasil Ltda. Dresser-Rand Guascor Business Unit
Product Training Dresser-Rand Asia Pacific Sdn Bhd Product Training
Rua Altino Arantes, 1010 - Jardim das Unit 9-4, 9th Floor, Bangunan Malaysian Re Parque Tecnolgico de Alava,
Bandeiras 17 Lorong Dungun, Damansara Heights Leonardo Da Vinci 12,
Campinas, SP, Brazil - 13051-110 50490 Kuala Lumpur, Malaysia 01510 Miano (Alava), Spain
Training Registrars
Tel: (Intl +55) 21-3553-3856 Tel: (Int'l+60) 3-2093-6633 Tel: (+34) 945 298 791
Turbomachinery/Steam Turbine / Fax: (Intl +55) 21-2262-1810 Fax: (Int'l+60) 3-2093-2622 Fax: (+34) 945 298 775
Reciprocating Compressors and Integral E-mail: oflores@dresser-rand.com E-mail: trainingAP@dresser-rand.com E-mail : amoya@dresser-rand.com
Gas Engine Products
Dresser-Rand Product Training Dresser-Rand S.A. Dresser-Rand AS Note: Register for courses online at:
500 Paul Clark Drive Training Administrator Kirkegrdsv. 45 / P.O.Box 1010 www.dresser-rand.com.
Olean, NY 14760-0560 31, Boulevard Winston Churchill NO-3601 KONGSBERG
Tel: (Int'l +1) 716-375-3975 76080 Le Havre Cedex 7013 France Tel: (+47) 32286107 Mob: (+47) 92235044
Fax: (Int'l +1) 716-375-3979 Tel: (Int'l +33) 2-35-25-5296 Fax: (+47) 32287080
Fax: (Int'l +33) 2-35-25-5887 E-mail: tjohansen@dresser-rand.com
E-mail: pdiesnis@dresser-rand.com
3
Reciprocating compressors & integral engines
Instructor-led training
Four-day to one week courses
Reciprocating Compressor School balancing; camshaft timing; journal bearings Reciprocating Compressor School/Lab
(RCS-105) and running gear; crankshaft web deflec- Combo (RCS/L-225)
This classroom-based program for process tions; valve train systems; and general engine
This one-week program covers a wide range
reciprocating compressors covers a wide maintenance and troubleshooting. of maintenance and operational concerns
range of maintenance and operational Price: $2,350 USD related to frame components of all
concerns related to all components of all Dresser-Rand process compressors (pre-
Dresser-Rand process reciprocating com- Integral Engine/Compressor Theory vious I-R HHE/ESH/HSE and previous
pressors (previous Ingersoll-Rand HHE/ (IECT-105) Worthington BDC). Topics include: journal
ESH/HSE, and previous Worthington BDC). This five day school incorporates all of the bearings; compressor cylinders; pistons,
Topics include: journal bearings; compressor major topics to provide the student with a rods and rings; packing/oil wiper rings;
cylinders, pistons, rods and rings; packing/ complete overview of Integral Gas Engine compressor valves; capacity control devices;
oil wiper rings; compressor valves; capacity Compressors, covering both D-R two-stroke lubrication and cooling systems; compressor
control devices; and lubrication and cooling (formerly Dresser-Clark) and four-stroke cylinder theory; valve failure analysis; and
systems. Also included are discussions on (formerly Ingersoll-Rand) units. Three days general compressor maintenance. In con-
cylinder theory, valve failure analysis and of this program focus on the power end, junction with these lectures, the lab portion
general compressor maintenance. and include the following topics: two- and requires the students to disassemble, evalu-
This course is a prerequisite for Reciprocatingfour-stroke cycle theory; assembly and main- ate, repair, and reassemble many compressor
Compressor Lab (RCL-215). tenance of power cylinders, power pistons, components via structured workstations,
Price: $2,350 USD ($2,675 CAD in Canada) rods, and rings; lubrication and cooling sys- thus reinforcing many of the maintenance
tems; fuels and fuel systems; power cylinder concepts and procedures learned during the
Reciprocating Compressor Lab (RCL-215) balancing; camshaft timing; journal bearings lecture portion of the program. Each stu-
This hands-on program requires the stu- and running gear; crankshaft web deflec- dent must exhibit competence in a variety
dents to disassemble, evaluate, repair, and tions; valve train systems; and general engine of knowledge, skill and performance areas.
reassemble many compressor components maintenance and troubleshooting. Two of Each student is afforded the opportunity to
via structured workstations and reinforces the five days are devoted to the compressor work on the following equipment: two-throw
many of the maintenance concepts and end, and include such topics as compressor HHE-style frame and running gear; non-lube
procedures learned during Reciprocating theory, compressor cylinders, crossheads, cylinders (split and solid rider bands); a vari-
Compressor School. Each student is required valves, pistons, rods, and rings. Topics relat- ety of valve rebuilding/evaluation worksta-
to exhibit competence in a variety of knowl- ing to compressor troubleshooting and pis- tions; several capacity control devices (plug,
edge, skill and performance areas. Students ton rod run-out are also included. port and clearance pocket unloaders); piston
are afforded the opportunity to work on the Price: $2,350 USD nut tightening; piston rod run-out and rod
following: HHE-style frame and running gear; drop indicator; high-pressure water-cooled
compressor cylinders (rider bands and piston Integral Engine Lab (IEL-215) packing; connecting rod for bolt stretch;
rings); a variety of valve inspection/evaluat- This hands-on program requires students install a variety of valve covers; evaluate an
ing workstations; several capacity control to disassemble, evaluate and reassemble oil pump assembly; and adjust crosshead
devices (plug, finger and clearance pocket many gas engine components specific to the shoes. Throughout the week, instructors
unloaders); piston nut tightening; piston rod power end. Both two-stroke cycle (TCV/TLA/ stress the proper use of tools and measur-
run-out; pressure packing; and connecting HBA) and four-stroke cycle (KVG/KVS) engine ing devices that include torque wrenches,
rod bolt stretch. Students are also required components are incorporated into the pro- micrometers, web deflection indicators, bolt-
to properly install a variety of valve covers gram. The students are given the opportu- stretch micrometers, and piston rod run-out
and adjust crosshead shoes. Throughout the nity to perform the following tasks: Ingersoll- indicators.
course, instructors focus on the proper use Rand two-piece and Clark three-piece piston Price: $2,520 USD
of tools and measuring devices that include assembly; main bearing assembly; bearing
torque wrenches, micrometers, crankshaft crush; power piston and rod removal; liner MOS, HOS, HOSS Reciprocating
distortion dial gages, bolt-stretch microm- bore measurement and evaluation; piston Compressor School and Lab
eters, and dial indicators. ring clearance measurements; camshaft (MHOS/S-104)
Prerequisite: Reciprocating Compressor timing; oil pump maintenance; shimmable Geared toward maintenance and reliability
School (RCS-105) or equivalent, as deter- connecting rod bearing assembly; and web personnel, this four-day classroom and hands-
mined by D-R Reciprocating Products deflection measurements. A full-size train- on-based course offers a good understanding
Training Department. ing model is used for the students to learn of the physical, operational and maintenance
Price: $2,520 USD proper maintenance techniques. Several aspects of the MOS, HOS and HOSS
classroom sessions are included to reinforce compressors manufactured by Dresser-Rand.
Integral Engine Theory (IET-103) the concepts and procedures practiced in Lecture topics include: compressor funda-
(formerly IES-105) the hands-on sessions. mentals; frame and running gear components
This three-day school covers gas engine Price: $2,520 USD review and maintenance procedures; cylinder
cycle and combustion theory and a wide components review and maintenance pro-
range of important operational and main- Wire Alignment School (WAS-245) cedures; piston rods and ring maintenance;
tenance topics specific to D-R two-stroke This one-week classroom and hands-on certi- pressure packing maintenance; and frame and
(formerly Dresser-Clark) and four-stroke (for- fication program teaches principles and pro- cylinder lubrication systems. Each of these
merly Ingersoll-Rand) integral gas engines. cedures of wire alignment. Specific require- comprehensive lectures will be reinforced by
This program is focused on the power end ments for successful completion include hands-on activities where the student will
and includes the following topics: two- and evaluation and approval of various cylinder have the opportunity to disassemble and reas-
four-stroke cycle theory; assembly and main- examples, and actual finished wires. A six- semble a compressor frame and a compressor
tenance of power cylinders, power pistons, throw frame, a barrel and steel billet-type cylinder to ensure a more complete under-
rods, and rings; lubrication and cooling sys- cylinders are used for hands-on certification. standing of each maintenance activity.
tems; fuels and fuel systems; power cylinder Price: $2,520 USD Price: $2,520 USD
4
Reciprocating compressors & integral engines
Four-day recip courses Europe Four-day recip courses Asia Pacific
Reciprocating Compressor Operation & Maintenance Reciprocating Compressor Operation & Maintenance
(RC-THEO) This four-day classroom program covers a wide range of
This four-day course (although based on the D-R product maintenance and operational concerns related to frame
range) is generic in subject matter. The information components of all D-R process compressors (previous Ingersoll-
presented may be applied to a variety of manufacturers Rand HHE/ESH/HSE, and previous Worthington BDC).
machines. Topics covered include: reciprocating compressor Topics include: journal bearings; compressor cylinders; pistons;
theory; frame and running gear; cylinders; pistons and rods and rings; packing/oil wiper rings; compressor valves;
packing rings; valves; capacity control; frame and cylinder capacity control devices; and lubrication and cooling systems.
lubrication systems and operation; cooling systems; Also included are discussions on compressor cylinder theory,
maintenance; and rod run-out. Price: 2,300 valve failure analysis, compressor installation, and general
compressor maintenance and troubleshooting.
Price: See schedule below
Nov 4 - 7 MOS, HOS, HOSS Recip School and Lab (MHOS/S 104) Jun 9 - 12 Recip Compressor Lab (RCL 215)
Nov 5 - 7 Integral Engine Theory (IET 103) Jun 24 - 26 Integral Engine Theory (IET 103)
Nov 10 - 13 Integral Engine Lab (IEL 215) Oct 6 - 10 Recip Compressor School (RCS 105)
Oct 13 - 16 Recip Compressor Lab (RCL 215)
Dec 8 - 12 Recip Compressor School/Lab Combo (RCS/L 225)
Seattle, Washington, USA
Sept 22 - 26 Integral Engine/Compressor Theory (IECT 105)
To arrange short courses for your group, contact one of the training registrars listed on the back of this catalog.
See "registrar, payment and travel" page for Asia Pacific promotions
See page 7 for Asia Pacific pricing
*All Brazil courses: 3500 Brazilian Reals
5
Steam turbines
Instructor-led training
Multi-day courses
Steam Turbine Operation & Maintenance (STC-224) Multi-stage Steam Turbine Class/Hands-on (MST-315)
This four-day course is intended for operators, mechanics, This five-day course is intended for operators, mechanics,
supervisors, and process and mechanical engineers with supervisors, and process and mechanical engineers with
emphasis on the practical aspects of machinery operation and emphasis on the practical aspects of multi-stage machinery
maintenance. The first two days in a classroom setting offer the operation and maintenance. Two days are devoted to
following topics: steam turbine fundamentals; components classroom presentations that include steam turbine
and functions; applications; equipment variations; steam fundamentals, detailed operation and maintenance procedures
turbine control systems; detailed operation and maintenance (disassembly, component evaluation and re-assembly). The
procedures; safety practices; disassembly; inspection; last three days are dedicated to a hands-on lab workshop with
evaluation and reassembly sequence. two roundtable discussion sessions. Participants are required
to inspect and disassemble a valve rack and governor linkage;
remove bearings, rotor, diaphragms, labyrinth glands and
The two-day, hands-on lab gives participants an opportunity springs, etc. and install bearings and diaphragms using an
to apply knowledge previously learned in the Steam Turbine alignment mandrel. Valve lead will be checked and adjusted.
Operation & Maintenance Program. Students are required to Price: $2,520 USD
make all necessary clearance checks, evaluate the condition
of components and keep accurate records of the equipment.
Individual tasks are reinforced through various workstations
to gain actual assembly/disassembly experience. Specific tasks
include: maintenance sequence review; maintenance safety;
component removal; inspection; and installation of casing,
thrust bearings, journal bearings, shaft seals, rotor, hand valves,
nozzle rings, and governor assemblies.
Price: $2,350 USD
6
Steam turbines
Four-day steam turbine courses Europe
LeHavre, France
Mar 18 - 21 Steam Turbine O&M (ST - THEO)
Sept 23 - 26 Steam Turbine O&M (ST - THEO)
To arrange short courses for your group, contact one of the training registrars listed on the back of this catalog.
See "registrar, payment and travel" page for Asia Pacific promotions
Turbomachinery schedule
9
Web-based training: recip & integral engine
Web-based reciprocating compressor & integral engine training courses
Learn at your own pace
Operation and Major Components Identification (RWB001) Frame Lubrication System (RWB006)
Level: Basic Focus: Operations/Maintenance Level: Intermediate Focus: Operations/ Maintenance
This entry-level course is designed to give students a fundamental This course is designed to provide the student with a complete
understanding of how a reciprocating compressor operates. understanding of the frame lubrication system on a common,
Through detailed descriptions and interactive activities, students process-type reciprocating compressor. This intermediate level
become familiar in the function and various styles of each course explains the critical properties of lubricants and their
component of the compressor cylinder and the frame and running additives, and through the use of animation and graphics, details
gear. the flow of the lubricant as it progresses from the sump to the
crosshead. This course offers lessons on the importance and
Reciprocating Compressor Theory (RWB002) function of each system component, and addresses operational
Level: Intermediate Focus: Operations/Maintenance issues related to the lubricating system. Interactive activities and
This intermediate-level course was designed to give the student periodic review questions are included to enhance the students
an understanding of the basic theory of compression as it relates learning experience.
to a reciprocating compressor. After a brief understanding of how
the compressor operates, students will participate in interactive Reciprocating Crankshaft Web Deflection (RWB007)
activities to help them understand basic gas behaviors, piston Level: Intermediate Focus: Maintenance
displacement, principles of compression, valve losses, rod loads, This course defines crankshaft web deflections in gas engines
and the relationship of pressure, volume and temperature. Other and reciprocating compressors. Many of the root causes of web
lessons will offer the students information on how clearance deflection are explored and described. A representative list of
volume and compression ratios affect capacity and horsepower, maximum allowable web deflections is provided, along with
and how multi-staging increases a compressors efficiency. Review recommended time intervals between crankshaft inspections. The
questions throughout the course will help prepare the student for student is introduced to several methods used to measure web
the final examination. deflections and provided with an example of a typical recording
chart. This course also lists the major causes of a bent crankshaft
Piston End Clearance (RWB003) and provides methods for determining whether a crankshaft is
Level: Intermediate Focus: Maintenance bent.
This comprehensive maintenance-oriented course describes
piston end clearance in a reciprocating compressor cylinder. It also Packing Fundamentals (RWB008)
lists the effects of improperly adjusted end clearances, addresses Level: Intermediate Focus: Maintenance
end clearance specifications and tolerances, and provides step-by- This intermediate level maintenance course describes the
step procedures on how to adjust the clearance. In addition, the components that make up a pressure packing assembly and how
course covers both feeler blade and lead-wire methods of gauging they work together to form a seal around the piston rod. Detailed
and measuring the frame-end and outer-end clearances. lessons, challenging interactive activities and periodic review
questions will aid the students in understanding the location
Piston Rod Runout (RWB004) and orientation of the various ring set styles within the packing
Level: Intermediate Focus: Maintenance case. To offer the student an understanding of pressure packing
This course is designed to help maintenance technicians fundamentals, the course will conclude with a lesson on packing
understand the meaning and effects of piston rod runout on the case lubrication and cooling.
operation of reciprocating compressors. The course also teaches
how to measure both vertical and horizontal runout, identify the Piston Rod Packing Reconditioning (RWB009)
factors that influence runout, and correct an out-of-specification Level: Intermediate Focus: Maintenance
runout condition. The course contains guidelines to help the This course describes the procedures used to properly
students interpret the runout readings and provides a calculation disassemble and reassemble a packing case within the
to aid them in shimming a crosshead to correct a runout that is compressor or on a workbench. The course instructions will
out of tolerance. explain the correct procedure for safely removing a packing case.
The critical inspection points for the components will be identified
Bolt Torque (RWB005) and used to determine whether reconditioning is required. The
Level: Intermediate Focus: Maintenance student will be introduced to the procedures used to recondition
This comprehensive maintenance-oriented course provides the the packing cups and the steps to properly reinstall the packing
student an opportunity to learn the characteristics of threaded case in a compressor. Because of the advanced level of this course,
fasteners, the various methods of properly tensioning them, it is recommended that the student first take the Reciprocating
the variables that influence the tensioning process, and the Compressor Packing Fundamentals Training Course (RWBT-008).
procedures used to ensure accurate tensioning. The course also
contains lessons on how certain variables such as lubrication, Wedge-Type, Packing Ring Assembly (RWB010)
wrench extensions, damaged threads, tool calibration, and Level: Intermediate Focus: Maintenance
self-locking fasteners affect the torque applied to the fastener. This course is offered as a higher-level piston rod packing
Although many types of torquing tools will be discussed, the program. It offers a description of what wedge-type packing
proper use of the clicker-type torque wrench is emphasized rings are, when they are required, how they seal, and what type
throughout the program. of inert buffer gas system is needed to make them most effective.
The student will be made aware of the location of these rings and
will be instructed on their proper orientation and installation.
Because of the advanced level of this course, it is recommended
that the student first take the packing fundamentals courses.
10
recip & integral engine: Web-based training
Web-based reciprocating compressor & integral engine training courses
Learn at your own pace
Reciprocating Compressor Cylinder & Packing Divider Valve in these important concepts, the course proceeds to describe
Lubrication System (RWB011) the two-stroke cycle process in detail through the use of P-V and
P-T diagrams and animation. Review questions and interactive
Level: Intermediate Focus: Operations/Maintenance activities throughout the course will help prepare the student for
This operations-focused course was designed to familiarize the final examination.
operators and maintenance technicians with a typical
reciprocating compressor, divider valve type, cylinder, and Four-Cycle Integral Gas Engine Theory (EWB003)
packing lubrication system. Students are presented with Level: Intermediate Focus: Operations /Maintenance
information regarding the identification, purpose, operation, and This intermediate-level course was designed to offer the student
adjustment of the various components that make up this system. a comprehensive understanding of the theory of four-cycle gas
Interactive activities, animation and review questions strategically engines. The course begins with a brief review of components
placed throughout the course, and a step-by-step, interactive specific to four-cycle engines and how they differ from those used
demonstration of the divider valve operation, will challenge the in two-cycle gas engines. This is followed by a basic introduction
learner to thoroughly understand the many aspects of cylinder to combustion theory and the natural gas laws. After instruction
and packing lubrication and the divider valve system. in these important concepts, the course proceeds to describe
the two-stroke cycle process in detail through the use of P-V and
Reciprocating Compressor Pump-to-Point Cylinder & P-T diagrams and animations. Review questions and interactive
Packing Lubrication System (RWB012) activities throughout the course will help prepare the student for
Level: Intermediate Focus: Operations/Maintenance the final examination.
This operations-focused course was designed to familiarize
operators and maintenance technicians with a typical Engine Pre-ignition and Detonation (EWB010)
reciprocating compressor, pump-to-point type cylinder and Level: Intermediate Focus: Maintenance
packing lubrication system. Students are presented with This course describes both normal and abnormal combustion
information regarding the identification, purpose, operation, and processes in large-bore gas engines. The differences between
adjustment of the various components that make up this system. pre-ignition and detonation are also clearly defined. The course
Interactive activities, animation and review questions strategically explains the various causes of these destructive combustion
placed throughout the course will challenge the learner to processes and suggests methods that can be used to reduce their
thoroughly understand the many aspects of cylinder and packing frequency and severity.
lubrication and the pump-to-point system.
Engine Balancing (EWB011)
Setscrew-type Valve Cover Removal & Installation (RWB013) Level: Intermediate Focus: Maintenance
Level: Intermediate Focus: Maintenance This intermediate-level, maintenance-focused, two- and four-
This detailed maintenance course offers an overview of the cycle engine balancing course provides information that will help
setscrew-type valve cover, provides step-by-step instruction on the student understand the importance of a properly balanced
how to remove and install the cover, lists the consequences of engine, the consequences of an unbalanced engine, component
improper removal and installation procedures, and addresses and system conditions that can affect engine balancing, and the
proper torque values and procedures for the applicable fasteners. recommended procedure for obtaining a well-balanced engine.
A variety of interactive activities challenge the learner to recognize Several interactive activities and challenging review questions
common valve cover components, identify areas damaged by will help the student learn and retain the detailed information
incorrect installation procedures, and correctly list the order of outlined in this course.
major disassembly and re-assembly steps.
Journal Bearings for Reciprocating Products
Crosshead and Piston Supernuts (RWB015) Level: Basic/Intermediate Focus: Operations/Maintenance
Level: Intermediate Focus: Maintenance This course will provide the student with information on the major
In this comprehensive maintenance course, students can learn types of journal bearings found in gas engines and compressors.
where supernuts are applied in a reciprocating compressor, The course describes the attributes desired in a journal bearing
what advantages they have over standard hex nuts, where to and defines certain aspects of bearing geometry. The student
find the proper torque values and jackbolt lubricant, and how will be introduced to many of the causes of bearing failure. The
to properly tighten and loosen the supernuts in both crosshead primary modes of bearing failure and their underlying causes are
and piston nut applications. Challenging interactive activities illustrated through the use of photographs and drawings. The
and review questions will increase the students retention of the student will also be instructed in several recommended methods
complex procedures and sequential patterns that Dresser-Rand for measuring critical bearing clearances, bearing crush and the
recommends to accurately tighten these fasteners while proper procedures for removing and/or installing journal bearings.
maintaining piston rod and crosshead alignment. Review questions and interactive activities throughout the course
will help prepare the student for the final examination.
Two-Cycle Integral Gas Engine Theory (EWB002)
Level: Intermediate Focus: Operations/Maintenance
This intermediate-level course was designed to offer the student
a comprehensive understanding of the theory of two-cycle gas
engines. The course begins with a brief review of components
specific to two-cycle engines and how they differ from those used
in four-cycle gas engines. This is followed by a basic introduction
to combustion theory and the natural gas laws. After instruction
11
Web-based training: turbo / steam
Web-based turbo courses
Learn at your own pace
Surge and Surge Control (TWB002) Basic Centrifugal Compressor Types (TWB001)
Level: Intermediate Focus: Operations/Maintenance Level: Intermediate Focus: Operations/Maintenance
This intermediate-level, operator-oriented course discusses This entry-level course identifies the different types of
the surge phenomena that can occur when operating a centrifugal compressors, examines the major components
centrifugal compressor. It describes the warning signs of surge, used in their construction and illustrates an assortment of flow
the consequences of surge and the strategies and benefits path arrangements used in various process applications. A
of controlling it. The course also identifies the components variety of interactive activities and periodic review questions
of a typical performance curve and their relationship to the challenge the students to distinguish between several groups
operation of a centrifugal compressor. A variety of interactive of centrifugal compressors and how they are applied in
activities and periodic review questions challenge students process machinery.
to recognize the characteristics of surge and how to avoid it
during normal operation.
Additional programs
Control systems
Houston and Kongsberg
The Dresser-Rand Control Systems training departments, D-R Control Systems training relates the control system
located in Houston, Texas, and Kongsberg, Norway, offer a supplied by Dresser-Rand to the mechanical aspects of your
wide range of training options custom-tailored to your needs, rotating equipment to allow for a complete understanding
based on the type of equipment you have purchased from of the control system in relation to mechanical requirements
Dresser-Rand. Our proximity to the facilities allows for training unique to a specific piece of rotating equipment. A technical
coordination that is unique and customized for the control mixture of mechanical, instrumentation and controls allows for
system that was integrated to a specific piece of rotating an encompassing view of a complete system.
equipment. This training can increase your employees knowledge and
From operational fundamentals to in-depth programming, skills, thereby improving the reliability of your control panels
surge control, and load sharing, our professional instructors and associated equipment. Please contact our Control Systems
can help your personnel better troubleshoot and maintain training department or your regional Dresser-Rand account
your control panels. Whether you need training for operators manager for more information.
to optimize your equipment, or controls training for your
technical or engineering staff, Dresser-Rand can meet your
specific training needs.
12
NEW Additional programs
Guascor Engines
Four-day Guascor gas engines training course - Spain Multi-day diesel Guascor gas engines course - Spain
Guascor Gas Engines Operation & Maintenance Guascor Diesel Engines Maintenance & Mechanical Practices
This four-day course emphasizes the practical aspects of internal Multi-day, hands-on training course covers basic concepts of
combustion engine and maintenance. One day of classroom maintenance, good practices and daily operation, and also
training covers detailed operation, safety practices, disassembly, a major overhaul where students will learn how to assemble
inspection, and evaluation. Three days of hands-on training cover and disassemble main relevant parts of the diesel engine
maintenance sequence for operation types E1, E2 and E3. (camshaft, crankshaft, main bearing, and axial distribution)
and reconditioning of cylinder heads, water pumps and turbo
Guascor Gas Engines Major Overhaul compressors.
This four-day course is intended for operators, mechanics,
supervisors, and process and mechanical engineers with an
emphasis on the practical aspects of machinery operation and
maintenance. Four days of hands-on training cover maintenance
sequence for operation types R1, R2 and R3.
Introduction to Synchrony Active Magnetic Bearings & Synchrony Magnetic Bearings Installation & Operation and
Rotordynamics Magnetic Bearing Optimization
This two-day course is an introduction to active magnetic This three-day course is recommended for operations and
bearings and provides a detailed overview of a typical services professionals. It includes three days of hands-on
magnetic bearing system and the theoretical and practical training covering shimming and assembly sequences, system
aspects of rotordynamic analysis. This course is recommended operation and use of the "Synchrony Toolbox" user interface to
for design engineers. perform level II and level III troubleshooting.
Day 1: Introduction to magnetic bearings and Day 1: Installation of mechanical components
Applicable Industry Standards.
Day 2: Operation, tools and parameters introduction
Day 2: Introduction and hands-on user interface and to Synchrony user interface
rotordynamic software.
Day 3: Optimization and troubleshooting
13
Complete schedule: chronological
January 2014
Jan 13 - 17 CCS - 105 Houston, TX, USA Jul 21 - 24 STC - 224 Los Angeles, CA, USA
Jan 20 - 24 CCL - 215 Houston, TX, USA Jul 21 - 25 IECT - 105 Liberal, KS, USA
Jan 22 - 23 GT - 102 Kongsberg, Norway August 2014
February 2014 Aug 4 - 8 RCS/L - 225 Los Angeles, CA, USA
Feb 4 - 7 MHOS/S - 104 Houston, TX, USA Aug 4 - 8 CCS - 105 Olean, NY, USA
Feb 10 - 13 STC - 224 Edmonton, AB, Canada Aug 11 - 14 Centr. Comp O&M Kuala Lumpur, Malaysia
Feb 19 - 21 IET - 103 Houston, TX, USA Aug 11 - 15 CCL - 215 Olean, NY, USA
Feb 24 - 27 IEL - 215 Houston, TX, USA Aug 18 - 21 STC - 224 Horsham, PA, USA
Feb 25 - 28 RC - THEO LeHavre, France Aug 19 - 22 MHOS/S - 104 Houston, TX, USA
Aug 25 - 28 Turbo Vib. / Diag. Cilegon, Indonesia
March 2014
Aug 25 - 29 WAS - 245 Houston, TX, USA
Mar 2 - 6 CC Theory - ME Abu Dhabi, UAE
Mar 3 - 6 STC - 224 Sarnia, Canada September 2014
Mar 4 - 7 CC - THEO LeHavre, France Sept 2 - 5 RC - THEO LeHavre, France
Mar 9 - 13 CC Practical - ME Abu Dhabi, UAE Sept 8 - 12 MST - 315 Olean, NY, USA
Mar 10 - 13 CC - PRAC LeHavre, France Sept 9 - 12 RCS - 105 Houston, TX, USA
Mar 10 - 13 Centr. Comp O&M Kuala Lumpur, Malaysia Sept 9 - 12 CC - THEO LeHavre, France
Mar 11 - 14 RCS - 105 Houston, TX, USA Sept 15 - 18 RCL - 215 Houston, TX, USA
Mar 17 - 20 RCL - 215 Houston, TX, USA Sept 16 - 19 RCS - 105 Campinas, Brazil
Mar 17 - 20 Centr. Comp O&M Cilegon, Indonesia Sept 22 - 25 Recip Com O&M Kuala Lumpur, Malaysia
Mar 18 - 21 ST - THEO LeHavre, France Sept 22 - 26 IECT - 105 Seattle, WA, USA
Mar 31 - Apr 4 CCS - 105 Olean, NY, USA Sept 23 - 26 ST - THEO LeHavre, France
Sept 24 - 25 GT - 102 Kongsberg, Norway
April 2014
Sept 29 - Oct 2 STC - 224 Olean, NY, USA
Apr 1 - 4 RCS - 105 Baton Rouge, LA, USA
Apr 6 - 10 CC Theory - ME Al Khobar, Saudi Arabia October 2014
Apr 7 - 10 RCL - 215 Baton Rouge, LA, USA Oct 6 - 10 RCS - 105 Painted Post, NY, USA
Apr 7 - 11 IECT - 105 Odessa, TX, USA Oct 6 - 10 CCS - 105 Olean, NY, USA
Apr 7 - 11 CCL - 215 Olean, NY, USA Oct 13 - 16 RCL - 215 Painted Post, NY, USA
Apr 8 - 11 CCS - 105 Campinas, Brazil Oct 13 - 17 CCL - 215 Olean, NY, USA
Apr 13 - 17 CC Practical - ME Al Khobar, Saudi Arabia Oct 21 - 24 CCS - 105 Campinas, Brazil
Apr 21 - 24 Recip Comp O&M Kuala Lumpur, Malaysia Oct 27 - 31 MST - 315 Olean, NY, USA
May 13 - 15 GT - 103 Campinas, Brazil Nov 3 - 6 Steam Turbine O&M Cilegon, Indonesia
May 13 - 16 MHOS/S - 104 Houston, TX, USA Nov 4 - 5 DGS - 102 Olean, NY, USA
May 21 - 22 GT - 102 Kongsberg, Norway Nov 4 - 7 MHOS/S - 104 Houston, TX, USA
Nov 5 - 7 IET - 103 Houston, TX, USA
June 2014
Nov 9 - 13 CC Practical-ME Abu Dhabi, UAE
Jun 2 - 6 RCS - 105 Painted Post, NY, USA
Nov 10 - 13 IEL - 215 Houston, TX, USA
Jun 9 - 12 RCL - 215 Painted Post, NY, USA
Nov 11 - 13 GT - 103 Campinas, Brazil
Jun 9 - 12 Recip Comp O&M Cilegon, Indonesia
Nov 24 - 27 Centr. Comp O&M Kuala Lumpur, Malaysia
Jun 16 - 19 Turbo Vib. / Diag. Kuala Lumpur, Malaysia
Jun 17 - 20 STC - 224 Naperville, NY, USA December 2014
Jun 24 - 26 IET - 103 Painted Post, NY, USA Dec 8 - 12 RCS/L - 225 Houston, TX, USA
Dec 11 - 12 GT - 102 Kongsberg, Norway
July 2014
Jul 7 - 11 Centr. Comp O&M Shanghai, China
Jul 14 - 18 RCS/L - 225 Naperville, IL, USA
Jul 15 - 16 DGS - 102 Olean, NY, USA
14
Product line: complete schedule
Reciprocating compressors & integral gas engines schedule Steam turbine schedule
(pages 4 & 5) (pages 6 & 7)
Cilegon, Indonesia Kuala Lumpur, Malaysia Cilegon, Indonesia
Jun 9 - 12 Recip Comp O&M Apr 21 - 24 Recip Comp O&M Nov 3 - 6 Steam Turbine O&M
Campinas, Brazil* Sept 22 - 25 Recip Comp O&M Edmonton, Alberta, Canada
Mar 11 - 14 RCS 105 LeHavre, France Feb 10 - 13 STC 224
Sept 16 - 19 RCS 105 Feb 25 - 28 RC THEO Horsham, Pennsylvania, USA
Baton Rouge, Louisiana, USA Sept 2 - 5 RC THEO Aug 18 - 21 STC 224
(MAP location) Los Angeles, California, USA
Liberal, Kansas, USA
Apr 1 - 4 RCS 105
Jul 21 - 25 IECT 105 Jul 21 - 24 STC 224
Apr 7 - 10 RCL 215
Los Angeles, California, USA LeHavre, France
Houston, Texas, USA Mar 18 - 21 ST THEO
Aug 4 - 8 RCS/L 225
Feb 4 - 7 MHOS/S 104
Naperville, Illinois, USA Sept 23 - 26 ST THEO
Feb 19 - 21 IET 103
July 14 - 18 RCS/L 225 Naperville, Illinois, USA
Feb 24 - 27 IEL 215
Odessa, Texas, USA Jun 17 - 20 STC 224
Mar 11 - 14 RCS 105
Apr 7 - 11 IECT 105 Olean, New York, USA
Mar 17 - 20 RCL 215
May 5 - 9 RCS/L 225 Sept 8 - 12 MST 315
May 13 - 16 MHOS/S 104
Painted Post, New York, USA Sept 29 - Oct 2 STC 224
Aug 19 - 22 MHOS/S 104
Jun 2 - 6 RCS 105 Oct 27 - 31 MST 315
Aug 25 - 29 WAS 245
Jun 9 - 12 RCL 215 Sarnia, Ontario, Canada
Sept 9 - 12 RCS 105
Jun 24 - 26 IET 103 Mar 3 - 6 STC 224
Sept 15 - 18 RCL 215
Oct 6 - 10 RCS 105
Nov 4 - 7 MHOS/S 104
Oct 13 - 16 RCL 215
Nov 5 - 7 IET 103
Seattle, Washington, USA
Nov 10 - 13 IEL 215
Sept 22 - 26 IECT 105
Dec 8 - 12 RCS/L 225
Turbomachinery schedule
(pages 8 & 9)
Abu Dhabi , UAE Kongsberg, Norway Aug 4 - 8 CCS 105
Mar 2 - 6 CC Theory ME Jan 22 - 23 GT 102 Aug 11 - 15 CCL 215
Mar 9 - 13 CC Practical ME May 21 - 22 GT 102 Oct 6 - 10 CCS 105
Nov 2 - 6 CC Theory ME Sept 24 - 25 GT 102 Oct 13 - 17 CCL 215
Nov 9 - 13 CC Practical ME Dec 11 - 12 GT 102 Nov 4 - 5 DGS 102
Al Khobar , Saudi Arabia Kuala Lumpur, Malaysia Shanghai, China
Apr 6 - 10 CC Theory ME Mar 10 - 13 Centr. Comp O&M Jul 7 - 11 Centr. Comp O&M
Apr 13 - 17 CC Practical ME Jun 16 - 19 Turbo Vib. / Diag.
Campinas, Brazil* Aug 11 - 14 Centr. Comp O&M
Apr 8 - 11 CCS 105 Nov 24 - 27 Centr. Comp O&M
May 13 - 15 GT 103 Le Havre, France
Oct 21 - 24 CCS 105 Mar 4 - 7 CC THEO
Nov 11 - 13 GT 103 Mar 10 - 13 CC PRAC
Cilegon, Indonesia Sept 9 - 12 CC THEO
Mar 17 - 20 Centr. Comp O&M Sept 15 - 18 CC PRAC
Aug 25 - 28 Turbo Vib. / Diag. Olean, New York, USA
Houston, Texas, USA Mar 31 - Apr 4 CCS 105
Jan 13 - 17 CCS 105 Apr 7 - 11 CCL 215
Jan 20 - 24 CCL 215 Jul 15 - 16 DGS 102
15
Dresser-Rand Training Registrars
Corporate Headquarters
West8 Tower, Suite 1000 Turbomachinery/Steam Turbine /
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For more information e-mail us at Tel: (Int'l +1) 713-365-2645 E-mail: tjohansen@dresser-rand.com
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Dresser-Rand Synchrony Business Unit
For current information about D-R Dresser-Rand do Brasil Ltda. Product Training
product training, visit: Product Training 4655 Technology Drive
Rua Altino Arantes, 1010 - Jardim das Bandeiras Salem, VA 24153
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Fax: (Intl +55) 21-2262-1810 E-mail: kcwhite@dresser-rand.com
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Dresser-Rand Guascor Business Unit
Dresser-Rand S.A. Product Training
Training Administrator Parque Tecnolgico de Alava,
31, Boulevard Winston Churchill Leonardo Da Vinci 12,
76080 Le Havre Cedex 7013 France 01510 Miano (Alava), Spain
Tel: (Int'l +33) 2-35-25-5296 Tel: (+34) 945 298 791
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trademarks of E.I. Du Pont de Nemours and Company. Printed in U.S.A.
This document comprises a general overview of the Dresser-Rand products or services described herein. It is solely for informational purposes,
does not represent a warranty or guarantee of the information contained herein, and is not to be construed as an offer to sell or a solicitation to
buy. Contact Dresser-Rand for detailed design and engineering information suitable to your specific applications. Dresser-Rand reserves the right to
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Form 85187-14