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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Storage and Preservation of Valves SAIC-L-2041 31-Dec-14 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
General Requirements (Note: Procedure for Valve Testing shall address these points and require adequate Preservation BEFORE &
A
AFTER FIELD TESTING & TESTING IN THE LINE. See SAIC-L-2042, Att. 2). USE SATR-A-2001V.

Valves are completely* drained of test fluid & thoroughly dried* after testing
per Procedure detailed method to accomplish such drying.
Machined surfaces shall be coated with a light film of high
04-SAMSS-035
viscosity rust inhibiting oil that will not become fluid & run off at temps
A1 Para 12.1 &
below 80C.
SAEP-35
*Clean compressed air & time to allow cavities to drain.
Verify water removal effectiveness randomly (next
day)

Flanged valves NPS 6 and smaller in Class 150 and Class 300 shall be
fitted with UV resistant plastic covers. For other sizes, valve end flanges
shall be fitted with plywood covers. The cover diameter shall be the same
as the outside diameter of the flange and shall be at least 10 mm thick for
valves up to NPS 24 and 12 mm thick for valves NPS 26 and larger. The
cover shall be attached by machine bolts with a nut and washer fitted on
the inside of the flange. There shall be minimum four (4) bolts on valves up 04-SAMSS-035
A2 to NPS 24 nominal size and eight (8) bolts on valves NPS 26 inch and Para 12.2 &
larger. The bolts diameter shall not be less than the size of the flange SAEP-35
bolt hole. The raised face portion of the flange and the ring joint groove
shall be covered with a heavy grease. A heavy duty moisture-proof disc
shall be fitted between the greased flange face and the cover. The disc
shall have a diameter equivalent to the inside diameter of the bolt holes.
Sufficient overage shall be
ordered to replace loss/damage.

04-SAMSS-035
The ends of threaded and socket weld end valves shall be protected with
A3 Para 12.3 &
tight fitting plastic caps.
SAEP-35

04-SAMSS-035
An alternative protection systems have been approved by the Valve
A4 Para 12.3 &
Standards Committee Chairman.
SAEP-35

Refer to SAIC-L-2042 relative to Procedure Points of Coverage &


Preservation checks after Valves have been wetted!
As Referenced
Routine Preservation Checks performed (per procedure) show
A5 evidence of effective control measures. Pass or Fail!
(Procedure) &
400 Series Trimmed Valves will rust soon after being wetted if no
SAEP-35
Corrosion inhibitor or preservation measures are taken. This also applies
to Lay-up Measures for valves tested in the line.

At least once every 3 months, the valves shall be visually inspected to


SAEP 35 section
A6 check the integrity of the covers, caps, grease and other visible conditions
10.1
(such as condesate accumulaton).

Saudi Aramco: Company General Use


Prior to installation, long term stored valves shall be re-tested. (Note: Any
SAEP 35 section
A7 storage for a period of three months and longer shall be considered as
10.2
long term store)

REMARKS:
REFERENCE DOCUMENTS:
2. 04-SAMSS-035 -- General Requirements for Valves, 11 September 2013
3. SAEP-35 Valves Handling, Hauling, Receipt Tests and Storage (25 December 2010)

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use