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SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Review of Welding Procedure Specification (Vessels) SAIC-W-2058 31-Dec-14 WELD
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Documentation and approval process:

All welding procedures to be used shall be submitted as a complete


SAES-W-010,
A1 package to Saudi Aramco for the technical approval prior to the start of
Para. 7.1.1
work. (see Attachment 1 : SAEP-352, Table 1)
The welding procedure shall include the WPS(s), PQR(s), Weld Maps SAES-W-010,
A2
and Weld Description Sheets. ( Attachment A & B ). Para. 7.1.1
A Weld Map (with Summary) shall be submitted along with the WPS and SAES-W-010,
A3
PQR documents for each piece of equipment. Para. 7.1.2

Weld Map shall be used to provide a simple single-line sketch of the SAES-W-010,
A4
vessel (use form Attachment A or other similar CSD-approved form). Para. 7.1.2

All weld types shall be identified on the Weld Map & described in the
SAES-W-010,
A5 Summary. All base materials (by specification and grade) and wall
Para. 7.1.2
thicknesses to be used shall be listed in the Weld Map or Summary.

Typical joint design details to be used for production welding shall be


SAES-W-010,
A6 shown on each WPS, on other referenced drawings, & Weld
Para. 7.1.2
Description form (Attachment B), & included with WPS submissions
Weld Maps shall be submitted with WPSs and PQRs. The Weld Map SAES-W-010,
A7
alone, shall not be reviewed without WPSs & PQRs, or vice-versa. Para. 7.1.2
With CSD approval, standardized Weld Maps, Weld Descriptions and SAES-W-010,
A8
sets of WPS's for common types of vessels may be approved. Para. 7.1.2
For shop fabrication IK & all field fabrication & installation, the WPSs & SAES-W-010,
A9
PQRs shall be prepared as per the suggested format of ASME IX. Para. 7.1.3
Standardized PQR forms from approved independent test labs are SAES-W-010,
A10
acceptable. Equivalent Contractor WPS forms may be approved. Para. 7.1.3
Each Weld Map must be complete & show SA equipment Tag & PO #. SAES-W-010,
A11
Identical equipment items may be combined on one set of forms. Para. 7.1.4
All Welding Procedure Specifications and Welding Procedure SAES-W-010,
A12
Qualification Records shall be written in English. Para. 7.1.9
All information shown on the PQR, i.e. amperage, voltage, travel speed,
SAES-W-010,
A13 pwht time & temperature, as applicable, shall be the actual data
Para. 7.2.3
recorded, using calibrated instruments.
Welding of all qualification test coupons shall be monitored by either an
SAES-W-010,
A14 approved independent test laboratory, an approved independent third
Para. 7.2.5 a)
party, or ID. Verify Accuracy of recorded parameters.
All PQR qualification mechanical tests and examinations shall be
SAES-W-010,
A15 performed by an approved independent test lab. unless fabricator is
Para. 7.2.5 b)
specifically approved by OID to perform their own tests.
For all automatic welding & any process with pulsing, the WPS shall SAES-W-010,
A16
include all applicable equipment and controller parameter settings. Para. 7.2.6

WPS qualification for shop fabrication in KSA & field erection work, shall
SAES-W-010,
A17 be performed IK. Approval for use of welding procedures qualified OOK
Para. 7.2.4
shall be through WPS review process (SAEP-352).

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Welding Procedure Specification (Vessels) SAIC-W-2058 31-Dec-14 WELD
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Tube-to-tubesheet welding, including seal welds, shall be qualified in
accordance with ASME IX, QW-202.6(b) (i.e., mockup test per QW- SAES-W-010,
A18
193.1). For seal welds, the required weld throat thickness shall be as Para. 7.3.1
specified by the designer

For special applications as determined by CSD, such as but not limited to


severe corrosion service (e.g., chlorinated seawater) or high temperature
service, special qualification tests, such as stress corrosion cracking or SAES-W-010,
A19
embrittlement tests for low alloy steels, may be specified by CSD. These Para. 7.3.2
special requirements may be stated in the job specifications or purchase
order, contract specifications, etc

B Position:

The direction of welding for the vertical position shall be an essential


variable (i.e., a change from vertical-up to vertical-down or vice-versa
SAES-W-010,
B1 shall be considered an essential variable). If the procedure was not
Para. 7.4.5.1
qualified in the vertical position, then the direction of welding shall be
vertical-up

For automatic, semi-automatic, or mechanized welding, any change in


SAES-W-010,
B2 position according to ASME SEC IX, QW-461.9, shall be considered an
Para. 7.4.5.2
essential variable.

C Instructions and Approval Responsibility:

The variables of the WPS and PQR should use consistent SAES-W-010,
C1
measurement units system, either metric or customary. Para. 7.2.4
WPS approved by CSD or SA Welding Representative may be used for SAES-W-010,
C2
additional jobs if approved by SAPID. Para. 7.1.1

WPSs for external structurals, e.g. platforms, walkways and stairways do


SAES-W-010,
C3 not require CSD approval, and may be qualified to AWS D1.1. However,
Para. 7.1.1
this does not apply to WPSs to attach the supports to the vessel wall.

WPS previously approved by SA is permitted without CSD re-review.


SAES-W-010,
C4 However, SAPID & Contractor welding engineer shall verify WPS is
Para. 7.1.1
within welding parameters qualification range, for new jobs
If WPS was approved to a previous revision of Welding Standards,
SAES-W-010,
C5 Contractor shall formally write a letter to PMT indicating that the subject
Para. 7.1.1
WPS still complies with the latest revision of SAES's.
WPS(s) review typically takes 10 working days minimum, to complete.
SAES-W-010,
C6 Urgent review shall not be considered without specific written justification
Para. 7.1.1
from proponent Project Manager or Suptd.
CSD shall be the technical approval authority, with CSD approval SAEP-352,
C7
indicated on all pages of WPS. Attachment 1 SAEP-352, Table 1. Para. 5.1

The Welding Master Set (WMS) is submitted to PMT for CSD's one-time SAEP-352,
C8
technical approval. Para. 5.1

When 'WMS' is approved by CSD, it can be often used on various Saudi SAEP-352,
C9
Aramco projects if ID approves the application. Para. 5.1
CSD may interview and approve a PMT designated welding
SAEP-352,
C10 representative, assigned to and contracted by SAPMT, as the approval
Para. 5.2
authority for project(s) associated welding procedures.

Major projects (TBD) with complex process or materials, mandates SAEP-352,


C11
written examination to the PMT designated welding representative. Para. 5.2

D Further requirements:

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Welding Procedure Specification (Vessels) SAIC-W-2058 31-Dec-14 WELD
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
PQR(s) include certified copies of all test records. For IK quals, the SAES-W-010,
D1
independent test agency issuing the PQR shall certify the copies). Para. 7.1.10

Originals of all test records, mill certs, etc. including records from the SAES-W-010,
D2
independent test laboratory are available for review by SAPID. Para. 7.1.11

All WPSs and PQRs shall conform to the latest edition of the ASME SAES-W-010,
D3
SEC IX. Para. 7.2.1

E Procedure variables:

Any SAW flux or FCAW electrode, shall be restricted to the specific


brand, type, and max. size as used for the PQR. If so restricted, the SAES-W-010,
E1
brand name & flux type or electrode, shall be specified on both WPS & Para. 7.4.1
PQR.

A change in filler metal or deposit chemistry from A-No. 1(based on


SAES-W-010,
E2 ASME SEC IX) to A-No. 2 and vice-versa, is not permitted without
Para. 7.4.2
approval.
A change from A-No. 1 to A-No. 2 is not permitted for sour service SAES-W-010,
E3
applications without requalification. Para. 7.4.2

Flake weldable primers (e.g., "Bloxide", "Deoxaluminite", or other SAES-W-010,


E4
approved brand may be used, but require qualification with primer. Para. 7.4.4

The WPS shall indicate the use of the type and brand of weldable primer. SAES-W-010,
E5
NOTE: The maximum coating thickness shall not > 0.050 mm. Para.7.4.4

Procedures using any consumable with "G" or "P1" designation (ASME


SEC IIC), shall be restricted to brand and type of electrode used for the SAES-W-010,
E6
PQR. The nominal chemistry of the specific brand and type of electrode Para 7.4.6
shall be identified on the WPS.
Deletion of backing gas purge or change in backing gas composition for a
SAES-W-010,
E7 joint welded from one side without backing materail requires
Para.7.4.10
requalification.
The heat input to be recorded on the PQR and used as the limiting value
SAES-W-010,
E8 for the WPS shall be based on the welding parameters used at the
Para. 7.4.12
location where the impact specimens are removed.
REMARKS:

REFERENCE DOCUMENTS:
1. SAEP-352, Welding Procedure Review and Approval, (20 October 2009)
2. SAES-W-010, Welding Requirements for Pressure Vessels, (30 June 2013)
ATTACHMENTS:
1. SAEP-352, Table 1 - Welding Procedure Technical Approval Responsibility
2. Attachment A - Weld Map

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Welding Procedure Specification (Vessels) SAIC-W-2058 31-Dec-14 WELD

Attachment 1: SAEP-352, Table 1 - Welding Procedure Technical Approval Responsibility

Review/Approval Responsibility
CSD PMT Not Required
Component Application Specification Welding Standard
(Note (Note (Note 3)
32-SAMSS-004,
Pressure vessel PV, SPV
006
SAES-W-010 x x
Pressure vessel Clad Vessel 32-SAMSS-031 SAES-W-010 x x
Repair and
Pressure vessel
Alterations
SAES-D-008 SAES-W-010 x x
Heat exchanger Shell and tube 32-SAMSS-007 SAES-W-010 x x
Heat exchanger Air cooled 32-SAMSS-011 SAES-W-010 x x
Heat exchanger Plate and frame 32-SAMSS-019 SAES-W-010 x x
Heat exchanger Electric 32-SAMSS-027 SAES-W-010 x x
Heat exchanger Double pipe 32-SAMSS-028 SAES-W-010 x x
Heat exchanger Clad 32-SAMSS-031 SAES-W-010 x x
HRSG Manufacturing 32-SAMSS-035 SAES-W-010 x x
Vessels Trays 32-SAMSS-020 None Applicable x
Boilers, ASME I 32-SAMSS-021 SAES-W-010 x x
Repair and
Boilers, ASME I
Alterations
SAES-D-008 SAES-W-010 x x

Notes:
1. Only for "Welding Master Set" submissions from in-Kingdom/Gulf Cooperation Counsel vendors, or
maintenance/repair/alterations applications, or offshore structures
2. CSD may delegate approval authority to PMT designated welding representative assigned to PMT
3. Formal approval is not required. However, all WPS/PQR/Weld Map documents must be available for the
inspector review or verification upon his request.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Welding Procedure Specification (Vessels) SAIC-W-2058 31-Dec-14 WELD
ATTACHMENT A

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Welding Procedure Specification (Vessels) SAIC-W-2058 31-Dec-14 WELD

ATTACHMENT B

Saudi Aramco: Company General Use