SM Samsung ML-1910 1915 2525 2580 PDF

Service Manual
Laser Printer
ML-1910/1915
ML-2525/2525W/2580N
1. Speed 4. Memory
M L- 2525/2525W/2580N : 24 ppm in A4 8 MB / 64 MB (Only 2525W, 2580N)
The keynote of Product
ML- 1910/1915 : 18 ppm in A4

5. Interfaces
2. Processor One USB port
Jupiter4e 150 Mhz One 10/100 BaseT network connector (2580N)
Chorus3 360 Mhz (Only 2525W, 2580N) One IEEE 802.11 b/g wireless LAN (2525W)
3. Printer Language Emulations 6. Toner cartridge

SPL, PCL6 (Only 2580N) Initial : 0
.7K (1910/ 1915) / 1K (2525/2525W/2580N)
Sales : 1.5K / 2.5K two types
GSPN (Global Service Partner Network)
North America : service.samsungportal.com

Latin America : latin.samsungportal.com
CIS : cis.samsungportal.com
Europe : europe.samsungportal.com
China : china.samsungportal.com Samsung Electronics Co.,Ltd. February. 2008
Asia : asia.samsungportal.com Printed in Korea.
Mideast & Africa : mea.samsungportal.com VERSION NO. : 1.00 CODE : 2580-00000E
Contents
chapter 1 Precautions
1.1 Safety Warning 1-1
1.2 Caution for safety 1-2
1.2.1 Toxic material 1-2
1.2.2 Electric Shock and Fire Safety Precautions 1-2
1.2.3 Handling Precautions 1-3
1.2.4 Assembly / Disassembly Precautions 1-3
1.2.5 Disregarding this warning may cause bodily injury 1-4
1.3 ESD Precautions 1-5
chapter 2 Product Overview

2.1 Product Specifications 2-1
2.1.1 Product Overview 2-1
2.1.2 Specifications 2-2
2.1.3 Model Comparison Table 2-9
2.2 System Overview 2-10
2.2.1 Front View 2-10
2.2.2 Rear View 2-11
2.2.3 System Layout 2-12
2.2.4 Engine H/W Specifications 2-19
2.2.5 Engine F/W Contol Algorithm 2-27
2.2.6 S/W Descriptions 2-29
chapter 3 Maintenance and Disassembly

3.1 Precautions when replacing parts 3-1
3.1.1 Precautions when assembling and disassembling 3-1
3.1.2 Preautions when handling PBA 3-1
3.1.3 Releasing Plastic Latches 3-1
Contents
3.2 Screws used in the printer 3-2

3.3 Cover 3-3
3.3.1 Front Cover 3-3
3.3.2 Top Cover 3-3
3.3.3 Rear Cover 3-4
3.3.4 Right Cover 3-5
3.3.5 Left Cover 3-6
3.4 Fuser Unit 3-7
3.4.1 Whole Fuser Unit 3-7
3.4.2 Main Service parts of Fuser Unit 3-8
3.4.3 Replacing the Main Service part of Fuser Unit 3-10
3.5 LSU Unit 3-18
3.6 OPE PBA 3-19
3.7 Drive Unit 3-19
3.8 FAN 3-20
3.9 Transfer Roller 3-21
3.10 Main PBA and SMPS/HVPS board 3-22
3.11 Pick up roller 3-25
3.12 Cassette holder pad 3-26
chapter 4 Alignment and Troubleshooting

4.1 Alignment and Adjustments 4-1
4.1.1 Control Panel 4-1
4.1.2 Understanding the LEDs 4-2
4.1.3 JAM Removal 4-3
4.1.4 Printing a report 4-6
4.1.5 Periodic Defective Image 4-10
4.1.6 How to use DCU 4-11
4.1.7 EDC Mode 4-16
4.1.8 Firmware upgrade 4-19
4.1.9 Using the smart panel program 4-20
4.2 Troubleshooting 4-22
Contents
4.2.1 Procedure of Checking the Symptoms 4-22

4.2.2 Bad discharge 4-25
4.2.3 Malfunction 4-30
4.2.4 Bad image 4-36
4.2.5 Network problems and solutions (Only ML-2580N) 4-52
4.2.6 Fuser Problems and solutions 4-54
chapter 5 System Diagram

5.1 Block Diagram 5-1
5.2 Connection Diagram 5-4
chapter 6 Reference Information

6.1 Tool for Troubleshooting 6-1
6.2 Acronyms and Abbreviations 6-2
6.2.1 Acronyms 6-2
6.2.2 Service Parts 6-4
6.3 A4 ISO 19798 Standard Pattern 6-8
6.3.1 A4 ISO 19752 Standard Pattern 6-8
6.4 Selecting a location 6-9
attached Exploded Views & Parts List

* Please see the attached.
Power Cord 2
Thumbnail 3
1. Main 4
2. Top Cover 6
3. Cover 8
Contents
4. Front Cover 10
5. Rear Cover 12
6. Main Frame 14
7. Main Drive Bracket (ML-1910) 18
8. Main Drive Bracket (ML-2580N) 20
9. Base Frame-Pick Up 22
10. Fuser 24
11. Cassette 26
Precautions
1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed
below carefully before servicing the printer and follow them closely.
1.1 Safety Warning

(1) Only to be serviced by appropriately qualified service engineers.
High voltages and lasers inside this product are dangerous. This printer should only be serviced by a
suitably trained and qualified service engineer.
(2) Use only Samsung replacement parts

There are no user serviceable parts inside the printer. Do not make any unauthorized changes or
additions to the printer, these could cause the printer to malfunction and create electric shock or fire haz-
ards.
(3) Laser Safety Statement

The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter
J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product con-forming to the
requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system
and printer are designed so there is never any human access to laser radiation above a Class I level
during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/
Scanner assembly. The reflected beam, although invisible, can damage your eyes.
When using this product, these basic safety pre-cautions should always be followed to
reduce risk of fire, electric shock, and injury to persons.
1-1
Service Manual Samsung Electronics
Precautions
1.2 Caution for safety

1.2.1 Toxic material
This product contains toxic materials that could cause illness if ingested.
(1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact
with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your
doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately.
(2) Please keep Drum cartridge and Toner Cartridge away from children. The toner powder contained in the
Drum cartridge and Toner Cartridge may be harmful and if swallowed you should contact a doctor.
1.2.2 Electric Shock and Fire Safety Precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire.
(1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or
electric shock.
(2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the
cable to overheat and potentially cause a fire.
(3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could
lead to a fire.
(4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow
paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to
an electric shock or fire hazard.
(5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock.
When servicing the printer remove the power plug from the wall socket.
(6) Use caution when inserting or removing the power connector. The power connector must be inserted
completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing
the power connector grip it firmly and pull.
(7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other
wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could
overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power
cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on
the power cable, weakening the cover or exposing cables causing fire and shock risks.
(8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should
be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the
machine.
(9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected
from the power source when such weather conditions are expected. Do not touch the machine or the
power cord if it is still connected to the wall socket in these weather conditions.
(10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the
machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and
cause a fire.
(11) D o not position the printer in direct sunlight. This will cause the temperature inside the printer to rise
possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire.
(12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it
could make contact with a high voltage conductor inside the machine and cause an electric shock.
1-2
Precautions
1.2.3 Handling Precautions

The following instructions are for your own personal safety, to avoid injury and so as not to damage the
printer
(1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could
cause the printer to tip or fall.
(2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your
fingers, hair or clothing in any of these rotating devices.
(3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer
which if spilled could get into the machine and cause damage or a shock or fire hazard.
(4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a
humidifier or heater. Damage could be caused to the printer in such areas.
(5) Do not place candles, burning cigarettes, etc on the printer, These could cause a fire.
1.2.4 Assembly / Disassembly Precautions

Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also
cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly.
Please carry out the following procedures before dismantling the printer or replacing any parts.
(1) Check the contents of the machine memory and make a note of any user settings. These will be erased if
the mainboard or network card is replaced.
(2) Ensure that power is disconnected before servicing or replacing any electrical parts.
(3) Disconnect printer interface cables and power cables.
(4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or
temperature rating are correct.
(5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into
plastic.
(6) Take care not to drop any small parts into the machine.
(7) Handling of the OPC Drum
- The OPC Drum can be irreparably damaged if it exposed to light.
Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent
room lighting. Exposure for as little as 5 mins can damage the surface? photoconductive properties
and will result in print quality degradation. Take extra care when servicing the printer. Remove the
OPC Drum and store it in a black bag or other lightproof container. Take care when working with the
covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC
Drum.
- Take care not to scratch the green surface of OPC Drum Unit.
If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.
1-3
Precautions
1.2.5 Disregarding this warning may cause bodily injury

(1) Be careful with the high temperature part.
The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to
cool down before disassembly.
(2) Do not put finger or hair into the rotating parts.
When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor,
fan, etc.). If do, you can get harm.
(3) When you move the printer.

This printer weighs 6.55kg (ML-1910/1915) / 6.6kg (ML-2525/2525W/2580N) including toner cartridge
and cassette. Use safe lifting and handling techniques. Use the lifting handles located on each side of the
machine. Back injury could be caused if you do not lift carefully.
(4) Ensure the printer is installed safely.

The printer weighs 6.55kg (ML-1910/1915) / 6.6kg (ML-2525/2525W/2580N), ensure the printer is
installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip
or fall possibly causing personal injury or damaging the printer.
(5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer
is stable.
1-4
Precautions
1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly
called Electrostatically Sensitive (ES) Devices or ESDs. Examples of typical ESDs are: integrated circuits,
some field effect transistors, and semiconductor chip components.
The techniques outlined below should be followed to help reduce the incidence of component damage
caused by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain

off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a
commercially available wrist strap device, which should be removed for your personal safety reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface,
such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity
of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static
can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to
damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a
comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch
the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed,
until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as
the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static
electricity sufficient to damage an ESD.
1-5
Product spec and feature
2. Product spec and feature

2.1 Product Specifications
2.1.1 Product Overview
ML- 1915 / 2525 / 2525W ML- 1910 / 2580N
1. Speed 6. Interfaces
ML- 2525/2525W/2580N : 24 ppm in A4 One USB port
ML- 1910/1915 : 18 ppm in A4 O ne 10/100 BaseT network connector
(2580N)
2. Printing Resolution One IEEE 802.11 b/g wireless LAN (2525W)
M ax. 1200x600 dpi effective output
(ML-1910/1915/2525) 7. Control Panel
M ax. 1200x1200 dpi effective output No LCD, 3 keys and 2 LEDs
(ML-2525W/2580N) No LCD, 2 keys and 3 LEDs (only 2525W)
3. Processor 8. Toner cartridge

Jupiter4e 150 Mhz Initial : 0
.7K (1910/ 1915)
Chorus3 360 Mhz (Only 2525W, 2580N) 1K (2525/2525W/2580N)
4. Printer Language Emulations
SPL , PCL6 (Only 2580N) 9. Color
There are two kinds of colors.
5. Memory (Gray and Black)
8 MB
64 MB (Only 2580N)
2-1
2.1.2 Specifications
Product Specifications are subject to change without notice. See below for product specifications.
2.1.2.1 General Print Engine
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Engine Speed Simplex Up to 18 ppm in A4 (19 ppm in Letter) Up to 24 ppm in A4 (24 ppm in Letter)
Duplex Manual Manual
Warmup time From Sleep 30 sec 30 sec
FPOT From Ready 10 sec 9 sec
From Sleep less than 28 sec less than 19 sec
Resolution - Up to 1,200 x 600 dpi effective output - 2525
Up to 1200 x 600 dpi effective output
- 2525W/2580N
Up to 1200 x 1200 dpi effective outpu
2-2
2.1.2.2 Controller & S/W
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Processor Jupiter4e 150 MHz - 2525 : Jupiter4e 150 MHz
- 2525W/2580N : Chorus3 360 MHz
Memory Std. 8 MB - 2525 : 8 MB
- 2525W/2580N : 64 MB
Option N/A N/A
Printer - SPL(Samsung Printer Language) - 2525/2525W : SPL(Samsung Printer
Languages Language)
- 2580N : SPL, PCL6, IBM ProPrinter,
EPSON
Fonts - Windows Fonts - 2525/2525W : Windows Fonts
- 2580N : 45 scalable, 1 bitmap, 136
PostScript3 fonts
Driver Default Driver SPL SPL
Install SPL - 2525/2525W : SPL
- 2580N : SPL, PCL6
Supporting OS Windows 2000/XP(32/64bits)/ Windows 2000/XP(32/64bits)/
Vista(32/64bits)/2003 Vista(32/64bits)/2003
Server(32/64bits)/ Server(32/64bits)/
2008 Server(32/64bits) 2008 Server(32/64bits)
Various Linux OS: Various Linux OS:
- Red Hat 8~9, - Red Hat 8~9,
- Fedora Core 1~4 - Fedora Core 1~4
- Mandrake 9.2~10.1 - Mandrake 9.2~10.1
- SuSE 8.2~9.2 - SuSE 8.2~9.2
Mac OS 10.3~10.6 Mac OS 10.3~10.6
WHQL Windows 2000/XP(32/64bits)/ Windows 2000/XP(32/64bits)/
Vista(32/64bits)/2003 Vista(32/64bits)/2003
Server(32/64bits)/2008 Server(32/64bits)/2008
Server(32/64bits) Server(32/64bits)
Compatibility Win 2000/XP(32/64bits)/2003 Server/ Win 2000/XP(32/64bits)/2003 Server/
Vista(32/64bits),2008 Server(32/64bits) Vista(32/64bits),2008 Server(32/64bits)
2-3
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Wired Network Protocol N/A TCP/IP, Ethertalk, SNMP, HTTP 1.1
(Only 2580N)
Supporting OS N/A Windows NT4.0/2000/XP(32/64bits)/
2003 Server(32/64bits)/
Vista(32/64bits)/2008 Server(32/64bits)
Mac OS 8.6~9.2, 10.1~10.4
Various Linux OS including Red Hat
8~9, Fedora Core 1~4, Mandrake
9.2~10.1,
and SuSE 8.2~9.2
NetWare 5.x, 6.x (TCP/IP Only)
Unix HP-UX
Wireless Network Protocol N/A
Supporting OS N/A
Application Smart Panel SmartPanel for Windows/ Macintosh/ SmartPanel for Windows/ Macintosh/
LINUX LINUX
Printer Setting N/A PSU for Windows/ Macintosh/LINUX
(Only 2580N)
Network N/A SyncThru Web Admin Service 4.5
Management (Only 2580N)
IP Setting SetIP SetIP
Interface
Parallel - N/A N/A
USB - Compatible with USB 2.0 Hi-Speed USB 2.0
Wired Network - N/A Ethernet 10/100 Base TX (Internal) :
Only 2580N
Wireless Network - N/A N/A
User Interface
LCD - N/A N/A
LED - 2 LEDs : Icon, No Text - 2525/2580N
2 LEDs : Icon, No Text
- 2525W
3 LEDs : Icon, No Text
Key - 3 Keys 3 Keys (2525/2580N)
2 Keys (2525W)
2-4
2.1.2.3 Paper Handling
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Standard - 250-sheet Cassette Tray@80g/, 250-sheet Cassette Tray@80g/,
Capacity 1-sheet Manual Tray 1-sheet Manual Tray
Max. Capacity - 251 sheets @ 80g/ 251 sheets @ 80g/
Printing Max. Size 216 x 356 mm (8.5" x 14") 216 x 356 mm (8.5" x 14")
Min. Size 76 x 127 mm (3.0" x 5.0") 76 x 127 mm (3.0" x 5.0")
Multi-purpose tray
Capacity Plain Paper 1 sheet 1 sheet
Envelop 1 sheet 1 sheet
Media sizes - A4, A5, A6, ISO B5, JIS B5, B6, A4, A5, A6, ISO B5, JIS B5, B6,
Statement, Letter, Quarto, Oficio, Folio, Statement, Letter, Quarto, Oficio, Folio,
Legal, Envelope(No 10, Monarch, DL, Legal, Envelope(No 10, Monarch, DL,
C5, C6) Postcard C5, C6) Postcard
Media type - Plain, Thin, Bond, Punched, Pre-printed, Plain, Thin, Bond, Punched, Pre-printed,
Recycled, Envelope, Transparency, Recycled, Envelope, Transparency,
Label, Cardstock, Postcard, Letterhead, Label, Cardstock, Postcard, Letterhead,
Thick, Cotton, Colored, Archive Thick, Cotton, Colored, Archive
Media weight - 16~43lb (60 to 163g/) 16~43lb (60 to 163g/)
Sensing - Manual Feed Sensor Manual Feed Sensor
Standard Cassette Tray
Capacity - 250 sheets @ 80g/ 250 sheets @ 80g/
Media sizes - A4, A5, A6, ISO B5, JIS B5, Executive, A4, A5, A6, ISO B5, JIS B5, Executive,
Letter, Oficio, Folio, Legal,Custom Letter, Oficio, Folio, Legal,Custom
Media types - Plain, Thin, Recycled, Thick, Archive Plain, Thin, Recycled, Thick, Archive
Media weight - 16~32lb (60 to 120g/) 16~32lb (60 to 120g/)
Sensing - Paper Empty Paper Empty
Optional Cassette Tray
Capacity - N/A N/A
Media sizes - N/A N/A
Media types - N/A N/A
Media weight - N/A N/A
Sensing - N/A N/A
Output Stacking
Capacity Face-Down 80 sheets @ 75g/ NN Condition 80 sheets @ 75g/ NN Condition
Face-Up N/A N/A
Output Full - N/A N/A
sensing
2-5
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Duplex
Supporting - N/A N/A
Media sizes - N N
Media types - N N
Media weight - N N
Printable Area
Non-Printable Envelop 10mm(0.4") from edge(Top, Bottom, 10mm(0.4") from edge(Top, Bottom,
Area Left, Right) Left, Right)
Other Media 4mm(0.16") from edge(Top, Bottom, 4mm(0.16") from edge(Top, Bottom,
Left, Right) Left, Right)
2.1.2.4 Consumables
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Toner Black Standard / High Yield: Average Cartridge Standard / High Yield: Average Cartridge
Yield 1.5K / 2.5K standard pages. Yield 1.5K / 2.5K standard pages.
(Ships with 700 pages Starter Toner (Ships with 1,000 pages Starter Toner
Cartridge) Cartridge)
Declared cartridge yield in accordance Declared cartridge yield in accordance
with ISO/IEC 19752. with ISO/IEC 19752.
Key Electronic key(CRUM) Only Electronic key(CRUM) Only
Life detect Toner gauge sensor by dot count Toner gauge sensor by dot count
Drum Yield N/A N/A
2.1.2.5 Reliability & Service
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Printing Volume - 121 sheets/month - 2525 / 2525W : 166 sheets/month
(SET AMPV) - 2580N : 197 sheets/month
Max. Monthly Duty - 10,000 SHEET/month 12,000 SHEET/month
MPBF - 10,000 sheets 10,000 sheets
MTTR - 30 min. 30 min.
SET Life Cycle - 50,000 sheets or 5 years (whichever 50,000 sheets or 5 years (whichever
comes first) comes first)
RDS Comm. Mode N/A N/A
Operation N/A N/A
2-6
2.1.2.6 Environment
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Operating Temperature 10C to 32C 10C to 32C
Environment Humidity 20% to 80% 20% to 80%
Acoustic Noise Printing 48dBA 48dBA
Level(Sound Standby Back Ground Level Back Ground Level
Power/Pressure)
Sleep Back Ground Level Back Ground Level
Power Ready Less than 60W Less than 60W
Consumption AVG. Less than 350W Less than 350W
Max/Peak Less than 400W Less than 400W
Sleep / Power Off Less than 6.5W / Less than 0.8W Less than 6.5W / Less than 0.8W
(Conformity to EPA) (Conformity to EPA)
Dimension SET 389 x 360 x 197 mm 389 x 360 x 197 mm
(W x D x H) SET Packing 460 x 422 x 260 mm 460 x 422 x 260 mm
Toner 284 x 231.5 x 47.8mm 284 x 231.5 x 47.8mm
Toner Packing 400 x 366 x 204 mm 400 x 366 x 204 mm
Weight SET 6.55Kg 6.6Kg
Toner 0.7Kg 0.7Kg
Gross 8.81Kg 8.92Kg
2.1.2.7 Packing & Accessory
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

In-Box - Driver & Network Install CD-ROM Driver & Network Install CD-ROM
Power Cable USB Cable (CIS/China/ Power Cable USB Cable (CIS/China/
Korea/India) Quick Install Guide Korea/India) Quick Install Guide
Warranty Registration Card User's Warranty Registration Card Users
Manual (PDF File) Manual (PDF File)
2-7
2.1.2.8 Options
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Memory N/A N/A
Second Cassette N/A N/A
Wired Network N/A External : Ethernet 10/100 Base TX (Only 2580N)
Wireless Network N/A Only 2525W
Hard Disk N/A N/A
Duplex Unit N/A N/A
2.1.2.9 Others
Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Memory Upgradable Mem. Slot N/A N/A
Upgradable Mem. Type N/A N/A
Upgradable Mem. Unit N/A N/A
Sensor Paper Empty Yes Yes
Paper Size NO NO
Media Type NO NO
Paper Full Yes Yes
2.1.2.10 Maintenance parts (FRU)
Item Image Part code Life

- 220V
: JC91-00945A
: JC91-00945B
Fuser 50K
- 110V
: JC91-00946A
: JC91-00946B
Transfer Roller JC66-01218A 50K
Pick up Roller JC93-00087A 50K
Cassette holder pad JC90-00941A 50K
2-8
2.1.3 Model Comparison Table
Samsung Samsung HP
ML- 2580N ML- 2240 P1505n
Image
Speed 24 ppm (A4) 22 ppm (A4) 23 ppm (A4)

processor 360 Mhz 150 MHz 266 MHz
Memory 64 MB 8 MB 32 MB
Print Language SPL, PCL6 GDI PCL5e
250 sheets CST 250 sheets Bin,
Input 150 sheets Bin
1 Manual 10 Manual
Duplex Manual Manual Manual
Interface USB 2.0 USB 2.0 USB 2.0
Size (mm) 389 x 360 x 197 353 x 298 x 213 mm 379 x 243 x 225 mm
Toner Standard 1.5K / 2.5K Standard 1.5K Standard 2K
2-9
2.2 System Overview
This chapter describes the functions and operating principal of the main component.
2.2.1 Front View
This illustration may differ from your machine depending on its model.
1 Document output tray 6 Manual feeder
2 Control panel 7 Manual feeder guide
3 Front cover handle 8 Output support
4 Front cover 9 Toner cartridge
5 Tray 1
2-10
2.2.2 Rear View
This illustration may differ from your machine depending on its model.
1 Rear cover 3 USB port
2 Network Port a
4 Power receptacle
a. ML-2580 Series only.
2-11
2.2.3 System Layout

This model is consisted of the Engine parts and F/W, and said engine parts is consisted of the mechanical
parts comprising Frame, Feeding, Developing, Driving, Transferring, Fusing, Cabinet and H/W comprising
the main control board, power board, operation panel, PC Interface.
2 5 4
15
6
14 12
7
11
8
10
9
13
1 Top out-bin delivery roller 9 Separation Pad

2 Fusing roller 10 Pick up roller
3 LSU 11 Transfer roller
4 Toner Cartridge 12 OPC
5 Primary charging roller 13 Cassette
6 Developer roller 14 Pressure roller
7 Registration/Multipurpose pick up roller 15 Fuser Exit roller
8 Feed roller
2-12
2.2.3.1 Feeding Part
It is consists of a basic cassette, an MP tray for supplying different types of media (envelope, label, special
paper) and parts related to paper transferring.
1) Separation method
Paper is separated by the friction pad mounted to the center of the cassette.
2) Basic cassette
It takes a center loading method and applies friction

pad separating method.
Both the side guide and the rear guide can be adjusted
for for various types of papers from A6 to legal size
paper.
It has a paper existence sensing function
(Capacity: 250 sheets (75g/ paper standard), paper
arranging function, various size papers accepting
function.
In the front side, there is a paper level indicator.
3) Pick- up roller
It has functions such as a paper pickup function, driving control function, paper feeding function, and
removing electronic static function. Pick up roller is drive by solenoid.
4) Registration roller
It has a paper arranging function, paper transferring function, paper detecting function, jam removing
function, and so on.
5) MP tray
It has a paper arranging function, paper transferring

function, jam removing function, and so on.
It uses manual feed method to feed 1 sheets of
general papers and 1 envelops.
2-13
2.2.3.2 Transfer Roller
- The transfer roller delivers the toner of the OPC drum to the paper.
- There is no PTL Assy.
- Life Span : Print over 50,000 sheets (in15~30)
2.2.3.3 Driver Assy
- In ML- 1910- 2525/2580N, the driving device is consisted of BLDC or Step motor
(BLDC : 2580 / Step : 1910), OPC, Pick- up, Feed, Gear- Train connected with Mounting member.
Driving Frequency: BLDC55 Motor : 2400rpm(1800 Clock)
It is a power delivery unit by gearing: BLDC55 Motor - >Pickup/Feeder/Developer/Fuser/Duplex
2-14
2.2.3.4 Fuser
It is consisted of a halogen lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on
a paper by heat and pressure to complete the printing job.
1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent overheating.
- Thermostat Type : Non- Contact type THERMOSTAT
- Control Temperature : 170 5
2) Thermistor
It is a temperatrue detecting sensor.
- Temperature Resistance : 7 (180 )
3) Heat roller
The heat roller transfers the heat from the lamp to apply a heat on the paper.
The surface of a heat roller is coated with Teflon, so toner does not stick to the surface.
4) Pressure roller
A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated with
Teflon. When a paper passes between a heat roller and a pressure roller, toner adheres to the surface of a
paper permanently.
5) Halogen Lamp
- Voltage 120 V : 115 5 %
220 V : 230 5 %
- Capacity : 750 Watt 25 W
2-15
6) Items for safety
Protecting device for overheating

- 1st protection device: Hardware cuts off when overheated
- 2nd protection device: Software cuts off when overheated
- 3rd protection device: Thermostat cuts off main power.
Safety device
- A fuser power is cut off when a front cover is opened
- Maintain a temperature of fuser covers surface under 80(C for user, and attach a caution label at
where customer can see easily when customer open a rear cover.
2-16
2.2.3.5 LSU (Laser Scanner Unit)
It is the core part of the LBP which switches from the video data received to the controller to the electrostatic
latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle of
polygon mirror. The OPC drum is turned with the paper feeding speed. The /HSYNC signal is created when
the laser beam from LSU reaches the end of the polygon mirror, and the signal is sent to the controller.
The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. In other words,
after the /HSYNC signal is detected, the image data is sent to the LSU to adjust the left margin on paper.
The one side of the polygon mirror is one line for scanning.
OPC Drum
Photo Diode
Polygon Mirror
Polygon Motor
LD Driver circit Motor Driver
LD(Laser Diode)
Protector panel
2-17
2.2.3.6 Toner Cartridge
By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and the
developing unit are in a body. The OPC unit has OPC drum and charging roller, and the toner cartridge unit
has toner, supply roller, developing roller, and blade (Doctor blade)
Developing Method : Non magnetic 1 element contacting method

Toner : Non magnetic 1 element shatter type toner
Charging capacity : - 39.1 3 C/g
Average OD : 8.0 0.5 (Toner)
The life span of toner (ISO 19752 pattern / A4 standard)
Initial toner
- 0.7K : ML-1910/1915
- 1K : ML-2525/2525W/2580N
Sales toner
- 1.5K / 2.5K
Toner Residual Sensor : Dot count with CRUM(CRU Monitor)
OPC Cleaning : Collect the toner by using cleaning blade
Handling of wasted toner : Collect the wasted toner in the cleaning frame by using cleaning blade
OPC Drum Protecting Shutter : None
Classifying device for toner cartridge: ID is classified by CRUM.
Max -1.4KV
8 Cleaning Blade
-100V
2 Cleaning Roller
0.20mW
-720V
6 -150V
-350V
3 4
+5KV
-550V
2-18
2.2.4 Engine H/W Specifications
2.2.4.1 Main PBA
The Engine Board and the Controller Board are in one united board, and it is consisted of CPU part and
print part in functional aspect. The CPU is functioned as the bus control, I/O handling, drivers, and PC
interface. The main board sends the Current Image of Video data to the LSU and manages the conduct of
Electrophotography for printing. It is consisted of the circuits of the motor (paper feed, pass) driving, clutch
driving, pre- transfer lamp driving, current driving, and fan driving.
The signals from the paper feed jam sensor and paper empty sensor are directly inputted to the main board.
ML- 2580N
The Controller for ML-2580N comprises an ARM-based CPU (Chorus3), DDR2 SDRAM and Flash memories,
and other drivers for mechanical elements. The Controller also provides the interface with PC by USB2.0 and
Network.
2-19
ML- 2525
The Controller for ML-2525 comprises an ARM-based CPU (J4e), SDRAM and embedded Flash memories,
and other drivers for mechanical elements. The Controller also provides the interface with PC by USB2.0.
2-20
ML- 1910/1915
The Controller for ML-1910/1915 comprises an ARM-based CPU (J4e), SDRAM and embedded Flash
memories, and other drivers for mechanical elements. The Controller also provides the interface with PC by
USB1.1.
2-21
(a) Asic (Chrous3) ML-2580N
CPU Core : ARM1020E

- 32KB instruction cache and 32KB data cache
Operating Frequency
- CPU Core : over 360MHz
- System Bus : 100MHz
PCI Controller
- 32Bits, 33/66MHz
- PCI Local Bus Specification rev2.2 Complaint
- Host / Agent Mode (Support 4 Devices in Host Mode)
NAND Flash Controller

- 8/16Bits, H/W EEC Generation
- Auto Boot Mode (Using Internal SRAM, 4KB)
MAC
- 10M/100Mbps
- Full IEEE 802.3 Compatibility
Engine Controller
- LSU Interface Unit
- Step Motor : 2 Channels
- PWM : 8 Channels
- ADC : 6 Channels
(b) Memory
Flash Memory : It stores System Program and downloads the System Program through PC Interface, and
in case of model for export it compresses the PCL font, then stores it.
- Capacity : 8M Byte (NOR Flash)
- Access Time : 90ns
- Page read Time : 25ns
DRAM : It is used as Swath Buffer, System Working Memory Area, etc. when printing.
It stores Font List, compressed into Flash memory, on DRAM and uses it as PCL font in case of model for
export.
- Capacity : 2580N : 64MB
- Type : DDR2 SDRAM 166MHz 16bit
2-22
(c) Sensor Input Circuit
Paper Empty Sensing
The Paper empty sensor on the HVPS detects the state of paper empty and the state of paper width
i.e. narrow paper width or not. If the paper width sensor fails to detect paper existence, the fact has two
meanings: paper empty or narrow paper installed.
When the printing job comes to CPU, CPU does operate the pickup action regardless of paper empty. If the
paper comes through to feed sensor, CPU recognizes the usage of narrow paper, if not, CPU know the state
of paper empty and displays the RED on the OPE PBA.
Regi Sensing
By the operation of an actuator on the frame, Regi Sensor (Photo interrupter) informs the existence of paper
to CPU. CPU recognize papers in Manual Feeder and , feed paper from Manual Feeder if there is.
Paper Feeding/With Toner Cartridge Sensing
When paper passes the actuator (feed sensor part), it detects the signal of Photo interrupter, informs the
paper feeding state to CPU, and then sprays the image data after certain time.
If it doesnt detect the feed sensor within 1sec. after paper is fed, paper Jam0 is occurred (LED will be display
RED color). The fact whether the developer is inserted or not is detected by CRUM. After the developer is
mounted, the sub- CRUM can read the information of toner cartridge from contact with CRUM involved in
toner cartridge. If the information of toner cartridge is invalid, it will show invalid sign on a LED.
Paper Exit Sensing
It detects paper state whether paper gets out from the set with operation of exit sensor and actuator on
the fuser assy. Paper detects the on/off time of exit sensor and the normal operation or jam information is
informed to the CPU.
The paper JAM2 is informed. (LED will be display RED color)
Cover Open Sensing
The Cover open sensor is located on the HVPS. After the front cover is opened, +24VS (DC fan, Solenoid,
Main Motor, Polygon motor part of LSU and HVPS), which is supplied to the each unit, is cut off.
In case, the red will be ON for informing the facts to user.
DC FAN / SOLENOID Driving
DC Fans and Clutches are driven by turning on TRs, which is controlled by CPU. The diode in the Fan and
Clutch driving circuits protects TR driven from the noise pulse, which is occurred when the solenoid and fan
are de- energized.
Motor Driving
The main motor driving circuits is on the BLDC Motor Assy Unit. Main Controller has the interfacing circuits.
There is motor driver IC on the motor control board of Motor Assy Unit.
2-23
2.2.4.2 HVPS and SMPS Board
The HVPS Board and SMPS Board are in one united board.
The HVPS board creates the high voltage of THV/MHV/Supply/Dev and supplies it to the developer part for
making best condition to display the image. The HVPS part takes the 24V and outputs the high voltage for
THV/MHV/BIAS, and the outputted high voltage is supplied to the toner, OPC cartridge, and transfer roller
It is the power source of entire system. It is assembled by an independent module, so it is possible to use for
common use. It is mounted at the side of the set.
It is consisted of the SMPS part, which supplies the DC power for driving the system, and the AC heater
control part, which supplies the power to fuser. SMPS has two output channels. Which are +5V and +24V.
Inlet Fuser Fan MHV OPC DEV SUP 24V

Switch
THV
Exit Main Board to Paper empty Feed Manual

Sensor SMPS/HVPS Sensor Sensor Sensor
2-24
HVPS Board
Transfer High Voltage (THV+)
- Input Voltage : 24 V DC 15%

- Output Voltage : MAX +5.0KV 5 %,(Duty Variable, no loading )
-1.2KV 15% (when cleaning,200 )
- Input contrast of the Voltage stability degree : under 3 % (fluctuating input 21.6V~26.4V)
Loading contrast : 3 % or less
- Output Voltage Rising Time : 50 ms Max
- Output Voltage Falling Time : 100 ms Max
- Fluctuating transfer voltage with environmental various : 0 ~ 5 KV
- Environment Recognition Control Method : The THV- PWM ACTIVE is transfer active signal. It detects the
resistance by recognizing the voltage value, F/B, while permits
the environmental recognition voltage.
- Output Voltage Control Method : Transfer Output Voltage is outputted and controlled by changing Duty of
THVPWM Signal.
Charge Voltage (MHV)

- Output Voltage : - 1.0KV ~ - 1.8KV DC 3%
- Output Loading range : 30 M ~ 1000 M
- Output Control Signal(MHV- PWM) : CPU is HV output when PWM is Low
Cleaning Voltage (THV- )
- The (+) Transfer Voltage is not outputted because the THV PWM is controlled with high.
- The (- ) Transfer Voltage is outputted because the THV- Enable Signal is controlled with low
- The output fluctuation range is big because there is no Feedback control.
Developing Voltage (DEV)

- Output Voltage: - 200V ~ - 600V DC 3%
- Output Voltage Fluctuation range: PWM Control
- Input contrast of the output stability degree : 3 % or less
- Output Loading range : 10M ~ 1000 M
- Output Control Signal (BIAS- PWM) : the CPU output is HV output when PWM is low.
Supply
- Output Voltage : - 400 V ~ - 800V DC 50 V(ZENER using, DEV )

- Input contrast of the output stability degree : under 5 %
- Output Loading range : 10 M ~ 1000 M
- Output Control Signal (BIAS- PWM) : the CPU is HV output when PWM is low.
2-25
SMPS Board
Electrical Specifications
Input Rated Voltage AC 230V(V2) / AC110V(V1)

Input Voltage fluctuating range 180VAC~270VAC / 90VAC~135VAC
Rated Frequency 50/60 Hz
Frequency Fluctuating range 47 ~ 63 Hz
Input / Output Connector
AC Input Connector (INLET1) SMPS -> Heater Controller (CON1)

PIN ASSIGN PIN NO Description PIN ASSIGN PIN NO Description
1 AC_L 1 AC_L AC output
AC Input
2 AC_N 2 NC For Heater
3 AC_N Controller
SMPS/HVPS Output Connector (CON2)

Pin Name No. No. Pin Name
nSENS_P_FEED 1 2 nSENS_P_EMPTY
GND 3 4 nSENS_P_REGI
+24V 5 6 +24V
GND 7 8 +5VS
+24VS 9 10 +24VS
GND 11 12 +24VS
GND 13 14 GND
+5.0V 15 16 +5.0V
THV READ 17 18 nSENS_P_EXIT
PWM_THV 19 20 nTHV_EN
PWM_DEV_DC 21 22 PWM_MHV
FAN_MAIN 23 24 nRELAY_AC_OFF [High Active]
STANDBY [Low Active] 25 26 FUSER_ON [High Active]
2-26
2.2.5 Engine F/W Contol Algorithm
2.2.5.1 Feeding
If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off
of the solenoid is controlled by controlling the general output port or the external output port. While paper
moves, occurrence of Jam is judged as below.
Item Description
- After picking up, paper cannot be entered due to paper is not fed.
- After picking up, paper entered but it cannot reach to the feed sensor in certain time due to
slip, etc.
- After picking up, if the feed sensor is not on, re-pick up. After re-picking up, if the feed
JAM 0
sensor is not on after certain time, it is JAM 0.
* It is a status that the leading edge of the paper doesnt pass the feed sensor.
- Even though the paper reaches to the feed sensor, the feed sensor doesnt be ON.
* It is a status that the leading edge of the paper already passes the feed sensor.
- A fter the leading edge of the paper passes the feed sensor, the trailing edge of the paper
cannot pass the feed sensor after a certain time. (The feed sensor cannot be OFF)
JAM 1 - After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit
sensor after certain time. (The exit sensor cannot be ON)
* The paper exists between the feed sensor and the exit sensor.
- A
fter the trailing edge of the paper passes the feed sensor, the paper cannot pass the exit
JAM 2
sensor after certain time.
2.2.5.2 Transfer
The charging voltage, developing voltage and the transfer voltage are controlled by PWM (Pulse Width
Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted
when the paper passes the transfer roller is decided by environment recognition. The resistance value of the
transfer roller is changed due to the surrounding environment or the environment of the set, and the voltage
value, which changes due to the environments, is changed through AD converter. The voltage value for
impressing to the transfer roller is decided by the changed value.
2-27
2.2.5.3 Fusing
The temperature change of the heat rollers surface is changed to the resistance value through the thermistor.
By converting the voltage value, which impressed to the resistance, to the digital value through the AD
converter, the temperature is decided. The AC power is controller by comparing the target temperature to
the value from the thermistor. If the value from the thermistor is out of controlling range while controlling the
fusing, the error stated in the below table occurs.
Open Heat Error
When the engine operates the warm-up process, if the temperature of the fixing unit is not higher than a
specified temperature, the engine defines Open Heat Error. When this error is broken out, the engine stops
all functions and keeps the error state. Also, the engine informs the error status of the main system. And then
the error message is displayed at LCD window or LED informing the error status of the user.
Low Heat Error
When the engine is at stand-by, printing or warm-up mode, if the temperature of the fixing unit is lower than
the specified temperature at each state and the lower temperature state is maintained during the specified
time, the engine defines Low Heat Error. When this error is broken out, the engine stops all functions and
keeps it at the error state. Also the engine informs the error status of the main system. And then the error
message is displayed at LCD window or LED informing the error status of the user.
Over Heat Error

For overall engine state, if the temperature of the fixing unit is higher than the specified temperature and the
temperature state is kept during the specified time, the engine defines Over Heat Error. When this error is
broken out, the engine stops all functions and keeps it at the error state. Also, the engine informs the error
status of the main system. And then the error message is displayed at LCD window or LED to inform the
error status of the user.
2.2.5.4 LSU
LSU receives the image data from PVC or HPVC and make the latent image on OPC surface.
It uses the single beam, LD.
The errors related to LSU are as follows:
By LReady : When the printing is started, the engine drives the polygon motor of LSU. After the specified
time is elapsed, if the motor is not in a ready status, the engine detects the error that the
polygon motor is not in a ready status. If this error happens, the engine stops all functions and
keeps it at the error state. Also, the engine informs the error status of the main system and the
error message is displayed at LCD window to inform the error status of the user.
By Hsync : When the polygon motor is ready, the LSU sends out the signal called Hsync and used to
synchronize with each image line. So, if the engine does not detect consecutively the signal for
a fixed time, it defines the Hsync Error. If this error happens, the engine stops all functions and
keeps it at the error state. Also, the engine informs the error status of the main system and then
the error message is displayed at LCD window to inform the error status of the user.
LSU Error Recovery: If the LReady or Hsync error happens, the paper exits out beforehand.
The engine mode is changed to recovery mode and the engine informs the main system of the
engine mode. And the engine checks the LSU error. If the error doesnt happen, the printing job
will be proceeding.
2-28
2.2.6 S/W Descriptions
2.2.6.1 Overview
The software of ML-2855ND system is constructed with

1) Host Software part that the application software operated in Window and Web Environment, and
2) Firmware parts that is a Embedded software controls printing job.
2.2.6.2 Architecture
Host Software is made up of

1. Graphic User Interface that offers the various editing functions to user in Host,
2. Driver that translates the received document to a Printing Command language which printer can
understand and transfers data to spooler,
3. Stand-alone Application that offers the various printing application, PSU(Printer Settings Utility), Printer
Status Monitor, Network Management in Window system,
4. Web-based-Application that offers the same functions as Stand-alone Application and RDC(Remote
Diagnosis Control) in Web environment.
Firmware is made up of
1. Application (Emulation) that is a interpreter translate data received from Host to a printing language
(PCL, PS, GDI, etc.) to be able to make the user to take same output as originally one what composed in
Host.
2. Kernel that control and management the whole procedure include of Control flow and Printing Job before
transfer to Engine system.
2-29
2.2.6.3 Data and Control Flow
. GDI(only SCX-4824FN)
& PCL6 (PCL XL)
The above Block Diagram is explained that:
Host Side is made up of
1. Driver that is Windows application software translate printed data to one of printer language and create
spooler file.
2. Web-based Application that offer a various printer additional functions, management of printing job,
printer administration, Status monitor to monitoring the printer status by real time in Web, independent
environment on OS.
3. Stand-alone Application that is a similar Window software as same as above 2,
4. Port Monitor that manages the network communication between spooler and Network Interface Card, or
various additional application and Network Interface Card,(this is, at first, make communication logical
port, manage the data, transfer them from spooler to network port, and offer the result of printing).
2-30
Firmware Side is made up of
1. Network Interface Card is that relay the communication between Host and kernel using various network
protocol.
2. Kernel is that manages the flow control of emulation procedure, receiving data from Host or Network card
and printing with engine & rendering job,
3. Emulation is that interprets the various output data from selected emulation,
4. Engine is that prints rendered bit-map data to paper with required size and type by Kernel.
And then, for Job Spooling function for Multi-User, Multi-Printing that is occurred in Network printing and
various additional printing functions, this Kernel use max. 10 Queuing systems in a memory.
In Printing, the two procedures are
(1) Case of using USB Port

- After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver
translate the all graphic data of it and send data to host spooler. And then the spooler sends the data
stream to the printer via USB port.
- Kernel receives this data from Host, and then select emulation fit to data and start selected one. After
emulation job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by
clock type for LSU).
- Engine print the received data to required paper with the sequential developing process.
(2) Case of using Network Interface Card

- After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver
translate the all graphic data of it and send data to host spooler.
- If so, Port monitor managing network port receives data from spooler and sends a data stream to the
Network Interface Card.
- Network interface card receives it and send to Kernel part.
- Kernel receives this data from Host, and then select emulation fit to data and start selected one. After
emulation job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by
clock type for LSU).
- Engine print the received data to required paper with the sequential developing process.
The additional printing function are realized in
(1) Web environment

(2) Window environment.
On addition, Kernel informs a status of printing status and printer status to user made printing job with the
Status Monitor.
2-31
Disassembly and Reassembly
3. Disassembly and Reassembly
3.1 Precautions when replacing parts
3.1.1 Precautions when assembling and disassembling

* Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or
temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire
or electric shock.
* Do not make any unauthorized changes or additions to the printer, these could cause the printer to
malfunction and create electric shock or fire hazards.
* Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of
the wrong screw could lead to system failure, short circuit or electric shock.
* Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will
seriously degrade print quality. There are no serviceable parts inside.
* Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating
and firfe. Damaged cables could lead to electric shock or unit malfunction.
3.1.2 Preautions when handling PBA

Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing
a PBA.
>> Precautions when moving and storing PBA

1. Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil.
2. Do not store a PBA where it is exposed to direct sunlight.
>> Precautions when replacing PBA

1. Disconnect power connectors first, before disconnecting other cables
2. Do not touch any soldered connections, connector terminals or other electronic parts when handling
insulated parts.
>> Precautions when checking PBA

1. Before touching a PBA, please touch other grounded areas of the chassis to discharge any static electrical
charge on the body.
2. Take care not to touch the PBA with your bare hands or metal objects as you could create a short circuit
or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sensors,
motors or lamps as they may get hot.
3. Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correct
screw is used and always ensure that when toothed washers are removed they are refitted in their original
positions.
3.1.3 Releasing Plastic Latches

Many of the parts are held in place with plastic latches. The latches break easily;
release them carefully.
To remove such parts, press the hook end of the latch away from the part to
which it is latched.
3-1
3.2 Screws used in the printer

The screws listed in the table below are used in this printer. Please ensure that, when you disassemble the
printer, you keep a note of which screw is used for which part and that, when reassembling the printer, the
correct screws are used in the appropriate places.
Part Code Location Description Qty

6003-000196 SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 2
6003-000261 Cassette SCREW-TAPTYPE;BH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 1
6003-000264 SCREW-TAPTYPE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 1
6003-000269 SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 5
Fuser
6003-000282 SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 4
6006-001078 SCREW-TAPTYPE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A 1
6002-000308 SCREW-TAPTYPE;PH,+,-,B,M2.6,L6,ZPC(WHT),SWRCH18A,- 4
6003-000196 Frame Main SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 32
6003-000269 Drive Main Bracket SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 7
6003-000264 Frame Base Pick up SCREW-TAPTYPE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 1
6003-000282 LSU SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 9
6003-000282 LSU Sub LD SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2
6003-000196 Cover-Top SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 5
6003-000264 Cover-Front SCREW-TAPTYPE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 3
6003-000282 Toner Cartridge SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 10
6003-000002 SCREW-TAPTYPE;PWH,+,B,M3,L10,CBLACK,SWRCH18A 8
6003-000269 MainLine SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 9
6003-000301 SCREW-TAPTYPE;BH,+,S,M4,L6,ZPC(WHT),SWRCH18A 1
3-2
3.3 Cover
3.3.1 Front Cover
1. Take off the cassette. 2. Take off the front cover by removing both hooks.
3.3.2 Top Cover
1. Open the front cover. 2. Open the rear cover.

Remove 2 screws on front side. Remove 2 screws on back side.
And lift the top cover up.
Caution :
When replacing the top cover, the exit unit is easy to break way from the SET.
To prevent this, please remove the top cover from the rear to the front.
3-3
3.3.3 Rear Cover
1. Remove 5 screw on back side of printer.
2. Remove the rear cover.
3-4
3.3.4 Right Cover
1. Remove the front/rear/top cover.
2. Unlatch the hook in order as shown below and release the right cover.
4 2
3 1
1 Hook
Hook 2
3 Hook Hook
3-5
3.3.5 Left Cover
1. Remove the front/rear/top cover.
2. Unlatch the hook in order as shown below and release the left cover.
4 2
3 1
1 Hook
4 2
Hook
Hook
3
Hook
3-6
3.4 Fuser Unit
3.4.1 Whole Fuser Unit
1. Remove the rear cover.
2. Remove 4 screws.
3. Unplug the 2 connectors from SMPS board and Main board.
4. Take off the Fuser unit.
Caution : Take care not to break the actuator-exit
3-7
3.4.2 Main Service parts of Fuser Unit
Photo Part code Part name
1 6107-001802 SPRING ES
2 4713-001212 (220V) LAMP-HALOGEN
3 JC39-00819A HARNESS FUSER JOINT
4 JC39-01082A HARNESS-FUSER AC
5 JC67-00415A CAP FUSER LAMP L
6 JC67-00414A CAP FUSER LAMP R
7 6107-001165 SPRING TS
8 JC66-02364A ACTUATOR EXIT
3-8
Photo Part code Part name
9 JC61-00581A HOLDER ACTUATOR
10 JC66-02365A LAVER LINK JAM L
11 JC66-02366A LEVER LINK JAM R
12 4712-001031 THERMOSTAT
13 JC61-03450A GUIDE-INPUT
14 JC61-03685A GUIDE CLAW
15 6107-001800 SPRING TS
16 JC72-40361A PMO ROLLER EXIT
17 JC61-70976A SPRING ETC FUSER EXIT
18 NYOGEL 788 0205-001003 GREASE BEARING
3-9
3.4.3 Replacing the Main Service part of Fuser Unit
3.4.3.1 Spring-Es
Separate it as take up the circle-area of Spring-Es from hook.
1 2
3-10
3.4.3.2 Actuator-Exit and Holder-Actuator
1. Lift up the checking point and push to right side, 3. Disassemble Spring-Ts from the actuator.
and then disassemble.
Caution :
Do not touch the roller surface of fuser inside
2. Disassemble Actuator-Exit from Holder-Actuator.
3-11
3.4.3.3 Cap-Fuser lamp R/Cap-Fuser Lamp L
Press the hook end of latch away from the cover-fuser to which it is latched and separate it
- Cap-Fuser Lamp L
- Cap-Fuser Lamp R
Caution : Dont bend the stud
3-12
3.4.3.4 Lamp Halogen
1. Pull out the harness (Harness-Fuser Joint, Harness-Fuser AC) which is connected at Fuser Lamp
Halogen. And loose the two screws ( Left side, Right side each one ) in the red circle.
2. Release the Lamp Halogen.
3-13
3.4.3.5 Harness-Fuser Joint and Harness-Fuser AC
1. Pull out the connected part from L (Refer to 3.4.3.4 Lamp-Halogen disassemble method).
2. Pull out the connected part from Thermostat. And separate the harness from the Fuser.
3.4.3.6 Thermostat
Loose the two screws in the red circle and separate it.
3-14
3.4.3.7 Lever Link Jam R/ Lever Link Jam L
After removing the E-ring and Washer-Plain , separate the lever.
- Cap-Fuser Lamp R
- Cap-Fuser Lamp L
3-15
3.4.3.8. Guide Input
After loose the fixed one screw on Guide Input, Disassemble it.
3.4.3.9. Pmo Roller Exit / Spring Etc Fuser Exit
1. Disassemble Spring-Etc Fuser Exit. 2. Disassemble Pmo-Roller Exit.
Caution :
Do not touch the roller surface of fuser inside
3-16
3.4.3.10 Guide Claw / Spring Ts(6107-001800)
1. Disassemble Spring-Ts. 3. Keep holding and push to underneath.
2. Turn around the Guide-claw.
Caution :
Do not touch the roller surface of fuser inside.
3-17
3.5 LSU Unit
1. Remove the front/ top/ rear cover. (refer to 3.3 cover)
2. Lift the LSU unit off by removing 3 screws and 2 connectors.
3-18
3.6 OPE PBA
1. Remove the top cover. 3. Take off the OPE PBA after unpluging
1 connector.
2. Remove 2 screws.
3.7 Drive Unit
1. Remove the left cover. (refer to 3.3 cover) 3. Take off the Drive Unit after removing
1 connector.
2. Remove 6 screws.
Note
Remove the motor of drive unit after removing
4 screws if necessary.
3-19
3.8 FAN
1. Remove the right cover. (refer to 3.3 cover)
2. Remove the FAN after removing 1 screw and 1 connector.
3-20
3.9 Transfer Roller
1. Open the front cover.
2. Take out the toner cartridge.
3. Take off the transfer roller by release its right shaft from hook.
Transfer roller
Cautions :
Dont touch the surface of tranfer roller.
3-21
3.10 Main PBA and SMPS/HVPS board
1. Take out the Cassette unit.
2. Remove rear cover. (refer to 3.3.3 rear cover)
3. Remove 11 screws (bottom x 9 , rear x 2 ) and 1 connector.
4. Lift the board shield up slightly and unplug the connector as shown below.
3-22
5. Turn the shiled over as shown below.
6. Take off the SMPS/HVPS board after removing 6 screws and connector.
3-23
7. Take off the Main PBA after removing 4 screws and all connectors.
3-24
3.11 Pick up roller
1. Take out the Cassette unit.
2. Turn the printer over.
3. Remove 1 screw. Release the holder pick up by unlatching 2 hooks.
4. Turn and release the pick up roller.
3-25
3.12 Cassette holder pad
1. Take out the Cassette unit. 2. Take off the holder pad by unhooking both
latches.
3-26
Alignment and Troubleshooting
4. Alignment and Troubleshooting
4.1 Alignment and Adjustments

This chapter describes the main functions for service, such as the product maintenance method, the test
output related to maintenance and repair, Jam removing method, and so on.
It includes the contents of manual.
4.1.1 Control Panel

The ML-1910/2825/2850 series printers have 3 keys(1910/2525) or 2 keys (2580N) and 2 LEDs.
The User Interface module handles the processing of the Key Press and LED control at different states of
the machine.
1 Jam Shows the status of jam occurance of your machine.
2 Online/ Error Shows the status of your machine.

a
a
a Prints the displayed screen in the monitor.
a
3 a Print Screen * In ML-2580 Series, this button ( ) works differently. It prints a
a
demo page by pressing this button only.
4 Cancel Stops an operation at any time and there are more functions.
5 Power You can turn the power on and off with this button.
a. ML-1910 Series, ML-2525 Series only.
4-1
4.1.2 Understanding The Control Panel

The color of the LEDs indicates the machines current status.
LED STATUS DESCRIPTION

Jam Orange On A paper jam has occurred.
Online/ Off The machine is off-line.

Error The machine is in power saver mode.
a When data is received, it switches to on-line automatically.
Green On The machine is in power saver mode.
a The machine is on-line and can receive data from the computer.
Blinking When the LED slowly bilnks, the machine is receiving data from the
computer.
When the LED rapidly blinks, the machine is printing data.
Red On The cover is opened. Close the cover.
There is no paper in the tray. Load paper in the tray.
The machine has stopped due to a major error.
Your system has some problems. If this problem occurs, contact
your service representative.
A toner cartridge has almost reached its estimated cartridge lifea.
Blinking A minor error has occurred and the machine is waiting for the error
to be cleared. When the problem is cleared, the machine resumes.
Small amount of toner is left in the cartridge. The estimated cartridge
life of toner is close. Prepare a new cartridge for replacement. You
may temporarily increase the printing quality by redistributing the
toner.
4-2
4.1.3 JAM Removal
4.1.3.1 Clearing Paper Jams
If a paper jam occurs, the LED on the control panel lights orange. Find and remove the jammed paper.
To resume printing after clearing paper jams, you must open and close the front cover.
In tray 1 3. Remove the jammed paper by gently pulling it

straight out.
1. Open and close the front cover. The jammed
paper is automatically ejected from the machine.
If the paper does not exit, go to the next step.
2. Pull out tray.
If the paper does not move when you pull, or if

you do not see the paper in this area, check the
fuser area around the toner cartridge.
4. Insert tray back into the machine until it snaps

into place. Printing automatically resumes.
4-3
In the manual tray Inside the machine
1. If the paper is not feeding properly, pull the 1. Open the front cover and pull the toner cartridge
paper out of the machine. out, lightly pushing it down.
2. Open and close the front cover to resume 2. Remove the jammed paper by gently pulling it
printing. straight out.
3. Insert the toner cartridge and close the front

cover. Printing automatically resumes.
4-4
1
In exit area 5. Pull the fuser cover levers down and remove
1 Pressure leverthe
paper.
1. Open and close the front cover. The jammed Return the fuser cover levers to their original
paper is automatically ejected from the machine. position..
If you do not see the jammed paper, go to next
step.
2. Gently pull the paper out of the output tray.
If you do not see the jammed paper or if there is

any resistance when you pull, stop and go to the
next step.
6. Close the rear cover.
3. Open the rear cover.
7. Open and close front cover, printing
4. Pull the pressure levers down and remove the automatically resumes.
paper.
Return the pressure levers to their original
position.
1 Pressure lever
If you do not see the jammed paper, go to next

step.
4-5
4.1.4 Printing a report

This product provides several printable reports for maintenance purposes. These reports can be used to aid
the diagnosis of print quality problems.
By pressing the Cancel button, you can print these reports.
Report Description How to print

Printing demo page Print a demo page to make sure In Ready mode, press and hold this button for
that the machine is operating about 2 seconds until the status LED blinks
correctly. slowly, and release.
Printing configuration Print a configuration page to view In Ready mode, press and hold this button for
sheet current printer settings, or to help about 5 seconds until the status LED blinks
troubleshoot printer problems. fast, and release.
Printing a cleaning If you are experiencing blurred or In Ready mode, press and hold this button for
sheet smeared printouts, you can clear about 8 seconds until the status LED blinks
the problem by printing a cleaning fast, and release.
sheet, provided by your machine.
Printing a supply Print a supply information report In Ready mode, press and hold this button for
information to view supply life indicators and about 10 seconds until the status LED blinks
report and event log event log report to view error log, fast, and release.
report. count.
4-6
Demo Page
4-7
Configuration Reprot
4-8
Supplies Information Report
4-9
4.1.5 Periodic Defective Image
If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller.
Refer to the table below and check the condition of the appropriate roller.
Roller Period (mm) Phenomenon Defective part

OPC Drum 75.6mm White and Black Spots
Developing Roller 35mm White spot, Horizontal black band
Toner Cartridge
Charging Roller 37.5mm Black Spot and line and periodic band
Supply Roller 49mm Periodic Band by little difference of density
Transfer Roller 47mm Ghost, Damaged image by abnormal transfer Transfer roller
Pressure Roller 75.4mm Background
Fuser
Fusing Roller 77.5mm Black spot and image ghost
7 3 2
4
6 1
1 OPC 5 Tranfer roller

2 Developing Roller 6 Pressure roller
3 Charging roller 7 Fusing roller
4 Supply Roller
4-10
4.1.6 How to use DCU
4.1.6.1 DCU Setup
You can examine the malfunction of the printer. To perform DCU, remove the rear cover and connect the
DCU on DCU con of the Main control board.
ML SERIES DIAGNOSTIC CONTROL UNIT

04 DEV 300 DEV 350 DEV 350
05 LSU READY LSU MT & LD LSU MOTOR
07 PAPER EMPTY PAPER WIDTH NEW CRU SELF
08 EXIT SENSOR FEED SENSOR TEST
09 COVER OPEN
STATUS
10 COER HEATING PRINTING TEMP READY HEAT
DIAGNOSTIC
ON OFF
DIAGNOSTIC CODE STATUS CODE

00 MAIN MOTOR OPERATING SYSTEM 61 WARM UP
01 MAIN HIGH-VOLTAGE ON
02 TRNSFER HIGH-VOLTAGE (-)ON
03 THV(+) REFERANCE VOLTAGE 00 READY (REGAL)
04 DEV/SUPPLY HIGH-VOLTAGE ON/PTL ON 01 READY (LETTER)
05 LSU OPERATING SYSTEM 02 READY (A4)
06 PICKUP CLUTCH ON 03 READY (EXECUTIVE)
07 PEEMPTY/PWITH/NEW CRU TEST 04 READY (B5)
08 FEED & EXIT SENSOR TEST
09 COVER OPEN SENSOR TEST 20 PRINT START
10 FUSER TEST 30 FEED SENSOR ON
11 HOT BURN TEST 40 FEED SENSOR OFF
12 CLEAN MODE PRINT 50 PAPER OUT
13 THV(+)TRIGGER, ALL HV & FAN ON

69 SLEEP MODE
14 THV(+) REFERENCE ON
ERROR STATUS CODE
60 OPEN FUSER ERROR
62 LOW TEMPERATURE ERROR
68 OVER HEATING ERROR
64 COVER OPEN ERROR
70 NO PAPERR
71 PAPER JAM 0
72 PAPER JAM 1
73 PAPER JAM 2
95 LSU NOT READY
DIAGNOSTIC DOWN SHIFT STOP

MODE UP ENTER
TO ENTER DIAGNOSTIC MODE, PUSH THREE BUTTONS SIMUL ANEOUSL

AND TURN THE PRINTER POWER ON.
4-11
4.1.6.2 Code
Connect DCU to the printer and turn the power on. It show 7 Segment FND on the panel and each code tells
the function of the printer.
1) Normal Code
While printing or warming up, it indicate the position of the paper.
Code State Description

61 Warm up The printer is on, the cover is open or close.
The printer is ready, the paper is detected
00~05 Ready(kind of paper)
00: Legal, 01: Letter, 02: A4, 03: EXEC, 04: B5, 05: Folio, 06: A5/A6
The engine controller received the print order from the video controller.
20, 21, 22 Print Start
20: 1st, 21: MP, 22: SCF
30 Feed Sensor On The paper is passing out of the Feed Sensor.
40 Feed Sensor off The paper has passed out of the Feed Sensor.
50 Paper Out The paper has passed out of Exit Sensor.
69 Sleep Mode The fuser power turned off to minimize the power consumption.
2) Error Code
When detecting the malfunction, the printing is stopped to indicate error code.
Code State Description

The error in the fuser occurred. There is a short circuit in the thermistor
and the thermostat while printing, Low Temperature Error occurs.
60, 62, 68 Fuser Error 60: Open Fuser Error
62: Low Heat Error
68: Over Heat Error
64 Cover Open The Printer Cover is open.
65 CRU Error The Toner Cartridge not installed.
70 No Paper No paper in the paper cassette.
71 Paper Jam 0 The front part of paper is jammed between pickup unit and Feed sensor.
The front part of paper is jammed between the Discharge sensor and
72 Paper Jam 1
Feed sensor.
The front part of paper is jammed just after passing through the discharge
73 Paper Jam 2
sensor.
76 Out Bin Full The Out bin is filled with paper.
95 LSU Not Ready LSU Scanner Motor not ready or Hsync signal not output.
4-12
4.1.6.3 Self Diagnostic Mode
If Error code occurs due to malfunction of the printer, perform
Self Diagnostic Mode to solve the problem.

The printer works only in the self-test mode to solve the malfunction problem.
To enter the self-test mode, turn the power on pressing the buttons of [Down], [Shift] and [Stop] at the same
time.
Release the button within 2 or 3 seconds if 78 shows in the DCU. If 00 shows in the DCU, press the button [Up]
or [Shift] to select the self+test , and press the button of [Enter] to operate. To stop, press the button of [shift]
and [Enter] together.
Code Description
Main Motor Operating System
00
Only the main motor is in operation.
Main High Voltage On(THV-)
01 -1400 voltage output by MHV terminal.
Caution : High voltage probe should be used.
Transfer High Voltage(-)On(THV-)
02 -1000 voltage output by MHV terminal.
Transfer High Voltage (+)Reference on (THV +)
03 +1300 voltage output by MHV terminal.
DEV/supply High Voltage : DEV/Supply High Voltage Test.
The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply
04 high voltage output by each HV terminal. Press the [Up] button to switch the voltage. The
middle and right one of the three LEDs are on and -350 voltage output by DEV HV terminal.
LSU Operating System
The scanning motor of LSU is in operation, the right LED of the three buttons on. Press the
05
[Up] button to Check LD. LD is functioning and the middle button is on. If the LD is normal,
all LEDs are on.
Pickup clutch on
06 The Solenoid in the printer is in operation. To stop the operation, Press the button [shift] and
[Enter] together.
Paper Empty Sensor Test :
07 If activate the Actuator of the PEMPTY Sensor, the left and right of the three LEDs are on.
Paper Empty Sensor ON/OFF 1st LED ON/OFF
Feed & Exit Sensor Test
Test the Feed sensor and Discharge sensor in the same way as 07.
08
Feed Sensor ON/OFF 2nd LED ON/OFF
Exit Sensor ON/OFF 3rd LED ON/OFF
Cover Open Sensor Test
09 Test the Cover Open Sensor in th same way as code 07
Cover Open Sensor ON/OFF 1st LED ON/OFF
4-13
Code Description
Fuser Test
If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to
READY Mode. If the [Up] button pressed, the middle LED is on and temperature of the fuser
10
is up to Printing Mode.
If you press the button once more, the left LED is on and temperature of the fuser is up to
overheat Mode.
Hot Burn Test
11 If the [enter] button pressed, the printer is continuously printing without detection.
Turn the power off to stop operation.
Cleaning Mode Print Mode
12
Print the paper to clean the OPC Drum in the Cartridge.
THV(+) TRIGGER. ALL HV :
13 All high voltage output by each HV terminal and LSU and the fan is in operation. In this
mode, electronic resistance of transfer roller and high voltage is detected.
PTL Test : (ML-1610 : not design)
14
Indicates the function of the PTL, same method of the code 07.
Fan Test :
15
Indicates the function of the Fan, same method of the code 07.
Manual Pickup Test :
16
Indicates the function of th Manual Pickup, same method of the code 07.
Manual Sensor Test :
17
Indicates the function of the Manual Sensor, same method of the code 07.
4-14
No. Function Enter Up/Down Stop Remark
00 Motor Motor Run Motor Stop

01 MHV Mhv On Mhv Off -1300V
02 THV(-) Thv Negative On Thv Negative Off -1000V
03 THV(+) Thv On Thv Off +1300V

Supply DEV
04 DEV Dev On Dev Off -350V
0 : -550V 0: -350V
05 LS U LSU Run LSU Stop 020mV

On Off Ready
06 Pick Up Pickup On Pickup Off
07 PEmpty
Paper Empty
08 Sensor
Exit Feed
09 Cover
Cover Open
10 Fuse r Fuser On Fuser Off
11 HotBur n HotBurn On
12 Clean Print Clean Printing
Thv
13
Reference low adequate high
14 PTL PTL On P TL Off PTL No.
15 FAN Fan On Fan Off
Manual
16 Manual Pickup On Manual Pickup Off
Pick Up
Manual
17
Sensor Manual Sensor
4.1.6.4 Self Test Button
If the Self-Test button pressed, vertical lines are printed.
Turn the power on while pressing this button, 89 shows in the DCU and the printer is warming up. After
warmingup the printer is in READY Mode, and 88 shows in the DCU. In this mode, without any detection,
the printer begins printing(trial printing and data from the PC). It is convenient to use this mode when the
engine malfunction is detected in the control board.
4-15
4.1.7 EDC Mode (Only ML-2580 )
Method to enter
1. Connect only one printer to the computer using USB cable.

2. Power up the printer and wait for the printer to finish initializing.
3. Start EDC utility.
4. To get out of the EDC Mode, Press the Exit button.
Press Menu Button.
* Use the only ML-2580 EDC program. Do not use the CLP-310 series EDC program.
4-16
EDC Mode Menu
0. Cover Status
Item Description
Front Cover When the front cover opened, Open message display LCD. If the front
cover closed, Closed message display LCD.
1. Sensor Status
Item Description
Regi/Feed/Exit Sensor Manually open and close the actuator of the sensor [Regi, Feed, and/or
Exit Sensor] you wish to check, the message Without Paper and With
Paper message will be displayed.
Empty Manually open and close the actuator of the Empty Sensor, the message
Present and Empty message will be displayed.
2. Motor Test
Item Description
Main Mtr Nor. If OK key is pushed after ON displayed, motor will be run. Main motor
will auto - stop after 60 seconds and OFF message will be displayed.
Slow If OK key is pushed after ON displayed, motor will be slowly run.
Main motor will auto - stop after 60 seconds and OFF message will be
displayed.
3. Fan Test
Item Description
Fuser Fan If OK key is pushed after ON displayed, fan will be run. Fuser fan will
auto - stop after 10 seconds and OFF message will be displayed.
4. Clutch Test
Item Description
Pick up Clutch When OK key is pushed after ON message displayed, clutch turns on.
Pick up Clutch will be turn off after 3 seconds and OFF message will be
displayed.
Regi Clutch When OK key is pushed after ON message displayed, clutch turns on.
Regi Clutch will be turn off after 3 seconds and OFF message will be
displayed.
4-17
5. Fuser Ctrl
Item Description
Temp Control Fuser on and off. ON is selected, fuser will be active and display the
fuser temperature [XXX] but OFF is selected, fuser will be stop.
Fuser Temp. Fuser temperature displayed on LCD (example: [170] )
6. LSU Control
Item Description
LD Power When OK key is pushed after ON message displayed, OFF message
will be displayed after 10 seconds
LSU Motor If OK key is pushed after ON displayed, motor will be run. LSU motor
will auto - stop after 10 seconds and OFF message will be displayed.
LSU Ready If OK key is pushed after ON displayed, motor will be run. 1 message
will be displayed.
Hsync If OK key is pushed after ON displayed, motor will be run. 1 message
will be displayed.
7. DEV Control
Item Description
THV (+) If OK key is pushed after ON displayed, THV (+) will be turned on.
THV (-) If OK key is pushed after ON displayed, THV (-) will be turned on.
Dev Bias If OK key is pushed after ON displayed, Dev Bias will be turned on.
MHV Bias If OK key is pushed after ON displayed, MHV Bias will be turned on.
ACRONYMS AND Explanation
DEV Developing High Voltage

EDC Embedded Diagnostic Control
F/W Firmware
HVPS High Voltage Power Supply
H/W Hardware
LD Laser Diode
LSU Laser Scanning Unit
MHV Main High Voltage (Charge Voltage)
OPC Optical Photo Conductor
SCF Second Cassette Feeder
THV Transfer High Voltage
4-18
4.1.8 Firmware upgrade
1. In DOS prompt types Usbprns [rom file name] and press enter.
2. When download start, LED behavior will be as bellow.
ML-1910
- Erase: Error(red) status LED will be on.
ML-2525
Normal - Write: Ready and error status LED will be both on(orange).
Download 3. When download complete automatically power off/on.
method 1. In DOS prompt types Usblist2 [rom file name] and press enter.
2. When download mode start, LED behavior will be as bellow.
ML-2580
- Erase & Write: Status (orange) and JAM(orange) LED will be both blink.
3. When download complete automatically power off/on.
1. Press Stop key when power on
2. When boot download mode ready, LED behavior will be as bellow.
- Ready(green) and error(red) status LED will be blink.
ML-1910 3. In DOS prompt types Usbprns [rom file name] and press enter.
ML-2525 4. When download start, LED behavior will be as bellow.
- Erase: Error(red) status LED will be on.
Boot - Write: Ready and error status LED will be both on(orange).
Download 5. When download complete automatically power off/on.
method 1. Press Stop key when power on
2. When boot download mode ready, LED behavior will be as bellow.
- Status (orange) and JAM(orange) LED will be on.
ML-2580 3. In DOS prompt types Usblist2 [rom file name] and press enter.
4. When download start, LED behavior will be as bellow.
- Erase & Write: Status (orange) and JAM(orange) LED will be both blink.
5. When download complete automatically power off/on.
4-19
4.1.9 Using the smart panel program

Smart Panel is a program that monitors and informs you of the machine status, and allows you to customize
the machines settings. Smart Panel is installed automatically when you install the machine software.
To use this program, you need the following system requirements:

Windows. Check for windows operating system(s) compatible with your machine.
Mac OS X 10.3 or higher
Linux. Check for Linux systems that are compatible with your machine.
Internet Explorer version 5.0 or higher for flash animation in HTML Help.
If you need to know the exact model name of your machine, you can check the supplied software CD.
4.1.9.1 Understanding Smart Panel
If an error occurs while printing, you can check the error from the Smart Panel.
You can also launch Smart Panel manually. Double-click the Smart Panel icon on the Windows task bar (in
Windows), or Notification Area (in Linux).
You can also click it on the status bar (in Mac OS X).
Windows Double-click this icon in Windows.

Macintosh Click this icon in Mac OS X.
Linux Click this icon in Linux.
Or, if you are a Windows user, you can launch it from the Start menu, select Programs or All Programs >
Samsung Printers > your printer driver name > Smart Panel.
If you have already installed more than one Samsung machine, first select the correct machine model
you want in order to access the corresponding Smart Panel.
Right-click (in Windows or Linux) or click (in Mac OS X) the Smart Panel icon and select your machine.
The Smart Panel window and its contents shown in this users guide may differ depending on the
machine or operating system in use.
The Smart Panel program displays the current status of the machine, the level of toner remaining in the toner
cartridge(s), and various other types of information. You can also change settings.
4-20
View the level of toner remaining in the toner cartridge(s). The machine and
1 Toner Level the number of toner cartridge(s) shown in the above window may differ
depending on the machine in use. Some machines do not have this feature.
2 Buy Now Order replacement toner cartridge(s) online.
View Users Guide.
3 Users Guide This button changes to Troubleshooting Guide when error occurs. You can
directly open troubleshooting section in the users guide.
Configure various machine settings in the Printer Settings Utility window.
Printer Setting Some machines do not have this feature.
4
(ML-2580 Series only) If you connect your machine to a network, the SyncThru Web Service
window appears instead of the Printer Settings Utility window.
Set all of the machine options you need in the Printer Preferences window.
5 Driver Setting
This feature is available only for Windows.
4.1.9.2 Opening the Troubleshooting Guide
Find solutions for problems by using the Troubleshooting Guide.

Right-click (in Windows or Linux) or click (in Mac OS X) the Smart Panel icon and select Troubleshooting
Guide.
4.1.9.3 Changing the Smart Panel Program Settings
Right-click (in Windows or Linux) or click (in Mac OS X) the Smart Panel icon and select Options. Select the
settings you want from the Options window.
4-21
4.2 Troubleshooting
4.2.1 Procedure of Checking the Symptoms

Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
Power On
- No Power
OPE LED - Power Module error
ON?
- Main PBA
Red LED or
OPE LED Orange LED on? See the troubleshooting
Green OK? - Red : Yes flow chart.
- Orange : No
Remove the
Print(test pattern) jammed paper.
printing
Quality is Refer to "Solution
Nomal? of Image Problem"
END
4-22
4.2.1.1 Basic Check List
1. Check the Power.
Check that the power switch is turned on.

Check that the power cable is plugged into the outlet and the printer.
Check the voltage of the power outlet.
2. Check the LED of Panel.
Is there OPE LED ON?

--> If not check power cable, switch SMPS or Main board.
Is the abnormal Lamp?

--> Check the main PBA and cable harness.
3. Check the Paper Path
Is there a Paper Jam?

--> Remove any paper fragments caught in the paper path.
Paper Jam occurs repeatedly at a specific point in the Paper Path

--> Open the fuser cover, Jam clear.
--> Dismantle the machine and carefully inspect the region where the jam occurs.
(Especially, check if paper fragments are caught in the Fuser
4. Print the Information Page (Configuration).
Try printing a test page from a computer.

--> If there is an error check cables and driver installation.
5. Check the Print Quality.
Is there are a Print Quality Problem?

--> Refer to section 4.2.5
6. Check consumables (toner etc.).
Using the keys print the Test Pattern.

--> Expected life of various consumable parts, compare this with the figures printed and replace as
required
4-23
4.2.1.2 Initial Inspection
1. Check Power part
1. The printer does not work no matter how long you wait.
A. Is the Power Switch (printer and wall socket) turned on ?
B. Is the Power Cord connected to the printer correctly ?
C. Is the Power cord connected to the wall socket correctly ?
D. Is wall socket working ?
E. Is the unit rated at the same voltage as the supply ?
2. Does the Fan work when power is turned on?
A. Check the connectors on the SMPS.
B. Check the fuses in the SMPS.(F1)
2. Check the Installation Environment.
1. Ensure the installation surface is flat, level and free from vibration.
If necessary move the printer.
2. Ensure that the temperature and humidity of the surroundings are within specification
3. Ensure that the printer is position away from any air conditioning or other heating or cooling equipment.
Also ensure that is not positioned in a direct draft from any air conditioning, fan or open window.
4. Ensure the printer is not positioned in direct sunlight.
If it is unavoidable use a curtain to shade the printer.
5. Ensure the printer is installed in a clean dust free environment.
Move the printer to clean area if necessary.
6. Some industrial or cleaning processes give of fumes which can affect the printer.
Move the printer away from this type of air pollution
3. Check paper type.
1. Use only paper which is of a suitable quality, weight and size?

See the user guide.
4. Check the overall condition of the printer
1. Is the printer properly maintained ?

Clean the Paper Transport Passages.
Any rollers with dirt surfaces should be cleaned or replaced.
4-24
4.2.2 Bad discharge
1) JAM 0
Description : 1
. Paper is not exited from the cassette.
2. Jam-0 occurs if the paper feeds into the printer.
1. Check the Solenoid by using Replace the solenoid.

DCU diagnostic mode 06.
2. Check if the holder pad in the Replace the holder pad.

cassette is worn away.
3. Check the surface of the Clean with soft cloth dampened

roller-pick up is contaminated. with IPA(Isopropyl Alcohol) or
replace the pick up roller.
4. If the paper
feeds into the printer rand
Jam 0 occurs, perform DCU to check Replace the Sensor.
feed-sensor of the
engine board.
4-25
2) JAM 1
Description : 1
. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after
passing through the Actuator-Feed.
1. If the recording paper is

jammed in front of or inside the fuser. Replace the SMPS.
(Perform DCU diagnostic
code 08)
2. If the recording
paper is stuck in the discharge Reassemble the Actuator-Feed
roller and the fuser just after passing and Spring-Actuator if the returning
through the Actuator-Feed, Feed is bad.
Actuator may be
defective.
4-26
3) JAM 2
Description : 1
. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after
passing through the Actuator-Feed.
1. If the paper is
rolled in the Fuser Roller:
- This occurs when a Guide claw is
broken away or transformed. Refer to JAM2 flow chart
- It occurs when the Heat-Roller or in fuser problem troubleshooting.
Pressure-Roller is seriously
contaminated
with the toner.
2. Check the Exit roller is

Replace the Exit roller.
transformed or contaminated.
4-27
4) Multi-Feeding
Description : M
ultiple sheets of paper are fed at once.
1. Solenoid malfunction
(the solenoid does not work properly): Replace the solenoid if necessary.
Perform DCU Diagnostic
Code 06.
2. Cassette holder pad is Clean the pad friction with soft

contaminated with foreign clothe dampened with IPA
matter.(oil...) (Isopropyl Alcohol).
4-28
5) Paper rolled on the OPC Drum
Description : P
aper is rolled up in the OPC.
1. Paper is too much thin. Recommend to use normal paper.
How to remove the rolled in the

OPC Drum.
2. The face of paper is curled. Remove the paper while turning
the OPC Drum against the
ongoing direction.
4-29
4.2.3 Malfunction
1) Paper Empty
Description : T
he paper lamp on the operator panel is on even when paper is loaded in the
cassette.
1. Bending or deformation of
the actuator of the paper sensor. Replace the defective actuator.
2. The function of the engine

board is defective Perform DCU mode : Replace the engine board.
Perform DCU diagnostic
code 8.
4-30
2) Paper Empty without indication
Description : T
he paper lamp on the operator panel does not come on when the paper cassette
is empty.
1. Bending or deformation of
the actuator of the paper sensor. Replace the defective actuator.
2. The function of the engine

board is defective Perform. DCU mode : Replace the engine board.
Perform DCU diagnostic
code 8.
4-31
3) No lamp on when the cover is open
Description : T
he ERROR lamp does not come on even when the printer cover is open
1. Check the connector

and circuit of the cover switch 1. Check the insertion of the Cover
department in the Main Control board. Open S/W Connect.
Perform DCU mode : If Error state 2. Replace the Main Control board
'64' occurs, Check the related or Cover Open S/W.
codes of the Cover
Open Error
4-32
4) Defective motor operation
Description : M
ain motor is not driving when printing, and paper does not feed into the printer,
resulting Jam 0.
Check the motor harness, replace

1. Motor harness may be defective. it, if defective.
2. Perform DCU diagnostic Replace the Motor or Drive unit,

code 00 and Check the motor if necessary.
operation.
4-33
5) No Power
Description : W
hen system power is turned on, all lamps on the operator panel do not come on.
1. Check if the power input and Replace the power supply cord or
SMPS output are normal. SMPS.
2. Check the inferiority of

LED-Panel on the front-cover if the 1. Replace the control board.
LED of Panel does not appear after 2. Replace the LED-panel.
normal warming-up.
4-34
6) Vertical Line Getting Curved
Description : W
hen printing, vertical line gets curved.
1. If the supply of +24v

is unstable in the Main Control board 1. Replace LSU.
linking with LSU, check drive by 2. Replace the Main Control board.
DCU Mode : LSU Check -05-
LSU Motor on.
4-35
4.2.4 Bad image
1) Vertical Black Line and Band
Description : 1
. Straight thin black vertical line occurs in the printing.
2. Dark black vertical band occur in the printing.
1. Damaged develop roller in If causes 1 and 2 occur in the

the Toner cartridge. Deformed Doctor-blade toner cartridge, replace the toner
or cleaning-blade. cartridge and try to print out.
2. Scratched surface of Replace the transfer roller if

the charge roller in the toner cartridge. occurred as No. 3.
75.5mm
47.5mm
3. Partly depression or
deformation on the surface of
the transfer roller.
4-36
2) Vertical White Line
Description : W
hite vertical voids in the image.
Foreign matter stuck onto the

1. Foreign matter stuck onto the window : Clean the LSU window
window of internal lenses with recommended cleaner(IPA)
of LSU mirror. Clean the window with a clean
cotton swab.
2. Foreign matter or
toner particles between the toner
cartridge roller and blade. (In case the life of the Replace the toner cartridge.
toner cartridge has been expired, white
lines or light image occur in
front of the image.)
3. It may occur when Burr and No 3. : Remove the foreign matter

foreign substances are on the window and burr of the exposure window.
of the toner cartridge frame. (toner cartridge)
No. 4. : Open the front cover and

4. If the fuser is defective,
check ribs that corresponds to the
voids occur periodically at the
position of the voids. Remove if
top of a black image.
found.
5. It may occur when foreign If the problems are not solved,

substances are on the OPC Drum. replace the toner cartridge.
4-37
3) Horizontal Black Band
Description : Dark
or blurry horizontal stripes occur in the printing periodically.
(They may not occur periodically.)
Clean each voltage terminal of the

1. Bad contacts of the voltage Charge, Supply, Develop and
terminals to developer. Transfer roller.(remove the toner
particles and paper particles)
2. The rollers of
developer may be stained.
1. Clean the right Gear that has
OPC Drum = 75.6mm
relatively small gap of the teeth
Developing Roller = 35mm
in the OPC.
Charging Roller = 37.5mm
2. If the malfunction persists,
Supply Roller = 49mm
replace the developer.
Transfer Roller = 47mm
Pressure Roller = 75.4mm
Fusing Roller = 77.5mm
4-38
4) Black/White Spot
Description : 1.
Dark or blurry spots occur periodically in the printing
2. White spots occur periodically in the printing
1. If dark or blurry
black spots occur periodically,
the rollers in the Developer may be conta- Print several OPC cleaning Mode
minated with foreign matte or paper particles. Prints and then run the Self-test
(Charge roller : 37.5mm interval 2 or 3 times.
OPC drum : 75.6mm interval)
2. If faded areas or voids In case of 75.6 mm interval

occur in a black image at intervals unremovable in 1, cleanly remove
of 75.6 mm, or black spots occur elsewhere, foreign substances stuck on the OPC
the OPC drum surface is location equivalent to black spots and
damaged. white spots with a dry duster.
1. The transfer roller guarantees

50.000 sheets printing. If the
3. If a black image is roller's life is expired, replace it.
partially broken, the transfer voltage is 2. In case of 37.5 mm interval
abnormal or the transfer roller's unremovable in 1, take measures
life has expired. as to replace the develop-er
cartridge and try to print out.
5. Clean the inside of the set against
the paper particles and foreign
matter in order not to cause the
trouble.
4-39
5) Light Image
Description : The printed image is light, with no ghost.
1. Develop roller is stained when

Check if the Toner Save mode is off.
the toner of toner cartridge is almost
consumed.
75.5mm
47.5mm
2. Ambient temperature is below than 10C. Replace the developer cartridge

and try to print out.
3. Bad contact caused by the toner Wait 30 minutes after printer is

stains between the high voltage terminal in powered on before you start printing.
the HVPS and the one in the set.
1. Clean up the contaminated area

by the toner.
4. Abnormal output from the HVPS. 2. Replace the HVPS if the
problems are not solved by the
above four directions.
4-40
6) Dark Image or a Black Page
Description : The printed image is dark.
1. No charge voltage
in the engine board. Clean the high voltage charge
( Perform DCU diagnostic code 01) terminal.
75.5mm
47.5mm
2. Charge voltage is not 1. Check the state of the connector

turned on due to the bad which connects the engine board
contacts between power supply in the and HVPS.
side of the Developer and charge 2. Replace the HVPS if not solved
terminal of HVPS. by the above direction 1 and 2.
4-41
7) Uneven Density
Description : Print Density is uneven between left and right.
1. The pressure force

on the left and right springs of the
transfer roller is not even, the springs are Replace both the left and right
damaged, the transfer roller is improperly Spring Holder.
47.5mm
installed, or the transfer roller

bushing or holder is
damaged.
2. The toner level is not Occur in the developer cartridge,

even on the developer roller due to replace the developer and try to
the bad blade. print out.
4-42
8) Background
Description : Light dark background appears in whole area of the printing.
1. Does character exist less than The toner cartridge is basically

2% per a page, and hasnt it been designed to print 2,000 sheets
used long time? with 5% image.
2. Does recycle paper be used? The A/S is not guaranteed if using

recycle paper.
3. Has the life span of the Replace the developer when the
developer ended? life span of it has been ended.
4. Is the movement(Up and Down) Clean the bushing part of the

of the transfer roller smooth? transfer roller.
5. Is the HVPS normal? If the problem is still not solved,

replace the developer.
4-43
9) Ghost (1)
Description : Ghost occurs at 75.5 mm intervals of the OPC drum in the whole printing.
1. Bad contacts
75.5mm
47.5mm
caused by contamination from

toner particles between high voltage Clean the terminals when
terminal in the main body and the contaminated by toner particles.
electrode of the
Developer.
2. Bad contacts
caused by contamination
from toner particles between high Occur in the developer cartridge,
voltage terminal in the main body and the replace the developer and try to
one in the HVPS board. print out.
3. The life of developer is expired. Replace the engine board if not

solved by the above directions 1-2.
4. Transfer roller lifetime If not solved by the direction 3,

(50.000 sheets) has expired. check the transfer roller lifetime
and replace it.
5. Abnormal low temperature Wait about 1 hour after power on

(below 10C). before using printer.
4-44
10) Ghost (2)
Description : G
host occurs at 75.5 mm intervals of the OPC drum in the whole printing.
(When printing on card stock or transparencies using manual feeder)
75.5mm
47.5mm
When printing on card stock Select 'Thick Mode' on paper type

thicker than normal paper or menu from the software application
transparencies such as OHP, higher and after using returning to the
transfer voltage is original mode is recommended.
required.
4-45
11) Ghost (3)
Description : W
hite ghost occurs in the black image printing at 47.5mm intervals.
75.5mm
47.5mm
Occur in the developer cartridge,

1. The life of the developer replace the developer and try to
may be expired. print out.
2. The abnormal voltage and Check the approved voltage of the

bad contact of the terminal of the supply roller and contact of the
supply roller terminal and adjust if necessary.
4-46
12) Ghost (4)
Description : G
host occurs at 47.5mm(or 63.9mm) intervals.
47.5 or 63.9mm
Disassemble the fuser and

The temperature of the fuser remove the contaminated toner
is maintained high. particles on the roller and clean
the foreign matter between
Thermistor and Heat roller.
( Caution : can be deformed)
4-47
13) Stains on the Face of Page
Description : T
he background on the face of the printed page is stained.
47.5mm
1. Toner leakage due to

improperly sealed developer
. Replace the developer cartridge.
If the transfer roller is contaminated,

2. If the transfer roller is run PC Cleaning Mode Print 2 or 3
contaminated, stains on the face of times.
page will occur. And perform Self-Test 2 or 3 times
to remove contamination.
4-48
14) Stains on Back of Page
Description : The back of the page is stained at 47 mm intervals.
Perform the OPC Cleaning Mode

1. Transfer roller is contaminated. Print 2 or 3 times. Run Self-Test to
remove the contamination of the
transfer roller.
1. Replace the transfer roller if

contaminated severely.
2. Pressure roller is contaminated. 2. Disassemble the fuser and clean
the H/R(Heat Roller) and P/R
(Pressure roller).And check the
area between H/R and
Thermistor. If contaminated,
clean the area not to be deformed.
4-49
15) Blank Page Print out (1)
75.5mm
47.5mm
Description : Blank page is printed.
Remove contamination of the

Bad ground contacts in terminals of the developer and
OPC and/or developer. the unit.
4-50
nter
nter Digital Printer Digital Printer
Digital
16) Blank Page Print outDigital
Printer (2) Printer
32 mm
62.8 or 77.6mm
95 mm
Description : 1. Blank page is printed.
nter
nter Digitalblank
Digital Printer2. One or several Printer
pages are printed.
Digital Printer
Digital Printer3. When the printer turns on, several blank pages print.
nter
nter
nter
1. Bad ground contacts in Remove contamination of the

OPC and/or developer
. terminals of the developer
.
1. Perform the engine self test using

DCU to check if the Solenoid is
normal.(refer to code 06)
2. Abnormal solenoid. 2. If not solved by the above
directions 1-2, Replace the
engine board.
3. Turn the power off, delete the
data of PC and try printing again.
4-51
4.2.5 Network problems and solutions (Only ML-2580N)
Before Troubleshooting, check below check point.
Check Point Action

A. Connected or Not connected
LAN cable check B. Wrong cable (defected cable, crossover cable)
C. Connection connector (Link partner check)
A. Link LED check (Link LED On when connected)
Network LED check
B. Activity LED check (No packet Regularly blinking, packet random blinking
depend on Printer Model)
A. Printed correctly. If not, NIC is in lock up state or NIC can not communicate
with printer
B. Network address value check : IP address, Subnet Mask, Gateway, MAC
address
C. NIC F/W version (Correct or not)
Print Network test page
1) V1.0x.xx : NPC3
2)V2.0x.xx : NPC3H
3)V3.0x.xx : PHY Board
4)V4.0x.xx : On Board
D. Protocol Enable / Disable
E. WLAN module / Status check if WLAN available.
A. Toner Empty, Paper Empty and so on : Hard Stop cases (Job can be
Printer SET status check
finished completely)
Network Printer Configuration check
1. Address Conflict check

A. IP address Conflict : Same IP address in a network
Unplug network cable and PING test
B. MAC address Conflict : Same MAC address in a physical network
Default MAC address or same MAC address (PING and ARP a)
2. IP get method check (Panel or SWS)

A.DHCP/BOOTP : IP can be changed after rebooting
B. Auto IP address : Xerox Model default on
3. Protocol Enable / Disable, Port Number (In SWS)
4. IP filtering On/Off
5. SNMP community name check (When SNMP no response)
4-52
Host PC Configuration check
1. Address Conflict check

A. IP address Conflict : Same IP address in a network
Unplug network cable and PING test at other PC
2. Protocol Enable / Disable, Port Number in printer driver
Factory Default
1. Network Value changed to default value

A. Some of Network value will not be changed immediately.
B. Factory default operation will be done after Power Off / Power On
4-53
4.2.6 Fuser Problems and solutions
1. Jam 2
Check the front position of

Jam paper.
YES Guide Input YES Guide-Input Re-

Before Entering Fuser? Assembly Defect? assembly
NO NO
Damage in Guide YES

Guide-input Change
input surface?
NO
After changing fuser
& Re-check
YES Damage or YES

Before, entering Exit Roller? Wrong assembly in Guide-Claw Change
Guide craw ?
NO
NO
Damage or
YES Actuator-Exit Re-
wrong assembly in
Actuator-Exit? assembly or change
NO
Damage in Guide Rib YES

surface of Cover? Fuser? Fuser Change
YES NO After changing fuser

Rolled paper in Heat-Roller?
& Re-check
NO Change the Fuser
Remove the Paper & Re-Check
4-54
2. Abnormal Noise
YES Skid Fuser Assy YES Change the

Gear fuser Noise? assembly Screw? Screw(M4x10)
NO NO
YES
Wrap Jam? Fuser change
NO
Damage YES
Fuser Gear? Fuser change
NO
After Fuser Disassembly: YES

Bush-HR melting or Fuser Change
wornig out?
NO After Fuser
change &
re check
YES Be worn in Grease YES

Friction Noise ? Grease Spread
Spread Position?
NO
NO
After Fuser change & re check
After Fuser
change &
re check
4-55
3. Image Defect
YES Is there pollution in YES Heat Roller

Is there the Spot in the
Heat Roller surface? Surface Cleaning
cycle of 77.8mm.?
NO NO
YES
Heat Roller Surface Damage? Fuser Change
NO Other Unit Check:

Transfer Unit
YES Is there pollution in YES

Regular cycle mark in Pressure Roller
Pressure Roller Surface?
the behind of paper? Surface Cleaning
NO
NO
YES
Pressure Roller Surface Damage? Fuser Change
NO
Other Unit Check:
Transfer Unit
YES The same

Toner of paper stain to your hand? measure with Low
Heat Error
(refer to next page)
NO
The Image is repeated the YES Same measure with

cycle of 77.8mm? (Ghost) Over Heat Error
(refer to next page)
NO
Other Unit Check
(Ex.ITB..)
4-56
4. System Defect
1) Low Heat Error
Smart Pannel : Low Heat Error
Lamp mis-use? YES

Check the lamp resistance
Lamp Change
(110V: 1.41 ohm
220V: 5.41 ohm)
NO
YES
Lamp Short? Lamp Change
NO
YES
AC-Harness Short? AC-Harness Change
NO
YES
Thermostat Open? Thermostat change
: SMPS & Main Bd Check
NO
YES
Thermistor Pollution, Bend ? Fuser Change
NO
YES
Thermistor
Resistance Defect? Fuser Change
(300~450kohm @ 25)
NO Re-check after changing fuser

: SMPS & Main Bd
4-57
2) Except Low Heat Error
Smart Pannel : Over Heat Error
Fault Lamp use ?

Check the lamp resistance YES
Lamp change
(For 110V: 1.41 ohm
For 220V: 5.41 ohm)
NO
YES
Thermistor Pollution, Bend ? Fuser change
NO
YES
Thermistor Resistance Defect? Fuser change
(300~450kohm @ 25)
NO Check the SMPS

And Main Bd
Same measures
Smart Pannel : Open Heat Error
with Low Heat Error
Smart Pannel : Abnormal ADC Error
Thermistor Resistance Defect? YES

Fuser Change
(300~450kohm @ 25)
NO Check the SMPS

And Main Bd
4-58
Service Manual
OPE
LSU KEY & LED
SMPS & HVPS

ML-1910 Empty Regi Feed EXIT
Sensor Sensor Sensor Sensor
24V 24VS
Clock
5. System Diagram
Front Cover Generator

Micro Switch CLK CY25811
DEV MAIN Controller
MHV
Supply
12MHz
THV OPC SDRA M

M12L64164A-7T
Varistor (8MB)
S
Jupiter4E
5-1
M Core : 150MHz
D C ARM940T-32bit RISC
5.1 Block Diagram (ML-1910/1915)
R
D RUM U
M USB 1.1
System Diagram
T EE PROM
DEVELOPER Unit
FM93C66LM8 SPI
(512Byte)
Thermistor 1
ThermoStat
FUSER Unit
INLET
OUTBIN FULL
Sensor
MT
STEP
S OL SOL
Main REGI PickUp

Motor Clutch Clutch
Samsung Electronics
OPE
Service Manual
LSU KEY & LED
SMPS & HVPS

ML-2525 Empty Regi Feed EXIT
24V 24VS
Clock
Front Cover Generator
Micro Switch CLK CY25811
DEV MAIN Controller
MHV
Block Diagram (ML-2525)
Supply
12MHz
THV OPC SDRAM

M12L64164A-7T
Varistor (8MB)
S
Jupiter4E
M Core : 150MHz
D C ARM940T-32bit RISC
5-2
R
DRUM U
M
T EEPROM
System Diagram
DEVELOPER Unit
FM93C66LM8 SPI
(512Byte)
USB2.0
ISP1582
Thermistor 1
ThermoStat
FUSER Unit
I NL E T
OUTBIN Full
MT Sensor
BL D C
SO L SO L
Main REGI PickUp

Motor Clutch Clutch
Samsung Electronics
Service Manual
OPE
LSU KEY & LED
SMPS & HVPS

ML-2580N Empty Regi Feed EXIT
24V 24VS
MAIN Controller
Front Cover
Micro Switch MCLK
Varistor DEV DDR2 SDRAM
VCLK Clock
MHV K4T51163QG Generator
Supply (64 MB X 1 EA) USB CLK ASM3P2863A
Block Diagram (ML-2580N)
THV OPC
12MHz
NOR Flash
S29G L064M
(8MB X 1EA) CHORUS3
Core : 360MHz
ARM9
S
5-3
D M C
R EEPROM
DRUM U M24 256 X 1EA
M
FAN MAIN 25MHz
System Diagram
T
DEVELOPER Unit
Network
BC M524 1
Thermistor 1
ThermoStat
FUSER Unit
IN LE T
OUTBIN Full
MT Sensor
BLDC
SOL SOL
Main REGI PickUp

Motor Clutch Clutch
Samsung Electronics
OPE
LED 3/LED4 SW1/SW2/SW3 LED1 LED 2
Service Manual
LSU
Power PRINT POWER CANCEL Ready ErrorToner
8
7
6
5
4
3
2
1
5
4
3
2
1
9
8
7
6
5
4
3
2
1
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
24V
GND
GND
GND
GND
GND
DO1-
DO1+
SMPS & HVPS
5V _LSU
nHS YNC
nLREA DY
LS U_CLK
nLS U_SH
DAC_OUT
nPM OTOR
nK EY _PRI NT
LE D_POWE R
nLD_E NA B LE
nLE D_RE ADY
nLED_TO NE R
nLE D_ERROR
nPOWER _SW
nKE Y_CA NCE L

Empty Regi Feed EXIT
nKEY_POWER _SAVE
ML-1910 Sensor Sensor Sensor Sensor 5V_SMPS
CN4 5V
nKE Y_P OWE R_SA VE

LS U I /F
nP_FE E D 1 1 nP_E MP TY CN8 FDC642P(FET)
nP _E MP TY 2 2 nP_FE E D OP E I/ F
24V 24VS
GND 3 3 nP_RE GI
nP_RE GI 4 4 GND
24V 5 5 24V
24V 6 6 24V
GND 7 7 5V
5V 8 8 GND
24V S 9 9 24V S
nPOWER_OFF
24V S 10 10 24V S
GND 11 11 24V S
24V S 12 12 GND
Clock
GND 13 13 GND
CN
Front Cover GND 14 14 GND Generator
CN5
5V_S MP S 15 15 5V_S MP S CLK
Micro Switch 5V_S MP S 16 16 5V_S MP S
CY25811
SM PS & HV PS I /F
MA IN Cont roller I /F
DEV THV _RE A D 17 17 nP_E X IT
MAIN Controller
MHV nP _E X IT 18 18 THV_RE A D
THV_P WM 19 19 nTHV_E N
Supply nTHV _E N 20 20 THV_P WM
P WM_DE V_DC 21 21 MHV_P WM 12MHz
MHV _P WM 22 22 P WM_DE V_DC
FA N_MA IN 23 23 nRE LA Y_A C_OFF
THV OPC nRE LA Y_A C_OFF 24 24 FA N_MA IN SDRAM
S TA NDB Y 25 25 FUS E R_ON
FUS E R_ON 26 26 S TA NDB Y M12L64164 A -7T
Varistor (8MB)
S
Jupiter4E
5-4
M Core : 150MHz
D C 4 3. 3V_CRUM ARM940T-32bit RISC
R 3 DE V_OUT/ IN
USB 1.1
CRUM
2 DE V_CLK
CN10
DRUM U 1 GND
V B US 1
M DM 2
DP 3
USB
DGND 4
CN6
System Diagram
DGND 5
T EEPROM DGND 6
DEVELOPER Unit
FM93C66LM8 SPI
(512Byte)
5.2 Connection Diagram (ML-1910/1915)
1 FUS E R_THE RM1

Thermistor 1 2 THE RMIS TOR1
CN12
THERMISTOR
CN11 CN7 CN2
S TE P MOTOR & CLUTCH PICKUP OUTBIN FULL
ThermoStat
Motor
Drive IC
FUSER Unit
A4984
3.3V
GND
nSE NS _OUTB IN_FULL
24V S
RE GI _CLUTCH
24V S
P ICK UP _CLUTCH
A
B
A-
B-
1
2
3
4
1
2
1
2
1
2
3
INLET
4
3
2
1
SOL SOL
MT
STEP REGI PICKUP OUTBIN FULL
Clutch Clutch Sensor
Main
Motor
Samsung Electronics
OPE
LED 3/LED4 SW1/SW2/SW3 LED1 LED 2
Service Manual
LSU
Power PRINT POWER CANCEL Ready ErrorToner
8
7
6
5
4
3
2
1
5
4
3
2
1
9
8
7
6
5
4
3
2
1
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
10
11
12
13
14
15
24V
GND
GND
GND
GND
GND
DO1-
DO1+
SMPS & HVPS
5V _LSU
nHS YNC
nLREA DY
LS U_CLK
nLS U_SH
DAC_OUT
nPM OTOR
nK EY _PRI NT
LE D_POWE R
nLED_RE ADY
nLED_TONE R
nLD_E NA B LE
nLE D_E RROR
nPOWER _SW
nK E Y_CANCE L
ML-2525 Empty Regi Feed EXIT nKEY_POWER _SAVE
Sensor Sensor Sensor Sensor CN4 5V_SMPS 5V
nKE Y_P OWE R_S A VE

LS U I /F
nP_FE E D 1 1 nP_E MP TY CN8 FDC642P(FET)

nP _E MP TY 2 2 nP_FE E D OP E I/ F
24V 24VS
GND 3 3 nP_RE GI
nP_RE GI 4 4 GND
24V 5 5 24V
24V 6 6 24V
GND 7 7 5V
5V 8 8 GND
24V S 9 9 24V S
nPOWER_OFF
24V S 10 10 24V S
GND 11 11 24V S
24V S 12 12 GND
Clock
GND 13 13 GND
CN
Front Cover GND 14 14 GND Generator
CN5
5V_S MP S 15 15 5V_S MP S CLK
Micro Switch 5V_S MP S 16 16 5V_S MP S
CY25811
SM PS & HV PS I /F
MA IN Cont roller I /F
DEV THV _RE A D 17 17 nP_E X IT
MAIN Controller
MHV nP _E X IT 18 18 THV_RE A D
THV_P WM 19 19 nTHV_E N
CN11 Supply nTHV _E N 20 20 THV_P WM
FAN_MAIN P WM_DE V_DC 21 21 MHV_P WM 12MHz
MHV _P WM 22 22 P WM_DE V_DC
FA N_MA IN 23 23 nRE LA Y_A C_OFF
THV OPC nRE LA Y_A C_OFF 24 24 FA N_MA IN SDRAM
S TA NDB Y 25 25 FUS E R_ON
FUS E R_ON 26 26 S TA NDB Y M12L64164 A -7T
GND
N. C
FAN_P OWE R
Varistor (8MB)
1
2
3
Connection Diagram (ML-2525)
S
Jupiter4E
Core : 150MHz
5-5
D M C 4 3. 3V_CRUM ARM940T-32bit RISC
R 3 DE V_OUT/ IN
CRUM
2 DE V_CLK
CN9
DRUM U 1 GND
M
System Diagram
T EEPROM
DEVELOPER Unit
FM93C66LM8 SPI
(512Byte)
V B US 1
USB2.0 DM 2
DP 3
USB
DGND 4
CN11
ISP1582 DGND 5
1 FUS E R_THE RM1 DGND 6
Thermistor 1 2 THE RMIS TOR1
CN12
THERMISTOR
CN6 CN7 CN2
B LDC MOTOR & CLUTCH PICKUP OUTBIN FULL
ThermoStat
FUSER Unit
3.3V
GND
nSE NS _OUTB IN_FULL
24V S
RE GI _CLUTCH
24V S
P I CK UP_CLUTCH
33 Pull-Down (DIR)
B LDC_CLK
B LDC_M OTOR_RE ADY
nB LDC_M OTOR_E N
GND
33 Pull-down(Brak e)
GND
GND
24V S
24V S
1
2
3
4
5
6
7
8
9
1
2
1
2
1
2
3
10
INLET
9
8
7
6
5
4
3
2
1
10
SOL SOL
MT REGI PICKUP OUTBIN FULL

BLDC Sensor
Clutch Clutch
Main
Motor
Samsung Electronics
OPE
LED3/LED4 SW2/SW3 LED 1 LED2
Service Manual
LSU
Power POWER CANCEL Ready ErrorToner
8
7
6
5
4
3
2
1
5
4
3
2
1
9
8
7
6
5
4
3
2
1
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
10
11
12
13
14
15
nPOWER _SW
nKEY_POWER _SAVE
N. A.
GND
GND
GND
GND
GND
24V S
SMPS & HVPS 5V_SMPS
5V _LSU
5V
HS YNC_1
VDO_1_N
V DO_2_P
nS H_LSU_1
nLDON_LSU
LE D_P OWE R
nLED_RE ADY
nLED_TONE R
LD_P OWER1
nLE D_E RROR
nRE ADY _LSU

nK EY _CANCE L
nLSU_MO T_EN
CLK _LSU_M OT
ML-2580N Empty Regi Feed EXIT FDC642P(FET)
nKE Y_P OWE R_S AV E

CN5
LS U I /F
CN9
nPOWER_OFF
nS E NS_P _FE E D 1 1 nS E NS_P _E MP TY OP E I/ F
24V 24VS
nS E NS_P_E MP TY 2 2 nS E NS_P _FE E D
GND 3 3 nS E NS_P _RE GI
nS E NS_P _RE GI 4 4 GND
24V 5 5 24V
24V 6 6 24V
GND 7 7 5V MAIN Controller
5V 8 8 GND
24V S 9 9 24V S
24V S 10 10 24V S
GND 11 11 24V S
24V S 12 12 GND
Front Cover GND 13 13 GND
CN
GND 14 14 GND MCLK
CN7
Micro Switch 5V _S MP S 15 15 5V _S MP S
Varistor DEV DDR2 SDRAM
5V _S MP S 16 16 5V _S MP S Clock
S MP S & HVP S I/ F
VCLK
M AI N Controller I/ F
MHV THV _RE A D 17 17 nS E NS_P_E X IT K4T51163QG
nS E NS_P_E X iT 18 18 THV_RE A D Generator
CN Supply P WM_THV 19 19 nTHV _E N (64MB X 1EA) USB CLK ASM 3P2863A
FAN MAIN nTHV_E N 20 20 P WM_THV
P WM_DE V_DC 21 21 P WM_MHV
P WM_MHV 22 22 P WM_DE V_DC
THV OPC FA N_MA IN 23 23 nRE LA Y_A C_OFF
nRE LA Y_A C_OFF 24 24 FA N_MA IN
S TA NDB Y 25 25 FUS E R_ON 12MHz
FA N_POWE R
N.C.
GND
FUS E R_ON 26 26 S TA NDB Y V B US 1
NOR Flash DM1 2
1
2
3
DP1 3
CN3
USB DEVICE
S29GL064M GND 4
(8MB X 1EA) CHORUS3

Core : 360MHz
ARM9
S
Connection Diagram (ML-2580N)
5-6
D M C 4 3.3V
R 3 S DA1_CHORUS3 EEPROM
CRUM
2 S CL1_CHORUS3
CN10
DRUM U 1 GND M24256 X 1EA
M
FAN MAIN 25MHz
GND 1
N. C. 2
System Diagram
T
RD- 3
DEVELOPER Unit 3.3V _CTR_TA P 4
RD+ 5
Network TD- 6
3.3V _CTR_TA P 7
CN4
BCM5241 TD+ 8
NET WORK I/ F
LE D1 P OWE R 9
LE D1 10
LE D2 P OWE R 11
LE D2 12
1 FUS E R_THE RM1

Thermistor 1 2 THE RMIS TOR 1
CN14
THERMISTOR
ThermoStat
CN12 CN6 CN15
FUSER Unit B LDC MOTOR & CLUTCH PICKUP OUTBIN FULL
INLET
24V S
RE GI_CLUTCH
24V S
P ICK UP_CLUTCH
3. 3V
GND
nS ENS _OUTBI N_FULL
GND
GND
24V S
24V S
33 P ull-Down (DIR)
B LDC_CLK
B LDC_M OTOR_REA DY
nB LDC_M OTOR_E N
GND
33 P ull-down(Brak e)
1
2
3
4
5
6
7
8
9
1
2
1
2
1
2
3
10
9
8
7
6
5
4
3
2
1
10
SOL SOL
MT REGI PICKUP OUTBIN FULL

BLDC Sensor
Clutch Clutch
Main
Motor
Samsung Electronics
Reference Information
6. Reference Information
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space
required when installing the printer. A definition of test pages and Wireless Network information definition is
also included.
6.1 Tool for Troubleshooting

The following tools are recommended safe and easy troubleshooting as described in this service manual.
DVM (Digital Volt Meter) Cleaning Equipments

Standard : Indicates more than 3 digits. Standard : An IPA (Isopropyl Alcohol) dry wipe tissue
or a gentle neutral detergent and lint-free
cloth.
Driver Vacuum Cleaner

Standard : - type, + type (M3 long, M3 short, M2
long, M2 short).
Spring Hook
Standard : For general use
Tweezers
Standard : For general home use, small type.
Software (Driver) installation CD ROM

Cotton Swab
Standard : F
or general home use, for medical
service.
6-1
6.2 Acronyms and Abbreviations

The table below explains abbreviations used in this service manual.
The contents of this service manual are declared with abbreviations in many parts. Please refer to the
table.
6.2.1 Acronyms
ABS Automatic Background Suppression(a FDI Foreign Device Interface
kind of copy feature) FIA Foreign Interface Attachment
APF Automatic Paper Feeder(Tray) FRU Field Replaceable Unit
BOOTP BOOTSTRAP PROTOCOL FPOT First Print Out Time
CCD Charged Coupled Device GW GateWay
CIS Contact Image Sensor HH High Temperature, High Humidity
CPM Copies Per Minute (Testing Chamber conditions)
CP Control Panel(= OPE) HPVC Halftone Printing Video Controller in the
CQ Copy Quality SPGPm (Graphic Processor for Copy)
CRU Customer Replaceable Unit IDC International Data Corp.
CRUM CRU Memory IMAP Internet Message Access Protocol
CW Center Ware IPP Internet Printing Protocols
CWDP Center Ware Device Discovery IPM Images Per Minutes
Software(Samsung equivalent of IPX Internetwork Packet Exchange
Samsungs SyncThru) IQ Image Quality
CWIS Center Ware Internet Services ITU International Telecommunication Union
DADF Duplex Auto Document Feeder JBIG Joint Binary Image Group
(= DADH) (a kind of image data coding method)
DC Direct Connect JPEG Joint Photographic Expert Group
DDNS Dynamic Domain Name System (a kind of image data coding method)
DHCP Dynamic Host Configuration Protocol LCD Liquid Crystal Display
DLC Data Link Control LEF Long Edge Feeding
DNS Domain Name System LL Low Temperature, Low Humidity
ECM Error Correction Mode (Testing Chamber conditions)
ECP Enhanced Capability Port LPR/LPD Line Printer Daemon Protocols
e-Coil Extended Coil technology for (LPR is a TCP-based protocol)
Rapid(Fast) Fusing. LSU Laser Scanning Unit
EH&S Samsung Environment, Health, LUI Local User Interface
& Safty MCBF Mean Copy Between Failure
ESMTP Extended Simple Mail Transfer Protocol MDSP Multiple Document Single Printout
EP Electro Photography MFP Multi-Functional Product
EPC Electric Pre-Collation MH Modified Huffman
FCOT First Copy Out Time (a kind of image data coding method)
6-2
MIB Management Information Base RT-OS Real Time Operating System

MIME Multipurpose Internet Mail Extensions RX Receive
MR Modified Read S2E Scan-To-Email
(a kind of image data coding method) SAD Solid Area Density
MMR Modified and Modified Read SC Service Call
(a kind of image data coding method) SCF Second Cassette Feeder
MN std Multi-National Standard SDSP Single Document Single Printout
MSOK Master SOK(System Operation Key) SDMP Single Document Multiple Printout
MSO Mixed Size Original SDR Shut Down Rate
MP Multi Purpose SEF Short Edge Feeding
MPBF Mean Print Between Failure SIR Sacrified(or Standard) Image Reference
MSI Multi Sheet Input SOK System Operation Key
MTBF Mean Time Between Failure sRGB Standard RGB
MTTR Mean Time To Repair (Color Coordinate System)
NCP Network Control Protocol SNMP Simple Network Management Protocol
NIC Network Interface Card TCP/IP Transmission Control Protocol/Internet
NOS Network Operating System Protocol
NN Normal Temperature, Normal Humidity TBC(or tbc) To Be Confirmed
(Testing Chamber conditions) TBD(or tbd) To Be Determined
NSDR Non-Shut Down Rate(=USDR) TIFF (Adobe & Aldus) Tagged Image File
NW Network Format
OD Optical Density TRIM Technical Retrofit Interim Maintenance
OHD On Hook Dial TTM Time to Market
OSOK Optional SOK(System Operation Key) TX Transmit
OP Operational Procedure UI User Interface
PCL Printer Control Language UMC Unit Manufacturing Cost
PDF (Adobe) Portable Document Format UMR Unscheduled Maintenance Ratio
PPM Pages Per Minutes UPnP Universal Plug and Play
PQ Print Quality USB Universal Serial Bus
PS/3 PostScript Level-3 USDR Un-Shut Down Rate(=NSDR)
PVC Printing Video Controller in the XCMI Samsungs Management Information
SPGPm(Graphic Processor for Printer) Base
QCD Quality, Cost, and Delivery WA Warranty Action
RCP Remote Control Panel W x D x H Width x Depth x Height
6-3
6.2.2 Service Parts
ACRONYM EXPLANATION
ELA HOU-SCANNER ASSY ELA=Electrical Assembly, HOU =Housing
MEA UNIT-COVER PA EXIT ASSY MEA= Mechanical Assembly, PA=Paper
PMO-TRAY EXTENTION MP NE PMO= Processing Mold
MP=Multi-Purpose(Bypass) tray
NE=for NEC (common as Samsung Halk printer)
MEC-CASSETTE ASSY(LETTER) MEC = Mechanic Combined unit
COVER-M-FRONT M=Mold
MPR-NAME/PLATE MPR= Machinery Press,
UNIT-LSU LSU =Laser Scanning Unit
SMPS-SMPS(V1)+HVPS SMPS =Switching Mode Power Supply
HVPS =High Voltage Power Supply
ELA-OPC UNIT SET OPC=Organic Photo-Conductive
ELA HOU-MP ASSY MP =Multi-Purpose (Bypass) tray
PBA MAIN-MAIN PBA =Printed circuit Board Assembly
PMO-CONNECT PAPER MFP MFP =Multi-Functional Peripheral
FAN-DC DC =Direct Current
CBF POWER STITCH GRAY CBF= Cable Form
MEA UNIT GUIDE CST PA ASSY CST=Cassette(Paper tray), PA=Paper
PBA LIU PBA =Printed circuit Board Assembly
LIU =Line Interface Unit for FAX
SHIELD-P_MAIN LOWER P=Press
CBF HARNESS-LIU GND LIU =Line Interface Unit for FAX
GND= Ground
PMO-COVER FEED AY AY=Assembly
PMO-COVER BRKT MOTER BRKT=Bracket
CBF HARNESS-LSU LSU =Laser Scanning Unit
IPR-SHIELD SMPS UPPERI IPR=Iron Press
PMO-BUSHING P/U.MP P/U=Pickup
MP=Multi-Purpose (Bypass) Tray
PMO-HOLDER GEAR TRr TR= Transfer Roller
SPRING ETC-TR_L TR_L=Transfer Roller - Left
PMO-CAM JAM REMOVE PMO-CAM= Processing Mold-CAM
PMO-LOCKER DEVE DEVE=Developer
6-4
ACRONYM EXPLANATION
SPECIAL SCREW(PANNEL MFP) MFP =Multi-Functional Peripheral
A/S MATERAL-DUMMY UPPER ASSY A/S=After-Service
MCT-GLASS ADF MCT= Machinery Cutting
ADF=Automatic Document Feeder
PPR-REGISTRATION EDGE(F) PPR= Processing Press
IPR-HOLDER GLASSI PR=Iron Press
MCT-GLASS SCANNER(LEGAL) MCT= Machinery Cutting
CBF HARNESS-OPE OPE=Operation Panel(Control Panel)
PBA SUB-D_SUB PBA SUB-D_SUB =>Sub Printed circuit Board
Assembly for the D-SUB type electrical connector
(D-Sub) a kind of the connector type(shape D)
COVER-M-CCD CABLE M=Mold
CCD=Charge Coupled Device
COVER-SCAN LOWER(UMAX) UMAX=> Suppliers name for CCD module
ICT-INSERT SHAFTI ICT= Iron Cutting
IPR-BRK SCAN BD IPR=Iron Press
BRK=Bracket
BD= Board
CBF SIGNAL-CCD FFC CCD = Charge Coupled Device
FFC =Flexible Flat Cable
COVER-M-OPE M=Mold
OPE=Operation Panel(Control Panel)
KEY-M-COPY M=Mold
PLATE-M-ALPHA KEY M=Molde
ALPHA=Alphabet
PMO-GUIDE DP SIDE DP=Duplex
RING-CS CS= Compress
GEAR-MP/DUP DRV MP =Multi-Purpose (Bypass) tray
DUP DRV = Duplex Driver
IPR-BRKT G DUPI PR=Iron Press
BRKT=BRACKET
G= Ground
UP=Duplex
PMO-BUSHING TX(B4) TX=Transmit
PMO-TRAY CASE, MP MP=Multi-Purpose tray(Bypass tray)
6-5
ACRONYM EXPLANATION
SPRING CS RE CS=Compress
RE=Rear
SPRING CS FR CS=Compress
FR=Front
PMO-BUSHING FINGER, F F=Front
ICT-SHAFT-EXIT LOWER ID ID=Idler
SPRING-EXIT ROLL FD FD=Face Down
PMO-BUSHING_P/U,MP P/U=Pickup
MP =Multi-Purpose (Bypass) tray
PMO-HOLDER CAM MPF MPF=Multi-Purpose Feeder(=MP)
PMO-GEAR P/U MPF P/U=Pickup
MFP =Multi-Functional Peripheral
RPR-RUBBER PICK UP,MP RPR=Rubber Press
PBA SUB-MP SEN PBA SUB-MP-SEN =>Sub Printed circuit Board
Assembly for the MP-SEN(= Multi-Purpose (Bypass)
tray-Sensor)
A/S MATERAL-PICKUP,MP
FOOT-ML80
HOLDER CATCH CST MC2 MC2=>McKInley2 (Samsung Project code name)
IPR-GROUND PLATE A(OPC) OPC=Organic Photo-Conductive
ELA M/M-AUD SPEAKER ELA M/M => Electrical Assembly M/M
AUD=Audio
CBF HARNESS-OPC GND OPC GNG=Organic Photo-Conductive-Ground
IPR-GROUND PLATE SCF SCF=Second Cassette Feeder(Tray2)
PBA SUB-PTL PBA SUB-PTL=>Sub Printed circuit Board Assembly
for the PTL(= Pre Transfer Lamp)
PBA SUB-FEED+P.EMP SEN. PBA SUB-FEED=>Sub Printed circuit Board
Assembly for the feeder
EMP SEN=Empty Sensor
MOTOR STEP-MCK2(MAIN)
GEAR-EXIT/U EXIT/U=EXIT/Upper
GEAR-RDCN FEED INNER RDCN=Reduction
CBF-HARNESS-MAIN-THV WIRE THV =Transfer High Voltage
CBF-HARNESS-MAIN-MHV WIRE MHV= High Voltage(Charge Voltage)
6-6
ACRONYM EXPLANATION
GEAR-EXIT/U,ID U=Upper
ID=Idler
IPR-TERMINAL FU FU=Fuser
PMO-BEARING H/R-F H/R-F=Heat Roller - Front
BEARING-H/R L H/R-L=Heat Roller -Left
PEX-ROLLER EXIT F_UP PEX= Processing Extrude
F_UP=Face Up
SPRING ETC-P/R P/R=Pressure Roller
SPRING(R)-CAU-HOT-FU CAU-HOT-FU = Caution Hot -Fuser
PMO-ARM ACTUATOR PMO-ARM= Processing Mold Arm
LABEL(R)-HV FUSER HV=High Voltage (220V)
LABEL(R)-LV FUSER LV=Low Voltage (110V)
PPR-SPONG SHEET PPR=Plastic Press
IPR-P_PINCH(SCAN)I PR-P = Iron Press
ROLLER-REGI REGI=Registration
PBA SUB-REGI PBA SUB-REGI => Sub Printed circuit Board
Assembly for the Registration
GROUND-P_SCAN ROLLER GROUND-P =Ground-Press
IPR-GUARD C/O S/W C/O = Cover Open
S/W= Switch
MEA UNIT-TX STACKER TX =Transmit
IPR-WASHER SPRING CU CU=Curve
6-7
6.3 The Sample Pattern for the Test

The sample pattern shown in below is the standard pattern used in the factory.
The life of the toner cartridge and the printing speed are measured using the pattern shown below.
(The image is 70% of the actual A4 size).
6.3.1 A4 ISO 19752 Standard Pattern

This test page is reproduced at 70% of the normal A4 size
6-8
6.4 Selecting a location

Select a level, stable place with adequate space for air circulation. Allow extra space for opening covers and
trays.
The area should be well-ventilated and away from direct sunlight or sources of heat, cold, and humidity. Do
not set the machine close to the edge of your desk or table.
Clearance space
Front: 482.6 mm (enough space so that the paper tray can be removed)
Back: 100 mm (enough space for ventilation)
Right: 100 mm (enough space for ventilation)
Left: 100 mm (enough space for ventilation)
6-9
- ML-1910/1915
ML-2525/2525W/2580N
1. Speed 3. Printer Language Emulations 5. Interfaces

ML- 2525/2525W/2580N : 24 ppm in A4 SPL, PCL6 (Only 2580N) One USB port
ML- 1910/1915 : 18 ppm in A4 One 10/100 BaseT network connector (2580N)
4. Memory One IEEE 802.11 b/g wireless LAN (2525W)
2. Processor 8 MB
Jupiter4e 150 Mhz 64 MB (Only 2525W, 2580N) 6. Toner cartridge
Chorus3 360 Mhz (Only 2525W, 2580N) Initial : 0
.7K (1910/ 1915)
1K (2525/2525W/2580N)
This Parts Catalog is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of this manual can be punished under
applicable International and/or domestic law.
ExplodedView and Parts List
Catalog - ML-2580N
- ML-2580N
Samsung Electronics Service Manual

Contents
Power Cord 2
Thumbnail 3
1. Main 4
Parts CatalogParts
2. Top Cover6
3. Cover 8
4. Front Cover 10
5. Rear Cover 12
6. Main Frame 14
7. Main Drive Bracket (ML-1910) 18
8. Main Drive Bracket (ML-2580N) 20
9. Base Frame-Pick Up 22
10. Fuser 24
11. Cassette 26
1
Power Cord
Catalog -ML-2580N
- ML-2580N

Power Cord differs by countries. Please check your country code.
Part Code Part Code

Top View Side View Top View Side View
Usable Country Code Usable Country Code
3903-000085
3903-000020
Parts CatalogParts
XAZ
XAA / XAX
3903-000042 3903-000133
SEE / STS / XSA / XSG KOR

XSS / XEV / XEG
3903-000050 3903-000146
XFA / XIP XBH
3903-000182
3903-000067
XEU / XSS ETS
3903-000082 3903-000227
XIL TED
2
Thumbnail
Catalog - ML-2580N
- ML-2580N

Parts CatalogParts
1. MAIN 2. COVER TOP 3. COVER 4. COVER FRONT 5. COVER REAR
ML-1910 ML-2580N
6. FRAME MAIN1 7. FRAME MAIN2 8. DRIVE MAIN-BRACKET 9. DRIVE MAIN-BRACKET 10. FRAME BASE-PICK UP
11. FUSER 12. CASSETTE
3
13
7
10
11
5
1
4
2
6
9
0
12
15
14
3
1. Main
- ML-2580N
Parts CatalogParts Catalog -ML-2580N
Main Parts List
Catalog - ML-2580N
- ML-2580N

SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE
Drawer# SEC_Code Description QTy Service Remark Drawer# SEC_Code Description QTy Service Remark
0 ML-1910 A4 Mono laser printer, 18 ppm 1 3 JC90-00939B CASSETTE 1 SA ML-1910/2580N
0 ML-1915 A4 Mono laser printer, 18 ppm 4 JC61-00601A BRACKET-P-INLET 1 SA
0 ML-2525 A4 Mono laser printer, 24 ppm 1 5 JC63-02410A SHIELD-ENGINE 1 SNA
0 ML-2525W A4 Mono laser printer, 24 ppm 1 6 JC39-01235A HARNESS-ENGINE 1 SA ML-1910
0 ML-2580N A4 Mono laser printer, 24 ppm, Network 1 6 JC39-00240A CBF HARNESS-ENGINE 1 SC ML-2525/2580N
1 JC44-00178A SMPS/HVPS-V1 1 SA 110V 7 JC91-00946A FUSER 1 SA 110V
Parts CatalogParts
1 JC44-00179A SMPS/HVPS-V2 1 SA 220V 7 JC91-00946B FUSER 1 SA 110V

2 JC92-02135A PBA-CONTROLLER 1 SA ML-2580N/Others 7 JC91-00945A FUSER 1 SA 220V
2 JC92-02135B PBA-CONTROLLER 1 SA ML-2580N/SEE 7 JC91-00945B FUSER 1 SA 220V
2 JC92-02135C PBA-MAIN 1 SA ML-2580N/XEV 9 JC93-00038B FRAME MAIN 1 SA ML-1910
2 JC92-02135D PBA-MAIN 1 SA ML-2581N/XIL 9 JC93-00038A FRAME MAIN 1 SA ML-2525/2580N
2 JC92-02135E PBA-MAIN 1 SA ML-2580NK 9 JC93-00038F FRAME MAIN 1 SA ML-2525W
2 JC92-02135F PBA-MAIN 1 SA ML-2580N/ETS 10 JC95-01017B COVER-TOP 1 SA ML-1910
2 JC92-02136A PBA-CONTROLLER 1 SA ML-191x/Others 10 JC95-01017A COVER-TOP 1 SA ML-2580N
2 JC92-02136B PBA-CONTROLLER 1 SA ML-191x/SEE 10 JC95-01091B COVER-TOP 1 SA ML-1915/2525
2 JC92-02136C PBA-MAIN 1 SA ML-1910K/1915K 10 JC95-01091G COVER-TOP 1 SA ML-2525W
2 JC92-02136D PBA-MAIN 1 SA ML-1911/XIL 11 JC95-01020B COVER 1 SNA ML-1910
2 JC92-02137A PBA-CONTROLLER 1 SA ML-2525/Others 11 JC95-01020A COVER 1 SNA ML-2580N
2 JC92-02137B PBA-CONTROLLER 1 SA ML-2525/SEE 11 JC95-01092B COVER 1 SNA ML-1915/2525
2 JC92-02137C PBA-MAIN 1 SA ML-2525K 12 - CARTRIDGE-TONER 1 SNA
2 JC92-02137D PBA-MAIN 1 SA ML-2526/XIL Refer to Power
13 - CBF-POWER CORD 1 SA
2 JC92-02248A PBA-MAIN 1 SA ML-2525W/Others cord page
2 JC92-02248B PBA-MAIN 1 SA ML-2525W/SEE 14 JC92-02025A PBA SUB-WLAN 1 SA ML-2525W
3 JC90-00939A CASSETTE 1 SA ML-1915/2525 15 JC39-01344A HARNESS-WLAN 1 SA ML-2525W
5
12
1
11
13
6
10
14
1
6
2
7
3
2
8
9
2. Top Cover
4
- ML-2580N
Top Cover Parts List
Catalog - ML-2580N
- ML-2580N

0 JC95-01017B COVER-TOP 1 SA ML-1910 5 JC63-02390A COVER-EXIT 1 SNA ML-1910/2580N
0 JC95-01017A COVER-TOP 1 SA ML-2580N 5 JC63-02390B COVER-EXIT 1 SNA ML-1915/2525
0 JC95-01091B COVER-TOP 1 SA ML-1915/2525 6 JC64-00500A KEY-PRINT_SCREEN 1 SA
0 JC95-01091G COVER-TOP 1 SA ML-2525W 7 JC64-00501A KEY-START 1 SA ML-1910/2580N
1 6003-000196 SCREW-TAPTYPE 5 SA 7 JC64-00501B KEY-START 1 SA ML-1915/2525
2 6107-001169 SPRING-CS 2 SA 8 JC64-00502A KEY-POWER 1 SA ML-1910/2580N
Parts CatalogParts
3 JC72-01346H PMO-STACKER 1 SA ML-1910/2580N 8 JC64-00502B KEY-POWER 1 SA ML-1915/2525

3 JC72-01346J PMO-STACKER 1 SA ML-1915/2525 9 JC64-00504A KEY-POWER_HOLDER 1 SA
4 JC63-02335B COVER-TOP 1 SNA ML-1910 10 JC67-00413A LENS-LED 1 SNA
4 JC63-02335A COVER-TOP 1 SNA ML-2580N 11 JC72-00387A PMO-BUSHING_F/DOWN 1 SA
4 JC63-02416A COVER-TOP 1 SNA ML-1915 12 JC72-01343A PMO-SUB_M_STACKER 1 SA
4 JC63-02416B COVER-TOP 1 SNA ML-2525 13 JC61-03446A STACKER-BIN-FULL 1 SNA
4 JC63-02416G COVER-TOP 1 SNA ML-2525W 14 JC72-01565A SPONGE-COVER_TOP 1 SNA ML-2580N
7
4
4-1
4-2
3
1
3-1
3-2
8
0
3. Cover
- ML-2580N
Cover Parts List
Catalog - ML-2580N
- ML-2580N

0 JC95-01020B COVER 1 SA ML-1910 3 JC63-02392B COVER-LEFT 1 SNA ML-1915
0 JC95-01020A COVER 1 SA ML-2580N 3 JC95-01139B COVER-LEFT 1 SNA ML-2525
0 JC95-01092A COVER 1 SA ML-1915 3 JC95-01139A COVER-LEFT 1 SNA ML-2580N
0 JC95-01092B COVER 1 SA ML-2525 3-1 JC63-02392A COVER-LEFT 1 SNA ML-2580N
1 JC95-01018B COVER-REAR 1 SA ML-1910 3-2 JC72-01566A SPONGE-COVER_LEFT 1 SNA ML-2580N
1 JC95-01018A COVER-REAR 1 SA ML-2580N 4 JC63-02393A COVER-RIGHT 1 SNA ML-1910
Parts CatalogParts
1 JC95-01093A COVER-REAR 1 SA ML-1915 4 JC63-02393B COVER-RIGHT 1 SNA ML-1915

1 JC95-01093B COVER-REAR 1 SA ML-2525 4 JC95-01140B COVER-RIGHT 1 SNA ML-2525
2 JC95-01019A COVER-FRONT 1 SA ML-1910/2580N 4 JC95-01140A COVER-RIGHT 1 SNA ML-2580N
2 JC95-01019B COVER-FRONT 1 SA ML-1915/2525 4-1 JC63-02393A COVER-RIGHT 1 SNA ML-2581N
3 JC63-02392A COVER-LEFT 1 SNA ML-1910 4-2 JC72-01567A SPONGE-COVER_RIGHT 1 SNA ML-2582N
9
1
5
4
5
5
3
10
2
0
4. Front Cover
- ML-2580N
Front Cover Parts List
Catalog - ML-2580N
- ML-2580N

0 JC95-01019A COVER-FRONT 1 SA ML-1910/2580N 3 JC70-00476G ADJUST-MENUAL_L 1 SA ML-1910/2580N
0 JC95-01019B COVER-FRONT 1 SA ML-1915/2525 3 JC70-00476F ADJUST-MENUAL_L 1 SA ML-1915/2525
1 JC63-02396A COVER-FRONT 1 SNA ML-1910/2580N 4 JC70-00304A ADJUST RACK-M-MANUAL 2 SA
1 JC63-02396B COVER-FRONT 1 SNA ML-1915/2525 5 6003-000264 SCREW-TAPTYPE 3 SNA
2 JC70-00477G ADJUST-MENUAL_R 1 SA ML-1910/2580N 6 JC66-00387A GEAR-RACK_PINION 1 SA
2 JC70-00477F ADJUST-MENUAL_R 1 SA ML-1915/2525
Parts CatalogParts
11
2
1
12
0
5. Rear Cover
- ML-2580N
Rear Cover Parts List
Catalog - ML-2580N
- ML-2580N

0 JC95-01018B COVER-REAR 1 SA ML-1910 1 JC63-02395A COVER-REAR-DOWN 1 SNA ML-2580N
0 JC95-01018A COVER-REAR 1 SA ML-2580N 1 JC63-02417B COVER-REAR-DOWN 1 SNA ML-1915/2525
0 JC95-01093A COVER-REAR 1 SA ML-1915/2525 1 JC63-02417A COVER-REAR-DOWN 1 SNA ML-2525W
0 JC95-01093B COVER-REAR 1 SA ML-2525W 2 JC63-02394A COVER-REAR 1 SNA ML-1910/2580N
1 JC63-02395B COVER-REAR-DOWN 1 SNA ML-1910 2 JC63-02394A COVER-REAR 1 SNA ML-1915/2525
Parts CatalogParts
13
6. Main Frame 1
Catalog -ML-2580N
- ML-2580N

87
84
7
0
43 1
73
Parts CatalogParts
88
54
80-3
80-2
80-1
80
80-3 3
2 80-2 80-4
81
46 81 81-1
11
10 53 80-4
51
34
45 18 62
9
67
59 19
11
68 44
59-3
68-2
27 68-4
68-1 34
68-5
68-3
63
59-1
59-2
37
38 39
32 4
11 66
47
36 61
36-2
36-1
52 56 50
31
30 74
57-2 48
57-1 57 30
55 49
58-2
58 61
58-1
14
Main Frame 2
Catalog - ML-2580N
- ML-2580N

41
7
35 85
22
40
54 79
77-1
Parts CatalogParts
77
77-2
8
82
25
20
78 28
29
(ML-2580N)
75 33
12
86
26
32
(ML-1910)
42
54
76 0
23
24
86
15
Main Frame Parts List
Catalog -ML-2580N
- ML-2580N

0 JC93-00038B FRAME MAIN 1 SA ML-1910/1915 36 JC93-00106A FRAME-LEFT STOPPER PICK UP 1 SA
0 JC93-00038A FRAME MAIN 1 SA ML-2525/2580N 36-1 6107-001170 SPRING-TS 1 SA
0 JC93-00038F FRAME MAIN 1 SA ML-2525W 36-2 JC66-00377A CAM-M-PICK_UP 1 SA
1 JC92-02138A PBA-OPE 1 SA 37 JC66-00394A GEAR-FEED 2 1 SA
1 JC92-02256A PBA-OPE 1 SA ML-2525W 38 JC66-00396A GEAR-IDLE 23 1 SA
Parts CatalogParts
2 JC61-03447A FRAME-HOLDER_LSU_L 1 SNA 39 JC66-00398A SHAFT-FEED 1 SA

3 JC61-03448A FRAME-HOLDER_LSU_R 1 SNA 40 JC66-00526B ROLLER-REGI 1 SA
4 JC31-00087A FAN-DC 1 SA ML-2580N 41 JC66-00527A SHAFT-FEED IDLE 1 SA
7 6003-000196 SCREW-TAPTYPE 32 SA 42 JC66-00598A ROLLER-FEED 1 SA
8 6003-000282 SCREW-TAPTYPE 2 SNA 43 JC93-00097A FRAME-ROLLER EXIT FACE DOWN 1 SA
9 6002-000308 SCREW-TAPTYPE 4 SNA 44 JC61-03524A STOPPER-LEVER_DR 1 SA
10 6031-001051 WASHER-PLAIN 2 SNA 45 JC70-00308A IPR-P-GROUND_DRIVE 1 SNA
11 6044-000001 RING-CS 4 SA 46 JC63-02411A GROUND-FUSER 1 SNA
12 6107-001162 SPRING-ETC 1 SA 47 JC70-00311A IPR-P-GROUND_TR 1 SNA
18 JC33-00026A SOLENOID-PICK UP 1 SA 48 JC65-00042A TERMINAL-CON 1 SA
19 JC33-00025B SOLENOID-MANUAL 1 SA 49 JC65-00041A TERMINAL-SUPPLY 1 SA
20 6107-001370 SPRING-CS 1 SA 50 JC65-00043A TERMINAL-CR 1 SA
22 JC61-00585A BUSH-M-FEED IDLE 2 SA 51 JC70-00335A IPR-P_GROUND_DRIVE2 1 SNA
23 JC66-00720A SHAFT-P-CORE 2 SA 52 JC70-00458A IPR-P-GROUND_GUIDE PAPER 1 SNA
24 JC61-00587A BUSH-M-PICK_UP R 1 SA 53 JC72-00143A PMO-GEAR_EXIT_DRV16 2 SNA
25 JC61-00588A BUSH-M-TR L 1 SA 54 JC72-00382B PMO-BUSHING FEED 7 SA
26 JC61-00594A GUIDE-M-TR RIB 1 SA 55 JC72-00974A PMO-ACTUATOR CVR OPEN 1 SA
27 JC61-00602A BRACKET-P-FEED 1 SA 56 JC72-00975A PMO-ACTUATOR EMPTY 1 SA
28 JC61-00604A PLATE-P-SAW 1 SA 57 JC93-00110A FRAME-LOWER ACTUATOR FEED 1 SA
29 JC61-00607A GUIDE-P-TR 1 SA 57-1 6107-001164 SPRING-TS 1 SA
30 JC61-40001A FOOT-ML80 2 SA 57-2 JC72-00976A PMO-ACTUATOR FEED 1 SA
31 JC61-03467A HOUSING-TERMINAL 1 SNA 58 JC93-00109A FRAME-LOWER ACTUATOR MANUAL 1 SA
32 JC61-03322A FRAME-BASE 1 SNA 58-1 6107-001165 SPRING-TS 1 SA
33 JC61-02468A BUSH-TR_L 1 SA 58-2 JC72-00977A PMO-ACTUATOR MANUAL 1 SA
34 JC61-70932A SPRING ETC-GUIDE DEVE 2 SA 59 JC97-03141A MEA UNIT-GEAR_PICKUP 1 SA
35 JC61-70958A SPRING ETC-TR 2 SA 59-1 6107-001167 SPRING-CS 1 SA
16
Main Frame Parts List
Catalog - ML-2580N
- ML-2580N

59-2 JC72-00979A PMO-GEAR PICK_UP A 1 SC 78 JC93-00083A DRIVE MAIN-BRACKET 1 SA ML-1910
59-3 JC72-00980A PMO-GEAR PICK_UP B 1 SC 78 JC93-00003A DRIVE MAIN-BRACKET 1 SA ML-2525/2580
61 JC72-00983A PMO-LOCKER CST 2 SA 79 JC97-03585A LSU 1 SNA
62 JC72-00984A PMO-PLATE GUIDE DEVE_L 1 SA 80 JC93-00107A FRAME-ROLLER DECURL 2 SA
63 JC72-00985A PMO-PLATE GUIDE DEVE_R 1 SA 80-1 JC61-01172A HOLDER-M-EXIT F/DOWN 1 SNA
66 JC75-00049A MEC-TERMINAL 4 SA 80-2 JC66-00830A ROLLER-M-EXIT FR 1 SA
Parts CatalogParts
67 JC65-00019A TERMINAL-CRUM 4 SA 80-3 JC66-00824A ROLLER-M-EXIT MAIN 1 SA

68 JC97-01788A MEA UNIT-CLUTCH 1 SA 80-4 6107-001163 SPRING-CS 1 SA
68-1 6107-001171 SPRING-TS 1 SA 81 JC93-00107B FRMAE-ROLLER DECURL 2 SA
68-2 JC66-00393A GEAR-FEED 1 1 SA 81-1 JC61-02702B HOLDER-EXIT ROLLER
68-3 JC66-00398A SHAFT-FEED 1 SA 80-2 JC66-00830A ROLLER-M-EXIT FR 1 SA
68-4 JC72-00978A PMO-COLLAR_SPRING 1 SA 80-3 JC66-00824A ROLLER-M-EXIT MAIN 1 SA
68-5 JC72-00981A PMO-HUB CLUTCH 1 SNA 80-4 6107-001163 SPRING-CS 1 SA
73 0604-001393 PHOTO-INTERRUPTER 1 SA 84 JC39-01066A HARNESS-BINFULL 1 SA
74 JC70-00312A IPR-P-TERMINAL CON 1 SA 85 JC39-01067A HARNESS-LSU 1 SA
75 JC61-03440A BRACKET-BUSH_TR L 1 SA 86 JC39-01083A HARNESS-STEP_MOTOR_CLUTCH 1 SA ML-1910
76 JC93-00085A FRAME BASE-PICK UP 1 SA 86 JC39-01080A HARNESS-BLDC_MOTOR_CLUTCH 1 SA ML-2525/2580
77 JC93-00108A FRAME-FRONT GUIDE PAPER 1 SA 87 JC39-01081A HARNESS-CRUM 1 SA
77-1 JC61-00718A GUIDE-P-PAPER 1 SA 88 JC39-01228A HARNESS-OPE 1 SNA
77-2 JC63-02483A SHEET-GUIDE_PAPER 1 SA
17
3
13
11
2
4
10
9
12
8
7
18
13
6
0
13
6
ML-1910
7. Main Drive Bracket (ML-1910)
12
1
- ML-2580N
Main Drive Bracket (ML-1910) Parts List
Catalog - ML-2580N
- ML-2580N

0 JC93-00083A DRIVE MAIN-BRACKET 1 SA ML-1910 7 JC66-00392A GEAR-RDCN 90/31 1 SA
1 JC61-00598B BRACKET-P-GEAR 1400 1 SC 8 JC66-00390A GEAR-RDCN 103/41 1 SA
2 JC31-00028D MOTOR STEP 1 SNA 9 JC66-01203A GEAR-DRV FUSER OUT 1 SA
3 JC72-00825A PMO-IMPELLER_DRV 1 SA 10 JC66-00340A GEAR-HUB CLUTCH 1 SA
4 JC61-03395A BRACKET-MOTOR_STEP 1 SA 11 JC66-01202A GEAR-DRV FUSER IN 1 SA
5 JC66-02316A GEAR-RDCN_OPC 1 SA 12 6003-000269 SCREW-TAPTYPE 5 SA
Parts CatalogParts
6 JC66-00389A GEAR-RDCN 57/18 2 SA 13 6031-000023 WASHER-PLAIN 3 SA
19
11
2
12
10
3
9
8
7
6
20
12
5
0
12
5
ML-2580N
8. Main Drive Bracket (ML-2580N)
11
1
- ML-2580N
Main Drive Bracket (ML-2580N) Parts List
Catalog - ML-2580N
- ML-2580N

0 JC93-00003A DRIVE MAIN-BRACKET 1 SA ML-2525/2580N 7 JC66-00390A GEAR-RDCN 103/41 1 SA
1 JC61-00598B BRACKET-P-GEAR 1400 1 SC 8 JC66-01203A GEAR-DRV FUSER OUT 1 SA
2 JC31-00122A MOTOR BLDC 1 SNA 9 JC66-00340A GEAR-HUB CLUTCH 1 SA
3 JC61-03396A BRACKET-MOTOR_BLDC 1 SA 10 JC66-01202A GEAR-DRV FUSER IN 1 SA
4 JC66-02316A GEAR-RDCN_OPC 1 SA 11 6003-000269 SCREW-TAPTYPE 7 SA
5 JC66-00389A GEAR-RDCN 57/18 2 SA 12 6031-000023 WASHER-PLAIN 3 SA
Parts CatalogParts
6 JC66-00392A GEAR-RDCN 90/31 1 SA
21
7
1
2
0
22
3-1
3-3
5
3-2
9. Base Frame-Pick Up
4
2
1
- ML-2580N
Base Frame-Pick Up Parts List
Catalog - ML-2580N
- ML-2580N

0 JC93-00085A FRAME BASE-PICK UP 1 SA 3-3 JC61-03435A HOUSING-PICKUP 1 SA
1 JC61-03477A STOPPER-PICK_UP 2 SA 4 JC61-03485A HOLDER-PICKUP 1 SA
2 JC72-00982A PMO-IDLE PICK_UP 2 SA 5 6003-000264 SCREW-TAPTYPE 1 SNA
3 JC93-00087A FRAME BASE-PICK UP RUBBER 1 SA 6 JC66-00399A SHAFT-P-PICK_UP 1 SA
3-1 JC73-00315A RUBBER-PICK_UP 1 SA 7 JC61-00586A BUSH-M-PICK_UP L 1 SA
3-2 JC61-03514A HOUSING-PICKUP_RUB 1 SA
Parts CatalogParts
23
10. Fuser
Catalog -ML-2580N
- ML-2580N

24
23
4 20
14
0 12
19
10 6
7 45 3
11
Parts CatalogParts
25
44
43
42
41
4
31
13
35
28
40
34 36
4
38
22 27
33 17
8 37
18
16 21
9
26
3 29
39 32
15
3 30
24
Fuser Parts List
Catalog - ML-2580N
- ML-2580N

0 JC91-00946A FUSER 1 SA 110V / A type 24 JC39-00819A HARNESS-FUSER JOINT 1 SA
0 JC91-00946B FUSER 1 SA 220V / B type 25 JC39-01082A HARNESS-FUSER AC 1 SA
0 JC91-00945A FUSER 1 SA 110V / C type 26 JC61-00581A HOLDER-ACTUATOR 1 SA
0 JC91-00945B FUSER 1 SA 220V / D type 27 JC61-00887A BUSH-M-HR R_R2 1 SA
3 6003-000269 SCREW-TAPTYPE 5 SA 28 JC61-00888A BUSH-M-HR L_R2 1 SA
4 6003-000282 SCREW-TAPTYPE 4 SNA 29 JC61-03449A FRAME-FUSER 1 SNA
Parts CatalogParts
5 6006-001078 SCREW-TAPTYPE 1 SNA 30 JC61-03450A GUIDE-INPUT 1 SNA

6 6003-000196 SCREW-TAPTYPE 1 SA 31 JC63-02412A COVER-FUSER 1 SNA
7 6031-001051 WASHER-PLAIN 1 SNA 32 JC63-02413A COVER-FUSER DUMMY 1 SNA
8 6031-001584 WASHER-PLAIN 2 SA 33 JC66-00380A ROLLER-M-EXIT F/UP 1 SA
9 6044-000159 RING-C 2 SA 34 JC66-00600A ROLLER-PRESSURE 1 SA A/B Type
10 6044-000001 RING-CS 1 SA 34 JC66-00600B ROLLER-PRESSURE 1 SA C/D Type
11 1404-001447 THERMISTOR-NTC ASSY 1 SA 35 JC66-01254A GEAR-FUSER 1 SA
12 4712-001031 THERMOSTAT 1 SA 36 JC66-01256A ROLLER-HEAT 1 SA A/B Type
13 4713-001211 LAMP-HALOGEN 1 SA 110V 36 JC66-01256B ROLLER-HEAT 1 SA C/D Type
13 4713-001212 LAMP-HALOGEN 1 SA 220V 37 JC66-02364A ACTUATOR-EXIT 1 SNA
14 6107-001800 SPRING-TS 4 SA 38 JC66-02365A LEVER-LINK JAM L 1 SNA
15 6107-001802 SPRING-ES 2 SA 39 JC66-02366A LEVER-LINK JAM R 1 SNA
16 6107-001165 SPRING-TS 1 SA 40 JC67-00414A CAP-FUSER LAMP R 1 SNA
17 JC73-00017A RMO-RUBBER_EXIT 4 SA 41 JC67-00415A CAP-FUSER LAMP L 1 SNA
18 JC72-00382A PMO-BUSHING TX 3 SNA 42 JC68-01581B LABEL-CAUTION 1 SNA 110V
19 JC61-03685A GUIDE-CLAW 4 SNA 42 JC68-01581C LABEL-CAUTION 1 SNA 220V
20 JC61-70976A SPRING ETC-FUSER EXIT 4 SNA 43 JC72-00143A PMO-GEAR_EXIT_DRV16 1 SNA
21 JC61-00056A SPRING ETC-PR(7300) 2 SA 44 JC66-02317A GEAR-RDCN_EXIT 1 SA
22 JC61-03473A BUSH-PR HIGH 2 SNA 45 JC66-00396A GEAR-IDLE 23 1 SA
23 JC72-40361A PMO-ROLLER_EXIT 4 SNA
25
16
17
15
14
11
11-1
11-3
11-2
13
12
5
18
19
10
10
9
22
21
20
8
7
4
26
1
3
0
2
11. Cassette
- ML-2580N
Cassette Parts List
Catalog - ML-2580N
- ML-2580N

0 JC90-00939A CASSETTE 1 SA ML-1915/2525 11-2 JC73-00140A RPR-FRICTION PAD 1 SA
0 JC90-00939B CASSETTE 1 SA ML-1910/2580N 11-3 JC61-03344A HOLDER-PAD 1 SA
1 JC61-03343A FRAME-CASSETTE 1 SNA 12 JC61-01978A HOUSING-HOLDER PAD 1 SA
2 JC61-03341A GUIDE-EXTENSION CST 1 SNA ML-1915/2525 13 JC61-70911A SPRING ETC-EXIT ROLL FD 1 SA
2 JC61-03341B GUIDE-EXTENSION CST 1 SNA ML-1910/2580N 14 JC66-00529C ROLLER-IDLE FEED 2 SA ML-1915/2525
3 JC72-00971A PMO-EXTENSION SMALL 1 SA 14 JC66-00529A ROLLER-M-IDLE FEED 2 SA ML-1910/2580N
Parts CatalogParts
4 JC70-00300A ADJUST-M-CASSETTE_L 1 SA 15 6107-001047 SPRING-ES 2 SA

5 JC70-00301A ADJUST-M-CASSETTE_R 1 SA 16 JC63-02341A COVER-CASSETTE 1 SNA ML-1915/2525
6 JC73-00141A RPR-PAD CASSETTE 1 SA 16 JC63-02341B COVER-CASSETTE 1 SNA ML-1910/2580N
7 JC61-00603A PLATE-P-KNOCK_UP 1 SNA 17 6003-000196 SCREW-TAPTYPE 2 SA
8 JC66-00719A CAM-M-KNOCK UP 1 SA 18 JG66-40003A GEAR-PINION 1 SA
9 6003-000261 SCREW-TAPTYPE 1 SNA 19 6003-000264 SCREW-TAPTYPE 1 SNA
10 6107-001166 SPRING-CS 2 SA 20 JC72-00972A PMO-PLATE_LOCKER 1 SA
11 JC90-00941A CASSETTE-HOLDER PAD 1 SA 21 JG61-70531A SPRING ETC-LOCKER,PLATE 1 SA
11-1 JC63-00290A SHEET-HOLDER PAD 1 SA 22 JC72-40981A PMO-ROLLER UPPER DP 2 SA
27

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Service Manual

ML- 1910/1915 : 18 ppm in A4

3. Printer Language Emulations 6. Toner cartridge

North America : service.samsungportal.com

chapter 2 Product Overview

chapter 3 Maintenance and Disassembly

3.2 Screws used in the printer 3-2

chapter 4 Alignment and Troubleshooting

4.2.1 Procedure of Checking the Symptoms 4-22

chapter 5 System Diagram

chapter 6 Reference Information

attached Exploded Views & Parts List

1.1 Safety Warning

(2) Use only Samsung replacement parts

(3) Laser Safety Statement

1.2 Caution for safety

1.2.2 Electric Shock and Fire Safety Precautions

1.2.3 Handling Precautions

1.2.4 Assembly / Disassembly Precautions

1.2.5 Disregarding this warning may cause bodily injury

(3) When you move the printer.

(4) Ensure the printer is installed safely.

1.3 ESD Precautions

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain

2. Product spec and feature

2.1.1 Product Overview

ML- 1915 / 2525 / 2525W ML- 1910 / 2580N

3. Processor 8. Toner cartridge

2.1.2.1 General Print Engine

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

2.1.2.2 Controller & S/W

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

2.1.2.3 Paper Handling

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

2.1.2.5 Reliability & Service

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

2.1.2.7 Packing & Accessory

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

Items ML-1910 / 1915 ML-2525 / 2525W / 2580N

2.1.2.10 Maintenance parts (FRU)

Item Image Part code Life

Transfer Roller JC66-01218A 50K

Pick up Roller JC93-00087A 50K

Cassette holder pad JC90-00941A 50K

2.1.3 Model Comparison Table

Speed 24 ppm (A4) 22 ppm (A4) 23 ppm (A4)

2.2 System Overview

2.2.1 Front View

2.2.2 Rear View

a. ML-2580 Series only.

2.2.3 System Layout

1 Top out-bin delivery roller 9 Separation Pad

2.2.3.1 Feeding Part

It takes a center loading method and applies friction

It has a paper arranging function, paper transferring

2.2.3.2 Transfer Roller

2.2.3.3 Driver Assy

Driving Frequency: BLDC55 Motor : 2400rpm(1800 Clock)

(2) Use only Samsung replacement parts

(3) Laser Safety Statement

(3) When you move the printer.

(4) Ensure the printer is installed safely.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain

Transfer High Voltage (THV+)

Charge Voltage (MHV)

Cleaning Voltage (THV- )

Developing Voltage (DEV)

Open Heat Error

Low Heat Error

Over Heat Error

1. Open the front cover. 2. Open the rear cover.