MODELLING AND STRESS ANALYSIS PROCEDURE. ‘OR HORIZONTAL SHELL AND TUBE EXCH. RMODELLING AND STRESS ANALYSIS PROCEDURE FOR SHELL AND TUBE TYPE EXCHANGER PROCEDURE FOR STRESS ANALYSIS 1, REQUIRED DOCUMENTS Isometric drawing of the lines. Plot plan P&ID, GA Drawing of heat exchanger and other associated equipment. Mechanical data sheet of exchanger and other associated equipment LDr Vv VY Vv Vv Allowable nozzle loads Data from 3PS-ME-001 and or from vendor. |EXCHANGER MODEL| fc) Woe a ANE ca {ATH C NODE 89 00] c— so tsa 7 [FIXED END] [SUIDNG | _ FIG. 12. SHELL AND TUBE EXCHANGER MODELING IN CAFSAR=II Referring the figl that given with node marking, follow the same procedure as given below 1) Start from node 10, model the element 10-20 as rigid with “Skirt temp”. (For skirt temp. calculations see on page no 8.) And Give anchor at node no 10 Take Pressure=I bar , Hydro pressure=0 Diameter and thickness of this element must be same as the dia. of exchanger shell. 2) Element 20-30 model as rigid element and give Exchanger Shell side data like ‘Temp, pressure, Hydro pressure. Diameter and thickness should be same as Exchanger shell side dimensions. 3) Elements 30-40, 40-50 and 50-60 are modeled as rigid element .and the condition same as of Element 20-30 Element 60-70 model as rigid element and give Exchanger Shell side data like ‘Temp, pressure, Hydro pressure and diameter. 5) Model the element 70-80 as rigid with “Skirt temp” (For skirt temp. calculations page no 8). And Give Restraint, Rigid Y with frication (for PTFE friction factor is 0.1), and guide with 0.3 friction and 2 mm Gap , Take Pressure=1 bar , Hydro pressu Diameter and thickness of this element must be same as the shell dia. and shell thickness of exchanger respectively. 6) Model the element 50-89 as rigid and give Exchanger Shell side data like Temp, pressure, Hydro pressure. And dimensions will be same as the shell side dimensions of exchanger. And give Anchor at node 90 with C-Node 89, 7) ‘The C-Node number 89 must comes on the clement name 50-89. ‘The C-Node should be on equipment side and ANC node on nozzle side. 8) Model the element 90-100 as pipe, and take Temp, Pressure, Thickness, Hydro Pressure, and Nozzle Projection from Equipment G.A,/data sheet 9) Model Element 100-110 as Flange.I 450 ! 418 " | - | 1 a - (emcee) | [pear 1 “ i fanc so 7 e | i ip | Lae | 40 | a 0, ai a [ROGGE AIO ANC WT ! am FIG2 Note: The above case in which both saddle are bolted at node no 240 and 270(without slot ) then followed modeling procedure as same as the above case. 3. MODELING OF STACKED EXCHANGER IN CAESAR II: The way of modeling to be followed for stacked exchanger (Fig 2) case will be same as modeling of the single exchanger case. The node numbering for this case is as shown in the above figure. The sequence of modeling will be followed as per node sequence. Except the nozzle elements (i.e. 50-60, 60-70, 70-80, 80-90, 140-150, 150-160, 210- 215 and 215-220) all should be modeled as weightless rigid elements. Nozzle elements should be modeled as pipe.ODE TaOARE 1 um sone 9} oy oy NODE 270 WITH C NOE 271 FOR] RIGID Y & GUDE WITH O MM GAP I t | ” | 1 | oe . i sy = TE} — Fig 3 Note: The saddle support at node number 240 and 10 fixed and at node number 270 and 190 sliding (with provided slot with axial displacement) then follow the modeling procedure as same as above case.CASE IV “ Woe Home we es 0 1 5 a a Pond [NODE 270 WITH C NODE 271, FOR ” one FIG Y & GUE WITH OMA GAP [Se Z vat] | 1, » “a ™ |—« errr) * Fig4 Note: The saddle support at node number 240 and 190 fixed and at node number 270 and 10 sliding (with provided slot with axial displacement) then follow the modeling Procedure as same as above case. Abbreviation: W= Weight: T= Temperature; HP = Hydro Pressure; WW = Water Filled Weight; P = Design Pressure. Ul = Uniform load (NS Seismic); U2 = Uniform load (NS Seismic);4. LOAD CASES FOR STA’ LY: CASE Li: WW+HP (HYD) CASE 12: W+TL+P1 (OPE) -Design temp case. CASE W+T2+P1 (OPE) Operating temp case. CASE L4: W+P1 (SUS) CASELS: W+T2+P1+Wind 1 CASE L6: | W+T2+P1L+Wind 2 CASE L7: CASE L8: | W+T2+P1+Wind 4 CASEL9: LS-L3 CASE L10: L6-L3 CASE LI: L7-L3 CASE L12: L8-L3 CASE LIS: L9+L4 CASE Ld: L10+L4 CASE LIS: LIML4 CASE L16: LI2+L4 CASE L17: 12-L4 (EXP) CASE L18: L3-L4 (EXP) NOT! © If line from exchanger to other associated equipment going above 10m height then wind case analysis is applicable. © For load case 1,4, 13, 14, 15, 16, 17 and. 18 are check with code compliance. and stress check. © Case 4 for check with displacement in all directions only © Case 2, for load, moment and 3, 4, checks with restrain summary displacement. © 5,6,7, 8 checks with restrain summary for load in wind case only 5. Ls “ASES FOR SEIS! NALYSIS. For seismic stress analysis make separate file as “FILE NAME_u” In this file remove design and operating temperature and enter ambient temperature as T1, Replace all “HY? ion and guide gap at restraints. Click on aint by “Y" restraint. Remove all fri uniform load in CAESAR spread sheet and enter 0.34 value in UX and UZ direction.Activate uniform load in G’s option in Kaux — special execution parameters. Make load cases as below CASE LI: W+P1 (SUS) CASE L2: U1 (OCC) CASE L3: U2 (OCC) CASE L4: L1+L2 (OCC) CASE LS: L1+L3 (OCC) For load case no 4 and 5 stress value is checked and it should be less than allowable stress as specil sd by relevant code. © Case 2 checked with Restrain summary for Fx Values. # Case 3 checked with Restrain summary for Fz Values, 6. CALCULATION Skirt Expansion The temperatures used for calculating skirt expansions are taken from the equation Ta= Ambient Temp. (*C) T = Temp @ top of Skirt (C) ‘ m), | +155 (7) K = Insulation Constant = 1.0 Firebrick Insulated = 1.6 Non-insulated h= Skirt Height, t= Skirt wall thickness. ‘Average Skirt Temp (C)= (T-Ta)P + Ta Note: This calculation is based on Bechtel Spec. 3PS-PLO08, Appendix A -A.8