Capacity,Q 20 Power, kW 1.64 Chain Speed,S 4.8 Weight of moving, M 19.92 Center distance,C 20 f1, T2-3 0.40 Horizontal distance,H f2, T-5 0.46 Vertical Rise, V 0.85 Overload factor 1.20 Step 1 Material Carried (M kg) 1391.667 Total Chain strngth 19848.28 < ATS Factor 13.44 Fs 8 Fi 1.4 Fo 1.2 Strand 1 DESIGN PARAMETERS CEMA, english Rulmeca, metric Capacity, Q 1,000 1,500 Center to center distance, L 361 15 Belt speed, 295 1.3 Material Bulk density 79 1,400.0 Lift, H 63 0 Inlcination angle, in degree 10 0
Effective tension, Te 9,300.0269 3.4054
CEMA factors Rulmeca factors Kt, temperature 1.000 Cq, table 7 2.100 Kx, idler factor (p.91) 0.547 Ct, table 8 1.000 Ky, Table 6-3 0.016 friction, f table 9 0.027 Wb, Table 6-1 18.900 Belt weight/m, qb table 10 28.000 Wm, weigth of matrl 112.983 weight of material, kg/m 333.333 Tp, Table 6-5 700.000 qru, lower kg/m 8.333 Tam, CEMA chart 84.829 qro, upper kg/m 21.667 Tac, accessories 378.000 Pprs, weight of upper 26.000 Ai, p. 91 1.800 Ppri, weigth of lowet 20.000 Si, idler spacing 3.940 ao, troughing sset pitch 1.200 initial velocity, Vo 0.000 au, return set pitch 2.400 skirt friction, Tsb 78.000 Volumetric load, IM 1,071.429 plow friction, Tpl 150.000 loaded volume, IVT 857.143 trippers, Ttr 0.000 belt scrapper, Tbc 150.000 Shaft size, in. 4.30 skirt board lengt, Lb 10 Yield strength, psi (lbs./in2) 26,550.00 Material factor, Cs 0.018 Bending moment, M in-lb 193,840.30 depth of material, hs 10 Torsional moment, T in-lb 105,035.60 Shaft Length, L inch 59.06 Material Strength, Faires 59,000.00 *Shaft size calculation is based on CEMA values Max. dist. Bet. Bearings, ft. 13.75 CEMA, hp Rulmeca, kW Power, absorbed 83.14 4.26 overload factor 1.20 1.20 efficiency 0.85 0.85 Motor rating 117.37 6.01 87.56
*Table 12 p. 41 Belt width 47.24 1 Belt selection CEMA, Te lbs. Rulmeca, Fu effective tension 13,129.450 529.082 T1 19,694.175 793.623 T2 6,564.725 264.541 Belt size 74.61 7,936.23
Pulleys CEMA, inch Rulmeca, mm
Head 16 500 Tail 15.78 500 Shaft length, m 1.5
Pulley rpm 70.43 47.75
Belt length (exact) 725.56 30.77 with splice factor 776.35 32.92 with GTU 834.39 35.39 DESIGN PARAMETERS MARTIN PARAMETERS Material limestone Total length, L ft. 21.32 Operating speed, N rpm 18.4 Hpf to run empty conveyor = 0.0415825 Diameter factor, Fd (T1-12) 106 HPm to move the material = 5.50056 Bearing factor, Fb (T1-13) 1 Total Hp = 7.8242012 Capacity, C ft /hr 3 2,078.35 in kW= 5.8368541 Weigth of material, W lbs/ft 3 96.23 Flight factor, Ff (T1-14) 1 Material factor, Fm (T1-2) 1 Paddle factor, if required Fp 1.29 (T1-15) Overload factor, Fo (T1-16) 1.2 Drive efficiency, e (T1-17) 0.85 Capacity, in Tons per hour 100 Capacity, kg/hr 388,800.00 Belt speed, m/sec 1.50 Buckets per meter 2.00 Buckets volume, Liters 4.00 Bulk density, kg/m3 9.00 Power, kW 8.52 Effective tension, kg 578.96 belt speed, m/sec. 1.50
Shaft Calculation Conversion
Power input in kW 22.00 Material strength in lbs./in2 Shaft length in meters 1.50 Material Strength in kg/m2 41,568,264.95 Computation for pulley rpm yield strength w/ factor of safety 18,705,719.23 Belt speed, m/sec. Bending moment, kg-m 217.11 Head/Drive pulley diameter, m Torsional moment, kg-m 373.87 Belt width, mm Pulley rpm 57.30 Wrap factor Computed shaft diameter, m 0.06 Computed shaft diameter, mm 56.13 Max. distance bet. Bearings, m 6.77 Te belt effective tension, kg 1,495.58 T1, tight side tension, kg 2,243.38 T2, slack side tension, kg 747.79 allowable tension of belt, kg/cm 22.43 Conversion 59,000.00