INDEX

Page

1. GENERAL OVERVIEW 2
1.1. TG21-02-12/24 Cubicle with CB 2
2. CARRYING INSTRUCTIONS 3
2.1. Labels 3
2.2. Accessory list 4
2.3. Weight 4
2.4. Dimensions 4
2.5. Carrying with sling 5
2.6. Carrying with forklift 5
2.7. Storage 6
3. INSTALLMENT INSTRUCTIONS 7
3.1. Preparing cubicles for board assembly 7
3.2. Connection of terminating sheets 8
3.3. Fixing points to each other 8
3.4. Fixing to the ground 9
3.5. Tolerance of the ground slope 9
3.6. Installment of cubicles into the building 10
3.7. Detail of the cable channel 11
3.8. Connection height of the cable 11
3.9. Assembling of the main busbar 12
3.10. Assembling of the main busbar ( Top view of the cubicle ) 13
3.11. Connection of the earthing 14
4. OPERATING INSTRUCTION 15
4.1. Controls before the energised 15
4.2. Voltage indicator 15
4.3. Testing of the phase compatibility 15
4.4. Operations of disconnector switch 16
4.5. Circuit break experiments before the energised. 17
4.6. The energised of the cubicle 18
4.7. Cutting the energised of the cubicle 19
4.8. Safe usage 19
4.9. Padlocking 20
5. TAKING THE CIRCUIT BREAK OUT OF THE CUBICLE 20
6. TAKING THE CIRCUIT BREAK INTO THE CUBICLE AGAIN 22
7. MAINTENANCE INSTRUCTION 22
7.1. Maintenance 22
7.2. Preventive & Corrective maintenance 23
7.2.1. Maintenance of circuit breaker movable parts 23
7.2.2. Preventive maintenance of functional units 23
7.2.3. Corrective maintenance of functional units 24
7.3. Table of the trouble shooting 25
7.4. Options 25
7.5. Spare parts 26
8. ELECTRICAL CONNECTION DIAGRAMS 27

1
1. GENERAL OVERVIEW

1.1. TG21-02-12/24 Cubicle With CB

4
1
2 5
1. Busbar compartment
2. Main busbar connection terminals 6
3. Disconnector
4. Low voltage compartment 3
5. Voltage indicator
6. Operating mechanism compartment 7
7. Front cover
8. Circuit breaker mechanism
9. Viewing window
10. Connections of earthing 9
8
10

11. Cable connection compartment

12. Circuit breaker with SF6 gas
13. Current transformers
14. Capacitive voltage dividers 11
15. Earthing switch
16. Cable connection terminals
17. Front cover of the circuit breaker
mechanism
12
13

14
15
17
16

2
2. CARRYING INSTRUCTIONS

2.1. Labels

3- Technical values label

4

1- Manufacturer label
2- Cubicle type label
3- Technical values label
4- Operating instruction label
5- Made in Trkiye label 4- Operating instruction label
6- Technical values label of circuit breaker
7- Operating instructions label of circuit breaker

3
2.2. Accessory list

1- Handles of CB and DS
2- Bag for fittings which are for fixing to
the ground and joint between cubicles
3- Main busbars
4- Magnetic field regulator
5- Remote control cable

2.3. Weight

Cubicle weight : 360 kg

Circuit Breaker weight : 140 kg
Total weight : 500 kg

2.4. Dimensions

4
2.5. Carrying with sling

2.6. Carrying with forklift

5
2.7. Storage

Storage area should be protected from degeneration reasons below.

- Water
- Water vapour
- Salt-laden atmosphere
- All kinds of pollution
- Microorganisms

Do not keep equipment in a place that has extreme temperature change. Be sure that there is no
harmful vapour, especially SO2 gas in the surrounding air.

Special instructions for 0-6 months storage

Packaging with plastic film

Check the package regularly (should not be left space between equipment and package)
- Could be done by the customer.
During the unpacking: check mechanical function by starting ten times.
- Could be performed by trained persons and certified organizations.
Check the electrical performance of bobbins. It should be minimum 85% of nominal voltage.
- Could be performed by trained persons and certified organizations.

Special instructions for 6-12 months storage

Check whether there are silica gel bag and packing sheet which provides thermal insulation or not.
Check the package regularly (should not be left space between equipment and package)
- Could be done by the customer.
During the unpacking: Reconstitute the dried grease with neutral vaseline.
- Could be performed by trained persons and certified organizations.
Check mechanical function by starting ten times.
- Could be performed by trained persons and certified organizations.
Check the electrical performance of bobbins. It should be minimum 85% of nominal voltage.
- Could be performed by trained persons and certified organizations.

Special instructions for 12-24 months storage

Check whether there are silica gel bag and packing sheet which provides thermal insulation or not.
Check the package regularly (should not be left space between equipment and package)
- Could be done by the customer.
Refresh the desiccant packs regularly.
- Could be done by the customer.
Perform low level maintenance during the unpacking.
- Could be performed by trained persons and certified organizations.
Check mechanical function by starting ten times.
- Could be performed by trained persons and certified organizations.
Check the electrical performance of bobbins. It should be minimum 85% of nominal voltage.
- Could be performed by trained persons and certified organizations

6
3. INSTALLMENT INSTRUCTION

3.1. Preparing cubicles for board assembly

Devices which are always referred to ;

-Disconnector is in the opened and earthing

position.
-Circuit breaker is in the opened position
And spring is not charging.

Lift the cover up and pull toward you

to remove.After that remove the base
pallet.

To remove the top sheet, unplug bolts and lifting rings.

7
3.2. Connection of terminating sheets

Terminating sheets always be mounted to the first

and last cubicles.

3.3. Fixing points to each other

Cubicles are connected to each other with

4xM10 bolts, nuts and washers.

- The detail of bolt connection

I- Left cubicle
II- Right cubicle

8
3.4. Fixing to the ground

Cubicles are fixed to the ground from 14x24 slot holes

with 4xM12 grub strews.

3.5. Tolerance of the ground slope

9
3.6. Installment of cubicles into the building

10
3.7. Detail of the cable channel

3.8. Connection height of the cable

11
3.9. Assembling of the main busbar

12
3.10. Assembling of the main busbar
(Top view of the cubicle )

13
3.11. Connection of earthing

14
4. OPERATING INSTRUCTIONS

4.1. Controls before energised

Please check carefully that there isnt any forgotten foreign

body in the cubicle .

Replace the front cover.

4.2. Voltage Indicator

Input cubicle:
Lamps of the voltage indicator must be turned on
when cables have been energised.
Output cubicle:
Lamps of the voltage indicator must be turned on
when the CB and DS is closed..

4.3. Testing of the phase compatibility

Fazlar uygunsa lambalar snk kalr.

Fazlar uygun deilse lambalar yanar.

15
4.4. Operations of earthing and circuit break

To open the earthing, turn the handle in To close the earthing, turn the handle in
the direction of arrow. the direction of arrow.

To open the disconnector, turn the handle To close the disconnector, turn the handle
in the direction of arrow. in the direction of arrow.

Insert the handle as shown in figure.

16
4.5. Circuit break experiments before the energised

The initial conditions:

The DS is opened and in the earthing position. The CB is opened and locked.

The key hole of the DS mechanism

( 1 ). When the earthing is closed, the
hole of the DS handle is always
closed.
Remove key from 1 and insert
it to 2 (the hole of CB). Open
the lock and charge the
mechanism.

Remove the key (2) by

Press the red buton to close
circuit break ( Position-I ).
Press the green buton to open
circuit break ( Position-O )
holding down the green
button( O ). Then insert the
key to hole 1 and open the
lock. Now you can operate
the DS.

17
4.6. The energised of the cubicle

The initial conditions:

The front cover is closed.

The DS is opened and in the earthing position.
The CB is opened and locked.

Get the earthing to closed position by After opened the earthing, insert the
unlocking the lock-1. (The hole of the handle to the DS hole which is on the
DS handle will open automatically) right-hand side . Then get the DS to
closed position by turning the handle.

Remove the key from 1 and insert it to 2.

Unlock the CB lock and charge the
operating mechanism.

Press the red buton to close circuit break

( Position-I ).
2 Now the cubicle is energised.

18
4.7. Cutting the energised of the cubicle

The initial conditions:

The DS is closed.
The CB is closed.

Press the green buton to open circuit

break ( Position-O )

For locking the CB press the open button

2 (O) and turn the key.( The key cant be
removed without doing this process.)

(O)
)
1

Remove key from 2 and insert it
to 1 then unlock.
Get the DS to the opened position
by turning the handle in the
direction of arrow.
4.8. Safe usage
Whenever the circuit break is in opened
and locked position, the key cant be
removed. So you cant interfere to DS.
You can remove the front cover
after close the earthing by turning
the handle in the direction of the
arrow.
The front board just plug
in/out when the earthing is in
close position. The hole of the
DS handle is automatically
closed when the earthing is
closed. When the earthing
comes to open position, the
hole of DS handle is
automatically opened. And in
this position the hole of the
earthing handle become to
close position.

19
4.9. Padlocking

Insert 2 pieces appropriate padlock to holes

which are on the locking pin.

5. TAKING THE CIRCUIT BREAK OUT OF THE CUBICLE

You should be make processes below, before taking the circuit break out of the cubicle.

- Open the circuit break and lock it in this position.

- Insert the key which took from the CB hole, to the DS hole and open the DS.
- Unlock the earthing.

After cutting off the energy of the cubicle, maket he following process respectively;

1- Remove the front cover

20
 2- Remove the connection socket of 3- Unbolt the screw which is on the
low voltage. fixing terminating sheet of the CB.

6
5
4
3
2
1

4- Remove the flexible busbars from the CB after unbolting the secrews which are
indicated in the Picture.
After those processes you can remove the CB out of the cubicle by pulling..

21
6. TAKING THE CIRCUIT BREAK INTO THE CUBICLE AGAIN
Make the processes in the previous section respectively by starting from reverse. ( 5,4,3,)

After taking the circuit break into the cubicle, make sure that the CB must be fitted to the place
shown in the Picture.

7. MAINTENANCE INSTRUCTIONS
7.1. Maintenance

22
7.2. Preventive & Corrective maintenance

7.2.1 Maintenance of circuit breaker

7.2.2 Preventive maintenance of functional units

23
7.2.3 Corrective maintenance of functional units

24
7.3. Table of the trouble shooting

Check the voltage indicator block.

Voltage inducator lamps dont
Check that the DS and CB are closed.
light.
Check that the input cables have voltage.
The front panel is not opening and
Check that the DS is in the earthing position.
closing.
The DS can not be got to the
Check that the DS is in the opened position or not.
earthing position.
The DS can not be got to the closed
Check that the DS is in the opened position or not.
position.
The circuit break cant be
Check the instruction book of the circuit break.
operating.

7.4. Options

For cubicle;

- Lighting lamp for cable compartment

- Capasitive voltage dividers and indicator lamps
- Voltage and current transformers
- Additional uprising chassis

For DS;

- Key lockings
- Auxiliary contacts

For earthing;

- Key lockings
- Auxiliary contacts

For CB;

- Remote control coils

- Lov voltage relay
- Charging motor
- Auxiliary contacts
- Key lockings

25
7.5. Spare parts

- Auxiliary relay
- Notification relay
- Heater
- Lighting lamp
- Button
- Charging motor
- Voltage divider insulator
- On/off coil

*** For more parts please contact with our customer care.

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8. ELECTRICAL CONNECTION DIAGRAMS

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30
1

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