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Heat / Cool
temperature controller
1/ DIN - 48 x 96
8

ASCON spa
X1 line c
User Manual M.I.U.X1 - 6/09.02 Cod. J30-478-1AX1 IE

ISO 9001
C e r t i f i e d

ASCON spa
20021 Baranzate
(MI) Italy
via Falzarego, 9/11
Fax +39 02 350 4243
http://www.ascon.it
e-mail support@ascon.it
X1 UK-ed6 19-02-2009 11:50 Pagina 1

Heat / Cool
temperature controller
1/ DIN - 48 x 96
8

X1 line c
X1

45.80
45.80
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Information

c Please, read carefully these instructions before proceeding with the installation of
the controller.
NOTES Class II instrument, rearl panel mounting.

ON ELECTRIC This controller has been designed with compliance to:


SAFETY AND Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive 73/23/EEC amended by the European Comunity direc-
ELECTROMAGNETIC tive 93/68/EEC and the Regulations on the essential protection requirements in electrical
COMPATIBILITY apparatus EN61010-1 : 93 + A2:95.

Regulations on Electromagnetic Compatibility according to the European Community


directive n089/336/EEC, amended by the European Community directive No. 92/31/EEC,
93/68/EEC, 98/13/EEC and the following regulations:
Regulations on RF emissions
EN61000-6-3 : 2001 residential environments
EN61000-6-4 : 2001 industrial environments
Regulation on RF immunity
EN61000-6-2 : 2001 industrial equipment and system

It is important to understand that its responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC.
The device has no user serviceable parts and requires special equipment and specialised
engineers. Therefore, a repair can be hardly carried on directly by the user. For this purpose,
the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the B sign, at the side of the note.
2
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Table of contents

TABLE OF CONTENTS

Resources Operating mode 1 INSTALLATION ...................................................Page 4


Control Alarms Retransmission 2 ELECTRICAL CONNECTIONS .............Page 8
3 PRODUCT CODING ......................................Page 16
Main universal input PV / SP
4 OPERATIONS ......................................................Page 21
12 PV OP1 5 DISPLAYS ...............................................................Page 47
1 OP1 OP2 OP3 OP5 6 COMMANDS ........................................................Page 48
OP2 Single
Auxiliary input
action 7 TECHNICAL SPECIFICATIONS ...........Page 52
AUX 2 OP4 OP1 OP2 OP3 OP5
OP3

(option) OP4 3 OP1 OP2 OP3 OP5

Double
OP5 4 action OP1 OP4 OP2 OP3 OP5
(option)
5 OP4 OP2 OP1 OP3 OP5

X1

Setpoint Fuzzy tuning with automatic selection


Modbus RS485
Parameterisation One shot One shot
Auto tuning Natural Frequency
Supervision
Special functions (option) (option)

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1 - Installation

1 INSTALLATION 1.1 GENERAL DESCRIPTION

IP 20 Terminal block
Installation must only be carried out by EN61010 - 1 (IEC1010 - 1)
qualified personnel.
Panel
surface
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
B symbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.

B Product code label


To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
Mounting clamps
in a cubicle.

Sealing front panel gasket

Front panel
IP65 protection
EN 650529 (IEC 529)

4
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1 - Installation

1.2 DIMENTIONAL DETAILS 1.3 PANEL CUT-OUT

48 mm 65 mm min
1.89 in 2.56 in min

96 mm
3.78 in

113 mm min
4.45 in min
10 mm max 10 mm max
0.39 in max 0.39 in max

3.62+0.031 in
92+0.8 mm
110 mm
4.33 in

45+0.6 mm
1.78+0.023 in

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1 - Installation

1.4 ENVIRONMENTAL RATINGS B

Operating conditions

M Altitude up to 2000 m

T Temperature 050C [1]

%Rh Relative humidity 595 % non-condensing

Special conditions Suggestions

M Altitude > 2000 m Use 24Vac supply version

T Temperature >50C Use forced air ventilation

%Rh Humidity > 95 % Warm up

P Conducting atmosphere Use filter

Forbidden Conditions D
UL notes
C Corrosive atmosphere

[1] Operating surrounding temperature


050C
E Explosive atmosphere

6
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1 - Installation

1.5 PANEL MOUNTING [1]

1.5.1 INSERT 1.5.2 INSTALLATION 1.5.3 CLAMPS 1.5.4 INSTRUMENT


THE INSTRUMENT SECURING REMOVING UNPLUGGING B
1 Prepare panel cut-out 1 Fit the mounting clamps 1 Insert the screwdriver in the 1 Push and
2 Check front panel gasket 2 Push the mounting clamps clips of the clamps 2 pull to remove the instrument
position towards the panel surface to 2 Rotate the screwdriver
3 Insert the instrument through secure the instrument Electrostatic discharges can
the cut-out damage the instrument
1
1M
1
Before removing the instrument
the operator must discharge
himself to ground
1

2
3
2
1
2
1
UL note
2
[1] For Use on a Flat Surface of a Type 2 and Type 3 raintight
Enclosure. 1

7
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2 - Electrical connections

2 ELECTRICAL 2.1 TERMINATION UNIT [1] B


CONNECTIONS Rear
terminal
5.7 mm
1 25 0.22 in
cover
Wire size 1 mm2
1 13 N/C 25 L 2 26 [2]
RS485

2 14 N/C 26 N
3 0,5 27
C 3 15 N/C 27 Nm
4 N/C 16 N/C 28 NC
5 N/C 17 N/C 29 C OP3 28 24 screw terminals M3
6 N/C 18 N/C 30 NO
Option terminals
7 N/C 19 31 NO 29
OP5 OP1
8 20 32 C Tightening torque 0.5 Nm
TA OP2
9 21 N/C 33 NO 30
A
10 22 N/C 34 NO Phillips screw-driver PH1
b OP4
11 RTD 23 35 C 19 31
mV TC B REM Flat blade screw-driver
12 24 36 24V 0.8 x 4 mm
OUT
8 20 32
Terminals
9 33
Pin connector
q 1.4 mm 0.055 in max.
10 34
Fork-shape AMP 165004
11 23 35 5.5 mm - 0.21 in
UL notes
12 24 36 Stripped wire
[1] Use 60/70 C copper (Cu) conductor only. L L 5.5 mm - 0.21 in
[2] Wire size 1mm2 (18 AWG Solid/Stranded)
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2 - Electrical connections

PRECAUTIONS B 2.2 SUGGESTED WIRES ROUTING B


Despite the fact that the instru-
ment has been designed to work Conduit for supply and output cables
in an harsh and noisy environ-
mental (level IV of the industrial A B A B
standard IEC 801-4), it is recom-
mended to follow the following
suggestions. 1 25 1 25

A 2 26 2 26

3 27 3 27
All the wiring must comply with
the local regulations. 28 28

The supply wiring should be rout- 29 29

ed away from the power cables. 30 30


Avoid to use electromagnetic 19 19
31 31
contactors, power Relays and
8 20 32 8 20 32
high power motors nearby.
Avoid power units nearby, espe- 9 33 9 33

cially if controlled in phase angle 10 34 10 34 A= Power Supply


11 23 35 11 23 35 B= Outputs
Keep the low level sensor input 12 24 36 12 24 36
C= Analogue inputs
wires away from the power lines D= Analogue output
and the output cables. E= Digital I/O and
If this is not achievable, use Serial Comm.s
shielded cables on the sensor E C D E E C D E
input, with the shield connected
to earth. Conduit for low level sensor cables

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2 - Electrical connections

2.3 EXAMPLE OF WIRING DIAGRAM (HEAT / COOL CONTROL) B


Commands Retransmission V~
Notes:
Power 1] Make sure that the power supply voltage is
supply [3] the same indicated on the instrument.
switch
2] Switch on the power supply only after that
PTC all the electrical connections have been
1 25
RS485 completed.
2 26 3] In accordance with the safety regulations,
3 C 27 the power supply switch shall bring the
OP3 Alarm identification of the relevant instrument. The
28 power supply switch shall be easily acces-
29 sible from the operator.
[6] [5]
30 4] The instrument is is PTC protected. In case
OP1 [5] Heating
of failure it is suggested to return the instru-
19 31 V~ ment to the manufacturer for repair.
OP5 [6]
8 20 32 5] To protect the instrument internal circuits
[6] V~ use:
9 33
OP2 [5] - 2 AT fuse for Relay outputs (220 Vac);
10 34 - 4 AT fuse for Relay outputs (110 Vac);
11 23 35 - 1 AacT fuse for Triac outputs.
Cooling
6] Relay contacts are already protected with
12 24 36
varistors.
Only in case of 24 Vac inductive loads,
use model A51-065-30D7 varistors (on
request)
CT Current transformer 50 mA ~

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2 - Electrical connections

2.3.1 POWER SUPPLY B 2.3.2 PV CONTROL INPUT B


Switching power supply with A L-J-K-S-R-T-B-N-E-W thermocouple type
multiple isolation and internal Connect the wires with the polarity as shown
PTC Use always compensation cable of the correct type
11
Standard version: for the thermocouple used
nominal voltage: The shield, if present, must be connected to a prop-
100...240Vac (-15...+10%) er earth. 12
Frequency 50/60Hz Wire resistance
Low Voltage version: 150 max.
Nominal voltage: B For Pt100 resistance thermometer
24Vac (-25...+12%) If a 3 wires system is used, use always cables of the
10
Frequency 50/60Hz same section (1mm2 min.) (line 20 /lead maximum A
or 24Vdc (-15...+25%) resistance) For 3 wires only
Power consumption 4W max. When using a 2 wires system, use always cables of the b
11 Maximum line
Included PTC same diameter (1,5mm2 min.) and put a jumper between resistance: 20/line
25 L terminals 11 and 12 12
B
Supply
C For T (2x RTD Pt100) Special
26 N
A When the distance between the controller and the
sensor is 15 m using a cable of 1.5 mm2 section, A
10
27 produces an error on the measure of 1C. R1 Use wires of the same
11 length and 1.5 mm2
B
For better protection against R1 + R2 must be <320 R2
size.
noise, it is recommended not to Maximum line
12
connect the earth clamp provid- A resistance: 20/line
ed for civilian installations.
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2 - Electrical connections

2.3.2 PV CONTROL INPUT B 2.3.3 AUXILIARY INPUT B

D For mA, mV D2 With 3 wires transmitter A - From Remote Setpoint 5 watt burden resistor
0.5 for 1A secondary
(option) transformer coil
Transmitter Current 0/420mA 0.1 for 5A secondary
mV mA 36 24V
11 Input resistance = 30 transformer coil
PV [1]
mA
load CT
11 Voltage 8
12
External
shunt 2.5
420mA 15V, 05V, 010V ~
12 Input resistance = 300k 9
External 10100A 50/100mA
Rj >10M shunt 2.5
23
Rj
D1 With 2 wires transmitter [1] Auxiliary power supply for external
transmitter 24Vdc 20%/30mA 24
Transmitter mV-V mA
max. with no short-circuit protec-
36 24V
PV 420mA [1] tion
mA
B- For Current Transformer
11
External CT not isolated
shunt 2.5 For the measure of the load cur-
12 rent (see page 45)

Primary coil10A100A S3
Secondary coil 50mA default
100mA S3 internal jumper selec-
table Jumper for 100 mA secondary
transformer coil
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2 - Electrical connections

2.3.5 OP1 - OP2 - OP3 - OP4 - OP5 OUTPUTS (OPTION) B


The functionality associated to Control outputs Alarms Retransmission
each of the OP1, OP2 and OP3 Heat Cool AL1 AL2 AL3 PV / SP
output is defined during the con-
figuration of the instrument index A OP1 OP2 OP3 OP5
n(see page 19). Single
The suggested combinations action
are:
B OP4 OP1 OP2 OP3 OP5

C OP1 OP2 OP3 OP5


Double
D OP1 OP4 OP2 OP3 OP5
action
E OP4 OP2 OP1 OP3 OP5

where:

OP1 - OP2 Relay or Triac output


OP3 Relay output (for AL3 only)
OP4 SSR drive control or Relay output
OP5 Retransmission analogue output
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2 - Electrical connections

2.3.5-A SINGLE ACTION RELAY 2.3.5-C SINGLE ACTION


(TRIAC) CONTROL OUTPUT B ANALOGUE OUTPUT B
Fuse Fuse Fuse
31 31 32
OP1 [1] OP1 [1] OP2 [1]
32 32 33
Coil of the heat Coil of the heat Coil of the cool
load contactor load contactor load contactor

2.3.5-B SINGLE ACTION SSR DRIVE 2.3.5-D DOUBLE ACTION


CONTROL OUTPUT B RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B
Static Fuse Static
Relay 31 Relay
34 34
OP1 [1]
OP4 Load OP4
32 35
35 Cool
Coil of the heat load
load contactor

Relay output 2.3.5-E DOUBLE ACTION


SPST Relay N.O., 2A/250 Vac RELAY (TRIAC)/SSR DRIVE CONTROL OUTPUT B
(4A/120Vac) for resistive load;
Fuse 2AT at 250Vac, 4AT at 110Vac. Static Fuse
Logic output not isolated relay 32
34
05Vdc, 20%, 30 mA max. OP2 [1]
OP4
33
35 Heat Coil of the cool
load load contactor

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2 - Electrical connections

2.3.6 ALARM OUTPUTS B 2.3.7 OP5 ANALOGUE RETRANSMISSION 2.3.8 SERIAL COMMUNICATIONS
OUTPUT (OPTION) B (OPTION) B
A The relay/triac output OP1, OP2 and OP3,
can be used as alarm outputs only if they 19 1
are not used as control outputs. mA OP5 Load
20 2
Fuse
31
OP1 [1] AL1 load 3 C
32 V~
For PV/SP retransmission only: Galvanic isolation 500Vdc/1 min
OP2 [1] AL2 load Galvanic isolation 500Vac/1 min Compliance to the EIA RS485 standard
33 0/420mA, (750 or 15Vdc max.) for Modbus/Jbus
Fuse Setting dip switches

NC Fuse
28
[1] AL3 load 1 2 3 4
OP3
29 V~
C
[1] AL3 load
A Please, read:
30 gammadue and deltadue controller
NO Fuse
series serial communication and con-
figuration
[1] Varistor for inductive load 24Vdc only

15
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3 - Product coding

3 PRODUCT CODING
Configuration code (software)
O P Q R
The complete code is shown on the instru- L M N
ment label. The informations about product
coding are accessible from the front panel Basic product code (hardware)
B C D
by mean of a particular procedure described
at section 5.2 page 47

X1

Instrument label 3150


Hard
P/N : X1-3150-0000
CONF : 0320-2301
S/N : A0A-9909/0013
V~(L-N) : 100240V 50/60 Hz - 4W

16
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3 - Product coding

3.1 MODEL CODE

The product code indicates the specific hardware configuration of the instrument, that can be modified by specialized engineers only.
Configuration
Line Basic Accessories
1st part 2nd part
Mod.:
X 1 A B C D - E F G 0 / I L M N - O P Q R

Line X 1

Power supply A Special function E


100...240Vac (-15...+10%) 3 Not fitted 0
24Vac (-25...+12%) or 24Vdc (-15...+25%) 5 Start-up + Timer 2

Outputs OP1 - OP2- OP4 B User manual F


Relay - Relay - SSR Drive 1 Italian/English (std) 0
Triac - Triac - SSR Drive 5 French/English 1
Relay - Relay - Relay 9 German/English 2
Spanish/English 3
Serial Communications C
None 0 Front panel colour G
RS485 Modbus/Jbus SLAVE 5 Dark (std) 0
Beige 1
Options D
None 0
Analogue output + Remote Setpoint 5
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3 - Product coding

3.2 CONFIGURATION CODING Input type and range I L


TR Pt100 IEC751 -99.9300.0 C -99.9572.0 F 0 0
Index I L M N
A 4+4 index code follows the TR Pt100 IEC751 -200600 C -3281112 F 0 1
1st part of TC L Fe-Const DIN43710 0600 C 321112 F 0 2
model of the controller.
The code has to be set to con- configuration 0320 TC J Fe-Cu45% Ni IEC584 0600 C 321112 F 0 3
figure the controller (see chap-
mode Con.1 TC T Cu-CuNi -200 400 C -328752 F 0 4
ter 3.1 page 17) TC K Chromel-Alumel IEC584 01200 C 322192 F 0 5
E.g. Enter the code 0320 to choose: TC S Pt10%Rh-Pt IEC584 01600 C 322912 F 0 6
- T/C type J input with range TC R Pt13%Rh-Pt IEC584 01600 C 322912 F 0 7
0...600C TC B Pt30%Rh
Pt6%Rh IEC584 01800 C 323272 F 0 8
- Single P.I.D. control algorithm,
reverse action TC N Nichrosil-Nisil IEC584 01200 C 322192 F 0 9
- Relay output TC E Ni10%Cr-CuNi IEC584 0600 C 321112 F 1 0
TC NI-NiMo18% 01100 C 322012 F 1 1
Index O P Q R TC W3%Re-W25%Re 02000 C 323632 F 1 2
TC W5%Re-W26%Re 02000 C 323632 F 1 3
Dc input 050mV linear Engineering and units
2nd part of
configuration 2301 Dc input 1050mV linear Engineering and units
1
1
4
5
mode Con.2 Custom input and range [1] 1 6
[1] For instance, other thermocouples types, T (with 2 PT 100), custom lin-
E.g. Enter the code 2301 to choose: earisation etc.
- AL1 absolute, active high
- AL2 absolute, active low
- AL3 Used by Timer
- Local + 2 Stored Setpoints with
tracking function

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3 - Product coding

Engineering and units M Alarm 1 type and function O


ON-OFF reverse action 0 Disabled 0
ON-OFF direct action 1 Sensor break/Loop break alarm (LBA) 1
P.I.D. single reverse action 2 active high 2
P.I.D. single direct action 3 Absolute
active low 3
Linear cool output 4 active high 4
ON-OFF cool output 5 Deviation
P.I.D. double action active low 5
Water cool output [2] 6
Oil cool output [2] active out 6
7 Band
active in 7
Heater break active during ON output state 8
Output configuration by CT [3]
N active during OFF output state 9
Single action Double action
Relay (OP1) Heat OP1, Cool OP2 0
SSR drive or relay (OP4) Heat OP1, Cool OP4 1 Alarm 2 type and function P
- Heat OP4, Cool OP2 2 Disabled 0
Sensor break/Loop break alarm (LBA) 1
active high 2
Absolute
active low 3
[2] In consideration of the thermal characteristics of the different cooling liquids, active high 4
2 different correcting methods of the control output are available. One for water Deviation
active low 5
and the other for oil
active out 6
Band
OP water = 100(OP2/100)2 OP oil = 100(OP2/100)1,5 active in 7
[3] Only possible whether "Output configuration" n= 0 or 1) and HT.FS
. . para- Heater break active during ON output state 8
meter is different to OFF, see page 29) by CT [3] active during OFF output state 9

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3 - Product coding

Alarm 3 type and function Q


Disabled or used by Timer 0
Sensor break/Loop break alarm (LBA) 1
active high 2
Absolute
active low 3
active high 4
Deviation
active low 5
active low 6
Band
active in 7
Heater break active during ON output state 8
by CT [3] active during OFF output state 9

Setpoint type R
Local only 0
Local and 2 tracking stored Setpoints 1
Local and 2 Stand-by stored Setpoints 2
Local and Remote 3
Local with trim 4
Remote with trim 5

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4 - Operations

4 OPERATIONS 4.1.1 KEYS FUNCTIONS AND DISPLAY IN OPERATOR MODE

PV control input Over range Under range


X1 in engineering
units
____ 8888
8888 ----
8 Status LEDs (greens)
} Communications running
Tuning running
45.80
Timer running
Remote Setpoint active
First stored Setpoint active
45.80 SP operating Setpoint
(Local/Remote or Stored)
Second stored Setpoint active
Control output LEDs (red)
OP1/OP4 ON - OP2/OP4 OFF

Alarm status LEDs (reds)


AL1 ON
AL2 ON Entry key for selection and value setting confirmation
AL3 ON

Setpoint setting

Menu access

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4 - Operations

4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE

A X1
The parameter setting procedure
has a timeout. If no keys are

35.0
Parameter value
pressed for, at least, 30 seconds,
the controller switches back,
automatically, to the operator
mode.
P.b. Parameter mnemonic

After having selected the para-


meter or the code, press $
and % to display or modify the
value (see page 23)
The value is entered when the
next parameter is selected, by
pressing the key.

Until the $ or % are Entry key for selection


pressed or if you wait for 30 sec- and value setting confirmation
onds the parameter value is not
inserted Value modification

Pressing the key, the next


group of parameters is present- Access to the menu for:
ed on the display. Parameter setting
Configuration

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4 - Operations

4.2 PARAMETER SETTING

4.2.1 NUMERIC ENTRY


(i.e. the modification of the Setpoint
274.8 Operator
mode
4.2.2 MNEMONIC CODES SETTING
(e.g. configuration see page 28)
value from 275.0 to 240.0 ) 275.0 working Setpoint
displayed Press the $ or % to display the next or previous mnemonic for
the selected parameter.
Press $ or % momentari- Continued pressing of $ o r% will display further mnemonics
ly to change the value of 1 unit
every push 274.8 Local
Setpoint display
at a rate of one mnemonic every 0.5 s. The mnemonic displayed
at the time the next parameter is selected, is the one stored in the
Continued pressing of $ or 275.0 parameter.
% changes the value, at rate
that doubles every second. Decrease Engineering Degree
Releasing the button the rate of C Units f Fahrenheit
change decreases. 274.8 Setpoint
modification
Unit
Degree
Centigrade Unit
In any case the change of the
value stops when it has reached
230.0
the max./min limit set for the Degree no units
parameter. Increase
f Fahrenheit none defined

In case of Setpoint modification:


274.8 Unit Unit
press $ or %once to dis- 240.0
play the local Setpoint instead after 2 s Degree
of working Setpoint. C Centigrade
Ph
To evidence this change the dis-
C Setpoint entry. Unit ph
play flashes once. Then the
Setpoint can be modified 240.0
The operation is
acknowledged by Unit
one flash of the
display.
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4 - Operations

4.3 PARAMETERISATION - MAIN MENU


Back to the Operator mode
Operator
274.8 mode

275..0 Setpoint Menu


(see page 25)
Control Menu
(see page 26)
Aux. parameters
Menu (see page 27)
Configuration Menu
(see page 28 and 29)

s.p. Cont Ru.pa Conf


COMMANDS
Menu Menu Menu Menu
(if configured) Direct access
to the parameter
Timer (only if Code <5000)
t.run run/stop
(see page 49)
Password Entry

Only if Code value


OPTION
5000 (if installed)
Setpoint selection
l=r local/remote
(see page 50) Must be equal to the
value of the parameter
Code
Stored
s.sel Setpoint selection
(see page 50 ) 5033 Timer/Start-up Menu
tM.s.U
(see page 27)
pass YES Menu
OK
NO
Back to the Operator mode
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4 - Operations

4.3.1 PARAMETERISATION - SETPOINT MENU


Menu Setpoint
L.range
s.p. Setpoint low limit low
s.p. l rangeS.P. H Note
Menu [1] It is not presented if the controller
H.range has been configured with alarm
0
AL1 alarm threshold s.p. H Setpoint high limit
S.P. LHigh range
no. 2 not active or of sensor
break type. Digit O/P of the con-
AIs.p [1]
(see page 30 )
figuration code is assigned to 0
or 1.
0
AL2 alarm threshold
A2s.p [1]
(see page 30)
LOCAL, REMOTE, PROGRAMM.
configuration index r= O, 3, 6
0
LOCAL, + 2 STORED. LOCAL OR REMOTE WITH TRIM.
A3s.p AL3
[1]
alarm threshold

(see page 30)


configuration index r= 1, 2 configuration index r= 4, 5

::::::: 1.00
Off 1st stored Ratio
Setpoint ramp s.p. I Setpoint rtio Setpoint
sl. u up0ff/0.1999.9
digit/min ::::::: 0
Off 1nd stored Remote
Setpoint ramp down s.p. 2 Setpoint bias Setpoint bias
sl. d OFF/0.1999.9
digit/min

25
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4 - Operations

4.3.2 PARAMETERISATION - CONTROL MENU

Cont Control
Menu
1:00
0
Output safety value
Menu Derivative time S.Out 0.0100.0%
t.d. 0ff / 0.0110.00 (-100.0100.0%
for Heat / Cool)
min

1:00 Heat / Cool


P.I.D. On-Off Algorithm
Algorithm Algorithm
O.C. Overshoot control
0.011.00
0:5
Dead band
Control output
0:5 50
Manual reset d.bnd -10.010.0%
hysteresis
0.1...10.0% sc.
hy. M.res (only with integral time
= 0ff)
0.0...100.0% output 1:0
Off Cool relative gain
Tune run/stop r.C.G.a 0.110.0
tune strt / StoP d.Err Error
dead band
0ff/0.1...10.0 digit
5:0 20 20
Proportional band Cool cycle time
p.b. 0.5...999.9 of span t.c. Cycle time
(Time proportioning only) Cool
0:5
t.c. C (heat/cool time proportion-
1200 seconds output
hysteresis
hy. C ing only)
1200 seconds
5:0 100:0 (On-Off only) 100:0
Integral time 0.1...10.0% sc Cool control output
t.i. 0ff / 0.1100.0 min Op. H Control output
high limit Op.HC high limit
(P.I.D. only)
10.0100.0%
Back to the tune parameter 10.0100.0%
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4 - Operations

4.3.3 PARAMETERISATION - AUXILIARY PARAMETERS MENU 4.3.4 PARAMETERISATION - TIMER AND START-UP MENU
If options installed
Au.pa Auxiliary 1 Soft-start

Menu
parameters
Menu st.tM
activation time
(only if st.Op differ-
ent than 0ff)
tM.s.U Timer and
Start-up Menu
Menu Timer/Start-up
0:5 Off
19999 s
t.Mod operating mode
(see table 1 page 41)
AL1 hysteresis Filter time constant
A1hy 0.110.0% of span t.fil OFF/1...30 s
none Off TIMER FUNCTION START-UP FUNCTION
Alarm latching Input shift (only if t.Mod = 1)
A1L.b and blocking
functions
In.sh 0ff/-6060 digit (only with AL3 enabled)

none / Ltch Off 1


bloc / Lt.bL 1 Timer Action Hold time
Communication t.Act (only if t.Mod not t.h.s.U 0500 min
AL2 and AL3 parameters Addr address
(if option installed)
equal to Offor to 1)
(see table page 41)
OFF 0ff / 1247 0:5 0
LBA delay Timer setting Start-up Setpoint
L. range
t.Lba (see page 38)
0ff= sensor break Retransmission tiMe 19999 s or min s.p.s.U S.P. LS.P. H
19999 s LBA rt.lo. low range
(only if installed)
0:5 whole range 0 Stand-by Setpoint 100:0
Soft-start (only if t.Mod = 7) Output high limit
H. range
St.OP output value Retransmission s.p.sb S.P. LS.P. H Op.Hs during
( t.Mod =0ff only)
0ff/0.1100.0%
rt.hi high range
(only if installed)
Start-up
5.0100.0%
whole range
Back to the A1hy parameter Back to the t.Mod parameter
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4 - Operations

4.3.5 CONFIGURATION MENU

Enter the password before


accessing to the configuration
Index

1st part of
I L M N
Conf Password Entry

menu. configuration 0320 Menu Only if Code value


mode Con.1 <5000
If a not configured controller is (33 default from factory)
supplied, when powered up for E.g. Enter the code 0320 to
the first time, the display shows: choose: 33 Must be equal to the value
of the parameter Code
- T/C type J input with range
pass
9999 0...600C
- Single P.I.D. control algorithm ,
Con.1 reverse action NO YES
- Relay output Back to
OK
Until the configuration code is Index O P Q R Operator mode
set correctly, the controller Off
remains in stand-by with input
and output deactivated.
2nd part of
configuration 2301 Con.1 Iof- the
Entry of digits
L-M-N
mode Con.2 configuration code
(chapter 3.2 pages 18, 19)
A 4+4 index code follows the Off
model of the controller. E.g. Enter the code 2301 to Entry of digits
It has to be set to configure choose: Con.2 Oof-theP -configuration
Q-R
code
the controller. - AL1 absolute, active high (chapter 3.2 pages 19, 20)
(see chapter 3.1 page 17) - AL2 absolute, active low none
- AL3 Used by Timer IL1 digital input
- Local + 2 Stored Setpoints with Unit function
(see table 1)
Tracking function

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4 - Operations

LINEAR SCALE Table 1 Engineering


ONLY SERIAL COM. OPTION
(if installed) units
M:bus
unit
sc.dd No.
03
of decimals
prot Communication
protocol Value Description
M.buS / jbuS C degree centigrade
9600 f degree Fahrenheit
none none
sc.lo Low range
-9999999 baud Baud rate
1200/2400 mU mV
(min. 100 digit) 4800/9600 U Volt
mA mA
A Ampere
sc.Hi High range
-9999999 ANALOGUE OUTPUT bar Bar
OPTION OP5
(min. 100 digit)
4=20 (if installed) psI PSI
rh Rh
REMOTE SETPOINT
(if configured)
retr Analogue control
output range ph pH
4=20 0=20 / 4=20 mA
Table 2 Remote Setpoint
rs.in Remote
input
Setpoint
p:U: input type
(see table 2)
rtH Control output
selection
Value
rs:In
Description
P.U. / S.P.
CT (only on proportional 0=5 05 Volt
output other than the 1=5 15 Volt
servomotor) Password
33
0=10 010 Volt
Ht.f.s CTrangeprimary high 09999
33 default from factory Code 0=20 020 mA
Off/1200 A Back to the Con.1 parameter 4=20 420 mA
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4 - Operations

4.4 PARAMETERS 4.4.1 SETPOINT MENU

For a simpler use of the con- The OP1, OP2 or OP3 outputs, can A ALARM TYPE AND OPERATION CONDITIONS
troller, its parameters have been be used for alarms if they are not Absolute alarm (full scale)
organised in groups (menu),
according to their functionality
used as control outputs
It is possible to configure up to 4
On Active
Off high # 1s.P
A AL1 alarm
threshold
area. On AL2 alarm
alarms: AL1, AL2, AL3, AL4 (see
page 19 and 20), selecting, for each
Off
hy
Active
low #A2s.P threshold
AL3 alarm
of them:
A the type and the operating condi- low range
Alarm threshold
high range #A3s.P threshold
tion of the alarm Alarm occurrences of OP1,OP2
B the functionality of the alarm Deviation alarm and OP3 outputs, respectively
acknowledge (latching) # l tch SP On Active linked to AL1, AL2 and AL3.
(see page 37) Off high

C the start-up disabling (blocking) On Active The range of the alarm thresh-
b
# loc (see page 37) Off low old correspond to the whole
hy
D Loop break or sensor break span and it is not limited by the
(see page 38) - low range + high range SP Setpoint span.
Alarm threshold
When the event occures, the
Band alarm
SP On Active
display will shows the red
Off out leds, or , respec-
On tively on.
Off Active
in
hy hy

full scale full scale


alarm threshold

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4 - Operations

If index r= 1 (tracking),
# l. u
s Setpoint
ramp up
When Remote Setpoint is con-
figured, we suggest to disable # .P. L
S Setpoint
low limit the previous Local Setpoint
#sl. u and #sl. d parameters
#sl. d Setpoint
ramp down Off. #S.P. H Setpoint
high limit
value will be lost, when the
stored Setpoint is selected.
This parameter specifies the Low / high limit of the Setpoint
max.imum rate of change of the Example Target Setpoint value. If index r= 2 (Stand-by),
= 350C
Setpoint in digit/min. the Local Setpoint value will not

When the parameter is OFF,


Setpoint
change
#sL. u = 10
# .P. 1
S 1st stored
Setpoint
be lost, when the Stand-by
Setpoint is selected. It will oper-
this function is disabled and
the new Setpoint is reached
Initial
Setpoint
= 250C
digit/minutes
#S.P. 2 2nd stored
Setpoint
ate again when back to Local.

immediately after being t t = 10 Preset Set values can be set See stored Setpoint selection
entered. from the keyboard and serial procedure at page 50
communication. The Setpoint
Otherwise, the Setpoint value is active is indicated by the or
reached according to the con- green led.
figured rate of change.

The new Setpoint value is called


"Target Setpoint". It can be dis-
played by means the parameter
#t.S.P.
(see procedure at page 47).

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4 - Operations

4.4.1 SETPOINT MENU

Remote Setpoint Bias and Ratio


r
# tio Remote
Setpoint Ratio Remote
If SR starting point is lower
then the ending point, both
Ratio is the coeff. which defines signal expressed in engineering
the remote Setpoint span with 10V ab units:
respect to the input span. bias = 20
ratio = 0.1
biaS= starting point = a
b
# ias Remote
Setpoint
a b
bias = 100
ratio = 0.1
rtio=
b-a
HR - LR
Bias defines the starting point of
analogue Remote Setpoint in Example:
Range
eng. units corresponding to the -200 0 20 100 600 C
biaS= 20
low limit (current or voltage) of LR a (b ) b (a ) HR rtio=
the remote signal. Remote 100 - 20 80
= = 0.1
Setpoint span 600 - (-200) 800

PV = process variable
LR = PV low limit
HR = PV high limit
SR = Remote Setpoint
a (a) = SR starting point
b (b) = SR ending point

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4 - Operations

If SR starting point is higher Working Setpoint (SP) as com- Examples:


then the ending point, both bination of Local Setpoint (SL) Local Setpoint (SL) with an
expressed in engineering units and remote signal external Trim with multiplying
coefficient of 1/10:
biaS= starting point = a Setpoint type Loc.t Setpoint type = Loc.t
(configuration index r= 4 ) rtio= 0.1
b - a
rtio= SP = SL + (rtio REM) biaS= 0
HR - LR + biaS
Example: Remote Setpoint (SR) with an
biaS= 100 Setpoint type reM.t internal Trim with multiplying
rtio= (configuration index r= 5 ) coefficient of 1/5:
20 - 100
=
- 80
= - 0.1 SP = REM + (rtio SL) Setpoint type = reM.t
600 - (-200) 800 + biaS rtio= 0.2
biaS= 0
SIGN = Remote signal
percentage Remote Setpoint range equal to
SPAN = HR-LR the Input range:
Setpoint type = Loc.t
SIGN * SPAN
REM = rtio = 1
100
biaS= LR
SL = 0

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4 - Operations

4.4.2 CONTROL MENU

t
# une Run
Tune
the start of the autotune oper-
ation, the PV is far from the
The Fuzzy Tuning determines
automatically the best method
274.8 Operator
mode
Setpoint of more than 5% of the to use to calculate the P.I.D. 275..0
4.4.2.1 AUTOMATIC TUNE span. This method has the big term, according the process
advantage of fast calculation, conditions.
The Fuzzy-Tuning determines with a reasonable accuracy in press until
automatically the best P.I.D. the term calculation. FUZZY-TUNING START/STOP
term with respect to the process
behaviour. Natural frequency
PROCEDURE
Cont Control
menu
tuning start Start/stop of the Fuzzy Tuning Menu
The controller provides 2 types of The Tuning operation can be
one shot tuning algorithm, that PV variable started or stopped any time.
are selected automatically accord- End of the tuning
operating and setting
ing to the process condition when of the new calculated The green led is ON when
the operation is started.
This type is selected when, at
terms. the Fuzzy Tuning is in progress.
At the end of this operation, the
stop To start
select
STEP response
Control output
calculated P.I.D. terms parame- tune strt
ter are stored and used by the
SP
This type is selected when the PV control algorithm and the con-
Setpoint change End of the tuning
operating and setting of is close to the SP Setpoint. troller goes back to the operator
the new calculated This method has the advantage mode. The green led
terms.
PV variable
Start of autotune
of a better accuracy in the term
calculation with a reasonable
becomes off. strt To stop
select
operation
speed calculation. tune stop
Control output

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4 - Operations

#P.b. Proportional
band #O.C. Overshoot
control # .c.
t Control output
cycle time # y.
h Control output
hysteresis
This parameter specifies the pro- This parameter specifies the span Cool Cool output
portional band coefficient that of action of the overshoot control. #t.c. C cycle time #hy. C hysteresis
multiplies the error (SP - PV) Setting lower values (1.00 > 0.01) Its the cycle time of the SSR SP
the overshoot generated by a drive control output. The P.I.D. On

#t.i. Integral time Setpoint change is reduced. The


overshoot control doesnt affect the
control output is provided by the
pulse width modulation of the
Off
hy
It is the integral time value, that effectiveness of the P.I.D. algorithm. waveform.
specifies the time required by the Setting 1, the overshoot control is Control or alarm output hystere-
integral term to generate an out-
put equivalent to the proportional
disabled.
# p. H
O Control output
high limit
sis span, set in % of the full scale.

term. When Off the integral


term is not included in the con- #M.res Manual
Reset #Op.C.H Cool output
high limit
trol algorithm. This specifies the control output It specifies the maximum value
value when PV = SP, in a PD only the control output can be set.

#t.d. Derivative
time
algorithm (lack of the integral
term).
It is applied in manual mode,
too.
It is the time required by the pro-
portional term P to repeat the
output provided by the deriva- #d.err Error
Dead Band #S.Out Output
Safety Value
tive term D. When Off the Inside this band for Output Value in case of input
derivative term is not included (PV - SP), the control output does not anomaly
in the control algorithm. change to protect the actuator (out-
put Stand-by)

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4 - Operations

4.4.2 CONTROL MENU

4.4.2.2 HEAT/COOL CONTROL A Heat /Cool actions separated C Cool action adjusting
Insert positive d
# b
. nd value (010%) Example with different relative cool gains
By a sole P.I.D. control algorithm, the con- =2.0 #r.C.Ga 0.110.0
troller handles two different outputs, one 100% -100% 100% =1.0 -100%
of these performs the Heat action, the other #Op. H #Op.HC =0.5
one the Cool action.
It is possible to overlap the outputs.
#d.bnd #d.bnd
The dead band parameter d # b
. nd, is the zone Heat Cool
output output Heat Cool
where it is possible to separate or overlap 0% 0% output output
the Heat and Cool actions. 100% 50% 0% 100% 50% 0%
PID output PID output
The Cool action can be adjusted using the B Heat /Cool actions overlapped D On-Off Cool action
relative cool gain parameter r
# C
. G
. a. Insert negative d
# b
. nd value (-100%)
#hy. C
To limit the Heat and Cool outputs the para- 100% -100% 100% On
meters 0 # p. H and 0# p.HC can be used. #Op. H #Op.HC

#d.bnd
When there is an overlap, the displayed out-
put # OUt shows the algebric sum of the #d.bnd
Heat Cool
Heat and Cool outputs. cool output Heat Cool
0% 0% output output Off
100% 50% 0% 100% 50% 0%
PID output PID output

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4 - Operations

4.4.3 AUXILIARY PARAMETERS MENU

L
# tch ALARM b
# loc START-UP DISABLING
A
# Ihy AL1
alarm hysteresis ACKNOWLEDGE FUNCTION
AL2 The alarm, once occurred, is presented on
A# 2hy alarm hysteresis the display until to the time of acknowledge.
Ramp down
Disable
AL3 The acknowledge operation consists in SP
A # 3hy alarm hysteresis pressing any key.
SP
On
Hysteresis of the threshold of both the After this operation, the alarm leaves the Off
alarms, that activate OP1 and OP2 control alarm state only when the alarm condition Start-up
output. It is specified as a % of the full scale. is no longer present. Ramp up
SP
#AIL.b AL1, AL2, AL3
latching
SP
On
Disable

#A2L.b and
blocking
Off
Start-up

#A3L.b functions SP Threshold = SP range

For each alarm it is possible to select the fol-


lowing functions
none none
Ltch latching
bloc blocking
Lt.bL both latching
and blocking

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4 - Operations

4.4.3 AUXILIARY PARAMETERS MENU

ALARMS WITH LBA (LOOP BREAK ALARM)


AND SENSOR BREAK OPERATION #st.Op Soft-start
control output #t.fil Input filter
time constant
Select the code 1 on o, p or q configuration indexes (see value Time constant, in seconds, of the
pages 21 or 22). The following parameter is then available: Value of the control output dur- RC input filter applied to the PV
ing the Soft-start activation time. input.

#t.lba LBA delay When this parameter is set to


Off the filter is bypassed.
Setting a value between 1 and Setting OFF the alarm works #st.tM Soft-start
activation time
9999 s the alarm works as as Sensor break with immedi- Time duration (starting from the Filter response
LBA+Sensor break with delay ate action. power on) of the Soft-start func- 100%
[1] This condition is shown by tion. 63,2% PV
This condition is shown by means the red led of the select-
means a red led as well as the ed alarm as well as:
OP
blinking PV display. 100%
0 t.Fil Time

274.8 ____
8888 ----
8888
275.0 1 2
275.0
3
or
1 2
275.0
3 #St.OP
#In.sh Input shift

1 2 3 OP1 This value is added to the mea-


Soft-start sured PV input value. Its effect is
Note [1] In case of sensor break,
to shift the whole PV scale of up
#St.tM Time
condition, the alarm action is imme- to 60 digits.
mA Power on
C
diate.

When the cause of the alarm disappears, the alarm status stops.
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4 - Operations

4.4.4 TIMER AND START-UP 4.4.4.1 START-UP FUNCTION (OPTION)


MENU (OPTION)

A
# ddr Controller
address
To improve the instrument per-
formances and to reduce the
By means of this function it is
possible to manipulate the con- #Op.Hs Control output
high limit
the address range is from 1 to 247 wiring and installation costs, trol output when the controller 5.0%100.0%
and must be unique for each con- two special functions are avail- is switched on.
troller on the communication bus to able: The Start-up function includes
the supervisor. 4.4.4.1 Start-up To config- three phases:
When set to Off the controller is
not communicating
4.4.4.2 Timer 1 ure Start-
up func-
1st Limy - The control output
is limited to the O
# p.Hs
In order to have the above func- t.Mod tion the
2nd Hold - The process variable
# t.lo
r Retransmission
low range
tions the product code digit
emust be 2 (see page 19)
parameter
is maintained to the Start-up
Setpoint for the time fixed by
Retransmission Timer/Start-up operating mode
#rt.Hi high range For example: X3 3100-2000 must be set to # 1. the parameter t # h
. s
. U
.
To select these functions use the (see page 41) 3rd Off - When the t
# h
. s
. U
. time
parameter: (see page 41). Three parameters are associat- is elapsed the process vari-
able is maintained to the
#t.Mod Timer/Start-up
operator mode
ed to the Start-up function.
working Setpoint.

A Selecting Timer or Start- #t.h.s.U Start-up


hold time
Whether the process variable,
for any reason (e.g. load
up, the Soft-start function 0500 min change), decreases at a value
is disabled, therefore the lower than ( s
# p
. s
. U - 40 digits),
parameters # s t. O p and
#st.tM will not be shown. #S.P.s.U Start-up
Setpoint
the Start-up function starts
again from the Limy phase.
(see page 29) (S.P. LS.P. H)

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4 - Operations

4.4.4.1 START-UP FUNCTION (OPTION)

When the Start-up is in Hold If, at the controller power-on, the A s


# P
. s
. U < local Setpoint SP
phase, if the local Setpoint process variable PV is greater than power-on noise
becomes lower than the Start- the lowest between the s # p.sU Setpoint SP
up Setpoint or if the operating and the working Setpoint , the
mode changes to manual, the next phase (Hold or Off) will PV
Start-up function passes to the be executed instead of the Limy
Off phase. phase. #t.h.S.U 1 digit #t.h.S.U
#S.P.S.U
There are two possibilities:
A Start-up Setpoint #sp.sU
lower than the local
1285 OP=OP.H5
40 digit

Setpoint.
RUN
420 with TC = 25%
1sec min.
The Hold phase starts 1a Limy 2a Hold 3a Off 1a Limy 2a Hold 3a Off
when the process variable
Start-up
PV achieves the # s p. s U Setpoint
(with a tolerance of 1 digit). B s
# P
. s
. U Setpoint locale SP
B Start-up Setpoint #sp.sU During the Limy and power-on #s.p.s.U
greater than or equal to Hold phases the led is
PV 1 digit noise
the local Setpoint. on. Setpoint SP
When the process variable PV
achieves the local Setpoint (with a 40 digit
tolerance of 1 digit), the Start-up
OP=OP.H5
function passes directly to the Off with TC =
phase. 25%
1a Limy 3a Off 1a Limy 3a Off

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4 - Operations

4.4.4.2 TIMER FUNCTION (OPTION)

A The Timer cant be


enabled with Heat / Cool #t.Mod Timer/Start-up
operating mode #t.Act Timer
Action t
# iMe Timer
setting
control. By this parameter can be defined: By this parameter can be (19999 s/min)
(see table 1) defined:(see table 2)
To enable this function do the fol-
lowing:
- the counting start time
- the control output status at the
- the time units
- the starting mode #S.P.sb Stand-by
Setpoint
1 In order to use this AL3 func- end of the counting - the OP3 status when the timer (only for t.Mod = 7)
tion, index qmust be set to is running. (S.P. LS.P. H)
0 in configuration (see p. 20). When the timer is not running, the
2 To select one of the 6 possi- table 1 OP3 takes the opposite status.
ble functioning modes of the Timer/Start-up counting mode Value
Timer, set the value of the 2 Disabled OFF
following parameters in para- Start-up function 1 table 2
meterisation (see p. 27). Counting [1]
End mode Time Starting
start time OP3 Value
When inside the Control mode 2 units mode
status
band Output to 0 3 Manual by On 0
Control mode 4 keypad Off 1
When launched Seconds
Output to 0 5 Auto at the On 2
When launched. Control mod
6
power on [2] Off 3
Control disabled Manual by On 4
When launched Control mod Minutes
keypad Off 5
stand-by Setpoint 7 Auto at the On 6
power on [2] Off 7
Now the other parameter values [1] If used by Timer
can be entered: [2] Using this selection, manual
starting mode is possible too.
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4 - Operations

4.4.4.2 TIMER FUNCTION (OPTION)

TIMER COUNTING MODES

A - Counting start time inside the band, B - Counting start time inside the band, C - Counting start time = timer launch
end in control mode. end with control output forced to zero. time, end in control mode.

The time counting starts only when the error The time counting starts only when the error The time counting starts when the timer is
is inside a 1 digit band. The control action is inside a 1 digit band. At the end, the con- launched. The control action is not affected
is not affected by the Timer function. trol output is forced to zero. [1] by the Timer function.

Timer launch
#tiMe #t.Mod = 2 Timer launch
#tiMe #t.Mod =3 Timer launch
#tiMe #t.Mod = 4
Setpoint Setpoint Setpoint
1 digit 1digit
Process band Process band Process
variable PV variable PV variable PV

Output OP Output OP Output OP

OP3 OP3 OP3

[1] When the Timer is not running the con-


trol output is forced to zero, also before the
Timer launch
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4 - Operations

TIMER COUNTING MODES

D - Counting start time = timer launch time, E - No control action during F - Control action with stand-by
end with control output forced to zero. the counting time. Setpoint during the counting time

The time counting starts when the timer is The time counting starts when the timer is The time counting starts when the timer is
launched. At the end, the control output is launched and the control output is forced to launched and the control action use the
forced to zero [1]. zero. At the end, the control action starts. Stand-by Setpoint. At the end, the control
action use the working Setpoint.

Timer launch
#tiMe #t.Mod = 5 Timer launch
#tiMe
#t.Mod = 6 Timer launch
#tiMe #t.Mod =7
Setpoint Setpoint Setpoint
Process Process
Process variable PV variable PV
variable PV
#s.p. 2

Output OP Output OP Output OP

OP3 OP3 OP3

[1] When the Timer is not running the con-


trol output is forced to zero, also before the
Timer launch
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4 - Operations

4.4.4.2 TIMER FUNCTION (OPTION)

Operator mode
POWER FAILURE DISPLAY
850 and Timer running
If there is a power failure dur- TIMER STARTING 850 RUN

850
ing the Timer execution, the RUN
850
value of the elapsed time is See the Timer starting procedure
lost. at page 49. Press until
When the Timer is running, the
Remaining time
led is on.
Depending on Timer action
# t . a ct selection, when the 234
controller restarts you can have 850 RUN

tM.r.
two different situations: End
with automatic mode Counting stop
( # t . a ct = 2 , 3 , 6 , 7 ), the
Remaining time
Timer function starts again
and the counting time is
When the Timer ends, the
Setpoint display shows alterna-
234 value
reinitialised. tively the message E
# nd and
RUN
tM.r.
with manual mode the Setpoint value until a key is
(t# a. ct = 0,1,4,5), the con- pressed. Value change
trol output is forced to zero, if
#tMod = 3 e 5; otherwise TIMER REMAINING TIME
60 If set to # 0
the control action restarts the timer ends
using the working Setpoint When the timer is running it is
RUN
tM.r.
always possible to see the
remaining time and to modify it.

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4 - Operations

4.4.5 CONFIGURATION MENU

RETRANSMISSION Example: CURRENT TRANSFORMER INPUT


When OP5 output is present, it T/C S,
retransmits linearised PV or SP. range 01600C With CT option, it is possible to The alarm condition must be
On configuration (see page 29) Output range, 420 mA display the load current and set longer than 120 ms to set the
it is possible to set Retransmitted signal PV on an alarm threshold. alarm.

r
# etr Output 8001200C range By the parameter
range
0=20 / 4=20 mA
The setting can be done by
means the 8 or 9 configuration #Ht.f.S CT primary
high range
index of the codes O, P or Q OFF/ 1200A
#retr = 4=20
r
# tH Retransmitted
signal
20
#rt.H = P.U.
(see pages 19 and 20).
It is possible to set one of the
the load current display can be
adapted to the transformer
none P.U. / S.P. #rt.Lo = 800 alarms (see pages 19 and 20) to characteristics. (OFF means dis-
The following parameters define #rt.Hi =1200 have an alarm when, during the abled)
the low and high range of the ON time of the time proportion-
OP5 retransmission output cor- al output, the load current is less During the OFF time the para-
responding to 04mA or 20mA then the specified threshold meter t
# C
. ur latches the last on
(see page 27): (index 8), or during the OFF time current value
4 time there is a value > 3% of full
C
# t.lo
r Retransmission
low range
800 1200 1600
scale load current.

Retransmission
#rt.Hi high range With rt.lo greater than
rt.hi it is possible to obtain
a reverse scale.

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4 - Operations

4.4.5 CONFIGURATION MENU

CURRENT TRANSFORMER INPUT SERIAL COMMUNICATIONS

Example:
CT input on OP1, alarm on AL2 during on time (configuration digit
p = 8, , see page 19) p
# rot Communication
protocol
M.bus/ j.bus
120 ms 120 ms

OP1 ON OFF ON
b
# aud Baud rate
1200/ 2400
4800/ 9600
t.Cur

A2s.p
Load current

3%

AL2 OFF ON OFF ON OFF

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5 - Displays

5 DISPLAYS
5.1 OF THE PROCESS VARIABLES 5.2 OF THE CONFIGURATION CODES

Operator Operator
274.8 mode
274.8 Engineering
units
274.8 mode
274.8
Engineering
units
275..0 C (see Table 2 page 29) 275..0 C
(see table 2 page 29)

Manual AUTO

Local
Setpoint 275.0 63.4 OP1
output 3150 Basic
product code
modifiable S.P. Out P.I.D. only Hard (Hardware page 17)
value

1st part of the


380.0 Target Setpoint value
local mode only
2002 configuration code
t.S.P. (not displayed if the Con.1 (see pages 18 and 19)
Slopes are disabled)
Software
release
2nd part of the
33 Timer remaining
time 47 Load current
in Ampere 00A 2321 configuration code
tM.r. modifiable value t.Cur (CT option only,
see page 45)
reL. Con.2 (see pages 18 and 19)
(if option installed,
see page 44)

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6 - Commands

6 COMMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES

The commands can be


entered in 2 ways:

6.1 KEYPAD 6.2 SERIAL


see page 49 COMMUNICATIONS
see the manual on this topic
Setpoint modification
Timer start
Local/remote selection
Stored Setpoint display
Keypad lock
Outputs lock

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6 - Commands

6.1 KEYPAD COMMANDS

6.1.1 SETPOINT MODIFICATION 6.1.2 TIMER STARTING (option)

Operator
The Setpoint is directly modified
with the $%keys. 274.8 Operator
mode
Depending on the Timer action
#t.act selection, there can be 350 mode

Once entered, the new value is 275.0 two different starting ways: 350
checked and becomes operating Example of Setpoint - Automatic at the power on
after 2 seconds.. The end of this modification from - Manual by keypad, digital
phase is flagged by flashing 275 to 350 inputs or serial communica- Press until
momentarily the display with SP. tions.
274.8
350.0
Modified
Setpoint value
To start/stop the Timer:
stop To start
select strt
t.run
after 2 seconds

274.8 Flash momentarily


the SP value to con- strt To stop
select stop
350.0 firm that it has t.run
become operating.
back to the operator
mode
Press the key to confirm

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6 - Commands

6.1 KEYPAD COMMANDS

6.1.3 LOC/ REM SELECTION 6.1.4 STORED SETPOINTS SELECTION


configuration index r = 4 or 5) (configuration index r = 1 or 2)

Operator 274.8
mode 274.8 275.0
Press until
275.0
Press until

Tracking Stand-by
Select reM Index r = 1 Index r = 2
Loc to enable
L=r Remote Setpoint
none Select S.P1 . Loc The selected Setpoint
S.Sel to force S.Sel becomes operating
the first Setpoint pressing the
Select Loc key.
reM to enable Select S.P2 .
L=r Local Setpoint S.P. 1 to force the S.P. 1 The corrispondig
green led
S.Sel second Setpoint S.Sel ( or ) is on

Select none to free the


Setpoint modification, then S.P. 2 S.P. 2 Select Loc
The selected Setpoint becomes operating Press $% S.Sel S.Sel to come back to the previ-
pressing the to change the local Setpoint ous local Setpoint value
When in Remote, the green led is on

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6 - Commands

6.1.5 KEYPAD LOCK 6.1.6 OUTPUTS LOCK


operator mode operator mode
To lock/unlock the keypad press X1 The outputs are switched to the X1
the keys and simulta- OFF status by pressing the keys
neously for 2 seconds. and %together.
To confirm the keypad
lock/unlock the display flashes
45.80 When the outputs are locked ,
the message #Off is dis-
45.80
once. played instead of the Setpoint

The keypad lock/unlock can be


45.80 value.
To unlock the outputs press
Off
achieved by serial communica- again the keys simultaneously
tions too. (the Soft-start will be enabled).

The outputs lock/unlock can


A The keypad lock is main- be achieved by serial com-
tained in case of power munications too
failure.

AThe outputs lock/unlock


is maintained in case of
power failure.

Press simultaneously Press simultaneously


for 2 seconds for 2 seconds

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7 - Technical specifications

7 TECHNICAL SPECIFICATIONS
Features
Description
(at 25C environmental temp.)
From keypad or serial communication the user selects:
Total configurability - the type of input - the type and functionality of the alarms
(see chapter 3.2 page 18 - the type of control algorithm - the type of Setpoint
chapter 4.3.5 page 28)
- the type of output - control parameter values

A/D converter with resolution of 50000 points


Common Update measurement time: 0.2 seconds
Sampling time: 0.5 seconds
characteristics Input bias: - 60+ 60 digit
Input filter with enable/disable: 130 seconds
0.25% 1 digits for temperature sensors Between 100240Vac the error
Accuracy 0.1% 1 digits (for mV and mA) is minimal
Resistance 2 or 3 wires
Pt100 at 0C Max. wire Res: 20 max. (3 wires)
thermometer connection Input drift: 0.35C/10 Env. Temp.
PV Input (IEC 751)
(for T: R1+R2 Burnout <0.35C/10 Wire Res.
(see pages 11,12 and C/F selectable
must be <320) (with any combination)
page 18)
L, J, T, K, S, R, B, N, E, W3, W5 Internal cold junction Line 150
(IEC 584) compensation con NTC
Thermocouple Input drift: <2V/C Env. Temp.
Rj >10M Error 1C/20C 0.5C
C/F selectable Burnout <5V/10 Wire Res.
420mA,0...20mA Burnout. Engineering units
DC input (current) with external shunt 2.5 Conf. decimal point position
Rj >10M Init. Scale -9999999 Input drift: <0.1%/20C Env. Temp.
1050mV, 0...50mV Full Scale -9999999
DC input (voltage) (min. range of 100 digits)
Rj >10M
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7 - Technical specifications
Features
(at 25C environmental temp.) Description
Current
0/420mA
Remote Setpoint (option) Rj = 30 Bias in engineering units and range
Not isolated Ratio from -9.99+99.99
accuracy 0.1% Voltage Local + Remote Setpoint
Auxiliary inputs 1...5/0...5/0...10V
Rj = 300k
50 or 100 mA Current visualisation 1...200A
CT current transformer input hardware With 1A resolution
(see pages12 and 45) selectable and Heater Break Alarm

Control output AL1 alarm AL2 alarm AL3 alarm Retransmiss.

Single OP1-Relay/Triac OP2-Relay/Triac OP3-Relay OP5-Analogue


action

1 single or OP4- OP1-Relay/Triac OP2-Relay/Triac OP3-Relay OP5-Analogue


double action SSR drive-Relay
Operating mode
P.I.D. loop or
and Outputs On/Off with
1, 2 or 3 alarms OP1-Relay/Triac OP2-Relay/Triac OP3-Relay OP5-Analogue

Double action OP1-Relay/Triac OP4- OP2-Relay/Triac OP3-Relay OP5-Analogue


Heat / Cool SSR drive-Relay

OP4-
SSR drive-Relay OP2-Relay/Triac OP1-Relay/Triac OP3-Relay OP5-Analogue

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7 - Technical specifications
Features
(at 25C environmental temp.) Description
- P.I.D. with overshoot control or ON-OFF
Algorithm
- P.I.D. with valve drive algorithm, for motorised actuators control
Proportional band (P) 0.5999.9%
Integral time (I) 0.1100.0 min
Derivative time (D) 0.0110.00 min OFF = O
Error dead band 0.110.0 digit
Single action
Overshoot control 0.011.00 P.I.D. algorithm
Manual reset 0.0100.0%
Cycle time (Time proportional only) 1200 s
Control mode
Control output high limit 10.0100.0%
Soft-start output value 0.1100.0% OFF = O
Output safety value 0.0100.0% (-100.0100.0% for Heat / Cool)
Control output hysteresis 0.110.0% On-Off algorithm
Dead band -10.010.0%
Relative cool gain 0.110.0 Double action
P.I.D. algorithm
Cycle time (Time proportional only) 1200 s (Heat / Cool)
Control output high limit 10.0100.0% with overlap

Cool output hysteresis 0.110.0%


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7 - Technical specifications
Features
(at 25C environmental temp.) Description
SPST Relay N.O., 2A/250Vac (4A/120Vac) for resistive load
OP1-OP2 outputs
Triac, 1A/250Vac for resistive load
OP3 output SPDT relay N.O., 2A/250Vac (4A/120Vac) for resistive load
OP4 output SSR drive not isolated: 0/5Vdc, 10% 30mA max. - SPST Relay N.O., 2A/250Vac (4A/120Vac) for resistive load
Galvanic isolation: 500 Vac/1 min.
OP5 analogue output Control or PV/SP
Resolution 12bit (0.025%) In current: 0/420mA, 750 / 15V max.
(option) retransmission
Accuracy: 0.1 %
Hysteresis 0.110.0% c.s.
Active high Deviation threshold range
Action type Band threshold 0range
AL1 - AL2 - AL3 Active low
alarms Absolute threshold whole range
Action
Sensor break, heater break alarm
Special functions Acknowledge (latching), activation inhibit (blocking)
Connected to Timer or program (if options installed)
Local
Local
Up and down ramps 0.1999.9 digit/min. (OFF=0)
Setpoint Local and Remote Low limit: from low range to high limit
High limit: from low limit to high range
Local with trim If option installed
Remote with trim

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7 - Technical specifications
Features
(at 25C environmental temp.) Description
Automatic start at the power on, manual start by keypad, Digital inputs or serial comm.s
Timer (see page 41) Setting time: 19999 s/min
Special functions Stand-by Setpoint: from Setpoint low limit to Setpoint high limit
(option) Start-up Setpoint: from Setpoint low limit to Setpoint high limit
Start-up
(see page 39) Hold time: 0500min
Control output high limit: 5.0100.0%
The controller selects automatically the best Step response
Fuzzy-Tuning one shoot
method according to the process conditions Natural frequency
Serial comm. (option) RS485 isolated, Modbus/Jbus protocol, 1200, 2400, 4800, 9600 bit/s, 3 wires
Auxiliary Supply +24Vdc 20% 30mA max. - for external transmitter supply
Detection of out of range, short circuit or sensor break with automatic activation of the safety
Measure input
strategies and alerts on display
Operational safety
Control output Safety value: -100+100%
Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time
Access protection Password to access the configuration and parameters data, keypad lock, outputs lock
Power supply 100/240Vac (-15...+10%) 50/60Hz or
Power consumption 4W max.
(fuse protected) 24Vac (-15...+25%) 50/60Hz and 24Vdc (-15...+25%)
General Safety Compliance to EN61010-1 (IEC 1010 1), installation class 2 (2.5kV) pollution class 2, instrument class II
characteristics Electromagnetic compatibility Compliance to the CE standards (see page 2)
UL and cUL approval File 176452
Protection EN60529 (IEC529): IP65 front panel
Dimensions 1/ DIN - 48 x 96, depth 110 mm, weight 250 g approx.
8

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Warranty

1 WARRANTY

We warrant that the products will


be free from defects in material and
workmanship for 3 years from the
date of delivery.
The warranty above shall not apply
for any failure caused by the use of
the product not in line with the
instructions reported on this manual.

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Icons table

ICONS TABLE Digital input


connected functions
Main universal input Digital input

Thermocouple Isolated contact Auto/Manual

Run, Hold, Reset and


RTD (Pt100) NPN open collector
program selection

Delta Temp (2x RTD) TTL open collector PV hold

Setpoint slopes
mA and mV
inhibition
Setpoint

Custom Local
Output

Frequency Stand-by SPST Relay

Keypad lock Triac


Auxiliary input

Current transformer Outputs lock SPDT Relay

mA Remote setpoint Start-up function mA

Volt Remote setpoint Timer function mA mV

Feedback
Memorized SSR Drive
potentiometer

Remote

Setpoint programmer

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ASCONs worldwide sales network

ASCONS WORLDWIDE SALES NETWORK


SUBSIDIARY DISTRIBUTORS

FRANCE ARGENTINA PORTUGAL SWITZERLAND


ASCON FRANCE MEDITECNA S.R.L. REGIQUIPAMENTOS LDA CONTROLTHERM GMBH
Phone: +33 (0) 1 64 30 62 62 Phone +5411 4585 7005 Phone +351 21 989 0738 Phone +41 44 954 37 77
Fax +33 (0) 1 64 30 84 98 Fax +5411 4585 3434 Fax +351 21 989 0739 Fax +41 44 954 37 78
AGENCE SUD-EST
Phone: +33 (0) 4 74 27 82 81
FINLAND & ESTONIA SPAIN TURKEY
Fax +33 (0) 4 74 27 81 71 THT CONTROL OY INTERBIL S.L. KONTROL SISTEMLERI LTD
Phone +358 3 212 9400 Phone +34 94 453 50 78 Phone +90 216 302 19 70-71
Fax +358 3 212 9404 Fax +34 94 453 51 45 Fax +90 216 302 19 72
USA
ASCON CORPORATION
GERMANY BRANCH OFFICE UNITED KINGDOM
Phone: +1 630 482 2950 MESA INDUSTRIE ELEKTRONIK GMBH Phone +34 93 311 98 11 EUKERO CONTROLS LTD
Fax +1 630 482 2956
Phone +49 2365 915 220 Fax +34 93 311 93 65 Phone +44 20 8568 4664
Fax +49 2365 915 225 Phone +34 918 969 111 Fax +44 20 8568 4115
GREECE Fax +34 918 969 112
CONTROL SYSTEM
Phone +30 31 521 055-6
Fax +30 31 515 495
BRANCH OFFICE
Phone +30 1 646 6276
Fax +30 1 646 6862

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