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Eliminating these carbon vapors that turn the oil black and,
more importantly cause constant damage in the engine cylindars
by scoring the walls like fine sand paper. This damage means
loss of compression. Also the damage continues through the
exhaust system by carbon depsotis clogging the catalytic
converter, to the point where it needs replacement.
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3) Reduced emissions
$) More power
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CASE 1
Observations:
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4 Fords
1 2009 model using Ford 6.4 liter twin turbo diesel engine.
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Since the first three trucks tested well, its assumed that it
was considered success by the municipality, since they purchased
an additional complete set of 3 units: air crankcase and fuel
cell units to install on the newest truck in the fleet at the
time:2012 Ford diesel.
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The operator now mows for three full days on 1 tank of fuel, and
a return trip to the shop for refueling.
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The engine smokes less and the oil appears cleaner. Oil
consumption has reduced.
Over three years since the installation air and crankcase vent
units, we find the mechanics are impressed with the response of
the 966 loader its smoke reduction, easier starting and
performance improvement.
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10 mixer trucks,
two loaders.
Gravel truck uses a Caterpillar engine and hauls gravel from the
gravel pit to the plant. 8 loads per day .
The CAT loader gravel truck has intermittent use and variable
load characteristics so no typical fuel consumption data was
available.
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aggregate delivery
a dump truck,
a grader,
three pickups
an excavator.
ran smoother
with more power
ran cooler
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increase in productivity.
It has been over two years since the installation and the
engines have maintained improved levels of operation.
The Cat 972 loaders oil savings is a direct result of the units
being installed 1 QT a week instead of 10 QTS on a 5 day work
week.
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This company purchased a crankcase unit, air unit, and fuel cell
well used,
had smoke emissions,
significant blow-by emissions
fuel consumption of 15 gallons / hr
Engineer noticed
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Cat loaders,
a 966
a 980,
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The two loaders and several of forklifts were fitted with air,
fuel and crankcase units.
Then one mechanic observed many changes over the following two
years.
effect on productivity.
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Procedure
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After only a brief test drive of his own diesel vehicle, he was
immediately impressed. He was able to quickly identify nearly
every change to the engines operational differences : throttle
sensitivity, acceleration characteristics, torque,smoke
reduction, vibration, noise reduction, turbo boost, starting
characteristics, operating temperature reduction, and engine
braking characteristics, were noticed to benefit from the
installed units.
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The machine shop owner has outfitted all of his vehicles and
equipment with this technology
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After the install the machine was put into service for several
months in remote location. Upon returning to civilization with
several hundred accumulated hours of running time, the operator
had these comments:
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APPLICATION Excavators
PROBLEM
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